DBI SALA 8516691 Advanced Portable Fall Arrest Anchor Post System
Contents
1. actoolsupply com 207 1244 DBI SALA 8516691 Advanced Portable Fall Arrest Anchor Post System ISO 9001 REGISTERED amp C CERTIFIED MAN RATED CONFINED SPACE ENTRY RETRIEVAL SYSTEMS UCL ADVANCED PORTABLE FALL ARREST SYSTEM OPERATOR S MANUAL actoolsupply com actoolsupply com actoolsupply com actoolsupply com LIMITED WARRANTY This Limited Warranty is given exclusively to Name Address Telephone No by Unique Concepts Ltd Unique Concepts in respect of the following product s manufactured by it the Products Subject to the conditions and restrictions contained in this Limited Warranty Unique Concepts warrants to the Customer that the Products are free from defects in materials and manufacturing for a period of sixty 60 months and in workmanship under normal use and service for a period of twelve 12 months from the date the Products are purchased by the Customer in new and unused condition from Unique Concepts or its agent the Warranty Period Unique Concepts entire liability and the Customer s exclusive remedy regarding any such defects is limited to the repair or replacement of the defective Products as Unique Concepts in its sole discretion deems appropriate which are returned to Unique Concepts in accordance with the procedures set forth below Terms and Conditions 1 This Limited Warranty will be void unless a this Limited Warranty is fully completed by or on beh2. General Specifications Working Load Application Restrictions Material Handling 310 Ib 141 kg ard a ea Safety Factor 10 1 1 This device is to be used with the UCL Rescue 310 Ib 141 kg Safety Systems Advanced Series Portable Safety Factor 10 1 Fall Arrest System Anchor Post ONLY Proof Load 2 Use of this device de rates the Anchor post Outer Anchor Point 3100 Ibs 13 8 to a maximum of two 2 workers tie off to the Winch SRL Bracket 3100 Ibs 13 8 swivel tie off rings ee 900 Ibs 4 KN 3 The installed Anchor Post MUST BE 72 Shack 1830mm or less from any edge where fall Retractable Devices Test Numbers dos 359 000 eae ee more 397 398 399 400 MUST a vertical position any time itis Weight 20 5 Ibs 9 3 kg being used as a fall arrest anchor post 5 Retractable devices and shock absorbers MUST HAVE a maximum arrest force M A F Materials amp Construction rating of 900 Ibs 4 or less and MUST General Construction Welded Machined Aluminum installed and used ul accordance with the Weld Certification CWB 47 1 CWB 47 2 manufacturer s instructions Material aluminum 6061 T6 Aluminum 6 Each installation MUST BE approved to Cable 3 16 7 X 19 Stainless Steel local standards by a qualified engineer Pully Wheel Black Acetal Certification Finish Aluminum Parts Powder Coat Finish Stee Parts CS 500 Zinc Plate Bearing Material PV
3. MAF rating of 900 Ibs or less 3 3 4 1 Set up of the Mounting Brackets The mounting brackets will be bolted onto the Davit Arm Assembly when shipped from the manufacturer The brackets are arranged to most common Winch SRL configuration If these brackets need to be repositioned to suit your application remove the two bolts securing the bracket to the Davit Arm Receiver Tube 9 shown in Figure 3 3 3 reposition to other bracket mount location and replace bolts and tighten 44 WARNING This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 18 WARNING The Adaptor Brackets for your winch or SRL must be offset to the side that the crank handle is on to eliminate interference between the crank handle and the Davit Arm Assembly and the mounting brackets Not following these instructions can impair retrieval capabilities that can Cause serious injury or death Bracket bolts Figure 3 3 3 3 3 4 2 Using the Mounting Brackets Install and use the winch and or SRL according to manufacturer s instructions Proper operation and maintenance of the winch and or SRL are critical to the safe usage of your UCL ADVANCED PORTABLE FALL ARREST SYSTEM actoolsupply com actoo
4. Pull the pin and adjust the offset according to applications height and reach Maximum 3 persons tied off to the UCL Portable Fall Arrest system at any given time with any UCL approved accessories Horizontal lifeline HLL Instructions For HLL applications refer to Section 3 1 3 of the operator s manual Pt 17022 or 17451 for combined use with the davit arm Specifications Personnel Load Capacity 310 165 10 1 Safety Factor Material Load Capacity 620 lbs 5 1 Safety Factor Materials and Construction General construction Powder Coated Welded Aluminum Weld Certification CWB 47 2 Tubular Components 6061 T6 Alum Other Components HD Plastic HR Steel Steel Components CS500 Plated Block Anchor Stainless Steel Hardware Gr 5 Gr 8 Steel Zinc Plated Compliance ANSI Z117 1 1989 OSHA 1910 ANSI Z359 1 1992 Anchor Point Only EN 795 EN 364 ISO 14567 Pt 17434 actoolsupply com 23 actoolsupply com 6 SPECIFICATION SHEETS 6 1 General These specification sheets contain information necessary for the proper installation and use of the equipment mentioned in this manual These specifications contain application specific ratings and mounting requirements determined through design and testing Please read and follow these specification sheets carefully to ensure the proper installation of each item 24 actoolsupply com UCL Advanced Aluminum Fall Arrest Anchor Post Model 8516691 Genera
5. XX awwemruma me 6 038300346 S63 NN same m Ka 201 S18V9 LSY KE es LF S3 TONV 020 07TXX OvO OTX 03150348 SSIMYZHLO 553747 540 1 1 METRIC DIMENSIONS TOLERANCES actoolsupply com re UNLESS OTH SPECIFIED X 0 60 000 010 XX 0 30 ANGLES 1 DEG J ANGLES 1 DEG a Wr M D G 7 427 1 LABEL UCL SERIAL MN 4 2 LABEL CAUTION ELECTROCUTION HAZARD LLL LL 5 Unique Concepts Ltd ufacturers of Industry Confined Space Entry Retrieva Systems a pee aeo 414PROG CHANGED LABELS PT 12490 WAS PT 12491 ADDED CARRYING HANDLE Dply com h j actoolsupply com actoolsupply com or TOOL actoolsupply com 207 1244 alkencolon com actoolsupply com
6. Retractable devices and shock absorbers seneral Construction Machined Aluminum MUST a maximum arrest force l ubular Components 6061 6 Aluminum M A F rating of 900 Ibs 4 KN less and Anchor Point Eye Mild Steel CS 500 Zinc Plated MUST BE installed and used in accordance inish Powder Coat with the manufacturer s instructions lating Specifications ASTM B 633 Type 502 CS 500 7 Each installation MUST BE approved to Leachant Sealant Process local standards by a qualified engineer CERTIFICATION 4 ISO 9001 REGISTERED ACLOOISUPPIy COM UCL Advanced Aluminum Portable Fall Arrest Anchor Post Extension SPECIFICATIONS Model 8516692 PAGE 2 OF 2 13 25 _ 336 6mm p 63mm ______ ACLOOISUDDIY COTT UCL Advanced Aluminum Portable Fall Arrest Anchor Post Davit SPECIFICATIONS Arm Assembly Model 8516693 PAGE 1 OF 2 Model 8516693 includes the following UCL Advanced Portabble Fall Arrest Anchor 1 Eu gt Post Davit Am Assembly Typical Winch SRL w Appropriate Mounting Bracket DESCRIPTION The UCL Safety Systems Anchor Post Davit Arm attaches quickly without the use of any tools to the Portable Fall Arrest System Anchor Post Fitted with a suitable winch or self retracting lifeline the Davit Arm can be used for a wide variety of access egress rescue and material handling applications Lightweight aluminum construction and durable powdercoat finish
