Cal Flame Barbecue Island Gas Grill User Manual
Contents
1. turn off the gas at the supply cylinder Storage of a grill or cart indoors is permissible only if the supply cylinder is disconnected and removed Precautions Regarding Children Never leave children unattended in the area where the grill is be ing used Do not store items of interest to children around or below the grill or cart Never allow children to sit or stand on any part of the grill or cart OUT lumi 2009 Barbecue Islands www calspas com LTR20091036 Rev A Barbecue I sland Assembly Y Unit Attachment l Place the island sections together on the ground Make sure the ground where the barbecue is placed is as level as possible for best alignment NOTE If the ground is not level use shims to level out the island sections This needs to be done before you intall the bolts 2 Connect the speakers lights and main power cables before sliding the sections together 3 Insert the bolts through the pre drilled holes from the inside of the barbecue island total of four bolts on each side 4 Tighten all bolts using a 9 16 wrench Ca ane www calspas com Aiquiassy uonejersuj gt Installation Assembly Stucco and Tile Application 1 Prepare and fill the gap or seam line with speed set 2 Using your fingertips push and flatten out the speed set into the seam line NOTE Allow the speed set to dry before proceeding with the next step 32. Using a small brush or hopper gun apply stucco to the seam line 4 Mix grout with water in a container 5 Fill the tile seam line with grout using a small spatula or your fin ger 6 Clean the grout with a damp rag 7 Letthe grout and stucco dry for at least three hours La n 2009 Barbecue Islands www calspas com I LTR20091036 Rev A Rock Stone Application l Place the island sections together on the ground 2 Make sure the ground where the barbecue is place is as level as possible for best alignment NOTE If the ground is not level use shims to level out the island sec tions This needs to be done before you place the bolts 3 Connect the speak ers lights and main power cables before sliding the sections together 4 Insert the bolts through the pre drilled holes from the inside of the barbecue island to tal of four bolts on each side Tighten all bolts using a 9 16 wrench 5 Prepare mortar in a container 6 Apply mortar to the gaps left open between the island assembly front and back 7 Letit dry for 15 to 30 minutes and brush the area where the mortar mix was applied 8 Prepare grout in a second container 2009 Barbecue Islands Ez LTR2009103 Rev A E www calspas com jquuessy uonejersuj Installation Assembly 9 Fill the tile seam with grout using a small spatula or your finger 10 Clean the grout with a damp rag 11 Let the grout and
3. mortar dry for at least three hours 2009 Barbecue Islands LTR20091036 Rev A Granite Kit nstructions Granite kits come in the following colors Each contains various tinting colors as listed below Brown Veneziano tian Gold Labrador 1 Pour a small amount of epoxy resin and a small drop of each tint color on a piece of a cardboard NOTE Refer to the granite tint color reference chart 2 Apply a small amount of the first tint color to the epoxy resin using a mixing stick and mix well Apply a small amount of the second tint color to the epoxy resin and mix well Apply a small amount of m the next tint colors one at a time to the epoxy resin and mix well Compare color of mixed epoxy resin with the col or of the counter top If the colors do not match add small amounts of tint color one at a time and mix until the resin mixture matches the color of the granite top Add a small amount of hardener to the match ing resin mixture and mix well 2009 Barbecue Islands LTR2009103 Rev A jquuessy uonejersuj Installation Assembly 8 8 Quickly fill one portion of the seam line with the epoxy mixture Remove the excess epoxy material from the seam line using a razor blade 9 Let the epoxy material cure for five minutes 10 Pour a small amount of epoxy and hardener separately on a piece of cardboard 11 Mix the epoxy material well with t
4. surfaces of the cart or cabinet Do not drop LP connectors Gas sources to the grill and side burners must be regulated Do not operate grill or side burners if regulators have been removed fire or explosion can occur Never leave the grill and side burners unattended when in use When using pots and pans boil overs will cause smoking and greasy boil overs may ignite Always use the proper size pan Select utensils with flat bottoms large enough to cover the burner The use of under sized utensils exposes the sides of the utensils to direct contact with a portion of the flame This can scorch utensils and hamper cleanup Exces sive flames on large stainless steel pots can result in permanent discoloration For best results we recommend commercial quality aluminum pans and utensils Always position handles of utensils so they do not extend over ad jacent work areas or cooking areas This reduces the risk of burns ignition of flammable materials and spillage due to accidental con tact with the utensils Do not use water on grease fires Never pick up a flaming pan Turn the appliance off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate burner or hot sur face until it
