Countax Garden Tractor Operating instructions
Contents
1. That the Collector Belt is not slipping if it is then increase the cutting height adjust the tension or replace the worn or damaged belt 5 Drive forward at a speed that does not cause the See Page 11 engine speed to drop REMEMBER if the RPM display y That the Collector net is not clogged If so wash or i Figure 45 flashes below 2600rpm there are two options a brush with a stiff hand brush Reduce forward speed b Raise the cutting height Jv That the Brush is not damaged 6 Vary the mowing pattern from cut to cut 7 Always keep the underside of the cutting deck clean If you are still experiencing difficulties with collection please to ensure good grass flow contact your dealer 8 Always check that the blades are sharp and in good condition never attempt to sharpen or replace them yourself New Countax blades are not expensive it is good practice to ask your dealer to change them High Grass Mulch Deck Figure 26B The real alternative when cutting long or paddock grass is the high grass mulch deck When using the high grass mulch deck please ensure the following 1 When cutting very tall grass set the deck at the higher settings 7 9 2 Drive forward at a speed that does not cause the engine speed to drop REMEMBER if the RPM display flashes below 2600rpm there are two options a Reduce forward speed b Raise the cutting height 3 Regularly check the cutter deck drive belt tension in accordance with th2. s That nothing is caught between the deck and the chassis IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER IF THE ELECTRIC SWEEPER LIFT FAILS TO OPERATE CHECK v Fuse 7 on the Fuse Holder green 30amp fuse has not blown Figure 52C IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER If C Appears in the Park Brake Window for more than 2 minutes This indicates that the battery is not charging CHECK s The main charge fuse has not blown Figure 52A B C IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER n fou st C Series Fuse Box Location 10 AMP FUEL SOLENOID PTO WIRE HE LOOM RELAY 20 AMP CHARGE 20 AMP IGNITION 10 AMP CLUTCH Figure 52B 10 AMP LIGHTS C Series Fuse Box 10 AMP Deck Lift 10 AMP FUEL SOLENOID PTO WIRE HE LOOM RELAY Models with Dial a height 20 AMP CHARGE 20 AMP IGNITION 10 AMP CLUTCH Figure 52C 10 AMP LIGHTS 30 AMP SWEEPER LIFT 10 AMP DECK LIFT 10 AMP FUEL SOLENOID Models with Dial a height PTO WIRE HE LOOM RELAY and PGC electric lift Page 19 Countax Garden Tractors Troubleshooting Starting amp Running Engine Fails to Turn Over CHECK Jv That the brake is depressed or the parking brake is on and that you are sitting on the seat s That the battery terminals are connected Page 10 s That fuse 2 yellow 20amp ignition fuse has not blown or been dislodged Jv That
3. 29 TETE EERTE 3 Remove the 3 securing pins from the front of the deck Figure 30 A B amp C by undoing the Rue Clips Figures 31 amp 32 and removing them 4 Remove the 2 securing pins from the back of the deck Figure 30 D and E oo D 5 Slip the cutter drive belt off the Engine Pulley 4 F 6 Slide the deck out e T If you are going to use the tractor without the deck O o remove the Securing Bar Figure 30 F O 8 Remove the fifth wheel G A Series tractors only Front of tractor O To Clean The Cutter Deck e Remove the deck as instructed stand it on its side and hose off accumulated cuttings DO NOT SPRAY WATER DIRECTLY ONTO BEARING HOUSINGS To prevent a drop E B b A in performance it may be necessary to routinely check for this grass build up particularly at the beginning of the sea son when the grass is lush and wet It is best to regularly check and clean the Cutter Deck as often as possible this can be done by either removing the Deck or raising the trac tor safely on a ramp Figure 30 Unsecured Secured Figure 32 Figure 31 Page 10 Countax Garden Tractors Troubleshooting Cutter Levelling Levelling Side to Side Tractors up to serial No 41130 C Series amp A20 50H tractor This adjustment is best done with the deck
4. 7 page 4 to the forward position Now gently depress pedal A and you will move off The further you depress pedal A the faster you will go Its function is similar to that of a car accelerator except that it controls the hydro static transmission and does not affect the speed of the engine To reverse simply depress pedal B and the tractor will begin to reverse As with the forward pedal the speed of reversing is increased as the pedal is pushed further Stopping To stop the tractor simply release either pedal A or B and the natural braking of the hydrostatic system will bring the tractor to a stand still For smooth braking release either pedal gradually for an emergency stop remove foot rapidly Parking Figure 6 amp 7 Remove your foot from pedals A and B as you would stop normally and then simply pull the parking brake lever C to the upright position a P will be indicated on the dash board display Page 5 Figure 11 C When you turn off the engine the natural braking of the hydrostatic system will add to the effect of the brake It s like leaving your car in gear Neutral Valve Figure 8 The natural braking of hydrostatic transmission means that it is not possible to easily push or freewheel the tractor To disengage first make certain that the machine is on a flat even surface Release the parking brake by moving the handbrake lever forward C Locate the C S
