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USER MANUAL milling machine BF 50DIG
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1. Ausgabe 2011 Revision USER MANUAL milling machine BF 50DIG Read and take care of the operation manual and the safety instruc tions Technical changes as well as literal and sentence mistakes re served Ce D USUIYISDUI UUDLUIZJOU MMM ID UBUIYISPW UUDWZIOUDOFUI 9 9LLLO 8bZL b X04 0 91119 8vZZ t 19L v Z9SLL 68ZL b XDJ 0 Z9SLL 6872 t AL v a snv 81eqissoqu s ZOZt 8 Y pdaq smag v aLsnv Y9PISPH OZLy y ziojdpjaow HquS NINIHOSVW NNVWZ1OH WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine Using the machine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result This machine was designed for certain applications only We strongly recommends that this machine NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the machine until you have had detail instruction from your dealer SAFETY RULES FOR ALL TOOLS 1 FOR YOUR OWN SAFETY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE TOOL Learn the tool s application and limitations as well as the specific hazards peculiar to it 2 KEEP GUARDS IN PLACE and in working
2. drug alcohol or any medication 24 MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted connected or reconnected ADDITIONAL SAFETY RULES FOR MILL DRILL 1 BE SURE drill bit or cutting tool is securely locked in the chuck 2 BE SURE chuck key is removed from the chuck before turning on power 3 Adjust the table or depth stop to avoid drilling into the table 4 SHUT OFF the power remove the drill bit or cutting tool and clean the table before leaving the machine 5 CAUTION When practical use clamps or a vise to secure workpiece to keep the workpiece from rotating while the drill bit or cutting tool 6 WARNING mill drill SPECIFICATIONS FOR Your Own Safety Don t wear gloves when operating a u cast iron 45mm Drilling capacity mild steel 32mm Face mill capacity 80mm End mill capacity 32mm Working table size 800mm X 240mm Working table cross travel 230mm Working table longitudinal travel 560mm T Slot size 14mm Head tilt left right 90 Spindle taper option MT4 R8 or ISO30 Max distance spindle to table 460mm 440mm Spindle stroke 120mm I 75180 280 600 1000 1600 i Motor 0 85KW 1 1KW Spindle speed rpm II 150 360 560 1200 2000 3200 option Overall dimension 1090mm X1120mmm Xx 785mm Packing dimension 850mm X 760mm X 1150mm NW GW Weight 640 700Kg WARNING CHANGE SPEED ONLY WHEN MACHINE IS STOPPED CHANGIN
3. gauge to highest point position b Turn tight of the knob be use to taper friction force coupling the worm gear and spring base Then turning the handle wheel by micro set the spindle of work piece machining height c Lock the rack sleeve at the desired height with fixed bolt ADJUSTING TABLE SLACK AND COMPENSATE FOR WEAR see fig 3 1 Your machine is equipped with jib strip adjustment to compensate for wear and excess slack on cross and longitudinal travel 2 Clockwise rotation the job strip bolt with a big screw for excess slack otherwise a little counter clockwise if too tight 3 Adjust the jib strip bolt until feel a slight drag when shifting the table CLAMPING TABLE BASE AND MACHINE BASE See Fig 3 1 When milling longitudinal feed It is advisable to lock the cross feed table travel to insure the accuracy of your work To do this tighten the stops leaf screw Gib strip bolt gib strip bolt gib strip Longitudinal feed view Cross feed view Fig 3 small leaf screw located on the right side of the table base 2 To tighten the longitudinal feed travel of the table for cross feed milling tighten the two small leaf screw on the front of the table base 3 Adjustable travel stops are provided on the front of the table for control of cross travel and the desired milling length TO CHANGE TOOLS 1 Removing Face Mill or Drill Chuck Arbor Loosen the arbor bolt at the top of the spindle shaft approximatel