5. the hood is lowered or on the right side of the chassis There is an area on the back cover of this manual where you can write down this information e We recommend that a licensed contractor install your Cal Flame grill Installation must conform to local codes or in the absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA54 Natural Gas and Propane Installation Code 2009 Barbecue Islands lt Fane LTR2009103 Rev A www calspas com suononagsu Kes Safety Instructions e CSA B149 1 or Propane Storage and Handling Code B149 2 as applicable Your Cal Flame grill or cart must be plugged into a permanent grounded 110V outlet with a dedicated 15A GFCI breaker in accor dance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground cir cuit A fuse in the neutral or ground circuit may result in an elec trical shock hazard Do not ground this appliance to a gas supply pipe or hot water pipe Keep any electrical supply cords and the fuel supply hose away from any heated surfaces To prevent fire and smoke damage remove all packaging material before operating grill Before you start cooking clean the entire grill thoroughly with hot soapy w
6. 2009 OWNER S MANUAL United States and Canada a a T Au Lao m m hg a BT a Ed Dc ma Crac s al Spas Home Resor 9 www calspas com ine LTR20091036 Rev A 12 16 08 Barbecue Island Assembly 5 Unit Attachment 000 eee eee eee 5 Stucco and Tile Application 6 Rock Stone Application 7 Granite Kit Instructions 9 Griddle and Griddle Storage 10 Light Switch Installation 11 Cleaning and Maintenance 12 About Natural Stone s 12 Granite Top leeeee nnne 13 EI der 14 Synthetic Panel ss 16 2009 Warranty 17 CONTACT I NFORMATI ON For customer service please contact Copyright 2008 2009 LMS Inc All rights al H your authorized dealer immediately If reserved Duplication without written consent is strictly prohibited you need additional information and or assistance please contact Customer Service Department Cal Flame amp is a registered trademark Due to continuous improvement pro 1462 East Ninth Street grams all models operation and or Pomona CA 91766 specifications are subject to change with Toll Free 1 800 CAL SPAS out prior notice Fax 1 909 629 3890 LTR20091036 Rev A www calspas com 12 16 08 WARNING Improper installation adjustment alteration service or maintenance can cause injury or
7. TR2009103 Rev A www calspas com o ueuo3urej4 pue Suiuea 5 Cleaning and Maintenance Q Tile If spillage occurs then clean up as soon as possible Care e Protect against chipping by using a cutting board e Protect against scratches especially on natural stone tiles e Avoid hard blows that can chip the tile e Standing water or other liquids can deteriorate tile and grout and should always be removed Cleaning Wash with detergent solution and rinse To clean dingy grout oc casionally apply a solution of chlorine bleach and water to stand not more than 5 minutes rinse thoroughly and wipe dry General purpose household cleaners may also be used if label says can be used on ceramic tile follow directions exactly NEVER use scouring powders or other abrasives as they will scratch the finish Stain Removal Guide Stain Removal Agent Grease and fats Soda and water or commercial spot lifter Inks and colored dyes Household bleach Hydrogen Peroxide or household bleach Coffee tea food fruit Neutral cleaner in hot water followed by hy lipstick juices drogen peroxide or household bleach Caution Vinegar may damage some tile Lt lune 2009 Barbecue Islands www calspas com LTR20091036 Rev A DO s and DON Ts of Tile Care e Do test scouring pads in a small area first e Do use a silicone sealer on grout joints if continuous staining is a problem e Do read and follow label directions for all
8. ater This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Operation In the event that a burner goes out turn burner knobs to the full OFF position fully open the grill hood and let it air out Do not at tempt to use the grill until the gas has had time to dissipate Never use the grill if the drip pan is not properly installed Drip pan should be pushed all the way to the rack located just under the grill Fire or explosion can result from an improperly installed drip pan Keep all electrical supply cords and the rotisserie motor cord away from the heated areas of the grill Never use the grill or side burner in windy conditions If used in a consistently windy area a windbreak will be required Always ad here to the specified clearances listed in this manual Never line the grill or side burners with aluminum foil When the unit is not in use be sure to turn off the gas at the LP tank OAU Flame 2009 Barbecue Islands www calspas com LTR20091036 Rev A Do not install or operate your grill unit in such a manner that the cross ventilation openings are blocked Fresh air must be able to pass though installed vents to safeguard against residual gas ac cumulation Failure to allow proper ventilation may cause fire or explosion When handling LP gas line and connectors do not allow them to come in contact with any metal
