Simple Motor Control Connected Components Building Block Quick
Contents
1. i f E z Di 1r AzITEE2ITIBESIT 4 ATS Flos TS ee Fa ZFEt Hrt EITI io tie i a pum Push to Reset Chapter 1 simple Motor Control Integration 2 Be sure that DIP switch 14 is set to Normal off This will bring in the isolation contactor when the SMC 3 has received the input signal DIP switch 14 will also close the side mounted N O aux contact when the starter comes up to speed The closure of this aux contact will send the signal back to the MicroLogix controller 3 If changing to an MCP set DIP switches 11 and 12 to the appropriate overload trip class The 103T starter uses a 140M MCP Motor Circuit Protector which uses a separate overload E1 Plus which must be set according to your system needs The 190E starter the SMC 3 starter and the PF 4M drive must have the overload dial set on the 140M MPCB Motor Protection Circuit Breakers Additional Resources Refer to page 9 for a listing of product and information resources 18 Publication CC 0S006A EN P January 2009 Chapter 2 system Validation and Application Tips Introduction In this chapter you validate that communication is occurring as intended between the MicroLogix controller and the individual discrete starters as well as between the MicroLogix controller and the PanelView Component PVc terminal Starting and stopping using the PVc terminal entails having the external HOA switch in Auto position In Hand mode the PVc terminal2. Additional Resources Refer to page 9 for a listing of product and information resources 30 Publication CC 0S006A EN P January 2009 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any otates technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped
3. Adjustable Frequency AC Drive including wiring and parameter setup Provides access to DriveExplorerLite software Provides access to the Allen Bradley website Provides access to self service support Provides access to the Connected Components website Preface Notes 10 Publication CC 0S006A EN P January 2009 Chapter 1 Simple Motor Control Integration Introduction This chapter provides instructions to configure the PowerFlex 4M drive and SMC 3 Smart Motor Controller You will configure two parameters in the PowerFlex 4M drive These are the basic parameters that need to be changed from the factory default settings in order to establish proper feedback to the MicroLogix controllers For your machine application there may be other drive parameters that need to be adjusted Consult your drive documentation for information on other drive parameters You will also set the DIP switches on the SMC 3 Smart Motor Controller necessary to send appropriate discrete feedback to the MicroLogix controller Before You Begin e Review the Connected Components Building Blocks Quick Start publication CC QS001 in its entirety verifying that you have completed hardware design and installation recommendations as well as software installation e Apply power to your drive Publication CC 0S006A EN P January 2009 11 Chapter 1 simple Motor Control Integration What You Need e Connected Component Building Blocks Overview CD p
4. can still read status of the starters and drives but will not have start stop capabilities Before You Begin e Review the Connected Components Building Blocks Quick Start publication CC QS001 in its entirety verifying that you have completed all of the steps in Chapter 3 of that document e Verify that you have completed all of the steps in Chapter 1 of this document e Verify that all the devices are connected per the Simple Motor Control CAD wiring diagram on the Connected Component Building Blocks Overview CD publication CC QRO01 e Verify that the MicroLogix controller PowerFlex drive and PVc terminal have power applied to them Publication CC 0S006A EN P January 2009 19 Chapter 2 System Validation and Application Tips What You Need e Connected Component Building Blocks Overview CD publication CC QR001 e Personal computer with either Internet Explorer 7 or Firefox web browser e PanelView Component terminal e One or more of these drives or starters e PowerFlex 4M drive e SMC 3 Smart Motor Controller catalog number 150 C3NBR e 103T starter catalog number 103T AWDJ4 QB25S E1C KN TE e 190E starter catalog number 190E ANEJ2 CB25S KN S10 TE The 103T and 190E starters can be ordered in pieces but the easiest way is to order the entire starter Your catalog number may vary depending on the motor e MicroLogix 1100 or 1400 controller e Serial cable catalog number 1761 CBL PMO02 e USB cable catalog number 271
