Sample PDF - Combat Index
Contents
1. edie SAT pido PON eae EXPE EAS 0147 00 1 Boom to Boom Extension Flexible Conveyer Maintenance 0148 00 1 WP 0149 00 WP 0150 00 WP 0151 00 WP 0152 00 WP 0153 00 WP 0154 00 WP 0155 00 WP 0156 00 WP 0157 00 WP 0158 00 WP 0159 00 WP 0160 00 WP 0161 00 WP 0162 00 WP 0163 00 WP 0164 00 WP 0165 00 WP 0166 00 WP 0167 00 WP 0168 00 WP 0169 00 WP 0170 00 WP 0171 00 WP 0172 00 WP 0173 00 WP 0174 00 WP 0175 00 WP 0176 00 WP 0177 00 WP 0178 00 WP 0179 00 WP 0180 00 WP 0181 00 WP 0182 00 WP 0183 00 WP 0184 00 WP 0185 00 WP 0186 00 WP 0187 00 WP 0188 00 WP 0189 00 WP 0190 00 WP 0191 00 WP 0192 00 WP 0193 00 WP 0194 00 WP 0195 00 WP 0196 00 TM 10 3930 675 20 1 Table of Contents Continued Page Number Seat Belt Replacement ii isses bte ee er ex ede a eee ee 0149 00 1 Seat Assembly Maintenance 0 eh 0150 00 1 Cab Door Weatherseal 1 0151 00 1 Storage Compartment Doors and Latches Replacement 0152 00 1 Battery and Dolly Wheels Storage Compartment 0153 00 1 Remote Hydraulic Control Compartment 0154 00 1 Rearview Mirrors Replacement cent e 0155 00 1 Windshield Wiper Maintenance 0156 00 1 Windshield Washer Reservoir2. curre tutius ak S N sep cat ETE Kilowatt UID ARR epe AIR PS SN EE Ohh SR BOER ie PHP S Liter Pound Foot Iph iioi D acl beta ea ek a ek Le i ie EE BUREAU ee Liters per Hour iE LET Millimeter NATO G RE SR North Atlantic Treaty Organization NM race bigs tee eae wea Ee ea bad cite cee Se ROG eh Gy eee o EE toca E Newton Meter OEM e bere UM EU C E e SPERARE CREE MERE ade EE Original Equipment Manufacturer PMCS toes M sc e eo eM osa Pe Preventive Maintenance Checks and Services Rough Terrain Container Handler SOP 5 aes chine Cae Gate RR M eR a tee eal cat a Standard Operating Procedure SPORT WORK Ph eae PG Panag Peri he e Soldier s Portable On System Repair Tool SR AG sync are tan ares hart eae ME c Bt chine att ee S Specialized Repair Activity UEDS G uetus RP RENS SQUAD De WAU DE OP TU AAS Unit Level Logistics System Ground 0001 00 2 TM 10 3930 675 20 1 EQUIPMENT DESCRIPTION AND DATA 0002 00 EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES 1 Characteristics The Rough Terrain Container Handler RTCH RT 240 is designed to lift move stack or unstack 20 and 40 ft by 8 ft wide ISO containers The RTCH RT 240 has a lift capacity of 53 000 Ib 24 062 kg
3. 0112 00 1 Transmission Oil Filter and Oil Cooler Hoses and Fittings Replacement 0113 00 1 Transmission Assembly Hydraulic Hoses and Pipes Replacement 0114 00 1 Transmission Oil Oil Filters and Oil Filter Head Replacement 0115 00 1 Transmission Oil Dipstick Hose and Pipe 0116 00 1 Transmission and Front and Rear Axle Vent Hoses Replacement 0117 00 1 Front and Rear Propeller Shafts Replacement 0118 00 1 Propeller Shaft Universal Joint 0119 00 1 Parking Brake Pads Maintenance 2 0 6 cece tenes 0120 00 1 Caging and Uncaging Parking Brake 0121 00 1 Parking Brake Control Valve Replacement 0122 00 1 Parking Brake System Hydraulic Hoses and Fittings Replacement 0123 00 1 Service Brake Control Valve 0124 00 1 Service Brake System Hydraulic Hoses and Fittings Replacement 0125 00 1 Brake Cooling Filter and Filter Head Replacement 0126 00 1 Brake System Charging Valve Pressure Adjustment 0127 00 1 Dolly Wheel Maintenance 1 0 20 0 eect m n 0128 00 1 Steering Wheel Replacement 0 t eens 0129 00
