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HMI Operator Panels

1. CANopen HMI panel 020 _ COM1 2 AUX PORT PLC PORT PC PRINTER Controller 1 HMI panel to Controller 2 Designer to panel be d 9 Mint WorkBench to Controller Cable 1 is the only cable required during normal operation Cable 2 is required when using Designer to program the HMI panel Cable 3 is required when using Mint WorkBench to program the controller On KPD KG420 10 20 and KPD TS03M 10 cable 2 is connected to the PLC port If the PC has only one COM port cables 2 and 3 must be swapped when necessary Figure 13 Connecting the HMI panel PC and controller without USB port MN1932 Basic Installation 3 11 www baldormotion com 3 2 9 Connection summary controller with USB port Figure 14 shows the typical connection between the HMI panel PC and a controller with a USB port for example NextMove ESB The 24 VDC power supply connection is not shown Serial HMI panel COM1 Controller with USB port USB M AUX PORT PLC PORT PC PRINTER Serial 2 Designer to panel D HMI panel to Controller Cable 1 is the only cable required during normal operation Cable 2 is required when using Designer to program the HMI panel Cable 3 is required when using Mint
2. 4 1 4 1 2 port CANopen usus 4 3 4 4 3 PC PRINTER OT 4 4 5 GOMMGULALOM e pex dir nee tetik 5 1 5 1 Introduction cirie e 5 1 5 1 1 Installing MAZA 5 1 Sa ede AURA 5 2 5 2 Main HMI panel controls 5 3 5 2 1 Forced configuration 54 5 2 2 Touchscreen calibration 54 5 3 Configuring Designer for a serial HMI panel 5 5 5 3 4 Selecting the 5 5 5 3 2 Configuring the node ID 5 6 5 3 3 Connecting the HMI panel to the 5 7 5 3 4 Selecting the HMI panel model 5 8 5 35 Downloading data to the HMI panel 5 9 MN1932 Contents i 5 4 Configuring Designer for a CANopen HMI panel 5 10 5 4 1 Selecting the CANopen driver 5 10 5 4 2 Configuring the node ID and baud rate 5 11 5 4 3 Connecting the HMI panel to the 5 11 5 4 4 Selecting the HMI panel model 5 12 5 4 5 Downloading data to the HMI panel 5 13 5 4 6 Controller to HMI panel CANopen connection
3. HMI panel Baldor controller PLC PORT RS232 serial port Figure 15 RS232 cable wiring MN1932 Input Output 4 1 www baldormotion com Baldor controller Baldor HMI except NextMove BX 7 PLC PORT Twisted pair RS422 485 port Figure 16 RS422 485 cable wiring except NextMove BX Baldor HMI Baldor NextMove BX 7 PLC PORT A f RS422 485 port N Figure 17 RS422 485 cable wiring NextMove 4 1 1 1 Programming using the PLC port KPD KG420 10 20 and KPD TS03M 10 only Models KPD KG420 10 KPD KG420 20 and KPD TS03M 10 do not have a PC PRINTER port section 4 1 3 so the PLC port is also used for programming the HMI panel when it is in configuration mode Baldor cable CBL034 501 not supplied must be used in conjunction with gender changer OPT033 501 not supplied to connect the PLC port to a standard 9 pin serial COM port on the PC 4 2 Input Output MN1932 www baldormotion com 4 1 2 AUX port CANopen Location AUX PORT 9 pin D type female connector Tze pez J Not connected 2 CAN signal Gam a Wy bei E When the optional CANopen module KPD OPTC is fitted see section 3 2 3 the CANopen signals become available on the AUX port Baldor cable CBLO10MF C not supplied connects the 9 pin D type AUX port to the RJ45 CANopen connector on the controller If the CANopen module is not fitted the AUX port is not used 4 1 2 1
4. 5 2 1 Forced configuration mode 5 2 2 5 2 2 1 An HMI panel must be in configuration mode to allow Designer to transfer data If an HMI panel will not enter configuration mode by pressing the enter key or bottom right hand corner of the touchscreen for three seconds an alternative method is available to force configuration mode On models with a physical keypad remove power from the HMI panel Press and hold down any three keys and then re apply power Wait until the HMI panel enters configuration mode then release the three keys On touchscreen models remove power from the HMI panel Touch and hold the middle of the left side of the display re apply power and immediately start tapping the center of the Screen about once per second until the HMI panel enters configuration mode Touchscreen calibration It may be necessary to calibrate the touchscreen to ensure that on screen controls are accurately triggered by the correct areas of the touchscreen surface Press and hold the bottom right hand corner of the touchscreen to enter Configuration mode Touch and hold the clear key 4 until a symbol appears at the top right of the screen Touch and hold the symbol until it moves to the bottom left of the screen Touch and hold the new symbol until a symbol appears Repeat this process for each symbol until the enter key edi is displayed Press and hold the enter key to complete the calibration and
5. 5 14 b Programming cse i eb o e ex AO acte aes 6 1 BZ ntrod ctlOn Sra ta Edu Geta ETa E owt EEEa eten 6 1 6 1 1 Cable connections during programming 6 1 6 2 Programming a serial HMI panel 6 2 6 2 1 Displaying data read only 6 2 6 22 Displaying and changing data read write 6 5 6 23 Triggering leia 6 8 6 3 Programming a CANopen HMI panel 6 11 6 3 1 Displaying data read only 6 11 6 3 2 Displaying and changing data read write 6 14 6 3 3 Triggering actions eoe e mre zer hehe 6 17 6 4 Monitoring HMI panel actions using Mint 6 20 6 4 1 Using a serial HMI panel 6 20 6 4 2 Using a CANopen HMI 6 21 6 5 Additional information 6 24 6 5 1 Numeric field properties dialog 6 24 7 Troubleshooting cuve et a pe v a EUER 7 1 FA Introd ctlon 7 1 7 1 1 Sella Ma EE 7 1 2 BB alai ee ur 7 1 T24 aur ERR Ea Kk EEK 7 2 ad ige iera aua 8 1 8 4 uela euala 8 1 8 1 1 24 VDC 8 1 8 1 2 DiSplay iuis
6. Select is replaced with Update firmware Scan all serial ports Scan Add Specific Controller Search upto Node 2 Searching for NextMave PCI done Scanning LISB done Scanning serial ports done Controllers found Be MintDrive ll Node 1 COM 85232 at 57600 Baud Configure Launch 7 Commissioning d DO a Wizard dr Options Log to file Program Settings Communication System Node number Port speed baud Cancel Apply Help The controller must now issue a number of commands to connect to the HMI panel These can either be entered individually in the Command Window or written as a program which can be compiled and downloaded to the controller select the Edit amp Debug tool and then press Ctrl N to open a program editing window 5 14 Configuration MN1932 www baldormotion com 3 Enter the commands 0 BUSBAUD 1 500 PEA Ke stopped Ol BUSRESET 1 Program BUSBAUD i 500 NODETYPE 1 3 0 BUSRESET 1 HODETYPE 1 3 0 NODESCAN 1 3 1 3 BUSBAUD 1 500 sets the controllers CANopen interface to operate at 500 Kbit s the same rate as chosen for the HMI panel in section 5 4 2 step 2 BUSRESET 1 resets the controllers CANopen interface NODETYPE 1 3 0 disconnects any existing node with node ID 3 NODESCAN 1 3 scans for node ID 3 as chosen for the HMI panel in section 5 3 2 s
7. Constant C Reference n A2 E Constant Reference 1 Cancel Apply Help Transfers Tools Window Help Pea ebe J Count 99999 2 Programming 6 15 www baldormotion com The HMI panel will exit configuration mode and the program will start Note If the program does not start automatically go to the Transfers Options menu the Transfers tab check that the Start program after download option is checked 8 Setthe HMI panel into data entry mode For most HMI panels this is the key marked 0 or INS as 0 INS shown opposite 0 For touchscreens press the numeric field Enter a value for the length for example 23 4 then press the enter key For touchscreens use the on screen keypad or up down arrow keys to or enter the value 6 3 2 1 Testing the connection Ensure that the controller s serial port is connected to a COM port on the PC If your PC only has one COM port you can disconnect the HMI panel s programming cable 1 Start Mint WorkBench and connect to the controller In the Command window type Print Comms 3 255 or for newer controllers such as NextMove e100 Print REMOTECOMMS 1 3 255 where 3 is the node number that was assigned to the HMI panel in section 5 4 2 and 255 is the HMI panel s FLOAT 1 memory location see the introduction to section 6 3 The value just entered using the HMI panel should be displayed in the command window
8. This must be between 2 and 127 since node 1 is always used by the controller the manager node Node 3 has been selected in this Cancel example Panel NodelD I3 Baud Rate 500 Click in the Baud Rate box and select the CAN baud rate 500 Kbit s in this example This must be AEA the same baud rate used by all other CAN nodes in zz E the network 3 Click each dialog s OK button to return to the project screen 5 4 3 Connecting the HMI panel to the PC Designer can use any COM port on the PC provided other software is not trying to access the same port 1 Turn on the 24 VDC supply to the HMI Properties EE Parts Transfer Transfer advanced Compatibility with version 1 2 On the Transfers menu select Serial Poit Options Puls Available Parity Stop Bits 3 Onthe Ports tab select the COM port to 5 91 which the panel is connected sun Parity should be set to None and Stop Bits set to 1 The HMI panel will 5400 2 itr automatically recognize the selected serial baud rate 4 Click OK to close the Properties dialog dri Ee 5 Now connect the serial cable between Port Humber pre E Panelin LAN the chosen PC serial port and the HMI panel s PC PRINTER port Ethemet Port 1 Note Models KPD KG420 10 KPD KG420 20 and KPD TSO3M 10 do not have PC PRINTER port so the PLC port is used for
9. returns the panel to normal operation mode if a valid communication driver and and project are in the unit In normal operation mode Pressing for two seconds displays the command menu In command menu accepts the menu selection Enter data entry mode Used to activate numeric fields to accept data entry When in data entry mode use the cursor keys to move to other numeric fields Print page cancel printing See the Designer help file for more information Enter password insert mode See the Designer help file for more information Enter clock setting mode if available Use the cursor keys and return key to set and move between fields When complete press the exit key Exit Exits clock setting mode Also exits an active data entry field replacing or leaving the original value Most other keys can be programmed to perform a large number of functions using Designer s Keyboard Macro Editor tool available on the Project menu The key graphics shown in this tool s dialog may not exactly match the keys on your particular panel and not all available keys may have a physical equivalent on your HMI panel See the Designer help file for more information about the Keyboard Macro Editor tool Note The KPD KG840 10 has a large number of programmable keys with alphabetic characters on them These correspond to the keys F1 to F23 shown in the Keyboard Macro Editor tool MN1932 Configuration 5 3 www baldormotion com
10. 30 KG840 10 ewm 3 9 7 Function keys Touchscreen System keys NET meum 9 s 5 KPD KPD KPD KPD KPD TS03M 10 TS05M 10 TS05C 10 TS10C 20 TS12C 20 8 2 Specifications MN1932 www baldormotion com 8 1 4 Serial RS232 RS422 485 interface 8 1 5 Environmental KPD KPD KPD KPD KG420 10 KG420 20 KG420 30 KG840 10 Operating temperature 0 50 C EN60068 2 14 32 122 F Storage temperature 20 to 70 C EN60068 2 14 4 to 158 F Operating amp storage 5 85 humidity relative humidity non condensing EN60068 2 30 IP rating front panel IP65 Shock 50 G 11 ms 3 pulses per axis EN60068 2 27 Vibration 10 57 Hz 0 075 mm peak EN60068 2 6 57 150 Hz 1 G KPD KPD KPD KPD KPD TS03M 10 TS05M 10 TS05C 10 TS10C 20 TS12C 20 Operating temperature 0 50 C 0 45 EN60068 2 14 32 122 F 32 113 F Storage temperature 20 to 70 C EN60068 2 14 4 to 158 F Operating amp storage 5 85 humidity relative humidity non condensing EN60068 2 30 IP rating front panel IP65 Shock 50 G 11 ms 3 pulses per axis EN60068 2 27 Vibration 10 57 Hz 0 075 mm peak EN60068 2 6 57 150 Hz 1G panels comply with the following standards Emitted interference EN 50081 2 1993 Noise immunity EN 61000 6 2 2000 MN1932 Specifications 8 3 www baldormotion com 8 4 Specifications MN1932