5. from the manufacturing facility However if your product is not functioning it may need to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for otates return procedure Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication CC 0S006A EN P January 2009 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
6. to select products and gain access to panel and wiring information Provides files for the Connected Component Building Blocks Provides information on the connecting modules with the SMC 3 Provides information on installation and settings of the SMC 3 Provides information on the installation and settings of the overload Provides installation instructions for the MPCB and the MCP Provides information on installing and setting up the PowerFlex 40P drive parameters with the pre configured RSLogix 500 program that controls your base system including application tips as well as implementing the drive parameter backup and restore functionality Provides information on using the MicroLogix 1100 Programmable Controller Provides information on using the MicroLogix 1400 Programmable Controller Provides information on using the PanelView component Provides information on using the PanelView Component HMI Terminals Provides information on installing the PowerFlex 4M Adjustable Frequency AC Drive including wiring and parameter setup Provides information on installing the PowerFlex 4 Adjustable Frequency AC Drive including wiring and parameter setup Provides information on installing the PowerFlex 40 Adjustable Frequency AC Drive including wiring and parameter setup Provides information on installing the PowerFlex 40P Adjustable Frequency AC Drive including wiring and parameter setup Provides information on installing the PowerFlex 400
7. 1C CBL UU02 or comparable Follow These Steps Follow these steps to verify that communication is occurring between your devices and to test the system Connect PVc Terminal to Personal Computer page 21 Configure PVc Terminal to MicroLogix Controller Communication page 22 Test the Simple Starting Application Functionality page 25 20 Publication CC 0S006A EN P January 2009 system Validation and Application Tips Chapter 2 Connect PVc Terminal to Personal Computer The PanelView Explorer design time environment is accessed through a web browser by connecting your computer to the PVc terminal with a USB connection Before connecting your computer to the USB port of the PVc terminal you must first install the Panel View USB RNDIS Device driver on a computer with Windows XP or Vista operating system After installing the driver you can connect the PVc terminal to your computer For details on how to install the driver refer to the Panel View Component Terminal User Manual publication 2711C UMO001 PVc Terminal USB Connections PanelView Explorer Startup Window USB port USB cable 2711C CBL UU02 All PanelView Component terminals support a USB port connection and require a computer with Windows XP or Vista operating system and with the PanelView USB RNDIS Device driver installed The driver cannot be installed on a computer with Windows 2000 operating system 1 Connect one end of a USB cable to the mini USB device
8. A EN P January 2009 system Validation and Application Tips Chapter 2 Timer On Delay The timer is started when the Start signal is sent to the starter or drive At the end of the timing a comparison is done to see if the motor has actually started The time duration for the Timer On Delay is fully adjustable in the ladder program in the Micrologix controller For this building block the timers are set to 35 seconds for the SMC 3 controller and the PF 4M drive and 5 seconds for the 103T and 190E starters Check rung 3 or 4 of the default program for the timer The left column of the starter screen indicates the following Fault indicates that the starter has detected a fault Not all starters have this capability The SMC 3 controller and the PF 4M drive can provide this information When the fault indication appears on the SMC 3 controller touching Fault takes you to the listed fault screen for the controller The PF 4M drive VFD screen always has the Fault button displayed If a fault appears on the PF 4M drive the fault code is displayed on the drive You can press the Fault button on the PVc terminal to view the fault description You can scroll through the fault list just as with the SMC 3 controller The fault indication on the 103T or 190E starter screen does not have this fault screen functionality since these starters do not provide additional information OVLD indicates that there is an overload detected by the starter S
