Dear Customers,
Contents
1. BEAR 400 UTILITY EFI OWNER S MANUAL Dear Customers Thank you for purchasing BR400 UDI This manual describes detailed instructions of correct operation maintenance and adjustment of BR400 UDI to ensure durable safe and comfortable riding In order for you to ride more safely and more comfortably please read this manual thoroughly before riding it Have a nice time riding lf data and relevant pictures contained in this manual differ from the real ATV the data of the real ATV shall supersede data contained herein Important Message isco eeseseirdesaseregesiwesizarasesabeceuessgenndedsdudedesc 1 TAINO PR KCCAUMONS ne nina 3 Attire Check before Riding eaa 4 Particular Attention on Parts That May Cause Burn Load WOR EMM MNivsetton Stas eu E A ane smedauu 5 LOOKING sat TC FEITA epee n e EnS RE 6 Making Turns Going Uphill anisrsarnanininaan 7 Going Downhill Riding through Water 8 Naming Ori ach COMPONCNE ESS nn 10 Operation of Each Component Ignition switch 14 Headlight Switch Startup Rocker Switch 17 Accelerator Lever Accelerator Limiting Device 18 Shift Stick Parking Lever Rear Brake cccccsssceeseeeeeeees 19 Flagpole holder Steering Handle Lock 20 Deal LOCK aoc se alesse eee tet 21 LCD Instrument Panel Adjustment 22 Starting the Engine Electrically ccccccccccseeeeseeeeeseeeeeeeeeeeees 24 Wh2. E Attire To ensure safety the rider shall wear a safety helmet goggles gloves boots and protective clothing when riding this ATV Protective clothing Goggles E Check Before Riding x Conduct a pre riding check in accordance with Check before riding in user s manual on Page 33 before riding to ensure safety and the service life of this ATV x Your ability of controlling this ATV will be affected by insufficient tire pressure or a tire that is out of specification Contact your service center for inspection to reduce the risk of an accident BH Particular Attention on Parts That May Cause E Load Weight Limit Burn x The exhaust pipe and the engine become very hot when or Maximum allowable weight for this ATV is 150 kg two riders after the ATV runs for a period of time To avoid personal x When you carry loads on the ATV slow down your speed to injury including human and objects etc do not touch these increase effective braking distance parts When the ATV is parked also note that children or When you carry loads on the ATV you should keep loads in passers by should not touch these parts to avoid injury balance to avoid loss of control of the ATV due to imbalance To reduce the risk of fire do not park this ATV near a dry lawn or flammable substances Max weight 150Kg Load weight limit 150 kg Exceeding the maximum load weight for this ATV may cause an accident When using this ATV as a tra
3. ON position Note When starting the engine the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with the front or the rear brake handle lever being pulled tight or the brake pedal being depressed 1 Key hole 2 Key Note When the ignition switch is turned on check that the neutral indicator light comes on The gear should be in neutral when the engine is started 24 E When Starting The Engine x Press the startup rocker switch and the engine can be started If the engine starts to cool let the engine warm up for 2 3 minutes x Do not rev the engine to high speed while it is idling This can ensure the engine life Notes Once the engine starts to run immediately release the startup rocker switch Do not press the startup rocker switch while the engine is running or it will lead to an adverse effect to the engine Do not press the startup switch for over four seconds when the electric motor is used to start the engine 25 5 Normal Usage When riding x The rider shall put both of his feet on floor panel and keep his The rear brake handle lever is kept at the braking position body upright with two hands holding the handlebars Do not and then put the shift stick to the D or R position make haste relax carefully heed surrounding conditions and ride safely Note Note When the engine is idling do not pu
4. rA om lt _ lt fa gt a 5 1 Key hole 2 Key Note Turning off the ignition switch and removing the key during riding will cause the electrical system to disable This is a major cause of an accident Do not do that until the ATV comes to a full stop 31 E When parking the ATV To prevent the ATV from moving pull tight the brake handle lever and push the parking lever to the ON position leftward to lock the rear wheels ON LOCK Note If the play of the rear brake handle lever is incorrect it will not lock the rear wheels which will lead to the risk of hazard 32 6 Check Before Riding E Pre riding Check E Oil Check and Refilling Make it a habit to check the ATV before riding x Oil level check 1 Start the engine and let it warm up for 2 3 minutes pol satel ul ang LE preven mACE Aa Then turn off the ignition switch for 2 3 minutes accident from happening it is necessary to have a Visually check the oil window pre riding check 2 If the oil level is at the lower limit refill oil until the level reaches the upper limit Even for a relatively simple and easy trip a pre riding check is also required If an abnormality is found ride your ATV to the nearest workshop or service center for inspection and repair Notes 1 If the ATV is parked on a tilted surface or the engine just stops the oil level will not be accurate 2 When the engine stops it is sti
