en/ ACS355 drives quick installation guide
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1. RO osoasa 10 10 16 24 R5 osoasa 10 10 a 287 13 8 CORT 03 038 34 10 10 a 287 1 8 Ri 03 04 amp 44 16 15 40 287 13 8 Ri 03 0564 16 15 61 287 19 M CORT oscorasa 316 2 74 7 8 Usb 30 25 94 327 2 44 R ECE 28 39 136 8 2 8 5 R8 osaa 35 35 m 932 8 a R 033104 80 80 350 se 95 s Ra 03x38 amp 04 100 100 44 578 96 57 R4 O344A0 4 100 100 30 578 96 of R4 00353783 xls J 3 1 The rated fuse currents given in the table are the maximums for the mentioned fuse types for short circuit protection of the input power cable Check that the operating time of the fuse is below 0 5 seconds If the 0 5 seconds operating time is exceeded with the gG or T fuses ultra rapid aR fuses will in most cases reduce the operating time to an acceptable level Note Larger fuses must not be used when the input power cable is selected according to this table 2 If 50 overload Capacity is needed use the larger fuse alternative Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and2. at rated current The current is derated for 40 to 50 C 104 to 131 F 4 Quick installation guide ACS355 Installing the power cables Connection diagram Drive INPUT PE UTUVUNWI Sat e a gl zh UE WE D V1 2 U1 W Optional brake 3 B resistor or Motor Common DC L1 L L2 N L3 Supply disconnect ing device discon necting means with fuses 1 Ground the other end of the PE conductor at the distribution board 2 Use a separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable 3 In one phase installations connect the neutral cable here Note e Do not use an asymmetrically constructed motor cable Route the motor cable input power cable and control cables separately e Make sure that the maximum cable lengths are not exceeded For detailed information see the user s manual Connection procedure 1 Strip the input power cable Ground the bare shield of the cable if any 360 degrees under the grounding clamp Fasten the grounding conductor PE of the input power cable under the screw of the grounding clamp Connect the phase conductors to the U1 V1 and W1 terminals 2 Strip the motor cable Ground the bare shield of the cable 360 degrees under the grounding clamp Twist the shield to form as short a pigtail as possi
3. selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library You can browse the library or enter selection criteria for example a document code in the search field Contact us ABB Oy Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 www abb com drives ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Fax 262 780 5135 www abb com drives 5 AUAOOOOOF294 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone Fax www abb com drives OA Power and productivity for a better world 86 10 5821 7788 86 10 5821 7618 P 3AUA0000092940 Rev A EN EFFECTIVE 2010 12 31
4. to 50 C 104 to 131 F The drive is suitable for use in a circuit capable of delivering not more than 100 kA rms symmetrical amperes at the drive maximum rated voltage The cables located within the motor circuit must be rated for at least 75 C 167 F UL compliant installations The input cable must be protected with fuses or circuit breakers Suitable IEC class gG and UL class T fuses are listed in the Technical data section of the user s manual For installation in the United States branch circuit protection must be provided in accordance with the 8 Quick installation guide ACS355 Fuses losses and frame sizes Type Fuses Heatdissipion ACS355 UL Class T Main circuit Control circuit Control circuit 2N A a Ww w mh fmi 1 phase UN 200 240 V oxoza42 10 10 25 27 00 0948 25887 35 96 275 21 12 R 3 phase UN 200 240 V 0 0242 10 10 19 27 03 034b2 10 10 a 27 R D ee 18 as 58 2543 4 Ri 03 06 amp 72 16 15 60 264 24 14 Ri 03 09882 16 20 83 275 21 32 R2 0 332 25 30 H2 as 92 31 R2 03x17A62 25 35 12 275 9 35 Rh 03x24 amp 4 2 63 60 25 354 71 42 R3 03x31402 80 80 270 578 96 57 R4 03x46A22 100 10 43 sse 96 9 R4 phase UN 380 480 V 03c0A24 10 a 24
5. ABB general machinery drives ACS355 drives EE E E E E EEE eae 3 Dansk ics od TRES TET pgnoref SUIS CM a5 223i rdt ek ed Ras pgnoref eNO bree C m pgnoref Fran ais 1a aua p 4 dere doe wa ems pgnoref Italiano unie doe rico ie a aee ited pgnoref Nederlands pgnoref POMUQUES iux x35 d den x x8 pgnoref UO MONEO NE E E ST pgnoref Svenska 2c isch dese pa ee Rees pgnoref i ee ee ee a ee re pgnoref gc o T eh ot ad Sas pgnoref FAM ee pgnoref 3AUA0000092940 REV A Effective 2010 12 31 2010 ABB Oy All rights reserved Power and productivity Ah ED BP for a better world PR WE HD List of related manuals Drive hardware manuals and guides Code English ACS355 drives user s manual 3AUA0000066143 ACS355 drives with IP66 67 UL Type 4x enclosure 3AUA0000066066 supplement ACS355 Common DC application guide 3AUA0000070130 All manuals are available in PDF format on the Internet See section Document library on the Internet on the inside of the back cover Quick installation guide ACS355 About this guide This guide contains the very basic information about the mechanical and electrical installation of the ACS355 drives no options degree of protection IP20 cabinet installation UL open type default macro in use For complete documentation see ACS355 drives user s manual code 3AUA0000066143 English Safety instructions iN WARNING All electrical installation and maintenance wo