7. SNDINN 8 03491534 138 1 738135 NOLLNOOWLOS T3 1368 1 881 006 1 1VIH3S 104 13891 SNOLLONULSNI TM 91 015 138 1 0 69 SNOSM3d 1391 4 94 T 00 KX 09 0 TX 0391110395 S837 TN S3ONVHU3 TOL SNOISN3NWIG Q 2 2 O 935 SFIONY 060 OTXX 0 19 48 3814310 S8TWN TOL mmm umm Lukas bd DEF ee eee SUOISLSUNG 9reos suiers G nsnpuj 10 sigumoanuey uo andun 2989 peupuog 92089 18971 JO 6 LSSHS 335 0179 3001 2 29991 19 91 191 A18W3SSV GUVANV 9 Nid X 9 CSVANV Nid 91 X 9 C 130v BL X Z ae o _ UK SD Y 5 S SOHH 27 Z X Se 0179 S SOHH 7 1 X INN SE actoolsupplv co 0929 956 75991 6721 E on lt i gt S SOHH WE X 8 6 O wema aon S JO SOHH 0 S X ONN 2 meses 05 0
8. Tie back anchors must be designed and approved by the manufacturer UCL and Step 4 Using the davit arm with a HLL requires the structure mounting requirements the third section Positions 4 amp 3 of the approved by a qualified engineer Call UCL mast to be erected to install the davit to purchase the suitable tie back for the arm sleeve Refer to the chart to verify application tie back use The UCL Portable Fall Arrest Post with HLL Refer to section 3 3 3 1 of this manual for Davit Anchor Ring can also be used as an Arm set up intermediate for a HLL to spanning across longer distances 11 actoolsupply com NDISN3WId STTH 1H913H 3NI133I1 TV1NDZISIDH ANNO p 2 SNDILISOd 1504 NI 4350 38 NV2 E699181d 11 0 SW31SAS Q329NVAGV 720 AV adits PAGE 2 OF 2 REGISTERED q o o SPECIFICATIONS 5 o ES E coy UD i a a n SS Pa 222221 8 m IT mA 4142587158 2 SL TE 050 TH 9 Z111 O0 vr ESOL wwz z601 hr ri E 891 1 00 97 TH unug v8gt OSPS ug 62775 T NOILISOd 5 Aq snw SYUOd 4O0u2uy NOILISOgG no puo 4031 s daduog anbiun Aq paaouddo aq 3
9. actoolsupply com 4 The Customer will incur all risk of loss theft or damage to the Products during shipment to Unique Concepts and during their subsequent return to the Customer Without limiting the foregoing the common carrier chosen by Unique Concepts to return the Products to the Customer will be deemed to be an agent of the Customer o If on its inspection of any Products returned to it by the Customer Unique Concepts determines that such Products require maintenance or repairs which are outside the scope of its warranty obligations Unique Concepts may contact the Customer with a view to obtaining authorization which may be written or oral to complete such maintenance or repairs at rates then customarily charged by Unique Concepts to its customers The Customer hereby releases and indemnifies Unique Concepts together with its directors officers agents employees successors and assigns and anyone else who has been involved in the inspection of the Products returned by the Customer from all claims losses expenses and damages including damages for loss of business profits business interruption loss of business information loss of health or for any other loss whatsoever arising directly or indirectly as a result of the failure by Unique Concepts to perform or adequately perform any maintenance or repairs which are outside the scope of its warranty obligations hereunder whether or not resulting from any negligent or improper inspe
10. structurally sound and free of any corrosion or contamination which may affect the insertion of the connecting pin or the structural integrity of the base Regulations governing Fall Protection Confined Space Retrieval and Rescue Procedures vary with jurisdiction It is the responsibility of the owner and or user of this equipment to be aware of applicable regulations and ensure that equipment selected for each job complies with these requirements Refer to the appropriate section of this or any other applicable manuals for specific information on the installation and use of the type of base you are using prior to using the system Step 3 As shown in Fig 3 1 3 insert the Portable Fall Arrest Post 13 between the base plates tabs 1 and visually align the Ya holes as shown in Fig 3 1 3 B Secure the Post by inserting the 2 through the base plate tabs 1 and sleeve 13 Make sure the pin fully engages both the base plate tabs 1 and the entire Post to lock the Post firmly in place actoolsupply com C TOOL PLY COM actoolsupply com 207 1244 Step 4 Extend the post 13 by loosening tri screw 4a and removing section 1 pin 5 from section 1 Figure 3 1 2 A lift section 2 and align the pin holes secure section 2 in section 1 by fully engaging section 1 pin 12 5 The post should look like Figure 3 1 2 B Loosen tri screw 4b and lift section 3 and align pin holes
11. HLL Tie back existing mounting bases as the temporary base _ A V for HLL applications HLL A 3 1 3 2 Setting up the Portable Fall Arrest Post for HLL use When using this post for HLL applications it is critical to Know when to use a tie back and when not to use a tie back to support the HLL loads Refer to the chart Figure 3 1 6 to confirm what loads can be sustained by the UCL Portable Fall Arrest Post unsupported by a tie back Follow all labels carefully when setting up for HLL applications and refer to the chart when unsure of load ratings Figure 3 1 4a Figure 3 1 4b Step 1 Follow set up instructions in section 3 1 2 of this manual Step 2 The post can be used without the Step 5 Install HLL using the carabineer installation of a tie back as shown in supplied with the HLL assembly to the Figure 3 1 4a Refer to the HLL Chart HLL Anchor Ring provided on the mast Positions amp Ratings Figure 3 1 6 for as shown in Figure 3 1 5 Follow all maximum ratings without the use of a manufactures instruction carefully when tie back installing a HLL Step 3 Using the mast with the second and or If you require a tie back install the tie third stage erected Positions 4 3 amp 2 back using the opposite eye across from and HLL load ratings that exceed the the installed HLL on the HLL Anchor load rating shown in the chart Figure Ring 3 1 6 must have tie backs installed as shown in Figure 3 1 4b
12. OR INABILITY TO USE SUCH PRODUCT EVEN IF UNIQUE CONCEPTS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES 9 The Customer is not entitled to assign this Limited Warranty to any party To the maximum extent permitted under applicable law and at its sole discretion Unique Concepts is entitled to assign its obligations hereunder to any third party 10 This Limited Warranty is governed by the laws of the Province of Manitoba and will benefit Unique Concepts and its successors and assigns actoolsupply com TOOL actoolsupply com PLY COM 207 1244 _ gt ACKNOWLEDGEMENT THE CUSTOMER ACKNOWLEDGES THAT HE SHE HAS READ THIS LIMITED WARRANTY UNDERSTANDS IT AND AGREES TO BE BOUND BY ITS TERMS AND CONDITIONS THE CUSTOMER FURTHER AGREES THAT THIS LIMITED WARRANTY CONTAINS THE COMPLETE AND EXCLUSIVE STATEMENT OF AGREEMENT BETWEEN THE PARTIES AND SUPERSEDES ALL PROPOSALS OR PRIOR AGREEMENTS ORAL AND WRITTEN AND ANY OTHER COMMUNICATIONS BETWEEN THE PARTIES RELATING TO THE SUBJECT MATTER OF THIS LIMITED WARRANTY Date Customer WARRANTY VOID IF NOT REGISTERED actoolsupply com actoolsupply com actoolsupply com actoolsupply com UNIQUE CONCEPTS CONFINED SPACE ENTRY RETRIEVAL UCL ADVANCED PORTABLE FALL ARREST SYSTEM WARRANTY REGISTRATION FORM amp INSPECTION REPORT WARRANTY REGISTRATION please print This form must be filled out by the dealer and signed by both the dealer and th
