Billy Goat KD512, KD512HC, KD512HCS Yard Vacuum User Manual
Contents
1. 2 OPTIONAL ACCESSORIES SHREDDER KIT P N 890209 Shreds leaves reducing total volume ON BOARD VACUUM HOSE KIT P N 890041 4 102mm x T 2 13m For vacuuming in hard to reach areas NOZZLE WEAR PLATES P N 890413 STD ON KD512HCS Extends nozzle life when used along curbs and hard surfaces OPTIONAL DEBRIS BAGS STANDARD TURFPRO DEBRIS BAG P N 890028 For use in leaves and grass in non dusty conditions DEBRIS BAG COVER P N 900801 Directs dust downward away from operator Thank You for Selecting ZIPPERLESS QUICK BAG The Powerful KD VACUUM P N 890309 For non dusty conditions that are damaging to zippers Operator Owner s Manual KD512 KD512HC KD512HCS CASTER KIT P N 890412 For use on hard surface Specifications KD512 KD512HC KD512HCS ENGINE H P ENGINE TYPE ENGINE FUEL CAP ENGINE OIL CAP WEIGHT UNIT WEIGHT SHIPPING WEIGHT ENGINE UNIT SIZE Part No 890033 5 0 3 73 kW B amp S QUANTUM 1 50t 1 4 L 0 63qt 0 6 L 98 44 5 kg 120 54 4kg 24 38 11 05 kg Page 1 of 8 5 5 4 11 kW HONDA OHC 1 16qt 1 1 L 0 58qt 0 6 L 99 45 0 kg 124 56 0 kg 22 10 0 kg OVERALL LENGTH 62 1 57m OVERALL WIDTH 26 75 0 68m 5 5 4 11 kW HONDA OHC 1 16qt 1 1 L 0 58qt 0 6 L 116 52 6 kg 138 63 0 kg 22 10 0 kg OVERALL HEIGHT 42 1 07m Form No F042805A s IN THE INTEREST OF SAFETY2. JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Form No F042805A
3. missing contact your e dealer Literature Assy 890392 Connector Quick NI ms Disconnect Z 890176 Per Model Check Briggs amp Stratton 5 0 H P Engine Check Manual Per Honda 5 5 Model GCV 160 Fig 2 Part No 890033 Page 3 of 8 Form No F042805A 12 LITERATURE ASSY 13 CONTROLS P N 890392 Literature Check list Choke Control Check Owner s Manual 890033 Owner s Manual Fuel Shut Off Literature Literature KD Throttle Control Accessories A KD ccessories 890409 Warranty Warranty a Throttle Control Card Card 400972 Choke Control EU Declaration Check EU Declaration of Conformity of Conformity amp amp EU EU Distributor x QS Distributor List List 890393 3X PUSH TO PRIME Briggs engines have a primer button carburetor rather than choke type carburetor INSTRUCTION LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels A WARNING EXPLOSIVE FUEL DANGER m READ OWNER S MANUAL BEFORE OPERATION STOP ENGINE AND ALLOWTO m LIRE LE MANUEL D UTILISATEUR AVANT USAGE ici Al Label Danger aii AA m VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN Label Do Not Fill While Keep Hands m NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL Engine Is Hot and Feet ltem 63 Part No 400268
4. this manual Please refer to serial plate on the unit for the sound power level for your model 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY PARTS BAG amp CONTROLS Sound level of 97 dBA at operator position GENERAL CONDITION Sunny GENERAL CONDITION Sunny TEMPERATURE 62 F 16 7 C WIND SPEED 5 MPH 8 0 kmh Liwa TEMPERATURE 45 F 7 2 C WIND SPEED 5 MPH 8 1 kmh 1 1 1 dB WIND DIRECTION South West KD512 MODEL LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING WARRANTY PROCEDURE Part No 890033 OPERATOR Page 2 of 8 Form No F042805A WIND DIRECTION South HUMIDITY 60 HUMIDITY 67 BAROMETRIC PRESSURE 30 18 Hg 767mm Hg BAROMETRIC PRESSURE 30 06 Hg 764mm Hg 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed 4 Do not operate this machine without first reading o OW owner s manual and engine manufacturer s manual DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has Y Use of Ear Protection is recommended while come to a complete stop operating this machine DO NOT remove hose kit cap on nozzle until engine has been Use of Eye and Breathing protection is recom turned off and has come to a complete stop Ar mended when using this machine especially in dry DO NOT operate machine with hose cap bag or hose r
