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1. 9 5 Host communication test For communication between SIMA and the DCS system resp in general the control system the standard Modbus protocol is used Either via fieldbus cable on RS485 physics or via common Ethernet cable with RJ45 connectors The steps below for checking the communication between SIMA and DCS assume a redundant 2 channel line In case of the 1 channel line communication the only check to be done is communication yes resp no when plugged off the bus resp ethernet connector 9 5 1 RS 485 communication to DCS One Single Master Station 1 Simulate a communication fault between SIMA and DCS by removing channel A from SIMA 2 Check input information SIMA part 1 especially Bits 8 and 9 that indicate the communication status SIMA gt DCS 3 Insert channel A plug at SIMA and then remove channel B plug from SIMA gt SIMA will again use the channel A for communication 4 Check input information of SIMA part 1 especially Bits 8 and 9 that indicate the communication status SIMA gt DCS 5 Insert channel B plug at SIMA 6 Check input information SIMA part 1 Master Redundancy Testing mutual switching between Master and Standby SIMA In case of two Master Stations there is another test reasonable The plugs to be drawn resp plugged in again are those at the SIMAs 1 Simulate a communication fault between Standby SIMA and DCS by removing channel A and B from Standby SIMA In case of 1 channel between SIMA and D
2. Highest station adress Number of actuators Masher state Masher bj Actuator type Aumatic ll Act redundancy type Cable redundancy Ts 1 Passive channel M Test passive channel Cycle time 20 3600 HIGHEST STATION abbr HSA SIMA scans from address 1 up to HSA for actuators ADDRESS NUMBER OF ACTUATORS The number of actuators in the live list has to match the NUMBER OF ACTUATORS MASTER STATE For master redundancy only select MASTER or STAND BY ACTUATOR TYPE AUMATIC AUMA MATIC ACT REDUNDANCY TYPE NO REDUNDANCY If there is only one line to actuators if applicable In case of one fieldbus board and two lines to actuators CABLE REDUNDANCY TX1 Setting for redundant Profibus DP network with AUMA MATIC CABLE REDUNDANCY TX2 Setting for redundant Modbus RTU network with AUMATIC and AUMA MATIC having a single Modbus RTU interface board installed FULL REDUNDANCY Setting for redundant Profibus DP or Modbus RTU network with AUMATIC having two separate Profibus DP or Modbus RTU interface boards installed LOOP REDUNDANCY if there is a closed loop from the SIMA over all actuators and back to the SIMA again PASSIVE CHANNEL Applicable only for Auma Matic an Profibus DP With TEST PASSIVE CHANNEL you can switch on off the cyclic observation of the second channel passive actuator bus By changing the settings the file SIMA INI will be modified too Please restart the SimaSoft to activate the modifications
3. DCS protocol 2 protocol 2 General remarks above apply for Modbus RTU and Modbus TCP IP as well Host System 4 In case of a redundant SIMA master station both lines are connected to both SIMA units enabling the host system to communicate with the actuators via channel A or channel B even if one SIMA is not available 7 3 1 Modbus RTU RS485 connection SIMA uses a SUB D9 plug as communication port to its environment Optionally for an easy access to the signal of the host wiring an external cable harness can be supplied Standard colour assignment of fieldbus cable to the host system cable end to DCS cable end to SIMA with plug male fig show soldering side Data B P brown l Pin 8 Data Data A N white Pin 3 Data This assignment applies for both communication channels to the host system auma Solutions for a world in motion page 27 of 58 SIMA User Manual SIMA Interfaces The communication parameter for the Modbus lines towards the host system is preset as follows Baud rate 57600Bit s Format 8 data bits even parity 1 stop bit HS E The setting of the baud rate and parity of the host system has to be done NES according to the above values Both SIMA master stations are set to the address 10 on both communication channels 7 3 2 Modbus TCP Ethernet connection Pin No Signal Description Pinning RJ 45 standard Cable Type 2 pair Cat 5 Max length 100m dir
4. auma Solutions for a world in motion page 16 of 58 SIMA User Manual User Interface 6 5 Actuator window Faceplate When selecting an actuator its faceplate current status remote operation is displayed Actuator 7 Add 7 virt E3 Curent State Close E Open 311 Position Torque sw Limit sw Selector sw No endposition IN ot active Not active Remote Fault s No faults u Not ready waringls New Position coe yo open 0 Set point Reset Analog digital inputs Analog 1 00 4 Analog 2 36 0 4 Digtalln I _ Digitalln 4 Digitalln3 Digitalln4 Exit Inputs lt The parameter group CURRENT STATE shows the input information from the actuator CLOSE OPEN At the top of CURRENT STATE the actual position is displayed as a bar graph and in per cent of total travel POSITION Display whether the actuator is in an endposition open position close position or has reached its setpoint TORQUE SW Display the torque switch LIMIT Sw Display the limit switch SELECTOR SW Display the position of the selector switch of the local control unit Local Off Remote Message window in this window a more detailed actuator status information is displayed Check box x indicates active messages of the type besides FAULT S Fault messages of the actuator like torque or temperature error NOT READY Special Group Not Ready Selector not remote actuator locked wrong commands
5. ANALOG 1 ANALOG 2 The actual implementation supports 2 analog inputs e g from the actuator or a separate source The values given are the percentage of the standard settings 4 20mA or 0 20mA resp E g means 50 12mA or 10mA of analog signal Threshold Changing analog inputs are only updated e i transmitted to DCS if the absolute difference is equal or greater 0 3 avoiding permanently high data transfer 4 sets of digital inputs The actual implementation supports 4 digital inputs e g from the actuator or separate sources For AC and AM actuator controls the signal level is 24VDC Indication by signal lamps green logical 1 grey logical 0 Which of the for sets below is the active one is defined in AC AM menu Main Menu M Configuration M4 Setup M41 External Inputs Bus M410G Set 0 STANDARD DIGITALIN 1 DIGITALIN2 DIGITALINS DIGITALIN 4 1 OPEN CLOSE CONTROL MODE CLOSE OPEN BUS REMOTE 2 OPEN CLOSE ESD EMERGENCY CLOSE OPEN BUS REMOTE 3 OPEN CLOSE STOP STOP CLOSE OPEN BUS REMOTE EXIT Closes the actuator window and returns to main screen 1 not with AUMA MATIC auma Solutions for a world in motion page 18 of 58 SIMA User Manual User Interface 6 6 SIMA settings window Within the menu item SIMA SIMA SETTINGS informations for the SIMA referring to the type and number of connected actuators may be displayed and changed This is the corresponding window SIMA settings SIMA
6. SIMA User Manual User Interface 6 8 View Settings The menu item SIMA VIEW SETTING allows to customize the status window of SIMA This is the corresponding window Caption Laption name Actuator Overview Actuator Actuator H ame Vent A Mo Went 2 Ho Valve 3 es Valve 4 ver Ack 5 Hoa Act 6 es Act Yeg Y Replace Remove Active Bus ID Actuator Hame Ves 4 Valve 4 au CAPTION NAME Text on the top of the status window Default value ACTUATOR OVERVIEW ACTUATOR NAME Text of the actuator pictograms Default value Actuator lt xx gt with lt xx gt bus address After modifications press REPLACE button Bus ID Fieldbus eg Modbus or Profibus slave address of the actuator ACTIVE YES the actuator is always shown in the status window No the actuator is only shown if SIMA detects the actuator during a scan REPLACE The settings of the actuator will be replaced with the items Bus ID Actuator Name Active settings below ADD The settings of the actuator will be added with the items Bus ID Actuator Name Active settings below REMOVE The settings of the selected actuator will be removed By changing the settings the file SIMA INI will be changed too Please restart the SimaSoft to activate the modifications auma Solutions for a world in motion page 21 of 58 SIMA User Manual User Interface 6 9 SIMA commands The menu item SIMA SIMA COMMANDS is used to enter s
7. auma Solutions for a world in motion page 19 of 58 SIMA User Manual User Interface 6 7 Communication settings The menu item SIMA COMMUNICATION SETTINGS is used for customizing the communication interfaces e ACTUATOR COMMUNICATION to the actuators e SYNC COMMUNICATION to a second SIMA master station applies only when master redundancy is available e DCS COMMUNICATION to a higher level DCS system As an example here the corresponding window for redundant Profibus to actuators 1 and redundant Modbus o host 3 and SIMA Master redundancy 2 Communication Settings DCS Communication Modbus Slave Address 1 246 10 Lom Port Channel A gt COMS y Com Port Channel E COM4 we Com Port Channel E Mo C M Actuator Communication Lom Port Channel A NoCOm Lom Port Channel E Baudrate k bits Com parity bit Baudrate kbit z 30 4 Syne Communicator Lom parity bit Even Syne Com Fort Poma bl DES Timeout 100 60000 ma EDO Cancel 1 Profibus settings for Ch A and Ch B depend on settings for redundancy Only baud rate will be changed here 2 Synchronisation between Master Station and Stand By SIMA 3 Communication to DCS Ch A enabled Ch B enabled L Baudrate kbit s By changing the settings the file SIMA INI will be changed too Please restart the SimaSoft to activate these modifications auma Solutions for a world in motion page 20 of 58
8. e Crossover Ethernet cable for direct connection On the SIMA units the Windows XP Remote Desktop is available as a default The remote computer has to be equipped with the corresponding software Either again WindowsXP or the Microsoft Remote Desktop Connection Software a general client for Windows operation systems For software download see The SIMA units are configured with a fixed IP address IP addresses 192 168 1 2 ETH 1 and 192 168 1 3 ETH 2 Subnet mask 255 255 255 0 both TES E Address for ETH 1 is remarked on the name plate of the SIMA IPC gt If this address is changed due to site specific demands this entry in must be changed using a permanent marker After invoking remote desktop software on PC the Remote Desktop Connection window is displayed and IP address of the connected Ethernet port of the SIMA IPC is asked eg 192 168 1 2 2 Remote Desktop Connection Computer fi 92 168 1 2 v After pushing Connect windows is starting communication with SIMA showing the SIMA login screen As described in chapter 6 4 p 16 the user is asked for User sima Password sima default settings After a correct handshake SIMA s status screen is automatically displayed on the screen of the remote computer In addition the keyboard and mouse are used to enter data for the SIMA The Remote Desktop Connection of WindowsXP doesn t require any specific display settings The Remote PC adapts to any possible
9. 1 603 protocol 2 823 Bit position Bit 15 Bit 8 high byte Reserved Bit 7 Bit O low byte No of actuators found by STAND BY SIMA on channel B These input registers contain the number of actuators found on each channel of the redundant SIMA master station If the field wiring is without faults the value in each register is the same 7 3 7 9 Description of input information SIMA live list 1 247 first offset address 1024 Bit position Bit 15 Bit 8 high byte Bit 7 Bit 0 low byte Actuator address low byte SIMA will list all actuator addresses that were found during the scan procedure system boot or command FORCE SCAN starting with input information SIMA live list 1 The addresses found are listed without a specific order Moreover is the list the superset of several scans up to 4 in the redundant case Details about the found actuators for each station and channel see 7 3 7 5 to 7 3 7 8 If the communication to one actuator is lost the forming gap is filled by shifting all succeeding values towards the first entry auma Solutions for a world in motion page 38 of 58 SIMA User Manual SIMA Interfaces 7 3 8 Input information from SIMA Il Read discrete Inputs MODBUS Function Offset o address Data content default setting see descriptions below FAULT indication actuator 1 OPEN position actuator 1 CLOSED position actuator 1 8 REMOTE switch position actuator 1 TSO DOEL T
