KPN Series
Contents
1. Set range 000 1 to 999 9 C F Yo X Displayed only when control output operation mode a Ft is heating HE At or heating amp cooling H 2 control H Accessories Set range 000 1 to 999 9 C F Yo X Displayed only when control output operation mode a Ft is cooling CooL or heating amp cooling H control Set range 0001 to 9999 sec X Displayed only when control output operation mode a Ft is heating HE At or heating amp cooling H control X Displayed only when control type Ad is Set range 0001 to 9999 sec PID see ain Lene X Displayed only when control output operation mode a Ft is cooling 50t or heating amp cooling H control aa Set range 0001 to 9999 sec X Displayed only when control output operation mode 0 FE is heating HE At or heating amp cooling H control Set range 0001 to 9999 sec X Displayed only when control output operation mode a FE is cooling CooL or heating amp cooling H control Set range gt P P P ONOFF ONOFF P control significant proportion to 0 0 to significant proportion gt ONOFF ONOFF control 999 to 0999 digit temperature H 199 9 to 999 9digit temperature L 99 9 to 099 9 F S analog sec X Displayed only when control output operation mode 0 Ft is heating amp cooling H2. A Parameter 1 group N EmMa m C oo A ASAL bp gn e N KID D K E A Set range 001 to 100digit 000 1 to 100 0 X Displayed only when alarm output 1 operation mode AL is set as deviation absolute value high limit low limit high low limit alarm or reserve alarm ood e Set range 0000 to 3600 sec X Displayed except when alarm output 1 operation 1 KY L h LAN lt e __ gt Y z mode AL isoFF VN X Displayed except when alarm output 2 operation mode AL 2 is oFF Set range 001 to 100digit 000 1 to 100 0 Displayed only when alarm output 2 operation mode AL 2 is set as deviation absolute value high limit low limit high low limit alarm or reserve alarm A KI aaa A X Displayed except when alarm output 2 operation Agon 0000 Set range 0000 to 3600 sec mode AL 2 isoFF High Performance amp Accuracy Process Controller Alarm output 3 operation mode M Alarm output 3 hysteresis DRR PV trans output low limit E EH 5 a L gt y MODE PV trans output high limit value gn limit vall H Com address MODE Com stop bit ODE Com response waitting
3. keys Set range is within SV low limit value L 5u to SV high limit value H 5 u X Ex In case of changing set temperature from 210 C to 250 C Press any key among the Press the key to move digit Press the Y or A key to raise Press the MODE key to save K M A in RUN mode to 10 101102410 10 or lower the setting value the setting value If there is enter into SV setting mode 1 55 no additional key operations Last digit 10 digit on SV display part flashes in 3 sec the changed SV is automatically saved key Used when entering parameter setting group returning to RUN Autonics W A Recorder B Indicator C Converter D Controller E Thyristor unit F Pressure transmitter G Temp transmitter H Accessories Parameter groups RUN mode Press any key MODE 2 sec among the K M A x MODE x1 PASS PASS When PWis valid UU A 2 M F MODE When PW is Pnr AA AA kae AA AA kaaroro AA gt valid SV setting WV Control output RUN STOP 5 Auto tuning RUN STOP AE Automatically MODE 1 5 sec MODE MODE 1 5 sec MODE saves after 5 sec H User parameter set Multi SV number 5u n Heating proportional ba
4. Features AA nance LED e Easy check control output MV with Bar graph e High performance control with heating cooling control and automatic manual control modes e PC parameter setting via USB and RS485 communication Integrated device management program DAQMaster supported Super high speed sampling cycle 10 times faster compared to existing models 50 ms sampling cycle and 0 3 display accuracy e Improved visibility with wide display and high lumi X Communication converter sold separately SCM WF48 Wi Fi to RS485 USB converter SCM US48I USB to RS485 converter SCM 381 RS232C to RS485 converter SCM US USB to Serial converter A Please read Caution for your safety in operation manual e Selectable SSR output or current output before using this unit e Heater disconnection alarm CT input function X CT sold separately CSTC E80LN CSTC E200LN e Multi SV up to 4 setting selectable by digital input terminal Space saving with compact design downsized by 38 depth based panel rear length 60 mm e Terminal cover sold separately R_IA COVER e Multi input Multi range ME For more information and instructions refer to the user manual and the user manual for communication Visit our web site www autonics com to download the manuals The user manual includes product specifications functions and operations e The user manual for communication includes informatio
5. X1 H Press any key among XAfter entering setting mode press XAfter entering setting mode press X If you press the MODE MI MODE MODE You can set the user level in parameter 5 group key anytime for 3 sec to return to Run mode key anytime for 1 5 sec to go to the concerned group name key after changing the setting value of the parameter the setting value will be stored Shaded parameters are for standard level users the others are for high level users Xi This parameter might not be displayed depending on other parameter settings Parameter 5 group A Parameter 1 group A Parameter 2 group A A PArS lt y PAr I S gt PAre MODE Y Multi SV Ps Tak R a A A aii See So mag Su ig y v Digital input key MODE DI 1 input ter DI 2 input terminal function Remote SV Remote SV low limit correction Ps one Remote SV high limit gradient correction MODE Bar graph MODE Manual control initial MV Manual control preset MV b K 100 ojt S fotite S ALL e Set range gt Standard control 000 0 to 100 0 gt Heating Cooling control 100 0 to 100
