Chamberlain SW 2000-X3 Safety Gate User Manual
Contents
1. PHOTO SENSOR INSTALLATION VIEW STREET Receiver Emitter 1 Coverage Area C F Gate CLOSED 7 o MASTER O COMPLEX wave V 0 gt v 8 Zmuo maso 1390F1 Figure 3 Photo Sensor Layout 6 of 42 Doc 01 20099 Rev F IMPORTANT NOTE The installation shown in Figure 3 is a suggested layout using emitters and receivers Any UL approved photo sensors are acceptable but they must cover the entire area of gate travel to be effective Install photo sensors in three Coverage Areas as shown in Figure 3 Coverage Area A Inside Open Coverage Inside the gate from the gate post s to the gate fully open position s Coverage Area B Inside Closed Coverage Inside the gate from the gate open position across full arc of gate travel Coverage Area C Outside Closed Coverage Single Gates Outside the gate from the gate post to the fence Dual Gates Outside the gate from gate post to gate post 2 For wiring instructions see Paragraph Connecting Input Wiring below NOTE If you are installing a Master Slave system refer to Series X3 Master Slave Systems for additional layout information B MOUNTING GATE OPERATOR WARNING To avoid injury always turn off the unit power switch before working on gate Pull red release lever to disengage and remove quick disconnect arm cap from the output shaft2. SWITCH EXIT LOOP DETECTOR See NOTE 2 EXT SENSOR 24640 B SHADOW SENSOR CI ee LOOP SHADOW LOOP INSIDE INT LOOP on pm See NOTE 3 SENSOR or S95 6 OUTSIDE INT LOOP DETECTOR See NOTE 3 INTERRUPT 6 O BAR SWITCH INTERRUPT BAR nom INSIDE PHOTO SENSOR PHO SENSOR RO v4 3 SENSOR OUTSIDE PHOTO SENSOR INSIDE PHOTO OUTSIDE PHOTO UPS 2 m ALARM INPUTS QA Q MAG 24VAC HI ji RECEIVER MAGLOCK RELAY EARTH GND 125VAC 3A Q POWER 9 MAGLOCK Im GROUND LUG 24VAC 200 mA EXTERNAL GROUND 69 SEE SITE PREPERATION LOOP SENSOR OUTSIDE INT 6 o GATEOREN TO INTERRUPT BAR LOW BATTERY LEFT RIGHT SENSOR TO MASTER SLAVE TO XMIT 2 TO RECV 1 TO XMIT 1 TO RECV 2 SHADOW SENSE EXIT SENSE TELEPHONE LINE INPUT Connect to Master ONLY in Master Slave gate system 3NE13NOHd3 TAL OBSTRUCTION INTERRUPT BAR OPEN MOTOR Lift head off terminal pins Loosen screws Insert wires Tighten screws Replace head on terminal pins WIRING TERMINAL 52 MOVE MTR LEFT MTR RIGHT RIGHT O O BATTERY See NOTE 4 BATTERY ENABLE LEFT 8 i OBSTRUCTION sp UP T ur TRU Lh 420 J3 PWR INPUT QUTPUT__ OBSTRUCTION A MOTOR POWER 1390F6 Figure 11 Control Board Wiring Rev F Doc 01 20099 15 of 42 IMPORTANT Before
3. COMPLEX Coverage Area 4 y 8 zmuo MAPO 1390F1 Figure 12 Photo Sensor Coverage Areas 10 Photo Sensors Secondary Obstruction Sensing per UL 325 Requirements Refer to above figure for Photo Sensor coverage areas Coverage Area A Inside Open Coverage While the gate is moving put your hand or arm through the Inside Photo Sensor beam The gate should stop The gate should restart when the obstruction your hand is removed Coverage Area B Inside Closed Coverage Stand inside the fence line While the gate is moving put your hand or arm through the Outside Photo Sensor beam The gate should stop The gate should restart when the obstruction your hand is removed Coverage Area C Outside Closed Coverage Stand outside the fence line While the gate is closing put your hand or arm through the Outside Photo Sensor beam The gate should stop The gate should restart when the obstruction your hand is removed 20 of 42 Doc 01 20099 Rev 11 Interrupt Bar Edge Sensor While the gate is opening push on the Interrupt Bar Edge Sensor The gate should stop and reverse a few inches 12 Maglock Verify that the Maglock activates when the gate is fully closed Rev F Doc 01 20099 21 of 42 N FINAL ASSEMBLY OF GATE OPERATOR Swing Arm Swing Arm Gate operator cover Clear place operator plastic Figure 13 Gate Operator Final Assembly IMPORTANT SAF
4. J14 OBSTRUCTION Connector for factory installed alarm ALARM Doc 01 20099 Rev F Rev F APPENDIX B SW 2000 X3 PARTS LIST ITEM PART PART NUMBER 1 X3 CONTROLLER BOARD SN1190173 2 CONTROL BOX COVER 41 20066 3 C WASHER 3 4 OD 7 8 ID 85 FW 87C 4 ALARM ASSY 76 20012 5 ALARM BRACKET 10 20051 6 SW 2000 MOTOR ASSY 75 20028 7 2 5 PULLEY 17 20115 8 MOTOR CABLE ASSY 94 20025 9 31 V BELT 1 2 WIDE 16 20077 10 DPST SWITCH 23 20088 11 CONTROL BOX ASSY 76 20018 12 SW2000 GEAR BOX ASSY 75 20158 13 e 7 PULLEY 17 20124 14 SPROCKET CHAIN 40 20T 7 8 BORE 15 20159 15 CHAIN TENSIONER KIT ASSY 77 20155 16 IDLER SPROCKET 1 15 40C17EX 17 LIMIT SWITCH ASSY 76 20023 18 LIMIT SWITCH SUPPORT BRACKET 10 20046 19 LIMIT SWITCH CABLE 94 20160 20 LIMIT CAM ASSY 75 20011 21 SHAFT ASSY 72 18512 22 SW2000 MAIN SHAFT 11 18140 23 40 NICKEL PLATED CHAIN 19 40081 N 24 SW2000 SHELF 10 20049 25 COVER W ACCESS DOOR ASSY 75 20029 26 COVER 13 18136 27 DOOR ASSY 75 18469 28 LOCK ASSY 75 18468 29 QUICK RELEASE ARM CAP ASSY 70 18494 30 QUICK RELEASE ARM CAP HUB ASSY 75 18479 31 DORCMA GATE OP WARNING LABEL 40 3504 PARTS NOT SHOWN e WOODROOF KEY SHAFT ASSY 80 20123 STAINLESS STEEL E RING SHAFT ASSY 80 20145 MASTER LINK 40 19 40001M DORCMA WARNING PLACA
5. 173 bd To access programming mode enter 000000 3 asterisks 6 zeroes To program acommand a enter step number b enter required data c enter pound sign pe exit programming mode enter 00 2 zeroes 1 pound sign BER 2701 Acceptable Input EM Type 0 Slide 1 Swing 2 Barrier 3 Linear Operator Type 1 O0 0 Single 1 Master 2 Slave 03 Pair Type O Bipart 1 Latch 2 Not Used 04 NotUsed Not Used EM Anti Tailgate Enable ATG 0 Disabled 1 Enabled 07 Latch Delay Time 0 250 Seconds 4 Increments 08 _ Beclose Time R Upto 30 _ 250 Seconds 0 Disabled Not Used BEL TIT E ERUNT cE Interrupt Bar Backup If Closing Up to 3 12 499 Inches See note below Interrupt Bar Backup If Opening 12 499 Inches See note below Return to Factory Set Defaults 101010 partial 191919 full IMPORTANT NOTE SWING GATE BACKUP DISTANCES Slide gates move at about one foot per second so backup distances Obstruction Senses and Interrupt Bar Backup are easy to enter To move the gate one foot you enter 12 inches Swing gates however move in degrees per second so it is the length of the gate that determines how far the gate moves each second For instance a twenty foot gate will move twice as far as a ten foot gate in the same amount of time As a result entering backup distances for swing gates is different
6. Apply a bump to the gate as it starts moving and verify that the gate responds to the bump within a second Obstruction Alarm Cause two obstruction faults before the gate reaches its open or closed limit and verify that the Obstruction Alarm sounds 5 Entry inputs Activate the CYCLE input entry system RADIO input radio transmitter and EXIT Loop input driving over the exit loop and verify that they fully open the gate If Reclose Timer is enabled it will close the gate Activate the FIRE input fire department switch and verify that the gate fully opens and then closes after 5 seconds If Reclose Timer is enabled it will close the gate 18 of 42 Doc 01 20099 Rev 6 Alternate Action If Alternate Action has been selected so that CYCLE or RADIO commands both open and close the gate Activate the CYCLE command wait until the gate is fully open then activate the CYCLE command again The gate should close verifying Alternate Action operation Note If you select Alternate Action you can t enable ATG and RT in procedures 6 and 8 7 Reclose Timer If Reclose Timer has been enabled in programming step 8 verify Reclose Timer as follows 1 Activate any entry command except Manual OPEN to open the gate 2 Start timing when the gate reaches fully open and verify that the Reclose Timer recloses the gate after the desired interval NOTE Reclose Timer is not functional when the Manual OPEN com
7. Units work as stand alone 1 Miswired or disconnected Master Slave interconnect cable 2 Improper Master Slave program settings 3 Bad control board 27 of 42 Doc 01 20099 Rev F Units are not synchronized Improper Master Slave program settings One gate braking to stop causes a fault in the other moving gate 1 Both units are wired to the same circuit breaker 2 Undersized power wires B FAULT LIST The following conditions can cause a fault 1 Instantaneous motor overcurrent left right obstruction sense due to an object physically obstructing the gate or gate track UL325 requirement 2 Average motor overcurrent overload caused by excessive motor current UL325 requirement 3 Interrupt Bar activation edge sensor due to physical contact with the edge sensor 4 Inoperative motor caused by an open motor winding broken or disconnnected input motor wires thermal overload or unsupervised motor UL325 requirement 5 Limit switch staying closed when gate is supposed to move caused by a broken V belt defective limit switch or defective limit cams 6 Maximum motor run time exceeding 75 seconds A If faults 1 through 3 occur only once during opening or closing the gate reverses a few inches and stops Fault may be cleared by removing the obstruction and cycling any command Manual Inputs FIRE Cycle Radio EXIT B If two sequential faults a combination of faults 1 through 3 and Photo S
