- TR Electronic
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1. 39 llansporatlion 2 sossun aA RE a EAE REA a AA 40 A Technical CA Aoa i aa a ala 41 a E o nesli 41 GR 5 alo 0600770 42 4 3 Integrated claw 43 MOLUMNLUU ua Da Da a adada aaa oa ma 44 r 44 5 1 1 Flange MOUNINO anne une 44 5 12 D H 0 r a ee ee 44 57 Clamping a a aa aaa a aaa ranan 45 0 17 TOTO b aaa E 45 5 Pille 46 5 21 MOUNTING With Toraque halder ana 46 5 2 2 Mounting with pin grooVe uuueeeassnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennn 47 5 3 AMOI Aled Caw COUMO een ne 48 5 3 1 MOUNTING with coupling 2 48 6 DOCES 51 Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 29 of 51 Revision index TRelectronic Revisionindex index psn m lm Revision Modification of the standards _ Integrated claw coupling and blind shaft added 06 09 2010 Modification of the warnings 08 04 2011 65 IMx 65 IEx 65 and IOx 65 added 03 21 2012 TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Rep2. Improper assembly installation start up and programming of the measuring system Incorrectly undertaken work on the measuring system by unqualified personnel Operation of the measuring system with technical defects Mechanical or electrical modifications to the measuring systems undertaken autonomously Repairs carried out autonomously Third party interference and Acts of God Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 37 of 51 Basic safety instructions Relectronic 2 6 Organizational measures e The Assembly Instructions must always be kept accessible at the place of use of the measuring system e In addition to the Assembly Instructions User Manual generally applicable legal and other binding accident prevention and environmental protection regulations are to be observed and must be mediated e The respective applicable national local and system specific provisions and requirements must be observed and mediated e The operator is obliged to inform personnel on special operating features and requirements e The personnel instructed to work with the measuring system must have read and understood the Assembly Instructions especially the chapter Basic safety instructions prior to commencing work e The nameplate and any prohibition or instruction symbols applied on the measuring system must always be maintai
3. User Manual The following areas of use are especially forbidden in environments where there is an explosive atmosphere e for medical purposes TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 51 TR ECE BA DGB 0046 04 03 21 2012 Relectronic Basic safety instructions Examples of typical fields of application at industrial process and control processes Ai WARNING Transfer machines Machine tools Gantry robots Assembiy installations etc Everywhere where rotation or angular movements must be detected for evaluation e Where there is a danger of physical injury and damage to property arising from jumps in the position of the measuring system As the measuring system does not constitute a safety component a plausibility check of the measuring system values must be performed through the subsequent control system It is mandatory for the operator to integrate the measuring system into his own safety concept 2 5 Warranty and liability The General Terms and Conditions Allgemeine Geschaftsbedingungen of TR Electronic GmbH always apply These are available to the operator with the Order Confirmation or when the contract is concluded at the latest Warranty and liability claims in the case of personal injury or damage to property are excluded if they result from one or more of the following causes Non designated use of the measuring system
4. holder Additionally occurring axial or radial displacements of the drive shaft will be compensated and machine vibrations absorbed Mount measuring system with the torque holder by means of two M3 screws onto the drive and protect it against slipping on the shaft by tighten the clamping ring with the hexagon key Drehmomentstutze 49 295 016 Torque holder 49 295 016 TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 46 of 51 TR ECE BA DGB 0046 04 03 21 2012 Relectronic Mounting 5 2 2 Mounting with pin groove The rotating of the measuring system by the arising torque is prevented by a dowel pin on the drive side For the mounting of the dowel pin the measuring system on the flange side possesses a dowel pin adapter This way of mounting shouldn t be used for precision applications Radial deviations of the shaft can cause an easy torsion of the measuring system and cause thus an angular error Protect measuring system against slipping on the shaft by tighten the clamping ring with the hexagon key Stift Adapter 49 740 027 Dowel pin adapter 49 740 027 D CXK KKK 2 IXX SS x Sh RS Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 47 of 51 TRelectronic Mounting 5 3 Integrated claw coupling 5 3 1 Mounting with coupling Measuring sy
