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        IS-ISP Actuator Operating Manual
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1.      Take sufficient safety measures such as applying lower rating and performance than specified or  using fail safe devices when you use the products under the conditions or in environments not spec   ified in the  Catalog  or  Operating Manual   or when you consider the usage that requires special  safety such as aerial equipment  combustion devices  entertainment equipment  safety devices  or  when human lives or properties may be affected  Please consult our local sales office      Installation      Do not place any obstacles that block air ventilation around the products  It may cause damage to  the controller      Do not construct any controllers that may cause payload to fall during an electrical failure  Please  construct a control to prevent tables and payload from falling during electrical failure or emergency  stop      Installation  Operation  and Maintenance     When handling the products  please secure your safety by wearing protective gloves  protective  glasses  and or safety shoes as required      Disposal      If the products becomes inoperable  please take an appropriate disposal method for industrial  waste       The products uses Ni Cd batteries  Remove them when disposing the controller and consult our  local sales office for their disposal    Others      IAI  Inc  shall not be responsible for your non compliance with all  safety precautions     Please contact our local sales office in your area for any inquiries regarding our products  Please  refer to
2.   flat cable  etc      10 Ina case where the cable will be subject to forced bending  always use robot cable      Standard structure  Outer coverin Signal line  copper   tin   Varies according to    d Absorption material  manufacturer and type Shield P     when the cable bends  and there is pressure  Protective laye from the outside signal  line  this absorbs the in   ner and outer differ   ence      When to use Robot Cable   When assembling two or three axes and connecting cable to the moving parts  bending weight will be repeatedly applied to the base of the cable  In  this case  the cable core is very likely to snap  To prevent this from happening  we strongly recommend the use of robot cable which has greatly  improved capacity to withstand bending     Table of Contents    en seat EN are fas aes nate eee eee ee a 1  E A EE ao dates AE ceo cas one E ET 1  E RE AA T EEE E E S AE HE E EEEE AT 2  EN a 3  ES E aU AE E ERE NE HEER TERESE BE EET ENE LEE  5  Aaa vase outset ea 6  E RE ai CR MIS Som Pe nw hep SEERE HEE PELS RENSE Fe KER EPE Es 8  t ua 9  E ann td sil ote ld t 10  Ji E EE aut ai alia Ma 12  A E Ea a Aa ine ere hor ta pn ene ea ta hee ae 16    12   Supplement  How to use homing mark sticker een nn 17    Precautions When Using the IS Actuator    One of the characteristics of our IS series actuators is that they have several variations  These vari   ations place certain restrictions on the actuators  one of which relates to maximum speed limits   Consider the followin
3.  a list of addresses and phone numbers of our sales offices in the end of our catalog     CABLING PRECAUTIONS    When using the IS actuator and controller to build an application system  it is important to position and lay out the cable correctly  If this is not done   the cable may snap or have a faulty connection that could lead to a variety of problems which in turn could cause the actuator to run out of control   Below  we explain the things not to do to ensure that the cables are connected in the correct fashion     Ten    Do   s and Don   ts    When Laying Out Cable  Please make sure to observe these rules      1 Make sure there is no excessive bending at one spot     xe     piano wire      Steel band ae EN       2 Do not twist or crease the cable     xx    WW    4 Do not have rotational force exerted at a single spot on the cable     x O    5 When affixing the cable  do not clamp it too tightly        SK A  Usea  spiral cord  6 Do not let the cable be caught in anything  or get dented or cut  Do not use spiral tubing on a section  In of the cable that bends frequently   eh      7 if placing cable in a cableveyor or flexible tube  make sure it does not twist around  Also  make sure the cables have some freedom of    movement and are not bunched up  cable should not project out at bending points         8 The amount of cable placed inside a cableveyor should  be about 60  of the space capacity of the cableveyor     es Cableveyor    Power supply circu    Cabl Signal line 
