Gravely 12031301, 12031302 Lawn Mower User Manual
Contents
1. mpunt and slide the Lower Frame 27 X 2 1 2 Clevis Pin poot rod P4 B2540 thef60 Degk and 0189 for 9 32 x 2 5 8 the 52 deck through and fasten by using 1 hair pin Hair Pin Clip clip P K0099 2 9 Attachment of Top Assembly To The Upper Frame Assembly Note The Mowegs Defector Shield Has Been Removed In The Followfng Photo For Clarity Always have the deflectgr shielfl mounted when mowing Align the pivot brackets of the top assembly 0551 to the pivot point on either side of the upper frame Figure 20 Deck assembly Place 1 0041 fender washer between each pivot point Figure 19 and fasten each side by Deflector Shield Mount using 1 P K1153 5 16 18 x 3 4 HHCS and 1 P K1180 5 16 18 nyloc nut When fastening leave nut slightly loose so that the top can pivot freely Figure 19 Top Assembly Here Fasten Here With 5 16 x 3 4 HHCS 5 16 Nyloc Nut Fender Washer Boot Plate Boot Rod Boot 12 2 11 Adjustment Of The Lengths Of Hoses The hoses in steps 2 12 and 2 13 must be cut to fit your machine Follow steps 2 12 and 2 13 Do not cut the hoses until you have tried to fit them on your machine Remember that the hoses have to be long enough to allow for enough clamping surface between the inlet blower assembly and the deck boot 2 12 Attachment Of The Upper Hose Fasten the inlet to the plastic top by sliding2. Do not allow children to operate the vehicle Do not allow adults to operate it without proper instruction Be especially watchful of children and pets darting into the area while operating Keep your eyes and mind on your unit while mowing or operating your attachment Don t let others distract you Do not attempt to operate your unit or mower when not in the driver s seat Always stop unit when emptying the container Stop unit shut off deck and attachment set parking brake shut off mower engine and remove spark plug wire before removing clogs or removing or replacing hose boot blower cone or performing any maintenance Mow up and down the face of slopes not steeper than 10 degrees never across the face of the slope 10 It is recommended that the container be kept only half full when negotiating any slopes Start mowing on slopes when the container is empty 11 Inspect your lawn and remove any foreign objects before mowing Never deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debris from damaging your eyes 14 Be alert for all other traffic when driving on public roads or highways 15 Moisture content in most grasses can damage mower and grass collector components Also dry grass and leaves left in the bags can be a fire hazard Always make sure the bags are completely empty and the blower and hoses are fully cleaned before sto
3. State Address PECO Inc P O Box 1197 Arden NC 28704 Phone 828 684 1234 or Toll Free 800 438 5823 Email peco lawnvac com SAFETY DECALS To promote safe operation PECO supplies safety decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals IMPORTANT Hoses are subject to normal wear and deterioration Check hoses frequently and if they become de fective install new hoses USE HEARING PROTEC TION WHEN OPERATING THIS EQUIPMENT For best collection results trim hoses so there are no more than 2 inches excess hose with mower deck lowered 50031305 50031302 1051 TURN OFF BLOWER AND MOWER ENGINE BEFORE DISMOUNTING OR REMOVING AND CLEANING SCREENS HOSES CONE OR DISCHARGE CHUTES TURN OFF BLOWER BEFORE DUMPING DEBRIS KEEP HANDS AND BODY CLEAR OF MOVING PARTS WHEN DUMPING CONTAINER USE CAUTION WHEN TILTING CONTAINER BACK TO ACCESS MOWER ENGINE RELATCH HANDLE USE CAUTION IN TURNING AND BACKING MOWER INI Ez TNT m AMERICA Part R1065 ROTATE HANDLE SUNAO AA AEAN OR REMOVING AMD CLEANING SCREENS HOSES CONE OR DISCHARGE CHUTES HOT V DISENGAGE Kec SURFACES KEEP SAFETY SHIELD PLACE AND IN GOOD AREPAN Part R4037 So Part R1083 a PRO BAGGER Part R1090 17 Wrench Size A