5. Then position the battery in place and attach the connecting wires 3 1 2 Notes 1 Do not open the cover of the enclosed battery that contains battery electrolyte If the ATV has not been used for a long period of time the battery may have discharged and reduced its power In this case remove the battery and recharge it to its full power and then put it in a cool and well ventilated place If the ATV will not be used for a long period of time remove the connecting wire at the negative pole Notes 1 While removing or mounting the battery do not allow flammable gas to get close 2 To remove the battery first turn off the ignition switch Then first detach the negative connecting wire However to connect the battery first attach the positive wire and then the negative wire 3 If the terminal screw becomes loose tighten it firmly 4 52 E Replacing the Fuse Turn off the ignition switch and check if the fuse is blown When replacing the fuse always get a fuse of the specified rating x Before replacing the fuse first find out why it is blown x Remove the seat x The fuse is located behind the battery x To remove the fuse Open the fuse box and take out the blown fuse lf the fuse is not well in contact it will create heat and easily leads to circuit failure x To assemble it Insert the fuse in the holder and position the cover back in place Be sure to gently pull the fuse to ascert
6. brake x Ideally when applying brakes start to slowly pull the brake handle levers and then pull them firmly to the end Notes 1 Care should be taken if applying only one brake handle lever on one side it is easy to cause the ATV to skid and be unstable Do not attempt to apply emergency brakes during riding it is easy to cause the ATV to skid and is very dangerous for the rider 29 E Do Not Apply Emergency Brake and Have a Quick Turn x Using emergency brakes and quickly turning are two major causes to lead to skidding and turning over which is very dangerous for the rider 30 E Riding with Particular Attention in Raining Days x In raining days the condition of road surface differs from that in clear days The brake distance will be extended Ride at a lower speed and apply brakes earlier When going downhill put the accelerator lever back to the OFF position and intermittently apply brakes Ride at a slower speed E How to Stop the ATV E When the ATV Comes to a Full Stop When approaching the parking space Put the shift stick at the N position and turn the ignition x Check that the surroundings are in safe condition and switch to the OFF position then slowly park the ATV Put the accelerator lever back to the original position and pull both front and rear brake handle levers which will activate the brake light to alert coming ATVs in the back G P eal G4 n PARKING OFF
7. cover Push downward the radiator cap and turn counterclockwise to open the cap Remove the draining bolt and let coolant drain out Tilting the ATV rightward may facilitate coolant to drain faster Take out the Aux Liquid Bottle and pour out coolant 45 Radiator cap Draining bolt E Filling Coolant 1 Position the draining bolt and Aux Liquid Bottle in place 2 First fill up the radiator and then the Aux Liquid Bottle until the coolant level reaches the upper limit 3 Ensure that the radiator cap and Aux Liquid Bottle cap are firmly closed 4 Start the engine and let the radiator fan run more than two times Then stop the engine Be sure to wait until the radiator cools down before opening the cap to avoid getting burnt 5 Open the radiator cap and check that coolant level is still at the upper limit if not refill coolant and then firmly tighten the cap 6 Start the engine again and let it run for 1 2 minutes Open the radiator cap and check that the coolant level is still at the upper limit if not refill coolant again Keep repeating this procedure until coolant level can retain at the upper limit 46 E Changing Gear Oil Gear Oil Capacity Drain period Full capacity 0 7 Liter For a new ATV the drain period is one month and then change Regular replacement volume 0 6 Liter the gear oil every six months afterwards Recommended gear oil How to change SAE 90 Gear oil 1 Start the engine and
