SINUMERIK 810D / 840D Upgrade Instructions ShopMill V06.04.23
Contents
1. additional axes 9855 ST_CYCLE_TAP_SETTINGS 0 When the software is upgraded the display machine data are not initialized with defaults For this reason they must be checked according to the Description of Functions 4 Extensions of PLC interface from ShopMill 6 3 to ShopMill 6 4 Basic PLC program 06 05 02 Changes to sample cycles from ShopMill 6 3 to ShopMill 6 4 5 1 L6 SPF In the case of most machines the M6 for the tool change is redirected to an L6 cycle An example of such a cycle can be found under tools disk01 cycles eng It is essential to maintain the basic structure of this sample so that block search and simulation of ShopMill can be operated This cycle is stored in the user cycle directory when it is loaded into the control No change required 5 2 TOOLCARR SPF An example of such a cycle can be found under tools disk01 cycles eng This cycle is stored in the standard cycle directory when it is loaded into the control This cycle has been expanded and must be used Please copy this cycle to the OEM or user directory where you can make any adjustments and extensions New brands in the TOOLCARR SPF _M14 Retreat after swivel _M15 Retreat after block search _M46 Free driving after block search 5 3 CLAMP SPF An example of such a cycle can be found under tools disk01 cycles eng This cycle is stored in the user cycle directory when it is loaded into the control No change2. SPF and CYCLE199 SPF are listed under 5 14 Spindle control The Spindle CW CCW Off keys can be used to control the spindle directly from the machine control panel The speed can be preset via the ShopMill softkey T S M ShopMill provides a PLC block for spindle control STL source in PLC toolbox Attention For e g OP32S dual function of keys Spindle CW CCW Off Spindle CW CCW Off implemented by PLC block of ShopMill Spindle Enable Spindle Stop implemented by basic program module for machine control panel ShopMill controls the spindle via new spindle interface signals spindle data block DBB30 For this purpose the ShopMill PLC sets the interface signals Spindle Start CW Spindle Start CCW Spindle Stop in the spindle DB Commissioning Integrate ShopMill PLC module for spindle control into PLC user program check interlocking logic for spindle enable spindle stop If the system ASUB PROG_EVENT is used on program start or end or reset it must be copied out of the OEM cycle directory into the user cycle directory and ended with the M function from N10714 SMN_M_NO_FCT_EOP 32 variable 15 Test run Siemens AG 2011 DT MC R amp D 5 Page 11 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 During the test run the NC does not issue any setpoint values to the axes spindles i e the PLC user program is also not permitted to initiate machine functions e g tool
3. change coolant during the test run Exception Tool change must nevertheless b xecuted internally in the control so that the tool data are available for program execution The NC tool management executes the internal tool changes in the control automatically i e the PLC module of ShopMill 5 1 is no longer required Start up Integrate test run into tool change cycle scan system variable P_ISTEST Integrate test run into PLC user program scan DB21 signal Test run active for all machine functions which are not to be executed during dry run 16 Block search During block search it has to be assured that the correct tool is available in the spindle before program execution starts ShopMill has automated this procedure i e it will automatically execute a possibly required tool change ShopMill cycle E_S_ASUB For a block search to a tool that already exists in the spindle the tool management expects an acknowledgement from NCK5 This is reported with DB72 DBW24 9998 and DB72 DBW26 1 It should be tested in the PLC whether the spindle tool corresponds to the tool to be newly loaded and this should be negatively acknowledged Reset FC8 The ShopMill cycle E_S_ASUP is called up via system ASUP PROG_EVENT The spindle start can be prevented via machine data MD11450 bit2 Start up Integrate block search into tool change cycle check system variable P_SEARCH Set machine data MD11450 bit2 1