11. Raw OBLE 2 The controller s comms element Address Reference will change to COMMS RAW 1 The Address Offset and Data Format do not need to be altered me m Click OK to close the Data Field Properties dialog 5 Click the Range tab and confirm that the Numeric Field Properties EE Read Only option is set Generd Tex Flange 5 Attibutes Click OK to close the dialog Only C Read write The yellow programming area will now Henge show the field as 99999 TZ 6 OntheFile menu choose Saveto save the E Ti project Set the HMI panel into configuration mode see section 5 3 4 if you cannot remember Ee Ee E how to do this Transfers Tools Window Help age X elaul E On the Transfers menu choose e E s eps N Download The download will begin dd m OE immediately When the transfer is Count d 1295199 ios M complete click OK to close the dialog CORO AE SNP The HMI panel will exit configuration mode 0 02 2 2 and the program will start Note If the program does not start automatically go to the Transfers Options menu On the Transfers tab check that the Start program after download option is checked MN1932 Programming 6 3 www baldormotion com 6 2 1 1 Testing the connection To test the connection a program that continuously increments comms element 1 will be downloaded to the controller and started The HMI panel will then monitor the changing v
12. click OK Repeat as necessary for each controller to be addressed by the HMI panel The Use HCP2 check box is available only for controllers that support Host Comms Protocol 2 HCP2 allows access to the controller s extended comms array see the Mint WorkBench help file for details The Ctrl Comm button displays a dialog where the serial connection s parameters can be configured All Baldor controllers use no parity 8 data bits and 1 stop bit so these settings should not be altered The baud rate must be set to match the baud rate being used by the connected controller s The maximum practical value that should be used is 19200 baud Click each dialog s OK button to return to the project screen Baldor Setup T Access Multiple Ctl am SlavelD 2 Use HCP2 Ctrl Model s Cancel 1 EuroSystem SmartMove MintDrive 2 NextMove Flex ll MintDrivell Comm 3 MicrcFlex EurcFles 4 FlexDrivell Baldor Setup Iv Access Multiple Ctrl Ok Slave ID 0 Use HCP2 sextus Cul Model Cancel 5 6 Configuration MN1932 www baldormotion com 5 3 3 Connecting the HMI panel to the PC Designer can use any COM port on the PC provided other software is not trying to access the same port 1 Turn on the 24 VDC supply to the HMI Properties EE Parts Transfer Transfer advanced Compatibility with version 1 2 On the Transfers menu select Serial Poit Options E
13. in the numeric field Comms Raw is used for the transfer of the integer part of a number only Comms Raw allows the scaling to be left at its default unity value and is therefore simpler to configure although it cannot be used to display floating point values accurately When using a CANopen HMI panel alternative options are available since the data is being stored on the HMI panel The INT32 DB data type refers to the integer array of the HMI panel s memory whereas the FLOAT DB data type refers to the float array The correlation between these memory locations and the location specified by the controllers Comms keyword is explained at the beginning of section 6 3 The Data Formats that are available depend on whether a serial or CANopen HMI panel is being used The BIT format allows a numeric field to set a single bit within the 32 bit data type of a given memory location This allows very efficient use of memory space for simple on off yes no type data and allows more than one piece of data to be stored in one memory location Similarly the BYTE option allows a single memory location to hold four separate 8 bit values and the word option allows it to hold two 16 bit values In each case the limit values on the Range tab change automatically to show the allowable values for the chosen format Range tab The Limit values change automatically to show the correct limits for the data format selected on the Data field Properties dialog They are al
14. of this example uses Designer so the PC s COM port must be connected to the HMI panel s programming port 1 First a label needs to be placed on the Transfers Tools Window Help Screen to describe the value to be shown Ei esas x Click on the yellow programming area and i To type something descriptive for example dA 3 ROAA GR Count 1 GEO f E 2 Click the Numeric Field button then drag arectangle on the yellow screen area next to the label The field will be used to display the value read from the controller Transfers Tools Window Help 1 7 315 ei A Default E Il 6 2 Programming MN1932 www baldormotion com 3 The Numeric Field Properties dialog Numeric Field Properties EE appears immediately General text Range Scaina Attributes In the Style box confirm that Numeric is c selected AAASCII d z E Firedpoint Placement E The Width specifies the number of digits in the field This example will require 5 digits e HAU s Reference so enter 5 in the Width box RT Confirm that Reference is set to PLC the iE controller ed m EE Click the button 4 The Data Field Properties dialog defines Data Field Properties HE the comms element Address Reference REE from which the HMI panel will derive its GE Nu TT data and the data type B INT Data Format Set the Data Type to Comms
15. return to normal operation mode Forced calibration mode If a touchscreen HMI panel will not enter calibration mode use the following procedure Remove power from the HMI panel Re apply power and immediately start tapping the center of the Screen about once per second until the HMI panel enters calibration mode 5 4 Configuration MN1932 www baldormotion com 5 3 Configuring Designer for a serial HMI panel The following section describes how to configure Designer for communication with a serial HMI panel To start Designer go to the Windows Start menu and select Programs Baldor HMI Software Baldor HMI Software 5 3 1 Selecting the serial driver To simplify the driver selection process the HMI panel should be disconnected from the PC 1 Onthe File menu choose New to start a new project 2 Inthe New Project window type a name for the project and click OK E rajects Project name JFistrest Lacation JC Program Files Baldor HMI Software s Project Cancel 3 On the Project menu select Configure Configure Controllers EE Controller 7 Click Select protocol Controller 1 PLC port Select protocol Baldor 4 Inthe Select Controller window choose Select Controller PE the Baldor driver This must be version Gr Er end later and DLL version 5 05 or a Ee l cm is lor 407 D32Uplc130 dll 5 11 SZ iu e Note If the highlighted seri
16. these are the Machinery Directive the ElectroMagnetic Compatibility Directive and the Low Voltage Directive In the United States this is the National Electrical code and local codes Electrical components can be damaged by static electricity Use ESD electrostatic discharge procedures when handling this product Refer to EN60204 1 for guidelines on installing HMI operator panels To prevent equipment damage be certain that input and output signals are powered and referenced correctly 1 2 General Information MN1932 www baldormotion com To ensure reliable performance of this equipment be certain that all signals to from the HMI panel are shielded correctly Avoid locating the HMI panel in direct sunlight as this could cause premature ageing of the front panel Avoid exposure of the HMI panel to corrosive substances or vapors metal particles and dust Do not use tools or sharp objects to operate the HMI operator panel buttons or touchscreen Do not clean the HMI panel using solvents Use only neutral soap based solutions MN1932 General Information 1 3 www baldormotion com 1 4 General Information MN1932 Introduction 2 2 1 HMI panel range The Baldor HMI Human Machine Interface panels provide an easy to use operator interface for controlling machinery They are designed to connect to a range of Baldor controllers and drives using either a serial connection or an optional CANopen interfac
17. to the HMI panel s programming port 1 First a label needs to be placed on the Screen to describe the value to be edited Click on the yellow programming area and type something descriptive for example Length Transfers Tools Window Help Pea maps es Count 922993 ett 2 Click the Numeric Field button then drag arectangle on the yellow screen area next to the label Transfers Tools Window Help Psae 1 3 The Numeric Field Properties dialog Numeric Field Properties BE appears immediately General Range Scaling Atuibutes In the Style box confirm that Numeric is TEN selected Confirm that the Format is set to C Signed Unsigned Decimal and Unsigned 5 K Fixed point Placement Click the Fixed Point option and enter be To Placement value of 1 This causes the field TE to display one decimal place The Width specifies the number of digits in the field This example will require 6 digits including the decimal point so enter 6 in the Width box Confirm that Reference is set to PLC the controller Click the button MN1932 Programming 6 5 www baldormotion com 4 The Data Field Properties dialog defines the comms element Address Reference from which the HMI panel will derive its data and the data type Set the Data Type to Comms Set the controllers comms element Address Offset to 2 Set the Data Forma
18. tram seb ub sed Gu pd Eee pet apos 8 2 86 1 3 Keys and LEDS uim uos ehe Behn Becca dite Fe dtes IUS e DG ded nt 8 2 8 1 4 Serial RS232 RS422 485 interface 8 3 811 5 Environmental sieis axo RR RR A 8 3 ii Contents MN1932 General Information 1 LTO223A01 Copyright Baldor c 2007 All rights reserved This manual is copyrighted and all rights are reserved This document or attached software may not in whole or in part be copied or reproduced in any form without the prior written consent of Baldor Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose The information in this document is subject to change without notice Baldor assumes no responsibility for any errors that may appear in this document Mint is a registered trademark of Baldor Windows 95 Windows 98 Windows ME Windows NT Windows 2000 and Windows XP are registered trademarks of the Microsoft Corporation UL and cUL are registered trademarks of Underwriters Laboratories Limited Warranty For a period of two 2 years from the date of original purchase Baldor will repair or replace without charge controls and accessories that our examination proves to be defective in material or workmanship This warranty is valid if the unit has not been tampered with by unauthorized persons misused abus
19. used for programming the HMI panel See section 4 1 1 1 4 4 Input Output MN1932 5 1 5 1 1 Configuration 5 Introduction Before connecting the HMI panel you will need to install the PC software Baldor HMI Designer Studio part KPD SW This software includes all the required tools to configure and program the HMI panel If you do not have experience of software installation or Windows applications you may need further assistance for this stage of the installation Installing the software Run the setup exe program and follow the on screen instructions The setup wizard will copy the files to appropriate folders on the hard disk The default folder is C Program Files Baldor HMI Software although this can be changed during setup Baldor HMI Designer Studio referred to simply as Designer is a fully featured application for programming the HMI panels The main Designer window contains a menu system the Toolbox and other toolbars Many functions can be accessed from the menu or by clicking a button use whichever you prefer Most buttons include a tool tip hold the mouse pointer over the button don t click and its description will appear Baldor HMI Software Testing dpr Page 1 i2 E Fie Edi View Insert Page Project Transfers Tools Window Help EEE Deuas zz Erd amp amp EEI E e E GOI Testing E 999 SG Pag