4. 1 Electronically controlled 400 hp six cylinder turbocharged engine 2 Electronic semi automatic shift controlled transmission with 4 ranges forward and 3 reverse Operator selects range and ECM controls shift points 3 The drive axles provide traction for two or four wheel drive 4 Limited slip differentials and multi disc wet brakes are an integral part of the axle assemblies Multi disc wet brakes are hydraulically cooled to prevent overheating Accumulators store energy for the emergency braking system 5 The steering system is capable of two wheel four wheel crab and emergency modes of operation 6 The parking brake is hydraulically released and spring applied by disc brake assemblies mounted on the front and rear differentials 7 The operator s cab has a fully adjustable operator s seat fresh air filtered ventilation system and heater defroster air conditioning systems 0002 00 1 TM 10 3930 675 20 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES CONTINUED 8 Operator s controls include adjustable steering wheel accelerator and brake pedals transmission range selector steering mode selection rocker switches and a single joystick control for all boom tophandler and forklift operations c Transport Modes NOTE Refer to TM 10 3930 675 10 for detailed instructions to prepare the RTCH for transport e Self Deployment Highway T
5. TACOM TECH PUBS ria army mil The fax number is DSN 793 0726 or Commercial 309 782 0726 Table of Contents Page Number VOLUME 1 CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION WP 0001 00 General Information veo Dru ppp irc SES oH Sas 0001 00 1 WP 0002 00 Equipment Description and Data 00 III 0002 00 1 WP 0003 00 Theory of Operation RII RR III 0003 00 1 CHAPTER 2 TROUBLESHOOTING PROCEDURES WP 0004 00 Troubleshooting Introduction 0004 00 1 WP 0005 00 Troubleshooting Symptom Index 0 ccc eens 0005 00 1 Troubleshooting Procedures Non Error Code 0006 00 1 Engine Fuel Injector Circuits Troubleshooting 00 00 c cece eee eee ees 0007 00 1 Engine TPS and Idle Validation Switch Troubleshooting WP 0009 00 Cooling Fan Operation and Fan Control Troubleshooting 0009 00 1 Overload Protection 8 0010 00 1 TM 10 3930 675 20 1 Table of Contents Continued Page Number WP 0011 0 Tophandler Electronic Control Unit ECU 791 Troubleshooting Electronic Control Unit ECU Input Voltage Troubleshooting ECU to ECU Communications Troubleshooting 0 WP 0012 00 WP 0013 00 WP 0014 00 Steering ECU 792 Transmission E
6. WP 0109 00 WP 0110 00 WP 0111 00 WP 0112 00 WP 0113 00 WP 0114 00 WP 0115 00 WP 0116 00 WP 0117 00 WP 0118 00 WP 0119 00 WP 0120 00 WP 0121 00 WP 0122 00 WP 0123 00 WP 0124 00 WP 0125 00 WP 0126 00 WP 0127 00 WP 0128 00 WP 0129 00 WP 0130 00 WP 0131 00 WP 0132 00 WP 0133 00 WP 0134 00 WP 0135 00 WP 0136 00 WP 0137 00 WP 0138 00 WP 0139 00 WP 0140 00 WP 0141 00 WP 0142 00 WP 0143 00 WP 0144 00 WP 0145 00 WP 0146 00 WP 0147 00 WP 0148 00 TM 10 3930 675 20 1 Table of Contents Continued Page Number Hydraulic Reservoir and Lift Cylinder Sensors Replacement 0101 00 1 Hydraulic Filter Indicator Sensors Replacement 0102 00 1 Steering System Wheel Sensor Replacement 0103 00 1 Electric Horn Replacement 00 ccc eee ne 0104 00 1 Backup Alarm Replacement 0105 00 1 Seat Warning Buzzer Replacement 0 ce eee cee eee eh 0106 00 1 Battery Maintenance 0107 00 1 Battery Cables Replacement 0 0 cece cece cece tenet eens 0108 00 1 Master Battery Switch Replacement esee re 0109 00 1 Slave Starting Receptacle Replacement 0110 00 1 Electrical General Maintenance 0111 00 1 Transmission and Accessory Control Levers Replacement