10. 9 of 58 SIMA User Manual SIMA System Configuration 4 4 2 Rear View Rear panel with power supply plug and type plates Remark On request there are different designs available eg with the power supply plug and the type plates on one of the side panels 4 4 3 SIMA Start Screen After booting the IPC and loading the operation system the standard SimaSoft screen with the full sized ACTUATOR OVERVIEW window is displayed see clause 6 2 SIMA status window p 12 This is so in both the touch screen version and the basic version configuration with standard PC components monitor keyboard 4 4 4 Calibration of Touch Screen only Touch version On delivery the SIMA integral touch screen is optimal adjusted If necessary the touch sensitive display can be adjusted again For this please follow the SIMA supplement instruction Calibration integral Touch Screen You find this PDF document and the corresponding calibration utility exe file either in the windows menu of SIMA computer START PROGRAMS TOUCHKIT or in the windows directory C SIMASOFT TOUCHKIT 4 5 Data Communication to host DCS This refers to the data exchange between the Host and the SIMA Master Station Stand by Station resp 4 5 1 Communication data actuators Process data to actuators OPEN Output command signals CLOSE Setpoint value Process data from actuator Running CLOSE General indications Running OPEN Setpoint reached C
11. DCS Values here init idle int slave ext slave init int slave init ext slave wait ready e Individual setting directly below the symbol for each single actuator e SIMA in grey valid for this actuator is the global setting see above e SIMA in blue type this actuator has been uncoupled of the system Control only via SIMA This parameter is set in Window ACTUATOR see clause 6 4 p 17 How switching between DCS and SIMA mode works Attention Iffor an actuator x the individually set source of control is SIMA the SIMA takes over control of this actuator x regardless the global setting By this concept it is e g possible to uncouple a single actuator from the system auma Solutions for a world in motion page 12 of 58 SIMA User Manual User Interface General All actuators with the individual setting DCS can be switched in one step between control via DCS or SIMA by click on the SIMA icon A short dialog Change Global Control is displayed Default setting after system boot is DCS This settings will be applied both for the Master Station and the Stand by Station ACTUATOR OVERVIEW for Loop Redundancy Not available for Profibus DP to the field devices gti Actuator Overview SimaSoftGY File View SIMA Help DCS int slave Actuator Overview Stand by Actuator 1 Actuator 2 State DAG A B po A IB Bae Close Sima Close Control DCS In
12. SIMA has to be configured according to the requirements of its environment in order to obtain fault free input information Although SIMA will be delivered in a pre configured state it may be necessary to modify this configuration during commissioning if there are changes of the requirements This modification can be done either by using the communication interface to the host system or within the dialogs see clause 6 6 8 2 1 Number of actuators The number of actuators connected has to be set in SIMA to get a correct indication about the status of the live list of each channel see clause 7 3 7 3 p 36 This setting is done by using the output command SIMA part 1 see clause 7 3 5 2 or with the commissioning interface SIMA SETTINGS WINDOW see clause 6 6 HS e The number of actuators is stored in a SIMA configuration file Sima Ini and NES therefore has to be set only once during commissioning 8 2 2 Highest station address To optimise the FORCE SCAN cycle it is possible to set this value to the highest slave address connected to SIMA This setting is done by using the output command SIMA part 3 see sub clause 7 3 5 4 or with the commissioning interface see clause 6 6 HS e The highest station address is stored in a SIMA configuration file Sima Ini and NES therefore has to be set only once during commissioning 8 2 3 Command FORCE SCAN SIMA communicates with all actuators that were found on the ports during
13. Stations SIMA collective fault 9 1 3 Live list The live list of found actuators is available as SIMA input function see clause 7 3 7 9 This information may be useful during commissioning The number of actuators found is available for each SIMA communication channel separately see clauses7 3 7 5 p 40 to 7 3 7 8 9 2 Requirements for commissioning 9 2 1 Connecting to Power Checking wiring Connecting a SIMA Master Station to the mains and checking the proper functioning of the power supply unit see chapter 5 Electrical Connection See also chapter 5 for how to connect the actuator resp the actuator control to the power Ensure that all RS485 bus cables resp ethernet cables are connected safe to the Master Station Check the wiring RS485 resp ethernet to the DCS system as well as to the field with the actuators RS485 Modbus RTU loop Profibus 9 2 2 SIMA setting The complete description of setting up a SIMA Master Station finds itself in chapter 6 User Interface The most important steps as a reminder 1 Ensure an error free setting of the addresses of all actuators Ensure an error free setting of the baud rate and parity of the host system Ensure that the SIMA system is set correctly see chapter 6 User Interface Check the number of actuators found at each communication channel Check the live list created by SIMA comparing found actuator with the actually installed ones OF a NY auma Solution
14. and commands or labels and identifiers of the SimaSoft eg SIMA COMMUNICATION SETTINGS or ACTUATOR COMMUNICATION Bold type Important key words terms or how to use the SIMA eg Restart CAPITAL LETTERS Directories or file names eg CAWINNT or SIMA INI Type letters All user inputs like the SIMA password sima and operation system messages Pictographs Safety relevant pictographs see below clause 2 auma Solutions for a world in motion page 4 of 58 SIMA User Manual Introduction 1 1 Scope of Supply General e This User Manual is delivered with each SIMA Master Station or pair of Master and Stand by Station with Windows XP embedded single user OEM license CF Card e Single user licence of SimaSoft subdirectory of encl CF Card e Connection equipment depending of the applied fieldbus connection plug external bus termination module e For SIMA Master Station with integral touch screen Touch screen user manual Remark Peripheral devices monitor keyboard or mouse are not within the scope of supply Project specific e The SIMA System is scaled see also clause 1 p 8 from one SIMA basic version without touch screen and one single bus line to the field devices and to the host system resp up to two SIMAs touch screen version Master and Stand by in Hot Stand by with full redundancy ie two separate bus lines or a bus loop to the field and also two bus lines to the host system e Furthermore does Auma provide special
15. etc WARNING S All warnings signal break travelling time error etc For more details about messages see operation instructions Appendix F CONTROL see also above clause 6 1 Dcs Source of control for actuator x is the DCS DEFAULT In this setting there is no control via SIMA possible Sima receives only status or monitoring information SIMA Source of control for actuator x is the SIMA In this setting it is not possible to control the actuator from the DCS The DCS further on receives all messages auma Solutions for a world in motion page 17 of 58 SIMA User Manual User Interface NEW POSITION The function of the local control is provided here To use New Position the control over this actuator has to be Sima see above and the actuator itself has to be Remote ready CLOSE SET POINT OPEN Commands are only allowed with a correct login see clause 6 4 p 16 and the SETPOINT Click on one of the buttons CLOSE SET POINT OPEN leads to the accordingly slider action By moving the slider to a definite position and click on SETPOINT the actuator travels to this position RESET This command regards faults that could be reset eg reset of torque faults or motor temperature faults explosion proof only ANALOG DIGITAL INPUTS With the button INPUTS gt a separate area showing the analog or digital inputs will be display below Button INPUTS lt scales down the actuator window again
16. which you have received the SIMA at least until commissioning or better until warranty period of two years Is over auma Solutions for a world in motion page 7 of 58 SIMA User Manual SIMA System Configuration 4 SIMA System Configuration 4 1 Standard Configuration System Chart A standard setup consists of the host system eg a DCS of at least one SIMA Master Station and the actuators or other field devices each connected by a standardized fieldbus SIMA itself is based on standard industrial PC hardware equipped with all necessary fieldbus interfaces according to the required environmental conditions The SIMA basic version will be operated by means of peripheral devices monitor keyboard or mouse The SIMA touch screen version displays the HMI actuator overview actuator faceplates settings etc on the integral screen and can be operated by it touch sensitive More details s below Minimal configuration Full redundancy in Hot Stand by SIMA basic version with a single bus SIMA touch screen version with to bus lines to field version to field chA and Host DCSA chA B and host DCS A B synchronized to a Stand by SIMA Host system DCS Host system DCS SIMA collects all necessary information from the actuators by using a standardized fieldbus protocol such as Modbus or Profibus DP and makes this information available to the host system ina concentrated form In addition SIMA operates and controls t
17. 1b MODBUS messaging on TCP IP implementation guide V1 0b e Profibus DP www profibus com e Remote Desktop Connection Software download www microsoft com dumd Solutions for a world in motion page 56 of 58 SIMA User Manual Declaration of Conformity 13 Declaration of Conformity AKTORIK EG Konformitatserklarung EC declaration of conformity Hersteller SIPOS Aktorik GmbH Manufacturer Elektrische Stellantriebe Anschrift Im Erlet 2 Address 90518 Altdorf Bundesrepublik Deutschland Produktbezeichnung Antriebssteuerungssystem Product name Actuator Control System Typ Type 2SM2 Das bezeichnete Produkt stimmt mit den Vorschriften folgender Europaischer Richtlinien berein The named product is in conformity with the requirements of the following European Directive 2004 108 EG Richtlinie des Europ ischen Parlaments und des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten ber die elektromagnetische Vertr glichkeit EMV Richtlinie 2004 108 EC Directive of the European Parliament and of the Council on the approximation of the laws of the Member States relating to electromagnetic compatibility RFI Guideline 2006 95 EG Richtlinie 2006 95 EG des Europ ischen Parlaments und des Rates vom 12 Dezember 2006 zur Abgleichung der Rechtsvorschriften der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen kodifizierte Fassung 2006 95 EC Directive 2006 9
18. 5 EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of the Member States relating to electrical equipment for use within certain voltage limits codified version Die Ubereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollst ndige Einhaltung folgender Normen Conformity with the requirements of this Directive is testified by complete adherence to the following standards Harmonisierte Europaische Normen Harmonized European Standards DIN EN 55022 DIN EN 55024 DIN EN 60950 Anbringung der CE Kennzeichnung 2008 Attachment of the CE label 2008 SIPOS Aktorik GmbH Altdorf 22 07 2008 J LH tte Dr Matthias Rebhan J rg Bleibinhaus Gesch ftsf hrer Qualit tsmanagement Managing Director Quality Management Diese Erkl rung bescheinigt die bereinstimmung mit den genannten Richtlinien ist jedoch keine Zusicherung von Eigenschaften im Sinne des Produkthaftungsgesetzes This Declaration certifies conformity with the above mentioned Directive but gives no assurance of properties within the meaning of the Law Concerning Product Liability Die Sicherheitshinweise der mitgelieferten Produktdokumentation sind zu beachten The safety instructions issued in the supplied product documentation are to be observed auma Solutions for a world in motion page 57 of 58 SIMA User Manual Contact Production Plant and Head Quarter AUMA Riester GmbH amp C
