CP9000 Quick Start Manual
Contents
1. button may be toggled between Manual and Auto Only when the Manual button is switched on can you adjust the screw speed Last Modified 22 09 14 Page 8 TSM 2 2 Motor Mimic Touching a Motor or the Ramp all Motors icon on the main mimic will display the Ramp All Motor s dialog This will allow you set the values for each of the layers individually Or change all of the extruder speeds together You may also set the mode of operation to Manual or Auto This is also done for the Width if there is one present on the system see figure 4 below Ramp all Motors x Control is static Nip Speed Variable 0 00 Speed Setpoint 0 00 _ V Last Modified 22 09 14 Page 9 TSM Ramping Individual extruders The top icon allows the extruder to be switched between manual and Ex A auto If the extruder is in manual the icon will display AUTO and if the extruder 15 in auto made the Icon will display MANUAL 8 amp 5rpm SET RPM Touching the Set RPM allows the user to select the desired RPM for the ar GREEN extruder ki To do this ms 1 Touch the SET RPM icon i 2 Enter the desired RPM 3 Save the change 4 Confirm the extruder speed download JOB 0 The extruder can be increased or decreased by touching the A l JOB RPM When a recipe is running correctly this function allows t2. s used to identify the values and the mechanism for doing this Format the Order Details Say for example that you wanted the Label to display the following details from an order e Roll Side 0 see Parameter List below e Line Speed 1 e Number of Slits 3 e Order Weight 28 e Throughput 31 e Roll Weight 33 TSM s parameter list ROLL SIDE 0 END MONTH 18 LINE SPEED 1 END DAY 19 TRIM FED 2 END HOUR 20 NUMBER OF SLITS 3 END MINUTE 21 ROLL NUMBER 4 END TIME 22 WIDTH SETPOINT 5 END DATE 23 TRIMMED WIDTH 6 DURATION DAYS 24 SHEET TUBE 7 DURATION HOURS 25 ORDER LENGTH 8 DURATION MINUTES 26 ROLL LENGTH 9 DURATION TIME 27 START YEAR 10 ORDER WEIGHT 28 START MONTH 11 WEIGHT AREA 20 START DAY 12 WEIGHT LENGTH 30 START HOUR 13 THROUGHPUT 31 START MINUTE 14 WINDER WEIGHT 32 START TIME 15 ROLL WEIGHT 33 START DATE 16 REEL WIDTH 34 END YEAR 17 GAUGE SETPOINT 35 DESCRIPTION 1 36 DESCRIPTION 2 37 Last Modified 22 09 14 Page 30 TSM Create the Label Format File In the parameter list we have highlighted the values we wish to display on the Label Any value listed on the Parameter List can be displayed on the Label Type in the sample label given below in the text box on the Create New Label for printing dialog and Save it Roll Side 0 Line Speed 1 Number of Slits 3 Order Weight 28 Throughput 31 Roll Weight 33 NOTE When you edit a recipe you must specify what Label file you wish you wis
3. Active Low Alarm 1999 02 18 15 03 21 null null null Inactive Low Alarm 1333 02 18 15 03 25 null null null Active Low Alarm 1999 02 18 15 03 38 null null null Inactive Low Alarm 1999 02 18 15 03 47 null null null Active Low Alarm 1999 02 18 15 03 50 Inactive Low Alarm 1333 02 18 15 03 54 null Active Low Alarm 1333 02 18 15 04 03 Inactive Low Alarm 1999 02 18 15 04 11 null Active Low Alarm 1999 02 18 15 04 15 null null null Inactive Low Alarm 1999 02 18 15 04 20 null null null Active Low Alarm 1999 02 18 15 04 37 null null null Inactive Low Alarm 1999 02 18 15 04 54 null null null Active Low Alarm 1333 02 18 15 05 03 null null Inactive Low Alarm 1383 02 18 15 05 07 null null null Active Low Alarm 1999 02 18 15 05 20 null null null Inactive Low Alarm 1999 02 18 15 05 24 null null Active Low Alarm 1333 02 18 15 05 32 null null null Inactive Low Alarm 1333 02 18 15 05 37 null null null Active Low Alarm 1333 02 18 15 05 41 null null Inactive Low Alarm 1333 02 18 15 06 54 null null null Active Low Alarm 1999 02 18 15 06 59 null null nul b 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 figure 24 The Summary icon allows you to view any summary reports that have taken place on the 9000 These reports are a sn
