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        1 hindustan aeronautics limited aircraft division bangalore complex
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1.   6  Taxes  a  Applicability of the taxes  Sales Tax  Excise Duties  Octroi etc  should be explicitly indicated  by the bidder in his response either in percentage or in absolute terms  In the absence of this input the  offer would be considered all inclusive     b  Excise Duty  Excise Duty will be paid only on production of sufficient documentary evidence or a  certificate from the Supplier for having paid the Excise Duty at actual  The present rate and tariff details  should be indicated     7  DELIVERY  Intimation for Pre Dispatch Inspection   Acceptance Testing at Supplier s works shall be  within 3     4 months  from the date of our confirmed P O  However  we request you to quote earliest  possible delivery  Detailed schedule for installation and acceptance at HAL to be indicated     i  Please confirm whether the item equipment quoted  offered is of the shelf or to be manufactured  specific to type  If the items equipment is manufactured specific to type  bidder to quote firm delivery  schedule taking into consideration of the period actually required based on the complexity of the  equipment     In the event of an order  HAL reserve the right to claim towards liquidated damages on the undelivered  part of the order  This clause will be strictly followed by HAL  Therefore your delivery schedule should be  firm and definite    ii  In case of Foreign Bidder  please indicate status of export permit based on the present  rules regulations of your country and normal time fram
2.   Tool Offsets with Geom  amp  Wear  99  Essential  Absolute Encoders pair Essential  Inch Metric Selection by G Code Essential  160 Meters  64Kbyte  Part Program Storage Essential  Part Program Storage  128 256 512KB  2MB or more  Essential  Programming Functions   Absolute Incremental Programming Essential  Additional Custom Macro Variables Essential  Alarm Display Essential  Auto Acceleration Deceleration Essential  Auto Coordinate System Setting Essential  Background Editing Essential  Canned Cycles  Drilling  Essential  Chamfer Corner Rounding Essential  Circular Interpolation by R Programming Essential  Constant Surface Speed Programming Essential  Continuous Thread Cutting Essential  Coordinate System Setting  G50  Essential  Custom Macro B Essential  Decimal Point Programming Essential          12                                                                             o Diameter Radius Programming Essential  p Direct Drawing Dimension Programming Essential  q Display Position  Program  Alarm  History  Essential  r Operator Message  Speed  T Code Essential  S Extended Part Program Edit  copy replace  Essential  t External Work piece Number Search Essential  u Safe Start Format Essential  V Helical Interpolation  for Y Axis  Essential  Ww Helical Interpolation  for Non   Y Axis  Essential  X Help Screen Essential  y Input of Offset Values by  G10  Essential  Z Interpolation  Linear Circular  Essential  aa   MPG Manual Pulse Generator Essential  ab Manual Guide i wit
3.  Bid must be submitted online through HAL s  e Procurement system  at https   eproc hal   india com  Bidder shall submit both  Technical Bid  and  Price Bid  through HAL s e Procurement  Portal only  Bids submitted in any other form  such as courier  post  in person  fax  telegram   telex  shall not be accepted against this Tender     Bidders are advised  in their own interest  to ensure that their bids are submitted well before the   Due Date  amp  Time of Bid Submission  of the Tender as HAL s  e Procurement System  at  https   eproc hal india com will not allow submission of bids once the closing date and time of the  Tender  i e  Due Date  amp  Time of Bid Submission  is reached  HAL shall not be responsible if  bidder is not able to submit the bid on account of failure in network   internet connection at  bidder s end        2  Tender Schedule                                 SI  No    Activity Date Time  Tender closing  Last date for submission of  1   bids  19 Jan 15 23 55 hrs  2   Tender opening dates  8  Technical Opening 20 Jan 15 08 00 hrs  Will be intimated later to  the technically qualified  b  Commercial  Cost bid opening bidders        The Commercial Bids of only those firms  whose technical bids are found to be technically  acceptable  will be opened     3  Earnest Money Deposit    a  EMD for the value Rs  300000    USD 6000     has to be submitted in the form of Demand Draft   Banker s Cheque in favour of Hindustan Aeronautics  Limited  payable at Bangalore  
