OPERATION MANUAL MODEL LC2000
Contents
1. DISCRIMINATING SENSOR mode is selected via dip switches on the back of the display board See FRONT PANEL SENSOR PROGRAMMING table below IMPORTANT Dip switch programming of DISCRIMINATING SENSOR enables will not take affect until an EDIT SAVE operation is performed Also programming DISCRIMINATING SENSOR enables via dip switches must be enabled in the LC2000 configuration file Factory Default Edits are saved by pressing EDIT ENABLE SAVE button PRINT generates a SENSOR CONFIGURATION Report Press and hold PRINT for 1 second to generate a complete configuration report PROGRAM Mode LED Indicators SENSOR een FAULT DETECT ENABLE HONG Tells OFF DISABLED OFF NC OFF DISABLED ON 2 Fast Blinks ALARM INPUT ON NO ON ENABLED ON 3 Slow Blinks RELAY CONTROL LC2000 Operation Manual doc 09 20 07 PAGE 6 OPERATION MANUAL C2000 Operation Manual LC2000 Front Panel Sensor Programming SENSOR NORMALLY FAULT DISCRIMINATION MODEL OPEN CLOSED DETECT ENABLE NO NC ENABLE gt _ As Built DISABLED CLOSED All Float Switches As Built ENABLED CLOSED w Fault Detection ES825 100F NO ENABLED CLOSED ES825 200F NO ENABLED OPEN HS100 Series NG DISABLED OPEN Dip Switch Programming S1 S1 1 S1 2 S1 3 S1 4 ENABLE OPEN 2 Communications 9 Security DISABLE DISABLE Front Panel ea CLOSED FACTORY Strobe Acknowledge FACTORY 42. PAGE 7 09 20 07 OPERATION MANUAL LC2000 SECTION 3 LOGS The LC2000 can log the occurrence of various alarm and system error conditions These logs are stored in battery backed memory for retrieval using TMSComm and additionally can be manually or automatically printed with optional printer installed 3 1 ALARM LOG This log captures the occurrence of alarm conditions based on sensor and non hazardous contact closure inputs programmed as alarm inputs Inputs programmed for non alarm functions will not be captured The alarm log will maintain the 24 most recent alarm occurrences All ALARM log data is available via the TMSComm communications software or optional printer See Section 2 1 VIEW Mode for instructions on printing an alarm log report NOTE If optional printer is included factory default is automatic printout on ALARM condition The console can be programmed to disable automatic printouts i e manual or demand printouts only using TMSComm The following is a description of ALARM log data Date Month and Day of alarm occurrence Time Hour and Minutes of alarm occurrence 24 hour format Alarm Name Assigned sensor or contact closure name Device ID Sensor Input 1 16 or Contact Closure Input 1 10 Alarm ID Identifies alarm type SENSOR or CONTACT CLOSURE Alarm Detail Additional alarm information when applicable ALARM CLOSED OPEN OIL WATER C2000 Operation Manual doc 09 20 07 PAGE 8 OPERATION MANUAL LC2000
3. 3 2 EVENT LOG This log captures the occurrence of system hardware and configuration related problems More serious problems are identified as FATAL ERROR or ERROR conditions while others are identified as WARNING conditions The EVENT log will maintain the 8 most recent system problem occurrences All EVENT log data is available via the TMSComm communications software or optional printer See Section 2 1 VIEW Mode for instructions on printing an EVENT log report NOTE If optional printer is included factory default is automatic printout on EVENT condition The console can be programmed to disable automatic printouts i e manual or demand printouts only using TMSComm The following is a description of EVENT log data Date Month and Day of alarm occurrence Time Hour and Minutes of alarm occurrence 24 hour format Fatal Error Error or Warning Two digit error or warning identification code See Appendix A Device ID Sensor Input 1 16 or Contact Closure Input 1 10 if applicable Event ID See Appendix A Detail See Appendix A LC2000 Operation Manual doc 09 20 07 PAGE 9 OPERATION MANUAL LC2000 SECTION 4 PRINTER OPERATION 4 1 PRINTER PAPER REPLACEMENT WINDER RACK CONSOLE COVER 0 lt WITHOUT WINDER WITH WINDER REPLACE WITH PAPER ROLL P N 183601 1 PRINTER PAPER REPLACEMENT DWG NO 20038 REV N C Figure 4 1 Printer Paper Replacement No Winder 4 2 RIBBON REPLACEMENT I PUS