4. order 3 GROUND ALL TOOLS If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle f an adapter is used to accommodate a two prong plug receptacle the adapter lug must be attached to a know ground Never remove the third prong 4 REMOVE ADJUSTING AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 7 KEEP CHILDRE AND VISITORS AWAY All children and visitors should be keep a safe distance from work area 8 MAKE WORKSHOP CHILDROOF with padlocks master switches or by removing starter keys 9 Don t force tool It will do the job better and be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or other jewelry to get caught in moving parts Nonslip foot wear is recommended Wear protective hair covering to contain long hair 12 ALWAYS WEAR EYE PROTECTION Refer to ANSIZ87 1 Standard for appropriate recommendations Also use face or dust mask if cutting operation is dusty 13 SECURE WORK Use clamps or a vise to hold work when practical It s safer than
5. 09 10023 10017 10113 20109 10015 10116 10018 Name dial clutch fixed block washer screw screw screw gib strip screw movable fixed block fixed block support gib strip screw M6X16 raise and lower base shaft gear bearing retaining ring flange raise and lower screw bearing key6X20 lock washer lock nut screw M6X25 pin 6X30 head handle screw M10X20 turn handle motor screw cover screw clutch gear power feed KONFORMI TATSERKLARUNG CERTIFICATE OF CONFORMITY HOLZMANN MASCHINEN AUSTRIA GmbH A 4170 Haslach Marktplatz 4 Tel 43 7289 71562 0 Fax 43 7289 71562 4 www holzmann maschinen at Bezeichnung name Fr smaschine milling machine Type n Model s Holzmann BF 50DIG EG Richtlinie n EC Directive s 2006 42 EC 2006 95 EC EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 12717 2001 EN 13128 2001 Zertifikatnummer n Certificate Number s 826040210 Ausstellungsbehorde issuing authority Safenet Limited Pywell Road Corby Northants NN17 5XJ England Hiermit erkl ren wir dass die oben genannte Maschine den grundlegenden Sicherheits und Gesundheitsanforderungen der EG Richtlinie entspricht Diese Erklarung verliert ihre G ltigkeit wenn Ver nderungen an der Maschine vorgenommen werden die nicht mit uns abgestimmt wurden Hereby we declare that the mentioned machine fulfil the above stated EEC Directives Any mani
6. G THE GEAR BOX OIL Tilt the head stock over as shown in Fig 1 Open the drain plug to allow the oil to drain from the opening completely Then lock the oil drain plug and turn the head to be upright position Remove the oil filler plug fill the oil to the gear box until the oil lever reach the middle of oil fluid lever indicator Then lock the plug CLEANING 1 Your machine has been coated with a heavy grease to protect it in shipping This coating should be completely removed before operating the machine Commercial degreaser kerosene or similar solvent may be used to remove the grease from the machine but avoid getting solvent on belts or other rubber parts 2 After cleaning coat all bright work with a light lubrication Lubricate all points with a medium consistency machine oil LUBRICATION All ball bearings in your mill drill are sealed for life requiring no lubrication Points requiring lubrication are 1 Internal spline drive assembly Keep this area well lubricated with a good grade grease insert grease in the hole at the top of spindle pulley spline driver lube twice yearly 2 A light film of oil applied to the quill and column will reduce wear prevent rust and assure ease of operation 3 Quill return spring should receive oil sae 20 once yearly Remove cover plate and apply oil with squirt can or small brush 4 IMPORTANT The gear box should be oiled with a lubricant such as sae 68 oil in level CHA
7. NGE OIL EVERY ONE YEAR 5 Apply lubriplate to quill pinion every 90 days NOTE use extreme care when performing this operation and keep hands clear of pinch points When using paraffin bar do this only by turning the sheaves by hand Do not apply with motor running USE OF MAIN MACHINE PARTS 1 To raise and lower the head by head handle 2 Equipped with an electric switch for tapping operation clockwise or counterclock wise 3 To adjust the quick or slow feeding by feed handle 4 To adjust the table left and right travel by table handle wheel 5 To adjust the table fore and after travel by table handle wheel 6 To operate the spindle handle wheel for micro feed 7 To adjust the scale size according to working need PRECAUTION FOR OPERATION Check all parts for proper condition before operation if normal safety precautions are noticed carefully this machine can provide you withstanding of accurate service 1 Before Operation a Fill the lubicant b In order to keep the accurate precision the table must be free from dust and oil deposits c Check to see that the tools are correctly set and the workpiece is set firmly d Be sure the speed is not set too fast e Be sure everything is ready before use 2 After Operation a Turn off the electric switch b Turn down the tools c Clean the machine and coat it with lubricant d Cover the machine with cloth to keep out the dust 3 Adjustment of head a T
