Home
POTWASHER WITH GRANULATE WD-90GR HC
Contents
1. 39491 870 metos 10 Cold water connection filter 5 12 C R 2 connection internal thread 100 600 kPa Hot water connection filter 55 70 C R 2 connection internal thread 250kPa 151 min Electrical connection Steam connection R 2 connection internal thread 50 250kPa Steam heated machine Condensation connection R 2 connection internal thread Steam heated ma chine Drain connection 50mm 31 sec Detergent connection Installation 21 6 2006 Rev A G Electrical connection This symbol on a component is a warning of electrical equipment The part may only be removed by a qualified electrician or trained personnel Information about electrical connections can be found on the machine s wiring diagrams The wiring diagrams are inside the electrical cabinet door Store the diagrams in the elec trical cabinet after installation The machine must be connected to a lockable mains switch This should be positioned on the wall where it is protected from the water and steam which may be released when the door is opened There is a bushing for the electric cable in position 3 The cable is connected in the elec trical cabinet Water connection Connect the cold and hot water pipes according to the labels by the connection points 1 2 If the machine is connected to a hose the internal diameter of the hose mus
2. afternoon change the water directly after the lunchtime wash If a large number of items need to be washed after breakfast and after lunch change the water twice both after breakfast and after lunch metos 30 Instructions for use 21 6 2006 Rev Changing the water Run a wash programme without granulate Press the 0 1 button 7 to switch off the power Keep the door shut and press the buttons 16 on the side of the machine Lower the door in parallel with the front panel Take out the circular table 15 the filter 13 and the cover plates 14 Rinse these items in water Turn the level pipe 20 a quarter of a turn to empty the tank If necessary rinse the wash tank and the granulate with water Turn the level pipe 20 back a quarter ofa turn until the rubber seal 21 seals with the bottom plate Replace the cover plates filter and circular table Press 0 1 7 and close the door The machine will now fill with clean water When the tank is full and the correct operating temperature has been reached the machine is ready for use again The door pushbuttons 16 for the door lock on the side of the machine metos 31 21 6 2006 Rey Instructions for use The level pipe 20 and the rubber seal 21 Checking the wash nozzle Check regularly that the washer arm nozzles 17 are not blocked Remove the washer arms 18 and clean the nozzles if necessary iJ To avoid the nozzles getti
3. EU machinery directive with regard to product safety Product safety means that the design of the machine will prevent personal injury or damage to property Modifying the equipment without the approval of the manufacturer invalidates the man ufacturer s product liability To further improve safety during installation operation and servicing the operator and the personnel responsible for the installation and servicing of the machine should read the safety instructions carefully Switch off the appliance immediately in the event of a fault or malfunction The machine must only be serviced by trained engineers The regular checks described in the manual must be carried out in accordance with the instructions The machine must be serviced by a person authorised to do so by the manufacturer Use original spare parts Contact an au thorised service company to draw up a programme of preventative maintenance Danger ous situations may arise if the instructions above are not followed Before using the machine ensure that personnel are given the necessary training in oper ating and maintaining the machine Handle the machine with care during unloading and transport to avoid the risk of it tipping over Never lift or move the machine without using the wooden packaging to support the stand metos 3 21 6 2006 Rev Safety instructions 2 3 Installation The electrical cabinet may only be opened by a qualified electrician or trained p
4. a lower temperature 4 2 4 Checking the washed items iJ Always check the washing results Check whether any granulate has stuck to the items and if it has remove it Check particularly carefully when washing perforated containers kont Checking the washed items metos 29 21 6 2006 Rev Instructions for use 4 2 5 Stopping the machine during operation If the machine needs to be stopped during operation press the 0 1 button 7 to turn off the power To restart the machine press the 0 1 button 7 and then the start button 1 4 2 6 Changing the water To achieve the best possible washing results it is important that the water is changed fre quently Note The water in the wash tank must be changed regularly otherwise foam will start to form and the washing results will deteriorate If the filter is clogged with foam or if foam comes out of the waste pipe the water must be changed immediately Before changing the water run a washing programme without granulate iJ The machine has an alarm which indicates when the water is dirty and must be changed The alarm is set off after a preset number of wash cycles When the alarm is set off Err9 appears on the displays 2 10 Recommendations Change the water after a total washing time of around 1 hour Change the water if a large amount of foam forms Ifa large number of items need washing before lunch and relatively few during the
5. been spilled on the floor this must be regularly swept up Keep the floor dry and wipe up water which has been spilled metos 4 21 6 2006 Rev Safety instructions 2 6 Cleaning A N The temperature of the water in the tank is approx 60 C and contains detergent Be care ful when emptying and cleaning the machine Use protective gloves 2 6 1 Pressure washing The machine must not be cleaned with a pressure washer If pressurised water is directed at the electrical cabinet the water may penetrate the cabinet and damage the electrical equipment which may affect the safety of the machine In order to satisfy current requirements electrical components of approved enclosure classes are used There is no enclosure class capable of withstanding high pressure 2 6 2 The outside of the machine Pressure washers and hoses must not be used to wash the outside of the machine Water can penetrate into the electrical cabinet and the control panel and damage the equipment which may affect the safety of the machine 2 6 3 Cleaning the floor A N When the floor is being cleaned using a pressure washer water can splash up under the machine and damage the components These have not been designed to withstand being washed with water Never use a pressure washer to clean the floor within 1 metre of the dishwasher without the special protecting covers that are available to prevent splashing Problems with splashing can also occur when using or