5. a PGC Capacity Forward Speeds 241 KO 300 litres 0 6 mph 241 kg Transmission Tyre Pressures 243 kg Tuff Torq K46 Hydrostatic or Front 0 8 1 1 KGF cm 12 16 psi 244 kg Peerless MST 206 536A Transaxle or Rear 0 7 1 1 KGF cm 10 12 psi a rg Transmission 4WD ae He Tuff Torq K57 amp HFWD 59 kg Turning Radius 2 72m 2WD 2 85m 4WD 1 75m 2WD 1 88m 4WD i eal Displacement Torque Bore Stoke 87 3mm Honda Twin Cylinder OHC 90 V Twin 530cc 9 69kW 13hp 9 69kW 35 9NM Honda Twin Cylinder OHC 90 V Twin 530cc 11 93kW 11 93kW 16hp 36 5NM Briggs amp Stratton Single Cylinder 465cc INTEK 9 32kW 9 32kW 12 5hp 24 5NM Honda Single Cylinder OHV 222CC 9 69kW 9 69kW 13hp NM Honda Twin Cylinder OHC 90 V Twin 530cc 9 69kW 9 69kW 13hp 35 9NM Honda Twin Cylinder OHC 90 V Twin 530cc 10 44kW 10 44kW 14hp 35 9NM Honda Twin Cylinder OHC 90 V Twin 530cc 11 93kW 11 93kW 16hp 36 5NM Honda Twin Cylinder OHC 90 V Twin 614cc 13 42kW 13 42kW 18hp 44 1NM Honda Twin Cylinder OHC 90 V Twin 530cc 11 93kW 11 93kW 16hp 36 5NM Honda Twin Cylinder OHC 90 V Twin 614cc 13 42kW 13 42kW 18hp 44 1NM Page 21 Countax Garden Tractors Supplementary Manual Tractor Instructions Drive Controls Manual Gears Figure 53 amp 54 If your tractor is fitted with a manual transmission the six forward speeds and reverse are controlled manually via a control lever to the righ
6. a matter for your dealer Page 13
7. in a position three up from its lowest cut check the level both sides and levelling is then achieved by adjusting the left side as you are sat on the Tractor of the deck at 2 points REAR ADJUSTMENT Figure 42 or 43 1 Find the Deck Level Disc Figure 42 or 43 near the back near side wheel This has a concentric slot in which the Deck Levelling Rod is located 2 Using a 13mm spanner loosen the M8 Nyloc nut A securing this stud just enough to permit some movement 3 Now lift or depress the Deck depending on the adjustment you wish to achieve This will move the stud up or down the disc the higher up and nearer the centre of the disc the higher the deck 4 Check with your ruler or tape and having levelled the Deck at the rear re tighten the Nyloc nut FRONT ADJUSTMENT Figure 44 1 Having levelled the rear of the Deck check if the front is level If not find the Deck Adjustment Plate Figure 44 which is forward of the Cutter Deck near the front left wheel 2 Before making adjustments loosen the two sets of nuts and bolts A amp B 3 Using a 13mm spanner loosen upper locknut C 4 Now adjust the height by using a ratchet or spanner to turn the Nyloc nut D clockwise up to raise the Deck or anti clockwise down to lower it 5 When level is achieved tighten lock nut C re tighten nuts and bolts A amp B 6 Raise and lower
8. injury when using a machine with badly adjusted belts Accessory Drive Belt Installation Figure 38 39 1 Lift the PTO Guard 2 Place the drive belt over the PTO pulley of the Powered Grass Collector 3 The lower half of the belt is pulled left and through the belt hook Feed the belt around the PTO pulley clockwise Lock the Locating Lever over the Lift Arm Lugs Check Belt Tension 19mm deflection 2kgs pressure T Rotate the locking clips over the Locating Lugs If the belt Tension is incorrect movement of the sweeper Locking Levers on the threaded rod can adjust it Ensure the lock nuts are suitably tightened after adjustment Belt ten sion should be set in the working position on Page 12 TTTT TTT TTIT IT TTT tT Figure 37 Figure 38 2kg 4 5lbs 19mm 3 4 Figure 39 Countax Garden Tractors The information contained on this and the following pages is given on the understanding that Countax accepts no responsibility for work carried out by a customer or for any damage thus caused whether or not the service instructions have been misunderstood To be sure that your warranty terms are not breached service work should only be carried out by your dealer Cutter Fails to Start or Cuts Out when Switched On Check Jv Are you on the tractor Unless you sit on the seat the safety switch cuts out the Cutter Deck Jv That either the Cutter Switch
9. the cutter deck and then re check level DECK LEVEL SYSTEM FOR C SERIES Tractors from serial No 41201 Side to Side Level This adjustment is best done with the deck in a position three up from its lowest cut check the level both sides and levelling is then achieved by adjusting the left side as you are sat on the Tractor of the deck at 2 points Rear Adjustment Locate the top lock nut A and loosen this off using a 17mm Spanner Now wind the adjuster nut B either up or down using a 19mm Spanner to alter the height of the deck on the left hand side to match that on the right hand side Use the marks on the plate as a guide as to how much to raise or lower the deck When the deck is level at the rear tighten the lock nut securely Front Adjustment Locate the top lock nut A and loosen this off using a 17mm Spanner Now wind the adjuster nut B either up or down using a 19mm Spanner to alter the height of the deck on the left hand side to match that on the right hand side Use the marks on the plate as a guide as to how much to raise or lower the deck When the deck is level at the front tighten the lock nut securely Raise and then lower the cutter deck and then re check the level If it is still incorrect re adjust as required NOTE 38 44 and 50 Mulch decks must be set 10mm higher at the front than the back Adjustment Page 15 Countax Garden Tractors Troubleshooting Cutter Levelling The
10. the drive belt over the PTO pulley of the Powered Grass Collector and then feed it underneath the PTO flap The lower half is pulled left and under the Belt Hook then fed around the PTO pulley Be sure that this is installed the right way round otherwise the brush will work in reverse and collection will be poor Lock the Locating Lever over the Lift Arm Lugs this also tightens the PTO Drive Belt Rotate the Locking Clips over the Locating Lugs to securely lock the Powered Collector in place To disconnect reverse this procedure ALWAYS CHECK BELT TENSION IS 19mm DEFLECTION AT 2KGs PRESSURE REFER TO PAGE 12 FOR ADJUSTMENT INSTRUCTIONS Countax Garden Tractors Operating Instructions Powered Grass Collector Net Rod Position Y Net Rod Securing Pin A20 50HE NET ASSEMBLY V Figure 20 i Collector Locking Channels Lever Lift Arm Lugs Locking Clips Figure 21 Page 7 Countax Garden Tractors Using your Countax tractor Countax Garden Tractors Troubleshooting Tyres amp Wheels Connecting Net Empty Socket A20 50HE Persistent Flat Tyres ON Figure 23 See Figure 23 This is an inevitable problem faced by around 5 of Figure 46 Connect Net Empty Plug to socket as shown in Figure 23 w Countax users Like all garden machinery the most common A This plug MUST BE FITTED before attempting to use your i cause of punctu