8. injury or death Gate operators and associated control equipment should be installed by qualified professional installers who should observe the following safe installation procedures e Power should always be disconnected whenever installing wiring or servicing a gate operator Moving chains in gate operators can catch clothing or fingers and cause severe injury e Installation of wiring should comply with local building and electrical codes e All manual gate locks should be disabled to avoid damage to the gate or gate operator should the lock become engaged after the operator is installed e All operator controls and safety equipment should be tested at the conclusion of installation to be sure they are functioning properly e The operation of the gate controls and safety equipment should be reviewed with the owner and or end user of the automated gate system They should also be informed of the need to maintain control and safety equipment on a regular basis Safety equipment should be checked monthly to ensure it is working properly All installation manuals and safety information should be left with the owner e Moving gates have pinch points and entrapment zones which can be extremely dangerous to pedestrians especially small children F Doc 01 20099 1 of 42 BASIC INSTALLATION HINTS AND RULES READ THIS SECTION CAREFULLY BEFORE BEGINNING YOUR INSTALLATION 1 UNDERSTAND THE SYSTEM AND INSTALLATION SITE THOROUGHLY The SW 2000 is
9. a flexible and reliable gate operator system but the quality of service depends directly on the quality of installation Please read these instructions carefully and study the applicable diagrams before planning your installation In particular understand any site characteristics that may affect the system installation WARNING INSTALL PERMANENT WIRING UL specifications require the SW 2000 system to be permanently wired Refer to your local wiring code for specific information WARNING Damage caused by faulty wiring is not covered by warranty U L OBSTRUCTION SENSING REQUIREMENTS To maximize safety U L 325 standards require primary obstruction sensing gate sensitivity to impact and secondary obstruction sensing photo sensors be in operation at all times 4 GROUND THE SYSTEM The system contains parts which may be damaged by static discharge A proper earth ground connected to the gate operator housing at the lower left grounding screw see Figure 12 will significantly reduce the chances of damage or improper operation The shielding in the cables specified for all remote sensors and controls should also be connected to earth ground at the controller end of the cable only To be effective the ground connection must be made by running 12 AWG copper wire to a good ground point e g an electrical panel a metallic cold water pipe that runs into the earth or a grounding rod at least 10 feet in length that is driven into the earth
10. device due to its capacitive or inductive nature Interrupt Bar A switch that is installed on the leading edge of a gate to protect objects caught Edge Sensor between the gate and the gate frame LED Light Emitting Diode LEDs indicate an action in the system when lit Limit switch A switch which its closure indicates the gate has reached its open or close limit causing the gate to stop There are two limit switches open and close Limit cam An object which its excursion corresponds to the gate traveling distance and closes the limit switch at the open or close limit of the gate Loop sensor A wire embedded in the ground for magnetically sensing large metallic objects cars v Exit or Open Loop activation opens the gate v Interrupt or Reverse or Reopen Loop activation reverses or stops the gate Shadow Loop activation prevents a fully open or closed gate from moving while a vehicle is inside the arc of a swing gate Loop detector An electronic device that is activated by a loop sensor sensing a metallic object Master Slave A synchronized system containing a pair of gate operators Maglock An electric magnet which is used to secure the closed gate Uninterruptible Power Supply A battery backup system which powers the gate operator during a power outage Pulley A grooved wheel which transfers power via a belt Reclose Timer An electronic timer which closes the fully open gate automatically RPM Revolutions Per M
11. optional LiftMaster loop detector add on board Operation is the SENSE same as the Interrupt Loop input above SHADOW Input from shadow loop provides signal for optional LiftMaster SENSE loop detector add on board Operation is the same as Shadow Loop input above 35 of 42 Doc 01 20099 Rev F EXIT Input from exit loop provides signal for optional LiftMaster loop SENSE detector add on board Operation is the same as Exit Loop input above RADIO INPUT TB6 RADIO RECV Convenience terminals provide power and contact connection for a radio receiver Activation is the same as CYCLE OBSTRUCTION ALARM TB17 Relay contacts close to provide 24DC alarm power if the gate has two consecutive obstruction faults LOW BATTERY NO AC POWER 18 LOW BATTERY Activation fully opens or closes the gate depending the setting of Switch S3 NO AC POWER Activation registers the date and time of power outages in the gate operator transaction buffer 24VAC OUTPUT TB7 Terminals provide power 24VAC 200mA for peripheral devices MAGLOCK INPUT TB4 MAGLOCK Relay contacts close when the gate is fully closed MASTER SLAVE I O INPUT TB1 MASTER SLAVE I O Input output terminals are used to control a second gate operator in a Master Slave system PHONE LINE J9 Terminals connect the telephone line to the gate operator Rev F Doc 01 20099 36 of 42 ADJUSTMENTS OBSTRUCTION Adjustable pot controls gate sensitivity to blockages by the RIGHT
12. see Figure 7 Remove 4 protective bolts holding the cover on lift off the cover and set aside Remove the assembly kit and parts Remove the 4 bolts that attach the gate operator to the shipping pallet Mount gate operator on cement pad using the previously installed anchors Be sure the operator is mounted level and square with the control box facing away from the gate Connect the power conduit into the switch box Reinstall gate arm assembly onto output shaft hub Close red release lever until engagement pin fully seats into hub and ball plunger engages on handle This may require slight side to side motion HANDLE WILL CLOSE WHEN PIN IS PROPERLY ALIGNED DO NOT FORCE SHUT C CONNECTING POWER CAUTION Ensure that the AC power circuit breaker is turned off before wiring power to the switchbox Run power cables through the conduit to Gate Operator then connect wires to the switch box as shown in Figure 4 1 Wire nut the hot black wire to the black pig tail 2 Wire nut the neutral white wire to the white pig tail 3 Wire nut the ground green wire to the green pig tail 4 Dress all wiring inside the switch box and install cover Rev F Doc 01 20099 Black Green White Wire Wire Wire Figure 4 AC Wiring 7 of 42 D RUNNING INPUT WIRING WARNING Route but do not connect input wires at this time If inputs are connected now the gate operator may activate at random during installation pote
13. than for slide gates Use the following table to enter swing gate backup distances I want my gate to move And my gate length is this far out at the end 10 15 20 Enter 18 Enter 12 Three feet Enter 27 Enter 18 Rev F Doc 01 20099 17 of 42 M POST INSTALLATION PROCEDURES 1 Setup Turn on the main power at the gate operator s circuit breaker Verify that switch S2 the Gate Open Direction switch is set to the correct position Turn on the unit power switch 2 Manual Inputs Verify that Manual Open fully opens the gate and that the open limit switch stops the gate Verify that Manual Close fully closes the gate and that the close limit switch stops the gate Verify that Manual Stop stops the gate Note If the gate stops due to an obstruction Fault readjust the gate sensitivity pots 3 Mechanical Use the Manual Input commands to verify that The gate swings open and closed smoothly There is no squeak or vibration in the gate when it is moving There is no belt slippage when the gate moves or stops There is no slack in the closed gate due to loose chain or parts Both gates open and close at the same time Bi Parting gates only 4 Gate Sensitivity and Obstruction Alarm Primary Obstruction Sensing per UL 325 Requirements Left Right Obstruction sensitivity Apply a bump to the opening and closing gate and verify that the gate stops or reverses Start Up Sensitivity