6. support beam must always be used along the sides of the machine during transport The machine may otherwise be damaged When transporting the machine without a normal wooden pallet always check that none of the components underneath the machine can be damaged transp A B A B A Pumps B Spacers If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 3 1 Preparing for the installation The height of the machine during transport is 1950mm Check that there is sufficient height available to transport the machine to its installation site metos 8 21 6 2006 Rey Installation 3 3 2 Unpacking Check against the delivery note that all the units have been delivered Inspect the machine for any transport damage 3 3 3 Recycling the packaging iJ Packaging must be disposed of or recycled in accordance with local regulations 3 4 Installation 3 4 1 Positioning the machine Remove the protective plastic on the sides which will be put against the wall Loosen the detergent hose on the back of the machine before putting the machine against the wall Hang the hose up in such a way that it is easily accessible for the detergent sup plier Put the machine in position and check that it is horizontal using a spirit level Adjust the height using the machine s legs metos 9 Installation 21 6 2006 Rev 3 4 2 Connections
7. that there is sufficient deter gent in the machine Wrong washing programme Choose a programme with a longer washing time The water in the tanks is too dirty Change the water There is too little granulate in the tank Check the amount of granulate and add more if necessary The removable parts are incorrectly fitted Fit the parts correctly Granulate sticks to the washed items The rinse nozzles are blocked Clean the nozzles There is too much foam in the ma chine Check to see how clean the washing water is Change the water if neces sary The granulate is in the wrong tank There is too much foam in the ma chine Check to see how clean the washing water is Change the water if neces sary The removable parts are incorrectly fitted Fit the parts correctly The washed items do not dry The rinse nozzles are blocked Check and clean the nozzles When you contact the service personnel you will need to answer the following questions about the machine machine type and model machine serial number and installation date short description of the fault problem what happened was being done immediately before the fault occurred metos Instructions for use 21 6 2006 Rev Machine faults and user errors Machine faults and users errors are indicated by a flashing error message Errl Err2 etc on the control panel
8. the washing water has not reached 50 C Note The time needed to heat the water to the right washing temperature depends on the temperature of the incoming water 4 1 4 Positioning the items in the cassette f Note The items must not be soaked or pre washed with ordinary washing up liquid i All the items must be correctly and firmly positioned The dirty side of the items must face outwards Check that nothing is sticking out and preventing the cassette from rotating in the machine metos 18 21 6 2006 Rey Instructions for use 4 1 5 Using accessories A N A number of accessories is available for washing different types of items It is important to use the correct accessories in order to obtain the best washing results Items which are incorrectly positioned can come loose and damage the machine Granulate and scraper spatula The granulate is used for washing programmes with granulate P1 P2 P4 and P5 The scraper spatula is used to scrape off loose dirt 90_14 A Granulate Part no w003 7260 B Scraper spatula Part no w003 7261 metos 19 Instructions for use 21 6 2006 Rev 4 1 6 Gastronorm kit WD 90GR HC Kit for customers using large numbers of items in gastronorm sizes or only these types of item Individual pots and mixing bowls Accessory for the hexagonal cassette intended for washing a small quantity of other items Hexagonal cassette Cassette with supporting sides for all typ
9. this does not resolve verter or its connections the problem the fault must be rectified before the alarm is reset Contact service personnel Err9 Alarm for changing the Ifthe machine does not stop when the alarm is dis water played the wash cycle can continue but the alarm will not disappear Resolve the problem by drain ing the water out of the machine and restarting it If the machine stops when the alarm is displayed do not continue the wash cycle Resolve the prob lem by draining the water out of the machine and restarting it metos 41 es s Ad Wexiddisk EU Declaration of Conformity Manufacturer Wexiddisk AB Mardvagen 4 SE 352 45 V xj Sweden Tel 46 470 77 12 00 Fax 46 470 237 52 Our machines are manufactured 2006 in accordance with applicable EU directives and we declare under sole responsibility that the following products Single tank dishwashers WD 4 WD 4E WD 6 WD 6E WD 6EA WD 7E WD 7EH WD 9 WD 9A Pot wash machines WD 12GHE WD 80GR WD 100GR Tunnel dishwashers with accessories WD 11 WD 151 211 241 WD 151E 211E 241E 331E 421E WD 153 213 243 333 423 WD PRM60 90 T 60 90 180 T 90 180 Conveyor dishwashers WD B xxE WD xxCT WD 40BRE ACS 38 47 Special dishwashers WD 18CW WD 25BR WD 25T WD 8020 8020W WD 9020 9020W WD 8020WL ACS400 ACS800 ACS SET Conform to the following directives EU Declaration of Conformity according to EU s Machinery Di