4.  products without confirming safety of a surrounding area  it may  cause electric shocks or injuries by contacting operating parts      Avoid improper wiring by confirming proper wiring of the products with the  Operating Manual   A  cable and a connector must be connected tightly  If not tightly connected  they may cause abnormal  operation or fire      Operation      Do not touch a terminal base or any switch when power is on  It may cause electric shock or  abnormal operation      Confirm the servo is off  by using a teaching pendant  when you manually move the slider of the  actuator  manual position adjustment  etc   It may cause injuries      Although cables for the products are very flexible  they are not robot cables  Do not place cables  in a movable wiring duct  such as a cable track  with a radius smaller than the specified size      Do not damage the cables  If cables are damaged  forcefully bent  pulled  wound  placed under a  heavy object  or pushed in  they may cause fire  electric shocks  or abnormal operations due to  short circuits or voltage current overload      Please turn off power when power failure occurs  If power is not turned off  the products may sud   denly resume its operation after electricity is restored and it may cause damages to the products      If the products generates abnormal heat  smoke  or smell  turn off power immediately  If you con   tinue using the products  damages or fire to the products may occur       If a protection device  a
5.  publication     Safety Precautions    Please read the  Safety Precautions  section carefully before selecting a model or operating  the products for proper operation   Please follow the following safety precautions to operate the products properly and prevent any  injury to you or others or loss of properties from occurring     Warning signs are categorized as  danger   degree of danger and impediment     Danger The contents are assumed to cause danger leading to death or severe injuries if operat   g ed improperly   Warin The contents are assumed to have the possibility to cause death or severe injuries if  g operated improperly     warning    caution   and  attention  based on the    Caution  The contents are assumed to have the possibility to cause injuries or material damage      __  The contents do not have the possibility to cause injuries  but should be followed to oper   Attention  ate the X SEL controller properly     The products designed and manufactured as a general industrial machine part        The person with sufficient knowledge and experience such as a system designer or the per   son in charge of this machine  must read the  Catalog  and  Operating Manual   especially the   Safety Precautions  sections in both materials  before selecting and operating this machine  It may  cause danger if operated improperly    Please read the operating manuals for all machines such as an actuator and a controller    It is your responsibility to verify and determine the com
6.  same as for an X axis actuator  However  please make sure not to release or catch the  wire rope that is inside the actuator when installing the unit     Attaching the slider carrying the payload       There are tapped holes in the slider where you can affix the payload  To do this  follow   the mounting procedure used for the main body      If you are anchoring the slider and moving the main body  attach the slider using the tapped  holes     The slider has two reamed holes which are used to reproduce the correct positioning when  dismounting and reattaching the slider  Use only one of the holes when fine adjustments to  the perpendicularity are required     Mounting surface       The mounting table should have sufficient rigidity to avoid generating vibration       The surface where the actuator will be mounted should be machined or be equally level and  the flatness tolerance between the actuator and the table should be within 0 05mm       Provide enough space around the actuator to permit maintenance work to be done     The slider travelling plane is the reference plane for the actuator base and the lower surface   When travelling precision is required  use this as the reference plane for mounting     Page 5    6 4 Clamp screws     The screws for mounting the base should be M6 for the IS small type  S   and M8 for the IS  medium  M  and large  L  types  use hexagon sockets     For the bolts  we recommend high strength bolts of ISO  10 9 or higher   Make sure the bolt and
7.  screw engagement length is the following value or greater   Steel screw   gt  same length as the nominal diameter    Aluminum screw   gt  twice as long as the nominal diameter     When attaching the base to a mounting table  use the special washer made for high strength    bolts that comes with the actuator if the bolt is M8 or larger  This is unnecessary for M6 or  smaller bolts  Do not use a common spring washer      The recommended screw torque is given below     INM arm       6 5 Mounting the connector box and the T slot    There are T slots  width of slot 4mm  in the base for mounting external devices such as a  connector box  When using the wiring kit  mount the connector box using these T slots  Use the    slots as necessary to mount sensors or to anchor cables              We recommend a square nut for the T slot but you can also use a hexagonal nut      When mounting  check the bolt length to make sure the end does not touch the bottom of the    T slot  Be especially careful during tightening     Page 6    7 Connecting the Controller    We will explain the controller wiring for a single axis actuator     7 1 Standard wiring specifications    For a single axis actuator  unless otherwise specified we attach a standard 3 meter cable  5  meter option  to the actuator when we ship the unit  Please attach the cable end directly to the con   troller        Although we use cable that is resistant to bending fatigue  it is not robot cable  Please avoid  housing the cable in 