4. Wrench Size A TORQUE SPECIFICATIONS Proper toque for American fasteners used on Gravely equipment ds Newton Meters AMERICAN Bolt Head Markings SAE Grade 2 No Dashes SAE Grade 5 3 Dashes SAE Grade 8 6 Dashes Numbers appearing on bolt heads indicate ASTM class Hecommended Torque in Foot Poun SAE GRADE 2 14 20UNC 6 7 1 4 28 UNF 6 8 WRENCH SIZE IN A 7 16 716 1 2 9 16 916 5 8 5 8 3 4 3 4 7 8 7 8 15 16 15 16 1 1 8 1 1 8 1 5 16 1 546 1 1 2 1 1 2 1 1 2 1 11 16 1 11 16 1 7 8 1 7 8 2 1 16 2 1 16 2 1 4 2 1 4 Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners BOLT DIAMETER som 1 1 4 12 UNF 953 749 1 3 8 6 UNC 117 _ Recommended torque in foot pounds newton Meters SIZE DIA ASTM ASTM ASTM ASTM mm A B 4 6 8 8 9 8 10 9 5 16049 5169 65 88 6 34 8702 n105 a 8 zo 27 37 16 4257 5302 12 2504 74 100 73 99 93 126 A 148 201 eea 16702 181045 230612 30 2 122 165 325 40 449 60 2 A Jj eo 61 829 36 24 2110860 sesges 778 1054 a zc 8211112 1138 1642 4e 30 418 56 1119 1516 1547 2096 18 1 1 2 12 UNF IN AND T
5. turn off mower and refer to page 7 to verify proper installation of the harness If problem persists contact your local dealer SECTION OPERATING INSTRUCTIONS 3 1 General Safety Only qualified people familiar with this operator s manual and the mower s operator s manual should operate this machine 3 2 Operation And Tips On Mowing A Perform BEFORE EACH USE the maintenance list in paragraph 4 1 B Start mower C With the mower at high idle speed engage the mower deck D While seated in the operator s seat rotate the engagement handle of the collection system away from the mower Continue to rotate the handle until it stops in an over center position With the blower engaged you can proceed to operate the control levers of the mower NOTE If the collection system does not appear to be collecting the grass clippings disengage the deck and blower then engage the parking brake and turn the mower off Proceed to section 3 3 and review the section 2 6 in this manual To obtain the maximum effectiveness from your collection system the tips listed below should be followed Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced ground speed Mow with sharp blades A sharp blade cuts cleaner Wet grass and leaves will decrease effectiveness and will increase horsepower requirements Mow at higher cutting heights Rem
6. STRIP 2 2 0049 SCREEN BRACE 1 V0005 BAG RING SEAL 8 K1178 5 16 18 FLANGE NUT 3 A0584 BAG RING ASSEMBLY 6 J0274 BAG RING END CAP 2 K1180 5 16 18 NYLOC NUT 2 K0044 5 16 FENDER WASHER 2 K1153 5 16 18 xy x 3 4 HHCS 1 A0585 UPPER FRAME Z ASSEMBLY Exploded Parts View Figure 12 Exploded View Of The Blower Assembly ANN gt SON Figure 13 Exploded View Of The A0506 PTO Assembly Parts View Item No Qty Description Item No Qty Description 1 E6009 1 Blower Cone 8 31 K0348 1 3 8 16 x 2 HHCS 2 K1159 2 5 16 18 x 22 HHCS 32 K0086 1 1 8 x 2 3 8 Hair Pin 3 A0914 1 4 Blade Impeller Clip Assembly 33 B1755 1 Blower Pivot Rod 4 K1193 4 3 8 16 x 1 1 2 HHCS 34 K0130 1 3 32 x 1 5 8 Hair Pin 5 E4004A 1 Blower Housing Clip Assembly 35 K0326 1 Belt Tension Rod 3 8 16 6 A0306 1 PTO Shaft Assembly 36 A0144 1 Blower Mount Brkt T K1215 4 3 8 16 Flange Nut Assembly 8 J0254 1 3 16 x 3 4 Key way 37 K0353 2 1 4 20 2 HHSTS 9 M0228 1 Blower Pulley 38 B0121 1 Blower Belt Guard 10 K1446 1 Washer 39 B0162
7. in the bag ring is protruding from the opening in the bag Figure 23 Do this for each of three bags Install the completed assemblies onto the support frame and close the plastic top Fasten both draw latches to hold the plastic top closed Figure 24 To empty the bag remove the bag and bag ring by lifting and sliding rearward Grasp the loop on the bottom of the bag turn it upside down and empty the collected debris Figure 25 Repeat for the other bags Reinstall all bags line with plastic bags if desired close the plastic top and reattach the draw latches Plastic lawn and leaf bags 