Motorcycle Brake Tester User Manual - Snap-on
Contents
1. SUR SBA 1200 GB SUN BRAKE ANALYSER HIGH TECH SECURES YOUR FUTURE 6 Operating Manual N W i a a Operating Manual SBA 1200 GB d Si Operating Manual SBA 1200 GB SU Operating Manual SBA 1200 GB SUN BRAKE ANALYSER Copyright December 2009 Snap on Equipment GmbH All rights reserved Part number 2000618380 Rev 3 N W i a a Operating Manual SBA 1200 GB d Si Operating Manual SBA 1200 GB DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITIES Whilst the authors have taken due care in the preparation of this manual nothing contained herein modifies or alters in any way the standard terms and conditions of the purchase lease or rental agreement under the terms of which the equipment to which this manual relates was acquired increases in any way the liability to the customer or to third parties TO THE READER Whilst every effort has been made to ensure that the information contained in this manual is correct complete and up to date the right to change any part of this document at any time without prior notice is reserved Before installing maintaining or operating this unit please read this manual carefully paying extra attention to the safety warnings and precautions CE Snap on Diagnostics Unit 17 Denney Road PE30 4HG Kings Lynn Great Britain Tel 44 0 1553 697296 Fax 44 0 1553 767992 N W i a a Operating Manual SBA 1200 GB WE Op2. 1200 GB Sequence step meaning vawe automatic lamp manual lamp 4 100 kg 5 Notncton SS 6 Notunction ot 7 Legal value total efficiency iee a Legal value tront efficiency a Legal value ovality trot Legal value pedal force front 11 Notuncton ofi off of of of off of 13 of of ii of 3000 2 directions 7860 1 direction 18 Calibration value weighing unit Jm e Peda o 22 IR code kgf 255 N 0 24 Noimoion rr 25 Min brake force for drive out function SS gez ff FP YES 255 NO 0 ff YES 255 NO at switch on 128 NO 0 Switch off at brake force reduction oot do NO N WES Operating Manual SBA 1200 GB EZEZ urt D YES 255 NO 0 a SE NO 255 VES 0 O h lt lt h ek O O O O h lt lt O zb O O zb h eko h h eko O off O zh O off YES 255 NO 0 Le a NOTE ANY CHANGE OF THE SETTINGS ABOVE ARE ON OWN RISK O Ea h Ga O O h eko h eko O O lt lt h h lt lt O O O Ea lt lt h ek O O h eko h eko h lt lt O O Ga lt lt h lt lt O O zb zb h eko 0 off off 28 d DY Operating Manual SBA 1200 GB 8 2 Clock setting For calling in the clock setting routine press the button at step 9 in the service routine The clo
3. When performing a brake test it is recommended that unless using the printer op tion results are manually recored after each brake is completed e When testing a motorcycle with linked brakes or a sidecar with brakes the overall brake efficiency should be calculated by the operator e The brake efficiency for each system is the total of the brake forces achieved by operating the brake control divided by the total weight of the motorcycle rider and sidecar if fitted The following description of the test procedure is for manual mode via remote control Operating Manual SBA 1200 GB D d dda 5 1 Testing the front wheel Before entering the roller set the display for the front wheel is flashing and is ready for a test Rear wheel Front wheel se Je EEE Drive onto the test stand with the front wheel Provided a weighing unit is installed the wheel weight is now indicated EDIE Wheel weight front wheel After pressing the key 5 the rollers start up after a short waiting period Do not brake as long as the lamps are flashing at the display cabinet If the lamps have ceased flashing and no brake is applied the rolling resistance is shown on the needle Now it is possible to brake slowly and regularly up to wheel block If a pedal sensor is used the measured value is shown on the display instead of the wheel weight Efficiency front wheel Wheel weight and or pedal force when a sensor is used dd a a