14. then loosen mounting bolt and remove Swing Arm Cap Assembly and Drag Link Assembly from drive shaft Set this assembly aside 4 Push and pull the Gate to ensure it swings freely grease if necessary Check its box in the Maintenance Schedule Remove the cover mounting bolts and remove the gate operator cover Reinstall the Drag Link Swing Arm and Swing Arm Cap Assemblies Perform preventive maintenance tasks 3 to 15 After completing all checks perform the procedure found in Part 2 System Installation paragraph N Final Assembly of Gate Operator 31 of 42 Doc 01 20099 Rev F The following table is provided to help you keep a record of the maintenance schedule Write the inspection date in the left hand box and check the boxes across as you perform your maintenance procedures MAINTENANCE SCHEDULE TABLE Chain Limit Pulleys Gear Control Fire Gate Switches box Board Open Sense LE d gt A i ie ea 4 Rev F Doc 01 20099 32 of 42 APPENDIX A SYSTEM OPERATION REFERENCE CONTROLS INDICATORS INPUTS AND ADJUSTMENTS For control and indicator locations refer to Figure 11 For detailed explanations of the Gate Operator s various controls indicators inputs and adjustments refer to the following pages CONTROLS KEYPAD The 12 key keypad is used for local operation programming and service SWITCH S2 GATE OPEN TO Selects the direction the gate will open LEFT RIGHT LEFT RIGHT S
15. within 12 feet of the system Even if you have a good earth ground you should try to discharge any static before handling the circuit boards WARNING Damage caused by static discharge and lightning is not covered by warranty 5 PROVIDE POWER FROM A DEDICATED SOURCE The outlet into which you connect the Gate Operator should be wired to its own circuit breaker to reduce line noise and minimize the risk of having other equipment interrupt system operation In a Master Slave system Master and Slave must each have separate circuits 6 DO NOT OVERLOAD THE TERMINAL BLOCKS The terminal blocks are removable and the pins are soldered into the boards To connect your wires remove the head from the correct terminals and loosen the screws Insert the wire into the correct opening on the front and tighten the screw until the wire is held firmly When you have made all connections for a given head plug it back onto the pins designated for that terminal block Stranded wire must be between 16 and 24 AWG Solid wire must be between 18 and 24 AWG This is the total thickness measurement so if you are putting two wires in the combined thickness must fall within this range NEVER try to insert more than two wires per terminal 7 ENSURE GOOD CONNECTIONS A light tug on the wire will tell you if the connection is secure When reconnecting system components make sure all pins are straight on chips connectors and terminal block heads 8 READ THE MARK
16. 18 high to support non LiftMaster loop detector electronics Power for the loop detector can come from the auxiliary 115 VAC plugs in the gate operator or from the 24 VAC provided by the gate operator control board NOTE The auxiliary plugs have power regardless of the unit power switch setting 2 Conduit provisions should be made for the loop wire entrance to the loop detector 3 Wiring should be 16 24 AWG stranded or 18 24 AWG solid NOTE Optional LiftMaster supplied loop detector add on boards are available both pre installed and for installation in the field See Part 3 Gate Operator Options E TELEPHONE CONNECTION 1 A conduit entrance into the gate operator should be provided for the telephone line 2 Asingle twisted pair wire 18 AWG to 24 AWG will be connected from the telephone company termination block through the conduit to J9 on the control board Polarity is not important NOTE Do not run telephone and AC power wires in the same conduit F MASTER SLAVE INTERCONNECTION MASTER SLAVE SYSTEM ONLY A conduit between the Master and Slave units should be provided for the Master Slave interconnection cable 2 Two shielded twisted pair wire 16 AWG to 24 AWG will be connected between the two units at TB1 on the controller board NOTES 1 Donotrun the Master Slave cable and AC power wires in the same conduit 2 Master Slave interconnection cable should not exceed 3000 in length G OTHER CONNECTIONS 1 Provi
17. CHAMBERLAIN LiftMaster 0 gt ee Oe IP ESTATE SERIES INSTALLATION MANUAL MODEL SW 2000 X3 HEAVY DUTY HIGH CYCLE SWING GATE OPERATOR LiftMaster MODEL SW 2000 X3 IS FOR VEHICULAR PASSAGE GATES ONLY NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE 3 YEAR WARRANTY Serial oo U located on electrical box C L US Installation Date TABLE OF CONTENTS SAFETY SUMMARY BASIC INSTALLATION HINTS AND RULES PART SITE PREPARATION A PAD AND MOUNT POWER WIRING LOOP DETECTORS AND PHOTO SENSORS TELEPHONE CONNECTION MASTER SLAVE INTERCONNECTION MASTER SLAVE SYSTEM ONLY OTHER CONNECTIONS H mon LOCATION AND LAYOUT GROUNDING PART 2 SYSTEM INSTALLATION A GATE AND PHOTO SENSOR LAYOUT B MOUNTING GATE OPERATOR mun CONNECTING POWER RUNNING INPUT WIRING SETTING GATE OPEN DIRECTION SWITCHES S2 AND S3 POWER UP PROCEDURE USING MANUAL CONTROLS 0 d pw SNN GATE ARM INSTALLATION I SETTING LIMIT CAMS J GATE SENSITIVITY ADJUSTMENTS K L CONNECTING INPUT WIRING BASIC GATE OPERATOR PROGRAMMING M POST INSTALLATION PROCEDURES N FINAL ASSEMBLY OF GATE OPERATOR PROGRAMMING THE RADIO RECEIVER PART 3 LIFTMASTER LOOP DETECTOR BOARDS OPTIONAL PART 4 TROUBLESHOOTING AND MAI
18. ETY PROCEDURE Turn off power to the gate operator at the circuit breaker and wait for one minute Refer to Figure 13 above to perform the following instructions Disconnect Drag Link from Anchor Then disengage quick disconnect by pulling the release lever on the Swing Arm Cap Assembly Remove Swing Arm Cap Assembly and Drag Link Assembly from drive shaft Set this assembly aside Install clear cover on gate operator control box Make sure that gate operator unit power switch is turned on Install gate operator cover and secure with four bolts Replace Swing Arm Cap Assembly and Drag Link Assembly on drive shaft then reconnect Drag Link to gate Anchor Reinstall gate arm assembly onto output shaft hub Close red release lever until engagement pin fully seats into hub and ball plunger engages on handle This may require slight side to side motion HANDLE WILL CLOSE WHEN PIN IS PROPERLY ALIGNED DO NOT FORCE SHUT Turn on power to the gate operator at the circuit breaker Cycle the gate to ensure it is operating properly 22 of 42 Doc 01 20099 Rev F O PROGRAMMING THE 412HM RADIO RECEIVER SET SECURITY MODE The 412HM Universal Receiver can be used with up to 15 rolling code transmitters or passwords in HIGH security mode Alternately it can be used with up to 31 of any type transmitter in NORMAL security mode including any combination of rolling code billion code or dip switch remotes The jumper must be set at the H
19. IGH position for the receiver to operate in HIGH security mode It must be set at NORMAL position to operate at the NORMAL mode Figure 14 When changing from NORMAL to HIGH security mode any previous transmitter codes must be erased Repeat Steps 2 and 3 in the Programming Section below to reprogram the receiver for each remote control transmitter in use The receiver is factory set at HIGH SET OUTPUT DURATION To prevent possible SERIOUS INJURY or DEATH the use of CONSTANT OPERATION on residential openers is PROHIBITED For commercial applications the receiver can be set for either constant or momentary closure on the output contacts Use of constant closure is prohibited on residential garage door openers because it overrides the safety reversal devices With the jumper in the Momentary position the contacts will close for 1 4 second regardless of the length of radio transmission With the jumper in Constant position the contacts will stay closed as long as the radio continues transmitting Figure 15 The receiver is factory set at M PROGRAMMING THE REMOTE TO THE RECEIVER 1 Pry open the front panel of receiver case with a coin or a screwdriver Re connect power to opener Figure 16 2 Press and release the learn button on the receiver The learn indicator light will glow steadily for 30 seconds 3 Within 30 seconds press and hold the button on the hand held remote that you wi
20. INGS CAREFULLY The connection points are marked on the boards clearly Before making any connection be sure to read the marking and check it against the corresponding figure in these instructions 9 TRAIN YOUR CUSTOMERS THOROUGHLY Although customer responsibility is limited to proper installation the quality of service is determined by the care of system setup Ensure that the customer has a copy of this manual to guide them 2 of 42 Doc 01 20099 Rev F PART 1 SITE PREPARATION A LOCATION AND LAYOUT Rev STANDARD INSTALLATION TOP VIEW Left Gate STREET Right Gate 41 1 4 Swing Arm Cap Assy Concrete Pad Ground Level 2 Figure 1 Gate Operator Layout Options Doc 01 20099 1390F2 3 of 42 NOTES Left Gate and Right Gate are determined by looking from inside the complex toward the street Figure 1 shows a typical Bi Parting gate in standard and compact installations Always install gate operators inside of the fence line NEVER on the public side of the fence Mount all manual controls and activating devices at least 6 ft away from the gate for safety Allow enough clearance around the gate and the gate operator for installation and service B PAD AND MOUNT 4 of 42 Shaft Below Center Cover Ground Conduit Access Area 1 2 Dia Stud TOP VIEW SIDE VIEW 1242F6 Figure 2 Pad and Mount The concrete pad must be sufficient to support the gate oper