4. Mimic Hot Spots ECTS 5 2 1 Blender Mimic 5 2 2 Motor Mimic rcp 7 2 3 Bubble Mimic oe ae 10 2 4 Winder Mimic N 11 Mimic Client Toolbar 31 Toolbar 1 mre 12 3 2 Toolbar 2 16 3 3 Toolbar 3 ur TEETH E 18 3 4 Toolbar 4 21 3 5 Toolbar 5 P 23 Creating a Label Format File 27 End of Order Function EEEE E EEA TE EE A ET 31 TSM 1 Run TSM CP9000 Application There are two separate application s needed to run the CP9000 the Server application and the Mimic Client application both must be executed to run the TSMCP9000 application Normally these are automatically loaded when the pc 1s started up There is a delay built into the auto start routine to allow the pc enough time to initialize its communications ports INSTRUCTIONS for manually starting the Server application 1 The Server application must be loaded before the Mimic Client The Mimic Client will not load if the Server is not running 2 To manually execute the Server application select the Start Menu on your system Use the Run command from the Start menu as shown in figure 2 Hun Type the name of a program folder or document and Windows will open it vau C SigmatS000 Bin sigmsery exe debug Bunin separate Memon Cancel B
5. Quick start section 58 Touch P then 8 then 80 SIGMATSO00 select the file you wish to open TEST 3 sta TSM TEST stp Dow wsuppartllzisigmatBlilif hrecipes Close ew e This option allows you make a new recipe file or edit an existing file When you select the recipe file that you wish to edit the Edit Recipe dialog will come up see figure 29 on page 28 The recipe should be calculated as per the diagram below Line Total G M Layer A Layer B Layer C C 1 2 C 3 4 1 2 C 3 CA Ci C 2 C 3 CA Last Modified 22 09 14 Page 25 TSM e The Edit Recipe dialog will have a Common tab with data common to all of the layer s on the system and a tab for each of the layer s on the system with data specific to each individual layer e The Common tab consists of numerous edit boxes in which you can enter the values for the recipe e The Order Weight per Length Gramms per meter the desired and trim width are necessary Grams per meter 2 Lay Flat Width Layer Average Density thickness Individual layers Layer Percentage Layer Gauge Average density 0 00 Job RPM fo Comp K Setpoint Density Material type 1 ps 2 p ew fe fo 3 p foo Bs 4 fp foo fe fo There are 4 important things to be entered on this page 1 Layer percentage
6. must be entered for each extruder 2 Component percentages Component 1 15 calculated automatically 3 Material densities 4 Job RPM used to ramp the extruders in proportion Last Modified 22 09 14 Page 26 TSM The Copy Files icon allows you to create exact copies of existing recipe files giving the copied version a different name see figure 30 figure 30 shows the Copy files dialog I have selected the file HeatUp stp which I want to copy I must give it a name other than HeatUp stp 1 e of HeatUp stp Select the Copy button and the file will be copied SIGMATSO00 Recipe Operations ES y Selected File HeatUp stp Copy Hename As Copy of HeatUp stp ok select the file you wish to copy test stp figure 30 The Rename Files icon allows you to rename existing recipe files see figure 31 Last Modified 22 09 14 Page 27 TSM SIGMATSOOO Recipe Operations select the file you wish to rename copy test stp Heatly stp test stp Down V Selected File copy test stp Rename Rename As jtest test stp ox figure 31 Select the file you wish to rename and type in the new name you wish to give it From figure 31 you can see that I am renaming the file copy test stp which I created in the previous section as test test stp Click the Rename button and the file will be renamed Click OK when you are finished A The Delete F
7. recipe to be loaded see figure 17 SIGHATSOOO Client Recipe Queue E Recipe Order Queue Order Number Total Kg H Down lt e figure 17 Learn icon will allow you to update a specific recipe file with the current process setpoints You may not however learn setpoints into a file that is currently in the order queue You can learn the current recipe an existing recipe or a new recipe When you are finished select the Done button see figure 18 Learn Setpoints Y ou have chosen to update a recipe file with the current process setpoints Please choose one ofthe options below Note You cannotlearn setpoints Into file that is currently in the order queue Existing Recipe New Recipe lone figure 18 Last Modified 22 09 14 Page 18 TSM 3 3 Toolbar 3 Toolbar 3 deals exclusively with Reports and it 1s initiated from the Reports icon on Toolbar 1 SIGMAT SOOO Toolbar Back Rolla Orders Shits Events Summary Recipe figure 21 The Back icon will take you back to Toolbar 1 from where this toolbar was initially called The Rolls icon will allow you to view any Roll Reports that have been created by the system These reports are stored Roll Reports directory Sigmat9000 Reports Roll Reports You can select the report you wish to view example figure 22 Roll Report Roll number Order Ma FRAI 02 Start time 1 7 SO 27 7 2 1838 Mate