9. cleaners e Do keep this information and refer to it when necessary e Do not combine ammonia and household bleaches e Do not use harsh cleaning agents such as steel wool pads which can scratch or damage the surface of your tile e Do not place sharp object on tile surface e Never use wax to clean tile surface Care and Maintenance of Tile Grout Grout may present a special cleaning problem because it is susceptible to many staining agents Apply a silicone sealer to grout joints several times a year for maximum protection In addition to keeping the grout clean be sure to keep grout joints in good repair Scrape out loose cracked or powdery joints and refill with a good grout One common grouting trouble spot is the joint between the tub and and the wall in your bathroom As the house or tub settles the grout may crack and crumble It s relatively simple to remedy Remove the old grout with a sharp pointed tool watching out that you don t scratch tile or tub Then dry the joint thoroughly and fill with a flexible tub or wall caulking compound such as silicone rubber caulking 2009 Barbecue Islands lh Fane LTR2009103 Rev A www calspas com o ueuo3urej4 pue Suiuea 5 Cleaning and Maintenance Synthetic Panel Do s Do dust surfaces frequently Do clean synthetic panels with water and mild detergent Don ts Don t use any cleaning chemical to clean or wash synthetic panels Don t use vinegar
10. for a copy of the applicable war ranty details and any questions you may have regarding the warranty coverage on your barbecue Don t forget to register your new product at www calspas com 2009 Barbecue Islands LTR2009103 Rev A www calspas com AyueueM 6007 2 WARNIN If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not store an LP cylinder not connected for use in the vicintiy of this or any other appliance A fire resulting in serious injury or death may occur If you are installing a natural gas grill you are responsible for ensur ing that the natural gas line installed is safe to use LMS Inc will not be held responsible for an improperly installed gas line DANGER What To Do I f You Smell Gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immedi ately call your gas supplier or your fire department Fumi 2009 Barbecue Islands www calspas com 4 LTR20091036 Rev A 2009 Barbecue Islands LTR2009103 Rev A LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com LTR20091038 Rev A 12 16 08
11. has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns 2009 Barbecue Islands LTR2009103 Rev A www calspas com suononagsu Kes gt Safety Instructions Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders Moist or damp pot holders used on hot surfaces can cause burns Do not heat any unopened glass or metal container of food on the grill Pressure may build up and cause the container to burst pos sibly resulting in serious personal injury or damage to the grill Do not reach over your grill or any other surfaces when hot or in use Maintenance and Repair Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports This creates a dan gerous condition that can result in a fire behind the valve panel In spect and clean the burners periodically and follow the guidelines in the Cleaning and Maintenance section of this manual Unless specifically recommended in this manual do not repair or replace any part of the grill A qualified technician should perform all service Any repairs made by a non LMS approved dealer tech nician will void your warranty Storage When your gas grill is not in use
12. he hardener 12 Quickly apply the epoxy mixture to the seam line Remove the excess epoxy material from the seam line using a razor blade 13 Let the epoxy material cure for five minutes 14 Repeat the previous steps until all the seam line is filled with epoxy mixture 15 Clean the surface of the seam line with acetone Griddle and Griddle Storage Similar to installing a drawer you need to have a cutout on your bar becue island as shown below Align the enclosure as shown opening facing out Make sure the enclosure is aligned horizontally Tighten the mounting screws on both side of the enclosure to lock the enclosure in place Slide the griddle into the enclosure to test the installation Ss Sue Ss GRIDDLE ENCLOSURE GRIDDLE AND ENCLOSURE CAF we 2009 Barbecue Islands www calspas com LTR20091036 Rev A Light Switch I nstallation If you have the hardware interior island option you will need to install the light kit The kit consists of a 12 volt light a wiring harness and a microswitch and bracketry The microswitch mounts to the bracket with a supplied set of screws and nuts Once you mount the the switch bracketry choose a location for the light The light can be mounted anywhere in the island that provides you with the light you need for your internal storage area The 12 volt light portion of your kit will have the necessary mounting hardware Be sure to keep the light within the range of the provided wi
