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Fiber-optic FA-bus Module

1. Maunt F3LR02 1W Ps Power D d f Subunit 1 Power i supply ya port Subunit 2 Subunit 4 Power Power supply supply Unused port ya port FC0354 VSD Figure C3 4 Star Configuration AN CAUTION In a star connection port 1 or port 2 of the FA bus Type 2 module in the main unit must be connected to port 1 of the FA bus Type 2 module in a subunit Otherwise the system will not operate normally Subunit 3 Unused port IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page C4 Pre operation Setup and Cable Connection C4 1 Startup Procedure C4 1 The following figure shows the system startup procedure when using FA bus Type 2 modules Build system configuration Determine instrument layout Set switches of FA bus Type 2 module icra eee See Section C4 2 Mount FA bus Type D eeuna See Section C4 3 module on base module Connect cableS Jr See Section C4 4 Pre operation checks ceeecese See Section C4 5 Operation FC0411 V8D Figure C4 1 Startup Workflow IM 34M06H45 01E 5th Edition Jan 2012 00 C4 2 C4 2 Setting Switches Before using this module set its switches according to its installed location transmission C hannel configuration etc Table C4 1 gives a
2. 10 m Input 32 point module x 2 Input 32 point module x 3 Output 32 point module x 1 Output 32 point module x2 FO 21 vSP Figure C5 1 An Example of I O Refresh Time Calculation for F3SP22 28 38 53 58 59 66 67 Step 1 Calculate the time dependant on transmission distance 10 10 m 100 m 1 0 us 0 2us Step 2 Calculate the number of modules converted to 16 point basis Read Input S32pointx5 2x5 10 Write Output 32 pointsx3 2x3 6 Step 3 Calculate the total time Readinput access 9us 0 2us x10 92us Write output access 15yus 0 2us x6 91 2us I O RefreshTime 183 2us IM 34M06H45 01E 5th Edition Jan 2012 00 C6 1 C6 RAS Functions of FA bus Type 2 C6 1 C6 1 1 C6 1 2 C6 1 3 C6 1 4 System Operation with Transmission Channel Error Run or Stop System You can set the module to either stop the system or continue operation when a transmission channel error occurs in an FA bus Type 2 system Causes of Transmission Channel Errors A transmission channel error of an FA bus Type 2 system may be due to the following two reasons 1 Transmission cable fault 2 Power interruption of subunit after recognition by the system earlier Defining System Operation Run or Stop in the Event of a Transmission Channel Error System operation in the event of a transmission channel error is determined by the I O Module Error setting and the Subun
3. 150m Subunit 1 Subunit 2 Substation 1 Substation 2 EAA Power supply module 500m Input 32 point module x 2 Input 32 point module x 3 Output 32 point module x 1 Output 32 point module x2 P0521 VSD Figure B5 1 An Example of I O Refresh Time Calculation for F3SP22 28 38 53 58 59 66 67 Step 1 Calculate the time dependant on transmission distance 150 500 m 1 0us x 6 5us 100 m Step 2 Calculate the number of modules converted to 16 point basis Read Input S832pointx5 2x5 10 Write Output 32 pointsx3 2x3 6 Step 3 Calculate the total time Read input access 9us 6 5us x 10 155us Write output access 15us 6 5us x 6 129us I O Refresh Time 284us IM 34M06H45 01E 5th Edition Jan 2012 00 B6 1 B6 RAS Functions of Fiber optic FA bus Type 2 B6 1 System Operation with Transmission Channel Error B6 1 1 Run or Stop System You can set the module to either stop the system or continue operation when a transmission channel error occurs in a Fiber optic FA bus Type 2 system B6 1 2 Causes of Transmission Channel Errors A transmission channel error of a Fiber optic FA bus Type 2 system may be due to the following two reasons 1 Fiber optic cable fault 2 Power interruption of substation after recognition by the system earlier B6 1 3 Definin
4. 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 Power supply module 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 Power supply module 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 Power supply module 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 Power supply module Figure C3 1 System Configuration and Slot Numbers IM 34M06H45 01E C3 3 5th Edition Jan 2012 00 C3 4 C3 3 Restrictions on System Configuration The following table lists some restrictions when configuring an FA bus Type 2 system Table C3 3 Restrictions when Configuring an FA bus Type 2 System o y item ____ O Number of FA bus Type 2 modules installable in a 7 main unit Number of FA bus Type 2 modules installable in a 1 max subunit All 1 O modules and special modules except for Ethernet Interface modules NX Interface modules FL net Interface modules Modules installable in a FA Link modules subunit FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS Master modules F8LHOLJ ON IM 34M06H45 01E 5th Edition Jan 2012 00 C3 5 C3
5. AN CAUTION All Fiber optic FA bus Type 2 modules master station and substations in the same system should have the same transmission channel configuration setting In a loop configuration complete one system loop with only one master station B4 2 6 Setting Light Intensity Depending on the length of the fiber optic cable to be used you may need to change the optical port setting Before performing this setup confirm the length of fiber optic cables o B4 3 Light Intensity Switches Distance Between Stations Length of Fiber optic Cable m nies ier Lo ON 20 oFF oe port 1 oe OFF ie ee ri Light oto a a AN CAUTION When laying fiber optic cables we recommend that you record the lengths of the cables Each port is associated with a pair of switches Amismatch between fiber optic cable length and light intensity may cause data to be incorrectly received by the remote Fiber optic FA bus Type 2 module thus Causing an error Always use KM67 fiber optic cables with Fiber optic FA bus Type 2 modules F3LRO2 if the cable length exceeds 200 m Using KM62 cables beyond 200 m will affect normal operation IM 34M06H45 01E 5th Edition Jan 2012 00 B4 3 B4 3 1 B4 7 Attaching and Detaching Modules Attaching the Module Figure B4 2 shows how to attach this module to the base module First hook the anchor slot at the bottom of the module to be attached onto the anchor pin on the bottom of
6. B3 2 Substation Configuration In a Fiber optic FA bus Type 2 system a user can split a subunit into multiple substations as shown in Figure B3 1 Substation Configuration Example Logically a subunit consists of 16 slots Up to 7 subunits are allowed in a system l Subunit 1 Substation Substation Substation Substation Substation Substation LS aaa Se SS See eee a Subunit 2 Figure B3 1 Substation Configuration Example FB0321 VSD There are 6 patterns available for splitting subunits Select an appropriate pattern to suit your application Slot No Solittin tee it 2 3 415 6 7 8 9 1011 12 13 14 Pattern _h F3BU09 Ca l x F3BU06 F3BU06 I N F3BU06 F3BU04 C Number of 15 16 substations F3BU04 2 F3BU04 l l 4 F3BU04 F3BU04 F3BU06 3 l l l l i 5 F3BU04 F3BU04 F3BU04 F3BU04 4 Empty Figure B3 2 Patterns for Splitting Subunits l l 6 FsBuo4 Empty fF3Buo4 MPY F3BU04 MPY F3Buo4 Empty F3BU04 F3BU04 F3BU04 F3BU04 Empty Empty Empty l FB0322 VSD When pattern 3 is used for example up to 7 subunits can be connected providing a maximum of 21 stations A 32 station system maximum configurable system can be configured by combining 6 sets of pattern 5 and 1 set of pattern 6 In pattern 6 only one module can be installed per substation IM 34M06H45 01E 5th Edition
7. FC0644 VSD A subunit line switchover alarm is output The ALM LED is lit but the ERR LED is not lit and operation continues Figure C6 10 Relationship between Transmission Cable Discontinuity Location and Status of LEDs 4 IM 34M06H45 01E 5th Edition Jan 2012 00 C6 17 Loop Configuration Cable discontinuity example 2 ALM lit Main unit X Power supply Subunit 1 Power supply discontinuity Subunit 2 Power supply AN oN A al Bold line indicates active line FCO645 VSD A subunit line switchover alarm is output The ALM LED is lit but the ERR LED is not lit and operation continues Figure C6 11 Relationship between Transmission Cable Discontinuity Location and Status of LEDs 5 IM 34M06H45 01E 5th Edition Jan 2012 00 C6 18 Loop Configuration Cable discontinuity example 3 ALM lit ERR lit VA Bold line Main unit indicates active line Power supply ERR2 lit Subunit 1 Se Power supply Cable discontinuity ERR lit SUDUNIt 2 pgaeseeeeseeesemmnsimtn gt D CGE A NO FC0646 VSD The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table C6 7 Status of CPU s LEDs Figure C6 12 Relationship between Transmission Cable D
8. IM 34M06H45 01E 5th Edition Jan 2012 00 C6 7 Example 1 ERR2 lit ERR1 lit Subunit 2 C Subunit 3 C Cable li A Seated FC0621_1 VSD Main unit Subunit 1 A TE Saar discontinuity Example 2 ERR2 lit ERR 1 lit Main unit Subunit 1 A Subunit 2 C Subunit 3 C I il Cable il il discontinuity aoo ko FC0621_2 VSD Example 3 ERR2 lit Subunit 2 B Subunit 3 B Main unit Subunit 1 A discontinuity Se ee FC0621_3 VSD Example 4 ERR2 lit ERR1 lit Main unit Subunit 1 A Subunit 2 Subunit 3 C Subunit 4 C il il il Ke 9 ae FC0622 VSD Power down mete Example 5 ERR 1 lit Main unit Subunit 1 C Subunit 2 C 5 4 ii r Figure C6 3 Operation of Output Module for Various Transmission Channel Error Locations FC0623 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C6 8 C6 3 Procedure for Setting Condition Switches To enable the Shutdown Output on Transmission Channel Error function use the following procedure C6 3 1 Setting Condition Switches Setting the Condition Switches Located on the Right Side of the Module Condition switch To enable the Shutdown Output function you need to set
9. Error Discontinuity in primary loop Main unit Subunit Subunit Discontinuity in primary loop 1 Discontinuity in primary loop migrating to secondary loop Error Discontinuity in both primary and secondary loops Main unit Subunit Subunit Discontinuity in primary and secondary loops 2 Discontinuity in primary and secondary loops migrating to daisy chain FB0611 VSD Figure B6 1 Loop Switching IM 34M06H45 01E 5th Edition Jan 2012 00 B6 1 5 B6 4 Transmission Channel Loop back Function When a transmission channel error occurs in a daisy chain configuration the channel loop back function automatically isolates the inaccessible substation and continues system operation To enable this function setup the system to continue operation in the event of a transmission channel error Alternatively you can setup to stop system operation in the event of a transmission channel error When a transmission channel error occurs in a daisy chain configuration the loop back function automatically cuts off the unreachable stations so that the station immediately preceding the point of discontinuity now becomes the terminal station and communications can continue For this function to work properly the cables must be correctly connected ERR2 LED lit Master Loop back ERR1 LED lit station Substation 1 Substation 2 Terminal station Cable discontinuity N u2 s1 Loopback z Port 1 E Port 2 FB0612 VSD Figu
10. High speed communications The Fiber optic FA bus Type 2 module features 10 Mbps high speed communications Users no longer have to worry about I O refresh time during ladder programming Extended distance between stations A master station can control remote stations The maximum distance between two stations is 500 m and the maximum total distance is 1 4 km Master station Substation 1 Terminal station l Oi E a o max 500m Flexible unit configuration max 1 4km FB0111 VSD All I O modules with some exceptions can be installed in a substation Modules installed in a substation can be accessed the same way as modules installed in the master station Simple setup No specific remote I O configuration environment setup is required Optical transmission The use of fiber optic cables for transmission delivers high noise immunity Master station Substation Fiber optic Cable FB0112 VSD 1 Subunit installed with a Fiber optic FA bus Type 2 module 2 Gl type H PCF cables must be used for distance beyond 200m 3 3 substations for daisy chain configuration 4 Except for Ethernet Interface modules NX Interface modules FL net Interface modules FA Link modules FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS M
11. IM384M06P15 01E Sequence CPU Network Functions for F8SP71 4N 4S F3SP76 7N 7S IM34MO06P15 02E F3SP66 F3SP67 functions Sequence CPU Functions for F8SP66 4S F3SP67 6S IM34M06P14 01E Sequence CPU Network Communication Functions for F3SP66 4S F3SP67 6S IM34MO06P14 02E F3SP22 F3SP28 F3SP38 F3SP53 F3SP58 or F3SP59 functions Sequence CPU Functions for F8SP22 0S F3SP28 3N 3S F83SP38 6N 6S F3SP53 4H 4S F3SP58 6H 6S F3SP59 7S IM34M06P13 01E F3SP21 F3SP25 F3SP35 F3SP05 or F3SP08 functions Sequence CPU Functions for F8SP21 F3SP25 and F38SP35 IM384MO06P12 02E Instructions Sequence CPU Instructions IM34MO06P12 03E IM 34M06H45 01E 5th Edition Jan 2012 00 Ladder programming FA M3 Programming Tool WideField3 IM34M06Q16 01E 02E 03E 04E FA M3 Programming Tool WideField2 IM34M06Q15 01E All sequence CPU modules For information on the specifications configuration installation wiring trial operation maintenance and inspection of the FA M3 or system wide limitation of module installation refer to Hardware Manual IM34M06C11 01E For information on the specifications of products other than power supply modules base modules I O modules cables and terminal block units refer to their relevant user s manuals Documents on How to Lay Fiber optic Cables For details on laying of fiber optic cables read the following te
12. Push in the module until YES it clicks into place Is RDY LED off even when module is installed in another slot YES the base module YES FA bus Type 2 module End Figure C7 2 When RDY LED is Not Lit NO Is RDY LED lit FC0721 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C7 3 C7 3 When ERR1 LED or ERR2 LED is Lit ERR1 or ERR2 LED is lit Is transmission cable connected Connect YES transmission cable NO NO Are all units switched on Turn on power YES to all units Is there a transmission cable discontinuity transmission cable NO Are the side switches set correctly YES NO Set side switches YES correctly Replace FA bus Type 2 module Is ERR1 or ERR2 N YES LED lit NO End FC0731 VSD Figure C7 3 When ERR1 LED or ERR2 LED is Lit IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page Appx C 1 Appendix C KM80 Cable Preparation 1 Components and tools Connector Example Manufacturer Phoenix Contact Model FMC 1 5 5 ST 3 5 RF Applicable wire size AGW16 24 Insulation tube For cable insulation and drain insulation example Approx 8 mm diameter for fixed cable with 22 AWG drain or Approx 11 mm diameter for flexible cable with 22 AWG drain Pin terminal For fixed cable example Manufacturer Phoenix Contact Model Al 0 34 8 TQ For flexible cable example Manufactur
13. Table A2 3 Communications Specifications O tem Specifications 10 Mbps nE l 2 core fiber optic cable Manaies mEMA hard plastic clad quartz fiber optic H PCF Maximum total distance 200 m Maximum distance between stations 200 m Star configuration only Transmission channel configuration Maximum number of subunits 7 or 6 if F3SP20 or F8SP30 is used Shutdown I O contact output on transmission channel error RAS features Reporting of transmission channel error location ERR LED lit A2 3 Operating Environment This module is compatible with all CPU modules Logging of transmission channel error location to an error log is available with F3SP21 F3SP25 F3SP35 Rev 8 or later F3SP05 F3SP08 F8SP28 F3SP38 F8SP53 F8SP58 F8SP59 F8SP66 F38SP6 7 F3SP71 and F3SP76 as well as WideField3 WideField2 WideField and Ladder Diagram Support Program M3 Rev 1 08 or later T IM 34M06H45 01E 5th Edition Jan 2012 00 A2 2 A2 4 Components and Their Functions E Front View RDY indicators Green when the internal circuitry is functioning normally ERR indicators Red when the module fails to detect an input signal from the fiber optic connection port Unit Number Switch Subunit number Specifies the unit number 0 to 7 0 Unit number of main unit 1 to 7 Unit number of subunits 8 to 9 Cannot be used Optical connector port 1 to 6 if F8SP20 or F8SP30 is used BAQest vep E Right Side View
14. Star Configuration u3 s5 u4 s9 12 5 E Unused port u3 s9 12 1 2 Unused port Terminal station Terminal station FB044A VSD IM 34M06H45 01E 5th Edition Jan 2012 00 Example of Loop Configuration In a loop configuration form a loop with one master station Master u0 s1 station 4 1 2 Always form a loop with one master station module ul s1 4 Substation 1 2 Substation u3 s1 4 Figure B4 8 Loop Configuration AN CAUTION Substation u2 s1 4 1 Substation u3 s5 8 1 FB044B VSD 1 When configuring a daisy chain including star configuration When connecting a master station and a substation Connect port 1 or port 2 of the master station module to port 1 of the substation module When connecting two substations B4 18 Connect port 2 of one substation module to port 1 of the other substation module 2 When configuring a loop Connect port 2 of a station module to port 1 of the next station module in the loop IM 34M06H45 01E 5th Edition Jan 2012 00 B4 19 B4 5 Pre operation Checks B4 5 1 Checking Transmission Loss Measure the transmission loss of fiber optic cables after laying Exercise care during laying as excessive tension bendin
15. Tow line Pulling eye Teon member Swivel Fiber optic cable Optical connector OINI IOIA AJ WY N gt Fiber optic cable FB0446 VSD E Fiber optic Cables from Sumitomo Electric Industries Table B4 6 Cords and Cables without Connectors from Sumitomo Electric O Type Specifications Compatible Modules Fiber optic cord H PCF2 core cord DCV HC 20 07 F3LR01 F3LRO02 F3LP12 2 C V for indoor use 2xCCV HC 20 07 F3LR01 F3LR02 F3LP12 Fibeicontie cable CLAP for outdoor use 2xCCV HC 20 07 F3LR01 F3LRO2 F3LP12 p 2 C V for indoor use 2xCCV HG 20 08 F3LR02 2 C LAP for outdoor use 2xCCV HG 20 08 F3LR02 Table B4 7 Cords and Cables with Connectors on Both Ends from Sumitomo Electric Type Model ___ Specifications P L length Shape Compatible Modules l l 2001H MM L o2 2mmx2 core Fiber optic cord 2071H MM L DCV HC 20 07 a Up to 5m F3LR01 F8LRO2 F8LP12 NZ 3 rae far 2001H MM 0 2 L 2xCCV HC 20 07 P 1__ g amm cable F3LR01 F3LR02 F3LP12 oorte 2071H MM 0 2 L 2xCCV HG 20 08 P 2 PVC sheath F3LR02 2 C LAP 2001H MM 0 2 L 2xCCV HC 20 07 Pe ot 10mm cables F3LR01 F3LR02 F3LP12 cable for outdoor PE sheath with use 2071H MM 0 2 L 2xCCV HG 20 08 P 2 metal tape F3LR0O2 YT 1 Module distance F3LR01 F BLRO2 0O to 200m F3LP12 O to 1000 m 2 Module distance F3LR02 200 to 500 m 3 Pulling eye Recommended for cables longer than 50 m AN CAUTION For product en
16. cc ceeeeeeeeeeees A7 2 A7 2 2 Shutdown Output of SUbUNIt cc cccceceseeeeeeeeeeeeeeseseeeeeeees A7 2 A7 2 3 Procedure for Setting I O Conditions cceeeeeeeeeeeseeeeeees A7 3 A7 2 3 1 Setting Condition Switches cceececceeeeeeeeeeeeees A7 3 A7 2 3 2 DIO Setup in CPU Configuration ee A7 4 A7 2 3 3 Operation Control in CPU Configuration A7 6 A8 Errors and Troubleshooting cc ccccesseeeseceeseeeeseeeeneeeeseeeeneees A8 1 A8 1 Troubleshooting Flowcharts ccceeseeeeeeeeeeeeeeeeseeeeeeeeeneeneeeeeeseeenanes A8 1 A8 2 When RDY LED is Not Lit 0 eeecccccsseeeeeeeseeeeeeeeesesseseeeeeeeeeeeeeseneees A8 2 A8 3 When ERR LED is Lit eeeeeeeeeeeeeeeeeeeeseceeeeeeesssneeeeeeeeeeeeeeoooooes A8 3 NSN cae te cc de caret AE ee ee een eee orem nest E A Index A 1 Part B Fiber optic FA bus Type 2 Module F3LR02 0N B1 Overview Sn ee ne eee neem een ener B1 1 DLI FEAE S ses esas te E B1 2 B2 Specilcatlons sssi aaa a a a B2 1 B2 1 Model and Suffix Codes ccccccssssssseeeeseessseeecoessseeeseoesseeeseonenseessees B2 1 B2 2 Function Specifications c cccccsssceeeeesecssssseeeeeeeeeceesssneeeeeeeeeseneeeeees B2 1 B2 3 Operating Environment ccccssseseeeeessccessseeeeeeeeeeeeneseeeeseeeeeesneeeeees B2 1 B2 4 Components and Their FUNCTIONS ccccseseeeeeeeeeeeeeeeeeeeeeeseenenenneeeees B2 2 B2 5 Exlemal DIMENSIONS sessies aa B2
17. properly connected for communications There should be no cable discontinuity or improper connection Apply power to the units and perform the following checks The RDY green LED indicator must be lit If this indicator is not lit it may be because the Fiber optic FA bus module is not properly mounted to the base module Turn off the power and attach the module to the base module correctly The ERR LED indicator must be off When this LED indicator is on communications is not allowed lf the power of the destination unit is off turn on its power and check whether the ERR indicator turns off If the ERR indicator is still on it may be due to a transmission channel error such as cable discontinuity For troubleshooting information see Section A8 3 Troubleshooting when the ERR LED is Lit IM 34M06H45 01E 5th Edition Jan 2012 00 A4 6 A4 16 Precautions When Applying Power When turning on the power supply to the main unit and subunits follow the sequence below First confirm that the main unit and all subunits are turned off Then turn on the power supply to the main unit and the subunits simultaneously or turn on all subunits before turning on the main unit A program starts execution when the main unit is turned on regardless of whether subunits are switched on In situations where the powering sequence described above is not adhered to you should write your application so that it checks the sta
18. the base module Push the top of this module towards the base module until the yellow anchor release button clicks into place AN CAUTION Always switch off the power before attaching or detaching a module Base module Anchor pin This module F01 VSD Figure B4 2 Attaching Detaching the Module AN CAUTION B4 3 2 DO NOT bend the connector on the rear of the module by force during the above operation If the module is pushed with improper force the connector may bend causing an error Detaching the Module To remove this module from the base module reverse the above operation Press the yellow anchor release button on the top of this module to unlock it and tilt the module away from the base module Then lift the module off the anchor pin at the base IM 34M06H45 01E 5th Edition Jan 2012 00 B4 3 3 B4 3 4 B4 8 Attaching Modules in Intense Vibration Environments If the module is used in intense vibration environments fasten the module with a screw Use screws of type listed in the table below Insert these screws into the screw holes on top of the module and tighten them with a Phillips screwdriver Screw Required M4 size binder screw 12 to 15 mm long Or 14 to 15 mm if fitted with a washer oon F02R1 VSD Figure B4 3 Securing Screws on Fiber Optic FA bus Type 2 Module Installation Depth The module s installation depth is 85 5 mm from the rear of the base module to the front of thi
19. 01E 5th Edition Jan 2012 00 C2 2 C2 4 Components and Their Functions For details see Section C4 2 Setting Switches E Front View RDY ERR LED indicators TROT a RDY Lit green when the internal circuit is functioning normally ERR1 ERR2_ Lit red when the module fails to detect an input signal SUB UNIT from port 1 and port 2 respectively Unit number switch subunit number Specifies a unit number 0 to 7 0 unit number of the main unit 1 to 7 unit number of a subunit 8 to 9 cannot be used factory setting is 0 Communication ports FC0231 VSD Condition Switches ON a ON eae Description utdown output on transmission channel Hold Shutdown error Front Rear Port used Port 1 Both ports Both ports OFF ae channel EN chain Eo s star Reserved This figure is drawn with the panel cover 4 Valid only for output a ina DS removed 2 Continues operation if transmission channel has been secured and system operation is continued 3 When using both port 1 and port 2 Condition switches FC0232 VSD Figure C2 1 Components and Their Functions F3LR02 1W IM 34M06H45 01E 5th Edition Jan 2012 00 C2 3 C2 5 External Dimensions E External Dimensions unit mm 83 2 16 5 28 0 D RDY ERR1 ERR2 LRO2 1WV___REMOTE SUB UN
20. 3 Shutdown Output on Transmission Channel Error Hold output in the event of a transmission channel error Continue operation if a transmission channel is secured and system operation is continued Shutdown output in the event of a transmission channel error The Shutdown Output on Transmission Channel Error function is valid only for configurations with one CPU module i e not a multi CPU configuration TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken cable or a powered off intermediate station as a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according to the DIO Setup Reset or Hold of the CPU configuration AN CAUTION C4 2 3 The Shutdown Output on Transmission Channel Error is invalid for a main unit and should be turned off for the main unit Turn off this function for a loop configuration If it is on output will be shutdown in the event of a cable discontinuity even if loop switching is activated to maintain transmission When using F3SP05 F3SP08 F38SP21 F8SP25 and F8SP35 CPU modules Rev 8 or later this function is only available for output modules with 32 outputs or less When using CPU modules F3SP28 F3SP38 F3SP53 F8SP58 F3SP59 F8SP66 F3SP67 F3SP71 or F8SP 76 this function i
21. 6 Device Setup a Device Area Setup i Latch Range Setup at Power E Script Setup E Interrupt Setup ji Built in Functions Setup Error Handling Setup iQ Initial Data Setup i Inter CPU Shared Memory Setup i FA Link Setup i gt OK Cancel Default Help r Figure A7 3 Setting I O Conditions using WideField3 For details on WideField3 and its operation see FA M3 Programming Tool WideField3 Offline User s Manua IM34M06Q16 02E IM 34M06H45 01E 5th Edition Jan 2012 00 A7 5 How to Perform DIO Setup using BASIC F3BPO0D Use a CONTROL statement to select whether to reset or hold the output of output modules On 16 point and 32 point modules the setup is made to the control registers in groups of 8 terminals The statement syntax is given below CONTROL m 151 m Slot number or numerical expression Data integer or integer variable Content of Control Register Register 4 Register 3 Register 2 Register 1 Resets or holds status in the event of a master CPU failure 0 Hold 1 Reset Unused always 0 Register 4 terminals 25 to 32 Register 3 terminals 17 to 24 Register 2 terminals 9 to 16 Register 1 terminals 1 to 8 The control register is reset to all zeroes at startup Example CONTROL 206 1 0010 for the output module installed in slot 206 resets terminals 9 to 16 and holds the remaining terminals in the event of a master CPU failure FA0
22. Attach the cover during storage When laying fiber optic cords or fiber optic cables keep the elongation within 0 7 of permissible elongation percentage When the cable is secured the elongation should be within 0 2 of permissible elongation percentage Beyond these elongation limits fiber optic cables may break For this purpose refer to Table 4 8 and take care not to subject fiber optic cables to excessive tensile impact bending or twisting Always pull an fiber optic cable by its tension member Table A4 8 General Mechanical Characteristics for Fiber optic Cords and Cables Tensile Strength N Bending Radius mm BoA er During laying lt 98 During laying 15 min pS 180972 Fiber optic Cord When secured 0 When secured 50 min Soe l l 980 N 50 mm Lae at During laying lt 735 During laying 50 min 7 Ine IODC When secured 0 When secured 100 min Kleven vem You should strictly observe the restrictions on permissible tensile load specified in the catalog or technical specification of fiber optic cables when laying cables When securing cables do not subject connectors and cables to tensile force For on site treatment we recommend using crimp on cutting type connectors IM 34M06H45 01E 5th Edition Jan 2012 00 A4 14 A4 5 Pre operation Checks A4 5 1 Checking Transmission Loss Measure the transmission loss of fiber optic cables after laying Exercise care during laying as excessive tension