21. NTENANCE A C D N N N Bw we n nonu ul N oo t t TROUBLESHOOTING FAULT LIST FAULTS AND THEIR CAUSES MAINTENANCE APPENDIX A SYSTEM OPERATION REFERENCE APPENDIX B SW 2000 X3 PARTS LIST GLOSSARY FCC REQUIREMENTS NOTICE TO CANADIAN USERS Rev Doc 01 20099 TABLE OF FIGURES Figure 1 Gate Operator Layout Options Figure 2 Pad and Mount Figure 3 Photo Sensor Layout Figure 4 AC Wiring Figure 5 Gate Direction and UPS Low Battery Switch Locations Figure 6 Manual Controls Location and Use Figure 7 Gate Arm Installation Figure 8 Setting Right Gate Limit Cam Figure 9 Setting Left Gate Limit Cam Figure I0 Gate Sensitivity Adjustments Location Figure 11 Control Board Wiring Figure 12 Photo Sensor Coverage Areas Figure 13 Gate Operator Final Assembly Figure 14 Programming The Radio Receiver Figure 15 Programming The Radio Receiver Figure 16 Programming The Radio Receiver Figure 17 Gate Operator Final Assembly Figure 18 Gate Operator Disassembly and Assembly Figure 19 Exploded View Doc 01 20099 AN A KR W 11 12 13 15 20 22 23 23 23 24 31 39 Rev F The LiftMaster Gate Operator Model SW 2000 X3 The LiftMaster Gate Operator model SW 2000 X3 is a full featured commercial swing gate operator with a telephone interface The gate operator contains the following features Rev Satisfies U L 325 requirements for primary motor current and seco
22. ONTROL BOARD RESETS RIGHT AFTER GATE STARTS MOVING Low AC voltage Inadequate and undersized power wiring between the main circuit breaker and the gate operator 5 GATE STOPS AND REVERSES IMMEDIATELY AFTER IT STARTS 1 A Fault has occurred Mostly in cold weather or mornings 2 A Fault has occurred Inrush pot adjustment is set too low 6 GATE STOPS A FEW SECONDS AFTER IT STARTS 1 Stuck limit switch 2 A Fault has occurred 7 GATE SUDDENLY REVERSES WHILE MOVING A Fault has occurred 8 OPENING GATE STOPS WHEN A VEHICLE APPROACHES FROM INSIDE Setting the Gate Type to SWING or LINEAR causes Interrupt loops or photo sensors to stop the gate when a vehicle approaches from the inside For safety reasons the gate normally operates this way 9 GATE OPENS BUT DOES NOT CLOSE Reclose Timer is disabled One of the inputs is continuously activated a stuck input Entry system is connected to the Manual Open input 10 GATE DOESN T STOP AT THE LIMIT 1 Limit cams are out off adjustments 2 Limit switch cable is disconnected either from the control board or the limit switches 3 Bad limit switch or limit cam or limit switch bracket 11 GATE IS TOO SLOW 1 Low input AC voltage 2 Hardened or frozen gate hinges 3 Slipping belt 12 GATE DOESN T STAY OPEN WHEN USING FIRE INPUT Fire was only activated momentarily not continuously 26 of 42 Doc 01 20099 Rev F 13 GATE DOES NOT CLOSE A
23. R69 instantaneous rise in motor current When the limit is exceeded the gate stops and reverses a programmed distance a minimum of 2 inches OBSTRUCTION Adjustable pot controls gate sensitivity to blockages by the LEFT R160 instantaneous rise in motor current When the limit is exceeded the gate stops and reverses a programmed distance a minimum of 2 inches NOTE LiftMaster gate operators have two obstruction sense adjustments left and right where other gate operators have only one This allows greater flexibility of installation For instance you can install a gate on an incline and not worry about sacrificing downhill gate sensitivity INRUSH Adjustable pot controls the delay in sensitivity to gate R203 obstructions This delay in sensitivity prevents the initial motor inrush current from causing a obstruction fault The weight of the gate determines this setting CONNECTORS 37 of 42 LIMIT SWITCH J4 Connector for the left right limit switch cable PWR INPUT J1 Connector for AC input power MOTOR POWER J3 Connector for the motor cable LOOP DETECTOR Connector for the optional LiftMaster Outside Interrupt Loop detector J15 add on board LOOP DETECTOR Connector for the optional LiftMaster Inside Interrupt Loop detector J12 add on board LOOP DETECTOR Connector for optional LiftMaster Shadow Loop detector add on J13 board LOOP DETECTOR Connector for optional LiftMaster Exit Loop detector add on board
24. RD 40 3505 SW2000 X3 INSTALLATION MANUAL 01 20099 X3 PROGRAMMING MANUAL 01 20100 X3 MASTER SLAVE MANUAL 01 20101 SW2000 ACCESSORY KIT 77 20128 SW2000 ACCESSORY HARDWARE 77 20020 SW2000 ROD END ASSY 75 20015 SW2000 SWING ARM EXTENSION 10 20050 SW2000 GATE ANCHOR 08 20052 GATE SAFETY BROCHURE 01 G0582 Bold Assembly Doc 01 20099 Assembly Part 38 of 42 01 20099F 4 Figure 19 Exploded View Doc 01 20099 39 of 42 GLOSSARY AC Alternating Current An electric current or voltage that reverses direction at regular intervals Alternate Action Ability to open and close the gate with one command Arc The area that is swept by a swing gate from fully closed to fully open position ATG Anti tailgating refers to a method of immediately closing an opening gate behind a vehicle so that an unauthorized vehicle can not follow the authorized vehicle through the gate DC Direct Current An electric current of constant value flowing in one direction only Dynamic braking Stopping the gate by activating the forward and reverse windings of the gate operator motor in each half AC cycle Fault An abnormal condition which causes the gate to stop to protect the gate and the user Gate sensitivity The response of the gate operator to an exerting force to the gate Gear reducer A device that changes the speed and power of its driving force motor Inrush current Initial current drawn into an electrical
25. UTOMATICALLY 1 Reclose timer is disabled 2 The entry system is connected to Manual Open input 3 An input is continuously activated stuck 14 ALTERNATE ACTION DOES NOT WORK 1 ATG and Reclose Timer are enabled 2 Entry system is connected to the Manual Open input 15 GATE DOES NOT OPEN TO THE CORRECT DIRECTION 1 The power was not cycled after changing the setting of switch S2 16 THERE IS SLACK OR PLAY IN THE GATE Chain is too loose The hardware interconnecting the operator to the gate is not tight The large mounting bolt or the jam nut for the cap arm are not tight Set screws on the sprocket is not tight 17 ATG ANTI TAILGATE DOES NOT WORK For safety reasons ATG is not functional with Gate Types SWING and LINEAR 18 INTERRUPT LOOP DOES NOT ACT PROPERLY 1 Improper Gate Type setting programming step 1 2 Badloop sensor or loop detector 3 Bad connection between the loop sensor loop detector and the Control Board 19 SHADOW LOOP IS INEFFECTIVE 1 The gate is not at either the open or close limit 2 Badloop sensor or loop detector 3 Bad connection between the loop sensor loop detector and the Control Board 20 Maglock does not work Bad connection between Maglock its power supply and the Control Board Bad Control Board relay on the Control Board does not close Bad Maglock or Maglock power supply Large gap between gates 21 MASTER SLAVE SYSTEM
26. WITCH S3 LOW BATTERY Selects the direction the gate will move and remain when the LOW LEFT RIGHT BATTERY input is activated by an Uninterruptible Power Supply UPS INDICATORS LED indicators light when controls and inputs are active Additional indicators are as follows DISPLAY This is a seven segment character display that gives numerical response to service personnel during programming and operation LEFT LIMIT Indicates that the LEFT limit switch is activated RIGHT LIMIT Indicates that the RIGHT limit switch is activated MTR LEFT Indicates the gate is moving to the left MTR RIGHT Indicates the gate is moving to the right RECV Indicates data is being received from the other unit in a Master Slave system XMIT Indicates data is being sent to the other unit in a Master Slave system OFF HOOK Indicates the gate operator is off hook and using the phone line OBSTRUCTION Indicates the peak or average motor current threshold was reached INTERRUPT BAR EDGE SENSOR and the motor was stopped See Fault List Indicates Interrupt Bar Edge Sensor switch was activated and the motor was stopped OPEN MTR Indicates the motor is engaged but is not drawing any current The thermal overload switch on the motor may need to be reset See Fault List STUCK LIMIT Indicates that a limit switch is stuck closed MAX RUN TIME Indicates the motor ran for 75 seconds without reaching a limit switch and was stopped Usually requires mechanica
