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10" Belt Drive Saw

1. n A INSTALLING HANDWHEELS 1 Slide theelevation handwheel onto its shaft Line ELEVATION lt 4 up the flat spot on the shaft with the set screw in HANDWHEEL VV the handwheel Using a hex L wrench tighten the set screw securely against the flat spot on the shaft Repeat this same procedure to install the tilt handwheel TILT HANDWHEEL WARNING To avoid Injury from accidental start make sure switch is OFF and plug Is not con nected to power source outiet CHECKING TABLE INSERT 1 Insert shouldbe flush withtable top Check as shown Loosen flat head screw that holds insert and adjust the four set screws as necessary Tighten flat head screw Do not tighten screw to the point where it deflects the insert CAUTION Insert must be even with the table surface Inserts too high or low can let the workpiece snag or catch on uneven edges Workplece could twist and kick back 3 32 IN SET SCREW WRENCH 2 To remove Insert A Make sure saw is off and unplugged B Loosen screw P C Lift Insert from front end and pull toward front of MER SC Saw 3 To replace Insert c A Make sure saw is off and unplugged B Place Insert into insert opening in table and push toward rear of saw to engage spring clip and until keysiot in Insert will drop over screw Tighten FLAT HEAD screw SCREW C Do not tighten screw to the point where it will MA deflect the Insert M
2. Bag of Loose Parts containing the following items CAF Spreader Rod ey SA MD MERERI 1 AG Guard Support 1 AH Drive Pulley PERSER SLE 1 Al Grip Notch Belt 1 2 X492 uns eec a 1 vAJ Arbor Wrench sess 1 AK Tan t ee AL Protective Cap Ee AM Bracket ee A AN Thumb Screw 5 16 18 x 1 H AU Fence Guide Bar SPacer nem 6 Ad Wire Tie kee sed vw ash Huse eee Bag of Loose Parts 1 e gm m AJ Bag of Loose Parts containing the following items 2 Z Eviemaliockwasberiid n 2 AA HexNut1 420 2 AB Hex Head Screw 5 16 18 x 5 8 2 Hex Head Screw 5 16 18 x1 6 Hex Head Screw 5 16 18 x 1 1 2 4 AC External Lockwasher 5 16 16 AE Heavy Hex Jam Nut5 16 18 14 AR Hex Head Screw 1 4 20 x 5 B 2 AB Carriage Bolt 516 18 214 4 s AR 10 AC AE RED Bag of Loose Parts containing the following items R Ty T PanHead Screw 10 32 x 3 8 AB Hex Head Screw 5 16 18 x 3 4 Hex Head Screw 5 16 18 x 1 1 4 Hex Head Screw 5 16 18 x 5 8 AC ExternalLockwasher5 6 AE Heavy Hex Jam Nut 5 16 18 PNE AT Washer21 64 x 5 8 x 1 16 AU Shim Washer ASSEMBLY Before mounting the saw on legs or a stand or a bench the Table Insert and Blade Squareness must be checked at this time
3. Screwdrivers 1 Small Flat Blade 2 Small Phillips 3 Medium Phillips Tape Rule Hex L Wrenches 3 32 1 8 5 32 3 16 Wrenches 3 8 7 16 1 2 9 16 COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOAR D 3 4 THICK THIS EDGE MUST BE PERFECTL IGHT DRAW LIGHT LINE S ON BOARD ALONG gt 7 THIS EDGE d SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make certain all items are accounted for before discarding any packing material WARNING If any parts are missing do not at tempt to assemble the table saw or plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly Remove the protective oil that is appliedto the table top and edges of the table Use any ordinary household type grease and spot remover WARNING To avoid fire or health hazard never use gasoline naptha or similar highly volatile Solvent Apply a coat of automobile wax to the table Wipe all parts thoroughly with a clean dry cloth WARNING For your Own safety never connect plug to power source outlet until all assembly steps are complete and you haveread and under Stand the safety and operating instructions LIST OF LOOSE PARTS ALL ITEMS MARKED WITH AN ASTE
4. WARNING To avold mistakes that could cause serious permanent injury do not plug the saw in until the S N ing steps have been satisfactorily completed 1 Assembly and Alignment See pages 13 34 2 Learn the use and function of the ON OFF Switch Guard Spreader Anti Kickback device Miter Gauge Fence Table Insert and Blade Elevation and Bevel Controls See page 35 3 Review and understanding of all safety instructions and operating procedures in this manual 4 Review of the maintenance methods for this saw See page 56 Read theDANGER label foundon the front of the sawas shown below WHEN INSTALLING OR MOVING THE SAW ate AVOID DANGEROUS ENVIRONMENT Use the Saw in a dry place protected from rain Keep work area well lighted 2 To avoid injury from unexpected Saw movement A Put the saw on a firm level surface where there is plenty of room for handling and properly support ing the workpiece B Support the saw so the tablei is level and the saw oos not rock C Bolt the saw to the floor if it tends to slip walk or slide during normal use D When using table extensions over 24 inches wide on any side of the saw bolt the saw to the floor or prop up the outer end of the extension from tha floor to keep the saw from tipping 3 Put the saw where neither operators nor bystanders must stand in line with the saw blade 4 GROUND THE SAW This saw has an approved 3
5. face of the board against fence for the second pass 3 install blade guard immediately upon comple tion of the resawing operation 49 AUXILIARY PANEL WORK SUPPORT CUTTING PANELS When cutting panels whenever fence is positioned outside of table surface ALWAYS use the AUX ILIARY PANEL WORK SUPPORT 1 Unlock fence and raise rear end 2 Position AUXILIARY FENCE WORK SUPPORT as shown and attach it with two C clamps USING FEATHERBOARDS FOR NON THRU SAWING Featherboards are not employed during non thru has been pushed completely past the cutter sawing operations when using the miter gauge sawblade dado head molding head etc with a Use featherboards for all other non thru sawing pushstick as in ripping operations when sawblade guard must be i removed Featherboards are used to keep the work EE Ede MED een switehi OFF and in contact with the fence and table as shown and to stop kickbacks a Install featherboards so they exert pressure on Add 7 1 2 inch high flat facing board to the fence the workpiece be positive they are secure and the full length of the fence b Make sure by trial that the featherboards will Mount featherboards to fence and table as shown stop a kickback if one should occur so that leading edges of featherboards will support Replace the sawblade guard as soon as the non workpiece until cut is complete and the workpiece thru sawing operation is complet
6. wheels friction wheels metal slitting blades wire wheels or buffing wheel They can fly apart explosively Choose and inspect your cutting tool carefully a To avoid cutting tool failure andthrown shrap nel broken pieces of blade use only 10 or smaller blades or other cutting tools marked for speeds of 3450 rpm or higher b Always use unbroken balanced blades designed to fit this saw s 5 8 inch arbor c When thru sawing making cuts where the blade comes through the workpiece top always use a 10 inch diameter blade This keeps the spreader in closest to the blade d Do not overtighten arbor nut Use arbor wrenches to snug it securely e Useonly sharpblades with properly setteeth Consult aprofessional blade sharpenerwhen in doubt f Keep blades clean of gum and resin Adjust tabie inserts flush with the table top NEVER use the saw without the proper insert Make sure ail clamps and locks are tight and no parts have any excessive play 2 Keep work area clean A Cluttered areas and benches invite accidents Floor must not be slippery from wax or sawdust B To avoid burns or other fire damage never use the saw near flammable liquids vapors or gases C To avoid injury don t do layout assembly or setup work on the table while the blade is spinning It could cut or throw anything hitting the blade Pian ahead to protect your eyes hands face ears 3 Plan your work A USE
7. 10 32 x 3 8 Lockwasher External No 10 Nut Hex 10 32 x 3 8 Box Switch Washer 3 4 x 1 x 1 64 Screw Pan Hd 6 32 x 3 8 tKey Switch Screw Pan Hd Type T 10 32 x 1 2 1 Relief Strain Cord Cord with Plug Switch Locking Cap Insulator STD551210 STD541010 818317 160290 STD600603 9 22255 _ STD601105 Screw Hex Hd 5 16 18 x 1 1 4 Washer 11 32 x 11 16 x 1 16 Lockwasher Ext 5 16 12 STD541231 Nut Hex 5 16 18 61086 818305 62484 60267 63467 Standard Hardware llems May be Purchased Locally Stock item May be secured through the Hardware Department of most Sears retail stores PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298843 H wn FIGURE 8 TABLE EXTENSIONS Key Ay No Description 62947 Extension Table 12 x 27 STD5412311 Nut Hex 5 16 18 STD551231 i Lockwasher External 5 16 STD523107 Screw Hex Head 5 16 18 x 3 4 STD551031 Washer 21 64 x 5 8 x 1 16 818308 Bracket 62539 Spacer Fence Guide Bar STD523112 Screw Hex Head 5 16 18 x 1 1 4 D AO I amp Wh s Standard Hardware Items May be purchased locally 70 7i Owners manual SERVICE MODEL NO 113 298843 HOW TO ORDER REPAIR PARTS IF YOU NEED REPAIR SERVICE OR PARTS For Repair Service Call this Toll Free Number 1
8. Attach BLADE GUARD SUPPORT DO NOT TIGHTEN screws 6 Insert SPREADER ROD into SPREADER SUP PORT until pin fits into notch Insert Thumb screw andtighten it BLADE GUARD SUPPORT 5 16 18 x 5 8 IN HEX HD cf SCREW 5 16 18 x 1 IN HEX HD SCREVV c SPREADER ROD FLAT SURFACE SUPPORT INTO SU 29 7 Slide SPREADER ROD into BLADE GUARD SUP PORT until end of ROD is even with edge of SUP PORT Tighten Hex Head Screw in support B Attach SPREADER to SPREADER SUPPORT so that the edge of the spreader is even with the edge of the spreader support tighten screws 9 Raise blade guard and lift both antikick back pawls Insert a hex L wrench in the notches to hold pawls out of the way as shown in the next illustration Align the spreader square to table Tighten both 5 16 18 x tinch hex head screws to hold blade guard support in this position l 10 Raise blade all the way up make sure it is square with table 11 Lay blade of square or other straightedge alongside of blade 12 Loosen Hex Head Screw in BLADE GUARD SUP PORT and move spreader so that it touches blade of sq are tighten screw 13 NOTE The spreader is now square wtih the table and approximately in line with the sawblade The spreader requires further adjustmentto align it PAR ALLEL to the blade and in the MIDDLE of the cut KERF made by the sawblade F SPREADER SUPPORT BLADE LEL I
9. B Turn the fence bar end for end and insert two ofthe EXTERNAL HEX NUT LOCKWASHER inch long screws through the two holes in the right LOCK WASHER SS rear edge ofthe saw table Insert the other 3 4 inch p Zo __ Be BRACKET long screw through the bracket Install a tockwasher um cpu MS ON RE ER a 2 and nut on the screws DO NOT SCREW NUTSON um ES ALL THE WAY just get them started on the screw WASHER d 9 Pusha protective cap over the exposed end of all four cm 2 WASHER 5 4 fence guide bars as illustrated You may want to secure these to the fence bars using household type HEX HEAD eee glue HEX HEAD SCREW SCREW 5 16 18 x 3 4 IN 5 16 18 x 1 IN 20 ADJUSTING RIP FENCE GUIDE BARS WARNING Misadjusted fence guide bars can misalign the fence A misaligned fence can cause kickbacks and jams You could be cut or hit Properly adjust fence guide bars before using saw 1 From among the loose parts find the following hard ware 10 each very thin shim washers 2 Move the two front fence guide bars toward each other until their ends touch Using a 1 2 inch wrench tighten the four nuts and bolts that pass through saw table to hold guide bars in place Do not tighten the two bolts that pass through the brackets VERY THIN SHIM WASHER TIGHTEN THESE 3 Check the rounded front edges of rip fence guide bars to see if they are even with each other If they
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12. Save This Manual For Future Reference SAL EI T BS Zi a un ien Ces Owners manual MODEL NO 113 29884 SAW WITH LEGS TWO CAST IRON TABLE EXTENSIONS MOTOR AND QUICK RELEASE RIP FENCE j Serial D Number i 1 Model and sertal number may il li be found i at the right hand side of the il jj base You shouid record both model I j and serial number In a safe l i place for future use 10 Belt Drive e assembly e operating e repair parts FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY Sold by SEARS ROEBUCK AND CO Hoffman Estates IL 60179 U S A Part No SP5624 Printed inU S A FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW if within one year from the date of purchase this Craftsman Table Saw falis due to a defect In materlal or workmanship Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER DEPARTMENT THROUGHOUT THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS USED IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO D B17 WA forman Estates IL 60179 SAFETY INSTRUCTIONS FOR TABLE SAW Safety is a combination of common sense staying alert and knowing how your table saw works Read this manual to understand this saw BEFORE USING THE SAW
13. are even go on to step 5 If they are uneven offset from each other find the very thin shim washers Begin stacking these washers against rounded front edge of the guide bar whose rounded edge is far thest away from the operator Continue stacking washers until the top of the stack is even with round front edge of the other guide bar Count the number of washers in the stack and make two stacks con taining this number of washers 2 STACK OF 005 THICK FLAT WASHER 4 The guide bar you stacked washers against in step 3must now be removed so stacks of washers can be installed To do so remove nuts and lockwashers from two screws that hold the guide bar to front edge of table Put guide bar away from table and put one Stack of washers on each bolt between spacer and front edge of table see illustration Put guide bar back in place on front of table and reinstall lockwashers and nuts on two bolts do not tighten at this time E EXTERNAL LOCKWASHER STACK OF WASHERS Any of the six 6 screws holding the two 2 front rip fence guide bars in place that were earlier tightened using a wrench must now be loosened and retightened so they are only hand tight Position rip fence over the right miter gauge groove While holding up rear end of rip fence engage front end of rip fence onto rip fence guide bar Now lower rip fence down onto table Cutup apieceof newspaper into 16 equally sized pieces