20. Abbreviations 2 2 AUX port 4 3 B Baldor HMI Designer 5 1 configuring for CANopen 5 10 configuring for serial 5 5 connecting CANopen HMI to PC 5 11 connecting serial HMI to PC 5 7 help file 5 2 selecting the CANopen driver 5 10 selecting the serial driver 5 5 Basic Installation 3 1 Battery protector 3 8 Battery replacement 3 9 Baud rate CANopen 5 11 serial 5 7 5 11 C CANopen connection 4 3 module installation 3 7 Configuration 5 1 controller to HMI CANopen connection 5 14 downloading data 5 9 5 13 forced configuration mode 5 4 help file 5 2 installing software 5 1 mode 5 3 5 8 node ID CANopen 5 11 node ID serial 5 6 selecting HMI model CANopen 5 12 selecting HMI model serial 5 8 touchscreen calibration 5 4 Index PC PRINTER port 4 4 PLC port 4 1 power 3 8 summary 3 11 3 12 Cutout dimensions 3 2 E Environmental precautions 1 2 specification 8 3 F Forced configuration mode 5 4 G Gaskets 3 6 General Information 1 1 H Hardware requirements 3 1 Help file 5 2 HMI controls 5 3 HMI range 2 1 Input Output 4 1 AUX port 4 3 CANopen 4 3 PC PRINTER port 4 4 PLC port 4 1 Installation CANopen module 3 7 mechanical 3 2 mounting 3 6 L Connections m AUX port 4 3 LED indicators 7 1 CANopen 4 3 MN1932 Index Mechanical installation 3 2 Memory card 3 10 Mounting 3 6 N Node ID CANopen 5 11 seria
21. BALDOR BALDOR DODGE RELIANCE E OPERATOR PANELS HMI Operator Panels Installation Manual 11 07 MN1932 Contents 1 General Information 1 1 2 ee 2 1 2 1 HM panel range EN abr Sis Sheets Gurrea 2 1 2 2 Receiving and inspection 2 2 2 3 Units and abbreviations 2 2 3 Basic Installation 3 1 3 4 Aula euala 3 1 3 1 1 Hardware requirements 3 1 3 2 5 3 2 3 2 1 Faceplate and panel cutout dimensions 3 2 3 2 2 MOUNTING eT Eb D e ERI NR ta oe 3 6 3 2 3 Installing the optional CANopen module KPD OPTC 3 7 3 24 Power connections 3 8 3 25 3 8 3 26 Battery replacement 3 9 3 2 7 Memory card zc err Wana Zra 3 10 3 2 8 Connection summary controller without USB 3 11 3 29 Connection summary controller with USB port 3 12 4 Input OUIDUE op dope br poter eziz tea 4 1 44 Introduction AAA 4 1 4 1 1 PLC port RS232 9422 485
22. Bits 3 Onthe Ports tab select the COM port to z bk 9 which the HMI panel is connected C Even ce Parity should be set to None and Stop Bits set to 1 The HMI panel will 32400 Use modem automatically recognize the selected ricer baud rate Server IP 0 1 Pick Panel 4 Click OK to close the Properties dialog 5 Now connect the serial cable between aes Gei the chosen PC serial port and the panel s PC PRINTER port Note Models KPD KG420 10 KPD KG420 20 and KPD TSO3M 10 do not have a PC PRINTER port so the PLC port is used for programming the HMI panel Baldor cable CBL034 501 not supplied must be used in conjunction with gender changer OPT033 501 not supplied to connect the PLC port to a standard 9 pin serial COM port on the PC MN1932 Configuration 5 7 www baldormotion com 5 3 4 Selecting the HMI panel model Designer needs to determine which HMI panel has been connected so that the correct programming environment can be created The simplest method is to upload the necessary information from the HMI panel toc MM mist configuration mode For keypad models press and hold the enter key Fares osel KPD TS03M 10 for three seconds For touchscreen Panel Fw version 5 51 models press and hold the bottom right Controller type CANopen cor
23. Note If the highlighted CANopen driver is an earlier version then it will need to be updated To do this close Designer and then download the latest CANopen driver from www baldormotion com Copy the downloaded file Mew Project Projects Project name est Lacation JC Program Files Baldor HMI Software E Project Configure Controllers HE Nm Help Controller 1 PLC port Select protocol Baldor Select Controller 7 E Current Driver CANopen Name Drive DLL Name Cancel Baldor 407 D32Upic130 dll GAN Baldor Flex 401 D 32Uplc148 dll 5 03 emove CANopen 414 032Upicl 07 di DEMO Controller 4 00 b 0320 030 5 03 Refresh Help Controller Setup D32Uplcxxx dll to the Baldor HMI installation directory typically C Program Files Baldor HMI Software overwriting the existing file of the same name Restart Designer and in the Select Controller dialog click Refresh The new version will now be listed 5 10 Configuration MN1932 www baldormotion com 5 4 2 Configuring the node ID and baud rate A Baldor CANopen HMI panel operates as a slave device so it is necessary to assign its node ID and CAN baud rate 1 In the Select Controller window click Select Controller BE Controller Setup to display the Setup GEHEN E EO dialog ES Controller Setup 2 Click in the Panel NodelD box and enter a node ID for the HMI panel
24. Powering the CAN bus On many Baldor controllers a power supply is required to drive the opto isolated CAN port To do this cable CBLO10MF C can be modified to route the HMI panel s 24 V supply along the CAN cable to the controller See the instruction manual supplied with the controller for details Alternatively CAN D type to RJ45 adaptors OPT CNVOO1 for the HMI panel and OPT CNVOO2 for the controller can be used as shown in Figure 18 These adaptors convert the D type connections to RJ45 sockets and also allow power to be applied to the CAN bus 24 V input possible 4 ateitherend SSA HMI panel Controller Cat 5e LS RJ45 cable RJ45 r OPT CNV001 OPT CNV002 gt Figure 18 CAN D type to RJ45 adaptors MN1932 Input Output 4 3 www baldormotion com 4 1 3 PC PRINTER port PC PRINTER PORT 15 pin D type female connector not high density Fin Neme Desio Shield connection z BA Ret connected The PC PRINTER port provides RS232 signals for communication with the PC that will be used for programming the HMI panel The HMI panel is programmed using the Baldor HMI Designer Studio software KPD SW which can be ordered separately Baldor cable CBL034 501 not supplied connects the PC PRINTER port to a standard 9 pin serial COM port on the PC 4 1 3 1 Models without a PC PRINTER port Models KPD KG420 10 KPD KG420 20 and KPD TS03M 10 do not have a PC PRINTER port so the PLC port is
25. This confirms that the HMI panel succeeded in writing a value to its own memory location See the Mint help file for details of the COMMS and REMOTECOMMS keywords 6 16 Programming MN1932 www baldormotion com 6 3 3 Triggering actions It is often necessary for controls on an HMI panel to directly control the physical actions of the controller such as making a motor turn or activating a digital output This is very similar to the read write example in section 6 3 2 except that a single command key on the HMI panel will directly control an action by writing predefined values into the specified comms element A key control can perform different actions when it is pressed down released or held down In the following example the F2 key will be programmed to write 1 when it is pressed down and write 0 when it is released For HMI panels that do not have a key marked F2 an alternative key can be chosen This stage of this example uses Designer so the PC s COM port must be connected to the HMI panel s programming port 1 Open the All Pages entry in the menu tree Double click the All Pages folder The Configure Macro Keys dialog appears immediately FirstTest a a Pages EE EI 1 Page 1 8 Special Pages GO Al im 2 Double click the F2 key to add itto the Configured Keys column Available Keys Configured Keys Click OK Fl F36 Configured Note A key can also be added or m
26. WorkBench to program the controller On KPD KG420 10 20 and KPD TS03M 10 cables 1 and 2 share the PLC port so must be swapped when necessary 9 3 Mint WorkBench to Controller USB CANopen HMI panel COM1 Controller with r3 d USB port USB iras Fi AUX PORT PLC PORT PC PRINTER CAN 2 Designer to panel n HMI panel to Controller 9 9 Mint WorkBench to Controller USB Cable 1 is the only cable required during normal operation Cable 2 is required when using Designer to program the HMI panel Cable 3 is required when using Mint WorkBench to program the controller On KPD KG420 10 20 and KPD TS03M 10 cable 2 is connected to the PLC port Figure 14 Connecting the HMI panel PC and controller with USB port 3 12 Basic Installation MN1932 Input Output 4 4 1 Introduction This section describes the communication ports on the HMI panels 4 1 1 PLC port RS232 RS422 485 ea e Location PLC PORT or PC PLC PORT qu 15 pin D type male connector not high density Description a tei connection 2 RS232 receive 4 5 V output 100 mA max ee Ssmo Not connected The PLC PORT provides signals for RS232 or RS422 RS485 communication with the controller The method of communication that is used is determined by the cable
27. abeled 24 V Connect 0 V to the terminal labeled 0 V Connect the protective earth terminal to the large screw faston terminal marked with the same symbol The power supply to the HMI panel may be either grounded or floating For a grounded power supply connect 0 V to the terminal as shown by the dashed line in Figure 12 Fora floating power supply do not connect 0 V to the terminal Note that the internal HMI panel circuitry connects 0 V to via a 1 MO resistor in parallel with a 10 nF capacitor See also section 4 1 2 1 for details about powering the CAN bus GON ov GN ID Customer supplied 24 VDC fused 24 VDC 0v Incoming safety earth ground PE Figure 12 24 VDC power supply connections 3 2 5 Battery protector Some HMI panels contain a backup battery to retain the date and time event list and recipe data To prevent the battery becoming discharged during shipping and storage a plastic battery protector film marked Remove Battery Protection insulates the battery contacts Pull firmly to remove this film before attempting to use the HMI panel 3 8 Basic Installation MN1932 www baldormotion com 3 2 6 Battery replacement The HMI panel s backup battery is a CR2430 3 V 270 mA button cell To replace it the secondary rear cover must be removed For models fitted with the CANopen module it may be necessary to remove the top co
28. age of this example uses Designer so the PC s COM port must be connected to the HMI panel s programming port 1 Open the All Pages entry in the menu tree Double click the All Pages folder FirstTest The Configure Macro Keys dialog appears immediately Special Page Macros 2 Double click the F2 key to add it to the Configured Keys column Available Keys Configured Keys Click OK F1 F36 Configured Note A key can also be added or E deleted by right clicking on it 3 Expand the F2 entry This provides edi dizie three options for defining what will amp Al Pages happen when the F2 key is pressed E All Pages released or held down Eg E Double click Key Pressed to define EO what will happen when the key is i EU Key Releas pressed down E i Gr Key Fast Autore B Fower Up Special Fage Macros cm Hamal ei DEA E d ZEN ei 6 8 Programming MN1932 www baldormotion com 4 Inthe Edit Macro List dialog click the Write to Controller button The Data TER Field Properties dialog appears gl 125 E e E E Text immediately Bl write to Controller 5 Select the data type Comms Raw Data Field Properties EE data format DBLE WORD and Reference Address Offset 3 ie controller SE TET TET ata Type tess Offset jess Reference comms element 3 ETIAM e E rs Click OK to close the Data Field Grt e Properties dial
29. al driver is an cn NL LL earlier version then it will need to be updated do this close Designer and 50 then download the latest serial driver from www baldormotion com Copy the downloaded file D32Uplcxxx dll to the Baldor HMI installation directory typically C Program Files Baldor HMI Software overwriting the existing file of the same name Restart Designer and in the Select Controller dialog click Refresh The new version will now be listed MN1932 Configuration 5 5 www baldormotion com 5 3 2 Configuring the node ID A Baldor serial HMI panel operates as a master device so the node ID of the connected controller must be specified If the panel is being connected to a RS422 485 network of controllers then the node ID of each controller must be specified 1 2 In the Select Controller window click Controller Setup to display the Setup dialog Baldor Flex CANopen DEMO Controller Select Controller Current Driver EE Cancel GZ Hid 503 Bemove 414 0320 107 41 5 09 PE 400 D32Uple030 dll 5 03 Relresh Controller Setup If there is only one controller connected to the HMI panel click in the Slave ID box and enter the node number of the controller If there are many networked controllers check the Access Multiple Ctrl option to display an extended setup dialog Click Add to select a controller choose the controller type and its node ID then
