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CubiScan 225 User Manual

1. 0 ccc ce cee ee ee eee E E Ea 52 Touchscreen Calibration Complete 52 Removing Hex ScreWS 0 ce cee cee cece cee eee cnet e eee e eee eee enennes 54 Azel BS a io ea ee es 55 Tension Bol ees dE 56 Mi Sle See ba a ea ake be Bln bate ate hu doi 60 Meni Sereen Aerer EE EE e ah Mion EE age ies ed Kack duels tity 60 Diagnostics Men AEN EINEN REENEN tae dee nee Shee ma eee dee red De 61 Second Diagnostics Screen cece ccc ee tenet e nett eee eben eens 61 Diagnostics Tachometer Screen 0 0 cece ee cece rr 62 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Diagnostics FPGA Screen 0c cee cece eee te cere ro rr rr i aa 63 Diagnostics Version oeer renner aie nin nEn EE A OA sa ae eae Ree 64 Diagnostics Cube Screen 0 cece ccc eet e enon rro rr tenet eeaeeees 64 Main Sereen NEE eee NEE we OSE ERG SNE ED HERE eRe ROS E 65 Menu Sercem re a A GEES aan A alan he a a a bea 66 Diagnostics Menus gees eee oe eat Se A Pe coe See 66 Gate Diagnostics First Screen 67 Gate Diagnostics Second Screen 68 Gate Diagnostics Second Screen 69 Gate Diagnostics Third Screen 70 Gate Diagnostics Fourth Screen 71 Gate Diagnostics Fifth Screen 72 Gate Diagnostics Sixth Screen 73 Gate Diagnostics Eleventh Screen 74
2. CubiScan 225 16 Operation CubiScan 225 Touchscreen rer All Menu The main screen displays the XY view top down view and the Z view side view The green cursor follows a measurement that is being taken These display the measured dimensions in inches in or centimeters cm as selected Tap this button to toggle between the following options e All When this mode is selected the CubiScan 225 includes whatever it sees pass through the measurement gate e Filter When this mode is selected the CubiScan 225 attempts to filter out smaller items It only measures the largest item that passes through the measurement gate For more information on this feature see Filter on page 33 Tray When this mode is selected the CubiScan 225 can measure items that would normally be too small for the gap in the conveyor belts For more information on this feature see Tray on page 36 Tap this key to go to the configuration menu to set up calibrate or diagnose the CubiScan 225 Other touch keys may be used for specific functions and are described in the instructions for that function Refer to Chapter 4 Configuration on page 25 for information on configuration and to Diagnostics on page 59 for information on diagnostics Indicator Light The indicator light located at the top of the measurement gate displays the CubiScan 225 s current status according to color Green This means that th
3. Figure 10 General Properties Window From this screen you can set the IP address and Subnet mask The recommended IP address setting is 10 1 100 10 The recommended Subnet mask setting is 255 255 255 0 3 Click OK to exit when you are finished Close any other remaining windows Once you have completed this setup process the computer will communicate with the CubiScan 225 Connecting to a Computer via USB This section describes how to use a USB connection to connect a computer to the CubiScan 225 This method is not recommended for the CubiScan 225 If you are using the USB cable not supplied connection 1 Connect the USB cable to the CubiScan 225 s USB port located on the controller box as shown in Figure 4 2 Make sure that the proper driver has been installed on the PC see below 3 Connect the USB cable to the PC CubiScan 225 11 Getting Started Connecting to a Computer Optional Installing and Configuring the USB Driver You must install a driver on your computer before it can recognize and communicate with the CubiScan 225 via the USB port Complete the following steps to install the driver 1 With the CubiScan 225 turned on connect the USB cable to your computer s USB port and to the USB port on the CubiScan 225 In the bottom right corner of the monitor a bubble appears indicating that new hardware has been found The driver will be automatically installed A notification bubbl
4. L Avg Height H Min H Max H Avg Width W Min W Max W Avg Figure 66 Diagnostics Cube Screen CubiScan 225 64 Troubleshooting Diagnostics This screen displays the cube test mode information The mode determines how the calibration cube should be placed on the belt This screen is for internal diagnostic testing purposes only 8 When you are finished with the second diagnostics screen tap Prev twice to return to the main screen or tap Prev once to return to the first diagnostics screen Gate Diagnostics 1 Tap Menu at the main screen Figure 67 Main Screen CubiScan 225 65 Troubleshooting Diagnostics The menu buttons are displayed Menu Password 0000 Save Data N Figure 68 Menu Screen 2 Tap Diag The diagnostics menu is displayed Menu gt Diagnostics 1 2 Figure 69 Diagnostics Menu CubiScan 225 66 Troubleshooting Diagnostics 3 Tap Gate and the button will turn green The first gate diagnostics screen will be displayed Figure 70 Gate Diagnostics First Screen The hgt offset mm field allows the gate height to be calibrated The Intr Source field displays the interrupt source information This is what prompts the CubiScan 225 to take a measurement The tachometer wheel is the default setting but it can also be changed to a timer The emitter field allows you to stop the sensors from emitting light when it is turne
5. 3 A X Coordinate Numeric 0000 9999 7 1 Comma Alpha LI 2Ch 8 A Y Coordinate Numeric 0000 9999 12 1 End of Text Control ETX o3h 13 1 Carriage Return Control CR oDh 14 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Key Command Alpha k 6Bh 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Key Command Alpha k 6Bh 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Location Identification This command is used to set the CubiScan 225 location identification The location identification is a six digit code which uniquely identifies the CubiScan 225 within the user s operation This location identification is included in each measurement packet This data is stored in permanent memory and need only be set once for each CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Location ID Command Alpha L 4Ch 3 6 Location ID Alpha 000000 ZZZZZ 9 1 End of Text Control ETX o3h 10 1 Carriage Return Control CR oDh 11 1 Line Feed Control LF oAh Acknowledge Format CubiScan 225 94 Comm
6. Gate Diagnostics Sixteenth Screen 75 Gate Diagnostics Seventeenth Screen 76 Gate Diagnostics Eighteenth Screen 77 Main Screen EEN re oe bit 78 Menu SC eeng eat dE ANNE da eg aed ae gays ea aloe Tn EASA a Boe AEN 78 Did gnostics Me EEN 79 Touchscreen Diagnostics 79 Chapter 1 Product Description The CubiScan 225 is installed set up and calibrated by trained Quantronix technicians The CubiScan 225 can be used as a stand alone unit or it can be installed in an in line configuration with auxiliary conveyors This system is a precision in line dimensioning system that is integrated into a conveyor allowing objects to be measured quickly and accurately The CubiScan 225 is capable of measuring boxes and irregularly shaped objects with high precision The CubiScan 225 provides the solution to on demand box making and results in higher degrees of accuracy reduced packaging and shipping costs and economized use of storage The measurement capacity is 24 x 24 x 60 inches 61 x 61 x 152 cm witha resolution of 0 05 inches 1 3 mm while requiring an interval of only 6 inches 15 cm between objects The integrated belt conveyor has a variable speed of 10 to 65 ft 305 to 1981 cm per minute This system includes a built in touchscreen interface but can also be connected and operated by PC An optional laptop tray can be attached directly to the CubiScan 225 CubiScan software Qbit can be used with the CubiScan 2
7. Next to go to the next gate diagnostic screen Figure 78 Gate Diagnostics Sixteenth Screen From this screen you can run a flicker test for internal gate diagnostic purposes You should only run this test if instructed to by a Quantronix employee Tapping the Mode button that appeared in the place of the button will turn the mode on and off Mode on means that the LED beams are transmitting and receiving light Mode off means that the beams are not transmitting light The LED beam bars should be completely yellow in this mode because they are not receiving light This test is useful to check for ambient light interference CubiScan 225 75 Troubleshooting Diagnostics 11 Tap Next to go to the next gate diagnostic screen Figure 79 Gate Diagnostics Seventeenth Screen From this screen you can run an automatic threshold setting test for the LED beams When this test is run the CubiScan 225 finds the top and bottom limits and automatically picks the best values This test should only be run if you are instructed to by a Quantronix employee This test may take several minutes The CubiScan 225 will not retain these changes unless they are saved at the menu screen For instructions on how to do this refer to Navigating the Touchscreen and Saving Changes on page 25 CubiScan 225 76 Troubleshooting Diagnostics 12 Tap Next to go to the next gate diagnostic screen Figure 80
8. Zero This command should be issued periodically to force the CubiScan 225 to perform internal compensations to adjust to changes in temperature and humidity This command should only be issued when the measuring field is free of objects Never issue this command when an object is present in the measuring field Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Zero Command Alpha Z 5Ah 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 Start of Text Control STX o2h 2 1 Zero Command Alpha Z 5Ah CubiScan 225 107 Communications Protocol TCP IP Communications Setup Command Set Pos Len Description Type Range ASCII 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Zero Command Alpha Z 5Ah 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh TCP IP Communications Setup Command Set This section describes the commands recognized by the CubiScan 225 to set up the CubiScan 225 for communications with a network using the TCP IP protocol You can use the Qbit QbitTCP softwa
9. 00 99 99 25 1 Comma Alpha LI 2Ch CubiScan 225 91 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 26 1 Height Identifier Alpha H 48h 27 5 Height Numeric 00 00 99 99 32 1 Comma Alpha LI 2Ch 33 2 Dimension Unit Alpha in cm 45h or 4Dh 35 1 Weight Identifier Alpha K 4Bh 36 6 Weight Numeric S Sek 42 1 Comma Alpha LI 2Ch 43 1 Dim Wet Identifier Alpha D 44h 44 6 Dim Weight Numeric 000 00 999 99 50 1 Comma Alpha 2Ch 51 2 Wet Dim Wet Unit Alpha Ib kg 53 1 Factor Identifier Alpha F 46h 54 4 Factor Numeric 0000 9999 58 1 Comma Alpha LI 2Ch 59 1 Domestic Int l Unit Alpha D D 44h or 49h 60 1 End of Text Control ETX o3h 61 1 Carriage Return Control CR oDh 62 1 Line Feed Control LF oAh Negative Acknowledge Format 1 Start of Text Control STX o2h 2 1 Measure Command Alpha M 4Dh 3 1 Neg Acknowledge Alpha N 4Eh CubiScan Host Alpha C H 43h or 48h 4 1 Originated Measure Zero Error Alpha M Z 43h or 4Dh 5 d or 5Ah 6 1 End of Text Control ETX o3h 7 1 Carriage Return Control CR oDh 8 1 Line Feed Control LF oAh CubiScan 225 92 Communications Protocol CubiScan 225 Command Set Identification Serial Number This command causes the CubiScan 225 to change its current serial number data field The se
10. 03h 5 n 1 Carriage Return Control CR oDh 6 n 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh Gateway Address Alpha G 47h 3 1 Command 4 1 Acknowledge Alpha A 41h 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Negative Acknowledge Format 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh Gateway Address Alpha G 47h 3 1 Command 4 1 Neg Acknowledge Alpha N 4Eh CubiScan 225 110 Communications Protocol TCP IP Communications Setup Command Set Pos Len Description Type Range ASCII 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 1 Line Feed Control LF oAh Read IP Address This command is used to read the current IP address setting from the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 IP Address Command Alpha I 49h 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 IP Address Command Alpha I 49h 4 1 Acknowledge Alpha A 41h 7 15 IP Address Alpha 0 0 0 0 to Bs
11. Address This command is used to read the current subnet address setting from the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h CubiScan 225 116 Communications Protocol TCP IP Communications Setup Command Set Pos Len Description Type Range ASCII 2 1 Read Command Alpha 7Eh 3 1 Subnet Address Command Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 Subnet Address Command Alpha N 4Eh 4 1 Acknowledge Alpha A 4ih 7 15 IP Address Alpha 0 0 0 0 to anes ee 5 n 1 End of Text Control ETX o3h 6 n 1 Carriage Return Control CR oDh 7 n Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 Subnet Address Command Alpha N 4Eh 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Set Subnet Address This command is used to set the CubiScan 225 subnet address The subnet sub network is a separate part of an organization s network A subnet address tells the network s router where on the network to send in
