v VPInstruments Catalog ()
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1. NEMA 6P Software Software included Windows CAT VP 1409 WO 2014 VPINSTRUMENTS 38 CAT VP 1409 WO Ja TOOLS amp ACCESSOIRES VPINSTRUMENTS Order codes VPA 8000 1010 VPA 8000 1011 Construction Peak frequency response Indicator Power Low Battery Voltage Indicator Response time Operating Temperature Range Relative Humidity Dimensions Weight Carrying Case 2014 VPINSTRUMENTS Leak Detector The VP Leak Detector is a practical tool for any leak detection program Simple to use find compressed air leaks and prevent machinery failure with this unique instrument Leak detectors are a beneficial addition to mass flow meters for your leakage man agement program The two instruments together make your leakage management system efficient Measure and manage your ROI when repairing leaks Use your flow me ters to establish a leakage level before you repair the leaks and report the savings after The VP Leak Detector features a sensitivity dial with decibel indications In addition it features an LED bar graph display in which each LED equals approximately 3 dB ideal for calculating decibel levels Application examples gt Compressed Air Leak Detection Pressure and Vacuum Leak Detection Exhaust system leaks Tanks pipes Leak testing M N Electrical Inspection Ultrasound leak detector basic Ultrasound leak detector start kit for air audits with data logger Hand held ABS p2. VPFlowScope VPS R150 P400 KIT VPFlowScope start kit for dry air VPS R200 PADP KIT VPFlowScope start kit for wet air high temperature Demand side measurement For small compressors demand side and point of use measurement we offer the VPFlowScope in line 3 in one mass flow meter with built in 2 Million point data logger and USB interface We offer three models that fit virtually all demand side applica tions Qmin Qmax Qmin Qmax DN Thread Models lah m hr scfm Seimi 15 1 2 VPS RO80 M050 0 32 60 0 2 35 25 1 VPS R250 M100 0 88 200 0 52 120 50 2 VPS RO1K M200 3 58 1000 2 08 590 1 All models supplied with BSP thread straight For US NPT you can chase with die 2 SCFM values are rounded off Power supply and interface options All power supplies are rated for 90 to 230 V input with 12 to 24 V output and supplied with correct plug for initial country shipped to ORDER CODES DESCRIPTION APPLICATION VPA 0030 100 Power supply in IP54 box Fixed heavy industrial VPA 0000 100 Power supply with M12 connector Light industrial portable use VPA 0000 005 M12 cable 5 meter Fixed installations control panels 2014 VPINSTRUMENTS CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS Compressed air supply monitoring For overall efficiency and cost monitoring we provide a complete solution It consists of the VPFlowTerminal wall mount display the VPFlowScope and an AC current sensor With an optional dew point senso
3. Allocate costs Track and monitor leak level Generate automated reports in PDF Expand and adapt the system N MN N Follow your system via Smart PH tablet and web browser gt Centralize benchmark different plants on different locations gt Track Maintenance need points Product highlights gt Web based interface Built in report tools Early alert on leakage Direct insight in costs M Based on standardized hardware CAT VP 1409 WO TH vevisioN VPINSTRUMENTS VPVision project examples Food production In a Kikkoman soy sauce factory a VPVision system has been installed to monitor the demand side of the compressed air system All individual cost centers are monitored by a flow meter VPVision logs all data and provides real time feedback on actual use Cookie factory Bolletje a Dutch manufacturer of cookies and bakery products invested in a VPVision system to allocate costs to various production lines The system is linked to 3rd party energy monitoring and reporting software VPVision was part of a compressed air optimization project which resulted in a cost reduction of 25 Steel factory In a large steel plant VPVision is used to monitor 10 compressor stations It guards a savings program which exceeds 250 000 Euro 300 000 USD per annum and helps to make the right decision on where to save next Metal parts production Astrum a leading manufacturer of casted steel parts in the U
4. CAT VP 1409 WO ADVANCED ADVANCED FULL cee HS COQ VPFLOWMATE VPFLOWSCOPE EVALUATION 5055 1 2 VPSTUDIO VPINSTRUMENTS Order codes Flowmeter configuration all types Download data log sessions Data Export V Real Time measurement VPFlowScope VPFlowTerminal Real time measurement VPFlowMate Scheduler for display VPFlowTerminal CSV Studio Free edition basic configuration only Evaluation version is valid for one month from date of activation 2014 VPINSTRUMENTS V ji VPStudio Software With VPStudio you can configure all VPInstruments products view real time measurements and retrieve data log sessions VPStudio enables you to view data in any unit both SI and Imperial You can schedule your data log session set logging intervals and adjust flow meter parameters VPStudio communicates via your PC s USB port Applications gt As configuration tool for all VPInstru ments products gt To read saved data log sessions gt To extract recorded data to CSV files gt Optional real time data logging on PC which can be saved as CSV Si 5003 500 SFT 5003 400 Manage Ben Franklin CAT VP 1409 WO 2014 VPINSTRUMENTS 22 TH vevision VPINSTRUMENTS VPVision maa ims we VPVision PERS Terrpeeraniere FO mins 12 3 383750 min h rg j f