27. am clockwise until it just barely closes the limit switch Retighten the clamp Do not overtighten Using manual CLOSE and STOP move the gate to its proper closed limit position Loosen the clamp on the top limit cam and turn the cam counterclockwise until it just barely closes the limit switch Retighten the clamp Do not overtighten Open and close the gate to check the limit cam settings If required readjust the limit cams until they are set properly 12 of 42 Doc 01 20099 Rev F J GATE SENSITIVITY ADJUSTMENTS The gate operator monitors both average and peak motor current When the gate encounters an obstruction the gate operator senses the change in motor current and reverses the gate Three sensitivity adjustments must be set for each installation e Right gate motion R69 e Left gate motion R160 Inrush current R203 NOTE For swing gate operation controls are Left Clockwise and Right Counterclockwise If your installation requires setting switch S2 to the Open to Right position use the Open to Right adjustment procedures below If your installation requires setting S2 to the Open to Left position use the Open to Left adjustments following the Open to Right procedures The minimum sensitivity is full clockwise and maximum sensitivity is full counter clockwise These adjustments must be made while the gate is in motion Before starting the adjustments verify that the Left and Right r
28. ator and the dynamic forces created by the moving gate LiftMaster recommends a pad 24 wide by 27 long by 30 deep The operator must be level and parallel to the gate so the pad should be level and about 4 above grade to prevent water entrance Four anchor bolts are required to secure the gate operator to the pad The mounting holes in the gate operator are 5 8 in diameter Red Head bolts 77 x 372 are recommended Be sure to provide access for wiring conduits In Master Slave systems remember to include conduit stubs for separate inputs if any and for the Master Slave connection cable between gate operators For more information about Master Slave systems see Master Slave Systems for X3 Series Gate Operators NOTE Shading indicates conduit stub access areas Doc 01 20099 Rev C POWER WIRING Provide a separate conduit stub for the AC power Each gate operator requires a 115 VAC 20 AMP single phase circuit NOTE Master and Slave units each require separate circuits to prevent false overcurrent faults see X3 Series Master Slave Systems Wiring must comply with the local Electrical Code for operating 1 2 HP motor 12 AWG for up to 300 and 10 AWG for up to 500 long wire runs is suggested Be sure to pull a ground wire in the conduit for the connection to the gate operator NOTE Do not rely on metallic conduit for earth ground D LOOP DETECTORS AND PHOTO SENSORS A shelf is provided 10 x 11 x
29. circuit breaker that provides power to gate operator Turn on gate operator power switch and verify that the seven segment LED display above the keypad sequentially spells out HELLO The only LEDs that should remain on are MAGLOCK and CLOSE LIMIT or OPEN LIMIT if one of the limit switches is engaged NOTE If the LEDs do not follow this pattern the controller board may not be working correctly Stop installation and call LiftMaster Technical Support for assistance G USING MANUAL CONTROLS Rev F MANUAL CONTROL MANUAL INPUT TB2 CONTROL 1204F15A Figure 6 Manual Controls Location and Use If necessary use the manual controls on Manual Input Terminal TB2 OPEN CLOSE and STOP as shown in Figure 6 to move the gate arm during system installation To open the gate connect the OPEN and STOP terminals to the COMMON terminal To close the gate connect the CLOSE and STOP terminals to the COMMON terminal To stop the gate disconnect the STOP terminal to the COMMON terminal IMPORTANT NOTE If the STOP terminal is disconnected from the COMMON terminal the gate is prevented from moving and no command will affect the gate Doc 01 20099 9 of 42 H GATE ARM INSTALLATION NOTES 1 All dimensions are measured from one pivot point to the next pivot point 2 The dimensions shown above are only recommended settings Your installation may require different dimensions 3 The SW 2000 X3 can be installed
30. e sum of the Ringer Equivalence Numbers of all the devices does not exceed 5 CHAMBERLAIN Lift Master PROFESSIONAL COPYRIGHT 2004 ALL RIGHTS RESERVED This document is protected by copyright and may not be copied or adapted without the prior written consent of LiftMaster This documentation contains information proprietary to LiftMaster and such information may not be distributed without the prior written consent of LiftMaster The software and firmware included in the LiftMaster product as they relate to this documentation are also protected by copyright and contain information proprietary to LiftMaster FOR TECHNICAL SUPPORT OR TO ORDER REPLACEMENT PARTS CALL OUR TOLL FREE NUMBER 800 528 2806 Monday thru Friday 5 AM 6 PM Saturday 7 AM 3 30 PM PST Visit us at www liftmaster com
31. ensor activation occur during opening or closing gate stops and Obstruction Alarm sounds off for 5 minutes Fault may be cleared by removing the obstruction and cycling Manual Inputs or FIRE C If fault 4 occurs gate stops and Obstruction Alarm sounds off for 5 minutes Fault may be cleared by cycling Manual Inputs or FIRE D If faults 5 through 6 occur gate stops Fault may be cleared by cycling any command Rev F Doc 01 20099 28 of 42 C FAULTS AND THEIR CAUSES 1 IF OBSTRUCTION LED IS ON The gate is blocked by an object OBSTRUCTION or STARTUP adjustment is set too low Cold weather frozen motor or frozen gate wheels The Maglock does not disengage from the gate at the start of gate opening A sudden increase in input power Bad Control board Belt is too tight NOa PWN 2 IF INTERRUPT BAR LED IS TURNED ON Edge Sensor is activated Clear obstruction and cycle the gate 3 IF OPEN MTR LED IS TURNED ON The motor thermal overload switch is popped The wires connecting the motor to the Control Board are disconnected Bad motor Bad Control Board 4 IF STUCK LIMIT LED IS TURNED ON 1 A limit switch is stuck closed 2 The belt was broken before the start of the gate movement 3 Stalled motor at open or close limit 4 Bad limit switch 5 IF MAX RUN TIME LED IS TURNED ON Limit cams do not engage the limit switches The belt or chain has been broken The belt slips during ga
32. ents document s The Department does not guarantee the equipment to the user s satisfaction Before installing this equipment users should ensure that it is permissible to be connected to the facilities of the local telecommunications company The equipment must also be installed using an acceptable method of connection The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations Repairs to certified equipment should be coordinated by a representative designated by the supplier Any repairs or alterations made by the user to this equipment or equipment malfunctions may give the telecommunications company cause to request the user to disconnect the equipment Users should ensure for their own protection that the electrical ground connections of the power utility telephone lines and internal metallic water pipe system if present are connected together This precaution may be particularly important in rural areas Caution Users should not attempt to make such connections themselves but should contact the appropriate electric inspection authority or an electrician as appropriate NOTICE The Ringer Equivalence Number REN assigned to each terminal device provides an indication of the maximum number of terminals allowed to be connected to a telephone interface The termination on any interface may consist of any combination of devices subject only to the requirement that th
33. ervice request call is activated in the event of a fault or warning condition A call can be made to any telephone or pager and will include system ID number and fault condition code 12 button keypad and 7 segment display to facilitate programming service and operation Automatic OPEN CLOSE and Alert Call schedules include holidays Two 115 VAC accessory plugs provided 24 VAC accessory power provided True HP high starting torque motor reduces stalling 80 1 worm gear reduction Handles any gate weight up to 1000 pounds and length up to 18 feet Diagnostic LEDs on controller board show gate operator actions and assist in troubleshooting Remote telephone interface permitting gate operator programming and diagnostics Inside and Outside Interrupt Loops and Photo Sensor Inputs enhance gate control and distinguish between entering and exiting traffic Quick disconnect arm cap for fast and easy release of gate arm Cover access door provides easy access to the control box Optional loop detector add on boards plug into the controller board reducing wiring DIMENSIONS WEIGHT ELECTRICAL Height 24 159 Lb 115 VAC 60 Hz Single Phase Width 20 15 amp A separate 20 AMP circuit Depth 23 is required by most codes F Doc 01 20099 Rev SAFETY SUMMARY It is important for everyone involved in the installation and operation of the Gate Operator to read the following warnings WARNING READ AND FOLLOW ALL INSTRUCTIONS Improper ins