10. usual way e Pour one litre of chlorine into the wash tank then run programme P4 e Run programme P4 with granulate three times e Run programme P6 Drain the chlorinated water from the tanks e Refill the wash tank and run programme P4 once to rinse out the machine The ma chine is now disinfected Contact the service engineer to switch the detergent and drying agent dosing system back on metos 38 Instructions for use 21 6 2006 Rev 4 3 3 Periodic servicing iJ R Long intervals between using the machine If the machine is not being used for a long period the granulate and the machine should be disinfected with chlorine You can store the granulate in the freezer during this period If the machine is not being used for a long period cooking oil should be sprayed into the pump housings The oil will prevent rust from forming in the pump housing and jamming the impeller The cooking oil is sprayed into the pumps inlet pipes This should be done by an authorised engineer Checking the amount of granulate Changing the granulate The granulate will gradually start to wear and the washing results may be affected In or der to maintain good washing results it is important that the machine always contains the correct quantity of granulate Add fresh granulate if necessary If the granulate is very worn it should be replaced The best time to do this is when the granulate is being col lected as part o
11. 003 7254 Pot holder for small pots Part no w003 7254 metos 22 21 6 2006 Rey Instructions for use Saucepan holder extra equipment Holder used for washing saucepans with long handle for example al 3 Lass i y 003 7268 Saucepan holder Part no w003 7268 ABC holder extra equipment Slide the handle of the container over the holder If the lid has a projecting handle slide it over the holder wT aaie 003 7253 ABC holder Part no w003 7253 metos 23 21 6 2006 Rey Instructions for use Wash basket for ABC containers extra equipment Wash basket specially designed for washing ABC containers 003 7259 Wash basket for ABC containers Part no w003 7259 4 1 7 Other extra equipment for the WD 90GR Flex WD 90GR HC Sorting bench The sorting bench is used for removing food residues and stacking dirty items 003 7270 Sorting bench Part no w003 7270 metos 24 Instructions for use 21 6 2006 Rey Rinsing unit The rinsing unit can be used both for rinsing items before washing and for cleaning the machine and washing compartment Rinsing unit Part no w003 7390 Trolley The trolley is used for moving clean and or dirty items Trolley Part no w003 7262 metos 25 21 6 2006 Rey Instructions for use Utensil holder extra equipment Holder for a variety of utensils which can be fitted on both sides
12. 4 s00 lt sa4hceahecatntowneadeutauass dudeyhasnaedccsiadandesaxidesabanducleantalcaiaiiueaes 6 lt Installatioi aissalcsisdes cainciagsip Seis yec seid hath sgn usind cunetduisvlenwd naciavsdedcdsed sosoo sas ooieoe oise 7 DA General information escanea i a E uasei E na E Ei i 7 3 2 Requirements for the installation site nsssessseeseesessessseeseesessseesseserssessessrssressessrssresees T 3 2 V igbhting nrs iein a ge chalet A E R A REE 7 3 22 N entilation as eenei ea e a akeo aidea e ia e r a EEA E a T 3 2 3 Drais ernea et ie E E T ARN HE A ome A a 3 24 Space for ser vVi ing sinerien to iari a a a A A RE 8 Dod Transp rt and storage Aenne a a gh ct E EE E a E a aE 8 3 3 1 Preparing for the mstallation a crscsnecss aaecivsdee dienes Aaasciians dn aids ees 8 3 3 2 Unpacking sne ne oe en an ET eee ae ee 9 3 3 3 Recycling the BACK AG MIG oi 3 5 at cnGseelacacaecabeguaen tus wasecunesGeaee tages eanee teal made cuaiaseannpins 9 3 4 T stalla tion s 0 s cacovecns ta casv chased arvsetatanead Gn Os eisa esd ta een daens SO Ie Gaia ed 9 3 4 1 Positioning the machine 1320 5 vagiec hut ces ores esata stanene Sesh oue aia caida tases 9 IA 2 COMMIS OTS aee peea onto aTa E ens a arta asa eee rale ao aaa 10 3 4 3 Installing detergent and drying agent equipment 0 eee eeceeseeeteceteeeeeeenneees 12 3a Phal gb 1 anne ee cee er a a Tre SRE een ere ee Speer nee eee mer ae Nee 14 3 3 l Start p schedules iiin nas e E E A A ean ation 14 3 6 Technic
13. al documentation seid ts pies teas edie tatsieteelia ied date Ma terete i i 15 21 6 2006 Rev 4 Instr ctions TOR USE sedeccassccpusdsudeinspsedsassdvesdeacessusssbecsuatssucpussysdvinspovgedsedsesadanse 16 4 1 Preparations dccspbastentletd anata a a a tiie aaa e a ae ae eS 16 4 1 1 The machine S desigh oinn i E E aw A aa 16 4 1 2 Preparations before filling ssesssnsssesssessessesressessreseesseessesresseessesrsseeseeseesersseesse 17 4 1 3 Filling themachine gone d auras iena oE iE E E EAEE ES 18 4 1 4 Positioning the items in the cassette nn nnsesenseeseesseesseserssresessessrssessessessressesse 18 Ail SCI SING ACCESSORIES iser rarila sea a a cas idbdeiasaaratdg laude Reaeuiecs loans 19 4 1 6 Gastronorm kit WD 90GR HC o ccecccceccceccsssecesseecesseccsseeecseeecsseeceeeecseeecsseees 20 4 1 7 Other extra equipment for the WD 90GR Flex WD 90GR HC eeeeeeeeeeee 24 4 amp 2 Using the ma chine a834cs54 varaeds raved aesaheaahaes teen te a sna bandes igs EA ATESTE ARE AT inners 27 ANW a Shin TA dak acidic Sas uaa est ea cone vediita sane dace nets A onsets ne ee 27 4 2 2 Starting the wash programme washing ssesssseesessssessessrssressessrssressessrssresseeseese 29 4 2 3 Guaranteed final rinse temperature 2 3 4 ssassasessandextharystacs bebasteasbxiasasulaaes Matanbetavvaeda 29 4 2 4 Checking the washed items c jstecstadssdactadeascaepsartacis sbheintedonanteaade Sieben teanduneedaess 29 4 2 5 Stopping the machin
14. amme duration 4 5 minutes Factory setting P5 Washing with granulate and without spin Programme duration 7 5 minutes Factory setting Washing programmes without granulate These programmes are used for items which cannot be washed using granulate such as plastic containers P3 Heavily soiled wash without granulate and with spin Programme duration 2 5 minutes Factory setting P6 Heavily soiled wash without granulate and without spin Programme duration 2 minutes Factory setting metos 28 21 6 2006 Rey Instructions for use 4 2 2 Starting the wash programme washing Close the door and start the wash programme by pressing button 1 e While the machine is washing display 10 shows the remaining washing time When the wash programme has finished display 10 shows the selected pro gramme Do not open the door until the selected programme appears on the dis play Open the door and remove the cassette with the clean items from the machine iJ Note The door should be kept shut over longer periods in order to save energy and keep the washing tank at the correct temperature 4 2 3 Guaranteed final rinse temperature Note When the rinsing temperature is too low the symbol 3 will flash and the machine will continue washing until the correct temperature is reached The wash cycle can be in terrupted by pressing one of the programme buttons P1 P3 5 The machine will then rinse at