8. the recipe e The Order Weight per Length Grams per meter the desired and trim width and are necessary There are 4 important things to be entered on this page 1 Layer percentage must be entered for each extruder 2 Component percentages Component 1 1s calculated automatically 3 Material densities 4 Job RPM used to ramp the extruders in proportion This screen is where the parts of the recipe that are common to the line are entered SUPPORT02 SIGMAT9000 Recipes TSM TEST stp l x Common EXC Descriptive Not necessary for the recipe Trimmed width mm 1 Gusset depth mm D Desired width mm Thickness setpoint u Thickness alarm band D Order throughput kg h D Orderlength m fo Order weight per length g m o Order weight kg o Order weight per area g m Line speed m min D Tube Sheet C Front roll mm o o Last Modified 22 09 14 Page 4 TSM CP9000 Quick start Individual layers Enter the layer percentage for the extruder by Commen Exc touching the extruder tab Common EXA EXC Extruder Extruder throughput 9 55 Weight per lenath Layer Percentage fo Layer Gauge K Setpoint Density Material type mo po Bs foo Bs f foo foo There 4 important things to be entered on this page 1 Layer percentage must be entered for each
9. CP9000 Quick Start Manual SM Instant Access Parts and Service 35342 9335560 35342 9334422 www tsmcontrols com info tsm controls com CP9000 1 Power TSM Quick start When you turn on the computer and it will automatically boot to this screen t AN N CUM ps we 4 Ve 1 i FACA M0 0 0 D MA N 4 Fa V a 3 LEE d a rom 13 13 Entering a recipe Recipes Touch Then Touch the New option Last Modified 22 09 14 Then SIGMAT9000 Select the file you wish ta open Test 2 stp ie Down Wsupport zisigmats recipes See Page 2 Quick start CP9000 xi Enter the recipe name Enter the name of the file to be created The recipe should be calculated as per the diagram below Line Total G M Layer A Layer B Layer B B B C C C C C 1 C2 C3 4 C 1 C2 C 3 4 C 1 G2 C 3 C 4 Grams per meter 2 Lay Flat Width M Layer Average Density thickness Last Modified 22 09 14 Page 3 TSM CP9000 Quick start e The Edit Recipe dialog will have a Common tab with data common to all of the layer s on the system and a tab for each of the layer s on the system with data specific to each individual layer e The Common tab consists of numerous edit boxes in which you can enter the values for
10. Last Modified 22 09 14 Page 7 TSM The extruder can be increased or decreased by touching the E or V CP9000 Quick start JOB RPM When a recipe is running correctly this function allows the user to enter the current RPM of the extruder If the all layers function is used to change the extruder speed the extruders will ramp in proportion to each other E G if extruder A has a job rpm of 50 and extruder B has a job rpm of 100 When the ALL LAYERS function is used to jump to a percentage of the rpm if 25 is entered then extruder B will ramp to 12rpm and extruder A will ramp to 25rpm so that the layer percentages should be almost correct from startup ALL LAYERS The top icon allows the extruder to be switched between manual and auto If the extruder is in manual the icon will display AUTO and 1f the extruder is in auto made the Icon will display MANUAL RPM This allows the user to ramp all of the extruders to a percentage of their job rpm If the extruders have a job rpm of 80 and you touch the RPM icon and enter 50 all the extruders will jump to 40 rpm All of the extruders be increased or decreased by touching the A or arrows Last Modified 22 09 14 Page 8 CP9000 User Manual Instant Access Parts and Service 35342 9335560 35342 9334422 www tsmcontrols com info tsm controls com CONTENTS Run the TSMCP9000NT Application TENET 2 Mimic Hot Spots 2 Main