4. is not approached during pocked milling AP00871067 DT AP00871493 PR AP00868465 Alarm 61099 Internal cycle error 2 triggered after swivelling from the return cycle rounding error AP00890947 DT AP00900377 PR AP00890820 Rotary axes are not swivelled back after tool change AP00908990 DT AP00914966 Incorrect speed after SSL The collected speed is only output if the new tool is identical to the previous tool cycle E_S_ASUP AP00890940 DT AP00900357 Swivelling Tool retraction with tool change dependent on the program structure gt _E_JS_PRG GUD7_JS E_END E_HEAD adjusted AP00871067 DT AP00871493 Alarm 61099 triggered after swivelling from the return cycle AP00823476 DT AP00826885 SM retraction with swivelling in JOG also performed with Tool retraction no AP00882702 DT AP00883341 No log file created for MTS simulation cdf resp tdf file As from basis 06 05 79 00 AP00844931 DT AP00857852 GP Radius to the following element is inserted in the additional command line as from basis 06 05 79 00 AP00854035 DT AP00854265 GP SM Contour generator Double chamfer in the program after chamfer editing As from basis 06 05 79 00 AP00829200 DT AP00830179 112400 Alarm Not provided in the tool management with oF 3 AP00771577 DT AP00867742 SM The simulation is not always started AP00801740 DT AP00804069 Tool measuring under program interpreter problem with bas
5. version is uninstalled and any files existing in the ADD_ON directory will be renamed to SAV Installation SOFTWARE UPGRADE via USB on PCU 50 Copy the contents to any directory of the USB hardware stick card reader Power up the PCU 50 on the desktop as follows Switch on the PCU 50 and when the PCU basic software release message appears e g VO8 xx xx xx press key 3 and then enter the password e g SUNRISE Plug in the USB hardware for example into the USB socket on the front of the OP After WIN XP has recognized the hardware copy the contents of the directory to D INSTALL Installation of the software Switch the PCU 50 off and then on again The installation takes place automatically during the power up on of the PCU software or by calling SETUP EXE from the directory D INSTALL When installing by calling SETUP EXE delete the contents of D INSTALL before switching off the PCU 50 to avoid a double installation after switching the PCU 50 off and on again T Installation SOFTWARE UPGRADE from the network onto PCU 50 This installation method can be used only if the PCU 50 has an existing network link which enables data to be transferred directly to the PCU 50 hard disk Copy the contents of the disks into any directory of a networked PC PG Power up the PCU 50 on the desktop as follows Switch on the PCU 50 and when the PCU bas
6. 2011 02 15 ShopMill V06 04 23 additional languages can be selected operator panel machine data and MPI parameters NETNAMES INI can be changed or replaced extending the human machine interface A data backup is created as follows Switch on the PCU20 press key 6 in the update menu to start it By pressing 8 the entire flash image of the PCU20 can be transferred to an ATA or Compact Flash Card with PCMCIA adapter 6 1 2 Installation of the system software There is a flash in the directory pcu20 flash in all resolutions OP10 OP12 andOP15 and the 6 standard languages In order to install the software start SETUP EXE available in directory sw_6_4 pcu20 Installation disk The software will then be installed in a selected directory defaulted with HMI_0_2 In order to make the desired configuration call a SETUP EXE again under the new directory created e g HMI_0O_2 INSTUTIL The Flash image PCU_20 ABB will be stored in the freely selected path and can then be copied to a compact flash card A ShopMill ramp up screen custom bmp the to_turn ini and hardkey configuration files keys ini shopturn ini etc can be integrated as follows Own files gt Add new files gt Other The CompactFlash Cards with 32 MB 6FC5313 1AGO0 OAA0 64 MB empty card order number 6FC5313 2AGO0 0AA0 and a PCMCIA adapter for CF Cards commercially available http w