9. C indicates that there is a short circuit detected by the starter Publication CC 0S006A EN P January 2009 27 Chapter 2 System Validation and Application Tips Understanding Faults The Fault button is always present on the VFD screen on the PVc terminal This Fault button on the VFD screen is merely a GoTo button and does not by itself indicate a fault condition with the PF 4M drive The SMC 3 controller however sends a signal back to the PVc terminal indicating a fault with the controller The Fault GOTO button is then displayed on the SMC 3 screen on the PVc terminal Pressing the Fault button on the VFD Fault screen or on the SMC 3 Fault screen takes you to the individual fault screens where you can scroll through to find the fault indicated on the PF 4M drive or the SMC 3 controller and its corresponding description VFD Fault Screen for PF 4M Drive gt F2 Aux Input Look at VFO front display for fault code SMC 3 Fault Screen 1 Flash Overload Count the number of fault LED flashes on the ShIC 3 In both cases look at the fault code on the PF 4M drive or SMC 3 controller e For the PF 4M drive you must view the fault code on the drive Press the Fault button on the VFD screen on the PVc terminal to view the fault listing Locate the specific fault for the drive To get a deeper description of the fault consult the user manual for the drive e The SMC 3 Controller will have a flas
10. cation name in the PVc dashboard dialog box and then click Edit PanelView Component Applications Name Simple Starting Erullding Fock Location Internal Mode Eating Touch screan and Communication are disabled Simple Starting Buliding Bock Terminal Panelview C300 Slats Connected te Terminal via USB Design Time Language fist Applicator Create amp Edit 7 In the Edit dialog box click the Communication tab The following dialog box appears Validate button Application Language English United States 1033 Use Eihemat Encapsulation oO PanelView Component Settings EA Pe tet D R5232 13200 Controller Settings Add Conticter Dese Selected Controlee ad Tater s r 7 Device 2711C T3M Validation Report 8 Click Serial under Protocol and select DF1 from the pull down list 9 Under PanelView Component Settings verify the Station Address is 2 Publication CC 0S006A EN P January 2009 23 Chapter 2 System Validation and Application Tips 10 Under Controller Settings a Accept the default name PLC 1 b Select MicroLogix from the Controller Type field c In the Address field type 1 11 Click Validate 12 Click Save 13 Click Switch to PanelView Explorer Startup 14 In the Application Dashboard window select the Simple Starting Building Block applicatio
11. design the system designer is free to focus on the design of their machine control and not on design overhead tasks The beginning of each chapter contains the following information Read these sections carefully before beginning work in each chapter e Before You Begin This section lists the steps that must be completed and decisions that must be made before starting that chapter The chapters in this quick start do not have to be completed in the order in which they appear but this section defines the minimum amount of preparation required before completing the current chapter e What You Need This section lists the tools that are required to complete the steps in the current chapter This includes but is not limited to hardware and software e Follow These Steps This illustrates the steps in the current chapter and identifies which steps are required to complete the examples Publication CC 0S006A EN P January 2009 7 Preface Conventions Used in This This manual uses the following conventions Manual Click Click the left mouse button once Click Edit Type What you type on the keyboard Type the IP address Right click Click the right mouse button once while the cursor is positioned Right click the 1768 Bus icon on object or selection select Using the mouse to highlight a specific option select the application name ae Pressing a specific key on the keyboard or the PowerFlex 4M Boise keypad Touch EU a spec
12. g block a signal of 1 back to the PLC indicates an Auto position a signal of 0 back indicates a hand or off position You can add an additional contact block to the HOA for the hand position and feedback to the PLC to give that status also The center column of the SMC 3 starter screen indicates the following 26 3 Ph On indicates that the 140M overload is in the On position for the specific drive or starter 3 Ph Off indicates that the 140M overload is in the Off position Stopped indicates the SMC 3 controller is stopped Starting indicates the motor is starting At Speed indicates the motor is running and is at speed Start Fail indicates the starter or drive received a start signal but did not start within the time set in the RSLogix program Causes Remedies When getting a Start Fail indication check the starter drive and or motor for wiring issues or damage In addition the Start Fail indication may occur due to too short a time for the Timer On Delay in the ladder program in the Micrologix controller See Timer On Delay below Reset procedure To reset the Start Fail on the PVc terminal when using the SMC 3 controller or the 103T or 190E starters turn the front knob on the 140M MPCB or MCP to off and then back to on to clear the indication To clear this indication on the drive press the stop button on the either on the PVc terminal in Auto mode or press the stop button in Hand mode Publication CC 0S006