13. including but not limited to freight removal re installation etc This warrant is non transferable and may not be extended beyond the above men tioned time frames under any circumstances by any of LMS s repre sentatives Warranty Limitations This warranty is void if the barbecue island has been subject to negli gence alteration misuse repairs dings dents scratches or incorrect and or prohibited applications as specified in the owner s manual Gas lines must be installed by a licensed plumber only or local gas company agent Incorrect electrical installation by unlicensed electri cians service by non LMS authorized representatives acts of God and other cases beyond the control of LMS are not covered by this war ranty Please refer to the owner s manual for examples of exclusions and common acts invalidating this warranty This limited warranty ap plies only to barbecue islands used for personal family and outdoor household purposes This warranty does not apply to labor charges on barbecue islands replacement parts and hardware This limitation is retroactive and applies to all barbecue islands manufactured from 2000 and hereafter Examples of common acts invalidating this warranty include but are not limited to e Scratches caused by normal use e Damage caused by extreme weather conditions hot cold etc e Damage caused by dirt sand and or water damage e Damage caused by continued operation of the barbecue wi
14. lemon juice or other cleaners containing acids Don t use cleaners that contain acid such as bathroom cleaners Don t mix bleach and ammonia this combination creates a toxic and lethal gas AI 2009 Barbecue Islands www calspas com I LTR20091036 Rev A LMS Inc offers the following limited warranty against defects in ma terial and workmanship on Cal Flame barbecue islands and compo nents All Cal Flame models are warranted to be free from defects in material and workmanship at time of delivery This limited warranty is only valid on Cal Flame models delivered in the United States or Canada and ex tends through the selling dealer to the original purchaser at the original site of installation This warranty becomes valid at time of purchase and ends either by specified time frame listed above or upon owner transfer or relocation Structure LMS warrants the structural frame to maintain its integrity for the lifetime of the barbecue island Components LMS warrants stainless steel mountings against dete rioration and corrosion for the lifetime of the barbecue island Decorative Finishes LMS warrants the decorative finishes at time of delivery including but not limited to stucco grout brick rock tile granite and foot rest Defects LMS warrants the barbecue islands and associated hardware from defects in material and workmanship for a period of one year from the original date of purchase Manufacturer Warranty The a
15. nd eventually crack Although the stone has been properly finished and is suitable for use in an outdoor environment Cal Spas does not apply a weather sealant to our countertops We never wish to second guess how our customers want to use their barbecues or the locale they will use them in so we leave the choice of applying a weather sealant entirely up to owners We do not recommend any specific brand or manufacturer although there are literally hundreds of excellent products on the market cus tomers may choose from In addition to maintaining the stone tile surfaces barbecue island own ers need to know that the grout between the tile while it is durable can also be affected by both extremes in weather and by normal use Grout is much easier to repair than stone tile and gaps between the tile can cause water to seep into the barbecue island and cause damage to the interior In those instances where natural cracks occur we recommend having an experienced tile worker filling them with a material of a complemen tary color After the filler sets and is sanded smooth apply a weather sealant to help prevent further cracking AZ 2009 Barbecue Islands er LTR20091036 Rev A Granite Top Clean stone surfaces with a few drops of neutral cleaner stone soap available from Monticello Granite or a mild liquid dishwashing deter gent and warm water Use a clean rag for best results Too much cleaner or soap may leave a film and cause st
16. ppliance warranty is extended through the manufacturer of the product These items include but are not limited to the following Ste reos speakers refrigerators keg refrigerators umbrellas accessories televisions and DVD players Stereo systems are delivered with their own manufacturer s warranty For more information see their warranties in the owner s information package that was delivered with your barbecue island Warranty Performance In the event of a malfunction or defect covered under the terms of this warranty a factory authorized service agent of LMS will perform the necessary repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts or labor on a 2009 Barbecue Islands P s Va ame LTR2009103 Rev A www calspas com 3ue44eAA 6007 3 2009 Warranty covered item However the service agent may assess a reasonable travel or mileage charge per service call If LMS determines that repair of a covered item is not feasible LMS reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price Warranty repair and or replacement is the sole discre tion of LMS and this warranty does not cover costs therein