7. 32 _M1 machining Finishing cut _M2 machining Rough finishing _M3 machining Roughing An example of such a cycle can be found under tools disk01 cycles eng This cycle is stored in the standard cycle directory when it is loaded into the control This cycle has been expanded and must be used Please copy this cycle to the OEM or user directory where you can make any adjustments and extensions Srt toLmiltd ind With file to_mill ini you can change the human machine interface of the tool management An example is shown under tools disk01 sd This file has been extended for tool type tap In order to activate to_mill ini MD9478 bit8 1 must be set New functions are described in the chapter 8 10 4 to 8 10 7 of the SINUMERIK 840D sl Installation and Start Up Manual CNC Part 3 ShopMill 08 2005 Edition Note When the bit has been set and no to_mill ini is available the following message is displayed when the human machine interface is loaded Tool management file error on INI file read in 6 Upgrade PCU 20 50 6 1 Upgrade PCU 20 6 1 1 General Installation is possible using a PC PG under the operating systems Windows NT4 0 Windows2000 and Windows XP With the installation program the application parameters can be modified meaning that languages can be changed text can be added or edited Siemens AG 2011 DT MC R amp D 5 Page 5 of 17 SINUMERIK 810D 840D Upgrade Instructions
8. 6 04 20 AP00697952 DT AP00698294 Blanks definiton in inch faulty scaling in X and Y in the simulation as from base 06 05 78 00 AP00682097 DT AP00713805 Alarms messages not displayed after restart of ShopMill ShopTurn AP00713101 DT AP00715798 During multiple clamping G500 generated AP00717958 DT AP00718434 SM display of number of work offsets table faulty Siemens AG 2011 I DT MC R amp D 5 Page 16 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 AP00713101 DT AP00724661 During multiple clamping G500 generated AP00732486 DT AP00732834 Loading unloading of tools sporadic message Pleas wait TOOLMAN being updated as from base 06 05 78 00 AP00748981 DT AP00749004 SK block search concealable per bit AP00775785 DI AP00775826 SM BA manual feed unit displayed in mm U instead of in mm min AP00620779 DT AP00620861 JobShop on HMI Adv Header may not appear AP00513021 DT AP00627056 SM program block display BA AUT wrong after switchover in editor G Code AP00603651 DT AP00702601 In GP the fr G Code line is distorted as from base 06 05 78 00 AP00661545 DT AP00673801 SM sporadically after time without operation PCU 20 image frozen softkeys without function AP00561416 DT AP00587631 Memory problem in subprogram file Alarm 112211 Error corrections and improvements in ShopMill 06 04 21 AP00839729 DT AP00845085 Starting point auto
9. C_TRACYL ROT _AX FRAME _ 1 1 N24855 SMC_TRACYL ROT _AX FRAME 2 1 N27880 SMC_PART_COUNTER H101 N28083 SMC_MM SYSTEM DATAFRAME MASK HI1F N28450 SMC_MM TOOL DATA CHG _BUFF_SIZE 80 N28560 SMC_MM SEARCH RUN _RESTORE_MODE H1 7exact exact bit0 1 exact bit0 1 exact bit2 1 7exact bit0 1 exact bit0 1 minimum variable 7exact exact bit0 0 7exact exact variable exact bit0 1 minimum exact bit0 1 The following machine data are no longer used by ShopMill bit2 1 bit2 1 bit5 1 bitl 1 bit2 1 bit5 1 bit5 0 bit6 0 multiply the minimum quantity of the N42480 S SC_STOP_CUTCOM_STOPRE 0 7exact achine data whose contents have been modified N19250 SON_USER_MEM BUFFERED 7 minimum N18088 SMN_MM NUM_TOOL_CARRIER 1 data blocks required with the quantity of the channels set N18120 MN NUM_GUD_NAMES_NCK 20 minimum N18130 MN_MM NUM_GUD_NAMES_CHAN 250 minimum N18150 SMN GUD_VALUES_MEM 40 minimum N18170 MN NUM_MAX_FUNC_NAMES 160 minimum N18180 SMN NUM_MAX_FUNC_PARAM 1800 minimum N18230 SMN_MM_USER_MEM_BUFFERED 2350 minimum N20310 SMC_TOOL_MANAGEMENT