13. he Starters Overview screen and delete any buttons and Status displays that are associated with non existing starters or drives Test the Simple Starting Application Functionality Now that the PVc terminal is successfully communicating with the MicroLogix controller you are ready to test the Simple Starting functionality Navigating the Simple Starting Screen Touch any of the MTR or M buttons on the Starters Overview screen to get to each individual starter screen such as these for the SMC 3 and VFD starter screens SMC 3 E ele 3 Ph Off ETM ES zd 3 Ph Un OLD sc Stopped METH Start Fail Stop Publication CC 0S006A EN P January 2009 25 Chapter 2 System Validation and Application Tips The ES in the top right corner exits the application and goes to the PVc Terminal Starters Overview screen The 190E and 103T screens are similar to that for the SMC 3 controller with the exception of the fault button on the starter screen The SMC 3 screen shows the following states The right column of the starter screen indicates the following Start is a momentary start button which appears when the starter drive is in Auto and the 140M is Ready Touching this button starts the starter or drive Stop is also a momentary button Touching this button stops the starter drive If the HOA Hand Off Auto is not in Auto the Start and Stop buttons will not appear nor will they appear without a 3 Ph On signal In this buildin
14. hing LED and you need to count the number of flashes Then on the PVc terminal scroll through the fault listing screen and identify the fault using the number of flashes for identification The ES button in the lower right corner of the fault listings takes you back to the SMC 3 or VFD starter screen 28 Publication CC 0S006A EN P January 2009 system Validation and Application Tips Chapter 2 lest the SMC 3 Controller Follow this procedure to test the SMC 3 controller 1 Make sure the motor is disconnected from the load for ease of testing in this procedure 2 Verify that the external HOA is in Auto mode 3 Verify that the 140M is in the ON position T This enables the 3 phase power to the starter 4 Verify that there is no Fault OVLD or S C state If there is check the PVc terminal for the error condition The screen should look like this 5 Verify that the 3 Ph On indicator is present 6 Verify that the Start and Stop buttons are present 7 Make sure that the SMC 3 controller has the proper DIP switch setting for your application for example ramp time current limit or soft start 8 Touch the Start button 9 Verify the following e The isolation contactor pulls in e The motor starts according to the starting method selected for the SMC 3 controller e The Running indication appears when the motor is up to speed 10 Touch the Stop button to stop the motor 11 Unplug the 1761 CBL PMO2 serial cable f
15. ific button on the PanelView Component PVc EE nsus 8 Publication CC 0S006A EN P January 2009 Additional Resources Resource Connected Components Building Blocks Quick Start publication CC OS001 Connected Component Building Blocks Overview CD publication CC QR001 Bulletin 150 SMC 3 1 37A SMC Delta 1 324 Soft Starter Connecting Modules 41053 173 01 1 Bulletin 150 SMC 3 Soft Starter 3 374 41053 167 01 5 Bulletin 193 E1 Plus Overload Relay 41053 358 01 3 Motor Protection Circuit Breakers Motor Circuit Protectors 21 301 951 01 Position Control Connected Components Building Block Quick Start publication CC 0S003 MicroLogix 1100 Programmable Controllers User Manual publication 1763 UMO001 MicroLogix 1400 User Manual publication 1766 UM001 PanelView Component Quick Start Manual publication 2711C QS001A PanelView Component Operator Terminals User Manual publication 2711C UM001 PowerFlex 4M User Manual publication 22F UM001 PowerFlex 4 User Manual publication 22A UM001 PowerFlex 40 User Manual publication 22B UM001 PowerFlex 40P User Manual publication 22D UM001 PowerFlex 400 User Manual publication 22C UMO001 http www ab com drives driveexplorer http www ab com http rockwellautomation com knowledgebase http Awww rockwellautomation com components connected Publication CC QSO06A EN P January 2009 Preface Description Provides information on how