13. UCL Basic winch replacement labels if any are damaged or become illegible Weekly 2 Complete Inspection 1 Functional Inspection Perform a complete inspection Refer to Perform a functional inspection Refer to Section 4 2 amp 4 3 Record results and keep Section 4 2 2 Record results and keep documentation documentation 20 actoolsupply com actoolsupply com 4 2 Inspection 4 2 1 Visual Inspection A complete visual inspection should be performed on the Portable Fall Arrest System equipment you are using prior to the operation The following items should be checked and the results recorded on the Inspection Log sheet see Section 4 3 1 Labels Check that all labels are clean and legible Clean the labels if any are dirty using a mild soap and a damp cloth Replace if any are illegible Refer to Section 5 for a listing of all labels Fasteners Check that all screws and other fasteners are tight If any are loose tighten as required Contact your local dealer or UCL manufacturer for any replacement fasteners that may be required Structural Components Check the components for cracks dents bends or breaks Minor cosmetic damage in the component body will not affect the function of the Portable Fall Arrest System However ifthere are major dents or any other structural damage the unit should be removed form service and returned to the manufacturer for service Corrosion Check al
14. inspect or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety and operating practices while using the equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Owners must give operating instructions to operators or employees before allowing them to use the equipment and at least annually thereafter e The most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read been trained in using and understood all operating and safety instructions is not qualified to operate this equipment An untrained operator exposes himself and others to possible serious injury or death not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the l
15. storm this equipment is conductive When using our winch with our equipment the noise level does not exceed 70 dB A 3 actoolsupply com actoolsupply com 2 2 OPERATING SAFETY 10 11 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and co workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor all winches and or SRL s before using where applicable Use only certified anchor and connector components in your system Use only an approved full body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or the manufacturer s service interval has been exceeded Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on winch operation Do not exceed the winch s rated working load during operation Establish a regular training program for new and experienced workers Establish a detailed inspection
16. 31X3 5 n 99491 SS Nw 5 5 II fe NE IZ Mu e 1804 NOISNALX3 T3AIMS VIM 29191 dVNS 6 22191 3k 5 gt o MAYOS LNINLSNFAY ATEWSSSV GUVANVI GNV Nid 0 0979 X 22 8 6 ANIOd NOHONV m 355 ONY Nid H O X 8 S ASSY M ONLLNNON dVNS TWNUSLXS S E Ld MIYOS 136 9 9 X ON 98 a oorl 8 3E 7387 143185 335 O3Q L S3 TONV ol FSIIONV 09 0 X OFX IOL SNOISNSWIG SIONVEFTIOL METRIC DIMENSIONS TOLERANCES UNLESS OTHERWISE SPECIFIED TOLERANCES UNLESS OTHERWISE SPECIFIED 0 040 qc n eod 44 H X 5 Ud s a UCL FOIL SERIAL LABEL of Industry Standard Confined Space b 5 LABEL WARNING MAX LOAD 310 Lb LABEL ELECTROCUTION HAZARD ique Concepts Lid ni SSN etu SIEH NIL 3 0 020 2000 010 ANGLES 1 DEG actoolsupply com LA sansa wn on rts Y EE nr
17. 4snu sa403228uuoj HDog at NHOS 597 0045 CNAZ ZI 91 000 LE NH ZD 597 000 8516691 p Q c lt i N LL E E 3 lt 79 Q gt 79 lt 9 Model NIG PED 591 0626 gt NHILISUd 09 311 LAOHLIA NOILISOd 19 3415 SALVWIL TN SONILVYA SNDILISDd IVINDZISDH LHOISH NOILISOd UDDIV COTT actoolsupply com 3 2 MOUNTING BASES 3 2 1 Uni Anchor Plates Uni Anchor Plates are designed to be permanently welded to existing structures in locations of frequent work or where use of portable base is impractical These mounting plates are compatible with all UCL ADVANCED PORTABLE FALL ARREST SYSTEM Posts and Accessories Uni Anchor Plates permanently address Portable Fall Arrest Anchor Post mounting base requirements for steel structures 3 2 2 Installing Uni Anchor Plates Specific installation instructions are beyond the scope of this product operator s manual Consult UCL Safety Systems Product Specification Sheets for detailed information on welding procedures mounting requirements and application restrictions 3 2 3 Installing Portable Mounting Bases opecific installation instructions are beyond the scope of this product operator s manual Consult UCL Safety Systems Product opecification Sheet 169
18. 97 I Beam Clamp Base or 16804 Tripod Base for detailed information on mounting procedures mounting requirements and application restrictions 3 2 3 Set up of the Portable Fall Arrest Post Install and level the Portable Fall Arrest Post as outlined in Section 3 1 2 C TOOL PLY COM 207 1244 ai lkencolon con A WARNING All anchor points or mounting set up locations for permanent or portable systems must be approved to local standards by a qualified engineer and must comply with all mounting requirements and application restrictions as outlined on the applicable UCL Product Specification Sheet Failure to follow this restriction may result in serious injury or death 13 actoolsupply com actoolsupply com 3 3 PORTABLE FALL ARREST POST ACCESSORIES WARNING 3 3 1 General The 14 inch Anchor Post Extension and Davit Arm Assembly have some application The UCL ADVANCED PORTABLE FALL restrictions when used in different types of ARREST POST may be equipped with a variety applications The use of these accessories de of accessories to meet additional confined rates the system to two workers tied of to the space entry retrieval rescue or fall protection swivel tie off head 8 Fig 3 1 3 Failure to requirements Use of these accessories may follow this restriction may result in serious injury affect the rating and load carrying capacities of or death the Portable Fall Arrest Post Be aware of any lim
19. C Pipe ASTM D 1785 Hardware Minimum Grade 5 Zinc Plated Plating Specification ASTM Designation B633 85 Type Il SC2 4 5 500 Leachant Sealant Process ISO 9001 REGISTERED ACLOOISUPPIy COM SPECIFICATIONS PAGE 2 OF 2 iJ ta Q lt 9 a o dad E E 3 lt JG gt 75 lt 5 gt E ES lt Es qs HWP eS 0009 WWQ 8 CUWQOT ST 5 14 uulgo 9290 00 9 21 00 89 44008 0616 WUE TOZ Sc 64 REGISTERED q o o UDDIV COTN 4 TOOL actoolsupply com PLY COM 207 1244 7 5 7 1 These drawings are to provide you with easy reference to order replacement labels and parts when required Please follow each of the drawings to locate the part numbers required to order from UCL by either referencing the bill of materials on the right hand side of the drawing and then locating the balloon pointing out the replacement part for verification or visa versa actoolsupply com 31 ep __ 2 cT lt eoedg Jo sremsjnueyw lt Di 5060007 pe Sonnen m 4 04 NOISN