5. Mechanical characteristics Mechanically permissible speed lt 6 000 min Shaft load at the shaft end lt 40 N axial lt 60 N radial Bearing life time gt 3 9 107 revolutions at EEST To DOON lt 3 000 min Operating temperature 60 C Shaft load at the shaft end lt 20 N axial 30 N radial Permissible angular acceleration lt 10 rad s Moment of inertia typically 2 5 10 kg m Start up torque 1202 typically 2 Necm iq an aya aaa 0000 typically 0 7 kg Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 41 of 51 Technical data TRelectronic 4 2 Blind shaft Environmental conditions Vibration DIN EN 60068 2 6 1996 x 100 m s sine 50 2000 Hz Shock DIN EN 60068 2 27 1995 25 lt 1000 m s half sine 11ms EMC mmunity to disturbance DIN EN 61000 6 2 2006 Transient emissions DIN EN 61000 6 3 2007 Working temperature 0 C 60 C optional 20 C 70 C Storage tem
6. 2 TR ECE BA DGB 0046 04 Page 33 of 51 General TRelectronic 1 4 2 Incremental Encoder Angular increments are recorded via a pulse disk with a fixed number of cycles per revolution A scanning unit with an integrated optoelectronic system generates electrical signals and emits pulses measuring increments which are pre processed at trigger stages The resolution of the measuring system is defined via the number of light dark segments number of increments per revolution on the pulse disk For e g the measuring system outputs a signal sequence of 8192 pulses per revolution In order to evaluate the code sequence a 2nd signal sequence with a 90 phase offset is output for the control The counter of an external control system can be reset with an additional zero pulse in order to define the mechanical control reference point Principle CPU Abtasteinheit CPU Scanning unit Blende fur die Optoelektronik Focusing window for opto electronic Impuls Codescheibe Impulse code disk 3 p IR Sender IR LEDs By a corresponding counter evaluation in the user electronics the measuring system resolution can be doubled or quadrupled electronically Reference signals not represented Flankenausvvertung Edge Evaluation gt Z B Mess System 8192 Impulse Umdr Measuring system 4 8192 pulses revolution g einfach single 8192 Zahlimpulse Umdr Zahler 8192 pulses rev Ausvvertung 21 Evalua
7. 77777 De energize the system before carrying out wiring work or opening and closing electrical connections NOTICE Do not carry out welding if the measuring system has already been wired up or is switched on Ensure that the area around the assembly site is protected from corrosive media acid etc NOTICE Avoid any shocks e g hammer blow on the shaft while mounting Do not open the measuring system The measuring system contains electrostatically endangered circuit elements and units which can be destroyed by an improper use e Contacts of the measuring system connection contacts with the fingers are to be avoided or the appropriate ESD protective measures are to be applied e Disposal If disposal has to be undertaken after the lifespan of the device the respective applicable country specific regulations are to be observed e Device designs The technical details for customer specific device designs including connection technology may differ from the designs described here and in the interface specific User Manuals In case of doubt the manufacturer should be consulted specifying the item number Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 39 of 51 Transportation Storage Relectronic 3 Transportation Storage Notes on transportation Do not drop the device or expose it to strong s
8. R absolute measuring systems can be supplied in Single Turn or Multi Turn versions depending on the type required This measuring system resolves a single revolution or turn of the drive shaft into measuring increments e g 8192 The number of measuring increments per revolution is recorded and balanced via a code disk This measured value is output via different interface modules depending on the type of interface used and is repeated after each revolution Besides the angular positions per revolution multi turn measuring systems also record multiple rotations or turns The drive shaft is connected to an internal reduction gear via which the number of revolutions is recorded In the case of the multi turn measuring system the measured value is thus composed of the angular position and the Number of Revolutions The measured value is also balanced and output via different interface modules depending on the type of interface used Abtasteinheit mit Opto Elektronik R Sender Scanning unit with opto electronic IR LEDs Magnet Quellen zur Erfassung der Anzahl Umdrehungen Magnet sources to identify the Number of Revolutions Antriebswelle Drive Shaft Zentral Codescheibe zur Erfassung der Schritte pro Umdrehung Code Disk to identify the Steps per Revolution Abtasteinheit mit Hall Sensoren Scanning unit with Hall sensors Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 201
