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User Manual for the HE693RTD600, HE693RTD601

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1. 2005 PAGE 5 TABLE OF CONTENTS PREFACE c 3 LIMITED WARRANTY AND LIMITATION OF 4 ABOUT PROGRAMMING 4 TABLE OF eed gt adidas 5 iia 7 1 1 Product DescriptiOno uoi ettet Ie n ER ia Tee Gad eens 7 152 SpecifiGatiOns c o ioter e eT ot asia 8 CHAPTER 2 CONFIGURATION 112 aa ri hana nan ocu ELLA RC ann ne haha dai 9 2 T Gonorrea 9 A up ette texit cea O 9 2 2 1 Configuration Parameters ussrsnsunnsennnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnnnnnnn en 11 2 2 2 Digital n E n hU 12 2 2 3 Temperature Scaling sssssssssssess essen enne nennen tnnt 13 CHAPTER 3 WIRING amp 1 1 15 3 1 Wiring Diagram for the RTD Terminal Block 15 3 1 1 Three Wire Connection 44444044240nnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 16 3 1 2 Two Wire Connection uursssersssnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnannnnnnnnnn 16 3 2 Install
2. 100 to 850 C I O Points Required 6 AI Pt 100C 5 alpha 003902 100 to 650 C Input Impedance gt 1000 Meg 2 Pt 100Z alpha 03906 200 to 300 C Fault Protection Zener Diode Clamp Pt 1000 100 to 850 C A D Conversion Type 16 bit Integrating Cu 10 200 to 260 C Update Time 50 Channels per second 5 Average RTD current F Cu 50 0 to 100 C PT 100 330 microamps Types Cu 53 220010 260962 Channelte Channel 0 1 C Supported Tracking 0 125 C Cu 100 200 to 200 C Resolution 0 5 C or 0 5 F 0 1 C or0 1 F 0 5 C typical Ni 120 100 to 270 C Accuracy t 1 0 C for Cu 10 and TD5R Linear 0 to 2000 Operating Temperature 0 to 60 C 32 to 140 F TD5R 40 to 150 C Relative Humidity 5 to 95 non condensing pie 50 to 200 C MIL 7990 0073 11 04 2005 PAGE 9 CHAPTER 2 CONFIGURATION 2 1 General 2 1 1 Chapter Two describes the procedures and set up for I O configuration using LogicMaster software 2 2 Configuration 1 Upon entering the LogicMaster 90 Software select LogicMaster Configuration Package F2 from the menu SENSE tert SO SRT 11 tart LOGICHASTER 91 SOFTWARE FOR SERIES 90 PROGRAMMABLE COHTROLLERS Shift F1 Series 90 Micro Programmable Controller Shift F2 Series 90 20 Programmable Controller Shift F3 Series 20 30 Programmable Controller Shift F5 Series 90 70 Programmable Controller Logicmaster 90 Progra
3. use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Resistance Temperature Device Input module THIS WARRANTY SHALL NOT APPLY TO THIS Resistance Temperature Device Input module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Resistance Temperature Device Input module IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be li
4. 0 C format 1 C If Al2equals 1 000 and Byte 4 equals 00 125 C or 1 8 the temperature is T 125 C PAGE 14 04 NOV 2005 0073 11 5 0073 11 04 2005 15 CHAPTER 3 WIRING amp INSTALLATION 3 1 Wiring Diagram for the RTD Terminal Block Connection ANALOG INPUT HE693RTD600 601 SHIELD Figure 3 1 Wiring Diagram PAGE 16 04 NOV 2005 0073 11 3 1 1 Connection 3 1 1 1 Figure 3 2 shows how to make a three wire connection with RTD module Refer to Figure 3 1 For example Channel 8 Excitation 8 Sense 9 Terminal Connections Common 10 Figure 3 2 Three Wire Connection 3 1 2 Two Wire Connection 3 1 2 1 Figure 3 3 shows how to make a two wire connection with an RTD module Refer to the Figure 3 1 For example Channel 5 Excitation 14 Y NOTE 14 815 shorted together Terminal Connections Common 16 Figure 3 3 Two Wire Connection NOTE Two wire RTDs are supported but accuracy may vary Four Wire RTDs are NOT supported 3 2 Installation Requirements a Wiring should be routed in its own conduit b Shielded twisted wiring offers the best noise immunity If shielded wiring is used good earth ground connection on one end only is critical If shields are connected at the module end terminals 1 or 20 be used as the shield ground point The lead resistance of each wire should be no more than 50
5. 2005 PAGE 11 5 The screen shown Figure 2 5 should appear ben Eisen tron Bete Bion amm mnm SERIES 90 30 MODULE IH RACK SLOT SOFTWARE CONFIGURATION Catalog 7 1301 NN FOREIGH MODULE Module ID 3 KI Ref 210001 Byte 1 00000001 Byte 2 00 HI Size Byte 2 00000100 Byte 10 00 Ref 200001 Byte 3 DB Byte 11 00 W Size Byte 4 00 Byte 12 Od ZAI Ref fidrz ZA10001 Byte 5 00 Byte 13 00 SRI Size gt Byte 6 00 Byte 14 Od ZAQ Ref fdr A0001 Byte 7 00 Byte 15 00 sn Size D Byte 8 00 Byte 16 nmi Figure 2 5 Module Configuration 2 2 1 Configuration Parameters 2 2 1 1 Tables 2 1 and 2 2 indicate the five necessary parameters for configuring the HE693RTD600 and the HE693RTD601 respectively The parameters include Al Size Byte 1 Byte 2 Byte 3 and Byte 4 2 2 1 2 Change the various bytes 1 4 and set Al to 6 to reach the desired set up Table 2 1 Configuration Parameters for RTD 600 Size Byte 1 Byte 2 Byte 3 Byte 4 00 Pt 100E 01 Ni 120 02 Pt 100C 03 Cu 10 0000 04 LIN100 00 0 5 C 6 0001 thru 05 Pt 1000 01 0 5 F 0111 06 TD5R see chart 07 Pt 100Z 08 Cu 50 09 Cu 53 OA Cu 100 OB Pt 90 PAGE 12 04 NOV 2005 Table 2 2 Configuration Parameters for RTD601 Size Byte 1 Byte 2 Byte 3 Byte 4 00 Pt 100