7. 00 WP 0095 00 WP 0096 00 WP 0097 00 WP 0098 00 WP 0099 00 WP 0100 00 TM 10 3930 675 20 1 Table of Contents Continued Page Number Engine Oil Dipstick Hose and Oil Fill Hose 0053 00 1 Oil Sampling Valves and Hoses Replacement 0054 00 1 Fuel Solenoid Shutoff Valve 0055 00 1 Engine Air Cleaner Maintenance 00 eee cette teens 0056 00 1 Engine Air Intake Hoses and Tubes Replacement 0057 00 1 Fuel Filter Water Separator 0058 00 1 Fuel Hoses Lines and Fittings 0059 00 1 Ether Cold Start System Maintenance lle res 0060 00 1 Throttle Position Sensor Accelerator Pedal Replacement 0061 00 1 Muffler and Exhaust Pipe Replacement 0062 00 1 Draining and Filling Radiator Assembly 1 2 0 0 0 c eee eee eee 0063 00 1 Cooling System Hoses 0064 00 1 Cooling System Expansion Tank 0065 00 1 Thermostat Replacement settore E TW SHE Va blo dey els iss 0066 00 1 Water Pump e 0067 00 1 Coolant Filt
8. 1 Steering Column Base and Brake Pedal Maintenance 0130 00 1 Steering Column Replacement 0131 00 1 Steering System Hydraulic Hoses and Fittings 0132 00 1 Front and Rear Axle Steering Cylinders 0133 00 1 Steering Column Sensor Replacement 0134 00 1 Transmission Skid Plate and Access Covers Replacement 0135 00 1 Radiator Splash Shield 1 0136 00 1 Radiator Top Grating Replacement 0 0 ccc cece eres 0137 00 1 Radiator Fill Cover Plate 0138 00 1 Boom Assembly Wear Plates Replacement 0139 00 1 Tophandler Wear Plates 0140 00 1 Tow Pintle Replacement 5 arin gen e RAO Va eA ede pt 0141 00 1 Cab Transport Lift Maintenance 0142 00 1 Engine Cover Maintenance einc ie E ehh 0143 00 1 Right Side Step Assembly 0144 00 1 Left Side Stair Assembly 0145 00 1 Fender Assembly Replacement 0 000 c eee cette e 0146 00 1 Mudguard Replacement sie sers is
9. CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items 2 While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem If a corrosion problem is identified it can be reported using SF Form 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem The form should be submitted to the address specified in DA Pam 738 750 OZONE DEPLETING SUBSTANCES Listing to be provided by requiring activity DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE For destruction of Army materiel to prevent enemy use refer to TM 750 244 6 PREPARATION FOR STORAGE OR SHIPMENT For preparation for storage or shipment procedures refer to WP 0193 00 WARRANTY INFORMATION The vehicles are warranted by Kalmar RT in accordance with TB 10 3930 675 14 Warranty starts on the date found in block 23 DA Form 2408 9 in the logbook Report all defects in material or workmanship to your supervisor who will take appropriate action through your Organization
10. CU 793 and Engine ECU 794 Troubleshooting Electronic Control Unit ECU Supply Voltage Troubleshooting Input and Output Signals for Steering ECU 792 Troubleshooting Engine Electronic Control Unit ECU 791 Troubleshooting Engine Position Sensor Circuits Troubleshooting Oil Pressure Sensor Troubleshooting Engine Temperature Sensors and Circuits Troubleshooting Engine Ambient Air Pressure Sensor and Circuits Troubleshooting Engine Pressure Sensor Troubleshooting Engine Fuel Pressure Sensors and Circuits Troubleshooting Fuel Inlet Restriction Sensor Circuit Failure Troubleshooting Engine Battery Voltage Circuits Troubleshooting Transmission Temperature Troubleshooting Transmission Speed Sensors Troubleshooting Transmission Clutch Circuit Troubleshooting Miscellaneous Transmission Failure Troubleshooting Internal Transmission Clutch Slippage Failure Troubleshooting Brake System Troubleshooting WP 0032 00 Axle Brake Cooling System Troubleshooting WP 0033 00 Steering Valve Circuit Troubleshooting Mechanical or Hydraulic Steering Failure Troubleshooting Steering Sensor Troubleshooting Troubleshooting Hydraulic Servo System Electronic Control Unit ECU 790 Auxiliary Pump Troubleshooting Hydraulic Piston Pump Cut Off Troubleshooting Hydraulic Filters Indicators Troubleshooting Boom Lifting Lowering Troubleshooting Boom In Out Troubleshooting Tophandler Slewing Troubleshooting Tophandler Tilt Troubleshooting Tophandler Leveling Tro