12. Alpha 4oh 3 1 IP Address Command Alpha I 49h 4 1 Acknowledge Alpha A 4ih 5 1 End of Text Control ETX 03h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha O 40h 3 1 IP Address Command Alpha I 49h 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX 03h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh CubiScan 225 112 Communications Protocol TCP IP Communications Setup Command Set Read MAC Address This command is used to read the current MAC address setting from the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 MAC Address Command Alpha M 4Dh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 MAC Address Command Alpha M 4Dh 4 1 Acknowledge Alpha A 4ih MAC Address Alpha 000000000000 3 FFFFFFFFFFFF 17 1 End of Text Control ETX 03h 18 1 Carriage Return Control CR oDh 19 1 Line Feed Control LF oAh Negative Acknowledge Format Pos Len Description Type Range ASCII 1 1 Start of Text Control STX o2h 2 1 Read
13. Board 14350 __ Relays TE Connectivity KUP 11d15 5 13218 AC DC Power Supply Single Out 12 V 8 33A 150 W 13764 DC Motor Controller 13866 Window Dust Cover 14251 Roller 1 9 OD x 33L 7 16 HEX 14253 Roller 2 5 OD x 26L 11 16 HEX 14254 Roller 4 OD x 27L 11 16 HEX Flat 14255 Drive Roller 4 5 OD x 27L 14285 Bearing 0 75ID Flange Mount 14244 Conveyor Belt 24W x 132L 14283 Timing Belt 1 W x 33 L H Series 14257 L Encoder TRi Mounting Bracket 14258 Trutrac TR1 Encoder Assembly 14210 Nose Roller Assemly 14248 Bision 480DC Parallel Shaft DC Motor 10273 Calibration Cube 12 x 5 x 3 6 Black 13411 USB to Ethernet Adapter 13413 Ethernet Cable 10 ft 14510 Acrylic Tray 24 x 18 Optional 14437 User Manual PDF kA Ia Raj Aa A rAa p ARA RA D DN NDND R RA R PR RA A Ra D A CubiScan 225 119
14. Carriage Return Control CR oDh 39 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha V 56h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Weight Units This command is used to set the weight units to either English pounds or metric kilograms mode Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h CubiScan 225 106 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 2 1 Wet Unit Command Alpha 23h 3 1 English or Metric Alpha E M 45h or 4Dh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Wet Unit Command Alpha 23h 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Wet Unit Command Alpha 23h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh
15. Command Alpha 7Eh 3 1 MAC Address Command Alpha M 4Dh 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh CubiScan 225 113 Communications Protocol TCP IP Communications Setup Command Set Set MAC Address This command is used to set the MAC address on the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 1 Set Command Alpha O 40h 1 MAC Address Command Alpha M 4Dh Mac Address Alpha 000000000000 5 12 FFFFFFFFFFFF 17 1 End of Text Control ETX 03h 18 1 Carriage Return Control CR oDh 19 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha O o2h 3 1 MAC Address Command Alpha M 4Dh 4 1 Acknowledge Alpha A 41h 5 1 EndofText Control ETX 03h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Negative Acknowledge Format Pos Len Description Type Range ASCII 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha O 40h 3 1 MAC Address Command Alpha M 4Dh 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh CubiScan 225 114 Communications Protocol TCP IP Communications S
16. CubiScan 225 Disconnect all power to the CubiScan 225 before servicing or making any WARNING J connections Do not climb on the CubiScan 225 conveyor Keep fingers hair loose fitting clothes etc away from the conveyor belt while it is in motion Limited Warranty Quantronix New Product Statement of Warranty Quantronix Inc s warranty obligations are limited to the terms set forth below Quantronix hereinafter referred to as the Seller warrants that its new product is in accordance with Seller s published specifications or those agreed upon with Buyer in writing at the time of sale or lease and that it is free from defects in materials and workmanship under normal use for a period of one 1 year from the date of sale or the commencement date under a written equipment lease or rental agreement the Warranty Period Ifa hardware defect arises and a valid claim is received within the Warranty Period at its option Seller will either i repair the hardware defect at no charge using new or refurbished replacement parts or ii exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product or iii refund the purchase price of the product For purposes of this warranty agreement Buyer shall mean and refer to i the party which originally whether from Seller directly or from a
17. Gate Diagnostics Eighteenth Screen From this screen you can run the mask LED test that will identify blocked LED beams and mask exclude them from being used in the measurement process You should only run this test if you are instructed to by a Quantronix employee To run this test complete the following steps e Run the conveyor e Wait to see if any LEDs flicker e If any LEDs flicker tap Mask to mask the LEDs that flickered Masked LEDs will no longer be used in the measurement process Masking more than three LEDs may affect measurement accuracy These changes must be saved for the CubiScan 225 to retain them For instructions on saving changes see Navigating the Touchscreen and Saving Changes on page 25 The Reset button will return the LED masks to their original settings 13 When you are finished tap Gate to return to the diagnostics menu CubiScan 225 77 Troubleshooting Diagnostics Touchscreen Diagnostics 1 Tap Menu at the main screen xY Dimensions L H H Initialization file PASS Menu Reading gate PASS Strobing gate PASS Initializing ethernet PASS 10 1 100 125 Start Stop Ready Figure 81 Main Screen The menu buttons are displayed Menu Password Save Data Figure 82 Menu Screen CubiScan 225 78 Troubleshooting Diagnostics 2 Tap Diag The diagnostics menu is displayed Menu gt Diagnostics 1 2 Figure 83 Diagnos
18. The following screen images were taken from a Windows 7 operating system Your screen images may appear different if you are using a different operating system CubiScan 225 Getting Started Connecting to a Computer Optional Installing and To install the Ethernet driver there are two options Configuring the Ethernet Driver 1 You can install the driver using the TRENDnet CD ROM and User s Guide Or you can complete the following steps 1 Plug the white TRENDnet USB to Ethernet adapter into the computer The following bubble will appear in the bottom right corner of the screen Figure 5 Installation Bubble e You can wait a few moments for the installation process to finish and the following bubble will pop up Figure 6 Device Installed Bubble e Ifyou clicked on the installation bubble the following window will open Installing device driver software AX88x72A Searching Windows Update Obtaining device driver software from Windows Update might take a while d Skip obtaining driver software from Windows Update Figure 7 Installation Process Bubble CubiScan 225 9 Getting Started Connecting to a Computer Optional e Once the driver has finished the installation process it will report that the adapter is ready to use o Driver Softw H ASIX AX88772 USB2 0 to Fast Ethernet Adapter installed ASIX AX88772 USB2 0 to Fast Ethernet Adapter d Ready to use Figure 8 Adapter is Ready t
19. Touchscreen 800 x 600 displays L W H unit of measure 2D and height profile diagnostic codes CubiScan 225 3 Product Description Specifications Outputs Serial 1 Ethernet 1 USB 1 CubiScan 225 4 Chapter 2 Getting Started The CubiScan 225 is installed and setup by an installation professional This chapter provides instructions for getting started with the CubiScan 225 It describes the operating environment various components of the CubiScan 225 and how to connect to a computer optional Operating Environment The CubiScan 225 is designed to be operated in a warehouse environment however for proper operation the following conditions should be met if possible e Do not subject the CubiScan 225 to extremes in temperature or humidity Locate the CubiScan 225 inside as far from open freight doors as possible e Protect the CubiScan 225 from static electricity especially the touchscreen e Orient the CubiScan 225 so the touchscreen faces the operator Place the CubiScan 225 on a level floor The CubiScan 225 must be level to operate properly Components of the CubiScan 225 Below is an overall view of the CubiScan 225 and its main components The laptop tray is an optional feature CubiScan 225 5 Getting Started Components of the CubiScan 225 Leg Height Adjustment Figure 2 Overall Drawing Turning the CubiScan 225 On Off To turn the CubiScan 225 on turn the swit
20. chapter provides instructions for using the CubiScan 225 touchscreen to set up the length width and height measurements as well as special features that the CubiScan 225 offers This chapter also provides instructions for configuring the units com port and other settings For information on calibrating the CubiScan 225 touchscreen refer to Chapter 5 Calibration on page 48 If you have a computer connected to the CubiScan 225 with Qbit installed you can use Qbit to set up the measurement units select the CubiScan 225 communications port and other functions Refer to the Qbit User Guide for instructions on measuring and other functions in Qbit The Qbit User Guide is provided on the CD ROM with the Qbit application or you can download it from the Quantronix Web site at www cubiscan com Navigating the Touchscreen and Saving Changes To use the touchscreen to change configuration options you will tap the following keys e Tap a function key to select a function e Tap Prev to return to the previous screen Tap Next to move to the next screen e Tap the option you want to change and it will turn green e Tap or to change the selected green option e Tap N and then tap at the Save Data field on the menu screen to save any changes e Power the CubiScan 225 on and off so that the changes made are recognized by the system System Configuration The following options can be used to configure your CubiScan
21. receive errors e The receive overruns e The receive empty errors CubiScan 225 44 Configuration Communications Configuration 10 Tap Next to go to the next screen Menu gt Com gt Ethernet 21 2 Pay DCH 3100 pre ans PHY_BsR 82D pre ant PHy_ip1 OOO d PHY_ANR Pay iD2 COC pre SAR Ethernet Com Values Touch VALUE to select Eth to exit Touch Prev or Next to change Figure 45 Communication Settings Ethernet Seventh Screen From this screen you can view some of the Ethernet PHY registers more of these registers can be found on the eighth Ethernet screen These registers are for diagnostic purposes only 11 Tap Next to go to the next screen Menu gt Com gt Ethernet 8 1 2 pHy_mcs 0002 pre st OOOO PHyY_sPM GOEO puvisr OOC8 PHY_ERR OOOO rav ima OOOO Pay cs 001A pre scs 1058 Ethernet Com Values Touch VALUE to select Eth to exit Touch Prev or Next to change Figure 46 Communication Settings Ethernet Eighth Screen CubiScan 225 45 Configuration Communications Configuration From this screen you can view additional Ethernet PHY registers These registers are for diagnostic purposes only 12 Tap Next to go to the next screen Figure 47 Communication Settings Ethernet Ninth Screen Ethernet screens nine through twelve display the Ethernet MAC registers These registers are for diagnostic purposes only 13 Tap Eth to exit the Ether
22. source is working properly 3 Was the circuit broken Check the circuit breaker located near the OFF ON switch Push the 10 button back in if it has popped out Contact Quantronix if you require additional help Readings Are Not Accurate If you suspect that the CubiScan 225 dimension readings are inaccurate do the following 1 Check the gate sensors and the sensor guard for dust or debris Clean the sensors and sensor guard with a dry microfiber cloth 2 Verify that the image is representative of the measured item If not check gate diagnostics of the CubiScan 225 Refer to Diagnostics on page 59 for further information 3 Is there a correct amount of tension on the belts Refer to Belt Tension on page 55 for further information CubiScan 225 58 Troubleshooting Computer Error Messages 4 Do the belts need to be tracked or tensioned Refer to Tracking the Belt on page 53 for further information Computer Error Messages The following error messages generated by Qbit indicate a communications problem between the CubiScan 225 and the computer No This message indicates that no communication is taking place between the Communications computer and the CubiScan 225 with CubiScan 225 Transmission This message indicates that erroneous or garbled data is being sent from Error the CubiScan 225 If you receive one of these messages verify the following 1 2 Diagnostics Is t