11. ap shot of the production variables when the reports are generated The Recipes icon allows you to view the recipe files that are stored on the Sigmat 9000 However the recipes cannot be edited from here It is designed as a view only option so that operators can check the settings of a recipe file before implementing a download function Last Modified 22 09 14 Page 21 TSM 3 4 Toolbar 4 Toolbar 4 deals with system specific details and it 1s initiated from the System icon on Toolbar 1 To gain access to this tool bar enter Username administrator Password tsm SIGHMAT SOON Toolbar nd ca Xx 5H e Back Prnt Diagnostics Password Mapping E il figure 25 The Back icon will take you back to Toolbar 1 from where this toolbar was initially called a The Print icon will generate a screen print function i e all data visible on that particular screen will be printed via the default printer as configured on the system The Diagnostics icon displays the Counters for all of the Controllers on the system You can use this option to check that all of your controllers devices connected to the system are communicating with the system properly see figure 26 Equipment Diagnostics Diagnostics For Good Transmit Count deheb Good Recerwe Count Timeout Count Checksum Error Count figure 26 From figure 26 you can see that we are checking the diagnostics for one of the Blender
12. bar in figure 12 will be the initial toolbar Alarms Order Recipes Reports Curent Order System Language SIGMATSO0O Toolbar figure 12 There are 7 icons on the Toolbar some of which will take you onto another toolbar while some perform a specific function Last Modified 22 09 14 Page 13 TSM The Alarms icon allows you to view the alarms in the system see figure 13 Current Active Alarms Souce Condition Alarm Start Time No Alarms Back Acknowledge Acknowledge Page Alarm Reports A Lic 46 Alarms Next Order Recipes Current Order System Language Alarms 15 12 2002 03 31 PM figure 13 Any alarms that occur on the 9000 will be displayed here of the alarm details will be displayed in column format If you select the Acknowledge Alarm button on the view the Condition tab on the view will signify that the alarm has been acknowledged Otherwise it will signify that it is in alarm Selecting the Acknowledge Page button will set the Condition field for all the alarms to signify that each alarm has been acknowledged Last Modified 22 09 14 Page 14 TSM Is The Next Order icon displays the next order in the queue and some details about the data on the order It also allows you to Start the Order by clicking the Start Order button on the dialog A recipe must be placed in the queue before this function can be use
13. d on the Mimic Hot spots are areas on the screen where the user can touch to initiate some event Blender Mimic Touching a Blender on the main mimic will change the view from the Main Mimic to the Blender Mimic view There may be more than EX A 238 one blender therefore the blender details to be 35 00 g m Nol displayed on the Blender Mimic will be the details for the blender that you have selected 73 21 y on the main mimic 85 rpm Extruder Motor 2 1 Blender Mimic This screen shows the set and actual percentages for the individual components of the selected blender Last Modified 22 09 14 Page 6 TSM Hopper Touching a hopper on the Blender Mimic will display the Blender Setpoint dialog This box allows the user to adjust the setpoint for this component see figure 5 figure 5 Warning these changes will only be made to the current order They will not be saves into the recipe file Last Modified 22 09 14 Page 7 TSM Blender Mimic gt Touching the Blender mimic will display the Setpoint dialog for the extruder that the blender 15 connected to see figure6 The Extruder s set point dialog displays the throughput setpoint which you may not change and the Screw Speed that you may set You can either use the plus amp minus buttons or simply type in the screw speed value in the Screw Speed edit box to set this value NOTE The button beside the Exit
14. d see figure 14 figure 14 4 The Recipes icon takes you onto Toolbar 2 which contains all the functions exclusively relating to Recipes Queue Learn Edit Recipes E The Reports icon takes you onto Toolbar 3 which contains all the functions exclusively relating to Reports Roll Order Shift Reports Last Modified 22 09 14 Page 15 The Current Order icon displays the order that is being used It brings up the Current Order dialog which displays all the common data between all of the layers on the system and also the data unique to each individual layer see figure 15 SUPPORTO2 SIGMAT9000 Recipes TSM TEST stp X Common EXA EXB EXC Label format file escription string 1 escription string 2 Description string 3 Description string 4 Customer code Material code Order number Diameter of Core Colour Trimmed width mm Desired width mm Order throughput Order weight per length g m Order weight per area 0 2 Tube Number of slits Roll length m Roll weight kg None El Treatment Method Yes Gusset depth mm Thickness alarm band 1 o Order length Line speed m min o PTT ETE Front roll figure 15 figure 15 shows the Current Order You can see that there are several tabs to chose from at the top of the dialog The first tab s page displays all the data Common to all layers on the syst