8. of hazard when riding 20 E Seat lock The seat can be removed The battery fuses and tool kit How to mount the seat are located under the seat Push the retaining tab under the front seat into the holder on the frame Then push downward the rear part of How to remove the seat the seat and the seat can be attached on the frame Pull the locking lever rightward and then lift rear part of the seat backward Now the seat can be removed Note After the seat is mounted you need to ascertain that it is firmly attached to the frame by moving it upward downward and forward backward If the seat is not firmly attached it may cause the rider to lose control of the ATV and lead to an accident 21 E LCD Instrument Panel Adjustment MARK MEANMNG AO YOu could get fhe insialofiondetais fromthe information behind fhe mar fH A Same processes must be folowedio avoid theaffediion caused by wrong insolation PRESS PRESS JHE BUTTON 3 SECONDS 4 INSTRUCTION OF FUNCTION ILE ere Wm no E lt a coe k A BEGY 07e Indicator light s 7S D R N D 1 AA Dispicy unt 10 FPM Direction light Green fs FReverse Red R l 7 7 eh Bont wili recor the fo Ss TT 7 speed and RPM A Iq Jura ficaly Fuels symbol lt LD edometer ispiay range O 300 knyh 0 223 MPA Odometer SBBBRA isplayunit kmih o MPH te ee Aiia S
9. pipe are still very hot Care should be taken to avoid getting burnt 90 E Regular Maintenance Table Emission control system checklist for serving items and timetable For riding safety keeping performance prolonging ATV life and reducing exhaust emission you should inspect those service items for routine maintenance I Inspect and clean lubricate refill adjust or space if requires A polusi C mea R Replace T Tighten km ps in fen ES Pa Pan Un aa km km km km km km an Lubrication Engineol R OR RIR R R R R R System 2 8 DE ON A EE ER eee Adjust Gear oi R R RRC Clean Fuel supply Gasoline fiter tt 1 T f J 11 f J R Replace system Fuel strainer J T J 0 T T T T f ci J C TTightn Euel injection sss T 10 J T VA T va fcleaning lubrication Fastppe aE Cou Air supply system Air cleaner 0 R R eplacementare found Secondary aircleaner S S rR R necessary during riding or Secondary airinletsystempipe 1 Inspection you can take Airinletmanifoldscrews 1 comectveactions directly Controlrelatedairpipe ry 1 _ Promcedthat cian Catalyst converter S T T T SCT T CT CC Po Howeuar it Transmission Cam chain 4T od eee system Transmission chain wea TT tector exhaust Ridebst
10. this position power supply to the ATV is connected The key cannot be removed at this position The engine can be started up Fe Atthis position power supply to the ATV is connected The key cannot be removed and the headlight light comes on The engine can be started up 1 Key hole 2 Key Note Do not turn the key to the OFF position while riding This is the major cause of an accident 14 1 Reverse Indicator Light The reverse indicator light comes on red light when you turn on the ignition switch when the transmission is at the reverse gear 2 Neutral Indicator Light The neutral indicator light comes on green light when you turn on the ignition switch when the transmission is at the neutral position a BEBBRB cen TRIP A MAX MESET km h When starting the engine the transmission should be at the neutral position to avoid any risk of hazard 3 High Beam Indicator Light 5 Left Right signal indicator When this light comes on the headlight is using high beam When operating the Left right turn signal light switch this light indicator will come on 4 Temperature Indicator Light 6 Fuel level indicator When this light comes on it means the engine temperature is When the pointer of the fuel level indicator rests near the last too high Check the coolant level in the Aux Liquid Bottle scale the fuel remaining in the tank is about 1 8 liters Refuel wit
11. Ss NN TdT Cd emsion these Vale gap 4 otreetive actions will not anion system Spark pug at re conducted unt they CDI Cis BP AS AS AS RS PT are reported for approval Ignition circuit tt tt tt tt 1 i i Others Importantbodybolts ss S TC T TT A TT AL TT AJ TIT AY TO A TTT AJT Brakesystem CUE AT AAT AL TT LT AT TIT ALT TIT AILTT TATTI ASTLTA YL TIA CT 2 Maintenance other than planned schedule Item Cause for maintenance Ignition system If abnormal ignition engine over heat engine stall are found immediately perform inspection Removing Deposit If engine power reduces significantly after operation of ten to fifteen months If power reduces significantly when accelerating after operation of ten to fifteen months If the engine is under severe load in the first month since operation the piston piston rings cylinder may wear or get stuck The engine should be cleaned or honed Some parts may be renewed 51 E Battery Electrolyte Check 1 The battery for this model is a servicing free type without 2 Battery stud terminal need of refilling battery electrolyte Remove the seat before cleaning the battery stud terminals x If the stud terminal becomes corroded remove the battery 1 Battery tie band 2 Positive 3 Negative and clean it thoroughly After cleaning the stud you may apply a thin layer of grease rane ery DES or Vaseline