4.  Tooling Top Plate Essential  BMT or VDI bi directional 12 station Essential  Shank Dimension  Square or 25 32mm E  s  htial  Rectrangular    Round Shank Tooling 35 40mm Essential  Index Time  rotation including clamp   lt  1 5 Seconds Essential  unclamp    Tool Shank Dia  w ER 25 Collets 1mm 16mm Essential  Live Tooling Power Rating  30 Min Min 7 5 kW Essential  Rating    Live Tooling Torque Rating  30 Min Min 28 Nm Essential  Rating    Live Tooling Max Speed Min 3000 rpm Essential  TOOL HOLDERS    Turning tool holders  6 Nos min   Essential  Live tool holders   axial  2 Nos min   Essential  Live tool holders  Radial  2 Nos min   Essential                                                                               Parting tool holder   1 No min  Essential  8 Coolant Facilities  a Coolant Capacity Min 250 litres Essential  b Maximum Pressure Min 12 bar Essential  C Coolant Flow Rate  Per Minute  Min 20 litres Essential  d High Pressure Through Turret Min 60 bar Essential  e Coolant through the Main Spindle  amp  sub spindle Essential  f First fill of oil and other lubrication to be supplied along with the machine  Coolant Essential   will be provided by HAL   9 Accuracy and Surface Finish to be achievable on the machine   a Part Surface Finish Ra 0 0002 mm or better Essential  b Overall Axis Repeatability  X  Z  0 0008 mm or better Essential  C Roundness 0 00065mm or better Essential  d Total Variation on Diameter 0 003 mm or better Essential  e Program Resolution 0 0001mm 
5.  and all the claims in the  Technical compliance sheet placed at Annexure B should be supported by documentary proofs   Deviations  if any  against the terms and conditions of RFQ to be clearly highlighted else it will  be construed as the bidder is complying to all of the RFQ s terms and conditions     oe eoe ee ee oe oe    TECHNICAL SPECIFICATION FOR CNC TURN MILL CENTRE  Qty  01 No                                                                SL Essential    DESCRIPTION i  NO  Desirable   Turn mill with the rugged base with polymer composite  synthetic granite    reinforcement or casting  added stiffness  superior vibration damping characteristics    resulting in extended tool life  Machine base shall have 45 degree cast iron base    Machine is to be equipped with temperature sensors for spindle  ambient and overall   body temperature measurement  The heavy duty integral main spindle motor and  1 sub spindle motor design are to be designed for enhanced thermal stability  Should Essential   have BMT turret or VDI turret  Independent Y Axis for superior part accuracy  High   class linear ball guides on X  Y  Z Axes for higher accuracy  faster traverse rates    less wear  and longer life  Necessary Heidenhain  equivalent  closed loop linear   scale system on the X  Y  Z axes are to provide direct measurement to compensate   for any ballscrew thermal growth and wear ensuring highest accuracy through the   most demanding duty cycles and over the life of the machine  Should pos
6.  in the formats Annexure A and Annexure A1 only    iii  In case Bidder has entered into Rate Contract with DGS amp D  the Rate Contract  reference to be sent to  HAL along with the quotation  Bidder is required to certify that prices quoted are the same as applicable to  DGS amp D and other Government Departments  DGS amp D Rate Contract holders should state whether they  are agreeable for supply at DGS amp D Rate Contract Rates in the event of placement of order by us on  HAL s own order form     iv  In case an imported item is quoted by bidder  the prices quoted should be in the currency of the country  of supply  HAL reserves the right to avail Custom duty exemption on imported item  To avail the  exemption  HAL will provide Custom duty exemption certificate  if applicable  to the Bidder  Bidder shall  submit the invoice of foreign supplier prior to release of custom duty exemption certificate by HAL  Bidder  is advised to quote both the rates  with custom duty exemption and without custom duty exemption   HAL  reserves the right to select any of the option for commercial evaluation and ordering     2  Any order  resulting from the enquiry  shall be governed by the General Terms and Conditions of  Contract of HAL and any party quoting against this enquiry shall be deemed to have read and understood  these terms and conditions and to have quoted subject to these terms and conditions     3  When counter terms and conditions of business have been offered by a bidder  HAL shal
7. 10  All statutory levies as applicable in India at the time of supply will be borne by HAL     11  a  Installation  Commissioning and Prove out     Supplier has to install and demonstrate the  System at HAL free of cost    The details of special requirements w r t foundation  power  water  environmental conditions  if any   should be furnished along with the quotation    b  Training  Training to be provided on operation and maintenance of the machine     12  SAFETY CODE TO WORKMEN DURING INSTALLATION   COMMISSIONING     You are requested to ensure all safety precaution of your personnel while installation   commissioning of  equipment to prevent any accident  In case of any accident  HAL shall not be responsible for loss caused  to your personnel and property  Also the contractor shall at his own expense cover up and protect from  any cause for the protection of the work  amp  materials belongs to HAL  Any damage caused must be made  good by the contractor at his own expense     13  HAL is not bound to accept the lowest or any quotations and reserves the right of accepting the whole  or any part of the quotation or part of the quantity offered and you must supply the same at the rate  quoted     14  Liquidated Damages  In the event of an order  we reserve the right to collect a sum of 0 596 per week  of delay or part thereof  subject to a maximum of 10  as our claim towards liquidated damages on the  undelivered part of the order     15  WARRANTY and Annual Maintenance Contra