33 gallon size may be used inside the cloth bags Be sure to leave enough plastic bag hanging over the frame so the plastic bags can be twist tied before emptying Figure 26 Figure 23 Bag Ring Slot Bag Ring loth B End Caps Figure 24 Figure 25 Figure 26 14 Plastic Bag Plastic Top Grasp Bag Here 2 17 Final Checks To check the operation of the safety interlock harness perform the following A Start mower B While seated in the operator s seat rotate the engagement handle of the collection system away from the mower C With the blower engaged stand up from the operator s seat This action will shut off the mower which verifies proper installation of the harness D Check the mower s safety interlock see mower s manual for more detail NOTE If the mower does not shut off
8. the harness as shown towards the parking brake switch bracket on the mower Figure 8 Fasten the harness to the mower s rear frame by using 1 zip tie PZ J0245 to prevent the harness from rubbing the mower s tire Next remove the 2 bolts Figure 9 from the parking brake switch bracket for access to the brown yellow and red violet wires Remove the brown yellow wire from the parking brake switch and connect to the brown yellow wire of the harness Connect the red violet wire to the parking brake switch where the brown yellow wire was removed Figure 10 Replace the bolts removed from the parking brake switch Parking Brake Switch Bolts Figure 10 1 Free End Of Harness gt Harness For Connected Routing Here Figure 8 SWITCH am 1 a a RED VIOLET PECO BAGGER j SWITCH BROWN YELLOW 1 BROWN YELLOW 2 Figure 11 Exploded View Of The 2 K1144 5 16 18 x 1 A0549 Bagger Assembly CARRIAGE BOLT 6 K1142 5 16 18 x 3 4 CARRIAGE BOLT 4 K1010 1 4 20 x 5 8 CARRIAGE BOLT 1 V0002 PLASTIC TOP 2 K1126 1 4 20 SCENE 1 LEFT 1 RIGHT B0237 PIVOT 2 K0037 1 4 FLAT BRACKET WASHER 4 1 V1054 INLET 1 C0048 LATCH MOUNT BRACKET 2 K1025 1 4 20 1 B8002 PLASTIC x 1 CAREI i SCREEN 2 MERE 2 C0051 LONG SCREEN MOUNT STRIP 2 C0052 SHORT SCREEN MOUNT
9. the inlet from the inside of the top to the outside and lock into place Slide a 5 6 upper hose clamp P J6011 onto both ends of the 6 upper hose Figure 21 Then slide one end of the 6 hose onto the inlet Make sure there is about a two inch overlap between the hose end and the container inlet Proceed to slide the opposite end of the 6 hose onto the outlet of the blower assembly See Figure 21 for details Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet Tighten the hose clamps Figure 21 Inlet 8 Lower d rp Ln CER s Eg s i Midas up Le TM F 1 X ud 9 9 At Zi D i i 4 i M T ie LR 40 Dm ie ed 1 mii ee xu bi 1 1 1 gt 1 pu peer eh x L ahh A r 7 x fecu f e 8 ji 4 a i T i m b a e 24 4 aM J fi EN E MIB s b Blower Boot Blower Cone 7 8 13 2 13 Attachment Of The Lower Hose To The Blower Cone Fasten the blower cone PZ E6009 to the blower housing by using 2 5 16 18 x 2 1 2 HHCS P K0125 and 2 5 16 18 jam nuts PZ K0120 Slide a 7 8 hose clamp P J6006 over both ends of the lower hose Then proceed to slide the lower hose onto the blower cone Tighten the hos
10. 1 Skid Plate 11 K1190 1 3 8 16 x 3 4 HHCS 40 K1142 4 5 16 18 x 3 4 CB 12 K1151 1 5 8 Black Handle Grip 41 K1178 4 5 16 18 Flange Nut 13 B0066 1 PTO Handle 42 G0002 3 3 Cu Ft Bag 14 K0356 1 3 8 16 Set Screw 43 A0546 1 Lower Frame Assembly 15 A0422 1 Cam Bracket Assembly 44 0204 1 Unit Hardware Bag 16 086 1 1 8 x 2 3 8 Hair Pin 45 B0174 Frame Mount Bracket Clip 46 1 6 x 20 Upper Hose 17 K1178 1 5 16 18 Flange Nut 47 1 8 x 31 Lower Hose 18 K1159 1 5 16 18 x 2 HHCS 48 P0145 1 Interlock Switch 19 WD0009 1 Safety Interlock Harness 49 B0117 1 Boot Hanger 20 A0510 1 Arm Assembly 50 B0189 1 Boot Rod 21 K1197 1 3 8 16 x 2 1 2 HHCS 51 B0190 1 44 48 52 Boot Plate 22 K1215 2 3 8 16 Flange Nut 52 200 1 Boot Kit Hardware Bag 23 K1193 2 3 8 16 x 1 1 2 HHCS 53 B0188 Weight Bracket 24 B0076 1 Belt Guide Bracket 54 J6006 2 Hose Clamp 25 A0429 1 G