10. R amp D 5 Page 1 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 IAM_BE1_0304_e pdf Description of the function Expanding the Human Machine Interface TAM_IM2_NetworkManager_0304_e pdf Description for the network connection with PCU20 PGZ_Schwenken_HighSpeed_1004_e pdf Description for Cycle800 special cycle for swiveling tables heads and Cycle832 special cycle for mold making Protocols abnpro_e doc Acceptance certificate for the machine after setup NC_SW Here you find the NCK version that works with this ShopMill version for the corresponding hardware PCU20 Here you find the software for installation on a PCU20 hardware There is a flash image available in the Flash directory in all resolutions OP10 OP12 and OP15 and all 6 standard languages PCU50_70 Here you find the software to install ShopMill on a PCU50 or PCU70 hardware PLC_Toolbox Here you find the PLC tool box For further information please read the SiemensE wri in this directory Tools Here you find the cycles machine data and setting data for ShopMill It also includes the Net_Server required to integrate a PCU20 into the network 2 General information Only upgrade in the metric system of units The option work step programming is required to create ShopMill programs Swiveling with semi automatic axes no NC axes has not been enabled Use of the part counter Prev
11. Upgrade ShopMill MMC software SM PLC Standard cycles Standard measurin Contents La CD structur 2s General inf 3h 4 Extensions 54 Changes to 6 Upgrade PCU cen Upgrade NCK 8 Upgrade PLC 9 Tool change 10 Swiveling 11 ultiple cl 12 Extending t 13 easuring 14 Spindle con 15 Test run 16 Block searc 17 Reservation 18 Tips amp tric 1 CD structure Compat xls Documentation Siemens AG 2011 All rights reserved SINUMERIK 810D 840D 2011 02 15 Upgrade Instructions ShopMill V06 04 23 06 04 23 V06 04 23 01 based on HMI Embedded V06 05 80 01 V06 04 11 01 PLC GP 06 05 02 06 05 24 04 g cycles 060373005 e ormation Changes to the machine data on the PLC interface sample cycles 20 50 amping he human machine interface trol nN S KS The version dependences of this ShopMill version are documented in this file a reader to open the PDF documents is available under http www adobe com Attention Please do not install this reader on the control BNM_1004_e pdf User manual Measuring Cycles This user manual addresses the user and describes the scope of functions of the measuring cycles FBSP_0205_e pdf Description of ShopMill functions The complete installation is described here among others HMI_PP_Regie_e pdf Description for Regie ini Is needed if you want to add some of your own applications to the PCU50 70 I DT MC
12. _MASK H80400B minimum N27860 MC_PROCESSTIMER_MODE H33 exact bit0 1 bit5 1 N28010 SMC_MM NUM _REORG_LUD_MODULES 20 minimum N28020 MC_MM NUM_LUD_NAMES_TOTAL 800 minimum N28040 SMC_MM LUD _VALUES_MEM 200 minimum N42980 SC_TOFRAME_MODE 2000 exact Recent additions to range of display machine data 9014 SMM_USE_ CHANNEL DISPLAY DATA 0 7exact 9422 SMM MA PRESET _MODE 1 9426 SMM MA AX DRIVELOAD FROM _PLC1 machine index 0 9427 SMM MA AX DRIVELOAD FROM_PLC2 machine index 0 9428 A_SPIND_MAX_POWER 100 9429 MA _SPIND_POWER_RANGE 200 9480 SMM MA SIMULATION _MODE 1 9481 SMM MA STAND _SIMULATION_LIMIT 200 9640 SMM_CTM_ENABLE CALC_THREAD_PITCH 0 9646 SMM _CTM_FACTOR_O_CALC_THR_PITCH 0 6134 9647 SMM _CTM_FACTOR_I_CALC_THR_PITCH 0 5413 9706 SMM_CMM _GEOAX_ASSIGN_AXIS_4 0 Siemens AG 2011 I DT MC R amp D 5 bitl 1 bit4 1 Page 3 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 9707 SMM_CMM_IGEOAX_ASSIGN_AXIS_5 0 9725 SMM_CMM_ ENABLE QUICK_M_CODES 0 9727 SMM_CMM_ ENABLE POS_A B AXIS 0 9728 SMM_C DISPL_DIR_A_B_ AXIS_INV 0 9729 C G_CODE_TOOL_CHANGE_PROG 9747 MM_CMM_ENABLE_MEAS_AUTO 1 9748 MM_CMM_MKS_POSITION_MAN_MEAS 0 9777 MM_CMM_ENABLE_TIME_DISPLAY H7F 9708 SMM_CMM_INDEX_SPINDLE_2 0 axis index of the second spindle 9719 SMM_CMM_OPTION_MASK H1000 bit1l2 1 image