15. em If you were to select any of the next 3 tab s you would see the data specific to each layer 1 e Extr A Extr C If you make any changes then the system will download all of the changes These changes are not saved in the recipe Last Modified 22 09 14 Page 16 TSM I3 The System icon will take you to Toolbar 4 which will allow you Exit the application and deal with other system related functions Language The Language icon will alternate the system software text between its default language setting and English 3 2 Toolbar 2 Toolbar 2 deals exclusively with Recipes and it is initiated from the Recipes icon on Toolbar 1 SIGMAT S000 Toolbar ee o E Back Files Jueue Learn Heat Up figure 16 As you can see there are five icons to chose from each carrying out a different function The Back icon will take you back to Toolbar 1 from where this toolbar was initially called The Files icon will take you onto Toolbar 5 which deals with all Recipe files generated by the System copy delete rename edit files Last Modified 22 09 14 Page 17 TSM s TUA The Queue icon if enabled will allow you to view the current state of the recipe Queue It will also allow you to add and delete recipe files from any position in the queue The recipe at the top of the queue will be displayed in the Next Order dialog discussed under Toolbar 1 and thus will be the next
16. extruder 2 Component percentages Component 1 1s calculated automatically 3 Material densities If the density is not entered then a default of 0 92 1s used 4 Job RPM used to ramp the extruders in proportion This feature 15 used for ramping all of the extruders together When starting the line the extruders can be ramped as a percentage of the job rpm so that the extruders will ramp with approximately the correct layer ratio and therefore save time on start up Commen EXA amp xc Use the tabs to enter the set points for the other layers Touch the ok icon to close the recipe Last Modified 22 09 14 Page 5 TSM Once a recipe has been entered it has to be placed into the order queue before it can be CP9000 Starting a recipe Quick start started To do this touch the back arrow to go to this menu Back a Learn Heat Up Queue Files Touch 9 amp 9 to open the order queue Recipe Order Queue Order Number WeightLength Touch the Add option and select a recipe EN from the list 2 The recipes must be entered in the Static sequence that The recipe next recipe to be started should be entered into the Queue last Save the changes to the Queue when all the recipes have been entered Add Delete 5 Go back to the main screen and use the 9 icon the view the next recipe to be started A summary of the set points in the order are Next Order disp
17. h to use when printing its label s See figure 26 Edit Recipe Dialog On the Edit Recipe dialog you can select the label file of your choice from the drop down list box Whenever a roll report occurs a label will be drawn up and printed out Wherever you have containing a number that 15 in the parameter list Sigmat9000 will insert the correct value in place of the parameter list number and its s So in our example when the system is drawing up the label it sees the 0 and it knows that this represents the Roll Side It gets the Roll Side value from the Order report and displays it in place of 0 The printed version will look like this assume the values are correct Roll Side Front Line Speed 20 Number of Slits 4 Order Weight 1200 Throughput 200 Weight 300 NOTE The use of the brackets is essential to the whole operation as 15 using the correct number from the parameter list to identify the different values that you wish to display Last Modified 22 09 14 Page 31 TSM 6 End of Order Prompt During the course of an order you may wish to be notified about how long the Order has to run The 9000 system provides an option that displays a Message Box on the Mimic Client when there is less than thirty minutes remaining on the Current Order The Configuration allows you to specify whether or not the Message is displayed By default it 1s set on When it is set on the system period