11. 4 FAX 828 684 0858 EMAIL peco lawnvac com WEBSITE www lawnvac com
12. HREAD SIZE 5 8 11 UNC 979 1327 5 8 18 UNF 110 149 655 887 SAE GRADE 5 8 11 10 13 17 23 19 26 31 42 35 47 49 66 55 75 76 103 8 1 09 148 122 165 150 203 170 230 266 360 297 402 430 583 474 642 6 7 44 873 05 955 21 977 795 1077 890 1206 1120 1518 1241 1682 1470 1992 1672 2266 1950 2642 2194 J ca 5 115 SAE GRADE 8 12 16 14 18 25 33 27 37 44 60 49 66 70 95 78 106 106 144 120 163 153 207 172 233 212 287 240 325 376 509 420 569 606 821 668 905 909 1232 995 1348 1019 1381 1288 1745 1444 1957 1817 2462 2013 2728 2382 3228 2712 3675 3161 4283 3557 4820 Proper torque for metric fasteners used on Gravely equipment 5 19 Turn any PECO Lawn into total lawn grooming tool with the PECO Wand Kit With your PECO Wand Attachment you will double the ability of your PECO Lawn Vac Using the same powerful vacuum blower that makes your Lawn Vac work so well you will be able to get to all those hard to reach places where you needed a rake or broom before Contact PECO Today I q M s EN i n _ ieee j acy ae P O BOX 1197 ARDEN NORTH CAROLINA 28704 800 438 5823 OR 828 684 123
13. PTO GRASS COLLECTION SYSTEM DESIGNED FOR MODEL 12031301 12031302 GRAVELY 100 SERIES MOWERS 4 CUN 2 TY 4 j f 4 TF Las T P R P SF ny jj ay LJ gt T g Bj x TE gt A wat 2 5 d ER i aide j un a I 5 A 4 OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0322 4 00 REV PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety 2 2 12 Attachment Of The Upper Hose 13 Safety Alert Symbols 3 2 13 Attachment Of The Lower Hose To The Blower Warranty 4 Cones M EE 13 INTRODUCTION AND DESCRIPTION 5 2 14 Attachment Of The Lower Hose To The Boot 13 1 1 Introduction 5 2 15 Front Weight Assembly 13 1 2 ee Eras see erem eee 5 2 16 Installation Removal Of Collection Bags 14 Il INSTALLATION FOR USE 5 2 17 Final Checks 15 2 1 Preparation Of Mower 5 OPERATING INSTRUCTIONS 15 2 2 Attaching Muffler Guard 6 3 1 General Safety ss Rm 15 2 3 Attaching Fra
14. ame lift frame Position the notch towards the front of unit and place the above the lower frame making sure the bag frames are boot hanger P B0117 in between the deflector shield located away from the engine as shown in Figure 18 mount and the mower deck Fasten by using 3 3 8 16 Slide the top frame vertical tube into the lower Frame x 1 1 4 HHCS P K1192 and the existing 3 8 nuts The vertical tube aligning the holes Insert 1 72 x 2 1 2 boot hanger will allow you to switch from collection to clevis pin PZ K0133 through the holes and fasten with discharge in seconds 1 5 32 x 2 5 8 hair pin clip 88 60 Boot Plate Mounting Instructions Figure 18 9 Top Frame To mount the boot plate PZ B0204 to the boot P E1034 use 3 3 8 16 x 1 carriage bolts P K1182 and 3 3 8 16 flange nuts P K1215 44 48 amp 52 Boot Plate Mounting Instructions To mount the boot plate PZ B0190 to the boot P E1113 use 2 3 8 16 x 3 4 carriage bolts P K1181 and 2 3 8 16 flange nuts P K1215 Note When bolting the boot and boot plate together the head of the bolt is placed from the inside of the boot This will prevent grass from collecting on the bolts For All Deck Sizes Remove the bolts from 9 the deflector shield in place so that the boot rodfcan fasten the boot and boot plate to the mower deck Align the holes in the boot plate to holes in the defle tor