12. ain that the fuse has good contact A loose fuse will generate heat x Fuse rating 5A 10A and 15A 53 Notes 1 To replace the battery lamps use only the original components of the prescribed specification 2 If components are not original or out of specification the fuse can easily be blown and the battery will not be in balanced Status When washing the ATV do not wash it with high pressure water jet Notes To remove the fuse Care should be taken when removing the fuse as its holder is very small If the fuse does not have good contact after opening the cover it may generate heat and lead to circuit failure To assemble the fuse Insert the fuse in its holder Be sure to gently pull the fuse to ascertain that the fuse is well in contact A loose fuse will generate heat E Lubricating Each Part of the ATV Visually check that all parts that need lubrication are sufficiently lubricated Throttle Cable steering Column Upper Front Swing Arm Bush Driven Sprocket Chain n iai PT FL iE pe s ES F 4 l Rear Swing Arm Bush steering Column Lower 54 E When Failure Occurs If The Engine Stops lf the engine stops during riding first check the following If ATV experiences a malfunction during use please take it to a x Is fuel available dealer or service center for inspection x The way to start the engine is correct Any failure o
13. cap clockwise you can open the cap while turning counterclockwise you can tighten the cap 3 When starting the engine turn the ignition switch from the OFF to ON position Notes Smoking is strictly prohibited when refueling the ATV 1 Key hole 2 Key stop the engine before refueling No need to add any additive in fuel when refilling Addition of any additive may cause engine failure Do not top up fuel to the opening Otherwise fuel may spill as it may expand by heat or sunlight and lead to the risk of hazard 36 E Front and Rear Brake Fluid Level Check and Refilling x Brake fluid refilling Brake fluid level check 1 Position the handlebars in the middle Remove two fixing 1 Position the handlebars in the middle Check front and rear screws on the cover of the brake fluid reservoir and then brake fluid levels in the reservoirs Fluid level should be take out the cover between upper and lower limits 2 Refill brake fluid recommended DOT 4 grade until it reaches 2 When the fluid level drops to the lower limit check the the upper limit Then position back the cover and tighten two condition of the brake shoe wear fixing screws 3 If the brake shoe wear is within the specified limit then it 3 Change brake fluid once a year normally represents that there is leakage in the system Ride your ATV to the dealer s workshop or service center for inspection 2 1A ts 7 LA BEFODE PIAA s Ten f
14. ccurs on other part 55 E Specifications C Dimensions eais Chain Oil seal Chain 520 Chassis Dual A arm with 5 way preload adjustable shocks Dual A arm with 5 way preload adjustable 56
15. e Air Cleaner 48 Spark PIG OCNECK Genrer mir see ene ten entre ents iene ten errr ener eer 49 Simple MAINTENANCE na 50 Regular Maintenance Table cccccseccceeecseeeeeeeeeeeeeeeseeenees 51 Battery Electrolyte Check 52 FCO CII C AFS SSSR niet 53 Lubricating Each Part of the ATV 54 Wien Failure OC CUS dns 55 SD CIICAUONSE 2 en nee ie ee ne 56 Important Message Negligence of the following signs and warnings may cause serious damage and even death Sign location 1 2 amp 6 ay fo l g ab j ET N oe ph t ee ui Vi 27 J aa 4 3 improper use of ATVs can resultin SEVERE INJURY or DEATH DRIVE CHAIN DRIVE CHAIN MUST BE WELL ADJUSTED AND LUBRICATED FREE PLAY IS 20 to 30 mm 3 4 to 11 8 in WITHOUT RIDER ON VEHICLE improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death SEE OWNERS MANUAL FOR COMPLETE INSTRUCTIONS 20 to 20 mm 3 4 to 148 in usa proper riding lechnigues to avoid vehicle overturns on hiis and rough terrain and in turns e avoid paved surfaces pavement may seriously 5 affect handling and control e without proper training of Instruction Cold tire pressure at speeds too tast tor your skiis or the conditions Front 5 1 psi ALWAYS READ THE OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 72110 A03 030 1 POTENTIAL HAZARD Hot
16. ear brake handle lever or step on the brake pedal starting the engine the engine failure light extinguishment 3 After engine starting or while riding if engine failure light is on take it to a dealer or service center for inspection Fut if ae F jf r 5 m Se Sa es A po Hj X Z S YX D R N D 1 GDA TN N ETS ass max BB fi 40 E Tire Check Is tire pressure OK x See the following table when checking tire pressure them before riding x If tire crack is found or tire wear exceeds the prescribed limit immediately change the tire x If tire groove depth is less than 3mm immediately change the x If metal chips or small stones are found in tire grooves remove Recommended standard value 28 kgf cm 25 kgf cm 35 kgf cm tire Front wheel EE KON GM 0 25 kgf cm 0 35 kgf cm 3 92 PSI 3 5 PSI 5 PSI 0 28 kgf cm 0 25 kgf cm 0 35 kgf cm Rear wheel 3 92 PSI 3 5 PSI 5 PSI Lower limit Upper limit v SS a a d S 4 r m ET A e a ET A a TS eet te Pique _ a a ome r 41 E Front And Rear Shock Absorber Check E Front amp Rear Shock Absorber Adjustment Put your weight on the handlebars and rear hand rest and To ensure riding comfort the spring pre compression of rear shake them upward downward to check that the shock shock absorber is adjustable absorb
