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        Encofrado Horizontal CC-4(INGLES) OK.qxp - Uni-span
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1.          53    Construcci  n    CC 4 Horizontal Formwork       Supplies and replacements                                     Board ALUPROP Prop  Plywood 1 25 x 2 5 x 0 021 Beto 40 7 1940166 ALUPROP Prop 1 65 2 8 We 2220010  Plywood 1 25 x 2 5 x 0 018 Beto 34 9 1940198 ALUPROP Prop 2 2 3 7 216 2220020  ALUPROP Prop 3 3 4 8 25 4 2220030  ALUPROP Prop 4 5 6 0 29 6 2220040  90 6 CC Filler J 1870112  lu E     Filler 70 x 35 x 21 0 031 1870260    Universal tripod 11 2 2220090  of  Plastic plug 42 0 007 1904100          Plastic handrail support 0 1    Other components    Lifting fork CC Sal 1870185       Shoring elements                  WEIGHT  kg    CODE  EP Prop  EP Prop C 25 14 6 2200048 Supporiia fame  EP Prop C   D 30 16 5 2200000 Supporting transversal CC 1 5 9 8 1870999  EP Prop C   D 35 21 2 2200068 Supporting transversal CC 0 75 5 5 1870990  EP Prop C   D 40 231 7 2200012  EP Prop C   D 45 29 1 2000084  EP Prop C   D 50 31 7 2200057  EP Prop C   E 30 18 9 2200023  EP Prop C   E 40 26 4 2200033  Infilling support CC 25   1870205       54  V U L MA Construcci  n    CC 4 Horizontal Formwork         Using the Components in the CC 4 Panel and CC 4 Ply Systems    Denomination    CC 4  PANEL    Denomination    CC 4  PANEL       Drophead CC       Drophead CCT       Beam CC 2 32  Beam CC 1 57       Transversal CC TE 1 5  Transversal CC TE 0 75       Transversal CC TR 2 075  Transversal CC TR 1 5  Transversal CC TR 0 75       Panel CC 1 5 x 0 75  Panel CC 0 75 x 0 75  Panel CC 1 5 x
2.    CC 4 Horizontal Formwork    Light  safe and fast recoverable formwork with excellent finishes    Construcci  n       IU ULMA       IMPORTANT     Any safety provisions as directed by the appropriate governing  agencies must be observed when using our products     The pictures in this document are snapshots of situations at different  stages of assembly  and therefore are not complete images  For the  purpose of safety  they should not be deemed as definitive     All of the indications regarding safety and operations contained in  this document  and the data on stress and loads should be  respected  ULMA Construcci  n s Technical Department must be  consulted anytime that field changes alter our equipment  installation drawings     The loads featured in this document  related to the basic elements  of the product  are approximate     Our equipment is designed to work with accessories and elements  made by our company only  Combining such equipment with other  systems is not only dangerous but also voids any or all our  warrantees     The company reserves the right to introduce any modifications  deemed necessary for the technical development of the product     All rights reserved    Neither all nor part of this document may be reproduced or  transmitted in any way by any electronic or mechanical procedure   including photocopy  magnetic recording or any other form of  information storage or retrieval system without the written  permission of ULMA Construcci  n        CC 4 Ho
3.   19    CC 4 Horizontal Formwork       Solution with Perimeter clamp    The Perimeter clamp CC on the Beam CC is used as  an alternative to the Perimeter beam CC    As with Perimeter beams CC  the assembly can be  carried out starting from a Drophead CC  in the  direction of the Beams CC   or from the 90    assembly from a Beam CC  perpendicular to the  Beams CC   The Perimeter clamp CC is always  assembled on a Beam CC     The maximum distances at the end of the slab  are 0 75 m  when using a 2 32 m Beam CC  and    0 5 m  when using a 1 57 m Beam CC         Safety  handrail        Beam CC 2 32 1 5             Perimeter  clamp CC    Clamp CC    Prop  Inclined prop       20  V U L MA Construcci  n    CC 4 Horizontal Formwork       m Safety elements    Fixing hook CC Clamp CC       This part has the same purpose as the Clamp CC when It is an element to fasten beams assembled at 90   to   it is installed on the drophead  to prevent the beams prevent the beams placed on the perimeter from   situated on the perimeter from overturning  overturning  It has a socket for a reinforcement prop   Head CC FD Tie piece CC LD       The Head CC FD is an auxiliary head to install additional It is an element that is inserted and fixed on the lower  props  either under beams or between panels if part of the perimeter beam to anchor the beam to the  necessary  The most common use is to reinforce a beam slab with a cable or chain  It is a useful element for the  in a 90   assembly  perimeter solu
4.   9  Avenue Larregain   ZI  de Monhauba   64140 LONS   Phone    33 5 59 62 71 97  Fax    33 5 59 13 84 33    Tarnos Branch   35  Rue de l Industrie   Z I  de Tarnos   40220 TARNOS   Phone    33 5 59 64 44 45  Fax    33 5 59 64 44 84    Italy   ALPI  S PA    Zona Industriale Est    39035 MONGUELFO  BZ   Phone    39 0474 947 400  Fax    39 0474 947 499  www alpionline net    Kazakhstan   ULMA Kazakhstan   01000 ASTANA   25  Tashenova St  4  floor  offices 7 9  Phone  Fax    7 7172 58 05 19  Phone    7 7172 37 93 48  www ulma c kz       Poland   ULMA Construccion Polska S A   03 115 WARSAW   ul  Klasyk  w 10   Phone    48 22 506 70 00   Fax    4822 814 31 31  www ulma c pl    WSCH  D REGION  WARSZAWA Branch    Warszawa Office   03 197 WARSAW   ul  Laurowa 39   Phone    48 22 506 72 50  Fax    48 22 747 1916    Olsztyn Office  Phone    48 504 212 467    LUBLIN Branch    Lublin Office   20 327 LUBLIN   ul  Wronska 2   Phone    48 81 749 72 90  Fax    48 81 744 04 90    Bia  ystok Office  Phone    48 504 212 153    Construcci  n       ZACH  D REGION    POZNAN Office   61 317 POZNAN   ul  Ostrowska 484   Phone    48 61 838 75 30  Fax    48 61 863 01 60    Bydgoszcz Office   85 739 BYDGOSZCZ   ul  Fordonska 199   Phone    48 52 323 76 80  Fax    48 52 345 25 65    GDANSK Branch    Gdansk Office   80 298 GDANSK   ul  Budowlanych 27  Phone    48 58 522 78 00  Fax    48 58 667 02 04    Szczecin Office   70 676 SZCZECIN   ul  Gerarda Merkatora 7  Phone    48 91 485 77 30  Fax    48 91 46