23. Detection Function See Section A8 3 When ERR LED is lit Is unit number set correctly YES Set the unit number correctly Are switches inside the side cover correctly set Set the switches inside the side cover correctly Set SW2 to SW4 to off Replace Fiber optic FA bus module End FB0811 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A8 2 A8 2 When RDY LED is Not Lit RDY LED is not lit s correct voltage supplied to the power supply module YES Apply proper voltage NO Is RDY LED lit on NO other modules Replace the power supply module or the base module YES NO Is module mounted properly in its slot Push the module inwards until it clicks into place see Section A4 3 YES Is RDY LED NO off even when module is installed in another NO Is RDY LED lit Replace the YES base module YES Replace Fiber optic FA bus module End FB0821 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A8 3 A8 3 When ERR LED is Lit ERR LED is lit Is fiber optic cable NO connected Connect YES fiber optic cable NO Are all units switched on YES Turn on power to all other units YES Is there a cable discontinuity Replace NO fiber optic cable Are the side switches set correctly NO Set switches inside the YES side cover correctly Set SW2 to SW4 to off Replace
24. Device Setup E Device Area Setup f Latch Range Setup at Power E Script Setup E Interrupt Setup i Built in Functions Setup E Error Handling Setup Initial Data Setup jg Inter CPU Shared Memory Setup i FA Link Setup gt OK Cancel Default Help Figure B6 5 Setting I O Conditions using WideField3 For details on WideField3 and its operation see FA M3 Programming Tool WideField3 Offline User s Manual IM34M06Q16 02E IM 34M06H45 01E 5th Edition Jan 2012 00 B6 9 How to Perform DIO Setup using BASIC F3BPO0D Use a CONTROL statement to select whether to reset or hold the output of an output module On 16 point and 32 point modules the setup is made to the control registers in groups of 8 terminals The statement syntax is given below CONTROL m 151 m Slot number or numerical expression Data integer or integer variable Content of Control Register Register 4 Register 3 Register 2 Register 1 Resets or holds output states in the event of a master CPU failure 0 Hold 1 Reset Unused always 0 Register 4 terminals 25 to 32 Register 3 terminals 17 to 24 Register 2 terminals 9 to 16 Register 1 terminals 1 to 8 The control register is reset to all zeroes at startup Example CONTROL 206 1 0010 for the output module installed in slot 206 resets the states of terminals 9 to 16 and holds the states of the remaining termina
25. Fiber optic FA bus Type 2 modules F3LR02 0N in a daisy chain is not allowed In a daisy chain connection port 1 or port 2 of the master station must be connected to port 1 of the substation Port 2 of a substation must be connected to port 1 of another substation Otherwise the system will not operate normally Fiber optic Cable Unused port FB0353 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B3 9 E Star Configuration A star configuration consists of one to one connections between the master station and each substation In this configuration a cable discontinuity substation failure or substation shutdown will not affect communications with other substations o station ST uos Slots 1 to 6 5 6 F3LR02 ON F3LR01 0N Power supply module l d Fiber optic Cable Fiber optic Cable Fiber optic cable Substation Substation Unit 1 Unit 3 Slots 1 to 6 Slots 1 to 6 Power Power supply supply module module Fiber optic Cable Substation Substation Unit 2 Unit 4 Slots 1 to 6 Slots 1 to 6 Power Power supply supply module i module Ya p
26. a Fiber optic FA bus module or when a cable discontinuity occurs in a transmission channel the error ERR LED or alarm ALM LED of the CPU module turns on to report the error The LED of the CPU module turns on even if an error is generated in a module other than the Fiber optic FA Bus module To decide whether the cause of a lit LED lies in a Fiber optic FA bus module check the status of the RDY and ERR LEDs of the Fiber optic FA bus modules mounted in each unit The following figure shows the relationship between fiber optic cable discontinuity and the status of the LED of the Fiber optic FA bus module Cable discontinuity example 1 A a E s Cable ERR lit discontinuity i AIM lit l idesecbdecnpmesdemnaead Fiber optic FA bus module ERR lit Main Unit Subunit x 0 1 Cable discontinuity eee ee i example 2 a ewes ERR ON Main unit Subunit Fiber optic FA bus module ERR lit Cable discontinuity P p ennei RRE i ai e CPU module p ee ee lt Cable ERR lit discontinuity AIM lit loaoooaanao wowcccccace Fiber optic FA bus module ERR lit Main unit Subunit Fiber optic FA bus module ERR lit JY ae Cable discontinuity FA0711 VSD Figure A7 1 Relationship between Fiber optic Cable Discontinuity and Status of LED in the Module IM 34M06H45 01E 5th Edition Jan 2012 00 A7 2 A7 2 1 A7 2 2 A7 2 Shutdown Output on Transmission Channel Error Function Overview
27. a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according to the DIO Setup Reset or Hold of the CPU configuration AN CAUTION For F BPOO when the system switches to the secondary loop in the event of a cable discontinuity in the primary loop and when the system switches to 2 daisy chains in the event of cable discontinuity in both the primary and secondary loops accessing the substation may cause an error In such situations you should include program codes for retry processing When the system switches from a loop configuration to two daisy chains due to cable discontinuity or substation power interruption take note of the following phenomena Replacing a cable or switching on the substation again in online mode may cause an I O error Hence always do so in offline mode i e when the master station and all substations are switched off If cable discontinuity happens again the transmission loop switching function may not work Furthermore output states reset or hold are not assured IM 34M06H45 01E 5th Edition Jan 2012 00 The figure below shows an example of channel migration when an error occurs Normal operation communications via primary loop Data flow Main unit Subunit Subunit Primary loop lt Secondary loop Port 1 A Port 2 O i dhl
28. bending and pressure during cable laying may cause cables to break or crack The following table shows the transmission loss of fiber optic cables and permissible transmission loss for the Fiber optic FA bus module Table A4 9 Transmission Loss Table for Fiber optic Cables up to 200 m Lenath of Maximum Transmission Loss dB Fiber optic Cable with bonding and with crimping and cutting HC 20 07 polishing treatment on treatment on optical optical connector connector 1 95 o 5 Table A4 10 Allowable Transmission Loss for Fiber optic FA bus Modules Cable Length m 0 6 to 200 Allowable Transmission Loss dB AN CAUTION Engage a professional contractor to lay fiber optic cables Measure the transmission loss of fiber optic cables after laying Check that the measured value for the actual cable length is better than the transmission loss for the fiber optic cable before laying Ifthe transmission loss exceeds the permissible transmission loss for the Fiber optic FA bus normal communications will be affected Replace the fiber optic cable Measure the transmission loss of fiber optic cables regularly A WARNING Using a cable with transmission loss exceeding permissible transmission loss for a Fiber optic FA bus module may affect normal system operation IM 34M06H45 01E 5th Edition Jan 2012 00 A4 15 A4 5 2 LED Checks After installing modules and connecting fiber optic cables check that the modules are
29. bus type 2 module To decide whether the cause of a lit LED lies in a Fiber optic FA bus type 2 module check the status of the RDY ERR1 port 1 and ERR2 port 2 LEDs of the Fiber optic FA bus type 2 module mounted in each unit The following pages show the relationship between a fiber optic cable discontinuity and the status of the LEDs of a Fiber optic FA bus type 2 module In the loop configuration a subunit line switchover message is logged by the system if transmission is automatically switched from the primary loop to the secondary loop due to a fiber optic cable discontinuity in the primary loop In this case the ALM LED is lit but the ERR LED is not lit and operation continues IM 34M06H45 01E 5th Edition Jan 2012 00 Daisy chain Configuration Cable discontinuity example 1 ALM lit ERR lit Master station ENEN Power supply ERR2 lit Substation 1 Power supply a V Cable discontinuity ERR1 lit Substation 2 Power supply FB0641 VSD LEDs Figure B6 6 LEDs 1 IM 34M06H45 01E B6 12 The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table B6 2 Status of CPU s Relationship between Fiber optic Cable Discontinuity Location and Status of 5th Edition Jan 2012 00 B6 13 Daisy chain Configuration Cable discontinuity example 2
30. loss for the fiber optic cable before laying Ifthe transmission loss exceeds the permissible transmission loss for the Fiber optic FA bus Type 2 normal communications will be affected Replace the fiber optic cable Measure the transmission loss of fiber optic cables regularly IM 34M06H45 01E 5th Edition Jan 2012 00 B4 5 2 B4 20 LED Checks After installing modules and connecting fiber optic cables check that the modules are properly connected for communications There should be no cable discontinuity or improper connection Apply power to the units and perform the following checks 1 2 3 4 5 6 7 The RDY green LED indicator must be lit If this indicator is not lit it may be because the Fiber optic FA bus Type 2 module is not properly mounted to the base module Turn off the power and attach the module to the base module correctly The ERR1 and ERR2 LED indicators must be off When the ERR indicators are on red communications is not allowed If the power of the adjacent unit is off turn on its power and check whether the ERR indicator turns off If the ERR indicator is still on it may be due to a transmission channel error such as cable discontinuity See Section B7 3 When ERR1 LED or ERR2 LED is Lit and troubleshoot accordingly If an unused port is lit check the setting of the function switch located on the side of the module The transmission channel configuratio
31. module in a subunit must be connected to port 1 of the FA bus Type 2 module in another subunit Main unit tn hg FA bus Type 2 module Power F3LRO2 1W supply l d Subunit 1 Subunit 3 a es Power supply Subunit 2 pe E a Fower supply Subunit 5 terminal station Power supply Unused port Subunit 4 terminal station Unused port ii Figure C3 3 Daisy chain Configuration AN CAUTION n a daisy chain connection port 1 or port 2 of the FA bus Type 2 module in the main unit must be connected to port 1 of the FA bus Type 2 module in a subunit Port 2 of the FA bus Type 2 module in a subunit must be connected to port 1 of the FA bus Type 2 module in another subunit Otherwise the system will not operate normally FCO353 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C3 7 E Star Configuration A star configuration consists of one to one connections between the main unit and each subunit Port 1 or port 2 of the FA bus Type 2 module in the main unit must be connected to port 1 of the FA bus Type 2 module in a subunit In this configuration a cable discontinuity or subunit shutdown will not affect the communication between the main unit and the other subunits
32. of Shutdown Output Function The Fiber optic FA bus module is equipped with a function which forcefully shuts down the output of the I O module when a communications error occurs This function prevents an error in a Fiber optic FA bus module from affecting the entire system or resulting in hazardous or unstable operation of the system For instance when a cable discontinuity occurs in a transmission channel the module detects a communications error and immediately turns ff the output signals of each I O module to minimize risk The output shutdown on communications error function is available only for configurations with one main CPU without add on CPUs TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken fiber optic cable or a powered off substation in the transmission channel as a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according to the DIO Setup Reset or Hold of the CPU configuration Shutdown Output of Subunit AN CAUTION To configure the system to reset the output of output modules in the event of a power interruption on the main unit or a transmission channel error turn on the Shutdown Output switch SW1 of the F3LR01 and set the DIO Setup for the terminal to Reset in the CPU configuration This
33. register for subunit 1 to an internal relay and performs initialization of the module installed in slot 1 after it is recognized as accessible 0001 M00033 FB0463 VSD Figure B4 9 Sample Program Illustrating the Use of the Module Recognition Special Registers 0002 100001 IM 34M06H45 01E 5th Edition Jan 2012 00 B5 1 B5 I O Refresh Time B5 1 Estimating I O Refresh Time Calculate the I O refresh time separately for each port of the main unit For details refer to the following example I O refresh time There are 2 types of access namely read input and write output Calculate the I O refresh time for each access type using the following formula and sum the values Number of modules converted to 16 point basis Time dependant on transmission distance I O refresh time for _ each access type Access type F3SP22 28 38 F3SP05 08 21 F3SP25 35 53 58 59 66 67 F3SP71 76 Write output 27 us 21 us 15 us 4 5 us Number of modules Number of modules corresponding to access type converted to 16 point module basis Formula J m SOPE 10 us x p Transmission distance 100 m FBO511 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B5 2 B5 2 Example of I O Refresh Time Calculation This example calculates the I O refresh time for the following system configuration Main unit Master station F3LR02 0N Power Supply as
34. setting can be used with F3YD64 1F F3YD64 1P F3WD64 3F and F3WD64 4F but not with F3YD64 1A To configure the system to hold the output in the event of a power interruption on the main unit or a transmission channel error turn off the Shutdown Output switch SW1 of the F3LR01 and set the DIO Setup for the terminal to Hold in the CPU configuration The Reset Output function cannot be used in a multi CPU system system with add on CPUs Always set to Hold in a multi CPU system For F8YD64 1F and F3YD64 1P the setting is available only when the modules are used with the F3SP28 53 58 59 66 67 71 or 76 CPU module The following table describes the operation of the module for various settings for your reference FAIL Signal Contact Shutdown Output Status Operation of Output Module Output switch Configuration Modules with Modules with SW1 of F3LR01 Setting of 32 or less 64 output module mounted CPU module FAIL1 FAIL2 output points points in subunit F3YD64 1F 1P including F3WD64 3F 4F F3YD64 1A IM 34M06H45 01E 5th Edition Jan 2012 00 A7 3 A7 2 3 Procedure for Setting I O Conditions This section describes the procedure for using the Shutdown Output on Transmission Channel Error function A7 2 3 1 Setting Condition Switches Setting the condition switch on the right side of the module Condition switch To enable the Shutdown Output function you need to set the condition switch lo
35. the system Because static charge can accumulate in dry conditions first touch grounded metal to discharge any static electricity before touching the system Never use solvents such as paint thinner for cleaning Gently clean the surfaces of the FA M3 with a cloth that has been soaked in water or a neutral detergent and wringed Do not use volatile solvents such as benzine or paint thinner or chemicals for cleaning as they may cause deformity discoloration or malfunctioning Avoid storing the FA M3 in places with high temperature or humidity Since the CPU module has a built in battery avoid storage in places with high temperature or humidity Since the service life of the battery is drastically reduced by exposure to high temperatures take special care storage temperature should be from 20 C to 75 C There is a built in lithium battery in a CPU module and temperature control module which serves as backup power supply for programs device information and configuration information The service life of this battery is more than 10 years in standby mode at room temperature Take note that the service life of the battery may be shortened when installed or stored at locations of extreme low or high temperatures Therefore we recommend that modules with built in batteries be stored at room temperature Always turn off the power before installing or removing modules Failing to turn off the power supply w
36. used for troubleshooting problems that may occur with the FA bus Type 2 module during operation C7 1 CPU module s ALM LED is lit check error log I O error in I O module of the subunit accessed by ladder sequence program NO NO Subunit communication YES YES Check the LEDs of the FA bus Type 2 ls the RDY LED of the module lit NO Module in the indicated error slot YES ls the ERR1 or ERR2 LED of the module lit YES NO ls the unit number NO set correctly YES Are the switches located on the side set correctly NO YES Replace FA bus Type 2 module End Figure C7 1 Troubleshooting Flowchart Check the cause for the lit ALM LED on the error module and troubleshoot accordingly See troubleshooting flowchart When RDY LED is not lit See troubleshooting flowchart When ERR1 LED or ERR2 LED is lit Set the unit number correctly Set the swtiches located on the side of the module correctly FC0711 V50D IM 34M06H45 01E 5th Edition Jan 2012 00 C7 2 C7 2 When RDY LED is Not Lit RDY LED is not lit s correct voltage applied to the power supply module Apply proper voltage VES pply prop g NO NO Is RDY LED lit on other modules Replace YES the power supply module or the base module NO Is module mounted properly in its slot
37. 0mm L tolerance 8 Length L m Tolerance e m 5L 15 15 lt L lt 30 FB0442B VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B4 12 E Cross sectional view KM60 Identification marking HC 20 07 Serial No DK HPF200 230 Core quartz glass Clad fluorinated acrylate resin 2 2 0 3mm Cover fluorine based resin Reinforcer aromatic high tensile fiber Outer cover heat resistant PVC black FB0443 VSD Heat resistant PVC sheath KM61 KM65 LAP sheath KM62 KM67 Manufacturer Item code External Dimensions KM61 KM62 cr FB0444 VSD KM67 2 C LAP 10 0mm 1 0 E Connector Top View CF 2071H and CF 2071 for cables KM60 KM61 KM62 KM65 and KM67 23 0mm FB0445 VSD 8 0mm KF 07 for cable KM60 18 3mm jo MT o L qg EP ko 21mm 8 2mm FB0245B VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B4 13 E Fiber optic Lead in Cable Laying Pulling Eye Assembly Diagram Unit mm 1 Rigid section 50 gt gt No Components Qty Pulling eye Stopper screw M6 Flexible pipe Al When performing lead in work connect the pulling eye to the tow line through a swivel which is attached to the head of the pulling eye as shown in the figure below Terminal spacer Vinyl tape
38. 11 C6 3 3 Operation Control in CPU Configuration How to set up Operation Control using WideField3 To setup Operation Control using WideField3 use the following procedure 1 Select Project Configuration from the WideField3 menu 2 Select the Operation Control tab from the Configuration dialog box 3 On the Operation Control window select Run or Stop for I O Module Error and Subunit Communication Error in the Error Time Action group op Project Settings Configuration Project Settings i Project Settings Error Detection Setup CPU Type Settings IV Perform Device Boundary Check d Executable Program Settings E Execution Block Components pError Time Action Setup _ e Protection Settings ga CPU Properties ror Tyre idk uti eee annot read or wrte to I0 module O module error KO comparison error Parameter specified for program instruction is a faulty walue Instruction parameter error 3 Scanning time of program execution exceeded scan monitoring time Sean timeout R Subroutine retum destination not found or subroutine retum has not been Subroutine error executed Configuration Interrupt processing retum destination not found or interrupt processing Interrupt error retum has not been executed g Run Operation Setup i A k Cannot read or write to subunit Input Output Setup Subunit communication error Continue to
39. 2012 00 C6 1 5 C6 4 Transmission Channel Loop back Function When a transmission channel error occurs in a daisy chain configuration the channel loop back function automatically isolates the inaccessible subunit and continues system operation To enable this function setup the system to continue operation in the event of a transmission channel error Alternatively you can setup to stop system operation in the event of a transmission channel error When a transmission channel error occurs in a daisy chain configuration the loop back function automatically cuts off the unreachable stations so that the station immediately preceding the point of discontinuity now becomes the terminal station and communications can continue For this function to work properly the cables must be correctly connected ERR2 LED lit Loop back ERR1 LED lit Main unit Subunit 1 Subunit 2 Terminal station oo Cable discontinuity Fa Port 1 i Port 2 FC0612 VSD Figure C6 2 Transmission Channel Loop back Function To enable the transmission channel loop back function perform the following setup Table C6 3 Transmission Channel Loop back Setup a a Control Condition Switches in the a a Module s Configuration of the F3LR02 Subunit aa C6 3 3 ae C4 2 2 Gabe IM 34M06H45 01E 5th Edition Jan 2012 00 C6 2 C6 2 1 C6 5 Shutdown Output on Transmission Channel Error Function Overview of Shutdown Output Function The FA bus Type 2
40. 3 B3 Fiber optic FA bus Type 2 System Configuration 000 B3 1 B3 1 What lS a Substation nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nn B3 1 B3 2 Substation Configuration cccccccssssseeeceesseeeseeeesseeeseeesseeeseeenseeesees B3 2 B3 3 System Configuration and Slot Numbers cccccccsssseseeseeeeeeeeeeeeeees B3 3 B3 4 Restrictions on System Configuration cccsssssseeeesesssseeseeeesseeeees B3 6 B35 CONNECTION Topology scission aaa B3 6 B3 6 System Configuration Design ccccccscssssseeessesseeeeseeesseeeseeeeeeees B3 10 B37 ONAN ISTIC enn B3 11 B3 8 Precautions When Changing Slot Numbet ccesseesssseeeees B3 12 IM 34M06H45 01E 5th Edition Jan 2012 00 B4 Pre operation Setup and Cable Connection ccscceeseeeees B4 1 B4 1 Startup Procedure secs tierce ts cae senceteemuniecuune sagoous eeeecusevewactadeeuceuseueuees B4 1 B42 S NNg SWING MOS vas cccueterseuceaseresieteiee ceo teseces se siuan nasudacdsastudgatderiedsinaste B4 2 B4 2 1 Setting Unit Number wiveicuttors wvinsenbliedieumicieabiedeuiusnanbiodan B4 3 B4 2 2 Setting Slot Number ccccssssseeeeeeeeeeeeesseeeeeesessneaesees B4 3 B4 2 3 Enabling Disabling Shutdown Output on Transmission Channel Error Function cccceeeeseeeeeeeeees B4 5 B4 2 4 Setting the Number of Ports ccceccecceeeeeeeeeeseeeeeeeeeseaeeeees B4 5 B4 2 5 S
41. 4 substation 26 705 706 707 708 substation27 709 710 711 712 substation 28 713 714 715 716 Subunit 7 H fe Figure B3 3 b System Configuration and Slot Numbers in a split Subunit Configuration FB033 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B3 4 B3 5 B3 6 Restrictions on System Configuration The following table lists some restrictions when configuring a Fiber optic FA bus Type 2 system Table B3 1 Restrictions when Configuring a Fiber optic FA Bus System Number of Fiber optic FA bus Type 2 modules installable in a master station Number of Fiber optic FA bus Type 2 modules 1 max installable in a substation All 1 O modules and special modules except for Ethernet Interface modules NX Interface modules FL net Interface modules Modules installable in a FA Link modules substation FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS Master modules Provided the current capacity of the power supply module is not exceeded No restriction Connection Topology Fiber optic FA bus Type 2 modules can be connected using a loop daisy chain or star configuration The following pages show examples for each of the configurations But first of all you should understand the concept of unit re
42. 4 Connection Topology FA bus Type 2 modules can be connected using a loop daisy chain or star configuration The following pages show examples for each of the configurations E Loop Configuration One main unit and multiple subunits are connected together in a loop Port 2 of the own station must be connected to port 1 of the other station Always form a loop using only one FA bus Type 2 module in the main unit In a loop configuration if a cable discontinuity or subunit down occurs the built in RAS function will operate to increase system reliability EEA FA bus Type 2 module Main unit F3LRO2 1W Ss SS Power supply l Suput Subunit 4 a ee a eee Power Power Supply supply Subunit 3 Power supply FCO352 V3D Figure C3 2 Loop Configuration AN CAUTION Subunit 2 Power supply In a loop connection port 2 of the own station must be connected to port 1 of the other station Otherwise the system will not operate normally IM 34M06H45 01E 5th Edition Jan 2012 00 C3 6 E Daisy chain Configuration One main unit and multiple subunits are connected to form a line Port 1 or port 2 of the FA bus Type 2 module in the main unit must be connected to port 1 of the FA bus Type 2 module in a subunit Port 2 of the FA bus Type 2
43. 47 VSD Figure A4 6 Attaching Connectors When attaching a fiber optic cable connector always hold the connector never the cable and then insert it until it clicks into place Then hold the connector and pull it lightly to make sure that it is correctly seated E Detaching Connectors FA0448 VSD Figure A4 7 Detaching Connectors Hold the center portion of the connector indicated by the arrow in the figure to unlock the connector and then pull it toward you IM 34M06H45 01E 5th Edition Jan 2012 00 A4 4 3 A4 13 Precautions When Connecting Fiber optic Cables Handle fiber optic cables with care Before laying fiber optic cables read manuals available from Sumitomo Electric Industries Engage a professional contractor specializing in laying fiber optic cables Read Documents on How to Lay Fiber optic Cables under Introduction of this manual and the Fiber optic Cable Laying Instructions IM384M06C92 01E A WARNING Always connect and disconnect fiber optic cables when the system is offline Connecting or disconnecting fiber optic cables when the system is online may affect normal system operation AN CAUTION Observe the following precautions when connecting fiber optic cables Never touch the core of optical connectors with your bare hands and protect them from dirt and dust Dust dirt and oil from hands may result in degraded transmission performance or even communications error