17. ear ore O 99999 km mie reset auiomofiog ly affer 99999 km Select button function Display unt 1 km fmile main screen press fhe Select button fo swich fhe speed unif Adjust button fund ion Dispigy range O 999 9 km mie reef cutiomatically offer 999 9 km Discloy unt 0 4km mile n main screen press the Adjust button to switch to odometer trip meter and the Max record 22 2 The tire circumference setting Please change the setting when changing the tire In main screen please press EX Now the tire circumference Press the Select button fo back Back to the main screen down the Select Adjust button is 1700 m m to the main screen for 3 seconds fo enfer fhe In une screen press fhe Adjust circumference setting button fo make the setting A yee e a setting range 300 2500 m m adjusting unit IMIM pecs rel ii fa evara Before setting please measure the tire circumference correctly Laine Coit ie teenie Please measure the tire with magnet the whe d circumference When making the setting please make sure that the tire with a measurina tape circumference is correct If the setting number is wrong the g pe speedometer will disolay wrong information 23 4 Starting the Engine Electrically 1 Before starting the engine first check oil and fuel levels 2 Pull tight the front or the rear brake handle lever or step on the brake pedal Turn the ignition switch to the
18. en Starting the Engine 25 oS NOM SOC ise ects anaE EEE 26 NOMAlLRIQINQ sandra eme diune 28 Prolonged Engine Life Depends Upon Correct Riding 29 When Applying Brakes Simultaneously Apply Both Front and Rear Brake Handle Levers cccecccscccecccececeeceeeceeeceeeseeeneeeees 29 Do Not Apply Emergency Brake and Have a Quick Turn 30 Riding with Particular Attention in Raining Days 30 How to Stop the ATV When the ATV Comes to a Full Stop 31 WINER parking ING WAL Ven users 32 6 Checks Before THIGING arrendo inann dcepdeniieciderdecbioeidecidesidavdde 33 Pre riding Check Oil Check and Refilling cccecceeeeeee ees 33 Recommended Oil Specification and Grade 34 CHAMO DO ON weer ne osseete e eNA ern hee rere 35 Fuel Check AiG CIUCIING 223 sn 36 Front and Rear Brake Fluid Level Check and Refilling 37 Is Brake Performance Good ccccccceececeeeeeceeeeeeeeeeesaeeeesaees 38 Headlight Check Headlight Beaming Distance Adjustmenrt 39 Engine Failure LIAT Check naines 40 HS g 6 ene eee en ee ern aCe er one ne er a re Cr or 41 Front and Rear Shock Absorber Check cccccseseeeseeeeeeeeees 42 Transmission Chain Check and Adjustment 43 TOF CTE COOIAIN wah ets ernst E nee 44 Changing Coola occa ss uns mue nus onu 45 FAO OOIANES 2 2 en he si ue 46 Changind Gear OIL SR es 47 How to Replace th
19. ers are OK 42 E Transmission Chain Check and Adjustment The chain between two sprockets should have 3 cm clearance How to adjust x Use wrench 14mm to loose 1bolt 2 nut both right and left side x Use wrench 14mm to turn at clockwise direction to tighten the bolt both right and left side 43 E To refill coolant Normally do not open the radiator cap when the engine is still hot 1 Park the ATV on a flat surface with stand 2 Open the Aux Liquid Bottle and refill coolant until the level reaches the upper limit x If the coolant level drops significantly it usually represents a problem in the system x Recommended anti freeze Te she Anti freeze Prescribed concentration 30 50 in cold zone Concentration and anti freeze temperature 12C 25 15C 30 24C 40 35C 50 Notes 1 Use soft water to mix with anti freeze 2 Note that low grade coolant will shorten the radiator service life 3 Under normal conditions coolant should be replaced once a year or every 10000km 44 E Changing Coolant Notes 1 Care should be taken when opening the radiator cap as coolant may be very hot with high pressure Steam may cause burn and hazards Wait until the radiator cools down Use a piece of cloth to cover the cap and slowly open it In case that coolant drips on the painted surface immediately rinse it with clean water lt How to drain coolant gt 1 2 First remove the front
20. exhaust system WHAT CAN HAPPEN Dry grass or brush or other combustible material accumulated around the engine area could catch fire Someone touching the exhaust system during or after operation could be burned ATV must be stopped before shifting transmission lever Always apply foot brake or hand brake to shift from NEUTRALIN Keep RPM under 2250 rpm to prove shifting 72110 A01 050 smooth 4 Riding Precautions BR400 UDI ATV is a special multipurpose four wheel Notes 1 You should familiarize yourself with basic operations of this ATV before you try more difficult operational techniques motorbike with entertainment features In this section we will describe important notes and techniques in order for you to safely ride this ATV Please read this manual thoroughly and 2 To ensure the rider s and others safety anyone who spend some time practicing on your new ATV Pay attention ee P P g y y drinks takes drugs or medicine is not permitted to ride on your safety and that of others this ATV The rider s ability to control this ATV will be reduced by the effects of medicine or alcohol x If you do not have any experience riding an ATV you can only ride it with instruction by a licensed or qualified instructor First of all you have to ride it slowly to feel and adjust yourself to the ATV even if you are an experienced rider x Do not attempt to utilize the maximum limits of this ATV