34. everse pots are set fully clockwise and the Inrush pot is set to the 11 o clock position Make all adjustments in the order listed NOTE Current flow varies with temperature Do not tune the sensitivity measurements too finely or they may cause false overcurrent faults to occur during cold weather LEFT RIGHT 2 4 O 1O Xo L OBSTRUCTION J CONTROL BOARD Figure 10 Gate Sensitivity Adjustments Location OPEN TO RIGHT ADJUSTMENT PROCEDURES Right Gate Motion Adjustment R69 Initiate opening the gate Wait 4 to 5 seconds then lightly tug against the edge of the gate to simulate an obstacle If the gate does not stop or back up reclose gate and adjust the pot slightly counterclockwise Repeat steps 1 3 until gate stops or backs up when tugged and has the desired sensitivity Rev F Doc 01 20099 13 of 42 Left Gate Motion Adjustment R160 Open the gate fully then initiate closing the gate Wait 4 to 5 seconds then lightly bump the leading edge of the gate to simulate an obstacle If the gate does not stop or back up reopen the gate and adjust the pot slightly counterclockwise Repeat steps 1 3 until the gate stops or backs up when bumped and has the desired sensitivity OPEN TO LEFT ADJUSTMENT PROCEDURES Left Gate Motion Adjustment R160 Initiate opening the gate Wait 4 to 5 seconds then lightly tug against the edge of the gate to simulate an obstacle I
35. f the gate does not stop or back up reclose the gate and adjust the pot slightly counterclockwise Repeat steps 1 3 until the gate stops or backs up when tugged and has the desired sensitivity Right Gate Motion Adjustment R69 Open the gate fully then initiate closing the gate Wait 4 to 5 seconds then lightly bump the leading edge of the gate to simulate an obstacle If the gate does not stop or back up reopen the gate and adjust the pot slightly counterclockwise Repeat steps 1 3 until the gate stops or backs up when bumped and has the desired sensitivity Turn the pot fully counterclockwise Open the gate If the gate stops due to a fault condition slightly adjust the pot clockwise Repeat steps 2 and 3 until the gate cycles without a fault Open gate fully then initiate closing the gate If the gate stops or backs up due to a fault condition slightly adjust the pot clockwise Repeat steps 6 and 7 until the gate cycles without a fault and has the desired sensitivity 14 of 42 Doc 01 20099 Rev F K CONNECTING INPUT WIRING OUTSIDE INTERRUPT SENSE LOOP SENSOR LOOP SENSOR INSIDE INTERRUPT SENSE OUTSIDE INSIDE RIGHT INTERRUPTIQOP 5 DETE LEFT LIMIT LIMIT SWITCH INPUT PUSH BUTTON SWITCH BOX INANI HOLIMS MANUAL CONTROLS gp See NOTE 1 ik jd j MANUAL INPUT OPEN A 73 CLOSE STOP COMMON ENTRY SYSTEM crea FIRE
36. inute indicates the rotational speed of an object Sprocket A toothed wheel which transfers power via a chain Thermal overload A condition at which a heat producing device shuts off automatically when it reaches a critical and damaging temperature level Torque A force that causes rotation Rev F Doc 01 20099 40 of 42 FCC REQUIREMENTS INSTALLATION When you are ready to install this system call your telephone company and give them the following information 1 The telephone number of the line to which you will connect the system 2 The FCC registration number for the system which is DS83E7 17196 ALE 3 The ringer equivalence number REN which is 0 1B This system connects to the telephone line by means of a standard jack called the USOC RJ11C If this type of jack is not available where you want to install the system you will need to order it from the telephone company TYPE OF SERVICE Your LiftMaster Model SW 2000 X3 operator is designed to be used on standard device telephone lines They should not be used on coin service or party lines If you have any questions about your telephone line such as how may pieces of equipment you can connect to it the telephone company will provide this information upon request TELEPHONE COMPANY PROCEDURES The goal of the telephone company is to provide you with the best service it can In order to do this it may occasionally be necessary for them to make changes in their equipme
37. l service See Fault List LINE Indicates an incoming telephone call ring detect and whether the phone line is available when the gate operator wants to initiate a call MAG LOCK Indicates the MagLock is engaged OBSTRUCTION Indicates the Obstruction Alarm has sounded after two ALARM consecutive gate obstruction faults Doc 01 20099 Rev F FUNCTIONAL INPUTS NOTES The term activation means closing an input circuit via a relay or switch and may be momentary or continuous Momentary activations are superceded by any command Continuous activations are superceded only by an overriding command Activating any command when gate is at the open limit stops the Reclose Timer When the command except Manual CLOSE and STOP is cleared the Reclose Timer is reset MANUAL INPUTS OPEN CLOSE AND STOP TB2 MAN OPEN Activation fully opens the gate Continuous activation holds gate open MAN OPEN overrides Anti Tail gate ATG Reclose Timer and all controls but MAN STOP MAN CLOSE Activation fully closes the gate Continuous activation holds gate closed MAN CLOSE overrides all controls but MAN STOP MAN OPEN and FIRE MAN STOP De activation stops opening and closing gates MAN STOP overrides Reclose Timer and all other controls manual or automatic If MAN STOP is disconnected from its COMMON no commands affect the gate ENTRY SYSTEM FIRE SWITCH INPUTS TB9 CYCLE Reclose Timer disabled Alternate Action allows a single comma
38. mand is used 8 Interrupt Loop and Anti Tailgating ATG When Exiting Gate Type is SWING Enter 1 in Programming Step 01 Y Inside Interrupt Loop When a vehicle drives on the Interrupt Loop a moving gate will stop When the vehicle drives off the Interrupt loop the gate will open v Outside Interrupt Loop When a vehicle drives on the Interrupt Loop a closing gate will open an opening gate will not be affected NOTE ATG will not function with a Gate Type of SWING 9 Shadow Loop Ensure the gate is fully closed the close limit switch and Maglock LED s will be ON Park a car while it is running on the Shadow Loop but clear of the Safety Loop Activate an Open command and verify that the gate does not open CAUTION f the gate begins to open move the car immediately 4 Remove the car from the Shadow Loop and verify that the Open command opens the gate Rev F Doc 01 20099 19 of 42 SINGLE GATE PHOTO SENSOR INSTALLATION TOP VIEW Receiver Emitter Coverage Area C H RC Left Gate CLOSED T T T 1 T CT T 7 um AOD zmuo MIRO COMPLEX SW 2000 Control Board BOY A o 1 amp 2 Y Coverage Area 8 DUAL GATE PHOTO SENSOR INSTALLATION TOP VIEW STREET Receiver Emitter zi Li b Left Gate CLOSED LAL gt MASTER GATE SW 2000 Control Board
39. nd deactivation opens the gate Outside Interrupt Loop Activation opens a closing gate IF GATE TYPE IS SLIDE OR BARRIER AND ATG IS DISABLED Inside Interrupt Loop Activation opens a closing gate Outside Interrupt Loop Activation opens a closing gate IF GATE TYPE IS SLIDE OR BARRIER AND ATG IS ENABLED Inside Interrupt Loop Activation deactivation closes an opening gate Activation stops a closing gate and deactivation closes the gate Outside Interrupt Loop Activation stops a closing gate and deactivation closes the gate INSIDE OUTSIDE PHOTO SENSOR TB3 IF GATE TYPE IS SWING OR LINEAR Inside Photo Sensor Activation stops a moving gate and deactivation restarts the gate Outside Photo Sensor Activation stops a closing gate and deactivation restarts the gate IF GATE TYPE IS SLIDE OR BARRIER Inside Photo Sensor Activation stops an opening gate and deactivation restarts the gate Outside Photo Sensor Activation stops a closing gate and deactivation restarts the gate INTERRUPT BAR INPUTS TB11 INTERRUPT BAR Activation causes gate to stop and reverse a few inches INS OUTS INT SENSE SHADOW SENSE EXIT SENSE TB12 TB13 TB14 TB15 INPUTS INSIDE Input from an Inside Interrupt loop provides the signal for an INTERRUPT optional LiftMaster loop detector add on board Operation is the SENSE same as the Interrupt Loop input above OUTSIDE Input from an Outside Interrupt loop provides the signal for an INTERRUPT
40. nd to both open and close the gate Activation opens the gate which remains open until another command is received A CYCLE command when the gate is fully open closes the gate CYCLE also opens a closing gate If Anti Tailgating ATG is enabled Alternate Action is disabled With ATG enabled the gate begins closing as soon as the INTERRUPT LOOP clears Reclose Timer enabled Activation opens the gate then the Reclose Timer closes the gate A CYCLE command also opens a closing gate but will not close a fully open gate if the Reclose Timer is enabled If Anti Tailgating ATG is enabled the gate closes as soon as the INTERRUPT LOOP clears FIRE Activation opens the gate Continuous activation holds the gate open If the Reclose Timer is disabled and FIRE is deactivated the gate closes after 5 seconds If Reclose Timer is enabled when FIRE is deactivated the Reclose Timer starts FIRE overrides all commands but Manual STOP EXIT LOOP SHADOW LOOP DETECTOR INPUTS TB10 EXIT LOOP Same as CYCLE but does not close the gate when it is fully open SHADOW LOOP Activation prevents the gate from opening or closing so the gate won t hit a vehicle If the gate is already moving or if the gate is not fully opened or closed this input has no effect Rev F Doc 01 20099 34 of 42 INSIDE OUTSIDE INTERRUPT LOOP DETECTOR TB16 IF GATE TYPE IS SWING OR LINEAR ATG IS NOT FUNCTIONAL Inside Interrupt Loop Activation stops an opening or closing gate a