44. 6H45 01E 5th Edition Jan 2012 00 B4 15 B4 4 2 Attaching and Detaching Connectors E Attaching Connectors Fiber optic cable connector FB0447 VSD Figure B4 5 Attaching Connectors When attaching a fiber optic cable connector always hold the connector never the cable and then insert it until it clicks into place Then hold the connector and pull it lightly to make sure that it is correctly seated E Detaching Connectors FB0448 VSD Figure B4 6 Detaching Connectors Hold the center portion of the connector indicated by the arrow in the figure to unlock the connector and then pull it toward you IM 34M06H45 01E 5th Edition Jan 2012 00 B4 4 3 B4 16 Precautions When Connecting Fiber optic Cables Handle fiber optic cables with care Before laying fiber optic cables read manuals available from Sumitomo Electric Industries Engage a professional contractor specializing in laying fiber optic cables Read Documents on How to Lay Fiber optic Cables under Introduction of this manual and the Fiber optic Cable Laying Instructions IM384M06C92 01E A WARNING Always connect and disconnect fiber optic cables when the system is offline Connecting or disconnecting fiber optic cables when the system is online may affect normal system operation AN CAUTION Never touch the core of optical connectors with your bare hands and protect them from dirt and dust Dust dirt and oil f
45. 723 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A7 6 A7 2 3 3 Operation Control in CPU Configuration How to set up Operation Control using WideField3 To set up Operation Control using WideField3 use the following procedure 1 Select Project Project Settings from the WideField3 menu bar 2 Select Error Handling Setup from the Configuration pane of the displayed Project Settings Configuration window 3 Select Continue to run or Stop for I O module Error and Subunit Communication Error under Error Time Action Setup oD Project Settings Configuration Project Settings pee _ Project Settings CPU Type Settings a a Executable Program Settings E Execution Block Components jal Protection Settings Z CPU Properties Configuration sg Run Operation Setup a Input Output Setup Be Device Setup p Device Area Setup _ Latch Range Setup at Power Bee E Script Setup i Interrupt Setup i Built in Functions Setup i Initial Data Setup E Inter CPU Shared Memory Setup i FA Link Setup Error Detection Setup IV Perform Device Boundary Check Error Time Action Setup Error Type Description Operation Settings O module error KO comparison error annot read or wrote to KO module Instruction parameter error Parameter specified for program instruction is a faulty walue Sean timeout Scanning time of program exe
46. 9 210 211 212 substation 8 213 214 215 216 substation 9 301 302 303 304 substation 10 305 306 307 308 substation 11 309 310 311 312 substation 12 313 314 315 316 U UU il IT 401 402 403 404 substation 14 405 406 407 408 substation 15 409 410 411 412 substation16 413 414 415 416 Subunit 3 Substation 13 Subunit 4 substation 17 501 502 503 504 substation 18 505 506 507 508 substation 19 509 510 511 512 substation20 513 514 515 516 Subunit 5 substation 21 601 602 603 604 substation 22 605 606 607 608 substation23 609 610 611 612 substation24 613 614 615 616 es S ee l Subunit 6 substation 25 701 702 703 70
47. A g J O A N A Cable discontinuity ERR1 lit Substation 2 Power supply FB0644 VSD A subunit line switchover alarm is output The ALM LED is lit but the ERR LED is not lit and operation continues Figure B6 9 Relationship between Fiber optic Cable Discontinuity Location and Status of LEDs 4 IM 34M06H45 01E 5th Edition Jan 2012 00 B6 16 Loop Configuration Cable discontinuity example 2 ALM lit Power supply O U Cc a ERR2 lit Substation 1 PE Power supply m Cable discontinuity Substation gm SEERDE gt Qo Q D gt ia D O QA FB0645 VSD A subunit line switchover alarm is output The ALM LED is lit but the ERR LED is not lit and operation continues Figure B6 10 Relationship between Fiber optic Cable Discontinuity Location and Status of LEDs 5 IM 34M06H45 01E 5th Edition Jan 2012 00 B6 17 Loop Configuration Cable discontinuity example 3 ERR lit gt oN A S CPU Jp D n 2 1 a A ERR2 lit Substation 1 P p Power supply c Cable discontinuity ERR1 lit Substation a gt 2 3 J z 5 J NO FB0646 VSD The statuses of the ERR and ALM LEDs depend on the con
48. ALM lit ERR lit Master StatION M M A CPU Power supply i Aml ERR2 lit Substation 1 4 ERE a gt 2 79 lt EE J Cable discontinuity Substation 2 TERETA gt 2 i I ab k A FB0642 VSD The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table B6 2 Status of CPU s LEDs Figure B6 7 Relationship between Fiber optic Cable Discontinuity Location and Status of LEDs 2 IM 34M06H45 01E 5th Edition Jan 2012 00 Daisy chain Configuration Cable discontinuity example 3 ALM lit ERR lit Master station a a h 3 CPU l 3 ERR2 lit Substation 1 J eee 2 il Be Cable discontinuity ERR1 lit Substation 2 ee gt D Q Q te D O FB0643 VSD B6 14 The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table B6 2 Status of CPU s LEDs Figure B6 8 Relationship between Fiber optic Cable Discontinuity Location and Status of LEDs 3 IM 34M06H45 01E 5th Edition Jan 2012 00 B6 15 Loop Configuration Cable discontinuity example 1 ALM lit n 2 CPU 5 A 3 i oO a Substation 1 gt Q Q 5 z J D
49. Configuration ON Shutdown default Reset default To hold output OFF Hold C6 3 3 1 Continues operation if a transmission channel is secured and system operation is to be continued TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken cable or a powered off intermediate station as a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according to the DIO Setup Reset or Hold of the CPU configuration Table C6 5 shows the operation of the output modules and FAIL signal contact for different setup configurations and transmission channel error locations In the table subunit A subunit B and subunit C are defined as follows Subunit A A subunit that is nearer to the main unit than the location of a channel error so that sending to and receiving from the main unit are still available through the transmission channel between the subunit and main unit IM 34M06H45 01E 5th Edition Jan 2012 00 C6 6 Subunit B A subunit that is further from the main unit than the location of a channel error where receiving from the main unit is still available through the transmission channel between the subunit and main unit Subunit C A subunit that is further from the main unit than the location of a channel error where only sendin
50. E qil a Fiber optic cord J e L tolerance gt Length L m Tolerance e m Note Fiber optic cord KM60 is available in two types with optical connectors of different looks but customers cannot specify the connector type when placing an order IM 34M06H45 01E 5th Edition Jan 2012 00 B4 11 KM61 KM62 KM67 KM65 Optical connector Indentification marking Protective tape winding Identification marking Optical connector x or protective coating End with sheath removed End with sheath removed Fiber optic cable Tension member Tension member A 200 50mm ooo L tolerance D 200 50mm Optical connector Indentification marking Protective tape winding Identification marking Optical connector or protective coating End with sheath removed Fiber optic cable Tension member Tension member 200 50mm 200 50mm L tolerance 5 L x 0 03 3 FB0442 VSD Note Fiber optic cable KM61 KM62 KM67 is available in two types with optical connectors of different looks but customers cannot specify the connector type when placing an order Optical connector Indentification marking Identification marking Optical connector Protective tape winding Jo or protective coating _ Zz End with pna removed End with sheath L J m a SSS E E cable Tension member Tension member 5
51. Edition Jan 2012 00 Blank Page
52. Front This figure is drawn with the panel cover moved Condition Switches DIP switch Switch actory Number setting output a 2e only for output module installed in a subunit Some modules may use the folowing DIP switch instead o CE F F NADON AUN FA0232 VSD Figure A2 1 Components and Their Functions IM 34M06H45 01E 5th Edition Jan 2012 00 A2 3 A2 5 External Dimensions E External Dimensions 83 2 LLLROT ON remore ON REMOTE Figure A2 2 External Dimensions E Installation Depth When installing the module always take into consideration space required for bending of cords and cables Table A2 4 Bending Radius Bending Radius r mm po Bending Radius r mm _ _ KF 07 a 18 3 CF 2071 CF 2071H a 35 0 During During installation When Secured installation When Secured temporary temporary Fiber optic cable Fiber opticcable S0orlarger 100orlarger aeS IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page A3 1 A3 System Configuration A3 1 Fiber optic FA bus System Configuration In a Fiber optic FA bus system configuration FA bus modules are installed in main unit and subunits and then connected using fiber optic cables Main unit Unit with CPU module installed Subunits Units used for main unit system extension with no CPU module installed A3 1 1 Restrictions on System Configuration The fo
53. IT a SHIELD FC02471 VSD Figure C2 2 External Dimensions of F3LR02 1W IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page C3 1 C3 FA bus Type 2 System Configuration C3 1 System Elements and Terminology The FA bus Type 2 system contains the following elements Table C3 1 System Elements Element Description _ O The unit installed with a CPU module The unit with no CPU module which is connected to the Subunit main unit for system expansion through FA bus Type 2 modules The following table lists some system configuration terms used in this manual Table C3 2 Terminology Meaning O Station The unit with FA bus Type 2 module i e main unit or subunit The other station The unit connected to the own station Intermediate station The subunit between the main unit and the terminal station in the daisy chain configuration The subunit in the star configuration or the subunit Tenner SANON farthest from the main unit in the daisy chain configuration IM 34M06H45 01E 5th Edition Jan 2012 00 C3 2 C3 2 System Configuration and Slot Numbers In FA M3 slot numbers are used for accessing various modules A slot num
54. Jan 2012 00 B3 3 B3 3 System Configuration and Slot Numbers In FA M3 slot numbers are used for accessing various modules A slot number indicates the position of the slot where a module is mounted and is a 3 digit integer with the following structure a oy Slot number within a unit 01 to 16 Slot number runs sequentially from 01 to 16 starting from the slot on the right of the power supply module Unit number main unit 0 Subunit 1to7 FB0331 VSD A module installed in a subunit can be accessed using ladder or BASIC in the same way as accessing a module mounted in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 B3 4 The following figure shows a system configuration example without split subunits that is one substation equates to one subunit Such a configuration can be used if the number of substations required in a system is no more than 7 Slot number gt Main unit master station Subunit 1 substation 1 Subunit 2 substation 2 Subunit 3 substation 3 Subunit 4 substation 4 Subunit 5 substation 5 Subunit 6 substation 6 Subunit 7 substation 7 001 Fiber optic FA bus Type 2 module 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 Add on CPU up to 3 CPUs CPU module 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 Power supply mo
55. U in the same base module the sequence CPU may detect an error and clear its memory IM 34M06H45 01E 5th Edition Jan 2012 00 A4 3 A4 2 2 Setting Condition Switches Use the DIP switch SW1 to SW4 located on the right side of the module to set up the following functions E Enabling Disabling Shutdown Output on Transmission Channel Error Function Use SW1 for this setting This switch is valid only for subunits For the main unit set the switch to OFF factory setting is ON For details on the Shutdown Output function see Section A7 RAS Functions Table A4 2 Condition Switch Settings or Setting Shutdown output on Shutdown NotUsd o oo TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken fiber optic cable or a powered off substation in the transmission channel as a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according to the DIO Setup Reset or Hold of the CPU configuration AN CAUTION Always set switch numbers 2 3 and 4 to OFF Turning on these switches may affect normal module operation IM 34M06H45 01E 5th Edition Jan 2012 00 A4 3 A4 3 1 A4 4 Attaching and Detaching Modules Attaching the Module Figure A4 3 shows how to attach this module to the base module First hoo
56. UN sesine a aaa i IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page TOC A 1 Part A of the manual describes the Fiber optic FA bus Module F3LR01 0N IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page A1 Overview The Model F3LR01 ON Fiber optic FA bus Module hereinafter referred to as the module or this module is an interface module for configuring a distributed control system on a fiber optic FA bus A user can configure an efficient remote I O system by installing Fiber optic FA bus modules in the FA M3 main unit and subunits and connecting them via a fiber optic FA bus fiber optic cable Modules in the subunits can then be handled like modules in the main unit A1 1 Features A remote I O system configured with Fiber optic FA bus modules has the following features Users need not be concerned with I O refresh time in ladder programming Subunits can include contact input output modules as well as RS 232 C communications modules and other special modules except for Ethernet Interface modules NX Interface modules FL net Interface modules FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS Master modules Subunits connected with Fiber optic FA bus modules can be accessed like modules installed in a main unit Optical transmission delivers high noise immunity The maximum permissible total distance is 200 meters I O
57. User s Manual Fiber optic FA bus Module Fiber optic FA bus Type 2 Module FA bus Type 2 Module IM 34M06H45 01E Applicable Modules Model Code Model Name F3LR01 0N Fiber optic FA bus Module F3LR02 0N Fiber optic FA bus Type 2 Module F3LRO02 1W FA bus Type 2 Module YOKOGAWA IM 34M06H45 01E oth Edition Yokogawa Electric Corporation Blank Page Applicable Product Range free Controller FA M3 Model F3LRO1 ON Model Name Fiber optic FA bus Module Model F3LRO2 0N Model Name Fiber optic FA bus Type 2 Module Model F3LRO02 1W Model Name FA bus Type 2 Module The document number and document model code for this manual are given below Refer to the document number in all communications also refer to the document number and the document model code when purchasing additional copies of this manual Document No IM 34M06H45 01E Document Model Code DOCIM Media No IM 34M06H45 01E CD 5th Edition Jan 2012 AR IM 34M06H45 01E 5th Edition Jan 2012 00 All Rights Reserved Copyright 2012 Yokogawa Electric Corporation Important E About This Manual This Manual should be passed on to the end user Before using the controller read this manual thoroughly to have a clear understanding of the controller This manual explains the functions of this product but there is no guarantee that they will suit the particular purpose of the user Under absolutely no circum
58. able discontinuity 0 C6 1 C6 4 C6 5 C6 12 C6 19 cable flexibility performance ccccceeeees C4 9 Cable preparation ccccessseeeeeeeeeeeees Appx C 1 Cable specifications cceeeeeeeeeseeeeeeeeeaeees C4 8 cable Wiring ssenarinin C4 9 C4 11 maximum allowable tension C4 10 C4 11 twist pair Cable C1 2 C2 1 C4 8 usage precautions ceeeeeeees C4 10 C4 11 connector pin assignment C4 13 Appx C 4 D daisy chain configuration ccc00 C3 6 C6 13 E error location detection ceceeceeeeeeeeeeeeeees C6 12 GOF NOG carte sence ER C6 19 I O refresh time eStimating ccccccseccceeeeeeees C5 1 L LED ee nee C4 2 C4 14 C6 12 C7 2 C7 3 loop configuration eeeeeeeeeeeeeeeeeeeees C3 5 C6 16 OOD SWIC UIC eroriren n C6 1 M MAN IAI en ccasasceaastesctacntatetsdnteamiedasaiacetntarne C3 1 C3 4 module recognition special registers C4 16 p precautions when applying power 06 C4 15 S shutdown Output ccceeeeeeeeeees C4 4 C6 1 C6 5 Star configuration cccecceceeceeceeeeeseeeeeeeeeeeanees C3 7 Startup PLOCECUIE cccccceeecceeseseeeeeeeeeeseeeeees C4 1 SIA NON sincerauntsancteneswesiesadoach E E C3 1 intermediate station cccccceeseeeeeeseeeeeeeeees C3 1 OWN SLA OMe sitisticcinssciovstalesnwesineistacesnaitacuieans C3 1 term
59. ables Connect fiber optic cords or cables Turn on power Perform pre operation checks Figure A4 1 System Startup Workflow FA bus module on base module See Section A4 3 See Section A4 4 See Section A4 5 FA0411 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A4 2 A4 2 Setting Switches A4 2 1 Setting Unit Number Switch For a Fiber optic FA bus module set its unit number decimal rotary switch located on the front face of the module to the number of the unit where it is installed LRO1 ON REMOTE 23 SUB UNIT soe NO on S g L FA0421 VSD Figure A4 2 Unit Number Switch Located on Front Face of Module The unit number ranges from 0 to 7 Do not duplicate unit numbers between Fiber optic FA bus modules For all modules installed in the main unit set the unit number to 0 Table A4 1 Unit Number Switch Settings g Description __ Switch Setting _ pO For modules installed in the main unit Factory setting 0 1 to 7 For modules installed in subunits 8 to 9 Not used cannot be used 1 to 6 when F3SP20 or F3SP30 is used AN CAUTION The Fiber optic FA bus module will not operate normally if duplicate unit numbers exist Furthermore if the module is accessed using the WideField3 software when there are duplicate unit numbers receiving will fail and the software will terminate Ifa F3LRO1 is set as a subunit 1 to 7 and yet installed along with the sequence CP
60. al distance 70 m for daisy chain or 80 m for loop configuration Uses twisted pair cable C2 2 Function Specifications E General Specifications Table C2 2 General Specifications tem Specifications 28 9 W x 100 H x 83 2 D mm 10 to 90 RH non condensing 10 to 90 RH non condensing The other specifications comply with the common specifications of the FA M3 E Communications Specifications Table C2 3 Communications Specifications lem Specifications 10 Mbps Two pair 4 wire shielded cable Maximum distance between stations 10 m Transmission distance Maximum total distance 70 m for daisy chain or 80 m for loop configuration Transmission configuration Star daisy chain or loop configuration 7 subunits Shutdown output on transmission channel error function error PAA reporting function loop switching Must be installed inside panel enclosure Manchester encoding Direct I O access 2 ports C2 3 Operating Environment Compatible CPU Modules F3SP21 F3SP25 F3SP35 Rev 8 or later FSSP05 F8SP08 F3SP28 F3SP38 F3SP53 F8SP58 F8SP59 F8SP66 F8SP67 F8SP71 F8SP76 and F8BPOO Logging of transmission channel error location is available with F3SP21 F3SP25 F3SP35 Rev 8 or later FSSP05 F8SP08 F3SP28 F3SP38 F3SP53 F8SP58 F8SP59 F8SP66 F8SP67 F8SP71 F8SP76 and WideFields WideField2 WideField and Ladder Diagram Support Program M3 Rev 1 08 or later IM 34M06H45
61. and ensure that the cable is not tensioned Maximum allowable tension N 7 kg mm x 4 No of cable wires x 0 3 cross sectional area of conductor in mm x 9 8 82 N Maximum allowable tension of copper conductor 7 kg mm Exposure to direct sunlight or ultraviolet rays Polyethylene insulation may deteriorate or even crack thus leading to insulation breakdown if exposed to direct sunlight or fluorescent light over an extended period of time If the cable is to be used in such environments protect the polyethylene insulation with UV resistant tube or tape such as black adhesive polyethylene insulation tape IM 34M06H45 01E 5th Edition Jan 2012 00 C4 11 C4 4 5 Usage Precautions for Flexible Cable KM81 AN CAUTION Minimum bending radius Do not bend the cable beyond the minimum bending radius see the table below Otherwise the cable wires may break or be disconnected from the connector Table C4 11 Minimum Bending Radius for KM81 Outer _ Cable 10 D min during cable laying KM81 4 D min after installation gt 44 mm Signal 10 D min during cable laying gt 21mm 2 1mm wire 4 D min after installation gt 8 mm D Outer diameter of cable or wire During cable laying This minimum bending radius must be observed throughout cable laying After installation This minimum bending radius must be observed even after cable laying to ensure lifetime performance of the cable Maximum allo
62. aster modules Flexible system configuration 2 communications ports are provided thus allowing both daisy chain configuration and loop configuration Furthermore multiple Fiber optic FA bus Type 2 modules can be installed in one master station to build a mixed configuration For details see Section B3 5 Connection Topology IM 34M06H45 01E 5th Edition Jan 2012 00 B1 3 Support for multi distributed systems Supports multi distributed systems with up to 32 substations per system and up to 56 substations in total Hence it is suitable for many applications These figures apply in configurations where only F83BU04 modules are used Early error location reporting RAS function The alarm monitor and error log functions facilitate identification of error locations such as a cable discontinuity When an error is detected the Error ERR LED on the fiber optic FA bus Type 2 module turns on allowing on site detection of the error For details of the RAS function see Chapter B6 RAS Functions of Fiber optic FA bus Type 2 1 RAS Reliability Availability Serviceability indicates the overall usability of automated equipment IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page B2 1 B2 Specifications B2 1 Model and Suffix Codes Table B2 1 Model and Suffix Codes Suffix Style Option Code Code Code tamoe on Masimum stance between unis soom B2 2 Function Specifi
63. ation Depth The module s installation depth is 85 5 mm from the rear of the base module to the front of this module However if cables with connectors are used additional space should be provided to accommodate the connectors and the bending radius of the cables 85 5 83 2 w si Bending Radius r mm E KF 07 a 18 3 CF 2071 CF 2071H a 35 0 During When During When Installation Installation temporar Secured temporary ETa Fiber elias cord 15 or larger 50 or larger 15 or larger 50or 50 or larger a FA0433 VSD Figure A4 5 Installation Depth IM 34M06H45 01E 5th Edition Jan 2012 00 A4 6 A4 4 Connecting Fiber optic Cables A4 4 1 Cable Preparation Use the following fiber optic cables for connecting Fiber optic FA bus modules E Specifications for Fiber optic Cable Table A4 3 Specifications for Fiber optic Cable Cores DK HPF200 230 HC 20 07 for KM60 for KM60 KM61 KM62 KM65 SWCC Showa Cable Systems Sumitomo Electric Industries 200 5 um Clad diameter as um Transmission loss 7 dB km max A 0 85 um Ta 25 C 7 dB km max A 0 81 um Ta 25 C 1 The specifications of the fiber optic cords and cables in the manual assume transmission loss 4 0 81 um Table A4 4 Specific
64. ations for Fiber optic Cable Connectors KF 07 CF 2001H CF 2071H CF 2011 CF 2071 for KM60 for KM60 KM61 KM62 KM67 for KM65 SWCC Showa Cable Systems Sumitomo Electric Industries Sumitomo Electric Industries Bi directional lever lock bonding Bi directional lever lock bonding Bi directional lever lock Specifications polished polished crimping cut E List of Fiber optic Cables Fiber optic Cords for Connections inside Panel with bonding and polishing treatment on optical connector veen Se ERT a ea ode ode ode OSS oaule e Fag Cable length 0 6m Pie eee M60 001 __ Cable length 1 0m F31 P12 003 Cable length 3 0m Fiber optic Cables for Indoor Use with Tension Members with bonding and polishing treatment on optical connector Style Option eo Max Transmission Applicable Se Cable length 10 m Cable length 100 m a pulling eye on one end F3LR01 F3LRO02 Cable length 150 m a pulling eye on one end F3LP12 Cable length 200 m a pulling eye on one end Note For information on pulling eyes see the fiber optic lead in cable laying pulling eye assembly diagram in this manual Note The KM62 cable may be used in wet environments but not in submerged environments Fiber optic Cables for Indoor Use with Tension Members with crimping and cutting treatment on optical connector Model Soge code Coge ode ode ode OSS odauie ais ey KM65 F3LR02 Max 200
65. ations for Fiber optic Cable Connectors KF 07 CF 2001H CF 2071H CF 2011 CF 2071 for KM60 for KM60 KM61 KM62 for KM65 ie Cable Sumitomo Electric Industries Electric Industries Sumitomo Electric Industries Electric Industries Bi directional lever lock directional lever lock directional lever lock peciicalions bonding polished bonding polished E List of Fiber optic Cables Fiber optic Cords for Connections inside Panel with bonding and polishing treatment on optical connector Suffix Style Option Max Transmission Applicable Modei Code Gove Code Desorption Mc so Cable Tength 0 6 m 2 60 Fst pot F3LRO2 KM60 001 Cable length 1 0m F3LP12 003 Cable length 3 0m Fiber optic Cables for Indoor Use with Tension Members with bonding and polishing treatment on optical connector Suffix Style Option Se Max Transmission Applicable Cable length 10 m 1 10 Cable length 100 m a pulling eye on one end F3LR01 F3LR02 Cable length 150 m a pulling eye on one end F3LP12 Cable length 200 m a pulling eye on one end Note For information on pulling eyes see the fiber optic lead in cable laying pulling eye assembly diagram in this manual Note The KM62 cable may be used in wet environments but not in submerged environments Fiber optic Cables for Indoor Use with Tension Members with crimping and cutting t
66. ber indicates the position of the slot where a module is mounted and is a 3 digit integer with the following structure a oy Slot number within a unit 01 to 16 Slot number runs sequentially from 01 to 16 starting from the slot on the right of the power supply module Unit number main unit 0 Subunit 1to7 FB0331 VSD A module installed in a subunit can be accessed using ladder or BASIC in the same way as accessing a module mounted in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 m System configuration example FA bus Type 2 module Slot number 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 Main unit Main station Subunit 1 Substation 1 Subunit 2 Substation 2 Subunit 3 Substation 3 Subunit 4 Substation 4 Subunit 5 Substation 5 Subunit 6 Substation 6 Subunit 7 Substation 7 Power supply module Add on CPU up to 3 CPUs CPU module 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 Power supply module 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Power supply module 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 Power supply module
67. can be set to any valid value but if possible start with the smallest number Modules within the same system should not have the same station address IM 34M06H45 01E 5th Edition Jan 2012 00 B4 2 3 B4 5 Enabling Disabling Shutdown Output on Transmission Channel Error Function This switch is used to specify whether to shutdown the output of the I O modules in a subunit in the event of a transmission channel error cable discontinuity subunit power off etc Set operations for individual I O modules to Hold or Reset using WideField3 or CONTROL statements in BASIC programs For details on the Shutdown Output function see Section B6 RAS Functions of Fiber optic FA bus Type 2 Hold output in the event of a transmission channel error Continue operation if a transmission channel is secured and system operation is continued Shutdown output in the event of a transmission channel error The Shutdown Output on Transmission Channel Error function is valid only for configurations with one CPU module i e not a multi CPU configuration TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken fiber optic cable or a powered off intermediate substation as a major failure of the sequence CPU module Thus if a transmission channel error occurs with Condition Switch No 1 set to ON the output is either shut down or held according t