30. alue in the controller s comms element 1 Note For non USB controllers the single RS232 RS485 serial port will be used by both the PC and the HMI panel during testing It will therefore be necessary to download the program to the controller run the program disconnect the PC from the controller then connect the HMI panel to the controller 1 Start Mint WorkBench and connect to the controller Select the Edit amp Debug tool MS br rre press Ctrl N to open a program editing ZE UE i Program Dim Count As Integer 0 window and enter the following tase statements ges Lj Count Count Count 1 If Count gt 99999 Then Count 0 Dim Count As Integer 0 Wait 1000 Loop End Loop Comms 1 Count Count Count 1 If Count gt 99999 Then Count 0 Wait 1000 End Loop Download and run the program 2 If necessary disconnect the PC serial cable from the controller and connect the Count 25467 HMI panel serial cable The HMI panel should now display the incrementing value in the numeric field 6 4 Programming MN1932 www baldormotion com 6 2 2 Displaying and changing data read write This example demonstrates how to make the HMI panel read data from the controller and allow the user to change the data using the HMI panel For example the user might wish to enter a length for a cutting machine application This stage of this example uses Designer so the PC s COM port must be connected
31. and lift off the cover On some HMI panels it may be necessary to remove the cover by inserting a screwdriver at the sides of the cover B and then gently levering it off 2 Plug the CANopen module into the two red connectors on the HMI panel s circuit board Push down firmly until the connectors are fully mated and the two supporting pillars are engaged in the holes on the CANopen module EC he cover until it snaps into place On screw down covers a small amount of pressure might be required to hold down he cover while the screws are tightened 3 the cover first insert the tabs on he cover into the slots on the HMI panel For lever off covers simply push down on After replacing the cover attach the supplied label to the rear panel somewhere near the AUX PORT label This will indicate hat the CANopen module has been fitted Figure 11 CANopen module installation MN1932 Basic Installation 3 7 www baldormotion com 3 2 4 Power connections A 24 VDC supply must be provided to power the HMI panel Orange 3 pin connector Weidm ller BLZ 5 00 3 Nominal input 24 VDC voltage Input current KPD KG420 10 maximum 24V KPD KG420 20 KPD KG420 30 KPD KG840 10 503 10 KPD TSO5M 10 505 10 KPD TS10C 20 KPD TS12C 20 Tightening torque for terminal block connections is 0 4 0 5 N m 3 5 4 4 Ib in Connect 24 V to the terminal l
32. anel will store the data and the data type Since fractional values may be entered set the Data Type to FLOAT DB Set the HMI panel s memory location Address Offset to be 1 Set the Data Format to be FLOAT Click OK to close the Data Field Properties dialog Click the Range tab and confirm that the Read Write option is set Setthe minimum range to a constant value of 1 0 Set the maximum range to a constant value of 1200 0 Click the Scaling tab and set A2 to 1 A1 should be set to 1 and B should be set to 0 Click OK to close the dialog The yellow programming area will now show the field as 9999 9 On the File menu choose Save to save the project Set the HMI panel into configuration mode see section 5 3 4 if you cannot remember how to do this On the Transfers menu choose Download The download will begin immediately When the transfer is complete click OK to close the dialog Data Field Properties BE Reference Data Type Index Addiess Reference 1 FLOAT Data Format FLOAT E Gra Hep Numeric Field Properties EE General Tex Range 5 Attributes Access Read Only Range Min Constant C Reference E Limit 3 402823E 035 Max Constant Reference fi 200 0 BI Limit 9 402823 035 Cancel Apply Help Numeric Field Properties E E General Text Range Scaling Atributes ypsAl A2 x B Al B Constant Reference
33. ansfer Transfer advanced Compatibilty with version 1 Transfer advanced tab confirm that the Both option and the Do not download protocol if exists in the C Project only C Protocol only target option are both selected Click OK to exit Both EI Do not download protocol i exists in the target 3 On the Transfers menu choose Download The download will begin immediately When the transfer 5 i Transfer Mode Transfenting protocol is complete click OK to close the dialog Hel erra GEA Program size 49152 Bytes Last Message Transfer in progress 4 OntheFile menu choose Save to save the project MN1932 Configuration 5 9 www baldormotion com 5 4 Configuring Designer for a CANopen HMI panel 5 4 1 Selecting the CANopen driver The following section describes how to configure Designer for communication with a CANopen HMI panel To start Designer go to the Windows Start menu and select Programs Baldor HMI Software Baldor HMI Software To simplify the driver selection process the HMI panel should be disconnected from the PC On the File menu choose New to start a new project In the New Project window type a name for the project and click OK 3 On the Project menu select Configure Controller Click the button In the Select Controller window choose the CANopen driver This must be version 4 06 or later and DLL version 5 04 or later
34. bo dde gt lt gt ee 88 Cutout Maximum panel thickness 5 mm 0 2 in v NA Figure 6 Panel cutout dimensions for KPD TS05M 10 3 4 Basic Installation MN1932 www baldormotion com 3 2 1 7 KPD TS05C 10 KPD TSO05C 10 weighs approximately 1 4 kg 3 1 Ib 187 lt 699 gt bia d lt gt lt gt mS P zm X d 83 bei Maximum panel thickness v 5 mm 0 2 in NA eri Figure 7 Panel cutout dimensions for KPD TS05C 10 3 2 1 8 KPD TS10C 20 KPD TS10C 20 weighs approximately 2 25 kg 5 Ib 287 11 99 276 91 lt gt lt 10 87 gt a 3 58 gt i is N gt 2 Panel g E amp Cutout Maximum panel thickness V 5 mm 0 2 in NA Figure 8 Panel cutout dimensions for KPD TS10C 20 3 2 1 9 KPD TS12C 20 KPD TS12C 20 weighs approximately 2 85 kg 6 3 Ib 337 13 28 326 91 lt gt lt 12 83 gt 89 N z Panel gs RS Cutout Maximum panel thickness 5 mm 0 2 in Figure 9 Panel cutout dimensions for KPD TS12C 20 MN1932 Basic Installation 3 5 www baldormotion com 3 2 2 Mounting Ensure that the perimeter of the cutout aperture is flat and there are no burrs The supplied self adhesive gasket must be fitted around the cutout aperture to provide
35. ce only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions Do not touch any circuit board power device or electrical connection before you first ensure that no high voltage is present at this equipment or other equipment to which it is connected Electrical shock can cause serious or fatal injury Be sure that you are completely familiar with the safe operation and programming of this equipment This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment Improper use can cause serious or fatal injury Do not use the HMI Human Machine Interface operator panel to directly control motors or other actuators that are not equipped with additional safeguards or which could be potentially harmful in the event of a fault on the HMI operator panel Be sure all wiring complies with the National Electrical Code and all regional and local codes Improper wiring may result in unsafe conditions Be sure the system is properly earthed grounded before applying power Do not apply power before you ensure that earths grounds are connected Electrical shock can cause serious or fatal injury The safe integration of the HMI operator panel into a machine system is the responsibility of the machine designer Be sure to comply with the local safety requirements at the place where the machine is to be used In Europe
36. de For most HMI panels this is the key marked 0 or INS as shown opposite For touchscreens press the numeric field Enter a value for the length for example 23 4 then press the enter key For touchscreens use the on screen up down arrow keys to enter the value 6 2 2 1 Testing the connection If necessary reconnect the PC serial cable to the controller 1 Start Mint WorkBench and connect to the controller In the Command window type Print Comms 2 The value just entered using the HMI panel should be displayed in the command window This confirms that the HMI panel succeeded in writing a value to the controller s comms array it Coren 4 MN1932 Programming 6 7 www baldormotion com 6 2 3 Triggering actions It is often necessary for controls on an HMI panel to directly control the physical actions of the controller such as making a motor turn or activating a digital output This is very similar to the read write example in section 6 2 2 except that a single command key on the HMI panel will directly control an action by writing predefined values into the specified comms element A key control can perform different actions when it is pressed down released or held down In the following example the F2 key will be programmed to write 1 when it is pressed down and write 0 when it is released For HMI panels that do not have a key marked F2 an alternative key can be chosen This st
37. deleted by right clicking on it 3 Expand the F2 entry This provides EDO durs three options for defining what will D Al Pages happen when the F2 key is pressed E All Pages released or held down B E F2 Double click Key Pressed to define KO a TEEN what will happen when the key is i be Key Releas pressed down ae Gr Key Fast Autore EA EO Power Lp Special Page Macros Peral cantesiler Debora a MN1932 Programming 6 17 www baldormotion com 4 In the Edit Macro List dialog click the Write to Controller button The Data Field Properties dialog appears immediately Click the Write to Controller button The Data Field Properties dialog appears immediately Select the data type INT32_DB data format DBLE WORD and Address Offset 3 i e integer memory location 3 Click OK to close the Data Field Properties dialog The Macro Parameter Value dialog appears immediately This setting defines the value that will be written to integer memory location 3 when the key is pressed down Enter a value of 1 and click OK Click OK to close the Edit Macro List dialog Double click Key Released to define what will happen when the key is released Repeat step 5 above except enter the value 0 in the Macro Parameter Value dialog Click OK to close the Macro Editor dialog ARE EE eiu i EEK E El write b Controller Data Field Properties EE Reference Data Index Address Refere
38. e A range of panels are available KPD KG420 10 KPD KG420 20 Programmable 4 12 23 keys Programmable 5 12 24 LEDs Touchscreens KPD KPD KPD KPD KPD TS03M 10 TS05M 10 TS05C 10 TS10C 20 TS12C 20 Screen 3 8 5 6 5 6 10 4 12 1 mono LCD mono LCD color STN color TFT color TFT 320x240 320x240 320x240 640x480 800x600 Character display 16 x 40 16 x 40 16 x 40 30 x 80 40 x 100 scalable max max max max max Available options include 1 034 501 PC to HMI panel RS232 serial cable for programming CBLO10MF C Controller to HMI panel CAN cable KPD OPTC CANopen interface card for HMI panel KPD SW Baldor HMI Designer programming software OPT033 501 Gender changer for CBL034 501 KPD KG420 10 20 KPD TS03M 10 only MN1932 Introduction 2 1 www baldormotion com 2 2 Receiving and inspection When you receive your HMI panel there are several things you should do immediately 1 Check the condition of the shipping container and report any damage immediately to the carrier that delivered your HMI panel 2 Remove the HMI panel from the shipping container The container and packing materials may be retained for future shipment 3 Verify that the catalog number of the HMI panel you received is the same as the catalog number listed on your purchase order 4 Inspect the HMI panel for external damage during shipment and report any damage to the carrier that delivered your HMI