13. ane defined incorrectly was displayed Fault correction in cycle72 caused an adjustment of cycle e_mi_con With roughing and G40 in cycle e_mi_con always transfer _UXY 0 to cycle72 An unselected program cannot b dited when the NC is started under Editor During manual unloading of a tool in the spindle the main screen is not updated from time to time In ShopMill the screen number is sometimes not updated correctly in the PEG YSNC adjustment for Complete Installer YSNC OEM SKs The OEM softkeys should not be permitted for simultaneous recording Error corrections and improvements in ShopMill 06 04 12 AP00355763 AP00357768 AP00371726 AP00375411 AP00377897 AP00355832 AP00355832 AP00412232 APO00390611 AP00368978 AP00401447 AP00376294 AP00396290 AP00399335 AP00371726 AP00392664 ShopMill 6 4 with HMI Adv 7 3 is to run on YSNC For this purpose IB zus file must be stored in InstallShield depending on the HMI Adv version Alarm 61262 Lead not possible with selected tool during tapping in inch gt _EPS even more increased with a new G code program the editor is locked after deleting two times incorrect wallpaper during switchover between Maint and YSNC_Runscreen value 0 is sporadically transmitted to the interface instead of an image number Toolcarr 14 15 new exit after swiveling block search gt enabl retraction changes in TOOLCARR YSNC_Run
14. art up file Read in NCK series start up file Unload definitions Read in cycles and definitions from the tool box or SM_CYC ARC and SM_DEF ARC Load definitions GUD7_JS DEF GUD7_MC DEF GUD7_SM DEF GUD7_SC DEF SMAC_SM DEF and SMAC_SC DEF Activate the definitions GUD5 DEF GUD6 DEF GUD7 DEF and SMAC DEF while the PLC is in RUN mode or the NC in Channel RESET mode Read in global user data Data On gt from archive Alarms 15180 15186 and 12550 E_TC_FR not defined are possible as this GUD no longer exists Reload tool data Initiate NCK reset Delete TEMP workpiece 8 PLC upgrade Transfer FC30 35 and DB81 87 to the user project and to the PLC For NCK 0704XY the corresponding basic program from the tool box must be used in addition as only the basic program modules from tool box 0605 are delivered together with ShopMill 9 Tool change 9 1 Manual tools The standard tool management was extended by the Manual tools function Tools which are not assigned to any magazine are now automatically interpreted as manual tools by the NC tool management The function must be activated via the machine data Commissioning Set channel machine data 22562 bit 1 1 display machine data 9722 has been omitted Integrate manual change in tool change cycle scan system variable SA_TOOLMN Siemens AG 2011 DT MC R am
15. e directories anufacturer Cycles or User Cycles on the hard disk The BMP images ar xpected under the directories anufacturer_cycles hlp dir 1024 dir for 15 displays anufacturer_cycles hlp dir 800 dir for 12 displays anufacturer_cycles hlp dir 640 dir for 10 displays User_cycles hlp dir 1024 dir for 15 displays User_cycles hlp dir 800 dir for 12 displays User_cycles hlp dir 640 dir for 10 displays 12 1 New entry softkeys In ShopMill you are not allowed to specify dimensions for the configuration of the main screen form part The position and size of the different main screen form parts are defined depending on the operating area and the mode of operation This applies only for the screen forms that are called up via entry softkeys SC 818 machine manual horizontal softkey 8 already available Area status display position display input window X pos 0 Y pos 34 Height 396 Width 556 SC 8181 machine manual horizontal softkey 8 medium size Area position display input window X pos 0 Y pos 78 Height 352 Width 556 SC 8182 machine manual horizontal softkey 8 small size Area input window X pos 0 Y pos 254 Height 176 Width 556 SC 826 machine automatic horizontal softkey 6 already available Area program display X pos 0 Y pos 254 Height 176 Width 556 SC 8261 machine automatic horizontal softkey 6 medium size Area position display progra
16. eads to error message It should also be possible to use axes in lieu of rotary axes which have been declared spindles Error corrections and improvements in ShopMill 06 04 16 AP00378913 AP00378913 AP00511168 AP00520297 AP00401451 AP00561416 AP00568103 AP00568108 AP00568093 AP00568099 CR 060569 01 Crash in TOOLMAN eliminated Troubleshooting for writing in the PLC In the case of communication errors with the PLC several writing attempts are started now Check for groove side offset under path milling Fault corrected in CYCLE72 Alarm 61112 not for groove side offset CRO60569 05 troubleshooting for PI service PI_N_TMPOSM Position magazine Switch off Log on off PLC event lists switchover between HMI and ShopMill task is