8. T WERDEN BEI ERSATZTEILBESTELLUNGEN LEGEN SIE DIESEM FORMULAR EINE KOPIE DER BETREFFENDEN ERSATZTEILZEICHNUNG BEI MARKIEREN SIE DARAUF DIE BEN TIGTEN ERSATZTEILE DIES ERLEICHTERT UNS DIE IDENTIFIZIE RUNG UND ERM GLICHT SO EINE RASCHERE BEARBEITUNG VIELEN DANK www holzmann maschinen at
9. ge filed with a sufficient deficiency report gt gt for spare part claims a copy of the respective exploded drawing with the required spare parts being marked clear and unmistakable D The Guarantee handling procedure and place of fulfilment is determined according to HOLZMANNSs sole discretion in accordance with the HOLZMANN retail partner If there is no additional Service contract made including on site service the place of fulfilment is principally the HOLZMANN Service Center in Haslach Austria Transport charges for sendings to and from our Service Center are not covered in this guarantee E The Guarantee does not cover Wear and tear parts like belts provided tools etc except to intial damage which has to be claimed immediately after receipt and inital check of the machine Defects in the tool caused by non compliance with the operating instructions improper assembly insufficient power supply improper use abnormal environmental conditions inappropriate operating conditions overload or insufficient servicing or maintenance Damages being the causal effect of performed manipulations changes additions made to the machine Defects caused by using accessories components or spare parts other than original HOLZMANN spare parts Slight deviations from the specified quality or slight appearance changes that do not af fect functionality or value of the tool Defects resulting from a commercial use of tools
10. heel pinion shaft handle body spring base spring cap spring plate big ripple handle graduated plate handle rod handle ball handle wheel turn handle screw screw washer bolt screw screw pin key screw fixed bolt fixed tight block fixed tight block adjust handle lever shaft lever No Qty 111 112 113 114 115 116 117 118 Code 20204 2B 20204 3B 20126B 20204 1B 20022 2B Name lever bracket retaining ring screw lever rod oil seal long lever shaft lever bracket lever BASE BASE PARTS z 9 0 NO I BWDP PFPHBPWWBWWWWWNHNNDNNNNNNN YN gt O O OMAN DAFF O ODAAN DOA POD O GDA A PM o Oo lt Code 10010 10013 10021 10016 10025 10106 10104 10102 10111 10301 20305 1B 20305 2B 10024 10117 10107 10120 10119 10124 10011 10012 10202 10203 10020 10019 10103 Name base column square flange raise and lower base gib strip screw bearing table screw dial clutch graduated plate wheel turn handle screw nut nut bracket screw pin screw oil cup fixed handle washer washer bolt washer screw plate protecting cover screw pin center base table table nut table base nut right flange left flange table screw No 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 71 72 73 74 75 76 77 Qty Code 10105 10022 10108 101
11. ial number Seriennummer 2 1 Required spare parts ben tigte Ersatzteile Part No Ersatzteilnummer Description Beschreibung Number Anzahl 2 2 Problem description Problembeschreibung Please describe amongst others in the problem What has caused the problem defect what was the last activity before you noticed the pro blem defect For electric problems Have you had checked your electric supply and the machine already by a certified electrician 3 Additional information INCOMPLETELY FILED SERVICE FORMS CANNOT BE PROCESSED FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCE LERATES THE HANDLING OF YOUR INQUIRY THANK YOU FOR YOUR COOPERATION Bitte f hren Sie in der Fehlerbeschreibung unter anderem an Was hat den Defekt verursacht bzw was war die letzte durchgef hrte T tigkeit bevor Ih nen das Problem der Defekt aufgefallen ist Bei Elektrodefekten Wurde die Stromzuleitung sowie die Maschine bereits von einem Elektrofachmann gepr ft Bitte Beachten UNVOLLSTANDIG AUSGEF LLTE FORMULARE KONNEN NICHT BEARBEITET WERDEN GARANTIEANTRAGE K NNEN AUSSCHLIESSLICH UNTER BEILAGE DES KAUFBELEGES ABLIEFERBELEGES AKZEPTIER