20. PLY COM an 207 1244 UCL Advanced Aluminum Portable Fall Arrest Anchor Post Extension SPECIFICATIONS _ Model 8516692 PAGE 1 OF 2 Model 8516692 includes the following i eee UCL Advanced Aluminum Portable Fall Arrest Anchor Post Extension 8516691 vanced Port bie Fall Amest Sysiem DESCRIPTION The Extension Post is designed for use UCL Safety Systems Advanced series portable falle yrest system anchor post to provide a single p D tal 1h 79 tie off rings A Jj General Specifications 1 This extension is to be used with the UCL tated Capacity working load 310 Ibs 141 Kgs Advanced Portable Fall Arrest System Anchor Allowed Arresting Force Post ONLY M A F rating for retractable 900 Ibs 4 2 The Extension may be used to anchor 1 Devices or shock absorbers worker roof Load 3 Installed Anchor Post and accessories Anchor point eye 2250 lbs 10 45 72 1830mm or less from any roof Tests UCT 353 354 355 356 375 edge where fall may occur Neight 4 5 5 2 1 4 Use of the extension derates the portable fali arrest anchor post assembly to maximum of TWO 2 workers tied off to the swivel tie off head 5 Portable fall arrest system anchor post MUST BE in a vertical position any time it is being used as fall arrest anchor point 6
21. TriScrew ____ PFAS connected to the entrant may be 5 Section 1 Pin required It is the responsibility of the 6 Section2 Pin __ operator to be aware of these requirements and follow them Always Swivel Tie Off wear a full body harness when attached to 5 PFAS to minimize potential injury _9_ pd Seeve 10 Uni Anchor Plate Carrying Handle for wear damage corrosion looseness _13_ A Tosi Ri or any other condition that may reduce the 14 HLL Anchor Ring integrity of the system Components which are worn damaged corroded or loose must be tagged marked with DO NOT USE or like wording and prevented from being used until repaired or replaced as required 11 the manufacturer s instructions for PFAS or any other devices being used the appropriate section of this manual or other manuals for any UCL Accessories 3 being used and all applicable standards or regulations governing Fall Protection Confined Space Entry Retrieval and Rescue for your area proceed with the work Figure 3 1 3 actoolsupply com actoolsupply com 3 1 3 Using the Portable Fall Arrest Mast for Horizontal Lifeline HLL Applications io Anchor ing Figure 3 1 5 HLL Tie back or Intermediate Anchor 3 1 3 1 General The UCL Advanced Portable Fall Arrest Mast can be used for most temporary Horizontal Lifelines HLL applications therefore using A N an
22. UCL ADVANCED PORTABLE FALL Ultimate Strength Rating ARREST SYSTEM uses a label rating system Position 1 5700 Ibs 25KN that is attached to all components on the Position 2 4000 Ibs 17 7kN system Position 3 4000 Ibs 17 7KN Position 4 3250 Ibs 14 5 Please see operator s manual for positions The operator and or entrant must establish and additional information HLL systems the local standards by a qualified engineer and must be approved for each application with only then a decision can be made by the rating this post by a qualified engineer Part 17382 labels as to which is the lowest rated component and if it meets or exceeds local standards Proper maintenance of the labels must be 4 WARN N G established by the operator entrant to keep system use safe If labels are damaged the operator entrant must enforce a lock out tag out Maximum 3 persons tied off to procedure New labels are available from the the UCL Portable Fall Arrest local dealer or UCL manufacturer System at any given time with any approved accessories Part 17435 WARNING This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 44 WARNING This mast is to maintain a vertical position at all times it is be
23. al use If any part of the system that includes all listed items above becomes damaged contact your local dealer or manufacturer for parts and or service 2 Basic Winch Inspection Refer to the Basic Winch Operator s Manual 16182 where applicable for proper functional inspection procedures for the Basic winch and lifeline 3 SRL and other Accessory Inspection Refer to the manufacture s operator s manual or instructional material for proper functional inspection procedures for SRL s and accessories not covered by this manual 22 actoolsupply com sjusuodwos Japun pue ssaqwnu Tenue u2uiM Jad se uonejueuin2op uonaadsul YOUIAA 519191504 peuinbau 8112980 512927 ayqeayddy voydusssp sieg 401504105 2 sJn2ec 2 abeweg Wed Euas s1uauo duro j2npoug jo uoneojddy uonaedsu jo ajeg uone20 woneayddy adA wawd nba uad juod jeg Bursn 1 yoog piloza vonaadsur els abed uuo ajdwes abeg 1804 8 23 aqQeuod LEF uo padsuj q N actoolsupply com actoolsupply com 5 LABELS WARNING Horizontal Lifeline HLL Anchor Point 5 1 Warning Labels The
24. alf of the Customer and returned to Unique Concepts within fourteen 14 days following the date the Customer purchases the Products by registered mail addressed to Unique Concepts Ltd 1500 King Edward Street Winnipeg Manitoba R3H OR5 the Manufacturer s Address b written notice of any defect is delivered to the Manufacturer s Address by registered mail within five 5 days after any defect in the Products becomes apparent and c any defective Products in respect of which the Customer wishes to make a warranty claim are delivered to Unique Concepts with all postage or freight charges prepaid within the Warranty Period and no later than fourteen 14 days after any defect in the Products becomes apparent 2 This Limited Warranty shall not apply to any Products which have been used with unapproved assemblies or sub assemblies or which have been customized or modified altered damaged or misused Following the repair replacement of any defective Products respect of which warranty claim is validly made by the Customer or alternatively following the date Unique Concepts determines either that the warranty given hereby has been voided or that the returned Products do not exhibit any defects in materials or workmanship Unique Concepts will return the Products to the Customer All such shipments will be made to the Customer s address listed above and will be at the Customer s sole expense actoolsupply com
25. asic Winch Operator s Manual UCL Pt 16182 supplied with every winch 19 actoolsupply com actoolsupply com 4 MAINTENANCE AND INSPECTION MAINTENANCE INSPECTION SAFETY Read understand and follow the User Manual and signs on the 3 Keep instructional and safety labels clean equipment before using maintaining and legible at all times Clean or replace as or inspecting the equipment required See Section 5 for label information and part numbers 2 ANSI and OSHA requires a regular inspection program for all Confined 4 Lubricate winch as per instructions in Winch Space Entry Retrieval Equipment Operators Manual and to maintain documented results of these inspections Follow the 5 Remove the equipment from service if a inspection procedure contained in problem is found during the inspection this of any other applicable the Return to an authorized repair depot or the manual and use the inspection factory for service form s to document the results 4 1 Maintenance 4 1 1 Maintenance Intervals Daily Annually or As Required 1 Visual Inspection 1 Clean Portable Fall Arrest System Perform a complete visual inspection Refer Thoroughly clean the Portable Fall Arrest to Section 4 2 1 Remove from service if a system using mild soap on the body and defect is found Refer to Winch Operator s labels Be sure the labels are legible Refer Manual for visual inspection procedure for to Section 9 for information on ordering the