41. ndary photo obstruction senses Five different open inputs are available for a variety of devices Dynamic motor braking limits gate overtravel Separated arm segment joints reduce the risk of injury to users Alternate action OPEN CLOSE inputs Manual Open Close Stop inputs are provided for three button station Programmable Reclose timer Gate lock relay can be used for electromagnetic locks and CCTV cameras or lights Master Slave operation for two operators on bi part gates and vehicle trap gates Selectable anti tailgate function prevents two cars from entering on one open command Open motor detection in case of motor thermal overload Maximum Run Time feature stops run away motor in case of belt breakage Senses obstructions through adjustable peak and fixed average motor current sense Two separate peak motor current sense adjustments for reversing direction or stopping one for clockwise motion and the other for counterclockwise motion Start up current sense adjustment offsets initial inrush current to the motor Obstruction Alarm sounds off the second time the gate is obstructed Interrupt Bar input is included for use with edge sensors Cycle counter is able to initiate a service request call at a predetermined number Event recording memory keeps track of all commands and actions even during power interruptions This is very helpful in troubleshooting the system Can be retrieved by modem into your computer Automatic s
42. nect the input terminal to the COMMON terminal on the Control Board and verify that its LED turns on momentarily Normally the Close limit switch and Maglock LED s are on if the gate is fully closed and Open limit switch is on if the gate is fully open The Manual STOP LED is always on Low input AC voltage The voltage across connector J1 pins 1 red wire and 3 white wire on the Control Board must measure 100VAC to 130VAC CAUTION HIGH VOLTAGE Measure with care Fault Causes Refer to the end of trouble shooting section 1 OPERATOR IS DEAD When the unit power switch is cycled the 7 segment display does not spell out HELLO sequentially 1 The main circuit breaker or unit power switch is off 2 The input power connector is not connected securely to the Control Board 3 Low input AC voltage 4 Bad Control Board 2 OPERATOR DOES NOT RUN When the unit power switch is turned on the 7 segment display spells out HELLO sequentially An input is continuously activated stuck Both limit switches are stuck closed Manual Stop is disconnected from its common Stalled motor 3 MOTOR DOES NOT RUN Motor is dead 1 The resettable motor thermal overload switch has popped 2 The interconnecting cable between the motor and the control board is disconnected 3 Bad control board or motor Motor is stalled 1 Frozen motor gearbox or gate 2 V belt is too tight Doc 01 20099 25 of 44 4 THE C
43. nt operations or procedures If these changes might affect your service or operation of your equipment the telephone company will give you notice in writing to allow you to make any changes necessary to maintain uninterrupted service IF PROBLEMS ARISE If any of your telephone equipment is not operating properly you should immediately remove it from your telephone line as it may cause harm to telephone network If the telephone company notes a problem they may temporarily discontinue service When practical they will notify you in advance of this documentation If advance notice is not feasible you will be notified as soon as possible When you are notified you will be given the opportunity to correct the problem and informed of your right to file a complaint with the FCC In the event that any repairs are ever needed on your system they should be performed only by an authorized representative of LiftMaster Inc DISCONNECTION If you should ever decide to permanently disconnect your operator from its present line please call the telephone company and let them know of this change RADIO FREQUENCY This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment This equipment generates uses and can radiate radio freq
44. ntially injuring installation personnel 1 Remove the plastic control box cover 2 Run wires from input components conduits and Master Slave conduits into control box 3 For Master Slave wiring refer to Master Slave Systems for X3 Series Gate Operators Part 2 E SETTING GATE OPEN DIRECTION SWITCHES 52 AND 3 GATE OPEN BATTERY 3 RIGHT E I s RIGHT CONTROL BOARD 1390F3 Figure 5 Gate Direction and UPS Low Battery Switch Locations NOTE For swing gate operation controls are Left Clockwise and Right Counterclockwise Switch S2 sets gate opening direction open to left or open to right Switch S2 is sensed only on power up it should be set when the power is off or power should be cycled after setting the switch Set switch S2 to the Left for Clockwise Gate Opening or to the Right for Counterclockwise Gate Opening as required Set switch S3 to the direction you wish the gate to move left or right and remain when the LOW BATTERY input is activated by an Uninterruptible Power Supply UPS 8 of 42 Doc 01 20099 Rev F POWER UP PROCEDURE CAUTION If gate is positioned at the open limit gate will automatically close if Relcose Timer is enabled and power is switched on Position gate either at the closed limit or at no limit when preparing to switch power on Always use extreme caution and follow all warning in the Safety Summary Turn on
45. ound the bushings Do not oil gearbox Control board Check for water damage or burned spots All connectors secured to the board Wiring Check all wiring for any insulation damage Check for loose wire connections 11 No Rust Check for rust throughout the unit Check corners for water entrapment 12 Fire Open Activate Fire department switch to verify emergency gate opening 13 Gate Sense Check for the gate sensitivity refer to Part 2 System Installation paragraph J Gate Sensitivity Adjustments 14 Photo Sensors Ensure that sensor emitters receivers are aligned and clean Verify that inputs stop gate 15 Obstruction Alarm Check for proper operation Alarm must sound after two consecutive gate obstruction faults NOTES To prevent loosening two set screws are used in each hole and Loctite threadlocker 242 is applied Rev F Doc 01 20099 30 of 42 PREVENTIVE MAINTENANCE INSTRUCTIONS Swing Arm Swing Arm operator cover Control 2 Cover mounting 0 4 places Figure 18 Gate Operator Disassembly and Assembly Refer to Figure 18 above to perform the following instructions 1 Turn off power to the gate operator at the circuit breaker and wait for one minute 2 Inspect Gate Arm Swing Arm Cap Assembly Swing Arm and Drag Link Assembly for wear and hardware tightness Check its box in the Maintenance Schedule 3 Disconnect Drag Link from Anchor
46. proceeding see NOTES below 1 Wire all external control devices to their connections on the control board as shown See Appendix A for details on how each control input affects the gate operator Connect the Master Slave interconnect cable see Master Slave Systems for X3 Series Gate Operators Part 1 NOTES Disconnecting the STOP terminal from the COMMON terminal stops the gate and prevents all commands from having any effect Manual Open does not activate the Reclose Timer IMPORTANT As per UL325 standards install the Manual Input and Fire switches in the line of sight with the gate If gate s are used for bi directional traffic the Exit Loop should be a directional loop detector Inside and Outside Interrupt Loops For maximum safety Inside and Outside Interrupt loops require separate loop detectors Bi part or Bi part Latch If only one loop detector is used connect Outside loop to the Inside loop detector Battery is used to store date and time 16 of 42 Doc 01 20099 Rev F L BASIC GATE OPERATOR PROGRAMMING Even if you plan to program the gate operator by telephone you may want to enter some immediate instructions during installation The following list of instructions will help you set basic controls so the gate will operate properly until you have time for full programming either directly or by telephone For complete programming instructions refer to SL 1000 SW 2000 and BG 3000 X3 Programming
47. sh to operate your garage door The opener will now operate when the push button on either the receiver or the remote control transmitter is pressed Repeat Steps 2 and 3 for each remote control that will be used to operate the garage door opener TO ERASE ALL REMOTE CONTROL CODES Press and hold the learn button on the receiver panel until the indicator light turns off about 6 seconds All transmitter codes are now erased Then follow the steps above to reprogram each remote control 23 of 42 OPENING RECEIVER To prevent possible SERIOUS INJURY or DEATH from electrocution Be sure power is not connected BEFORE installing the receiver To prevent possible SERIOUS INJURY or DEATH from a moving gate or garage door ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote control transmitters Activate gate or door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel ALWAYS keep gate or garage door in sight until completely closed NEVER permit anyone to cross path of moving gate or door NOTICE To comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is s