23. the host For information on the USB cable pin outs refer to USB Port Cable Pin Assignments on page 83 Connecting to a Computer via Serial RS 232 C If you are using the RS 232 serial communications cable not supplied complete the following steps 1 Route the RS 232 serial communications cable so it cannot be crushed bent or pulled loose Make sure that the cable does not interfere with the scale 2 Connect the serial cable to the CubiScan 225 s serial port as shown in Figure 4 3 Locate a free RS 232 C serial port on your computer Refer to your computer s documentation if necessary to identify the ports If the serial port is 9 pin connect the serial cable directly to the serial port If it is 25 pin use a 25 pin to 9 pin adapter not supplied To secure the RS 232 serial cable tighten both screws at each end of the cable It is important that the cable be secure For information on the serial cable pin outs refer to Serial RS 232 C Cable Pin Assignments on page 81 Installing Qbit Optional A CD ROM is available containing the Qbit software program which can be used to operate the CubiScan 225 The Qbit User Guide located on the CD ROM provides instructions for installing and using Qbit You can also download the user guide from the Quantronix Web site at www cubiscan com CubiScan 225 13 Getting Started Moving the Touchscreen Moving the Touchscreen The touchscreen can
24. 225 CubiScan 225 25 Configuration System Configuration 1 Tap Menu at the main screen Dimensions L H H Initialization file PASS Menu Reading gate PASS Strobing gate PASS Initializing ethernet PASS 10 1 100 125 Start Stop Ready Figure 22 Main Screen If you have set up a password previously in the system configuration you need to enter the password to unlock the menu Refer to page 30 NOTE I The menu buttons are displayed Menu Password 0000 Save Data H Figure 23 Menu Screen CubiScan 225 26 Configuration System Configuration 2 Tap Setup to display the system settings Figure 24 System Settings First Screen From this screen you can change the dimensional units to in inch or cm centimeter the weight units to Ib pound or kg kilogram determine whether or not to display the dimensional weight and change the dimensional factor to international or D domestic CubiScan 225 27 Configuration System Configuration 3 Tap Next to go to the next screen Figure 25 System Settings Second Screen From this screen you can change the dimensional factor values Refer to the table below for the default values 139 International inches pounds in Ib 166 Domestic inches pounds in lb 306 International inches kilograms in kg 366 Domestic inches kilograms in kg 2278 International centimet
25. 25 to create menu driven operator controls data storage transfer and diagnostics The CubiScan 225 comes ready to fit your dimensioning needs CubiScan 225 Product Description Specifications Figure 1 CubiScan 225 Specifications Power Requirements 110 to 240 VAC single phase 50 to 60 Hz Environmental Operating Temperature 32 to 104 F 0 to 40 C Humidity o to 90 non condensing Measuring Sensor Infrared light beam CubiScan 225 2 Product Description Specifications Measuring Capacities Measurement Range Length 6 00 to 60 00 in 15 0 to 150 0 cm Accuracy 0 25 in 0 6 cm 6 00 to 96 00 in 15 0 to 240 0 cm Accuracy 0 50 in 1 0 cm Width 0 50 to 24 00 in 1 0 to 60 0 cm Accuracy 0 10 in 0 3 cm Height 0 20 to 24 00 in 0 5 to 60 0 cm Accuracy 0 10 in 0 3 cm Weight Limit 50 lb 23 kg Measurement Increment 0 05 in 0 1 cm Belt Speed 10 to 65 ft 3 to 20 m per minute Minimum Interval Between Objects 6 00 in 15 0 cm Object Colors Opaque Physical Length 102 in 259 cm Width 35 in 90 cm Height 61 to 69 in 154 to 175 cm Adjustable legs Weight 665 lb 301 kg User Interface Minimum PC Specifications Windows 7 XP 95 98 NT 2000 Pentium II processor 20 mega bytes of disk space screen resolution setting of 800 x 600 Quantronix Qbit software can be used to interface with the CubiScan 225 Display Integrated TFT LCD
26. 2h 2 1 Factor Table Command Alpha f 66h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh CubiScan 225 89 Communications Protocol CubiScan 225 Command Set Factor Toggle This command is used to set the dimensional factor to either domestic or international Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Fact Toggle Command Alpha F 46h 3 1 Dom Int l Alpha D D 44h or 49h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Fact Toggle Command Alpha F 46h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Fact Toggle Command Alpha F 46h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Flash Firmware This command causes the CubiScan 225 to flash file cs125 bin stored on the SD card Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Fla
27. 5 Wes 7 20 d eady Menul Calculating A Measurement Complete Ready Calculating Measurement Complete AS a Ready Figure 17 Irregular Item Measurement Results xY S i Dimensions L 12 80 H 8 80 3 70 onveyor Starting Menu Calculating Measurement Complete Ready Calculating Measurement Complete GASS SS Readv Figure 18 Box Measurement Results When measuring items be careful of pinch points Refer to Figure 19 below CubiScan 225 21 Dimensioning Operation LO fei S o A Bes oO A Figure 19 Pinch Points 22 CubiScan 225 Operation Emergency Stops Emergency Stops The CubiScan 225 has emergency stops located on both sides of the measuring gate see Figure 20 below These emergency stops should be used if the CubiScan 225 needs to be stopped immediately Emergency Stops Figure 20 Emergency Stops To activate the emergency stops press either one of the emergency stop buttons in This will cause all belt movement to cease To resume measuring after an emergency stop you will need to twist the emergency stop button clockwise until it pops back out to its former position CubiScan 225 23 Operation Emergency Stops If you tap the Start Stop button while one of the emergency buttons is pushed in the following screen will appear Figure 21 Emergency Stop CubiScan 225 24 Chapter 4 Configuration This
28. CUBISCAN 225 OPERATIONS AND TECHNICAL MANUAL Version 1 0 Quantronix Inc Cubing and Weighing Systems 380 South 200 West P O Box 929 Farmington Utah 84025 U S A Phone 1 801 451 7000 Fax 1 801 451 0502 Web Site http www cubiscan com Y CUBISCAN CUBING amp WEIGHING SYSTEMS BY QUANTRONIX CubiScan 225 Operations and Technical Manual A e CubiScan and the Quantronix logo are registered trademarks of Quantronix Inc Scanning New Dimensions Qbit QbitWIN and The FreightWeigh System are trademarks of Quantronix Inc e a A A Windows is a registered trademark of Microsoft Corporation gt A A CubiScan software and firmware are protected by international and domestic copyrights CubiScan 150 measurement products are protected by one or more of U S Patents Re42 430 and D490 328 and foreign patents CubiScan 110 measurement products are protected by one or more of U S Patent Re42 430 and foreign patents A CubiScan 125 measurement products are the subject of U S Patent 8 928 896 Another U S patent is pending o CubiScan 225 measurement products are the subject of a pending U S patent application This document and website Copyright 2015 by Quantronix Inc All rights reserved The CubiScan 225 should only be serviced by qualified personnel CAUTION Observe precautions for handling electrostatic sensitive devices when setting up or operating the
29. D8 55 OA 05 EC Ethernet Com Values Touch VALUE to select Eth to exit Touch Prev or Next to change Figure 41 Communication Settings Ethernet Third Screen CubiScan 225 Al Configuration Communications Configuration From this screen you can view the MAC Ethernet address 7 Tap Next to go to the next screen Figure 42 Communication Settings Ethernet Fourth Screen From this screen you can view the Ethernet function statistics The fields listed are e The number of ping commands the CubiScan 225 has received e The number of trivial file transfer protocol commands processed e The number of Ethernet link disconnects e The receiver reset count CubiScan 225 42 Configuration Communications Configuration 8 Tap Next to go to the next screen Figure 43 Communication Settings Ethernet Fifth Screen From this screen you can view some of the Ethernet interrupt statistics more of these statistics can be found on the sixth Ethernet screen The fields listed are e The total interrupts e The total transmit interrupts e The total transmit errors e Transmit under runs CubiScan 225 43 Configuration Communications Configuration 9 Tap Next to go to the next screen Figure 44 Communication Settings Ethernet Sixth Screen From this screen you can view additional Ethernet interrupt statistics The fields listed are e The total receive interrupts e The
30. Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Build Command Alpha b 62h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Build Command Alpha b 62h 3 1 Acknowledge Alpha A 4ih 4 2 Build Number Numeric 00 99 6 1 End of Text Control ETX o3h 7 1 Carriage Return Control CR oDh 8 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h CubiScan 225 86 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 2 1 Build Command Alpha b 62h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Dimension Units This command is used to set the dimension units to either English inches or metric centimeters mode Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Dm Unit Command Alpha 22h 3 1 English or Metric Alpha E M 45h or 4Dh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 D
31. ETX gt lt CR gt lt LF gt When a NACK is sent by the CubiScan 225 the operation associated with that command is aborted due to the error Command Set Summary The CubiScan 225 recognizes the following commands from the command set for a serial USB or Ethernet connection The table below shows the Command Set Summary A Command Character B Command Hex Value s User Command Name A B Page Build Number b 62h 86 Dimension Units R 22h 87 Emitter Toggle e 65h 88 Factor Table f 66h 88 Factor Toggle F 46h 90 Flash Firmware l 6Ch 90 Gate Measure m 6Dh 91 Identification Serial Number I 49h 93 Key Coordinates k 6Bh 93 CubiScan 225 85 Communications Protocol CubiScan 225 Command Set Location Identification L 4Ch 94 Model 21h 95 Reset System x 78h 96 Save Parameters S 73h 97 Scrape Screen a 61h 97 Serial Get g 67h 98 Serial Loop Back P 50h 99 Serial Put p 70h 100 Smallest Box Mode j 6Ah 101 Test T 54h 101 Units U 55h 102 Values V 56h 103 Values 2 vV 76h 105 Weight Units 23h 106 Zero Z 5Ah 107 Build Number This command causes the CubiScan 225 to report the build number This is a non lft function Pos Len
32. FTP Port 69 The Ethernet port can be configured via this command set or through the touch interface Commands exist to configure the Port IP address Subnet address and Gateway address Ethernet port configuration TCP commands may be sent via the PC COM RS 232 or USB ports but NOT the Ethernet port To establish Ethernet communication open the PORT and send a command to NOTE IF complete the connection like the Build Number Failure to do this will impede communication on the Ethernet port The following lists show the files available for TFTP binaries Files available for TFTP binary GET e csi25img bmp e csi25imz bmp e csi125isc bmp e param125 txt Files available for TFTP binary PUT e param125new txt e s125 bin USB Port Cable Pin Assignments The CubiScan 225 includes a USB 2 0 type B connector as shown below The following table shows the USB 2 0 type B connector pin assignments CubiScan 225 83 Communications Protocol CubiScan 225 Command Set USB 2 0 type B Connector Pin Assignments Pin Name Cable Color Description 1 VCC Red 5 VDC o D White Data D Green Data 4 GND Black Ground It is configured as a communications device class or USB CDC The device attaches on the USB side to an RS 232 communications line and the computer operating system This makes the USB device appear as a traditional RS 232 port The Cub
33. LED beam bars which means that light beams are being broken This could mean that there is something on the CubiScan 225 s platform or sensors If the measuring area and sensors are clear see Cleaning the Sensors on page 56 then the LED beams may not be functioning properly The values of the first and last beams that are broken are listed for the width and height To test the functionality of the LED beams complete the following steps e Make sure that the gate sensors and sensor guard are clean and free of all dust and debris e If all LED sensors are functioning properly the LED beam bars should be all gray with no yellow lines visible as shown in Figure 71 e If yellow lines are visible as shown in Figure 72 even though there is no object in the measuring field or debris on the sensors contact Quantronix Technical Assistance at 1 801 451 7000 CubiScan 225 69 Troubleshooting Diagnostics 5 Tap Next to go to the next gate diagnostics screen Figure 73 Gate Diagnostics Third Screen From this screen you can view the width 2 board threshold values and the sensor width 2 threshold values The width board values should fall within the range of 550 to 750 The sensor board values should be 100 CubiScan 225 70 Troubleshooting Diagnostics 6 Tap Next to go to the next gate diagnostics screen Figure 74 Gate Diagnostics Fourth Screen From this screen you can view the height