15. and other accessories Put the filter 13 cover plates 14 and level pipe 20 in the washing basket out side the machine 1 Drive arm 2 Clamp 3 Ring Cleaning the outside of the machine Wipe the outside of the machine with a soft damp cloth Leave the door open so that the machine can air over night If detergent is used it must not contain abrasives Detergents containing abrasives will damage the stainless steel panels The outside of the machine must not be hosed down Water can enter the machine and damage the control panel and electrical equipment metos 36 21 6 2006 Rev Instructions for use 4 3 2 Periodic cleaning Collecting granulate Remove the circular table 15 and both the filters 13 Put the granulate collector B where the filters are normally located and the two connector plates A on each side of the collector Run programme P1 with granulate When the programme is finished remove the granulate collector B and the two connector plates A Check that all the granulate has been collected Check that the collector contains the correct amount of granulate The collector should contain around 5 litres of granulate The granulate collector should be full to the brim Add fresh granulate if necessary Leave the granulate in the collector over night to air Put it back in the granulate wash tank 12 next day A 90_11 The connector plates A and the granula
16. anulate Programme P3 or P6 should there fore be used for washing plastic containers A programme without a spin cycle should be used if the items being washed are for some reason not suitable for spinning for example if the items cannot be fixed firmly in the cas sette P1 This programme is ideal when food residues have dried onto the items and are hard to remove P2 This programme is used when the food residues have dried on and been left for several hours before washing This programme is also suitable for very dirty items such as burned saucepans baking sheets and gratin dishes P3 The programme is used when the food residues are easily removed P4 This programme is ideal when food residues have dried onto the items and are hard to remove P5 This programme is used when the food residues have dried on and been left for several hours before washing This programme is also suitable for very dirty items such as burned saucepans baking sheets and gratin dishes P6 The programme is used when the food residues are easily removed Washing programmes with granulate Use a programme with granulate for very dirty items such as burned saucepans baking sheets and gratin dishes P1 Washing with granulate and spin Programme duration 5 minutes Factory setting P2 Washing with granulate and spin Programme duration 8 minutes Factory setting P4 Washing with granulate and without spin Progr
17. dinary hoses metos 5 21 6 2006 Rev Safety instructions 2 7 Repairing and servicing the dishwasher Disconnect the power supply before opening the electrical cabinet Avoid touching hot pipes and the booster heater 2 7 1 Safety instructions if the machine is not functioning Check the following Has the appliance been used according to the instructions Are all the removable parts in the correct place Is the mains switch in the ON position Are the fuses in the electrical cabinet undamaged Ask the service personnel to check the fuses If this does not solve the problem ask authorised service personnel to check the machine 2 8 Recycling the machine When the dishwasher has reached the end of its service life it must be recycled in accord ance with current regulations Contact professionals who specialise in recycling metos 6 Installation 21 6 2006 Rev 3 Installation 3 1 General information A A The machine must be installed by authorised personnel only Read these instructions carefully as they contain important information regarding the cor rect installation method The instructions should be used together with the machine s wiring diagram and flow di agrams for water and steam The machine is CE marked The CE mark is only valid for machines that have not been modified If the machine is damaged as a result of the instructions not being followed the supplier s guarantee a
18. displays The following alarms can be dealt with by the operator For other alarms or if an alarm which has been reset recurs authorised service personnel must be called ALARM CAUSE ACTION Errl The filling period has end Check that the stopcocks on the water supply are ed without the tank being open and that the rubber seal 21 on the level pipe filled is sealing with the bottom plate Reset the alarm by pressing button 0 1 7 twice Err3 The circular table 15 has Check that none of the items being washed has stopped come loose and jammed the table Reset the alarm by pressing button 0 1 7 twice Then restart the wash cycle Err4 Faulty temperature sensor Contact service personnel Err5 Faulty temperature sensor Contact service personnel Err6 The final rinse flow is too Ifthe machine does not stop when the alarm is dis low played run another wash programme or press but ton 0 1 7 twice If this does not solve the problem contact service personnel If the machine stops when the alarm is displayed do not restart it The cause of the alarm must be in vestigated and resolved before the alarm can be reset Press button 0 1 7 twice Contact service personnel Err7 Memory error Press button 0 1 7 twice If this does not resolve the problem the printed circuit board must be re placed Contact service personnel Err8 Fault in the frequency con Press button 0 1 7 twice If