slow Extend trace with return value and unique ID if PLC communication errors occurred on writing Fault corrected regarding the unit in the workpiece measurement masks Logic adjusted for Delete TEMP files CR 060569 04 PCU 50 crashes in cmm_start if Appsight has been started base 06 05 72 00 or higher Fault correction regarding tool data backup Various problems with program files of type SPF If the program for execution from hard disk has been selected it is not possible to select Overstor Control mode switchover no longer possible after Overstor The cursor will not jump back to program start if an external program is selected via PLC Incor
17. ic reference AP00845526 DT AP00853894 SM Incorrect tool display during simulation with 3nd cutting edge AP00851597 DT AP00853924 Tools the names of which comprise commas with multiple clamping AP00853848 DT AP00853950 SM Automatic Left screen empty with basic block display AP00884189 DT AP00893273 SM SK inch cannot be influenced via MD9182 USER_CLASS_INCH_METRIC AP00921358 DT AP00921386 Evaluate spindle mode after SSL Position additional axis only if no spindle or not in spindle mode e_s_asup AP00705883 DT AP00705957 PR AP00698901 display of program directories on a network drive AP00948495 DI AP00948710 Detect tool life expiry Error corrections and improvements in ShopMill 06 04 23 The software version comprises a new BIOS Vers 2 0 which supports all Siemens SINUMERIK 1GB CF cards however only with PCU20 MLBF _AA2 Version B or later Siemens AG 2011 DT MC R amp D 5 Page 17 of 17
18. ic software release message appears e g V08 xx XxX XX press key 3 and then enter the password e g SUNRISE All files in the installation package then have to be copied via the network to D INSTALL on the PCU 50 Installation of the software Switch the PCU 50 off and then on again The installation takes place automatically during the power up on of the PCU software or by calling SETUP EXE from the directory D INSTALL Siemens AG 2011 DT MC R amp D 5 Page 7 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 When installing by calling SETUP EXE delete the contents of D INSTALL before switching off the PCU 50 to avoid a double installation after switching the PCU 50 off and on again In addition check the version of the cycle support It must correspond to the delivered cycle version or higher The cycle support files for the measuring cycles MCSUPP ARC and standard cycles SCSUPP ARC are stored under Archive Cycle archives 7 How to proceed when upgrading the NCK Save all sensitive data separately e g tools Save global user data NC Active Data gt User data gt User data complete gt Data Off in archive Read out NCK series start up file Load plug current NCK General reset Read in NCK series start up file Adjust machine data s above Attention No NCK reset Read out NCK series st
19. imensional and rotating clampings Multiple clamping with the same programs is not an option multiple clamping with different programs is an option Start up Set option machine data If rotating clampings shall be used the cycle CLAMP available under cycles D on the toolbox must be loaded under user cycles or manufacturer cycles The necessary machine adaptations must then be performed in this cycle Changes to the sample cycle CLAMP SPF are listed under 5 12 Extending the human machine interface Every entry softkey for Extend user interface must be listed in the file COMMON COM For all versions on the PCU20 all additional files for Extend user interface ar xpected under the directories Manufacturer Cycles or User Cycles in the NC or on the flash image The BMP images ar xpected only on the flash image Siemens AG 2011 DT MC R amp D 5 Page 9 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 During installation a COMMON COM is stored under standard cycles This contains all exits that are required for cycle support This file must be unloaded on the PCU50 and loaded on the PCU20 If it is desired to use additional exits another COMMON COM must be created under Manufacturer Cycles or User Cycles Example is available on the tool box under Cycles E PCU5O All additional data for Extend user interface ar xpected under th