19. ATIC actuator auma Solutions for a world in motion page 33 of 58 SIMA User Manual SIMA Interfaces 7 3 7 Input information from SIMA access via input registers SIMA standard protocol 2 SIMA protocol 1 before SimaSoft 2 00 see chapter 7 3 9 p 41 Function Modbus function decimal value only for Loop Redundancy Loe d Read Input Register Metas Data content see descriptions below Input information actuator 1 part 1 Input information actuator 1 part 2 Input information actuator 1 part 3 Input information actuator 2 part 1 Input information actuator 2 part 2 nput information actuator 2 part 3 O N Input information actuator 127 part 1 379 Input information actuator 127 part 2 Input information actuator 127 part 3 EHEN ee CC Input information actuator 247 part 1 Input information actuator 247 part 2 Input information actuator 247 part 3 DP ee as Input information SIMA part 1 Input information SIMA part 2 IP A Position in loop of 1 act with break of strip short circuit channel A Position in Loop of 1 act with break of strip short circuit channel B PP PA No of actuators found STAND BY SIMA channel A No of actuators found STAND BY SIMA channel B rr E 1024 1025 Input information SIMA live list 1 Input information SIMA live list 2 1270 nput information SIMA live list 247 Current position of actuators Actual Position actuator 1 Actual Position actuato
20. CS there is only channel A SIMA now communicates DCS gt Master SIMA gt Actuators with the Standby SIMA still listening via synchronisation cable So the status of Standby SIMA is furthermore okay 2 Test this by input information SIMA part 1 Active channel resp communication status Especially Bits 8 and 9 that indicate the communication status Master Standby lt gt DCS Check input information SIMA part 2 3 Insert channel A B plug at Standby SIMA and then remove channel A B plug from Master SIMA SIMA now communicates DCS gt Standby SIMA gt Actuators with the Master SIMA still listening via synchronisation cable So the status of Master SIMA is furthermore okay 4 Check input information of SIMA part 1 and bits 8 and 9 for communication status also part 2 5 Insert channel A B plug at Master SIMA Check input information SIMA part 1 and part 2 auma Solutions for a world in motion page 47 of 58 SIMA User Manual Maintenance 10 Maintenance The units are not suitable for field repair The CPU board contains a lithium cell for Real Time Clock RTC NV RAM based with a lifetime of more than 8 years However even in case of battery breakdown the SIMA software will operate without errors only date time entries in internal log file affected Fuse Fixing shockproof Dimensions 5x20 mm Rating 250 V 2Aor125V 4A Tripping characteristics slow blow type Location near the power supply plug auma Solutions for
21. Coil Status 01 Preset Single Register 06 Write and read holding registers that 0x0000 0x04F5 1269 Preset Multiple Registers 16 control the operation of actuators Read Holding Registers 03 and the SIMA 0x0000 0x0F93 0 3987 Read Input Status 02 Read status of the discrete inputs protocol 1 0x0000 0x0EB1 0 3761 Read status information of the Read Input Register 04 actuators connected to SIMA and protocol 2 status information of the SIMA itself 0x0000 OXODA5 auma Solutions for a world in motion page 29 of 58 SIMA User Manual SIMA Interfaces 7 3 5 Output commands to SIMA access via holding registers SimaSoft 1 06 or later Data set extended l Function Offset is Modbus function Data content see descriptions below O Outputcommand actuator with address 1 part1 2 3 fe 06 16 03 Output command actuator 127 part 1 Output command actuator 127 part 2 92 Output command actuator 247 part 1 Output command actuator 247 part 2 512 Output command SIMA part 1 513 Output command SIMA part 2 514 Output command SIMA part 3 1024 Output command SIMA simulation mode 1 1025 Output command SIMA simulation mode 2 ee ESA 1269 Output command SIMA simulation mode 246 Preset Single Register Preset Multiple Register Read Holding Register AS SIMA supports up to 247 actuators all actuator addresses have to be set WES within 1 247 Address 0 is reserved for broadcast
22. LOSED position OPEN position TSC DSR Torque fault in direction CLOSE TSO DOEL Torque fault in direction OPEN LSC WSR Limit switch in direction CLOSE LSO WOEL Limit switch in direction OPEN Selector switch in REMOTE Selector switch in LOCAL Position feedback of actuator 0 1000 per mil Process data from actuator Fault indication Fault indications Warning indication Not ready indication only with AUMATIC actuator controls Loss of phase Thermal fault 4 5 2 Communication data SIMA Process data to SIMA No of slaves Output command signals High station address Force scan Registers for simulation purposes Process data from SIMA Live list of MASTER and STAND BY SIMA channel A and B General indications Feedback of communication status auma Solutions for a world in motion page 10 of 58 SIMA User Manual Electrical Connection 5 Electrical Connection electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules Work on the electrical system or equipment must only be carried out by a skilled 5 1 1 Connection of SIMA SIMA can be supplied with different voltages Before inserting the power supply plug ensure that the mains switch is in position OFF and verify that the existing power supply on site is equivalent to the power supply of the SIMA Master Station Insert all requ
23. OINT remote nominal is set the value of the setpoint set with output command actuator part 2 is regarded The setpoint has to be transmitted as value between 0 and 1000 per mil If this range is exceeded the actuator will respond with the signal Not ready REMOTE 7 3 5 2 Description of output command to SIMA part 1 offset address 512 Bit position Bit 15 Bit 8 high byte Bit 7 Bit 0 low byte With output command SIMA part 1 the no of slaves connected has to be defined This value is stored in a SIMA configuration file HS w As soon as more or less slaves are found on the Modbus channels to the es actuators the SIMA will show an indication in its status information see 7 3 7 3 p 19 36 7 3 5 3 Description of output command SIMA part 2 offset address 513 As soon as Bit 0 FORCE SCAN is set from 0 to 1 the SIMA creates a new live list by scanning for all slave addresses from 1 to HIGHEST STATION ADDRESS max 247 All slaves found are then listed in a live list see clause 7 3 7 p 34 Status information about live list The number of actuators in this live list has to match the NO OF ACTUATORS which is to be set either with output command SIMA part 1 or in SIMA SETTINGS see clause Fehler Verweisquelle konnte nicht gefunden werden p Fehler Textmarke nicht definiert Otherwise the SIMA will indicate this mismatch by setting the bits 10 to 13 of Input Informatio
24. This concerns digital and anlog inputs outputs connected via the actuator controls AUMATIC and AUMA MATIC The following Modbus functions are supported for the communication between SIMA and Host Function Eee Description l Forces a single coil to either ON or OFF When broadcast the Force Single Coil 0 function forces the same coil reference in all attached slaves Forces each coil in a sequence of coils to either ON or OFF 1 When broadcast the function forces the same coil references in all attached slaves 0 1 Force Multiple Coils Reads the ON OFF status of discrete outputs in the SIMA Read Coil Status Broadcast is not supported Presets a value into a single holding register When broadcast the function presets the same register reference in all attached Slaves Presets values into a sequence of holding registers When 6 broadcast the function presets the same register references in all 4 attached slaves l Reads the binary content of input registers in the SIMA pedo InBUINEIEGISIEIS Broadcast is not supported Reads the binary content of holding registers in the SIMA Broadcast is not supported The following address offsets are valid for the Modbus communication between SIMA and host system Valid offset Valid offset hexadecimal decimal Force Single Coil 05 0x0000 0x07B7 0 1975 Force Multiple Coils 15 le he en ra A w the f 0 Preset Single Register Preset Multiple Registers Read
25. a world in motion page 48 of 58 SIMA User Manual Technical Data 11 Technical Data General technical data SIMA Master Station Fieldbus communication ElA 485 RS 485 galvanically isolated Copper cable screened twisted pair between SIMA and field units e Profibus DP Baud rates from 9 6 1500 kBit s e Modbus RTU Baud rates from 9 6 38 4 kBit s Communication between ElA 485 RS 485 galvanically isolated Copper cable screened twisted pair SIMA and host system e Profibus DP Baud rates from 9 6 1500 kBit s e Modbus RTU Baud rates from 9 6 115 2 kBit s RS 232 e SIMA protocol Baud rates from 9 6 57 6 kBit s Ethernet Modbus TCP IP Network topology Linear structure Active bus termination on both ends Loop structure to field units only MODBUS loop redundancy Coupling and uncoupling of field units actuators during operation is possible without affecting other stations Redundancy options Two fieldbus interfaces channel A B to host system Two fieldbus interfaces channel A B to field units actuators Loop redundancy towards field units actuators with one cable Second redundant SIMA parallel to Master Station Master Station redundancy for Hot Stand by applications Number amp addresses 32 stations without repeater with repeaters expandable up to of field units PROFIBUS DP 125 addresses 1 to 125 0 for Master SIMA MODBUS RTU 247 addresses 1 to 247 0 for broadcast signal Operating
26. al Host Modbus TCP IP o a a 7 A S Field PB FO Ring A y 4114 SIMA Biel a R837532 a re enn Tee Single Master LWL Yerbindung Fiberoptic connection Splelfibox splicebox krenete L dL Anechues by customer opte fbe connection auma Solutions for a world in motion APPENDIX page 52 of 58 SIMA User Manual APPENDIX 12 4 Appendix D SIMA connectors Signal LEDs RS 485 board Not used within SIMA system 2 x USB 2 0 Es l SIMA1010 01A COM 2 RS232 used internally by touch screen lt o 2x 100 MBit Signal LEDs Profibus DP board r x a see chapter Checking SIMA functions S e 1 GBit Ethernet 2 2 to Host COM 3 DCSA gt Q w oO x y e o Me J Keyboard Mouse PS 2 connector with T piece S N 4 COM 4 DCS B Y pe ot Be o De WAS COM 1 RS232 interface for SIMA SIMA communication i a SI External display instead of touch BIOS selected at start up SIMA CHA CHB COM 4 B COM 3 A PROFIBUS interfaces to RS485 interfaces to host actuators field auma Solutions for a world in motion page 53 of 58 APPENDIX SIMA User Manual mensions i 12 5 Appendix E Outline d OOOO OVAS eon A e E EZ MU ALS A a 3 Fe EOGLELYH SS IE Ss BE EE HH apis Jy 443 uo jpuoydo Ayddns Jamoy YIHOLYYV i ee SO
27. annel line communication to the field the only check to be done is communication yes resp no when plugged off the bus connector See also the setting for system redundancy in clause 6 6 9 4 1 Line redundancy 1 Simulate a faulty line to actuators by removing channel B from SIMA 2 Check input information SIMA part 1 3 Insert channel B plug at SIMA and then remove channel A plug from SIMA option redundancy 4 SIMA will use the channel B line to the actuators check input information of SIMA part 1 and input information actuators part 3 5 Insert channel A plug at SIMA 6 Check input information SIMA part 1 9 4 2 Loop redundancy applies only in case of Modbus loop 1 Simulate a fault in the loop ring by removing by default active channel A from SIMA gt SIMA will now communication to the actuators from channel B 2 Check input information SIMA part 1 and bit 15 Cable breackage or short cut Registers 805 and 806 contain positions in loop of the last actuators on both sides of the breakage to which communication is possible from SIMA channel A resp channel B Check also input information of actuators part 3 3 Insert channel A plug to SIMA and then remove channel B plug from SIMA Insert channel B plug at SIMA 5 Check input information SIMA part 1 also bit 15 and input information of actuators part 3 gt auma Solutions for a world in motion page 46 of 58 SIMA User Manual Checking of SIMA Functions