68. cated on the right side of the Fiber optic FA bus module installed in the subunit Set DIP switch 1 according to the table in Section A2 4 Components and Their Functions Some modules may use the following DIP switch instead ONO AON FA0721 VSD Figure A7 2 Condition Switches on Right Side of the Module IM 34M06H45 01E 5th Edition Jan 2012 00 A7 4 A7 2 3 2 DIO Setup in CPU Configuration How to Perform DIO Setup using WideField3 To perform DIO Setup using WideField3 use the following procedure 1 Select Project Project Settings from the WideField3 menu bar 2 Select Input Output Setup from the Configuration pane of the displayed Project Settings Configuration window 3 Click the cell for the slot installed with the module to be configured Select the Output Setup tab under Detailed Information Set the Output when Stopped field corresponding to the terminal number to Reset OFF or Hold 2 Project Settings Configuration Project Settings Current Project CPU Slot f Refer to Other CPU IO Setul _ Project Settings j E rl CPU Type Settings V Program Usage Status Check Detailed Information a ga Executable Program Settings i i Execution Block Components at Protection Settings a CPU Properties jal User Log Message Output when stopped All Ze 01 16 Configuration Reset OFF E Run Operation Setup 4 Input Output Setup 49 64 Reset OFF z
69. cations E General Specifications Table B2 2 General Specifications Specifications pe ttem O 460 mA 5V DC 28 9 W x 100 H x 83 2 D mm 0 12 kg 0 to 55 C 10 to 90 RH non condensing 10 to 90 RH non condensing The other specifications comply with the common specifications of the FA M3 E Communications Specifications Table B2 3 Communications Specifications ff y y ote o U Specifications i C SCSCsdS 10 Mbps core fi i hard plastic clad quartz fiber optic H PCF oo Maximum total distance 1 4 km Transmission distance Maximum distance between units 500 m Transmission channel Star daisy chain or loop configuration configuration Maximum number of substations Shutdown output on transmission channel error function error reporting pa teares function loop switching Signal encoding Manchester encoding Access method Direct I O access Number of I O ports 1 3 substations in daisy chain configuration The maximum total distance decreases if more substations are used See Table B3 2 2 Up to 32 substations are allowed per system if F8BU04 modules are used for all subunits 56 substations B2 3 Operating Environment Compatible CPU Modules F3SP21 F3SP25 F3SP35 Rev 8 or later FSSP05 F83SP08 F3SP28 F3SP38 F3SP53 F3SP58 F3SP59 F3SP66 F3SP67 F3SP71 F8SP76 and FSBPOO Base modules that support slot number setup F3BU04 F3BU05 and F3BU06 Some base modu
70. ccccccccssssscceccssesceeeseeseeeeesseaeeeeessnaeees C4 8 C4 4 2 Recommended Cables ccccccccccsseseceeeeeeeseceeeeseeeeeeseneaees C4 8 C4 4 3 Wiring of Recommended Cables ccccccsceeceeeeeeeeeeeeeeeeeees C4 9 C4 4 4 Usage Precautions for Fixed Cable KM80 eeeee C4 10 C4 4 5 Usage Precautions for Flexible Cable KM81 005 C4 11 C4 4 6 Provided Connectors cccccsssseerecsssssersecseassersecteassersenseases C4 13 C4 5 Pre operation Checks csssssessecssssssssecccnsssscccnsnesseeccnnnessecnennesssceanees C4 14 O25 5 Mn cx 216 cee en ee eee C4 14 C4 6 Precautions When Applying Powe cccccssssssssseeeessscssessneeeeees C4 15 IM 34M06H45 01E 5th Edition Jan 2012 00 C5 TO FREMGSIN TMG nie coueeccnaunesanceenses C5 1 C5 1 Estimating I O Refresh Time cccccssssccccsssseseeeeesesseeeeeeseeees C5 1 C5 2 Example of I O Refresh Time Calculation cccccccccee C5 2 C6 RAS Functions of FA bus Type 2 ccsccccsesseeeceeesseeeeeeesneeeseeeenseees C6 1 C6 1 System Operation with Transmission Channel Error C6 1 C6 1 1 RUN OF Stop SYSTEM cee eecccccsseeeeeeceeeeeeeeessaeeeeeeeseeeeeeeeeseaees C6 1 C6 1 2 Causes of Transmission Channel Errors ccccccecesseeeeeees C6 1 C6 1 3 Defining System Operation Run or Stop in the Event of a Transmission Channel Errr ccccccsscceccessceeceeeeeesseeee
71. cceeeeeteeeseeeeeeeeseeeeeeeenneees B6 11 B6 4 1 LED Display cccecceecsseeeeeseeseeeseeeseeeseeeeeeeeaseeessaneeeens B6 11 B6 4 2 Logging of Transmission Channel Error Location B6 18 IM 34M06H45 01E 5th Edition Jan 2012 00 Part C B7 Errors ANG Troubleshooting sssnusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn B7 1 B7 1 Troubleshooting FIOWCHANTS cccccccseeeeeeeeeaeeseeeeseeaeeeeeeeeas B7 1 B7 2 When RDY LED is Not Lit ccccccccceeeeeeeeeeeeeeeeeeeeeeeees B7 2 B7 3 When ERR1 LED or ERR2 LED is Lit eeeeeeeeeeeeees B7 3 BK E E N E A E EEO E ee EE E A Index B 1 FA bus Type 2 Module F3LR02 1W C1 Overview ane nnmnnn ennnen nnmnnn C1 1 CEL TO AUIS S c E E S C1 2 C2 Specifications ioe eects eceectensiewcteenoensheeeseneecs secete vaca setace ce cececi cee canes C2 1 C2 1 Model and Suffix COGCS icgeiiscccasccssestenaccccctesacitasciesssietnsnuddnersesierelecwies C2 1 C2 2 Function Specifications ccccccceeeseeeccsessseeeeeeeesseeeeeeeseeeeeeesnseesseoeess C2 1 C2 3 Operating Environment wisseiccetcteses seb niiensiudsnsestwcwtabivaidecnsiwdtedslebesvensouas C2 1 C2 4 Components and Their FUNCTIONS c ccscceeeeeeeeeeeeeeeeseeeeeeeneeeeeeneees C2 2 C2 5 External Dimensions wcccsienncivccetescsisevnocadecescssonstemscussiwnsnevewausdeesstunscueewuies C2 3 C3 FA bus Type 2 System Configuration c cccsssseeeeenseeeeees C3 1 C3 1 System Elements and Termino
72. ch that the actual fiber optic cable length exceeds the maximum total distance or the distance between two stations exceeds the maximum distance allowed between stations 500 m Table B3 2 Mapping Between Number of Substations and Maximum Total Fiber optic Cable Number of Maximum Total Distance m Substations Oo 17 Extension Number of Maximum Total Distance m Substations Daisy Chain Daisy Chain or Loop The maximum total distance refers to the length of fiber optic cable from the master station to the terminal station in a daisy chain configuration or the length of fiber optic cable in a complete loop of a loop configuration see figure below The maximum allowable distance between two stations is 500 m Daisy chain Configuration Master station Substation 1 Terminal station max 500m Maximum total distance FB0371 VSD Loop Configuration Master station Substation 1 Substation n 1 Substation n Maximum total distance FB0372 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B3 12 B3 8 Precautions When Changing Slot Number I Only the F3BU04 F3BU05 and F3BU06 base modules allow change of slot numbers For other base modules the slot number always start from 1 When setting addresses do not duplicate unit sl
73. chnical documents available from Sumitomo Electric Industries Ltd Name of Document Cabling Instructions for Fiber optic Cords Cables for Use with the Sumi Link DF Series Fiber optic Connector Assembling Tools Handling Instructions CAK 1020 for CF 2011 CAK 0052 for CF 2071H Cabling Instructions for Fiber optic Cables Fiber optic Connector Assembling Tool CAK 1020 for CF 2011 Fiber optic Connector Assembling Tool CAK 0052 for CF 2071H Document No Technical Material No 1769B Fiber optic Technical Materials No 1100 for CF 2011 No 1083 for CF 2071H Technical Material No 1769B Fiber optic Technical Materials No 1100 Fiber optic Technical Materials No 1083 IM 34M06H45 01E 5th Edition Jan 2012 00 Copyrights and Trademarks E Copyrights Copyrights of the programs and online manual included in this CD ROM belong to Yokogawa Electric Corporation This online manual may be printed but PDF security settings have been made to prevent alteration of its contents This online manual may only be printed and used for the sole purpose of operating this product When using a printed copy of the online manual pay attention to possible inconsistencies with the latest version of the online manual Ensure that the edition agrees with the latest CD ROM version Copying passing selling or distribution including transferring over computer networks of the contents of the online manual in part or in w
74. cution exceeded scan monitoring time Subroutine error Subroutine retum destination not found or subroutine retum has not been executed Interrupt error Subunit communication error Sensor CB scan timeout Interrupt processing retum destination not found or interrupt processing retum has not been executed Cannot read or write to subunit Total of SCB I 0 refresh and execution times exceeds the specified execution interval time Continue to run z gt l OK Cancel Default Help Figure A7 4 Setting Operation Control using WideField3 How to set up Operation Control using BASIC F3BPOD An I O module error or subunit communications error generates an error in BASIC Design your application program to handle such errors IM 34M06H45 01E 5th Edition Jan 2012 00 A8 1 A8 Errors and Troubleshooting Troubleshooting Flowcharts This section shows flowcharts that can be used for troubleshooting problems that may occur with the Fiber optic FA bus module during operation ALM LED of CPU Module is lit rror in Fiber optic FA bus module Check the cause for the lit ALM LED for the error module and troubleshoot accordingly RDY LED of Fiber optic FA bus module lit See Section A8 2 When RDY LED is not Lit ERR LED of Fiber optic FA bus module lit Locate the fault by referring to Section A7 1 Error Location
75. d in slot 1 after it is recognized as accessible 0001 M00033 FB0463 VSD Figure C4 8 Sample Program Illustrating the Use of the Module Recognition Special Registers 0002 100001 IM 34M06H45 01E 5th Edition Jan 2012 00 C5 1 C5 I O Refresh Time C5 1 Estimating I O Refresh Time Calculate the I O refresh time separately for each port of the main unit For details refer to the following example I O refresh time There are 2 types of access namely read input and write output Calculate the I O refresh time for each access type using the following formula and sum the values Time dependant on transmission distance Number of modules converted to 16 point basis I O refresh time for each access type Access type F3SP22 28 38 F3SP05 08 21 F3SP25 35 53 58 59 66 67 F3SP7 1 76 Number of modules Number of modules corresponding to access type converted to 16 point module basis Read input Write output Formula 1 0 us x _ p Transmission distance 100 m FC0511 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C5 2 C5 2 Example of I O Refresh Time Calculation This example calculates the I O refresh time for the following system configuration Main unit F3LR02 1W Power Supply module 10 m Subunit 1 Subunit 2 Power Supply module A A A
76. d on the side of the module The transmission channel configuration star daisy chain or loop configuration must match the setting of the switch located on the side of the module The cable must be connected according to the selected transmission channel configuration An unused port must be port 2 In this case switch SW2 located on the side of the module must be set to off and the unused port must be covered with a connector cover No unit number must be duplicated IM 34M06H45 01E 5th Edition Jan 2012 00 C4 6 C4 15 Precautions When Applying Power When turning on the power supply to the main unit and subunits follow the sequence below First confirm that the main unit and all subunits are turned off Then turn on the power supply to the main unit and the subunits simultaneously or turn on all subunits before turning on the main unit A program starts execution when the main unit is turned on regardless of whether subunits are switched on In situations where the powering sequence described above is not adhered to you should write your application so that it checks the status of subunits using the Module Recognition special registers In this case do not switch off and switch on the main unit or restart the CPU module while a subunit is switched on By simultaneously we mean for instance a system whereby a single switch turns on the power to the entire system AN CAUTION If you have switched of
77. des for retry processing When the system switches from a loop configuration to two daisy chains due to cable discontinuity or subunit power interruption take note of the following phenomena Replacing a cable or switching on the subunit again in online mode may cause an I O error Hence always do so in offline mode i e when the main unit and all subunits are switched off If cable discontinuity happens again the transmission loop switching function may not work Furthermore output states reset or hold are not assured IM 34M06H45 01E 5th Edition Jan 2012 00 C6 3 The figure below shows an example of channel migration when an error occurs The bold line indicate the active line after migration Normal operation communications via primary loop Data flow Main unit Subunit Subunit gt Primary loop lt Secondary loop A ori cal Port 2 Subunit Subunit Error Discontinuity in primary loop Main unit Subunit Subunit 0 t r a e ee K 8 Discontinuity 0 0 In primary 0 loop 0 0 6 0 0 9 8 1 Discontinuity in primary loop migrating to secondary loop Error Discontinuity in both primary and secondary loops Main unit Subunit Subunit Discontinuity in primary and secondary loops 2 Discontinuity in primary and secondary loops migrating to daisy chain FC0611 VSD Figure C6 1 Loop Switching IM 34M06H45 01E 5th Edition Jan
78. dule 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Power supply module 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 Power supply module 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 Power supply module i 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 Power supply module 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 Power i supply module i 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 Power supply module i Maximum fiber optic cable length between units 500m Maximum total fiber optic cable length 1260 m 7 substations Figure B3 3 a System Configuration and Slot Numbers FB0332 VSD lf the number of substations required is more than 7 build a split subunit configuration IM 34M06H45 01E 5th Edition Jan 2012 00 B3 5 Slot number gt 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 nee ee ee ee CPU Main unit J substation 1 101 102 103 104 substation 2 105 106 107 108 substation 3 109 110 111 112 substation 4 113 114 115 116 substation 5 201 202 203 204 substation 6 205 206 207 208 substation 7 20
79. dule Recognition special registers a program can perform initialization setup of an advanced function module installed in a subunit without waiting for the entire system to be powered up Sample Program This sample program copies the Module Recognition special register for subunit 1 to an internal relay and performs initialization of the module installed in slot 1 after it is recognized as accessible 0001 M00033 FB0463 VSD Figure A4 8 Sample Program Illustrating the Use of the Module Recognition Special Registers 0002 100001 IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page A5 1 A5 Accessing Modules in a Subunit A5 1 Slot Number in FA M3 In FA M3 slot numbers are used for accessing various modules A slot number indicates the position of the slot where a module is mounted and is a 3 digit integer with the following structure E Slot number within a unit 01 to 16 1 Slot number runs sequentially from 01 to 16 starting from the slot on the right of the power supply module Unit number Main unit 0 Subunit 416 7 2 1 to 6 if F3SP20 or F8SP30 is used FA0511 VSD A module installed in a subunit can be accessed using ladder or BASIC in the same way as accessing a module mounted in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 Up to 7 units can be connected Slot number gt 001 Main unit Subunit 1 Subunit 2 Subunit 7 Up to 6 units if F3SP20
80. e discontinuity in one of two cables in a cable pair M66 o ooo Channel normal M210 Channel error M211 Channel switched All subunits one cable of Broken cable Replaced Setup switched on cable pair removed with good operation broken cable check alarm FB0649 VSD AN CAUTION The above timing diagrams show the statuses of the special relays over time In practice cables should be disconnected and connected only when the system is offline By offline we mean the master station and all substations are switched off IM 34M06H45 01E 5th Edition Jan 2012 00 B6 20 Example 1 System Log Display A system log contains an entry only for the first transmission channel error detected after the program starts execution or after alarms are checked Ga Display System Log PU ioj gt Date amp Time Message Code Block Name ern aj Z00306N6 101258 Sub Unit Transmitter Switching has occurred 2003646101019 Startup completed rA MAMES 101017 Power Off 03 00 2003 6A G 10 03 53 Scan timeout 14 01 FBO64A VSD Figure B6 12 System Log Display Master ERR2 lit station Substation Substation Substation N Fj pti E Fj lt Pi i E S 7 j 7 Cable b discontinuity TAD i J Fj Port 1 Port 2 FB064B VSD Figure B6 13 Example of Cable Discontinuity AN CAUTION A slot number displayed on the system log screen indicates the slot where a Fiber optic FA bus Type 2 module is installed It does not ind
81. ear power equipment devices using radioactivity railway facilities aviation equipment air navigation facilities aviation facilities or medical equipment If so used it is the user s responsibility to include in the system additional equipment and devices that ensure personnel safety Do not attempt to modify the product E Exemption from Responsibility Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa Electric makes no warranties regarding the product except those stated in the WARRANTY that is provided separately Yokogawa Electric assumes no liability to any party for any loss or damage direct or indirect caused by the user or any unpredictable defect of the product IM 34M06H45 01E 5th Edition Jan 2012 00 E Software Supplied by the Company Yokogawa Electric makes no other warranties expressed or implied except as provided in its warranty clause for software supplied by the company Use the software with one computer only You must purchase another copy of the software for use with each additional computer Copying the software for any purposes other than backup is strictly prohibited Store the original media such as floppy disks that contain the software in a safe place Reverse engineering such as decompiling of the software is strictly prohibited No portion of the software supplied by Yokogawa Electric may be transferred exchanged or sublet or leased for use by any third part
82. eby a single switch turns on the power to the entire system CAUTION If you have switched off the main unit ensure that all subunits are switched off before switching on the main unit If you switch off and on the main unit while a subunit is switched on some modules in the subunit may not be recognized correctly by the CPU module in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 B4 22 Module Recognition special registers When a module installed in a main unit or subunit is recognized as accessible the bit corresponding to its slot position in the Module Recognition special registers is set to 1 lf a module cannot be read or written due to I O module failure subunit power failure or some other reason its corresponding bit in the Module Recognition special registers is cleared to 0 Table B4 13 Module Recognition Special Registers Cateogry Module Recognition Special Registers Nimes Name ai k TRE Subunit 3 0 No module is mounted Subunit 4 or mounted module does not allow read and write aai 1 Module is recognized as accessible Z48 Subunit 7 FB0462 VSD In situations where some subunits are turned on after the main unit by checking the Module Recognition special registers a program can perform initialization setup of an advanced function module installed in a subunit without waiting for the entire system to be powered up Sample Program This sample program copies the Module Recognition special
83. eeeeeeeseeneeseeeeeeeeeeeeaaes A2 2 AZ5 External Dimensions scsesccsiccssscciccwasvecsitaswctonitinsialiawceheddwsnetincccbeetetcaneeccs A2 3 A3 System Configuration vate asec ceneccnetedesisucesssseetedccccededssceudasevecusercs A3 1 A3 1 Fiber optic FA bus System Configuration ccccecesssseeeesseeeeeeeeees A3 1 A3 1 1 Restrictions on System Configuration ccceeeeeeeeeeeeeeeees A3 1 A3 1 2 Connection Topology ccccccseeeeceeeceeeeeeeeeeeeeeeeeeeeseeeeeeeeeenaaess A3 1 A4 Pre operation Setup and Cable Connection c sseeeeseees A4 1 AGA Startup Procedure wis cesessiescsceccesssiscsiecavceessesscencecssssienevecsnenecesenvessuossneses A4 1 A4 2 Setting SWUCISS visa cscsessscnceesscussnansensiennsieaeeruncaudionssenvennteouamnnnenedeuecuwaes A4 2 A4 2 1 Setting Unit Number SwWIth cc eeeeceeeeeeeeeeeeeeeeeeeeeeeees A4 2 A4 2 2 Setting Condition SWItCHeS eecccccccecceseeeeeeeeeeeeeeaeeeeeeeeeees A4 3 A4 3 Attaching and Detaching Modules ccccceseeeeseeeeeeeeeeeeeeeneeeeeeeeeees A4 4 A4 3 1 Attaching the MOdule cccccccccsseeeeeeeeeeeeeeeeeeeeeeeeeeesaeeeeees A4 4 A4 3 2 Detaching the MOdule c cccccccssssecesseseeceesseeeeeeeeeeseeeeess A4 4 A4 3 3 Attaching Modules in Intense Vibration Environments A4 5 A4 3 4 Installation Depth ccccccccseseeeeeeeeeesseeeeeseeseeeseaeeeeeneaes A4 5 A4 4 Connecting Fiber optic Cable
84. eeeeees C6 1 C6 1 4 Loop Switching caahsdasinveccanessaniaiwesucdesnnsedcdasencmslsainnaniicetSenanseensaaad C6 1 C6 1 5 Transmission Channel Loop back Function ccseeeeeeees C6 4 C6 2 Shutdown Output on Transmission Channel Error Function C6 5 C6 2 1 Overview of Shutdown Output FUNCTION ccccceeeee essences C6 5 C6 2 2 Shutdown Output Function Setup cc eeeeeeceeeeeeeeeeeeeeeeeees C6 5 C6 3 Procedure for Setting Condition Switches ccceeeessssssseeeeeeeees C6 8 C6 3 1 Setting Condition SwitChes cee ceeteeeeeeeeeeeeeeeeaaeeeees C6 8 C6 3 2 DIO Setup in CPU Configuration cccccccsseeeeeeeeeeeeeeeeeeees C6 9 C6 3 3 Operation Control in CPU Configuration ccccccccseeeeeees C6 11 C6 4 Error Location Detection Function sssssssnsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn C6 12 CEAT OO GDC f Se Oe eni a ai C6 12 C6 4 2 Logging of Transmission Channel Error Location C6 19 C7 Errors and Troubleshooting cccssseessssesesseesenseeeenseseenees C7 1 C7 1 Troubleshooting Flowchart ccccccssssseeesssesseeeeseeesseeseeesseeesseoeees C7 1 C7 2 When RDY LED is Not Lit ee eeeeeeeeeeeeeeeeeeseeeeeseeeneeeeeeeeeeeees C7 2 C7 3 When ERR1 LED or ERR2 LED is Lit eee eeeeeeeeeeeeeeeeeeeeeeeees C7 3 Appendix C KM80 Cable Preparation sssseeeseeseeeeeees Appx C 1 DO ERa EEE E S Index C 1 REVISION INIO MA
85. er Phoenix Contact Model Al 0 5 10 WH Pin terminal crimping tool Example Manufacturer Phoenix Contact Model CRIMPFOX ZA3 Connector Insulation tube AAAA Pin terminal di Al 0 34 8TQ fi AI 0 5 10WH Pin terminal crimping tool IM 34M06H45 01E 5th Edition Jan 2012 00 Appx C 2 Wire stripper Wire stripper Example 1 Manufacturer Hozan Tool Industrial Model P 90 A with green handle Example 2 Manufacturer Vessel Co Inc Model 3000A or 3000C Note The picture shows wire stripper model P 911 with black handle from Hozan Tool Industrial Model P 90 A has a green handle instead AN CAUTION Always use a recommended wire stripper for the KM81 flexible cable As its wires are fine copper strands a significant number or even half of these strands may be inadvertently cut off during a stripping operation if a non recommended wire stripper is used IM 34M06H45 01E 5th Edition Jan 2012 00 Appx C 3 2 Preparing a cable connector set 1 Peel off about 60 mm length of outer vinyl insulation from the cable Tin plated soft copper braided shield Vinyl insulation p 2 Remove the exposed tin plated soft copper braided shield aluminum mylar Aluminum mylar Drain wire tape and plastic stuffing Take care not tape to damage the exposed drain wire Twist pair Plastic stuffing 3 Straighten the exposed twisted wires 4 Apply an insulati
86. er and should be disposed of together with the product Do not dispose in domestic household waste When disposing products in the EU contact your local Yokogawa Europe B V office Battery category Lithium battery Note With reference to Annex II of the new Battery Directive 2006 66 EC the above symbol indicates obligatory separate collection IM 34M06H45 01E 5th Edition Jan 2012 00 Introduction E Overview of the Manual This manual describes the specifications of the Fiber optic FA bus Module Fiber optic FA bus Type 2 Module and FA bus Type 2 Module as well as how to send or receive data using these modules These modules are used to control distributed I O subunits installed at remote locations approximately 100 to 500 meters away For the Fiber optic FA bus Module and Fiber optic FA bus Type 2 Module the use of fiber optic cables as communications lines provides noise immunity and allows high speed communications E Structure of the Manual This manual consists of three parts as follows Part A Fiber optic FA bus Module F3LR01 0ON Part B Fiber optic FA bus Type 2 Module F3LR02 0N and Part C FA bus Type 2 Module F3LR02 1W E Other User s Manuals The manuals to be read depend on the CPU module to be used You should read the latest versions of the following user manuals as required F3SP71 F3SP76 functions Sequence CPU Instruction Manual Functions for F8SP71 4N 4S F3SP76 7N 7S
87. er status stop run Low impedance grounding For safety reasons connect the FG grounding terminal to a Japanese Industrial Standards JIS Class D earlier called Class 3 Ground For compliance to CE Marking use braided or other wires that can ensure low impedance even at high frequencies for grounding Configure and route cables with noise control considerations Perform installation and wiring that segregates system parts that may likely become noise sources and system parts that are susceptible to noise Segregation can be achieved by measures such as segregating by distance installing a filter or segregating the grounding system Configure for CE Marking Conformance For compliance with CE Marking perform installation and cable routing according to the description on compliance to CE Marking in the Hardware Manual IM34M06C11 01E IM 34M06H45 01E 5th Edition Jan 2012 00 VI Keep spare parts on hand Stock up on maintenance parts including spare modules in advance Preventive maintenance replacement of the module or its battery is required for using the module beyond 10 years For enquiries on battery replacement service contact your nearest Yokogawa Electric representative or sales office The module has a built in lithium battery Lithium batteries may exhibit voltage drop and in rare cases electrolyte leakage after ten years Discharge static electricity before operating
88. es with 32 outputs or less When using CPU modules F3SP28 F3SP38 F3SP53 F8SP58 F3SP59 F3SP66 F3SP67 F3SP71 or F8SP 76 this function is available for output modules with 32 outputs or less as well as F3YD64 1F F3WD64 3F F83WD64 4F and F3YD64 1P Do not enable the Shutdown Output function in a loop configuration Shutdown Output Function Setup Di R Output When Stopped setting a SW1 ee in DIO Setup of CPU Module s Configuration To shutdown output To hold output To shutdown output ON Shutdown default Reset default To hold output OFF Hold Hold B4 2 3 B6 3 2 1 Continues operation if a transmission channel is secured and system operation is to be continued IM 34M06H45 01E 5th Edition Jan 2012 00 B6 6 Table B6 1 shows the operation of the output module and FAIL signal contact for different setup configurations and transmission channel error locations In the table substation A and substation B are defined as follows Substation A A substation that is nearer to the master station than the location of a channel error so that a transmission channel ts still established between the substation and master station Substation B A substation that is further from the master station than the location of a channel error so that a transmission channel is no longer established between the substation and master station Table B6 1 Operation of the Output Module and FAIL Signal Contact for Differe