5.   SOLUTION WITH BEAM CCW   GRID  Transversal CC TR 2 075 2 075 x 2 075  Transversal CC TR 1 5 2 075 x 1 5  Transversal CC TR 0 75 2 075 x 0 75  Transversal CC TR 2 075 1 5 x 2 075  Transversal CC TR 1 5 IRS eo  Transversal CC TR 0 75 1 5 x 0 75           A CC 4 Ply System Grid     V  ULMA       Construcci  n    31       The maximum slab thickness feasible with each grid  depends on the grid dimensions  the board used and  the desired finnish quality        Maximum slab thicknesses    Below is a list of the maximum slab thicknesses with the Beam CC 2 32 and Transversals CC TR  with various  distances between them and different boards     Transversals   mm  Type of board BIRCH 15 mm BETO 18 mm BETO 21 mm        Beam CC 2 32 x Transversal CC TR 2 075 31  580 Beam CC 2 32 x Transversal CC TR 1 5 37 44 44  Beam CC 2 32 x Transversal CC TR 0 75 51 52 75  Beam CC 2 32 x Transversal CC TR 2 075 31 31 31  464 Beam CC 2 32 x Transversal CC TR 1 5 44 44 44  Beam CC 2 32 x Transversal CC TR 0 75 80 80 90    Construcci  n          Working load tables for CC 4 Ply System    As an example  the following table includes the finish quality for 7 Group 7  each slab thickness with the Beam CC 2 32 and different Transversals 6 Group 6  CC TR with a separation of 580 mm between them  according to 5 Group 5  DIN 18202  using different types of boards  _ Restricted      Load restrictions       Distance BEAM CC 2 32    SA EI Transversal CC TR 2 075 Transversal CC TR 1 5 Transversal CC TR 0 75  Transv
6.   a 934 of  70  ANTOFAGASTA   Phone    56 5 5246770  Fax    56 5 5246960    Sur Branch   O Higgins 940 of  904  CONCEPCION   Phone    56 4 12522930  Fax    56 4 12228321    USA   ULMA Form Works  Inc    58 Fifth Avenue   Hawthorne   NEW JERSEY 07506  Phone    1 973 636 2040   Fax    1 973 636 2045  www ulma c us    West Branch  Phoenix   1530 West Houston Avenue  Gilbert  ARIZONA 85233  Phone    1 480 304 4942  Fax    1 480 304 4948    Mid Atlantic Branch  Baltimore   8235 Patuxent Range Road  Jessup  MARYLAND 20794   Phone    1 443 296 9852   Fax    1 443 296 9860    Mexico   ULMA Cimbras y Andamios  de M  xico S A  de C V    V  a Gustavo Baz Prada 2160  Acceso 5   54060 Col  La Loma  TLALNEPANTLA    Mexico State    Phone    52 55 5361 6783  Fax    52 55 2628 3549  www ulma c com mx    Peru   ULMA Encofrados Per    S A   Av  Argentina 2882   LIMA   Phone    51 1 613 6700   Fax    51 1 613 6710  www ulma c com pe    Norte Branch   Ctra  Pomalca  km 2 7  Chiclayo   LAMBAYEQUE  Phone    51 7 460 8181  Fax    51 7 460 8182       ASIA AFRICA    P R  China   ULMA Formworks China R O    1009 Fortunegate Mall   1701 West Beijing Road  SHANGHAI  200040   Phone    86 21 62887070   Fax    86 21 62885980  www ulma c com    UAE   ULMA Formworks UAE L L C   Plot No  597  547   Dubai investments Park   P O  Box  282286   DUBAI   Phone    971 4 8858208   Fax    971 4 8858209  www ulma c com    India   ULMA FORMWORK SYSTEMS  INDIA PVT  LTD    207  2    Floor   TimeTower   Main M G  Road   Se
7.  0 375       Beam CC W 2 075  Beam CC W 1 5  Beam CC W 0 75                               Perimeter clamp CC e e  Beam support CC 1 5 e  Beam support CC 0 75 e  Perimeter beam CC e o  Striking tool CC o  Ply Supporting beam CC 2 075 e  Ply Supporting beam CC 1 5 e          Clamp EC       Tie piece CC LD       Fixing hook CC       Soporte barandilla CC       Cabezal CC FD       Safety handrail 1 5       Clamp handrail       Safety handrail S V       Safety handrail post       MEGAFORM Handrail post       Wind clip       Tube 42 4070 with socket  Tube 42 1 55   Tube 42 2 10   Tube 42 3 1       Right angle coupler 42 42       Right angle coupler 48 48       Swivel coupler 42 42       Swivel coupler 48 48       Tube 48 4100 with socket  Tube 48 1 6   Tube 48 2 1   Tube 48 2 6   Tube 48 3 1   Tube 48 3 6   Tube 48 4  1   Tube 48 5           V  ULMA          Panel Pallet CC e  Beam Pallet CC 1 57 e e  Beam Pallet CC 2 32 e                         Plywood 1 25 x 2 5 x 0 021 Beto e o  Plywood 1 25 x 2 5 x 0 018 Beto e  90 6 CC Filler e  Filler 70 x 35 x 21 a  Plastic plug 42 e e  Plastic handrail support e e             EP Prop     25   EP Prop C   D 30  EP Prop C   D 35  EP Prop C   D 40  EP Prop C   D 45  EP Prop C   D 50  EP Prop C   E 30  EP Prop C   E 40       ALUPROP Prop 1 65   2 8  ALUPROP Prop 2 2   3 7  ALUPROP Prop 3 3   4 8  ALUPROP Prop 4 5   6 0       Universal tripod             Lifting fork CC       Supporting transversal CC 1 5  Supporting transversal CC 0 75       I
8.  43 05 43 05 43 05 43 05 43 05   HEU 4305 43 05 43 05 43 05   180 43 05 43 05 43 05 43 05   170 43 05 43 05   160 43 05 43 05   150 43 05 43 05       Inner tube below ALWAYS with  screwed head     V ULMA Construcci  n            Prop   cpas   ceso   ceo     O  2 48   4 50 m 2 73   5 00 m 1 71   3 00 m   222 400m      5 00 23 70 26 40     4 90   25 10 28 40     4 80     26 60 30 30   L 470 7  28 10 32 20     4 60   29 70 34 30   450 28 90 32 60 31 40 36 60     440 30 80 35 00 33 20 39 10     4 30   32 80 37 60 35 20 41 90   420 35 0 40 30 37 40 43 05   410 37 20 43 40 39 80 43 05   4 00 39 70 43 05 42 40 43 05 36 00 40 50  390 42 40 43 05 43 05 43 05 38 80 43 05  380 43 05 43 05 43 05 43 05 41 80 43 05  BE 43 05 43 05 43 05 43 05 43 05 43 05   773 60 43 05 43 05 43 05 43 05 43 05 43 05  3505 4305 43 05 43 05 43 05 43 05 43 05  0 340 405 43 05 43 05 43 05 43 05 43 05  330 43 05 43 05 43 05 43 05 43 05 43 05  320 43 05 43 05 43 05 43 05 43 05 43 05  BE 43 05 43 05 43 05 43 05 43 05 43 05  0 300  4305 43 05 43 05 43 05 39 70 43 05 43 05 43 05  EE 43 05 43 05 43 05 43 05 43 05 43 05 43 05 43 05    280  43 05 43 05 43 05 43 05 43 05 43 05 43 05 43 05  HE so 43 05 43 05 43 05 43 05 43 05  260  43 05 43 05 43 05 43 05 43 05 43 05   25055 4305 43 05 43 05 43 05 43 05 43 05  240 43 05 43 05 43 05 43 05  DNS 43 05 43 05 43 05 43 05  ey 43 05 43 05   MEA 43 05 43 05   iF 43 05 43 05   NES 43 05 43 05   180 43 05 43 05   E     1 60       1 50       Inner tube below ALWAYS with  screwed he
9.  75           Beam CC 2 32  Panel CC 1 5 x 0 75    Transversal CC TE 0 75  Drophead CC    A 2 32 x 0 75 Grid    The maximum slab thickness reached by the different  grids depends on the size of the grid and the finish  quality required  To achieve this  the beam and panel  deflections should be added and verified that they  are smaller than the maximum deflection for the  required finnish quality  Nevertheless  it has to be  verified that the loads applied to each element are  not higher than their working load  Finally  check the  shoring  which depends on the type of props that  are used and the clear height              1 5 m                         Transversal CC TE 1 5  Beam CC 1 57    A 1 57 x 1 5 Grid                Transversal CC TE 0 75    Beam CC 1 57    A 1 57 x 0 75 Grid    Reinforcement pro  2 32 m ES              Drophead CC                      Transversal CC TE 1 5  Panel CC 1 5 x 0 75    Beam CC 2 32       2 32 x 1 5 Grid with reinforced beam    Construcci  n       Maximum slab thicknesses    The following maximum slab thicknesses are established for the different grids     MAXIMUM SLAB  GRID  m  THICKNESS  cm               232X15   157x15 60  2 32 x 1 5 Reinforced beam 60   2 32 x 0 75 90   1 57 x 0 75 90    CC 4 Panel System s maximun slabs       TH     H       V  ULMA ue    29       Loads transferred to the prop    The following table lists the loads transferred to the prop  depending on the slab s thickness and the grid     i ELL 1 57  Slab thickness    w