21. gine wear power drop and resulting in shorter engine life Do not wet the air cleaner when washing the ATV Wet air cleaner may cause the engine to be difficult to start Clip Check and replace the air cleaner at a shorter period under the following conditions Oil collecting I Often riding in rain pipe ll Often riding on the dusty road surface Note Regularly drain off the accumulated oil in the oil collecting pipe under the air cleaner Do not let accumulated oil exceed two thirds of the pipe length 48 E Spark Plug Check Dirty pole or too wide a gap will cause incomplete sparking lt How to clean it gt x Ideally use a spark plug cleaner to clean it x Or use a needle brush to clean it lt Adjustment gt x The gap between two poles normally is 0 6 0 7 mm as shown in Figure A NGK CR8E Do not use a spark plug other than a recommended one 49 NGK CR8E Notes 1 When the engine stops it is still very hot Be careful not to get burnt 2 First put the spark plug with hand tight and then tighten it using a spark plug spanner E Simple Maintenance If check results show that cleaning adjustment and replacement are required Conduct those operations in accordance with the description in the regular check record Notes Ensure safety when serving the ATV 1 Use suitable tools 2 Make preparation while the engine stops 3 When the engine stops the engine and exhaust
22. gt ra SSE CHH MITA j CLIO FROM SEALED GAU TRS ote a Os Notes 1 Do not mix brake fluid of different brands or grades which may lead to brake failure and the risk of hazard 2 When changing brake fluid cover the painted area with cloth to prevent painted surface from being damaged by brake fluid 37 E Is Brake Performance Good E Brake Light Check Ride slowly to verify that the front and rear brake 1 Turn the ignition switch to the ON position performance is good 2 Pull both the front and rear brake handle levers to make sure that the brake light illuminates 3 Check that the brake light housing is clean or damaged 18A a 38 E Headlight Check E Headlight Beaming Distance Adjustment Headlight s beaming distance is adjustable 1 Turn the ignition switch to Fe position 2 Operate the headlight switch and check that the high beam How to adjust it or low beam illuminates Turn on the ignition switch and also turn on the headlight 3 Check that the headlight housing is clean or damaged switch Then screw in or out the adjusting screw to adjust the t y x beaming distance a oss v9 1a i a a Leg I J Ma a E Eh vf ne SEAT ae Berets Li fe ca Ae E7 N VE Fe if ts ao E Engine Failure Light Check 1 Turn the ignition switch to the ON position the engine failure light comes on red light 2 Pull tight the front or the r
23. h 95 unleaded gasolines as early as possible LILI LI rea DOG kmri When the engine over temperature indicator light comes on Note you must stop the engine and let it cool down There is no need to add any additive to the fuel when refueling Addition of any additive in fuel may cause engine failure 15 7 Engine Failure Light The Engine Failure Light comes on red light when you turn on the ignition switch Starting the engine the engine failure light extinguishment E Headlight Switch E Startup Rocker Switch AD At this position the headlight comes on and the light When the engine is started electrically be sure to pull is beaming at a short distance The headlight will not tight the front or rear brake handle lever to energize the come on if the ignition switch is not turned on system Then the engine can be started while pressing Ete At this position the headlight comes on and the light the startup rocker switch is beaming at a far distance The headlight will not come on if the ignition switch is not turned on 17 E Accelerator Lever E Accelerator Limiting Device The speed of the ATV is controlled via the accelerator lever To protect a new rider who is not familiar with this ATV The ATV speed increases when pressing the accelerator from an accident this ATV is fitted with an accelerator lever using your thumb Press the accelerator lever slowl
24. iler slow down your riding speed E Looking At The Terrain x Watch your speed and control technique when you ride on When riding with poor visibility e g riding at night turn on the excessively flat loose and rough surface and keep an eye on headlight and slow down your speed to ensure safety any potential hazards such as pits water puddles rocks root x When riding in the area where your viewing angle is limited e g blocks etc to avoid the risk of an accident riding on a rough road in hills it is advisable to attach a flag of some height in the rear of the ATV for warning purposes This can assure safety for the rider other riders and onlookers E Making Turns When you approach a turn first slow down and smoothly turn the handlebars to the direction you are going Also move your gravity to the outer floor panel and tilt your upper body to the inner side of the turn which enables your control at the turn to be smoother and safer E Going Uphill Note When going uphill move your gravity as forward as possible Also sit in the front part of the seat and bend your upper body forward Keep a steady speed in the uphill process and keep the ATV balanced lf the slope is too high to proceed and the ATV is moving backward apply the front brake to slow down and carefully control the ATV to slip down If it is beyond control the rider should immediately get off from the left side to avoid the risk of being crushed by