18. he user to enter the current RPM of the extruder If the all layers function is used to change the extruder speed the extruders will ramp in proportion to each other E G if extruder A has a job rpm of 50 and extruder B has a job rpm of 100 When the ALL LAYERS function is used to increase the extruders together extruder B will ramp at twice the rate of extruder A so that the layer percentages should be almost correct from startup ALL LAYERS The top icon allows all of the extruders to be switched between manual and AEn auto Auto If the extruder is in manual the icon will display AUTO and if the E extruder is in auto made the Icon will display MANUAL 0 RPM RPM This allows the user to ramp all of the extruders to a percentage of their job rpm If the extruders have a job rpm of 80 and you touch the RPM icon and enter 5046 all the extruders will jump to 40 rpm of the extruders can be increased or decreased by touching the or Last Modified 22 09 14 Page 10 TSM 2 3 Bubble Mimic gt Touching the bubble on the main mimic will change the view from the Main Mimic to the Bubble Mimic view In this view you will be able to see amp change the bubble width and thickness if there 1s a width controller and profiler configured The calibration data for both may also be viewed and modified igi ze Bubble Will only
19. ically calculates how long there is left on the order and when it sees that there 15 less than thirty minutes left the following message 15 displayed WARHKING Ea Last Modified 22 09 14 Page 32 TSM CP9000 wiring overview 220VAC A LNE 5 sx CP9000 USB COMMS CONVERTER LOCATED INSIDE CP9000 e T d s BRKOT PCB CONN1 CONN2 3 CONN4 WHT ORG WHT ORG WHT ORG ff 112131415 CONN 6 BLENDER C M 11215415 BLENDER B H 11 215 4 5 BLENDER 9000 ELECTRICAL COMMUNICATIONS WIRING c INFORMATION SHOWN THIS INCORPORATES USED PROPRIETARY RIGHTS AND IS NOT TO BE DLPLICATED WHOLLY OR PART WITHOUT THE EXPRESS PERMISSION OF T SM control systerns TOTAL SISMA MEASUREMENTS LTD TSM STOCK REF 2 Control Systems d CAD ELECTRICAL 277 997 UNLESS OTHERMSE SPECIFIED LINEAR DATE DRAWN BY DIMENSIONS ARE IM MM 0 1 15 11 08 S GLANCY 1 wor SEALE samo ampie DWG NO Last Modified 22 09 14 Page 33
20. iles icon allows you to delete recipe files that you no longer need Select the file you wish to delete and select the Delete button to delete it The Label Setup icon allows you to create your own Label formats which will be created and printed for each roll that is made When you crate the label it will be stored in the Labels directory which is a subdirectory of Sigmat9000 Once you select the Label Setup icon you will be presented with a list of label files If this 1s the first time you have entered the Label Setup option there will be a default label file listed which you may open and modify see figure 32 Last Modified 22 09 14 Page 28 TSM SIGMAT 9000 labal lab figure 32 Open the label file of your choice and the Create New Label for printing dialog will appear see figure 33 Create Mew Label for pinting figure 33 Type in your Label format details see Section Creating a Label Format File in the text box given and select the Save button to Save the file You may do a Test Print on your new label details Last Modified 22 09 14 Page 29 TSM 4 Creating a Label Format File On Toolbar 5 there is a function that allows you to create your own label format file s We have already discussed how to open and modify a label file but how does the system know where to display actual values from a Roll Report on the Label This section describes the parameter