8. HINDUSTAN AERONAUTICS LIMITED    AIRCRAFT DIVISION  BANGALORE COMPLEX  TELEPHONE  080  22321585 POST BAG NO  1788  FAX   080   22315188 VIMANAPURA POST  BANGALORE   560 017  INDIA  REF NO    A BA4 1421 5970 R1 DATE  03 12 2014    Please upload your quotation along with relevant information for the following item in the E   procurement portal of HAL  eproc hal india com               SL DESCRIPTION QTY  NO  01 CNC TURN MILL CENTRE 01                Any queries or correspondences other than quotation should be sent to our email id  sm pur ac Qhal india com     1  Mode of Tendering   You are requested to quote in two bid system  Technical Bid  amp  Price Bid      Technical bid should contain only the compliance matrix to HAL s technical specification  placed  at Annexure B   scanned image pdf of Demand Draft for Earnest Money Deposit  catalogues   brochures of the product  point wise compliance statement against all tender conditions and any  relevant product information other than the pricing  Any additional relevant information to be  uploaded separately and should be available during Technical Bid opening  Technical Bid  which includes pricing will summarily be rejected     Price Commercial Bid should include the duly filled price schedule format attached at Annexure      A and other commercial terms and conditions  Any additional information which involves pricing  like break up  pricing for spares etc  may be provided in the additional Worksheet attached at  Annexure A1    
9. also be debarred from participating in any RFQ   Tender  for new projects   program with Buyer for a minimum period of five years  The Buyer will also have a right  to consider cancellation of the Contract   Purchase order either wholly or in part  without any entitlement    6    or compensation to the Seller who shall in such event be liable to refund all payments made by the Buyer  in terms of the Contract   Purchase order along with interest at the rate of 296 per annum above LIBOR   London Inter Bank Offer Rate   for foreign vendors  and Base Rate of SBI  State Bank of India  plus 296   for Indian vendors   The Buyer will also have the right to recover any such amount from any contracts    Purchase order concluded earlier with Buyer     27  INFLUENCING THE TENDER  After the bids are opened  Bidder shall not provide any information or  send any correspondence  unless asked by HAL in writing  Providing unsolicited information  after the  bids are opened  will be construed as disrupting the tender procedure and also may result in rejection of  the bid     Special Notes     1     2  3   4    The quotation should be comprehensive against specification  Deviations if any  should be clearly  highlighted with necessary clarification       Where numerical values are required to be quoted  the comments like    YES  AGREED  WILL BE    GIVEN AT THE TIME OF SUPPLY  CONFIRMED  WILL BE CONFIRMED    are not acceptable   Catalogues   Datasheets should be provided for the offered equipment
10. ct  Minimum 12 months warranty should be provided  from the date of installation and acceptance  Any defects to be rectified   defective parts are to be  replaced  free of cost     Annual Maintenance Contract   Bidder should quote for Annual Maintenance Contract for a period of 4  years after the warranty Period     Please Indicate AMC schedule for the machine  which will be operational for 500 hrs per month on 3  Shifts  day basis    The Conditions for the annual maintenance contract will be as follows       Break Down calls should be attended within 48 hours from the breakdown reporting time      Preventive Maintenance shall be carried out every 3 months      Repair services shall be subjected to acceptance by maintenance department of HAL      Uptime of the machine on monthly basis to be maintained to 9596     16  Performance Bank Guarantee  Performance Bank Guarantee should be given for 1096 of the order  value from a nationalized   reputed bank and valid for the period of warranty plus 01 month     In case vendor does not agree for Performance Bank Guarantee   retention of equivalent amount   the offer would be summarily rejected     17  Tender Evaluation    a  The tender will be evaluated on the complete scope of supply as per Technical Specification  item  wise   b  If the bid is in foreign currency  foreign currency exchange rate as on date of bid opening shall be  considered for comparative price statement in Commercial evaluation  Bid with lowest price  conforming t