5. GSK Medicines Kikkoman Foods Libbey Glass Mars Food Nedstaal Steel production Nestl Food O amp I Glass Philips Consumer goods Rexam Glass In 1974 Anton van Putten develops world s first solid Toyota Automotive state flow sensor In 1999 VPInstruments is founded by Pascal van Putten and wins the McKinsey New Venture 98 competition In 2007 The VPFlowScope product line is launched For the first time mass flow pressure and temperature can be measured with a single probe In 2009 VPVision is introduced The complete solution for compressed air energy management In 2011 The VPFlowScope Differential Pressure flow meter is introduced Now you can perform air audits in wet condensing air conditions In 2012 VPInstruments sets the new standard for web based compressed air energy management Open US Service center 2014 VPINSTRUMENTS 4 INTRODUCTION VPINSTRUMENTS Tecnnology Thermabridge leading sensor technology since 1974 Our co founder Anton Van Putten invented world s first solid state thermal mass flow sensor back in 1974 We are proud to continue the heritage of making cutting edge products based upon this unique and patented sensor technology Working principle The unique Thermabridge sensors are integrated circuits just like computer chips They combine a heater with a Wheatstone bridge The heater keeps the sensor ona constant temperature The Wheatstone bridge is
6. compressed air and technical gas sys tems Now you have an instrument that provides you with flow pressure and temperature measurement in one single device for point of use applications Again the VPFlowScope in line shows you when where and how much you can save The improvements of the VPFlow Scope in line complete the product family and it is just as easily integratable as the VPFlowScope probe General applications Point of use measurement Cost allocation Sub metering of compressed air Ring networks bi directional Leakage monitoring M N MN N Consumption metering of Nitrogen Carbon Dioxide Argon Helium or any other dry non corrosive and inert gas 24 VPFLOWSCOPE VPINSTRUMENTS Specifications Thermal VPFlowScope in line Flow Sensor Measuring principle Range and diameter VPS RO80 M050 VPS R250 M100 VPS RO1K M200 Reference conditions Gases Sensors Flow Accuracy Pressure Accuracy Temperature Accuracy Display Technology Memory optional Data outputs Analog Serial 10 USB Mechanical VPS R080 M050 VPS R250 M100 VPS RO1K M200 IP grade Ambient temperature Total length with pipes 0 5 1 2 Electrical Connection type Power supply GE 2014 VPINSTRUMENTS Thermabridge mass flow sensor Flow 51 Flow IM Size 0 32 80 m hr 013 50 SCFM 0 5 inch 0 91 250 m hr 0 2 150 SCFM 1 inch 3 5544 1000 Im hr 2 15 600 SCFM 2 inc
7. 982 10 250 10 2 2591 o 28468 O ILI 58 17 487 99 29 709 12 300 119 303 2 ENE eee 130 38 995 12 2 S 82 24 724 ME E 16 400 15 0 391 0 70 os 61565 15 396 8 131 39315 20 500 4778 I SZETT ss 96832 19 6 496 9 205 61 643 BEL The ranges apply only to compressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP 1409 WO O 2014 VPINSTRUMENTS 24 VPFLOWSCOPE VPINSTRUMENTS The VPFlowScope Air Energy Management UK VPFlowScope dP The VPFlowScope dP is designed for wet air When properly applied it can be used in the discharge of the compressor The VPFlowScope dP 15 fully compatible with the standard VPFlowScope which means that it is easy to install and operate without additional training Typical applications gt Wet air untreated compressed I gt High temperature up to 150 C mE 302 F gt High velocity applications undersized pipes gt Extreme resistance to pollution and water drops gt Mass Flow Pressure amp Temperature gt Display data logger module for easy recording of data 1 The VPFlowScope dP can be used up to a high water content saturated air However as it s based on the Pitot principle some limitations apply The rangeability is smaller
8. just one but all required parameters flow pressure and temperature are measured at the same time at the same point It also features an optional built in 2 Million point data logger This means no more hassle with external loggers just plug in press record and go Crystal clear display 2 Million point data logger Thermabridge flow sensor Pressure sensor Temperature sensor RS485 Modbus RTU 4 20mA Pulse USB interface VPS RO80 M050 0 32 80 m hr DO no display 85 5 pin 12 VPS R250 M100 0 91 250 m3 hr 18 Display 68 8 pin M12 for remote display VPS RO1K M200 3 55 1000 m hr Bei Display 2 M point logger Only available for VPFlowScope in line DO Basic Features Display features Connector types Thermabridge Flow sensor 3 Line display M12 5 pin for standard application Pressure and temperature sensor Multi session datalogger M12 8 pin for remote display function 4 20 mA or Pulse output switchable Keypad for configuration RS485 Modbus RTU USB Cable included not available for VPFlowScope DO Calibration options 0009 001 ISO Calibration report 0 5 FSS VPA 5000 911 Bi directional measurement option Tubing kits 1200 005 0 5 inch in and outlet tubes 1200 010 1 inch in and outlet tubes 1200 020 2 inch in and outlet tubes Accesories DO D10 and 11 version VPA 5000 005 Cable 5m 16 4 ft with M12 5pin connector on one side open wires on other side VP
9. lengths on request Compression fitting 0 5 inch PN20 higher pressure on request IP52 NEMA 12 when mated to display module IP63 NEMA when mated to connector cap not mount upside down 10 50 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatures consult factory Anodized Aluminum Stainless steel 316 Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector female 12 24 VDC 10 Class 2 UL 1 Watt 10 50 mA 10 Q24VDC constant over the entire flow range 14 AZ Industrial Control Equipment EN 61326 1 EN 50082 1 18 24 VPFLOWSCOPE DP VP INSTRUMENTS 1 Technical drawings 15 386 TTE L N 21 527 Order codes Flow meters VPS R200 P4DP KIT VPFlowScope dP start kit for air audits complete with software VPS R200 P4DP D1 VPFlowScope dP with data logger display module for auditors and permanent installation stand alone VPS R200 P4DP D2 VPFlowScope dP with connector cap For Modbus networks Other probe lengths The standard P400 probe is acceptable for most air audits and installations We offer P300 and P600 probes on request Accessories VPA 5000 005 Cable 12 5 pole for permanent connection 5001 105 Interface box JB5 with 5 m 16 4 ft cable 12 VDC power supply VPA 5001 900 Connector cap with M12 socket for VPFlowScope sensor module VPS R200 P4DP flow range table S
