User`s Manual Si5580
Contents
1. 12 reed 13 Wiring Outputs 5 Jose oso oe on reuse he Poo enne naso dT anan anana ren 15 Fault Protection 16 Using the Fault Ouptut 16 Microstepping rrmrmanmnmana nanam anaman anana nana nana nana nana nana 17 Mounting the Drive 18 Mounting the Optional MMI 18 Mechanical Outline 20 Mechanical Outline Optional MMI 21 Technical Specifications 22 Recommended MOLOIS 23 Block Diagram 23 5 Recommended Motors The following tables lists motors and current settings that are recommended for the Si5580 drive Number Connection oz in Watts Amps phase 5023 122 paali 75 60 20 Block Diagram 110 or O 9 220 VAC fuse Internal Power INPUT1 Supply INPUT2 INPUTS Optical MOSFET INPUT4 Isoation 3 State CW JOG IN5 PWM Power CW LIMIT Optical MIGON enne CCW LIMIT Isolation Sequencer geseydsojow Y eseud Jojow to PC2. output Sensor Wiring for Sinking or Open Collector Output If the sensor output goes low at the limit select the option closed If the output is open or high voltage choose open Other sensors have sourcing outputs That means that current can flow out of the sensor output but not into it In that case wire the sensor this way EE ai kena ah a qux tr output Proximity Sensor Wiring for Sourcing Output If the sensor output goes high at the limit choose the program option closed if the output is low at the limit select open 12 Wiring Inputs c a d init inside Si5580 The Si5580 input circuits can be used with COM gt sourcing or sinking signals 5 to 24 volts 20 AW This allows connection to TTL circuits PLCs Cm relays and mechanical switches Because the Ciz 20 ANUT input circuits are isolated they require a source of power If you areconnectingto a Ns SEEN D M TTL circuit or to a PLC you should be able to dc get power from the PLC or TTL power supply CNO If you are using relays or mechanical 20 EV switches you will need a 5 24 power supply 106 V5 This also applies if you are connecting the w AW Si5580 inputs to another Si product from os cci Applied Motion like the Si 1 and Si 100 indexers or the Si3540 and 7080i indexer drives Note If current is flowing into or out of an Si5580 in
3. 6 Leads Series Connected 6 Leads Center Tap Connected Microstepping Most step motor drives offer a choice between full step and half step resolutions In full step mode both motor phases are used all the time Half stepping divides each step into two smaller steps by alternating between both phases on and one phase on Microstepping drives like the Si5580 precisely control the amount of current in each phase at each step position as a means of electronically subdividing the steps even further The Si5580 offers a choice of 13 step resolutions The highest setting divides each full step into 254 microsteps providing 50 800 steps per revolution when using a 1 8 motor In addition to providing precise positioning and smooth motion microstep drives can be used for motion conversion between different units The 25 400 step rev setting is provded as a means of converting motion from metric to english there are 25 4 mm in an inch Other settings provide step angles that are decimal degrees 86 000 steps rev makes the motor take 0 01 steps Some settings are used with lead screws When the drive is set to 2000 steps rev and used with a 0 2 pitch lead screw you get 0 0001 inches step The microstep resolution of the 8 5580 is set by the Si Programmer M software 17 Fault Protection The Si5580 provides protection against motor short circuits and excessive drive temperature If the TEMP light is on the Si5580 has detected a thermal
4. The inputs are D N 1 5 24 po 25 IN JOG COM Si labeled JOG CW and JOG CCW Activating one of the inputs commands the D I c 1 era VDC i gt Power drive to move the motor at a pre designated speed until the contact is opened A FC MEM Lc Supply relay or mechanical switch can be used to activate the jog inputs 5 24 volt circuitry D RUN MM O can be used The schematic diagram of the input circuit is shown below Connecting an Input to the Si 1 Motion Output If you re using a switch or relay wire one end to the JOG input and the other to the Set Si 1 motion signal to in position Si 1 will trigger Si5580 at end of each move power supply negative terminal Then connect the COM input to the power supply positive terminals dieni pawira ard jang KE sees reece eee eee eet ree 4 eo g L gi 1 94 o inside Si5580 IX CM ei VDC S g CN 28 ENG es Aw 2 5 one upply o e e eheu ee BY Connecting a 3540i Si3540 7080i or MC8400 When output closes Si5580 input goes low Limit Switches The Si5580 has two limit switch inputs LIMIT CW and LIMIT CCW By connecting these inputs to switches or sensors that are triggered by the motion of the motor or load you can force the Si5580 to operate within certain limits This is useful if a program error could cause damage to your system from the motor traveling too far Proximity Sensor As the