14. 13 CHECKING BLADE SQUARENESS TO TABLE IMPORTANT BLADE must be SQUARE 90 to TABLE in order to proceed with assembly MAKE SURE SQUARE 1 Turn ELEVATION handwheel clockwise until IS NOT TOUCHING blade is up as high as it will go Tie OF TOOTH 2 Check for BLADE SQUARENESS if blade is not square to table adjust it at this time NOTE The combination square must be true see start of Unpacking and Checking Contents section for checking method used to check Square Refer to BLADE TILT OR SQUARENESS OF BLADE TO TABLE in the ADJUSTMENT section of this manual for instructions on how to square blade to table Q ASSEMBLING STEEL LEGS From among the loose parts find the following Hard ware 24 Truss Head Screws 1 4 20 x 1 2 in long top of Screw is rounded 1 4 IN LOCKWASHER 1 4 20 x 1 2 IN TRUSS HEAD SCREW 24 Lockwashers 1 4 in External Type approx dia GC 3 of hole 1 4 in 24 Hex Nuts 1 4 20 approx dia of hole 1 4 in d N 8 Hex Nuts 3 8 16 approx dia of hole 3 8 in duc Suy st Leveling Feet 1 4 20 3 8 16 HEX NUT HEX NUT LEVELING FEET H L H LLS aK HOLES Assemble the legs as shown MARKED X v 1 Insert the Truss Head Screws through the holes in o the legs then through the holes in the stiffeners MAKE SURE THE SCREWS GO THROUGH THE HOLES IN THE SIDE STIFFENERS MAKED X 2 Install the lockwashers Screw
15. 30 engine oil 1 Tilt screwthreads and pivot nut First Clean with Craftsman Gum amp Pitch Remover Elevation Screw threads and pivot nut First Clean with Craftsman Gum amp Pitch Remover Cradle bearing points Bearing points in guard assembly miter gauge and rip fence Grease bearing and bearing retainer behind bevel hang crank occasionally 2 3 4 5 BEARING POINTS SEARS RECOMMENDS THE FOLLOW NG ACCESSORIES ITEM CAT NO Caster EE 9 22221 Casl r Sat tu UU LU m E 9 22222 7 In Molding Head Set See Catalog 8 In Dado Sears Des See Catalog Molding Dado Insert for 7 In Dia Molding or Dado Head 9 29997 Molding Dado Insert for 8 In Dia Molding or Dado Head 9 22287 WOK LE See Catalog petere enini OG Catalog Safety Goggles accessories may be dangerous WARNING Use only accessories recomm ep 7 In Dia 16 Tooth Adj Dado ITEM CAT NO See Catalog See Catalog See Catalog 7 In Dia 24 Tooth Adj Dado 7 in Dia 32 Tooth adj Dado 7 In Dia Dado Head See Catalog Sanding Wheel 10 Inch Di a See Catalog Miter Gauge Stop Rods 9 298924 Miter Gauge Hold Down Clamop 9 29928 PT Jig WEE See Catalog Universal JIG PRU Power To
16. Choose and inspect your cutting tool care fully g a To avoid cutting tool failure and thrown shrapnel broken pieces of blade US only 10 or smaller blades or other cutting tools marked for speeds of 3450 rpm OT higher b Always use unbroken balanced blades designed to fit this saw s 5 8 arbor c When thru sawing making cuts where the blade comes through the workpiece top always usea 10 inch diameter blade This keeps the spreader in ciosest to the blade d Do not overtighten arbor nut Use arbor wrenches to snug it securely e Use only sharp blades with properly set teeth Consult a professional blade sharpener when in doubt Keep blades clean of gum and resin 5 Adjust table inserts flush with the table top NEVER use the saw without the proper insert 6 Make sure all clamps and locks are tight and no parts have any excessive play 2 KEEP WORK AREA CLEAN a Cluttered areas and benches invite accidents Floor must not be slippery from wax or sawdust b Toavoid burnsor other fire damage never use the saw near flammable liquids vapors or gases Plan ahead to protect your eyes hands face ears a To avoid injury from accidentai blade contact don t do layout assembly or setup work on the table while the blade is spinning It could cut or throw anything hitting the blade AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging saw in Plan your work 1 USE TH
17. SJIM 9LL S9LLZ 91 8 X ZE OL 198 Buxpo 1 Meng ZOLLOSGLS cl 8 6 jEU191X3 Jeusewopo 1 EZL9S 1S Buey dio 81429 bt Z 1 X 9L 8 E DH X H MOS 414009 ZL 8 LL SON Aey sepnjoup Aquiessy Hasuj 0 29 DL eseg 00 29 8L 9L S XeH INN LeE2LESOLS 6 i Bit X 28 01 DH Ued MaS COFLESGLS 91 G eux 2eUSEAM2O1 LEZLSGGIS 8 Wio jeueqd 670028 I X 8k 91 G XeH MeloS OLLEZSALS Z jaaeg ajqeisnipy ejeos 8yS8L8 Jeey 92U9 1 eg SLE8L8 L 9 ZA X BON 8V i DH U d MaS S080L9GLS Sanel deo gole1e sS 94 9 X 81 81 5 19S 1d dhO weng SOLEOSGLS 0Z L X H INN sSeolrsdlS r jeeuwpueH 929818 i rjeulejx3 Jeysemyoo SZZISSOLS B S X 8L 91 S PHX9H MAIS 9092518 8 9 X0 y L PHX9H 9 S 909ZZ9d1S LEOLSSQLS s Bi ees Ajquessy pieng SS L 94 4 X B G X v9 Lc JOYSEM troidiased ON Hed uondioseq LSI SLYVd L SHNDSIS JequnN Aen Ag jou JequINN Hed A0 19D1O S BMIV 7ss6e ELi ON TIGON MWS 3 18V L HONI 0L NVINSIHVHO HOd LSI Sud 63 EC FE se se oc ZE 8E 6 E8862 6LL ON TICON MVS 318V1 HON 0L NVWSL4VHO HOd LSI SLuvd soul pi i Aje20j p sBilaind eq Aeyy ue PY Y BZ X BEG 10USEAA 84PAAD4PH pijepuejs veio roti eonim vum BERLE ob8l9 So BuitiiBieki Bulky zoolgSOLS Ze i er pe duej MeS 6Z8 E IE CH 8ezsgig8 9 i mag dump eipueg Bt Of
18. Shaft Knob Fence Adjusting Nut Adjustment i Cam Standard Hardware Hem May be purchased locally NN sch e OOND A Co _ 9 29929 MITER GAUGE ASSEMBLY dt ieee d y i Part No 62693 62692 STD551031 37893 STD510803 135 37895 37896 9417295 62230 STD541231 62225 62383 60288 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298843 FIGURE 4 FIGURE 5 GUARD ASSEMBLY Description Plug button Nut Push i Knob Miter Gauge Pin 1 4 x 1 1 2 includes Key No 1 Support Guard Washer 21 64 x 1 x 1 16 Guard Saw Gauge Miter Pin 1 4 x 1 3 4 SE Hd 8 32 x 5 16 STD551025 Washer 17 64 x 5 8 x 1 16 Biock Miter Gauge Indicator m Fawl Pin Miter Gauge Stop Screw Pan Hd w Lockwasher 8 32 x 5 8 Rod Assembly Miter Gauge Consisting of Items 11 12 13 Nut Hex 5 16 18 Stud Clamp Stud Pivot Screw Locking Set i 1 4 20 x 3 8 Spreader Assembly Blade Pin 1 4 x 1 Standard Hardware Item May Be Purchased Locally 67 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298843 Description 805589 5 Screw Serrated Truss Hd 1 4 20 x 1 2 819441 Leg 62554 Stiffener Side STD551225 Lockwasher Ext 1 4 STD541025 Nut Hex 1 4 20 62553 Stiffener End STD541237 Nut Hex 3 8 16 803835 1 Foot Leveling 62466 STD511103 Bracket Housing Screw Pan Hd
19. conductor cord and a 3 prong grounding type plug The plug fits grounding type outlets designed for 120 volt 15 amp circuits The green conductor in the cord isthe grounding wire To avoid electrocution NEVER connect the green wire to a live terminal 5 To avoid injury from electrical shock make sure your fingers do not touch the plug s metal prongs when plugging in or unplugging the saw 6 To avoid back injury cet help or use recommended casters when you need to move the saw Always get helpif you need to iiit the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back 7 NEVER STAND ON TOOL Serious injury could occur if the tool tips or you accidentally hit the cutting tool Do not store anything above or near the tool where anyone might stand on the tool to reach them BEFORE EACH USE 1 Inspect your saw A To avoid injury from accidental starting unplug the Saw turn the switch off and remove the switch key before raising or removing the Guard changing the cutting tool changing the setup or adjusting anything B Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect the way it works If any partis missing bent or broken in any way or any electrical parts don t work properly turn the saw oif and unplug the saw C Replace damaged missing or failed parts before using the saw again D Use
20. fence so that itis parallel with Groove C Lock the fence in place by pushing down on lock handle D Alternately tighten the hex head screws E Unlock and then re lock fence If fence is not parallel with groove repeat above steps until fence is parallel with groove WARNING A misaligned fence can cause kick backs Follow these metrucriong untilthe fence is properly aligned 26 INSTALLING MEASURING TAPES 1 From the loose parts find 2 Measuring Tapes 2 Place rip fence on saw table to the right side of the blade 3 Using a tape rule measure six inches out from the right side of the blade Position the rip fence so the left side of the fence is at this six inch mark 4 Lock the fence in this position 5 Find the 0 inch mark on the end of one of the measuring tapes Slide this end of the measuring tape under right side of rip fence head and push tape along top surface of rip fence guide bar 6 Move measuring tape under plastic window of rip fence head until six inch mark on measuring tape is straight under red line pointer on the plastic window 7 Hold measuring tape in this position and draw a pencil mark across rip fence guide baratieft end of measuring tape 27 8 Remove rip fence dran saw Remove measuring tape from saw but keep it separate from other measuring tape It must later be attached to this same rip fence guide bar At the
21. kickback Make sure there s no debris between the work piece and its supports Whencutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade a A piece of molding for example must lie flat or be held by a fixture or jig that will not let it twist rock or slip while being cut Use jigs or fixtures where needed to prevent workpiece shifting b Use a different better suited type of tool for work that can t be made stable Use extra caution with large very small or awkward workpieces a Use extra supports tables saw horses blocks etc forany workpieces large enough to tip when not held down to the table top NEVER use another person as a substitute foratable extension or as additional support f r a workpiece that is longer or wider than the basic saw table or to help feed support or pull the workpiece lt b Never confine the piece being cut off that is thepiece NOT againstthe Fence Miter Gauge or fixture Never hold it clamp it touch it or use length stops against it It must be free to move If confined itcould getwedged against the blade and cause a kickback or throw back c Never cut more than one workpiece at atime d Neverturn your table saw ON before clear ing everything except the workpiece and related support devices off the table 4 Plan the way you will pushthe workpiece through A NEVER pull the workpiece through Start a
22. left end and right end of right rip fence guide bar measure back AB from the front rounded edge and put pencil marks on the guide bar at these points Using a straight edge draw a pencil line that passes through both of these points Repeat this same operation on left frontripfence guide bar so it also has a straight pencil line drawn along itsfulllength and 3 8 backfromthe rounded front edge of the guide bar 3 8 INCH FROM ROUNDER EDGE OM 10 Find the measuring tape you set aside earlier It must be attached to the right front rip fence guide bar To do so A Find the end of measuring tape with 0 inch 11 12 D mark Place this end of measuring tape on pencil mark you drew across left end of guide bar earlier Now place front edge of measuring tape on line you drew along full length of guide bar earlier While holding measuring tape in this position pick up left end of measuring tape and peel off about six inches of protective coating from underside of measuring tape This willexpose adhesive on underside of measuring tape Very carefully lower leftend of measuring tape back down onrip fence guide bar making sure the measuring tape is lined up properly with pencil marks Press left end of measuring tape down against guide bar so adhesive will hold measuring tape in place Raise measuring tape and pee back another six inch section of protective covering Now carefull
23. materials may be cut on your saw However since these are usually quite hard and slippery the antikickback pawis may not stop a kickback Therefore be especially careful in your set up and cutting procedures While cutting To avoid kickbacks and slips into the blade always push forward on the section of the work piece between the saw biade and the rip fence Never push forward on the piece being cut off RIPPING Ripping A cutting operation along the length of the workpiece Positionthe fence to the desired WIDTH OF RIP and tock in place Before starting to rip be sure A Rip Fence is parallel to sawblade B Spreader is properly aligned with sawblade C Antikickback pawls are functioning properly When ripping LONG BOARDS or LARGE PANELS always use a work support A simple one can be made by clamping a piece of plywood to a sawhorse BEVEL RIPPING NARROW WORK When bevel ripping material 6 in or narrower use fence on the right side of the blade ONLY This will provide more space between the fence and the sawblade for use of a push stick If the fence is mounted tothe left the sawblade guard may interfere with proper use of a push stick ALWAYS SUPPORT LONG WORKPIECES USING FEATHERBOARDS FOR THRU SAWING Fealherboards are not employed for thru sawing opera tions when using the miter gauge Fealherboards are used to keep the workpiece in con tact with the fence and table as shown and to heip
24. of the tabel saw NEVER put your fingers or hands in the path of the sawblade or other cutting tool NEVER reach in back of the cutting tool with either hand to hold down or support the work piece remove wood scraps or for any other reason Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool DON T OVERREACH Always keep good footing and balance Push the workpiece against the rotation of the blade NEVER feed material into the cutting tool from the rear of the saw Always push the workpiece all the way past the sawblade As much as possible keep your face and body to one side of the sawblade out of line with a possible kickback or throwback NEVER turn the saw ON before clearing the table of all tools wood scraps etc except the workpiece and related feed or support devices for the cut planned WHENEVER SAW IS RUNNING WARNING Don t let famillarity gained from frequent use of your table saw cause a careless mistake Always remember that a careless frac tion of a second is enough to cause a severe injury 42 Before actually cutting with the saw watch it while it runs for a short while If it makes an unfamiliar noise or vibrates excessively stop immediately Turn the saw off Unplug the saw Do not restart until finding and correcting the problem Make sure the top of the arbor or cuttin