4. be pressed After a complete test the axle deceleration of the front and rear wheel is shown on the display 5 5 Measuring ovality The ovality can be tested at any time during a brake test To start the measuring hold the brake force constantly and press the button J Asa confirmation the both lamps for the measuring direction are flashing During this time the brake force must be constantly When the lamps are off again the brake test can be continued lt is recommended to perform the ovality test above 2 3 of the expected brake force 5 6 Stopping a test With the key ER roller set can be switched off at any time With this key also the automatic function can be deleted 21 d ag Operating Manual SBA 1200 GB 6 Pedal Force Transducers Optional In order to be able to measure the required operating force of the brake pedal force transducers are used Because of the different constructions of the brake handles of motorcycles there are different versions The pedal force transducers are connected to the sleeves on the left hand bottom side of the display cabinet PD 7 foot force transducer PD 8 hand force transducer PD 6 wireless force transducer for foot and hand in a set 22 MES Operating Manual SBA 1200 GB BRAHE DPIAGSNOSTIE SYSE an po egen asas peer em gengt egn EOE pra bn AEN emn pere un pren gan pue pen puen por pm Ah pn mares rn Ah pre En Abk ni pren mh pur pn Pira HE Mana ST
5. 0 GB 4 IR Remote Control Option The use of the IR remote control allows you comfortable test stand control keys 1 3 keys 4 6 keys 7 9 keys 10 12 Start the input of the test weight In case of weight input or figure input this key stands for 7 End the input by key 12 Start the input of the total weight In case of weight input or figure input this key stands for 8 End the input by key 12 Delete data For this purpose it is important to actuate this key twice within 5 seconds Only then all data are deleted and the automatic operation mode set on axle 1 and front axle respectively In case of weight input or figure input this key stands for 9 Bis Operating Manual SBA 1200 GB Key 10 Switch between front and rear wheel In case of weight input or figure input this key stands for 4 Switching between front rear wheel In case of weight input or figure input this key stands for 5 Print out The stored data are printed In case of weight input or figure input this key stands for 6 Stopping the roller set STOP a running measurement switch OFF automatic operation mode if the two starting switches are in UP position In case of weight input or figure input this key stands for 1 switch on automatic mode start and store a measurement Test of one wheel as a service brake with automatic storing of actual axle number after ending the test
6. 00N O 300 kgF SI A ip sensor 0 00 or 8 00 m 0 3000 N O 300 kgF 0 3000 N Brake force 2 direction tester 5 00 mA Weighting unit front left 1 00 mA Weighting unit front right 1 00 mA Position sensor 0 00 or 8 00 mA Active calibration check Brake force 1 direction tester int 8 00 mA Zeropoint 150 kgF ARKO Zeropini S 24 MA zeropoint 1500 N OR OR zeropoint 150 kgF zeropoint 1500 N zeropoint 150 kgF zeropoint 1500 N zeropoint 150 kgF zeropoint 1500 N zeropoint 150 kgF zeropoint 1500 N Pedal force 500 N int 8 00 mA zeropoint 150 kgF zeropint 3 99 MA a zeropoint 1500 N Brake force 2 direction tester zeropint 4 00 mA Weighting unit front left zeropint 8 00 mA Weighting unit front right zeropint 8 00 mA Weighting unit rear zeropint 8 00 mA Pedal force 1000 N zeropint 8 00 mA zeropoint 150 kgr zeropoint 1500 N Slip sensor no calibration check Position sensor no calibration check 25 d TS Operating Manual 8 1 Calibration routine For calling in the calibration routine press the button or the AUTO ON button at step 9 in the service routine Operation Next step Last step Close the calibration routine and go back to the service routine Print the adjustments Call up the number insert Delete the last input digit SBA 1200 GB 26 WES Operating Manual SBA