6. E 01 Ni 120 02 Pt 100C 03 Cu 10 00 0 125 C 0000 04 LIN100 01 0 1 C 6 0001 thru 05 Pt 1000 02 0 1 F 0111 06 TD5R see chart 07 Pt 100Z 08 Cu 50 09 Cu 53 100 OB Pt 90 2 2 2 Digital Filtering 0073 11 2 2 2 1 The effect of digital filtering on the HE693RTD600 601 module in response to a temperature change is graphically represented in Figure 2 6 temp change completed vs time Byte 2 sets the amount of digital filtering 0001 Complete AT 0000 0010 0011 Byte 2 1007 gt 90 80 70 60 50 40 30 201 4 101 d 0100 250ms 500ms 0101 750ms 0110 0111 1000ms 1250ms Figure 2 6 The Effects of Digital Filtering 0073 11 04 2005 PAGE 13 22 3 Temperature Scaling 2 2 3 1 The Resistance Temperature Device reports values to the Al table in 0 5 0 125 or 0 1 increments in either C or F Conversion to actual degrees can be calculated using Table 2 3 Note the module configuration depends on the parameter assigned to Byte 4 Table 2 3 Temperature Scaling Module Temperature Configuration Conversion 0 5 C C Al 2 0 5 F F AI 2 0 125 C C Al 8 0 1 C C296AI 10 0 1 F F Al 10 LIN100 reports 128 counts per 1Q Examples If Al2 equals Channel 2 on the RTD module and Al2 equals 1 000 the temperature reading is T 10
7. HORNER APG User Manual for the HE693RTD600 HE693RTD601 Resistance Temperature Device Input Module 04 November 2005 0073 11 0073 11 04 2005 PAGE 3 PREFACE This manual explains how to use the Horner APG s Resistance Temperature Device Input Module Copyright C 2005 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC LogicMaster is a trademark of GE Fanuc For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit our website at www heapg com PAGE 4 04 NOV 2005 MANO073 11 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC Inc HE warrants to the original purchaser that the Resistance Temperature Device Input module manufactured by HE is free from defects in material and workmanship under normal
8. Q e All unused channels should be shorted together and connected to pins 1 or 20 a
9. able of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the Resistance Temperature Device Input module to appropriately design the end system to appropriately integrate the Resistance Temperature Device Input module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator 0073 11 04
10. ation Requirements sssrini aniidae didia ieda entere 16 PAGE 6 04 NOV 2005 0073 11 0073 11 04 2005 PAGE 7 CHAPTER 1 DESCRIPTION 1 1 Product Description 1 1 1 The RTD Input Modules allow RTD temperature sensors to be directly connected to the PLC without external signal processing transducers transmitters etc All analog and digital processing of the RTD signal is performed on the module and temperature values in 0 5 C or 0 5 F increments RTD600 or 0 125 C 0 1 C or 0 1 F RTD601 increments are written to the 90 30 AI input table All modules feature six channels and support PT 90 MIL 7990 PT 100E PT 100C and PT 100Z Ni 120 Cu 10 Cu 50 Cu 53 Cu 100 Pt 1000 TD5R and Linear Resistance Front View Front View Door Closed Door Open ja ae ale Channel 1 Channel X a 18 al Je a Channel Je Ja Ja a Channel 18 Horner Blectric is a HE693RTD600 Figure 1 1 Front View PAGE 8 1 2 Specifications 04 NOV 2005 Side View Figure 1 2 Side View RTD600 DWG 0073 11 Table 1 1 HE693RTD600 601 Specifications Power Consumption Typical 75mA 5VDC Number of Channels 6 Pt 100E m 2 alpha 00385
11. mmer Package Logicmaster 90 Configuration Package PCH Development Package CPCUP fixis Positioning Module Package Operator Interface Utilities C Development Utilities Logicmaster 90 Utilities User Command Menu Logicmaster 90 Setup Package Exit to 005 Use the Shift function keys to select PLE type Use the function keys to start software package Figure 2 1 Default Screen 2 To reach the configuration screen select I O Configuration F1 from the menu 140 CPU STATUS SETUP FOLDER UTILTY PRINT i eee SERIES 90 30 90 20 MICRO CONFIGURATION SOFTWARE Version 6 01 Direct Serial I Configuration CPU Configuration Control and Status Programmer Mode and Setup Program Folder Functions Utility Load Store fetc Print Functions 45 Press ALT K at any time to see special key assignments gt gt Figure 2 2 Configuration Screen PAGE 10 04 NOV 2005 0073 11 3 Move cursor to the designated slot containing the module and select Other F8 A RACK y 1 2 3 4 PROGRAMMED CONFIGURATION Figure 2 3 Rack Configuration 4 From the following screen select Foreign F3 bo tse Biron Bot Reo SERIES 90 30 MODULE IH RACK SLOT m SOFTWARE COHFIGURATION Catalog Figure 2 4 Slot Configuration 0073 11 04

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