25. stop kickbacks Add 7 1 2 inch high flat facing board to the fence the full length of the fence Mountfeatherboards to fence and table as shown sothat leading edges of featherboards will support workpiece WARNING Make sure the featherboard against the edge presses only on the uncut portion for ward of the blade It might otherwise pinch the blade in the kerf and cause a kickback Before starting the operation switch OFF and cutter below table surface a Install featherboards so they exert pressure on the workpiece be positive they are secure and b Make sure by trial that the featherboards will stop a kickback if one should occur 47 FEATHERB C CLAMPS A H Act OARD ING FEATHERBOARD Ze CLAMPS Keep your hands out of the blade path WARNING To avoidkickback push forward only on the part of the workplece that will pass be tween the blade and the fence Stop your thumbs at the front edge of the table Finish the cut with the appropriate pusher When WIDTHOF RIP is 2 in or wider USETHE PUSH STICK to finish pushing the work all the way past the blade When WIDTH OF RIP is 1 2 to 2 in the push stick CANNOT be used becausethe guard will interfere USE the AUXILIARY FENCE WORK SUPPORT and PUSH BLOCK Attach Auxiliary Fence Work Support to Rip Fence with two C clamps Feed the workpiece by hand along the AUXILIA
26. sure there s no debris between the workpiece and its supports When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade A piece of molding for example must lie flat or be held by a fixture or jig that will not let it twist rock or slip while being cut Use jigs fixtures where needed to prevent work piece shifting Use a different better suited type of tool for work that can t be made stable Use extra caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down ot the table top NEVER use another person as a substitute for a table extension or as addi tional support fora workpiece that is longer or wider then the basic saw table or to help feed support or pull the workpiece Never contine the piece being cut off That is the piece NOT against the fence miter gauge or fixture Never hold it clamp it touch it or use length stops against it It must be free to move If confined it could get wedged against the blade and cause a kickback or throwback Never cut more than one workpiece at a time Never turn your table saw ON before clearing everything except the workpiece and related support devices off the table Plan the way you will push the workpiece through NEVER pull the workpiece through Start and finished the cut from the fron
27. the Sawblade Guard Spreader and Anti Kickback Pawis for any thru sawing wheneverthe blade comes through the top of the workpiece Make sure the Pawis work properly Make sure the Spreader is in line with the sawblade ADANGER 1 Read manual before using saw 2 Wear safety goggles that meet place for through cuts ANSIZB 71 standards 5 Do not do freehand cuts 3 Do not reach around or over saw 6 Keep hands out of path of saw B Know how to reduce the risk of Kickback See instructions for ripping blades blade 4 Keep blade guard down and in 7 When ripping use push stick when fence is set 2 inches or more from 9 When ripping use push block and 10 Turn power off and wait for blade auxiliary fence when fence is set between 2 and 2 inches from blade Do not make rip cuts narrower than 2 inch to stop before adjusting or Servicing E REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on F To avoid injury from jams slips or thrown pieces kickback and throwback 1 USE ONLY RECOMMENDED ACCESSO RIES See page 58 Follow the instructions that come with the accessories The use of improper accessories may cause risk of injury to persons Choose the right blade or cutting accessory for the material and the type of cutting you plan to do Never use grinding wheels abrasive cut off
28. working height is 33 to 37 inches from the top of the saw table to the floor SAW BASE 7 6 DIA HOLES FLAT WASHER E 1 4 SS 10 1 4 LOCKWASHE OPENING HEX NUT d FRONT OF SAW 2 3 4 p 12 NOTE All dimensions in inches 15 ATTACHING AND ASSEMBLING TABLE EXTENSIONS From among the loose parts find the following hardware Quantity indicated is for 2 extensions wech Description Qty Hex Hd Screw 5 16 18 x 1 1 4 8 Flat Washer Dia of Hole 11 32 8 External Lockwasber 5 18 8 Hex Nut 5 16 18 B Insert Tour 4 5 16 18 x 1 1 4 in long screws through holes in each EXTENSION Position an extension against table so screws extend through holes in table 3 Install flat washer lockwashers and nuts on the 4 Line up rear edge of extension with rear edge oftable Line up top surface of extension with top surface of table at the locations indicated by the X s see screws DO NOT TIGHTEN illustration Use a combination square to line up these edges and surfaces Slightly tighten nuts with a 1 2 wrench _ 5 16 18 x 1 1 4 HEX HEAD SCREW G 5 16 IN EXTERNAL LOCKWASHER HEX HD SCREW FLAT WASHER NS SAW TABLE Mcr REF f Es FLAT WASHER PS EXTERNAL HEX NUT LOCKWASHER i CHECK WITH SQUARE AT2PLACES MARKED WITH X 5 If
29. your saw a Toavoid injury fromaccidental starting unplug the saw turn the switch off and remove the switch key before raising or removing the guard changing the cutting tool changing the setup or adjusting anything DM b Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect the way it works H any part is Missing bent or broken in any way or any electrical parts don t work properly turn the saw off and unplug the saw c Replace damaged missing OT before using the saw again j d Use the sawblade guard spreader a anti kickback pawis for any thru sawing Na EU the blade comes through the toP S Ge piece Make sure the pawis wor properly failed parts 40 Make sure the spreader is in line with the sawblade e REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking for and removing keys and adjusting wrenches from tool before turning it on To avoid injury from jams slips or thrown pieces kickback and throwback 1 USE ONLY RECOMMENDED ACCES SORIES See page 58 Follow the instructions that come with the accessories Using other accessories may be dangerous 2 Choose the right blade or cutting accessory for the material and the type of cutting you plan to do 3 Never use grinding wheels abrasive cut off wheels friction wheels metal slitting blades wire wheels or buffing wheel They can fly apart explosively 4
30. 2 x 1 2 in long 2 Lockwashers 10 LOCKWASHER PAN HEAD SCREW Turn rip fence upside down on table Position micro adjust assembly on rip fence head as illustrated and install two 10 32 x 1 2 pan head self tapping screws through two lockwashers and through holes in micro adjust assembly Screw into holes in rip fence head Tighten both screws PAN HEAD SCREWS 3 Install rip fence on saw Do so by holding up rear end of rip fence while engaging rip fence head onto front fip fence guide rail Now lower rear end of rip fence onto back rip fence guide bar i 4 Push micro adjust knob toward rear of saw and rotate knob This should cause rip fence to move NW right or left depending on which way you rotate the Le knob If fence does not move make this adjustment 24 Adjusting Fence Racks 1 Look under front fence guide bars The racks should be approximately 1 1 8 inch apart between the ends of both racks as illustrated 2 Adjust the racks by loosening the four screws that mount each rack Slide both racks to the 1 1 8 inch measurement and tighten all screws B Adjusting Micro Adjust Cam Look under rip fence head and find micro adjust gear and rack Teeth on this gear must mesh with teeth on the rack Using a 1 8 Hex L wrench loosen set screw A Now rotate micro adjust cam until gear can be pushed undemeath teeth on rack Line up teeth on rack with the middie of the gear Hold ge
31. 800 4 REPAIR 1 800 473 7247 For replacement parts informa tion and ordering call this toll free number 1 800 FON PART 1 800 366 7278 10 INCH TABLE SAW Now that you have purchased your 10 inch table saw should a need ever exist for repair parts or service simply contact any Sears Service Center and most Sears Roebuck and Co stores Be sureto provide all pertinent facts when you call or visit The model number of your 10 inch table saw will be found on a plate attached to your saw at the right hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 298843 NAME OF ITEM Contractors 10 Inch Table Saw All parts listed may be ordered from any Sears Service _ Center and most Sears stores If the parts you need are not stocked locally your order willbe electronically WE transmitted to a Sears Repair Parts Distribution Cen ter for handling Sold by SEARS ROEBUCK AND CO Hoffman Estates IL 60179 U S A Part No SP5624 Form No SP5624 4 Printed in USA 2 95
32. C SUPPORT en Wl H ee CA Shs 2 S d Pr oS SPREADER EDGE EVEN WITH SPREADER SUPPORT EDGE END OF ROD EVEN WITH EDGE OF SUPPORT 5 6 18 x 1 IN HEX HD SCREW QA RN S HEX L WRENCH gt M STR STRAIGHTEDGE ES 14 IMPORTANT To work properly the SPREADER must always be PARALLEL to the sawblade and adjusted so the cut workpiece will pass on either side at the spreader without binding or skewing to the side ii NOTE The spreader is thinner than the width ofthe cut KERF made by the sawblade by approximately six thicknesses of paper KERF WOOD LOOKING DOWN ON SAW 15 Maketwofoldsina small piece 6 x 6in ofordinary NEWSPAPER making three thicknesses The folded paper will be used as a spacing gauge 16 Place RIP FENCE on table CAREFULLY move it against blade so that itis paral felto the blade and just TOUCHES tips of saw teeth tighten RIP FENCE LOCK LEVER insert folded paper between SPREADER AND FENCE Using a 7 16 in wrench loosen the 1 4 20 hex head screws so the spreader can slide sideways 18 Hold spreader flat against fence tighten screws using 7 16 in wrench Remove Hex L wrench and iower antikickback pawls 20 To remove BLADE GUARD AND SPHEADER loosen THUMBSCREW DO NOT LOOSEN OTHER SCREWS This lets you remove and replace the guard without disturbing the spreader alignment Beer ehe d SETSCREW RUN 7
33. CK With the head square with the bar and the pin pushed into the siot adjust the pointer 3 to point to 0 F The miter gauge head must rest on top of the 3 gt B LOCK KNOB VS BLOCK SI EE b r E 4 Aum SE uM m I SSS H i SA T luc ces 3 m i Be __ Z m ca gt E de ZER 3 c 1 8 IN SETSCREW WRENCH bar without being able to move up and down yet it must swivel freely The swiveling movement of the head can De adjusted by tightening or loosening the set screw 4 using the 1 8 in Hex L wrench NOTE The setscrew is located inside of the head To reach it swivel the head to 60 degrees and turn the miter gauge upside down HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE WARNING The blade must be parallel to the miter gauge groove Misaligned blades could bind on workpiece Workpiece could suddenly kickback You could be cut or hit While cutting the material must move in a straight line PARALLEL to the SAWBLADE therefore both the miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAWBLADE if the sawblade IS NOT parallel to the miter gauge groove the blade will bind at one end of the cut This is known as HEELING To check for parallelism WARNING To avold injury from accidental start make sure switch is OFF and plug Is not con nected to power source outlet O
34. D SSES 6 Reinstall motor pulley the same way it was when you aligned the belt 7 Place belt on SAW PULLEY insert end of belt through opening in END of guard 8 Lift motor and slip belt over motor pulley eet MOTOR PULLEY 5M t 9 Press guard onto support so that bottom of guard is approximately 3 4 in away from belt NOTE Toremove guard lift upon LONG TABS of clips pull guard outward The clips should remain on the BELT GUARD SUPPORT MOTOR CONNECTIONS WARNING For your own safety never connect plug to power source outlet until all assembly steps are completed 1 Open motor connector box cover located on side of motor using a flat blade screwdriver WARNING To avoid electrocution never con nect anything but the ground wire colored green to the green screw 2 Remove GREEN SCREW and insert through round metalterminal onthe end ofthe GREEN wire of power cord 3 Reinsert GREEN SCREW in threaded hole that iwas removed from and tighten securely 4 insert terminal end of BLACK wire on spade terminal next to copper post on the motor Pushterminal firmly until seated 5 Insert terminal end of WHITE wire on spade terminal next to silver post on the motor Push terminal firmly until seated 6 Close motor connector box being sure that power cord is seated in strain relief groove and tighten box cover screws 7 Do not plug in power cable BLACK WI
35. Dado Anon through cut which produces a square sided notch or trough in the workpiece Featherboard A device which can help guide workpieces during rip type operation Freehand Performing a cut without using a Fence Miter Gauge fixture hold down or other proper device to keep the workpiece from twisting during the cut Gum A sticky sap based residue from wood products Heel Misalignment of the blade Kerf The amount of material removed by the blade in a through cut or the slot produced by the blade in a non through or partial cut Kickback An uncontrolled grabbing and throwing of the workpiece back toward the front of the saw Leading End The end of the workpiece which during a rip type operation is pushed into the cutting tool first Molding A non through cut which produces a specia shape inthe workpiece used for joining or decoration Push Stick A device used to feed the workpiece through the saw during narrow ripping type operations and helps keep the operator s hands well away from the blade Push Block A device used for ripping type operations too narrow fo allow use of a Push Stick Rabbet A notch in the edge of a workpiece Resin A sticky sap base substance that has hardened glossary of terms for woodworking Ripping A cutting operation along the length of the workpiece Revolutions Per Minute RPM The number of turns compiled by a spinning object in one minute Sawbla