11. Operation 0192 00 1 Preparation for Storage or Shipment 0 2 0 cece eee teens 0193 00 1 General Maintenance Instructions 00 ccc eee eee teen ens 0194 00 1 Transmission Calibration seris bs nd thes see nthe D RR Rede 4 0195 00 1 Steering Calibration Vua t e teet tle Ale estes 0196 00 1 TM 10 3930 675 20 1 Table of Contents Continued Page Number WP 0197 00 Boom and Tophandler Calibration 0197 00 1 WP 0198 00 Torque HA e la 0198 00 1 WP 0199 00 0199 00 1 CHAPTER 4 SUPPORTING INFORMATION WP 0200 00 References 1 20 cence e a 0200 00 1 WP 0201 00 Maintenance Allocation Chart MAC 0201 00 1 WP 0202 00 Maintenance Allocation Chart MAC 00 0 cece cc teen teenies 0202 00 1 WP 0203 00 Expendable and Durable Items List 0 0 0 0 0203 00 1 WP 0204 00 Tool Identification List 2 2 0 cece e 0204 00 1 WP 0205 00 Error Codes creer xeu RE ERR ERE Need Peed PORN EE OSU eek ds 0205 00 1 bid Mais pau ees hs SP a bee a bee es eee Index 1 Eoldouts ipo beer oos ORE o DEEP DAE Dd E osa es FO 1 vi TM 10 3930 675 20 1 HOW TO USE THIS MANUAL INTRODUCTION 1 This manual is designed to help you perform Organizational Maintenance and Troubl
12. TM 10 3930 675 20 1 TECHNICAL MANUAL ORGANIZATIONAL MAINTENANCE MANUAL FOR ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 NSN 3930 01 473 3998 Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY JULY 2001 TM 10 3930 675 20 1 TECHNICAL MANUAL HEADQUARTERS TM 10 3930 675 20 1 DEPARTMENT OF THE ARMY Washington D C 1 July 2001 TECHNICAL MANUAL ORGANIZATIONAL MAINTENANCE MANUAL FOR ROUGH TERRAIN CONTAINER HANDLER RTCH RT 240 53 000 LB CAPACITY 4 X 4 NSN 3930 01 473 3998 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the procedures please let us know Submit your DA Form 2028 Recommended Changes to Equipment Technical Publications through the Internet on the Army Electronic Product Support AEPS website The Internet address is http aeps ria army mil If you need a password scroll down and click on ACCESS REQUEST FORM The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS Fill out the form and click on SUBMIT Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail fax or e mail your letter DA Form 2028 direct to AMSTA LC CI TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 The e mail address is
13. ach volume of the manual Become familiar with these warnings before operating or performing troubleshooting or maintenance on the vehicle 2 A Table of Contents n Volume I lists the contents of Volumes I and II The Zable of Contents in Volume lists the con tents of Volume II only a The Table of Contents also provides Reporting Errors and Recommending Improvements information and DA Form 2028 addresses for the submittal of corrections to the manual b Ifyou cannot find what you are looking for in the Table of Contents refer to the alphabetical ndex at the back of the manual The alphabetical Index for each volume lists only those Work Packages found in that volume 3 Chapter 1 Introductory Information with Theory of Information provides general information on the manual and the equipment 4 Chapter 2 Yroubleshooting Procedures contains all applicable troubleshooting a Before attempting to perform troubleshooting carefully read the information WP 0004 00 Troubleshooting Introduction It explains how to perform both non error code and error code driven troubleshooting Included at the end of this Work Package are locator diagrams of all electrical and hydraulic components that may be hard to locate b The Troubleshooting Symptom Index in WP 0005 00 15 divided into three sections The first is an alphabetical list ing by system of non error code driven malfunctions The second is a Numerical Error Code Symptom Index Th