8. AI     Page 8    10 Maintenance  10 1 Maintenance check points and timing    Please perform maintenance checks according to the following timetable  Running time is  assumed to be 8 hours per day  If use is continuous  24 hours   then shorten the maintenance inter   val accordingly     Start of operation  After 1 month of operation    After 6 months of operation    After 1 year of operation  Semiannually thereafter       Annually thereafter    10 2 Visual inspection of the machine exterior    Check the following when doing the visual inspection     Body Loose   Lose mounting bolts     Damage to cables  connection  Cables  to controller box     General Unusual noise or vibrations        10 3 Cleaning       Clean the exterior surfaces from time to time    Wipe off dirt with a soft cloth       Do not spray compressed air on the actuator that might force dust into the crevices       Do not use petroleum based solvents as they damage plastic parts and painted surfaces      If the unit gets badly soiled  apply a neutral detergent or alcohol to a soft cloth and wipe  lightly     Page 9    10 4 Internal inspection    Turn the power OFF  remove the screw cover and do a visual check of the inside  Check to  see if there is any dust or foreign objects inside the unit and the condition of the lubrication  Even if  the grease is a brown color  the lubrication is fine as long as the travelling surface appears to be  shiny        The small type screw cover can be removed with a 1 5mm hexago
9. IS ISP Actuator    Operating Manual                                  Intelligent Actuator  Inc                   This publication was written to assist you in better understanding this part of your IA system  If you require further assistance  please  contact IA Technical Support  For Central and East Coast Time Zones  please call our Itasca  IL office at 1 800 944 0333 or FAX  630 467 9912  For Mountain and Pacific Time Zones  please call our Torrance  CA office at 1 800 736 1712 or FAX 310 891 0815   Monday thru Friday from 8 30AM to 5 00PM     MSA zer    Intelligent Actuator  Inc     U S  Headquarters   2690 W  237th St   Torrance  CA 90505  310 891 6015   310 891 0815 FAX    Central Region Office   1261 Hamilton Parkway   Itasca  IL 60143   630 467 9900  630 467 9912 FAX    Eastern Region Office   7 S  Main St  Suite F   Marlboro  NJ 07746   732 683 9101   732 682 9103 FAX    www intelligentactuator com   Publication No  IAI 076      Aug 2002 Intelligent Actuator  Inc  All rights reserved    No portion of this publication may be reproduced  stored in a retrieval system  or transmitted  in any form or by any means  electronic   mechanical  recording  or otherwise  without the prior written permission of Intelligent Actuator  Inc    Disclaimer    The information and technical data contained herein are subject to change without notice  Intelligent Actuator  Inc  assumes no  responsibility for any errors or omissions regarding the accuracy of the information contained in this
10. a grease no  2   Mobile Oil Mobilux 2    10 6 2 How to lubricate    There are two M6 tapped grease holes or grease nipples on the left and right side of the slid   er  For actuators with no grease nipples  remove the screw plug  screw in the grease nipple attach   ment and squirt the grease in   For the IS small type  use the grease nipple that comes with it to  lubricate      1  Remove the screw cover   Use a 1 5mm hexagonal wrench for the IS small type  and a  2 0mm wrench for the IS medium and large types      Squirt the grease in from the grease nipple using a grease gun      Repeat for the grease hole on the other side      Move the slider back and forth several times by hand      Repeat lubrication one more time      Wipe off the excess grease     OO  OM RON    Grease Nipple     For the IS small type  remove the plug  screw  attach the grease nipple that  comes with it and lubricate  After lubri   cating  remove the grease nipple and  replace the plug screw  Leaving the  grease nipple in place and running the  actuator can cause damage to the actu   ator         Page 11    10 7 Lubricating the ball screw  10 7 1 Ball screw grease    When we ship the units  we use the following grease which is specifically for ball screws   Kyodo Yushi Mal temp SRL    This product is well suited for ball screws and has excellent properties such as low heat gen   eration  For comparable products   please refer to guide grease       WARNING    Never use any fluorine based grease  When mixe
11. a wire duct with a small bending radius       In an application where the cable cannot be anchored  try to place the cable where it will sag  only under its own weight or use dedicated cable hose for large radius wire duct to limit the  load on the cable    Do not cut the cable to lengthen  shorten  or reconnect it       Do not pull on the cable or use excessive force to bend it     If you wish to alter the cable  please consult with IAI before doing so     7 2 Using custom stand alone cable  ICS series     When the customer specifies a stand alone cable attached to the connector for the ICS  series  we ship the specified cable along with 0 3m of actuator cable        Using the custom stand alone cable kit  connect the cable from the actuator to the connector  box     Two air hoses and 10 external I O wires are provided in the custom self standing cable  All  come unconnected inside the junction box  Please connect before using     8 Load on the Actuator   Do not exceed the load shown in the load specification column  Please make note of the  slider moment  allowable overhang length and the load weight        The body of the base warps easily when you use the actuator with the Y axis overhanging   Please use the actuator so that the Ma and Mc moments are less than 1 2 of the rated value     Page 7    9 Setting Home Position  9 1 Principle of the homing operation  IA performs homing in the following manner     1  The moving direction is determined by the parameters set by the 