11. to operate the mower Never mow while people especially children or pets are nearby The operator or user is responsible for accidents or hazards occurring to other people or their property Do not carry passengers 6 All drivers should seek to obtain professional and practical instruction In addition the following should be noted e The need for care and concentration when working with this machine e Control of a tractor sliding on a slope control will not be regained by applying the brake e The main reasons for loss of control are i Insufficient wheel grip ii Driving too fast iii Operating on steep slopes max 15 iv Incorrect load distribution Preparation 1 Check that the machine complies with all applicable regulations including those in force when used on the public highway 2 3 4 When mowing always wear substantial footwear and long trousers Do not operate when barefoot or with sandals Thoroughly inspect the area where the tractor is to be used and remove all stones sticks wires and bones or any other foreign objects WARNING petrol is highly flammable e Store fuel in containers specifically designed for this purpose Page 1 e Refuel outdoors only and do not smoke while refuelling e Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when engine is hot e If petrol is spilled do not att
12. CERTIFICATE OF CONFORMITY the undersigned Adam Bennett of Countax Limited Great Haseley Oxford ENGLAND certify that the lawnmowers Model C Series C300M C30H C300H C400H C600H C800H C600 4WD C800 4WD Power kW 9 32 9 69 9 69 10 44 11 93 13 42 11 93 13 42 Engine operating speed 2800rpm 3000rpm 3000rpm 3000rpm 3000rpm 3000rpm 3000rpm 3000rpm Engine manufacturer pain Honda Honda Honda Honda Honda Honda Honda Engine type Petrol Petrol Petrol Petrol Petrol Petrol Petrol Petrol Mass in kg 241 241 241 243 244 261 264 281 See at caren 400 400 400 400 400 400 400 400 Max sound power level 98db A 99db A 99db A 100db A 100db A 100db A 100db A 100db A Max rear axle weight kg 250 250 250 250 250 250 250 250 Vibration m s s Hands 2 76 2 76 2 76 2 76 2 76 2 76 2 76 2 76 Vibration m s s Seat 0 76 0 76 0 76 0 76 0 76 0 76 0 76 0 76 Type of cutting device Cutterbar Cutterbar Cutterbar Cutterbar Cutterbar Cutterbar Cutterbar Cutterbar Std width of cutting device 92cm 92cm 92cm 97cm 107cm 122cm 107cm 122cm Model A Series A20 50H A20 50HE A25 50HE Power kW 14 91 14 91 18 63 Engine operating speed 3000rpm 3000rpm 3000rpm Engine manufacturer Honda Honda Kawasaki Engine type Petrol Petrol Petrol Mass in kg 290 290 295 Max drawbar pull kg at 400 400 400 coupling hook Max sound power level 104db A Max rear axle weight kg 250 V
13. Cutter Deck should be set so that it is parallel to the surface it is cutting with a maximum variation from side to side or front to back of 3mm Levelling Front to Back You need two people for this operation one to lift the Deck while the other removes or relocates the adjuster Trunnion 1 Ensure that the Anti Scalp Wheels are all set to the same height if not rectify Figure 40 2 Lower the Cutter Deck to a position one above the lowest setting check levels with a ruler or tape 3 Now locate the Front to Back Adjustment Rod to the right rear offside wheel you will find the Trunnion Figure 41 that links the rod to the Deck Hanger Bracket Both the Trunnion and the Rod are threaded and adjustment is achieved by rotating the Trunnion to in effect lengthen the Rod 4 To free the Trunnion use a 17mm spanner or socket to remove the M10 Nyloc nut and washer and push it free 5 Rotate the Trunnion to advance it up the Rod to lift the back of the Deck Rotate it the other way to lift the front Adjustment is rapid so try one or two turns first and relocate the Trunnion and secure then check the effect Repeat and re check if necessary Figure 40 For best results set the Anti Scalp Wheels in the middle adjust ment holes If you are experiencing scalping this can be minimised by setting the wheels in the lowest adjustment holes Front to Back Adjustment Rod wie Tr
14. Figure 11 C indicates the brake is engaged Tuff Torq K62 Hydrostatic Insert the key and turn to the first position then turn further to activate the starter Release when the engine starts To stop the engine turn the key to the left having first switched off both the cutter and Power Take off To prevent unauthor ised use always remove the key after use THE IGNITION A20 50H 2 72m A20 50HE and A25 50HE 2 87m MUST ALWAYS BE TURNED OFF BEFORE THE TRACTOR CAN BE RE STARTED 7 litres 1 5 gallons 1 84m Choke Figure 3 An independent choke is fitted to some models This choke should be used in conjunction with a fast throttle setting when starting the engine from cold It should be cancelled as soon as possible Do not use the choke when starting a warm engine w6 L Engine Speed Control Figure 4 The lever is pushed up for FAST 4p and down for SLOW ym On some models the choke control is above the fast setting a cold engine is started on the Choke setting a warm one on the FAST setting The Choke setting should be cancelled as soon as possible The engine should be oper ated on the FAST setting at all times snide Twin The RPM monitor on the electronic display indicates the A20 50H Cylinder OHV 90 614cc 14 91kW 20hp 44 1NM 77mm 66mm engine speed This feature should be used when the cutter V Twin 14 91kW deck is engaged and in conjunction with the forward speed l To ensure complete cutting and co