6. ood rAAu 000 C d aoe aod Parameter Default Parameter Default Default Parameter Default hace ECAH H 5E DOO Unai E F SE dnk Odg HERE Sie mE o inAl 4 20 EEEE p EFU 00 00 a b 0000 H ro OO AA aoa Pid ouke 557 ocaf 4 20 dot DO L 5u segg HSE L SE E Parameter 4 group PAr4 Parameter 0000 H Su Parameter C E Default Parameter 020 0 Relay 008 0 SSR drive Default AL i LbAk 0000 bP5 56 a L h LbAb oie Peed none A HY Alan Pu SEP A in FSL 2 0g EA ed A lan Parameter Default Parameter Default Parameter FSH Cont 1355 Default nb Su if r5Pa E u SEAU oFF di P 5SkoP oFF bAr oue oFF oFF di di g I Eno 0000 cE SU Pr hu r inab X Shaded parameters are factory defaults for the hea Erau ing amp cooling model High Performance amp Accuracy Process Controller CEHA A Recorder E Alarm operation Deviation high low limit alarm B Indicator Operation Description No alarm output C Converter HT ON OFF H ON If deviation between PV and SV as high D Controller Deviation high limit A N N A limit is higher t
7. OUT2 Current SSR drive voltage selection output OUT1 Relay output OUT2 Relay output H Accessories The number of control outputs 0 1 output type Heating or Cooling type 1 2 output type Heating amp Cooling type DIN W96xH48 mm 2 pa na 3 DIN W48xH96 mm 5 DIN W96xH96 mm Item KPN5 Temperature Process Controller X1 The 1 output type is heating or cooling output type and the 2 output type is heating amp cooling output type The 1 output type is able to use only one output among relay current SSR drive voltage outputs OUT1 of the 2 output type is fixed as heating output and OUT2 of the 2 output type is fixed as cooling output If you select the SSR drive voltage or current output model you can select the appropriate control output Connections aq KPN5I 100 i Remote SV i 1 5V iq2 4 20mA an Gn ommunication RS485 A4 i AL1 OUT Relay 250VAC 3A 1a o lt 8 ne RESISTIVE LOAD a ry AL2 OUT Relay ier N Non contact Control h 250VAC 3A 1a Circuit a contact input RESISTIVE LOAD sh Sorene O KPN 250VAC 3A 1a X1 RESISTIVE LOAD a ee DC4 20mA Trans output meme elay i H f H 250VAC5A1a i 24VDC LPS OUT2 Relay i RESISTIVE LOAD i 250VAC5A1a i i 4 i 4 i Current SSR i 8 i a RESISTIVE LOAD iDC04 20mA 11VDC 2V i BC Current i Current SSR A AL3 OUT Relay Analog Outpu
8. cover So wo j 7 18 z paan 5 lt gt Terminal cover sold separately e RHA COVER Av e RLA COVER 48x96 mm size la 96x96 mm size at O 5 Current transformer CT sold separately e CSTC E80LN e CSTC E200LN Max load current 80A 50 60Hz Max load current 200A 50 60Hz Easok XMax load current for KPN Series is 50A Current ratio 1 1000 Wire round resistance 200 10 XMax load current for KPN Series is 50A Current ratio 1 1000 Wire round resistance 310 10 OUTPUT IN VOLTS RMS V OUTPUT IN VOLTS RMS V 0 001 0 001 0 1 10 100 1000 0 1 1 10 100 1000 SENSED CURRENT IN AMPS RMS Io SENSED CURRENT IN AMPS RMS Io A 3 unit mm re K Black 1 H Got g te L White L Cc KP 150 f H Na it X When using a CT do not apply primary current when opening CT output F i Or high voltage occurs at CT output High Performance amp Accuracy Process Controller Sold Separately Communication converter SCM WF48 available soon SCM US48I SCM 38I e SCM US Wi Fi to RS485 USB USB to RS485 converter RS232C to RS485 converter USB to Serial converter communication converter CE e CE R CE Gg gt my v y pa mY FE Input type and range Parameter ELE I ECEE ECU Etude ECE ECEE EEE ECEE EE b Input range C 200 to 1350 199 9 to 999 9 200 to 800 199 9 to 800 0 200 to 800 199 9 to 800 0 200
9. 0 V in ON leakage current max 0 1 mA in OFF ON OFF control P PI PD PID control Hysteresis Thermocouple RTD 1 to 100 C F 0 1 to 100 0 C F variable Analog 1 to 100 digit Proportional band P 0 1 to 999 9 C 0 1 to 999 9 Integral time 1 0 to 9999 sec Derivative time D 0 to 9999 sec Control period T 0 1 to 120 0 sec relay output SSR drive voltage output only Manual reset value Sampling period 0 0 to 100 0 50 ms Dielectric strength 2000 VAC 50 60 Hz for 1 min between input terminal and power source terminal Vibration 0 75 mm amplitude at frequency of 5 to 55 Hz for 1 min in each X Y Z direction for 2 hours Relay Mechanical Over 10 000 000 operations life cycle Electrical Over 100 000 operations 250 VAC 3 A resistance load Insulation resistance Over 100 MQ at 500 VDC megger Noise resistance Square shaped noise by noise simulator pulse width 1s 2 kV R phase S phase Memory retention Approx 10 years when using non volatile semiconductor memory type Ambient tempera Environ ture 10 to 50 C storage 20 to 60 C ment Ambient humidity 35 to 85 RH storage 35 to 85 RH Protection IP65 front part Insulation type Double insulation or reinforced insulation mark dielectric strength between the measuring input part and the power