14. al Maintenance shop 0001 00 1 TM 10 3930 675 20 1 GENERAL INFORMATION CONTINUED 0001 00 LIST OF ABBREVIATIONS ACRONYMS NOTE Refer to ASME Y14 38 1999 for standard abbreviations ABBREVIATION ACRONYMS DEFINITION n ot d ete fedi AE tc A dH tio aede Additional Authorization List AOAP vuissssorqeresetbrfezstUIDXatberiUrW PE GP ED ES VUE OUS Hb us Army Oil Analysis Program BUDS css eost DOR Basic Issue Items noeh er ato cri e sese So aora e Mut mee Ehre tr Nc Rexel or per E EUER LE Centigrade or Celsius CAN BUS MUR Ub P CORRER II REA ERAN EE Iq RM e E AU eR RUE Controller Area Network BUS CTD e aA ae edu Cubic Inch Displacement CHAS E alert shy saos t obruere Centimeter eon Components of End Item ERU ee HEU das ER IUE ee IER CE dU Electronic Control Module uo T Seance ots Electronic Control System Beek ROS AERP RS ROL ee BENE S Rel ee Pee ies Gross Combination Weight Rating NAE Gross Vehicle Weight Rating ebbe RR P ERE CC B RIEN EP C Interactive Electronic Technical Manual D Lau EOT ida b International Organization for Standardization Pm Kilogram lE Kilometer RC Se E IR ee ied Kilopascal LIU LUE E e decns hs Kilometers per Hour
15. and Pump 0157 00 1 Heater Hoses DRESS BRON Ss eU X D RD 0158 00 1 Cab Heater Air Conditioning Blower Motor and Fan Replacement 0159 00 1 Cab Air Filters e 0160 00 1 Cab Auxiliary Fan Replacement ete eens 0161 00 1 Data Plate Replacement total 0162 00 1 Fire Extinguisher Bracket Replacement 0163 00 1 Relieving Hydraulic System 0164 00 1 Auxiliary Pump Replacement 0 cece cette ene nee 0165 00 1 Tophandler Hydraulic Slewing Motors 0166 00 1 Tophandler Hydraulic Spreader Motor Replacement 0167 00 1 Cab Transport Control Valve Replacement 0168 00 1 Control Valve Solenoids 0169 00 1 Boom Folding Control Valve Replacement 0170 00 1 Cab Lifting Cylinder amp 0171 00 1 Cab Sliding Cylinder Replacement eres 0172 00 1 Tophandler Twistlock Cylinder 1 0173 00 1 Hydraulic System Cooling Hoses and Fittings R
16. and operates on hard and or unimproved surfaces to include beach operations The RTCH RT 240 can be utilized as a forklift with an operator installed forklift kit a C 25 Capabilities and Features Capabilities a b 1 Container handling capabilities Stack or unstack 8 ft high ISO containers stacked three 3 high with a gross weight of 53 000 Ib 24 062 kg in the first row Stack or unstack 8 ft high ISO containers stacked three 3 high with a gross weight of 27 500 Ib 12 485 kg in the second row Stack or unstack 4 3 ft high ISO containers stacked seven 7 high Container tophandler adjusts to 20 ft or 40 ft ISO container lengths Container tophandler oscillates 7 left and right Container tophandler rotates 195 clockwise and 105 counterclockwise Container tophandler tilts 8 forward and 12 to the rear Container tophandler side shifts 15 in 4 400 mm from the center 2 Forklift kit is operator installed and attaches to the tophandler The forktines are adjustable from 24 in 61 cm center to center to 81 5 in 207 cm center to center Lift capacity is 44 000 Ib 19 976 kg 3 Maximum speed of RTCH is 23 mph 37 kph on level ground with NO LOAD maximum speed on level ground LOADED is 15 mph 24 kph 4 Maximum fording depth is 60 in 1 52 m 5 Operation in temperatures from 25 F 32 C to 125 F 52 C and to 40 F 40 C with arctic kit installed Features