20. included in ShopMill machine data block CMM 8X0 17 Reservations Extended M functions gt 100 and 101 can be set via display machine data 9684 and 9685 and via DB82 DBB12 13 for the PLC The system cycle Prog_Event is used by standard cycles and by ShopMill If the Prog_Event is also to be used for user functions it must be copied from the OEM cycle directory into the user cycle directory and ended with the M function from MD10714 M_NO_FCT_EOP One can now create a CYCPE_US SPF cycle under user cycles or OEM cycles This cycle must be ended with the M function MD10714 M_NO_FCT_EOP as well 18 Tipse tricks 18 1 An NCK reset is necessary before a start is possible in the Start up operating area Open variant only Error corrections and improvements in ShopMill 06 04 06 ERLde68739 Multiple clamping Illegal program step GLdm01184 Multiple clamping Illegal program step between two multiple clampings GLdm01194 Multiple clamping Expansion by Hide positions from hole matrix GLdm01344 When deleting a program the user interface is immobilized for 30 secs ERLde80907 YSNC When selecting the MPFO program the program should be opened in the G code editor ERLde80880 Line break corrected in OEM SK texts GLdm01348 Fault correction for transfer via RS 232 C loading and unloading of Siemens AG 2011 DT MC R amp D 5 Page 12
21. iously the part counter SETPIECE was automatically handled at the end of the program However as SETPIECE causes a preprocessing stop STOPRE and slows down program repetition the corresponding instructions were removed from the Siemens cycles Users who want to use the part counter have to add the following G code blocks at the end of the program SETPIECE 1 increase quantity by 1 SETPIECE 0 delete T number Available additional languages will have to be installed again after the upgrade Siemens AG 2011 I DT MC R amp D 5 Page 2 of 17 SINUMERIK 810D 840D Upgrade Instructions ShopMill V06 04 23 2011 02 15 3 Changes in the machine data from ShopMill 6 3 to ShopMill 6 4 File CMM 8x0 under sw_6_4 tools disk01 md achine data that have been added N10602 SMN_ FRAME GEOAX_CHANGE_MODE 1 N19340 SON_PROG_MASK H5 N19500 SON_ASUP_MASK 1 N10700 MN_PREPROCESSING_LEVEL H25 N10722 SMN_AXCHANGE MASK H4 N11602 SMN_ASUP_START_MASK H1 N11604 SMN_ASUP_START_PRIO_LEVEL 64 N17530 SMN_TOOL_DATA CHANGE _COUNTER HF bit3 1 N18210 SMN_MM USER F DYNAMIC 10000 N18351 SMN_MM DRAM FILE ME SIZE 200 N20152 MC_GCODE_RESET_MODE 12 0 N24007 SMC_CHSFRAME RESET CLEAR MASK H20 N24805 SM
22. l V06 04 23 clamping CRO60566 4 Simulation Parameter type of tool monitoring also output in log file Open YSNC a direct jump to the Set WO screen is not possible The basic Manual mode is always displayed Open YSNC unintentional reactions after loading of several programs HD gt NC and screen change avoiding software limit switch with E_SP_RP some cycles do not yet travel to the starting point in XY Screen form All axes shifted downwards to make the status display visible Open YSNC program for execution from external source is not displayed although Automatic mode is selected AP00412796 AP00431894 Open remove IB ZUS when the versions are installed on HMI Adv 7 2 or TiO YSNC remove both directory add_on ibmd and file ibmd zus otherwise the Licenses softkey is not output Inch Metric conversion is missing in the E_SP_CHA chamfering cycle OFFN was set to 0 after block search Error corrections and improvements in ShopMill 06 04 13 AP00433534 AP00355858 AP00455794 AP00474838 AP00477901 AP00477937 CR 060567 1 TOOLMAN Error corrections 11 21 31 etc magazine TOOLMAN NCK crash load tool no PLC acknowledgement delete tool and acknowledge Load tool in gripper RQ AP00475211 Cycle800 polls more than two MDs in one block RQ AP00478008 Wrong direction when retracting on retraction plane after swivelling RQ AP00478011 Modal retraction after block search l