10. mm 13 8 Coil diameter 7mm 0 28 Coil bend radius 35 mm 138 Housing W x H x D Operation temperature range Operational relative humidity 26 7 x 41 4 x 13 6 mm 1 1 x 1 6 x 0 6 inch ZO me 70 6 ow LOG E Max 95 non condensing ORDER CODES MAX CURRENT RMS FREQUENCY PULSES AH COIL LENGTH MM INCH 10 VO Sx VPA 8000 2100 100A VPA 8000 2200 200A 10 170 6 7 50 60 Hz VPA 8000 2400 400 A 10 170 6 7 VPA 8000 21k5 1500 A 1 250 9 84 CAT VP 1409 W0 2014 VPINSTRUMENTS Monitor If you monitor you know when where and now much you can save 28 VPFLOWTERMINAL VPINSTRUMENTS VPFlowlerminal The VPFlowTerminal is a plug amp play wall mount display with built in power Supply and 2 million point data logger The VPFlowTerminal has five sensor inputs one input for a VPFlowMate or VPFlowScope mass flow meter and four generic analog inputs and can record up to 8 channels This makes the collection and analysis of your compressed air data easier and quicker Product highlights gt 2 Million data points gt VPFlowMate VPFlowScope input gt analog input channels Applications Efficiency monitoring the efficiency of your compressor system Measure with the VPFlowScope in the main pipe line of your system and measure with 4 power meters the power consumption of each compressor Air audits the VPFlowTerminal can be used for air audits since you collect all data within one data logge
11. of a compressor in offload stage costs 10 35 of the consumption during load hours At gt 80 use of the capacity the offload load control is considered efficient Choose the right control system 6 Manage your leakage In general there is 20 40 of leakage in a compressed air installation VPVision can be used as a global leakage management system and helps you to rank the leaks on savings potential Invest in an ultrasound leak detector to find the leaks 7 Balance your system Is your compressor oversized In some applications the compressor is bigger than necessary for instance after changes in the production process The payback time of the investment in a smaller compressor is often short 8 Reduce the pressure Every bar pressure reduction gives an instant win of 7 on your energy consumption Invest in pressure regulators per production area use buffer vessels and reduce pressure swings in your network 9 Think of alternative uses Compressed air is 8 times more expensive than electric power However compressed air is often used simply because it is present The VPFlowScope offers insight in the usage and helps you to select the right solution 10 Choose the right pipe size and material A proper pipe system is crucial to limit your pressure drop Iron pipes tend to rust Too small piping creates pressure loss Use angular feed ins on the main header to reduce pressure loss 2014 VPINSTRUMENTS Corporate Headquarte
12. solution for your mobile power measurements The VPLog i is the only sensor on the market that offers both 4 20mA and pulse outputs Product highlights gt Very easy and quick installation Outputs 4 20mA The analogue output is proportional to the measured gt Plug and play input and ranges from 4 to 20mA gt For fixed and mobile measurements Pulse The pulse output generates a pulse frequency propor gt Both 4 20mA and pulse output tional to the current measured This allows that the gt Loop powered VPLog i can be used as a simple power meter Usage Application examples Easy does it Just open the sensor and wrap around the power cable you want to measure The LED on the device blinks when the VPLog i is powered The rate at which it blinks is proportional to the output current You can use one of the two outputs to get accurate measurement results gt Power consumption of compressors gt General purpose power measurement gt Electricity sub metering The current sensor measures the input power of your compressors electric motor When combined with a flow meter it can be used to determine the actual efficiency of the compressor Accuracy 1 full scale Power supply 6 30 Vdc Power consumption 4 20mA Current input 100 3200 A rms 50Hz current Max Voltage Insulated cables only On open bus bars max 300 Volt Pulse rate 2 66 HZ Coil length 170 mm 6 7 250 mm 9 8 350
13. use and overdue maintenance Our products enable you to chart these losses easily In many cases compressed air demand can be reduced by optimizing the compressed air system with proper air management pressure control piping configurations and air leak control Fact Only 50 of the generated compressed air is used usefully The other 50 is being spilled A management system will help you to reduce this waste of energy and money And helps you to maintain your consumption as low as possible Maximize your Your return on investment can be a matter of months Take a look at customer Savings success stories on our website and read how our products have helped companies save energy year after year ANNUAL ELECTRICITY BILL SAVINGS POTENTIAL 109 500 16 425 19 710 4 928 591S 365 37 162 060 24 309 29171 12398 Sy 247 55 240 900 56 155 432892 10 841 19 166 125 547500 22 1125 98 550 24 638 29566 73 250 1 095 000 164 250 197 100 49 275 59 130 E Equipment investment E 5 000 Leakage savings potential 30 mM Did you know that a 2 inch in line meter guards a cash flow of more than EUR ie 10 000 Euro 13 000 per year The ROI is in general a matter of months KW price 0 15 See our website for more savings examples and calculators CAT VP 1409 W0 2014 VPINSTRUMENTS CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS Compressed air applications Vi