19. e during operation s sssssesessssessessessrossessrssressessrssresseeseese 30 4 2 6 Changing the water tacit dnd areas edeneld Cae aay A cadens Mc da cine Lace eCanated Gln Re nde ds 30 4 3 After USE Cleaning naa aaa a situa nia i aaia iais 33 BD VND AMC MMA gna A E E E 33 43 2 Periodic Cl atm nosi aneen a a R ea a E A a aS 37 4 33 P nodic servicing ccniossies oaii i a a EEE E E a E E E a 39 4 3 4 Operational interruptions s sesesesssssessseeseesresseesstsresresseesesersseessessesstessessessressesse 40 metos General information 21 6 2006 Rev 1 General information Read the instructions in this manual carefully as they contain important information re garding the correct effective and safe installation use and servicing of the dishwasher Keep this manual in a safe place so that it can be used by other operators of the dishwash er 1 1 Symbols used in this manual HACCP E oA This symbol warns of situations where a safety risk may arise The instructions given should be followed in order to prevent injury This symbol on a component is a warning of electrical equipment This symbol explains the correct way to perform a task in order to prevent poor results damage to the dishwasher or hazardous situations This symbol identifies recommendations and hints to help you to get the best performance from the machine This symbol explains the importance of careful and regular cleaning of the machine to mee
20. eat otsae as cegc uate a telaen 2 de Machine tiarking ss cistsciy cs snag sa daca nn eats ave RE A 2 1 3 Checking that the appliance and the manual correspond ceeeeeseeseeeeeeeeceeeeeeeeeeees 2 Safety ITISERUCEIONIS stodesssiaeisetsosacsucsaaasdecviapeaswasais sins daesvusstecoaesecsahesaauvisseates 3 2 General informati n reused enn nna aa lead eabyar Minter cubase ORA E ES 3 DD PVT AMS DOL o h A a A O E A E N KEA 3 2 3 NHN CAUEATOR aha seat nar a a adie a a a a asl op cet Aa eles 8 re ees a 4 2 4 Detergent and drying agent 2 3 lt iathdsaducarsads seadusotactycntadoupdaadacarande nese tiectyatele Gdeaboaantucass 4 DOR PTA OM eres ues Sek eae ita a ead elena Atal oases ste A lo ett t salen inte 4 2s Sul Hot Wat s ce ententsalaciaa tates eandtcin tated elect EES EEA ERES E AEEA aleve TEEN AASS Da 4 2 5 2 Risk of crushing ensenhan nan an aar ia a ea ae 4 203 RISK Of SL PPI Moka oss satel ale a E a TE E A E a i 4 20 Cle anni i aa re a a a a a a a a e a cae se an 5 ZG Pressure Washihg esor minuni nkaraan a a a i 5 2 6 2 The outside of the machine s ssesnesssessessesseesseesessresressessessressteseeseesseeseesressresseseese 5 2 60 33 Cleaning the Oor vaere inn a ac a a a ve Sense ce a a ee 5 2 7 Repairing and servicing the dishwasher 0 ccccsccessceseeeseeeeeceteeeseecaeceeeeeeeenseeenaeens 6 2 7 1 Safety instructions if the machine is not functioning ole ee eeteeeeeeneeeeeeeeeeeeees 6 2 8 RECYVCHING the machine 21945
21. ersonnel Gror Water and steam pipes must only be connected by authorised personnel Water pipes must be connected in a way that complies with the regulations of the local water supply authority Check the tightness of the water and steam connections before op erating the machine Make sure that the mains voltage is the same as that indicated on the machine s rating plate The machine should be connected to a lockable mains switch 2 4 Detergent and drying agent A N Only detergent and drying agent intended for industrial dishwashing machines must be used Ordinary washing up liquid must not be used in the machine or for soaking Contact your detergent supplier regarding the choice of a suitable detergent Be aware of the risk of handling washing and drying agents Protective gloves and safety glasses should be used when handling dishwasher detergent Read the warning text on the detergent and drying agent containers as well as the detergent supplier s regulations 2 5 Operation 2 5 1 Hot water The temperature of the washing and rinsing water is 60 C and 85 C Do not open the door until the rinsing phase has finished 2 5 2 Risk of crushing Take care when opening and closing the hatch as there is a risk of body parts being crushed between the door and the tank and at the top of the machine between the door and the cover plate 2 5 3 Risk of slipping In order to prevent the risk of people slipping if granulate has
22. es of washing The items are positioned in the cassette so that they do not move during the wash cycle 1 hexagonal cassette is supplied with the machine Hexagonal cassette with space for 6 1 1 gastronorm containers Part no w003 7285 Pot holder Holder used for washing larger pots The pots are hung from the handle The hooks on the holder fix firmly onto the cassette 1 pot holder is supplied with the machine 003 7255 Pot holder Part no w003 7255 metos 20 21 6 2006 Rey Instructions for use Grid holder for 2 1 containers The containers are inserted between the holders 1 grid holder is supplied with the ma chine 003 7284 Grid holder for 2 1 containers Part no w003 7284 Ladle holder extra equipment This holder is positioned in the middle of the pan holder It can be used for washing ladles whisks knives etc 003 7251 Ladle holder Part no w003 7251 metos 21 Instructions for use 21 6 2006 Rev Flexible insert extra equipment Bowls small saucepans baking tins and other items which are hard to position in other holders can be washed in the flexible insert The items are clamped between the sides of the insert 003 7283 Flexible insert Part no w003 7283 Pot holder for small pots extra equipment The holder is used for small pots It can also be used for containers without rims which cannot be positioned between the cassette s fixing pins
23. essing the buttons allows the door to be lowered in parallel with the front panel Wash nozzle Washer arms Drive arm Level pipe Rubber seal Rinse pipe for final rinse 4 1 2 Preparations before filling Check that the machine has been cleaned and that the stopcocks for the water are open that there is granulate in the granulate wash tank 12 The tank should contain 5 litres of granulate that the wash tank 11 is completely free from granulate Granulate in the wash tank can cause a water leak round the rubber seal on the level pipe 21 the amount of detergent and drying agent AN Note Ordinary washing up liquid must not be used in the machine or for soaking It caus es foam to form and gives poor washing results Fit the level pipe 20 The level pipe s rubber seal 21 must be sealed against the bot tom plate the cover plates 14 the filter 13 metos 17 21 6 2006 Rev Instructions for use 4 1 3 Filling the machine Press 0 1 7 Close the door The machine will start to fill with water Symbol 3 the final rinse indicator will light during the filling process and dis play 2 will show the temperature of the rinse water Display 10 shows PO pause mode which means that no programme has been selected When the tank is full symbol 4 goes out Display 2 now shows the temperature of the washing water The temperature display flashes if the temperature of