10. E X Displayed only when input type n E is analog input High Performance amp Accuracy Process Controller Input correction MODE v Input digital filter MODE y SV low limit Su MODE J L v SV high limit Control output operation mode y Control type m gt O KI C mg MODE Auto pr mode ALE MODE OUT1 control output mg OUT1 current output range GO Setrange OG Setrange Set range H C A lt _ _ gt Pi dey PP 5 lt _ _ gt Ng gt 5 Eun ik S le Paj Loo lt gt el B a KID HEAL ml rq cc rq cc ch co KIY A Recorder 999 to 0999digit 199 9 to 999 9 B Indicator 000 1 to 120 0 sec C Converter D Controller E Thyristor unit input low limit L 5C to H 5u 1digit C F F Pressure transmitter L 5C 1digit to input high limit H 5u C F G Temp transmitter X 1 output model X 2 output model oF X1 output model A l Pg X 2 output model H Accessories ri gt Pon K g n X Displayed only when control type E Ad is PID control A o Eier X 1 out
11. current output range o2 AA Cooling control time mr HEJ L au Cooling MV monitoring Alarm output 1 operation mode AL 1 1 5 sec MODE Alarm output 1 option AL tt Alarm output 1 hysteresis A 1H4 Alarm output 1 N O N C A In Alarm output 1 ON delay time A lan Alarm output 1 OFF delay time A lof po Alarm output 2 operation mode AL 2 Alarm output 2 option AL 2t Alarm output 2 hysteresis AZH4 Alarm output 2 N O N C A2n Alarm output 2 ON delay time Zon Alarm output 2 OFF delay time A2oF Alarm output 3 operation mode AL 2 Alarm output 3 option AL 3 Alarm output 3 hysteresis A 3H4Y Alarm output 3 N O N C Ain Alarm output 3 ON delay time A 3 on Alarm output 3 OFF delay time A 3oF pat LBA monitoring time L HAL LBA detection band Lb Alb Analog trans output value fia A PV trans output low limit F 5 1 PV trans output high limit F 5H 1 Comm address Adr 5 Comm speed bP 5 Comm parity bit F 4 Comm stop bit SEP Comm response waiting time 5 Comm write fan MODE gt Plies Multi SV At 5u MODE Digital input key d E DI 1 input terminal function di per DI 2 input terminal function di 2 Remote SV E 5u Remote SV low limit correction
12. the load Heater etc is not operated Please check operation of the out indicator located in front panel of the unit If the indicator does not operate please check the parameter of all programmed mode If the indicator is operating please check the output Relay SSR drive voltage DC4 20 mA current after separating output line from the unit C Converter D Controller E Thyristor When it displays oPEn during operation a This is a warning that external sensor is cut off open F Pressure Please turn off power and check the state of sensor E If sensor is not cut off open disconnect sensor line Ein from terminal block and together When you turn i AN ie on power it can check room temperature If this unit cannot indicate room temperature this unit itself is faulty Please remove this unit from equipment and service or replace H Accessories When the input mode is thermocouple it is available to indicate room temperature In case of indicating Error in display This Error message is indicated in case of damaging inner chip program data by outer strong noise In this case please send the unit to our after service center after removing the unit from system Noise protection is designed in this unit but it does not stand up strong noise continuously If bigger noise than specified Max 2 kV flows in the unit it can be damaged The connection of this unit should be separated from the power l
13. time MODE vy Com write BEA E MODE BaP A y X Displayed except when alarm output 3 operation mode AL A N A lt _ _ gt N lt 4 wu KID Set range 001 to 100digit 000 1 to 100 0 A M GOGO Set range nanan oe Set range 0000 to 3600 sec 0000 to 3600 sec Set range 0000 to 9999 sec Set range F S Set range F S Dil Setrange 01 to 127 ag B anf 3 Eun Ga emg KID cu 4 H u X Displayed only when alarm output 1 2 3 operation mode AL 1 2 3 000 to 999 H 000 0 to 999 9 L 000 0 to 99 99 analog C F KID d gt KID m m isoFF X Displayed except when alarm output 3 operation mode AL 2 is set as deviation absolute value high limit low limit high low limit alarm or reserve alarm L X Displayed except when alarm output 3 operation mode AL J isoFF is loop break alarm L bA X Displayed only for transmission output model KPN5 30 Autonics WE A Recorder B Indicator C Converter D Controller E Thyristor unit F Pressure transmitter G Temp transmitter H Accessories Parameter 5 group 5 group Al
14. 0 r X Displayed only for remote SV model KPN5 30 High Performance amp Accuracy Process Controller Control stop alarm output User level MODE SV setting lock LES 5 SNN MODE Ha KID A A 3 Parameter 1 group lock E F EC MODE Parameter 2 group lock LEJE MODE mn KID 5 3 Parameter 3 group lock eps lbg MODE Parameter 4 group lock Lee MODE Parameter 5 group lock Gone MODE Password setting Sd z FF KIDI g wn D0 pg 3 o KID C1 I oFF KD oF oF oF 3 oFF KID Bi KID 3 3 KID o m M OOO Set range 0000 password function Off 0002 to 9999 Autonics W A Recorder B Indicator C Converter D Controller E Thyristor unit F Pressure transmitter G Temp transmitter H Accessories Factory default HSV setting 5u Parameter Default Su E Parameter 1 group PAr Parameter E Password input parameter Parameter Default Default PASS Parameter ood Default Parameter Default 1550 AL AL 0000 Gu 2000 0000 Su 3 Parameter Parameter Default Parameter 0000 Default H d Ho5t