34. Numeric 00 0 99 9 58 1 Comma Alpha 2Ch 59 4 Height Gain Numeric 00 0 99 9 63 1 Comma Alpha LI 2Ch 64 2 Length Pulses Numeric 00 99 66 1 Comma Alpha LI 2Ch 67 2 Width Pulses Numeric 00 99 69 1 Comma Alpha LI 2Ch 70 2 Height Pulses Numeric 00 99 72 1 Comma Alpha LI 2Ch 73 3 Length Wait Time Numeric 000 999 76 1 Comma Alpha 2Ch 77 3 Width Wait Time Numeric 000 999 80 1 Comma Alpha LI 2Ch 81 3 Height Wait Time Numeric 000 999 84 1 Comma Alpha 2Ch 85 4 Model Number Alpha 50 y 100L 89 1 Comma Alpha LI 2Ch Scale Capacity English Numeric 000 999 50 10 20 30 90 3 100 100 150 2 01 CubiScan 225 104 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 93 1 Comma Alpha 2Ch 94 5 Firmware Version Alpha 0 000 9 999 99 1 Future Growth Alpha Space oh iooi ae Build Numeric 00 99 102 1 Comma Alpha 2Ch 103 A FPGA Build Number Numeric 0 00 9 99 107 1 Comma Alpha 2Ch io8 8 Serial Number Numeric 00000000 99999999 116 1 Comma Alpha 2Ch 117 10 Future Growth Alpha Space oh 127 1 End of Text Control ETX 03h 128 1 Carriage Return Control CR oDh 129 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha V 56h 3 1 Neg Acknowled
35. Start Geass Bee OS EEE 93 Location Identification 0 0 0 cece eee eee e eens 94 Model 19 AE Selene cd ee alee oe oa es ees Legend iaa 95 Reset Syst M A ENTREE KEEN o Soke Uae thea eos 96 Save Parameter Sieira snide te daha AE desse E in 97 Scrape Green ENK RENE EN dle a SEN 97 Serial Geten eaaa ave ged quate weld bea go aaa a ai gach ETS 98 Serial Loop Back sielen oh eae eee wee eee aoe stews 99 Serial deen ae abe Sater Sale cede aoa ees he Sear al ee Be ade eee an Mesures 100 Test ee A Bol oE AAA A A 101 US A ae a eile as yi a eee 102 VEITH 103 Valles A A en oe be Sid Pees 105 Weight Hrs et dag o EE Eege E EN AE 106 DTO in EE 107 TCP IP Communications Setup Command Set 108 TCP IP Command Set Summary 22 eee eee ee eee eee eee 108 Read Gateway Address 109 Set Gateway Address 110 Read IP Addres cos aia Ge ewes a aa ed 111 Set TP Address ti tt de ee 112 Read MAC Address 113 Set MAC Address ia a ee a De a ee 114 Read Port NEI a oak aba deve et bee a EE aed ete ae 115 Set POLE ais KE Baa feng arab eel Raa las Sweat eae WANG eg Sew 115 Read Subnet Address 116 Set Subnet Address 117 Appendix Er Parts List uscd is basen oN iia AE Es 119 List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figur
36. TAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION OR UNDER ANY OTHER LEGAL THEORY INCLUDING BUT NOT LIMITED TO LOSS OF USE LOSS OF REVENUE LOSS OF ACTUAL OR ANTICIPATED PROFITS INCLUDING LOSS OF PROFITS ON CONTRACTS LOSS OF THE USE OF MONEY LOSS OF ANTICIPATED SAVINGS LOSS OF BUSINESS LOSS OF OPPORTUNITY LOSS OF GOODWILL LOSS OF REPUTATION LOSS OF DAMAGE TO OR CORRUPTION OF DATA OR ANY INDIRECT OR CONSEQUENTIAL LOSS OR DAMAGE HOWSOEVER CAUSED INCLUDING THE REPLACEMENT OF EQUIPMENT AND PROPERTY AND ANY COSTS OF RECOVERING PROGRAMMING OR REPRODUCING ANY PROGRAM OR DATA STORED OR USED WITH SELLER PRODUCTS CONSUMER PROTECTION LAWS FOR CONSUMERS WHO ARE COVERED BY CONSUMER PROTECTION LAWS OR REGULATIONS IN THEIR COUNTRY OF PURCHASE OR IF DIFFERENT THEIR COUNTRY OF RESIDENCE THE BENEFITS CONFERRED BY THIS WARRANTY ARE IN ADDITION TO ALL RIGHTS AND REMEDIES CONVEYED BY SUCH CONSUMER PROTECTION LAWS AND REGULATIONS Some countries states and provinces do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitations on the duration of implied warranties or conditions so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary by country state or province This document was created with the purpose of providing the most accurate and complete information If you have comments o
37. alibrate Touch Gate to exit Figure 51 Gate Calibration CubiScan 225 49 Calibration Touchscreen Calibration The dimensions of the calibration cube the height offset and the multiplier are displayed Turn the conveyor belt on using the Convr button Tap Begin Run the calibration cube through the CubiScan 225 s gate 10 times The number of times an object has passed through the gate is displayed in the Total Cnt field The average length width and height will be displayed When you are finished running the calibration cubes through the gate tap Calc to calculate the Offset mm and Multiplier Ifyou would like to calibrate the CubiScan 225 with the new settings tap End When you are finished tap Gate to exit If you would like the CubiScan 225 to retain the changes that were made save your changes For more information on saving changes see Navigating the Touchscreen and Saving Changes on page 25 Touchscreen Calibration Take the following steps to calibrate the touchscreen CubiScan 225 50 Calibration Touchscreen Calibration 1 Tap Menu at the main screen Dimensions D H H Initialization file PASS Menu Reading gate PASS Strobing gate PASS Initializing ethernet PASS 10 1 100 125 Start Stop Ready Figure 52 Main Screen The menu buttons are displayed 2 Tap Cal The calibration menu is displayed Menu gt Calibra
38. apter 5 Calibracion das 48 Gate Calibrations scesi WIEN a EE a 48 Touchscreen Calibration 0 cece eee cece eee nee eees 50 Chapter6 Maintenance se e AE didas 53 Tracking the Belt 53 Belt Tension 4 5 acct v4 eae AA AA 55 Cleaning the Sensors eene da a as 56 Cleaning the Sensor Guard 56 Chapter 7 TROUDIESMOOUAG iris cios 58 No Response When You Turn Power On 58 Dimension Readings Are Not Accurate 0 cece eee eee ee eee 58 Computer Error Messages creeerde cece ccc eee ee ce eee ee eee eee 59 IR EE 59 Gate Diagnostics ERENNERT ob bee Bb ete ab be ae 65 Touchscreen Diagnostics 78 Appendix A Communications Protocol 0c cece ee eee 81 Serial RS 232 C Cable Pin Assignments cc cee e cece eee 81 Ethernet TCP IP Cable Pin Assignments 00 cece ee eee 82 USB Port Cable Pin Assignments 0 eee ee eee eee eee eens 83 CubiScan 225 Command Set 84 Command Set Summary 85 Build Number ee SET ENEE MEN eA e a a E 86 Dimension Units At class Ceo Sa tongs ave lee nue dre See Gee ae hones 87 Emitter Toggle veias ii EENS ENNER 88 Factor Tables Naass ais these arate Wis Be Mao LRG ee AAAS Cd 88 Factor Togolese es A Gite law Bienen Meteo ake Fanaa as abies ab areal oars alee 90 Flash Firmware ANEREN NEE E AER EEN ENER Ee awe 90 Gate MeASULe exh foe ene de ENEE NN wie se NEUENS ee 91 Identification Serial Number 93 Key Coordinates ad d Sue Seege baie ol e
39. ate the same improvements in equipment previously manufactured Exclusions and Limitations This limited one 1 year warranty is applicable exclusively to original equipment products and components that were manufactured by Seller Seller also warrants its replacement parts subject to the terms and conditions set forth herein for the lesser period of ninety 90 days from the date of delivery or until the expiration of the original warranty whichever is greater Seller does not warrant for any purpose any external accessories including but not limited to computers controllers and or barcode scanners that are manufactured by another manufacturer and sold under a separate label even if they are packaged or sold with Seller s product Seller s obligation and liability under this warranty is expressly limited to repair or replacement at its option of the warrantied equipment or components within the Warranty Period A purchase by Buyer of equipment that it had first leased or rented shall not start a new Warranty Period Seller does not warrant that the operation of the product will be uninterrupted or error free This warranty shall not apply to equipment or components which has have 1 Been the subject of repairs or modifications not authorized by Seller 2 Been used with incompatible products 3 Been operated under abnormal conditions or in an unintended manner 4 Not been operated or maintained in accordance with Seller s instructio
40. be moved to either side of the CubiScan 225 depending on your configuration needs The optional laptop tray can also be moved if needed The placement options are shown below Figure 11 Placement Options To move the touchscreen complete the following steps 1 Power off the CubiScan 225 2 Disconnect the cord from the touchscreen 3 Lift the touchscreen stand out of the touchscreen holder and place it in a safe location CubiScan 225 14 Getting Started Moving the Touchscreen 4 Usea3 16 Allen wrench to remove the socket head cap screws that are holding the brackets in place SS ses e ms mm se e e a Figure 12 Removing the Brackets 5 Reattach the touchscreen holder in your preferred location 6 Place the touchscreen stand into the touchscreen holder 7 Reattach the cable from step 2 CubiScan 225 15 Chapter 3 Operation This chapter provides instructions for operating the CubiScan 225 CubiScan 225 Touchscreen You can use the CubiScan 225 touchscreen shown below to configure and control the CubiScan 225 as well as display measurement results Figure 13 CubiScan 225 Main Screen All measurement setup and diagnostic information is shown on the touchscreen You tap touch keys on the display to change the configuration and perform diagnostics e Tapa key to select a function e Tap Menu to select configuration or calibration functions
41. belts When the CubiScan 225 is in Tray mode it automatically deducts the dimensions of the tray and displays the actual measurements of the small item that was measured When in tray mode the CubiScan 225 also filters out all but the largest object that is found in the measurement field The item that is being measured cannot exceed the tray s width or length To measure an item using the Tray mode complete the following steps 1 Turn the CubiScan 225 on 2 Tap the All button until it displays Tray 3 Tap Start Stop 4 Carefully place the tray on the conveyor belt 5 Quickly and carefully place the item that is to be measured roughly in the center of the tray Your measurement results will be displayed on the touchscreen shown below CubiScan 225 36 Configuration Communications Configuration Figure 34 Tray Mode Communications Configuration The following options can be used to configure communications CubiScan 225 37 Configuration Communications Configuration 1 Tap Menu at the main screen Dimensions La Initialization file PASS Menu Reading gate PASS Strobing gate PASS Initializing ethernet PASS 10 1 100 125 Start Stop Ready Figure 35 Main Screen The menu buttons are displayed Menu Password 0000 Save Data N Figure 36 Menu Screen CubiScan 225 38 Configuration Communications Configuration 2 Tap Com to display the com
42. biScan 225 CubiScan 225 7 Getting Started Connecting to a Computer Optional e Operate the CubiScan 225 without a computer using the touchscreen Refer to Dimensioning Using the Touchscreen on page 19 for information LOAD CELL 7 SERIAL ETHERNET Figure 4 Drawing Showing Ports Connecting to a Computer via Ethernet to USB Adapter NOTE vs This section describes how to use a TRENDnet Ethernet to USB adapter to connect a computer to the CubiScan 225 For information on the Ethernet cable pin outs refer to Ethernet TCP IP Cable Pin Assignments on page 82 Use Quantronix Qbit software refer to the Qbit User Guide or the touchscreen options see Chapter 4 Configuration to configure the CubiScan 225 for TCP IP communication or refer to Appendix A Communications Protocol for information on the TCP IP command protocol and setup parameters Contact Quantronix if you need additional assistance If you are using the Ethernet to USB connection option 1 Install the driver that is needed for further information on installing the driver see below 2 Connect the Ethernet cable to the CubiScan 225 s Ethernet port as shown in Figure 4 3 Attach the Ethernet cable to the TRENDnet USB to Ethernet cable adapter supplied 4 Connect the TRENDnet cable adapter to the PC
43. biScan 225 Command Set Pos Len Description Type Range ASCII 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Reset System This command causes the CubiScan 225 to reboot Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Reset Command Alpha x 78h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Reset Command Alpha x 78h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Reset Command Alpha x 78h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh CubiScan 225 96 Communications Protocol CubiScan 225 Command Set Save Parameters This command causes the CubiScan 225 to save all current parameters to the file param125 txt on the SD card Pos Len Description Type Range ASCII Command Format 1 1 Start of Text C