26. chant Sealant Process standards by a qualified engineer C ISO 9001 REGISTERED aCtoolsuppiy com NDISN3WId STTH 1H913H 3NI133I1 TV1NDZISIDH ANNO p 2 SNDILISOd 1504 NI 4350 38 NV2 E699181d 11 0 SW31SAS Q329NVAGV 720 AV adits PAGE 2 OF 2 REGISTERED q o o SPECIFICATIONS 5 o ES E coy UD i a a n SS Pa 222221 8 m IT mA 4142587158 2 SL TE 050 TH 9 Z111 O0 vr ESOL wwz z601 hr ri E 891 1 00 97 TH unug v8gt OSPS ug 62775 T NOILISOd 5 Aq snw SYUOd 4O0u2uy NOILISOgG no puo 4031 s daduog anbiun Aq paaouddo aq 34snu sa403228uuoj HDog at NHOS 597 0045 CNAZ ZI 91 000 LE NH ZD 597 000 8516691 p Q c lt i N LL E E 3 lt 79 Q gt 79 lt 9 Model NIG PED 591 0626 gt NHILISUd 09 311 LAOHLIA NOILISOd 19 3415 SALVWIL TN SONILVYA SNDILISDd IVINDZISDH LHOISH NOILISOd UDDIV COTT C TOOL
27. ction of such Products or from the failure of the Customer to authorize the performance of such maintenance or repairs 6 THE WARRANTY SET OUT HEREIN IS THE ONLY WARRANTY OF ANY KIND EITHER EXPRESS OF IMPLIED STATUTORY OR OTHERWISE INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THAT IS MADE BY UNIQUE CONCEPTS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING UNIQUE CONCEPTS DOES NOT WARRANT THAT THE PRODUCTS WILL MEET ALL REQUIREMENTS OF ALL APPLICABLE LAWS REGULATIONS OR OTHER ENACTMENTS APPLICABLE IN EACH JURISDICTION IN WHICH THEY MAY BE USED OR STORED OR THE REQUIREMENTS OF THE CUSTOMER fs NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY UNIQUE CONCEPTS ITS DEALERS DIRECTORS OFFICERS DISTRIBTORS AGENTS OR EMPLOYEES SHALL CREATE A WARRANTY OR IN ANY WAY INCREASE THE SCOPE OF THIS LIMITED WARRANTY AND THE CUSTOMER MAY NOT RELY ON ANY SUCH INFORMATION OR ADVICE 8 THE CUSTOMER AGREES THAT TO THE MAXIMUM EXTENT PERMITTED UNDER APPLICABLE LAW NEITHER UNIQUE CONCEPTS NOR ITS DEALERS DIRECTORS OFFICERS DISTRIBUTORS AGENTS OR EMPLOYEES OR ANYONE ELSE WHO HAS BEEN INVOLVED IN THE CREATION PRODUCTION OR DELIVERY OF THE PRODUCTS WILL BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING DAMAGES FOR LOSS OF BUSINESS PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION LOSS OF HEALTH OR ANY OTHER LOSS WHATSOEVER ARISING OUT OF THE USE
28. ctly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your equipment will provide many years of trouble free service actoolsupply com actoolsupply com 3 1 PORTABLE FALL ARREST POST 3 1 1 General The UCL ADVANCED PORTABLE FALL ARREST POST is a modular unit consisting of a 3 section tubular body constructed of welded aluminum featuring 1 Ahead assembly equipped with 3 independent swivel tie off rings 2 Various accessories to address different situations 3 Adjusting screws for vertical leveling of the Fall Arrest Post when installed on inclined surfaces 4 Featuring adjustable height option from 33 0 840mm to 57 5 1460mm inches 44 WARNING This mast 15 to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 WARNING The Davit Arm Assembly and Anchor Post Extension have some application restrictions when used in different types of applications Use o
29. e customer at the time of delivery Customer s Name Address City State Province Code Phone Serial Number Delivery Date DEALER INSPECTION REPORT ___ All Fasteners Torqued ___ Check that all fasteners and mechanical components are present ___ Check Winch with Winch Warranty Card _____ No Mechanical Damage ___ Check for finish damage Dealer Name Address City State Province Code Phone Number Manufactured by Unique Concepts Ltd 1500 King Edward Street Winnipeg Manitoba Canada R3H OR5 Phone Number 204 694 7432 Toll Free 1 800 455 9673 All Labels Installed Correctly and Legible Review Operating and Safety Instructions have thoroughly instructed the buyer on the above described equipment which review included the Operator s Manual content equipment care adjustments safe operation and applicable warranty policy Date Dealer s Rep Signature The above equipment and Operator s Manual have been received by me and have been thoroughly instructed as to care adjustments safe operation and applicable warranty policy Date Owner s Signature WHITE YELLOW Pk UNIQUE CONCEPTS DEALER CUSTOMER actoolsupply com actoolsupply com actoolsupply com actoolsupply com SERIAL NUMBER LOCATION Always give your dealer or distributor the serial number of your UCL ADVANCED Portable Fall Arrest System when ordering parts
30. eans The Safety Alert symbol identifies important ATTENTION BECOME ALERT safety messages on your UCL Equipment and YOUR SAFETY IS INVOLVED in the manual When you see this symbol be alert to the possibility of personal injury of death Follow the instructions in the safety message Why is SAFETY important to you Accidents Disable and Kill 3 Big Reasons Accidents Cost You Money Accidents Can Be Avoided SIGNAL WORDS DANGER Indicates an imminently hazardous situation that if not avoided will Note the use of the signal words DANGER result in death or serious injury WARNING and CAUTION with the safety This signal word 1 to be limited to messages The appropriate signal word for the most extreme situations or for each message has been selected using he hidden or unseen hazards following guide lines WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury may also be used to alert against unsafe practices actoolsupply com actoolsupply com SAFETY YOU are responsible of the SAFE operation maintenance and inspection of your UCL Advanced Portable Fall Arrest System YOU must ensure that you and anyone else who 1 going to operate maintain
31. f Portable Fall Arrest System Accessories may affect the rating of the Portable Fall Arrest System Anchor Post in various situations The rating of any system is the rating of the lowest rated component in that system actoolsupply com actoolsupply com OPERATING SAFETY 10 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor the winch before using Use only certified anchor and connector components in your system All anchor points or mounting setup locations for permanent or portable systems must be approved to local standards by a qualified engineer Use only an approved body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or the manufacturer s service interval has been exceeded Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on wi
32. gure 3 3 1 Use of the 14 inch Post Extension de rates the Portable Fall Arrest Post to only two anchor points on the swivel tie off rings For use of the Anchor Post Extension amp Davit Arm Assembly together refer to Section 3 3 3 of this manual 3 3 2 1 Set Up of the 14 Anchor Post Extension Install the Portable Fall Arrest Post following the installation procedure in Section 3 1 2 Step 1 Shown in Fig 3 3 1 insert the 14 inch Post Extension 14 into the post 9 Pin the post into position by aligning the holes and inserting the inch pin 7 completely through the Post Step 2 Attach the Fall Arrest Device to the anchor point eye 15 3 3 2 2 Using the 14 Anchor Post Extension Connect a shock absorber retractable device using a sufficiently rated carabineer to anchor point eye 15 Using the 14 inch anchor post extension 14 limits the use of only 2 attendants anchored to the Portable Fall Arrest post swivel rings 8 for fall protection WARNING Maximum 3 persons tied off to the UCL Portable Fall Arrest System at any given time with any approved accessories or horizontal lifelines Part 17435 actoolsupply com 15 14 P Figure 3 3 1 4 c ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES Pt 16399 15 actoolsupply com 3 3 3 Anchor Post Davit Arm Assembly The Anchor Post Davit Arm 16693 is des