89. etting Transmission Channel Configuration e B4 6 B4 2 6 Setting Light Intensity cc eeeeeeesseeeeeeeeeeeeeeeeeeessaeeeessseeeeees B4 6 B4 3 Attaching and Detaching MOdUIeS esccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees B4 7 B4 3 1 Attaching the MOdUle cccceeeccceessesseeeeeeesaeneeeeeseseeeeeeeeeas B4 7 B4 3 2 Detaching the MOdUle ccccccsssscccccsssseeeeeeeeseeeeesseeseeeeeeeas B4 7 B4 3 3 Attaching Modules in Intense Vibration Environments B4 8 B4 3 4 Installation Depth ee cceeeeeceeeeeeeeeeeeeseeeeeeseaeeeessaeeeesaees B4 8 B4 4 Connecting Fiber optic Cables ccccssseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees B4 9 B441 Cable PreparallOn iciiscssseveciecesmsniestesvicionearvetmwecemmmenneinseds B4 9 B4 4 2 Attaching and Detaching Connectors ceeeeeeeeeeeeee B4 15 B4 4 3 Precautions When Connecting Fiber optic Cables B4 16 B4 4 4 Connecting Fiber optic Cables ccccccccceeessseeeeeeeeeeeeeaes B4 17 B4 5 Pr e p rati n CHECKS srecscsccecccseccestesicecwcsesteecsessasveccessaedvecstsderecesssaece B4 19 B4 5 1 Checking Transmission LOSS c cccsseeeeeeeeeeeeeeeeeeeeeeeeeeees B4 19 B4 5 2 LED GACCKS canhenzccsesenreninitverentsipentarsnienteuadlereariateeiiaidbestenteeunias B4 20 B4 6 Precautions When Applying PoWe D c scsccssssseesssessesssenseesenseeses B4 21 BS W O TRG O SI ME eranen EEEE B5 1 B5 1 E
90. etup 0 Error Handling Setup Initial Data Setup 8 Inter CPU Shared Memory Setup i FA Link Setup 4 gt j OK Cancel Default Help Figure C6 5 Setting I O Conditions using WideField3 b a Isai E For details on WideField2 and its operation see FA M3 Programming Tool WideField2 User s Manual IM34M06Q15 01E IM 34M06H45 01E 5th Edition Jan 2012 00 C6 10 How to Perform DIO Setup using BASIC F3BPO0D Use a CONTROL statement to select whether to reset or hold the output of an output module On 16 point and 32 point modules the setup is made to the control registers in groups of 8 terminals The statement syntax is given below Table C6 6 CONTROL Statement Syntax CONTROL m 151 m Slot number or numerical expression Data integer or integer variable Content of Control Register Register 4 Register 3 Register 2 Register 1 Resets or holds output states in the event of a master CPU failure 0 Hold 1 Reset Unused always 0 Register 4 terminals 25 to 32 Register 3 terminals 17 to 24 Register 2 terminals 9 to 16 Register 1 terminals 1 to 8 The control register is reset to all zeroes at startup Example CONTROL 206 1 0010 for the output module installed in slot 206 resets the states of terminals 9 to 16 and holds the states of the remaining terminals in the event of a master CPU failure FB0633 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C6
91. f the main unit ensure that all subunits are switched off before switching on the main unit If you switch off and on the main unit while a subunit is switched on some modules in the subunit may not be recognized correctly by the CPU module in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 C4 16 Module Recognition special registers When a module installed in a main unit or subunit is recognized as accessible the bit corresponding to its slot position in the Module Recognition special registers is set to 1 lf a module cannot be read or written due to I O module failure subunit power failure or some other reason its corresponding bit in the Module Recognition special registers is cleared to 0 Table C4 14 Module Recognition Special Registers Cateogry Module Recognition Special Registers Nimes Name ai k Rhea Subunit 3 0 No module is mounted Subunit 4 or mounted module does not allow read and write aai 1 Module is recognized as accessible Z48 Subunit 7 FB0462 VSD In situations where some subunits are turned on after the main unit by checking the Module Recognition special registers a program can perform initialization setup of an advanced function module installed in a subunit without waiting for the entire system to be powered up Sample Program This sample program copies the Module Recognition special register for subunit 1 to an internal relay and performs initialization of the module installe
92. fiber optic FA bus module YES Is ERR LED lit End FB0831 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page FA M3 Index A 1 Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules Part A Fiber optic FA bus Module INDEX C cable bending radius ccceeeeeeseeeeeeeeeeeeeeees A2 3 A4 5 cable discontinuity A4 14 A4 15 A7 1 61518 cy C1 eee ne een A4 6 A4 10 installation Gepth cccceeeceseeeeeeeeees A2 3 A4 5 precautions when connecting cables A4 13 products to be used when laying cables A4 11 specifications for fiber optic cable connectors A4 6 specifications for fiber optic cable cores A4 6 L LED indicators ERR C0 erarnan A2 2 A4 14 A7 1 RDY QPECN sctcsenisvencsamevacnwaasees A2 2 A4 14 A7 1 M VUE CII eirinen aaa A3 1 A4 2 module recognition special registers A4 17 P precautions when applying power 006 A4 16 DUNG CYC cniri A4 6 A4 10 S shutdown output ccceeeeeeeeeeeeeeeeeeeeees A4 3 A7 2 startup PFOCECUIE cccccsseeeceeeceeseeeeeseeeeeeeeeees A4 1 SUDUR eiia aeaii A3 1 A4 2 switches Condition switch DIP switch A2 2 A4 3 Unit Number switch SUB UNIT No A2 2 A4 2 T transmission JOSS ceceeceeceeceeeeeeeeeeeeees A4 6 A4 14 troubleshooting d2 4ezietcten tceinnatcadeexstacctscbcatebene A8 1 IM 34M06H45 01E 5t
93. figuration setup as shown in Table B6 2 Status of CPU s LEDs Figure B6 11 Relationship between Fiber optic Cable Discontinuity Location and Status of LEDs 6 IM 34M06H45 01E 5th Edition Jan 2012 00 B6 4 2 B6 18 Logging of Transmission Channel Error Location When an error occurs in a transmission channel an error is logged and a fiber optic FA bus transmission channel error location notification is generated There are two types of notification namely subunit communication error and subunit line switchover 1 Subunit communication error This is an error caused by a transmission channel error or power interruption to a substation module installed in a subunit Some or all substations become inaccessible for reading and writing 2 Subunit line switchover This is a state whereby communications has switched from the primary loop to the secondary loop due to discontinuity in one wire pair of a two pair 4 wire fiber optic cable The substations remain accessible The program continues execution with the ALM LED lit 1 Can be used with F8SP05 08 21 25 35 Rev 8 or later F8SP28 38 53 58 59 66 67 71 76 and WideField3 In this manual when we say a transmission channel error has occurred we mean either a subunit communication error or a Subunit line switchover as described above has occurred Special relays The following special relays indicate the communication status of a s
94. g System Operation Run or Stop in the Event of a Transmission Channel Error System operation in the event of a transmission channel error is determined by the Run Stop settings for I O Module Error and Subunit Communication Error in Operation Control of the CPU module s configuration Operation Control in the CPU Module s Configuration System BENaVIO 1 O Module Error Subunit Communication Error System operation continues Run default Stop default Stop B6 3 3 B6 3 3 B6 1 4 Loop Switching In a loop configuration when an error is detected in a transmission channel the system can automatically change the transmission channel configuration so as to allow normal system operation to continue This function is Known as loop switching To enable this function setup the module to continue operation in the event of a communication error and turn off the Shutdown Output function A loop configuration secures two transmission loops a primary loop and a secondary standby loop The primary loop is normally used for communications However the system switches transmission loops as shown below to secure a transmission channel if any of the following 2 events occur 1 Cable discontinuity in the primary loop or secondary loop i e one of the two loops is normal or 2 Cable discontinuity in both the primary and secondary loops including power interruption to a subunit 1 Cable discontinuity in the primary loop or secondar
95. g and pressure during cable laying may cause cables to break or crack The following table shows the transmission loss of fiber optic cables and permissible transmission loss for the Fiber optic FA bus Type 2 module Table B4 10 Transmission Loss Table for Fiber optic Cables up to 200 m Length of with bonding with crimping Length of with bonding with crimping Fiber optic and polishing and cutting Fiber optic and polishing and cutting Cable treatment on treatment on Cable treatment on treatment on HC 20 07 optical optical HC 20 07 optical optical connector connector connector connector Table B4 11 Transmission Loss Table for Fiber optic Cables 200 m to 500 m Length of Maximum Transmission Loss dB Length of Maximum Transmission Loss dB Fiber optic Fiber optic Cable with bonding and polishing Cable with bonding and polishing HG 20 08 treatment on optical connector HG 20 08 treatment on optical connector Table B4 12 Permissible Transmission Loss for Fiber optic FA bus Type 2 Cable Length m Permissible Transmission Loss dB A WARNING Using a cable with transmission loss exceeding permissible transmission loss for Fiber optic FA bus Type 2 may affect normal system operation AN CAUTION Engage a professional contractor to lay fiber optic cables Measure the transmission loss of fiber optic cables after laying Check that the measured value for the actual cable length is better than the transmission
96. g to the main unit is available or neither sending to nor receiving from the main unit is available through the transmission channel between the subunit and main unit Table C6 5 Operation of the Output Modules and FAIL Signal Contact for Different Setup Configurations and Channel Error Locations Condition I O Module Error in Operation Control of the configuration setup is set to Run Condition l l Operation of FAIL Switches of Configuration Setup F3LR02 contrat setup ee Operation of enuteown Output When mun Stop Setting or Output Module Output on Stopped of Subunit Communication Communication IO Sai Error in Error Switch p Operation Control e OFF T Ta ON Shutdown a OFF Hold Tee Ta ON Shutdown Besa OFF Hold rer eer ON Shutdown d OFF Hold AN CAUTION When the Shutdown Output on Communication Error switch is set to OFF hold the operation of the FAIL signal contacts of a subunit depends on its location either subunit A B or C relative to the location of a transmission channel error as indicated by 1 in Table C6 5 lf the FAIL signal contact of the power supply module is used to protect against program stop always use the FAIL signal contact of the power supply module of the main unit Measures to safeguard the system against program stop must be taken by hardware outside the PLC FAIL1 FAIL2 lt x Q 3 o m Q 3 o O 5 Q 5 o
97. gram in this manual AN CAUTION KM6 cables cannot be used in submerged environments Contact Yokogawa s sales office for alternative solutions E External Diagram KM60 Optical connector Optical connector Serial No i q Fiber optic cord L tolerance gt Optical connector Optical connector Identification markin Identification marking A BN E Fiber optic cord e L tolerance Length L m Tolerance e m Note Fiber optic cord KM60 is available in two types with optical connectors of different looks but customers cannot specify the connector type when placing an order IM 34M06H45 01E 5th Edition Jan 2012 00 A4 8 KM61 KM62 Optical connector Indentification marking Protective tape winding Identification marking Optical connector or protective coating End with sheath removed End with sheath removed Fiber optic cable Tension member Tension member 200 50mm 200 50mm L tolerance Optical connector Indentification marking Protective tape winding Identification marking Optical connector or protective coating Fiber optic cable End with sheath removed Tension member Tension member 200 50mm 200 50mm L tolerance L x 0 03 3 FA0442 VSD Note Fiber optic cable KM61 KM62 is available in two types with optical connectors of different looks but custo
98. h Edition IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page TOC B 1 FA M3 Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules Part B Fiber optic FA bus Type 2 Module IM 34M06H45 01E 5th Edition Part B of the manual describes the Fiber optic FA bus Type 2 Module F3LR02 0N IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page B1 1 B1 Overview The Model F3LR02 0N Fiber optic FA bus Type 2 Module hereinafter referred to as the module or this module is an interface module for configuring a distributed control system on a fiber optic FA bus type 2 A user can configure an efficient remote I O system by installing Fiber optic FA bus Type 2 modules in the FA M3 main unit and subunits and connecting them using fiber optic cables Modules in the subunits can then be handled like modules in the main unit 1 I O refers to contact input and output modules Fiber optic FA bus Type 2 module has two main uses Distributed configuration of I O modules System expansion CPU module Fiber optic fee ider optic FA bus Type FA bus Type 2 module 2 module Power Supply module Pa Main unit Subunit Fiber optic FA bus type 2 FB0101 VSD Figure B1 1 Remote I O System IM 34M06H45 01E 5th Edition Jan 2012 00 B1 2 B1 1 Features The Fiber optic FA bus Type 2 module has the following features
99. hain Star Configuration FA M3 Main unit Subunits 7 max 6 max when using F3SP20 or F8SP30 FA M3 FA M3 L3LR01 0N FA500 LR20 0N FA0322 VSD When using FA M3 with FA500 modules do not use a FA500 module as the main unit For the configuration examples shown above the following modules cannot be installed in FA500 subunits Expansion module EU10 0N SUMINET communications module LS01 0N Monitor module LC01 N Personal computer Link module LC02 0N IM 34M06H45 01E 5th Edition Jan 2012 00 A4 1 A4 Pre operation Setup and Cable Connection A4 1 Startup Procedure The following figure shows the system startup procedure when using Fiber optic FA bus modules Build system configuration Determine instrument layout Determine routes for Fiber optic cables See Cabling Instructions for Fiber optic Cables from Sumitomo Electric Industries Ltd See Documents on How to Lay Fiber optic Cables under Introduction Determine fiber optic cable specifications and place order Fiber optic FA bus module See Cabling Instructions for Fiber optic Cables from Sumitomo Electric Industries Ltd See Documents on How to Lay Fiber optic Cables under Introduction Set switches on See Section A4 2 Mount Fiber optic Lay c
100. hannel error SNe ON Error M210 Subunit communication OFF Channel not established error Channel normal ON Error f M211 Subunit line switchover OFF Channel not established Channel normal 1 Indicates that the channel has never been normal since powering on 2 Indicates that the channel was once normal but an error was encountered later Special Registers When a transmission channel error or alarm is detected by the FA bus Type 2 module these special registers indicate the slot where the module is installed Table C6 9 Special Registers Category Subunit Communication Error Special Register Name iescription Main unit Slot Subunit 1 number Subunit 2 FA bus Type 2 module Subunit 4 0 Transmission channel normal Z89 Z90 291 Z92 293 794 Transmission channel not yet established Z95 Z96 O e soms i 1 Transmission channel error FC0647 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 C6 20 On Off timing of special relays when the power supply of a subunit is interrupted cable is disconnected M66 Sn a Channel normal M210 Channel error M211 Channel switched All subunits Subunit Subunit Setup switched on switched off swtiched on operation or cable or cable check removed replaced alarm FB0648 VSD On Off timing of special relays in the event of cable discontinuity in one of two cables in a cable pair M66 o ooo Channel normal M210 Channel erro
101. hen installing or removing modules may result in damage Do not touch components in the module In some modules you can remove the right side cover and install ROM packs or change switch settings While doing this do not touch any components on the printed circuit board otherwise components may be damaged and modules may fail to work Do not use unused terminals Do not connect wires to unused terminals on a terminal block or in a connector Doing so may adversely affect the functions of the module IM 34M06H45 01E 5th Edition Jan 2012 00 vii E Waste Electrical and Electronic Equipment Waste Electrical and Electronic Equipment WEEE Directive 2002 96 EC This directive is only valid in the EU This product complies with the WEEE Directive 2002 96 EC marking requirement The following marking indicates that you must not discard this electrical electronic product in domestic household waste Product Category With reference to the equipment types in the WEEE directive Annex 1 this product is classified as a Monitoring and Control instrumentation product Do not dispose in domestic household waste When disposing products in the EU contact your local Yokogawa Europe B V office E How to Dispose of the Battery Used in This Product The following description about the new Battery Directive 2006 66 EC is only valid in the EU This product uses an embedded battery which cannot be removed by a custom
102. her with air hoses or other flexible cables arrange them such that interference is minimized Do not bind the cable and hoses or other cables together using banding bands Ensure that the cable is not scratched twisted stretched or sagging 6 Similar precautions must also be observed if the cable is wired to moving parts not using a cable bearer In particular do not bind the cable and other cables together using banding bands IM 34M06H45 01E 5th Edition Jan 2012 00 C4 12 Exposure to direct sunlight or ultraviolet rays Polyethylene insulation may deteriorate or even crack thus leading to insulation breakdown if exposed to direct sunlight or fluorescent light over an extended period of time If the cable is to be used in such environments protect the polyethylene insulation with UV resistant tube or tape Such as black adhesive polyethylene insulation tape IM 34M06H45 01E 5th Edition Jan 2012 00 C4 13 C4 4 6 Provided Connectors mE Connector Pin Assignment The FA bus Type 2 modules are connected together with a transmission cable cross connected between them The FA bus Type 2 module comes with connectors for cable connection If more connectors are needed you can purchase the following connector Model FMC1 5 5 ST3 5 RF from Phoenix Contact Port 1 Port 2 Pin 1 Figure C4 6 Connectors Installed on the Module front view Table C4 13 Connector Pin Assignment Printed label on Connector Signa
103. hole to any third party is strictly prohibited Registering or recording onto videotapes and other media is also prohibited without expressed permission of Yokogawa Electric Corporation E Trademarks The trade names and company names referred to in this manual are either trademarks or registered trademarks of their respective companies IM 34M06H45 01E 5th Edition Jan 2012 00 TOC 1 FA M3 Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules IM 34M06H45 01E 5th Edition CONTENTS PROM CADIS FE OGUC I irsinin EEEE tone iene EEDEN DENEN DENENA UNO PUAN eos snct a E il BENT RO CIUIG WON cig teenies cee seas cat eueae E a E E aaa viii Copyrights and Trademarks cccssecceeseeceeseecesneecenseeeenseseeneesenseeseneees X Part A Fiber optic FA bus Module F3LR01 0N Als OVGIVIGW cc cesed ccs tence cynente eee a EEO NSN A1 1 ALL NC AUC Sire ie ceieeeie eter EEE EEE EER EESE A1 1 A1 2 Application Example sssssnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna A1 2 A2 SPECE UON S asesinaron ganean AEEA EEEa Enan EEE A2 1 A2 1 Model and Suffix COGCS wiiccscssccicsccciecatsssscsescencecssssssavenssivesmnenesaveuesseesent A2 1 A2 2 Function Specifications ccccccccsssssseeeeeeeecesesseeeeeeeeeeeessseeeesseeeeeenes A2 1 A2 3 Operating Environment cccccccscsseeeeeeeeeesceeenseeeeeeeeeeeenseeeeeeeeeeeenees A2 1 A2 4 Components and Their FUNCTIONS cccccceseeese
104. icate the switch settings unit number slot number IM 34M06H45 01E 5th Edition Jan 2012 00 B6 21 Example 2 Alarm Display EA Display Alarm _ 5 x Alarm Message Sub unit transmitter error 42 0000 SLOT 009 Sub unit transmitter error 12 0000 SLOT 108 FB064C VSD Figure B6 14 Alarm Display Master ERR2 lit ERR lit station Substation Substation Substation Cable discontinuity Abu g 7 Cable discontinuity ON A Port 1 Port 2 FB064D VSD Figure B6 15 Example of Cable Discontinuity AN CAUTION A slot number displayed on the alarm display screen indicates the slot where a Fiber optic FA bus Type 2 module is installed It does not indicate the switch settings unit number slot number IM 34M06H45 01E 5th Edition Jan 2012 00 B6 22 Example 3 System Log Display g Display System LoeOPU F J loj xj Date amp Time Message Code Block Name Positic 2003 0616 10 12 59 Sub Unit Transmitter Error 06 00 SLOT 00 Z00S0516 10 1019 Startup completed 1 00 20030616 10 1017 Power Off 03 00 Z00S0BAN6 10 0453 Scan timeout 14 01 FBO64E VSD Figure B6 16 System Log Display ERR2 lit ERR1lit Master Terminal station Substation Substation Substation station Cable discontinuity N F Z u4 s1 1 A A Port 1 i Port 2 FBO64F VSD 1 ERR is lit when U2 S1 stops the output Figure B6 17 Example of Cable Discontinuity AN CAUTION A slot number dis
105. inal Staton wsrincdtaassciwatuneidursuriedsauaicbowinats C3 1 IM 34M06H45 01E 5th Edition SUDUT eerren raer C3 1 C3 4 communication error C6 1 C6 5 C6 11 C6 19 communication error special registers C6 19 communication status special relays C6 19 line SWITCNOVEL cceccceeeeeeeeeeeeeees C6 1 C6 19 transmission channel loop back 0 C6 4 GY SIGE OG E E E E EE C6 21 system StOpS racesncnecanacroncniduesnentapetantusunitecanarties C6 1 T transmission channel error C6 1 C6 5 C6 19 transmission line NOMMAl ccceeeeeeeeeeeeee ees C6 19 troubleshooting cceeeecececeeeeeeeeeeeeeeeeeeeaaeeeeess C7 1 IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page Revision Information Document Name Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules User s Manual Document No IM 34M06H45 01E Date Revised Item Feb 199 New publication Edition July 2003 Added text for new modules KM65 fiber optic cable WideField2 support editorial corrections June 200 Added FA bus Type 2 Module F3LR02 1W 9 corrections 8 WideField3 data and editorial corrections Written by PLC Solution Department IA Systems Business Headquarters Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Printed by Kohoku Publishing amp Printing Inc IM 34M06H45 01E 5th
106. ing laying lt 735 Fiber optic Cable When secured 0 85 5 83 2 Bending Radius r mm H HHHH 5 KF 07 a 18 3 Je Se CF 2071H a 35 0 pees fae enon When temporary ee temporary Secured Fiber optic cord 15 or larger 50 or larger 150rlarger 50 or larger Fiber optic cable O e a 50 or larger 100 or larger a FB0449 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B4 4 4 Connecting Fiber optic Cables B4 17 When connecting modules using fiber optic cables there are no restrictions on the sequence of unit numbers and slot numbers The connection sequence is independent of station addresses How the modules are connected however depends on the transmission channel configuration SEE ALSO For details on unit representation for the system configuration examples given in this section see the text on Unit Representation in Section B3 5 Connection Topology Example of Daisy chain Configuration In this configuration port 2 of the terminal station is not used Master u0 s1 station 4 r 2 Figure B4 7 ul s1 Substation 4 u2 s1 Substation 4 j l j 1 u3 s1 Substation 9 Substation 8 Daisy chain
107. ing lead in work connect the pulling eye to the tow line through a swivel which is attached to the head of the pulling eye as shown in the figure below Terminal spacer i k i k Vinyl tape Tow line Pulling eye Tension member Swivel Fiber optic cable Optical connector oOoiIiNI IO oO A OINI Fiber optic cable FA0446 VSD E Fiber optic Cables from Sumitomo Electric Industries Table A4 5 Cords and Cables without Connectors from Sumitomo Electric Compatible Modules Fiber optic cord H PCF2 core cord DCV HC 20 07 F3LR01 F3LR02 F3LP12 Fiber optic cable 2 C V for indoor use 2xCCV HC 20 07 F3LR01 F3LR02 F3LP12 2 C LAP for outdoor use 2xCCV HC 20 07 F3LR01 FSLRO2 F3LP12 Table A4 6 Cords and Cables with Connectors on Both Ends from Sumitomo Electric Feropis cod OTM Fogg zoor L length Shape Compatible Modules Fiber optic cord 2001H MM L o2 2mmx2 2 C V 2001H MM 0 2 L 2 8 4mm cable cable for indoor 5071H MM 0 2 L 2xCCV HC 20 07 ao PVC sheath F3LR01 F8LRO02 F3LP12 AG 10mm cables cable for outdoor OPO Tiny yo 2xCCV HC 20 07 PE sheath with F3LRO1 F8LR02 F3LP12 use metal tape 1 Module distance F3LR01 F3LR02 O to 200m F3LP12 O to 1000 m 2 Pulling eye Recommended for cables longer than 50m AN CAUTION For product enquiries or order placement contact an authorized sales agent of Sumitomo Electric Industries quoting the manufacture
108. iscontinuity Location and Status of LEDs 6 IM 34M06H45 01E 5th Edition Jan 2012 00 C6 19 C6 4 2 Logging of Transmission Channel Error Location When an error occurs in a transmission channel an error is logged and the FA bus transmission channel error location notification is generated There are two types of notification namely subunit communication error and subunit line switchover 1 Subunit communication error This is an error caused by a transmission channel error or power interruption to a subunit Some or all subunits become inaccessible for reading and writing 2 Subunit line switchover This is a state whereby communications has switched from the primary loop to the secondary loop due to discontinuity in one of the two wires of a transmission cable The subunits remain accessible The program continues execution with the ALM LED lit 1 Can be used with F8SP05 08 21 25 35 Rev 8 or later F8SP28 38 53 58 59 66 67 71 76 and WideField3 In this manual when we say a transmission channel error has occurred we mean either a Subunit communication error or a Subunit line switchover as described above has occurred Special relays The following special relays indicate the communication status of a subunit Table C6 8 Special Relays Category CC sage S Number _ D Description _ Name ous ON Normal M66 Subunit transmission line OFF Channel not established normal C