15. N when it detects loop break Sensor break alarm Heater break alarm It will be ON when it detects sensor disconnection It will be ON when CT detects heater break XH alarm output O hysteresis AOH 4 E Alarm option Name Description Standard alarm If itis an alarm condition alarm output is ON If it is a clear alarm condition alarm output is OFF Alarm latch If itis an alarm condition alarm output is ON and maintains ON status Standby sequence 1 First alarm condition is ignored and from second alarm condition standard alarm operates When power is supplied and it is an alarm condition this first alarm condition is ignored and from the second alarm condition standard alarm operates Alarm latch and standby sequence 1 If it is an alarm condition it operates both alarm latch and standby sequence When power is supplied and it is an alarm condition this first alarm condition is ignored and from the second alarm condition alarm latch operates First alarm condition is ignored and from second alarm condition standard alarm operates When Standby sequence 2 re applied standby sequence and if it is alarm condition alarm output does not turn ON After clearing alarm condition standard alarm operates sequence 2 Basic operation is same as alarm latch and standby sequence 1 If it operates not only by power Alarm latch and standby ON OFF but also alarm s
16. OUT1 OUT2 indicator Turns ON when the control output is ON X Using current output in case that for manual control MV is 0 0 the control output indicator turns OFF but the other cases it turns ON always In case that for auto control MV is over 3 0 it turns ON and the MV is below 2 0 it turns OFF Auto tuning indicator Flashes by 1 sec when executing auto tuning Alarm output AL1 AL2 AL3 indicator Turns ON when the alarm output is ON Multi SV indicator The SV 1 to 3 indicator turns ON when using multi SV function Bar graph for control output Displays control output MV as bar graph KPNBI 100 as 1 output type has one bar graph OUT1 and the KPN5L11 as 2 output type has two bar graphs OUT1 OUT2 A M key Used when switching auto control to manual control MODE mode moving parameter saving the set value key Used when entering the set value changing mode and moving or changing up down digit keys for 3 sec at the same time it operates the function RUN STOP alarm clear auto tuning set at digital input key di H in parameter 5 group PC loader port It is the PC loader port for serial communication to set and monitor parameters by PC Use this port for connection SCM US USB to serial convertor X Display part is different by options SV settings IA You can set the temperature to control with the 4 N A
17. an in 5 Hor fe Ts SEF Set range SEC MIN HOUR Parameter 3 group 3 group Parameter 3 group X1 H Press any key among KI M Al After entering setting mode press MODE key anytime for 3 sec to return to Run mode X After entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored X Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group Xi This parameter might not be displayed depending on other parameter settings Parameter 4 group Parameter 5 group PAr 3 MODE y Input type MODE Temperature unit PAs PAr6 KID KID D N a CAH FLAL 3 aeiee 2i K temperature sensor input Set range Min range to H G F S 10 digit Set range L G F S 10 digit to Max range BE Aa oa Set range 0 0 0 0 00 0 000 9000 e Set range 1999 to 9999 1800 Set range 1999 to 9999 oFF KID p Mm KID p 7m A a X Displayed only when input type n is KY baba put type n
18. constants upon termination These PID time constants can then be modified by the user to suit their usage environment e When auto tuning is in progress the AT lamp located on the front of the controller flashes in 1 second intervals When auto tuning finishes the AT lamp automatically goes off and the auto tuning parameter will return to OFF Description Auto tuning stops Auto tuning starts Set range Default Unit oFFlon oFF Group Parameter PArZ AE X Manual interruption or a sensor break error when auto tuning is in progress restores the PID time constant to the value used prior to the auto tuning session X Auto tuning continues to run even if the temperature reading exceeds or falls below the input range X When auto turning is in progress parameters can only be referenced and not altered gt Auto tuning is not available in manual control Manual Control E Control output OUT1 OUTZ2 selection oUt I loute The 1 output type OUT1 model supports relay current SSR drive voltage output The 2 output type OUT1 OUT2 model supports relay fixed or current SSR drive voltage output E Parameter mask This function is able to hide unnecessary parameters to user environment or less frequently used parameters in parameter setting group You can set this in the integrated device management program DAQMaster Though masked parameters are not displayed in parameter setting group the pa