11. e for obtaining such export permission if an order is  placed on you in near future and the same should be covered within the delivery schedule indicated     iii  If installation and commissioning of the equipment is applicable and to be done by supplier at HAL site   bidder to indicate the period required for the above job from the date of intimation of readiness of site at  our premises   iv  Bidder to note that the delivery schedule should be for   a  Period required for the delivery dispatch of equipment and  b  Period required for installation and commissioning of the subject equipment after intimation from  HAL about readiness of the site     8  Pre Dispatch Inspection    The capabilities of the machine and various other parameters of the machine will be checked by HAL  engineers at the vendors site before the dispatch of the machine  The same has to be proved after the  installation and commissioning at HAL s site  for final acceptance of the machine    Note   HAL reserves the right for waving off the pre dispatch inspection in the event of unavoidable  circumstances     9  PAYMENT TERMS    80  of the order value will be released within 30 days from the date of supply of  the item at HAL  Aircraft Division  Bangalore  Balance 2096 of the order value will be released within 30  days after successful installation and on receipt of Performance Bank Guarantee valid for the warranty  period plus one month    All the payments shall be released through RTGS   CORE   NEFT     
12. e of enquiry and the material offered should  be kept under provisional reservation for this quotation     21  Please indicate in your tender  whether stores newly manufactured are offered  Where newly  manufactured stores are offered and on inspection it is found that reconditioned stores or parts have been  used  such stores will be rejected at the contractor s risk and expense     22  FALL CLAUSE  The price quoted should be in no event exceed the lowest price at which you sell the  stores or offer to sell stores of identical description to any persons organization including the purchases  by any department of the Govt  of India  the State Govt  or any statutory undertaking of the Govt  of India   State Govt  as the case may be during the period till the completion of the performance of the order  placed and during currency of the order     If at any time during the said period  the contractor reduces the sales price  sells or offers to   sell such stores to any person organization including the purchaser or any department of Central Govt  or  any Dept  of State Govt   or any statutory undertaking of the Central or State Govt   as the case may be at  a price lower than the price chargeable under the contract  he shall forthwith notify such reduction sale or  offer to sale to the Hindustan Aeronautics Limited and the price payable under the contract for the stores  supplied after the date of coming into force of such reduction or sale or offer to sale shall stand  correspond
13. enclosed in a cover with tender reference and due date super  scribed  and should reach the following address or the requisite amount to be Wire Transferred  before Tender Closing date  by 14 00 hrs     Deputy General Manager  Purchase   Hindustan Aeronautics Ltd     Aircraft Division  Purchase Department   Bangalore Complex  Bangalore 560017   PH   080 22321585    For Wire transfer  please make use of the following bank details    ACCOUNT NAME  HINDUSTAN AERONAUTICS LIMITED  AIRCRAFT DIVISION  ACCOUNT NO  10918220602   IFSC CODE   SBINO0001114   BANK NAME   STATE BANK OF INDIA HAL BRANCH   SWIFT CODE   SBININBB147    b  Bids shall be rejected in the following instances     i  If the scanned image   PDF of the DD   Banker s Cheque or the wire transfer details for EMD is not  available at the e procurement portal during Technical Bid opening    ii  the original instrument not received before Technical Bid opening    iii  Non receipt of confirmation from HAL s banker regarding wire transfer of EMD amount    iv  Offers not accompanied with requisite amount of EMD or EMD not submitted in the specified form     c  EMD amount should be received in full  Any charges applicable should be borne by the bidder     d  EMD will not carry any interest for the period it is retained with HAL    Forfeiture of EMD  EMD will be forfeited if a bidder withdraws amends  impairs and   or derogates within  validity period  EMD of the successful bidder also shall be forfeited  if the successful bidde
14. gnostic Function Essential  m Y Axis offset   99 pair  for Y Axis  Essential  n 3D Coordinate System Conversion Essential   o Y axis with angular Tool Essential  12 Power Requirements Essential  4 Machine should be able to operate under following power supply conditions  3 Essential  phase  415 V     10   50 Hz   5   AC supply   Voltage Stabilizer  amp  Isolation transformer of suitable rating to be provided along with    b i Essential  the machine   13 Attachment Accessories   All the standard  amp  special Accessories required for the machine must be offered    a Essential  along with quotation  b Air Pressure  Operating air pressure available at HAL site 5 6 bar  For info  Lubrication   14 Essential  Guide ways     To be Lubricated  15   Working Condition   The machine and its accessories should be tropicalized to work in Bangalore  a Essential  weather   All important elements such as Ball Screws  Spindle  and Electrical cabinet must be  b Essential  necessarily cooled  if required   16 Safety  Machine should be provided with all safety features as per CE   International norms  a necessary to protect the machine  control and the operator while in operation from Essential  possible damage or injury   The machine must be provided with all safety features necessary to protect the  b machine  control system and the operator while in operation from possible damage  Essential       injury           15                                                          C All machine sectio