109. it Communication Error setting under Operation Control in the CPU module s configuration Table C6 1 System Behavior Setup Operation Control in the CPU Module s Configuration System Behavior 1 O Module Error Subunit Communication Error System operation continues Run default Stop default Stop C6 3 3 C6 3 3 Loop Switching In a loop configuration when an error is detected in a transmission channel the system can automatically change the transmission channel configuration so as to allow normal system operation to continue This function is Known as loop switching To enable this function setup the module to continue operation in the event of a communication error and turn off the Shutdown Output function A loop configuration secures two transmission loops a primary loop and a secondary standby loop The primary loop is normally used for communications However the system switches transmission loops as shown below to secure a transmission channel if any of the following 2 events occur 1 Cable discontinuity in the primary loop or secondary loop i e one of the two loops is normal or 2 Cable discontinuity in both the primary and secondary loops including power interruption to a subunit 1 Cable discontinuity in the primary loop or secondary loop In the event of cable discontinuity in either the primary loop or the secondary loop the system automatically switches to the loop with no cable discontinuity to
110. ive line A ERR2 lit Subunit 1 e a Power supply Cable discontinuity Subunit 2 A FC0642 VSD Power supply A AG A The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table C6 7 Status of CPU s LEDs Relationship between Transmission Cable Discontinuity Location and Status of Figure C6 8 LEDs 2 IM 34M06H45 01E 5th Edition Jan 2012 00 Daisy chain Configuration Cable discontinuity example 3 ALM lit ERR lit Main Unt A S CPU D z Bold line a L L ll indicates active line A ERR2 lit Subunit 1 J Cable discontinuity ERR1 lit Subunit 2 R Na A AN Power supply FC0643 VSD LEDs Figure C6 9 LEDs 3 IM 34M06H45 01E C6 15 The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table C6 7 Status of CPU s Relationship between Transmission Cable Discontinuity Location and Status of 5th Edition Jan 2012 00 C6 16 Loop Configuration Cable discontinuity example 1 Main unit ALM lit zO ee Power supply Subunit 1 Power supply Subunit 2 Power supply Bold line indicates active line Cable discontinuity ERR1 lit
111. k the anchor slot at the bottom of the module to be attached onto the anchor pin on the bottom of the base module Push the top of this module towards the base module until the yellow anchor release button yellow button clicks into place AN CAUTION Always switch off the power before attaching or detaching a module Base module Anchor pin This module F01 VSD Figure A4 3 Attaching Detaching the Module AN CAUTION A4 3 2 DO NOT bend the connector on the rear of the module by force during the above operation If the module is pushed with improper force the connector may bend causing an error Detaching the Module To remove this module from the base module reverse the above operation Press the anchor release button yellow button on the top of this module to unlock it and tilt the module away from the base module Then lift the module off the anchor pin at the base IM 34M06H45 01E 5th Edition Jan 2012 00 A4 5 A4 3 3 Attaching Modules in Intense Vibration Environments If the module is used in intense vibration environments fasten the module with a screw Use screws of type listed in the table below Insert these screws into the screw holes on top of the module and tighten them with a Phillips screwdriver Screw Required M4 size binder screw 12 to 15 mm long Or 14 to 15 mm if fitted with a washer em FA0432 VSD Figure A4 4 Securing Screws on Fiber optic FA bus Modules A4 3 4 Install
112. l Name F3LR02 1W Ax R on ixDt T RxD PR Po RxD PR ular Pp BD E Ooo De T O SHIELD SHIELD R E T T R T T Connector own station Connector other station 50 RxD RxD O5 4O RxD RxD O4 20 TxD TxD O3 20 TxD TxD O2 10 SHIELD SHIELD O1 Figure C4 7 Cable connector Set Internal Wiring IM 34M06H45 01E 5th Edition Jan 2012 00 C4 5 C4 5 1 C4 14 Pre operation Checks LED Checks After installing modules and connecting transmission cables check that the modules are properly connected for communication There should be no cable discontinuity or improper connection Apply power to the units and perform the following checks 1 The RDY green LED indicator must be lit lf this indicator is not lit it may be because the FA bus Type 2 module is not properly mounted to the base module Turn off the power and attach the module to the base module correctly The ERR1 and ERR2 LED indicators must be off When the ERR indicators are on red communication is not allowed lf the power of the adjacent station is off turn on its power and check whether the ERR indicator turns off If the ERR indicator is still on it may be due toa transmission channel error such as cable discontinuity See Section C7 3 When the ERR1 LED or ERR2 LED is Lit and troubleshoot accordingly If the ERR LED for an unused port is lit check the setting of the function switch locate
113. les having the older type of nameplate do not support slot number setup For details see B3 8 Precautions Logging of transmission channel error location is available with F3SP21 F3SP25 F3SP35 Rev 8 or later F3SP05 F3SP08 F8SP28 F3SP38 F3SP53 F8SP58 F8SP59 F8SP66 F8SP67 F8SP71 F8SP76 and WideFields WideField2 WideField and Ladder Diagram Support Program M3 Rev 1 08 or later IM 34M06H45 01E 5th Edition Jan 2012 00 B2 2 B2 4 Components and Their Functions For details see Section B4 2 Setting Switches E Front View ead LED indicators ana RDY Lit green when the internal circuit is functioning normally LRO2 0N REMOTE ERR1 ERR2 Lit red when the module fails to detect an input signal in port 1 and port 2 respectively Unit number switch Subunit number Specifies a unit number 0 to 7 0 unit number of the main unit 1 to 7 unit number of a subunit 8to9 cannot be used factory setting is 0 Slot number switch left slot number Specifies the leftmost slot number of the base module where a Fiber optic FA bus Type 2 module is installed factory setting is 1 1 3 5 7 9 B D F valid values when using F3BU04 1 9 valid values when using F3BU05 or F8BU06 1 only valid value for other base modules F8BU09 F3BU13 F3BU16 Optical connector port FB0231 VSD Condition Switches E Factory number Des output on transmission channel Hold Shutdown ON e
114. like modules in the main unit 1 I O refers to contact input and output modules FA bus Type 2 module has two main uses Distributed configuration of I O modules System expansion CPU module FA bus Type PE bus Type 2 module 2 module Power Power supply supply module g module Main unit Subunit FA bus type 2 FC0101 VSD Figure C1 1 Remote I O System IM 34M06H45 01E 5th Edition Jan 2012 00 C1 2 C1 1 Features The FA bus Type 2 module has the following features High speed communications The FA bus Type 2 module features 10 Mbps high speed communications Users no longer have to worry about I O refresh time during ladder programming Simple Wiring FA bus Type 2 modules can be easily connected using a two pair 4 wire shielded twisted cable Distance between stations A main unit can control remote subunits The maximum distance between two stations is 10 m and the maximum total distance is 80 m for loop connection 1 Subunit installed with an FA bus Type 2 module Main unit Subunit 1 Terminal subunit w wo o mn 10 m max x number of subunits FC0111 VSD Figure C1 2 Distance between Stations Flexible unit configuration Specials modules with some exceptions and all I O modules can be installed in a subunit Modules installed in a subunit ca
115. litting ceeeeeeeeeeeeeeeeeeeeeees B3 2 B3 5 switches Condition switch DIP switch B2 2 B4 2 Slot Number sSwitch c cceeeeeeeees B2 2 B4 2 Unit Number switch cceeeeeeeeees B2 2 B4 2 IM 34M06H45 01E 5th Edition system daisy chain configuration 00 cceeeeee B3 8 loop configuration cccceeeceeeseeeeeeseeeeeeeeees B3 7 OO a E B6 20 star configuration sins icpsntccatscnintaxtvntseaiientanatixes B3 9 LOS aeee B6 1 T transmission channel error location JOM Ol orien nane a ER B6 18 transmission channel error ccccceseeeeeeeeeeeees B6 1 transmission channel loop back ccceeee B6 4 transmission OSS cccseeeeeeeeeeeeeseeeeeeeaeeeeeens B4 19 troubleshooting cseeeeceeeceeeeeeeeeseeeeeeeeeaaeeeeees B7 1 IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page TOC C 1 Part C of the manual describes the FA bus Type 2 Module F3LR02 1W IM 34M06H45 01E Sth Edition Jan 2012 00 Blank Page C1 1 C1 Overview The Model F3LR02 1W FA bus Type 2 Module hereinafter referred to as the module or this module is an interface module for configuring a distributed control system on an FA bus type 2 A user can configure an efficient remote I O system by installing FA bus Type 2 modules in the FA M3 main unit and subunits and connecting them to each other Modules in the subunits can then be handled
116. llowing table lists some restrictions when configuring a Fiber optic FA bus system Table A3 1 Restrictions when Configuring a Fiber optic FA bus System Oo y y oem CEC CC Specifications l l max modules installable in a main unit modules installable in a subunit All I O modules and special modules except for Ethernet interface modules NX Interface modules FL net Interface modules FA Link modules FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS master modules Modules installable in a subunit Unit number setting rotary switch located on the front of the module Main unit 0 Subunits 1 to 7 no duplicates allowed Up to 6 subunits are allowed if F3SP20 or F3SP30 module is used A3 1 2 Connection Topology Fiber optic FA bus modules can only be connected using a star topology E Star Configuration Unit 0 Main unit Unit 1 Unit 2 Unit 3 ee ee ee Subunits 7 max 6 max when using F8SP20 or F3SP30 FA0311 VSD Tips IM 34M06H45 01E 5th Edition Jan 2012 00 A3 2 The following figures show example configurations when using both FA M3 and FA500 modules Star Configuration FA M3 FA500 FA M3 FA M3 a Subunits 7 max 6 max when using F3SP20 or F3SP30 FA0321 VSD Main unit Daisy C
117. log ccccssssssssseeeeessecesnseeeeeseeees C3 1 C3 2 System Configuration and Slot Numbers c csssseeseesseeeeeeseeseeenees C3 2 C3 3 Restrictions on System Configuration ccccccssssssssssesesseeeeeeeeesesseeees C3 4 C3 4 Connection TODGIOGY vacancies ceteccsscenscccanieneccnwusssus Gndenisuveuenasueindensuseexeadesees C3 5 C4 Pre operation Setup and Cable Connection ccccccsssssseeeeeeeseeees C4 1 C4 1 Startup Procedure avccsicececticescccesscrancacssiennctverssicetoteasieseciceeesievestensrieewddies C4 1 7 Pomme 21 LA 2 SWICHES er ee eee renee neta n nce i C4 2 C4 2 1 Setting Unit Number cc cecccecceeeeeeeeceeeeeeeeeseeeseeeeeeaaeees C4 3 C4 2 2 Enabling Disabling Shutdown Output on Transmission Channel ETOT asserere is tongs ts e a aree Er C4 4 C4 2 3 Setting the Number of Ports ccccceeccsssseeeeeeeeeeeaeeeeeeeeeees C4 4 C4 2 4 Setting Transmission Channel Configuration ee C4 5 C4 3 Attaching and Detaching MOdules ccccccceeeseeeeeeeneeeeeeeeeeeeeeeeeeeees C4 6 C4 3 1 Attaching the MOdule ccccccccsssssseeecceesseeeeeseeseeeesseeaaes C4 6 C4 3 2 Detaching the MOdUle cccccccccccssseeeceesseeeeeeeeeseeeeeeeeeseeees C4 6 C4 3 3 Attaching Modules in Intense Vibration Environments C4 7 C4 4 Connecting Transmission Cables ccceccceeeeessseeseseeeeeeseeeeeeeneeeeseenes C4 8 C4 4 1 Cable Preparation
118. ls in the event of a master CPU failure FB0633 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B6 10 B6 3 3 Operation Control in CPU Configuration How to set up operation control using WideField3 To set up operation control using WideField3 use the following procedure 1 Select Project Project Settings from the WideField3 menu bar 2 Select Error Handling Setup from the Configuration pane of the displayed Project Settings Configuration window 3 Select Continue to run or Stop for I O module Error and Subunit Communication Error under Error Time Action Setup op Project Settings Configuration Project Settings i Project Settings Error Detection Setup C CPU Type Settings JV Perform Device Boundary Check a a Executable Program Settings _ jg Execution Block Components p Error Time Action Setup Lf Protection Settings ga CPU Properties Error Type Description Operation Settings annot read or wrote to KO module O module error KO comparison error g Parameter specified for program instruction is a faulty value Instruction parameter error A Scanning time of program execution exceeded scan monitoring time Sean timeout Subroutine retum destination not found or subroutine retum has not been Subroutine error executed Interrupt processing retum destination not found or interrupt processing Configuration 2 Interrupt error ret
119. m F3LP12 Max 1000m Note The KM62 cable may be used in wet environments but not in submerged environments Note KM65 cables are not supplied with pulling eyes If pulling eye is required use the KM61 or KM62 cables IM 34M06H45 01E 5th Edition Jan 2012 00 B4 10 Fiber optic Cables for Outdoor Use with Tension Members with bonding and polishing treatment on optical connector Max Suffix Style Option a ae Applicable Description Transmission oa ill Mccall cs Omm Loss dB F3LRO1 Max 200 m KM62 F3LR02 Max 200 m 600 _ F3LP12 Max 1000m 900 Cable length 900 m a pulling eye on one end 646 Cable length 300 m a pulling eye on one end F31 ROD KM67 Cable length 400 m a pulling eye on one end 200 to 500m Cable length 500 m a pulling eye on one end Note For information on pulling eyes see the fiber optic lead in cable laying pulling eye assembly diagram in this manual Always use KM67 fiber optic cables with F3LR02 modules if the cable length exceeds 200 m Using KM62 cables beyond 200 m will result in incorrect operation AN CAUTION KM60 cables cannot be used in submerged environments Contact Yokogawa s sales office for alternative solutions E External Diagram KM60 Optical connector Optical connector Serial No i Fiber optic cord BE Optical connector Optical connector Identification marking Identification marking pear IIN
120. m Message Code Block Name Position Sub unit transmitter error 12 0000 SLOT 003 Sub unit transmitter error 12 0000 SLOT 108 Figure C6 16 Alarm Display ERR2 lit ERR lit Main unit Subunit 1 Subunit 2 Cable discontinuity E r l a a 7 E j Lo Z E Cable discontinuity Port 1 Figure C6 17 Example of Cable Discontinuity AN CAUTION Port 2 C6 22 FB064C VSD Subunit 3 FC064D VSD A slot number displayed on the alarm display screen indicates the slot where the FA bus Type 2 module is installed IM 34M06H45 01E 5th Edition Jan 2012 00 C6 23 Example 3 System Log Display a a B x Message Code Block Name Positic ub Unit Transmitter Error 06 00 SLOT 00t 200306 101019 Startup completed Oi 00 20030616 10 1017 Power Off 3 00 Z00S0BN6 10 08 53 Scan timeout 14 01 FBO64E VSD Figure C6 18 System Log Display ERR2 lit ERR1lit Main unit Subunit1 Subunit 2 B Subunit 3 Subunit 4 Cable discontinuity N Fj F H peda I pone FCO64F VSD 1 ERRz2 is lit when FA bus Type 2 module of subunit 2 stops its output Figure C6 19 Example of Cable Discontinuity AN CAUTION A slot number displayed on the system log screen indicates the slot where the FA bus Type 2 module is installed IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page C7 1 C7 Errors and Troubleshooting Troubleshooting Flowcharts This section shows flowcharts that can be
121. mers cannot specify the connector type when placing an order KM65 Optical connector Indentification marking a Identification marking Optical connector Protective tape winding A a or protective coating NN a Fiber optic cable End with sheath removed Tension member Tension member 50mm L tolerance Length L m Tolerance e m 5 lt L 15 15 lt L 30 rua vo IM 34M06H45 01E 5th Edition Jan 2012 00 A4 9 E Cross sectional view KM60 Identification marking HC 20 07 Serial No DK HPF200 230 Core quartz glass Clad fluorinated acrylate resin Cover fluorine based resin 2 2 0 3mm Reinforcer aromatic high tensile fiber Outer cover heat resistant PVC black FA0443 VSD Fiber optic single core cord Heat resistant PVC sheath KM61 65 LAP sheath KM62 Manufacturer Item code External Dimensions KM61 KM62 2 C LAP 10 0mm 1 0 FA0444 VSD E Connector Top View CF 2071H and CF 2071 for cables KM60 KM61 KM62 and KM65 23 0mm FA0445 VSD 8 0mm U U 21mm O 8 2mm FB0245B VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A4 10 E Fiber optic Lead in Cable Laying Pulling Eye Assembly Diagram Unit mm Z e Components Qty Pulling eye Stopper screw M6 Flexible pipe When perform
122. module is equipped with a function which shuts down the output of the I O module of a subunit when a transmission channel error occurs This function prevents an error in the FA bus type 2 from affecting the entire system or resulting in hazardous or unstable system operation For instance when a cable discontinuity occurs the module detects a transmission channel error and immediately turns off the output signals of each I O module on the subunit to minimize risks A transmission channel error that occurs at a subunit can be propagated to other subunits to shut down their I O modules connected to the channel The shutdown output on transmission channel error function is available only for configurations with one CPU module not a multi CPU system AN CAUTION C6 2 2 This function is not available in a multi CPU configuration When using F3SP05 F3SP08 F3SP21 F8SP25 and F8SP35 CPU modules Rev 8 or later this function is only available for output modules with 32 outputs or less When using CPU modules F3SP28 F3SP38 F3SP53 F38SP58 F3SP59 F3SP66 F3SP67 F3SP71 or F8SP 76 this function is available for output modules with 32 outputs or less as well as F3YD64 1F FSWD64 3F F83WD64 4F and F3YD64 1P Do not enable the Shutdown Output function in a loop configuration Shutdown Output Function Setup Table C6 4 Shutdown Output Setup D ye Output When Stopped setting Da SW1 ee in DIO Setup of CPU Module s
123. modules C4 4 2 Recommended Cables Yokogawa supplies both fixed and flexible two pair 4 wire shielded cables E Model and Suffix Codes Table C4 6 Model and Suffix Codes Suffix Style Option E odei Code code Code Description Fixed cable KM80 010 gt gt Cablelength 10m Flexible cable KM81 010 gt Cable length 10m E Cable Specifications Table C4 7 Cable Specifications O Fixed Cable Flexible Cable Conductors Insulation Polyethylene 2 pairs of 23AWG wires tin plated soft copper braids 2 pairs of 21AWG wires soft copper braids Shields Aluminum mylar tape tin plated soft copper braided shield Drain wire size 23AWG Outer diameter Approx 8 0 mm Conductor resistance 20 C 65 7 O km max Dielectric strength through air Insulation resistance 2500 MQ km min Characteristic impedance 1 MHz 100 150 Flame retardancy Applicable standards Application E Cross sectional View Ba Polyethylene insulation CO Conductor Seer Outer insulation Tin plated soft copper braided shield Drain wire Aluminium mylar tape Plastic stuffing Twist pair Figure C4 4 Cross section of KM80 fixed cable 22AWG Approx 11 0 mm 37 8 O km max Withstanding 2000 V AC for one minute VW 1 tested according to UL Subject 758 UL E107262 AWM 2464 Fixed transmission cable for FA bus type 2 communication Flexible transmission cable for FA bus t
124. n star daisy chain or loop configuration must match the setting of the switch located on the side of the module The cable must be connected according to the selected transmission channel configuration An unused port must be an empty port 2 In this case switch SW2 located on the side of the module must be set to off and the unused port must be covered with a connector cover No unit number slot number must be duplicated Fiber optic cable length must match the optical port setting G1 type H PCF KM67 cables must be used for optic fiber lengths exceeding 200 m IM 34M06H45 01E 5th Edition Jan 2012 00 B4 6 B4 21 Precautions When Applying Power When turning on the power supply to the main unit and subunits follow the sequence below First confirm that the main unit and all subunits are turned off Then turn on the power supply to the main unit and the subunits simultaneously or turn on all subunits before turning on the main unit A program starts execution when the main unit is turned on regardless of whether subunits are switched on In situations where the powering sequence described above is not adhered to you should write your application so that it checks the status of subunits using the Module Recognition special registers In this case do not switch off and switch on the main unit or restart the CPU module while a subunit is switched on By simultaneously we mean for instance a system wher
125. n RDY LED is Not Lit RDY LED is not lit s correct voltage applied to the power supply module Apply proper voltage VES pply prop g NO NO Is RDY LED lit on other modules Replace the power supply module or the YES base module Is module mounted NO properly in its slot Push in the module until YES it clicks into place Is RDY LED off even when module is installed in another slot Replace the base YES module YES Replace Fiber optic FA FB0721 VSD NO NO Is RDY LED lit IM 34M06H45 01E 5th Edition Jan 2012 00 B7 3 When ERR1 LED or ERR2 LED is Lit ERR1 or ERR2 LED is lit Is fiber optic cable NO connected YES Connect fiber optic cable Are all units NO switched on Turn on power ue to all units YES Is there a cable discontinuity Replace fiber optic cable NO Are the side switches set correctly NO Set side switches YES correctly Replace Fiber optic FA bus Type 2 module Is ERR1 or ERR2 N YES LED lit NO End FB0731 VSD IM 34M06H45 01E B7 3 5th Edition Jan 2012 00 Blank Page FA M3 Index B 1 Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules Part B Fiber optic FA bus Type 2 Module INDEX C cable bending radius ccccccecee B2 3 B4 8 B4 16 cable discontinuity B4 19 B6 1 B6 11 cable NST deesetisdoncemiinnsndipdi
126. n be accessed the same way as modules installed in the main unit 2 Except for Ethernet Interface modules NX Interface modules FL net Interface modules FA Link modules FA Link H modules Fiber optic FA Link H modules Hard Disk modules PC Card modules and YHLS Master modules F3LHOLI ON Simple setup No specific remote I O configuration environment setup is required Flexible system configuration Two communications ports are provided thus allowing both daisy chain configuration and loop configuration Furthermore multiple FA bus Type 2 modules can be installed in one main unit to build a mixed configuration For details see Section C3 4 Connection Topology Early error location reporting RAS function The alarm monitor and error log functions facilitate identification of error locations such as a cable discontinuity When an error is detected the Error ERR LED on the FA bus Type 2 module turns on allowing on site detection of the error For details of the RAS function see Chapter C6 RAS Functions of FA bus Type 2 3 RAS Reliability Availability Serviceability indicates the overall usability of automated equipment IM 34M06H45 01E 5th Edition Jan 2012 00 C2 1 C2 Specifications C2 1 Model and Suffix Codes Table C2 1 Model and Suffix Codes Suffix Style Option Code Code Code Maximum number of subunits 7 Maximum distance between stations 10 m F3LR02 1W Maximum tot
127. n dialog is set to Run On a subunit with secured transmission channel to the main unit continues operation if the Subunit Communication IM 34M06H45 01E 5th Edition Jan 2012 00 C4 3 C4 2 1 Setting Unit Number Set the unit number using the unit number switch This unit number will be used as an address in programs The following table lists the valid preset values Table C4 2 Unit Number Switch Settings Switch Setting _ ipti For modules installed in the main unit Factory setting 0 Tto O 1 to 7 For modules installed in subunits Not used cannot be used AN CAUTION Always set the unit number of the FA bus Type 2 module installed in the main unit to 0 With any other value the memory of the CPU module may be cleared The unit number of a subunit can be set to any integer from 1 to 7 inclusive Modules within the same system should not be given the same unit number IM 34M06H45 01E 5th Edition Jan 2012 00 C4 2 2 C4 4 Enabling Disabling Shutdown Output on Transmission Channel Error This switch is used to specify whether to shutdown the output of the I O modules in a Subunit in the event of a transmission channel error cable discontinuity subunit power off etc Set operations for individual I O modules to Hold or Reset using WideField3 or CONTROL statements in BASIC programs For details on the Shutdown Output function see Section C6 RAS Functions of FA bus Type 2 Table C4
128. n overview of the module components and settings Subsequent subsections describe the setup of individual switches For details on the location of switches see Section C2 4 Components and Their Functions Table C4 1 Components and Settings Name a S DY Internal circuit is functioning normally reen off Internal circuitry is not functioning normally No power supply ERR1 Error No signal in port 1 Cable discontinuity possible red Normal Input signal detected in port 1 ERR2 Eg lit Error No signal in port 2 Cable discontinuity possible red Normal Input signal detected in port 2 Number of ports is set to OFF for using port 1 only Unit number switch Unit address number setting factory setting 0 SUBUNIT n range unit number of main unit 1to7 unit number of subunit 8 9 cannot be used Connector for cable Remarks Always use port 1 If port 2 is not used cover it with the connector transmission channel error Shutdown 2 Number of ports Use port 1 only Use both ports 1 and 2 3 Transmission channel Star or daisy chain configuration 4 Not used Always off FC0421 VSD For details on investigation of cable discontinuity see Section C6 4 Error Location Detection 2 This setting is not valid on a main unit Error in the Error time Action group on the Operation Control tab of the Configuratio
129. nt Setup Configurations and Channel Error Locations Condition f Operation of FAIL Switches of Configuration Setup gnal Contact TOR l Operation of Shutdown Output When Aun Stop Setting for Output Module Output on Stopped of Subunit Communication FAIL 1 FAIL2 Communication DIO Setup Error in Error Switch Operation Control 72 OFF gs Hold Hold ON gt Shutdown Y 5 OFF a Hold Hold Reset on ON c Shutdown t Reset 5 OFF Hold Hold Example 1 ERR2 lit ERR1 lit Master station Substation 1 A Substation 2 A 4 Substation 3 B y _ Substation 4 B Cable discontinuity FB0621 VSD Example 2 ERR2 lit ERR1 lit Master station Substation 1 A Substation 2 Substation 3 B FB0622 VSD Example 3 ERR1 lit Master station Substation 1 B 5 Substation 2 B 5 FB0623 VSD Figure B6 3 Operation of Output Module for Various Transmission Channel Error Locations IM 34M06H45 01E 5th Edition Jan 2012 00 B6 7 B6 3 Procedure for Setting Condition Switches To enable the Shutdown Output on Transmission Channel Error function use the following procedure B6 3 1 Setting Condition Switches Setting the Condition Switches Located on the Right Side of the Module Condition switch To enable the Shutdown Output function you need to set the condi