19. control Set range 000 0 to 100 0 X Displays proportional control H P or 10 X Not displayed only when control output operation mode a Ft Jis heating amp cooling H E control Set range 001 to 100digit 000 1 to 100 0 X Displayed only when control output operation mode a Ft is heating HE At or heating amp cooling H E control Set range 000 to 100digit 000 0 to 100 0 X Displayed only when control output operation mode o Ft is heating HE Ak or heating amp cooling H E control X Displays only when control type C Ad is onoF Ofanaon Set range 001 to 100digit 000 1 to 100 0 X Displayed only when control output operation mode o FE is cooling CooL or heating amp cooling H control Set range 000 to 100digit 000 0 to 100 0 X Displayed only when control output operation mode a Ft is cooling CooL is heating amp cooling H control Autonics WE mm mm setrange Zau b Standard control 000 0 to H Au 0 1 gt Heating Cooling control 100 0 to 000 0 mmm Set range tO gt Standard control L Au 0 1 to 100 0 gt Heating Cooling control 000 0 to 100 0 GOOG Set range 000 to 999digit 000 0 to 999 9 HOG Set range 000 to 999digit 000 0 to 999 9 o D Ji K K 2X Displays only when control type C ad isanoF Oran
20. e for high level users When password is You can set the user level in parameter 5 group Aang ie a 777 This parameter might not be displayed depending on other parameter settings y Enter password H m l BOC Mm When PW PA 55 iid l is invalid MODE y When PV is valid Parameter 1 group a Parameter 2 group R Parameter 3 group A A MODE Control output RUN STOP Ea A ay m gt ME e nja St oP MODE Multi SV numbers LS A A A 0 M pn pa Ea Sue aa TEE MODE Fa a X Displays the set 5 0 to 543 at multi SV A t 5 u Heater current monitoring ire A r on Set range 00 0 to 50 0 A display range el ST MODE e Set range deviation alarm F S to F S absolute value alarm within display range unit C F X Displayed only when alarm output 1 operation mode At 1 is set as deviation absolute value low limit alarm or deviation high low limit reserve alarm X Displayed only when alarm output 1 operation mode AL is set as heater break alarm HbA set heater break SV X Not displayed when alarm output 1 operation mode AL is no alarm output oF FJ sensor break alarm 567 or loop break alarm it bA f X Displayed only when alarm output 1 operation mode AL is set as devia tion absolute value high limit alarm or deviation high low limit reserve alarm X Not displayed when alarm output 1 operation mode AL is no alarm output oF FJ sensor break alarm 56 4 loop break alarm L bA or heate
21. e to enter X Press the MODE key for 1 5 sec while in setting mode to move to other parameter group X Press the MODE key over 3 sec while in setting mode to return to RUN mode X Press the MODE key at the lowest level of parameter to move parameter group screen Press the M A keys to move other parameter groups X If there is no additional key operation within 30 sec after entering into setting mode it will be automatically returned to RUN mode and previous setting value will be remained X The shaded parameters are displayed in common The others may not be displayed by the specifications of the product other parameter s setting or parameter mask setting 3 sec 3 sec High Performance amp Accuracy Process Controller Heating MV monitoring Input type n E 1 5 sec Sensor temperature unit Un E Analog low limit input L 5 Analog high limit input H amp Scale value decimal point dot Low limit scale value L 57 High limit scale value H 57 Display unit dunt Input correction n b Input digital filter RALF SV low limit value L 5u SV high limit value H 5u Control output operation mode a FE Control type C Ad Auto tuning mode AEE OUT1 control output o UE 1 OUT2 control output out 2 Heating control time H E OUT1 current output range o 1AA OUT2
22. emperature rises above SV set temperature E Heating Cooling control H E Heating and Cooling with a single temperature controller when it is difficult to control subject temperature with only heating or cooling Heating and cooling control mode controls the object using different PID time constants for each heating and cooling It is also possible to set heating and cooling control in both PID control or ON OFF control mode Heating cooling output can be selected among Relay output SSR output and current output depending on model types chosen according to your application environment Note that only standard SSR control is available for SSR output in OUT2 Cooling control output Cooling load bai ii 1 Temperature dro i Yyyy P Temperature Temperature Cooling sensor input controller som Controller Heating control Feedback Temperature rise Heating load Heating control output X For heating and cooling control OUT1 control output is dedicated to heating control and OUT2 control output to cooling control EZ e Avionics E Auto tuning At In PID control auto tuning processes the control subject s thermal characteristics and thermal response rate and then determines the necessary PID time constant Application of the PID time constant realizes fast response and high precision temperature control e Auto tuning automatically stores PID time