10.  IM EEC 0 75 m GRID __    PROP LOAD PROP LOAD METE LOAD SAN LOAD  PROP LOAD  kN   KN   Reinforced beam     KN   kN   KN        3 9 60 4 80 6 50 3 20  10 13 90 7 00 9 40 4 70  15 18 30 9 10 12 40 6 20  20 22 60 11 30 15 30 7 70  25 27 00 13 50 18 30 9 10  30 31 30 15 70 21 20 10 60  35 36 10 18 10 24 40 12 20  40 40 90 25 56 20 40 27 70 13 80  45 28 55 22 80 30 90 15 50  50 31 54 25 20 34 10 17 10  55 34 53 27 60 37 40 18 70  60 37 52 30 00 40 60 20 30  65 32 40 21 90  70 34 80 23 60  75 37 00 25 00  80 39 20 26 50  85 41 30 28 00  90 43 50 29 40    Attention should be paid to the load that the    SEN Props shall be used correctly  respecting load   a le pelo melo  pE UPON e limits  plumbed and with a stable support  removal of the extra prop  It is necessary to verify   i  this load        Construcci  n    CC 4 Horizontal Formwork           CC 4 Ply System        Grids    Depending on the selection of the Beam CC or the Beam CC W  and the size of the Transversal CC TR and the    distance between them  different grids are obtained     Board    Transversal CC TR Transversal CC TR             Drophead CCT                               DEL                                                                 Beam CC    CCW                      SOLUTION WITH BEAM CC    GRID    Transversal CC TR 2 075 2 32 x 2 075  Transversal CC TR 1 5 2 32 X 15  Transversal CC TR 0 75 2 32 x 0 75  Transversal CC TR 2 075 1 57 x 2 075  Transversal CC TR 1 5 T 57 x 1 5  Transversal CC TR 0 75 1 57 x 0 75
11. 0    5 00 42 90 40 00  DE    41 10 38 60  ME 39 20 37 20  MEE 37 40 35 80    540   35 50 34 40    550  33 60 33 00  560 31 70 31 60  EA 29 80 30 20    5 80   27 80 28 80  QU  27 30 28 40  DE    25 90 27 50    6 00   23 90 26 10       N             4  For further information refer to CC 4 Panel and CC 4 Ply Horizontal Formwork User s Manual    38  V U L MA Construcci  n    CC 4 Horizontal Formwork    Zz Assembly  use and disassembly       Lightness  safety and speed          Assembly instructions    7 CC 4 Panel System    The basic grid is formed by Beams CC and  Z Panel CC    Transversals CC TE  supported by Dropheads CC    Panels CC are supported by the beams    The parts in contact with the concrete are  Panels Drophead CC  CC  Transversals CC TE and Dropheads CC       The only remaining element is the Drophead CC  D  gt                                                                 S  with ITS corresponding prop    SN ARE  E      gt   gt   Ka RE  re   S LA  pia              A f  S  o     Transversal CC TE   lt  For further information refer db    to CC 4 Panel Horizontal  Formwork User s Manual               i  Er og eer    f bling the grid     e Assemble the Dropheads CC on the props  pc  e Following the layout  stabilise the prop with  tripods round a column and hang a Beam CC  from the dropheads         V  ULMA ue    CC 4 Horizontal Formwork            e Install two props with Dropheads CC and assemble the Transversals CC TE   e Close the grid with a Beam CC and place 
12. 1 45  64 88 34 63 86    31195  65 89 66 64 82 32 41  70 96 28 69 60 34 80  75 102 30 7595 36 98        V  ULMA os          To check the slab thicknesses for other  layouts and the prop loads  refer to the  CC 4 Ply User s Manual       Grid assembly for CC 4 Ply System          Boards assembly for CC 4 Ply System    34    V  ULMA a    CC 4 Horizontal Formwork       Z Prop working loads      Working loads for EP Props with CC 4    The following table shows the working loads obtained by calculation according to EN 1065  when EP Props are  used with CC 4 Formwork     C25 C D30 C D35 C D40    Inner Tube  h  m        1 48   2 50 m 1 72   3 00 m 1 98   3 50 m   222 400m         Prop       Inner Tube     hm      500     490     4 80   E   460   AS   u    o   430   42   MO m   400   23 20 27 10  Phy 24 90 29 30  Loy 26 70 31 70  NET  28 50 34 30    3 60     30 50 37 20  NIE  29 80 34 70 32 60 40 50    3 40   32 30 38 10 35 00 43 05  C 23307 7  34 90 41 90 37 60 43 05  MEE 37 70 43 05 40 50 43 05  EU 40 80 43 05 42 30 43 05  ERA 23 30 28 20 43 05 43 05 43 05 43 05    290   25 30 31 30 43 05 43 05 43 05 43 05  ew 27 50 34 80 43 05 43 05 43 05 43 05  yoy 29 90 38 90 43 05 43 05 43 05 43 05   2260     32 50 43 05 43 05 43 05 43 05 43 05  BE 3230 36 30 34 20 43 05 43 05 43 05 43 05 43 05    2 440 35 80 41 10 35 50 43 05 43 05 43 05 43 05 43 05  MO 3780 43 05 37 10 43 05 43 05 43 05 43 05 43 05  BEI 39 10 43 05 39 20 43 05 43 05 43 05   DP 210 40 20 43 05 42 20 43 05 43 05 43 05   200 41 70
13. 13374                                  Ply Supporting beam CC  Ply Supporting beam CC 2 075  El 1870220  Ply Supporting beam CC 1 5 116 1870215   Clamp handrail 144 2211200  Safety elements  Clamp CC 3 1870140   Bol   gt  q  EN 13374   Tie piece CC LD   Safety handrail S V 39 1860516  Fixing hook CC 0 2   1870099  Handrail support CC 378   1870120   Safety handrail post 374 1902210          EN 13374       Head CC FD 1   1870080       Construcci  n    CC 4 Horizontal Formwork                Swivel coupler 48 48    ES 2125147                MEGAFORM Handrail post 54 1904311  Wind clip 0 31 1870255  Tube   Tube 42 4070 with socket 8 4 2023800  Tube 42 1 55 3 2053700  Tube 42 2 10 4 1 2033800  Tube 42 3 1 6 4 2034000          Right angle coupler 42 42       Right angle coupler 48 48       Swivel coupler 42 42     V  ULMA       Tube   Tube 48 4100 with socket  Tube 48 1 6   Tube 48 2 1   Tube 48 2 6   Tube 48 3 1   Tube 48 3 6   Tube 48 4 1   Tube 48 5    Storage       Panel Pallet CC    Capacity    e 14 Panels CC 1 5 x 0 75  e 28 Panels CC 0 75 x 0 75  e 28 Panels CC 1 5 x 0 375       1371 2125649  She  2125290  7 2125291  8   2125647  11 4 2125249  121 2125648  14 6 2125250  18 2125251  97 18 0085          Beam Pallet CC  Beam Pallet CC 1 57  Beam Pallet CC 2 32    Capacity   e 27 Beams CC    87 1870144  87 1870145             A   nes     IOS  As  OA NA NOTONS  RAA    ANSE Se  DO  Ke        S ARS  So ANS    Q    INSS  INSS  SIN  DI  OO  LANDO  RQ  KR    p                        
