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ATD Tools Atd-7485 Welder User Manual
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1. Slide square washer 5 into boom sesure us ing M8x16 bolt and washer 6 22 Insert hook 1 to boom extension using M12x60 bolt washer and nut 3 amp 2 14 Attach legs support bracket 19 to upright 18 with M6x10 bolts 42 15 Attach handle to upright 18 with M8x16 bolts 14 Figure 4 Assembly Illustration for Model Atd 7485 4 OPERATION 1 Load capacity should be coordinated with boom extension and legs extension For model Atd 7484 do not extend boom extension beyond the marking that coordinate with the legs extension 2 Secure engine to chain sling hook assembly ensure load is centered 3 Follow vehicle service manual recommendations to remove engine When ready to remove engine turn release valve clockwise until firm Pump handle until load is high enough to clear vehicle squeeze lift control valve for air actuated option Note Avoid rolling the loaded engine crane To help position an engine stand if necessary move only across smooth level seamless surfaces Before moving ensure the load a is lowered to the lowest practical position but always below the center of gravity b is prevented from swinging and inadvertent shift ing 4 Immediately transfer the load to appropriate engine support device engine stand 5 Check to ensure stand is secure before working on or around SAFETY MESSAGE Be sure all tools and personnel are clear before lower
2. T476 01000 000 T476 08000 000 BL80 70000 000 BL80 16002 000 T473 00005 000 BL80 20000 000 T476 06000 000 T476 07000 000 T476 00001 000 T474 04000 000 T474 00002 000 T476 00003 000 T940 03003 000 BL800S 034 Atd7484 M2 Figure 6 Replacement Parts Illustration for Model Atd 7485 Description Boom Extension Rotating Knock down Hook Hydraulic Pump Release Valve Lever Hydraulic Unit Bracket Hydraulic Pump Handle Leg Extension Left Leg Extension Right Brace Caster Middle Wheel 3 1 2 Front Wheel 5 Handle Grip Repair Kit for Hydraulic Unit not shown Manual Quantity PO MPD DPD a oa
3. and nuts 20 amp 10 Upright must lean towards the rear of the base frame as shown Leave nuts finger tight 5 Attach braces 17 to upright 18 with M12x80 bolt washer and nut 13 amp 2 Leave nut finger tight 6 Attach braces 17 to inside of base frame 24 using M12x35 bolts washers and nuts 20 amp 2 Note Braces assemble to inside of base frame 7 Tighten upright to base frame braces to upright and braces to base frame bolts 8 Attach hydraulic unit 41 to the bracket 39 using M10x30 bolts washers and nuts 38 37 amp 36 Then position to mounting ears on post attach using M16x75 bolt washer and nut 10 amp 9 To fold for storage a Remove stop bar and pin 25 amp 34 b Raise leg until it leans on the legs support bracket 19 Note Handle of hydraulic unit must face the front of the base frame as shown Tighten nut Lean hydraulic unit assembly back against post 9 Connect boom 8 to upright 18 using M20x100 bolt washer and nut 12 amp 11 10 Hold boom and pivot hydraulic unit out away 11 12 13 from upright and position ram between mounting brackets on boom Attach hydraulic unit to boom with M16x75 bolt washer and nut 10 amp 9 Tighten nuts Slide boom extension 4 into boom and secure in retracted position using M12x70 bolt and nut 7 amp 2 4 positions available 1 2 ton 1 ton 1 1 2 ton and 2 ton
4. DS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state REPLACEMENT PARTS Available Parts Please refer to the Parts drawing when ordering parts Not all components of the jack are replace ment items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and description below Call or write for current pricing Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Tel 838 272 9050 Fax 636 272 9044 Model Atd 7484 Ref Part No Description Quantity 1 T473 05000 000 Hook Asembly 1 2 BL80 60000 000 Hydraulic Unit 1 3 T473 00005 000 Hydraulic Unit Bracket 1 4 BL80 20000 000 Handle 1 5 T473 04000 000 Caster Assebly 3 1 2 4 6 T473 00001 000 Braces 2 7 T473 00002 100 Leg Extension Short 2 8 T473 00004 100 Leg Extension Long 2 g T473 00003 000 Boom Extension 1 T473 06000 000 Hardware Kit BL800S 034 Repair Kit for Hydraulic Unit Atd7484 M2 Manual 1 1 Figure 5 Replacement Parts Illustration for Model Atd 7484 7 Model Atd 7485 Parts No