23. es ee ee ed LED 50 100 OUT2 green LED One LED is 10 total 10 LEDs 100 If control output MV is 0 1 to 10 one LED turns ON If MV is 90 1 to 100 10 LEDs turn ON The 1 output type heating or cooling control model has one OUT1 bar graph red The 2 output type heating amp cooling control model has two bar graphs OUT1 bar graph red OUT2 bar graph green OUT1 is for heating MV and OUT2 is for cooling MV E Remote SV setting This function is to set SV by inputting analog DC4 20 mA 1 5 VDC signal to no 13 and 14 terminals Set that remote SV r 5u is ON in parameter 5 group Input analog signal is changed to between SV low limit value 1 5u to SV high limit value H 5u X When using remote SV you cannot select SV setting by front keys and multi SV setting by digital input E Parameter initialization It initializes all parameters to factory default values Press the front K M A keys for 5 sec at the same time and i ni t parameter is displayed Select YES to initialize all parameters If the password is set you must enter the password After initialing the parameters the password parameter is also initialized X II Refer to the KPN user manual for more functions Proper usage usage E Simple troubleshooting for process controller E Caution for using A Recorder B Indicator When
24. etting value or alarm option changing When re applied standby sequence and if it is alarm condition alarm output does not turn ON After clearing alarm condition alarm latch operates X Condition of re applied standby sequence for standby sequence 1 alarm latch and standby sequence 1 Power ON Condition of re applied standby sequence for standby sequence 2 alarm latch and standby sequence 2 Power ON changing set temperature alarm temperature AL 1 AL g or alarm operation AL 1 AL 2 switching STOP mode to RUN mode Autonics WE E Control output mode 0 FE Control output modes for general temperature control include heating cooling and heating cooling Heating control reverse operation and cooling control normal operation are mutually opposing operations with inverse outputs The PID time constant varies based on the controlled objects during PID control Control output MV 100 0 PV Heating reverse Control output MV 100 Cooling 0 PV Cooling normal Parameter Set range Default Standard model HEH Cool Heating amp Cooling mode H HEAE Cool H E HEAE E Heating control HEAL The output will be provided in order to supply power to the load heater if PV present temperature falls below SV set temperature E Cooling control CooL The output will be provided in order to supply power to the load cooler if PV present t
25. han set value of deviation alarm SV PV PV SV temperature the alarm output will be 100 C 110 C 90 C 100 C ON E Thyristor High deviation Setas 10 C High deviation Set as 10 C unit OFF If deviation between PV and SV as low F As Deviation low limit limit is higher than set value of deviation alarm PV SV temperature the alarm output will be 90 C 100 C 100 C 110 C ON G Temp PEPA a nagi i i transmitter Low deviation Set as 10 C Low deviation Set as 10 C If deviation between PV and SV as H Accessories high low limit is higher than set value of PV SV PV deviation temperature the alarm output 90 C 100 C 120 C will be ON Low deviation Set as 10 C High deviation Set as 20 C Deviation high low limit reserve alarm If deviation between PV and SV as high low limit is higher than set value of PV SV PV deviation temperature the alarm output 90 C 100 C 120 C will be OFF Low deviation Set as 10 C High deviation Set as 20 C Absolute value high limit alarm Absolute value alarm Setas 90 C Absolute value alarm Set as 110 C OFF If PV is higher than the absolute value SV PV the output will be ON 90 C 100 C 100 C 110 C Absolute value low limit alarm Absolute value alarm Setas 90 C Absolute value alarm Set as 110 C If PV is lower than the absolute value PV SV SV PV the output will be ON 90 C 100 C 100 C 110 C Loop break alarm It will be O
26. ine and high voltage line in order to prevent inductive noise Install a power switch or a circuit breaker to supply or cut off the power Switch or circuit breaker should be installed nearby users for convenient control This unit is designed for temperature controlling only Do not apply this unit as a voltage meter or a current meter In case of using RTD sensor 3 wire type must be used If you need to extend the line use 3 wire with the same thickness as the line It might cause temperature difference if the resistance of line is different In case of making power line and input signal line closely line filter for noise protection should be installed at power line and input signal line should be shielded Do not use this unit near the high frequency instruments high frequency welding machine amp sewing machine large capacity SCR controller Installation environment It shall be used indoors Altitude max 2 000 m Pollution degree 2 Installation category II It may cause malfunction if above instructions are not followed Autonics i
27. n about Modbus RTU protocol and Modbus mapping table Integrated device management program DAQMaster DAQMaster is the integrated device management program to set parameters and manage monitoring data and user group parameter mask which are the dedicated function of KPN Visit our website www autonics com to download user manual and integrated device management program lt Computer specification for using software gt lt DAQMaster screen gt Item Minimum requirements System IBM PC compatible computer with Intel Pentium Ill or above Operating system Microsoft Windows 98 NT XP Vista 7 256MB or more More than 1GB of free hard disk space 1024x768 or higher resolution display RS 232 serial port 9 pin USB port High Performance amp Accuracy Process Controller Ordering information information A Recorder Kens 5 o 0 B Indicator Power supply 0 100 240 VAC 50 60 Hz Option input output 0 None 3 Transmission output Remote SV D Controller C Converter Option communication output 0 None 2 RS485 E oo 1 output i type Relay Current SSR drive voltage selection output F Pressure ransmitter OUT1 Current SSR drive voltage selection output Control output OUT2 Current SSR drive voltage selection output G Temp OUT1 Current SSR drive voltage selection output transmitter 2 output OUT2 Relay output type OUT1 Relay output