5. application No matter which method you choose you ll need to connect the MMI to your Si5580 with the programming cable You will not however need the adapter plug The MMI has the same tele phone style connector as the Si5580 Depending on how you mount the MMI and cable in your application you may find that it is difficult to remove the cable from the back of the MMI If this is the case and you need to reprogram the Si5580 you can use any telephone line cord as a programming cable They are available at most supermarkets and discount stores Pleae be careful not to lose the adapter plug that connects the telephone cord to the COM port of your PC The adapter is a custom made part and is only available from Applied Motion 18 wide side mounting Installing an AC Line Cord Remove about 5 mm 3 16 inches of insulation from each of the three wires of your line cord Thats right three wires For safety always use a three wire power cord on anything with a metal case Depending on where you got your power cord it may have black white and green wires or brown blue green The AC power plug that was shipped with your Si5580 might be one of two types The old style is shown in the diagram below on the left The new style shown on the right comes with an insulating rubber boot Make sure you follow the proper sketch for your connector style gt To Earth Ground gt To Neutral ToLine Hot Old Style AC Power P
6. board near the switch See the diagram above 8 Re assemble the chassis PC board assembly to the heat sink transformer assem bly by following steps 4 amp 5 in reverse Again pay close attention to the correct Orientation of the two sets of wires connecting these assemblies 9 Install and tighten the screws removed in step 3 Use the correct length screw according to the hole location You are done converting your drive to 220 VAC operation and are now ready to install the AC line cord 6 Flush Mounting When you remove the MMI from the shipping carton you will notice that it has two parts The first is a fairly thin section that contains the keypad display and some circuit boards The other part is thicker and contains the telephone jack and a cable that connects to the keypad assembly MMI rear section MMI front section When you flush mount the MMI in a panel B gasket only the thin section will stick out from your panel the large portion mounts behind your panel You ll need to cut a precise section from your panel Thereis a cardboard template in the MMI s shipping box for this purpose If you want the MMI to be dust proof and watertight you must place the black rubber gasket between the thin part of the MMI and your panel Assemble the two halves using the eight small screws provided Surface Mounting An easier way to mount the MMI is to bolt the two halves together ahead of time
7. 4 13 99 User s Manual Si5580 Programmable Step Motor Driver INA IN2 IN3 IN4 JOGCW POWER JOG CCW INJOGCOM TEMPO HBHBHHHEHIHHEH EBHHEEBH 8 L PC MMI a4 OP E MOTOR B B 90V pk AN i TET At Si5580 Step Motor Driver Applied Motion Products G m N ez ANS L C A Applied Motion Products Inc Applied 404 Westridge Drive Watsonville CA 95076 Motion Tel 831 761 6555 800 525 1609 Fax 831 761 6544 Products Copyright 1999 motors e drives e controls Table of Contents Introduction 3 Features nan naa 3 Getting Started EE 4 Connecting the AC Line 5 Connecting the Motor 8 Connecting to the PC 10 JOGGING Sete eid an a aiaa a sebaa saa bana aan 11 Limit Switches 11 Wiring a Mechanical Limit Switch 12 Wiring a Limit Sensor
8. MMI Optical OUT Isolation OUT2 FAULT OUT outs gt overtemp LED Technical Specifications Amplifiers Power Supply Inputs Outputs Microstepping Motion Update Physical Connectors Agency Approvals Fuses Dual MOSFET H bridge 3 state pulse width modulated switching at 20 kHz 0 5 5 5 amps phase output current switch selectable in 0 2 increments 340 watts maximum output power Overcurrent and overtemperature protection Automatic idle current reduction defeatable reduces current to 50 of setting after one second Minimum motor inductance is 0 8 mH Linear toroidal transformer based for high reliability and low noise 110 or 220 VAC input switch selectable 50 60 Hz 340 W max DC voltage at nominal line voltage 75 VDC full load 90 VDC no load Optically isolated 5 24 VDC 20 mA max 2200 Winternal resistance Can be configured for sinking NPN or sourcing PNP signals Optically isolated 12 24 VDC 100 mA max 13 switch selectable resolutions 2000 5000 10000 12800 18000 20000 21600 25000 25400 25600 36000 50000 50800 steps rev Waveform pure sine 12800 Hz Constructed with black anodized aluminum heat sink and heavy gauge steel housing 3 x 5 3 x 8 inces overal 7 8 lbs Ambient temperature range 0 70 deg C Power over temp and motor short circuit LEDs Mounting brackets and switch cover included See page 20 for detailed drawing European style pluggable screw te