48. sions should be made for conduit entrance into the gate operator for external activation devices such as key switches telephone entry systems loops etc 2 Wire size requirement 16 24 AWG stranded or 18 24 AWG solid wire should be used H GROUNDING The system contains parts which may be damaged by static discharge A proper earth ground connected to the gate operator housing will significantly reduce the chances of damage or improper operation The shielding in the cables specified for all remote sensors and controls should also be connected to earth ground at the controller end of the cable only To be effective the ground connection must be made by running 12 AWG copper wire to a good ground point e g an electrical panel a metallic cold water pipe that runs into the earth or a grounding rod at least 10 in length that is driven into the earth within 12 of the system Even if you have a good earth ground you should try to discharge any static before handling the boards Rev F Doc 01 20099 5 of 42 PART 2 SYSTEM INSTALLATION A GATE AND PHOTO SENSOR LAYOUT SINGLE GATE PHOTO SENSOR INSTALLATION TOP VIEW STREET Receiver Emitter 19 Coverage Area C oe I II IIi lt Left Gate CLOSED ft P1 j rar D D COMPLEX NM Bally 2 g Q zA S E gt io ip iE y iN Coverage Area B DUAL
49. t To avoid damage to the gate and gate operator due to the gate overrunning its limits perform the following steps carefully 1 SETTING RIGHT GATE LIMIT CAMS Top Limit Cam ES Open Gate Bottom Limit Cam E Closed Gate di Top Limit Switch Bottom Limit Switch 01 20099F1 Figure 8 Setting Right Gate Limit Cam Make sure that switch S2 is set to the Right position Turn on gate operator power switch Using manual CLOSE and STOP move the gate to its proper closed limit position Loosen the clamp on the bottom limit cam and turn the cam clockwise until it just barely closes the limit switch Retighten the clamp Do not overtighten Using manual OPEN and STOP move the gate to its proper open limit position Loosen the clamp on the top limit cam and turn the cam counterclockwise until it just barely closes the limit switch Retighten the clamp Do not overtighten Open and close the gate to check the limit cam settings If required readjust the limit cams until they are set properly Rev F Doc 01 20099 11 of 42 2 SETTING LEFT GATE LIMIT CAMS Top Limit Cam Closed Gate Bottom Limit Cam E Open Gate A Top Limit Switch Bottom Limit Switch Figure 9 Setting Left Gate Limit Cam Make sure that switch S2 is set to the Left position Turn on gate operator power switch Using manual OPEN and STOP move the gate to its proper open limit position Loosen the clamp on the bottom limit cam and turn the c
50. tallation of a gate operator can result in a dangerous system SAVE THESE INSTRUCTIONS Avehicle gate is a large heavy object that is moved by an electric motor A moving gate can cause serious injury or death The safety and well being of others depends on the installation of a safe system The entrance is for VEHICLES ONLY Pedestrians must use a separate entrance Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE Choose one or more controls that together will allow complete control of the gate Most importantly the gate must be able to be stopped at all times in case of emergency and the emergency control should be conveniently located clearly marked and visible All controls must be kept out of the reach of small children Serious injury or death can result from children playing with the controls All controls should be located so the person operating them can see the full area of gate movement Use the emergency release only when the gate is not moving KEEP GATES PROPERLY MAINTAINED Have a qualified person make repairs to the gate hardware e Test the gate operator safety features monthly The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors e After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of damage
51. te movement Limit switch cable is disconnected Bad limit switch Stalled motor 29 of 42 Doc 01 20099 Rev D MAINTENANCE WARNING To avoid injury always turn off the unit power switch before working on gate Regularly performance of preventive maintenance is essential for reliable system operation because it corrects small problems before they turn into emergencies LiftMaster recommends performing preventive maintenance every 6 to 12 months depending upon the amount of gate usage e If the gate is installed in a private residence or small apartment house where usage is not severe yearly preventive maintenance is acceptable e If the gate is installed in a high traffic application semi annual preventive maintenance is essential PREVENTIVE MAINTENANCE TASKS Gate Arm Check for wear in the moving parts Check for hardware tightness Gate must swing freely without any impediment Check hinges grease if necessary Chain Check for wear and tension If loose adjust tension with chain tensioner Do not oil chain Sprocket must not be loose in the shaft Tighten set screws if loose 0 Limit switches contacts must bounce back rapidly when they are pressed and released Belt Check for wear and tension 25 to 30 Ib Adjust the AC motor up or down to set proper tension Pulleys must all line up and be firmly secured to their shafts Tighten set screws if loose Gear Box Check for no oil leakage ar
52. ubject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Figure 14 Security Mode Security Mode Terminals Terminals e 2 NORMAL SECURITY MODE CONSTANT OPERATION MOMENTARY OPERATION Jumper 8 Jumper UT Figure 16 Indicator Light Connect OPEN RECEIVER Antenna Output Duration Terminals Security Mode 01 02099 Power Supply Jumper ux PART 3 LIFTMASTER LOOP DETECTOR BOARDS OPTIONAL The gate operator model SW 2000 X3 has connectors for four LiftWaster supplied loop detector add on boards These boards simply plug into the control board and interface with Interrupt Shadow and Exit loop sensors The add on boards can be ordered pre installed or can be installed in existing model SW 2000 X3 units Exit Loop Outside Interrupt Loop 1387F3 Figure 17 Typical Swing Gate Loop Detector Configuration 24 of 42 Doc 01 20099 Rev F PART 4 TROUBLESHOOTING AND MAINTENANCE A TROUBLESHOOTING Rev F This section is designed to help you troubleshoot your unit s with a minimum Below are some hints to help e Test the Operator e Quick Reference List of Faults and Methods to Resolve e Quick Reference List of Faults and Causes Testing Control Board inputs To test an input con
53. uency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures 1 Reorient or relocate the receiving antenna 2 Increase the separation between the equipment and receiver 3 Connect the equipment into an outlet on a circuit different from that to which the receiver is connected 4 Consult the dealer or an experienced radio TV technician for help If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions The user may find the following booklet prepared by the FCC helpful How to Identify and Resolve Radio Television Interface Problems This booklet is available from the United States Government Printing Office Washington D C 20402 Stock No 004 000 00345 4 41 of 42 Doc 01 20099 Rev NOTICE TO CANADIAN USERS NOTICE The Industry Canada label identifies certified equipment This certification means that the equipment meets telecommunications network protective operation and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirem
54. without welding The anchor swing arm and drag link may be attached using the supplied hardware only welded or bolted and welded 4 Paint or other anti rust coating must be applied to the cut areas of the swing arm and or drag link pipe to prevent rust Attach gate anchor to gate by welding or using hardware not supplied Using manual controls move the swing arm cap assembly until it points roughly to the anchor See Figure 7 Measure and cut the swing arm to length Attach swing arm to swing arm cap assembly with gate stop on driveway side using supplied hardware or by welding WARNING Installing gate stop on the wrong side will cause damage to the gate operator Measure and cut Drag Link pipe to length then insert spherical rod end assembly into pipe and tighten locking nut Attach welded end of Drag Link Assembly to Anchor and unwelded end to Swing Arm Hinge to Anchor STREET Quick Disconnect Release Lever Swing Arm Cap Assy Gate 1 Anchor 7 Spherical Rod End Assy i ia Anchor side Locking Nut Link Wedge Drag Link Pipe welded for 1390F7 Figure 7 Gate Arm Installation 10 of 42 Doc 01 20099 Rev F SETTING LIMIT CAMS Adjust the limit cams by loosening the clamp and rotating the cams The cams rotate with the swing arm shaft so small adjustments are magnified by the length of the gate Use manual controls to move the gate during limit cam adjustmen
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