39. e memory location The button below the Reference option allows the memory location to be selected When using a serial HMI panel scaling may be essential when using the Comms data type in conjunction with the WORD or DBLE WORD data format When supplying a value in a comms communication the controller formats the value as ASCII characters including a decimal point and four decimal places Since the HMI panel does not recognize the decimal point when using the WORD or DBLE WORD format the value must be scaled by the HMI panel to reposition the decimal point before displaying the value Furthermore the scaling is altered if a fixed point placement value has been specified on the General tab since this also causes the position ofthe decimal point to be adjusted In summary the following scaling factors should be included when using the Comms data type four decimal places When using the Comms data type in conjunction with the FLOAT data format or when using the Comms Raw data type it is not necessary to adjust the scaling Text and Attributes tabs These tabs can be used to alter the appearance and printing attributes of objects on the HMI panel s display The available options depend on the type of HMI panel that is connected and are explained in detail in Designer s help file Using the ASCII style When using the ASCII style typically for recipe names care must be taken to allow sufficient storage space For e
40. ed or improperly installed and has been used in accordance with the instructions and or ratings supplied This warranty is in lieu of any other warranty or guarantee expressed or implied Baldor shall not be held responsible for any expense including installation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some countries and U S states do not allow exclusion or limitation of incidental or consequential damages so the above exclusion may not apply In any event Baldor s total liability under all circumstances shall not exceed the full purchase price of the control Claims for purchase price refunds repairs or replacements must be referred to Baldor with all pertinent data as to the defect the date purchased the task performed by the control and the problem encountered No liability is assumed for expendable items such as fuses Goods may be returned only with written notification including a Baldor Return Authorization Number and any return shipments must be prepaid MN1932 General Information 1 1 www baldormotion com Product notice Only qualified personnel should attempt the start up procedure or troubleshoot this equipment AN WARNING AN WARNING AN WARNING AN WARNING AN WARNING AN WARNING AN CAUTION AN CAUTION AN CAUTION CAUTION Precautions Danger of explosion if battery is incorrectly replaced Repla
41. ed to monitor changes to the controller s comms elements In section 6 2 2 a value entered in the HMI panel s numeric field was written into comms element 2 on the controller The following Mint program continuously polls comms element 2 to check for changes made by the HMI panel Dim fOldLength As Float Loop Has the user changed product length If Comms 2 fOldLength Then subNewLengthEntered fOldLength Comms 2 End If End Loop This program calls a subroutine called subNewLengthEntered whenever the contents of comms element 2 changes However a much more efficient method is available using the Mint comms events Mint automatically generates a comms event whenever data is written to any of the first five comms elements from a source other than the Mint program itself This event can be detected by adding a corresponding COMMSx event construct to the Mint program where x is in the range 1 to 5 This is much more efficient than the polling method shown above as the Mint program only executes the event code when necessary The comms event can be used to start a task on multi tasking controllers or a subroutine that handles the new HMI data The following example defines an event called COMMS2 that will only be executed when there is a change to comms element 2 The event definition begins with the statement Event COMMS2 and ends with the line End Event The event code calls a task called NewLength to perform an action for controllers with
42. een present code Yes 5 Pisel ector Graphics Support No Double Protocol Support Yes Copy resources to current project Yes Help 5 12 Configuration MN1932 www baldormotion com 5 4 5 Downloading data to the HMI panel The communication protocol and the project which contains the node ID and baud rate settings should now be downloaded to the HMI panel Any protocol already on the HMI panel should be deleted first 1 Ensure that the HMI panel is in configuration mode described in section 5 3 4 A Do you really want to delete the protocol cR 9 On the Tools menu choose Advanced Erase Protocols in Panel Confirm the deletion 2 the Transfers menu choose Options to EEE display the transfer Properties dialog On the Pots Transfer Transfer advanced Compatibilty with version 1 Transfer advanced tab confirm that the Both option eed and the Do not download protocol if exists in the Project only Protocol oniy target option are both selected Click OK to exit dowmload protacel f existe in the targat 3 On the Transfers menu choose Download The download will begin immediately When the transfer D A Transfer Mode Transferring protocol is complete click OK to close the dialog Hel ra e Program size 49152 Bytes LastMessage Tiansfer in progress 4 OntheFile menu choo
43. epending on the ports available on the PC controller and HMI panel If at any stage communication between any two devices appears to have failed check that the correct connections have been made Connections are summarized in sections 3 2 8 and 3 2 9 MN1932 Programming 6 1 www baldormotion com 6 2 6 2 1 Programming a serial HMI panel A serial HMI panel acts as a master device reading and writing data held in the controller s comms array memory This array has 99 read write elements memory locations that can hold integer or float data The HMI panel uses the Baldor host comms protocol 1 to access the controller s comms array Some Baldor controllers also support an enhanced version of the host comms protocol known as HCP2 In addition to elements 1 to 99 HCP2 allows access to a range of read only elements known as the extended comms array elements 100 to 255 These elements contain important information such as the axis position axis demand and error status To allow the HMI panel to access extended comms array elements the Use HCP2 box on the controller setup dialog must be checked see section 5 3 2 step 2 The controller can access its comms array by using the Mint keyword specifying the element number Section 6 2 1 1 will demonstrate the use of the COMMS keyword Displaying data read only This example demonstrates how to make the HMI panel read data from the controller This stage
44. es A CUN Ge E ley E 1 1 Toolbars AB E 3 Special Pages mm d a e 8 Bl Data Entry Screen x EI Command Menu GO ZIE psu EI Password gt EI pri Access ET SEa a edat Aat E E NTE DENS EI Direct Page Selection 2 i 7 Time amp Date b Gete Des E S T GO Za 5 TB Event Page dea e GZ GEO E Project screen Toolbox a ae Se E m E E Workspace x GES GK Diesen fay psi eoe pe m tm E mE ERE BESO Pa 11 1 Cok 1 CANopen E oxo Defaut NUM Jove 2 Figure 19 The Baldor Designer Studio software MN1932 Configuration 5 1 www baldormotion com 5 1 2 Help file Designer includes a comprehensive help file that contains information about every control and menu On the left of the help window the Contents tab shows the tree structure of the help file Each book contains a number of topics double click a topic name to display it The Index tab provides an alphabetic list of all topics in the file and allows you to search for them by name The Search tab allows you to search for words or phrases appearing anywhere in the help file Many words and phrases are underlined and highlighted with a color normally blue to show that they are links Just click on the link to go to an associated keyword Baldor HMI Software On Line Help BEES m HI c o Ag Hide Locate Back Fo
45. ic field was written into float memory location 1 The following Mint program continuously polls float memory location 1 i e comms element 255 to check for changes made by the HMI panel Dim fOldLength As Float Loop Has the user changed product length If Comms 3 255 fOldLength Then subNewLengthEntered fOldLength Comms 3 255 End If End Loop This program calls a subroutine called subNewLengthEntered whenever the contents of the HMI panel s float memory location 1 changes However a much more efficient method is available using CANopen bus events Whenever the HMI panel writes data to one of its memory locations it generates a CANopen bus event This is recognized by the controller as a Mint type 12 bus event which has the predefined constant betHMI COMMS UPDATE This be read in Mint using the BUSEVENT keyword The bus event also includes information about which memory location changed which can be read in Mint using the BUSEVENTINFO keyword The bus event can be detected by adding a BUS1 event construct to the Mint program This is much more efficient than the polling method shown above as the Mint program only executes the event code when necessary The BUS1 event can be used to start a task on multi tasking controllers or a subroutine that handles the new HMI data The following example defines the BUS1 event code that will only be executed when the HMI panel issues a bus event The event definition begi
46. ing the node guarding procedure 06 Response error Error in the response from the controller 07 General error internal software error Ensure that the CANopen module has been installed correctly as described in section 3 2 3 7 2 Troubleshooting MN1932 Specifications 8 8 1 Introduction This section provides technical specifications for the HMI panels 8 1 1 24 VDC supply input KPD KPD KPD KPD KG420 10 KG420 20 KG420 30 KG840 10 Nominal input voltage 24 VDC Min input voltage 18 VDC Max input input voltage 30 VDC eo continuous 250 mA 250 mA 300 mA 400 mA current 24 VDC Nominal input Nominal input voltage 24 VDC input voltage 18 VDC Max input input voltage 30 VDC continuous 400 mA 600 mA 600 mA 700 mA 800 mA current 224 VDC KPD KPD KPD KPD KPD TSO3M 10 05 10 TS05C 10 TS10C 20 TS12C 20 MN1932 Specifications 8 1 www baldormotion com 8 1 2 Display KPD KPD KPD KPD KG420 10 KG420 20 KG420 30 KG840 10 Technology Characters row x char 4x 20 8x40 Graphics pixels 120 x 32 240 x 64 Dimensions mm 70 x 21 127 x 34 KPD KPD KPD KPD KPD TS03M 10 TSO5M 10 TS05C 10 TS10C 20 TS12C 20 Characters row x char Scalable Graphics pixels 320x240 320x240 320x240 640x480 800 x 600 Dimensions mm 77 x 58 121 x 91 121 x 91 218x 159 246 x 184 Backlight CCFL CCFL CCFL 8 1 3 Keys and LEDs KG420 10 KG420 20 KG420
47. l 5 6 Programming 6 1 additional information 6 24 CANopen HMI 6 11 displaying and changing data CANopen 6 14 displaying and changing data serial 6 5 displaying data CANopen 6 11 displaying data serial 6 2 monitoring HMI using Mint CANopen 6 21 monitoring HMI using Mint serial 6 20 numeric field properties dialog 6 24 serial HMI 6 2 triggering actions CANopen 6 17 triggering actions serial 6 8 P Panel cutout dimensions 3 2 PC PRINTER port 4 4 models without 4 4 PLC port 4 1 programming using 4 2 Power connections 3 8 Precautions 1 2 Product Notice 1 2 R Receiving and inspection 2 2 S Specifications 8 1 24 VDC supply 8 1 display 8 2 environmental 8 3 keys and LEDs 8 2 serial interface 8 3 I Touchscreen calibration 5 4 forced calibration mode 5 4 Troubleshooting 7 1 communication 7 2 LED indicators 7 1 problem diagnosis 7 1 U Units and abbreviations 2 2 Weights and Dimensions KPD KG420 10 3 2 KPD KG420 20 3 2 KPD KG420 30 3 3 KPD KG840 10 3 3 KPD TS03M 10 3 4 KPD TS05C 10 3 5 KPD TS05M 10 3 4 KPD TS10C 20 3 5 KPD TS12C 20 3 5 Index MN1932 Comments If you have any suggestions for improvements to this manual please let us know Write your comments in the space provided below remove this page from the manual and mail it to Manuals Baldor UK Ltd Mint Motion Centre 6 Bristol Distribution Park Hawk