9. ammer software is running on your PC 10 Wiring Outputs Before we discuss the output conditions we need to talk about the circuitry All three Si5580 outputs are optically isolated That means that there is no electrical connec tion between the indexer drive and the output terminals The signal is transmitted to the output as light What you see is a transistor NPN type that closes or con ducts current when the output is low When the output is high the transistor is open Note At power up the Si5580 sets all three programmable outputs high open circuit The maximum voltage between any pair of and output N terminals is 24 volts DC Never connect AC voltages to the Si5580 output terminals Maximum current is 100 mA per output inside i5580 Si5580 Controller Chip Schematic Diagram of Si5580 Output Circuit Since there is no electrical connection to the Si5580 you must provide the source of current and voltage typically from a power supply You must also limit the current to less than 100 mA so that the output transistor is not damaged You would normally use a resistor for this but some loads such as PLC inputs limit the current auto matically The diagram below shows how to connect an Si5580 output to an optically isolated PLC input 15 more Jogging akak Two of the Si5580 input terminals are provided for jogging the motor
10. d 5 24 V sinking or sourcing signals PC MMI port is RS 232 e Pluggable screw terminal connectors for I O motor and AC power all mating connectors included e Three LEDs indicate power drive and indexer status Overcurrent short circuit and over temperature protection e Optional man machine interface MMI allows operator to enter distances speeds cycle counts and more e CEand TUV compliant Getting Started To use your Si5580 motor control you will need the following v a power cable line cord v acompatible step motor V a small flat blade screwdriver for tightening the connectors an Applied Motion Products screwdriver suitable for this purpose is included with your drive V a personal computer running Windows 3 2 95 98 or NT with a9 pin serial port 486 or better with 8 MB RAM recommended V the Si Programmer software that came with your Si5580 V the programming cable and adapter that came with your Si5580 V Si Programmer software manual The sketch below shows where to find the important connection and adjustment points Please examine it now All mating connectors are included 1 0 Connector TO int inputs 1 4 cB LEDs jog cw ccw EH ina power EH J06CW POWER overtemp EH Joc cow EH iNJos cow tee overcurrent INJOG COM sem gt 1 0 Connector EH ow cw cew limits IF c
11. limit inputs of the Si5580 are optically isolated you can choose a voltage between 5 24 Vdc to apply to your limit circuitry This allows you to have long wires Connecting an NPN Type Proximity Sensor to an Si5580 input on limit sensors with less risk of intoducing noise to the Si5580 choose 12 24 Vdc When prox sensor activates 5 5580 input goes low for best noist immunity The schematic diagram of the limit switch input circuit is shown below rx dcc ae ot a ee ee aaa a a a a a a a a a a a a a 5 24 inside Si5580 l I VDC Proximity I I 4 Power TUE Si5580 Si5580 l CW LIMIT Controller Suppl CW LIMIT VVv Pply l CCW LIMIT Chip simin ie niei e ERIS d CCW LIMIT J Vv Connecting a PNP Type Proximity Sensor to an Si5580 input A When prox sensor activates Si5580 input goes low i 14 Wiring a Mechanical Limit Switch You can use normally open or normally closed limit switches Either way wire them as shown here 11 111 4 CW LIMIT VDC SUPPLY CCW LIMIT ae Wiring a Limit Sensor e CW LIMIT o CCW LIMIT Some systems use active limit sensors that produce a voltage output rather than a switch or relay closure These devices must be wired differently than switches If your sensor has an open collector output or a sinking output wire it like this CWLIMIT Si5580 CW LIMIT