25. l the rear brake handle lever or the engine will stop This serves as a safe interrupting system E Parking Lever Rear Brake How to use it Turn the rear brake lever to the left side tightly How to release it Pull parking lever to the right side it will return automatic to its position the rear brake will be relieved at the same time a PARKING p ei xf OFF aa Re er ON LOCK Ea s n oS nS ae j OFF UNLOCK Notes 1 When starting the engine or parking the ATV apply the parking lever to lock the rear wheels to prevent the ATV from moving and causing the risk of hazard 2 If the play of the brake handle level is incorrect the rear wheels may not be locked which may cause the risk of a hazard E Flagpole Holder E Steering Handle Lock To prevent thefting the handlebars can be locked when This allows you to position the desired flags in the holder the ATV is parked How to lock the handlebars Turn the handlebars to the left all the way until it stops and then turn the key clockwise to lock the handlebars Then remove the key How to unlock the handlebars Turn the key counterclockwise to unlock the handlebars and then remove the key Notes 1 After the handlebars are locked verify that they are really locked by slightly turning them 2 After the handlebars are unlocked verify that they are really unlocked by rotating the handle This can prevent risk
26. let it warm up for 2 3 minutes Turn off the ignition switch and remove the filling cap of gear oil 2 Remove the draining bolt at the bottom of the engine Turning clockwise is to tighten the bolt while turning counterclockwise is to loosen the bolt Use a container to keep the drained gear Oil 3 After draining up gear oil tighten the bolt again Fill in correct gear oil with appropriate volume 4 Then firmly tighten the filling cap to avoid oil seeping Tightening torque for the draining bolt of gear oil is 2 45 kg m Tighten the filling cap 1 Gear oil filling cap Notes Change gear oil more frequently under the following conditions 1 Often riding in rain 2 Usually operating for long hours or long trip 3 Riding under heavy load 47 E How to Replace the Air Cleaner Air cleaner cover A dirty air cleaner is the major causes of engine power drop and high fuel consumption The air cleaner for this model is a wet sponge type Check and replace the air cleaner every three months Fixing clips How to replace it 1 Remove the seat 2 Unclip two fixing clips on the air cleaner cover and remove the air cleaner cover 3 Loosen the screw and take out the cleaner core 4 Replace the air cleaner core How to mount it x To mount it take the reverse steps as above for replacing it Notes 1 Ifthe air cleaner is not mounted correctly dirt dust may directly be drawn in the cylinder causing en
27. ll very hot If you check the oil level or replace oil right after care should be taken to avoid being burn 33 E Recommended Oil Specification and Grade Oil specification SAE 10W40 API SL or above Engine oil grade SL or above certified by API American Petroleum Institute Oil capacity Full capacity 1 6 liter Replacing volume 1 4 liter Note To prevent using low grade oil it is recommended you go to a workshop of the dealer from whom you purchased your ATV or the service center for oil change 34 E Changing Oil Oil filling cap 1 Start the engine and let it warm up for 2 3 minutes and then turn off the ignition switch and remove the oil filling Cap 2 Remove the oil pan drain plug at the bottom of the engine Turning clockwise the plug to tighten it and turn counterclockwise to loosen it Use a container to keep the drained oil 3 After oil is drained up tighten the oil pan drain plug Then fill in correct oil with appropriate volume 4 Visually check that the oil level is between the upper and lower limits Then tighten the oil filling cap 5 The tightening torque for the oil pan drain plug is 3 0 Kg m Oil pan drain plug b nd Note To reduce the risk of getting burn do not change oil when the engine is still very hot 35 Fuel Check and Refueling x Refuel Unleaded 92 or 95 as early as possible How to use the fuel cap 1 First stop the engine 2 Turning the