44. board 1 threshold values and sensor height 1 threshold values The height board values should fall within the range of 550 to 750 The sensor board values should be 100 CubiScan 225 71 Troubleshooting Diagnostics 7 Tap Next to go to the next gate diagnostics screen Figure 75 Gate Diagnostics Fifth Screen From this screen you can view the height board 2 threshold values and sensor height 2 threshold values The height board values should fall within the range of 550 to 750 The sensor board values should be 100 CubiScan 225 72 Troubleshooting Diagnostics 8 Tap Next to go to the next gate diagnostics screen Figure 76 Gate Diagnostics Sixth Screen The sixth through the tenth gate diagnostics screens display the status of each width LED beam The values on the left show the beam s on off status and the values on the right show which beams are included in the measuring process using hexadecimal code CubiScan 225 73 Troubleshooting Diagnostics 9 Tap Next to go to the next gate diagnostics screen Figure 77 Gate Diagnostics Eleventh Screen The eleventh through the fifteenth gate diagnostic screens display the status of each height LED beam The values on the left show the beam s on off status and the values on the right show which beams are included in the measuring process using hexadecimal code CubiScan 225 74 Troubleshooting Diagnostics 10 Tap
45. ch to the on position shown below To turn the CubiScan 225 off turn the switch to the off position If the CubiScan 225 is not turning on when you turn the switch to the ON position you may need to reset the breaker When the circuit is popped the 10 button shown below will pop out Simply push the 10 button back in to reset the system CubiScan 225 6 Getting Started Connecting to a Computer Optional Figure 3 On Off Switch Connecting to a Computer Optional To connect the CubiScan 225 to a computer do the following 1 Place the computer close to the CubiScan 225 2 Locate your preferred port See Figure 4 3 Choose from one of the following operating methods e Connect the CubiScan 225 to a host system via a standard 10 100 Base T Ethernet TCP IP port You can use Qbit software or the touchscreen options to configure the CubiScan 225 for TCP IP communication Contact Quantronix for information on available software Or refer to Appendix A Communications Protocol on page 81 for command protocol and setup parameters e Connect the CubiScan 225 to a PC using a USB cable or use an Ethernet to USB adapter through the Ethernet port on the controller box You will need to load the USB driver to use this port Follow the instructions on page 11 to load the driver e Connect the CubiScan 225 to a PC through the RS 232 C serial port on the controller box Use the Qbit software on the computer to run the Cu
46. coming packets of information Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 IP Address Command Alpha N 4Eh 7 15 IP Address Alpha 0 0 0 0 to 4 orn 255 255 255 255 CubiScan 225 117 Communications Protocol TCP IP Communications Setup Command Set Pos Len Description Type Range ASCII 4 n 1 End of Text Control ETX o3h 5 n 1 Carriage Return Control CR oDh 6 n Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 Subnet Address Command Alpha N 4Eh 4 1 Acknowledge Alpha A 41h 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 Subnet Address Command Alpha N 4Eh 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh CubiScan 225 118 Appendix B Parts List Following is a list of parts that can be purchased for the CubiScan 225 as spare parts or if replacement is necessary Part No Description Quantity 14262 On Off Switch Assembly 1 13210 PCB Assembly Mother
47. d off The height mm in field displays the height of an object that is in the measuring field in millimeters and inches The latch field is for diagnostic purposes only CubiScan 225 67 Troubleshooting Diagnostics 4 Tap Next to go to the next gate diagnostic screen Figure 71 Gate Diagnostics Second Screen From this screen you can view the width 1 board threshold values and the sensor width 1 threshold values The width board values should fall within the range of 550 to 750 The sensor board values should be 100 The four LED beam bars now shown on the display represent the LED beams that the CubiScan 225 uses to measure objects This is a useful screen for determining the functionality of the LED beams and is displayed in gate diagnostic screens 2 through 18 FBB stands for first beam broken and LBB stands for last beam broken The corresponding value fields will display the specific beams that are being broken if any These values can range from 1 to 320 If no beams are being broken then the values will read zero The width and height bars correspond to the CubiScan 225 s measurement area CubiScan 225 68 Troubleshooting Diagnostics LED beam bars are gray when no light beams are being broken as seen above in Figure 71 which typically means that there is no object in the CubiScan 225 s measurement range Figure 72 Gate Diagnostics Second Screen Figure 72 displays yellow lines on the
48. distributor agent or reseller authorized by Seller purchases or leases under a written equipment lease or rental agreement the Seller s product which is the subject of this warranty or ii any subsequent purchaser or transferee that acquires valid title to the equipment within the Warranty Period In the event of the occurrence of a claim under this warranty the Buyer shall have thirty 30 days to notify Seller in writing of the nature and specifics of the claimed defect provided however that any and all claims must be received before the expiration ofthe Warranty Period Failure to notify Seller within such time period shall void this warranty Any claim of a warrantied defect is subject to inspection and analysis by Seller to conclusively identify or confirm the nature and cause of failure and application of this warranty This is a factory warranty and any defective components mechanical or electrical will be repaired or replaced at the discretion and authorization of Seller at Seller s facilities in Utah It shall be the Buyer s responsibility to return the faulty equipment or components to Seller at Buyer s expense Seller s obligation shall not include transportation charges nor labor material or service charges involved in the removal return or installation of equipment or components Seller reserves the right to incorporate improvements in material and design of its products without notice and is not obligated to incorpor
49. e 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 CubiScan225 oc cack snes E A AA EENEG 2 Overall Drawi cuca eek ege eke E eee EE OR EW age oe ees 6 On Off Swit 2 gute ae deg od A A ee eb OMS de Se eave 7 Drawing Showing Porte SEENEN be bees REENEN ee wees eee wees eee ewes ewes 8 Installation Bubble 9 Device Installed Bubble 9 Installation Process Bubble 9 Adapter is Ready to se 10 Status WINdOW EE 10 General Properties Window 0 c cece eee e ee eee tenet eet erreen 11 Placement Options 0 0 cece e ccc eee eee een ete eee e ene e eee eeaee 14 Removing the Brackets 0 cece cece eee cee rr 15 CubiScan 225 Main CF bee aa Gu Soh oat ote exerts 16 A E ae E E E E E RE T a 18 Measurement Display 2 cee c eee cece eee reenter E E E a EE A 19 Conveyor Starting sssesesserescesororecrerererrereseerorereererere 20 Irregular Item Measurement Results 21 Box Measurement Results 21 Pinch Points ai a E NE 22 HIM ELS EENS use o id a e Bet E E oe In E 23 Eeer AE ee EE ee eee 24 Main CTE AR AA ASA A A 26 Menu SC ci A A AAA e aia 26 System Settings First Screen ooooooococoncrorcrrcr rr 27 System Settings Second Screen 28 System Settings Third Screen 29 System Settings Fourth Screen 30 System Settings Fifth Screen 31 System Settings Sixth Sereen rr 32 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figu
50. e CubiScan 225 is ready to measure Red This means that the CubiScan 225 has experienced an emergency stop or other failure No light This means that the CubiScan 225 is not ready to measure There may be an object in the measurement field or there is LED blockage CubiScan 225 17 Operation Dimensioning Touchscreen Care Never use a sharp or hard tipped object to tap on the touchscreen It is glass and can scratch or break You can tap lightly on the screen with your fingertip or you can use the eraser end of a pencil or a stylus with a soft point Use a light touch just hard enough for the screen to respond To clean the touchscreen moisten a soft cloth with water then gently wipe the screen clean with the cloth Do not spray liquid directly on the touchscreen Dimensioning The CubiScan 225 can be used to measure irregularly shaped objects and boxes refer to Specifications on page 2 for specifications and size limitations Objects are measured by the infrared light beams on the CubiScan 225 s gate when the object is moved underneath the gate by the conveyor belt Measurement results will only display when the CubiScan 225 touchscreen is displaying the main screen Refer to the appropriate following section for instructions Figure 14 Main Screen CubiScan 225 18 Operation Dimensioning Dimensioning Using Qbit Refer to the Qbit User Guide for instructions on measuring weighing and other functio
51. e Feed Control LF oAh Serial Loop Back This command causes the CubiScan 225 to report a command code to the display Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Loop Back Command Alpha P 50h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Loop Back Command Alpha P 50h 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 Start of Text Control STX o2h 1 Loop Back Command Alpha P 50h 1 Neg Acknowledge Alpha N 4Eh CubiScan 225 99 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Serial Put This command causes the instrument to receive a file into the virtual file system via RS 232 or USB packets Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Serial Put Command Alpha p 70h Mode Numeric 2 Write 3 1 3 Data 5 Error Index or File
52. e Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Self Test Command Alpha T 54h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Units This command causes the CubiScan 225 to report its current unit settings dimensional factor and location ID Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha U 55h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 Start of Text Control STX o2h 2 1 Units Command Alpha U 55h CubiScan 225 102 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 3 1 Acknowledge Alpha A 4ih 4 1 Dimension Units Alpha E M 45h or 4Dh 5 1 Weight Units Alpha E M 45h or 4Dh 6 1 Factor Units Alpha D D 44h or 49h 7 4 Dimensional Factor Numeric 0000 9999 ji 6 Location ID Alpha e 17 1 End of Text Control ETX o3h 18 1 Carriage Return Control CR oDh 19 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Units Command Alpha U 55h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed C
53. e will pop up in the bottom right corner of the screen when the installation process is finished If you are using Windows XP the driver will need to be loaded manually 2 To determine which COM port the computer has assigned to the USB port go to Control Panel gt Hardware and Sound 3 Click on Device Manager to display the Device Manager window File Action View Help es O Ea ERE 3 Biometric Devices 8 Bluetooth Radios I e Computer a Disk drives Ka Display adapters DVD CD ROM drives DS Human Interface Devices Ze Imaging devices amp Intel WiUSB Keyboards F Mice and other pointing devices L Monitors Y Network adapters MW Portable Devices 4 Y Ports COM amp LPT TT Communications Port COM1 YI ECP Printer Port LPT1 Intel R Active Management Technology SOL COM3 USB Serial Port COM4 D Processors 4 Click the arrow next to Ports to display the available ports Locate the COM port assigned to the CubiScan 225 It will read USB Serial Port This is the COM port you will use when setting up Qbit applications to communicate with the CubiScan 225 In this example the CubiScan 225 was assigned to COM4 CubiScan 225 12 Getting Started Installing Qbit Optional 5 Close the Device Manager and the System Properties window When it is turned on the CubiScan 225 will recognize the cable connection and if configured correctly will respond to a connection request from
54. era EE 5 n 1 End of Text Control ETX 03h 6 n 1 Carriage Return Control CR oDh 7 n 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 IP Address Command Alpha I 49h 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX 03h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh CubiScan 225 111 Communications Protocol TCP IP Communications Setup Command Set Set IP Address This command is used to set the CubiScan 225 IP address The IP address or Internet address is usually expressed in dot notation for example 121 43 6 234 The first three groups of numbers e g 121 43 6 are usually specific to the network to which you are connecting The last number e g 234 is specific to a particular CubiScan 225 Consult your network administrator to obtain an available IP address Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 IP Address Command Alpha I 49h 7 15 IP Address Alpha 0 0 0 0 to 4 orn 255 255 255 255 4 n 1 End of Text Control ETX o3h 5 n 1 Carriage Return Control CR oDh 6 n 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command