9. Rotary Linear Encoders Motion System Encoders Tp Seite 2 26 CGB gt Page 27 51 Montageanleitung Assembly Instructions Rotary encoder series 65 ay A a Aal electronic TR ECE BA DGB 0046 04 03 21 2012 TRelectronic Assembly Instructions Absolute rotary encoder series 65 Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 27 of 51 TRelectronic TR Electronic GmbH D 78647 Trossingen Eglishalde 6 Tel 0049 07425 228 0 Fax 0049 07425 228 33 E mail info tr electronic de http www tr electronic de Copyright protection This Manual including the illustrations contained therein is subject to copyright protection Use of this Manual by third parties in contravention of copyright regulations is forbidden Reproduction translation as well as electronic and photographic archiving and modification require the written content of the manufacturer Offenders will be liable for damages Subject to amendments Any technical changes that serve the purpose of technical progress reserved Document information Release date Rev date 03 21 2012 Document rev no TR ECE BA DGB 0046 04 File name TR ECE BA DGB 0046 04 DOC Author Font styles GBGBb Italic or bold font styles are used for the title of a document or are used for h
10. adial A Kr or an angle misalignment A Kw Carefully and exactly aligning of the shafts increases the life time of the couplings The shaft ends which can be connected should be mounted in bearings directly before and behind the coupling Circulating parts must be protected against unintentionally touching by the user Safety of machines see DIN EN 292 part 2 ROTEX GS 5 ROTEX GS 5 92Sh A GS Shore 92Sh A GS Shore TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 50 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic Accessories 6 Accessories 490 00101 Info 490 01001 Software and Support DVD Switch 4 GSD EDS Type cabinet TR V TI GB 0020 OZ and XML Files module Documentations PT 6 a Programming Software Driver Switch m cabinet ROTEX spider module 92 Shore A yellow T 15 2 USB 4 PC Adapter TR E TI DGB 0074 Hub ROTEX GS5 Al H 5 7 V4 Clamps and mounting TR V TI GB 0400 brackets TR V TI GB 0410 Various TR V TI GB 0420 couplings TR V TI GB 0421 TR V TI GB 0430 Bearing Tre TR V TI GB 0440 Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 51 of 51
11. es a certified quality assurance system in accordance with ISO 9001 Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 31 of 51 General TRelectronic 1 3 Abbreviations and definitions m os s ims sone nos nenn nor vtn og searring unt sh mare 108 ene nr win opea scarring unt resonon irasat 7 CAN Incremental Encoder with optical scanning unit x 15 bit resolution Integrated Claw Coupling K Incremental Encoder with optical scanning unit gt 15 bit resolution Integrated Claw Coupling C European Community MC Electro Magnetic Compatibility ESD Electro Static Discharge mirzlo lo m IEC International Electrotechnical Commission VDE Verein Deutscher Elektrotechniker German Electrotechnicians Association TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic General 1 4 General functional description 1 4 1 Absolute Encoder Single Turn Multi Turn Principle In contrast to incremental measuring systems the absolute measuring system provides the current position value instantaneously If this measuring system is moved mechanically in the deactivated state the current position can be read out directly as soon as the voltage supply is switched on again The T
12. eviations in the axial and radial direction between the measuring system and drive shaft This avoids excessive strain on the bearings 5 1 1 Flange mounting The centering collar with the corresponding fit centers the measuring system in relation to the shaft It is fixed to the machine by means of three screws in the flange 5 1 2 Clamping flange The centering collar with the corresponding fit centers the measuring system in relation to the shaft It is fixed to the machine by means of the clamping flange Clamping flange TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 51 TR ECE BA DGB 0046 04 03 21 2012 Relectronic Mounting 5 1 3 Clamping brackets The centering collar with the corresponding fit centers the measuring system in relation to the shaft It is fixed to the machine by means of two clamping brackets which are fastened with four screws Clamping brackets 5 1 4 Servo clamps The centering collar with the corresponding fit centers the measuring system in relation to the shaft It is fixed to the machine by means of three servo clamps Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 45 of 51 Mounting TRelectronic 5 2 Blind shaft 5 2 1 Mounting with torque holder The rotating of the measuring system by the arising torque is prevented by a torque