33. ife of the equipment e Think SAFETY Work SAFELY 2 1 1 10 11 12 GENERAL SAFETY Read understand and follow the User Manual and all safety signs before using maintaining or inspecting the equipment Refer to and follow applicable ANSI OSHA CE or other Standards and local regulations Comply with requirements of local regulations for your applications Establish an equipment use training program for experienced employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating Wear appropriate protective gear This list includes but is not limited to A hard hat Safety glasses Protective shoes with slip resistant soles Heavy gloves Protective clothing Face protection Review and follow the Pre Operation Inspection before using a component in the system or the system itself Establish a regular Maintenance and Inspection program with your equipment and maintain detailed records Review safety related items and operating instructions with all personal on a regular basis Be aware of your environmental surroundings be sure not to use the equipment during an electrical
34. igned to provide a means of access egress rescue and material handling applications See Figure 3 6 1 Use of the Anchor Post Davit 10 Arm de rates the Portable Fall Arrest Post to only two anchor points on the swivel tie off rings Using the 14 Anchor Post Extension combined with the Anchor Post Davit Arm de rates the Portable Fall Arrest Post to only one anchor point on the swivel tie off rings 3 3 3 1 Set Up of the Anchor Post AB NN Davit Arm Assembly Assembly 2 Davit Anchor Eye Install the Anchor Post Davit Arm 3 Cable Assembly Assembly starting with and following 4 U Bracket ____ the installation procedure in Section 5 Carabiner 3 1 2 Section 2 A Step 1 Shown in Figure 3 3 2 1 8 Davit Arm Sleeve clamp the Davit Arm Sleeve 8 over Davit Arm Section 3 7 ofthe Portable Fall Receiver Tube Arrest Post Head Pin Assembly Clamp Screw Knobs 12 PFA Post Step 2 Install and secure the Davit Arm Sleeve 8 by closing the sleeve around section 3 7 Figure EAL E 3 3 2 1and hand tightening the clamp Beni knob screws 12 shown in Figure 3322 UT Brackets Figure 3 3 2 2 16 Figure 3 3 2 1 actoolsupply com ab alkencolou actoolsupply com Step 3 Insert the Davit Head Assembly 15 and align one of the three 3 8 pin holes in the Davit Arm Receiver Tube Using the pin 1 secure the Davit Arm into positi
35. ing used as a fall arrest anchor point Part 16994 WARNING This component is rated for a working load of 310 Ibs 141 kg when used with approved components in an approved configuration Refer to component specifications and rating stickers to establish system design factor Part 16970 ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES Pt 16399 actoolsupply com actoolsupply com 5 Labels con t WARNING YOU MUST READ AND UNDERSTAND THE OPERATOR S MANUAL OR HAVE INSTRUCTIONS EXPLAINED TO YOU BEFORE USING THIS PRODUCT Not following the instructions in the operator s manual can cause serious injury or death Part 15570 45 WARNING Operator Instructions To equipment user you must read and understand the operators manual have the instructions explained to you before each using this product Visually inspect the hoist and its components for damage and or missing hardware If defects are found remove from service using lock out tag out procedures Visually inspect all warning labels to make sure they legible if not remove from service and order replacement labels from the manufacturer Any alteration or misuse of this equipment can result in serious injury or death Davit Arm Instructions Clamp the davit arm shell around the third section of the Portable Fall Arrest Post tighten down both screws to secure Connect carabineer to the Davit Anchor marked DVT
36. itations imposed on the system by the use of various accessories and follow any restrictions given on the various product specification sheets warning labels this manual and or related manuals WARNING This component is rated for a working load All UCL ADVANCED PORTABLE FALL of 310 Ibs 141 kg when used with approved ARREST SYSTEM and Accessories are components in an approved configuration designed for use with shock absorbers and Refer so component specifications d retractable devices having a Maximum Arrest Force MAF rating of 900 Ib 4 KN or less Part 16970 Shock absorbers and retractable devices must be installed maintained and used according to the manufacturer s instructions 44 WARNING This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 44 WARNING This mast 15 to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 14 actoolsupply com actoolsupply com 3 3 2 14 Anchor Post Extension The 14 inch Post Extension 1 16692 is designed to provide a single fall arrest tie off point 14 inches above the post s swivel tie off rings See Fi
37. l Specifications Working 8516691 Includes the following Part no 0000002 3516691 UCL Advanced Aluminum Poriable Anchor Weld On Plate 5 5 Bushings Hl 2 8517266 TREE Du 8517345 Wai Plats OBS E ee amp 21 1 T 8517346 DESCRIPTION The Advanced Series Portable Fali Arrest System Anchor Post provides 3 independant swivelling tie off points for fall arrest anchorage Increased height over previous models more than doubles the protection area around the post 3 section telescoping design is manufactured from lightweight aluminum and collapses to only 33 838 for transport and storage Durable powder coat finish with zinc plated steel components for long corrosion resistance Adjustable to compensate for up to 15 of mounting surface incline Application Restrictions 1 maximum of three 3 workers may be tied off to the Anchor Post at any one time Use of various accessories may reduce the number of workers SPECIFICATIONS PAGE 1 OF 2 Fall Arrest Workers using 900 10 MAF Shock that may be anchored Consult product Absorbers specification sheets for all components of any Safety Factor Minimum 2 1 system and be aware of any restrictions before Material Handling with 310 55 141 kg using the equipment mode 16683 Davit Arm 2 The Portable Fall Arrest Anchor Post MUST Safety Factor 10 1 in a ver