15. S First Service 12 months Service Date Dealer s Signature rati Second Service 24 months Service Date Dealer s Signature Siei Third Service 36 months Service Date Dealer s Signature Name of Dealer Serial Number ciu Fourth Service 48 months Service Date Dealer s Signature Fifth Service 60 months Service Date Hours Dealer s Signature 108 Sixth Service 72 months Service Date Dealer s Signature Page 23 Countax Garden Tractors A Series Specification Countax Garden Tractors Operating Instructions Controls Seat Adjustment Figure 1 The seat on your Countax tractor is adjustable forward and Weight AZO SOH PGC Capacity Turning Radius backward to suit the operator Simply lift the seat latch at the ANSOR ao ke 300 litres 99cm front of the seat and slide the seat forward or backward as A20 50HE 290 kg A20 50HE PGC Capacity Forward Speeds appropriate Always ensure the seat is latched back into posi A25 50HE 290 kg 390 litres 0 7 mph tion before driving off A20 50H PGC 59kg P A20 50HE PGC 68 kg A25 50HE PGC Capacity Tyre Pressures oR eee ee a ee peters 390 litres Front 0 8 1 1 KGF cm 12 16 psi e key start controls Do e ignition and the starter Ihe meee PAT PAKY f engine cannot be started without the park brake being on Transmission Rear 0 43 0 7 KGF cm 6 10 psi he P light Fi 14 te h kei Fuel Tank Capacity the ight
16. correctly applied Page 10 Figure 29 Jv That the Cutter Belt Tension is correct see page 11 Jv That the Cutter Deck is not clogged with wet cuttings Jv That the Cutter Drive belt is not worn We do not recommend that customers attempt to change cutting blades themselves remember that it is never worth while to have blades re ground It is cheaper and better to replace blades re grinding is likely to affect the hardening of the blade and its balance The Cutter Deck should be set so that it is parallel to the surface it is cutting with a maximum variation from side to side or front to back of 3mm Check this by placing the tractor on a hard level surface and measuring the clearance heights front to back and side to side with a steel ruler or tape with the Cutter set one adjustment up from its lowest position If the Cutter Deck seems to require levelling first check these other possible causes v Are the tyres correctly inflated If not rectify using the figures opposite as a reference Jv Are the Cutter Deck Hanger brackets Figure 41 moving freely or are they hitching up To check this lift the Cutter Deck to its highest position and lift and rock it watching to ensure that the brackets move freely if not clean and lubricate Jv Is the front axle pivoting freely If not it may require lubrication or adjustment Jv Is there any impact damage that has bent or distorted the Deck or Suspension Brackets
17. e 50 When the petrol gets low on your tractor a warning will appear on the dash next to the fuel picture to tell you to fill up again as the tractor is about to run out of petrol Page 18 Figure 49 Figure 50 BA Bi Fitting the Net C Series amp A20 50H Figure 19 Fit the Net as shown in Figure 21 with the net rod in position X To remove the net release the net rod and secure in the removal position Y Fitting the Net A20 50HE Figure 20 When removing the net we suggest you employ the assist ance of another person 1 Partially open the PGC net 100mm 4 Disconnect opening rod by pulling back on sprung locking tube and uncoupling from pin Repeat other side 2 Undo net locking clip both sides unhook levers from locating pins 3 With one person standing each side of the collector net slide the net off the locating arms 4 Reverse operation for fitting PGC Connection Figure 21 To connect the Powered Grass Collector PGC to the trac tor ensure that both are on an even surface with the locking levers on the collector facing the Lift Arms on the tractor Lift the seat and the PTO flap so that both are resting in the upright position Move the Collector manually to the tractor lower the lift arms using the lift lever Locate the collector channels with the Lift Arms and push until it stops at its limit Installing the Drive Belt Figure 22 Place
18. e instructions page 11 Page 16 re Countax Garden Tractors Routine Maintenance Engine Maintenance Please refer to the engine manufacturer s handbook enclosed with this manual Battery Maintenance Figure 28 The battery fitted to your tractor is a low maintenance sealed unit Should your battery require charging for any reason please note that sealed lead acid batteries require a special 2 stage charging unit Any battery charged on a standard battery charger will fail prematurely Your dealer will be able to supply a battery charger specifically designed for the battery fitted to your tractor The battery charger part number is 449563000 If your tractor does not start refer to the troubleshooting section in this manual Figure 28 The battery in your Countax garden tractor is very similar to that found in your car To remove simply undo the NEGATIVE terminal connection followed by the positive Cutter Deck Maintenance REMOVAL OF CUTTER DECK Figures 29 30 31 amp 32 Figure 29 The Cutter Deck can be quickly removed for servicing or cleaning or to give greater clearance when driving or towing a over uneven ground e ne Follow this sequence 1 Lower the cutting deck to its lowest position see Controls Page 5 2 De tension the Cutter Drive Belt with the lever under the left running board Figure
19. empt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated e Replace the fuel cap securely Replace faulty silencers Before using always inspect to see that the blades bolts and cutter assembly are not worn or damaged Check the condition of the tyres and ensure that they are inflated to the correct pressures refer to page 14 This is particularly important if the machine is to be taken on the public highway Check that the mower is in good working order paying special attention to brakes and steering Check that all linkages connections and pivot nuts are secure and that the wheel nuts are tightened correctly Countax Garden Tractors Operating Instructions Safety 1 Read the instructions carefully Be familiar with controls and the use of equipment 2 Do not operate the engine in a confined space where dangerous fumes can collect 3 Mow only in daylight or in very good artificial light 4 Before starting the engine disengage blade and attach ment drives and shift into neutral 5 Take care on slopes maximum 15 for 2WD and 25 on 4WD models On no account should slopes steeper than 25 be driven on 6 Remember there is no such thing as a safe slope Travel on grass slopes requires particular care to guard against overturning e Do not stop or start suddenly when going up or dow