4. pushbutton controls security lock and optional printer with or without autowinder LC2000 Operation Manual doc 09 20 07 PAGE 1 OPERATION MANUAL u m PAPER FEED PRINT LC2000 Operation Manual doc F LC2000 LC 2000 Oo NORM PROD WATER NORM PROD WATER Or 4 O O O O Or O Or O 9440 Or O O O PROGRAM SENSOR NO NC LEAK POINT LEVEL CONSOLE SENSOR NO NC FAULT RESET TEST SENSOR PROGRAM SELECT SELECT ONOFRE DWG NO 20078 REV N C igure 1 1 Front Panel View 09 20 07 PAGE 2 OPERATION MANUAL LC2000 1 2 DISPLAY The front panel display consists of an array of 4 8 12 or 16 groups of ultra high intensity green yellow and red LED indicators for sensor state and basic configuration status green power LED and optional ultra bright summary alarm LED strobe Operating in the normal or VIEW mode sensor LEDs indicate NORMAL and ALARM conditions for non discriminating sensors or NORMAL PRODUCT and WATER alarm conditions for discriminating sensors Sensor and wiring FAULT conditions are also indicated for sensors having Pneumercator s exclusive supervised wiring feature The optional summary alarm flashing strobe is activated for any new alarm condition and can be programmed to de activate on front panel RESET or persist until the alarm condition is removed See figure 1 2 below LC 2000 Oo LEAK POINT LEVEL CONSOLE NORM PROD W
5. ATER NORM PROD WATER O O O O Ov Os On O Or O On O Or O7 O On ENSOR NO NC FAULT SENSOR NO NC U PROGRAM SENSOR NO NC FAULT DWG NO 20079 REV N C Figure 1 2 LC2000 LED Layout 1 3 PUSHBUTTON LAYOUT SENSOR PROGRAM SELECT SELECT ON OFF DWG NO 20076 REV N C Figure 1 3 Pushbutton Layout LC2000 Operation Manual doc 09 20 07 PAGE 3 OPERATION MANUAL LC2000 1 4 EDIT ENABLE SAVE BUTTON DISCRIMINATING SENSOR ENABLES OPEN DISABLED SENSOR 1 4 8 sensor no 1 2 3 4 5 6 7 8 9 to 11 12 18 14 OPEN DISABLED EDIT 7 L ENABLE SAVE BUTTON PUSH UP AND RELEASE DWG NO 20077 REV A Figure 1 4 Edit Enable Save Button LC2000 Operation Manual doc 09 20 07 PAGE 4 OPERATION MANUAL LC2000 SECTION 2 OPERATION 2 0 OVERVIEW The LC2000 has two operational modes VIEW normal and PROGRAM offering the following functions VIEW Mode e Display of current sensor statuses and audible annunciation of alarm conditions Front panel acknowledgement of alarm conditions Testing of front panel display and audible alarm Viewing of basic sensor programming information Printing of current sensor status report and Alarm Event logs if equipped with optional printer e Initialization of logs and system configuration programming PROGRAM Mode Viewing Programming of basic sensor configuration Note More extensive
6. H HERE FA EJECT PRINTER RIBBON REPLACEMENT RIBBON EPSON P N ERC 22 PNEUMERCATOR P N 183501 1 PRINTER RIBBON REPLACEMENT DWG NO 20039 REV N C Figure 4 2 Ribbon Replacement LC2000 Operation Manual doc 09 20 07 PAGE 10 OPERATION MANUAL LC2000 APPENDIX A EVENT CONDITIONS AND CODE TABLE Warning Conditions Modem Initialization Warning Modem Command Warning Modem Timeout Warning Modem Carrier Warning Modem Communication Warni Modem No dial tone Warning Header Configuration Warning Relay cc Configuration Warnin Relay iScc Configuration Warning Relay Status Configuration Warning cc Configuration Warning iScc Configuration Warning ng g Modem Configuration Warning Dial out Configuration Warning Power Failure Warning Error Conditions Codes Boot Prom Checksum error Flash Prom Checksum error Flash Prom Write error Flash Prom Erase error Serial Prom Error Fault detecting sensors Scc Short Circuit error iScc Open Circuit error IScc Sensor Fault error LC2000 Operation Manual doc 01 02 03 04 05 20 21 22 Codes 01 02 03 04 05 Detail Attempt to initialize modem with no response Contact Factory One minute transmission time out during program down loading or no response within 10 minutes No host data line for modem or line disconnected Receive background noise from modem that is meaningless to LC2000 No dialtone present Check l