15. decal precautions on the machine and noted throughout the manual NOTE All references made to right left front rear top or bottom are as viewed from the normal operator s position on the mower 1 2 Description The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf It is also good for picking up leaves and twigs in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings from the discharge area of the cutter deck back to the 3 3 3 cubic foot collection bags 60002 at the rear portion of the mower frame The operator can engage the blower with a push of the over center linkage on the right side of the unit Once the bags are full with clippings they can be released to make for easy dumping Figure 1 na AUN 7 16 20 x 4 HACS Section II INSTALLATION FOR USE 2 1 Preparation Of Mower Carefully dismantle shipping box from around the components Cut retaining straps and separate the parts The collection system will have various parts located inside Remove and sort all parts for easy identification NOTE Before each step of assembly it will help to study the exploded drawings on pages 8 9 and 10 From the underside of the mower engine remove the bo
16. e clamp The assembly should look like Figure 21 2 14 Attachment Of The Lower Hose To The Boot Take the unattached end of the lower hose and slide it over the circular end of the boot Use the lower hose clamp to secure the hose to the boot Figure 21 Tip Before securing clamp rotate hose counter clockwise away from yourself approximately 1 to add in retaining boot to mower deck 2 15 Front Weight Assembly Attach each weight bracket P B0188 to the mower s front casters by using 1 3 4 10 x 1 1 2 HHCS 0364 and 1 3 4 10 nyloc nut P K1433 Figure 22 When installing the 100 Ib weight you should have another person help position the weight onto a floor jack Using the floor jack will make installing the weight much easier Lift the weight up to the top of the weight brackets Fasten the weight to the weight brackets by using 1 72 13 X 4 1 4 U Bolt P K0331 and 2 72 13 flange nuts PZ K1246 per bracket Once the weight is secure tighten all nuts Be sure Weight is centered in reference to the U Bolts Figure 22 3 4 10 X 1 1 2 HHCS 3 4 10 Nylock Nut B IH 2 2 s UA Right Weight Weight Bracket Bracket 2 16 Installation Removal Of Collection Bags To install the bag onto the bag ring first make sure the bag ring end caps are fastened to the bag ring Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket
17. ear Box Assembly 55 0186 1 Weight Kit Hardware 26 B0075 1 Pulley Guard Bag 27 K0353 2 1 4 20x 2 HHSTS 56 B2220 1 Weight Bar 28 K1215 2 3 8 16 Flange Nut 57 B0204 1 60 Boot Plate 29 A0436 1 Tension Bracket 58 E1113 1 44 48 amp 52 Boot Assembly E1034 1 60 Boot 30 K0047 1 3 8 FlatWasher M0243 1 A49K Kevlar Cord Belt M0237 1 A33K Kevlar Cord Belt 2 5 Belt Installation Loosen the 2 bolts that secure the gear box assembly P A0429 to the PTO mount plate Figure 14 Loosen the adjustment bolt PZ K0348 until the gear box assembly is at its far left adjustment the gear box is moved towards the mower s engine pulley Connect the kevlar cord belt from the engine pulley to the lower gear box pulley Figure 15 To tension the drive belt turn the adjustment bolt clockwise until there is 1 of deflection with 10 11 Ibs of pressure between the engine pulley and the gear box pulley Once the correct tension of the belt is achieved tighten the 2 bolts that secure the gear box assembly Adjustment Bolt Figure 14 PTO Mount Plate Gear Box Assy Figure 15 4 b Hn Engine Pulley 2 6 Cam Assembly Adjustment The cam assembly P A0422 which controls the blower belt tension come
18. hout charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period whichever is later B SECURING WARRANTY ADJUSTMENTS Call PECO for Return Authorization Damaged or broken parts other than engines or batteries must be returned to PECO Inc 100 Airport Road Arden NC 28704 before any warranty adjustment can be authorized At the time of requesting warranty adjustment the purchaser must present evidence for date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC C ITEMS NOT COVERED BY PECO WARRANT Y Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warranty shall be terminated if products are altered or modified in ways not approved by PECO Inc E ACCIDENTS AND NORMAL MAINTENANCE The warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper use or abuse of products The cost of normal maintenance and normal replacement of service items such as belts cutting blades hoses etc which are not defective shall be paid for by the purchaser F NO REPRESENTATIONS ADDITIONAL WARRANTIES DISCLAIMER Neither PECO Inc nor any company affiliated with it makes any warranties represen