12. o raise and lower the head loosen the leaf screw located on the right side of the raise and lower base When the desired height is reached tighten leaf screw to avoid vibration b Unscrew 3 nuts while the workpiece needs to be bevel turn to the degrees you wish on the scale then screw the 3 positive depth Stop gauge QUILL RETURN SPRING ADJUSTMENT Spring tension for return of spindle after hole drilling has been pre set at the factory No further adjustment should be attempted unless absolutely necessary Adjustment will probably be required if a multiple spindle drilling or tapping head is used If adjustment is necessary loosen lock screw while holding quill spring housing Do not allow the housing to turn in your hand or spring will unwind Turn entire housing assembly clockwise the number of turns necessary to cause the quill to return to its up position NOTE The flat of the spring housing pilot is lined up with the spring loading hole on the body of the spring housing Reset lockscrew make sure point of screw mates the flat on the housing journal 1 Preparing for Drilling see fig 2 Except addition power feed system Turn of the Knob make loose the taper body of worm gear and spring base Then we decide spindle stroke setting the positive depth stop gauge for drilling blind hole or free state for pass hole 2 Preparing for Milling see fig 2 Except addition power feed system a Adjust the positive depth stop
13. pulation of the machines not authorized by HOLZMANN Maschinen renders this document invalid MANN gt SAS CHINE RE ha nr 4 y eite itp PN parkt 8 470 Sch sse Klaus Haslach 01 02 2012 Ort place Datum date 4 Unterschrift sign GUARANTEE amp SERVICE GUARANTEE applicable from 09 03 2011 Please consult our troubleshooting section for initial problem solving Feel free to contact your HOLZMANN reseller or us for Customer Support Warranty claims based on your sales contract with your HOLZMANN retailer including your statutory rights shall not be affected by this guarantee declaration HOLZMANN MASCHINEN grants guarantee according to following conditions A The guarantee covers the correction of deficiencies to the tool machine at no charge if it can be verified adequately that the deficiencies were caused by a material or manufacturing fault B The guarantee period lasts 12 months and is reduced to 6 months for tools in com mercial use The guarantee period begins from the time the new tool is purchased from the first end user The starting date is the date on the original delivery receipt or the sales receipt in the case of pickup by the customer C Please lodge your guarantee claims to your HOLZMANN reseller you acquired the claimed tool from with following information gt gt Original Sales receipt and or delivery receipt gt gt Service form see next pa
14. rtight base airtight ring motor screw washer plate arbor bolt cover arbor bolt cover base screw pin joint sleeve nut bolt cap speed lever pin oil plug screw screw oil pointer shaft gear bearing bearing key II shaft gear gear gear gear bearing No 37 38 39 40 40 1 41 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 Qty Code 20107B 20109 B 20110 2 B 20112 B 20113 B 20019 20104B 20114 B 20116 B 20012 20128 20129 20130 20131 20021 20132 20308 Name key key ball spring spring retaining ring key screw Ill shaft gear gear gear gear gear key key spindle sleeve spindle bearing bearing splined sleeve gear retaining ring feed base support base nut knob graduated rod fixed bolt scale board lock washer lock nut rubber washer screw split pin bolt No 73 74 75 76 Lf 78 79 80 81 82 83 84 85 86 87 88 90 91 92 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 109 110 Qty Code 20024B 20133B 62 42 12 20015 20119 20302 20120 20016 20117 20013 20118 20123 20122 20303 20017 20121B 20301B 20306B 20305 1B 20305 2B 20102 20124B 20203B 20202B 20125B 20022 1B Name separating ring oil tight cover air tight pin worm wheel box worm shaft worm cover retaining ring separating ring worm w