55. ers pounds cm lb 2720 Domestic centimeters pounds cm lb 5000 International centimeters kilograms cm kg 6000 Domestic centimeters kilograms cm kg CubiScan 225 28 Configuration System Configuration 4 Tap Next to go to the next screen Figure 26 System Settings Third Screen From this screen you have the option to enable or disable the Ethernet port the filter select the filter gap and the maximum length If you want to measure objects that are longer than 60 in 150 cm then you must change the Length Max setting from Standard to Extended The resolution is 0 50 in instead of 0 25 in when the CubiScan 225 is in Extended mode CubiScan 225 29 Configuration System Configuration 5 Tap Next to go to the next screen Figure 27 System Settings Fourth Screen At this screen you can view an optional location code and enter a password If you set up a password it must be entered each time you want to access the touchscreen menu The location code is used to identify the CubiScan 225 in the communications data If you have more than one CubiScan 225 you need to set up a unique location number for each one The serial number is the product number that is unique to each CubiScan 225 For information on the smallest box feature refer to Smallest Box on page 34 CubiScan 225 30 Configuration System Configuration 6 Tap Next to go to the next screen F
56. etup Command Set Read Port This command is used to read the current TCP Port number setting from the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 Port Command Alpha P 50h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 Port Command Alpha P 50h 4 1 Acknowledge Alpha A 41h 5 1 5 orn Port Alpha 0 to 65535 5 n 1 End of Text Control ETX 03h 6 n 1 Carriage Return Control CR oDh 7 n 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 1 Port Command Alpha P 50h 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Set Port This command is used to set the CubiScan 225 TCP port number In TCP IP networks port numbers are used to distinguish between different logical channels on the same network interface on the same computer For example port 80 is used for HTTP traffic on the Internet Some ports have numbers assigned to them by the Internet Assigned Numbers Authority IANA These are known as well known ports and are limi
57. ge Alpha N 4Eh 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Values 2 This command causes the CubiScan 225 to report more of its various internal parameters This is useful for troubleshooting Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha v 76h 3 1 End of Text Control ETX 03h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 Start of Text Control STX o2h 2 1 Values Command Alpha v 76h CubiScan 225 105 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 3 1 Acknowledge Alpha A 41h 4 4 Length CPI Numeric 0000 9999 8 1 Comma Alpha 2Ch A Width CPI Numeric 0000 9999 13 1 Comma Alpha 2Ch 14 4 Height CPI Numeric 0000 9999 18 1 Comma Alpha 2Ch 19 2 Length Pulses Numeric 00 99 21 1 Comma Alpha 2Ch 23 2 Width Pulses Numeric 00 99 25 1 Comma Alpha 2Ch 26 2 Height Pulses Numeric 00 99 28 1 Comma Alpha 2Ch 29 2 Length Temperature Numeric 00 99 31 1 Comma Alpha 2Ch 32 2 Width Temperature Numeric 00 99 34 1 Comma Alpha 2Ch 35 2 Height Temperature Numeric 00 99 37 1 End of Text Control ETX 03h 38 1
58. he CubiScan 225 turned on and securely connected to power Is the serial cable or Ethernet cable connected to both the CubiScan 225 and the computer or network and are both connections secure Computer connection Is the serial cable connected to the computer at either the COM1 or COM2 port Computer connection Is the Com Port in the Options dialog box Tools menu configured for the correct port Network connection Is the CubiScan 225 properly configured to the TCP IP communication Qbit software can be used to configure the CubiScan 225 Is there a problem with the CubiScan 225 Perform the Status function in Qbit to check the status of the CubiScan 225 Is there a problem with the computer or network Refer to your computer manual for information on troubleshooting the computer or contact your network administrator This section describes the diagnostic capabilities of the CubiScan 225 CubiScan 225 59 Troubleshooting Diagnostics 1 Tap Menu at the main screen Dimensions L Initialization file PASS Menu Reading gate PASS Strobing gate PAS Initializing ethernet PASS 10 1 100 125 Start Stop Ready Figure 59 Main Screen The menu buttons are displayed Menu Password 0000 Save Data N Figure 60 Menu Screen CubiScan 225 60 Troubleshooting Diagnostics 2 Tap Diag The diagnostics menu is displayed Menu gt Diagnostics 1 2 Figure 61 Diagnos
59. iScan 225 command set can be sent via USB using RS 232 communication software The following table shows the parameters for asynchronous communications through the USB cable Asynchronous Communication Parameters Baud Rate 9600 Parity None Data Bits 8 Start Bits 1 Stop Bits 1 CubiScan 225 Command Set This section describes the commands recognized by the CubiScan 225 to cube and weigh objects and to set up the CubiScan 225 for cubing and weighing dimension units factor toggle calibration and so on CubiScan 225 84 Communications Protocol CubiScan 225 Command Set All command packets begin with an STX start of text and end with an ETX end of text CR carriage return and LF line feed Each command has a Command field and an optional Data field For example lt STX gt lt COMMAND gt lt DATA gt lt ETX gt lt CR gt lt LF gt All commands receive either an Acknowledge response ACK or a Negative Acknowledge response NACK An ACK includes the Command followed by an A and may include a data field A NACK includes the Command followed by a N indicating that an error occurred For example ACK lt STX gt lt COMMAND gt lt A gt lt DATA gt lt ETX gt lt CR gt lt LF gt NACK lt STX gt lt COMMAND gt lt N gt lt ETX gt lt CR gt The CubiScan 225 responds with a question mark NACK to any unrecognized Command For example lt STX gt lt gt lt N gt lt
60. ially transmitted ASCII characters The following table shows the serial connector pin assignments All other pins are not connected RS 232 C Male DB 9 Pin Assignments Pin Signal Description Pin2 RXD Commands from the host computer Ping TXD Data from the controller unit to the host Pin5 SGND Signal ground DB 9 connector CubiScan 225 81 Communications Protocol Ethernet TCP IP Cable Pin Assignments The following table shows the parameters for asynchronous communications through the RS 232 serial cable Ethernet TCP IP Cable Pin Assignments The CubiScan 225 Ethernet port uses the 10 100 Base T TCP IP Asynchronous Communication Parameters Baud Rate 9600 Parity None Data Bits 8 Start Bits 1 Stop Bits 1 communications protocol The following table shows the Ethernet RJ 45 connector pin assignments RJ 45 Connector Pin Assignments Pin Signal Description 1 TD Transmit Data 2 TD Transmit Data 3 RD Receive Data 4 INC No Connection 5 NC No Connection 6 IRD Receive Data 7 INC No Connection 8 INC No Connection CubiScan 225 82 Communications Protocol USB Port Cable Pin Assignments The following table shows the parameters for the default Ethernet port settings Ethernet Port default settings IP Address DHCP or Static Default static 10 1 100 100 IP Com Port 1050 T
61. igure 28 System Settings Fifth Screen From this screen you can view the tachometer encoder multiplier set the belt speed tray height and the auto stop settings When auto stop mode is activated the CubiScan 225 will automatically stop the conveyor belt after a measurement has been taken For more information on the Tray feature see Tray on page 36 CubiScan 225 31 Configuration System Configuration 7 Tap Next to go to the next screen Figure 29 System Settings Sixth Screen This screen includes the option to update firmware that is found on the internal SD card This option automatically turns off once the update is complete The Min Length and Min Width have a default setting of 0075 mm This means that if the CubiScan 225 measures a width or length smaller than 0075 mm it will not transmit the measurement data although it will display the data on the main screen This is to prevent unwanted data being transmitted that may have been falsely prompted by dust or other small objects CubiScan 225 32 Configuration Special Features 8 When you are finished tap Setup and you will return to the menu screen Figure 30 Menu Screen Special Features The following options are special features that the CubiScan 225 offers Filter The filter mode measures only the largest item items cannot be touching if multiple items are found in the measurement field Items that have been excluded f
62. information Be sure that the belt is clean as built up debris can cause the belt to shift and move To track the belt you will need the following tools e 9 64 Allen wrench e 9 16 ratchet To track the belt complete the following steps 1 Make sure that the CubiScan 225 is on and the conveyor belt is running Belt tracking must be done while the conveyor is moving 2 Using the 9 64 Allen wrench remove the 10 hex head screws shown below in Figure 56 3 Carefully remove the cover guards and store them in a safe place CubiScan 225 53 Maintenance Tracking the Belt Figure 56 Removing Hex Screws 4 Check the belt s tension See the section on Belt Tension below for more information CubiScan 225 54 Maintenance Tracking the Belt 5 Using the 9 16 ratchet loosen the axel bolt so that the axel is able to move shown below TRACKING FOR THE CuBISCAN 225 j Adjust y CUBISCAN Belt Travel T Adjust EZ Belt Travel Axel Bolt Figure 57 Axel Bolts 6 Use the bracket to slide the axel back and forth to steer the belt across the conveyor bed Small adjustments are typically all that is needed The belt moves towards the end that it contacts first so if you need the belt to move to the left move the axel to the left In addition to moving the axel you can also try moving the belt by hand Push the belt in the direction that you would like it to move Try to center i
63. m Unit Command Alpha 22h 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Dm Unit Command Alpha 22h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh CubiScan 225 87 Communications Protocol CubiScan 225 Command Set Emitter Toggle This command causes the CubiScan 225 to turn On Off the gate emitters Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Emitter Command Alpha e 65h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Emitter Command Alpha e 65h 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Emitter Command Alpha e 65h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Factor Table This command causes the CubiScan 225 to store new dimensional weight factor
64. mand Alpha OI 6Ah 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Smallest Box Command Alpha OI 6Ah 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Test This command causes the CubiScan 225 to reply with an error code A response of TAOO means that the CubiScan 225 is ready and responding to transmissions from the host If the host receives no response from the control unit after sending this command an error condition exists in the communications between the host and controller CubiScan 225 101 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Self Test Command Alpha T 54h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Self Test Command Alpha T 54h 3 1 Acknowledge Alpha A 4ih 4 2 Identifier Numeric 00 99 6 1 End of Text Control ETX o3h 7 1 Carriage Return Control CR oDh 8 1 Lin
65. munication settings Menu gt Com Figure 37 Communication Settings 3 Tap Ser if you are using a serial communications port Menu gt Com gt Serial Baud OOS600 Par H Data 8 Stop 1 Serial Communication Values Touch VALUE to select Ser to exit Touch Prev or Next to change Figure 38 Communication Settings Serial From this screen you can view the baud rate parity data bits and stop bits Tap Ser to exit the serial communications screen CubiScan 225 39 Configuration Communications Configuration 4 Tap Eth if you are using the Ethernet port Figure 39 Communication Settings Ethernet First Screen From this screen you can view the IP subnet and gateway addresses in use and you can turn DHCP on or off This screen also displays the Ethernet connection speed SPD and the Ethernet duplex information DUP CubiScan 225 40 Configuration Communications Configuration 5 Tap Next to go to the next screen Menu gt Com gt Ethernet STATIC 2 1 2 IP 010 001 100 125 gue Zoo 299000 OO atewy 010 001 100 001 01050 Ethernet Com Values Touch VALUE to select Eth to exit Touch Prev or Next to change Figure 40 Communication Settings Ethernet Second Screen From this screen you can change the static IP subnet gateway addresses and port value 6 Tap Next to go to the next screen Menu gt Com gt Ethernet 3 1 2 MAC 40