28. n b Remote SV high limit gradient correction 5Pn Bar graph HAr Manual control initial MV E Au Manual control preset MV Pr nu Sensor error MV Er Au Control stop MV SE Au Control stop alarm output SE AL User level USEr SV group lock L 5u Parameter group 1 lock i E P 1 Parameter group 2 lock L P2 Parameter group 3 lock L P3 Parameter group 4 lock L C P 4 Parameter group 5 lock L P5 Password Pd MODE Autonics iil A Recorder B Indicator C Converter D Controller E Thyristor unit F Pressure transmitter G Temp transmitter H Accessories Parameter 1 group 1 group OBE X1 H Press any key among 8 M A sae RUN mode After entering setting mode press MODE key anytime for 3 sec to return to Run mode pa MODE After entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name pass Ay XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored PAG X Shaded parameters are for standard level users the others ar
29. nd H P in DAQMaster Heater current monitoring Ct A Cooling proportional band C F Alarm output 1 low limit AL iL Heating integral time H l Aaah naisama Alarm output 1 high limit AL 1H Cooling integral time Alarm output 2 low limit AL 2t Heating derivative time H d Alarm output 2 high limit AL 2H Cooling derivative time d Alarm output 3 low limit AL 3L Dead band db Alarm output 1 high limit AL 3H Manual reset r ESE SV 0 set value 5 0 Heating hysteresis 4145 SV 1 set value 5u Heating OFF offset Ho St SV 2 set value Su 2 Cooling hysteresis 1 445 SV 3 set value Su 3 Cooling OFF offset 55t MODE MV low limit t Au MV high limit H Au Le RAMP Up change rate AAU X1 PA55 parameter is displayed only when password is set It is not displayed when purchasing the unit because the default RAMP Down change rate A d password is set to 0000 7 If the password is not valid the screen is changed to the password code RAMP unit Unt screen MODE Press any key among the M A key to return to password entering window Press the MODE key to return to RUN mode If you forget the password contact our service center after checking the password code X2 It is displayed when setting user parameter group in the integrated device management program DAQMaster X Press the MODE key over 2 sec in RUN mod
30. part 1kV Unit weight Approx 160 g Approx 220 g X1 At room temperature 23 C 5 C TC K J T N E type below 100 C L U PLII RTD Cu50 DPt50 PV 0 3 or 2 C select the higher one 1 digit TC C Gand R S type below 200 C PV 0 3 or 3 C select the higher one 1digit TC B type below 400 C there is no accuracy standards Out of room temperature range RTD Cu50 DPt50 PV 0 5 or 3 C select the higher one 1digit RTD R S B C G PV 20 596 or 10 C select the higher one 1 digit Other sensors Below 100 C within 5 C X Environment resistance is rated at no freezing or condensation Avionics High Performance amp Accuracy Process Controller Part descriptions descriptions AL1 SV1 AL2 SV2 AL3 SV3 8060 K M A Digital input key When pressing the M a Measured value PV display part RUN mode Displays currently measured value PV Set mode Displays the parameters Set value SV display part RUN mode Displays the set value SV Set mode Displays the set value of the parameter Unit C F indicator Displays the unit set at display unit dUnt in parameter 3 group Manual control indicator Turns ON during manual controlling Remote SV control indicator Turns ON during remote SV controlling Control output
31. put model r r X2output model X Not displayed for the 2 output type and fixed relay model for OUT1 KPN5 117 KPN5L_119 55 r g0 X Displays only when OUT1 is current output ZUr r play y put ler X Not displayed for the 2 output type and fixed relay model for OUT2 KPN5 113 KPN5I 119 g0 LI X Displays only when OUT2 is current output Eur J Set range 000 1 to 120 0 sec X Displayed only when control type Ad is PID control X Not displayed for current output Autonics mummy H rT yY r y Parameter 4 group 4 group Parameter 4 group X1 H Press any key among K After entering setting mode press MODE After entering setting mode press MODE YA key anytime for 3 sec to return to Run mode key anytime for 1 5 sec to go to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored X Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group Parameter 5 group MODE Alarm output 1 operation mode g MODE Alarm output 1 option y Alarm output 2 operation mode