36. E RIGHT TOOL Dont force tool or attachment to do a job it was not designed for 2 Dress for safety Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using saw for long periods of time 41 Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety goggles not glasses that comply with ANSI Z87 1 shown on pack age Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at Sears retail catalog stores Glasses or goggles not in compliance with ANSI Z87 1 could seriously hurt you when they break WEAR YOUR a ORT Gg For dusty operations wear a dust mask along with the safety goggles 3 Inspect your workpiece Make sure there are no nails or foreign objects in the part of the work piece to be cut 4 Plan your cut to avoid KICKBACKS and THROW BACKS when a part or all of the workpiece binds on the blade and is thrown violently back toward the front of the saw Never cut FREEHAND Always use either a rip fence miter gauge or fixture to position and guide the work so it won t twist bind on the blade and kickback Make
37. EX HEAD SCREW kg 5 1 6 18 X 1 IN 556 18 X 3 4 IN BACK OF SAW EXTERNAL LOCKWASHER HEXNUT 2 e EXTERNAL n 2 N LOCKWASHER 6 Turn the fence guide bar end for end and insert two Si AX ofthe 1 inch long screws through the two holesin HEX NUT MEE o e the left rear edge of the table Insert the other 3 4 SR inch long screw through the bracket Install a lock Ki f M WASHER washer and nut on bolts DO NOT SCREW NUTS ON WASHER M LEFTREAR f Ce ALL THE WAY just get them started on the screws GUIDE BAR MU HEX HEAD Push the fence guide bar as far toward the rear SCREW WASHER REN center of the saw as it will go It must remain as close 5 16 16 18 x 3 4 IN 5 16 18 x 1 IN tothe rear center of the saw as possible through the rest of this adjusting procedure VIEWED FROM REAR OF SAW 2ND HOLE STH HOLE 7 Lay the other rear fence guide bar on the right rear of 4 y TED em PET EHOLE the saw tabel as illustrated view is shown from rear of a ZZ S E i table saw Insert a 3 4 inch long screw through a flat Ee em SA ALL DRY washer and through the SECOND hole Insert a 1 inch Eum bs WASHER long screw through a flat washer and through the zi R NINTH hole Insert a 1 inch long screw through a flat Z WASHER WASHER A washer and through the ELEVENTH hole es RE HEX HEAD 5 16 CREW rea 5 16 18 X 1 IN VIEWED FROM REAR OF SAW E i i HEX NUT
38. Handwheel B Loosen screw and adjust pointer using medium screwdriver C install Elevation Handwheel I POINTER E SCH SH N SCALE ADJUSS TIN SCREW ti POINTER AT 0 POSITION 55 If blade is NOT SQUARE to table the 90 stop Screw must be ADJUSTED A Unscrew 90 STOP SCREW three to four turns using 3 16 in Hex L wrench B Turn tilthandwheel clockwise one turn then turn handwheel counterclockwise until blade is square with table C Screw 90 stop screw IN until it stops check once again for squareness and readjust screw if necessary 45 POSITION TILT blade to LEFT as far as it will go A Place an ACCURATE square against blade Make sure square is not touching the TIP of one of the saw TEETH If blade is 45 to table A Check pointer If POINTER DOES NOT point to the 45 mark on the scale A Remove Elevation Handwheel B Loosen two screws on scale and adjust scale until POINTER points to 45 mark C install Elevation Handwheel SCALE ADJUSTING SCREW If bladeis NOT 45 TO TABLE STOP SCREWand SCALE must be ADJUSTED 1 Unscrew 45 STOP SCREW three to four turns using 3 16 in setscrew wrench 2 Turntilthandwheel until blade is 45 tothe table 3 Screw 45 stop screw IN until it stops check once again and readjust screw if necessary 56 4 Loosen two screws on scale and adjust scale until POIN
39. N T SCREW NUTS ON ALL THE WAY just get them started on the screws INSTALLING LEFT FRONT RIP FENCE GUIDE BAR 1 1 2 IN HEX HEAD SCREW n 1 From among the loose parts find the foilowing hardware t WASHER 2 Hex Head Screws 5 16 18 x 1 1 2 in long 1 Hex Head Screw 5 16 18 x 1 1 4 in long 3 External Lockwashers 5 16 in 3 Hex Nuts 5 16 18 3 Flat Washers dia of hole 21 64 in 3 Spacers 3 4 in dia x 1 2 long 1 Front Fence Guide Bar 2 Lay guide bar on saw table as illustrated 3 Insert a 1 1 2 inch long screw through a flat washer c ANA and then through the FIRST hole in the bar as illus N Xe c trated Insert a 1 1 2 inch long screw through a flat te HOLE 2S a washer and then through the SECOND hole in bar NO SCH Be insert another 1 1 4 inch long screw through a flat en HEX HEAD SCREW washer and then through the SIXTH hole in bar HEX HEAD SCREW 8A6 18 X 1 1 4 IN 4 Place spacers over threaded end of screw as illus 5n dirus PUN Ke trated bee il Le iH 1 2 1 V 18 5 Turn front bar end for end and insert two of the bolts through holes on left side of front edge on saw table The third screw is inserted through the bracket installed earlier Install lockwashers and nuts on bolts DO NOT SCREW NUTS ON ALL THE WAY just get them started on the screws INSTALLING REAR FENCE GUIDE BARS 1 From among the loose parts find the following 2 Brackets 4 Hex H
40. Operations 40 Using the Miter Gauge eeeserrsr 43 Crosscutting s ione coe S ren renare nn ann n ete 43 Repetitive Cutting 00 eee eer A Miter Cutting DM MOTA NIME SE Bevel Crosscutting essem 45 Compound Miter Cutting ccce cece centre 45 Using the Rip Fence ee Ra AG Ripping En 46 Bevel Ripping Narrow Work co 246 Using Featherboards for Thru Sawing Aad Resawing EEN 49 Cutting Panels EE 50 Using Featherboards for Non Thru Sawing 50 Rabbeting een 5 Ploughing and Molding nrseee 1 Dadoing Hee H hcm 52 Molding Cutting MH 52 Adjustments i eese esses nennen neant ene 53 Miter Gauge EEN 53 Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove che 5 Blade Tilt or Squareness of Blade to Table 55 90 POSHION enne nh re S5 45 POSTION ren 6 Tilt Mechanisme che ren 57 MaintenanC eexesexeeseersseeereeemrreeereeraeeeamse x Lubrication eurer rre ses rere nnne r enne metre nannte nennen nemore ss Recommended Accessories Eeer i 38 Trouble Shooting eere eene enne nennen 59 e 59 Motor enami o Repair Parts sse esrrererererenisrerererertesnanenresraretnen enmener e2 UNPACKING AND CHECKING CONTENTS TOOLS NEEDED
41. Plug your saw into a 240v 15 Amp 3 blade recep tacie e Makecertainthe receptacle is connected to a 24 C AC power supply through a 240v branch circuaig having atleast a 15 amp capacity and protected E a 15 amp time delay fuse or circuit breaker Motor Thermal Overload Protector IMPORTANT To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation Your saw is equipped with a manual reset thermal over load protector designed to open the power line circuit when the motor temperature exceeds a safe level motor is overloaded or a low voltage condition exists WARNING Avoid thrown objects or blade con time to cool tact from unexpected starting If the protector stops the saw motor immediately turn the saw switch OFF remove the key and allow motor 14 After cooling to a safe operating temperature the overload protector can be closed manually by push ing the red button on the end of the motor If the red button will not click into place immediately the motor is stilltoo hot and must be allowed to cool for a while longer The time required for the motor to cool may be equal to the length of time the saw was used before the thermal overload protector opened to shut off elec trical flow An audible click will indicate the protector is closed As soon as the red button will click into running p
42. RE TO SPADE TERMINAL BESIDE COPPER POST GREEN WIRE TO GREEN SCREW STRAIN RELIEF GROOVE BOTTOM WHITE WIRE TO SPADE TERMINAL BESIDE SILVER POST PLUGGING IN MOTOR 1 From among the loose parts find 2 Wire Ties 2 Route motor cord along right side of cabinet and snap ties in 1 4 hole in side of cabinet Secure two cords in wire ties WIRE TIES EXTENSION REMOVED FOR PICTURE CLARITY 35 BLANK PAGE BLANK PAGE NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE USE THE SAW BLADE INSERT WHEN SAWING USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING O REMOVING AND INSTALLING SAWBLADE WARNING To avoid injury from accidental start turn switch OFF and remove plug from power source outlet before removing or installing sawbiade A Raise Blade Guard remove insert B To REMOVE blade place a block of wood against front of blade PULL arbor wrench toward you to LOOSEN arbor nut gt Z J NRENCH WOOD BLOCK 9 ARBOR au J n BLADEGUARD NOT SHOWN FOR PICTURE CLARITY C To TIGHTEN arbornut placea block of wood against rear of blade PUSH wrench away from you When installing the blade makesure the teeth are pointing toward the front of the saw and that the blade and collars are clean and free from any burrs The HOLLOW side of the collar must be against the blade Always tighten the arbor nut securel
43. RIC HAVE BEEN DRAWN FULL SIZE FOR EASY IDENTIFICATION Part Name Miter Gage Assembly CC Saw Guard Assembly Fence Assembly Front Fence Guide Bar Rear Fence Guide Bar Bag of Loose Parts Owners Manual Leg uou ln End Stifener ooo Side Stiffener Table Extension 12 x 27 Motor Fence Tape zr xc rommooo f Bag of Loose Parts containing the following items Belt Guard ees N PD 1 O Belt Guard Support 1 P Support Bracket 1 US e is esr dude 3 H Ty T Pan Head Screw 10 32 x 1 2 3 10 Bag of Loose Parts containing the ba ree Switch Assembly Hand Wheel Ax te Ae Micro Adjust Knob Assembly L RE Bag of Loose Parts ww C0 Bag of Loose Parts containing the following items Leveling Foot 29 Hex Jam Nut 3 8 16 Truss Head Screw 1 4 20 x 1 2 External Lockwasher 1 4 AA Hex Nut 14 20 AB Hex Head Screw 5 16 18 x 1 1 4 AC External Lockwasher 5 16 AD Washer 11 32 x 11 16 x 1716 AE Heavy Hex Jam Nut 5 16 18 N lt xs Bag of Loose Parts containing the following items AB Hex Head Screw 5 16 18 x 1 1 4 AC External Lockwasher 5 16 AD Washer 11 32 x 11 16 x 1 16 AE Heavy Hex Jam Nut 5 16 18 de wm ND sch
44. ROUBLE SHOOTING MOTOR Continued TROUBLE gt REMEDY 1 Request voltage check from the power company 2 Have motor repaired or replaced PROBABLE CAUSE 1 Low voltage 2 Windings burned out or open 3 Starting switch not operating Motor starts slowly or fails to come up to full speed 3 Have motor repaired Motor overheats Motor overloaded 2 improper cooling Air circulation restricted through motor due to Feed work slower into blade 2 Clean out sawdust to provide normal air circulation through motor See Maintenance and Lubrication section sawdust accumulating inside of saw Starting switch in motor will not Operate 1 Burned switch contacts due to extended hold in periods caused by low line voltage etc 2 Shorted capacitor when equipped 3 Loose or broken connections Starting switch not operating 2 Voltage too low to permit Have switch replaced and request a voltage check from the power company Test capacitor and replace if defective 3 Have wiring checked and repaired Motor stalls resulting in blown fuses or tripped circuit breakers Have switch replaced 2 Request voltage check from the power company motor to reach operating speed 3 Fuses or circuit breakers do not have sufficient capacit
45. RY FENCE until the end is approx 1 in past the front edge of the table Continueto feed using the PUSH BLOCK Hold the workpiece in position and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE WORK SUPPORT This May Raise Guard Narrow strips thicker than the Auxiliary Fence Work Support may enter the guard and strike the baffle CAREFULLY raise guard only enough to clear the workpiece Use PUSH BLOCK to complete cut WARNING To avoid injury from blade contact never thru saw rip cuts narrower than 1 2 in wide RESAWING RESAWING is known as ripping a piece of wood through its thickness Do not attempt to resaw BOWED or WARPED material NOTE To RESAW a piece of wood wider than 3 3 8 inch it will be ont RY necessary to remove the blade guard and use the zs GE BY L AUXILIARY FENCE WORK SUPPORT See Work OFWOOD EA V Helpers p NC NORS Clamp itto thetable so thatthe workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences Do not clamp directly tothe bottom edge ofthe table because the swivel of the clamp will not grip properly Place a small block of wood between the bottom edge of the table and the C clamp WARNING For your own safety 1 Do not Back Up reverse feeding while resawing because this could cause a kickback 2 Make first pass to a depth slightly more than one half the width of the board keep the same
46. Rip Fence 5 See Assembly section installing Blade Guard Cut not true at 909 1 Stop screws not properly 1 See Adjustments section Blade Tilt or or 459 positions adiusted Squareness of Blade to Table 1 See Maintenance and Lubrication section 2 See Maintenance section Tilt and Elevation Mechanism TROUBLE SHOOTING MOTOR NOTE Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation TROUBLE PROBABLE CAUSE REMEDY 1 Motor 1 Circuit overloaded with lights appliances and other motors Undersize wires or circuit too long General overloading of power company facilities In some sections of the country demand for electrical power may exceed the capacity of existing generating and distribution systems Incorrect fuses or circuit breakers in power line 1 Have motor checked by qualified service technician Repair service is available at your nearest Sears store 1 Do not use other appliances or motors on same circuit when using the saw 2 Increase wire sizes or reduce length of wiring See Motor Specification and Electrical Requirements section 3 Request a voltage check from the power company 4 Install correct fuses or circuit breakers 59 T