14. 2014 VPINSTRUMENTS Sis SS dp D HOO SAN 4 20 2 wire 4 20 mA 3 wire VPA 8000 1003 100 20 148 68 F dew point 40 60 C 40 2 C 3 6 F dew point 5 mins to T95 dry to wet 20 mA 2 wire current source configurable over the entire range 12 28VDC 20mA max 0 005 RH V 0 100 RH 40 4 60 C 40 140 F 450 barg max Temperature compensated across operating temperature range IP65 NEMA 4 Stainless steel L 132mm x 927mm 5 2 x 1 1 HDPE Guard lt 10 um 5 8 18 UNF DIN connector Product highlights gt 2 wire loop powered connection gt gt gt gt IP66 NEMA Excellent sensor protection Fast response time VPA 8000 1013 2 C 3 6 F dew point 10 sec typical 90 of the step change 20mA 3 wire 8 30VDC O9mA load current 0 005 RH V 95 RH non condensing 30 70 C 22 158 F 20 barg maximum 0 05 IP65 NEMA 4 Nickel coated brass L 85mm 24mm max 3 3 x 0 9 HDPE front filter G1 2 1 2 BSP 2m 6 5 Feet Dew point or ppm moisture content 140 F dew point 25 26 242 WPSENSORS VPINSTRUMENTS Current sensors The VPLog i measures AC currents up to 3200A true RMS on a single phase power cable The VPLog i is very easy to use just wrap around one of the three phases and close the snap fitting It offers the best
15. A 5000 010 Cable 10m 32 9 ft with M12 5pin connector on one side open wires on other side VPA 0000 200 Power supply 12V 5pin VPFlowScope Accesories DO version only VPA 5001 205 Interface box JB5 with 5m 16 4 ft cable 12 VDC power supply includes USB converter VPStudio software SFT 5003 300 Licensed edition VPS amp VPT CAT VP 1409 WO O 2014 VPINSTRUMENTS CAT VP 1409 WO 24 VPSENSORS VPINSTRUMENTS Dew point sensors Maintaining the dew point of your air or gas system will prolong the lifetime of your equipment Permanent monitoring enables you to detect and prevent problems on time VPInstruments dew point transmitters are designed for ease of use incorporating all the features needed to make installation and operation as simple as possible The calibrated transmitters can be instantly incorporated into VPVision or they can be connected to your air or gas management and control system APPLICATION DEW POINT CONNECTION ORDER CODES VPA 8000 1003 VPA 8000 1013 extreme dry air moderate dry air Performance Measurement range Accuracy dew point Response time Electrical output input Output signal Supply voltage Current consumption Supply voltage influence Operating conditions Operating humidity Operating temperature Operating pressure Temperature coefficient Mechanical specifications Ingress protection Housing material Dimensions Filter Process connection Connection
16. CHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE Sete KH Minnow Maron EKB 2 50 2 1 52 5 92 917 156 1 559 2 2 54 8 100 999 170 1 697 5 80 3 1 779 202 2 021 343 3 434 3 2 32 8 228 2 282 388 3 077 4 100 4 0 102 3 348 3 481 591 5 913 405 108 2 390 3 897 662 6 621 6 150 6 1 154 1 790 7 899 1 342 13 420 6 4 161 5 868 8 678 14 743 8 200 8 0 202 7 1 368 13 678 2 324 23 238 55 2116 1 490 14 897 255 25 309 10 250 10 2 259 1 22571 22 341 3 796 37 957 10 4 264 7 2 332 23 316 3 961 39 612 12 300 11 9 303 2 3 060 30 604 5199 51 994 12 4 314 3 296 32 965 5 601 56 006 16 400 15 0 381 0 4 832 48 316 3 209 82 087 15 6 396 8 5 242 52 420 8 906 69 058 20 500 18 8 477 8 7599 75 994 12 911 129 110 19 6 496 9 8 219 82 191 13 964 139 638 The ranges apply only to compressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP 1409 WO O 2014 VPINSTRUMENTS 30 2 VPFLOWSCOPE DP VP INSTRUMENTS With the VPFlowScope 2014 VPINSTRUMENTS 20 INTRODUCTION VPINSTRUMENTS Get the complete picture Measure monitor and manage your compressed air system to reduce your energy consumption Our flow meters are used to establish baseline air flows and energy use VPVision warehouses and analyzes flow data It
17. Energy Management solutions A VPINSTRUMENTS COM INSTRUMENTS Kikkoman Europe CAT VP 1409 WO 2014 VPINSTRUMENTS CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS Our mission VPInstruments develops produces and supplies energy management solutions for compressed air and industrial gases We show you where when and how much you can save Our solutions cover both supply side and demand side We offer a unique product range consisting of gt Flow meters and other sensors for compressed air gt Monitoring systems for total compressed air management gt Easy to use tools for installation VPInstruments is one of the most innovative companies in its industry Our products and solutions are often unique in the market easy to use sustainably produced and designed with two eyes for detail which is reflected in our logo Our products are sold through skilled distributors worldwide Thanks to their skills and expertise they can help you to get most out of our products We take quality and traceability very serious Our calibration systems are traceable to the National Standards at NMi Dutch Institute of Standards and Metrology Our quality management system is certified to ISO 9001 2008 Proudly serving leading companies worldwide Through our distributors and dealers we serve clients worldwide to save on com pressed air energy costs small selection of end users Astrum UK Steel castings Bolletje Food
18. K invested in a VPVision system to monitor the overall compressed air supply and demand The VPVision system is part of a complete compressed air system re design with an ROI of less than 3 years Prepare Z Flow data Goal Continuous Pressure data improvement Temperature data of energy a efficiency Analyze 2014 VPINSTRUMENTS 55 34 CAT VP 1409 WO TH vevisiou VPINSTRUMENTS Part numbers overview The following table provides an overview of the available hardware and software Please use the project preparation form which can be supplied by your local distributor This form is used to determine the complete list of required hardware and software for your project VPV 6001 M00 VPV HMI2 010 10 VPA 5030 020 VPA 5030 011 5030 111 5030 211 VPA 5030 311 SFT 6001 M01 SF T 6001 M05 gt 5 0 0 11107 VPVision Main unit with VPVision software database webserver built in power supply pre configured to display up to 8 VPFlowScope sensors Can be read out on your own PDA Tablet PC or touch screen via the network Powder coated steel enclosure IP65 Panel mount touchscreen Modbus junction box IP65 Add one per VPFlowScope for a Modbus RS485 multidrop network Modbus extension module with power supply Din rail mounted power sup ply module built into IP65 plastic enclosure With this module you can suppy power to another 8 VPFlowScopes