14. 2 53 11    WROC  AW Branch    Wroctaw Office   50 541 WROCLAW   ul  Armil Krajowej 53  Phone    48 71 391 76 30  Fax    48 71 367 30 90     V  ULMA    Nowa S  l Office   67 100 NOWA S  L   ul  Kosciuszki 29   Phone    48 68 376 77 60   Fax    48 68 387 02 21 wew  357    POLUDNIE REGION    JAWORZNO Branch  43 603 JAWORZNO   ul  Wysoki Brzeg 25  Phone    48 32 615 73 70  Fax    48 32 353 33 91    LODZ Branch   94 250 LODZ   ul  Zniwna 4 8   Phone    48 42 666 73 20  Fax    48 42 650 03 25    Portugal   ULMA Portugal Lda    Zona Industrial   Rua A  s n   Vale de Figueira   2695 SAO JOAO DA TALHA   LISBON  Phone    351 219 947 850   Fax    351 219 558 022  www ulma c pt    Porto Branch   Zona Industrial da Feiteira   Rua das Casas Queimadas   717 Grij     4415 439 VILA NOVA DE GAIA  PORTO   Phone    351 227 418 820  Fax    351 227 418 829       Czech Republic   ULMA Construcci  n CZ  s r o   Prumyslova 1009   294 71 BENATKY NAD JIZEROU  Phone    420 326 910 600  Fax    420 326 910 601  www ulma c com    Slovac Republic   ULMA Construccion SK  s r o   Rybni  n   38 K   831 06 BRATISLAVA   Phone    421 2 4910 2911   13  18  Fax    421 2 4910 2922  www ulma c com    Romania   ULMA Cofraje s r l    Sos Chitilei  200   012405   Sector 1   BUCHAREST  Phone    40 31 425 13 22   23  Fax    40 31 425 13 24  www ulma c ro       Ukraine   ULMA Formwork Ukraine Ltd   01013 KIEV   3  Derevoobrobna St    Phone    380 44 255 14 92   Fax    380 44 255 14 94  www ulma c com    Construcci  n    Pr
15. CC 4 Ply System    Regardless of whether the union between walls is a  straight angle or not  the infilling is facilitated since  the beams can be rested on top of each other                                      Construcci  n    17    CC 4 Horizontal Formwork       M Perimeter formwork    The perimeter formwork allows the placement of the stopend and provides a perimeter working surface     CC 4 offers two options for the perimeter assembly     Solution with a Perimeter beam    Solution with a Perimeter clamp        Solution with Perimeter beam    The assembly of the Perimeter beams CC can be  done starting from the CC Dropheads  in the  direction of the Beams CC   or from the Beams CC    The difference between both assemblies is the safety  accessories they use  This way it is possible to cover  all the area to be shuttered      perpendicular to the Beams CC         m CC 4 Panel System                   q j      Lo   O      3     Q   h  Sos     8  a D  8 A    A      H  A  m    4  A    AN     lt  Perimeter formwork in the  direction of the Beams CC             MEN          CT        AAA A  RO    Perimeter formwork perpendicular to the Beams CC  gt     Construcci  n    18    VULMA    CC 4 Horizontal Formwork       Clamp CC Supporting frame CC          A Use of the Perimeter beam CC with the Clamp CC and the Supporting  frame CC to solve the perimeter area       m CC 4 Ply System       A Perimeter formwork solution with Perimeter beam CC in the CC 4 Ply System     V  ULMA eee  
16. Grid assembly for CC 4 Ply System       e Assemble the grid in the direction of the    A Perimeter beam CC assembly    Transversal and level it        e Carry out the infilling on columns     A    45       e Place Beams CC or Beams CC W to continue the  assembly in the longitudinal direction  Level the grid      V  ULMA    Construcci  n    Y    f f  W  PIN  Bh SG IW          y if  Y  MY YN  VINS  r  NI SD     always wearing a harness attached to a    the infilling on columns   lifeline     e Install the Safety handrails and Toe boards     AX e Finish assembling the boards and carry out    With lifelines          KKL  Ix     gt        AS  Z y          N y Y  Y   IN  Y  IN  A  a  f      g   Y    With nets under the formwork    CC 4 Horizontal Formwork       From mobile tower       e Assemble the boards     A       CC 4 Horizontal Formwork       Z Disassembly instructions    7 CC 4 Panel System       e Move the Safety handrail  Handrail  Handrail  support and Toe boards  to the plastic  handrail support or replace it with another  type of perimeter protection            e Remove the additional props for infilling or  90   assembly           e Strike the wedges on the Dropheads CC  except  the ones on the Perimeter beams     e The wedge drops 150 mm and then the Beams   Transversals and Panels drop too      V  ULMA E    47    CC 4 Horizontal Formwork       A e Remove the Panels        N NN     NO  NAR IN      VI   Mn  NS    Y 6          ESE   OG AN a       A e Remove the Transver
17. KOFLEX Formwork  Horizontal formwork for  wooden beams  easy to  assemble and very versatile    Wood Panels for  Formwork   Panels that adhere to the  highest of site demands    Construcci  n    Zz Notes    CC 4 Horizontal Formwork                                                                                         V  ULMA    61    CC 4 Horizontal Formwork                                                                                        62    V ULMA          ULMA    ULMA C y E  S  Coop     Ps  Otadui  3   P O Box 13   20560 O  ATI  Guip  zcoa   SPAIN   Phone    34 943 034900   Fax    34 943 034920    www ulma c com    EOOCBQO2    
18. Sur   28863 COBE  A  Madrid   Phone    34 91 6523199  Fax    34 91 6528828    Ctra  N 401 Madrid C  Real  km 87    45110 AJOFR  N  Toledo   Phone    34 925 011000  Fax    34 925 011008    GALICIA Branch    Pol  Ind  Esp  ritu Santo   Rua Bell  24 26   15650 CAMBRE  La Coru  a   Phone    34 981 649802  Fax    34 981 649060    Generoso Dom  nguez  s n  Portela   Tameiga   36416 MOS  Pontevedra   Phone    34 986 344045  Fax    34 986 304809    NORTE Branch    Pol  Ind  Goiain   Av  San Blas  1   01170 LEGUTIANO    lava   Phone    34 945 001100  Fax    34 945 001111    Iturritxualde  3   48160 DERIO  Vizcaya   Phone    34 94 4521425  Fax    34 94 4522468       LEVANTE Branch    Pol  Ind  Los Vientos  Gregal  7   Apdo  76  46119 N  QUERA  Valencia   Phone    34 96 1399130  Fax    34 96 1399096    Pol  Ind  La Serreta   Cal    s n   30500 MOLINA DE SEGURA   Murcia    Phone    34 968 642679  Fax    34 968 641276    Construcci  n       59    CC 4 Horizontal Formwork       Our Products       Horizontal Formworks    60    V ULMA       RAPID Reusable Formwork  Formwork that can be easily  and quickly recovered from  assembly    RECUB Reusable Coffer  Formwork   Speed and safety in assembly  and removal    ENKOFORM H 120 Bracing  System   A multipurpose system   capable of resolving the  diverse types of construction  work    CC 4 Horizontal Formwork  Aluminium horizontal  formwork  light  fast setting  and stripping          VR Work Table  Horizontal formwork for any  forging type    EN