47. SS THE END PLOUGHING AND MOLDING PLOUGHING is grooving with the grain the long way of the workpiece using the fence USE feather boards and push sticks as required PLOUGHING MOLDING is shaping the workpiece with the grain the long way of the workpiece using the fence Use featherboards and push sticks as required MOLDING 51 DADOING Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head The arbor on the saw is only long enough so that Ihe widest cut that can be made is 13 16 wide lt is not necessary to install the outside loose collar before screwing on the arbor nut Make sure the arbor nut is tight Always use Dado Insert Listed Under Recommended Accessories When using the Dado Head it will be necessary to remove the Blade Guard and Spreader USE CAU TION USE MITER GAUGE FENCE FEATHER BOARDS OR PUSH STICKS AS REQUIRED WARNING For your own safety always replace the blade guard and spreader when you are finished dadoing MOLDING CUTTING Instructions for operating the Molding Head are con tained in a booklet furnished with the Molding Head Always use the Molding Insert listed under Recom mended Accessories When using the Molding Head it will be necessary to remove the Blade Guard and Spreader USE CAU TION USE MITER GAUGE FENCE FEATHER BOARDS OR PUSH STICKS etc AS REQUIRED WARNING For your own safety always replace t
48. TER points to 45 mark 5 Install Elevation Handwheel TILT MECHANISM The handwheel should turn freely without binding The turning action can be adjusted by tightening or loosening the screws in the bearing retainer NOTE Tilt Handwheel must be removed to adjust When adjusting the screws in the bearing retainer hold the nut inside using a 3 8 in wrench SCALE ADJUSTING SCREW ADJUST Po SET SCREW TWO SCREWS WARNING For your own Safety turn switch OFF and remove plug from power source outlet before maintaining or lubricating your saw Do not allow sawdust to accumulate inside the saw Frequently blow out any dust that may accumulate inside the saw cabinet and the motor Frequently clean your cutting tools with Craftsman Gum and Pitch Remover A coat of furniture type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely ifthe power cord is worn or cut or damaged in any way have it replaced immediately Make sure the teeth of the ANTI KICKBACK pawis are always sharp To sharpen 1 Remove blade guard 57 Pd Ff 2 Rotate pawl toward rear of spreader So that teeth are above top of spreader 3 Hold spreader with left hand and place paw over corner of workbench 4 Using a small round file Smooth Cut sharpen the teeth LUBRICATION The following parts should be oiled with SAE No 20 or No
49. TH Ss _ SWA c ON TO 1 Raise blade all the way up raise blade guard 2 Make an X on one of the teeth which is SET bent to ihe LEFT 53 3 Place the head of a combination square in the 5 If tooth touches square at FRONT and REAR GROOVE adjustblade of square so that it just sawblade is PARALLEL to MITER GAUGE touches the tip of the MARKED tooth GROOVE 4 Move square to REAR rotate blade to see if MARKED tooth again touches blade of square 6 If tooth does nottouch the same amount the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE A Rear trunnion must be moved TOWARD the combination square if there isaspace between marked tooth and end of square in step 4 B Rear trunnion must be moved AWAY from the Square if marked tooth pushes square out of position in the groove 7 Loosen all three screws thathold the rear trunnion and aH three screws that hold the front trunnion NOTE All six screws can be reached through back of saw Use a 9 16 in wrench To reach left hand front trunnion screw tilt blade to 45 After loosening screws reposition blade at 90 LEFT HA RIGHT HAND CENTER BEHIND HERE BEHIND HERE FRONT TRUNNION SCREWS EDGE OF TRUNNION 8 Using a wood block and mallet as shown move rear trunnion to right or leftas required to realign CLAW HAMMER the blade If necessary shift front trunnion in sim
50. THE RIGHT TOOL Don t force tool or attachment to do a job it was not designed for B Dress for safety ae C Iv K Do not wear loose clothing gloves neckties or jewelry rings wristwatches They can get caught and draw you into moving parts Wear nonslip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using saw for long periods of time Any power saw can throw foreign objects into the eyes This can cause permanent eye damage Wear safety goggles not glasses that comply with ANSI Z87 1 shown on pack age Everyday eyeglasses have only impact resistant lenses They are not safety glasses Safety goggles are available at Sears retail catalog stores Glasses or goggles not in com pliance with ANSI Z87 1 could seriously hurt you when they break TT P EDRESIGH IS ETTER THAR er TESTES For dusty operations wear a dust mask along with the safety goggles C Inspect your workpiece Make sure there are no nails or foreign objects in the part of the workpiece to be cut D Plan your cutto avoid KICKBACKS and THROW BACKS when a part or ali of the workpiece binds on the blade and is thrown violently back toward the front of the saw 1 Nevercut FREEHAND Always use either a rip fence miter gauge or fixture to position and guide the work so it won t twist bind on the blade and
51. To do so CA Loosen the screws B Move spring slightly toward front of tence 4 If fence does not slide easily along the bars the pressure of the spring can be REDUCED A Loosen the screws B Move spring slightly toward rearoffence tighten screws WARNING To avoid injury from jams or kick backs be sure to push properly adjusted lock fever all the way down until the lever rests on the stop before using this rip fence SPRING SCREWS ADJUST PRESSURE RIP FENCE LOCK LEVER ADJUSTMENT 1 Check the Rip Fence Lock Lever when locked down to be sure it will hold the Rip Fence securely It should not be difficult to push down and lock If lock lever does not lock fence securely A Raise Lock Lever B Tighten the adjusting nut using a small screw driver until the lever when locked holds the Rip Fence securely If Lock Lever is difficult to push down A Raise Lock Lever B Loosen the adjusting nut using a small screw driver until the lever is easy to push down and holds the Rip Fence securely E SPRING TO ADJUSTING NUT FENCE HEAD RIP FENCE ALIGNMENT ADJUSTMENT 1 TheRipFencemustbe PARALLEL with the sawblade and Miter Gauge Grooves Move Fence until it is along side of groove DO NOT LOCK IT It should be parallel to groove If it is not A Loosen the two Hex Head Screws B Hold fence head tightly against bar in direction of arrows on illustration Move end of
52. WRENCH o gege Ru 7 16 IN WRENCH amp THUMB Rg SCREW d X z Pd POSITIONING MOTOR ON MOTOR MOUNTING BASE 1 Putthe motor mounting base against the fiat surface of a workbench h Position the motor so the end containing the red overioad button is facing you 3 Loosen both cradle clamp screws 4 Putasquare against the LEFT side of the motor and against the top of the workbench 5 Tum the motor inside the cradle clamps until the top oi both capacitors touch the square 6 Tighten both cradie ciamp screws to hold the motor in this position WARNING Failure to properly install motor may let workpiece strike capacitor cover during bevel or compound miter cuts Workpiece could bind and kick back You could be cut or hit BUTTON t Ki i H CAPACITORS i E BASE gt WORK BENCH SNE A NE E 31 MOUNTING THE MOTOR 1 From among the loose parts find the following hardware i 4 Carriage Bolts 5 16 18 x 3 4 in long 4HexNuts 5 16 18 approx dia of hole5 16in 4 Lockwashers 5 16 in External Type approx dia of hole 5 16 in 1 Cast Iron Motor Pulley The motor base is installed in the cradle for shipment Pull the motor base away from the cradle and put it on the fioor before mounting the motor to it Place motor on MOTOR BASE insert bolts through holes in MOTOR BASE then through the motor MOUNTING BASE Install lockwashe
53. about 4 inches square Separate these pieces into two stacks containing 8 pieces in each stack Put one stack under rear end of rip fence and other stack under front end of ripfence see illustration re xi 8 THICKNESSES lt lt OF PAPER 7 Raise or lower left end of right front rip fence guide bar just enough to allow paper stack at front of rip fence to slide back and forth under rip fence Keep guide bar in this position and t ghten screw at the far left of this guide bar Push the left rear as viewed from rear of saw fence guidebar as fartoward the rear center ofthe saw as it will go Raise or lower right end of feft rear rip fence position and tighten screw at guide bar as viewed from rear of saw just enough to allow stack of paper at rear of fence to slide back and forth under the rip fence Hold guide bar in this far right of this guide bar els SS T p PAPER SHOULD IEN or SLIDE PASY Aw i N gm En SCREW AT FAR LEFT END OF RIGHT FRONT GUIDE BAR 22 9 Move the rip fence to the right so it is even with the outside edge of the extension as viewed from front of saw and put the two stacks of paper under the front and rear of the rip fence with the paper setting on the front and rear edge of the table 10 Raise or lower right end of front guide bar just enough so paper stack will slide back and forth under front of rip fence see illustration Hold guide barin this pos
54. adjustment is necessary you should tap the extension into position using a hammer and a block of wood Make sure rear edge of extension is lined p with rear edge of table Then firmly tighten nuts 6 Repeat the same procedure to install the other extension e OOD e MOUNTING SWITCH 1 From among loose parts find the following 2 Hex Head Screws 5 16 18 x 5 8 in long 2 External 5 16 Lockwashers 2 Hex Nuts 5 16 18 5 8 IN 5 16 IN EXTERNAL 5 16 IN HEX HD SCREW LOCKWASHER HEX NUT JAM NUT 5 16 18 2 si one Bus binh Ee ee Se EE LOCKWASHER 3 Insert two inch screws throug es in switch e Gr sTH HOLE 4 Insert screws through fourth and fifth holes in front fence guide bar as illustrated 5 Install two lockwashers and nuts Tighten nuts 5 a POTENTE S IDE BAR N UPSIDE DOWN OS HEX HEAD SCREW 5 16 18 X 5 8 IN INSTALLING RIGHT FRONT RIP FENCE GUIDE BAR 1 From among the loose parts find the following hardware 4 IN HEX HD 2 Hex Head Screws 5 16 18 x 1 1 2 in long 3 SCREW 5 16 IN EXTERNAL 9 16 IN 1 Hex Head Screw 5 16 18 x 1 1 4 in long LOCK WASHER HEX NUT 2 Hex Head Screws 5 16 18 x 3 4 in long 5 External Lockwashers 5 16 in approx dia of hole 5 16 in 5 Hex Nuts 5 16 18 approx dia of hole 5 16 in uh 3 Spacers 3 4 in dia x 1 2 in long N 5 Washers dia of hole 21 64 in 1 2 IN SPACER 1 Front Fence Guide Bar with switch a
55. ar in this position and rotate micro adjust cam until the gear is raised up and meshes with teeth on the rack Tighten set screw AP C If you were unable to line up the teeth onthe rack with the middle of the gear then another adjust ment is required 1 Push knob in toward rear of saw and hold knob in this position 2 Using a Hex L wrench loosen set screw B 3 Move gear straight backward or straight for ward until teeth on the rack are positioned in the middle of the gear DO NOT ROTATE GEAR 4 While holding the gear in this position push micro adjust knob all the way in toward the gear and tighten set screw B A i d SET SCREW 3 E SET SCREW B MICRO ADJUST CAM RIP FENCE SELF ALIGNING PAD ADJUSTMENT WARNING A misaligned fence can cause kick backs and jams To avoid injury follow these instructions until the fence properly self aligns 1 Check the fence to be sure it slides easily along the bars and always remains in alignment parallel to sawblade and miter gauge grooves The alignment is maintained by a spring underneath the fence which presses against the front guide bar 2 To see if fence needs adjustment place fence on saw but DO NOT LOCK IT Move the REAR END of the fence slightly to the right orieft when you release it the fence should spring back to its original position 25 3 If fence does not spring back the spring pressure must be INCREASED
56. ce the TWO prong outlet with a properly grounded THREE prong outlet Atemporary adapter as shown is available for connect ing plug to 2 prong receptacles The green grounding lug extending from the adapter must be connected to a permanent ground such asto a properly grounded outlet box This adapter should be used only until a properly grounded outlet can be installed by a qualified electri cian WARNING Avoid electric shock If the outiet you are planning to use for this saw Is of the two prong type DO NOT REMOVE OR ALTER THE GROUND ING PRONG IN ANY MANNER Use an adapter as shown and always connect the grounding lug to a known ground such as to a properly grounded outlet box Not all outlet boxes are properly grounded if you are not sure the outlet box is properly grounded have it checked by a qualified electrician CHANGING MOTOR VOLTAGE WARNING Electric shock can kiii To avoid shock never connect plug to power source outlet until ail assembly steps are completed Unplug saw before making or changing any connections 1 Connections for 120v AC Operation a Foroperation on 120 volts the black power lead is connected to spade terminal beside copper post The white power lead is connected to spade termi nal beside silver post The two movable links must be in position shown in Figure 1 The red motor lead is connected to terminal B b The movable links pivotonthe cente
57. cessory on made at an angle other than 90 to both the edge and the flat side of the wood Adjust the miter gauge and the blade to the desired angle Make sure miter gauge is locked USING THE RIP FENCE RIPPING BEVEL RIPPING PLOUGHING MOLDING RESAWING ANDRABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE WORK SUPPORT PUSH STICK OR PUSH BLOCK WARNING For your own safety always observe thefoliowing safety precautions in addition to the safety Instructions on pages 2 3 4 5 27 28 amp 29 additional safety instructions for RIP TYPE CUTS 1 NEVER use the Miter Gauge when ripping 2 Use a Push Stick whenever the fence is 2 or more inches irom the blade When thru sawing use an auxiliary fence and push block whenever the fence must be between 1 2 and 2 inches of the blade 3 When using a Push Stick or Push Block the trailing end of the board must be square A Push Stick or Block against an uneven end could slip off or push the work away from the fence 4 AFEATHERBOARD can help guide the workpiece KERFS ABOUT 3 5 16 APART l E 4 1 2 Bt Before starting To avoid kickbacks and slips into the blade make sure the rip fence is parallel to the sawblade Check the antikickback pawls The pawls must Stop a kickback once it has started Replace or sharpen antikickback pawis when points become dult Plastic and composition like hardboard