15. s 1 Excessive speed 1 Reduce speed comes loose or spins work holding device to table up or bums work 2 Chips not clearing 2 Use pecking operation to clear chips 3 Dull tool 3 Sharpen tool or replace 4 Feed reate too slow 4 Incresase feed enough to clear chips 5 Rotation of drill incorrect 5 Reverse motor rotation 6 Failure to use cutting oil or 6 Use cutting oil or coolant on steel coolant on steel Drill leads off 1 No drill spot 1 Center punch or center drill workpiece 2 Cutting lips on drill off center 2 Regrind drill 3 Quill loose in head 3 Tighten quill 4 Bearing play 4 Check bearings and reseat or replace if necessary Excessive drill 1 Bent drill 1 Replace drill Do not attempt to straighten runout or wobble 2 Bearing play 2 Replace or reseat bearings 3 Drill not seated properly in 3 Loosen reseat and tighten chuck chucks Work or fixture 1 Failure to clamp workpiece or 1 Clamp workpiece or work holding device to table surface HEAD PARTS No Qty Code 1 1 20010B 2 1 20011B 9 2 4 2 5 1 20018B 6 2 7 1 8 1 9 1 10 1 20201 dd R 20304 1B 12 1 20304 2B 19 l 14 1 15 4 20025B 16 1 20026B 17 1 20027B 18 1 19 2 20020B 20 2 20307B 21 2 22 1 23 1 24 1 25 1 26 1 20105B 27 1 20105 1 B 28 3 29 3 30 1 31 1 20106B 32 1 20108 B 33 1 20110 1 B 34 1 20111 B 35 1 20106 1 B 36 4 Name head body head body cover retaining ring retaining ring ai
16. that based on their construction and power output are not designed and built to be used within the frame of industrial com mercial continuous load F Claims other than the right to correction of faults in the tool named in these guar antee conditions are not covered by our guarantee G This guarantee is voluntary Therefore Services provided under guarantee do not lengthen or renew the guarantee period for the tool or the replaced part SERVICE After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs But we are still at your service as well with spare parts and or machine service Place your spare part repair service cost inquiry by filing the SERVICE form on the following page and send it via Mail to service holzmann maschinen at via Fax to 43 7248 61 116 6 www holzmann maschinen at SERVICE FORM SERVICEFORM Please tick one box from below Bitte kreuzen Sie eine der untenstehenden an service inquiry spare part inquiry guarantee claim Serviceanfrage Ersatzteilanfrage Garantieantrag 1 Senders information required Daten Antragsteller sind Pflichtfelder First name Family name Vorname Nachname Street house number Stra e Hausnummer 7 P Code place PLZ Ort Country Staat mobile Phone Telefon bzw Mobiltel International numbers with country code E Mail Fax 2 Tool information Gerateinformationen ser
17. using your hand and frees both hands to operate tool 14 DON T OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS before servicing and when changing accessories such as blades bits cutters ect 17 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause hazards 18 AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in power cord 19 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted 20 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 21 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 22 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop 23 DRUGS ALCOHOL MEDICATION Do not operate tool while under the influence of
18. y 2 turns with a wrench Rpa the top of the arbor bolt with a mallet After taper has been broken loose holding chuck arbor on hand and turn detach the arbor bolt with the other hand 2 To install Face Mill or Cutter Arbor Insert cutter and cutter arbor bolt detach securely but do not over tighten 3 Removing Taper Drills a Turn down the arbor bolt and insert the taper drill into the spindle shaft b Turn the rapid down handle rod down until the oblong hole in the rack sleeve appears Line up this hole with the hole in the spindle Insert key punch key through holes and strike lightly lightly with a mallet This will force the taper drill out SPECIFICATION OF T SLOT The size of T Solt on table as Fig 4 Fig 4 Maintenance instructions TROUBLE SHOOTING HINTS 2 Improper quill adjustment 3 Nosiy spline 4 Noisy motor TROUBLE PROBABLE CAUSE REMEDY Excessive Vibration 1 Motor out of balance 1 Balance or replace problem motor 2 Bad motor 2 Replace motor Motor stalls 1 Over feeding 1 Reduce feed rate 2 Dull drill 2 Sharpen drill and keep sharp 3 Motor not building up to 3 Replace or repair motor Check fuses in all running speed three legs on three phase motors and replace if necessary 4 Bad motor 4 Replace motor Noisy Operation 1 Excessive vibration 1 Check remedy under excessive vibration 2 Adjust quill 3 Lubricate spline 4 Check motor bearings or for loose motor fan Drill or Tool heat
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