28. ate auma Solutions for a world in motion page 50 of 58 SIMA User Manual APPENDIX 12 2 Appendix B Accessories Not scope of supply According the fieldbus configuration the necessary number of Wiring harness Bus terminators Please be advised Possibly necessary repeaters are not included They must be supplied separately Solutions for a world in motion page 51 of 58 SIMA User Manual 12 3 Appendix C Wiring diagram see also Project specific diagram in delivery Wiring diagram for 1 ch A Modbus to DCS and 1 ch A Profibus to actuators FO coupling with feedback SIMA Single Master F r dese cacha gelben de krimon Uber Sen Schulz f r ar eier rech 20 260 AC 47 63Hz 7 Channel A Kanal Shielding bor AC Grewnd Schirmoutloge Mosse BUE Termination Madule 1 ot Ah 4 commector ta Host system Chonnel A Busabschussmodul om SIM amp Anschluss f r Leittechrik Kanal A brean i braun 253 T CUMS OCS 4 whe We AO 2A AE I l Come DCS H 1 NAD I Ki Pal bey Dodd nol KI ElherreH COMFCH A Erre ae Xi Ethernet l 28 USE 3 Coma CH B a KH VGA MASTER SIMA Instollation AR by the Zt Liefer umfang Kunde Channel A koral A LWL koppler LWL coupler 12 Busobschlusswiderstond 2uschaltbar bus terminotien resistor Swltchoble EEN o Ho alob AY e a s ann TOR T I HE ee Ros
29. auma Solutions for a world in motion SIMA Master Station for AC 2 AC 1 AUMA MATIC PROFIBUS with MODBUS RTU MODBUS TCP to DCS Rev 4 0 0714 Copyright AUMA 2002 2014 Operation Instructions SIMA User Manual Contents Table of Contents la ii Kae 1 63 1 01 Masircocacaneato en ice cdta 4 1 1 A qq o AA 5 2 Safety Instructions ooccconnccconnccconnnccnnonennnnncnnnnnnnannnnnnnnrnnnnnrnnnnrrnnnnrrnnnnrrnnnnrnnanannns 6 2 1 Range Of aAPUICAMO Masai E 6 2 2 Commissioning electrical connection au 2 2 n2aann0000nnnnnnunonnnnnnnnnnnnnnnn 6 2 3 Mantencion 6 2 4 Warnings and notes pictograph informati0N oocccconnnnnncccnnncnnnnnnnnnnnncnnnnonannnnnnnnaannnnnnas 6 3 Transport and Storage musctesuesans genaue cede dentasectndsecenaneceslesonssteeceeausteieenseaceus 7 A SIMA System COMIC AUN ODN anne een 8 4 1 Standard Configuration System Chart ccsscseeescssssseeesecessseeeeeeesseeesseenseeesseeenneees 8 4 2 A An PP A yA 9 4 3 SIMA do 9 4 4 Description of the SIMA Master Station cccccssssseeescsesseeeseeeenseeeseeeenseeeseoeenseesseoeaes 9 4 4 1 Front View with Touchscreen Housing cccoocccccccoccnconnncnnononcnnconanonnononcnnonnnrnnnonannnnnnancnnonnnens 9 BAe Rear VIEW eerren ie aA e OO o 10 4 4 3 SIMA Start Screen ccccccc cccesecceseeesencesececssceeecescssececcceeeenscuseensosesencceeeteescenteeseesnenseces 10 4 4 4 Cali
30. bration of Touch Screen only Touch VerSiON ooooccccnccccnoononnccnnnccnnnonanncnnnnnnnnnonannnnnnns 10 4 5 Data Communication to host DCS cccoconnnccinonncancccccnccnncncconannncnnnnnnnnnnnrnnnnnnnnnrenanannnnnno 10 4 5 1 Communication data actuators ccccocnncccconnncoconcnnononnnnnnnancnnononennnnnnnnnnnnnnnnnonannnnononeninnnos 10 252 C mmunicavonmdala SIMA conca aca 10 Seo nn o o ernennen ee 11 5 1 1 lt COMMECHOM O SIMA arranca 11 5 1 2 Connection of actuator controls occcccoccncnncconnnncccnnnnnononcnnnnonnnnnnnnnnnnonancnnononennnneneninnnos 11 5 1 3 Connection of additional field devices cccooonncncncccooncnonocoooncnnnoconnnonnnononnnnnnnononncnnnnos 11 SA e e e RP CO E E ei iaaa niai eniai 12 6 1 Languages of User Interface nun sea 12 6 2 SIMA Status WIIG Wai iuris 12 6 3 Ae e 15 6 4 SIMA Login Dialog sicario iii 16 6 5 Actuator window Faceplate wcccceisiccseis inciecesscensaasdeosccesctecdanedendececssesiaweceasccencsaszeucdentacesns 17 6 6 SIMA S tUngs WIN O Wisin iia 19 6 7 Communication settings i csicsdcisossecdcrsceddeedccnectecsanuidecsactesiccteucdentascossuieaweccasacieabecdseseneteadens 20 6 8 MA EA PPP o en ee cedcnencdesaecsemcecdssetias 21 6 9 SIMA COMMANAS crisi era EAA ee dienen aaa 22 6 10 Windows XP Remote desktop Observing with standard laptop or PC 00 23 7 SIMA INIEFIACES nce ase esc seen ee inundaci n 24 7 1 Interface and c
31. channel B ok Bit 2 communication channel A of STAND BY SIMA has no faults channel A ok Bit 1 MASTER SIMA communication channel B of MASTER SIMA has no faults channel B ok Bit O communication channel A of MASTER SIMA has no faults channel A ok Examples how to interpret the live list bits 10 13 in combination with the number of found actuators bits 10 to 13 number of found act interpretation see 7 3 7 5 to 7 3 7 8 1 all bits 1 numbers are correct all actuators were found If communication is correct or not show the bits O to 3 2 gt 1 bit eg 13 no of found actuators no communication at all eg Stand by ch B o for Stand by chB 0 gt connection fault at SIMA 3 gt 1 bit 13 0 no of found actuators equal to number of ch A 7 3 7 7 gt 1 actuators faulty for Stand by ch B 0 communication switched off not equal to number of ch A error inch B auma Solutions for a world in motion page 36 of 58 SIMA User Manual SIMA Interfaces 7 3 7 4 Description of input information SIMA part 2 The input information SIMA part 2 contains the status of the SIMA Master and Stand by stations and the status of the SIMA communication channels offset address protocol 1 513 protocol 2 801 Bit position Bit set to 1 means Status of communication to host DSC Bit 15 STAND BY SIMA no communication to STAND BY no communication to DCS via DCS chann
32. ctions by STAND BY SIMA is active STAND BY SIMA MASTER SIMA is active MASTER SIMA SIMA in general ready for operation 7 3 7 5 No of actuators found MASTER SIMA channel A Mportant Remark offset address protocol 1 600 protocol 2 820 Bit position Bit 15 Bit 8 high byte The No of actuators is set at every scan i e when either the SIMA is restarted or the command Force Scan is given It shows the Bit 7 Bit 0 low byte No of actuators found by MASTER number of all found actuators SIMA on channel A 7 3 7 6 No of actuators found MASTER SIMA channel B a ell pied ae e OS offset address protocol 1 601 protocol 2 821 cnanne IS NO cated Bit position Bit 15 Bit 8 high byte an actuator is off line or has a failure For this every actuator has to be checked By Input information part 3 BitO will be signalled if an actuator can be reached or not Bit 7 Bit 0 low byte No of actuators found by MASTER SIMA on channel B auma Solutions for a world in motion page 37 of 58 SIMA User Manual SIMA Interfaces 7 3 7 7 No of actuators found STAND BY SIMA channel A offset address protocol 1 602 protocol 2 822 Bit position Bit 15 Bit 8 high byte Reserved Bit 7 Bit O low byte No of actuators found by STAND BY SIMA on channel A 7 3 7 8 No of actuators found STAND BY SIMA channel B offset address protocol
33. d IS AID ae Y2NOL DUJSUI YWIS FT TTS HT Sou zum wud E a H B a 2 58 a Be a A HJ O O O O EJ O O O O O O w U O E HB 6B FH FS Ss eS 8S 7735383 5 a AS o 000000000009 006 000 0 o vOE ZOE LYE x UONDINDISU 4SAP JO UOISUBWIP 9EY page 54 of 58 auma Solutions for a world in motion SIMA User Manual fi O O 0 O BE B B B B fsa O BS dd 4 8 O auma Solutions for a world in motion 4 o U E noo ta O O Bss Es By Bo FRE ADA e A ea O O O mounting plate optional front rear Power supply optional on letf right side SIPOS 1 1 AKTORIK sme R737504 Su SIMA Algeneinaleranz MoMstap COMO oper APPENDIX es 151 dimension for desk installation page 55 of 58 SIMA User Manual APPENDIX 12 6 Appendix F Literature References SIMA documentation e Operation instruction document Y004 182 003 en lt rev gt This manual e Technical data dimension drawings wiring diagrams on www auma com Documentation AUMA actuator controls Up to date documents on www auma com See under e Manual e Operation instruction e Short instruction e Technical data Links for more information e Modbus www modbus org MODBUS over Serial Line Protocol amp Implementation guide V 1 02 Modicon Modbus Protocol Reference Guide rev J June 1996 www modicon com MODBUS Application Protocol Specification V1
34. d and line A red Master holds control via STAND BY SIMA host broken e Communication to field host STAND BY SIMA takes over control without interrupt and Sync broken ie MASTER As the Master is down display an operation will performed via SIMA fails completely the Stand by system The SIMA comes with additional interfaces for commissioning purposes see clauses 1 e COM 1 SUB D9 male connection for additional RS232 interface with touch screen this port is used for touch screen communication e PS2 connection for keyboard mouse e 3x USB 2 0 ports for universal serial communication purposes e 2x 100 Mbit s Ethernet connection for communication via crossover patch cable The SIMA system is delivered pre configured therefore there is no need to set up the system during the commissioning stage The following settings can be changed using the host communication interface e No of slaves see clause 7 3 5 2 p 31 e Highest station address see clause 7 3 5 4 p 32 auma Solutions for a world in motion page 14 of 58 SIMA User Manual User Interface 6 3 Touch Screen Input The SIMA with touch screen can be operated without additional keyboard or mouse Wherever text or number inputs are requested a dialog window is displayed The dialog window gets active with a double click on the input box The following dialog window will be opened if an input box for alphanumeric values ie actuator tags is double clicked Alphanu
35. display setting of SIMA IPC auma Solutions for a world in motion page 23 of 58 SIMA User Manual SIMA Interfaces 7 SIMA Interfaces This chapter comprises the interfaces of SIMA It gives the complete description as it is required for developing such an interface to a Host System DCS The Profibus DP fieldbus consists of a MASTER device e g the SIMA and the SLAVEs here the actuators The standardized Profibus DP protocol allows up to 125 slave with addresses 1 to 125 To the field the SIMA is the master and is designed for this maximal 125 actuators addressed from 1 to 125 In Profibus networks the MASTER also has an address The SIMA uses address 0 The Modbus fieldbus also consists of a MASTER device e g the Host DCS and the SLAVEs here one of it is the SIMA The Modbus specification allows addresses up to 247 slaves To the host the SIMA is one of maximal 247 slaves with the alterable default address 10 From SIMAsoft 2 00 on SIMA distinguishes between protocol 1 and protocol 2 in the Modbus communication to DCS see clause 1 1 if applicable 7 1 Interface and communication to actuators equipped with Profibus DP The interface between the SIMA Master Station and the AUMA actuators is based on the open international and standardized Profibus DP protocol To increase the safety and availability of the field communication SIMA uses two redundant Profibus lines as transmission system Therefore one SIMA has up
36. ecessary information from each actuator connected depends on the baud rate on the information required and on the highest station address In the case the SIMA acts as the Modbus master to the field another SIMA standard configuration the number of actuators is maximal 127 addresses 1 to 127 Address 0 is used for the broadcast auma Solutions for a world in motion page 24 of 58 SIMA User Manual SIMA Interfaces The maximum cable length depends on the transmission speed Baudrate kbit s 9 6 19 2 187 5 1500 93 75 Range Segment 1200 m 1000 m If the maximum cable length is reached or 32 actuators are connected a repeater has to be placed Typical cycle times for reading and writing of actuator data Typical cycle time Highest station address 20 40 60 Baud rate kBit s Cycle time ms HS amp Ensure not to assign Profibus addresses twice and set the baud rate and parity to NES the above values at all actuators Meaning of the Profibus LED see clause Fehler Verweisquelle konnte nicht gefunden werden p Fehler Textmarke nicht definiert 7 1 1 Termination The cables for the communication between the SIMA and the actuators should have to be terminated to avoid signal disturbances This termination is realised with the Profibus connector on the SIMA side and with switches in the actuator The bus has to be terminated at the beginning and end of each segment auma Solutions for a world