7. 44 Sem rn 4440 00004 23 dd a a 8 Service Routine In case the SBA 1200 GB fails to function correctly it is possible to obtain a simple and quick error diagnosis by means of the built in service routine For calling in the service routine keep depressed the AUTO OFF tip switch at the display cabinet and simultaneously switch on the main switch of the test stand It is important to keep the AUTO OFF tip switch depressed until number 1 is indicated on the display signalling that the test stand is in the first step of the service routine The number of the actual test step including the respective measured value of the transducer and or sensor in mA is indicated at the display each The pointer of the indication shows always about half the value of the current The change from one test step to the next one is possible by pressing the Stop key at the display cabinet or on the remote control Sequence step meaning automatic lamp _ manual lamp 6 Pedaltorce 1000 tere Position sensor ER Selection off clock setting Al or AUTO OFF calibration routine Operating Manual SBA 1200 GB 24 WES Operating Manual SBA 1200 GB Zero points Brake force 1 direction tester A F OR OR 95 kgF 950 N 20 kgF 200 N 20 kgF 200 N 20 kgF Weigh HE eighting unit rear 1 00 mA 200 N 30 kgF Pedal f 500 N 1 A edal force 50 m 300N 30 kgF Pedal f 1000 N 1 A edal force 50 m 3
8. E FUREY mp mg Wer TR MARIE E IT TEST 61611 01 SS RE A su A 4 6 e SW e u t b CUS UME a sony 4 4 wu a m t ss P A bu u de kai pr P S T HE EE 1 u e nu m A P n x i m 3 v H Sea 8 v r V GO rt t bo o t ed E 4 1 n v T U W AU H EK OW OG amp t Ss H ww uk H rm WW gra WW M HA i La E ei a a b E v Mm o a e vu uv uut PHONE Hi 0 amp 8 e z Ro ner og H o BR e 8 e gp 6 DATE v d a NS 200 ke UA JE seres cuter en somes costs mn e pm eg onset omiko somes pe warte gre em mini Sate pre pm gm egn eo ero pen pn pm pe pre pr gun ere isas susta pena per pro po es pr mike erate pen rm SOHN pro pra Geyer Hamm Er MORE pr wine ihn err pe mr sonia EA Sra ON _ CT a lt BRAKE TEST MEASURED VALUES FRONTAXL E 1 RIAA ALE T WHEEL FRICTION kg Fab O O MAX BRAKE FORCE KE 41 3 SBiock D 60 3 Hlock I MIN OVALITY Hor I MAX OVALITY Eef T OVAL ITY IN i AXLE WEIGHT kr 79 I Pi DECELERATION IN KO PO I 83 Se AME Oran SE au er ro pr rn rn etete Gun peo m r Jr L t D Le EG ME LHK S ke Low E pen gon rg O 3 vn E ern E E po vpe To P i EN be e Be beak A ba UE GA 03 E lt lt LI x diat La Pit o VIDITA fe E m sem pm pm pa mm emn e een pro pop ern MAME nen per pen pm pr per pm pr pre pr pr ren pr ep per Fe pn pm per pn pm pe pe pn ern pm er pr por EE pn m pr pr pn pen pn pr pr pr pre pr 000
9. Operating Manual SBA 1200 GB Directly after the roller set has stopped the kind of stop is shown on the display There are 3 different kinds of stop LL wheel has locked FF brake force reduction PP wheel was lifted out Kind of stop front wheel Ei 5 seconds after the roller set has stopped the efficiency of the wheel is shown on the display This efficiency is calculated after the wheel weight Efficiency front wheel Ei EE Wheel weight ATTENTION lf the test time is too short the display shows And the test should be repeated Now the test for the front wheel is finished and the rear wheel can be tested v d A dd Operating Manual SBA 1200 GB 5 2 Testing the rear wheel Before entering the roller set the display for the rear wheel is flashing and is ready for a test Rear wheel Efficiency front wheel Drive onto the test stand with the rear wheel Provided a weighing unit is installed the wheel weight is now indicated Efficiency front wheel E Wheel weight rear axle After pressing the key z the rollers start up after a short waiting period Do not brake as long as the lamps are flashing at the display cabinet li the lamps have ceased flashing and no brake is applied the rolling resistance is shown Now it is possible to brake slowly and regularly up to wheel block If a pedal sensor is used the measured value is shown on the display instead of the wheel weight Efficiency fron
10. ck setting routine need to be equipped with the IR remote control In the clock setting routine set the clock built in the unit Enter all inputs in the follow ing order hour decimal hour units digit minute decimal minute units digit day decimal day units digit month decimal month units digit year decimal year units digit In doing so it is important always to enter leading zeroes Example for the input hour ten figure ee minute ten figure 121 minute one figure day ten figure day one figure month zero figure month one figure year ten figure year nine figure time date d the input and go back to the service routine lf a printer is connected each data entry is likewise output by the printer After enter ing the last figure complete the input of time and date by actuating the Enter key on the remote control In order to quit the service routine switch off the main switch 29 uw LUE Operating Manual Anderungsvorgange Marz 2009 ET Version 1 0 Anleitung erstellt 07 05 09 PL mw Version 2 0 Punkt 8 Serviceroutine erg nzt 27 11 09 IS CE Erklarung entfernt Dateiname geandert 10 12 09 Julian Woods Version 3 0 Punkt 5 Test procedure berarbeitet SBA 1200 GB 30