6. Safe torque off connection 1 Al1 is used as a speed reference if vector mode is selected 2 See parameter group 12 CONSTANT SPEEDS DI3 DI4 Operation parameter l0 0 Setspeed through AI 1 0 Speed 1 1202 0 1 Speed 2 1203 Speed 3 1204 3 0 ramp times according to parameters 2202 and 2203 1 ramp times according to parameters 2205 and 2206 4 360 degree grounding under a clamp Tightening torque 0 4 N m 3 5 Ibf in Quick installation guide ACS355 Connection procedure Remove the terminal cover by simultaneously pushing the recess and Sliding the cover off the frame Strip the outer insulation of the analog signal cable and ground the bare shield 360 degrees under the clamp Connect the conductors to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in For double shielded cables twist also the grounding conductors of each pair in the cable together and connect the bundle to the SCR terminal terminal 1 Secure all cables outside the drive mechanically Unless you need to install the optional fieldbus module slide the terminal cover back in place Connect STO conductors to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in O Power 0 FAULT O owa Y O YN A X1C STO nl 1234 a N 3
7. Wi F m g Tee ji 4 il U see CE f A an Ga Quick installation guide ACS355 7 Start up National Electrical Code NEC and any applicable local codes To fulfil this If the drive power rating matches to the requirement use the UL classified motor power rating the drive is ready to fuses run If any parameter tuning acceleration and deceleration times maximum and minimum speeds etc is required see ACS355 drives user s manual code 3AUA0000066143 English for further information For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses The drive provides overload protection in accordance with the National Electrical Code NEC Technical data UL checklist e The ACS355 drive is an IP20 UL open or NEMA 1 type drive to be used in a heated indoor controlled environment The drive must be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust See ACS355 drives user s manual code 3AUA0000066143 English for detailed specifications The maximum ambient air temperature is 50 C 122 F at rated current The current is derated for 40
8. ble and fasten it under the screw of the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals 3 Connect the optional brake resistor to the BRK and BRK terminals with a shielded cable using the same procedure as for the motor cable 4 Secure the cables outside the drive mechanically Tightening torque Max wire size N m Ibf in RO R2 0 8 7 4 0 6 0 mm 10 AWG 1 7 15 10 0 16 0 mm 6 AWG 2 5 22 25 0 35 0 mm 2 AWG To identify the frame size of your drive see Fuses losses and frame sizes Installing the control cables Default I O connections X1A Quick installation guide ACS355 5 Signal cable shield screen 1 10 kohm C1 S212 fan Output frequency reerence 0 10V7 s GND Analog input circuit common 5 AZ Notin use by default 010V max 5000nm 1 e feno Analog input circu common CEN e GND Analog output circuit common fo 24V__ Auxifary voltage output 24 V DG max 200 mA H10 GND Auxiiary voltage output common pa poom Dgtamwcmmon iz p1__ stop 0 stat SSS 13 D2 Forward 0 Reverse 14 DI3_ Constant speed selection is D Constant speed selecton i6 Dis Acceleration and deceleration selection X1B 17 Rocow p8 RONC h 8 RoNo X1C STO Relay output 1 No fault Fault 1 Digital output max 100 mA y No fault Fault 1 STO
9. rk on the drive must be carried out by qualified electricians only Never work on the drive the braking chopper circuit the motor cable or the motor when input power is applied to the drive After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge Always ensure by measuring that no voltage is actually present A rotating permanent magnet motor can generate a dangerous voltage Lock the motor shaft mechanically before connecting a permanent magnet motor to the drive and before doing any work on a drive system connected to a permanent magnet motor Mechanical installation In back mounting fasten the drive to the wall with screws using four mounting Quick installation guide ACS355 3 holes In side mounting with frame sizes RO R2 fasten the drive to the wall with screws using three mounting holes The drive can also be mounted onto a DIN rail Fasten the clamping plate to the plate at the bottom of the drive with the provided screws For frame sizes RO R2 fasten the I O clamping plate to the clamping plate with the provided screws Free space requirements Free space required Fram in mam in mm in orate a fm fs fo fo Note When placing drives on top of each other in the panel or cabinet make sure that the hot air from the drives below do not enter directly to the drive above e The maximum ambient air temperature is 50 C 122 F
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