38. l components for damage from corrosion Although all components resist corrosion working in corrosive environments can lead to damage Inspect all structural components and fasteners for signs of damage If corrosion damage is found remove from service and return to the manufacturer for service Basic Winch Inspection Check the winch following the procedure in the Basic Winch Operator s Manual C TOOL PLY COM 207 1244 _ Part 16182 and carefully document all findings as listed actoolsupply com 21 actoolsupply com 4 2 2 Functional Inspection A functional check should be performed on the Portable Fall Arrest System prior to every use The following functional tests should be done and the results recorded on the Inspection Log sheet Section 4 3 1 System Operation and Adjustments The Portable Fall Arrest System contains operational parts that may include pulleys and or rollers These parts must be carefully checked for chips cracks or worn areas that can cause malfunction during operation of the system Make sure that all the adjustment points are in full functional condition This may include parts that contain pins bolts tri screws and adjusting screws There are also mechanical adjustments which may include adjustable legs sleeves adjustable sliding blocks and brackets These areas must be kept clean from debris and corrosion for proper function
39. lsupply com 3 3 5 Winch and SRL Operation Shown with the accessories in Section 3 3 is the UCL Basic Man Rated Winch available for use with the UCL ADVANCED PORTABLE FALL ARREST SYSTEM The winch is necessary for worker positioning and rescue situations when using the Davit Arm Assembly The winch is available in a variety of lifeline capacities and lifelines are available in a variety of lengths and materials Winches and SRL s must used and maintained in accordance with the manufacturer s instructions please refer to the instruction manual provided with your winch or SRL 3 7 STORAGE Prior to storage the Portable Fall Arrest System should be thoroughly inspected and maintained Return for repair or replacement of any worn or damaged components to prevent any unnecessary down time at the next use Follow this procedure 1 Thoroughly clean the Portable Fall Arrest system using mild soap on the body and labels Be sure the labels are legible Refer to Section 5 for information on ordering replacement labels if any are damaged or become illegible Use a neutralizing solution to clean lifeline This is particularly important if the unit had been used in corrosive or toxic environments Perform a complete inspection of the unit and document the results Touch up all nicks and scratches to prevent corrosion Store in a cool dry place Proper operation and maintenance of the winch are outlined in the B
40. nch operation Use only retractable lifelines or shock absorbers with a maximum arrest force MAF rating equal to or lower than 7 of the strength of the lowest rated component of your system 11 Establish a regular training program for 12 13 14 new and experienced workers Establish a detailed inspection program for your equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible Toxic gases Rescuers or workers can be killed in toxic environments d Heator elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components f Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed rated working load limit during operation i Follow confined space regulations in Standards Noise wear appropriate noise protection where necessary k Enviro
41. nmental hazards do not operate equipment during electrical storms actoolsupply com actoolsupply com When using a UCL ADVANCED PORTABLE FALL ARREST SYSTEM the rating of any particular system is defined as the rating of the lowest rated component in the system Check the rating label on each system component before using to ensure that the rating meets all applicable regulatory requirements Do not use any equipment on which any of the warning rating or other labels have been removed become damaged or are otherwise illegible Refer to Section 5 of this manual Labels or to the appropriate section of the applicable system manual for information on ordering replacement labels 3 1 2 Setting Up the Portable Fall Arrest Post The UCL ADVANCED PORTABLE FALL ARREST SYSTEM POST is designed for use with a variety of portable and permanent mount support bases Consult the appropriate section of this manual or separate manuals when setting up or installing any UCL Portable Fall Arrest Bases Step 1 Before setting up for any work at heights fall arrest or confined space entry be sure that you have all equipment required to safely carry out the work to be performed and to meet all applicable standards and regulations for your area Step 2 Set up or locate the Portable Fall Arrest System Base intended for use in the application according to the instructions in the applicable section of this manual Ensure that the base is
42. on and to vary the offset Step 4 Shown in Figure 3 3 2 4 secure the cable assembly 3 to the Portable Fall Arrest Post 13 using the carabineer 5 provided and connecting it to the Davit Arm Anchor Eye 2 Figure 3 3 2 5 3 3 3 2 Using the Davit Arm Assembly The Davit Arm Assembly is designed with offset adjustability and 360 degree rotation This Davit Arm Assembly allows the combined use of an entry retrieval winch and a self retracting lifeline SRL See Section 3 3 4 for details on mounting the winch and SRL Step 1 Adjust the offset by pulling the pin assembly 1 and selecting the one of three holes offered in the Davit Arm receiver tube 9 as shown in Figure 3 3 2 3 3 3 3 3 Rescue The Davit arm can be rotated 360 degrees ina rescue retrieval situation so an injured worker can be moved to a safe environment The Portable Fall Arrest Post must be used in a vertical position at all times to effectively rotate the Davit Arm Py TEM The Portable Fall Arrest Post may be used as a fall arrest anchor point during a rescue scenario Alternative anchor points for fall protection use should be identified and planned for use during a rescue scenario Figure 3 3 2 3 17 actoolsupply com actoolsupply com 3 3 4 Mounting Brackets for Winch and SRL The mounting brackets are for use with the Davit Arm Assembly Winches and SRL s must have a 310 lbs working load and SRL used with the system must have
43. or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference COMPONENT MODEL DATE MADE IN CANADA Pt 12817 Rev 03 i O gt gt 2 gt Cp SERIAL No SERIAL NUMBER LABEL Model Serial Number actoolsupply com actoolsupply com actoolsupply com SECTION 2 1 2 2 2 3 3 2 3 2 1 3 2 2 3 2 3 3 2 4 3 3 3 3 1 3 3 2 3 3 2 1 3 3 2 2 3 3 3 3 3 3 1 3 3 3 2 3 3 3 3 3 3 4 3 3 4 1 3 3 4 2 3 3 4 3 3 4 actoolsupply com TABLE OF CONTENTS DESCRIPTION INTRODUCTION SAFETY General Safety Operating Safety Maintenance and Inspection Safety OPERATING NEW OPERATOR OR OWNER Portable Fall Arrest Mast General Setting Up the Portable Fall Arrest Mast Using the Portable Fall Arrest Mast for HLL Applications Mounting Bases General Installing the Uni Anchor Plate Installing the Portable Mounting Bases Set up of the Portable Fall Arrest Mast Portable Fall Arrest Post Accessories General 14 Anchor Extension Post Set Up of the 14 Anchor Extension Post Using the 14 Anchor Extension Post Anchor Post Davit Arm Assembly Set Up of the Anchor Post Davit Arm Assembly Using the Davit Arm Assembly Rescue Mounting Brackets for Winch and SRL Set Up of the Mounting Brackets Using the Mounting Brackets Re Positioning the Mounting Brackets Sto