66. name Alpha 0000 9999 or 4 filename 4 n 3 Size Numeric 000 500 7 n m Data Binary 7 n y End of Text Control ETX 03h m 7 n d Carriage Return Control CR oDh m 7 n i Line Feed Control LF oAh m Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Serial Put Command Alpha p 70h 3 1 Acknowledge Alpha 4 34h 4 A Index Numeric 0000 9999 8 1 End of Text Control ETX 03h 9 1 Carriage Return Control CR oDh 10 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Serial Put Command Alpha p 70h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX 03h CubiScan 225 100 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Smallest Box Mode This command causes the CubiScan 225 to calculate measurements based on the smallest box Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Smallest Box Command Alpha OI 6Ah 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Smallest Box Com
67. ne Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 Gateway Address Alpha G 47h Command 4 1 Acknowledge Alpha A 41h 7 15 IP Address Alpha 0 0 0 0 to rn GE 5 n 1 End of Text Control ETX o3h 6 n 1 Carriage Return Control CR oDh 7 n 1 Line Feed Control LF oAh Negative Acknowledge Format Pos Len Description Type Range ASCII 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh Gateway Address Alpha G 47h 3 1 Command 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h CubiScan 225 109 Communications Protocol TCP IP Communications Setup Command Set Pos Len Description Type Range ASCII 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Set Gateway Address This command is used to set the network gateway address on the CubiScan 225 It can be the address of a network server or router and is expressed in dot notation Consult your network administrator to obtain the network gateway address Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha O 40h Gateway Address Alpha G 47h 3 1 Command 7 15 IP Address Alpha 0 0 0 0 to Be e pe meee 4 n 1 End of Text Control ETX
68. net communications screen CubiScan 225 46 Configuration Communications Configuration 14 When you are finished tap Eth and then Prev to return to the menu screen Figure 48 Menu Screen 15 To save any changes see Navigating the Touchscreen and Saving Changes on page 25 CubiScan 225 47 Chapter 5 Calibration This chapter provides instructions for calibrating the CubiScan 225 gate and touchscreen The CubiScan 225 is calibrated at the factory however recalibration may occasionally be required Calibrate the gate if you suspect that the CubiScan 225 is not measuring accurately or if the calibration cube is not being measured correctly Calibrate the touchscreen if you have trouble making selections on the screen Gate Calibration Take the following steps to calibrate the gate 1 Tap Menu at the main screen Figure 49 Main Screen CubiScan 225 48 Calibration Gate Calibration The menu buttons are displayed 2 Tap Cal The calibration menu is displayed Menu gt Calibrate Figure 50 Calibration Menu 3 Tap Gate The gate calibration screen is displayed Menu gt Cal gt Gate Cube Dim1 12 00 Cube Dim2 05 00 Cube Dim3 03 50 Offsetmm 03 Multiplier 0 9963 Total Cnt Length Avg Height Avg Width Avg Offset mm Multiplier CALIBRATE GATE Touch Begin to initialize sampling Run Cal Box through Gate 10 times Touch Calc then End to C
69. ns 5 Been subject to misuse or abuse negligent handling improper installation accident damage by fire flood water or other liquid damage abnormal electrical condition and or power surge earthquake or other act of God 6 Had serial numbers altered defaced or removed 7 Been operated beyond capacity TO THE EXTENT PERMITTED BY LAW THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL OR WRITTEN STATUTORY EXPRESS OR IMPLIED AS PERMITTED BY APPLICABLE LAW SELLER SPECIFICALLY DISCLAIMS ANY AND ALL STATUTORY OR IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND WARRANTIES AGAINST HIDDEN OR LATENT DEFECTS IF SELLER CANNOT LAWFULLY DISCLAIM STATUTORY OR IMPLIED WARRANTIES THEN TO THE EXTENT PERMITTED BY LAW ALL SUCH WARRANTIES SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS EXPRESS WARRANTY AND TO REPAIR OR REPLACEMENT SERVICE AS DETERMINED BY SELLER IN ITS SOLE DISCRETION This statement sets forth the full extent of Seller s liability for breach of any warranty or deficiency in connection with the sale or use of the product No employee representative or reseller of Seller is authorized to change this warranty in any way or grant any other warranty EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW SELLER IS NOT RESPONSIBLE FOR DIRECT INDIRECT SPECIAL INCIDEN
70. ns in Qbit The Qbit User Guide is provided on CD ROM or you can download it from the Quantronix Web site at www cubiscan com Dimensioning Using the Touchscreen All controls and displays for the CubiScan 225 are shown on the touchscreen If a computer is not connected you can use the touchscreen to measure objects Measurements cannot be recorded they are displayed on the touchscreen Measurement results will only display when the CubiScan 225 touchscreen is displaying the main screen Figure 15 Measurement Display If you have not already done so remove the thin protective film that NOTE IF covers the CubiScan 225 touchscreen Peel it back from one of the corners using your fingernail and then pull it off Measuring Items To measure items complete the following steps 1 Make sure that the conveyor belt is free of objects CubiScan 225 19 Operation Dimensioning 2 Turn the CubiScan 225 on 3 Tap Start Stop The following screen appears Figure 16 Conveyor Starting 4 Place an item on the conveyor belt After the item passes through the measurement gate the measurement results will be displayed on the touchscreen The measurement results will be displayed until the CubiScan 225 measures another item Examples of measurement results are shown below The CubiScan 225 requires only a 6 inch 15 cm gap between objects CubiScan 225 20 Operation Dimensioning xY Dimensions 11 5
71. o Use Access Ethernet Once the driver is installed you should set the static IP address and the Network Subnet mask You can access these network settings by completing the Settings following steps 1 Under Control Panel gt Network and Internet gt Network and Sharing Center locate and click on the correct connection to bring up the status window L Local Area Connection 2 Status General Connection TPv4 Connectivity No network access IPV6 Connectivity No network access Media State Enabled Duration 00 10 31 Speed 100 0 Mbps Sent A Received a Bytes 0 60 E Properties disable l Diagnose ze Figure 9 Status Window CubiScan 225 10 Getting Started Connecting to a Computer Optional 2 Select Properties Double click Internet Protocol Version 4 to bring up the general properties window Networking Sharing Gg Internet Protocol Version 4 TCP IPv4 Properties General t IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address TP address 10 1 100 100 Subnet mask 255 0 0 0 Default gateway Obtain DNS server address automatically a Use the following DNS server addresses Preferred DNS server Alternate DNS server E Validate settings upon exit
72. ontrol CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Scrape Command Alpha a 61h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Serial Get This command causes the CubiScan 225 to transfer a file from the virtual file system via RS 232 or USB packets Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Serial Get Command Alpha g 67h Mode Numeric 1 Read 3 l 4 Ack 5 Error Index or Filename Alpha 0000 9999 or 4 8 filename 4 n 1 Endof Text Control ETX 03h 5 n 1 Carriage Return Control CR oDh 6 n Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Serial Get Command Alpha g 67h 3 1 Data Mode Numeric 3 33h 4 4 Index Numeric 0000 9999 CubiScan 225 98 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 8 3 Size Numeric 000 500 11 n Data Binary 1i n 1 EndofText Control ETX 03h 12 n 1 Carriage Return Control CR oDh 13 n 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Serial Get Command Alpha g 67h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Lin
73. ontrol LF oAh Values This command causes the CubiScan 225 to report various internal parameters This is useful for troubleshooting Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha V 56h 3 1 End of Text Control ETX 03h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Values Command Alpha V 56h 3 1 Acknowledge Alpha A 41h 4 4 Length DBW Numeric 00 0 99 9 8 1 Comma Alpha 2Ch 9 A Width DBW Numeric 00 0 99 9 13 1 Comma Alpha 2Ch CubiScan 225 103 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 14 4 Height DBW Numeric 00 0 99 9 18 1 Comma Alpha LI 2Ch 19 A Length CPI Numeric 0000 9999 23 1 Comma Alpha LI 2Ch 24 A Width CPI Numeric 0000 9999 28 1 Comma Alpha LI 2Ch 29 4 Height CPI Numeric 0000 9999 33 1 Comma Alpha LI 2Ch 34 A Length Blanking Numeric 0 00 9 99 38 1 Comma Alpha LI 2Ch 39 4 Width Blanking Numeric 0 00 9 99 43 1 Comma Alpha LI 2Ch 44 4 Height Blanking Numeric 0 00 9 99 48 1 Comma Alpha LI 2Ch 49 A Length Gain Numeric 00 0 99 9 53 1 Comma Alpha LI 2Ch 54 4 Width Gain
74. ontrol STX o2h 2 1 Save Command Alpha s 73h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Save Command Alpha s 73h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Save Command Alpha s 73h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Scrape Screen This command causes the CubiScan 225 to save the current touchscreen image to the file cs125isc bmp Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Scrape Command Alpha a 61h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh 5 1 Line Feed Control LF oAh CubiScan 225 97 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Scrape Command Alpha a 61h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return C
75. r suggestions for improving this manual contact Quantronix at manual cubiscan com Manual updated November 24 2015 Table of Contents Chapter 1 Product Leena ee EEN e 1 Specifications EE 2 Chapter 2 G tting Ke DEE 5 Operating Environment sss ssme seesi dinen eee eee eee eee eee eee 5 Components of the CubiScan 225 cece eee eee eee ee eee 5 Turning the CubiScan 225 On Off 2 eee eee eee ees 6 Connecting to a Computer Optional 7 Connecting to a Computer via Ethernet 000 cece ween ees 8 Connecting to a Computer via USB 1 cece eee eee 11 Connecting to a Computer via Serial RS 232 C 00 0c eee 13 Installing Qbit Optional 13 Moving the Touchscreen 14 Chapter 3 Operation ge vag oleh erg ee re A 16 CubiScan 225 Touchscreen 0 cece eee e eee enes 16 Indicator Light is a Fea ha aa es e 17 Touchscreen Care 18 Dimension e recit NENNEN ENNEN ENEE ee ee 18 Dimensioning Using Out 19 Dimensioning Using the Touchscreen 19 Measuring Items ssis a cece ce cece cece a eee renee ee eeees 19 Emergency MOP iii Nee ae A ag de eee OE ES 23 Chapter 4 Configuration Laana gees 25 Navigating the Touchscreen and Saving Changes 25 System Config rati N sess serce cece ee ee e e a e e a 25 Special Features 3 A IN NEEN ENNEN ERE RENG REEERE ONG e EDRN 33 Filter 4299 sia o Sls a 33 Smallest Bes EE Eeer E NEE EEN ER EEE 34 O ig 36 Ch
76. re 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Menu Screech ti A hele AAA tc 33 Filter Modera AAA a eee OR 34 Smallest Box Mode On 35 Smallest Box Mode OH 35 Tray Modei ee Ee ef 37 Main Screen see tees eee AA as Se 38 Menu SGreOn 22 aes ed wed ads eda tea ula ta tetas tats tena ME sie suet Good Ac Ao AEN 38 Communication SettingS 0 c cece cece E ER A ES 39 Communication Settings Serial 39 Communication Settings Ethernet First Screen A0 Communication Settings Ethernet Second Screen 41 Communication Settings Ethernet Third Screen 41 Communication Settings Ethernet Fourth Screen 42 Communication Settings Ethernet Fifth Screen 43 Communication Settings Ethernet Sixth Screen 44 Communication Settings Ethernet Seventh Sereen 00 ccc e eee teens 45 Communication Settings Ethernet Eighth Screen 45 Communication Settings Ethernet Ninth Screen 46 Men Scree eg EN due NEE NENNEN Ss Nhe Moni Wea ted ai Baw EN 47 Main Screen eewer Seo ood ated Ae Bins eelere 48 Calibration MUA hah AN ee RS 49 Gate Calibration 2 2 2 5 3 06 5 2G Re ER RE Bcd aed eR Ree nea wR 49 Main Scree a Spare a EE EE 51 Calibration Memes 2 rett oe ote olan A ee 51 Touchscreen Calibration
77. re to configure the CubiScan 225 for TCP IP communications Contact Quantronix for information Configuration of the CubiScan 225 for TCP IP communication is performed through the RS 232 C serial communications port using the following commands TCP IP Command Set Summary The table below shows the Command Set Summary for TCP IP A Command Character B Command Hex Value s TCP Configuration Name A B Page Read Gateway Address G 40h 47h 109 Set Gateway Address G 7Eh 47h 110 Read IP Address I 40h 49h 111 Set IP Address I 7Eh 49h 112 Read MAC Address M 40h 4Dh 113 Set MAC Address M 7Eh 4Dh 114 CubiScan 225 108 Communications Protocol TCP IP Communications Setup Command Set Read Port P 40h 50h 115 Set Port EP 7Eh 50h 115 Read Subnet Address N 40h 4Eh 116 Set Subnet Address EN 7Eh 4Eh 117 Read Gateway Address This command is used to read the current gateway address setting from the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Read Command Alpha 7Eh 3 Gateway Address Alpha G 47h Command 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Li