37. ectly to DCS or PC gt Crossover Network Hub gt Patch cable The communication parameter for the Modbus lines towards the host system is preset as follows Transfer rate 10 100 1000 MBit s automatically selected Both via RS485 and via Ethernet a redundant 2 channel communication is possible Both channels A or B can be used for communication with the host system independently In case of a redundant SIMA master station the STAND BY SIMA will automatically take over the communication as soon as the MASTER SIMA is not available RTU Both channels communicate with the same fieldbus parameters Such as slave addresses baud rate parity and no of stop bits TCP IP addresses were detected automatically Network setting in operating system WinXP emb 7 3 3 Termination A termination is only necessary for RS485 ie Modbus RTU This ensures a stable and reliable idle voltage on the RS 485 lines For the communication cables between the SIMA and the host system this has to be done by external bus terminators see clause 12 2 Appendix B Accessories auma Solutions for a world in motion page 28 of 58 SIMA User Manual SIMA Interfaces 7 3 4 Overview of the Modbus communication between SIMA and Host System SIMA s Modbus interface to the host system is able to control and receive information of up to 247 actuators With SimaSoft version 1 06 January 2005 the extended Modbus protocol between SIMA and Host is available
38. el B channel B Bit 14 no communication to STAND BY no communication to DCS via DCS channel A channel A Bit 13 MASTER SIMA no communication to MASTER no communication to DCS via DCS channel B channel B Bit 12 no communication to MASTER no communication to DCS via DCS channel A channel A Status of communication to the field actuators Bit 11 STAND BY SIMA no communication to STAND BY no communication to actuators actuators channel B via channel B Bit 10 no communication to STAND BY no communication to actuators actuators channel A via channel A Bit 9 MASTER SIMA no communication to MASTER no communication to actuators via actuators channel B channel B Bit 8 no communication to MASTER no communication to actuators via actuators channel A channel B eS a Bit 7 to 5 Bit 4 Common fault System not ready input part2 bit 2 0 Cable breakage short circuit input part1 bit 15 0 Communication Master Standby part1 bit 14 0 Communication channel A B part1 bit 3 2 1 0 0 Control via DCS Sima Act accepts commands from the SIMA o o SoS o Sima system is ready SIMA system is ready Communication to actuators on chA and or chB is possible e via the single Master station e incase of Master redundancy MASTER and STAND BY at least via one of the two Control status of the SIMA system Control over the complete Master Stand by system communication and fun
39. face cards eg lOs for additional functions with the integration in SIMA software e special interfaces to the host customer specific functionality via the standard protocols other communication platform and or protocol Ethernet RS232 4 3 SIMA HMI There is no need to permanently provide monitor and keyboard for a SIMA because under normal operation conditions the systems automatically takes care of the fieldbus communication to the actuators collects all the field information and makes these data available for the host system DCS The host system again issues via SIMA control information for the actuators So there is no need to have an additional HMI interface connected to SIMA As mentioned above this HMI may be very useful during commissioning parameterizing or monitoring 4 4 Description of the SIMA Master Station 4 4 1 Front View with Touchscreen Housing Example configuration redundant PROFIBUS to Field and RS485 MODBUS to Host Celeron CPU 515 9 El 9 ojo A ae SIMA 5 e lt o _ D S gt gt gt E e COM 1 A for SIMA external SIMA communication CHA CHB COM3 COM4 Ronen SETEN PROFIBUS interfaces to COM 4 not applied here actuators field RS485 interfaces VGA Display to host The front view of SIMA Master Station in basic version without touch screen see Appendix auma Solutions for a world in motion page
40. he whole fieldbus communication to the actuators In case the host system is not yet available or not necessary at all it is possible to operate all connected AUMA actuators with SIMA for test purposes or to bridge the time until the host system is ready for operation Moreover this stand alone operation without a DCS or others is an outstanding feature of SIMA particularly useful for projects at medium complexity auma Solutions for a world in motion page 8 of 58 SIMA User Manual SIMA System Configuration 4 2 SIMA Options SIMA offers various options to adapt to the requirements of the plant system The standard setup described above shows the SIMA basic version Small housing one fieldbus line to actuators field and DCS host standard SIMAsoftGV The necessary peripheral devices monitor keyboard eg For commissioning are not within the scope of supply This additional peripheral equipment is also useful when setting up a SIMA touch screen version This SIMA whether in basic or in touch screen version can be upgraded or expanded by various options e redundant field wiring see clause p two separate lines for the two channels A and B e aredundant interface towards the host system by separate PCB see clause 1 1 p 27 and even e second separate SIMA Master Station Hot Stand by see clause 7 2 p 26 Additional hardware configuration and or software solutions finally make a customized system e inter
41. in motion page 25 of 58 SIMA User Manual SIMA Interfaces 7 2 Internal interface SIMA Master Station redundancy optional some applications require a redundant master solution This can be achieved by using two single SIMA Master Stations They exchange information about their internal status by means of an internal interface connection Host System Both SIMA Master Stations are connected to the same Modbus line towards the actuators and towards the host system There is always only one SIMA Master Station active the other one monitors the communication to the actuators and to the host system by means of the internal interface connection This internal interface connection is based on a serial RS232 communication Pin assignment of SIMA SUB D9 plug for internal connection GND The tags MASTER SIMA and STAND BY SIMA distinguish the two SIMA Master Stations After switching on the MASTER SIMA is active towards the host system as well as towards the actuators This SIMA will act and respond accordingly to the requests received from the higher level host system At the same time the Stand by SIMA will receive the same request but will neither execute any action nor perform any responses In this state the STAND BY SIMA has only a monitoring task The STAND BY SIMA will only become active and will take over the whole functionality of the MASTER SIMA if the MASTER SIMA is not available Both SIMA Master Stations ha
42. ired plugs according to the connectors diagram clause Fehler Verweisquelle konnte nicht gefunden werden p Fehler Textmarke nicht definiert It is recommended that the shielding of all interface cables is properly connected to the ground potential in the control cabinet use shielding clamps 5 1 2 Connection of actuator controls Perform the connection of the actuator controls according to the operation instructions enclosed with the delivered AUMA actuator For more details observe the complete operation instructions of AUMA actuator controls 5 1 3 Connection of additional field devices As SIMA is based on standard fieldbus communications other field devices may be integrated in the scope of control on request HS If repeaters are used be sure to take care of the power supply as a loss of this RG energy supply will lead to a complete failure of the repeater and therefore to a loss of communication to all succeeding actuators auma Solutions for a world in motion page 11 of 58 SIMA User Manual User Interface 6 User Interface 6 1 Languages of User Interface SIMAsoftGV is available in the languages English German and Spanish For each version there is an own setup no change of language while running The language of the installed WindowXP operation system normally corresponds with that of the SIMAsoftGV as specified at ordering For the following be sure that the commissioned devices are con
43. ix C Wiring diagram see also Project specific diagram in delivery 52 124 Appendix D SIMA CONNECTIONS isis ios 53 125 Appendix E Outline dimensions cria iaa 54 12 6 Appendix F Literature References uuursennnnnnnnennnnnnnnnennnnnnnnnennnnnnnnnennnnn nennen 56 13 Declaration Of ConNfOrMitY cocccnnncccnnnciconnccconnconnnnncnnnnncnnnnnnnnnnrrnnnnrnnnnnrnnannrenannnnas 57 auma Solutions for a world in motion page 3 of 58 SIMA User Manual Introduction 1 Introduction Scope of these instructions These instructions are valid for SIMA Master Stations based on INOVA IPC technology with Actuator Software SimaSoft version 1 06 1 06 1 to 3 1 07 1 08 2 00 2 02 current version Please note that from ver 2 00 on SIMA distinguishes for some field busses between protocol 1 and protocol 2 in the communication to DCS This regards the maximum number of actuators 127 protocol 1 and 247 protocol 2 The used protocol is selected in SIMA INI see clause 1 1 p 27 If there are no advices about protocols in this chapter the used field bus to DCS does not have this restriction Outline of the product The actuator control system SIMA enables easy integration of AUMA actuators into various host system solutions System integrators do not have to take care of the fieldbus communication to the actuators distributed in the field this is done by SIMA SIMA has a modular design based on industrial personal compu
44. meric input Value valve d iE elt a ol al oli cee Pou a w Mee Me rye o jodie ft a eon pew als folle folle fe lle fe E fl cr Hon apo tI For the input of numeric values a numeric dialog box will be shown w The allowed numeric range minimum and maximum value ie for highest station address timeout values is displayed as an additional information auma Solutions for a world in motion page 15 of 58 SIMA User Manual User Interface 6 4 SIMA Login Dialog After start of SimaSoft only monitoring of SIMA and actuator status is possible To enable further actions such as operating actuators or changing SIMA settings a login is necessary The login menu is displayed in the menu command FILE LOGIN The default password for all operations Is sima Please change this password when first using the SimaSoft Sima Login E Password 5 Change Operate Change settings Change actuator parameter cos Password levels Password Entitles the user OPERATE to control the actuators by sending commands and setpoint CHANGE SETTINGS to control the actuators by sending commands and setpoint and to change the SIMA settings CHANGE ACTUATOR for future use PARAMETERS Using the CHANGE button any password may be altered Change password ES Old password E HS E Note carefully any password changes there are no super passwords available NES to outplay a forgotten password
45. n 44 9 1 Registers Input Information SIMA I Chapter 7 3 7 0ococccccnnccicnonacicnncnnocenannnnonannnnnnnanns 44 9 1 1 Input information actuator X ooccccccnnccncononcncnnonnnnononnnnnonannnnonnnrnnnnnnrnnnonnnnronanrnnnnanranrnnnrnnnnnas 44 95122 A e AA e 8h PO OOOO 44 ILo A o n Gee 44 9 2 Requirements for commissioning uurresnananunnnnannonnnnnnennnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnne 44 9 2 1 Connecting to Power Checking wiring occccccocccnccconnncoconcnnnnonnnnnnnonnnconancnnononnnnnnencninonos 44 922 OIMA SENNO AAA o eo 44 9 2 3 Checking actuator IUNElONS tenistas een he Eiaeai ee 45 O24 Probus DP Master DOS Assia nr 45 9 3 SIMA Master Station redundancy test cccccccseesseeeseceenseeeeeeensseeeseoenseeeeseoeenseessooenes 46 9 4 Field communication test is 46 941 o Nee angel ocusiedaexemed aniedeotesstonanaececdiatoseeatehsecsniaadh eau 46 9 4 2 Loop redundancy applies only in case of Modbus loop uunnnnnnnnnnnnennnnnnnnnn 46 9 5 Host communication TOS osmosis nenn een innen 47 9 5 1 RS 485 communication to DCS oocccccccccnccconcnncconnnnnoconnnnononcnnononnnnnnnnnnnnononcnnonannnnonennninnnos 47 A Cao desc scent ae a ee 48 11 Technical Dala aaa 49 12 APRENDO ee 50 12 1 Appendix A Special Funcli ns u u000 ann nn 50 12 2 Appendix B Accessories Not scope Of SUPplY 2 ccccccceeeeeeeeeeeeeeeeeeeeeneeeeeeeeenes 51 12 3 Append
