Manual - ENG - Jasopels.dk
Contents
1. 13 8 2 End of season maintenance 13 9 Technical data 14 10 Circuit diagram sssssssss 15 11 Spare parts list 16 12 Troubleshooting 19 12 1 When the error light is on 19 12 2 Poor suction capability 19 12 3 When there is fat coming out of the air Ulsa 20 12 4 When the FORWARD BACK functions are not working ss 20 Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 3 of 20 3 Preface e This User Manual is an important part of your new machine Read the manual thoroughly and use it as a reference book e This manual contains important information about safety and the correct use of the machine e The manual should be stored with the machine It is important that the user manual is supplied with the machine upon resale and lending e The user of the machine must make sure that the operator service personnel and others who have access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 4 of 20 4 Symbol explanation Please rea2. If the FORWARD and BACK functions are not working when the function switch is set to MAN and when it has been confirmed that the overload circuit in the frequency converter has not been activated you need to examine the following e Is the light in the frequency converters display on If this is not the case the thermo relay fig 5 8 can be disconnected Press the red button in order to reset the thermo relay The error can also be caused by a defect in the frequency converter in which case you should contact the BS Teknik Service Department e If the auxiliary switches fig 7 4 have been removed from their fixture perhaps while the auger s speed was being adjusted the FORWARD BACK function will not work in the manual setting The auxiliary switches can be pushed back in over the contact element after which the function can be tested Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 20 of 20
3. Speed adjustment 3 Pause idle time MX peed agjustmen Fig 2 Control cabinet e Use the top potetntiometer fig 2 2 to set the auger s pulse service time The available range of time adjustment is from 5 to 100 sec e Use the bottom potentiometet fig 2 3 to set the auger s pause idle time The available range of time adjustment is from 5 to 100 sec e The machine s timer has been preset to 40 seconds of service time and 100 seconds of idle time The user can adjust these values if they do not fit into the fleshing rhythm 7 3 Setting the auger speed Use the adjusting knob fig 2 6 on the control panel in the frequency converter fig 2 4 to adjust the auger motor s number of revolutions and with it the fat auger s speed The number of revolutions is shown on the display fig 2 5 located in the upper part of the control panel During normal operation the number of revolutions should be set to about 3100 rpm Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 9 of 20 7 4 When the auger is stuck If the fat auger is entangled with skin or sinew residue there is a risk of it getting stuck and thereby triggering the electronic overload protection in the frequency converter fig 2 4 which will then signalize an Error and stop the fleshing machine You can try to loosen the jammed objects in the following way e Remove th
4. When cleaning is finished remove the drain plug in order to remove any water that may be left in the fat conveyor e When all the end of season cleaning has been finished store the fat conveyor indoors until the next season Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 13 of 20 9 Technical data e Electrical connection 5 pin CEE plug 1 X 240V N PE e Power consumption Max 16A e Dimensions Height 220 cm Length 350 cm Width 80 cm Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 14 of 20 Jaso 10 Circuit diagram 282804248 IL Suy Ep98 21 l a asoug i i i i l l i i l i L OEAQOOP JOASAUOD 184 SUIYIEIN al YDA y JeDne ye OL LVL oe VO0Z 13 eDeg eureu eAuouy LOr6 0O8 zou Bullumesq v0809l oq EWE Kquweiq Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 15 of 20 Jaso z 250 500mm BU 250 90 TKS 200 250 250 780mm RCLU 250 180 MFTR 180 BTR 180 90 SB 180 4 00 kW 2800 o min B3 680v BTR 125 30 BTR 125 90 5931 10150214 ST 80 L2 1 5KW 2800 o m 5935 11490512025 LAC 49 5 120 19 25 Ve folded pipe Bend pressed Clamp 250mm Longitudinally folded pipe Centrical reduction P