19. RUMENTS Install CAT VP 1409 WO 2014 VPINSTRUMENTS 36 CAT VP 1409 WO Ja TOOLS amp ACCESSOIRES VPINSTRUMENTS VPA 8001 1002 Max pressure Drill shaft diameter Drill shaft length Drill diameter 2014 VPINSTRUMENTS 10 bar 145 psi higher pressure ratings on request 16 mm 0 6 inch 345 mm 14 inch 17 mm x M10 0 7 inch x M10 Hot tap drill The hot tap drill is the universal tool to install your insertion flow meter in any compressed air system In only 30 minutes you can drill a hole and install your flow meter Using a hot tap saddle and a hot tap drill you can create a new installation point without depressurizing your installation Compared to low cost electrical hot tap drills which are prone to jamming and breaking of the drill head our hot tap drill is safe and easy to operate See our instruction video for details Note Hot tapping is a skilled task Famil iarize yourself with this task VPInstru ments also offers you training to become skilled Once trained you will be able to make process connections quickly safe and economically The average time to install is only 30 minutes Features gt For application up to 10 bar gt 1 Hot tap drill size gt All accessories included gt Explorer transport case included Benefits gt Make an installation point without taking the pressure of your system gt Hand operated no power tool needed on site gt Safe
20. a ia 20 1 mao Pihis min rmm T2 2 deg c ESET min min u F2 kH 177 dag Gu Gw ____ Es 1 14 30 95 MAY f mn min mn her rra ere m lal em Sm VPVision ores ago Ust boa an iLcnmprercisl Wask Allo neh CAT VP 1409 WO 2014 VPINSTRUMENTS VPVision VPVision offers you the complete monitoring solution for compressed air and technical gases It makes energy savings easy quick and rewarding Using the latest web technology VPVision enables you to view data anywhere anytime VPVision analyzes flow data and makes your savings potential transparent VPVision can be expanded to receive and consolidate data such as electric demand compressor kW and dew point VPVision can also be fully integrated into a plant s existing SCADA system and linked to the Internet to allow access by designated company staff from anywhere Project approach Although VPVision is a very user friendly software solution preparation is key toa successful implementation No compressed air system is the same Therefore each VPVi sion system is customized to your needs and goals Your return on investment can bea matter of months With our VPVision project form we can calculate the required invest ment and ROI Ask your local distributor or 60 to our website for details With VPVision you can Maintain your efficiency
21. ale 12 24 VDC 10 Class 2 UL 2 4 Watt no flow 4 8 Watt full flow 10 100 mA no flow 200 mA full flow 10 24VDC 14 AZ Industrial Control Equipment EN 61326 1 EN 50082 1 v 22 VPFLOWSCOPE VPINSTRUMENTS Tecnnical drawings P300 290 mm 11 5 P400 390 mm 15 4 P600 590 mm 23 3 Flow meters VPS R150 P400 KIT VPFlowScope start kit for air audits complete with software VPS R150 P400 D1 VPFlowScope with data logger display module for auditors and permanent installation stand alone VPS R150 P400 D2 VPFlowScope with connector cap For modbus networks Other probe lengths The standard P400 probe is acceptable for most air audits and installations We offer P300 and P600 probes on request Accessories VPA 5000 005 Cable 12 5 pole for permanent connection 5001 105 Interface box JB5 with 5m 16 4 ft cable 12 VDC power supply VPA 5001 900 Connector cap with M12 socket for VPFlowScope sensor module VPS R150 P400 flow range table SCHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE ISDEM 7 al mes ers Mere im hr Dane PA pun do ae m hr 2 50 21 52 5 2 688 7 1 169 71 54 8 2 749 L 1 273 3 80 31 779 5 1516 9 2 576 EE 82 8 6 1712 10 2 908 l 100 4 0 102 3 9 2 610 15 4 435 ne 108 2 10 2 923 17 88 6 150 6 1 154 1 20 5 924 34 10 065 0 161 5 27 6 508 57 11 057 8 200 BO 2027 Sees ss 17429 8 3 Hie 37 11 173 28 18
22. and easy operaion gt Versatile For stainless and carbon Steel Ja TOOLS amp ACCESSOIRES VPINSTRUMENTS 97 Thickness gauge The ultrasonic thickness gauge is used to measure wall thickness which is key information to calculate the exact inner pipe diameter It is important to know the exact wall thick ness especially in smaller pipes In the table below we show the influence of 1 mm 0 04 inch error on your flow meter reading for various pipe diameters Features gt Capable of performing measurements on a wide range of materials including metals plastic ceramics and glass gt High accuracy gt Integrated data logger gt universal probe for a wide measuring range gt Includes transport case Disclaimer The VP Thickness Gauge is only to be used to give an idea of wall thickness and not integrity or composition of the material DIAMETER MM INCH ERROR 50 2 4 100 4 2 150 6 150 200 8 1 250 10 0 80 300 12 0 70 VPA 8001 1001 Measuring range steel I 0 6 400 mm 0 02 16 inch depending on probe type Accuracy iy 0 1 mm 4 1000 Working temperature 2105 99 15 122 T Display mr Back lit display 128 x 64 pixel Connections USB probe Power supply 2 x LR6 AA primary cell Operating time 40 hours backlight off Data logger 7 Max 10 000 readings Protection class Device IP65 NEMA4 Probe IP67