24. f the normal cleaning process This should be checked every week Recycling the granulate Used granulate should not be disposed of with other waste If the granulate is not contam inated it can be recycled The granulate can also be discarded at an approved site or incinerated if this is permitted under local regulations The granulate should preferably be recycled rather than discarded or incinerated metos 39 21 6 2006 Rev Instructions for use 4 3 4 Operational interruptions Troubleshooting PROBLEM CAUSE ACTION No indication on the control panel display when the power switch is put in position 1 The mains switch is off Turn on the mains switch The machine does not fill with wa ter The stopcock on the incoming water supply is closed Open the stopcock The door is open Close the door The tanks overfill The level pipe is not in place Fit the level pipe The level pipe s rubber seal is not sealing against the bottom plate Check that the level pipe is closed Change the rubber seal if it is dam aged The machine does not start washing The door is not closed Close the door Noise from the wash pump Low water level Foam in the tank Check the level Change the water The machine is not cleaning proper ly The rinse and wash nozzles are clogged with dirt Check and clean the nozzles Too little detergent Check
25. he pump is rotating in the wrong direc tion the phase must be inverted on the terminal block for the incoming electrical cable That there is the right quantity of granulate in the machine Installation 21 6 2006 Rev 2 Filling the machine Turn on the power switch Close the door Fill the machine with water in accordance with the instructions for use Note If the hot water has a temperature of 50 C it takes around 8 minutes to fill the system The booster heater fills automatically FU21 and FU41 switch on when the tank is full 3 Check the setting of the reference values Check the functioning of the booster pump where applicable All the reference values have been set to the recommended values on delivery 4 Run a number of washes complete with loads and check that There are no water leaks The door switch works The water temperatures are maintained The washed items are clean There is no granulate sticking to the washed items The washed items are dried There is an adequate water flow to the machine Recommended setting 5 1 wash cycle Flow 151 min This can be checked in the machine s reference values and diagnostics function 5 Final check Empty the machine and turn off the power using the power switch Re tighten all connections on the circuit breakers and relays e Set all the circuit breakers to the on position Inform the customer if the water flo
26. metos POTWASHER WITH GRANULATE WD 90GR HC Installation and user manual S N De la date 01 08 2006 Rev 21 6 2006 Rev Dear Customer Congratulations on deciding to choose a Metos appliance for your kitchen activities You made an excellent choice We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world Please read this manual carefully You will learn correct safe and efficient working meth ods in order to get the best possible benefit from the appliance The instructions and hints in this manual will give you a quick and easy start and you will soon note how nice it is to use the Metos equipment All rights are reserved for technical changes You will find the main technical data on the rating plate fixed to the equipment When you need service or technical help please let us know the serial number shown on the rating plate This will make it easier to provide you with correct service For your convenience space is provided below for you to record your local Metos service contact information METOS TEAM metos 21 6 2006 Rev General information os ccsesscspsssesdviscpbenatsedaesesisssoansebcscanssecselaysdeiatosedsusnivercdacsase 1 1 1 Symbols used in this manual lt a cce tics assessed Acshetin tesa dns edaedvandeeateleend eed ncoaataclesbutdecueatant 1 1 2 Symbols on the dishwasher lt c alsce ce Sacer Si Toaayseqcessansees ey godasne cecas
27. n the wall behind the machine on the outfeed side 90_12 Connecting detergent and drying agent 1 2 3 4 5 6 7 Incoming hot water Detergent hose Hole for measuring cell Junction box Bushing for drying agent hose Water outlet for detergent dosing 1 8 internal thread Connection for drying agent dosing 1 8 internal thread metos 12 Installation 21 6 2006 Rev Electrical connection of the equipment Remove the machine s front panel The panel is fixed with screws on the bottom edge under the stand e The connections for the dosing equipment are in the junction box 4 which is lo cated on the stand inside the front panel The connections are labelled 101 106 See the wiring diagram for connection information The measuring cell 3 can be connected to connectors 107 and 108 in the junction box Detergent dosing system Remove the machine s top panel The water outlet 6 for the detergent dosing system is on the incoming hot water pipe 1 in front of the solenoid The pipe from the outlet can be taken around the back inside the rear panels where there is a bushing The hose 2 on the back of the machine is connected to a detergent container The hose supplied with the machine is connected to the wash tank Drying agent dosing system The connection for the drying agent 7 is on the incoming hot water pipe after the sole noid The hose for the drying agent must be take
28. n through the plastic pipe 5 inside the rear panels Checking the final rinse flow The final rinse flow can be displayed on the panel by pressing and holding the 0 1 button when the machine is connected to the power supply The flow is shown in l min It should be at least 151 min It can be adjusted using the ball valve metos 13 Installation 21 6 2006 Rev 3 5 Trial run Prepare the machine for a trial run by following the INSTRUCTIONS FOR USE The in structions describe the measures that must be taken to prepare the machine for operation 3 5 1 Start up schedule This should be completed and signed by the customer on start up Machine type Machine number Installation date Customer Postal address Telephone Contact Dealer Telephone Contact Installation company Telephone Contact Service company Telephone Detergent supplier Telephone Customer s signature Read the installation and user manuals carefully Then check off the following points 1 Check metos 14 Water and drain connections That the machine is evenly balanced That the cassette can easily be moved in and out of the machine Detergent and drying agent That the pump filters level pipe and tank filter are in position That the FU21 and FU41 mini switches are in the off position The pump s direction of rotation Note If t