20. eries Neutral Valve situated alongside the rear right wheel or the A Series alongside the rear left wheel Disengage by pulling out the lever You will now be able to push the tractor at a speed not exceeding 2 mph Make sure you disengage the Neutral Valve by pushing the lever back BEFORE starting your tractor Differential Lock A Series Figure 9 The A Series is fitted with a differential lock for maximum traction on slopes and slippery ground The differential lock should only be used in situations where one wheel is slipping and the other is not In a situation when one wheel starts to slip and extra traction is required simply depress pedal D Figure 9 and the differential will lock both wheels to drive at the same speed Immediately the differential lock is not required release the engage pedal D and as soon as the wheels are rotating at the same speed and not under load i e on a slope the lock will automatically release Important DO NOT ATTEMPT TO STEER THE TRACTOR OUT OF A STRAIGHT LINE WHILST THE DIFF LOCK IS ENGAGED Page 4 C Series Position Countax Garden Tractors C Series Specification Weight C300 Mulcher C600 Mulcher C300M C300H C30H C400H C600H C800H C600 4WD C800 4WD PGC C300 Mulcher C600 Mulcher C300M C30H C300H C400H C600H C800H C600 4WD C 600 4WD Fuel Tank Capacity 2WD 63 5cm 241 kg 7 litres 1 5 gallons 4WD 77cm ve
21. f Switch Figure 10 amp 11 The cutter switch controls the electromagnetic blade clutch To switch the cutter on push the switch and then release it this will engage the cutter deck To indicate that the Cutter Deck is engaged the Cutter Deck Indicator will flash Figure 11 A To stop the Cutter Deck push the switch again Although the Cutter Deck is automatically switched off when the engine is stopped or when the operator gets off the seat it is not good practice to rely on these features the Cutter Deck should always be switched OFF as soon as you have finished cutting and certainly BEFORE stopping the engine or getting off the tractor The Cutter will only work whilst the operator is sat on the seat Electronic Slope Alert ESA Figure 11d Should your tractor be fitted with 4WD it will have ESA This is set to an angle of 25 degrees at the factory If this angle is exceeded then the display will flash 250 and a warning siren will sound The exceptional traction of 4WD will allow you to cut in very slippery conditions and it also allows the tractor to ascend very steep slopes If the slope alarm sounds DO NOT attempt to cut or drive at a greater angle than the one you are on As all terrains and conditions vary great care should be maintained when operating the tractor DO NOT take the tractor into an area where it could become unstable On no account should slopes steeper than 250 be driven on Cutting Height Lever Man
22. he Trunnion re tension the Belt with the Belt Tension Lever then re check the Belt tension Transmission Drive Belt The transmission drive belt is self tensioning When the hand brake is released and the drive belt engaged the belt will retain its tension correctly When the drive is dis engaged using the hand brake the park brake engages This setting is adjustable but should be carried out by your dealer anyone not familiar with this setting may cause serious damage to the transmission Transmission Oil Tank Figure 36 This is located in the Tractor rear body and should be approximately half full when the machine is cold This level will rise when the engine is warm as the oil expands It should return to the half way point once the machine has cooled down The oil should not need to be topped up in normal use If a noticeable drop in the level occurs then your dealer should be contacted Page 11 amp 2kg 4 5ibs 13mm 1 2 Figure 33 _ Figure 34 Belt Tension Rod Trunnion Figure 35 Countax Garden Tractors Routine Maintenance PTO Main Drive Belt The PTO drive belt is self tensioning when the drive is engaged If this belt does require any adjustment it should be carried out by your dealer anyone not familiar with this setting may cause serious damage or even
23. ibration m s s Hands Vibration m s s Seat Type of cutting device Cutterbar Cutterbar Cutterbar Std width of cutting device 127cm 127cm 127cm Conforms to the specification of Directive 84 538 EEC as adapted to the technical progress by Directive 88 180 EEC and Directive 89 392 EEC amended by 91 368 EEC 93 44 EEC and 93 31 EEC and Directive 89 336 EEC and amended by 91 263 EEC 92 31 EEC and 2000 14 EC Standards used BS5107 EN292 IS03767 ISO3864 Tested at Oxford England declare on behalf of Countax Limited that these machines conform to EC Essential Health and Safety requirements Signed C A Bennett Technical Director 01 01 2002 Countax Garden Tractors Safety Instructions TABLE OF CONTENTS Safety Instructions Operating Instructions Controls Powered Grass Collector PGC Using Your Countax Tractor Page 8 9 Trouble Shooting Cutting Page 13 Page 14 15 Page 16 Page 17 Page 18 Page 19 Cutter Levelling Grass Collecting Tyres amp Wheels Starting amp Running Electrics Supplementary Instructions Page 20 for Manual Tractors C Series Specifications Page 21 A Series Specifications Page 22 Personal Service Records Page 23 600309007 Training 4 5 Read the instructions carefully Be familiar with controls and the use of equipment Never allow children or people unfamiliar with these instructions