23. becomes the cornerstone of an energy management system for any plant seeking to sustain the energy efficiencies they have achieved CAT VP 1409 WO 2014 VPINSTRUMENTS INTRODUCTION VPINSTRUMENTS 21 Monitor efficiency No more assumptions We offer total solutions for monitoring the efficiency of your compressors Measure energy loss Monitor your pressure loss over the entire air treatment and take timely action Get a grip on quality Monitor dew point to check the performance of your air dryer Make sure that the air quality meets your standards Monitor demand side Use VPVision to check where when and how much air is being used and allocate costs Drawing not to scale CAT VP 1409 WO 2014 VPINSTRUMENTS VP gt Flow gt Pressure gt Temperature gt Bi directional option gt 2M point data logger CAT VP 1409 W0 2014 VPINSTRUMENTS VPFlowScope In line With the three in one VPFlowScope in line VPInstruments sets the new standard for compressed air measurement Flow Pressure and Temperature measured at the same point with a single instrument makes measuring child s play All key performance indicators of your compressed air system are finally measured together like it should be It s time to reveal and unleash the real savings potential of your factory The VPFlowScope in line is your best choice when you need to move forward in creating better efficiency levels in your
24. h 0 C 1013 25 mbar 32 F 14 65 psi Compressed air Nitrogen and inert non condensing gases Range SI Range IM Thermabridge mass flow sensor 0 5 FSS with calibration report under calibration conditions with air 5 FSS without calibration report O 16 bar gauge 250 psi gauge 1 5 FSS 0 60 C 1 5 FSS 32 2 140 F 0 60 22 140 F 1 from 10 mn sec and up At zero flow conditions temperature reading increases due to self heating by the flow sensor Features LCD 3 line display 2 million points data logger 4 20 mA or pulse selectable via installation software Modbus RTU Mini USB interface for configuration display version only Size Weight 135 mm x 49 mm x 85 mm 5 31 x 1 93 x 3 35 0 7 Kg 1 54165 135 mm x 54 mm x 91 mm 5 31 x 2 12 x 3 58 0 7 Kg 1 54165 150 mm x 88 mm x 124 mm 5 9 x 3 46 x 4 88 1 6 Kg 3 53 5 IP65 NEMA 4 when mated to connector at room temperature direct rain and sunlight should be avoided Extreme temperature fluctuations may affect the IP grade over time O 50 C132 150 Length Pipe weight 304 mm 12 0 3 Kg 0 66 Ibs 501 mm 197 1 0 Kg 2 20165 750 mm 29 5 3 2 Kg 7 04 5 M12 5 pin connector female and optional USB mini connector 12 24 10 CLASS 2 EN 61326 1 2006 Class A EN61000 6 1 2007 23 v 24 SUG VPFLOWSCOPE VPINSTRUMENTS Smart simple and complete The VPFlowScope in line provides not
25. in a daisy chain Power supply module with Ethernet converter for 8 additional VPFlowScope sensors Built in IP65 plastic enclosure With this converter you can transfer Modbus signals over Ethernet to the VPVision M unit or an existing building management system Analogue to Ethernet converter with power supply Power supply module with 4 20 mA analogue inputs Built in IP65 plastic enclosure With this converter you can transfer analogue signals over Ethernet to the VPVision M unit or an existing building management system Analogue and Modbus to Ethernet converter with power supply Power supply module with an analogue and a Modbus converter to combine analog sensors with up to 8 VPFlowScope sensors Built in IP65 plastic enclosure With this converter you can transfer Analogue and Modbus signals over Eth ernet to the VPVision M unit or an existing building management system Additional measurement points implemented in the software The software is designed to display up to 8 flow meters in a convenient way Above 8 channels are grouped together Ask us for a project specific quotation in this case Additional visualiation P amp ID overview of your compressed air system Alarms module With the alarm module you can pre set trigger levels and e mail an alarm message when the signals are out of bounds The ideal tool for maintenance management and leakage alerts Contact your local dealer for Job Sizing Template 2014 VPINST
26. ir pre treated wet oily dirty air gt Demand side air clean dry air e q gt Piping systems from 0 5 up to 20 Measuring and recording mass flow 4 temperature and pressure in a single measuring instrument gt Air audits system checks Monitor Leave measuring equipment in place to gt Continually Know what is happening in your system Proactively control leaks gt gt Plan your maintenance based on real time actions gt Monitor dew point power consumption and pressure loss to prevent downtime Manage With VPVision you can Track and manage your leakage Allocate compressed air costs to individual departments Deliver cost evaluation and savings reports Benchmark different plants around the world on efficiency and costs M N Produce necessary documentation for utility incentives Install We offer a line of tools and accessories for gt Hot tapping Installation of flow meters under pressurized conditions gt Leak detection gt Measuring pipe wall thickness 2014 VPINSTRUMENTS p11 p31 p35 INTRODUCTION VPINSTRUMENTS Measure Discover and Save Compressed air Is a very expensive energy Compressed air consumption Production source In fact it is nearly 10 times more Leaks Artificial demand expensive than electricity Inappropriate use Studies show that up to 50 of generated compressed air is still lost due to leakage incompetent
27. istol type ultrasonic processor stainless steel sensor enclosures 36 44 kHz 10 segment LED Bar Graph red 9 Volt Alkaline Battery LED Response time 300 msec DO C 32 120 10 95 non condensing at up to 30 C 86 F 13 3 5220 0115 25 X2 X8 0 3 kg 11 02 Nylon soft carrying case CAT VP 1409 WO Ja TOOLS amp ACCESSOIRES VPINSTRUMENTS 35 Savings tips 1 Shut off sections and machines that you do not use A simple manual or motorized valve can save you thousands of euros dollars Make sure that air is not lost through leaks or machines standing in idle mode Flow meters help to determine to which sections air is flowing 2 Breathe cool fresh and clean air A compressor converts 90 of its power into heat The compressor room heats up while a compressor uses less energy to compress cold air 3 C cooler air already results in 1 energy savings 3 Invest in an efficient control system Have insight in your compressed air usage profile so you can optimize your compressor control system Ask an air audit specialist to perform an air audit and make an improvement plan based upon the results 4 Think about the required air quality Clean compressed air is important for the life span of your compressed air installation Choose the right quality carefully for specific processes whenever possible as higher air quality results in higher energy costs 5 Reduce offload hours Electricity consumption