13. ighlighting TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic Contents Contents isid 29 PROVISION 30 DAGON 31 31 1 2 EG Declaration Of CONfOrMilY u einen 31 1 3 Abbreviations and definitions 888 888888 8888 3 2233332 2233333393333 32 1 4 General functional 33 1 4 1 Absolute 33 1 4 2 Incremental 34 2 Basic Safety IVS ee ee 35 2 1 Definition of symbols and instructions 35 2 2 Obligation of the operator before start up 35 2 3 General risks when using the 36 LATODO USG al d s 36 27 Waranty ana AD m 37 2 6 Organizational measures uesessnnsssnnnnneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 38 2 7 Personnel Qualification obligations 38 2 IC
14. ned in a legible state e Do not undertake any mechanical or electrical modifications on the measuring system apart from those explicitly described in the Assembly Instructions or the User Manual e Repairs may only be undertaken by the manufacturer or a facility or person authorized by the manufacturer 2 7 Personnel qualification obligations e All work on the measuring system must only be carried out by qualified personnel Qualified personnel includes persons who through their training experience and instruction as well as their knowledge of the relevant standards provisions accident prevention regulations and operating conditions have been authorized by the persons responsible for the system to carry out the required work and are able to recognize and avoid potential hazards e The definition of Qualified Personnel also includes an understanding of the standards VDE 0105 100 and IEC 364 source e g Beuth Verlag GmbH VDE Verlag GmbH e Define clear rules of responsibilities for the assembly installation start up and operation The obligation exists to provide supervision for trainee personnel TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 51 TR ECE BA DGB 0046 04 03 21 2012 Relectronic Basic safety instructions 2 8 Safety informations e Destruction damage or malfunctions of the measuring system and risk of physical injury A WARNING 10774
15. nic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 35 of 51 Basic safety instructions Relectronic 2 3 General risks when using the product The product hereinafter referred to as the measuring system is manufactured according to state of the art technology and accepted safety rules Nevertheless improper use can pose a danger to life and limb of the user or third parties or lead to impairment of the measuring system or other property Only use the measuring system in a technically faultless state and only for its designated use taking safety and hazard aspects into consideration and observing these Assembly Instructions and the interface specific User Manual Faults which could threaten safety should be eliminated without delay 2 4 Proper use The measuring system is used to measure angular motion and to condition the measurement data for the subsequent control of industrial control processes Proper use also includes e observing all instructions in these Assembly Instructions and the interface specific User Manual e observing the nameplate and any prohibition or instruction symbols on the measuring system e observing the enclosed documentation e g product insert connector configurations etc e observing the operating instructions from the machine or system manufacturer e operating the measuring system within the limit values specified in the technical data Assembly Instructions
16. perature 30 C 80 C dry Relative humidity DIN EN 60068 3 4 2002 98 non condensing Protection class D N EN 60529 1991 max IP 65 dependent on the type of connector or on the connection technology Mechanical characteristics Mechanically permissible speed lt 6 000 min GUE Own mass Bearing life time gt 3 9 107 revolutions at EEST o DOON lt 3 000 min Operating temperature 60 C ohaft dialneler in mm aa adada oda ia 8H7 10H7 12H7 14H7 Permissible angular acceleration 10 rad s Moment of inertia typically 2 5 10 kg m Start up torque 1202 typically 2 Necm NASE aa ayan aaa bab n typically 0 7 kg TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic Technical data 4 3 Integrated claw coupling Environmental conditions Vibration DIN EN 60068 2 6 1996 x 100 m s sine 50 2000 Hz Shock DIN EN 60068 2 27 1995 25 lt 1000 m s half sine 11ms EMC Immunity to di
17. stems with integrated coupling are standalone devices and cannot be produced by remodelling of a standard device with shaft Features Short construction length integrated coupling in the measuring system shaft Simple and fast mounting dismounting Radial and axial tolerance to the customer shaft Only few components necessary 43 integrated coupling element 9 not supported only on request Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved TR ECE BA DGB 0046 04 03 21 2012 Page 48 of 51 Mounting is nb l UO p Z 912 000 C ON HV yeys uolsuedxz UO PBay YM BuLog y ul l Buidweyjo yum Bunog yeus 10 pug S ARBUH TV noq pnis uu Bunog Kx 1 1 4 2 Ke x yeys Japoouse x u do pis uo UD si T S s u ul l Sulldno M 1 Ad ZIN m s Bulyoo7 a 9 q7 1ulol psyoddns v ajqeydepy 7 z pl lus pu g 0 ow x g o 4 weoJs s Bulinseayy u ul l Huljdnoy 9IELIHJUI JOWOJSNY Relectronic TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany 03 21 2012 Page 49 of 51 TR ECE BA DGB 0046 04 Mounting TRelectronic Radial angle misalignment The couplings can take up either a r