5. 002 9034 890346 1 900933 900933 900933_ 3 400424 2 8171003 AAA AA A NUT LOCK 5 16 18 THIN Bl 88161041 4 GRIP HANDLE SS y 400570 2 400570 2 WHEEL ASS Y incl items 21 900509 900509 900509 4 ASHER 0 75 C 900997 0099 900997 Ooo S REW SM 1 4x3 4 TYPE A ES ATE SKID incl items 54 PO Oo o ES 4 O z mb 890413 89061 1 890616 8041007 8041007 1 pa 8122082 HEN Ee PACER IMPELLER REW CAP 1 4 20 x 1 1 4 8041007 4 CREW SELF TAPPING 10 24 x 1 2 8123086 OZZLE MAINFRAME ASS Y incl one of items 29 44 42 890391 O 4 nin 8123086 90391 890391 8123086 Z 0 00 Os ID RIB TRIA KIA TA A DID 00D WBIWIWOIDININININ ININININININ J la le J lH Ie lS Il 10 O70 IN IO FOR IM J O JOJO IN JD OV AR JW IM JO JOJO IN IO Joys NO f JO JOJO IN IO Ol jN Ko E Le 00 00 co NO JM N NOZZLE MAINFRAME ASS Y_ incl one of items 29 44 42 900146 900146 90618 890618 2 a A 90615 890615 1 A O O 0016 900162 2 0050 400502 00154 900154 52 HOUSING ASS Y incl items 12 14 15 16 66 890371 S 890417 S 53 ENGINE HONDA 5 5 H P GC160 890614 890614 1 ENGINE BRIGGS 8 STRATTON 5 H P QUANTUM IC ES 54 BOLT CARRIAGE 5 16 18x3 4 ME A 8024039 HENTAI E SoS 900732 5 1 890408 890408 Map sir CAP 1 4 20 x 1 2 HWH 890359 15 58 WASHER FLAT 1 2 SAE 8172011 4 59 SCREW SOCKETHD 5 16 18x3 4GR 8 CE J O J 60 HGT ADJUS
6. 95 BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 21 DO NOT touch hot muffler cylinder or 13 DO NOT tamper with governor springs fins because contact may cause burns WARNING DO NOT governor links or other parts which may l l l change the governed engine speed 22 DO NOT run engine without air cleaner 1 DO NOT run engine in an enclosed area or air cleaner cover 14 DO NOT tamper with the engine speed Exhaust gases contain carbon monoxide an l 23 DO NOT operate durina excessive aaee ane ean selected by the engine manufacturer al p g 15 DO NOT check for spark with spark plug 24 DO NOT leave machine unattended 2 DO NOT place hands or feet near moving or spark plug wire removed Use an while in operation or rotating parts approved tester 25 DO NOT park machine on a steep grade 3 DO NOT store spill or use gasoline near 16 DO NOT crank engine with spark plug or slope an open flame or devices such as a stove removed If engine is flooded place throttle furnace or water heater which use a pilot in FAST position and crank until engine WARN NG a DO A light o
7. Away ltem 29 Part No 400424 HONDA MOTOR CO LTD MADE IN JAPAN Briggs 4 Stratton Label Ear Eye Breathing Item No 86 Part No 890254 W A R N N G Read and follow Operating LU Instructions before running engine kabai Recd Owners y pl dencia e eas Manual ltem 84 o cool at least 2 minutes before fueling Part No 890301 9 Engines emit carbon monoxide AN DO NOT run in enclosed area Read Owner s Manual Before Operating Lire le manuel d utilisation avant la mise en route Vor Inbetrieonahme Bedienungs und Wartungsanleitung lesen l a Favor leer las instrucciones de operacion antes de operar el motor QS i Consultare il Manuale Uso e Manutenzione prima dell utilizzo Ine Stamey opener ee ene i Las Skotselinstruktionen Innan Start Label Danger Flying Material Item 62 Part No 810736 Debris Bag Label item 1 Part No 890033 Page 4 of 8 Form No FO42805A OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter and for chipping brush limbs corn and sunflower stalks and palm fronds Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn im
8. T ASSY INCL ITEMS 18 20 22 23 890013 1 890013 1 890013 1 890530 LABEL DANGER FLYING MATERIAL 810736 400268 CONNECTOR BAG QUICK 890176 890301 66 LABEL EAR EYE BREATHING 890254 1 890254 1 890254 Part No 890033 Page 7 of 8 O Q 3 Z O O Rh N 00 O al gt MAI NTE NANCE continued Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT ENGINE See engine manufacturer operator s instructions RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles 4 Remove housing top plate by removing bolts around outside of housing 5 Leaving engine fastened to top plate turn it upside down so the impeller is on top 6 Remove impeller bolt and lock washer TROUBLESHOOTING IMPELLER REMOVAL continued 7 Lift impeller upward If impeller slides freely proceed to step 10 8 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrat
9. emoved and dusty conditions Optional bag cover directs dust DO NOT use this machine for vacuuming exclusively sand toward ground away from the operator dust fine dirt rock glass string like material grain rags cans metal bark or water near debris outlet or near any moving parts DO NOT pick up any hot or burning debris or any toxic or DO NOT start engine without debris bag and quick discon explosive material nect connected firmly in place to exhaust outlet DO NOT allow children to operate this equipment DO NOT start or operate machine with debris bag zipper open ASSEMBLY 9 4 Read all safety and operating instructions 1 ASSEMBLE Lift upper handle item 6 remove items 8 30 amp 32 from lower handle item 27 Attach and secure upper handle as shown using same hardware 2 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 64 Attach firmly to housing exhaust item 52 see YE PUT OIL IN ENGINE BEFORE STARTING fig 2 3 ATTACH bag hanger strap to bag supports item 11 preassembled to upper handle 4 CONNECT spark plug wire a before assembling or starting this unit Your Billy Goat is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect 1 PACKING CHECKLIST These items should be included in your carton ai NN Debris Bag If any of these parts are X 890022 KD
10. ing oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 Remove engine mounting screws bolts and nuts as required 11 When impeller is free of the engine shaft lift impeller and housing assembly off engine Align impeller with opening and diagonally lift impeller out of housing 12 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 13 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m see item 51 on page 7 14 Reinstall engine onto housing in reverse order of removal i Gas and oil 0 69 quart Reinstall spark plug wire Maintenance Schedule Follow these hourly maintenance intervals Every Use Every 5 hrs el 25 Maintenance Operation or Daily Engine See Engine Manual Check for excessive vibration Clean Debris Bag Check bag strap tightness Inspect for loose parts Inspect for worn or damaged parts Lubricate wheels Inspect wear on PVC liner xD511HS model only Before Requesting Service Review These Suggestions Problem Possible Cause Will not vacuum or has poor vacuum performance Dirty debris bag Nozzle height set to
11. is engine on any forest Do use fresh gasoline Stale fuel can spilled Move machine away from the spill covered brush covered or grass covered Url 9 eae and avoid creating any ignition until the unimproved land unless a spark arrester ig 9 Carpuretor ang cause leakage gasoline has evaporated installed on the muffler The arrester must 6 DO check fuel lines and fittings frequently be maintained in effective working order by for cracks or leaks Replace if necessary the operator In the State of California the ee above is required by law Section 4442 of 7 Follow engine manufacturer operating 10 DO NOT smoke when filling fuel tank the California Public Resources Code and maintenance instructions 9 DO NOT transport unit with fuel in tank 11 DO NOT choke carburetor to stop Other states may have similar laws Federal 8 Inspect machine and work area before E i laws apply on federal lands starting unit engine Whenever possible gradually E A ee EL speeds This may result in injury 8 or VIBRATION LEVELS 15 damage to unit Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in
12. o high or too low Hose kit cap missing Clogged nozzle or exhaust Excessive quantity of debris Solution Clean debris bag Shake bag clean or wash Adjust nozzle height Check for hose kit cap Unclog nozzle or exhaust See page 5 Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine will not start disconnected Dirty air cleaner Stop switch off Throttle in off position Engine not in full choke position Out of gasoline Bad or old gasoline Spark Plug wire Check stop switches throttle choke position and gasoline Connect spark plug wire Clean or replace air cleaner Or contact a qualified service person Engine is locked will not Debris locked in impeller Engine problem pull over See page 5 Contact an engine servicing dealer for engine problems Nozzle scrapes ground in Nozzle height out of adjustment lowest height setting Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer 22 Record your machine model serial number and date of purchase and where purchased CE Serial No A e 21 Serial Plate BILLY GOAT INDUSTRIES INC Model Unit Weight 1803 S W Jefferson St Lee s Summit MO 64082 2312 USA Tel 816 524 9666 Fax 816 524 6983 Lun dos Purchased from Purchase Date Par