16. n 15 Click Run to run the application Navigating the Starters Overview Page When the PVc application is running any drive or starter that is enabled is shown on the Starters Overview screen as being 140M On Running or Fault To ease the use of this program by the OEM the header for the starter is left generic for the ability to change starters without the need to change the PVc first page To change the buttons themselves please see the PanelView Component HMI Terminals user manual Starters Overview hid e MT is designated for the SMC 3 controller e M2 is designated for the 103T starter e M3 is designated for the PF 4M drive e M4 is designated for the 190E starter 24 Publication CC 0S006A EN P January 2009 system Validation and Application Tips Chapter 2 Starters Overview Em m CCELI EIC e Stopped indicates the starter is stopped e 140M On indicates that the 140M overload is in the On position for the specific drive or starter e Starting not shown indicates the starter or drive is starting e Running indicates that motor is running based on feedback from the starter or drive e Fault indicates that there is an overload short circuit or other fault the starter has detected Touching anywhere on Stopped 140M On Running Fault or M takes you to the individual starter screens regardless of the status shown TIP At this point you may choose to edit t
17. ny longer Notice that the green status indicator next to the green Start button is now off 17 Press Esc Parameter t221 should now be displayed with the 1 flashing 18 Press Esc until 0 0 is displayed 19 Power the drive off until the display goes blank and then power it back on Your drive is now configured to be controlled by push buttons and communication commands initiated from the MicroLogix controller As with all building blocks these are examples of getting information back discretely from a product You can change parameter t221 or other settings of the starters and drives to suit your application Publication CC 0S006A EN P January 2009 15 Chapter 1 simple Motor Control Integration Set up the SMC 3 Controller Li 1 Taf Default Settings TEN zl A Shown 4 ORO Reset Test Motor FLA Lier 2 TEMP e i REVERSAL MT Optional Aux 2 4 PHASE LOSS 6 PHASETIMBALANCE O 1 N O l oO AUN FAULT i ida A1 A2 IN2 1N1 1 N O 1 N C oo l ss P i 1 N O 2 Ti 472 6 Th g ae Fault Contact 1 N O The SMC 3 Smart Motor Controller needs to be set up for the isolation contactor and for the appropriate settings for the motor Below are the DIP switch settings used by the SMC 3 controller and the steps to change them TIP The 140M MPCB specified in the BOM for this building block has a trip class of 10 However if you would like to use the overload
18. ocks publication CC OS001 Chapter 1 Simple Motor Control Integration Chapter 2 System Validation and Application Tips Publication CC 0S006A EN P January 2009 3 Where to Start Notes 4 Publication CC 0S006A EN P January 2009 Simple Motor Control Integration System Validation and Application Tips Publication CC 0S006A EN P January 2009 Table of Contents Preface MOU CUON desde d dca es os Oe oe Sey eee A xA Sed 7 Conventions Used in This Manual 2 2 02 2 02240800 84e 8 AGditional RESOUN ES 2 3 5 9 7 9d CE cce gb ae ee 9 Chapter 1 IN MOGUCHIOM CR RRHRTEERERSSRERTTITITSTTIDOTTTTTTTET 11 DIOC VOU De Clk aru e S tires Bevis Bona QUod Ede d Ss 11 AA MOU NECO P cine wend ee a Eee ee ie axe Be ees 12 Folow These GS cure cdce dog Goreme To iate dom Bde era a aod G 12 Set up the PowerElex 4M Drive 2 25 tor 24044400844 13 Set up the SMC 3 Controller o odores ae ed hes 16 Chapter 2 Itt OCIgC UO ODE ceno wantin del B ob RE EADS Oe Heres RAE don 19 Berore 00 BES o udo it eret ee er hdd de 19 pz o INIT T IDEE 20 BOloW INESE Se Sig dut ded one do dies acit voa ake 20 Connect PVc Terminal to Personal Computer 21 Configure PVc Terminal to MicroLogix Controller COMMUNICATION x a rao nego d S t og ce dede at cr ats 22 Navigating the Starters Overview Page 24 Test the Simple Starting Application Functionality 25 Navigating the Simple Starting Screen 25 Wncder