78. rial number is an eight digit code which uniquely identifies the CubiScan 225 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 ID Serial Command Alpha D 49h 3 8 Serial Number Numeric 00000000 99999999 11 1 End of Text Control ETX o3h 12 1 Carriage Return Control CR oDh 13 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 ID Serial Command Alpha I 49h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 ID Serial Command Alpha I 49h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Key Coordinates This command causes the CubiScan 225 to accept keyboard input in touch pad coordinates The X coordinate is horizontal the Y coordinate is vertical Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Key Command Alpha k 6Bh CubiScan 225 93 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII
79. rom the measurement process are displayed in red The item that was measured is displayed in yellow see Figure 31 below CubiScan 225 33 Configuration Special Features To turn this feature on tap the All button once Figure 31 Filter Mode Smallest Box Smallest box mode is the default mode This mode determines the smallest bounding box possible the placement of the item on the platform makes no difference Turning off the smallest box mode measures items depending on their placement on the platform To turn smallest box mode off and on go to the fourth system settings screen see Figure 27 The images shown below illustrate the difference between having the smallest box mode on or off CubiScan 225 34 Configuration Special Features Calculating Measurement Complete Ready Calculating Measurement Complete Ready Calculating Measurement Complete Ready Figure 32 Smallest Box Mode On Figure 33 Smallest Box Mode Off xY Dimensions L 10 20 H 6 45 2 45 Menu Start Stop xY E i Dimensions L 11 05 H 9 40 2 45 Menu Start Stop CubiScan 225 35 Configuration Special Features Tray The Tray mode is an optional feature that requires a standard clear acrylic tray 24 in x 18 in that can be supplied by Quantronix This tray enables the CubiScan 225 to measure very small items that would normally fall into the gap between conveyor
80. ry microfiber cloth Cleaning the Sensor Guard There is a plastic sensor guard located over the gate s bottom LED sensor strip This guard is in place to prevent objects from falling onto the sensor strip and damaging it If objects debris or dust are on this guard it may cause interference in dimensioning objects CubiScan 225 56 Maintenance Cleaning the Sensor Guard NOTE vs To clean this guard first make sure that the CubiScan 225 is turned off Carefully remove the guard by wiggling it free You can then wipe it clean with a soft dry cloth Carefully replace the guard and make sure it is in place before starting the CubiScan 225 If you do not want to remove the guard use a feather duster to clean it Do not operate the CubiScan 225 without the sensor guard in place When the sensor guard is not in place debris and dust fall directly onto the bottom sensor strip and are much more difficult to remove CubiScan 225 57 Chapter 7 Troubleshooting This chapter provides assistance in identifying and solving common problems with the CubiScan 225 If you encounter problems not covered in this chapter contact Quantronix Service and Support at 1 801 451 7000 or your system integrator for assistance No Response When You Turn Power On Dimension If there is no response when you power on the CubiScan 225 do the following 1 Check the fuse in the motor control box 2 Verify that the AC power
81. s There are eight factors used depending on the current shipping mode international or domestic dimension unit in or cm and weight unit lb or kg Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Factor Toggle Command Alpha f 66h 3 A Dom In Lb Numeric 0000 9999 7 1 Comma Alpha LI 2Ch CubiScan 225 88 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 8 A Int In Lb Numeric 0000 9999 12 1 Comma Alpha LI 2Ch 13 A Dom In Kg Numeric 0000 9999 17 1 Comma Alpha LI 2Ch 18 A Int In Kg Numeric 0000 9999 22 1 Comma Alpha LI 2Ch 23 A Dom Cm Lb Numeric 0000 9999 27 1 Comma Alpha LI 2Ch 28 A Int Cm Lb Numeric 0000 9999 32 1 Comma Alpha LI 2Ch 33 A Dom Cm Kg Numeric 0000 9999 37 1 Comma Alpha LI 2Ch 38 A Int Cm Kg Numeric 0000 9999 42 1 End of Text Control ETX o3h 43 1 Carriage Return Control CR oDh 44 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Factor Table Command Alpha f 66h 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o
82. sh Command Alpha 5 66h 3 1 End of Text Control ETX o3h 4 1 Carriage Return Control CR oDh CubiScan 225 90 Communications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 5 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Flash Command Alpha 5 66h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Flash Command Alpha f 66h 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Gate Measure The CubiScan 225 will automatically send measurement data upon completion of a gate measurement The dimensions of the object that was measured will be sent Pos Len Description Type Range ASCII Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Measure Command Alpha m 6Dh 3 1 Acknowledge Alpha A 4ih CubiScan Host Alpha C H 43h or 48h 4 l Originated 5 6 Location Identifier Alpha DODO EAE 11 1 Comma Alpha LI 2Ch 12 1 Length Identifier Alpha L 4C 13 5 Length Numeric 00 00 99 99 18 1 Comma Alpha LI 2Ch 19 1 Width Identifier Alpha W 57h 20 5 Width Numeric 00
83. t on the conveyor bed 7 When your adjustments are done tighten the axel bolt Tracking the belt is a process that may take some time making small adjustments as needed especially if the amount of correction that is needed is small To make this process faster you can go into Menu gt Diagnostics gt Encdr Tap Track This will make the conveyor run twice as fast which will show belt unevenness more quickly For further help on tracking the belt see the sticker located on each corner of the CubiScan 225 Belt Tension To check or adjust your belt tension complete the following steps CubiScan 225 55 Maintenance Cleaning the Sensors Make sure that the CubiScan 225 is turned off Remove the cover guards shown in Figure 56 by removing the 10 hex head screws Measure from the edge of the conveyor to the axel as shown below 1 OH Figure 58 Tension Bolt The measurement should be approximately 1 25 Each belt may require slightly different tension especially as a belt stretches over time Adjust the tension bolt as needed This process will need to be repeated on the other side of the conveyor The tension should be the same on both sides of the conveyor Cleaning the Sensors The gate sensors should be kept clean While dust normally won t interfere with sensor operation they should be cleaned routinely to prevent the possibility of interference To clean gently wipe the surface with a d
84. te Figure 53 Calibration Menu CubiScan 225 51 Calibration Touchscreen Calibration 3 Tap TS The touchscreen calibration screen is diplayed Menu gt Calibrate gt TouchScreen Touch Screen Calibration Touch center of each X 1 5 to calibrate Touch TS to exit Figure 54 Touchscreen Calibration 4 Touch the center of each x on the screen until the x turns green There are five calibration points on the screen Menu gt Calibrate gt TouchScreen to calibrate Touch TS to exit Touch Screen Calibration Touch calibration complete Touch any point to test Touch TS to exit Figure 55 Touchscreen Calibration Complete 5 Tap TS again to exit the calibration screen CubiScan 225 52 Chapter 6 Maintenance This chapter provides information on the maintenance and care of the CubiScan 225 Routine inspection and careful handling will help identify problems before they become serious and may prevent service calls or repairs Tracking the Belt The conveyor belt must be tracked when it is out of square This means that the conveyor belt is uneven and moving to one side of the conveyor bed Belt tracking will be needed as the belt stretches or moves over time If the belt is not tracked when needed it can cause damage to the belt and disrupt the accuracy of dimensioning Inaccurate tension on the belt may also be causing the belt to move See Belt Tension on page 55 for more
85. ted to numbers o through 1023 Ports 1024 through 49151 are registered ports CubiScan 225 115 Communications Protocol TCP IP Communications Setup Command Set listed by the IANA and can be used by ordinary user processes on most systems Ports 49152 through 65535 are called dynamic and or private ports and are free for use It is recommended that the CubiScan 225 TCP port be set to a number between 49152 and 65535 to avoid conflicts Consult your network administrator to select the port number Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 Port Command Alpha P 50h 4 1 5 or n Port Alpha 0 to 65535 4 n 1 End of Text Control ETX 03h 5 n 1 Carriage Return Control CR oDh 6 n Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 Port Command Alpha P 50h 4 1 Acknowledge Alpha A 4ih 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Set Command Alpha 4oh 3 1 Port Command Alpha P 50h 4 1 Neg Acknowledge Alpha N 4Eh 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Read Subnet
86. tics Menu 3 Tap Next to go to the second diagnostics screen Menu gt Diagnostics 2 2 Encdry Fpga Figure 62 Second Diagnostics Screen This screen displays some new buttons CubiScan 225 61 Troubleshooting Diagnostics 4 Tap Encdr to go to the tachometer diagnostics screen Figure 63 Diagnostics Tachometer Screen The Encoder field reports the encoder wheel s revolutions Spd A reports the speed of belt A in ft min Spd B reports the speed of belt B in ft min Hours displays the total hours and minutes that the motor has been running CubiScan 225 62 Troubleshooting Diagnostics 5 Tap FPGA to go to the field programmable gate array information screens Figure 64 Diagnostics FPGA Screen This screen displays the field programmable gate array information across three different screens Tap Next if you would like to view these screens CubiScan 225 63 Troubleshooting Diagnostics 6 Tap Ver if you would like to go to the firmware information screen Menu gt Diagnostics gt Version Main 1 ZOOBO7 rpc 2 ZU Kernel Ringi 1 80 Rings Ring2 1 80 Ringu Firmware Versions Touch Mer to exit Figure 65 Diagnostics Version This screen displays firmware information The Main field reports which version of firmware is being used 7 Tap Cube to display the cube test mode screen Menu gt Diag gt Cube Mode RIGHT Cat O Length L Min L Max
87. tics Menu 3 Tap TS and the touchscreen diagnostics screen will be displayed Menu gt Diagnostics gt TouchScreen x1 0 000 kv 0 000 kx 0 000 Kez 0 000 ks 0 000 vz 0 000 x 0749 y 0483 Touch Screen Diagnostics Touch any point to test Touch TS to exit Figure 84 Touchscreen Diagnostics From this screen you can view the linearization parameters of the touchscreen CubiScan 225 79 Troubleshooting Diagnostics To test the calibration of the touchscreen you can touch the screen and cc an x should appear 4 When you are finished tap TS again to return to the diagnostics menu CubiScan 225 80 Appendix A Communications Protocol This appendix contains the cable pin assignments and command set description for the interface between the CubiScan 225 and a host computer via a serial RS 232 connection a USB connection as well as for the interface between the CubiScan 225 and a network via an Ethernet TCP IP connection The Command Set Summary on page 85 lists the command sets that can be used to set up the CubiScan 225 for dimensioning These command sets can also be used in the actual cubing process The TCP IP Command Set Summary on page 108 lists the commands used to set up the CubiScan 225 for TCP IP communications with a network Serial RS 232 C Cable Pin Assignments The CubiScan 225 serial ports use the EIA RS 232 C communications protocol The data are ser
88. unications Protocol CubiScan 225 Command Set Pos Len Description Type Range ASCII 1 1 Start of Text Control STX o2h 2 1 Location ID Command Alpha L 4Ch 3 1 Acknowledge Alpha A 4ih 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Location ID Command Alpha L 4Ch 3 1 Neg Acknowledge Alpha N 4Eh 4 1 End of Text Control ETX o3h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Model This command causes the CubiScan 225 to change its current model designation The CubiScan 225 07 Pos Len Description Type Range ASCII Command Format 1 1 Start of Text Control STX o2h 2 1 Model Command Alpha 1 21h 3 2 Model Number Numeric 05 07 5 1 End of Text Control ETX o3h 6 1 Carriage Return Control CR oDh 7 1 Line Feed Control LF oAh Acknowledge Format 1 1 Start of Text Control STX o2h 2 1 Model Command Alpha 1 21h 3 1 Acknowledge Alpha A 41h 4 1 End of Text Control ETX 03h 5 1 Carriage Return Control CR oDh 6 1 Line Feed Control LF oAh Negative Acknowledge Format 1 Start of Text Control STX o2h 2 1 Model Command Alpha 1 21h CubiScan 225 95 Communications Protocol Cu

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