28. ments has developed unique calibration facilities Our pressurized calibration systems are state of the art strictly maintained under the ISO 9001 certified Quality Management System For continual optimal service we suggest the VPInstruments Full Service Subscrip tion Program No downtime We send you a calibrated meter and you return the used meter upon receipt VPA 0001 920 Standard Service Subscription SSP 5 year subscription Includes annual recalibration firmware update and cleaning of your flow meter Includes warranty extension up to 5 years VPA 0001 940 Full Service Subscription FSP Exchange Program Receive annually a calibrated instrument and exchange it for the instrument in your prossession No service waiting time Lifetime warranty extension Includes shipment costs from VPInstruments to client terms CIF Incoterms 2010 Minimum for 3 years Special exchange programs available check with your Distributor 2014 VPINSTRUMENTS m Remote display 3 Measure Lord Kelvin CAT VP 1409 WO 2014 VPINSTRUMENTS Enter VP Mass Flow Pressure amp Temperature gt Display data logger module for easy recording of data www DIS mena eem gt Measures mass flow and direction CAT VP 1409 WO 2014 VPINSTRUMENTS VPFlowScope The VPFlowScope measures mass flow temperature and pressure simultaneously Its the ultimate compres
29. no vertical lines no overflooding with water See user manual for details CAT VP 1409 W0 2014 VPINSTRUMENTS 24 VPFLOWSCOPE DP VP INSTRUMENTS Specifications VPFlowScope dP Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Pressure sensor Pressure sensor range Accuracy Temperature sensor Temperature sensor range Accuracy Data outputs Digital Analog Display data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protection grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power consumption UE Cut CE 2014 VPINSTRUMENTS Differential pressure 20 200 m sec 65 650 sfps Bi directional measurement 2 of reading over 1 10 range under calibration conditions Please refer to the users manual for details Recommended pipe diameter 50 mm 2 inch and up C 1013 25 mbar 32 F 14 65 psi Wet compressed air Dry compressed air Nitrogen and Inert gases 16 bar 0 232 psi gage 1 5 FSS Temperature compensated 40 150 C 40 302 F Icing should be avoided 1 C 1 8 F RS485 MODBUS RTU protocol 4 20 mA output selectable via software to indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 500 000 points 400mm 15 inch other
30. on grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power consumption bb DE CE 2014 VPINSTRUMENTS Thermabridge Thermal Mass Flow sensor 0 0 5 150 sec 0 500 sfps Bi directional option calibrated in positive direction only 2 of reading under calibration conditions Please refer to the user s manual for details Recommended pipe diameter 25 mm 1 inch and up O C 1013 25 mbar 32 F 14 65 psi Compressed air Nitrogen and inert non condensing gases 0 60 C O 140 F 16 bar 0 232 psi gage tH 1 5 FSS Temperature compensated 0 60 C 0 140 F gt 10 m sec 1 C 1 8 F gt 10 5 1 8 F RS485 MODBUS RTU protocol 4 20 mA output selectable via software to indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 500 000 points 400 mm 15 inch other lengths on request Compression fitting 0 5 inch PN20 higher pressure on request IP52 NEMA 12 when mated to display module avoid upside down installation IP63 NEMA 4 when mated to connector cap avoid upside down installation 10 50 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatures consult factory Anodized Aluminum Stainless steel 316 Glass Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector fem
31. r This makes the data collection read out and analysis very convenient Total package Measure flow together with dew point pressure and power consumption For VPFlowTerminal VPT 5110 000 VPFlowTerminal for VPFlowScope Including display with built in data logger Pre mounted connector for VPFlowScope Built in power supply Includes Blac cap and 5 M 33 for cable VPT 5000 001 option 4 Analogue inputs for VPFlowTerminal Data will be logged simultaneously Configuration and read out with VPStudio CAT VP 1409 WO 2014 VPINSTRUMENTS CAT VP 1409 WO VPFLOWTERMINAL VPINSTRUMENTS Technical drawings VPT 5110 00X Specifications VPFlowTerminal Input voltage Housing type Display Back light Data logger Signal inputs Sensor power supply Maximum sensor current Data outputs Ethernet interface Basic configuration Flow meter connection Additional connections Dimensions Weight 2014 VPINSTRUMENTS 100 240 Vac mains pre wired Painted Aluminum IP65 NEMA4 Liquid Crystal LCD 3 lines Blue with auto power save 2 000 000 points VPFlowScope 4 optional 4 20 mA sensors non isolated loop powered 24 VDC 4 x 25 mA for analog sensors 1 x 150 mA for VPFlowScope USB for configuration and data retrieval Modbus TCP port Via key pad M12 8 pin Cable glands for analog inputs Ethernet connection xbxh 230 x 130 x 75 mm 9 1 x 51 x 2 95 1 6 kG 3 53 Lbs 29 30