58. d 3 pole receptacles which accept the tools plug IMPORTANT For circuits that are farther away from electrical service box the wire size must be increased proportionately in order to deliver ample voltage to the saw motor Wire Sizes Required American Wire Gage Number Length of the Conductor 120V Line 240VLine 0 25 Feet No 16 m 26 50 Feet No 14 51 100 Faet No 12 No 12 mm CONTENTS Warranty seess senma c 2 Safety Instructions for Table Saw ccccese 2 Additional Instructions for Rip Type Cuts A Additional Instructions for Cross Cut Type Cuts S Glossary of Terms for Woodworking 5 Motor Specifications and Electrical Requirements sese 6 Motor Specifications 2 6 Changing Motor Voltage aarre 7 Motor Thermal Overload Protector 8 Wire Siz68 else eene TES Unpacking and Checking Contenis 9 Tools Needed 9 List of Loose Parts oo ee TN 10 Dern qEMMEM 13 installing Handwheels 13 Checking Table Insert ve 18 Checking Blade Squareness to Table 14 Assembling Steel Legs 14 Mounting Saw essere 15 Attaching and Assembling Table Extensions 16 Mounting Switch 17 installing Right Front Rip Fence Guide Bar ornina irenste rrid ae es k
59. de Path Theareaof the workpiece or table top directly in line with the part of the workpiece which will be or has been cut by the blade Set i The distance thatthe tipof the sawblade tooth is bent or set outward from the face of the blade Throw Back Throwing of pieces in a manner similar to a kickback Thru Sawing Any cutting operation where the blade extends com pletely though the thickness of the workpiece Trailing End The workpiece end last cut by the blade in a ripping operation Workpiece The item on which the cutting operation is being done The surfaces of a workpiece are commonly referred to as faces ends and edges MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS MOTOR SPECIFICATIONS This saw is designed to use a 3450 RPM motor only Do not use any motor that runs faster than 3450 RPM The A C motor used in this saw is a capacitor start capacitor run non reversible type motor it is wired at the factory foroperation on 120v AC 60 Hz alternating current It may be converted to operate on 240v AC Listed below are the motor specifications WARNING Do not use blower or washing ma chine or any motor with an automatic reset over load protector They can start up by themselves and you could get Injured CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect the operator from electrical shock WARNING Damaged power cords can cause shock or fires If the pow
60. e 3C CLAMPS N 50 RABBETING RABBETING is known as cutting outa section of the corner of a piece of material across an end or along an edge To make a RABBET requires cuts which do not go ail the way through the material Therefore the blade guard must be removed 1 Remove blade guard 2 For rabbeting along an edge long way of work piece as shown add facing to rip fence approxi mately as high as the workpiece is wide Adjust rip fence and blade to required dimensions then make first cut with board flat on table as any rip type cut make second cut with workpiece on edge Follow all precautions safety instructions and operational instructions as for ripping or rip type operations including feather boards and push stick etc 3 For rabbeting across an end for workpiece 10 1 2 and narrower make the rabbet cut with the board fiat on the table Using the miter gauge fitted with a facing follow the same procedures and instructions for cross cutting making succes Sive cuts across the width of the workpiece to obtain the desired width of cut DO NOT use the rip fence for rabbeting across the end operation Rabbet cuts can also be made in one pass of the workpiece over the cutter using the dado head or mold ing head WARNING For your own safety Install blade guard immediately upon completion of rabbeting RABBET SECOND CUT 3 RABBETING ALONG THE EDGE RABBETING ACRO
61. e event you mistakenly cut into the Push Block Position the handle in the center of the plywood and fasten together with glue and woodscrews SLIGHTLY LESS THAN THICKNESS OF WORKPIECE UP TO 3 8 3 4 SN V ms 1 5 8 Ui Ss ec 1 2 NON NOTCH NOTE All dimensions in inches PUSH STICK THESE EDGES MUST BE PARALLEL ELM 3 4 PLYWOOD 5 1 8 3 8 3 8 NOTE All dimensions in inches 3 8 PLYWOOD PUSH BLOCK 39 AUXILIARY FENCE WORK SUPPORT Make one using apiece of 3 8 inch and 3 4 inch plywood Fasten together with glue and flat head woodscrews Tighten the screws so the flat head is even with the bottom of the wood AUXILIARY PANEL WORK SUPPORT Make using a piece of 3 4 and 3 8 plywood Fasten together with giue and wood screws Use this auxiliary panel work support only when cutting large panels that require the rip fence to be positioned past the exposed side of the extension 3 4 PLYWOOD THIS FACE AND THIS gg J EDGE MUST BE PARALLEL ze 3 8 PLYWOOD NOTE All dimension in inches MA V woe L ii d FLAT HEAD d WOODSCREWS 53 AUXILIARY FENCE WORK SUPPORT S 3 4 PLYWOOD Zeg 3 5 8 VN He KS SL Y 2 3 8 M ps cM FACE amp EDGE MUST BE SN gt PARALLEL E e E 38PLYWOOD NOTE All dimension in inches AUXILIARY PANEL WORK SUPPORT SAFETY INSTRUCTIONS FOR BASIC SAW OPERATIONS BEFORE EACH USE 1 Inspect
62. e up mark on workpiece with line on Exact I Cut 11 MICRO ADJUST RIP FENCE allows the operator to accurately adjust the rip fence using only one hand To move the fence push in on the micro adjust knob and rotate the knob Rotating the knob clockwise moves the fence to the right Rotating it counterclockwise moves the fence to the left BASIC SAW OPERATION WORK FEED DEVICES Before cutting any wood on your saw study all of the Basic Saw Operation section As you learn new table saw woodworking techniques you ll see that many types of cuts need different support ing devices known as jigs or fixtures They can help you make cuts more accurately By helping to steady the workpiece and keep you away from the blade they can help you safely use your saw for certain cuts Many people custom build their own jigs and fixtures Jigs and fixtures are often unique designed for a particu lar cut You can use your table saw to easily make many jigs and fixtures To get you started we ve included instructions for some simple ones After you have made a few practice cuts make up these jigs before starting any projects Make the push stick first PUSH STICK AND PUSH BLOCK Make the Push Stick using a piece of 1 x 2 Make the Push Block using a piece of 3 8 in and 3 4 in plywood The small piece of wood 3 8 x 3 8 x 1 1 2 inches should be GLUED to the plywood DO NOT USE NAILS This is to prevent dulling the sawblade in th
63. ead Screws 5 16 18 x 1 in long 4 Hex Head Screws 5 16 18 x 3 4 in long 8 Flat Washers dia of hole 21 64 in 8 External Lockwashers 5 16 in 8 Hex Nuts 5 16 18 2 Rear Fence Guide Bars 4 Protective Caps 5 16 18 x 1 IN HEX HD SCREW 5 16 18 x 3 4 HEX HEAD SCREW se 5 16 IN EXTERNAL LOCKWASHER FLAT WASHER 5 16 18 HEX NUT PROTECTIVE CAP 2 Put one of the brackets against the right rear edge of the right extension so the bracket is lined up with the FOURTH hole near the rear of the extension see illustration Insertone of the 3 4 inch long screws through a flat washer through the bracket and through the FOURTH hole in the extension Install a lockwasher and nut on the screw Tighten the nut only slightly Install the other bracket against the left side of the left extension using the same procedure explained above REAR OF EXTENSION 4TH HOLE BRACKET 7 be WASHE Fi BANE N HEX NUT EXTERNAL LOCKWASHER 5 16 18 x 3 4 HEX HEAD SCREW N 5 Layone rear fence guide bar onthe left rear side of the saw table as illustrated as viewed from rear of the saw Insert a 1inch long screw through a flat washer andthroughthe SECOND hole ofthe rearfence guide bar Inserta 1 inch long screw through a flat washer andthrough the FOURTH hold Insert a 3 4 inch long screw through a flat washer and through the ELEVENTH hole 19 WASHER H
64. er 17 Installing Left Front Rip Fence Guide Bar ere ere eee 18 Installing Rear Rip Fence Guide Bars 19 Adjusting Rip Fence Guide Bars 21 Assembling Rip Fence co 24 Rip Fence Self Aligning Pad Adjustment 25 Rip Fence Lock Lever Adjustment 26 Rip Fence Alignment Adjustment 26 Installing Measuring Tapes 27 installing Blade Guard 29 Positioning Motor on Motor Mounting Base 31 Mounting the Motor ee 32 Installing Belt Guard sm 33 Motor Connections essem 35 Plugging in Motor ENEE 35 Getting to Know Your Saw eene 36 On Off Switch 36 Elevation Handwheel see 37 Tilt Handwheel esee ne 37 Tilt Lock Handlen 37 Rip Fence REPE YA Miter Gauge PTNT eg 37 Blade Guard ecce os cedi ete s 37 Table REESEN 37 Removing and Installing Sawblade B EXC OUT oa iocos tatam osi ila ies 3S Micro Adjust Rip Fence ssssee ttt 32 Basic Saw Operation ssrrrre zc Woirk H6lD rS 0 220200222 32 Push Stick and Push Block sse so Auxiliary Fence Work Support 40 Auxiliary Panel Work Support 40 Safety Instructions tor Basic Saw
65. er cord is worn cut or damaged in any way have it replaced immedi ately WARNING Electric shock can kill Not all outlets are properly grounded If you are not sure that your outlet is properly grounded have it checked by a qualified electrician Sat 3 PRONG PLUG i Mone Sin l f UI GROUNDING PRONG PH sg Hi CJ PROPERLY GROUNDED 3 PRONG OUTLET WARNING To avoid electrical shock do not permit fingers to touch the terminals of the plug when installing or removing the plug to or from the outlet WARNING Fallure to properly groundthis power tool can cause electrocution or serious shock particularly when used in damp locations or near metal plumbing If shocked your reaction could cause your hands to hit the cutting tool This saw is equipped with a 3 conductor cord and grounding type plug which has a grounding prong approved by Underwriter s Laboratories and Canadian Standards Association The ground conductor has a green lug andis attached to the tool housing at one end and to the ground prong in the attachment plug at the other end G Gi u ds LUG MD Mer be VU MAKE SURE THIS IS 3 PRONG 2 Z CONNECTED TO A PLUG NS EA KNOWN GROUND B c Ausl 2 PRONG Pig RECEPTACLE ADAPTER This plug requires a mating 3 conductor grounded type outlet as shown above It is recommended thai you have a qualified electrician repla
66. f the exten sions just as you did onthe right extension Raise or lower left end of left front rip fence guide bar just enough to allow paper stack to slide back and forth under rip fence Hold fence and guide bar in this position and tighten both bolts that passthrough the bracket 17 Raise or lower right end of right rear rip fence guide bar as viewed from rear of saw just enough to allow stack of paper to slide back and forth under rip fence Hold the guide bar and fence in this position and tighten both bolts that pass through bracket 8 THICKNESS OF PAPER Zu TIGHTEN THIS 18 Move stacks of paper and rip fence backto position explained in step 13 above Recheck clearance be tween rip fence and table top If necessary readjust rip fence guide bars to get proper clearance Tighten all bolts and nuts holding guide bars in place 23 19 Using a tape rule measure distances from rear edge of back rip fence guide bars to front edge of front rip fence guide bars Make measurernents at each miter gauge groove and at the end of each extension All four measurements must be the same If adjustment is necessary loosen bolt that passes through bracket and extension Now move the front bar until distance is correct and retighten boit VIEW FROM TOP OF SAW SAME MEASUREMENT AT EACH SET OF ARROWS Assembling Rip Fence 1 From loose parts find 1 Micro Adjust Assembly 2 Pan Head Screws 10 3
67. g tool turns toward the front of the saw Set the cutting tool as low as possible for the cut you re planning KEEP CHILDREN AWAY All visitors should be kept asafe distance from work Make sure bystanders are clear of the saw and workpiece Let the blade reach full speed before cutting DON T FORCE TOOL It will do the job better and safer at its designed rate Feed the workpiece into the blade only fast enough to let it cut without bogging down or binding Before freeing any jammed material a Tum switch OFF b Unplug the saw c Wait for all moving parts to stop d Check blade spreader and fence for proper align ment before starting again To avoid throwback of cut off pieces a Use the guard assembly b Toremove loose pieces beneath ortrapped inside the guard 1 Tum saw off 2 Remove switch key 3 Wait for blade to stop before lifting the guard BEFORE LEAVING THE SAW Turn saw off Wait for blade to stop spinning Make workshop child proof Lock the shop Dis connect master switches Remove the yellow Switch key Store it away from children and others not qualified to use the tool Unplug the saw USING THE MITER GAUGE THE MITER GAUGE IS USED WHEN CROSSCUT TING MITER CUTTING BEVEL CUTTING COM POUND MITER CUTTING DADOING and when RABBETTING AND MOLDING across the end of a narrow workpiece WARNING For your own safety always observe the following safet
68. he blade guard and spreader when you are fin ished molding 52 NY MA T AMETS EAM eessen ee wo gt gt H w o pu i H REMOVE SAWBLADE AND JL INSTALL DADO HEAD BACK OF SAW ADJUSTMENTS WARNING For your own safety turn switch OFF and remove plug from power source outlet before making any adjustments MITER GAUGE NOTE Theslots for thestop pin andthe graduations are manufactured to very close tolerances which provide accuracy for average woodworking In some cases where extreme accuracy is required when making angle cuts for example makea trial cut and then recheck it If necessary the miter gauge head can be swiveled slightly to compensate for any inaccuracy 1 Loosen the knob and pull stop pin OUT 2 Swivel the head position it at 0 push the stop pin IN lock the handle The HEAD should be square with the Bar and the pointer should point to 0 Readjust the pointer if necessary If the head is not square with the bar adjustments are required A Loosen the knob 1 and the two screws 2 Position the HEAD square with the BAR using a combination square PUSH the STOP PIN into the slot in the head at 0 push the pin into the slot and twist it Lock the knob Recheck with the square If the head is still not square loosen the screws 2 and readjust the INDICATOR BLO