17. e third is an Alphabetical Error Code Symptom Index corrective action for certain malfunctions is to notify SRA Refer to Table 3 in the MAC WP 0202 00 for further information about the Specialized Repair Activity for the RTCH 5 Chapter 3 covers all Organizational Maintenance Instructions Work Packages are organized in the same Functional Group Code FGC sequence as the Maintenance Allocation Chart MAC found in TM 10 3930 675 20 2 6 Chapter 4 includes Supporting Information References Expendable and Durable Items List Tool Identification List and a complete listing of Error Codes resident on the RTCH 7 Following the alphabetical Index are Foldouts of the RTCH hydraulic systems vii TM 10 3930 675 20 1 FEATURES OF THIS MANUAL 1 WARNINGS CAUTIONS NOTES subject headings and other important information are highlighted in BOLD print as visual aid WARNING A WARNING indicates a hazard which may result in death or serious injury CAUTION A CAUTION is a reminder of safety practices or directs attention to usage practices that may result in dam age to equipment NOTE A NOTE is a statement containing information that will make the procedures easier to perform 2 Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis 3 Within a procedural step reference may be made to another Work Package in this manual or to another manual These ref erences i
18. eplacement 0174 00 1 Cab Parking and Service Brake Hydraulic Hoses and Fittings Replacement 0175 00 1 Main Hydraulic System Hoses and Fittings Replacement 0176 00 1 Hydraulic Servo System Hoses and Fittings 0177 00 1 Hydraulic System Test Point Hoses and Fittings Replacement 0178 00 1 Cab Transport Hydraulic Hoses and Fittings Replacement 0179 00 1 Boom Hydraulic System Hoses and Fittings Replacement 0180 00 1 Tophandler Hydraulic System Hoses and Fittings Replacement 0181 00 1 Forklift Kit Hydraulic Hoses and Fittings 0182 00 1 Hydraulic System Oil Filters 0183 00 1 Draining and Filling Hydraulic Reservoir ees 0184 00 1 Hydraulic Reservoir Sight Gage Replacement 0185 00 1 Hydraulic System Test Point Procedures 0186 00 1 Rifle Mounting Bracket Replacement 00 eee cece 0187 00 1 Air Conditioner Leak T st i oc VOU ERR ERN META 0188 00 1 Air Conditioning Compressor Drive Belts Replacement 0189 00 1 Air Conditioner Fans Maintenance llle 0190 00 1 Tophandler Replacement c exo avg OC RE RR ER AE 0191 00 1 Preparation for Arctic
19. er 8 8 5 88 0068 00 1 Alternator Replacemetit 5 irie aA To copa ade 0069 00 1 Alternator Drive Belt Maintenance 0070 00 1 Starter Replacementy s 0 6 4 iei Soria ocak eR hid Gea elo EAT Be ee 0071 00 1 Instrument Panel Switches Gages and Panel Lamps Replacement 0072 00 1 Circuit Breakers and Relays Replacement 0073 00 1 Tophandler Proximity Switches Replacement 0074 00 1 Cab Position Proximity Switches Replacement 0075 00 1 Tophandler Junction Box Maintenance 00 cece re 0076 00 1 Tophandler Proximity Switch Junction Boxes Replacement 0077 00 1 Engine Electronic Control Module ECM 0078 00 1 Electronic Control Units ECU Replacement 0079 00 1 ECS Display Screen 0080 00 1 Electronic Joystick Assembly 0081 00 1 Electronic Joystick Assembly Wiring Harness 0082 00 1 Headlight Maintenance 00 eee eE 0083 00 1 Backup Light and Work Light 0084 00 1 Di