46. n SIMA part 1 accordingly Value 0 signals a fault in the live list see clause 7 3 7 3 p 36 auma Solutions for a world in motion page 31 of 58 SIMA User Manual SIMA Interfaces HS In addition to the Bit 0 Force scan the SIMA creates a new live list during start WS RG up procedure The created live list is used to define the actuators that are scanned for new actuator information 7 3 5 4 Description of output command SIMA part 3 offset address 514 Bit position Bit 15 Bit 8 high byte Bit 7 Bit 0 low byte Highest station address With output command SIMA part 3 the highest Modbus slave address that is to be found during a FORCE SCAN cycle is defined The FORCE SCAN cycle can shortened by entering a value which is lower than 247 This value is stored in a SIMA configuration file AS All slaves with a higher Modbus address won t communicate with SIMA Es RG AU Ze 7 3 5 5 Description of output command SIMA simulation mode 1 246 first offset address 1024 Bit position Bit 15 Bit 8 high byte DESTINATION address Bit 7 Bit 0 low byte SOURCE address Under the condition that at least one existing actuator is connected to SIMA up to 246 further virtual actuators can be simulated The low byte SOURCE address contains the address of the one one of the connected actuator s which should act running open close etc for the virtual actuator The address of thi
47. nected to SIMA 6 2 SIMA status window After booting the system the SimaSoft starts with the main window ACTUATOR OVERVIEW which displays status information about all identified actuators With the buttons shown at the bottom of the screen the displayed range of actuators may be selected The range is defined by the ID eg Modbus or Profibus DP address of the actuators Each view contains a maximum of 17 actuators ACTUATOR OVERVIEW for Cable Redundancy al Actuator Overview SimaSoftG File View SIMA Help DCS int si sig Actuator Overview Master Actuator 1 Actuator 2 Actuator 3 Actuator 4 Actuator 5 State DAQ A y A B B y B pa A B pa Contro DCS Sima l Close Close Close Close Actuator 6 Actuator 7 Actuator 8 A B z pp A B Te pa AIB pu Do Des Close Act 1 17 Act 18 34 Act 35 51 Act 52 68 Global DCS SIMA switch The source of control for the actuators is either the DCS or the SIMA itself This is indicated like this in ACTUATOR OVERVIEW e Global parameter Control below the SIMA symbol s e DCS via remote control system e SIMA local control by SIMA e For both control by DCS and by SIMA parameter State shows the status of SIMA and fieldbus Values are init get master state idle listen scan init scan AB scan CD Master redundancy stop check master state init DAQ DAQ cyclic data exchange OK wait ready Parameter DCS above shows communication state to
48. o KG Werk Mullheim Postfach 1362 D 79373 M llheim Phone 49 7631 809 0 Fax 49 7631 809 1250 Email riester auma com For direct sales support in your region use our homepage www auma com Declaration of Conformity auma Riester GmbH amp Co KG 2000 2014 auma Solutions for a world in motion Y004 182 003 en 1 14 page 58 of 58
49. ol cabinet with 4 holes either with or without threads to fix the SIMA at the flanges fitted at the back see 12 5 Appendix E Outline dimensions for a drilling jig If a redundant SIMA Master Station is required mount the two SIMA units side by side 8 1 3 Electrical connection of SIMA Observe the notes of clause 1 p 11 Pay attention to the operation instructions of other devices used ina SIMA system Perform the electrical connection to actuators and to host system according to the wiring diagram see clause1 1 8 1 4 Switching on SIMA SIMA is switched on with the power supply switch at the side of the SIMA housing near the power supply plug The SIMA program is automatically started if commissioning devices are connected a window with SIMA status information will be displayed SIMA automatically starts to scan for connected actuators in the following order Channel A of MASTER SIMA Channel B of MASTER SIMA option line loop redundancy In case of a redundant SIMA Master Station Channel A of STAND BY SIMA Channel B of STAND BY SIMA option line loop redundancy SIMA then starts to communicate with the actuators connected by using the channel with the most actuators found The status of each channel is reported in input information SIMA part 1 see sub clause7 3 7 3 p 36 auma Solutions for a world in motion page 42 of 58 SIMA User Manual Commissioning 8 2 Configuration of SIMA Prior to normal operation
50. ommunication to actuators equipped with Profibus DP 24 LA EII EO iia 25 7 2 Internal interface SIMA Master Station redundancy optional u u 2 26 7 3 Interface and communication to Host with Modbus ccoononnnccncnnnanncnnnnnnnnnnnnnnnannnnnnns 27 7 3 1 Modbus RTU RS485 connection ccoooccnnccccccnccconcnnccconnnnonancnnnnonnnnnnnannnnonancnnononnnnnonaneness 27 7 3 2 Modbus TCP Ethernet connection occcccccccnccconcnnccconnnnocnoncnnononnnnnononnnnononcnnnnonnnnconanenoss 28 2 33 VENANCIO estoi 28 7 3 4 Overview of the Modbus communication between SIMA and Host System 29 7 3 5 Output commands to SIMA access via holding registers cccoooccnccconcnncconnnnconanenoss 30 7 3 5 1 Description of output command to actuator with address x part 1 and 2 30 7 3 5 2 Description of output command to SIMA part 1 31 7 3 5 3 Description of output command SIMA part 2 31 7 3 5 4 Description of output command SIMA part 3 32 auma Solutions for a world in motion page 2 of 58 SIMA User Manual Contents 7 3 5 5 Description of output command SIMA simulation mode 1 246 32 7 3 6 Output commands to SIMA access via coils ooooccccoconcnccconnonconanoncononennnnnnnnnconanennos 33 7 3 7 Input information from SIMA access via input registers cooocccccccnccccnnccconnnconnnnnnnos 34 7 3 7 1 Description of input information actuator x
51. ormally the LED s are RDY STA RUN On for the active Profibus board RDY STA On RUN flashing cyclic for the passive Profibus board auma Solutions for a world in motion page 45 of 58 SIMA User Manual Checking of SIMA Functions 9 3 SIMA Master Station redundancy test This test can be executed only in case of Master redundancy i e two Master Stations in Hot standby The feedback after each step of the test is to be read out from the Modbus registers Input information SIMA part 1 and part 2 Especially part 2 signals the redundancy status of Master resp Standby 1 Switch off the power supply of the STAND BY SIMA Check input information SIMA part 1 and part 2 Switch on the power supply of the STAND BY SIMA Check input information SIMA part 1 and part 2 Switch off the power supply of the MASTER SIMA STAND BY SIMA becomes active check input information SIMA part 1 and part 2 Switch on the power supply of the MASTER SIMA STAND BY SIMA will still be active check input information SIMA part 1 and part 2 9 Switch off the power of the STAND BY SIMA 10 MASTER SIMA becomes active check input information SIMA part 1 and part 2 11 Switch on the power supply of the STAND BY SIMA 12 MASTER SIMA will still be active check input information of SIMA part 1 and part E Se e 9 4 Field communication test The steps below for checking the communication to the actuators assume a redundant one to the actuators In case of the 1 ch
52. orque switch OPEN operated act 1 TSC DSR Torque switch CLOSE operated act 1 eo FAULT indication actuator 2 OPEN position actuator 2 CLOSED position actuator 2 Lg REMOTE switch position actuator 2 10 TSO DOEL Torque switch OPEN operated act 2 11 TSC DSR Torque switch CLOSE operated act 2 1476 FAULT indication actuator 247 1477 OPEN position actuator 247 1478 CLOSED position actuator 247 1479 REMOTE switch position actuator 247 Read Input Status us 1480 TSO DOEL Torque switch OPEN operated act 247 1481 TSC DSR Torque switch CLOSE operated act 247 Actuator connected Digital Inputs DI 1 to DI 4 analog inputs see 7 3 7 l 1 address 1 3001 DI 2 address 1 3002 DI 3 address 1 3003 DI 4 address 1 3004 DI 1 address 2 3005 l 2 address 2 3006 DI 3 address 2 3007 DI 4 address 2 3984 DI 1 address 247 3985 DI 2 address 247 3986 DI 3 address 247 3987 DI 4 address 247 auma Solutions for a world in motion page 39 of 58 U SIMA User Manual SIMA Interfaces Description of Data content addresses 0 to 1481 Feedback indications For each actuator there is a set of 6 free configurable one bit feedback indications This signals have to be taken out of the following pool which comprises bit 0 to bit 15 of Input Information actuator x part 1 and part 2 see 7 3 7 1 and other additionally available signals bits 16 to 21 Bit___ Indication in display JO Thermal fault Motor protection has tripped reset may be nece
53. part 1 and part 2 35 7 3 7 2 Description of input information actuator x part 3 35 7 3 7 3 Description of input information SIMA part 1 36 7 3 7 4 Description of input information SIMA part 2 37 7 3 7 5 No of actuators found MASTER SIMA channel A 37 7 3 7 6 No of actuators found MASTER SIMA channel B 37 7 3 7 7 No of actuators found STAND BY SIMA channel A 38 7 3 7 8 No of actuators found STAND BY SIMA channel B 38 7 3 7 9 Description of input information SIMA live list 1 247 38 7 3 8 Input information from SIMA Il Read discrete Inputs occccocccccccnnccccncccnnnncnncnnnnon 39 7 3 9 Supplement to Input information from SIMA I input registers Protocol 1 41 o o 01 gt PRRFRNIENENRRIINE NIEREN ER gana ante sews genesis aeaii EE 42 8 1 installation of SIMA sc aiionaricia tii en 42 8 1 1 Notes before MOUNTING SIMA oooooocnnccnnccccocconncocnonconnnonnnconnnononncnnnnononncnnononannnnnnnnnanennnoss 42 2 1 2 A eo PP A 42 8 1 3 Electrical connection Of SIMA ooccconnncccccncccccnccocnnocononononnnconcnonononononnnononnnonnnnnnnnnnnnoncnononos 42 8 1 4 SWIENNG ON SIA rare incio 42 8 2 GOntdura ton O SIMA Gier conca 43 8 2 1 Number ol ACIUGIOlS zus rara dieran vitalicia 43 822 Higheststalion address anne ee 43 82 3 Command FORCE SCAN enseres 43 0 24 SlMUBNOR MOGE AA e o eree 43 9 Checking of SIMA FUNCTIONS uu 2200020000 n00nnnnonnnnnnnnnnnnnnunnnnunnnnunnnnennn
54. pecific commands to the SIMA program This is the corresponding window SIHA Commands Force scan Actuator ch amp active Actuator ch B active FORCE SCAN After pushing SEND button SIMA scans for actuators within an address range from one up to the highest station address HS During a Force scan cyclic protocol data acquisition is suspended WES Use Force scan only when new actuators are added to or removed from a running system Force Scan updates in a message to DSC the Found actuators Master SIMA ch A B ACTUATOR CHA ACTIVE After pushing SEND SIMA is forced to switch to channel A ACTUATOR CH B ACTIVE After pushing SEND SIMA is forced to switch to channel B auma Solutions for a world in motion page 22 of 58 SIMA User Manual User Interface 6 10 Windows XP Remote desktop Observing with standard laptop or PC By using the Remote Desktop Server of SIMA Windows an Ethernet connection between laptop PC gt remote computer and SIMA gt server for remote commissioning or observing is available While in operation the SIMA screen is displayed as a window on the remote computers screen and the input devices of this computer can be used to enter data to SIMA Requirements e Standard laptop or PC with a free Ethernet port The port has to be configured with a fixed IP Address which is different from the SIMA IP address eg IP address 192 168 1 1 Subnet mask 255 255 255 0