69. ilar manner but do NOT move front trunnion unless necessary Recheck the alignment with thesquare thensecurely retighten all six trunnion screws EDGE OF REAR OF SAW CRADLE BLADE TILT OR SQUARENESS OF BLADE TO TABLE When the bevel pointer is pointing directly to the O mark on the bevel scale the sawbiade should make a SQUARE cut 90 to the table 90 POSITION To check for SQUARENESS WARNING For your own safety turn switch OFF and remove plug from power source out let Raise blade all the way UP raise blade guard TILT blade a few degrees to the LEF T now tilt blade back to the RIGHT as far as it will go 1 ma 3 Place the square against the blade Make sure square is not touching the TIP of one of ihe saw TEETH Operate the tilt lock handie COUNTER CLOCKWISE to loosen the tilt clamp screw 5 NOTE Handle is spring loaded for engagement with screw head must be pushed inward for disengagement whenever necessary to obtain a new grip on screw head 6 Rotate tilt handwheel CLOCKWISE a few turns to tilt blade Now rotate handwheel COUNTERCLOCKWISE until it stops Blade should now be square with table and pointer should point to 0 as s AT TILT HANDWHEEL ELSA Iri T POINTER If blade is SQUARE to table A Check pointer IF POINTER DOES NOT point to the 0 mark on the bevel scale A Remove Elevation
70. ins will slide in the cradle until belt is TIGHT make sure washer is still even with end of lke slot tighten the two MOTOR BASE CLAMPS N a SI SL PS SCREWS s SE CPE HER MOTOR PULLEY N EDGE OF WA SHER EVEN WITH END OF SLOT Put your hand around the belt half way between the two pulleys and squeeze belt until two sides of belt touch The motor should move freely as you squeeze the belt If motor does not move freely belt tension must be readjusted 1 INSTALLING BELT GUARD From loose parts find 9 1 Belt Guard Support Bracket 1 Belt Guard Support BELT GUARD 1 Belt Guard SUPPORT BRACKET 2 Self Threading Screws 10 32 x 1 2 in long 1 2 IN SELF THRE ADING SCREW i BELT GUAR 33 2 Remove the belt and motor pulley 3 Screws furnished with guard are self threading screw them into holes in BELT GUARD SUPPORT BRACKET to cut threads then remove them 4 Position BELT GUARD SUPPORT BRACKET and BELT GUARD SUPPORT as shown and install the screws gt make sure motor shaft is in CENTER of Hon SUPPORT 2 L TWO HOLES CLOSEST d TOGETHER BELT GUARD SUPPORT BRACKET bs BELT GUARD 10 32 x 1 2 IN SUPPORT SELF THREADING CENTERED SCREW 5 Install three CLIPS furnished with guard 90 apart starting with one clip at the end of the guard asshown LONG END of clip must be on outside of guard pointing away from opening in gos dU BELT GUAR
71. ition and tighten both screws that pass through the bracket 11 Raise or lower left end of left rear guide bar as viewed from rear of saw just enough to allow paper stack to slide back and forth under rear of rip fence Hold guide bar in this position and tighten both screws that pass through the bracket 12 Move paper stack and rip fence back to the position explained in step 5 above and recheck clearance between rip fence and table top at front and rear of rip fence If necessary readjust rip fence guide bars to get proper clearance 13 Position rip fence over left miter gauge groove as viewed from front of saw Put one stack of paper under front of rip fence and other stack under rear of rip fence see illustration 14 Raise or lower right end of left front guide bar just enough to allow paper stack to slide back and forth under rip fence Hold fence in this position and tighten bolt at far right of left front guide bar 15 Make sure the right rear fence guide bar is correctly positioned from left to right Refer to Page 20 Raise or lower left end of right rear guide bar as viewed from rear of saw just enough to allow the stack of paper to slide back and forth under rear of rip fence Hold guide bar in this position and tighten bolt at far left end of guide bar 16 Move rip fence and stacks of paper to left side of left extension as viewed from front Position the stacks of paper under the rip fence and on top o
72. method to position the fence Instead use a precision measuring instrument to set the rip fence the exact distance away from the blade INSTALLING BLADE GUARD 1 From among the loose parts find 2 Hex Head Screws 1 4 20 x 5 8 in long 3 Hex Head Screws 5 16 18 x 5 8 in long 2 Hex Head Screws 5 16 18 x 1 in long Hex Nuts 1 4 20 approx dia of hole 1 4 in 2 Lockwashers 1 4 in External Type approx dia of hole 1 4 in 2 Lockwashers 5 16 in External Type approx dia of hole 5 16 in 1 Thumbscrew Blade Guard Support Spreader Support Spreader Rod 1 4 20 x 5 8 IN 5 16 18 x 5 8 IN 5 16 18 x 1 IN HEX HD SCREW HEX HD SCREW HEX HD SCREW E SUI E NA Cy 3 ME S un HEX NUT Bees i y UN OCKWasHen BLAD E GUAR me SUPPORT SPREADER V ROD 2 Before installing the blade guard you must checkthe heeling adjustment parallelism of sawblade to miter gauge groove The procedure for making this check and adjusting it are found in the Adjustments section of this manual Refer to Heeling Adjustment or Parallelism of Saw Blade to Miter Gauge Groove WARNING The blade must be paralle to Miter Gauge Groove Misaligned blades could bind on workpiece Workpiece could suddenly kick back You could be cut or hit 3 Lower the blade 4 Screw the MOTOR BASE CLAMP SCREWS part way into cradle Screw the 5 16 18 x 5 8 inch Hex Hd screw into the blade guard support 5
73. miter gauge to the desired angle and lock it Themiter gauge may be used in either of the grooves in the table When using the miter gauge in the LEFT hand groove hold the workpiece firmly against the miter gauge head with your left hand and grip the lock handle with your right When using the RIGHT hand groove hold the workpiece with your right hand and the knob with your left hand BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle other than 90 with the fiat side of the wood Adjust the blade to the desired angle Use the Miter Gauge in the groove to the RIGHT of the blade It cannot be used in the groove to the LEFT because the blade guard will interfere Hold the workpiece with your right hand and the lock handle with your left hand Use the AUXILIARY FENCE WORK SUPPORT for additional support of the workpiece Layitacrossthe guide bars to supportthe workpiece as near to the end as possible Usethe Hold Down Clamp Optional Accessory on the miter gauge for greater accuracy COMPOUND MITER CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting The cut is een TESTS RT TE EIS TOC ATO 45 the miter gauge f r greater accuracy 4 Make the cut turn the saw off remove the piece after the biade has stopped and before cutting the next piece mU nt SH Use the Hold Down Clamp Optional Ac
74. nd finish the cut from the front of the table saw B NEVER put your fingers or hands in the path of the sawblade or other cutting tool C NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece remove wood scraps or for any other reason D Avoid hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool E DON T OVERREACH Always keep good footing and balance F Push the workpiece against the rotation of the blade NEVER feed material into the cutting tool from the rear of the saw G Always push me workpiece all the way past the sawblade H As much as possible keep your face and body to oneside of the sawblade out of line with a possible kickback or throwback NEVER turnthe saw ON before clearing the table Of all tools wood scraps etc except the work piece and related feed or support devices for the ae cut planned d AVOID ACCIDENTAL STARTING Make sure switch is OFF before plugging saw in WHENEVER SAW BLADE IS SPINNING WARNING Don t iet familiarity gained from fre quent use of your table saw cause a careless mistake Always remember that a careless frac tion of a second is enough to cause a severe injury 1 Before actually cutting with the saw watch it while it runs for a short while If it makes an unfamiliar noise or vibrates a lot stop immediately Turn the saw off Unplug the saw Do not res
75. ng long enough and big enough to support your work Make sure however it will not interfere with the Sawblade Guard 3 Use jigs or fixtures to help hold any piece too small to extend across the full length of the Miter Gauge face during the cut This lets you properly hold the Miter Gauge and workpiece and helps keep your hands away from the blade See page 37 WHILE CUTTING 1 To avoid blade contact always hold the Miter Gauge as shown in the BASIC SAW OPERATIONS US ING THE MITER GAUGE BEFORE LEAVING THE SAW 1 Tum the saw off 2 Wait for blade to stop spinning 3 Make workshop child proof Lock the shop Discon nect master switches Remove the yellow Switch Key Store it away from children and others not qualified to use the tool 4 Unplug the saw SAFETY SIGNAL WORDS DANGER means if the safety information is not fol lowed someone will be seriously injured or killed WARNING means if the safety information is not fol lowed someone could be seriously injured or killed CAUTION means if the safety information is not fol lowed someone might be injured glossary of terms for woodworking _ Anti Kickback Pawis AKP Device which when properly maintained is designed to stopthe workpiece from being kicked back at the opera tor during ripping operation Arbor The shaft on which a cutting tool is mounted Crosscut A cutting or shaping operation made across the width of the workpiece
76. ol Know How Handbock See Catalog 9 29117 ended for this saw Using other TROUBLE SHOOTING WARNING For your own safety tum switch OFF and always remove plug from power source outlet before troubleshooting Cannot make square Cut when crosscutting Cut binds burns or stalls motor when ripping Tilt and elevating handwheel turn hard Excessive noise Motor fails to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of which the motor is capable while a reduction of 2096 in voltage causes a reduction of 3696 in maximum power output 1 Dull blade or improper TROUBLE SHOOTING GENERAL 1 Blade out of balance 1 Miter gauge not adjusted properly tooth set 2 Blade is Heeling 3 Warped board 4 Rip fence not parallel to blade 5 Spreader out of alignment 1 Sawdust on threads of tilt screw or elevating screw 2 Bearing retainers to tight TROUBLE PROBABLE CAUSE i REMEDY 1 Discard Blade and use a different blade 1 See Adjustments section Miter Gauge 1 Sharpen or replace blade 2 See Adjustments section Heeling Adjustment 3 Make sure concave or hollow side is facing down feed slowly 4 See Assembly section Aligning
77. onthe nuts but do not tighten until completely assembled 9 Install leveling feet 4 Adjust leveling feet as follows A Move saw to desired location B With 9 16 inch wrench loosen bottom nut C Back off top nut by hand D Raiseor lower foot by adjusting bottom nut using 9 16 inch wrench E Snug top nut against inside of leg by hand LU e F Tighten allfourbottomnuts using9 16inchwrench LO E AGH ER E7 3 8 IN HEX NUTS iJ de LEVELING FOOT 14 MOUNTING SAW 1 From among the loose parts find the following ER 7 5 16 18 x 1 1 4 IN Sec hardware 4 Hex Head Screws 5 16 18 x 1 1 4 in long 4 Hex Nuts 5 16 18 approx dia of hole 5 16 in PESSIRAR SCREW 5 16 18 4 Lockwashers 5 16 in External Type approx HEX NUT dia of hole 5 16 in 8 Flat Washers dia of hole 11 32 in WARNING The saw is heavy To avoid back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back 5 16 IN 11 32 IN LOCKWASHER FLAT WASHER 2 Place saw on legs so that holes in bottom of saw line up with holes in top of assembled leg set 3 Install screws washers lockwashers and nuts as shown below If you mountthe saw on any other bench make sure there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through Recommended
78. osi tion the saw may be started and operated normally 8 Frequent blowing of fuses or tripping of circuit breakers may result if a MOTOR IS OVERLOADED Overloading can occur if you feed too rapidly or if saw is misaligned b MOTOR CIRCUIT IS FUSED DIFFERENTLY FROM RECOMMENDATIONS Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without con sulting a qualified electrician LOW VOLTAGE Although the motor is designed for operation on the voltage and frequency speci fied on motor nameplate normal loads will be han dled safety on voitage not more than 10 above or below the nameplate voltage Heavy loads however require that voltage at motor terminals equals the voltage specified on nameplate o 4 Most motor troubles may be traced to loose or incor rect connections overloading reduced input voltage such as small size wire in the supply circuit or to overly long supply circuit wire Always check the con nections the load and the supply circuit whenever motor fails to perform satisfactorily Check wire sizes and length with the Wire Size Chart below Wire Sizes The use of any extension cord will cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to determine the minimum wire size A W G extension cord Use only 3 wire extension cords which have 3 prong grounding type plugs an
79. pport your work Make sure however it will not interfere with the sawblade guard Use jigs or fixtures to help hold any piece too small to extend across the full length of the miter gauge face during the cut This lets you properly hold the miter gauge and workpiece and helps keep your hands away from the blade While cutting To avoid blade contact always hold the miter gauge as shown in the BASIC SAW OPERA TIONS USING THE MITER GAUGE WORKPIECE The Miter Gauge may be used in either of the grooves in the table Make sure it is locked WARNING To avoid blade contact or kickback hold the Miter Gauge properly When using the Miter Ggauge in the LEFT hand groove hold the workpiece firmly against the Miter Gauge head with your left hand and grip the Lock Handle with your right When using the RIGHT Hand groove hold the work piece with your right hand and the Lock Handle with your left hand When cutting long workpieces invert AUXILIARY FENCE WORK SUPPORT and position iton top of the guide bars tosupportthe workpiece as near to the end as possible If this does not adequately support the workpiece you can make a simple support by clamping a piece of ply wood to a sawhorse See 1stillustration under Cross cutting Use the Hoid Down Clamp Optional Accessory on the miter gauge for greater accuracy REPETITIVE CUTTING REPETITIVE CUTTING is known as cutting a quantity of piecesthe same length withou