19. ad     36  V ULMA Construcci  n    CC 4 Horizontal Formwork         Working loads for ALUPROP Prop    The following table lists the working loads  KN  of the ALUPROP Prop for each height  The most appropriate  one should be selected for each case depending on the load to carry and the height to cover            ies   151 20 106 90   MEE 148 60 106 90     1 80 143 40 106 90   190 138 20 106 60   E J 135 50 106 20     2 00   132 80 105 70   MEA 127 30 104 40   ME 121 70 102 70 132 40 115 50   230 4 116 10 100 50 126 70 110 80     240   110 30 97 90 121 00 106 30   MEM 104 40 94 80 115 50 101 90   260 98 50 91 40 110 10 97 70   eo 92 40 87 40 104 70 93 60   280 86 30 83 10 99 40 89 70   290   94 20 86 00   300 89 10 82 40   ME 84 10 79 00   ME 79 10 75 70   MEAR 74 30 72 60 89 60 75 70  E 69 50 69 70 85 20 73 40  EE 64 80 66 90 80 90 71 20  MES 60 20 64 30 76 80 68 90  MEE 55 70 61 80 72 80 66 70  380 69 00 64 40  EI 65 30 62 20    400   61 80 59 90    410   58 40 57 60    420   55 20 55 30  430 52 10 53 00    440 49 20 50 70   This data is for new Props  Props The Props can be used with the Inner tube above or below   o should be used plumbed and  gt   as long as it is taken into consideration that the load  with centred vertical load  capacity is different for each case         V  ULMA    Construcci  n    CC 4 Horizontal Formwork            450 46 40 48 40 51 90 47 10    460 43 80 46 10 50 10 45 70  ME 41 30 43 70 48 40 44 20    4 80 38 90 41 40 46 60 42 80   480 7  44 80 41 4
20. ansversal CC TE  The  Drophead CCT allows the beams and the panels to be    Supporting frame CC        V  ULMA       recovered keeping them from falling when the concrete  has reached the minimum required resistance  Once the  head is stripped  the Supporting transversal and the  prop remain as supporting elements until the concrete  has reached the required strength        23    Construcci  n       Jobsite references            EM  CR      eee        2    343 882 SN     23 em  i   e E a Sige  aje os   me    h              24  V U L MA Construcci  n    CC 4 Horizontal Formwork        gt  d     A EE AA    Ej E  F a ap ppe n   t   i    o piip fi opere riem pi o       j m i    E    a7        A S and V Tower  Madrid  Spain        A Sand V Tower  Madrid  Spain  A    25       Construcci  n     V  ULMA          Castelnuovo del Garda Commercial Center  Verona  Italy  Woodstock Hospital  Canada        Torch Tower  Dubai  UAE     26   IV ULMA construcci  n          Torrelodones Commercial Center  Madrid  Spain     a   F       nab Ma    Rm    l                i ki          gt     Renoma Commercial Center  Wroctaw  Poland           Construcci  n    27    CC 4 Horizontal Formwork      System features           CC 4 Panel System        Grids    Depending on the needs  the following grids can be assembled with the CC 4 Panel System     2 32 m       Drophead CC                         Transversal CC TE 1 5  Panel CC 1 5 x 0 75    Beam CC 2 32    A 2 32 x 1 5 Grid    2 32 m  Panel CC 0 75 x 0
21. ctor   28  GURGAON   PIN  122001   Haryana   Phone Fax    91 124 4205521  www ulma c in    Singapore   ULMA Formwork  Singapore PTE  LTD    2 Senoko Way   758027 SINGAPORE  Phone    65 6758 2338  Fax    65 6758 8523  www ulma c com    Construcci  n       ULMA in Spain    ANDALUC  A Branch    Pol  Ind  Fridex   Autov  a Sevilla   M  laga  km 4 2  41500 ALCAL   DE GUADAIRA   Sevilla    Phone    34 95 5630044   Fax    34 95 5630020    Camino Nuevo  s n   18210 PELIGROS  Granada   Phone    34 958 405028  Fax    34 958 405328    ARAG  N Branch    Pol  Ind  El Pradillo Il  Aneto  2   Parcela 23  50690 PEDROLA  Zaragoza   Phone    34 976 654645  Fax    34 976 654635    CANARIAS Branch    Pol  Ind  Las Majoreras   Los Llanillos  33   35259 INGENIO  Las Palmas   Phone    34 928 789212  Fax    34 928 789538    Pol  Ind  Valle de G  imar  Manzana XIII   Parcelas 21 y 22  38509 GUIMAR  Tenerife   Phone    34 922 505020   Fax    34 922 501101     V  ULMA    CASTILLA Branch    Ctra  Burgos   Portugal  km 116  47270 CIGALES  Valladolid   Phone    34 983 581009   Fax    34 983 581021    Pol  Ind  de Roces  5  Gustavo Eiffel  46   33211 GIJ  N  Asturias   Phone    34 98 5168038  Fax    34 98 5167513    CATALUNA Branch    Pol  Ind  Sud   Est   Pintor Vel  zquez  7 y 9  08213 POLINYA  Barcelona   Phone    34 93 7132727  Fax    34 93 7133643    Pol  Ind  Son Noguera  Cas Rossos  12 14  07620 LLUCMAJOR    Illes Balears    Phone    34 971 669850  Fax    34 971 121512    CENTRO Branch    Pol  Ind  
22. e board to be nailed                                 V  ULMA    Construcci  n    CC 4 Horizontal Formwork      Solutions       A world of geometrical possibilities    E grafsystem F    QON Sr    Application software  lt  aT em    This software  developed by ULMA Construcci  n  offers With the project drawings  ULMA Construcci  n             the solution for any construction project applying all the Technical Department can solve every construction job   products in ULMAS portfolio  when building vertical or horizontal structures   grafsystem obtains  quickly and easily  the In short  by simply entering the desired structure  assembly drawings and a detailed material s geometry  this software provides the best solution for  budget for each project  any case    am AA pm eo ab a AA FT Fe Si ts pe   E Fandi   ca EFE FRE Ts um ca id TOR RS Cr  37                A Jobsite geometry           dE Eno nada ve cl aa te ai fh hie AF L E inm ANA AA    i om i    ar qe F hm     f  e E Fr  BE Gest TR TATE A AA A a       p Z mm      METE LEE              A Solution     CC 4 Panel System A Solution     CC 4 Ply System    10   V ULMA construcci  n      90   assembly    The direction of the formwork can be changed  according to need  providing versatility and makes  infilling simpler  Beams CC  Transversals CC TE   Transversals CC TR and Panels CC can be placed on the  lateral profile of the Beams CC  Beams CC W and  Perimeter Beam CC     The 90   assembly  enables an optimal distribution  of th
23. e formwork  to improve infilling on columns  or hollows  as well as to minimize the infilling on  straight or irregular walls     In every 90   assembly  an additional prop has to be  installed to support the beam projected 90    Using     e Head CC FD for 90   assemblies on the basic grid     e Clamp CC or Tie piece CC LD for 90   assemblies in  the perimeter solution  which also prevents the Beam  from overturning     7 CC 4 Panel System    Hollow part to install bulkheads    Panels CC E    90   Assembly  support         Beams CC    Additional shoring  for 90   assembly    ES    D         lt  gt  D   D    A Basic grid 90   assembly     V  ULMA       CC 4 Horizontal Formwork       es For further information refer to Perimeter    formwork section              7 CC 4 Ply System       Additional shoring  for 90   assembly    Head CC FD       A Basic grid 90   assembly    11    Construcci  n    CC 4 Horizontal Formwork       E Infillings  7 Infilling on column    The optimal situation for infilling on columns is when the layout of the formwork allows to have the columns  inside the Beam CC and Transversal CC TE or CC TR grid   Transversals CC TR are used as a support to nail 21 mm thickness plywood on top     m CC 4 Panel System    Column inside the grid    Infilling is done with Transversals CC TR and If the column s geometry allows it  a collar can be  21mm thickness plywood when columns installed using the Beam CC W to support the  dimensions allow it  Transversals CC TR  To 