5. Heavy Duty Engine Cranes Operating Instructions amp Parts Manual Model Number Capacity Atd 7484 2 Ton Atd 7485 Foldable Legs 2 Ton Model Atd 7484 Model Atd 7485 Atd Tools Inc 160 Enterprise Drive Wentzville MO 63385 Printed in China ATD7484 N2 rev 09 09 Save these instructions For your safety read and understand the information contained within The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product Instructions and Safety information shall be conveyed in the operators native language before use of this product is authorized Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product If any doubt exits as to the safe and proper use of this product as outlined in this factory authorized manual remove from service until which time it is clear Inspect before each use Do not use if broken bent cracked or otherwise damaged parts are noted If the crane has been or suspected to have been subjected to a shock load discontinue use until checked out by an authorized factory service center Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment may require special training and knowledge It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts decals warning s
6. afety labels or signs be replaced with factory authorized replacement parts only Any crane that appears to be damaged in any way is worn or operated abnormally should be removed from service immediately until such time as repairs can be made PRODUCT DESCRIPTION Atd Tools Engine Cranes are designed to safely lift and lower rated capacity engines It is an aid in the removal and installation of automotive and light truck engines Welded steel tube construction heavy duty chains and safety hooks steel casters and wheels along with compliance with the latest ASME ANSI PALD standards ensure safety strength and stability Model Atd 7485 is a foldable space saver design Each has air actuated option SPECIFICATIONS Boom Min Hook Max Hook Position Capacity Height Height Boom Lengih 1 18 3 8 69 1 4 48 3 4 Atd 7484 ES ton oid CdS a C mon o Upright Crane 4 gt aaa Boom Extension B Ex j Braces ote Upright Base 5 ydraul Braces 7 Rear Exten EE Unit jack Hande d sion Legs xf u S Q Hook Base g ook Rear Caster Handle Front Extension Legs Wo Figure 1 Model Atd 7484 Components Figure 2 Model Atd 7485 Components BEFORE USE 1 Inspect crane before each use Do not use if bent broken or cracked components are noted Ensure that casters wheels and boom move freely Check for and tighten any loose assemblies 2 Verify that the product and the application are
7. apid opening and closing of release valve e Shock loads may cause the load to swing caus ing the crane to flip violently bend or break e Ensure the boom is fully lowered before checking or adding fluid to the hydraulic unit e Never extend boom extension beyond leg exten sion Model Atd 7484 e Do not stand over loaded boom nor in its intended line of travel e Do not use adapters or accessories that are not provided initially e Do not use the device for any purpose other than that for which it is intended e No alterations shall be made to this device e Failure to heed these markings may result in per sonal injury and or property damage ASSEMBLY For Model Atd 7484 See Figure 1 1 Attach casters 15 to rear extension legs 24 with M8x20 bolts washers and nuts 29 33 amp 34 2 Slide front extension legs 14 and rear extension legs 24 into base frame 11 secure with M12x25 bolts 13 in frame tighten bolts Note Do not tighten any bolts unless told to Never extend beyond mark on leg Extend each leg extension equal distance from frame 3 Place post 2 on the base frame and secure with M12x25 bolts 13 Leave bolts finger tight 4 Attach braces 18 on each side of post at top and secure with M12x100 bolt and nut 4 amp 19 Place bottom of braces on inside of base frame secure with M12x90 bolts and nuts 31 amp 19 5 Attach bracket 32 to hydraulic unit 1 with M10
8. compatible if in doubt call Atd Tools Technical Service 636 272 9050 3 Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use 3 Open the release valve by turning the release valve lever counter clockwise no more than 1 2 full turn 4 With ram fully lowered remove oil filler plug and pump handle 6 to 8 full strokes This will help release any trapped air within the reservoir Ensure the oil level is just below the oil filler hole Reinstall the oil filler plug Close release valve by turning it clockwise firmly 5 Check to ensure that crane rolls freely that the pump and release valve operate smoothly Raise and lower the unloaded crane throughout the lifting range be fore putting into service 6 Replace worn or damaged parts and assemblies with Factory Authorized Replacement Parts only Lubricate as instructed in Maintenance Section e Study understand and follow all instructions provided with and on this device before operating this device e Do not exceed rated capacity for each boom posi tion e Use the device only on a hard level surface e Only use chains and slings with a capacity equal to or greater than that of the crane If loaded crane must be moved make certain that load is stable is in lowest possible position and is moved over a smooth hard level surface e Avoid shock loads caused by the r