19. ol In the example for this building block the PF 4M drive is used in a 2 wire SRC Control internal sourcing Non Reversing mode SRC is the default for a new drive If your drive has been used previously make sure the SNK SRC Sink Source switch under the front cover of the PF 4M drive is set to SRC See the PF 4M drive user manual for your specific needs other than shown in this example In addition you will change parameter t221 Relay Out Sel to display MotorRunning since this building block uses the MotorRunning setting of parameter t221 to indicate the motor is receiving power from the drive See Testing Other Drives and Starters page 30 for details Follow this procedure to change parameters P106 Start Source and t221 Relay Out Sel using the PowerFlex 4M keypad explained below PowerFlex 4M Keypad Key Description e Go back one step in Program mode Escape e Cancel a change to a parameter value and exit Program mode TT e Advance one step in the programming menu elec e Select a digit when viewing a parameter value Up arrow scroll through groups and parameters bd i e Increase and decrease the value of a flashing digit Down arrow 9 Ent e Advance one step in the programming menu nter e Save a change to a parameter value Publication CC 0S006A EN P January 2009 13 Chapter 1 simple Motor Control Integration O Stop the drive before changing parameter P106 1 Press Esc un
20. on of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic ATTENTION l loss Attentions help you identify a hazard avoid a hazard and recognize the consequence TNH avai Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present ATT avai Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures o A AN A A Allen Bradley MicroLogix PanelView PanelView Component PowerFlex SMC SMC 3 TechConnect and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Where to Start Follow the path below for simple starting controlling and monitoring motors Connected Components Building Bl
21. port on your PVc terminal 2 Connect the other end of the USB cable to a USB port on your personal computer 3 Power up the PVc terminal and the personal USB port USB cable 2711C CBL UU02 computer Publication CC 0S006A EN P January 2009 21 Chapter 2 System Validation and Application Tips Configure PVc Terminal to MicroLogix Controller Communication The 3 inch monochrome touch screen PanelView Component PVc terminal communicates with the MicroLogix controller over the DF1 network The PVc application reads from and writes to the data table of the MicroLogix controller When the PVc application writes to the MicroLogix controller the controller program detects the value change and writes that new value to the appropriate drive soft starter or discrete starter 1 Connect the personal computer to the PVc terminal using a USB cable USB port USB cable 2711C CBL UU02 ee EH eC z LI ce 1761 CBL PM02 rF T di cs Ae C du MicroLogix controller 2 Connect the PVc terminal to MicroLogix controller using the 1761 CBL PMO2 serial cable 3 Start either Internet Explorer 7 or Firefox 2 0 In the address bar of your browser type the IP address 169 254 254 2 This is a fixed IP address that the USB port uses 5 Press Enter to connect your personal computer to the PVc terminal 22 Publication CC 0S006A EN P January 2009 system Validation and Application Tips Chapter 2 6 Select the appli
22. rom the PVc terminal going to the MicroLogix controller Publication CC 0S006A EN P January 2009 29 Chapter 2 System Validation and Application Tips 12 Verify these error messages appear on the PVc terminal There will be multiple errors referring to e Remote Device PLC 1 Is Not Responding e Data Access Error for Allas Starter 4 status word Controller PLC 1 e Data Access Error for Allas Starter 3 status word Controller PLC 1 e Data Access Error for Allas Starter 2 status word Controller PLC 1 e Data Access Error for Allas Starter 1 status word Controller PLC 1 13 Press OK on all the pop up screens 14 Reinstall the serial cable 15 Verify that all screens appear normal If there is an error on the displays check the connection from the PVc terminal to the MicroLogix controller Testing Other Drives and Starters You can use the Test the SMC 3 Controller procedure for the PF 4M drive and the 190E and 103T starters since the screens on the PVc terminal are similar to the SMC 3 controller with the exception of the Fault button on the VFD screen The Fault button on the VFD screen is always present The reason is that the PF 4M drive has only one form C type relay out Therefore the information that can be signaled from the relay is selectable by setting parameter t221 This building block uses the MotorRunning setting of parameter t221 Relay Out Select to indicate the motor is receiving power from the drive
23. simple Motor Control Connected Components Building Block Quick Start Rockwell ALLEN BRADLEY e ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproducti
24. standine PAWNS oce t aab d ee ea d urs 28 Test the MC Controller uad y e S dede Rd Ed 29 Testing Other Drives and Starters llis 30 Table of Contents Notes 6 Publication CC 0S006A EN P January 2009 Preface Introduction This Quick Start is designed to provide a way to implement a connected component for simple motor control By using discrete information simple on off signals from contacts from a PowerFlex 4M drive SMC 3 starter 103T starter or 190E starter this building block shows an example of extracting important basic information about the status of a motor and displaying it on a PanelView Component PVc terminal Any or all of these starters or drives can be used The PowerFlex 4M drive is used for this building block but the procedure is very similar for the PowerFlex 4 40 40P and 400 drives Use this Connected Components Building Block Quick Start in conjunction with the Connected Components Building Blocks Quick Start publication CC OS001 Refer to Additional Resources on page 9 for a listing of Quick Start documents To assist in the design and installation of your system application files and other information are provided on the Connected Component Building Blocks Overview CD publication CC QR001 The CD provides bills of materials BOM CAD drawings for panel layout and wiring control programs Human Machine Interface HMD screens and more With these tools and the built in best practices
25. til 0 0 is displayed 2 Press Sel until the leftmost character is flashing 3 Press the Down arrow until the leftmost character displayed is a flashing P 4 Press Enter The P stops flashing and the rightmost numeric key is flashing By default the first P parameter P101 is displayed Pressing the Up arrow increases and pressing the Down arrow decreases the value of the P parameters 5 Press the Up arrow five times to display P106 The current value of parameter P106 is displayed 0 in this case 6 Press Enter The 0 flashes 7 Press the Up arrow twice to adjust the value to 2 8 Press Enter The value is accepted The 2 should not be flashing any longer Notice that the green status indicator next to the green Start button is now off 9 Press Esc P106 should be displayed with the 6 flashing 10 Press Esc until the P is flashing on the leftmost alphanumeric character 11 Press the Up arrow or Down arrow to scroll through the group menu to t 12 Press Enter The 1 flashes 14 Publication CC 0S006A EN P January 2009 simple Motor Control Integration Chapter 1 13 Press and hold down the up arrow until you reach 221 If you go past it push the down arrow until you return to 221 14 Press Enter twice so that 0 is flashing 15 Press the up arrow to move to the value 2 16 Press Enter The value is accepted The 2 should not be flashing a
26. trip class settings on the SMC 3 controller you can change out the 140M MPCB with the 140M MCP 16 Publication CC 0S006A EN P January 2009 simple Motor Control Integration Chapter 1 1 Set the DIP switch settings to the starting needs of your motor using the chart below Dip Sequence Switch Settings Current Limit Settings Soft Start jNunber Ji 1 Current Limit Start Soft Start di i nitla Torque LAD Current Limit FLA 1505 2307 3305 Se Qa Ce e iiae a ee fina Cote Dmm Malen Diei ue C aame a EY e ee aaae me in L sec br Start na nn a in a bo t Po QH S s S Gee jme C p aa Cene e bue nn faee Cheep ae a ELA sec WE o 9 10 Ub phi n oft Stop t sec Soft Stop t sec Wi o j 6 7 i om i ui 2xt li qi 3x i 8i m pua E Hermal Up To Speed al Aux 2 Upto Us To Speed Up To Speed Foo ETS o ptio Hermal 14 14 E Set Motor FLA Publication CC QS006A EN P January 2009 17 Cen Diam er D Camp Caer Overload OVED Tip Trip Trip Glass Class Class nues OVLD Reset Q Gp t t Spi Enabled No Fault Enabled Fault di M ne Disabled No Fault Disabled No Fauit Line or Della Line
27. ublication CC QR001 e One or more of these drives or starters PowerFlex 4 class drive PowerFlex 4M drive is used in this document e For PowerFlex 4M 4 40 and 400 drives there is a built in keypad and display to edit parameters e For PowerFlex 40P drive to edit parameters you need either A hand held interface catalog number 22 HIM A3 or DriveExplorer software installed on the personal computer and a USB interface catalog number 1203 USB SMC 3 Smart Motor Controller catalog number 150 C3NBR 103T starter catalog number 103T AWDJ4 QB25S E1C KN TE 190E starter catalog number 190E ANEJ2 CB25S KN S10 TE The 103T and 190E starters can be ordered in pieces but the easiest way is to order the entire starter Your catalog number may vary depending on the motor Follow These Steps Follow these steps to configure the parameters in the drives and set the DIP switches on the SMC 3 Smart Motor Controller set up the PowerFlex 4M Drive page 13 set up the SMC 3 Controller page 16 12 Publication CC 0S006A EN P January 2009 simple Motor Control Integration Chapter 1 Set up the PowerFlex 4M Drive Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad However for this building block you will set parameter P106 Start Source for 2 wire contr
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