21. layed on this screen Order file name Test 4 stp You have the option to start the order or to abort Order number Customer code Material code Gauge setpoint 0 000000 width setpoint Total throughput 0 00 Total weight per metre Abort Current order amp rentorder Once a recipe can be started it can be edited using the current order icon Any changes to the recipe are not saved when they are changed using this function Last Modified 22 09 14 Page 6 TSM CP9000 Quick start Ramping the extruders To adjust the extruder speed there are 2 icons that can be used to open the ramp screen 85 rpm 4 AS Ramp all Motors Control is static Nip Speed Variable 0 00 Nip Speed Setpoint 0 00 A V Ramping Individual extruders E A The top icon allows the extruder to be switched between manual and auto If the extruder is in manual the icon will display AUTO and if the FER extruder is in auto made the Icon will display MANUAL There is a small time delay when the Auto manual option 15 selected This 1s to allow the SET RPM blender time to change to auto and send the confirmation back to the CP2000 Touching the Set RPM allows the user to select the desired RPM for the extruder To do this 1 Touch the SET RPM icon 2 Enter the desired RPM 3 Save the change JOB APH 0 4 Confirm the extruder speed download
22. nfigured o The Exit icon 15 used to Exit the Client application Last Modified 22 09 14 Page 23 TSM 3 5 Toolbar 5 Toolbar 5 deals specifically with recipe files and it 1s initiated from the Files icon on Toolbar 2 SIGMAT SOOO Toolbar e amp Back Edit Files Copy Files Rename Files Delete Files Label Setup figure 28 The Back icon will take you back to Toolbar 2 from where this toolbar was initially called The Edit Files icon allows you to select a recipe file from the list of all recipe files generated by the system stored at Sigmat9000 Recipes and edit its details see figure 29 figure 29 shows that the system has 3 extruders connected Extr A B and C SUPPORTO2 SIGMAT9000 Recipes TSM TEST stp x Common EXA EXB EXC Label format file None T 08 Apr 2009 Tue MEER O ee Material code NEN E amp E2 TIAS H Treatment Method Yes Colour Trimmed width mm D 1 Gusset depth mm Desired width mm Thickness setpoint u 0 Thiknessslamband o Order throughput kg h Orderlength m Order weight per length g m jp Orderweight kg Order weight per area g m o Line speed m min Tbe 6 Sheet Front roll Number of slits Roll length b Roll weight kg figure 29 Last Modified 22 09 14 Page 24 TSM Recipe Entry This section is already covered in the
23. our 9000 see figure 23 Open Look in E Alarms 19990218 124702 alm 13990218 121007 13990219 135416 13830218 11830 alm 13830213 122418 alm 13830222 090959 x 13830218 143134 alm 13830213 123145 alm 13830222 113338 _19990219 031 276 alm 13330213 1245 3 alm 13330223 105776 E 138330213 034147 alm E 13830213 125244 alm E 138330223 113830 x 13830213 100431 alm E 13830213 125353 alm 13830224 092259 m Files of type Loa Files alm Cancel Open as read only figure 23 You select the file you wish to view and it will be opened with the same view that displays the current alarms that are in the Alarm view Last Modified 22 09 14 Page 20 TSM figure 24 shows an example of the type of details that are stored in the Alarm log files Log File View Alarm Details Source Priority Condition Alam AckT ShitID Order OrderlDEnd Front Real Active Low Alarm 1999 02 18 15 02 22 null Inactive Low Alarm 1333 02 18 15 02 30 null null null Active Low Alarm 1333 02 18 15 02 51 Inactive Low Alarm 1333 02 18 15 03 00 null Active Low Alarm 1999 02 18 15 03 04 null null null Inactive Low Alarm 1999 02 18 15 03 08 null null null Active Low Alarm 1333 02 18 15 03 13 null null Inactive Low Alarm 1999 02 18 15 03 17 null null null
24. rial cade Maternal Code End me Tf 32 27 2 1838 Customer code Customer Code Duration O 2 Hall width 1215 Linie speed Hall length gb Order length 140 Hall weight Order weight U 44 Throughput setpoint BL W eight metre setpoint zz 00 width Gauge Setpoint H Setpoint Minimum Minimum arum s arum Average is Average Standard deviation nues Standard deviatian Hall weight Winder weight W eight metre Throughput 0 07 0 15 22 t a ri figure 22 Last Modified 22 09 14 Page 19 TSM The Orders icon will allow you to view any Front Roll Reports that have been created by the system These reports are stored Order Reports directory Sigmat9000 Reports Order Reports The Shifts icon will allow you to view any Shift Reports that have been created by the system These reports are stored Shift Reports directory Sigmat9000 Reports Shift Reports The Events icon allows you to view any alarms or events that have taken place on the 9000 From the Configuration Manual you will remember that we configured two Alarm Annunciators an Alarm Text Annunciator and an Alarm Beacon The Alarm Text Annunciator creates alarm files that contain the exact details that can be found in the Alarm view Selecting this option allows you to view the contents of the Alarm Text files that have been previously created Once you select this icon you are presented with a list of all the alarm log files on y