130. o the DIO Setup Reset or Hold of the CPU configuration AN CAUTION B4 2 4 The Shutdown Output on Transmission Channel Error is invalid for a main unit and should be turned off for the main unit Turn off this function for a loop configuration If it is on output will be shutdown in the event of a cable discontinuity even if loop switching is activated to maintain transmission When using F3SP05 F3SP08 F8SP21 F8SP25 and F8SP35 CPU modules Rev 8 or later this function is only available for output modules with 32 outputs or less When using CPU modules F3SP28 F3SP38 F3SP53 F8SP58 F3SP59 F8SP66 F3SP67 F3SP71 or F8SP 76 this function is available for output modules with 32 outputs or less as well as F3YD64 1F F3WD64 3F F83WD64 4F and F3YD64 1P Setting the Number of Ports This switch is used to specify the ports to be used on a Fiber optic FA bus Type 2 module Ports Used Port 1 and Port 2 AN CAUTION When the number of ports is set to 1 use port 1 Ifa portis not used cover it with the connector cover Turn on this setting when using a loop configuration IM 34M06H45 01E 5th Edition Jan 2012 00 B4 6 B4 2 5 Setting Transmission Channel Configuration This switch sets the communication behavior of the Fiber optic FA bus Type 2 module to support various transmission channel configurations Used Ports OFF Star configuration or daisy chain configuration ON Loop configuration
131. ommunication Error in the Error time Action group on the Operation Control tab of the Configuration dialog is set to Run IM 34M06H45 01E 5th Edition Jan 2012 00 B4 2 1 B4 3 Setting Unit Number Set the unit number using the unit number switch This unit number will be used as an address in programs The following table lists the valid preset values Table B4 2 Unit Number Switch Settings Switch Setting iDescription pO For modules installed in the main unit Factory setting 0 For modules installed in subunits Not used cannot be used AN CAUTION B4 2 2 Always set the unit number of the Fiber optic FA bus Type 2 module installed in the main unit to 0 With any other value the memory of the CPU module may be cleared The unit number for a substation can be set to any integer from 1 to 7 inclusive Modules within the same system should not be given the same station address Setting Slot Number This switch setting changes the slot number of the base module Changing the starting slot number of a base module allows multiple stations to share the same unit number Always set the slot number of the master station to 1 IM 34M06H45 01E 5th Edition Jan 2012 00 B4 4 F3BU04 module FB0422 VSD F3BU05 Slot Number po SotNumber OSS S oS ee sf 4 5 Module FB04231 V5D F3BU06 Module FB0423 VSD AN CAUTION The unit number of a substation
132. on tube onto the drain wire and shrink the tube with a heat gun Approx 8 mm Insulation tube IM 34M06H45 01E 5th Edition Jan 2012 00 Appx C 4 5 Strip off a sufficient length of the insulation of each wire to allow good electrical contact with a pin terminal Then put and crimp a pin terminal onto each wire using a crimping tool Pin terminal v Check that the pin terminal size is compatible with the wire size Check that each pin terminal is securely crimped to a wire 6 Apply an insulation tube to the cable such that it partially covers both the cable insulation and the exposed wires Then shrink the tube with a heat gun Insulation tube 7 Fully insert each pin terminal into the connector Ensure that each pin terminal is securely aS inserted in the connector Signal Name Wire Color Signal Name own station KM8LJ other station Connector Note The cable connector set must become a cross connection type 8 A connector cable set is completed Note Check the completed connector cable set for any wrong connection shorted circuit or open circuit using an ohmmeter or other appropriate instrument IM 34M06H45 01E 5th Edition Jan 2012 00 FA M3 Index C 1 Fiber optic FA bus Fiber optic FA bus Type 2 FA bus Type 2 Modules Part C FA bus Type 2 Module INDEX C 218 PIAA AE EEA ee TE E E ene C4 8 bending radius cceeeeeeeeeeeeeeeees C4 10 C4 11 c
133. or F3SP30 is used Figure A5 1 System Configuration and Slot Numbers 002 003 004 005 006 007 008 009 010 O11 Fiber optic FA bus module 012 013 014 015 016 Power supply module A gt MN A Ax AN 101 Add on sequence CPU up to 3 CPUs 102 103 104 105 106 107 108 109 110 111 112 CPU module 113 114 115 116 Power supply module 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Power supply module 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 Power supply module N sA AN N IM 34M06H45 01E A5 2 FA0512 VSD 5th Edition Jan 2012 00 A6 1 A6 I O Refresh Time A6 1 Estimating I O Refresh Time To estimate the I O refresh time calculate the I O refresh time separately for each port of the main unit For details refer to the following example I O refresh time There are 2 types of access namely read input and write output Calculate the I O refresh time for each access type using the following formula and sum the values Number of modules converted to 16 point basis Time dependant on transmission distance I O refresh
134. ort 2 LEDs of the FA bus Type 2 module mounted in each unit The following pages show the relationship between a transmission cable discontinuity and the status of the LEDs of the FA bus Type 2 module Bold lines in the figures indicate active lines In the loop configuration a subunit line switchover message is logged by the system if transmission is automatically switched from the primary loop to the secondary loop due to a transmission cable discontinuity in the primary loop In this case the ALM LED is lit but the ERR LED is not lit and operation continues IM 34M06H45 01E 5th Edition Jan 2012 00 C6 13 Daisy chain Configuration Cable discontinuity example 1 ALM lit ERR lit Main unit J a S CPU D Bold line a Indicates active line i j A ERR2 lit Subunit 1 Le IC D A 5 eT Cable discontinuity ERR1 lit Subunit 2 Power supply Gar BS A The statuses of the ERR and ALM LEDs depend on the configuration setup as shown in Table C6 7 Status of CPU s LEDs FC0641 VSD gt Relationship between Transmission Cable Discontinuity Location and Status of Figure C6 7 LEDs 1 IM 34M06H45 01E 5th Edition Jan 2012 00 C6 14 Daisy chain Configuration Cable discontinuity example 2 ALM lit ERR lit Main unit gt ok S CPU ab Bold line IL L indicates act
135. ort FB0354 VSD Figure B3 6 Star Configuration AN CAUTION Using Fiber optic FA bus modules F3LR01 ON together with Fiber optic FA bus Type 2 modules F3LR02 ON is allowed in a star configuration In a star connection port 1 or port 2 of the master station must be connected to port 1 of the each substation Otherwise the system will not operate normally IM 34M06H45 01E 5th Edition Jan 2012 00 B3 10 B3 6 System Configuration Design E Prerequisites Before designing a system configuration you must first confirm the following information the number of substations the number of distributed substations the location of the substations E Design Flow System configuration Number of substations x required NO Whether to split subunits depends on whether the number of substations required in a system exceeds 7 This significantly changes the system YES configuration See Figure 3 3 b See Figure 3 3 a Select split pattern and unit numbers NO Selectable YES Check total distance hl within range YES End FB0361 VSD Figure B3 7 Workflow for System Configuration Design IM 34M06H45 01E 5th Edition Jan 2012 00 B3 11 B3 Total Distance The maximum total distance for a fiber optic cable is determined by the number of substations Table B3 2 shows the mapping between the number of substations and the maximum total distance Do not lay cables su
136. ot addresses within a system Splitting of the unit is not allowed for the master station unit number 0 The slot number of the master station must be set to 1 F3LRO1 modules may be used together with F8LRO2 modules in a star configuration but not in loop or daisy chain configurations Older versions of the F83BU04 or F8BU06 base module do not allow slot number change Check the nameplate of the base module for its version There are two types of nameplate new and old Base modules having the new type of nameplate always allow slot number change A base modules having an old type of nameplate allows slot number change only if its nameplate is marked with R01 but not otherwise Slot number change allowed Slot number change not allowed New nameplate type Old nameplate type Old nameplate type MODEL F3BU06 MODEL ssid MODEL F3BU06 SUFFIX ON STYLE St STYLE ROM REV REV 00 00 SUPPLY SUPPLY i NPUT INPUT OUTPUT DATE NO IM 34M06H45 01E 5th Edition Jan 2012 00 B4 1 B4 Pre operation Setup and Cable Connection B4 1 Startup Procedure The following figure shows the system startup procedure when using Fiber optic FA bus Type 2 modules Build system configuration a See Cabling Instructions for Determine instrument layout Fiber optic Cables from Sumitomo Electric Industries Ltd see Documents on How to Lay Fiber optic Cables under Introduction Set swi
137. played on the system log screen indicates the slot where a Fiber optic FA bus Type 2 module is installed It does not indicate the switch settings unit number slot number IM 34M06H45 01E 5th Edition Jan 2012 00 B7 1 B7 Errors and Troubleshooting Troubleshooting Flowcharts This section shows flowcharts that can be used for troubleshooting problems that may occur with the Fiber optic FA bus Type 2 module during operation B7 1 NO Subunit communication YES Check the LEDs of the Fiber optic FA bus Type 2 Module in the indicated error slot CPU module ALM LED is lit check error log I O error in I O module of the subunit accessed by ladder sequence program NO Check the cause for the lit YES ALM LED on the error module and troubleshoot accordingly Is the RDY NO LED of the module lit See troubleshooting YES flowchart When RDY LED is not lit Is the ERR1 YES or ERR2 LED of the module lit See troubleshooting NO flowchart When ERR1 LED or ERR2 LED is lit Are the unit number and slot number set correctly NO YES Set the unit number and slot number correctly Are the switches located on the side set correctly NO Set the swtiches located on the side of the module correctly Replace Fiber optic FA bus Type 2 module End FBO711 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B7 2 B7 2 Whe
138. presentation described below Unit Representation This example shows the unit representation of a Fiber optic FA bus Type 2 module installed in a F83BU04 with the unit number switch u set to 3 and the slot number switch set to 5 With this setup the leftmost slot of the F8BU04 is changed to slot 5 and the location where the Fiber optic FA bus Type 2 module is installed is slot 8 Substation Unit 3 U3 S5 Slots 5 to 8 8 Power Fiber optic FA bus supply Type 2 module module AN A AN FB035 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 E Loop Configuration B3 7 A loop configuration connects the empty port of a terminal station of a daisy chain to the master station to form a loop In a loop configuration if a cable discontinuity substation failure or substation shutdown occurs the built in RAS function will operate to increase system reliability Always form a loop with only one master station module Master station Fiber optic FA bus Type 2 module F3LR02 0N Fiber optic Cable Fiber optic Cable Unit 0 u0 s1 Slots 1 to 6 6 ee ee Power supply module d Substation Unit 1 ul s1 Slots 1 to 4 4 Power Supply module Fiber optic Cable Substation Unit 1 ul s9 Slots 9 to 12 12 Power Supply module Figure B3 4 Loop Configu
139. quiries or order placement contact an authorized sales agent of Sumitomo Electric Industries quoting the manufacturer Sumitomo Electric Industries type model and specifications information AN CAUTION Do not use products other than those specified above Doing so may result in hardware failure incorrect operation or inability to achieve designed performance E Products to be Used When Laying Cables IM 34M06H45 01E 5th Edition Jan 2012 00 B4 14 When laying fiber optic cables use the following products from Sumitomo Electric Industries Table B4 8 Products to be Used When Laying Cables FP Name O O Modd lL Contact polishing type CF 2001H CF 2071H epica tonnectar Solderless cut type CF 2011 CF 2071 Optical connector connection tool Solderless cut type CAK 1020 CAK 0057 Optical power tester for testing work on optical connector CAT 2700 CAT 2001H Master fiber set for testing work on optical connector CAT 2001H HG ital for Fiber optic Cords Fiber Technical Materials No 1769B Manuals for Fiber optic Connector Assembling Tool CAK 1020 for CF 2011 Fiber optic Sumi Link DF series Technical Materials No 1100 Fiber optic Connector Assembling Tool CAK 0052 for CF 2071H Fiber optic Technical Materials No 1083 AN CAUTION Do not use products other than those specified above Doing so may result in hardware failure incorrect operation or inability to achieve designed performance IM 34M0
140. r IM 34M06H45 01E 5th Edition Jan 2012 00 Blank Page B3 1 B3 Fiber optic FA bus Type 2 System Configuration B3 1 What Is a Substation A Fiber optic FA bus Type 2 system contains the following elements Element Description __ A unit installed with a Fiber optic FA bus Type 2 module E a A unit installed with a CPU module sem Slots without a CPU module installed and are connected S to a main unit via a Fiber optic FA bus Type 2 modules for ubunit ede l system expansion In a split unit configuration one subunit consists of multiple substations The smallest unit in a Fiber optic FA bus Type 2 system Whether it is equivalent to a subunit depends on whether we have a split unit configuration Substation In a split unit configuration a substation is a division of a subunit Without splitting a substation is equivalent to a subunit The following table lists some terminologies on system configuration used in this manual Terminology Ooo Meaning Terminal station Substation at the end of a daisy chain General reference to a unit number and slot number Station address assigned to a station Fiber optic FA bus Type 2 module installed in a master station Substation module Fiber optic FA bus Type 2 module installed in a substation Terminal station module ae FA bus Type 2 module installed in a terminal Master station module IM 34M06H45 01E 5th Edition Jan 2012 00 B3 2
141. r M211 Channel switched All subunits one cable of Broken cable Replaced Setup switched on cable pair removed with good operation broken cable check alarm FB0649 VSD Figure C6 13 On Off Timing of Special Relays AN CAUTION The above timing diagrams show the statuses of the special relays over time In practice cables should be disconnected and connected only when the system is offline By offline we mean the main unit and all subunits are switched off IM 34M06H45 01E 5th Edition Jan 2012 00 C6 21 Example 1 System Log Display A system log contains an entry only for the first transmission channel error detected after the program starts execution or after alarms are checked GA Display System Log PU ioj gt Date amp Time l Message Code Block Name ye aj 2003066 101258 Sub Unit Transmitter Switching has occurred LOT 00 2003646101019 Startup completed rA ZU0SM6A6 101017 Power Off 3 00 ZU0GNGAG 100653 Scan timeout 14 01 FBO64A VSD Figure C6 14 System Log Display ERR2 ia Main unit Subunit 1 Subunit 2 Subunit 3 gt N o F Fj lt Pi i E S 7 7 Cable b discontinuity Fj Port 1 Port 2 FCOS64B VSD Figure C6 15 Example of Cable Discontinuity AN CAUTION A slot number displayed on the system log screen indicates the slot where the FA bus Type 2 module is installed IM 34M06H45 01E 5th Edition Jan 2012 00 Example 2 Alarm Display Qa Display Alarm Alar
142. r Sumitomo Electric Industries type model and specifications information AN CAUTION Do not use products other than those specified above Doing so may result in hardware failure incorrect operation or inability to achieve designed performance IM 34M06H45 01E 5th Edition Jan 2012 00 A4 11 E Products to be Used When Laying Cables When laying fiber optic cables use the following products from Sumitomo Electric Industries Table A4 7 Products to be Used When Laying Cables FP Name O TCM Contact polishing type CF 2001H CF 2071H Puce COnneCOl coiderece Cuniyns CF 2011 CF 2071 Optical connector Solderless cut type CAK 1020 CAK 0057 Optical power tester for testing work on optical connector CAT 2700 CAT 2001H Master fiber set for testing work on optical connector CAT 2001H HG Cabling Instructions for Fiber optic Cords Fiber optic Technical Materials No vanua tor Cables 1769B Fiber optic Connector Assembling Tool CAK 1020 for CF 2011 Fiber optic Technical Materials No 1100 Fiber optic Connector Assembling Tool CAK 0052 for CF 2071H Fiber optic Technical Materials No 1083 Sumi Link DF series AN CAUTION Do not use products other than those specified above Doing so may result in hardware failure incorrect operation or inability to achieve designed performance IM 34M06H45 01E 5th Edition Jan 2012 00 A4 12 A4 4 2 Attaching and Detaching Connectors E Attaching Connectors FA04
143. ration AN CAUTION Substation Unit 1 u4 s1 Slots 1 to 6 6 es ii Fiber optic Cable Power supply module Substation 2 s1 Unit 2 A Slots 1 to 9 EA Power supply module Fiber optic Cable FB0352 VSD Mixing Fiber optic FA bus modules F3LR01 ON with Fiber optic FA bus Type 2 modules F3LR02 0N in a loop configuration is not allowed In a loop connection port 2 of a station must be connected to port 1 of the other station Otherwise the system will not operate normally IM 34M06H45 01E 5th Edition Jan 2012 00 B3 8 E Daisy chain Configuration A daisy chain configuration connects the master station to a substation the substation to another substation and so on to access a remote substation Master station Unit 0 u0 s1 Slots 1 to 6 6 ey ae ee eee Fiberopie FA b s Pawei Type 2 module eet F3LR02 0N module l q i Substation Fiber optic Cable Unit 1 ut s1 Slots 1 to 6 6 Power supply module Substation u1 s9 eae to 12 12 Fiber optic Cable Power supply module Substation terminal station Unit 4 Slots 1 to 9 Power Supply module Figure B3 5 Daisy chain Configuration AN CAUTION Mixing Fiber optic FA bus modules F3LR01 0N with
144. re B6 2 Transmission Channel Loop back Function To enable the transmission channel loop back function perform the following setup Operation Control Condition Switches in the CPU Module s Configuration of the F3LR02 Subunit OFF B6 3 3 B6 3 3 B4 2 3 B4 2 5 IM 34M06H45 01E 5th Edition Jan 2012 00 B6 2 B6 2 1 B6 5 Shutdown Output on Transmission Channel Error Function Overview of Shutdown Output Function The Fiber optic FA bus Type 2 module is equipped with a function which shuts down the output of the I O module of a substation when a transmission channel error occurs This function prevents an error in the Fiber optic FA bus type 2 from affecting the entire system or resulting in hazardous or unstable system operation For instance when a cable discontinuity occurs the module detects a transmission channel error and immediately turns off the output signals of each I O module to minimize risks A transmission channel error that occurs in one location can be propagated to other units to shut down the I O modules of substations connected to the channel The shutdown output on transmission channel error function is available only for configurations with one CPU module not a multi CPU system AN CAUTION B6 2 2 This function is not available in a multi CPU configuration When using F3SP05 F3SP08 F3SP21 F3SP25 and F3SP35 CPU modules Rev 8 or later this function is only available for output modul
145. reatment on optical connector Model Soge code Code oqe oqe oqe OSS oauie FSLRO1 Max 200 m nace F3LR02 Max 200 m F3LP12 Max 1000m Note The KM62 cable may be used in wet environments but not submerged environments Note KM65 cables are not supplied with pulling eyes If pulling eye is required use the KM61 or KM62 cables IM 34M06H45 01E 5th Edition Jan 2012 00 A4 7 Fiber optic Cables for Outdoor Use with Tension Members with bonding and polishing treatment on optical connector Max j Suffix Style Option na a Applicable Description Transmission poss ac acl ds omen Loss dB 100 Cable length 100 m apullingeyeononeend 110 200 Cable length 200m apullingeyeononeend 1 300 Cable length 300m apullingeyeononeend 272 Reis 400 Cable length 400m apullingeyeononeend 3 MX 200m KMe2 500 Cable length 500m apullingeyeononeend 410 F3LR02 600 Cable length 600m apullingeyeononeend 473 Max 200m 700 Cable length 700m apullingeyeononeend 583 F3LP12 800 Cable length 800 m apullingeyeononeend 59 Max 1000m 900 Cable length 900 m apullingeyeononeend 646 L01 Cable length 1000 m apullingeyeononeend 7 00 Note For information on pulling eyes see the fiber optic lead in cable laying pulling eye assembly dia
146. refers to contact input and output modules Remote I O is located far away from the CPU module but can be handled in the same way as contact input output modules close to a CPU module IM 34M06H45 01E 5th Edition Jan 2012 00 A1 2 A1 2 Application Example In general configuring a remote I O system presents many challenges such as configuration environment setup use of specific remote I O instructions and long I O refresh time Using fiber optic FA bus modules to configure a remote I O system however totally eliminates such headaches The following figure shows a system configuration example An example of a conveyer control system Assembly and processin Inspection Barcode reader FA M3 subunit Fiber optic FA bus Fiber optic FA bus Fiber optic FA bus Fiber optic FA bus module FA M3 i i FA0121 VSD main unit Figure A1 1 System Configuration Example IM 34M06H45 01E 5th Edition Jan 2012 00 A2 1 A2 Specifications A2 1 Model and Suffix Codes Table A2 1 Model and Suffix Codes Suffix Style Option Code Code Code Faro on Masimum tance between unis 200 m A2 2 Function Specifications E General Specifications Table A2 2 General Specifications Specifications 28 9 W x 100 H x 83 2 D mm 10 90 RH non condensing The other specifications comply with the common specifications of the FA M3 E Communications Specifications
147. rom hands may result in degraded transmission performance or even communications error Attach the cover during storage When laying fiber optic cords or fiber optic cables keep the elongation within 0 7 of permissible elongation percentage When the cable is secured the elongation should be within 0 2 of permissible elongation percentage Beyond these elongation limits fiber optic cables may break For this purpose refer to Table 4 9 and take care not to subject fiber optic cables to excessive tensile impact bending or twisting Always pull a fiber optic cable by its tension member Table B4 9 General Mechanical Characteristics for Fiber optic Cords and Cables Tensile Strength N Bending Radius mm Lateral Pressure TE During laying lt 98 During laying 15 min o 180972 m FROU GOTU When secured 0 When secured 50 min See we During laying 50 min 980 N 50 mm When secured 100 Should be lt 90 2 m min temporary You should strictly observe the restrictions on permissible tensile load specified in the catalog or technical specification of fiber optic cables when laying cables When securing cables do not subject connectors and cables to tensile force For on site treatment we recommend using crimp on cutting type connectors Bending radius limits for fiber optic cables When connecting fiber optic cables you must secure tension members and strictly observe allowable bending radius limits Dur
148. rror Rear Port used Port 1 Both ports Both ports OFF OFF te channel ci chain L g a ee star This figure is drawn Reserved with the panel cover 1 Valid only for output n o in a sub MaA removed 12 Continues operation if transmission channel has been secured and system operation is continued Condition switches 3 When using both port 1 and port 2 Came a Stations Length of optical fiber m Port 1 tight OFF 200 300 400 OFF 200 a 300 400 intensity 500 Port 2 light 200 300 400 Some modules may use the t to following DIP switch instead 8 intensity 200 al 300 400 500 FB0232 VSD ONO AON gt Figure B2 1 Components and Their Functions F3LR02 0N IM 34M06H45 01E 5th Edition Jan 2012 00 B2 3 B2 5 External Dimensions E External Dimensions RDY ERR1 ERR2 LRO2 0N REMOTE SUB UNIT 100 FB0241 VSD Figure B2 2 External Dimensions of F3LR02 0N E Installation Depth When installing the module always take into consideration space required for bending of fiber optic cords and cables Table B2 4 Bending Radius Bending Radius r mm KF 07 a 18 3 CF 2071 CF 2071H a 35 0 During During installation When secured installation When secured temporary temporary Fiber optic cord 15 or larger 50 or larger 15 or larger 50 or larger Fiber optic cable 50 or larger 100 or large
149. rt 2 Cable discontinuity possible re Normal Input signal detected in port 2 Number of ports is set ta 1 Unit number swtitch Unit address number setting factory setting 0 Slot number switch Setting range 0 unit number when installed in main unit 1 to unit number of subunit when installed in subunit SUB UNIT 8 9 cannot be used No E LEFT SLOT Used to set first number of its base module address factory setting 1 No E Setting range 1 3 5 7 9 B D F valid values when using F3BU04 1 9 valid values when using F3BU05 or F3BU06 1 valid value when using other base modules F3BU09 F3BU13 F3BU16 Connector port Connector for fiber optic cable Remarks Always use port 1 If port 2 is not used cover it with the connector transmission channel error Shutdown 2 Number of ports Use port 1 only Use both ports 1 and 2 Transmission channel Star or daisy chain configuration Distance between 200 OFF ON bed stations for port 1 a to Factory setting all off OFF 200 m on m or m x 500 m Distance between o ORF ON o stations for port 2 Factory setting all off OFF 200 m mi m ore ee m oN fe m FB0421 VSD ONO AON 1 For details on investigation of cable discontinuity see Section B6 1 Error Location Detection 2 This setting is not valid for a master station 3 For a substation with secured transmission channel to the master station continues operation if the Subunit C
150. run a ga Device Setup Total of SCB I0 refresh and execution times exceeds the specified i Device Area Setup Sensor CB scan timeout execution interval time fgg Latch Range Setup at Power 0 Script Setup a Interrupt Setup 2 Built in Functions Setup inf Error Handling Setup i Initial Data Setup jg Inter CPU Shared Memory Setup fia FA Link Setup gt OK Cancel Default Help a Sampling Trace Setup Figure C6 6 Operation Control Setup Using WideFied3 How to set up Operation Control using BASIC F3BPOD An I O module error or subunit communications error generates an error in BASIC Design your application program to handle such errors IM 34M06H45 01E 5th Edition Jan 2012 00 C6 4 C6 4 1 C6 12 Error Location Detection Function LED Display When an error occurs with the FA bus Type 2 module or when a cable discontinuity occurs in a transmission channel the error ERR LED or alarm ALM LED of the CPU module turns on to report the error Table C6 7 Status of CPU s LEDs Condition Setting in Configuration Status gi Conditional CPU s LED 1 O Module Error ao Subunit Communication Error ALM lit ERRIt Stop OR SO The LEDs of the CPU module turn on even if an error is generated in a module other than the FA bus Type 2 module To decide whether the cause of a lit LED lies in the FA bus Type 2 module check the status of the RDY ERR1 port 1 and ERR2 p
151. s cccccceeeeeseeeeeeeseeeeeeeeeneeeeeeeeeeeeenes A4 6 A4 4 1 Cable Preparation cccccccsssscceeeseseeeeeesseeeeceesseeaeeeeeeeseaeeeees A4 6 A4 4 2 Attaching and Detaching COnnectors ccccecceeeeeeeeeeeeees A4 12 A4 4 3 Precautions When Connecting Fiber optic Cables A4 13 BGS Pre operation Checks sssssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn A4 14 A4 5 1 Checking Transmission LOSS ccccccccccseseeeeseeeeeeeeeeeeeeeees A4 14 IM 34M06H45 01E 5th Edition Jan 2012 00 A4 5 2 LED CleKS 2 00 0 cecccccsecceceeeeeeeceeeeeecaeeeeeeseeseeesaeeeesenaeeeeensaes A4 15 A4 6 Precautions When Applying POWeL ccccccssseesssesesseesseeseeeseeseeeeees A4 16 A5 Accessing Modules in a Subunit cceeeeeeeeeeeeeeeeeeeeeeeeeees A5 1 A5 1 Slot Number in FA M3 ccccccceesseeeeeeesseeeseeesseeeeseeesseeseoenseeesseoenseees A5 1 AS TORereSh VUNG oseanen NEAR A6 1 A6 1 Estimating I O Refresh Time ccccctteeeseeeeeeeeeeeeeseeeeeeeeeeenseeeeeseeneeneees A6 1 A6 2 An Example of I O Refresh Time Calculation cccscessseeeseeeees A6 2 AT RAS FUNCHONS scs A7 1 A7 1 Error Location Detection Function ccccseesseeeeeeeeeeeeeeeeeeeeeeeeeeeneees A7 1 Pa Meck MEIOSIS OIA aee E E E T A7 1 A7 2 Shutdown Output on Transmission Channel Error Function A7 2 A7 2 1 Overview of Shutdown Output Function