5. AP USER MANUAL FAT CONVEYOR 1 Declaration of Conformity EU Declaration of Conformity Manufacturer Jasopels Production A S tel 45 76 94 35 00 Address Hammeren 3 DK 6800 Varde Machine Fat Conveyor Type 80 0000 Jasopels Production A S declares that this product is in accordance with the following EU Directives 89 336 EEC 98 37 EEC Furthermore we declare that the following harmonized standards have been applied EN 60204 1 EN 983 Place and date Varde May 1 2005 Name Managing Director Janne Jensen UW i User Manual Fat Conveyor 58 80 0000 Ver 1 2 0 Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 2 of 20 Jaspfeels 2 Table of contents 1 Declaration of conformity 2 2 Table of contents ssss 3 OM II e 4 4 Symbol explanation 5 5 Introduction of the machine 6 6 Start Up e 7 7 Operation Er 8 7 1 Preparation for start up 8 7 2 Setting the timer 9 7 3 Setting the auger speed 9 7 4 When the auger is stuck 10 7 5 Emptying the auger 11 7 6 Removing the auger 12 8 Malihtenafrce meteria ic 13 8 1 Daily maintenance
6. LC cabinet will be on Make sure that the auger is fastened in the fittings under the cyclone and that the discharge pipe with fire hose has been installed at the end of the auger The fat conveyor is now ready and you can start the fleshing machine n i A A 5 Cvclone 1 Discharge 6 Control cabinet pipe with bend 6 Styreskab 2 Fire hose 7 Suctton line 9 Fat suction device 3 Fat auger 9 Fedtsuger 10 Air outlet 4 Lock mounting for fat auger 11 Auger motor Fig 1 Fat conveyor e As the first part of the starting sequence the star triangle automatic control in the fleshing machine will start the fat suction motor and the pulse pause timer for the fat auger will be activated Because of this the auger motor does not run continuously but starts and stops with intervals set on the timer in the control cabinet Danger The machine must never be started when discharge pipe is not installed properly The cyclone has to be closed at start up Never stick your fingers into the fat auger or the fat suction device Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 8 of 20 7 2 Setting the timer The auger s pulse pause interval is set on the timer that is installed in the control cabinet s lower part on the left side see fig 2 1 4 VLT Frequency converter 1 Timer 5 Display 2 Pulse service time X3 6
7. aning If it is difficult to remove the through going shaft from the gear it is recommended to screw a somewhat longer 8 mm bolt to the end of the shaft and knock on it Pay attention to the little wedge located between the shaft and the gear After all cleaning has been finished install all the parts in reverse order Remember the wedge by the gear Set the speed adjusting device on the frequency converter fig 2 6 to about 3100 close the control cabinet door and set the function switch fig 3 5 to AUTO Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 12 of 20 8 Maintenance DANGER Disconnect the machine s power supply before maintenance cleaning and other services are performed on the machine It is ESSENTIAL that all 3 CEE plugs are removed from the wall sockets 8 1 Daily maintenance The daily maintenance is limited to emptying the cyclone and the fat auger as described in chapter 7 5 8 2 End of season maintenance e At the end of the season the inside of the cyclone needs to be washed with a high pressure washing device When the clamps at the top and bottom have been removed you can remove the cyclone from its frame in the hinge mounting e All suction pipes and bends between the fleshing machine and the fat conveyor need to be taken apart and cleaned on the inside so that maximum suction can be maintained e
8. can be reset by pressing the RESET button on the frequency converter s control panel fig 2 4 If the error is caused by a complete blockage in the fat auger it needs to be removed as described in chapters 7 4 and 7 6 before fleshing work can be resumed 12 2 Poor suction capability If the fat suction device s suction capability is not sufficient there is a risk that the suction tubes between the fleshing machine and the fat suction device will stop Reduced suction capability can be caused by e Insufficient amount of vacuum in the cyclone caused by wear leakage on the bend of the discharge pipe or insufficient tightness of the fire hose at the end of the discharge pipe caused by dirt or ageing Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 19 of 20 e t can also be caused by the fact that the suction device is breathing incorrectly i e if a leakage has occurred in the suction tube between the fleshing machine and the suction device 12 3 There is fat coming out of the air outlet If the timer s basic setting has been altered significantly there is a risk that the fat content in the cyclone becomes too big before the auger starts e The pulse pause timer fig 2 1 should be set as described in chapter 7 2 to about 40 seconds of service time and 100 seconds of idle time 12 4 The FORWARD BACK functions are not working