19. lt and bushing from the electric clutch assembly Replace these parts with the engine pulley assembly P A0419 7 16 lock washer PZ K0053 and 7 16 20 x 4 HHCS P K0359 The added pulley will power the collection system Note that the center of the hub that is extended should be upward toward the engine Figure 1 Torque the bolt to 55 ft lbs Once pulley is secure tie hydraulic hoses Figure 1 away from the pulley with 2 provided zip ties to prevent pulley from making contact with the hose Parking Brake Setting For the added weight of the collection system the parking brake must be re adjusted To do this first Remove the rear wheels from the mower Once removed reset the spring and the stop gap per the dimensions in the diagram Figure 2 Replace the wheels when completed and torque each bolt to 51 72 ft Ibs Figure 2 2 2 Attaching Muffler Guard Locate the two exhaust diverters 0251 w 1 1 4 ID P J0250 w 1 3 8 ID and clamp kit P X1046 provided in the hardware bag Fasten the correct size exhaust deflector onto the mower s exhaust and aim the exhaust as shown in Figure 3 Next fasten the exhaust diverter by using the clamp kit Figure 3 Mower s Exhaust Exhaust Diverter 2 3 Attaching Frame Mount Brackets To mount the frame brackets which support the bagger unit you must first remove the existing rear bumper This can be done by removing the three bolts and nuts attaching the bu
20. me Mount Brackets 6 3 2 Operation amp Tips Mowing 15 2 4 Saftey Interlock Connection 7 3 3 Disengagement Of The Blower 15 2 5 Belt Installation 11 3 4 Unloading The Collection System 15 2 6 Cam Assembly Adjustment 11 IV MAINTENANCE 15 2 7 Attachment Of The Lower Frame To The Frame 4 1 Maintenance Checklist 15 Brackets 11 4 2 Lubricatiofi es ese eim etm coe ee Rm mmm 16 2 8 Attachment Of Upper Frame Assembly To The V PARTS AND SERVICE 16 Lower sese ees 12 5 1 Parts And Service Information 16 2 9 Attachment Of The Top Assembly To The Upper Safety Decale e sieur iudice ede iude ene ieri 17 Frame Assembly 12 Torque Specifications 18 2 10 Attachment Of The Boot The Mower Deck 12 cere TETTE 19 2 11 Adjustment Of The Lengths Of Hoses 13 Safety m Read the manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment Know the controls and how to stop quickly READ THE OPERATOR S MANUAL
21. mper to each side Set the nuts and bolts aside as they will be used to mount the frame brackets See Figure 4 for bracket orientation Mount the left frame mount bracket Figure 5 by using three of the existing bolts and three of the existing nuts Tighten nuts and bolts The right frame mount bracket will mount along with the PTO arm assembly Figure 6 Align the hole pattern on the side of the PTO arm assembly to the hole pattern on the right frame mount bracket and mower frame Place each of the three remaining bolts one at a time through the PTO Arm assembly the right frame bracket and through the existing holes of the mower frame Fasten the upper hole by using 1 3 8 16 x 1 HHCS P K1191 and 1 3 8 16 flange nut 1215 Tighten nuts and bolts Use 3 Existing Bolts To Mount Figure 4 Rear Of Mower 3 Existing Bolts Here NOTE Right and left views are as seen from drivers perspective Figure 5 Left Frame Mount Brkt w n Fi LO E Figure 6 Right Frame Fasten Here With Mount Brkt 3 8 x 1 HHCS ange Nut 3 8 FI PTO Arm A Assy Along With Right Frame Mount Brkt To Tractor s Frame 2 4 Safety Interlock Harness Connection The safety interlock harness is located inside of the right Figure 9 PTO arm assembly Figure 7 To install the harness to the mower lift the hood of the mower for engine compartment access Route