55. r 2 Actual Position actuator 3 2001 2002 2276 Actual Position actuator 247 Act connected analog Inputs Al 1 Al 2 digital inputs s 7 3 8 Al 1 address 1 Al 2 address 1 Al 1 address 2 Al 2 address 2 3001 3002 3003 3492 3493 Al 1 address 247 Al 2 address 247 current position of actuator 0 1000 per mil IES From software version 2 AES 00 on SIMA supports up to 247 actuators all actuator addresses have to be set within 1 247 auma Solutions for a world in motion page 34 of 58 SIMA User Manual SIMA Interfaces 7 3 7 1 Description of input information actuator x part 1 and part 2 Input information actuator x part 1 first offset address 0 for actuator 1 Description TSC DSR Remote switch position Loss of phase Input information actuator x part 2 first offset address 1 for actuator 1 Bit position Description Bit 15 Bit 8 high byte Actuator position high byte Bit 7 Bit 0 low byte Actuator position low byte These are the most commonly used parts of input information A detailed description of these indications can be found in the operation instructions of the actuator 7 3 7 2 Description of input information actuator x part 3 first offset address 2 for actuator 1 DCS SIMA set to 1 if the actuator accepts commands from the SIMA interface and 0 if DCS Bit 3 commands are accepted Communication channel B set to 1 if act
56. rce Scan interpretation see below Bit 13 STAND BY SIMA live list channel B ok number of found actuators on ch B of Stand by Sima see 7 3 7 8 p 38 is correct Bit 12 live list channel A ok number of found actuators on ch A of Stand by Sima see 7 3 7 7 p 38 is correct Bit 11 MASTER SIMA live list channel B ok number of found actuators on ch B of Master Sima see 7 3 7 6 p 37 is correct live list channel A ok number of found actuators on ch A of Master Sima see 7 3 7 5 p 37 is correct Status to communication to host DCS Bit 9 STAND BY SIMA communicates with the STAND BY SIMA is used for host system communication with the host system Bit 8 MASTER SIMA communicates with host the MASTER SIMA is used for system communication with the host system Status information about active channels Bit 7 STAND BY SIMA channel B active the STAND BY SIMA communicates with the actuators by using channel B Bit 6 channel A active the STAND BY SIMA communicates with the actuators by using channel A Bit 5 MASTER SIMA channel B active the MASTER SIMA communicates with the actuators by using channel B Bit 4 channel A active the MASTER SIMA communicates with the actuators by using channel A Status communication errors to actuators Note one or more bits equal O means that there is no communication to a once found live list actuator s Bit 3 STAND BY SIMA communication channel B of STAND BY SIMA has no faults
57. rfaces 7 3 6 Output commands to SIMA access via coils 3 Function Offset Reserved Reserved N 7 Output command actuator 2 remoteOPEN Output command actuator 2 remote OPEN Output command actuator 2 remote CLOSE 10 Output command actuator 2 remote SETPOINT 11 Output command actuator 2 remote RESET Reserved S O 12 15 Reserved Output command actuator 3 remote OPEN Output command actuator 3 remote CLOSE 16 17 Force Single Coil 18 Force Multiple Coils 19 Read Coil Status A A 1009 Outputcommandactuator127remote CLOSE toto Outputcommand actuator 127 remote SETPOINT Lad A ES SIMA supports up to 247 actuators all actuator addresses have to be set within 1 247 NA a Only one of the coils OPEN CLOSE and SETPOINT may be set at any given time otherwise the actuator will respond with the signal Not ready REMOTE With coil RESET certain indications of the actuator e g PTC tripping device or torque fault can be reset A change of the data in these coils will also change the content of the holding registers assigned to the corresponding output command actuator x part 1 see clause 7 3 5 1 p 30 If the coil SETPOINT remote nominal is set the value of the setpoint set with output command actuator part 2 is regarded The setpoint has to be transmitted as value between 0 and 1000 per mil If this range is exceeded the actuator will respond with the signal Not ready REMOTE 1 Only with AUM
58. rotocol 1 resp protocol 2 explicitly WES named in various data set descriptions above If the slave addresses of the actuators are assigned in an ascending sequence all the HS actuator information will be placed in a successive order in the Modbus memory of NES SIMA This simplifies the communication between host system and SIMA and increases the effectiveness of the Modbus telegrams to read out the actuator data auma Solutions for a world in motion page 41 of 58 SIMA User Manual Commissioning 8 Commissioning 8 1 Installation of SIMA 8 1 1 Notes before mounting SIMA TES SIMA is designed for installation in a control cabinet NE Before mounting ensure the following e There has to be sufficient space for the SIMA housing see clause 12 5 p 54 e SIMA needs additional space for the plugs at the front approx 70 mm e SIMA needs additional space for the plug of the power supply at the side approx 90 mm e Note In case of a redundant SIMA Master Station system this space is required at the outer sides e Ensure there is sufficient ventilation or air conditioning so that the operation temperature limits are not exceeded see clause 11 Technical Data e tis recommended that the shielding of all interface cables is properly connected to the ground potential in the control cabinet use shielding clamps 8 1 2 Mounting SIMA If the SIMA has the flanges on the back side prepare the mounting plate of the contr
59. s for a world in motion page 44 of 58 SIMA User Manual Checking of SIMA Functions 9 2 3 Checking actuator functions For all concerning the actuator resp the actuator control please refer also to the operation instructions enclosed with the delivered AUMA actuator Here the relevant checks to be executed for actuators running within a SIMA system 1 Check the electrical operation of the actuators with the push buttons of the local controls in selector switch position LOCAL 2 Check selector switch feedback indicated by different colour or crossing of the icons see chapter 6 2 Put selector switches of the connected actuators in position REMOTE Check again selector switch feedback Operate actuators from host system in direction OPEN and CLOSE Check actuator indications in end positions OPEN and CLOSE Check actuator s behaviour and feedback while issuing a setpoint command done either by Master Station itself or send from the DCS system A MO 9 2 4 Profibus DP Master board The interface card delivered with SIMA provides a Profibus DP Master with V1 Services Flashing irregular Communication running Flashing cyclic Communication stopped no actuator in Data Exchange NS EEE EEE Flashing irregular Missing or faulty configuration a cali MA On Profibus error 1 actuator is not in Data Exchange in the address range 1 to HIGHESTSTATIONADDRESS Data exchange with master POR Notoken N
60. s virtual one is given in the high byte DESTINATION address RE Easy switching off the simulation mode WS RG As soon as one mode is found in which both entries are set to zero all succeeding defined simulation modes are ignored and therefore disabled This behaviour can be used to disable the simulation mode by entering zero digits at the very first offset address for simulation mode Simulation mode for input data data which are read using input registers The input data of the SOURCE slave are copied to the memory addresses of the DESTINATION slave for simulation purposes Therefore both slaves will respond with the same information Simulation mode for output data data which are written or read using coils or holding registers The SOURCE actuator which is physically connected to SIMA will execute output commands which are sent to either the SOURCE address or the attached high byte DESTINATION address In doing so always the last received output command is executed and stored in the holding registers of the actuator Normally several DESTINATION addresses are linked to one SOURCE address This could lead to an error if the host system sends output commands to all DESTINATION addresses in one sequence So it is better to test the DESTINATION addresses with separate Modbus telegrams for each address auma Solutions for a world in motion page 32 of 58 SIMA User Manual SIMA Inte
61. signal If the slave addresses of the actuators are assigned in an ascending sequence all the actuator information will be placed in a successive order in the Modbus memory of SIMA This simplifies the communication between host system and SIMA when using the function Preset Multiple Registers and therefore increases the effectiveness of the Modbus telegrams to readout the actuator data 7 3 5 1 Description of output command to actuator with address x part 1 and 2 Output command actuator with address x part 1 first offset address 0 for actuator 1 Reserved Output command actuator with address x part 2 first offset address 1 for actuator 1 Bit 7 Bit O low byte Actuator SETPOINT low byte only with AUMATIC actuators auma Solutions for a world in motion page 30 of 58 SIMA User Manual SIMA Interfaces Output command actuator with address x part 1 and 2 are holding registers which are used to send operation commands to the designated actuators connected to SIMA With the bits 8 10 the commands are transmitted to the actuators Only one of these bits may be set at any given time otherwise the actuator will respond with the signal Not ready REMOTE With bit 11 certain indications of the actuator eg PTC tripping device or torque fault can be reset A change of the data in the output command actuator x part 1 will also change the content of the corresponding coils If Remote SETP
62. software and hardware configurations exaclty customized to the needs of the project related ce The finally delivered scope of supply concerning the SIMA Master Stations in your ED project is specified in the documents form the Auma Sales department Microsoft WindowNT and WindowXP are registered trademarks of Microsoft Corporation 1983 2000 SIMA AUMA MATIC and AUMATIC are registered trademarks of AUMA Riester GmbH 8 Co KG auma Solutions for a world in motion page 5 of 58 SIMA User Manual Safety Instructions 2 Safety Instructions 2 1 Range of application SIMA is designed to communicate with AUMA actuators equipped with fieldbus interfaces For other applications please contact us AUMA is not liable for any possible damage resulting from use in other than the designated applications Such risk lies entirely with the user Observance of these operation instructions is considered as part of the SIMA s designated use 2 2 Commissioning electrical connection During electrical operation certain parts inevitably carry lethal voltages Be sure to use a power outlet or connector equipped with a PE protective earth terminal Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules 2 3 Maintenance The main
63. ssary _ 6 TSO DOEL Torque switch OPEN operated __ lt 7 TSC OSF e position Signal LSO WOEL or LSO WOEL TSO DOEL according to type of seating MN Closed position TT LSC WSR or LSC WSR TSC DSR according to type of seatino Setpoint reached Actuator is in nominal position Selector switch not REMOTE incorrect run command Global Control CLEAR telegram Warning indication Warnings include Operating time warning warning starts run no reference operation internal warnings and signal interruptions Faults include internal faults see menu D2 Torque faults phase failure thermal faults 19 Digitalimput2 Ss 20 Digit nt 21 Digitalimput4 SS How to code the set of feedback indication This is done by in total 6 entries in the SIMA INI Within the new section MapDiscreteInput the default setting from above looks as follows Entry Meaning DIl 15 FAULT indication DI2 8 OPEN position DI3 9 CLOSED position DI4 2 REMOTE switch position DIS 6 TSO DOEL Torque switch OPEN operated DI6 7 TSC DSR Torque switch CLOSE operated Remark e This additional area of the protocol should make programming of certain feddback signal more easily and bring more speed on telegram side e The setting is valid for all max 247 actuators An actuator specific allocation is not allowed For further detail regarding transmitted signals or values or its range see Auma operation in