15. h full color display Essential  ac Multiple Repetitive Cycles    Turning  Essential  ad Multiple Repetitive Cycles II  Pocketing  Essential  ae Multi Spindle Control Essential  af Program Number Search Essential  ag Programmable Parameter Input Essential  ah Reference Point Return Essential  ai Registered Part Program Storage  125  Essential  aj Rigid Tapping Essential             13                                                                            ak   Spindle Orient Main  amp  Sub  Std  on Live Tooling Models  Essential  al Spindle Synchronization  Main  amp  Sub  Essential  am   Sequence Number Search Essential  an Single Block Operation Essential  ao Skip Function G31 Essential  ap   Stored Stroke Check 2  amp  3 Essential  aq Sub Program Call  10 fold nested  Essential  ar Thread Cutting Essential  as Tool Life Management  32 Pair  Essential  at Tool Nose Radius Compensation  Geom Wear  Essential  au Workpiece Coordinate System  G52 G59  Essential  Miscellaneous  a Actual Cutting Speed and T Code Display Essential  b Dual Check Safety  Spindle Speed  Essential  C English Essential  d Flash Card Capability PCMICA  up to 1 GB  Essential  e Floating Reference Point Return Essential  f Full Keyboard Essential  g Ladder Diagram Display Essential  h Mechanical Run Meter Essential  i One Degree Spindle Orient Essential  j Program Protect Essential             14                                                                   k Run Time Parts Count Essential  Self Dia
16. iction to deal with and decide any legal  matter whatsoever arising out of the contract in the event of placement of the order     26  Agents   Agency Commission    The seller confirms and declares to the buyer that the seller is the original manufacturer or authorized  distributor   stockiest of original manufacturer or Govt  Sponsored   Designated Export Agencies   applicable in case of countries where domestic laws do not permit direct export by OEMS  of the stores  referred to in this offer   contract   Purchase order and has not engaged any individual or firm  whether  Indian or Foreign whatsoever  to intercede  facilitate or in any way to recommend to Buyer or any of its  functionaries  whether officially or unofficially  to the award of the contract   purchase order to the Seller   nor has any amount been paid  promised or intended to be paid to any such individual or firm in respect  of any such intercession  facilitation or recommendation  The Seller agrees that if it is established at any  time to the satisfaction of the Buyer that the present declaration is in any way incorrect or if at a later  stage it is discovered by the Buyer that the Seller has engaged any such individual   firm  and paid or  intended to pay any amount  gift  reward  fees  commission or consideration to such person  party  firm or  institution  whether before or after the signing of this contract   purchase order  the Seller will be liable to  refund that amount to the Buyer  The Seller will 
17. ingly reduced     23  IMMUNITY TO GOVERNMENT OF INDIA  It is understood and agreed that the government of India  is not a party to this agreement and has no liabilities  obligations or rights hereunder  It is expressly  understood and agreed that HAL is an independent legal entity with power and authority to enter into  contracts solely on its own behalf under the applicable laws of India and General Principles Contract  Law  The vendor shall agree   acknowledge and understand that HAL is not an agent   representative or  delegate of the government of India  It is further understood and agreed that the government of India is  not and shall not be liable for any acts   omissions   commissions breaches or other wrongs arising out  of the contract  Accordingly  vendor expressly waives releases and foregoes any and all actions or claims  against the Government of India arising out of this contract  not to sue the government of India as to any  manner  claim  cause of action or anything whatsoever arising out of or under this agreement     24  ARBITRATION  All disputes or differences whatsoever arising between the parties out of or relating to  the construction meaning and operating or effect of this contract or the breach thereof shall be settled by  arbitration in accordance with the rules of arbitration of the Indian Council of Arbitration and the award  made in pursuance thereof shall be binding on the parties     25  JURISDICTION  The court at Bangalore only shall have jurisd