12. cautions  Basic Operating Instructions       Please do not attempt to use or operate the actuator in any manner not indicated in this  manual or the controller manual       Please be sure to use only the cable provided by IAI to connect the actuator and controller    Please do not allow people within the moving range of the unit when it is in operation or  when the power is ON since this is dangerous     Maintenance and Inspection       When doing maintenance and inspection work  always shut down the controller power first      When doing inspection  make sure that no one can inadvertently turn the power ON    Make sure that a sign indicating work in progress is clearly visible       If several persons are working  be sure to watch out for each other s safety  In particular   check before turning power ON or OFF and let others know if you are doing work involving  axis movement     Page 1    3 Names of the Parts    The name of the actuator parts are indicated below  The left and right sides are indicated by looking  at the actuator from the motor end with the actuator set down horizontally  Front end means the  side opposite the motor end     Right side    Screw cover       amp   amp   amp   amp  N  EA b rs Motor end              i  lt  P SZ Aa J          Front end    gt                    N  Left side    Front cover Slider Upper side Motor housing Encoder cover          Base Reference plane Lower side Cable    4 Transporting  Handling  4 Transporting  Handling    4 1 1 Handl
13. d with a lithium based    grease  not only does the grease lose its performance but it can actually dam  age the actuator        10 7 2 Lubrication    Clean the screw  then apply grease with your finger and spread it out by moving the slider  back and forth  After this  wipe off any excess grease leaking from the nut  Application is done this  way because if too much grease is applied  the agitation resistance increases and the ball screw  generates heat more easily  Also  when the ball screw rotates  excess grease is splattered on the  surrounding areas     Page 12    11    11 1    11 2    error   ranty     Warranty    Warranty period    The warranty period is one year after IAl America ships the unit     Scope of warranty    If a breakdown occurs within the period specified above and is due to the manufacturer s  we will repair the unit at no cost  However  the following items are not covered by this war       Faded paint or other changes that occur naturally over time      Consumable components that wear out with use      Unit seems to be noisy or similar impressions that do not affect machinery performance     Damage resulting from improper handling by the user or lack of proper maintenance      Any alterations made by other than IAI or its representatives      Breakdowns caused by using controllers made by other manufacturers      Any damages caused by fire and other natural disasters or accidents     The warranty pertains to the purchased product itself and does not cov
14. er any damages that might  arise from a breakdown of the supplied product  Any repairs will be done at our factory  Even if the  product is still covered under the warranty period  we will assess a separate charge for sending  technicians to the customer s site     Page 13    12  Supplement  How to use homing mark sticker     Use this mark as homing direction indicator and so on as needed     Sticker detail    Homing mark sticker    V    X 1 sheet    VV    M  M       Graduation mark sticker X 4 Mark sticker X 4   by the 1mm 10mm width     1  The back side is adhesive   2  Clean dirt and oil on the surface of actuators before putting on stickers   3  Avoid putting them on the caution sticker        Example    1  For homing direction mark as shown ee en    HE O O O O O di    Stick on homing side of base    2  For positioning mark as shown    Stick on slider       Stick on designated positions    3  For displacement check as shown      Stick on slider  A Stick on base     Use 2 stickers when the actuator is stopped     Page 14    Intelligent Actuator  Inc   2690 W 237th St    Torrance  CA 90505   310 891 6015    310 891 0815  Fax           Publication No   IAI 076  Publication Date  August 2002    