17. property damage Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Placement and Location e Cal Flame grills and carts are designed for outdoor use only e Never locate this appliance in an enclosed room under a sealed overhead structure or in any type of enclosed area such as a ga rage shed or breezeway Keep clear of trees and shrubs e Do not place this grill under or near windows or vents that can be opened into your home e Cal Flame grills are not intended for installation in or on recre ational vehicles or boats e Maintain sufficient distance as to not overheat any overhead com bustible material such as a patio cover e The area surrounding your new grill should be kept clean and free from flammable liquids and other combustible materials such as mops rags or brooms as well as solvents cleaning fluids and gasoline e Do not use the grill grill cabinet or area surrounding the grill as a storage area for flammable or plastic items Do not store the liquid propane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up e Before installing built in grills in enclosures copy all product in formation such as model number serial number and type of grill e g natural gas or LP and store information in a safe place This information is located on a plate located behind the grill and is vis ible when
18. re harness and the hot portions of the grill LED Lights The switch for the LED lights is located in a covered utility box on the side of the barbecue island Flip it up to turn all the lights on 2009 Barbecue Islands P Va ume LTR2009103 Rev A www calspas com jquuessy uonejjesu Cleaning and Maintenance S About Natural Stone A natural characteristic of granite and marble is its inherent lack of uniformity Because it is a completely natural material it can have a great deal of variation in color shade finish tint hardness strength and so on Any time you use natural stone you can always expect differences from one tile to the next You will frequently see dry seams pit or fos sils These areas are often filled in at the factory Over time through normal use the fill may work its way out Even though stone tile is a natural product it nevertheless can be af fected by extremes in weather Both marble and granite are decorative and durable but they have different compositions and wear differently in the elements We recommend barbecue island owners keep their island covered if they are concerned about damage from constant exposure to weather This is particularly true in areas where there is snow ice or very hot weather Stone is porous especially marble and often has natural fissures in the surface Constant exposure to extreme heat or cold can cause these natural features to expand a
19. reaks Do not use products that contain lemon vinegar or other acids on the granite the high acid content may etch the surface Rinse the surface thoroughly after washing with the soap solution and dry with a soft cloth Change the rinse water frequently Do s Dust surfaces frequently Clean surfaces with mild detergent or stone soap Thoroughly rinse and dry the surface after washing Blot up spills immediately Don ts e Don t use vinegar lemon juice or other cleaners containing acids e Don t use cleaners that contain acid such as bathroom cleaners grout cleaners or tub amp tile cleaners e Don t use abrasive cleaners such as dry cleansers or soft cleans ers e Don t mix bleach and ammonia this combination creates a toxic and lethal gas Scratches and Chips Small scratches are visible because they are lighter in color than the surrounding areas Making them darker will hide them On dark stones we have had success using permanent black magic markers Do not use them on lighter stones Apply the marker to the scratch let it dry and then rub it off the surrounding area Both marble and granite may chip when subjected to a sudden impact If you have a large chip try to find the loose pieces They can often be epoxied back into place The chip can also be filled with colored epoxy to match the surrounding stone Repairing this kind of damage should be left to other knowledgeable professionals 2009 Barbecue Islands L
20. th ei ther known or unknown problems e Damage caused by direct sunlight e Damage caused as a result of failure to follow the operating in structions as defined in this owner s manual This limited warranty applies only to barbecues normally used for per sonal family or household purposes and specifically excludes com mercial barbecue islands OAU Flame 2009 Barbecue Islands www calspas com LTR20091036 Rev A Disclaimers LMS shall not be liable for loss of use of the barbecue islands or other incidental or consequential costs expense or damages which may in clude but are not limited to removal of permanent deck or other cus tom fixtures or the necessity for crane removal Any implied warranty shall have duration equal of the applicable warranty stated above Natural stone Rock travertine marble granite etc may be charac terized by dry seams pits chips cracks and fossils that are often filled with grout during installation These are normal imperfections and are not considered defects Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service For customer service contact the authorized selling dealer immedi ately If you need additional information or assistance please contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 800 225 7727 See your Cal Flame barbecue dealer
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