18. l not be  deemed to be governed by such terms and conditions unless specific written acceptance thereof has been  given by HAL     4  No condition and terms  notice of which has not been given in this enquiry by parties submitting  quotations  will be considered by HAL  if put forward in subsequent correspondence  after acceptance of  the orders etc     5  Security Deposit  Bidders will be required to submit the Security Deposit equivalent to 596 of the total  value excluding taxes  If taxes and duties quoted separately otherwise total order value quoted  of the  order within 15 days of issuance of purchase order by way of Demand Draft or Bank Guarantee in a  prescribed format of HAL from a scheduled Bank in India Bank of International repute  for foreign vendors   which shall be valid up to 60 days after the completion of contract period   last supply    Security Deposit will bear no interest  In case the supply order   contract is not executed to the entire  satisfaction of HAL the Security Deposit will be forfeited besides initiation of risk purchase action    In case any claims or any other contract obligations  related to supplies excluding warranty  are  outstanding  the bidder shall be required to extend the Security Deposit as required till such time the  vendor settles all claims and complete such obligations     Loading factor of 596 shall be considered while preparing Price Comparative Statement for bidders who  have not agreed for submission of Security Deposit   
19. ns are to be protected from coolant splash and chips  Essential  Automatic machine shutoff with warning in the event of lubrication and coolant    d Essential  failure  spindle off and axis over travel   e During power failure it should be ensured that loaded parts are not damaged Essential  17   Acceptance test and inspection     The test charts methods adopted for conforming the geometrical accuracies of the Essential  machines are to be furnished by the tenderer along with technical bid   All the tests required for conforming the geometrical and positional accuracies  b should be demonstrated to HAL s engineers for acceptance at manufacturer s works Essential  as well as at HAL site   18   Spares   A kit of spares for maintenance of the machine  amp  control system for a daily three  a shift operation basis and for a period of two year after expiry of warranty shall be Desirable  quoted separately   The detailed of spares with quantity should be provided without price details in the  b technical bids  The commercial bid should include price details of individual items Desirable  quoted in the spares   The supplier should ensure continued supply of spares  amp  service throughout the  C Desirable  useful life of the machine  min 10 years   Pre Despatch Inspection   Vendor should offer the machine for inspection by HAL personnel at its works before  dispatch of the machine to HAL site  Vendor should indicate the probable duration  Essential  required for carrying out pre dis
20. o the specification will be considered for placement of order   C  In addition to price  the most advantageous bid will be ascertained on the basis of     i  terms of Delivery ii  Payment terms iii  compliance to commercial terms and conditions   The evaluation will be based on landed cost at the Division by including freight charges  applicable  taxes  and duties to the base price quoted by the vendors   d  If two or more bidders quote the same price  HAL reserves the right to seek revised offer from the  same bidders and placing order on revised L 1 offer  If same situation prevails then HAL reserve the  right to place order on any of them   e  Conditional discounts will not be considered in evaluation of tender   f  Loading factor of 596 shall be considered while preparing Price Comparative Statement for bidders  who have not agreed for submission of Security Deposit   g  In case of bidders not agreeing for LD clause  the maximum LD amount   to the extent not agreed  LD value  will be loaded in the Comparative Statement  to determine the successful bidder     18  Please indicate approximate net weight of each of the item and gross weight and dimension of the  package to enable HAL to determine the mode of dispatch     19  Vendor should support for supply of spare parts through out useful life of the machine     20 Validity of bid  Price quoted should be net and unless otherwise specified should remain valid for our  acceptance for a minimum of 180 days from the closing dat
21. or better Essential  f Turret Indexing Repeatability 0 002mm or better Essential  g Positional accuracies of C axis     3 arc sec or better Essential  h Repeatability of C axis     1 arc sec or better Essential  10 Other Requirements  a Bar Feeder  To be supplied along with the machine  Essential             10                                                                      Bar Capacity 65 mm or above Essential  Bar Length 2900 mm or above Essential  Integration of the Bar Feeder with the machine is the responsibility of the Supplier  Essential  b Post processor To be provided by the supplier Essential  ul   For Dia as given below   C Pise oA d a ia formal 10 mm  12 mm 14 mm 15 mm 16 mm 18 Essential  p p mm  20 mm  22 mm  25 mm  28 mm  30mm  Part Catcher   d i  Main Spindle Part Catcher with conveyor Essential  ii Sub spindle part gripper with conveyer Essential  3 jaw chuck 10 inch capacity for main spindle Essential  e  1 set Hard jaws  2 sets Soft jaws Essential  f 3 jaw chuck 8 inch capacity for sub spindle Essential  g Chip Conveyor Essential  11 Control Specifications  Latest control in Fanuc or Siemens Essential  General  a Pendent mounted Full Control Essential  b 10  or higher size LCD   LED   TFT Display Essential  C Graphic Display Essential  d Embedded Ethernet Essential             11                                                                               Program Resolution  0001mm or better Essential  Tool Offset Capability  0001mm or better Essential