12. lug New Style AC Power Plug Always unplug the line cord from the wall before attaching it to the Si5580 Connect the black or brown wire to the Si5580 L terminal of the AC power connector That is the line or hot connection Connect the white or blue wire to neutral That s the N terminal Finally and most importantly connect the green wire to the GND terminal That connects the 5 5580 metal enclosure and DC power supply ground to earth ground Connecting the Motor Never connect the motor to the driver when the AC power is on Secure any unused motor leads Never disconnect the motor while the AC power is on Never connect motor leads to ground or to a power supply You must now decide how to connect your motor to the drive Red 4 A lead A motor Blue Yellow White B B Four lead motors can only be connected one way Please follow the sketch at the right 4 Leads Six lead motors can be connected in series or center tap In series mode motors produce more torque at low speeds but cannot run as fast as in the center tap configuration In series operation the motor should be operated at 30 less than the rated current to prevent overheating Wiring diagrams for both connection methods are shown below Note NC means not connected to anything White 6 White NC lead isad motor motor Green A TR Red Red Wht eG Red sid ma B NC B B B NC
13. ows cow 7 CO OUT 1 TO our 1 CO our 2 1 0 Connector ee maha c ourz outputs 1 3 m ones tauroutput EN nu RS232 connector Er FAULT po mmi STOP S amp STOP button motor B Always use the blue amp white 90V pk B oo Motor connector Applied Motion screwdriver AN A with the above I O connectors gt At Cd Larger screwdrivers may remove x the plastic dimples that prevent Si5580 the screws from falling out Step Motor Driver Applied Motion Products AC power connector G WA g5 scd r Mechanical Outline Optional MMI 2 988 DT 8 2 3G n 8 KE oO oO NS S Mechanical Outline Connecting the AC Line The Si5580 is set for 110 VAC operation at the factory If you use 110 VAC power all you need to do is install a power cord and plug it in skip to Installing an AC Line Cord If you plan to use 220 VAC power follow the instructions below Note If you plan to hard wire the Si5580 to AC power consult a qualified electrician and observe all building and electrical codes AC power can be dangerous lig Vie 38 Eon Di 220 VAC Instructions EPPP onm tums In order to use 220 volts you ll need to set the 110 220 VAC switch to the correct peg T position and install the correct fuse 1 Remove all mating connectors from the drive 2 Set the drive on its
14. problem and shut down the amplifiers The first thing you should do is to unplug the drive from the power source Next touch the heat sink with your fingers If it is very hot the drive has probably overheated Usually this means you need more air flow around the drive If the SHORT light is on the Si5580 has detected a short circuit and has shut down the amplifiers Unplug the drive from the power source Check the motor wiring carefully Make sure that the connections to the drive are secure and that any unused motor leads are insulated from the drive and power supply and from each other Check the motor leads for shorts between phases or to ground Using the Fault Output The Si5580 has a fault output to tell you if the drive has overheated or if a short circuit has occured at the motor outputs The fault output is optically isolated for noise immunity This makes it more flexible and more reliable but also harder to hook up To connect to 5 volt logic follow the sketch below For other connections consult the factory The photo transistor turns on when there is a fault In the circuit below the signal will be high near 5 volts when there is no fault The signal will go low 0 volts if a fault occurs 12 24 VDC Power Supply Si5580 PLC FAULT OUTPUT EE CIEL 16 Eight lead motors can also be connected in two ways series and parallel As with six lead motors series operation gives you more torque at low speed
15. put the logic state of that input is low If no current is flowing or the input is not connected the logic state is high The diagrams on the following pages show how to connect Si5580 inputs to various devices is 24 volts DC Never apply AC voltage to an input terminal The maximum voltage that can be applied to an input terminal Maximum current is 20 mA per input l switch or relay closed logic low Supply Oo eiie i a i Yan ran ems fe Connecting an Input to a Switch or Relay Use normally open momentary switch to trigger Si5580 using Wait Input instruction Use single throw switch for parameter selection using If Input instruction Use normally open momentary switch for jogging 13