152. s available for output modules with 32 outputs or less as well as F3YD64 1F F8WD64 3F F3WD64 4F and F3YD64 1P Setting the Number of Ports This switch is used to specify the ports of the FA bus Type 2 module to be used Table C4 4 Number of Ports Used Ports Used Port 1 Port 1 and Port 2 AN CAUTION When the switch is set to off use port 1 only Turn on this switch when using the loop configuration IM 34M06H45 01E 5th Edition Jan 2012 00 C4 5 C4 2 4 Setting Transmission Channel Configuration This switch sets the communication behavior of the FA bus Type 2 module to support various transmission channel configurations Table C4 5 Transmission Channel Configuration Used Ports Star configuration or daisy chain configuration Loop configuration AN CAUTION All FA bus Type 2 modules on main unit and subunits in the same system should have the same transmission channel configuration setting In a loop configuration complete one system loop with only one main unit IM 34M06H45 01E 5th Edition Jan 2012 00 C4 3 C4 3 1 C4 6 Attaching and Detaching Modules Attaching the Module Figure C4 2 shows how to attach this module to the base module First hook the anchor slot at the bottom of the module to be attached onto the anchor pin on the bottom of the base module Push the top of this module towards the base module until the yellow anchor release button clicks into place AN CAUTION Al
153. s module However if cables with connectors are used additional space should be provided to accommodate the connectors and the bending radius of the cables 85 5 83 2 Bending Radius r mm a HH gt KF 07 a 18 3 CF 2071 CF 2071H a 35 0 During When During When inetallefion Installation N temporary Secured temporary Secured Fiber optic cord 15 or larger 50 or larger 15 or larger 50 or larger Fiber optic cable DO fe 50 or larger 100 or larger a FB0449 VSD Figure B4 4 Installation Depth IM 34M06H45 01E 5th Edition Jan 2012 00 B4 9 B4 4 Connecting Fiber optic Cables B4 4 1 Cable Preparation Use the following fiber optic cables to connect Fiber optic FA bus Type 2 modules E Specifications for Fiber optic Cables to be Used Table B4 4 Specifications for Fiber optic Cable Cores DK HPF200 230 HC 20 07 HC 20 08 for KM60 for KM60 KM61 KM62 KM65 for KM67 SWCC Showa Cable Systems Sumitomo Electric Industries 200 5 um Clad diameter 230 um BN 7 dB km max 7 dB km max 8 dB km max en en e eo 1 The specifications of the fiber optic cords and cables in the manual assume transmission loss of 0 81 um Table B4 5 Specific
154. secure a transmission channel with no loss of data 2 Cable discontinuity in both primary and secondary loops In the event of cable discontinuity in both the primary and secondary loops the system automatically switches from a loop configuration to two daisy chains to secure a transmission channel 1 When using F8SP05 08 21 25 35 Rev 8 or later or F83SP28 F3SP38 F8SP53 F8SP58 F3SP59 F8SP66 F3SP67 F3SP71 or F3SP76 2 1 Migration from a loop configuration to a daisy chain configuration involves data loss In situations where the system continues operation check the Subunit Line Switchover special register and handle any loss of data accordingly 2 System operation after switching depends on the setting of switch SW1 located on the side of the module and the configuration setup IM 34M06H45 01E 5th Edition Jan 2012 00 C6 2 To enable loop switching perform the following setup Table C6 2 Loop Switching Operation Control Condition Switches of in the CPU Module s Configuration Setup F3LR02 Module Subunit OFF ON Run default OFF N C6 3 3 C6 3 3 C4 2 2 C4 2 4 AN CAUTION For F BPOO when the system switches to the secondary loop in the event of a cable discontinuity in the primary loop and when the system switches to 2 daisy chains in the event of cable discontinuity in both the primary and secondary loops accessing the subunit may cause an error In such situations you should include program co
155. stances may the contents of this manual be transcribed or copied in part or in whole without permission The contents of this manual are subject to change without prior notice Every effort has been made to ensure accuracy in the preparation of this manual However should any errors or omissions come to the attention of the user please contact the nearest Yokogawa Electric representative or sales office E Safety Precautions when Using Maintaining the Product The following safety symbols are used on the product as well as in this manual A Danger This symbol on the product indicates that the operator must follow the instructions laid out in this user s manual to avoid the risk of personnel injuries fatalities or damage to the instrument The manual describes what special care the operator must exercise to prevent electrical shock or other dangers that may result in injury or the loss of life D Protective Ground Terminal Before using the instrument be sure to ground this terminal z Function Ground Terminal Before using the instrument be sure to ground this terminal NAI Alternating current Indicates alternating current Direct current Indicates direct current IM 34M06H45 01E 5th Edition Jan 2012 00 iii The following symbols are used only in the user s manual A WARNING Indicates a Warning Draws attention to information essential to prevent hardware damage software damage or s
156. stimating I O Refresh Time cscccseeeessssesssseeeeeeeeeeesseeeeseeeeensneeenees B5 1 B5 2 Example of I O Refresh Time Calculation ccccccccsssessseeeeeeeeeeeeees B5 2 B6 RAS Functions of Fiber optic FA bus Type 2 sccccseseeeees B6 1 B6 1 System Operation with Transmission Channel Error 0000 B6 1 B6 1 1 Run or Stop SYSTEM eee eeeeeeeeeeeeeeeeeeeeeeeesaeaaeeeeeeeeeeeaaeaees B6 1 B6 1 2 Causes of Transmission Channel ErrorS ccccsseeeeeeeeees B6 1 B6 1 3 Defining System Operation Run or Stop in the Event of a Transmission Channel Errr ccccccssesceecseseeesaeeeeeeseeeeeeenees B6 1 B6 1 4 LOOP Switching cccceeeeeeeeeeeeeeeeeeseeeeeeeeesaeaaeeeeeeeseesaaaaees B6 1 B6 1 5 Transmission Channel Loop back Function cccee B6 4 B6 2 Shutdown Output on Transmission Channel Error Function B6 5 B6 2 1 Overview of Shutdown Output FUNCTION ceeeeeeeeeeeeeees B6 5 B6 2 2 Shutdown Output Function Setup cccceeeeeeeeeeeeeeeeeeeeeees B6 5 B6 3 Procedure for Setting Condition Switches ccceesseeeeeeneeeees B6 7 B6 3 1 Setting Condition SWItCHES ce eeeeeeeeeeeeeeeeeeeeeeeeeeeeaeaeees B6 7 B6 3 2 DIO Setup in CPU Configuration cccccccccssssssseeeeeeeeeeeees B6 8 B6 3 3 Operation Control in CPU Configuration ccee B6 10 B6 4 Error Location Detection FUNCTION s
157. tches of Fiber optic FA bus Type 2 See Section B4 2 module Determine routes for fiber optic cable See Cabling Instructions for Determine fiber Fiber optic Cables from optic cable Sumitomo Electric Industries Ltd specifications and See Documents on How to Lay place order Fiber optic Cables under Introduction Mount Fiber optic FA bus Type 2 module on See Section B4 3 Lay cables base module Connect fiber optic cords or cables Pre Operation checks fe eaneneseseseeeccccesnsnesenesseeesececececececeeenenseee See Section B4 5 onssecccnecessencnsnncnsencnsnsnssnenssacncnsenasencnssees See Section B4 4 Figure B4 1 Startup Workflow FB0411 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B4 2 B4 2 Setting Switches Before using this module set its switches according to its installed location transmission channel configuration etc Table B4 1 gives an overview of the module components and settings Subsequent subsections describe the setup of individual switches For details on the location of switches see Section B2 4 Components and Their Functions Table B4 1 Components and Settings Internal circuit is functioning normally ed Internal circuitry is not functioning normally No power supply ERR1 Error No signal in port 1 Cable discontinuity possible red an of Normal Input signal detected in port 1 fear it it Error No signal in po
158. terminate the cable wires with pin terminals for insertion into a connector Pin terminals do not come with the cables see below for suppliers Pin terminals Manufacturer Phoenix Contact Model Al 0 34 8 TQ for fixed cable Al 0 5 10 WH for flexible cable IM 34M06H45 01E 5th Edition Jan 2012 00 C4 10 C4 4 4 Usage Precautions for Fixed Cable KM80 AK CAUTION Minimum bending radius Do not bend the cable beyond the minimum bending radius see the table below Otherwise the cable wires may break or be disconnected from the connector Table C4 10 Minimum Bending Radius for KM80 Outer _ Cable 10 D min during cable laying KMg0 4 D min after installation Signal 44mm 0D min during cable laying wire 4 D min after installation D Outer diameter of cable or wire During cable laying This minimum bending radius must be observed throughout cable laying After installation This minimum bending radius must be observed even after cable laying to ensure lifetime performance of the cable Maximum allowable tension No tensile force exceeding the maximum allowable tensile load should be applied during cable laying to prevent excessive conductor elongation loose connector loose wire open circuit or performance degradation During cable laying Never tension the cable beyond its maximum allowable tension during cable laying After installation Pay attention to cable length and cable securing method
159. the condition switch located on the right side of the FA bus Type 2 module installed in the subunit set DIP switch 1 according to the table in Section C2 4 Components and Their Functions FC0631 VSD Figure C6 4 Condition Switches Located on the Right Side of the Module IM 34M06H45 01E 5th Edition Jan 2012 00 C6 9 C6 3 2 DIO Setup in CPU Configuration How to Perform DIO Setup using WideField3 To perform DIO Setup using WideField3 use the following procedure 1 Select Project Configuration from the WideField3 menu 2 Select the DIO Setup tab from the Configuration dialog box 3 Double click the field for the slot for which you wish to perform setup in the DIO Setup window The DIO Setup window for the slot opens Set the Output when Stopped field corresponding to the terminal number to Reset or Hold 2 Project Settings Configuration Project Settings Current Project CPU Slot f Refer to Other CPU VO Setu _ Project Settings 7 2 imi CPU Type Settings V Program Usage Status Check a oa SR Executable Program Settings i i Execution Block Components Protection Settings a CPU Properties E User Log Message Output when stopped EEE Est 0FF Configuration 17 32 Reset OFF a Run Operation Setup i Input Output Setup 49 64 Reset OFF M 6 a Device Setup E Device Area Setup a Latch Range Setup at Power E Script Setup jaa Interrupt Setup i Built in Functions S
160. time for _ each access type Access type Number of modules F3SP22 28 38 F3SP05 08 21 F3SP25 35 53 58 59 66 67 F3SP71 76 Number of modules corresponding to access type Read input 55 us converted to 16 point module basis White output 27us 21 us us 6 5us Formula J m ae 1 0 us x J Transmission distance 100 m FA0611 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 A6 2 A6 2 An Example of I O Refresh Time Calculation This example calculates the I O refresh time of the following system configuration F3LR01 ON Power supply module 150m Sub unit oN Input 32 point module x 2 Output 32 point module x 1 FA0621 VSD Figure 6 1 An Example of I O Refresh Time Calculation F3SP22 28 38 53 58 59 66 or 67 Step 1 Calculate the time dependant on transmission distance 150 m 1 0us x 1 5us 100 m Step 2 Calculate the number of modules converted to 16 point basis Read Input 32 pointsx2 2x2 4 Write Output 32 points x1 gt 2x1 2 Step 3 Calculate the total time Read input access 9us 1 5us x 4 42 0us Write output access 15us 1 5us x 2 33 0us I O Refresh Time 75 0us IM 34M06H45 01E 5th Edition Jan 2012 00 A7 1 A7 RAS Functions A7 1 A7 1 1 Error Location Detection Function LED Display When an error occurs in
161. tion switch located on the right side of the fiber optic FA bus Type 2 module installed in the subunit Set DIP switch 1 according to the table in Section B2 4 Components and Their Functions Some modules may use the following DIP switch instead ONO AO N gt FB0631 VSD Figure B6 4 Condition Switches Located on the Right Side of the Module IM 34M06H45 01E 5th Edition Jan 2012 00 B6 8 B6 3 2 DIO Setup in CPU Configuration How to Perform DIO Setup using WideField3 To perform DIO Setup using WideField3 use the following procedure 1 Select Project Project Settings from the WideField3 menu bar 2 Select Input Output Setup from the Configuration pane of the displayed Project Settings Configuration window 3 Click the cell for the slot installed with the module to be configured Select the Output Setup tab under Detailed Information Set the Output when Stopped field corresponding to the terminal number to Reset OFF or Hold Project Settings Configuration Project Settings Current Project CPU Slot f Y Refer to Other CPU I O Setu _ Project Settings Pe PU Type Setings IV Program Usage Status Check Sigina eee a ga Executable Program Settings _ ji Execution Block Components fi Protection Settings B CPU Properties i E User Log Message s Configuration i 17 32 Reset OFF o y E Run Operation Setup gj Input Output Setup i 49 64 Reset OFF M 6
162. tus of subunits using the special registers as listed on the next page In this case do not switch off and switch on the main unit or restart the CPU module while a subunit is switched on By simultaneously we mean for instance a system whereby a single switch turns on the power to the entire system AN CAUTION If you have switched off the main unit ensure that all subunits are switched off before switching on the main unit If you switch off and on the main unit while a subunit is Switched on some modules in the subunit may not be recognized correctly by the CPU module in the main unit IM 34M06H45 01E 5th Edition Jan 2012 00 A4 17 Module Recognition special registers When a module installed in a main unit or subunit is recognized as accessible the bit corresponding to its slot position in the Module Recognition special registers is set to 1 lf a module cannot be read or written due to I O module failure subunit power failure or some other reason its corresponding bit in the Module Recognition special registers is cleared to 0 Table A4 11 Module Recognition Special Registers Cateogry Module Recognition Special Registers Number name Desertion oO Subunit 3 0 No module is mounted Subunit 4 Or mounted module does not allow read and write eae 1 Module is recognized as accessible Z48 Subunit 7 FB0462 VSD In situations where some subunits are turned on after the main unit by checking the Mo
163. ubunit Category Cage Number _ Name i ON Normal M66 Subunit transmission line OFF Channel not established normal Channel error ON Error M210 Subunit communication OFF Channel not established error Channel normal ON Error M211 Subunit line switchover OFF Channel not established Channel normal 1 Indicates that the channel has never been normal since powering on 2 Indicates that the channel was once normal but an error was encountered later Special Registers When a transmission channel error or alarm is detected by a Fiber optic FA bus Type 2 module these special registers indicate the slot where the module is installed Category Subunit Communication Error Special Register Name Description Main unit Subunit 1 Subunit 2 Fiber optic FA bus Type 2 module Subunit 4 0 Transmission channel normal Subunit 5 Transmission channel not yet established 1 Transmission channel error Subunit 6 Subunit 7 Subunit 3 296 FB0647 VSD IM 34M06H45 01E 5th Edition Jan 2012 00 B6 19 On Off timing of special relays when the power supply of a subunit is interrupted cable is disconnected M66 Sn a Channel normal M210 Channel error M211 Channel switched All subunits Subunit Subunit Setup switched on switched off swtiched on operation or cable or cable check removed replaced alarm FB0648 VSD On Off timing of special relays in the event of cabl
164. um has not been executed s Run Operation Setup A Eoy Cannot read or write to subunit 7 Input Output Setup Subunit communication error Continue to run a ga Device Setup Total of SCB I 0 refresh and execution times exceeds the specified i a Device Area Setup Sensor CB scan timeout execution interval time ga Latch Range Setup at Power i Script Setup CEN SETUP i E Initial Data Set E Inter CPU Shared Memory Setup FA Link Setup gt OK Cancel Default Help a a Sampling Trace Setup 4 Figure B6 6 Setting Operation Control using WideField3 How to set up Operation Control using BASIC F3BPOD An I O module error or subunit communications error generates an error in BASIC Design your application program to handle such errors IM 34M06H45 01E 5th Edition Jan 2012 00 B6 11 B6 4 Error Location Detection Function B6 4 1 LED Display When an error occurs with the Fiber optic FA bus type 2 module or when a cable discontinuity occurs in a transmission channel the error ERR LED or alarm ALM LED of the CPU module turns on to report the error Table B6 2 Status of CPU s LEDs Condition Setting in Configuration Status of Conditional CPU s LED I O Module Error Operor Subunit Communication Error ALM lit ERRIt Stop OR SO The LEDs of the CPU module turn on even if an error is generated in a module other than the Fiber optic FA
165. wable tension No tensile force exceeding the maximum allowable tensile load should be applied during cable laying to prevent excessive conductor elongation loose connector loose wire open circuit or performance degradation During cable laying Never tension the cable beyond its maximum allowable tension during cable laying After installation Pay attention to cable length and cable securing method and ensure that the cable is not tensioned Maximum allowable tension N 7 kg mm x 4 No of cable wires x 0 5 cross sectional area of conductor in mm x 9 8 137 N Maximum allowable tension of copper conductor 7 kg mm Wiring the cable to moving parts Observe the following precautions when wiring the cable to moving parts 1 If the cable is laid on a cable bearer secure the cable to the cable bearer only at two points the entry and exit points Do not tie cables together using banding bands inside the cable bearer The cable should occupy as little space as possible within the bearer preferably less than 30 2 To reduce interference between multiple cables separate cables using separators and do not stack cables 3 The bending radius of the cable bearer must be at least 10 times the outer diameter of the cable as shown below Table C4 12 Bending Radius of Cable Bearer for KM81 Cable Model Outer Diameter Recommended Bending Radius for Cable Bearer KM81 4 If the cable is laid on a cable bearer toget
166. ways switch off the power before attaching or detaching a module Base module Anchor pin This module F01 VSD Figure C4 2 Attaching Detaching the Module AN CAUTION C4 3 2 DO NOT bend the connector on the rear of the module by force during the above operation If the module is pushed with improper force the connector may bend causing an error Detaching the Module To remove this module from the base module reverse the above operation Press the yellow anchor release button on the top of this module to unlock it and tilt the module away from the base module Then lift the module off the anchor pin at the base IM 34M06H45 01E 5th Edition Jan 2012 00 C4 3 3 C4 7 Attaching Modules in Intense Vibration Environments If the module is used in intense vibration environments fasten the module with a screw Use screws of type listed in the table below Insert these screws into the screw holes on top of the module and tighten them with a Phillips screwdriver Screw Required M4 size binder screw 12 to 15 mm long Or 14 to 15 mm if fitted with a washer oon F02R1 VSD Figure C4 3 Securing Screws on FA bus Type 2 Module IM 34M06H45 01E 5th Edition Jan 2012 00 C4 8 C4 4 C4 4 1 Cable Preparation Connecting Transmission Cables Use the cable given below to connect FA bus Type 2 modules Transmission cable Two pair 4 wire shielded between FA bus Type 2 cable impedance 100 Q
167. wecetiteamneniwrs B4 9 B4 13 installation Gepth cccecceseeeeeeeeees B2 3 B4 8 precautions when connecting cables B4 16 products to be used when laying cables B4 14 specifications for fiber optic cable connectors B4 9 B4 12 specifications for fiber optic cable cores B4 9 E error location detection cceeceeceeeceeeeeeeeeeeeee B6 11 L LED indicators ERR red B2 2 B4 2 B4 20 B6 11 B7 1 RDY QLE N cccccceeeceeeeee sees B2 2 B4 2 B4 20 M MAMIT cost entc case sanacesesecgebentanassenieeestianeeaintnsoeaae B3 1 module recognition special registers B4 22 B6 18 p precautions when applying power 0 B4 21 PUNG CY screnu B4 9 B4 13 S shutdown output c cc eeeeeeeeeceeeeeeeeeeseeeeeeeeeeas B4 5 slot number precautions when changing B3 12 startup procedure ccccceeeeeceeecseeeeeeseeeeeeeeeeeas B4 1 STON T A A EA A A B3 1 master Station cccecceeceececeeeeeceeeeeeeeeeeeenenes B3 1 station addresS iced cxcsczssinidadicensiacasessiedsacces B3 1 substation 22 02 ceeeeeceecceccecceececeeeeeeeueeaes B3 1 B3 2 terminal STATION dg sceccenisevdiscotsnaceatevienneuc cnciwadouw B3 1 SUDU eea e a E B3 1 communication EFLOF ceeeeeeeeee eee B6 1 B6 18 communication status special relays B6 18 line SWITCNOVES 0 00 ccc eeeeececceeeeceeceeeeeeeeeeeeenes B6 18 transmission line normal B6 18 subunit sp
168. y loop In the event of cable discontinuity in either the primary loop or the secondary loop the system automatically switches to the loop with no cable discontinuity to secure a transmission channel with no loss of data 2 Cable discontinuity in both primary and secondary loops In the event of cable discontinuity in both the primary and secondary loops the system automatically switches from a loop configuration to two daisy chains to secure a transmission channel IM 34M06H45 01E 5th Edition Jan 2012 00 B6 2 1 When using F8SP05 08 21 25 35 Rev 8 or later or F83SP28 F3SP38 F8SP53 F8SP58 F3SP59 F8SP66 F3SP67 F3SP71 or F3SP76 2 1 Migration from a loop configuration to a daisy chain configuration involves data loss In situations where the system continues operation check the Subunit Line Switchover special register and handle any loss of data accordingly 2 System operation after switching depends on the setting of switch SW1 located on the side of the module and the configuration setup To enable loop switching perform the following setup Operation Control Condition Switches of in the CPU Module s Configuration F3LR02 Module Subunit Run default ON B6 3 3 B6 3 3 B4 2 3 B4 2 5 TIP If the module has its Shutdown Output function Condition Switch No 1 set to ON it treats a transmission channel error due to say a broken fiber optic cable or a powered off substation in the transmission channel as
169. y without prior permission by Yokogawa Electric IM 34M06H45 01E 5th Edition Jan 2012 00 E General Requirements for Using the FA M3 Avoid installing the FA M3 in the following locations Where the instrument will be exposed to direct sunlight or where the operating temperature exceeds the range 0 C to 55 C 32 F to 131 F Where the relative humidity is outside the range 10 to 90 or where sudden temperature changes may occur and cause condensation Where corrosive or flammable gases are present Where the instrument will be exposed to direct mechanical vibration or shock Where the instrument may be exposed to extreme levels of radioactivity Select an appropriate field wiring material USE COPPER CONDUCTORS ONLY Use copper conductors having temperature rating of minimum 75 C for the field wiring Securely tighten screws Securely tighten module mounting screws and terminal screws to avoid problems such as faulty operation Tighten terminal block screws with the correct tightening torque as given in this manual Securely lock connecting cables Securely lock the connectors of cables and check them thoroughly before turning on the power Interlock with emergency stop circuitry using external relays Equipment incorporating the FA M3 must be furnished with emergency stop circuitry that uses external relays This circuitry should be set up to interlock correctly with controll
170. ype 2 communication Polyethylene insulation Conductor Outer insulation Tin plated soft copper braided shield Drain wire Aluminium mylar tape AN Le Insulation paper Ree Cotton stuffing Twist pair Figure C4 5 Cross section of KM81 flexible cable IM 34M06H45 01E 5th Edition Jan 2012 00 C4 9 E Cable Flexibility Performance for KM81 only 90 degree bending in both directions C4 4 3 Table C4 8 Cable Flexibility Performance Test Conditions Cable bearer bending radius R is 50 mm U bend test simulating the Cable bearer stroke is 800 mm movement of a cable bearer The cable bearer is moved 28 cycles per minute where one back and forth movement is counted as one movement cycle Withstanding more than 4 million times of flexing Mandrel radius R is 100 mm Aload of 1 kg is attached to the lower end of the cable Withstanding more The cable is bent 60 times per minute where one time of than 10 million times bending consists of bending and straightening the cable in one of bending direction and then in the opposite direction Note The above test results are obtained under the specified test conditions and should not be interpreted as guaranteed values for actual usage in real applications Wiring of Recommended Cables Table C4 9 Wire Color and Signal Name of KM80 or KM81 Wire Color Wire Color F3LRO2 1W F3LRO 1W at the other station PR SHIELD It is recommended to
171. ystem failure AN CAUTION Indicates a Caution Draws attention to information essential to the understanding of operation and functions TIP Indicates a TIP Gives information that complements the present topic SEE ALSO Indicates a SEE ALSO reference Identifies a source to which to refer For the protection and safe use of the product and the system controlled by it be sure to follow the instructions and precautions on safety stated in this manual whenever handling the product Take special note that if you handle the product in a manner other than prescribed in these instructions the protection feature of the product may be damaged or impaired In such cases Yokogawa cannot guarantee the quality performance function and safety of the product When installing protection and or safety circuits such as lightning protection devices and equipment for the product and control system as well as designing or installing separate protection and or safety circuits for fool proof design and fail safe design of processes and lines using the product and the system controlled by it the user should implement it using devices and equipment additional to this product f component parts or consumable are to be replaced be sure to use parts specified by the company This product is not designed or manufactured to be used in critical applications which directly affect or threaten human lives and safety such as nucl

Fiber-optic FA-bus Module

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