15. g 3 axis system as an example  The maximum speed possible is shown to the  right of each axis     Axis 1  IS L X MX 20 200 1400 Max 1000mm sec  Axis 2  IS M Y M 10 100 600 Max 500mm sec  Axis 3  1S S Z M 4 60 300 Max 200mm sec    Failure to observe the maximum value with respect to each axis in this case  will likely result  in problems with the level of noise generated and vibration     After studying the various ways our customers use their systems  where we should have applied a  parameter trap at the smallest maximum speed of the three axes which is 200mm sec  we set the  speed limit parameter in our controller so that it can be used up to the maximum value of  1000mm sec  Accordingly  if you are running each axis independently  make sure to observe the  maximum speeds given in the catalog  or if running multiple axes simultaneously  please program  the speed at the lowest value of all axes running simultaneously  If you overlook this when issuing  commands  it may cause an alarm to occur and will tend to shorten the life of the system    Before programming or using the system  please check the maximum speeds for each axis in the  catalog     1 Foreword    Thank you for purchasing the IS Actuator  This manual explains the structure  correct opera   tion and maintenance of the IS actuator  Please read this manual carefully before using the actua   tor  For more complete information on operating the actuator  please refer to the controller operating  manual     2 Safety Pre
16. homing command    2  The software senses the mechanical end in the homing operation    3  The slider reverses direction when this end is reached and the place where the Z phase  signal is detected becomes the reference point    4  The slider travels further by an offset amount defined by the parameters and this position  becomes home     9 2 Fine control of home position  The number of motor revolutions from the time the slider hits the stopper to when the Z phase    signal is generated is adjusted when the unit is shipped  The standard value of the backing distance  when the slider hits the stopper  reverses and then stops at the home position is     Reverse distance  Actuator    from mechanical stopper  mm        As long as the homing direction is the same  you can make fine adjustments to the home  position for each actuator by changing the parameters based on this value  Adjustments are made  as follows     1  Initiate the homing operation and confirm home    2  After homing  move to the desired new home position  check the difference and adjust the  parameters   adjusting in the minus direction is not allowed     3  If you allow for ample offset amount the movement range is that much more limited  If the  offset is greater than 1mm  you will have to reset the stroke soft limit     9 3 Changing home direction    If the home direction is changed after the unit is delivered  the home direction parameter must  be changed  and Z phase may need to be adjusted  Please contact I
17. ing the packed unit    Unless there are special instructions  the actuator is shipped with each axis packed  separately  Please take care that the shipping box is not dropped or subjected to strong  impact during transport        The operator should not carry heavy shipping boxes by himself       If the shipping box is left standing  it should be in a horizontal position      Do not climb on top of the shipping box    Do not place heavy objects on top of the shipping box     4 1 2 Handling the actuator after it is unpacked  Lift the actuator up by the base to remove it from the packing      When carrying the actuator  take care not to bump it  Take particular care with the front  cover  motor housing and the encoder cover      Do not exert excessive force on any part of the actuator  Take particular care with the screw    cover and cable       Please refer to Section 3 above for the names of the actuator parts   Page 2    4 2 Handle for pre assemble unit  4 2 1  Shipping with assembled    After assembled actuators are designed and have been tested  they will be shipped on a  pallet with a cover  To avoid movement of sliders during shipping  actuators are supported  Also for  assembled unit actuators  tip is supported to avoid shaking        The packaging is not designed to protect against dropping and collision shock  therefore   please pay extra attention when handling  Also the box cover is not very strong  do not place  heavy objects on it       When you hang it by ropes o
18. ions      Avoid exposure to oil mist or fluids using in cutting       The unit should not be subject to vibrations greater than 0 3G       Avoid extreme electromagnetic waves  ultraviolet rays and radiation     In general  the environment should be one in which an operator can work without protective gear     5 2 Storage environment    The storage environment should be similar to the operating environment  In addition  you  must take precautions against condensation if the unit is to be stored for a long period of time   Unless there are special instructions  we do not include moisture absorption agents when shipping  the unit  If you are storing the unit where condensation might occur  then you must treat the entire  packing or treat the unit itself after it is unpacked to prevent condensation  The unit can withstand  up to 60  C during a short storage interval but only up to 50  C if the storage period is longer than  one month     Page 4    6    Installation    We ll describe the installation process using a single axis unit     6 1    6 2    6 3    Installing the main body     The X axis actuator has mounting holes in the base  Remove the screw cover and attach  the actuator from the top       The Y axis and Z axis actuators have tapped holes on the underside of the base  When  using the Y axis and Z axis actuators as stand alone units  use these tapped holes for mount  ing       The procedure for mounting the medium support type actuator  M X MX  L X MX  L X UWX   is the