48. ley Drive Bristol BS32 United Kingdom Alternatively you can e mail your comments to manuals baldor co uk X continued MN1932 Comments Thank you for taking the time to help us Comments MN1932 BALDOR EEE BALDOR DODGE RELIANCE E Baldor Electric Company P O Box 2400 Ft Smith AR 72902 2400 U S A Visit www baldormotion com for the latest documentation and software releases Australia Australian Baldor PTY Ltd Tel 61 2 9674 5455 Fax 61 2 9674 2495 Europe Baldor ASR GmbH Germany Tel 49 0 89 905 080 Fax 49 0 89 905 08491 Europe Southern Baldor ASR AG Switzerland Tel 41 52 647 4700 Fax 41 52 659 2394 Japan Baldor Japan Corporation Tel 81 45 412 4506 Fax 81 45 412 4507 Mexico Baldor de Mexico Tel 52 477 761 2030 Fax 52 477 761 2010 Singapore Baldor Electric PTE Ltd Tel 65 744 2572 Fax 65 747 1708 United Kingdom Baldor UK Ltd Tel 44 1454 850000 Fax 44 1454 859001 U S A Headquarters Baldor Electric Company Tel 1 479 646 4711 Fax 1 479 648 5792 For additional office locations visit www baldor com LT0223A01 Printed in UK Baldor UK Ltd
49. lined below Numeric field properties dialog The ASCII option allows alphanumeric data to be exchanged between the HMI panel and a controller However a Baldor controllers comms array can only handle numeric data so the ASCII option cannot be used The Format option provides a hexadecimal option which if selected will display integer values in hexadecimal format For example if the controllers comms array element contained the value 31 the HMI panel would display this as 1F Width specifies the number of digits in the field including any decimal point For example to display 12 3 would require a width of 4 digits The length of the field can also be adjusted graphically by dragging the numeric field s handles to make it wider The Reference options also include Variable Recipe and Index These are explained in detail in Designer s help file Data field properties When using a serial HMI panel there are two possible data type selections Comms and Comms Raw Comms is used for the transfer of integer or floating point data that includes fractional data If the WORD or DBLE WORD data formats are selected the scaling must be set to suit the number of decimal places to be displayed see section 6 5 1 3 If the FLOAT data format is selected then scaling is not necessary although it may still be used if required The HMI panel will show the float value read from the controller rounding up the value to the chosen number of decimal places
50. n the card as this could cause electrostatic discharge which could permanently damage the internal flash memory When transporting SmartMedia cards always use an antistatic protective case 3 10 Basic Installation MN1932 www baldormotion com 3 2 8 Connection summary controller without USB port Figure 13 shows the typical connection between the HMI panel PC and a controller without a USB port for example MintDrive The 24 VDC power supply connection is not shown ul R Serial HMI panel 2 _ COM1 COM2 ia p a AUX PORT PLC PORT PC PRINTER e Controller 1 HMI panel to Controller 2 Designer to panel E 9 Mint WorkBench to Controller Cable 1 is the only cable required during normal operation Cable 2 is required when using Designer to program the HMI panel Cable 3 is required when using Mint WorkBench to program the controller Cables 1 and 3 both use the controller s serial port so must be swapped when necessary On KPD KG420 10 20 and KPD TS03M 10 cables 1 and 2 share the PLC port so must be swapped when necessary If the PC has only one COM port cables 2 and 3 must be swapped when necessary
51. nce INT32 08 E ns Data Fomat E DBLE WORD Bin v Format E Signed Unsigned Macro Parameter alue Enter value to write to Controller Sr 25 All Pages 27 3 All Pages F2 ai Key Pressed ey Released Key Fast A Special Page Macros Click OK to close the Edit Macro List TO Banal Conteniler ThkorFars dialog 6 18 Programming MN1932 www baldormotion com 7 Onthe File menu choose Save to save the project Setthe HMI panel into configuration mode see section 5 3 4 if you cannot remember how to do this On the Transfers menu choose Download The download will begin immediately When the transfer is complete click OK to close the dialog The HMI panel will exit configuration mode and the program will start In section 6 4 an example Mint program shows how the controller can be made to react when the F2 or alternative key is pressed Note If the program does not start automatically go to the Transfers Options menu On the Transfers tab check that the Start program after download option is checked MN1932 Programming 6 19 www baldormotion com 6 4 Monitoring HMI panel actions using Mint The methods used to detect user input on the HMI panel are slightly different for serial and CANopen HMI panels To avoid confusion only read the section that is relevant to your HMI panel 6 4 1 Using a serial HMI panel A Mint program on the controller can be us
52. ner of the touchscreen for three seconds The display will show a Fw driver version 414 number of options Project in panel Yes 2 Use the arrow keys to highlight the EEs E CONFIG CFG option then press Mos of rows 16 the enter key The HMI panel will External keyboard Not attached indicate that it is in configuration mode Internal memory 448K 3 To upload information about the HMI Eass panel go to the Transfers menu and Event let length choose Get Panel Resources The Support for graphics Yes Panel Resources dialog will be shown Colors Support No 4 Click Yes to copy the information to the Touchscreen present code de Designer project Pixel Vector Graphics Support Double Protocol Support Yes Copy resources to current project Yes Ma Help 5 8 Configuration MN1932 www baldormotion com 5 3 5 Downloading data to the HMI panel The communication protocol and the project which contains the node ID and baud rate settings should now be downloaded to the HMI panel Any protocol already on the HMI panel should be deleted first 1 Ensure that the HMI panel is in configuration mode described in section 5 3 4 A Do you really want to delete the protocol Rd On the Tools menu choose Advanced Erase Protocols in Panel Confirm the deletion 2 On the Transfers menu choose Options to RETE display the transfer Properties dialog On the Pons Tr
53. ns with the statement Event BUS1 and ends with the line End Event MN1932 Programming 6 21 www baldormotion com RESET BUSBAUD 1 500 BUSRESET 1 NODETYPE 1 3 0 NODESCAN 1 3 Pause NODELIVE 1 3 CONNECT 1 1 3 1 Loop End Loop Event BUS1 Dim nEvent As Integer Dim nInfo As Integer nEvent BUSEVENT 1 Read event type into a variable ninfo BUSEVENTINFO 1 Read event info into a variable Select Case nEvent Case _betHMI_COMMS_ UPDATE User changed data on HMI Select Case nInfo Test which memory location changed Case 255 User changed Product Length Run NewLength Run a task Case 3 User pressed F2 Print User pressed F2 If Comms 3 3 1 Then Jog 0 1000 Else Stop End If Add cases for other adjustable values here End Select Case Else Add cases for other bus events such as node live End Select End Event Task NewLength fProductLength Comms 3 255 As an example code in the rest of task may calculate new move parameters based on new value of Product Length entered by user End Task For testing purposes the Loop End Loop construct is a simple way to prevent the program ending the program will remain in this loop until interrupted by the bus events When the event is triggered the first Select Case construct tests if the event type is an HMI comms update If it is the inner Select Case construct tests the BUSEVENTINFO to determine which memory location has changed If it is locati
54. og Format Signed Unsigned The Macro Parameter Value dialog appears immediately This setting der ee defines the value that will be sent to comms element 3 when the key is pressed down Enter a value of 1 and click OK Click OK to close the Edit Macro List dialog 6 Double click Key Released to define ci what will happen when the key is Ge All Pages released E GO All Pages Fe Repeat step 5 above except enter EHE F2 the value 0 in the Macro Parameter E d Key Pressed Value dialog E E Kev Released im Kev Fast Autos Click OK to close the Macro Editor Power U dialog EN Special Page Macros Click OK to close the Edit Macro List FBV Banal Controller dialog MN1932 Programming 6 9 www baldormotion com 7 Onthe File menu choose Save to save the project Setthe HMI panel into configuration mode see section 5 3 4 if you cannot remember how to do this On the Transfers menu choose Download The download will begin immediately When the transfer is complete click OK to close the dialog The HMI panel will exit configuration mode and the program will start In section 6 4 an example Mint program shows how the controller can be made to react when the F2 or alternative key is pressed Note If the program does not start automatically go to the Transfers Options menu On the Transfers tab check that the Start program after download option is checked 6 10 Programming MN1932
55. om the controller Transters Tools Window Help me dape p MN1932 Programming 6 11 www baldormotion com 3 The Numeric Field Properties dialog appears immediately In the Style box confirm that Numeric is selected In the Format area select Decimal and Unsigned The Width specifies the number of digits in the field This example will require 5 digits so enter 5 in the Width box Confirm that Reference is set to PLC the controller Click the button The Data Field Properties dialog defines the memory location Address Reference where the HMI panel will store the data and the data type Since the count value will always be an integer set the Data Type to INT32 DB The HMI panels memory location Address Reference will change to INT32 1 Confirm that the Data Format is set to DBLE WORD Bin Click OK to close the Data Field Properties dialog Click the Range tab and confirm that the Read Only option is set Click OK to close the dialog The yellow programming area will now show the field as 99999 On the File menu choose Save to save the project Set the HMI panel into configuration mode see section 5 3 4 if you cannot remember how to do this On the Transfers menu choose Download The download will begin immediately When the transfer is complete click OK to close the dialog Numeric Field Properties BE General Text Rangel Scaing Attibutes S
56. on 255 the HMI panel s float memory location 1 the NewLength task is called which reads the product length from the HMI panel If itis location 3 the HMI panel s integer memory location 3 the value is tested if 1 the motor is jogged if 0 the motor is stopped 6 22 Programming MN1932 www baldormotion com On more recent controllers such as NextMove e100 any Comms statement will need to be replaced with either REMOTECOMMS or REMOTECOMMSINTEGER For example If Comms 3 3 1 Then will need to be replaced with If REMOTECOMMSINTEGER 1 3 3 1 Then For testing the Print statement shows when the action has occurred click the Terminal tab below Mint WorkBench s Output window to see the result Other Print statements can be added where necessary to confirm the operation of the code By using this style of program any type of bus event can be detected Similarly using the example of the HMI comms update bus event shown above changes in any of the HMI panel s memory locations could be tested by simply adding further Case xxx statements inside the inner Select Case construct See the Mint WorkBench help file for details of each keyword MN1932 Programming 6 23 www baldormotion com 6 5 6 5 1 6 5 1 1 6 5 1 2 Additional information For clarity the examples in sections 6 2 and 6 3 specified only the options required to complete the example In many case other options were available these are out