9. d this user manual and follow the included instructions In order to emphasize certain information the following expressions are used e Note A triangle containing an exclamation mark is a symbol that warns you of important instructions or information concerning this machine e Danger A triangle containing a flash of lightning is a symbol that warns you of High Voltage e Warning A triangle warning you of entanglement and crush hazard Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 5 of 20 5 Introduction of the machine The fat conveyor is designed to transport fat from the BS Teknik fleshing machine to a container The machine is a combination of the already known fat suction device with an integrated transport unit One of its many advantages is that it makes it possible to continue the fleshing process while the fat container is being replaced While developing the fat conveyor s control system we have managed to reduce the energy consumption considerably in comparison to previously known systems We have achieved that by having the conveyor run in a pulse pause sequence The machine s construction makes it very easy to operate it During normal operation the fat conveyor is controlled via the control panel on the fleshing machine Note e The user of the machine must make sure that the operator service pers
10. e discharge pipe with bend fig 1 1 e Set the switch fig 3 5 to MAN e The frequency converter will now be blinking and showing an error code on the display fig 2 5 which can be read when the door to the control cabinet is opened 1 ERROR 4 OPERATION 2 BACK NE 5 MAN 0 AUTO E 3 STOP IC ee CITO A 6 FORWARD DS e 6 Fig 3 Front plate of the control cabinet e n order to reset the error in the frequency converter press the RESET button on the control panel fig 2 5 e The auger will run slightly backwards when you press the BACK button fig 3 2 If the objects are severely jammed the electronic overload protection in the frequency converter will disconnect the motor again e f the frequency converter has disconnected reset the error After that you can try to loosen the jammed objects by pressing the FORWARD button e Repeat this procedure until the jammed objects are loosened If the frequency converter is disconnected repeatedly you must keep an eye on the motor s temperature as the motor can easily overheat and get damaged due to this heavy strain Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 10 of 20 In certain cases the objects may be jammed so severely that it may be necessary to remove the auger see chapter 7 6 If you suspect that the auger may have frozen you should try to thaw whatever i
11. hing machine uses to monitor and operate the fat conveyor the 5 pin CEE plug 5 is to be connected to a standard wall socket 3 400 V N PE and protected with at least 16A e The automatic controller and monitoring system of the fat conveyor is not activated until the included KO9 relay has been installed in the PLC cabinet on the automatic fleshing machine e The automatic fleshing machine and the fat suction device have to be connected using a 160 mm suction line In order to obtain optimal suction make sure that the line is installed with as gentle swings and rising as possible Avoid sharp turns right after the fleshing machine The fat conveyor is now ready to be used Note In order to avoid potential damage to the control system s micro controls and the rest of the machine s electrical system due to thunderstorms it is recommended to disconnect the machine from its electrical power source whenever it is not being used Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 7 of 20 7 Operation 7 1 Preparation for start up e The control buttons on the control cabinet have to be set as follows The STOP button must be NOT pressed in The MAN 0 AUTO switch must be set to AUTO If the control buttons are not set in the described positions it will not be possible to start the fleshing machine and the error light on the P
12. ivotal section with coupler measurements Bend pressed Clamp 180mm TRL 55 Fan engine 4kW Bend pressed Bend pressed Clamp Longitudinally folded pipe Clamp 104 138mm Fire hose 5 700mm Inlet pipe with connector Screw tube plastic complete 2800mm Auger and feed shaft Auger engine Flange gear Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 e fax 45 9843 8000 Service Tlf 45 9843 9966 Page 16 of 20 Jaso Fig 5 Control cabinet Spare part no Name_ DT10941 1 700 HN 121 700 HK 36 A 2 4L10A 240V 9623109978 S113 166 230 5927 14080062 SIST 5922 54005040 500mA 5 20 flink 5921 24000260 N2 202 M 1 5 Kw N2F 2202A T for 202 K2 12A01 230V 5925 34022110 U12 16e 14 0 A 10 14 A5 5kw DE Transformer 230 230V 50VA AB Screw base for 1 pin relay AB Mini relay w LED 1P Electromatic timer 800 sec Fuse holder Fuse Taian Frequency Converter Taian Netfilter B amp J Contactor B amp J Thermo Overload relay Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 17 of 20 Jaso Fig 6 Control cabinet door Item no 5924 74010250 B3 MB 230 GR N B amp J LED lamp green 240V 5924 74010110 BAKNS B amp J handle 1 0 2 5924 74010240 B3 MB 230 ROD B amp J LED lamp red 240V 924 74010060 B4D sort B amp J press head flat black 5924 74010050 B4P3 red 28mm B amp J mushroom shaped Red S