64. structions 0 auma Solutions for a world in motion page 40 of 58 SIMA User Manual SIMA Interfaces 7 3 9 Supplement to Input information from SIMA I Input registers SIMA protocol 1 before SimaSoft 2 Function Modbus function Read Input Register only for Loop Redundancy Protocol 1 00 Offset addres Data content see descriptions below S fe hors nme Harg e 0 378 379 380 512 513 channel A 518 Address of 1 act with break of strip short circuit No of actuators found MASTER SIMA channel A 601 No of actuators found MASTER SIMA channel B 602 No of actuators found STAND BY SIMA channel A 603 No of actuators found STAND BY SIMA channel B O 1024 Input information SIMA live list 1 1025 Input information SIMA live list 2 PAN EEO O O 1150 Input information SIMA live list 127 Actuator connected Digital DI and analog Al 1 to Al 4 Inputs 3000 DI 1 address 1 3001 DI 1 address 2 3 E E DE PA 378 METE 380 512 hall 600 601 1 De 603 ESTA 1024 1025 La ES 1150 a AN 3126 DI 1 address 127 3127 DI 2 address 1 E PE DI 2 address 127 3254 DI 3 address 1 wee A 3381 DI 4 address 1 le A DI 4 address 127 3508 Al 1 address 1 3509 Al 1 address 2 fee ee Al 1 address 127 3635 Al 2 address 1 sl 3761 Al 2 address 127 7 3509 4 IES Please concern the different offset address for p
65. system Windows XP embedded User interface Standard software SimaSoft Operation e g during commissioning with external monitor and keyboard mouse optionally Touch screen version operation via internal touch screen Data connection SUB D plug socket connectors RS 485 RS 232 VGA 3x USB 2x RJ45 Ethernet 1x PS 2 Power supply 90 260 V AC 47 63 Hz wide range or 24 V DC 18 36 VDC Power consumption max 70 W Ambient temperature 0 C to 50 C Observe at least 10 cm space over and below SIMA for sufficient cooling Industrial enclosure 19 industrial housing with EMI protection mounting flanges at the front or on the back side Desktop housing with EMI protection option Enclosure protection Standard IP 20 according to EN 60529 Optional IP 55 Dimensions 209 mm 30 TE x 132 mm x 268 mm width x height x depth 482 mm 84 TE x 132 mm x 337 mm touch screen version Weight Approx 3 5 kg without touch screen Approx 7 5 kg with integrated touch screen auma Solutions for a world in motion page 49 of 58 SIMA User Manual APPENDIX 12 APPENDIX 12 1 Appendix A Special Functions Communication to Actuators 1 Fibre Optic Cable external converter required 2 Analog and digital Inputs Access to data in the field sensors or others without additional components Functions independent of actuator type 1 Switch over between control by DCS or Sima done in Sima actuator face pl
66. tenance instructions see clause 10 p 48 must be observed otherwise a safe operation of the SIMA is no longer guaranteed 2 4 Warnings and notes pictograph information In this manual pictographs are used to designate important information or that caution should be taken whose definition are as follows HS Indicates an important Note which marks activities or procedures which have major NES influence on the consequential damage Indicates a Warning of a potentially or even imminently hazardous situation which if not avoided will affect the safety of persons or material Non observance of the warnings and notes may lead to serious injuries or damage Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions Correct transport proper storage mounting and installation as well as careful commissioning are essential to ensure a trouble free and safe operation auma Solutions for a world in motion page 6 of 58 3 SIMA User Manual Transport and Storage Transport and Storage ATTENTION You received a sensitive electronic device which has to be handled with the necessary carefulness Transport to place of installation in sturdy packing Store in well ventilated dry room Protect against floor dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Store all the accessories adequately Recommendation Keep the original packing in
67. ter technology SIMA offers various interfaces to communicate with its environment e It may function as black box to collect all information from AUMA actuators distributed in the field and to place these information in a concentrated form at the disposal of a high level control systems e Furthermore SIMA can operate as standalone master providing higher ranking functionality to control AUMA actuators in the field A combination of both working as the client of a DCS and autonomously is also possible Since there are various fieldbus systems supported a system integrator can select the most suitable way of communication and integration About SIMA operation instructions For each combination of fieldbus to host and field ie actuators a separate operation instruction is available There is also a separate instruction for customer specific implementations Albeit which configuration will be delivered every manual describes our complete well coordinated redundancy concept see 4 2 p 9 or 6 1 p 12 Note Differences or restriction regarding the various configurations are indicated by remarks or footnotes Chapter 7 SIMA Interfaces however considers the SIMA station delivered and referred to and therefore changes according eg the ordered fieldbus configuration Remarks on Text Formatting In the following certain notations are used to help you to comprehend the meaning of the text fast and easily SMALL CAPITALS Menus dialog windows
68. terpretation of the symbols Green actuator bitmap actuator ready and remote Grey actuator bitmap actuator ready but local switch not remote Red cross grey actuator bitmap actuator has no communication with SIMA Master Station Red actuator bitmap actuator is not ready failure X E A Line symbols actuator communication via channel A B black communication with actuator s red no communication with any actuator for Loop Redundancy A black loop communication with actuators via both channels A and B T 33 red with break cable break or short circuit between the a 32 indicated actuator addresses i Master Redundancy combined with Cable Redundancy The Fig shows the display off the STAND BY SIMA Ei Actuator Overview SimaSoftGY File View SIMA Help DCS idle Actuator Overview Stand by Actuator 1 Actuator 2 Actuator 10 HER 2 A Sima idle A JB po AIB 1 Close Sima Wiss Control DCS Sima In Master redundancy configuration the ACTUATOR OVERVIEW window shows two SIMA symbols above left the MASTER SIMA right aside the STAND BY SIMA The figure above illustrates Master redundancy with each SIMA running without failure and synchronised auma Solutions for a world in motion page 13 of 58 SIMA User Manual User Interface Scenario for typical MASTER SIMA failures e Communication to field broken line A of Master red Master holds control via STAND BY SIMA e Communication to fiel
69. the start up phase SIMA will use the port with the most actuators found As soon as actuators are added or removed from the line a new FORCE SCAN cycle has to be executed see clause 6 9 p 22 and 7 3 5 3 p 31 8 2 4 Simulation mode Ensure to switch off the simulation mode by entering zero digits into the first offset address of the simulation registers see clause 7 3 5 5 auma Solutions for a world in motion page 43 of 58 SIMA User Manual Checking of SIMA Functions 9 Checking of SIMA Functions During commissioning resp if the SIMA System does not work correctly the following functions and possible solutions should be checked Even if a repair on site could not be reached by this means the information from the tests below are valuable for the SIMA service 9 1 Registers Input Information SIMA I chapter 7 3 7 9 1 1 Input information actuator x Relevant for commissioning is Part 3 In bits 0 to 4 the communication between a single actuator and SIMA resp DCS is coded 9 1 2 Input information SIMA Communication resp status from the point of the Master Stations Part 1 Status of the SIMA communication channels gt to DCS host gt to actuators Bit15 Cable breakage or short circuit in Modbus loop topology gt registers 805 and 806 contain positions in loop of the last actuators on both sides of the breakage to which communication is possible from channel A resp channel B Part 2 Status of the SIMA Master
70. to two Profibus DP Mastercards to be used for the field communication The physical layer of the Profibus DP communication between SIMA and AUMA actuators is based on the RS485 standard eo Mounting instructions for RS485 based fieldbus systems must be observed for the ED field wiring This applies to all field equipment used NIG SIMA uses a SUB D9 plug as communication port to its environment For an easy access to the signal of the field wiring AUMA provides an SUB D9 plug with integrated bus termination resistor Optionally an external cable harness is delivered see clause Fehler Verweisquelle konnte nicht gefunden werden Fehler Verweisquelle konnte nicht gefunden werden Pin assignment of Profibus cable between SIMA and actuators cable end to actuators cable end to SIMA with plug male fig show soldering side Data B P red u Pin 8 Data Data A N green Pin 3 Data This assignment applies for both communication channels to the actuators Either channel A or B is active and the actuators will communicate with SIMA via this line As soon as there is a problem with the active line SIMA will change the lines to maintain the communication to the actuators Both lines communicate using the same fieldbus parameters such as slave addresses baud rate The status of these two lines can be read out of the SIMA see clause 1 1 p 27 to inform the higher level host system The cycle time to read out all n
71. uator communicates using channel B Communication channel A set to 1 if actuator communicates using channel A No communication set to 1 if the actuator can Bit O neither be accessed via channel A nor via channel B For Loop Redundancy When Sima system works without error both Bits 1 and 2 are set to 1 as in case of Loop Redundancy an actuator can be addressed via both channels from both sides Bit 2 In input information actuator x part 3 the communication status of the connection between SIMA and each actuator is filled and can be read out by the host system Only with AUMATIC actuator auma Solutions for a world in motion page 35 of 58 SIMA User Manual SIMA Interfaces 7 3 7 3 Description of input information SIMA part 1 The input information SIMA part 1 contains the status of the SIMA communication channels Description below is for both a single Master station and the Master Stand by redundancy offset address protocol 1 512 protocol 2 800 Bit position Bit set to 1 means Bit 15 Physically line connection Cable breakage or short circuit only for Loop Failure in Modbus loop communication the two actuator positions next to the failure are written Redundancy into the Input registers 517 and 518 Bit 14 Communication between MASTER and the communication between the two SIMA STAND BY SIMA ok master stations is ok Status information about Live list from last Fo
72. ve the same Modbus addresses and Modbus parameters baud rate parity stop bit This makes it very easy to configure a host system for a redundant SIMA Master auma Solutions for a world in motion page 26 of 58 SIMA User Manual SIMA Interfaces Station because even if the MASTER SIMA is not available the STAND BY SIMA produces the responses The communication parameter for the internal communication is set as follows Baud rate 115 200kBit s Format 8 data bits even parity 1 stop bit full duplex Both SIMA Master Stations are set to these communication parameters on delivery 7 3 Interface and communication to Host with Modbus The communication to the higher level host system is done with the international standardized Modbus protocol With this interface SIMA offers a cost effective access to all the desired information from the actuators in the field as well as status information about the SIMA master station itself Furthermore SIMA can be equipped with a redundant Modbus interface for communication with the host system The host system can retrieve information on both channels independently either by using channel A or channel B From SIMAsoft 2 00 on SIMA distinguishes for Modbus between protocol 1 and protocol 2 in the communication to DCS This regards the maximum number of actuators protocol 1 up to 127 and protocol 2 up to 247 The used protocol is selected in SIMA INI section DCS DCS protocol 1 protocol 1

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