44. program for your equipment and document the findings Return the equipment to the manufacturer for rework if any problems are found 13 12 Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a actoolsupply com Corrosion that may affect the structural integrity of the life line or other components Chemicals which can degrade components and not be visible Toxic gases Rescuers or workers can be killed in toxic environments Heat or elevated temperatures Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components Sharp edges Workers or the equipment can be injured or damaged by sharp edges or components Electrical hazards Stay away from power lines or components carrying electrical power Overload Do not exceed rated working load limit during operation Follow confined space regulations in Standards C TOOL PLY COM 207 1244 SML actoolsupply com 2 3 MAINTAINANCE INSPECTION SAFETY 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment 2 ANSI OSHA amp CE require a regular inspection program for all Confined Space Entry Retrieval Equipment and to maintain documented results of these inspections Follo
45. rage actoolsupply com PAGE 13 14 19 4 1 4 2 4 3 5 1 actoolsupply com MAINTENANCE AND INSPECTION 20 Maintenance Inspection Inspection Log LABELS 23 Warning Labels SPECIFICATION SHEETS 24 REPLACEMENT PARTS 31 actoolsupply com TOOL actoolsupply com PLY COM 207 1244 Congratulations your purchase of UCL Advanced Safety Systems Portable Fall Arrest System This equipment has been designed and manufactured to meet the needs of a discriminating operator in the variety of fall arrest confined space entry retrieval and rescue situations Safe efficient and trouble free operation and maintenance of your equipment requires that you or anyone else who will be operating maintaining or inspecting the equipment read understand and follow all the Safety Operation Maintenance and Inspection instructions contained in this manual and in any related manuals referenced in this manual and or supplied with the system This manual covers the UCL ADVANCED PORTABLE FALL ARREST SYSTEM and Accessories manufactured by Unique Concepts Use the Table of Contents or Index as a guide when searching for specific information WARNING This product is a part of a Man Rated Confined Space Entry Retrieval System The user must read understand and follow the instructions contained in the manual for each component or total system before using this equipment Establi
46. sh an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death Keep this manual handy for frequent reference and to pass to new operators Establish a regular training program for experienced and new operators per these instructions Establish a regular maintenance and inspection program to keep the equipment in top condition The UCL ADVANCED PORTABLE FALL ARREST SYSTEM is a modular system of Portable Fall Arrest Anchor Posts Extensions and Support Bases designed to address a wide variety of Fall Arrest and Confined Space Entry Retrieval and Rescue applications Modular components are labelled with the capacities and rating to which they were designed tested and manufactured The rating of any system is considered to be the rating of the lowest rated component contained is the system Do not use the equipment if rating labels are damaged or illegible New labels are available from the manufacturer or your local authorized dealer When ordering replacement labels be sure to include 1 The part number from the bottom right hand corner of the label when available 2 The serial number of the unit 3 The part item number of the component consult the appropriate section of this manual 4 Any other numbers stamped on the components actoolsupply com actoolsupply com SAFETY ALERT SYMBOL This Safety Alert symbol m
47. tical position at any time it is being used as Rescue 310 1 5 141 kg fall arrest anchor post Safety Factor 10 1 3 The installed Anchor Post assembly MUST Proof Load 4200 Ib 18 7kN Pulled from 72 72 on or less from any edge where a fall 1828 8mm from post centerline 53 to may occu vertical 4 Retractable devices and shock absorbers MUST Proof Load Moment 190000 in Ib 20 8 a maximum arresting force M A F of 900 Horizontal Lifeline Anchor Point See Page 2 of 2 Ibs 4 or less and MUST BE installed and used Proof Load in accordance with manufacturer s instructions 5 The Portable Fall Arrest Mast MUST ONLY Proof Tests UCT 343 344 345 346 347 used with accessories supplied by or approved by 388 369 370 371 372 373 374 388 Unique Concepts Lid 390 391 401 6 model 16691 Variable Height Mast MUST Weight 38 Ibs 17 5 kg NOT BE used portable base 11224 Materials amp Construction e sal Gonstruciion Wei result in serious injury or an gs 7 H L L MUST BE installed using chart on Page 2 Material aluminum 6061 T6 Aluminum 9 ee limitations Material steel H R Steel Plate Sch 40 Pipe A Finish aluminum Powder Coat 8 The Anchor Post used with a tie back Hardware Gr 5 Gr 8 Zine Plated serious injury or death Piating Specification ASTM Designation 8633 85 Type Il 502 9 Each installation MUST approved to local CS 500 Lea
48. w the inspection procedure contained in this manual and use the inspection form to document the results 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required 4 Lubricate winch as per instructions in the appropriate Winch Operators Manual 5 Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 3 OPERATING NEW OPERATOR OR OWNERS The UCL ADVANCED PORTABLE FALL ARREST SYSTEM is designed to attach to a person working at a height to provide protection against injuries resulting from a fall Various accessories address a variety of fall arrest requirements as well as confined space entry retrieval and rescue needs Every new operator must read understand and follow the instructions in all applicable manuals No one should be allowed to use the equipment without training The training should be reviewed with experienced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury of death It is the responsibility of the owner s organization or operator to read this manual and to train all other operators before they start working with the equipment Follow all safety instructions exa
49. with section 2 Figure 3 1 2 B and secure the Post section 3 by using section 2 pin 6 The post should look like Figure 3 1 3 A Hand tighten both tri screws 4 Step 5 The Portable Fall Arrest Post Fig 3 1 3A must be in a vertical position at all times when it is being used as a Fall Arrest anchor point Depending on the 13 type of base you are using the Post may be leveled by using the adjuster screws 3 the base plate 10 or a combination of these The adjuster screws are alternately loosened and tightened to level the Post Ak WARNING This mast is to maintain vertical position at all times it is being used as a fall arrest anchor point Part 16994 actoolsupply com Step 6 Install any accessories eg Anchor Step 7 Depending on the nature of the entry Step 8 Once the system is set up inspect all oa lli components fasteners and other parts z Ing Step 9 Following all instructions contained in 10 actoolsupply com 12 Post Extension that installs in the sleeve 9 at the top of the Portable Fall Arrest Post Refer to the applicable section of this or other applicable accessory manuals for any accessories being used with this system 4 Base Tab Plates and the standards and regulations 2 governing Confined Space Entry Adjuster S Retrieval and Rescue requirements in 3 Adjuster Screw er ocrew your area a Personal Fall Arrest System 4
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