User`s Manual
Contents
1. B Attach the Intake Hose to the intake port of CA 100 Filter Unit CA 075 Containment the Filter Unit Cone Assembly CA 070 Intake Hose CA 060 C Attach one end of the Exhaust Hose to the and an Exhaust Hose CA 050 exhaust port of the Filter Unit and the other A Open the Filter Unit and remove the end to the intake port on the Controller Unit protective covering from the Carbon Filter Attach grounding wires to the grounding lugs Replace the Carbon Filter in the Filter Unit D Connect the pressurized air supply to the Air and close the Filter Unit Intake Fitting on the Controller Unit K 28 E Attach the Containment Cone to the Intake Hose F Connect the Air Hose from the Controller Unit to the Spray Gun G If needed an additional Exhaust Hose not included can be connected to the Controller unit to duct exhausted air further away from the workplace OPERATION After completing the set up and C If overspray iumes are being blown out of before operation the containment area increase vacuum Or reduce atomizing air pressure fluid volume A Turn on Pressurized Air Supply to the unit B Adjust the pattern size and atomizing air pressure so that it does not impinge on the cone walls C Adjust Vacuum Pressure to remove overspray and odors without distorting spray pattern Spraying A When spraying hold the cone approximately 12 1 inch from the surface being sprayed to achieve maximum containment evac2. to limit this warranty in cases of misuse or abuse Any modifications to equipment or recommended procedures will void the warranty The foregoing warranty is exclusive and in lieu of other warranties of quality or performance expressed implied or statutory including any warranties of merchantability or of fitness for a particular purpose USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 1 AirVerter Captured Air Pollutants System How CAPS Il Works Containment Cage DLEE Double Cone Atomizer Intake Hose Filter Housing gt Upon atomization 1 the coating is contained within the cone 2 Overspray and fumes are collected and evacuated through the Intake Hose 3 and directed into the Filter Housing 4 The contaminated air is then processed through a NESHAP Compliant Filter Arrangement 5 and expelled through the Exhaust Hose 6 using a Pneumatic AirFlow Device in the Controller Unit 7 The air may then be discharged into the workplace or directed through an Exhaust Duct 8 gt NESHAP Compliant S HEPA 6 Exhaust Hose 8 Exhaust Duct 7 Pneumatlic Air Flow Generator USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Captured Air Pollutants System Set up The CAPS II System consists of a Controller Unit
3. AirVerter CAPTURED AIR Pe SINS SEM e L a j a E Ak BN d a a A LS Dax d User s Manual U S Patents 7 550 022 Smith Eastern Corporation 10630 S Riggs Hill Road e Jessup Maryland 20794 9425 USA 301 497 7600 e 800 937 HVLP 4857 e Fax 301 497 7613 info airverter com e www airverter com Compliance e Quality e Performance e Reliability 2008 Smith Eastern Corporation 2010 01 22 AirVerter Captured Air Pollutants Sytem Please Read User s Manual BEFORE Using This Equipment WHEN IN THE PROXIMITY OF HAZARDOUS FUGITIVE EMISSIONS USE PROPER PERSONAL SAFETY WARRANTY Smith Eastern Corporation warrants to the Purchaser that Captured Air Pollutants System CAPS is free from defects in material or workmanship under normal use and service for a period of twelve 12 months from the date of shipment Should any failure appear during this period Smith Eastern shall if given prompt written notice by the Purchaser correct such nonconformity by repair or replacement of the nonconforming part F O B Smith Eastern s repair facility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment Equipment and parts furnished by Smith Eastern but manufactured by others shall be limited to the warranty offered by the manufacturer thereof Smith Eastern reserves the right
4. a PAPCE system attach the Collection Hose to the port on the Motor Starter end of the PAPCE Ensure that both of the ducts on the PAPCE collection arms are open My lt will You may use the CAPS system alone or in conjunction with the PAPCE collection arms USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS
5. g TO REPLACE THE CONTAINMENT CONES A Place the outer and inner cones over the Air Cap Retaining Ring Place the snap ring over the air cap and with the tool provided gently push the snap ring Into place using a slight rocking motion B Insertthe Containment Cone Gun Adapter into the exhaust port of the Outer Containment Cone C Tighten the Air Regulating Valve securing the Containment Cone Gun Adapter to the spray gun USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS g AirVerter Captured Air Pollutants System ACTIVATED CARBON FILTER Carbon Filters are designed for odor removal only They are not for particulate collection Odor removal is a direct function of the amount of carbon exposed to the air stream Each filter is sealed to prevent adsorption from occurring prior to installation Carbon filters are designed for light to moderate odor conditions in multi stage filtration systems where other filters are installed upstream from the carbon filters Other filters are necessary to remove particulate contaminants from the air to prevent coating the microscopic carbon pore structure TROUBLESHOOTING Problem Probable Cause Remedy 1 Replace Clogged Filter 2 Remove Blockage No Low Air Flow 1 Filter Clogged 2 Ducts Blocked 6 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Captured Air Pollutants System USING CAPS WITH PAPCE To use the CAPS spray gun with
6. uation B Maintain the cone as parallel to the substrate as possible Tilting the cone will cause overspray and fumes to escape the containment area USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 3 AirVerter Captured Air Pollutants System CA 100 Controller Unit CA 300 Spray Gun A y LP w IR i CA 075 Filter Unit CA 070 Containment Cone CA 050 Vacuum Hose ALL ra in ILL DZ We 7 fr i We fa 7777 Lp at 244 P ff KI ef LZ i CA 051 Collection Hose Le o Spf Nr ILLUSTRATED PARTS BREAKDOWN Part NSN Description og 1277 _ caos pane SSCS caosas Gates om Vacuum Hose wends cao Collection Hose wends O om gt Containment Cone Assembly CA0O71 In Containment Cone replacements om Dein O eaor L ps OOO eano comori SSS caso CAPS Spray an 4 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Captured Air Pollutants System TO REMOVE THE CONTAINMENT CONES A Loosen the air regulating valve to allow the Containment Cone Gun Adapter to pivot slightly w B Insert the metal probe under the snap ring and gently lift the ring from the groove by moving the probe around the Air Cap Retaining Ring Once the snap ring is free remove the inner and outer cones taking care nol to lose the snap rin
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