20. eshooting on the RT 240 Rough Ter rain Container Handler RTCH 2 The Repair Parts and Special Tools List RPSTL TM 10 3930 675 24P is to be used in conjunction with this manual to locate and obtain the repair parts and special tools needed to maintain this equipment 3 This manual is written in Work Package format a Chapters divide the manual into major categories of information e g Introductory Information with Theory of Operation Troubleshooting Procedures Organizational Maintenance Instructions and Supporting Information b Each Chapter is divided into Work Packages which are identified by a 6 digit number e g 0001 00 0002 00 etc located on the upper right hand corner of each page The Work Package page number e g 0001 00 1 0001 00 2 etc is located centered at the bottom of each page c Ifa Change Package is issued to this manual added Work Packages use the 5t and 6 digits of their number to indicate new material For instance Work Packages inserted betwedn WP 0001 00 and WP 0002 00 numbered WP 0001 01 WP 0001 02 etc 4 This manual is published in two volumes Volume I covers Chapters 1 and 2 Work Packages 0001 00 thry WP 0047 00 and includes all troubleshooting Volume II includes Chapters 3 and 4 WP 0048 00 thru 0205 00 5 Scan thru this manual to become familiar with its organization and contents before attempting to maintain the equipment CONTENTS OF THIS MANUAL l A located at the beginning of e
21. mation you need notify your supervisor viii TM 10 3930 675 20 1 CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION TM 10 3930 675 20 1 GENERAL INFORMATION 0001 00 SCOPE 1 Type of Manual This manual is for use in performing Organizational Maintenance and Troubleshooting on the Rough Terrain Container Handler RTCH RT 240 2 Equipment Name and Model Number Rough Terrain Container Handler RTCH RT 240 53 000 Ib capacity 4 X 4 2 Purpose of Equipment The RTCH RT 240 is designed to lift and stack 20 and 40 ft International Standard Organiza tion ISO containers loaded to a gross weight of 53 000 Ib 24 062 kg MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for the equipment will be those prescribed by DA Pam 738 750 Functional User 5 Manual for the Army Maintenance Management System TAMMS as contained in the Maintenance Man agement Update REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRS If your truck needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF Form 368 Prod uct Quality Deficiency Report Mail it to us at Commander U S Army Tank automotive and Armaments Command ATTN AMSTA AC NML Rock Island Illinois 61299 7630 We ll send you a reply CORROSION PREVENTION AND CONTROL
22. ndicate where you should look for more complete information a If you are told Replace engine ECU WP 0078 00 go to the first page of Work Package 0078 00 in Volume II of this manual for instructions on replacing the engine ECU Be sure to read the Initial Setup on page 1 of the Work Package to determine contents of Work Package as well as information regarding tools and equipment spare parts and personnel required etc b Ifyou are told Check coolant level TM 10 3930 675 10 go to TM 10 3930 675 10 for complete instructions on checking the coolant level Use the Table of Contents or alphabetical Index in TM 10 3930 675 10 to find pro cedure 4 Illustrations are placed after and as close to the procedural steps to which they apply Callouts placed on the art may be text or numbers or both whichever method is easier for the soldier 5 Numbers located at lower right corner of art e g 350 001 350 002 etc are art control numbers and are used for tracking purposes Disregard these numbers 6 Dashed leader lines used in illustrations indicate that called out items are not visible in the view depicted 1 e they are located within or behind the structure 7 Technical instructions include metric units as well as standard units For your reference a Metric Conversion Chart 1s located on the inside back cover of the manual NOTE If at any time you are unsure how to use this manual or you cannot locate the infor