19. larm  of the products goes off  disconnect power immediately  Abnormal  operation of the products may cause injuries  break down of or damages to the products  After turn     ing off power  investigate the cause of the alarm  eliminate the cause  and turn on the power supply     Turn off power immediately if the LED of the products is not lit after turning on the power  A protec   tion device  such as a fuse  may have blown out  Please request a repair to our local sales office      Maintenance  Inspection  and Repair      The power supply must be completely off before maintenance inspection  adjustment  or replace   ment work begins on the products  Follow the instructions below during maintenance work      During inspection  post a sign such as   The machine is being inspected  Do not turn on power    in a visible place to prevent a third person from carelessly turning on power      When more than one person is doing a maintenance inspection  always confirm everyone s safety  by vocally warning turning on and off the power switch      Disposal     Do not dispose the products in fire  The products may explode or generate toxic gas     Caution     Installation      Do not expose the products to direct sunlight  ultraviolet rays   or place it near dust  salt  iron pow   der  humid environment  or in the atmosphere that contains organic solvent  phosphate ester work   ing oil  sulfurous acid gas  chlorine gas  or acids   It may cause the products to lose its functionality in a 
20. nal wrench  The medium  and large type screw covers can be removed with a 2mm hexagonal wrench       Do not remove the front cover since it supports the ball screw    Do not remove the encoder cover since there are precision instruments inside        WARNING    The encoder is built into the inside of the encoder cover  The encoder not only  detects the rotation angle and the home signal but also performs the critical    function of AC servo power line phase commutation and these phases are  adjusted precisely  Do not touch the encoder in any way to change home        If the grease becomes dirty and dull or if the grease has worn away due to extended operating time   lubricate the parts after cleaning them  After you finish inspection  tighten the mounting screws for  the screw cover  The screw torque should be for a cross recessed head machine screw     10 5 Cleaning the inside     Use a soft cloth to wipe off dirt on the inside        Do not spray strong pressurized air that might force dust into the crevices   Do not use petroleum based solvents  neutral detergents or alcohol     Page 10    10 6 Lubricating the guide bearing block    10 6 1 What grease to use    Use lithium grease no  2  When we ship the unit  we use the following grease   Kyodo Yushi Maltemp SRL    Other companies also sell a grease similar to this  If ordering from another maker  give the  name of this product and request something comparable  Comparable products include the  following    Shell Oil Albani
21. netism of the products may cause improper operation of pace makers      Do not splash water over the products  If the products gets wet  washed  or used under water   abnormal operation may occur and cause injuries  electric shocks  or fire      Maintenance  Inspection  and Repair      Do not rebuild the products  Abnormal operation may occur and cause injuries  electric shocks   and fire      Do not improperly disassemble and reassemble the products in any way that may affect the basic  structure or performance and function of the products  It may cause injuries  electric shocks  and  fire     Warning    General Items      Any specifications not specifically addressed in this operating manual should not be attempted   These specifications may cause malfunction  termination of operation  or damages  They may sig   nificantly shorten the life of the products  Please avoid exceeding the specified maximum payload  and maximum speed      Installation      Design a safety circuit or device to prevent material damages or physical injuries when the  machine stops operating during an emergency stop or power failure      An actuator and a controller must be grounded by a D type grounding construction  the former third  type grounding construction  grounding resistance under 100Q   A short circuit may cause electric  shock or improper operation      Before supplying electricity to or operating the products  always confirm safety of a surrounding  area  If electricity is supplied to the