24. llection the engine speed Honda Twin A20 50HE Cylinder OHV 90 614cc 14 91kW 20hp 44 1NM 77mm 66mm should not be allowed to fall below 2600rpm the display will V Twin 14 91kW flash should this happen If when in use the display does a flash and the engine speed drops below 2600rpm there are Kawasaki Twin Red f d d b Raise th tti A25 50HE Cylinder V Twin 614cc 18 64kW 25hp 44 1NM 77mm 66mm a ster a Reduce forward sped e Raise tie cuing 18 64kW eight Hour Meter Figure 5 Your tractor is fitted with an hour meter to assist you in adhering to the recommended service intervals The hour meter only operates whilst the engine is actually running We recommend that your garden tractor is serviced after 50 hours of use or yearly whichever comes first Service intervals are preset into the PCB memory and will flash up S on the park brake display before the service is due This will be reset by your dealer El A ue Mies Note 50 hours of mowing at 5 mph equates to 250 miles of grass cutting Page 22 Page 3 Countax Garden Tractors Operating Instructions Controls Drive Controls Hydrostatic Figure 6 The forward speed of the tractor is controlled by footpedal A Reversing is controlled by footpedal B Moving Off Reversing Figure 6 amp 7 To move off ensure your feet are off pedals A and B and then release the parking brake by pushing the hand lever C figure
25. nhill e Engage drive slowly Always keep the machine in drive when travelling up or down a slope e Machine speed should be kept low on slopes and in tight turns e Stay alert for humps and hollows and other hidden hazards e Avoid mowing across the face of a slope 7 Watch out for traffic when crossing or working near road ways 8 Stop the blades rotating before crossing roadways 9 When using the machine never direct discharge or mate rial towards bystanders or allow anyone near the machine while in operation 10 Never operate the mower with defective guards shields or without protective safety devices in place and in good working order 11 Do not change governor settings to increase the revs of the engine Operating an engine at excessive speed increases the risk of injury 12 Before leaving the operators position Powered Grass Collector PGC PGC Tipping Lever e Lift Lever PGC Connection Lever PGC Net Collector Height Adjustment Lever e Disengage the drive to the cutter blades and attach ments then lower the attachments e Apply the Parking Brake change into neutral first on manual tractor e Stop the engine and remove the ignition key 13 Always disengage drive to attachments stop the engine and disconnect the spark plug lead or remove the ignition key before e Cleaning blockages e Checking cleaning or working on the mower e Refuelling e Removing the Grass Collector Als
26. o e After striking a foreign object inspect the mower for damage and make any repairs before restarting the tractor e f the machine starts to vibrate abnormally check immediately and call your dealer if necessary 14 Disengage drive to attachments when transporting or not in use 15 Reduce the throttle setting during engine run out 16 Never work on the mower when the engine is running Always Use good common sense at all times and to ensure this tractor is safe and serviceable fit only original manufacturers supplied spares e Inspect the area to be cut note the position of any stumps manhole covers bumps or depressions and avoid them to prevent damaging the blades e Ensure the fuel tank is full before you start the machine We recommend the use of STANDARD UNLEADED fuel e Disconnect both battery terminals before attempting any work in the engine compartment Never e Leave the tractor unattended and running e Put hands near moving blades belts or the Power Take Off pulley while they are rotating Power Take Off PTO Engage Lever Cutting Height Adjustment Lever Tractor Drive Pedals SSS LLELLSECE CE SS EEL Cutter Deck Anti scalp Wheel Where fitted Page 2 Countax Garden Tractors Personal Service Record Use this page as a personal record of the service history of your Countax garden tractor Ask your deal er to stamp the appropriate box at the same time as your Service Record Card LE
27. or the Safety Switch on the seat is not faulty if so call your dealer Jv Is the battery low The Clutch Engage Switch will only operate if the battery is well charged Uneven Cutting Check s That all tyres are inflated to their correct pressures C Series FRONT 0 8 1 1KGF cm 12 16PSI BACK 0 7 1 1KGF cm 10 12PSI A Series FRONT 0 8 1 1KGF cm 12 16PSI BACK 0 43 0 7KGF cm 6 10PSI That the front axle is pivoting freely The deck suspension brackets are moving freely and not locking up That the deck is level from side to side and back to front see Cutter Deck Levelling That one or more of the cutter blades are not worn or damaged if this is the case it is necessary to call your tractor dealer S NNSA Uneven Cut Cuts Shorter One Side than the Other Check Jv That the tyres are all inflated to the correct pressures see above That the front axle is pivoting freely Jv Jv That the deck suspension brackets are moving freely and not hitching up Jv That the side deck level adjustment is correct page 15 Cut is Uneven or Untidy in One or More Sectors Check Jv That the Cutter Deck is levelled correctly front to back page 14 Jv That one or more of the blades are not worn or damaged if so call your dealer Troubleshooting Cutting The Cutter seems to Lose Power and the Belt Slips and Overheats Check Jv That the Tensioner Rod is