57. out multi tasking capability such as Flex Drive the task could be replaced by a subroutine Event COMMS2 User changed Product Length Run NewLength End Event Task NewLength fProductLength Comms 2 End Task In section 6 2 3 when the F2 key was pressed down the value 1 was written into comms element 3 on the controller When the key was released the value 0 was written into comms element 0 on the controller The following Mint program includes an event to react to the changes in comms element 3 6 20 Programming MN1932 www baldormotion com 6 4 2 RESET Loop End Loop Event COMMS3 If Comms 3 1 Then Jog 0 1000 Else Stop End If End Event For testing purposes the Loop End Loop construct is a simple way to prevent the program ending the program will remain in this loop until interrupted by the comms events When the event is triggered the If Comms 3 1 statement tests if the key has been pressed i e has written the value 1 If it has the Jog 0 1000 statement is executed causing the motor to jog If the value is not 1 it must be 0 indicating that the key must have been released The program therefore jumps to the Else statement allowing the following Stop statement to be executed stopping the motor Using a CANopen HMI panel A Mint program on the controller can be used to monitor changes in the memory locations on the CANopen HMI panel In section 6 3 2 a value entered in the HMI panel s numer
58. panel 5 Ifthe HMI panel is to be stored for several weeks before use be sure that it is stored in a location that conforms to the storage humidity and temperature specifications shown in section 8 1 5 2 3 Units and abbreviations The following units and abbreviations may appear in this manual B saisie Ampere DG s ees Direct current IA c seem milliampere x oe bees nanofarad s Volt also VDC iss c pe p EUER inch Imm eco xvn eS millimeter pound inch torque Nm isses Newton meter torque Kbaud kilobaud the same as Kbit s in most applications KB hein kilobytes MB megabytes GGEL 221 225405 Cold Cathode Fluorescent Lamp LED ehem Liquid Crystal Display LED Light Emitting Diode SIN ensis Super Twisted Nematic Thin Film Transistor SSFDC iriam isee Solid State Floppy Disk Card Relative Humidity NC sim Not Connected 2 2 Introduction MN1932 Basic Installation 3 3 1 Introduction You should read all the sections in Basic Installation to ensure safe installation This section describes the mechanical and electrical installation of the HMI panel including the panel cutout 24 V supply and optional CANopen module 3 1 1 Hardware requirements The components you will need to complete the basic installation are m An 18 30 VDC power supply for the HMI panel m RS232 serial cable m APC
59. programming the HMI panel Baldor cable CBL034 501 not supplied must be used in conjunction with gender changer OPT033 501 not supplied to connect the PLC port to a standard 9 pin serial COM port on the PC MN1932 Configuration 5 11 www baldormotion com 5 4 4 Selecting the HMI panel model Designer needs to determine which HMI panel has been connected so that the correct programming environment can be created The simplest method is to upload the necessary information from the HMI panel EMI configuration mode For keypad models press and hold the enter key for three Panel Madel KPD TS03M 10 seconds For touchscreen models press Panel Fw version 5 51 and hold the bottom right corner of the Controller type CANopen touchscreen for three seconds The display will show a number of options Fw driver version 414 2 Use the arrow keys to highlight the utzi iss CONFIG or CFG option then press the Wisplay TEMO LCD SHARP enter key The HMI panel will indicate that Max num of rows 16 it is in configuration mode External keyboard Not attached 3 To upload information about the HMI atema memor o oo panel go to the Transfers menu and Fenena a choose Get Panel Resources The Panel Een 00000 Resources dialog will be shown Support for graphics Yes 4 Click Yes to upload the information to Colors Support No Designer Touchscr
60. r so the PC s COM port must be connected to the HMI panel s programming port 1 First a label needs to be placed on the Screen to describe the value to be edited Click on the yellow programming area and type something descriptive for example Length Click the Numeric Field button then drag arectangle on the yellow screen area next to the label The Numeric Field Properties dialog appears immediately In the Style box confirm that Numeric is selected Confirm that the Format is set to Decimal and Unsigned Click the Fixed Point option and enter a Placement value of 1 This causes the field to display one decimal place The Width specifies the number of digits in the field This example will require 6 digits so enter 6 in the Width box Confirm that Reference is set to PLC the controller Click the button Transfers Tools Window Help sepes Count 92993 ett Numeric Field Transfers Tools Window Help efe dle ossa Count Baa bent hs Numeric Field Properties ESE General Tea Range Scaling Atuibutes Style Format Decimal Signed Hexadecimal Unsigned Iv Fixed point Placement I Height l Size Width 6 Reference PLE C Variable C Recipe 6 14 Programming MN1932 www baldormotion com 4 The Data Field Properties dialog defines the memory location Address Reference where the HMI p
61. rm requires acknowledgement Solid red Alarm active MN1932 Troubleshooting 7 1 www baldormotion com 7 2 1 Communication pem mm Cannot enter If it is difficult to select configuration mode try the following configuration procedures mode HMI panels with keys 1 Turn off the HMI panel 2 Press and hold any 3 keys 3 Turn on the HMI panel 4 Keep holding the three keys until configuration mode appears Touchscreen HMI panels 1 Turn off the HMI panel 2 Touch and hold the middle of the left side of the display 3 Turn on the HMI panel 4 While still pressing the left side of the display repeatedly touch the middle of the right side of the display about once per second Continue until configuration mode is displayed The optional With the HMI panel powered and connected to the PC CANopen module does not seem to 1 Run the Designer software be working 2 From the menu select Page Special Pages and Page Modes System 3 Scroll to the bottom of the display to see diagnostic information for the CANopen module For example this might show OPT032 501 0 H100 X030 OK where OPT032 501 is the name of the module 0 H100 X030 are the internal codes with the first digit being the error code see below OK shows the module is operating correctly The following error codes may be shown 0 No errors 05 Time out error the controller has stopped sending Node Guarding messages after initiat
62. rward Home Contents Index Search Favorites Menu Bar Quick Start Installation Reference The menu bar across the top of the Baldor HMI Software screen lists the pull down menus available in Baldor HMI Software B Basics These include File Edit View Insert Page Project Transfers 0 Baldor HMI Software Tools Window and Help Each of these menus and the commands 3 Baldor HMI Softwz contained under them are described in the reference material nu Bar Designer S G dpr Page 1 2 Workspace GB Fie Edi view Insert Page Project Transfers Tools Window Help i 9 Project Screen b m m e i B Status Bar ZE pesa i 2 Right Click Menus 3 Tooltips 2 Getting Help Baldor HMI Software E 1 Page 1 Creating a Project Special Pages 2 Project Upload and D 7 Simple Data Fields gt Figure 20 The Baldor HMI Designer Studio help file 5 2 Configuration MN1932 www baldormotion com 5 2 Main HMI panel controls Many of the HMI panels have a similar range of control keys Since touchscreen models have no physical keys they provide equivalent on screen graphical keys when needed Cursor keys Scroll up down previous next page Enter accept Press for three seconds to enter configuration mode In configuration mode Single press displays the type and version of communication driver installed if any Pressing for two seconds
63. s Ctrl N to open a program editing window b m stopped Ci pe enter the following statements These are the gram BUSBAUD 1 500 same statements that were used in section BUSRESET 1 5 4 6 but because the HMI panel has been HODETYPE 1 3 0 1 3 Pause H DELIVE 1 3 1 1 3 1 interrupted by downloading the project they must be re issued BUSBAUD 1 500 BUSRESET 1 NODETYPE 1 3 0 NODESCAN 1 3 Pause NODELIVE 1 3 CONNECT 1 1 3 1 Download and run the program The additional Pause statement causes the program to wait momentarily until the HMI panel s CANopen module reports that it has become live only then is the CONNECT statement issued 2 Tosenda valueto the HMI panel click in the command window and type the command Comms 3 1 25467 However newer controlers such as NextMove e100 require the command REMOTECOMMSINTEGER 1 3 1 25467 The HMI panel should now display the value 25467 in the numeric field Counts 25467 See the Mint help file for details of the COMMS REMOTECOMMS and REMOTECOMMSINTEGER keywords MN1932 Programming 6 13 www baldormotion com 6 3 2 Displaying and changing data read write This example demonstrates how to allow the user to change data using the HMI panel For example the user might wish to enter a length for a cutting machine application This stage of this example uses Designe
64. se Save to save the project MN1932 Configuration 5 13 www baldormotion com 5 4 6 Controller to HMI panel CANopen connection This subsection only applies to HMI panels with the optional CANopen module KPD OPTC If you have a serial HMI panel go straight to section 6 If all the previous steps have been followed the HMI panel should now be in normal operation mode Ensure that a CAN cable is connected between the controller and the HMI panel s AUX port and that termination resistors are fitted or switched in where necessary A serial connection between the PC and the controller will also be required To enable CANopen communication between the controller and the HMI panel the controller must set up a connection to the HMI panel The Mint WorkBench software supplied with the controller is used to issue the required Mint commands from the controller 1 If your PC has only one COM port it may be necessary to close Designer before using Mint WorkBench Start the Mint WorkBench software and connect to the controller 2 To allow the controller to configure the CAN connection it must have node ID 1 which makes it the CANopen manager node By default Baldor controllers are set to node 2 On the Mint WorkBench Tools menu choose Options On the Communication tab select node ID 1 and click OK Select Controller EE Click Scan or choose a controller from the list For a controller with out of date firmware
65. so affected by the choice of Signed Unsigned on the General tab since this determines whether negative i e a signed values are allowable The Range tab provides two options for the limit values Constant or Reference In the examples only the constant option was used which means that the limits for the numeric field were fixed by the project The Reference option allows a limit to be defined by the value in a memory location meaning that the limit can be altered at any time by changing the value in the memory location The button below the Reference option allows the memory location to be selected 6 24 Programming MN1932 www baldormotion com 6 5 1 3 6 5 1 4 6 5 1 5 Scaling tab The HMI panel can scale the value read from the controller or for CANopen HMI panels the value in the HMI panel memory before it is displayed The scaling factors are used in the formula y A1 A2 x B where y is the value that will be displayed and x is the value read from the controller or HMI panel memory For example the Celsius to Fahrenheit conversion formula is F 9 5 C 32 So if a controller provides the HMI panel with a Celsius value the scaling factors could be set to A1 9 A2 5 B 32 to make the HMI panel display the value in Fahrenheit The Reference option allows a scaling factor to be defined by the value in a memory location meaning that the scaling factor can be altered at any time by changing the value in th