16. rminal blocks Motor 4 postion A A B B Signal Input Output 18 position 8 input 6 output 4 limit AC input 3 position L N G CE complies with EN5501 1A EN50082 1 1996 EN50178 1997 TUV Wickman TR 5 style Order from Digikey 1 800 DIGIKEY 110V P N WK4258BK ND 2 5 A IEC slow 220V P N WK4250BK ND 1 25 A IEC slow 22 Introduction Thank you for selecting an Applied Motion Products motor control We hope our dedication to performance quality and economy will make your motion control project successful If theres anything we can do to improve our products or help you use them better please call or fax We d like to hear from you Our phone number is 800 525 1609 or you can reach us by fax at 831 761 6544 Features e Powerful precise and efficient MOSFET driver providing up to 5 5 amps per phase and microstepping to 50 800 steps per revolution e Reliable efficient low noise 80 VDC linear toroidal power supply e Powerful flexible easy to use indexer e Connects by a simple cable to your PC for programming cable included Microsoft Windows based software for easy set up and programming Eight inputs for interacting with the user and other equipment e Three outputs for coordinating external equipment e Accepts 110 or 220 volts AC power factory preset for 110 volts e Sturdy 3 x 8 x 5 3 inch metal case with integral heat sink Mounting brackets included e Ois optically isolate
17. s and less torque at high speeds In series operation the motor should be operated at 30 less than the rated current to prevent overheating The wiring diagrams for eight lead motors are shown below A Orange A Orange BIk Wht Org Wht 8 8 lead lead BIK Wht Org motor motor Mid A A Black Black Yel Red low Red Red yel Yellow 5 8 Leads Series Connected 8 Leads Parallel Connected Connecting to the PC eLocate your computer within 6 feet of the Si5580 Your Si5580 was shipped with a black adapter plug It has a telephone style jack at one end and a larger 9 pin connector at the other Plug the large end into the COM1 serial port of your PC Secure the adapter with the screws on the sides If the COM1 port on your PC is already used by something else you may use the COM2 port for the 8 5580 On some PCs COM will have a 25 pin connector that does not fit the black adapter plug If this is the case and you must use COM2 you may have to purchase a 25 to 9 pin serial adapter at your local computer store Your Si5580 was also shipped with a 7 foot telephone line cord Plug one end into the adapter we just attached to your PC and the other end into the PC MMI jack on your Si5580 Never connect the Si5580 to a telephone circuit It uses the same connectors and cords as telephones and modems but the voltages are not compatible Programming Note Always apply power to the Si5580 after the Si Progr
18. side with the aluminum heat sink fins up 3 With a medium sized phillips screwdriver remove the eight screws at the perim eter of the case and the three screws that connect the heat sink to the internal heat bar keeping track of which screws go where See the diagram below 3 5 48AI4g 1010 dais 085615 uonow poyddy Ir Er IN o 97 syonpodd 2 screws 3 screws on 2 screws 2 screws shortest length 2 screws medium length Note Do not remove the 1 4 20 Allen head screw that connects the heat sink to the internal transformer 4 Separate the heat sink assembly from the cover and note how the wires are routed to the PC board There are labels on the PC board to assist you 5 Disconnect the two sets of wires connecting the heat sink transformer assembly to the chassis PC board The 110 220 VAC SWITCH is located on the PC board near the AC power connector See diagram on page 6 20 5 PC BOARD 110 220 VAC SWITCH AC POWER CONNECTOR Switch set for 220 VAC Switch set for 110 VAC 6 Remove the 110 VAC fuse and install the 220 VAC fuse that came with your drive There is alabel inside the drive that gives the correct fuse values 7 Place the voltage selector switch in the correct position according to the labels on the printed circuit
19. using the eight small screws If you want the MMI to be dust proof and watertight put the black rubber gasket between the two halves before screwing them together gasket Then cut a hole in your panel for the cable included that runs between the MMI and the Si5580 The hole must be at least 5 8 in diameter for the connector to fit thorugh You will also need two holes that line up with the big mounting holes in the MMI The mechanical outline on page 21 shows the location of the big mounting holes sealant not included panel 19 Mounting the Drive You can mount your drive on the wide or the narrow side of the case Either way you ll need to get the brackets and screws out of the accessory bag and bolt them onto the Si5580 If you re mounting on the narrow side you ll first have to remove one of the screws from the heat sink then put it back with the bracket in place as shown in the figure Bracket position for narrow side Bracket position for Place brackets on top and bottom of drive brackets on top and bottom of drive This screw is already in the drive Never use your drive in a space where there is no air flow N or where the ambient temperature exceeds 50 C 120 F Never block the fins of the heat sink or the vent holes Never put the drive where it can get wet Never allow metal particles near the drive Mounting the Optional MMI There are two ways to mount the MMI in your
Download Pdf Manuals
Related Search