80. rmost screws After links have been correctly positioned be sure to tighten these screws to insure a good electrical connection 120 VOLT CONNECTION COPPER POST BLACK POWER LEAD POEN GROUND SCREW SPADE TERMINALS LINKS IN THIS WHITE POWER LEAD POSITION RED SILVER POST FIGURE 1 2 Connection for 240v AC Operation a For operation on 240 volts the black power lead is connected to spade terminal beside copper post The white power lead is connected to spade termi nal beside silver post The two movable links must be in position shown in Figure 2 The red motor lead is connected to terminal B b The movable links pivot onthe center most screw After links have been correctly positioned be su r 2 to tighten these screws to insure a good electric connection 240 VOLT CONNECTION COPPER POST GREEN GROUND SCR EW LINKS IN THIS POSITION BLACK POWER LEAD SPADE TERMINALS WHITE POWER LEAD RED SILVER POST FIGURE 2 c Replace the 120v power cord plug with a 3 blade 240v 15 Amp ULL listed plug see illustratio rt below Connect the power cord white and black leads respectively to the two hot plug blades and connect the power cord grounding wire to the plug ground prong M GROUNDING BLADE IS e LONGEST OF 3 BLADES H 240V PLUG A RECEPTACLEN y e j r L 5 r GROUNDED al OUTLET BOX i e NO ADAPTER iS AVAILABLE FOR THIS TYPE PLUG d
81. rs and nuts Position motor so that edge of MOTOR MOUNTING BASE and MOTOR BASE are even as illustrated slide motor all the way to the RIGHT tighten the four nuts Loosen setscrewin motor pulley using 5 32 in Hex L wrench Slide pulley onto shaft with HUB away from motor DO NOT TIGHTEN SET SCREW Install 3 16 in square key furnished with motor in gt grooves in pulley and motor shaft DO NOT TIGHTEN SET SCREW 7 Lift motor and insert the TWO PINS on motor base into HOLES IN cradle push motor in as far as it will oo 32 CARRIAGE BOLT 5 16 t HEX NUT e 5 16 EXTERNAL LOCKWASHER MOTOR PULLEY LOCKWASHER 9 16 IN THESE TWO CARRIAGE BOLT EDGES EVEN 718 x 3 4 IN NUT XI AE iN 5 16 18 ue L CRADLE BASE 5 f MOTOR MOUNTING Ox BASE KEY PULLEY 10 1 12 13 Lower the blade install belt on saw pulley and Sight along edges of both pulleys and move motor Make sure blade is 90 to table raise it all the way motor pulley pulley so that belt is parallel to the edges of both pulleys tighten the set screw in the motor pulley IMPORTANT Measure the distance from end of motor shaft to pulley mark this dimension down you will need it later when reinstalling the pulley De up Lift motor until edge of washer see illustration is l even with end of slot In this position pull motor A ZS a SLOT toward you p
82. sing a Push Stick or Push Block the trailing end of the board must be square A Push Stick or Block against an uneven end could slip off or push the work away from the Fence 5 AFEATHERBOARD can help guide the workpiece See BASIC SAW OPERATION USING THE RIP FENCE Always use Featherboards for any non thru rip type cuts w KERFS ABOUT 5 16 APART 4 1 2 Hee 8e BEFORE STARTING 1 To avoid kickbacks and slips into the blade make sure the Rip Fence is parallel to the sawblade 2 Before thru sawing check the Anti Kickback Pawis See BASIC SAW OPERATION USING THE RIP FENCE The Pawis must stop a kickback once it has started Replace or sharpen Anti Kickback Pawis when points become dull 3 Plastic and composition like hardboard materials may be cut on your saw However since these are usually quite hard and slippery the Anti Kickback Pawls may not stop a kickback Therefore be espe cially careful in your set up and cutting procedures WHILE CUTTING 1 To avoid kickbacks and slips into the blade always pushforward onthe sectionof the workpiece between the saw blade andthe Rip Fence Never push forward on the piece being cut off additional instructions for CROSS CUT TYPE CUTS BEFORE STARTING 1 NEVER use the Rip Fence when crosscutting 2 Anauxiliary wood facing attached to the Miter Gauge can help prevent workpiece twisting and throwbacks Attach it to the holes provided Make the faci
83. t having to mark each piece 1 Use the Stop Rods optional accessory only for cutting duplicate pieces 6 in long and longer 2 Follow all safety precautions and operational instructions for cross cutting When making repetitive cuts from a long workpiece make sure it is adequately supported Use the Hold Down Clamp Optional Accessory on the miter gauge for greater accuracy AUXILIARY PANEL WORK SUPPORT E LEFT HAND REMOVED FOR PICTURE CLARITY N 1 NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUT OFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUS ING A KICKBACK 2 When making repetitive cuts shorter than 6 in clamp a block of wood 2 in long to the table to act as a length stop Do not clamp directly to the bottom edge of the table because the swivel of the clamp will not grip properly Place a small block of wood between the bottom edge of the table and the C clamp CAUTION Avoid kickback from twisting the workpiece When clamping the block make sure that the end of the block is weil in front of the sawblade Be sure it is clamped securely 3 Slide the workpiece along the miter gauge until it touches the block hoidit securely or clamp it with the Hold Down Clamp optional accessory MITER CUTTING MITER CUTTING is known as cutting wood at an angie other than 90 with the edge of the wood Follow the same procedure as you would for cross cutting Adjust the
84. tart until finding and fixing the problem 2 Make sure the top of the arbor or cutting tool turns toward the front of the saw 3 Set the cutting tool as low as possible for the cut you re planning 4 KEEP CHILDREN AWAY All visitors should be kept asate distance from work Make sure bystanders are Clear of the saw and workpiece 5 Let the blade reach full speed before cutting 6 DON T FORCE TOOL it will do the job better and saferatits designed rate Feed the workpiece into the biade only fast enough to let it cut without bogging down or binding 7 Before freeing any jammed material A Tum switch OFF B Unplug the saw C Wait for all moving parts to stop D Check blade Spreader and Fence for proper align ment before starting again 8 To avoid throwback of cut off pieces A Use the Guard assembly B To remove loose pieces beneath or trapped inside the guard 1 Tum saw OFF 2 Remove switch key 3 Wait for blade to stop before lifting the Guard additional instructions for RIP TYPE CUTS 1 NEVER use the Miter Gauge when ripping 2 Use a Push Stick whenever the fence is 2 or more inches from the blade When thru sawing use an Auxiliary Fence and Push Block whenever the Fence mustbe between 1 2 and 2 inches of the blade Never thru saw ripcuts narrower than 1 2 inch See BASIC SAW OPERATION USING THE RIP FENCE sec tion Never rip anything shorter than 10 long 4 When u
85. ttached S 2 Brackets BRACKET a 21 64 IN WASHER FENCE GUIDE BAR WITH SWITCH 1 1 2 IN HEX HD SCREW 1 1 4 IN HEX HD SCREW 2 Putone ofthe brackets against the right edge ofthe right extension so the bracket is lined up with the FIRST hole near the front of the extension Insert 3 4 inch long screw through a flat washer through top hole in the bracket and through the FIRST hole in the extension Install a lockwasher and nutonthe screw Tighten the nut only slightly Ca BRACKET KST _WASHER E H HEX NUT UF 3 Install the other bracket against the left side of dt E EN leftextensionusing the same procedure explain fe EXTERNAL eg above LOCKWASHER HEX HEAD 5 16 18 x 3 4 IN 17 6TH HOLE SPACER SPACER SPACER 9TH HOLE 2ND HOLE NES WASHER 4 Insert a 1 1 4 inch long screw through a flat washer and the SECOND hole IN THE FRONT BAR as illus trated insert a 1 1 4 inch long screw through a washer and through the SIXTH hole in bar Insert another 1 1 2 inch leng screw through a flat washer and through the NINTH hold in bat WASHER 5 Place spacers on screws E 24 X 5 16 18 X 1 1 2 IN P put HEX HEAD SCREW N 5 16 18 X 1 1 4 6 Tum front bar end for end and insert two screws through holes in right front edge of table The third screw is inserted through the elongated slot in the bracket you installed earlier install lockwashers and nuts DO
86. y Motor overloaded 2 Fuses or circuit breakers do not have sufficient capacity 3 Starting switch not operating motor does not reach speed Install proper size fuses or circuit breakers Frequent opening of fuses or circuit hreakers 1 Feed work slower into blade 2 Install proper size fuses or circuit breakers Have switch replaced NOTES 61 L 3unbid EL E E EFOOGCELL ON TICON MYS 318V 1 HONI DL NVINSIL3VHO HOS 1SI1SLHVd SB10 G Seas jsejeeu INO ye eiqe reAe si ocas Jede UeLIUYoR aaas perjenb e Aq euop si eder ssejun piezey e 618612 eui 10j0u1 sty 1rede4 oj jduiege UV s Jj ooi peseuoind eq Ae uie1 61BADISH pJepuels Mi JON ENUEN SISUMO t 9SdS p DI ees Jo Ajquessy obne LUS JeuseAA 60 8L8 Z L L X8L 91 6 X H MAS SLLE s lS yeg paient 295209 Jeg 8pin suey 1eoedS 699Z9 Ss AYO 9209 9 B eec xog Ajquiessy uouMs amp t X OL L AL DH YEd A949S S0LL09GLS avue 99H ELEBLB pieng yeg Hoddng S209 992U9 1uo44 Weg 9 E8L8 uoddns jexoeig SzZ0g eoue ede PLEBIS JO OW 0Z 8L8 LC 814 ees diy Ajquiessy eoue 1 91 L k X 81 91 S PH XeH MOS ZLLEZS 1S IIe pesu E6Ez9 Si ZE 0L OO ANN LLPLPSQLS 8 614 ees ege uoIsueIx3 SS b LXZ 01 LA PH UBq Mel2S E0LLO9ALS LX Z 01 PH ld Meg SpoEEL EL
87. y NOTE When using the Dado or Molding Head it is not necessary to install the loose collar To replace insert Place insert into insert opening in tableand push toward rear of saw to engage spring clip and until keyslot ini insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert WARNING To avoid Injury from a thrown workpiece blade parts or blade contact NEVER operate saw without the proper Insert in place Use the sawblade insert when saw ing Usethe proper size Dado Molding Insert for dado blades and molding heads BLADE GUARD NOT SHOWN FOR PICTURE CLARITY LOOSE TEETH POINTING TO fette FRONT OF SAW 710 EXACT I CUT The yellow plastic disc imbedded in the table in front of the sawblade is provided for marking the location of the sawcut on the workpiece A Check disc ifit is above table surface place a piece of hardwood on top of it and tap it down B With blade 90 Square totable and miter gauge 90 square to blade cut off a piece of wood C Pull miter gauge back until wood is over Exact l Cut Using very sharp pencil mark a line on Exact Cut D With miter gauge in right hand groove follow same procedure and mark another line on Exact I Cut BARES UN NOT SHOWN FOR TIC TURE CLARITY E These lines indicate the path of the cut kerf made by the sawblade 38 F When cutting the workpiece lin
88. y lower measuring tape against guide bar soit remains lined up with pencil mark and then press it against guide bar so adhesive holds tape in place measuring tape is in place on guide bar Place rip fence on left side of blade Usinga tape rule measure six 6 inches out away _ from left side of blade Position rip fence so right side of fence i is at this six inch mark 13 14 Lock rip fence i inthis position Follow the same procedure used to install the first measuring tape EXCEPT A The pencil mark you make across the guide barshould be madeat RIGHT END of measur ing tape Continue this procedure until the full length of 28 15 E PENCIL M MARK RIGHT FRONT RIP FENCE GUIDE BAR B The end of measuring tape with 0 inch mark must be pushed under left side of rip fence head C When peeling back protective coating to expose adhesive work from the right end of measuring tape The measuring tapes can now be used together with the rip scale pointer to provide a quick method for positioning the rip fence to produce boards of the width you desire If you want to rip a board four 4 inches wide simply slide the rip fence along the front guide rail until the red line rip scale pointer is positioned straight above the four inch line on the measuring tape Lock the fence in this position and rip the board NOTE If extreme accuracy is required when ripping you should not use this
89. y precautions in addition to the safety Instructions on pages 2 3 4 5 6 40 41 and 42 ADDITIONAL SAFETY INSTRUCTIONSFOR CROSS CUT TYPE CUTS Before starting CROSSCUTTING Crosscut A cutting or shaping operation made across the width of the workpiece The graduations on the miter gauge provide accuracy for average woodworking In some cases where extreme accuracy is required when making angle cuts for example make a trial cut and then recheck it with an accurate square or protractor If necessary the miter gauge head can be swiveled slightly to compensate for any inaccuracy NOTE The space between the miter gauge bar and the groove in the table is held to a minimum during manufacturing For maximum accuracy when using ihe miter gauge always favor one side of the groove in the table In other words don t move the miter gauge from side to side while cutting but keep one side of the bar riding against one side of the groove NOTE Glue a piece of sandpaper to the face of the miter gauge head This will help prevent the workpiece from creeping while it is being cut The Hold Down Clamp Optional Accessory should be used on the miter gauge for greater accuracy NEVER use the rip fence when crosscutting An auxiliary wood facing attached to the miter gauge can help prevent workpiece twisting and throwbacks Attach it to the holes provided Make the facing long enough and big enough to su

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10" Belt Drive Saw