24. ersals    CCTR BIRCH 15 mm BETO 18 mm   BETO 21 mm IRCH 15 mm  BETO 18 mm   BETO 21 mm IRCH 15 mm  BETO 18 mm   BETO 21 mm  Prop Load rop Load Prop Load   kN   kN     Slab thickness TOTAL TOTAL TOTAL  kN  TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL   cm  deflection deflection deflection deflection deflection deflection deflection deflection deflection       5 13 24 9151  4 79  10 4 3 19 26 7 13 92 6 96  11 20 46 14 79 7 40  12 7 21 66 15 66 7 83  13 6 22 87    16 53 7 8 27  14 24 07 17 40 8 70  15 2527 j 18 27 9 14  16 6 26 48 6 19 14 9 57  17 27 68 20 01 7 10 01  18 28 88 20 88 10 44  19 6 30 09 21 75 10 88  20 31 29 22 62 11 31  21 32 49 e 23 49 11 75  22 5 33 70 24 36 12 18  23 34 90 25 23 6 7 12 62  24 36 11 26 10 13 05  25 37 31 26 97 13 49  26   38 51 E 27 84 18 92  27 5 39 12 28 71 14 36  28 40 92 29 58 14 79  29 42 12 3 30 45 1523  30 43 33 31 32 15 66  31 44 65 32 28 16 14  32 45 97 33 23 16 62  33 47 30 34 19 6 17 10  34 48 62 3545 1757  35 49 95   36 11 18 05  36 127 37 06 18 53  37 52459 38 02 19 01  38 53 92 38 98 19 49  39 55 24 39198 19 97  40 56 56 40 89 5 20 45  41 57 89 41 85 20 92  42 59 21 42 80 21 40  43 60 54 43 76 21 88  44 61 86 44 72 22 36  45 63 18 45 68 22 84  46 64 51 46 63 23 32  47 65 83 47 59 2   2579  48 67 16 48 55 24 27  49 68 48 49 50 24 75  50 69 80 50 46 25 23  51 71 13 51 42 25 71  52 72 45 52 37 26 19  53 WS 53 33 26 67  54 75 10 54 29 27 14  55 76 42 55 25 27 62  60 83 04 60 03 30 02  61 84 37 60 99 30 49  62 85 69 61 94 30 97  63 87 01 62 90 3
25. g the grid       Lowering the wedge          e a  JN  ae N  gt    D K  L        7  D   1     Ss  AU    EPA  FA   T  E gt  IN    ER E 0  ww  Y             Turning the wedge    Hitting the wedge          Construcci  n     V  ULMA       The CC 4 System is designed to allow different types of assembly     CC 4 Panel System     System for solid slabs  primarily focused to The system has elements for infilling on columns and  non residential construction of large areas  walls  perimeter protection and safety    where the geometry and the span between   columns are regular and the finish requirements   are highly demanding     The CC 4 Panel System is composed of Dropheads   Beams  Transversal CC TE and Panels    The shuttering face is composed by Panels   Transversals and Dropheaos     The Drophead enables the recovery of all the parts  that belong to the system  except the prop and the  Head itself  without any parts falling to the ground     Repercussion of 0 29 props m   with the basic  dimensions     e Panel de 1 5 x 0 75 m   e Ret  cula de 2 32 x 1 5 m           6   M ULMA a       CC 4 Ply System     System for slabs primarily focused to residential  and non residential construction  with complex  geometries and very demanding finish  requirements     System with Dropheads  Beams and Transversals  CC TR  forming a grid to place the shuttering    boards     Allows to recover the Beams  Transversals and  Boards not trapped by the drophead     The system has accessories for infil
26. hanging the direction of the beams   90   assembly  may improve the infillings on walls     The CC Infilling support installed on the Beam CC  provides support to install Transversals CC TR  parallel to the Beam and  facilitate the infilling on  walls  providing support for the 21 mm Infilling  plywood     21 mm Plywood                                  Transversal CC TE 1 5     V  ULMA              lt  CC Infilling supports    Fixed on the beam profile        Beam CC    Infilling support CC    Guide along the beam    Insert the hook in this part  of the beam and guide it  to the right position     Construcci  n    CC 4 Horizontal Formwork       Infilling on walls in the perpendicular direction of the Beams CC    The Dropheads should also be installed as close as  possible to the wall  combining different lengths  of the Beam CC     In the last grid  close to the wall  replace the  Dropheads CC with Dropheads CCT  and the  Transversals CC TE with the Transversals CC TR to  support the 21mm Infilling plywood        Use the Drophead CCT and Transversal CC TR to nail  the 21 mm plywood for infilling on walls     Transversal CC TR    Drophead CCT       16    WULMA       Infilling plywood                            Drophead CCT  Transversal CC TR    The Timber beams VM 20 can be used in both the  CC 4 Panel and the CC 4 Ply Systems to support the  Infilling board     Timber beam VM 20    Construcci  n       CC 4 Horizontal Formwork             QD           V  ULMA                m 
27. it around the column following the layout                                                r  y    EY  g4                   e Install the Panels CC and Transversals CC TR to proceed with the infilling on the column     e Infill the column with 21 mm plywood     Construcci  n         V ULMA    CC 4 Horizontal Formwork       E A F      ans ae            a 4 1 du JE ji   Fi 15 g F  oo HES ij a  ssh a  PELEA FT    ilig HF          y  ZE        Li e Assemble the grid in the direction of the Ena  Transversal and level it           e Install the Panels CC and carry out the infilling on A Beams CC assembly  columns     e Hang Beams CC to continue the assembly in the  direction of the main beam  Level the grid      V  ULMA E    41             A  A    INS       y    noc  4    the net to the  Drophead CC           i Simple net hook   lt  Detail of attaching                    IN    V N    fixed point of the working platform  because panels  slide along the beams until they stop against the    It enables the installation of several panels from a  transversals     With lifelines       V  E  53  O  ye     so  o  o  C     qa               O  L   qe   QU   QU   3A  C       a    lt       oO   C      E  D  O   2    AS  a          Z V ES y Tn  AY   Z        PSE  UN  AY       The beams and panels are designed so as all the  panels in the same grid can be placed without    moving the mobile tower     Construcci  n    CC 4 Horizontal Formwork       From mobile towers       With nets under the formwo