25. rowse figure 2 When the server starts it will open the following window c C SIGMAT9000 BIN sigmserv exe TSM Modbus Tx buffer H1 H3 HB BA HH 48 45 fc On entry Lokeg 958 Hikeg 210 default condition TSM Modbus Tx buffer Hi H3 HH HH 79 a4 Sh On entry LoReg 98 HiReg 21H Lo Re q default condition TSM Modbus Tx buffer 41 43 BA Sa BH 7 a4 Sh entry LoReg 958 Hikeg 210 default condition TSM Modbus Tx buffer 61 43 HH Sa BH EFC Sh On entry LoReg 2160 Hikeg 246 LoReg default condition HH d2 HH ib aS FB 21H Hikeg 236 default condition TSM Modbus Tx buffer 61 HH d2 HH ib ab 8 figure 3 Last Modified 22 09 14 Page 3 TSM INSTRUCTIONS for the Mimic Client application l To execute the Mimic Client application select the S9KMimic Client option from the Start Menu on your system S SgkHMimic Client SOK Server E un E 5 zZ i E A 2 As long as the Server has already been started the Mimic Client will start to load It may take the Mimic Client several seconds to load completely 3 Once the Mimic Client has loaded you may begin using the system Last Modified 22 09 14 Page 4 TSM Mimic client This is an example of the mimic with a 3 layer line display Last Modified 22 09 14 Page 5 2 Mimic Hot Spots The following is a list of what hot spots can be foun
26. s connected to the system A list of all the Controllers running on the system are shown in the Diagnostics For drop down list If the Timeout Count or Checksum Error Count are high then you will know that the controller is not communicating properly if at all Last Modified 22 09 14 Page 22 The Password icon allows you to set up 3 levels of Password protection on your Sigmat9000NT application This 1s to stop unauthorized people from accessing and modifying critical data on the system You must type in the Administrator user name and password to set or change the password settings Password E dit Level 1 Level 2 Level 3 User Old Password Hew Password Confirm Password Cancel figure 27 Figure 27 shows that there are three levels of password protection available for you to set To set the Password you must specify the old password then if the old password 15 valid you can type in the new password The three levels of password are Administrator No restrictions Supervisor Restricted from changing usernames and passwords and also restricted from system calibration parameter s Operator May only download orders and view reports recipe files and production summary data Restricted from editing recipes the System toolbar and calibration settings The Mapping icon allows you to set up the Vacuum systems Sequencer Mapping If a TSM vacuum loading system 1s co
27. work if a TSM width or control or a thickness profiler system 15 configured Last Modified 22 09 14 Page 11 TSM 2 4 Winder Mimic gt Touching the Winder on the main mimic will change the view from the Main Mimic to the Winder Mimic view This view will allow you to view the front back roll length for the front amp back winders respectively Back Roll Length Weight Front Roll Length Weight Winder Mimic Hot Spots Front Winder Touching the Front Winder on the Winder Mimic will display the Front Winder s Setpoint dialog which will display the Front Roll length and will allow you to set its value Back Winder Touching the Back Winder on the Winder Mimic will display the Winders Setpoint dialog which will display the Back Roll length and will allow you to set its value Last Modified 22 09 14 Page 12 TSM 3 Mimic Client Toolbar The TSMSigmat9000NT Mimic Client application consists of two main features 1 The Mimic 2 The Toolbar The previous sections of this manual described the Mimic part of the application the hot spots that can be found on the mimic and what the user can access from the Mimic This section will discuss the Toolbar that accompanies the Mimic e The Back icon on the Toolbar is separate from the Back icon on the Mimic The Back icon on the Toolbar takes you back to the previous toolbar 3 1 Toolbar 1 When you start the Mimic Client application the tool
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