29. nd product liability no longer apply 3 2 Requirements for the installation site 3 2 1 Lighting 3 2 2 Ventilation 3 2 3 Drains In order to ensure the best possible working conditions during installation operation servicing and maintenance make sure that the machine is installed in a well lit room The machine produces heat and steam when in operation In order to ensure the best pos sible working conditions a certain air change rate is required in the dishwashing room The ventilation requirements for the machine can be found in the TECHNICAL SPECI FICATIONS In addition the ventilation requirements for the room should be calculated on the basis of current standards There must be a floor drain for the machine s waste water and for water used for cleaning The drain should be located under the machine s loading bench The floor drain capacity can be found in the TECHNICAL SPECIFICATIONS metos 7 21 6 2006 Rev Installation 3 2 4 Space for servicing A sufficiently large area must be kept free in front of the machine for servicing purposes The area above the machine must not contain any equipment which could prevent the fit ting servicing and replacement of parts 3 3 Transport and storage Always transport the machine in an upright position db Take care during transport as there is a risk of the machine tipping over A N Note The machine must not be transported without a pallet or other support Some form of
30. ng blocked it is important to remove all large pieces of food from the items to be washed before putting them in the machine Undo the quick release lock A Take out the washer arm Check and clean the wash noz zles B metos 32 Instructions for use 21 6 2006 Rev 4 3 After use cleaning HACCP 4 3 1 Daily cleaning HACCP is a preventive inspection system which ensures that hygiene requirements are met during the washing process and the cleaning of the machine As a result of its design the machine meets strict hygiene requirements Regular thorough cleaning is also impor tant from a hygiene perspective Cleaning the machine carefully helps to ensure good washing results and reduces the risk of dirt accumulating inside the machine Cleaning the inside of the machine Preparations Run the machine on programme P3 without a load Switch off the machine by pressing button 0 1 7 The displays 2 10 show hor izontal bars These will disappear after a few minutes Press buttons 16 when the door is closed Lower the door in parallel with the front panel Take out the circular table 15 the filter 13 and the cover plates 14 Rinse these items in water Draining and cleaning the tanks Turn the level pipe 20 a quarter of a turn to empty the tanks Take out and clean the level pipe 20 once the tanks are empty Clean the inside of the machine Rinse the tanks 11 12 and the granulate in hot
31. of the machine 003 7257 Utensil holder Part no w003 7257 metos 26 Instructions for use 21 6 2006 Rev 4 2 Using the machine 4 2 1 Washing In the various stages of the washing cycle the cassette rotates as follows Washing around 8 revolutions minute Rinsing around 13 revolutions minute Spinning around 80 revolutions minute Choosing the wash programme The machine has six wash programmes P1 P6 which are selected with the three pro gramme selection buttons 5 P1 P2 and P3 Each programme button can be used to select two programmes By pressing a programme button repeatedly you can switch between the two wash programmes and pause mode The LED 9 above the button is lit if the pro gramme has been selected If the LED is not lit the button is in pause mode When no programme has been selected the LED is not lit PO appears on display 10 When programme button P1 is pressed for the first time P1 appears on the display When the button is pressed again P4 appears on the display When the button is pressed for the third time PO pause mode appears on the display The programme buttons correspond to the following wash programs P1 Wash programme P1 and P4 P2 Wash programme P2 and P5 P3 Wash programme P3 and P6 metos 27 Instructions for use 21 6 2006 Rev G G Selecting a programme Plastic containers must be washed without gr
32. rective 98 37 EEC annex ITA Harmonised standards EN 12 100 1 Machine safety specification for general requirements part 1 EN 12 100 2 Machine safety specification for general requirements part 2 EN 60 204 1 Machine safety electrical equipping of machines general requirements EU Declaration of Conformity according to EU s Low voltage directive 73 23 EEC and 93 68 EEC Harmonised standards EN 60 529 Specification for degrees of protection provided by enclosures IP code For products marked with EN 60 204 1 Machine safety electrical equipping of machines general requirements For other products EN 60 335 1 Safety of household and similar electrical appliances General requirements EN 60 335 2 58 Specification for safety of household and similar electrical appliances Particular requirements Commercial electric dishwashing machines EN 50106 Safety Particular rules for routine tests EU Declaration of Conformity according to EU s EMC directive 89 336 EEC 92 31 EEC and 93 68 EEC Harmonised standards EN 61 000 6 2 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments EN 55 014 1 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus EMC Part 1 Emission V xj 02 01 2006 Torsten Nyberg Managing Director x wk Raat T poe we
33. t be at least 12mm The connections are fitted with a filter a non return valve and a vacuum valve The con nections have an internal thread A stopcock must be installed on the water supply pipes It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine The required pressure can be found in the TECHNICAL SPECIFI CATIONS If the water pressure is too low a booster pump must be fitted Drain connection The waste water system connected to 6 must have 50 mm metal pipes that will withstand collision or 50 mm plastic pipes The waste water pipe must be connected to a floor drain and the opening of the pipe must be above the water level The capacity of the floor drain must be 3 litres second Ventilation The machine produces heat and steam when in operation In order to ensure the best pos sible working conditions a certain air change rate is required in the dishwashing room The ventilation requirements for the machine can be found in the TECHNICAL SPECI FICATIONS In addition the ventilation requirements for the room should be calculated on the basis of current standards metos 11 Installation 21 6 2006 Rev 3 4 3 Installing detergent and drying agent equipment The machine comes ready for fitting detergent and drying agent equipment but this is not included with the machine To avoid making unnecessary holes in the machine the equipment should be placed o