9. fully retracted remove oil filler plug to let pressurized air escape then reinstall oil filler plug Crane will not lift to full extension e Fluid level low e Ensure proper fluid level ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase ATD Tools Inc will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to ATD Tools Inc Warranty Service Department 160 Enterprise Drive Wentzville MO 63385 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 ATD Tools Inc SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUNDAS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOI
10. ght level position remove oil filler plug 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with lo cal regulations 3 Set jack in its level upright position 4 Fill with oil until just below the rim of the oil filler plug hole Re install filler plug Lubrication Acoating of light lubricating oil to pivot points axles and hinge will help to prevent rust and assure that wheels casters and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the crane with pump piston and ram fully retracted TROUBLESHOOTING Symptom Possible Causes Corrective Action Crane will not lift load e Release valve not tightly closed Ensure release valve tightly closed e Overload condition e Remedy overload condition Crane will lift but not maintain e Release valve not tightly closed Ensure release valve tightly closed pressure e Overload condition Remedy overload condition e Hydraulic unit malfunction e Contact Atd Tools Tech Service Crane will not lower after unloading Reservoir overfilled e Ensure load is removed then drain fluid to proper level Poor lift performance e Fluid level low Ensure proper fluid level e Air trapped in system e With ram
11. ing load Lift only on areas of the engine as specified by the vehicle manufacturer To avoid crushing and related injuries NEVER work on under or around a load support ed only by engine crane Immediately transfer the load to an appropriately rated engine stand MAINTENANCE Important Use only a good grade hydraulic jack oil We recommend Mobil DTE 13M or equivalent Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load For air actuated units When used daily pour a teaspoon of proper lubricant into the air inlet of the lift control valve Connect valve to air supply and squeeze valve lever to operate This will evenly distribute lubricant and properly prepare the hydraulic power unit for use Periodically check for leaks at air connections Use thread compound to repair Avoid the use of thread tape when possible Adding oil 1 With ram fully lowered and pump piston fully depressed set jack in its upright level position 2 Remove oil filler plug and fill until oil is level with the filler plug hole Re install oil filler plug Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With ram fully lowered and pump piston fully de pressed remove from crane body With jack in its upri
12. x30 bolts washers and nuts 6 25 amp 26 Then attach to post using M16x75 bolt and nut 10 amp 12 Place boom 7 on top of post secure with M20x120 bolt and nut 3 amp 20 Pump hydraulic unit using handle 21 until ram is approximately 2 above Place front mounting bracket on boom on top of ram and secure with M16x90 bolt and nut 9 amp 12 Slide boom extension 8 to boom 7 make sure the slot for chain 17 faces down and secure with M16x90 bolt and nut 9 amp 12 4 positions available 1 2 ton 1 ton 1 1 2 ton and 2 ton 8 Insert chain and hook 17 to boom extension 8 with M12x75 bolt and nut 30 amp 19 Note Check all fasteners for tightness including those pre assembled at the factory Tighten where required Do not load b O N Figure 3 Assembly Illustration for Model Atd 7484 ASSEMBLY continued For Model Atd 7485 see Figure 2 Attach caster assembly 23 to base frame 24 using M8x16 bolts washers and nuts 14 21 amp 22 N 31 32 22 amp 21 Install 3 5 middle wheels 33 to base frame 24 using M8x60 bolts rod cover washers and nuts 3 Attach two front legs 27 amp 35 to base frame 24 using M16x85 bolts washers and nuts 43 amp 9 Then secure the legs with stop bar and pin 25 amp 34 to the front hole of the legs 4 Attach upright 18 to base frame using M12x80 bolts washers
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