28. p until the wheel to 2 Lower the sweeper to the working postion be removed is well clear of the ground Remember s Remove the wheel nut and washer and keep safe Figure 48 TO GET THE BEST SWEEPING PERFORMANCE p a AND TO PRESERVE THE BRUSHES SELECT THE s Taking care not to dislodge the tractor from the jack pull the wheel off When the tyre is repaired replace the wheel preferably using HIGHEST SETTING THAT WORKS 3 Engage the sweeper drive 4 Engage the c tt r d ck driv a new M12 Nyloc nut Part No 04822400 Tighten to a gag SA f ar torque setting of 5 25Kg m 38lb ft HUB CAP 5 Lower the deck to the desired height of cut Check to ensure wheel turns freely 6 Drive forward at a speed that does not cause the engine speed to drop REMEMBER if the RPM display flashes below 2600rpm there are two options a Removal of Rear Wheel Figure 47 amp 48 Reduce forward speed b Raise the cutting height V Apply Parking Brake Sometimes when cutting long grass or a paddock it may be Jv Place chocks under the wheels that are to remain better to cut the grass and disperse the clippings directly to on the ground the ground Alternatively remove collector net fit the deflec s Loosen the the four wheel nuts tor accessory and spread the cut grass prior to final collec S Place a jack under the jacking point shown in Figure tion 47 on the side appropriate to the wheel that is to be removed Jack the tractor up until the
29. res are THORNS Blackthorn Hawthorn and Powered Grass Collector Rose are usually at the bottom of the problem and will punc ture any tyre not fitted with very expensive guards There Adjusting the Sweeper Height Figure 24 Za are less expensive ways to overcome this problem and it is Using the sweeper Height Lever select the position appro advisable to check and avoid these possible causes priate to the conditions and the height of cut TO GET THE BEST SWEEPING PERFORMANCE AND TO PRESERVE THE BRUSHES SELECT THE HIGHEST SETTING THAT The rim of the wheel has been damaged causing the seal on the tube less tyre to be broken There are two solutions WORKS start high and adjust down until the brushes start Jv If the damage is not severe treat with Countax Tyre to collect normally the middle adjustment hole Do not set Sealant Pt No 529035071 the brushes too low this will lead to scarifying and a very Ifthe damage is significant it is necessary to order a untidy finish as well as shortening brush life new wheel from your dealer If you have Hawthorn Blackthorn or Wild Rose in your garden this will puncture any tyre It makes sense to check any area you intend to cut or drive over and to remove any branches THE LONG TERM SOLUTION IS TO TREAT ALL FOUR TYRES WITH COUNTAX TYRE SEALANT FOLLOW THE INSTRUCTIONS ON THE BOTTLE IF YOUR TYRES SPIN OR LOSE GRIP CHECK J __ That all t
30. t of the driver A pedal to the right of the console controls the brake and clutch Moving Off Reversing Figure 53 amp 54 The tractor can be driven off in any of the forward gears with each number representing a speed that the tractor can travel at e g 1 SLOW 6 FAST Depress and hold the Brake Clutch pedal Figure 53 move the Gear Select Lever to the required gear Figure 54 then SLOWLY release the pedal to engage drive to the wheels of your tractor The machine MUST ALWAYS be at a standstill before you change the lever settings to a different speed Stopping Figure 53 For smooth braking depress the Brake Clutch pedal gradually for an emergency stop depress foot rapidly Parking Figure 53 amp 55 To park depress the Brake Clutch pedal then push and hold down the Parking Brake Release the footpedal the Park Brake should then be locked in position To release the Park Brake simply depress the Brake Clutch footpedal and the Park Brake will spring off Power Take Off PTO Manual Tractors Figure 56 To engage the PTO push the lever down and to the left and release lever upwards The PTO lever is pushed down and to the right into its locator to disengage Always have this lever in the disengaged position when it is not in use DO NOT PUT HANDS NEAR MOVING PULLEYS AND BELTS Page 20 Figure 53 Figure 56 Countax Garden Tractors Operating Instructions Controls Cutter On Of
31. the battery is charged IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER If the Engine Turns Over and Does Not Start CHECK Jv That the fuel tank is full and the Petrol Tap is turned ON if fitted That the Spark Plug Lead is connected That the outlet in the fuel tank is not blocked That the Spark Plug is clean and set to the correct gap see engine manufacturer s handbook for relevant spark plug data That the Fuel Filter is not blocked see Engine Air and Cooling s That fuse 5 red 10amp has not blown or been dislodged SSS S IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER If The Engine Misfires Loses Power or Stalls in Use CHECK Jv That you have not run out of fuel That the Air Filter Pre cleaner is not blocked see Engine Air and Cooling That the cooling air intakes are not blocked If the ignition lights have gone off check yellow 20amp fuse fuse 2 on the fuse holder That fuse 5 red 10amp has not blown or been dislodged Jv y v y IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER If the Cutter Deck Fails to Operate CHECK s That fuse 3 on the Fuse Holder red 10amp Clutch fuse has not blown page 19 Jv Whether you have got off the seat the safety switch will disengage the cutter Jv The battery has lost charge and will no longer hold the clutch in operation IF THIS IS NOT THE CASE CONTACT YOUR TRACTOR DEALER Low Fuel Warning Figur
32. ual Lift Tractors Figure 12 The Cutter Height Lever is located at the right hand side on the rear body The height is simply adjusted by pushing DOWN for a lower cut or pulling UP for a higher cut There are 10 possible cutting heights which are represented by numbers with 1 being LOW We recommend that positions 3 or 4 are used for mowing lawns and 8 or 9 for very long grass and paddocks When mowing in wet conditions it is advisable to select a slightly higher cutting position than would normally be used Electric Lifts where fitted Figure 13 amp 11A DIAL A HEIGHT The cutting height is adjusted by turning the rotary switch anti clockwise to lower the deck and clockwise to raise the deck The height indicator on the electronic display Figure 11 A shows the deck position 0 lowest to 9 highest To get the best from this refinement use it to continuously adjust cutting height to suit ground and grass conditions Do not make downward adjustments on the move until you are familiar with the height control this will avoid scalping the lawn Page 5 Countax Garden Tractors Operating Instructions Controls Electric Lifts where fitted Figure 14 amp 15 AUXILIARY LIFT Raising the Auxiliary Grass Collector Lift is achieved by pressing a switch Figure 14 on the dashboard UP to raise DOWN to lower NET EMPTY Emptying the Powered Grass Collector is achieved by pressing a switch Fig