28. ling on columns  and walls  perimeter protection and safety     This system is characterized by its high versatility            V  ULMA ae       CC 4 Horizontal Formwork          CC 4 Panel System        Basic components    The basic components of this system are        m Drophead CC m Beam CC  It has a dropping system which facilitates It defines the length of the grid  which can be 2 32  dismantling  enabling Panels  Beams and or 1 57 m long     Transversals to descend  This head and the prop  are the only remaining elements                                   m Transversal CC TE m Panel CC  It establishes the width of the grid  which can be The shuttering face is a phenolic plywood fixed into  1 5 or 0 75 m between axes  It is always in the frame  It includes some hollows on the sides  as  contact with the concrete  It is designed for the handles  to facilitate its manipulation     joint with the panel to be watertight                                8   IWULMA construcci  n    CC 4 Horizontal Formwork           CC 4 Ply System        Basic components       m Drophead CCT m Beam CC  Includes a drop system that facilitates Determines the length of the grid  2 32 m or 1 57 m      dismantling  allowing the Beams and Transversals  to descend for their recovery                                m Transversal CC TR m Board  Determines the width of the grid  2 075 m  Shuttering surface in contact with concrete  It may  1 5 m or 0 75 m  and its plastic block allows be of any size     th
29. minimise the use of infilling    plywood  Panel CC 1 5 x 0 375 is available     21 mm Plywood    Transversal CC TE  Beam CC W  Transversal CC TE  Panel CC Transversal CC TR    Drophead CC Drophead CC                                                       Panel CC 1 5 x 0 375    Beam CC 21 mm Plywood Beam CC    Transversal CC TR    Construcci  n          Column in a panel Column in two Panels    Use Transversals CC TR 1 5 on both sides of the column Use Panels CC 1 5 x 0 375  narrow panel  to reduce the  to nail the infilling plywood properly  21 mm thick infilling surface until it is equivalent to one single panel   plywood         Column that coincides with the Beam CC    Use the Beam CC W 1 5 for the local column off set        Assembly begins in the area of capitals    13  V U LMA Construcci  n    CC 4 Horizontal Formwork       m CC 4 Ply System    Transversal CC TR 1 5    The infilling on column is done in a simple  manner  since the Transversals CC TR can be  placed at any point of the beam     Depending on the dimension of the column   Beams CC W can be used to place additional  Transversals CC TR                    The flexibility and versatility of the CC 4 Ply  Horizontal Formwork allows completing the  column infillings quickly and easily                       Construcci  n       CC 4 Horizontal Formwork       7 Infilling on walls    m CC 4 Panel System  Infilling on walls in the direction of the Beams CC    The formwork should be as close as possible to  the wall  C
30. nfilling support CC          Construcci  n    55    ULMA C y E  S  Coop     Ps  Otadui  3   PO  Box 13    20560 O  ATI  Guip  zcoa   SPAIN   Phone   34 943 034900  Fax   34 943 034920  www ulma c com    ULMA Worldwide    EUROPE    Germany   ULMA Betonschalungen  und Ger  ste GmbH  Paul Ehrlich StraBe 8  D 63322 RODERMARK  Phone    49 6074 9294 O  Fax    49 6074 9294 101  www ulma c de    Nordwest Branch  Stresemannallee 4c  D 41460 NEUSS   Phone    49 2131 40201 O  Fax    49 2131 40201 99    S  dwest Branch   Manfred   Worner   Str  115  D 73037 GOPPINGEN  Phone    49 7161 50608 42  Fax    49 7161 50608 43    France   ULMA  S A R L    27  Rue Gustave Eiffel   Z I  de la Marini  re   91070 BONDOUFLE   Phone    33 1 69 11 54 50  Fax    33 169 11 54 54  www ulma c fr     gt     V  ULMA    Production Plant          IDF Branch   22 Bis  Rue Gustave Eiffel  Z I  de la Marini  re   91070 BONDOUFLE   Phone    33 1 69 11 63 30  Fax    33 1 69 11 63 31    Eguilles Branch   50  All  e Meuli  re   Z I    Route de Berre   13510 EGUILLES   Phone    33 4 42 64 62 30  Fax    33 4 42 64 62 31    Nantes Branch   11  Rue Fondeur   Z I  du Tisserand   44800 SAINT HERBLAIN  Phone    33 2 51 80 48 04  Fax    33 2 51 80 48 05    Lille Branch   Zone Industrielle   Rue Andr   Ampere   59930 LA CHAPELLE   D  ARMENTIERES   Phone    33 3 20 07 11 86  Fax    33 3 2007 11 68    Lescar Branch   Chemin des Trois Ponts  64230 LESCAR   Phone    33 5 59 77 63 81  Fax    33 5 59 77 87 30    Ev  nements Branch  
31. oduction Plant  ULMA C y E  S  Coop     Ps  Otadui  3   PO  Box 13  20560 O  ATI  Guip  zcoa   SPAIN   Phone   34 943 034900  Fax   34 943 034920  www ulma c com          ULMA Worldwide    AMERICA    Argentina   ULMA Andamios y  Encofrados Argentina  S A   Bernardo de Irigoyen 722 6A  CP1072AAP CAPITAL FEDERAL  Phone Fax    541 14 3425132  www ulma c com ar    Brazil   ULMA Brasil   F  rmas e  Escoramentos Ltda    Rua Jo  o Dias Ribeiro  210   Jd  Sagrado Corac  o de Jesus  Itapevi   SP   CEP  06693 810   Phone Fax    55 11 3883 1300  www ulma c com br    Rio de Janeiro Branch   Rua Sargento Silva Nunes  137  Ramos   R  o de Janeiro   RJ  CEP  21040 231   Phone Fax    55 21 2560 2757  Phone Fax    55 21 2560 5541    Centro Oeste Branch   Quadra 3  Lotes 680 700   Setor Industrial Leste   Gama   Brasilia DF   CEP  72445 030   Phone Fax    55 61 3556 6226    Salvador Branch   Travessa Dois de Fevereiro  145  Centro   Lauro de Freitas   BA  CEP  42700 000   Phone Fax    55 71 3288 2003    8    V  ULMA    Sul Branch   Rua Dr  Jo  o In  cio  195 199  Navegantes   Poa RS   CEP  90230 180   Phone Fax    55 51 3337 1003    Canada   ULMA Construction Systems  Canada Inc    44 Simpson Road   Bolton  ONTARIO L7E 1Y4  Phone    1 905 857 8562   Fax    1 905 857 8564  www ulma c ca    Chile   ULMA Chile   Andamios y  Moldajes  S A    Vizcaya n   325   Pudahuel   Ruta 68  Camino Noviciado   SANTIAGO   Phone    56 2 5990530   Fax    56 2 5990535  www ulma c cl    Norte Branch   General Borgo
32. r         Assemble the grid and the Panels CC    so    V  ULMA    CC 4 Horizontal Formwork               h e Finish assembling the Panels CC and the infilling  on columns     e Install the Safety handrails and Toe boards  always  while wearing a harness that is attached to a  lifeline     7 CC 4 Ply System    The basic grid is formed by Beams CC and  Transversals CC TR  which rest on the Dropheads  CCT  The Transversals and the heads are the  elements supporting the board           A For further information refer to  CC 4 Ply Horizontal Formwork  User s Manual     V  ULMA an    CC 4 Horizontal Formwork          Ah  e Assemble the Dropheads CCT on the props   e Verify the correct fitting of the head     e Following the layout  stabilise the prop with  tripods round a column and hang a Beam CC  from the head     e Place the Drophead CCT on the prop  stabilise it  with a tripod and mount the Beam CC or the  Beam CC W                                         e Install the Beams CC W and Transversals CC TR to  carry out the infilling on the column           V ULMA                                                          Ae Hang two Transversals CC TR from the Dropheads  CCT     e Install two props with Dropheads CCT and  assemble the Transversals CC TR     e Close the grid with a Beam CC or Beam CC W  and place it around the column following the  layout                                e Infill the column with plywood     Construcci  n    CC 4 Horizontal Formwork                   A 