34. t hygiene requirements metos 1 21 6 2006 Rev General information 1 2 Symbols on the dishwasher AN This symbol on a component is a warning of electrical equipment The part may only be removed by a qualified electrician or trained personnel 1 2 1 Machine marking The machine has two rating plates one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet The technical information on the plates is also included on the machine s wiring diagram The various rating fields show Wexiddisk ceo e no Ia Made in V xj Sweden marks Machine type Machine number Year of manufacture Enclosure class Voltage Number of phases with or without zero Frequency Main fuse Motor output Electrical heating output 0190 ONO eR E E na Max output 1 3 Checking that the appliance and the manual correspond Check that the type description on the rating plate corresponds with the type description on the front of the manual If manuals are missing it is possible to order new ones from the manufacturer or the local distributor When ordering new manuals it is important to quote the machine number found on the rating plates metos 2 Safety instructions 21 6 2006 Rev 2 Safety instructions 2 1 General information A A 2 2 Transport The machine is CE marked which means that it complies with the requirements of the
35. te collector B are put in the filter location to collect granulate Cleaning the granulate each week or as required e Collect the granulate Place the containers in the sink and rinse the granulate using a hand shower Remove any food residues The machine must also be cleaned in accordance with the instructions for daily cleaning Cleaning the granulate each month or as required Collect the granulate and tip it into a bucket Place the bucket containing the granulate in the sink Take the hand shower and move it around in the granulate rinsing the granulate carefully As the granulate is heavier than the food residues the food residues will float to the sur face and run off with the excess water Follow the weekly cleaning instructions and allow the granulate to air properly overnight metos 37 Instructions for use 21 6 2006 Rev rgran Cleaning the granulate Disinfecting the granulate each year or as required Collect and clean the granulate in accordance with the previous instructions Empty the machine and clean it in the usual way Press the 0 1 button 7 to switch off the power e Pour the granulate back into the machine Clean the circular table cover plates filters and level pipe Refit the components Note Contact the service engineer or detergent supplier to shut off the detergent and dry ing agent dosing system Start the machine and fill it with water in the
36. w and the water pressure are too low Display the maintenance instructions supplied with the machine 6 Train dishwashing staff 3 6 Technical documentation G To ensure that the machine is used correctly it is essential that the documentation sup plied with the machine is made available to the staff who will be using the machine The installation and user manuals should be kept near the machine If the service manual is supplied with the machine it should be given to the service engi neer who is responsible for the machine metos 15 21 6 2006 Rev Instructions for use 4 Instructions for use 4 1 Preparations 4 1 1 The machine s design metos 16 Instructions for use 21 6 2006 Rev SON OOS ON 11 12 13 14 3 16 17 18 19 20 21 22 The start button for the wash programme Temperature display Final rinse indicator the symbol flashes when the final rinse temperature is too low Tank temperature indicator the symbol flashes if the water level in the tank is too low Programme selection buttons Symbol for wash programmes with granulate On Off Symbol for wash programmes without granulate LED showing the selected wash programme Programme display shows the remaining washing time when the machine is in op eration Wash tank Wash tank with granulate Filter Cover plates Circular table Pushbuttons for the door lock Pr
37. water metos 33 21 6 2006 Rey Instructions for use The level pipe 20 and the rubber seal 21 Cleaning the wash nozzles and the washer arms Take out the washer arms 18 Rinse them inside and out Check that the nozzles 17 are not blocked Replace the washer arms metos 34 21 6 2006 Rey Instructions for use Undo the quick release lock A Take out the washer arms Check and clean the wash noz zles B A N Note The following applies when cleaning the machine Do NOT use steel wool as it will cause corrosion to form in the machine e Pressure washers can damage the machine and must NOT be used for cleaning pur poses Never use a pressure washer to clean the floor within 1 metre of the dish washer without the special protecting covers that are available to prevent splashing The supplier cannot be held liable for any faults caused by the use of pressure washers on the machine and this will invalidate the guarantee stalh Steel wool and pressure washers must not be used for cleaning A N There is a risk of splashing even if the floor is only hosed down metos 35 Instructions for use 21 6 2006 Rey gt gt Reassembling the machine e Replace the washer arms 18 Replace the circular table 15 In order for the circular table to function the clamp on the edge of the table must be firmly fixed to the lower part of the drive arm 19 e Clean the washing basket
Download Pdf Manuals
Related Search
Related Contents
RAPPORT DES SUPERVISEURS SUR L`ENQUETE PILOTE Panasonic KX-TG2214F Cordless Phone (KXTG2214F) TransAtlantic TA-30 Sharp AR-M257 Owner's Manual Samsung HT-X810 Kullanıcı Klavuzu HP H2800 tome 2.indd - Editions Dangles - ImageEvent Copyright © All rights reserved.
Failed to retrieve file