32. r you can also monitor the dew point to make sure it is within the specified range wp t 919010 VPFlowTerminal display with 2 million point Data logger wee 4 analog inputs 4 20 mA option Flow meters WES RCO PADE Flow pressure temperature measurement for wet air VES 1502060 Flow pressure temperature measurement for dry air Current sensors VPA 8000 2100 VPLog i AC current sensor 100A rms VPA 8000 2200 VPLog i AC current sensor 200A rms VPA 8000 2400 VPLog i AC current sensor 400A rms VPA 8000 21K5 VPLog i AC current sensor 1500A rms Dew point sensors APPLICATION DEW POINT CONNECTION ORDER CODES Adsorption dryer OC PAG SUA us CEE 20 mA 2 wire VPA 8000 1003 Refrigerant dryer 10 160 C 40 20 wire VPA 8000 1013 Example VPFlowTerminal for local data logging 1 VPFlowScope 3 parameters on local display Up to 7 parameters to be logged S Example 4 analog inputs 4 20 mA gt 2 Current clamps Amps gt 1 Pressure sensor Air treatment DP gt 1 dew point meter Air treatment Quality gt VPFlowScope and all 4 20 mA signals can be patched to DCS 2014 VPINSTRUMENTS 10 CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS Service and support Service is provided from our main office in Delft and our Authorized Marketing and Service Center in the United States As the market leader in compressed air flow measurement equipment VPInstru
33. rs Van Putten Instruments BV Buitenwatersloot 335 2614 GS Delft The Netherlands T 3115 2131580 F 3115 2130669 Email info vpinstruments com US Marketing amp Sales office T 1 740 862 0084 Email sales vpinstruments us US service center T 1 907 301 0530 INSTRUMENTS 0 bar BOURDOM 7 HAEN Fpi 2012 2014 Van Putten Instruments Subject to change without prior notice All dimensions stated in drawings are indicative For actual specifications always consult factory Our core intellectual property and brand names are protected by Dutch US and international patents trademark rights copyrights and exclusive licenses All artwork and 3D images in this catalog are copyright material and exclusively made for promotion of VPInstruments Violators will be prosecuted to the maximum extent possible by the respective owners Nothing from this catalog may be re printed or reused in any way without prior permission Our general terms and conditions of sale apply on all sales transactions A copy can be downloaded from our website VPinstruments only sell and distributes through authorized dealers Your local dealer www vpinstruments com
34. rtually any production plant utilizes compressed air Applications are packaging machines offset presses transport of granulate and food ingredients cooling of products and tank aeration gt Ceramic factories gt Life sciences gt Glass production gt Automotive gt Cement and construction products gt Steel production gt Paper gt Food production beverage and breweries Other markets and applications Our products are used successfully in various industrial applications for example Aeration monitoring in water treatment plants Airflow monitoring in large ducts General test and measurement applications like universities OEM applications Combustion air mixing Technical gas mixing Welding gas packaging gas CO2 consumption metering M N N N MN CO2 exhaust metering 2014 VPINSTRUMENTS CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS Application examples and start kits We offer start kits which can be directly applied to your application Each start kit contains all the items you need for the job Portable audit tools The VPFlowScope measures mass flow pressure temperature and features a built in 500 000 point data logger The device has a built in display with keypad for configuration no need to bring a computer on site The start kit is delivered in an heavy duty weather proof transport case Complete with a portable power supply adapter cables and VPStudio software
35. sed air audit tool used by leading auditors worldwide The bright blue display provides real time information and with the built in data logger recording is as easy as takinga picture VPStudio software can be used for real time measurements on your PC to process data and to print reports The VPFlowScope product family consists of a wet and a dry air flow meter which are fully interchangeable and compatible with the VPFlowScope display modules Applications gt Air audits gt Demand side monitoring sub metering of compressed air gt Ring networks bi directional gt Air Nitrogen Carbon Dioxide Argon Any dry and non corrosive gas We offer the VPFlowScope for both wet and dry compressed air You can combine both the wet and dry sensor module with the same display module That s why the VPFlowscope is so exceptional for air auditors With the VPFlowScope you can measure virtually any compressed air system with a single instrument 24 VPFLOWSCOPE VPINSTRUMENTS Specifications Thermal VPFlowScope Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Gas temperature range Pressure sensor Pressure sensor range Accuracv Temperature sensor Temperature sensor range Accuracv Data outputs Digital Analog Display data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protecti
36. used for temperature control and direction measurement Direction sensitivity Invented by VPInstruments The VPFlowScope combines an extremely large measurement range with integrated direction sensitivity This patented feature enables you to measure in loop networks and in systems with air receivers These situations used to be very difficult to assess With the VPFlowScope flow direction is no longer a mystery Modbus the industry standard The VPFlowScope provides a Modbus RTU interface which opens the door to many energy management software packages and building management systems No secret protocols or expensive configuration tools needed Sensing the future Since 1974 the founders of VPInstruments have invested over 35 years in research and development We will continue to do so to enhance our products and our technology in our effort to provide the best possible solutions for mass flow measurement of compressed air and technical gases The unique Thermabridge sensors combine a heating element with a Wheatstone bridge Flow from left No flow Flow from right The left part is cooled down the right Everything in balance Vice versa Now the left part is heated part of the bridge is heated up up and the right part is cooled down CAT VP 1409 W0 2014 VPINSTRUMENTS CAT VP 1409 WO INTRODUCTION VPINSTRUMENTS IF you can measure it you can Improve It Measure i Use mass flow meters for I gt Supply side a
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