22. patch inspection   19 Note  HAL reserves the right for waiving off the pre dispatch inspection in the event  of unavoidable circumstances   Necessary laser calibration should be carried out and the results have to be      Essential  checked against acceptance norms   20 Installation  amp  Commissioning  5 s installation and commissioning will be done by the Supplier s Engineers at HAL Essenial  b Foundation kit like vibro mounting pads  bolts etc required for foundation to be Essential  supplied   E If foundation is required  Drawings of foundation with necessary details to be Essential       supplied after receipt of order           16          Requirement of power  water and compressed air lines to be specified by the                                                             q Vendor  Essential      Special requirements like isolation  vibration criteria  air conditioning  dust free Essential  atmosphere and flooring if required to be specified   Data Back up for reinstallation in case of failure should be supplied on CD suitable l   f   ESS Essential  media at the end of commissioning   The data back up should preferably include    NC  MMC  PLC Archive files  Alarm Essential   g text  Fixed cycles  etc    h USB port to be given at the control panel to take back up from system  Desirable   21 Prove out    4 Vendor has to prove out the component as per the drawing attached at Annexure 1 Essential  at HAL site    b HAL will provide the raw material to prove out the componen
23. r fails to honour  the contract resulting from the tender     e  EXEMPTION  Bidders exempted from submission of EMD as per Govt  of India directives must submit  certified copy of Govt  of India authority for such exemption in lieu of EMD  Failure to upload the proof of  eligibility for EMD exemption will result in the rejection of bid     f  EMD of unsuccessful bidder will be returned after order acceptance by the successful bidder  However   in case of successful bidder  the EMD shall be released after the supply of the equipment or may be  appropriated for security deposit or Performance Guarantee  as applicable  for the warranty period     2    Terms and Conditions      1  PRICE  i  Price quoted should be net FOB   FCA  export packed   FAS Vessel with no extra charge  whatsoever  The quoted price should include equipment cost  all standard and other accessories in order  to meet the tendered specification  If  for special reasons  bidder prices are Ex Works or F O B  plant   bidder must prepay inland transportation   s  Port dues and shipment charges up to F O B  vessel at port of  shipment and claim this amount of actual along with the price of the goods through bank  Bidder   s  quotation should indicate clearly the extent of such charges     ii  Price schedule is attached at Annexure A  Any break up  prices of optional accessories and further price  details to be indicated at format attached at Annexure A1  Price Bid will be evaluated based on the  information provided
24. rt program l   b     Essentia  during warranty period    C Supplier to indicate the useful life of the machine on 3 shifts per day basis  Desirable   25 Experience and track record   Vendor should give the list of aerospace customers to whom the machines of similar     a   M Essentia  capacity have been supplied in the last two years   Vendor should provide the performance reports and contact details of two   b Essentia  customers   name  designation   Phone number  Email ID  address   e HAL reserves the right to verify the information by the vendor  In case the Essential  information is found to be false  incorrect  the offer shall be summarily rejected    26 Annual maintenance contract      Supplier should quote for Annual Maintenance Contract for a period of 4 years after  the warranty period    b The conditions for the annual maintenance contract will be as follows   Desirable   A AMC schedule for the machine  which will be operational for 500 hours per month  on 3 shifts day basis    d Breakdown calls should be attended within 48 hours from the breakdown time       reported           18          Preventive maintenance shall be carried out every 3 months or as per the                E manufacturer s recommendations during warranty period   f Repair services shall be subjected to acceptance by Maintenance Department of  HAL   g Uptime of the machine on monthly basis to be maintained to 95   27 Model No   Model No  to be clearly specified  Catalogue of the offered model sho