7. II PNEUMERCATOR LEAPOINT Liquid Level Control Systems LEVEL ALARM CONSOLE OPERATION MANUAL 1 2000 Oo Nomu pron waren D O O O O Os Os O Os SENSOR 20000000 102090900901 00000000 00000000 MODEL LC2000 COPYRIGHT 2007 PNEUMERCATOR CO INC 120 FINN COURT FARMINGDALE NY 11735 TEL 631 293 8450 FAX 631 293 8533 http www pneumercator com OPERATION MANUAL LC2000 TABLE OF CONTENTS Section SYSTEM OVERVIEW Front Panel Description Display Pushbutton Layout Edit Enable Save Button Section OPERATION View Mode Review Program Mode System Initialization Functions Section LOGS REPORTS Alarm Log Event Log Section PRINTER OPERATION 4 1 Paper Replacement 4 2 Ribbon Replacement Appendixes A Alarm Conditions And Code Table OPERATION MANUAL LC2000 A WARNING This product is wired to sensors installed in hazardous explosive environments Initial application of AC power to this system should occur only after complete verification of safe proper installation by authorized Pneumercator certified service personnel Failure to do so may result in serious injury and or property loss This manual is intended to be used for instruction on operation and basic sensor programming of the LC2000 using it s front panel controls display and optional printer Much more extensive programming is available using the TMSComm communications software provided on CD RO
8. M SECTION 1 SYSTEM OVERVIEW 1 0 GENERAL The LC2000 series Leak and Point Level Alarm Console offers essentially all of the sensor related features of the TMS series Tank Management Systems and will interface to all of the same sensor model types including discriminating and non discriminating electronic or mechanical secondary containment leak sensors as well as single and multi point level float sensors All sensor inputs can be programmed for either alarm or relay control applications including time delay conditional logic and latching functions for pump valve controls Optional printer and numerous communications options are also supported 1 1 FRONT PANEL DESCRIPTION The front panel of the LC2000 is available in four different configurations as listed below LC2000 1 Console without display or printer LC2000 2 Console with display no printer LC2000 3 Console with display and internal printer LC2000 4 Console with display and internal printer w autowinder This manual describes operational procedures pertaining to 2 3 and 4 consoles The LC2000 1 Black Box Remote Acquisition Unit is described in a separate Pneumercator document entitled LC2000 1RAU User s manual document As illustrated in Figure 1 1 below the LC2000 front panel consists of an array of green yellow and red LED indicators for sensor status power LED audible alarm annunciator ultra bright summary alarm LED strobe optional membrane
9. ified or repaired by unauthorized personnel or improperly installed Given that the third party independent contractor has installed the equipment in accordance with the specific product instruction manual and followed all precautions PCO will fulfill the terms stated in our warranty obligation Under no circumstances does the warranty provide a remedy in excess of the equipment No other expressed or implied warranty is given by PCO PCO shall not be liable for consequential damages or any expenses incurred by the user If PNEUMERCATOR Liquid Level Control Systems 120 Finn Ct Farmingdale NY 11735 631 293 8450 Fax 631 293 8533 Distributed by
10. indicate basic sensor programming Refer to table PROGRAM Mode LED Indicators for details LC2000 Operation Manual doc 09 20 07 PAGE 5 OPERATION MANUAL LC2000 2 2 PROGRAM MODE 1 ON Enter PROGRAM mode by first pressing and holding TEST to enter DISPLAY CHECK mode followed by RESET while still holding TEST After two seconds the LC2000 will beep twice indicating transition to PROGRAM mode The display will now show basic sensor programming information as indicated by the orange lettering on the front panel Initial entry into PROGRAM mode First SENSOR ENABLE LED blinks 3 times then goes to programmed state i e ON for enabled OFF for disabled Press TEST ON OFF to enable disable selected item EDIT ENABLE SAVE button must be pressed once after entering PROGRAM mode If selected item is SENSOR ENABLE and item is set to DISABLE then all associated LEDs are turned off See PROGRAM Mode LED Indicators table below for programming selections Press PGM PROGRAM SELECT until the beep to advance to the right to the next program item If the selected sensor is DISABLED pressing PGM PROGRAM SELECT until the beep will not advance to the right and instead the SENSOR ENABLE LED will blink 3 times then retain its current state which would be OFF Press and immediately release PGM PROGRAM SELECT w o beep to recall the currently selected LED item Associated LED will blink 3 times and return to currently programmed state