66. sufficient ingress protection The gasket will either be a rectangular gasket of the correct size or straight strips of gasket material Rectangular gasket Tu Attach the single gasket to the border of the panel cutout Do not stretch the gasket Mount the HMI panel Insert the fixing brackets in the slots around the edge of the HMI panel and tighten the screws Most panels have four slots but larger panels may have as many as ten Straight gaskets a Attach the thin gasket to the border of the panel cutout Start from half way along the bottom Do not stretch the gasket material The two ends should meet with no overlap Attach the thick gasket around the rear edge of the bezel Start from one third along the bottom Do not stretch the gasket The two ends should meet with no overlap 1 3 2 3 Figure 10 Panel mounting 3 6 Basic Installation MN1932 www baldormotion com 3 2 3 Installing the optional CANopen module KPD OPTC If the optional CANopen module has been ordered then it must be fitted inside the HMI panel back cover Remove power from the HMI panel before installing the CANopen module CAUTION Electrical components can be damaged by static electricity Use ESD electrostatic discharge procedures when handling the HMI panel and CANopen module 1 If present remove the two screws A at the sides of the rear cover
67. t 5 86 gt Ez 2o lt gt lt gt d EL a ae z v e utou db a E EJ Maximum panel thickness m 5 mm 0 2 in NA Figure 2 Panel cutout dimensions for KPD KG420 20 3 2 Basic Installation MN1932 www baldormotion com 3 2 1 3 KPD KG420 30 KPD KG420 30 weighs approximately 1 1 kg 2 4 Ib 141 5 55 128 79 lt gt 5 04 3 11 lt gt lt gt Panel E 3 E 5 Cutout Maximum panel thickness 5 mm 0 2 in V NA Figure 3 Panel cutout dimensions for KPD KG420 30 3 2 1 4 KPD KG840 10 KPD KG840 10 weighs approximately 2 kg 4 4 Ib 220 lt gt bo Ga lt gt lt gt of E E HB mE Panel bee mmm Cutout E E Maximum panel thickness tB 5 mm 0 2 in v NA Figure 4 Panel cutout dimensions for KPD KG840 10 MN1932 Basic Installation 3 3 www baldormotion com 3 2 1 5 KPD TS03M 10 KPD TS03M 10 weighs approximately 1 0 kg 2 2 Ib 149 lt E gt b p lt BALDOR 2 S of Panel TuS E e Cutout Maximum panel thickness 5 mm 0 2 in v c Figure 5 Panel cutout dimensions for KPD TS03M 10 3 2 1 6 KPD TS05M 10 KPD TS05M 10 weighs approximately 1 4 kg 3 1 Ib 187 lt oe gt
68. t to DBLE WORD Click OK to close the Data Field Properties dialog 5 Click the Range tab and confirm that the Read Write option is set Setthe minimum range to a constant value of 1 Set the maximum range to a constant value of 1200 0 6 Click OK to close the dialog The yellow programming area will now show the field as 9999 9 7 OntheFile menu choose Save to save the project Set the HMI panel into configuration mode Data Field Properties EE Reference Data Address Offset Address Reference ber 3 ES Data Format DBLE w RD Bin Cancel Numeric Field Properties EE General Test Range 5 Attibutes Access C ReadOny Read Write Range MO Constant C Reference fio E Limit 214748 3 Max Constant C Reference 12000 GORE Transfers Tools Window Help Pe eize sr Counti 932923 see section 5 3 4 if you cannot remember how to do this On the Transfers menu choose Download The download will begin immediately When the transfer is complete click OK to close the dialog The HMI panel will exit configuration mode and the program will start Note If the program does not start automatically go to the Transfers Options menu On the Transfers tab check that the Start program after download option is checked 6 6 Programming MN1932 www baldormotion com 8 Set the HMI panel into data entry mo
69. tep 2 and causes it to become live 4 After the program has been downloaded and run check that the panel is live by clicking in era ere the Print NODELIVE 1 3 1 the command window typing command Print NODELIVE 1 3 The controller should return the value 1 indicating that the HMI panel is live 5 Finally the connection to the HMI panel is made using the command e Print NODELIVE 1 3 CONNECT 1 1 3 1 i NECT 1 1 The HMI panel is now ready for programming MN1932 Configuration 5 15 www baldormotion com 5 16 Configuration MN1932 6 1 6 1 1 Programming 6 Introduction The following examples demonstrate how to read write and display information on the HMI panel Separate descriptions are provided for programming serial and CANopen HMI panels due to the different way in which the controller HMI panel connection operates To avoid confusion only read the sections that are relevant to your HMI panel After the serial CANopen programming examples section 6 4 explains the Mint code that can be used on the controller to respond to the actions of the HMI panel The examples do not form a comprehensive guide to the features of each HMI panel For this information refer to Designer s help file accessible from the Help menu Cable connections during programming During the programming stage it may be necessary to swap certain cables d
70. tyle Format 99 E Decimal Hexadecimal Signed E Unsigned I Fikedpoit Placement widh 5 Reference E PLC C Variable Recipe ZO Data Field Properties PE Reference Data Type Index Address Reference z 1 INT32 1 Data Format DBLE WORD Bin 7 teo Numeric Field Properties 7 x Text Range Scaina Attributes Access ReadOnly C Read Write Range Min Constant Reference D Mez Constant Reference GIRO Cancel Appl Help Transters Tools Window Help Counts bed 6 12 Programming MN1932 www baldormotion com 6 3 1 1 The HMI panel will exit configuration mode and the program will start Note If the program does not start automatically go to the Transfers Options menu On the Transfers tab check that the Start program after download option is checked Testing the connection Ensure that the controller s serial port or USB port is connected to the PC If your PC only has one COM port you can disconnect the HMI panel s programming cable To perform testing a program that continuously increments the value in memory location INT32 1 will be downloaded to the controller The HMI panel can then display the changing value in its memory location 1 Start Mint WorkBench and connect to the WO O controller Select the Edit amp Debug tool pres
71. ver first see section 3 2 3 CAUTION Electrical components can be damaged by static electricity Use ESD electrostatic discharge procedures when handling the HMI panel 1 Remove the four screws securing the secondary cover 2 Gently pull upwards on the secondary cover This will unplug the enclosed circuit board from the HMI panel 3 Replace the 3 V cell mounted on the underside of the circuit board O observing the correct polarity 4 Replace the cover ensuring that the circuit board connectors mate with those on the rear of the HMI panel this might require a small amount of pressure MN1932 Basic Installation 3 9 www baldormotion com 3 2 7 Memory card The memory on some HMI panels is provided by a SmartMedia card also known as SSFDC memory This is supplied already inserted in the HMI panel and should only be removed from its slot if necessary Note that the supplied card has a tape attached to its outer edge to allow easy removal other memory cards should also have similar tape attached Contamination of the card s gold contacts can generate an insulating layer that may result in electrical contact problems with the socket Before inserting a new memory card the contact area should be carefully cleaned to remove contaminants such as oil grease of fingerprint residue Acidic chemicals may permanently damage the contacts Do not use a synthetic material to clea
72. with the following specification a specication Recommended spacer xw ww 7 A CD ROM drive zee re use eez _ Operating system Windows 98 Windows ME Windows NT 3 51 Windows 2000 or Windows XP The Baldor HMI Designer Studio software requires 140 MB disk for the installation process but once installed only uses 70 MB Software installation will be described later in section 5 Your PC operating system user manual might be useful if you are not familiar with Windows MN1932 Basic Installation 3 1 www baldormotion com 3 2 3 2 1 3 2 1 1 3 2 1 2 Mechanical installation The safe operation of this equipment depends upon its use in the appropriate environment see sections 1 and 8 1 5 for details The HMI panels are designed to be panel mounted as shown in the following sections Faceplate and panel cutout dimensions The following sections show the panel cutout and overall dimensions for each keypad Dimensions have a tolerance of approximately 0 5 mm KPD KG420 10 KPD KG420 10 weighs approximately 1 0 kg 2 2 Ib 149 lt 15 88 gt pl d lt gt lt gt og o gt Panel e Cutout Maximum panel thickness 5 mm 0 2 in NA Figure 1 Panel cutout dimensions for KPD KG420 10 KPD KG420 20 KPD KG420 20 weighs approximately 1 0 kg 2 2 Ib 149 l
73. www baldormotion com 6 3 6 3 1 Programming a CANopen HMI panel An HMI panel fitted with the optional KPD OPTC CANopen module acts as a slave device with the controller the manager node reading and writing data held in the HMI panel s memory The HMI panel has two memory arrays that can be accessed by the controller One array holds integer data and the other holds float data To access the integer array the controller uses the COMMS keyword specifying the node number of the HMI panel and an array element memory location in the range 1 to 254 To access the float array element numbers in the range 255 to 508 are used where 255 corresponds to memory location 1 FLOAT 1 in the HMI panel s float array Section 6 3 1 1 will demonstrate the use of the comms keyword Displaying data read only This example demonstrates how to make the HMI panel read data that has been sent from the controller This stage of this example uses Designer so the PC s COM port must be connected to the HMI panel s programming port 1 First a label needs to be placed on the Transfers Tools Window Help screen to describe the value to be shown Ei Japra ESI Click on the yellow programming area and To B ara a uL type something descriptive for example d ee opo ae Count P OU 2 Click the Numeric Field button then drag arectangle on the yellow screen area next to the label The field will be used to display the value read fr
74. xample if an ASCII field is added with a width of 10 characters and the Address Reference set to COMMS1 then the COMMS1 COMMS2 and COMMS3 locations will all be required to store the field This is because each location can hold only 4 bytes characters so COMMS1 and COMMS2 will hold 4 characters each and COMMSS will hold 2 characters Attempting to use COMMS2 and COMMSS to store other data will result in corruption so they must not be used Some older generation Mint v4 controllers use only three decimal places MN1932 Programming 6 25 www baldormotion com 6 26 Programming MN1932 Troubleshooting LA 7 1 Introduction This section explains common problems that may be encountered together with possible solutions 7 1 1 Problem diagnosis If you have followed all the instructions in this manual in sequence you should have few problems installing the HMI panel If you do have a problem read this section first 7 2 LED indicators Various LED indicators are present on the HMI panels Battery status key feedback the symbol may not be present Flashing red The battery voltage is low Solid red There is a hardware fault Solid green A key is being pressed Operation Off Hardware fault panel is not powered Solid green Panel is powered and operational Communication Flashing green Hardware fault or no communications Solid green Communication operating correctly Alarm Flashing red Ala

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