28. on may cause x Turn off your engine when refueling the ATV performance degradation and in turn affect the service life of the ATV and riding safety x Itis illegal to modify this ATV without our permission Do not attempt to make any modification 2 Naming of Each Component 10 1 Rear brake handle lever include Parking lever 2 Headlight light 3 Front brake handle lever 4 Right front turn signal light 5 Handlebar to lock 6 Left front turn signal light 7 Position light Right rear turn signal light Left rear turn signal light LCD instrument panel Rear light brake light Exhaust pipe License plate light Battery Accompanying tools Fuse 14 15 16 mt pate ff gt 12 13 11 11 12 Seat Shift stick 17 18 19 Rear brake reservoir 17 18 19 20 Front amp Rear brake fluid reservoir 21 Coolant reservoir tank 22 23 24 25 22 Radiator 23 Right footrest 24 Left footrest 25 25 Throttle cable 26 Ignition switch 27 High low beam switch Startup rocker switch Warning light switch Turn signal light switch Horn switch 28 Fuel tank cap 29 Throttle Bottom Clamp 30 Rear brake pedal 31 Power Supplier 12V 32 32 Accompanying tools 13 3 Operation of Each Component E Ignition switch OFF At this position power supply to the ATV is completely cut off The key can be removed The engine stops ON At
29. sh the accelerator to rev Before riding the rear brake handle levers should be kept at the engine braking positions 26 Placing the parking lever back to its original position OFF is in the brake releasing unlocking status OFF UNLOCK Note After releasing the parking brake on the rear wheels do not push or press the accelerator lever to avoid jerking ahead and causing the risk of hazard 24 Release the rear brake handle lever and slowly push the accelerator lever the ATV will start to run smoothly Note Do not push the accelerator with force to avoid dash out of the ATV E Normal Riding Make sure that the surroundings are safe before setting out on the The speed of the ATV is controlled via the accelerator lever trip See Riding Precautions Pushing the accelerator lever the speed increases The accelerator lever should be pushed slowly When going uphill slowly push the accelerator lever the engine will rev up and power increases Return to original position the speed decreases 28 E Prolonged Engine Life Depends Upon Correct E When Applying Brakes Simultaneously Apply Riding Both Front and Rear Brake Handle Levers Keep the ATV speed no more than 40 km h during the first x After returning the accelerator lever back to its OFF month when new ATV starts to operate Engine running position firmly hold the brake handle levers and step on in period foot
30. the ATV once it turns over Do not apply only the rear brake to avoid the ATV flipping over Do not abruptly apply the accelerator E Going Downhill Note Place your gravity as backward as possible and straighten both of your arms Keep the ATV in balance and apply the rear brake to slow down your speed Unless otherwise necessary do not press the accelerator lever Do not apply only the front brake to avoid the ATV flipping over E Riding Through Water Watch the speed of water current and its depth if riding through water is necessary If water flows very fast or is deep the performance of the ATV will be affected which may cause unsafely to the rider Notes 1 Do not ride across a river with fast current or great depth to avoid loss of control of the ATV and cause risk of hazard to the rider 2 After crossing the water area you should check that the brake function is normal If it is not slow down your speed and also intermittently apply both front and rear brakes to restore the brake function 3 If it takes a long period of time to ride through the water area and the brake system submerges in water too long it will lead to loss of brake function Do not ride this ATV any longer and take it to the nearest service center for inspection and servicing Smoking is strictly prohibited when refueling the ATV Functionality of the ATV is dependant upon its structure Any modification without our permissi
31. y limiting device that can adjust the travel of the throttle valve which in turn limits engine power Adjustment Loosen the retaining nut and then turn the adjusting screw with a screwdriver rider Turning clockwise will reduce the travel of the throttle valve while turning To reduce the speed release the accelerator lever counterclockwise will increase the travel and increase the When starting the engine or riding uphill press the accelerator lever slowly the engine revs up and produces more power engine power up to its maximum When the appropriate engine power is reached tighten the retaining nut again Note The play of the accelerator lever should be 1 to 4 mm which can avoid jerking ahead when the engine is started 1 Retaining nut 2 Adjusting screw 18 E Shift Stick To make the ATV to stop move forward or reverse use the shift stick to shift gears With pulling and releasing the rear brake handle lever N At this position the gear is in neutral The shift stick must be at this position when the ATV is stopped or started D At this position the engine is in forward gear The ATV moves forward R At this position the engine is in reverse gear The ATV moves backward Notes 1 The shift stick should be placed at the N position when the engine starts up or stops to avoid the risk of hazard 2 After the engine starts up and when operating the shift stick you should also pul
Download Pdf Manuals
Related Search