33. unnion e e fi Deck Hanger Bracket Figure 41 Page 14 Countax Garden Tractors Routine Maintenance Engine to Cutter Drive Belt Tension The correct tension of the Cutter Drive Belt is critical If incorrectly set it can lead to engine damage and invalidate warranty To check the tension put the deck in a middle cutting height position Position 5 on the electric lift display 1 Select a midway position on the belt using a spring balance apply a 2Kg 4 5lbs pull Figure 33 2 Using a ruler or tape measure the deflection achieved which must be 13mm 1 2 If more the belt tension must be increased if less decreased To correct the tension follow this procedure 1 Release the tension on the belt by pulling the Belt Tension Lever page 10 Figure 29 forward 2 Taking care not to burn yourself on a hot exhaust locate the Trunnion at the end of the Belt Tension Rod lift the bonnet and look to the front nearside close to the exhaust see Figure 34 3 Remove the Spring Clip and washer holding the Trunnion in place on the Deck Tension Cradle Figure 35 and release the Trunnion so it can be turned 4 Both the Trunnion and the Belt Tension Rod are threaded The belt tension is increased by turning the Trunnion towards the end of the Rod and reduced by winding in the reverse direction 5 Having made the adjustment re locate and secure t
34. ure 15 on the dashboard UP to open DOWN to close Manual PGC Lift Lever Figure 16 Using the lever figure 16 raise or lower the Powered Grass Collector to either the Transport position or the Collecting position Power Take Off C Series Figure 17A To engage the PTO drive the PTO lever is lifted up and out of its locator and then moved to the left and released to find its own height To disengage the PTO pull the lever up and to the right Always have this lever in the disengaged position when it is not in use DO NOT PUT HANDS NEAR MOVING PULLEYS AND BELTS Using the lever figure 16 raise or lower the Powered Grass Collector Power Take Off A Series Figure 17B To engage the PTO push the lever down and to the left and release lever upwards The PTO lever is pushed down and to the right into its locator to disengage Always have this lever in the disengaged position when it is not in use DO NOT PUT HANDS NEAR MOVING PULLEYS AND BELTS Lights Figure 18 Pressing the rocker switch turns ON the headlights Turn the headlights OFF by pressing the rocker switch again The headlights will not operate without the ignition switch turned on y N Figure 16 EG Figure 18 J Page 6 Countax Garden Tractors Troubleshooting Electrical If the Electric Deck Lift on Your Tractor Fails to Operate CHECK s Fuse 6 on the Fuse Holder red 10amp fuse has not blown Figure 52B
35. wheel to be removed is well clear of the ground Remove the wheel nuts using a 19mm spanner socket Once removed keep safe and remove the wheel Jv When replacing the wheel re tighten the nuts to 5 25kg m 38Ib ft Page 17 S Page 8 Countax Garden Tractors Troubleshooting Grass Collecting Countax Garden Tractors Mulch Mowing Grass Collection Mulch Mowing If your Collector appears to be not picking up satisfactorily Mulching can save time avoids creating piles of rotting check the following cuttings and feeds your lawn When Mulch mowing it is Figure 26A v The PTO lever is engaged necessary to observe certain rules Jv That the PTO pulley beneath the seat is turning if not call your dealer v That the Collector Belt is not reversed if it is correct the brush revolves against the forward direction of the 1 Reduce the height of the grass by no more than 1 3rd its height in each pass If the grass has grown long make several passes to achieve the cut height you tractor Figure 45 require J That the Brush Height Adjustment Lever is not set too 2 Run the engine at maximum speed high or too low 3 Mow often particularly in spring and early summer Jv That there is not a build up of congealed grass on the Short clippings of 25mm 1 or less decompose leading edge of the Brush Guard more quickly y That the Brush is not clogged 4 If an unsightly residue of cuttings is being left
36. yres are inflated to there correct pressures see page 21 Jv Are you going too fast for the conditions To Tip Cuttings C Series amp A20 50H Figure 25 When the collector is full raise the collector to the transport position Drive to your tipping area reverse to the grass pile and select neutral if the tractor is manual Then extend the tipping lever and pull it towards the seating position This pivots the collector and so empties the collector Once the grass is off loaded return the collector to the upright position and put the tipping lever in its original position To Tip Cuttings A20 50HE Figure 14 amp 15 You can check the contents of the PGC through the clear cover When it is full raise the Collector to the transport position Page 6 Figure 14 Drive to your tipping area reverse to the pile then depress then PGC Net Empty Switch Page 6 Figure 15 Removal of Front Wheel Figure 46 Jv Apply Parking Brake Place chocks under the wheels that are to remain on the ground Jv Remove the plastic hubcap Standard Grass Collection s Use a 19mm socket spanner to loosen the wheel nut When cutting the grass and collecting follow these simple wallet a tme ground O Ne REMOVE steps s Place a jack under the front axle at the jacking point Figure 47 1 Always runthe endine at maximum speed Figure 46 on the side appropriate to the wheel that is y 9 f p aie to be removed Jack the tractor u
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