13. onnel and others who have access to the machine have been instructed in the correct use and handling of the machine Refer to this user manual for further information e The machine may only be used for the purpose it has been designed for e f any problems should occur with the machine or its operation they must not be fixed before the machine is properly switched off unless a correction can be made via the machine s control buttons e The user manual should always be kept available for the operator Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 6 of 20 Jas chela 6 Startup e Before start up the machine has to be placed on a firm and stable base The adjustable feet of the machine need to be adjusted so that the machine is properly leveled up e The machine is delivered with two CEE wall plugs 4 and 7 pin respectively The user has to arrange for the installation of the mentioned plugs as well as for the cabling between the fat conveyor and the automatic fleshing machine e The fat conveyor has been equipped with 3 CEE plugs which are to be connected in the following way the 7 pin CEE plug is to be connected to the wall socket and used to connect the fat suction device with the start up and surveillance devices in the automatic fleshing machine the 4 pin CEE plug is to be connected to the wall socket that the automatic fles
14. s jammed with hot water before activating the FORWARD and BACK buttons After the auger has been emptied install the discharge pipe again and set the switch fig 3 5 to AUTO 7 5 Emptying the auger After the day s fleshing work is over the cyclone and the fat auger should be emptied manually especially when there is a risk of temperatures dropping below zero at night This is done in the following way The fat suction device should not be stopped until all cleaning of the fleshing machine has been finished Set the function switch fig 3 5 to MAN Turn the speed adjustment knob fig 2 6 on the frequency converter clock wise all the way This will increase the speed to about 5100 revolutions Press the FORWARD button until the auger is completely empty Set the speed adjustment knob back to about 3100 revolutions Close the cabinet and set the function switch to AUTO Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 11 of 20 7 6 Removing the auger In certain cases the auger may be so jammed that the jammed objects cannot be loosened by using the FORWARD BACK functions In such cases it is necessary to remove the auger This is done in the following way Remove the discharge pipe with bend fig 1 1 At the bottom of the gear remove the bolt that holds the through going shaft The auger can now be removed from the pipe for cle
15. top Fig 7 Control cabinet door Item no 5924 74010250 B3 MB 230 GRON B amp J LED lamp green 240V 5924 74011030 5924 74011030 B3 MB 230 ROD B3T01 B amp J plug element 1 NC 5924 74011010 B3M B amp J coupling element 5924 74010160 P253 1 B amp J extension press base red 5924 74010170 B2 B4 B2B4 extension Jasopels Knivholtvej 9 9900 Frederikshavn Sales tel 45 9843 0566 fax 45 9843 8000 Service Tlf 45 9843 9966 Page 18 of 20 12 Troubleshooting This part shows how some general problems can be solved by the user This is not an actual description of how the machine as such is to be repaired but simply basic information on how to fix some minor problems so that you can quickly resume fleshing work In the case of complicated problems which cannot be fixed by the user it is recommended to contact the BS Service Department for further assistance DANGER Switch off the machine s power supply before maintenance cleaning and other service activities are performed on the machine It is ESSENTIAL that all 3 CEE plugs are removed from the wall sockets 12 1 When the error lamp is on If a lump is created around the fat auger it can cause the conveyor to run very slowly and even to stop completely When this happens the electronic overload protection in the frequency converter will be activated which will switch the error lamp on in the front panel of the control cabinet The frequency converter
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