23. ransport Rail Transport Marine Transport e Air Transport 0002 00 2 TM 10 3930 675 20 1 EQUIPMENT DESCRIPTION AND DATA CONTINUED 0002 00 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 350 001 COMPONENT DESCRIPTION Tophandler Electro hydraulically operated 20 40 ft tophandler Capable of sideshifting rotation forward rear tilting left right tilting and load position leveling and locking Also interfaces with forklift attachment Boom Assembly Electro hydraulically operated heavy duty steel boom designed for moving lifting and stacking 20 40 ft ISO containers Boom Lift Cylinders Electro hydraulically operated cylinders raise lower and support the boom assembly Operator s Cab Contains all driving and container handling controls as well as heating air conditioning and filtered ventilation system controls During air transport operations the cab is moved to the left side of the chassis then lowered and secured in place Boom Support Rear support and pivot point for the boom to include an unlocking device that allows the boom assembly to be lowered into the transport position Frame A heavy duty steel construction with tie downs towing lugs and pintle hook Remote Hydraulic Control Location of selected hydraulic remote controls Also access to Compartment hydraulic system test and AOAP sampling ports 0002 00 3
24. rectional and Side Marker Light Maintenance 0085 00 1 Blackout Light Maintenance lesse 0086 00 1 Twistlock Indicator Lights 0087 00 1 Cab Interior Light Maintenance poseerasi ipet io on e 0088 00 1 Infrared Lights 88 e 0089 00 1 Fording Water Level Sensor 0090 00 1 Ambient Temperature Sensor Replacement 0091 00 1 Wheel Temperature Sensor 0092 00 1 Engine Sensors Replacement 0093 00 1 Fuel Level Sending Unit 0094 00 1 Transmission Sensors Replacement 0095 00 1 Brake Inching Switch Replacement 0096 00 1 Brake Light and Pressure Switches 0097 00 1 Boom Angle Sensor Replacement 0 00 ccc tenets 0098 00 1 Boom Extension Sensor 1 0099 00 1 Tophandler Angle Sensor Replacement 0100 00 1 WP 0101 00 WP 0102 00 WP 0103 00 WP 0104 00 WP 0105 00 WP 0106 00 WP 0107 00 WP 0108 00
25. ubleshooting Tophandler Sideshift Troubleshooting Tophandler Spreader Troubleshooting Tophandler Twistlocks and Forklift Sensor Troubleshooting WP 0046 00 WP 0047 00 VOLUME 2 CHAPTER 3 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS WP 0048 00 WP 0049 00 WP 0050 00 WP 0051 00 WP 0052 00 Service Upon Receipt Preventive Maintenance Checks and Services PMCS Introduction Preventive Maintenance Checks and Services PMCS Rocker Arm Cover and Gasket Replacement Engine Oil and Oil Filter Replacement 0011 00 1 0012 00 1 0013 00 1 0014 00 1 0018 00 1 0022 00 1 0025 00 1 0026 00 1 0027 00 1 0028 00 1 0031 00 1 0032 00 1 0033 00 1 0035 00 1 036 00 1 0037 00 1 0038 00 1 0039 00 1 0040 00 1 0041 00 1 0042 00 1 0043 00 1 0044 00 1 0045 00 1 0046 00 1 0047 00 1 0048 00 1 0049 00 1 0050 00 1 0051 00 1 0052 00 1 WP 0053 00 WP 0054 00 WP 0055 00 WP 0056 00 WP 0057 00 WP 0058 00 WP 0059 00 WP 0060 00 WP 0061 00 WP 0062 00 WP 0063 00 WP 0064 00 WP 0065 00 WP 0066 00 WP 0067 00 WP 0068 00 WP 0069 00 WP 0070 00 WP 0071 00 WP 0072 00 WP 0073 00 WP 0074 00 WP 0075 00 WP 0076 00 WP 0077 00 WP 0078 00 WP 0079 00 WP 0080 00 WP 0081 00 WP 0082 00 WP 0083 00 WP 0084 00 WP 0085 00 WP 0086 00 WP 0087 00 WP 0088 00 WP 0089 00 WP 0090 00 WP 0091 00 WP 0092 00 WP 0093 00 WP 0094
Download Pdf Manuals
Related Search