22. patibility of the products with your system   After reading the  Catalog  and  Operating Manual   please make them easily accessible to opera   tors    When you give or rent the products to others  the  Catalog  and  Operating Manual  must be  attached to a visible area of the body of the products for the new user to learn safe and proper oper   ations    Danger  warning  and caution items in the  Safety Precautions  section are not exclusive   Please refer to the  Catalog  and  Operating Manual  of each individual machine for their safe and  proper operations     Danger   General Items   Please do not use the products for the following uses   1  Medical equipment to support and maintain human life and health   2  Mechanism or mechanical device to move or transport people  3  Important maintenance parts of mechanical devices  The X SEL controller was not intended or designed for the usage that requires high degree of safety   We are not responsible for loss of life  The warranty pertains to the purchased product only      Installation       Avoid using the products near combustible  flammable  or explosive objects  It may combust  ignite   or explode       Avoid using the products near the place where it might be splashed by water or oil       Do not cut and re connect cables to extend or reduce the length of cables for the products   Alteration cause fire      Operation      A person who has a pace maker must keep at least 1 meter of distance from the products   Powerful mag
23. r lift by fork lift  support the base of the pallet    When you put it down  avoid shocking and bouncing      After un packing  please follow the following   4 2 1  Handling for pre assembled with device  When you un packed the pre assembled unit  please handle as follows      Fix sliders to avoid moving during shipping       When the tip is over hanged  support it appropriately to avoid movement by external shock      If shipping without supporting the tip  don   t shock more than 0 3G       When you hang actuator with device  by rope  rope must not touch them    For loading by rope  use appropriate cushioning and directly catch X axis base body      For Y axis  support the tip by another rope and keep them horizontally  To avoid that  it is  recommended that hook the rope on female screw of M8  small type is M6  which is  connected to Y axis base       Please be careful not to put load on bracket  cover  and connector box    Also do not pinch and bend the cables     Page 3    5 Operating and Storage Environment  5 1 Operating environment  The actuator should be set up in an environment which meets the following criteria      Avoid direct sunlight       Avoid radiant heat from strong heat sources such as a furnace       Ambient temperature should be 0   40   C       The humidity should be less than 85  and there should be no condensation       Avoid exposure to corrosive or combustible gases     The area should have very little dust and be suitable for normal assembly operat
24. roducts or cables  It may cause  injuries     Use only IA cables when connecting actuators and controllers  Use a combination of IA products  for component parts such as actuators  controllers  and teaching pendants     Before mounting or performing adjustment on the products  please post a sign such as  The  machine is being adjusted  Do not turn on power   to prevent anyone from carelessly turning on the  power  If the power is turned on carelessly  the actuator suddenly starts operating and may cause  electric shock or injuries      Operation      Please turn on power in commanding order of devices  otherwise the products suddenly starts  operating and may cause injuries or damages to the products      Do not insert a finger or an object in an opening part of the products  It may cause fire  electric  shocks  or injuries      Keep floppy disks and magnetic media at least 1 meter away from the products  It may damage  data in floppy disks because of magnetism      Maintenance  Inspection  and Repair      When turning off power and opening the products to replace batteries  do not touch a condenser  connection terminal of the products within 30 seconds after power is turned off  It may cause elec   tric shock due to the remaining voltage      Do not touch a terminal when performing an insulation resistance test  It may cause electric shock    Do not perform insulation pressure resistance tests because the products uses the DC power sup     ply    Attention     General Items 
25. shorter time or cause rapid deterioration of its  performance or shorten the life of the products    Do not use in an environment subject to contamination by corrosive gases  sulfuric acid or  hydrochloric acid   combustible gases  or inflammable liquids  It may cause strong deterioration due  to corrosion  combustion  or explosion      When you use the products in the following areas  please take sufficient isolation measures  If not  isolated  it may cause improper operation    1  The area where strong electric current or a high magnetic field exist   2  The area where electric discharge occurs such as a welding work location   3  The area where electric noise due to static electricity is generated   4  The area where it may be exposed to radioactivity    The controller should be placed in an area least exposed to trash and dust  If they are placed in  the area exposed to a large quantity of trash and dust  they may operate improperly     Do not place the products in an area where excessive vibration or shock  4 9m S2 or more  occurs   Excessive vibration or shock may cause improper operation     Place an emergency stop device in the area where suspension can be commanded immediately in  case of danger     Secure an extra space for maintenance when mounting the products  Failure to secure sufficient  space disables daily inspection or maintenance and causes suspension of the device or damages to  the products     When mounting the products  do not hold moving parts of the p
    
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