11. ine connection Configuration data checksum error Check specific configuration data group for corrupted data LC2000 acknowledges a 2 minute or greater Power Outage Detail Boot Memory Checksum Error This is a fatal error indicating corruption of start up firmware Contact Product Support Flash Memory Checksum Error This is an error indicating corruption of application firmware Re Flash or Contact Product Support Unable to write to flash memory during flash upload Contact Product Support Unable to erase flash memory prior to flash upload Contact Product Support Communications error encountered while reading configuration memory Check that all boards and cables are properly seated Shorted field wiring or sensor Fault detecting sensors only Open field wiring or sensor Fault detecting sensors only Open Shorted field wiring or sensor ES825 200F sensors only 09 20 07 PAGE 11 OPERATION MANUAL LC2000 PAGE 12 PNEUMERCATOR LC SERIES LIMITED WARRANTY Pneumercator here and after referred to as PCO warrants its LC Series family of products to be free of defects in material and workmanship for a period of Twelve 12 months from date of installation or Fifteen 15 months from date of invoice whichever comes first During the warranty period on the LC Series PCO or factory third party independent representatives will repair or replace the product at the location where it is installed at no additi
12. onal cost to the customer Packages must be inspected upon receipt for damage missing parts and or manuals PCO must be contacted by telephone immediately with a description of damaged or missing parts so replacements can be sent Written details must be sent within thirty 30 days Pneumercator will not be responsible for shipping charges incurred by the customer Warranty repair coverage invoices will be paid if all the following conditions are met e PCO has acknowledged and authorized warranty work to be done by issuing a Warranty Repair Number e Start up Service technician has been trained by PCO e Warranty start up form has been submitted to PCO e Technician fills out and submits a PCO Service Report e Parts if any used are returned to PCO with a proper WRGA Warranty Return Goods Authorization e Returned parts are found to be defective Repair time will be paid according to PCO document Standard Warranty Labor Charge Schedule If the Warranty Registration Start up Check List has been completed and returned on file with the factory and the product is installed in accordance with the specific PCO Installation Product Manual PCO will activate and meet warranty criteria as described above Warranty criteria shall be voided if any product has been subjected to misuse negligence damage from acts of nature lightning wind rain etc or is in violation of the products design intent disregard to warnings instructions mod
13. programming must be performed using the supplied TMSComm software e Printing of sensor only or complete system configuration reports 2 1 VIEW MODE Pushbutton Operation e RESET acknowledges the front panel horn changes blinking new alarm LEDs to steady on and turns off strobe if so programmed All programmed relay FP acknowledges are also activated TEST turns on all LEDs strobe and double beeps horn PGM recall displays basic sensor programming Combined TEST and RESET enters PROGRAM mode See Section 2 2 PRINT generates a CURRENT SENSOR STATUS Report Press and hold PRINT for 1 second to generate an Alarm and Event Log Report PAPER FEED advances printer paper Initialize all LC2000 logs Press and hold EDIT ENABLE SAVE pushbutton for at least 10 seconds while in VIEW mode LC2000 will beep 3 times to confirm operation e Initialize LC2000 configuration Press and hold EDIT ENABLE SAVE and RESET pushbuttons for at least 10 seconds while in VIEW mode LC2000 will beep 3 times to confirm operation WARNING This operation will clear all user programmed configuration data and set factory defaults LED Operation 1 During start up all LEDs blink while loading configuration followed by a display LED strobe and beeper check 2 During VIEW mode green NORMAL red ALARM or PRODUCT ALARM yellow WATER ALARM and red and yellow FAULT Alarms and faults blink until acknowledged 3 During PGM recall mode LEDs
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