11. d with railings if not in use e Lock the main switch if the brake tester is not in use in order to ex clude any unallowable usage e Safety regulations in operation No adjustment work with turning rollers No motor start via the test stand drive No parking on roller brake testers especially neither with the drive axle nor with engaged gear or with turned on ignition since the engine of the vehicle could start up on initiating the rollers thus risking that the driverless vehicle gets out of con trol The emergency operation mode key operated switch should only be applied in order to be able to drive a vehicle off the roller set in case of any test stand op erating failure Withdraw the key for emergency operation from the display cabinet and put it in safekeeping to prevent any unauthorized use On actuating the automatic operation mode the rollers start up as soon as a vehicle is driven onto the test stand For this reason the driver should take the IR transmitter with him to be able to switch the test stand off in case of emergency Operating Manual SBA 1200 GB e Ihe Brake Tester may only be operated within the rated power and the maximum speed stated in the Technical Data Sheet Shift period for the rated power is 20 meaning a two minutes operating time is followed by a rest period of 8 minutes e Slowly drive the vehicle onto the test stand thus avoiding unnecessary strain to bot
12. erating Manual SBA 1200 GB Table of Contents 1 d e Te D de DEE 8 tel ADOUL INIS Manual REN 8 1 2 Short Description of the SBA 1200 GB uu u2002a20002n00nnanunnnnnnnnnnunnnnnnnnnnunnnn 8 2 Operational Safety and Accident 1111011 lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 9 3 Display 6 E 11 A IH REMO COMTO 6 EEN 13 S TOS PROC CUE Ve a a be o a ae 16 5 1 Testing the front wheel nana RR RRNA eea 17 5 2 Testing the ALAIZ ANANA 19 O gt DElC da UNCION serne 20 ODA ERT EAE 21 5 5 MESU OVAL E 21 96 SIODRPING A LEST E 21 6 Pedal Force Transducers 00001131 lt lt lt lt lt lt lt lt lt lt lt lt lt 22 7 Printout OO 23 8 gia ALU e Sa aA 24 8 1 Calibration dai ulea 26 02 CIOCK SETIN 1 D 29 uw Us Operating Manual SBA 1200 GB 1 Introduction 1 1 About this Manual Congratulations for buying a Brake Tester SUN SBA 1200 GB In the present Operating Manual you will find detailed information on the routine work with your brake tester SUN products speak for themselves by a steady ad vancement implying however that the Operating Manual may not always be up dated 1 2 Short Description of the SBA 1200 GB Brake Testers of the series SUN SBA 1200 GB allow easy and quick brake tes
13. h the vehicle and the test stand on their tight fit in order to avoid any tyre damage when driving e From time to time check the fastening screws of the cover plates onto and off the test stand e The access to electrical control devices such as the exchange of safety fuses not controllable from outside is only allowed to skilled workers e Prior to opening the switch cabinet disconnect the system from the mains supply e Keep dry all parts of the electric system e Check the safety devices of the brake tester in particular the initiators and safety rollers in regular intervals on their perfect functioning Step in safety devices between the test rollers are obligatory WE Operating Manual SBA 1200 GB 3 Display Cabinet Actual meagured brake force Information rear wheel Information front wheel Weight PD Switch on indication Measuring direction Automatic mode Manuel mode Ready indication dd a a X DT Operating Manual SBA 1200 GB Meaning of the individual operating elements Lampss tu ON Indicates that the test stand is switched on and ready to use Measuring direction Indicates the measuring direction Automatic Indicates that the test stand is working in automatic mode Indicates that the test stand is working in manual mode Buttons Auto off Deletes automatic mode if no vehicle is in the roller set Switches off a test Starts a test one time d g Operating Manual SBA 120