18. sturbance DIN EN 61000 6 2 2006 Transient emissions DIN EN 61000 6 3 2007 Working temperature 0 C 60 C optional 20 C 70 C Storage temperature 30 C 80 C dry Relative humidity DIN EN 60068 3 4 2002 98 non condensing Protection class D N EN 60529 1991 max IP 65 dependent on the type of connector or on the connection technology Mechanical characteristics Mechanically permissible speed lt 6 000 min SNAH load ae ae radial coupling forces Bearing life time gt 3 9 10 revolutions at lt 3 000 min Operating temperature s 60 C Permissible angular acceleration lt 10 rad s Moment of inertia typically 2 5 10 kg m Start up torque at 202 typically 2 Necm typically 0 7 kg Printed in the Federal Republic of Germany TR Electronic GmbH 2005 All Rights Reserved 03 21 2012 TR ECE BA DGB 0046 04 Page 43 of 51 Mounting TRelectronic 5 1 Solid shaft The Measuring systems with solid shaft are connected to the drive shaft via an elastic coupling which compensates for any d
19. tion zweifach double Ai A Mt A N 16384 Z hlimpulse Umdr Counter Po a 1 1 14 14 1 16364 pulses rev vierfach quad AA A A 32768 Zahlimpulse Umdr 32768 pulses rev TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 51 TR ECE BA DGB 0046 04 03 21 2012 Relectronic Basic safety instructions 2 Basic safety instructions 2 1 Definition of symbols and instructions means that death or serious injury can occur if the required A WARNING precautions are not met means that minor injuries can occur if the required precautions are CAUTION zan means that damage to property can occur if the required NOTICE precautions are not met indicates important information or features and application tips for the product used considered according to DIN EN 61340 5 1 supplementary sheet 1 A means that appropriate ESD protective measures are to be 2 2 Obligation of the operator before start up As an electronic device the measuring system is subject to the regulations of the EMC Directive lt is therefore only permitted to start up the measuring system if it has been established that the system machine into which the measuring system is to be fitted satisfies the provisions of the EC EMC Directive the harmonized standards European standards or the corresponding national standards Printed in the Federal Republic of Germany TR Electro
20. trokes Device contains an optical system Only use the original packaging The wrong packaging material can cause damage to the device during transportation Notes on transportation Storage temperature 30 to 80 C Store in a dry place TR Electronic GmbH 2005 All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic Technical data 4 Technical data The information specified in the Technical Data refers to the TR standard devices The nameplate and any datasheet included with the device are therefore to be observed All dimensions are to be found in the customer specific drawings 4 1 Solid shaft Environmental conditions Vibration DIN EN 60068 2 6 1996 x 100 m s sine 50 2000 Hz Shock DIN EN 60068 2 27 1995 2 lt 1000 m s half sine 11ms EMC mmunity to disturbance DIN EN 61000 6 2 2006 Transient emissions DIN EN 61000 6 3 2007 Working temperature 0 C 60 C optional 20 C 70 C Storage temperature 30 C 80 C dry Relative humidity DIN EN 60068 3 4 2002 98 non condensing Protection class D N EN 60529 1991 max IP 65 dependent on the type of connector or on the connection technology
21. ublic of Germany Page 30 of 51 TR ECE BA DGB 0046 04 03 21 2012 TRelectronic General These Assembly Instructions are contained in the delivery package and include the following topics General functional description Basic safety instructions with declaration of the proper use Mechanical characteristics Mounting As the documentation is arranged in a modular structure this Assembly Instructions are supplementary to other documentation such as product datasheets dimensional drawings leaflets and interface specific User Manuals etc 1 1 Scope These Assembly Instructions apply exclusively to the following measuring system models CE 65 CEV 65 COV 65 CMV 65 IMV 65 IEV 65 IOV 65 5 65 CES 65 COS 65 CMS 65 IMS 65 IES 65 IOS 65 CK 65 CEK 65 COK 65 CMK 65 IMK 65 IEK 65 IOK 65 The products are labeled with affixed nameplates and are components of a system The following documentation therefore also applies e the operator s operating instructions specific to the system e these Assembly Instructions e andthe interface specific User Manual 1 2 EC Declaration of conformity The measuring systems have been developed designed and manufactured under observation of the applicable international and European standards and directives A corresponding declaration of conformity can be requested from TR Electronic GmbH The manufacturer of the product TR Electronic GmbH in D 78647 Trossingen operat
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