22. ng repair shall include the component s current safety decal specified by the manufacturers to be affixed to the component 3 Check belt for proper tension 4 2 Lubrication NOTE Use only white lithium based grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the grease fitting 3 Every 200 hours of use Check oil levels in gear box Oil in gear box should cover the gears If not fill using an EP90 weight oil will fill the gear box from empty Unit Model Number Unit Engine Size Unit Serial Number Date of purchase Dealer Distributor Name Dealer s Distributor s Phone Number SECTION V PARTS AND SERVICE 5 1 Parts And Service Information PECO collection system owners should record the name and telephone number of their Service Center Your Service Center will be happy to supply replacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts contact PECO and include the following information on the chart below THE SERIAL NUMBER PLATE IS LOCATED ON THE LOWER FRAME ASSEMBLY P A0546 PECO OUTDOOR POWER EQUIPMENT Model Number Serial Number 1 Arden North Carolina 28704 WRITE THE MODEL AND SERIAL NUMBER IN THE BOX ABOVE FOR FUTURE REFERENCE
23. o become over filled as potential damage may occur to your equipment Also be sure to clean the hood screen as needed B C D E SECTION IV MAINTENANCE 4 1 Maintenance Checklist Before each use 1 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 2 Inspect blades for wear Replace if necessary If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still attached to the mower 3 Make sure all shields are in place and in good condition Repair or replace any missing or damaged shields 4 Perform lubrication per paragraph 4 2 5 Listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation 6 With the engine off engage the blower assembly Check the belt tension and inspect the pulley belt for cracks or tears 7 Check for wear or deterioration of the upper or lower hoses If there are any portions of the hose that have been torn or worn through replace with genuine PECO parts After Each Use 1 Clean all debris from machine especially from the container underneath the belt shields and off of safety decals Replace any missing or illegible decals 2 Inspect the unit for worn or damaged components Repair or replace before the next use Any replacement component installed duri
24. ove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time 15 Mow twice at different height settings high then low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The Blower A To disengage the blower rotate the engagement handle towards the mower WARNING The blower will continue to spin DO NOT TOUCH the blower pulleys or the belt until the tractor is turned off DO NOT adjust the belt tension until the mower is turned off Refer to section 2 6 of the manual 3 4 Unloading The Collection System NOTE To determine when the collection bags are full follow the following steps A Stop the forward movement of the mower Disengage the mower deck Disengage the blower Engage the parking brake Once the parking brake has been engaged then and only then walk behind the mower and check the collection bags by lifting the plastic hood Load in bags should not exceed the height of the installed bag F To release bags from frame lift bag ring from tab on bagger frame slide bag out and turn bags over to deposit clippings G Follow steps on page 14 to re attach bags back to the bagger NOTE Do not allow collection bags t
25. rage ONOURWN P 5 WARNI NEVER operate the unit unless the discharge guard and either the deflector assembly or vacuum collector adapter are fastened securely in place WARNI Do not work around mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating WARN NG To avoid serious injury perform maintenance on the vacuum collector ONLY AFTER STOPPING THE MOWER S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP Set the parking brake Always remove the ignition key before beginning maintenance WARNING For your own personal safety ALWAYS mow UP and DOWN the face of slopes and NEVER across the face NEVER attempt to mow excessively steep slopes and use caution when turning on any slope Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indica