14. switch ON automatic operation mode if the two starting switches are in UP position In case of weight input or figure input this key stands for 2 Stopping the roller set STOP a running measurement switch OFF automatic operation mode if the two starting switches are in UP position In case of weight input or figure input this key stands for 1 Start a measurement without store a measurement In case of weight input or figure input this key stands for 0 N mo Key 11 Key 12 4 al a Start ovality measurement The ovality measurement is activated by pressing this key during a running brake test Confirm the input In case of weight input or figure input finish and store input Operating Manual SBA 1200 GB WE Operating Manual SBA 1200 GB 5 Test procedure In order to ensure a smooth test sequence please proceed as follows Switch on the test stand using the main switch Make sure that no vehicle is in the test stand The test stand is ready for operation after the lamps have ceased flashing There are two possibilities of starting the brake test Using the remote control primary control Using the buttons on the side if the unit secondary controls e Automatic mode is not to be used in the UK e When performing a brake test as part of a MOT procedure always refer to the MOT operator manual for specific requirements a copy of the manual can be found at www motinfo gov uk e
15. t wheel Wheel weight and or pedal force when a sensor is used dd a a Operating Manual SBA 1200 GB Directly after the roller set has stopped the kind of stop is shown on the display There are 3 different kinds of stop LL wheel has locked FF brake force reduction PP wheel was lifted out Kind of stop rear wheel 5 seconds after the roller set has stopped the efficiencies of the wheels are shown on the display These efficiencies are calculated after the total weight Efficiency rear wheel Efficiency front wheel Total weight This result is shown on the display as long as the memory is deleted 5 3 Delete function The memory should be deleted before a new test is started After the delete key is pressed the display is showing ccc and the needle for the brake force is going to half of scale jaa leo EEL Now the delete key must be pressed again within 3 seconds Only then the dele tion is performed As a confirmation the display shows CCC and the needle for the brake force is going to end of scale 20 N I Operating Manual SBA 1200 GB 5 4 Enter a weight lf there is no weighing unit available the weight must be input manually Otherwise no efficiency can be calculated To start the input the button 5 i As a contirmation all lamps on the display cabi net are flashing Now the buttons with the blue numbering are used to input the weight To confirm the weight the button 2 to
16. ting for motorcycles The test stand is particularly designed for the quick diagnosis in workshops Easy operation connected with a quick test run allows time saving and efficient brake tests one after the other after a short training period The standard version of the brake tester SUN SBA 1200 GB is equipped with the following components roller set display cabinet with electronic control system The following options are additionally available printer 7 digit display IR remote control cable operated pedal force transducer for hand and foot respectively gt wireless pedal force transducer for hand and foot respectively WE Operating Manual SBA 1200 GB 2 Operational Safety and Accident Prevention Conscientiously follow the regulations in the Operating Manual in order to avoid injury to persons and damage to the equipment e Please mind that during the brake test no one is staying at close range to the turning rollers e li possible secure the test stand area by means of railings and colour markings on the floor or by danger signs with warning lamps CAUTION BRAKE TEST gi test stand The tester must remain seated on the vehicle during the test prior to the testing procedure after having checked that no one 15 close to the roller set lf the Brake Tester is installed at the traffic zone of the workshop or at an area accessible to the public it is important that the test stand is covered or equippe
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