25. sess   heavy duty FANUC SIEMENS motor and drives controls   2 Maximum Swing Over Way Covers   Min  650 mm Essential  3 Work Capacities Essential  a Chuck Size Min  250 mm Essential  b Maximum Bar Capacity Min  65 mm Essential   Maximum Machining Diameter  C  BMT or VDI  Min  300 mm Essential  4 Main Spindle  a Maximum Speed 3000 rpm or above Essential   Maximum Power Rating  b  Continuous  25 Kw or above Essential  C Maximum Torque  Continuous  400 Nm or above Essential  d Spindle Nose Min A2 6 or above Essential  e Spindle Bore 70 90 mm Essential  5 Sub Spindle  a Speed Min 3500 rpm or above Essential  b Power Rating  Continuous  Min  10 kW or above Essential  C Torque  Continuous  Min  300 Nm or more Essential  d Spindle Nose Min A2 6 or above Essential  e Spindle Bore  not bar capacity  Min 60mm Essential                                                                                                       Travel Min 625mm or above Essential  Traverse Rate Min  30 m min or higher Essential  Max  Distance from Sub to Main GBOR mor above Essential  Spindle Face   Min  Distance from Sub to Main 20 Hann Essential  Spindle Face   Travels and Feed rates   X Axis Travel Min 175 mm Essential  Z Axis Travel Min 620 mm Essential  Y Axis Travel Min  80 mm Essential  Continuous Z Axis Thrust Min  10000 Nm Essential  X Axis Rapid Traverse Rates Min  25 m min Essential  Z Axis Rapid Traverse Rates Min  30 m min Essential  Y Axis Rapid Traverse Rates Min 9 m min Essential  BMT or VDI Live
26. t  For info  All Fixtures  Jigs  Tools  Inserts  Tool holders  Pull studs and accessories required   C for prove out of the above component are to be supplied in one  1  set along with Essential  machine   Training   22  Supplier s engineer should provide training on machine operation and maintenance Essential  of the machine at HAL site    23 Documentation  Two sets of the following documents in ENGLISH are to be Essential  supplied with the machine    a Operator manual Essential   b Programming manual Essential     Set of maintenance spares for electrical  mechanical  hydraulic and electronic items Desirable  for two years  List of the Spares and individual price to be mentioned    d Maintenance manual Essential   e Electrical wiring diagrams Essential   f Preventive maintenance check list  trouble shooting charts and guidelines  Essential   g Machine test charts Essential             17                                                          h General drawing of machine Essential     Printouts of Ladder Diagram of the machine  machine data  special sub routines  etc Desirable     Supplier must also supply required special tools for maintenance along with     j e   Essentia  machine if required    24 Warranty  Entire machine inclusive of all systems   accessories should be warranted for 12   a months  min  from the date of commissioning against all the design  material or Essential  manufacturing defects   Supplier should make two free visits to HAL works as Customer Suppo
27. uld Essential       be enclosed           19       Instructions for submission of Bids at HAL s e procurement portal    1  The Tender  bids  should be submitted through e Procurement Portal of Hindustan Aeronautics Limited   https   eproc hal india com or link to e Procurement portal through www hal india com   Contractors need  to get registered with HAL e Procurement portal to submit their bids online  Bidders should have Class III  Digital Signature Certificate  DSC  and should also register with HAL s e procurement Portal  for  submission of Bids     2  Class Ill Digital Signature Certificate  DSC  with organization name is a mandatory requirement for  suppliers to participate in e Procurement activities  Class III DSC may be obtained from any of the  Certifying Authority CA s   Visit  http   cca gov in for further details      Suppliers  Contractors have to obtain Class IIl DSC from any of the CA s and then register in the HAL e   Procurement portal for participation in e tender    For e Tender related queries  amp  difficulty in document uploading  you may contact at the following e mail id   Phone Nos    ephelpdesk hal india com   Ph  Nos     91 80 40482133  22323697 98     Alternatively  you may also contact  Deputy Manager  Purchase  Tel   91 80  22321585   E mail  sm pur ac Qhal india com    3  Bidders are also requested to go through instructions  user manual hosted in HAL e procurement portal  for submission of bids     4  The bids should be submitted in TWO BID S
28. ystem  Techno Commercial  Un priced  bid and Price Bid   as per the instructions given at RFQ document     Note  Each document size  attachment size of document  for uploading in e procurement portal is  restricted to 5MB  If the size of the document is more than 5 MB  you are requested to Zip  split the file  and submit as applicable      5  Offer submitted through e procurement portal will only be considered     6  Submission of Tender Document Fee  amp  EMD  Earnest Money Deposit   if applicable  Strictly as per the  instructions given in RFQ document     7  The tender  bids  should be submitted online at website https   eproc hal india com only on or before  the due date and time specified in the tender  The server date and time as appearing on the HAL e   Procurement portal  https   eproc hal india com  will only be considered for the cut off date and time for  receipt of tenders     8  HAL will not be responsible for the cost incurred in preparation  amp  submission of bids including the cost  towards obtaining digital certificate     9  Bidders shall be required to arrange all resources including Digital Signature Certificate  DSC  and  Internet connections at their own cost for participating in online tenders at https   eproc hal india com   HAL shall not be responsible for any delays whatsoever in receiving as well submitting offer  online    including connectivity issues     kkkkkkkkkkkkkkkkkkkkk    20    
    
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