32. r rs break alarm HbA 55d 2 high limit ie X Except heater break alarm it is same as alarm output 1 for display or not display the parameters a 0000 a 0000 y e Set range within L 5 u to H Su unit C F sale rs X Displays the set 5u0 to 5u 3 at multi SV A t 5 u Su ooog MODE V SV 3 set value EH Su 3 oggi High Performance amp Accuracy Process Controller Parameter 2 group 2 group Parameter 2 group X1 H Press any key among Kl M A XAfter entering setting mode press MODE key anytime for 3 sec to return to Run mode XAfter entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored X Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group Xi This parameter might not be displayed depending on other parameter settings Parameter 3 group A Recorder B Indicator C Converter D Controller E Thyristor Parameter 4 group A A unit Enga y nie g MODE F Pressure y transmitter Auto tuning RUN STOP AN MODE m Y transmitter Heating Cooling proportional band
33. rameter setting values are applied For more information refer to the DAQMaster user manual Visit our website www autonics com to download the DAQMaster program and the user manual lt Before applying mask gt H 1 Ei H d Cd lt After applying mask pa The above is masking auto tuning A cooling proportional band FP cooling integral time C cooling derivative time 2 d parameters in parameter 2 group High Performance amp Accuracy Process Controller E User parameter group PArU This function is able to set the frequently used parameters to the user parameter group You can quickly and easily set par Visit our website www autonics com to download the DAQMaster program and the user manual RUN mode The above is setting user parameter group in the DAQMaster with alarm output 1 low limit value AL it alarm output 1 high limit value AL 1H SV 0 set value 5u 9 parameters of parameter 1 group heating hysteresis HH45S cooling hysteresis 7 445 parameters of parameter 2 group input correction n bh parameter of parameter 3 group alarm output 1 hysteresis A 1H9 alarm output 2 hysteresis A2H4 parameters of parameter 4 group E Bar graph MV of control output OUT1 OUT2 is displayed as the bar graph in real time According to bar graph setting b A in parameter 5 group it displays bar graph by control output or does not display it OUT1
34. reen control Bar graph red green Character PV WxH 8 5x17 0 mm 7 0x14 6 mm 11 0x22 0 mm size SV WxH 6 0x12 0 mm 6 0x12 0 mm 6 0x12 0 mm RTD JPt100Q DP1100Q DPi50Q Cu100Q Cu50Q Nikel120Q 6 types Input type TC K J E T L N U R S B C G PLII 13 types Analog Voltage 0 100 mV 0 5 V 1 5 V 0 10 V 4 types Current 0 20 mA 4 20 mA 2 types RTD Display TC At room temperature 23 5 C PV 0 3 or 1 C select the higher one 1digit Out of room temperature range PV 0 5 or 2 C select the higher one 1digit accuracy Analog At room temperature 2345 C 20 396 F S 1digit Out of room temperature range 0 5 F S 1digit CT input 5 F S 41 digit Relay SSR OUT1 OUT2 250 VAC 5A1a Max 11 VDC 2 V 20 mA Current 0 20 mA or 4 20 mA selectable max load 500 Q Relay AL1 AL2 AL3 Relay contact capacity 250 VAC 3A1a Transmission Communication 4 20 mA Load max 600 output accuracy 0 3 F S 1digit RS485 communication output Modbus RTU method CT 0 0 50 0 A primary heater current value measuring range XCT ratio is 1 1000 Remote SV 1 5 VDC or 4 20 mA current input using external resistance 250 Q Digital input Control Heating Cooling type Heating amp Cooling Contact input Max 2 kQ in ON Min 90 kQ in ON Non contact input Residual voltage max 1
35. t i K2 iLoad5000Max 20mA Max Output cr Transformer i DCO 4 20mA 11VDC 2V H Api 0 0 50 0A Load 500QMax 20mA Max a mi Circuit i F F OUT1 Relay 5 250VAC 5A1a i RESISTIVE LOAD Analog i i H Naapaapaanagaaaial a AA B 0 5V t t 1 5V B NN 010v 0 20mA TC SOURCE 11 100 240VAC 50 60Hz 12 RTD 4 20mA Sensor X2 OUT1 OUT2 X1 Set relay output 1 4 current Cue or OUT1 control output OUT2 control output SSR drive voltage output 55r at OUT1 Current SSR drive voltage Current SSR drive voltage control output out in parameter 3 group selection output selection output Current SSR drive voltage selection output Relay output X Standard model has shaded terminals only is option specification Current SSR drive voltage selection output Relay output Relay output Relay output Dimensions O KPN5 Terminal unit mm cover e Panel cut out Min 115 6 lt gt 64 5 HI 8 ce o I 92 mg KPN53LIL e Panel cut out Min 65 lt _ _ gt Bracket Terminal cover s LO xm g ia 45706 KPN5500 e Panel cut out Min 115 Bracket Terminal
36. to 400 199 9 to 400 0 to 1800 to 1750 to 1750 to 1300 to 2300 to 2300 to 900 to 900 0 to 400 to 400 0 to 1390 to 200 0 to 200 0 to 650 to 650 0 to 650 0 to 650 to 650 0 to 200 Input range F 328 to 2463 199 9 to 999 9 328 to 1472 199 9 to 999 9 328 to 1472 199 9 to 999 9 328 to 752 199 9 to 752 0 32 to 3272 to 3182 to 3182 to 2372 to 4172 to 4172 to 1652 to 999 9 to 752 to 752 0 to 2534 to 392 0 to 392 0 to 1202 to 999 9 to 999 9 to 1202 to 999 9 to 392 Input type K CA J IC Thermocouple SO SISISISI TS ST Platinel II Cu500 Cu1000 SSO LO S 5 a JPt100Q o pr o S DPt500 DPt100Q o 2 Nickel120Q 0 10 V 0 5 V 1 5V 0 100 mV 0 20 mA 4 20 mA 1999 to 9999 display range depends on the decimal point position X 1 C TT Same as existing W5 TT type sensor X 2 G TT Sane as existing W TT type sensor A Recorder B Indicator C Converter D Controller E Thyristor unit F Pressure transmitter G Temp transmitter H Accessories Specifications Series KPN52 Power supply 100 240 VAC 50 60 Hz Allowable voltage range 90 to 110 of rated voltage Power consumption Max 15 VA Display method 7Segment red g
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