26. s from the factory pre adjusted If the belt is too tight or becomes too loose remove the hair pin clip 0099 from the belt tension rod Mount Bracket 26 and pull the L end of the rod out of its hole in the cam assembly The tension rod may then be screwed out to tighten the belt or screwed in to loosen the belt Replace the L end into the top hole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is disengaged Figure 16 Figure 16 Cam ASSy Cam Stop Bolt 2 7 Attachment Of Lower Frame To The Frame Brackets Tension Rod Using 2 2 13 u bolts PZ K0288 and 2 72 13 nyloc nuts P K1247 attach lower frame to the left and right frame mount brackets as shown in Figure 17 Make sure the lower horizontal tube is centered in regards to the lower frame mount brackets The lower frame stiffening bracket is to be positioned towards the engine mower s engine gue Lower Frame Left Frame Right Frame Mount Bracket Lower Frame Centered In Regards To U Bolts Mounted To Frame Brackets 11 2 8 Attachment Of Upper Frame 2 10 Attachment Of The Boot To The Assembly To The Lower Frame Mower Deck NOTE During this step it is suggested that two Mounting The Boot Hanger people install the top frame to the lower frame Remove the mower s deflector shield mount Figure 20 Using two people to raise the top fr
27. tations or promises as to the quality of performance of its products other than those set forth herein Except as described above PECO Inc makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY G ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY H REMEDIED EXCLUSIVE The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO Inc consumer products are set forth above In no event will PECO be liable for special incidental or consequential damages 1 NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by PECO Inc unless he delivers to purchaser a separate written warranty certificate specifically warranting the item The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way SECTION I INTRODUCTION AND DESCRIPTION 1 1 Introduction We are pleased to have you as a PECO customer Your collection system has been designed to give you a low maintenance simple and effective way to collect the grass clippings from your mower This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower Please read this manual thoroughly Understand what each control is for and how to use it Observe all safety
28. tes a potentially hazardous situation which if not avoided will result in death or serious injury White letters on RED This signal word indicates a potentially hazardous situation which if not AWARN G avoided could result in death or serious injury may also be used to alert against unsafe practices Black letters on ORANGE This signal word indicates a potentially hazardous situation exist which if ACAU T not avoided will result in minor or moderate injury It may also be used to alert against unsafe practices Black letters on YELLOW PECO LIMITED WARRANTY FOR NEW PRODUCTS A WHAT IS WARRANTED PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations 1 PRODUCT WARRANTY Any part of any consumer product which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects without charge for parts or labor if the defect appears within 12 months from the date of delivery of the product to the original purchaser ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS Freight and mailing will be borne by the customer 2 PARTS REPLACED DURING WARRANTY Any new PECO part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects wit
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