13. peller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety YY PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Sd Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Operated with throttle control Honda only PRIMER Push primer per engine instructions B amp S only THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pulling slightly upward on handle and pulling height adjust rod item 23 up at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bu
14. r devices which can create a spark starts 1 ALWAYS DO remove the wire from the 4 DO NOT refuel indoors where area is not 17 DO NOT strike flywheel with a hard spark plug when servicing the engine or well ventilated Outdoor refueling is recom object or metal tool as this may cause equipment TO PREVENT ACCIDENTAL mended flywheel to shatter in operation Use proper STARTING 5 DO NOT fill fuel tank while engine is AO NIC eng 2 DO keep cylinder fins and governor running Allow engine to cool for 2 minutes 18 DO NOT operate engine without a parts free of grass and other debris before refueling Store fuel in approved muffler Inspect periodically and replace if which can affect engine speed safety containers necessary If engine is equipped with 3 DO pull starter cord slowly until resis muffler deflector inspect periodically and tance is felt Then pull cord rapidly to avoid 6 DO NOT remove fuel tank cap while replace if necessary with correct deflector engine is running kickback and prevent hand or arm injury 7 DO NOT operate engine when smell of 19 DO NOT operate engine with an 4 DO examine muffler periodically to be gasoline is present or other explosive accumulation of grass leaves dirt or other sure it is functioning effectively A worn or conditions exist combustible material in the muffler area leaking muffler should be repaired or replaced as necessary 8 DO NOT operate engine if gasoline is 20 DO NOT use th
15. ry nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport Part No 890033 Page 5 of 8 Debris bags are normal replaceable wear items A Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance Ho
16. t No 890033 Page 8 of 8 Adjust nozzle height See Nozzle height fine adjustment for hard surface use on page 5 WARRANTY PROCEDURE Should a Billy Goat Machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine must be taken to the dealer from whom it was purchased or to an authorized Servicing Billy Goat Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized Billy Goat Dealer and submitted to their respective Billy Goat Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The distributor service manager will sign off on the claim and submit it to Billy Goat for consideration The Technical Service Department at Billy Goat will study the claim and may request parts to be returned for examination Billy Goat will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Quality Service department at Billy Goat to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial Number which are printed on the Billy Goat Serial Plate See owner s manual BILLY 28 BILLY GOAT INDUSTRIES INC GOAT 1803 S W
17. torage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor A Do not store with debris in bag Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds see fig 3 NOTE Allow green chips to dry before spreading around living plants Form No FO42805A Wy PARTS DRAWING KD512 KD512HC KD512HCS Part No 890033 Page 6 of 8 Form No FO42805A ITEM KD512 KD512HC KD512HCS 1 PRO DEBRIS BAG service 890023 a A A AA O O OOOO O a SS rare OO O O item that maybe 5 SCREW CAP 1 4 20 x 1 1 2 HEX purchased 6 _ HANDLE ASS Y incl items 4 5 5 5 11 2 75 2 76 900054 1 900054 1 900054 1 eae 8 SCREW HANDLE 5 16 18 x 1 3 4 9 CLAMPCABLE SO 07 2 900407 2 900407 2 10 SCREW CAP 1 4 20x1 3 4 DOOR EXHAUST ASS Y incl item 62 890148 1 890148 890402 890402 4 BOLT CARRIAGE 1 4x3 4 8024021 g024021 2 AA eee ee 8171002 8171002 2 AA AA ee O 890021 890021 9000 890005 IT RING 00136 900136 3 0M v 00 00 JO O N al 0050 900507 00471 900471 1 3 90019 890019 1 BOLT CARRIAGE 5 16 18 x 4 1 2 A 8024054 8024054 A 8160002 8160
18. wever following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle e The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust e Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use NOTE Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage A Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or s
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