33. rizontal Formwork       Product description   Solutions   System features   Assembly  use and disassembly  Conditions of handling and maintenance  Components and accessories   ULMA Construcci  n addresses   Our products    A Safety note  Control note  Warning note    O  Information note    Product description       CC 4 is a recoverable horizontal formwork system for  both solid and lightened slabs with a very good finish   focused on residential and non residential construction     It is characterised by its fast assembly and disassembly   as well as worker s safety during the handling process   Most of its components are made in aluminium     Main features of the CC 4    Most of the components are manufactured in  aluminium  providing lightness to the system     It allows the grid s previous assembly and the  later placement of the panels or plywood     Direction of the beams can be changed in any  position using the 90   assembly  making the  system really flexible     The formwork surface of panels or boards   depending on the selected system  provides  excellent concrete finishes     Only one remaining element  Drophead  together  with the prop     The striking system allows material to be  recovered without falling to the floor  contributing  to worker s safety          V ULMA    Formwork detail    CC 4 Panel System          Construcci  n    Stripping position    Formwork position       The Drophead CC allows the materials safe recovery by a simple operation     Lowerin
34. sals CC TE and Beams CC              U ULMA       48    CC 4 Horizontal Formwork       7 CC 4 Ply System             e Move the Safety handrail  Handrail  Handrail support  and Toe boards  to the plastic handrail support or       replace it with another type of perimeter protection  A   Strike the wedges on the Dropheads CCT   e Remove the additional props for infilling or 90  The wedge drops 150 mm and then the  assembly  Beams and Transversals           e Remove the remaining material  Props  Dropheads  CCT and Boards  when the concrete reaches the  required strength     L   e Remove the beams     49  V ULMA Construcci  n    Conditions of handling and maintenance       CC Panels Pallet    Panels CC should be piled up on Panels Pallets CC   Each pallet can transport     e 14 Panels CC 1 5 x 0 75  e 28 Panels CC 0 75 x 0 75  e 28 Panels CC 1 5 x 0 375    They can be transported with a crane or a forklift truck   Up to two pallets can be stacked up  They facilitate  transport  assembly and disassembly of the panels and  moving them on the jobsite     The panels should always be stacked with  the shuttering face upwards  to prevent  water or dirt from accumulating on the  frame         gt     V ULMA    Beams Pallet CC    As with the panels  Beams CC should be transported  on a special pallet to minimize damage and prevent  elements from falling due to slide of beams     They can be transported with a crane or a forklift truck   Up to three pallets can be stacked up  They facili
35. tate  transport  assembly and disassembly of the panels and  moving them on the jobsite     There are two different pallets to transport both Beams  CC sizes     Both pallets have a hinged door at each side that  prevents the beams from falling off the sides of the  pallet and facilitate the loading and unloading of the  pallets     Both pallets hold 27 Beams CC  Special attention must  be paid to the distribution of the beams        Construcci  n    CC 4 Horizontal Formwork    Zz Components and accessories       Basic elements                               Panel CC   Panel CC 1 5 x 0 75  Panel CC 0 75 x 0 75  Panel CC 1 5 x 0 375    15 4 1870090  8 3 1870096  SE  13870165                Drophead CC 4 6 1870060  Drophead CCT 4 5 1870155  Beam CC   Beam CC 2 32 16 1370029  Beam CC 1 57 10 6 1870031          Transversal CC TE  Transversal CC TE 1 5  Transversal CC TE 0 75    1870035  1870040       Beam CC W  Beam CC W 2 075  Beam CC W 1 5  Beam CC W 0 75    1225 1870230  9 5 1370105  4 6 Te OSO          Perimeter formwork       Perimeter clamp CC    56 1870200                   Transversal CC TR  Transversal CC TR 2 075  Transversal CC TR 1 5  Transversal CC TR 0 75     V  ULMA       1570225  1870045  1870050    Beam support CC    Beam support CC 1 5  Beam support CC 0 75       Perimeter beam CC    12 4 1870160  782 SCIE  5 128 1870100    51    Construcci  n    CC 4 Horizontal Formwork             Striking tool CC 7 6 1870190 Safety handrail 1 5             936 22 ISO       EN 
36. tion     Wind clip       A part used to fasten the Panel CC to the Beam CC  in  the event of high wind stress on the perimeter grids  and in formworks of great height subject to wind      V  ULMA unos    21    CC 4 Horizontal Formwork       M Perimeter formwork    The perimeter protection will be carried out by installing the Handrail posts and the corresponding tubes or wood  planks and toeboards around the formwork s perimeter         Safety handrail S V    Perimeter beam CC            Tube for the Handrail  post incorporated in  the Perimeter beam CC       A Perimeter beam CC  which incorporates a tube for the Safety handrail on its end A     lt     S V Handrail post                                                                                                                                        Beam CC                                              dus  Housing for the handrail  post incorporated in the  CC Perimeter clamp Handrail support CC       Perimeter Clamp CC y    A Perimeter clamp CC  which incorporates a tube for the Safety handrail on A Handrail support CC  which enables the installation of the Safety handrail  its end when placed on the Drophead CC    22  V U L MA Construcci  n          Perimeter railing to provide safety during the execution process    Lightened slabs    Lightened slabs can be made using the CC 4 Panel  System  To avoid punching the lightening blocks  the  Drophead CCT and Supporting transversals are used   instead of the Drophead CC and Tr
    
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