23. m display X pos 0 Y pos 78 Siemens AG 2011 DT MC R amp D 5 Page 10 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 Height 352 Width 556 SC 8262 machine automatic horizontal softkey 6 large size Area status display position display program display X pos 0 Y pos 34 Height 396 Width 556 Changes to the sample file COMMON COM are listed under 5 13 Measuring The measuring cycles call the cycles CYCLE198 and CYCLE199 before and after the measuring procedure In these cycles one can then correspondingly enable the prob EC Measuring cycle support in the G code editor can be activated as follows This information supplements the SINUMERIK 840D 840Di 810D Description of Functions ShopMill FBSP 11 03 Edition Section 9 6 Load the archive MCSUPP from the directory ARCHIVE ZYKLENARCHIVE MCYC If you also want to use the measurement results screens you have to load the archive MCRESULT from the directory ARCHIVE ZYKLENARCHIVE MCYC If the version of the standard measuring cycles supplied with ShopTurn differ from the version of the measuring cycles of HMI Advanced see ARCHIVE ZYKLENARCHIVE MCYC VERSION ARC in the first four digits for example 06 02 you have to load the archive MCYCMILL from the directory ARCHIVE ZYKLENARCHIVE MCYC Changes to the sample cycles CYCLE198
24. n other than Machine the program is not selected tions and improvements in ShopMill 06 04 08 GLdm01437 GLdm01447 Error correc Swivelling with 2 channels gt incorrect array index Contour milling use option Residual material for Spigot residual material too tions and improvements in ShopMill 06 04 09 ERLde82245 External program selection through wizard screen was temporarily impossible Siemens AG 2011 DT MC R amp D 5 Page 13 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 AP00357768 CHMdc0O AP00363910 AP00355764 AP00366922 AP00355763 AP00369071 GLdm01 GLdm01 GLdm01 ERLde8 8214 GLdm01 GLdm01 418 443 468 466 463 8193 ShopMill V06 04 23 Alarm 61262 Lead not possible with selected tool is displayed on tapping in inch The search function in the Help system cannot be used Problem resolved for read in of a tool list with other tools available If bit 2 has not been set in TO_OPTION_MASK OEM tool data will not be read Retraction in tool direction optimized as best as possible When work offset data were saved with backup all data used in the program the work offset in the program header was not backed up as well On chamfering of the pocket spigot and groove to position pattern the message Reference pl
25. of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 MGLdm01336 CHMdc09034 GLdm01255 GLdm01168 ERLde78697 GLdm01355 ShopMill V06 04 23 programs with subroutines Fault correction Save tool data If within an SM ST program the step is T 0 alarm 112400 Not available in tool management is given when an attempt was made to save the tool data In the case of Swivel no take account of plus minus correction Logic error in retraction logic gt Internal cycle error 2 Swivel In the case of an automatic and a semi automatic rotary axis a message is given for manual axis When the EPS Network remote diagnostics is installed the master control is not acknowledged when exiting Alarm 61263 when calling program with position pattern Error corrections and improvements in ShopMill 06 04 08 GLdm01348 GLdm01302 GLdm01380 GLdm00980 ERLde80385 GLdm01212 ERLde80389 CHMdc09194 GLdm01213 GLdm01230 GLdm01392 GLdm01269 GLdm01394 GLdm01219 GLdm01253 ERLde81566 GLdm01207 GLdm01393 Error correc Fault correction for transmission via V24 for handling of subroutines with MPF extensions and for loading file MPFO Note the protection level for tool monitoring Tool management Keep the cursor position after sorting The search function in the ShopMill editor now works properly when searching for the c
26. ontents of G code steps Recompiling in G code editor can now also open cycles without hidden lines in the wizard Fault correction in data backup The work offsets created through Data backup will be restored to the wrong axis if the channel axis names have different lengths MGLdm01356 As soon as the limit of 20 technologies and pos samples is reached th rror invalid array index will be displayed E_manage adjusted Default values newly added for MD9778 9779 in bd_sm tea For linear engraving a Cartesian reference point had a polar effect Quantity SETPIECE was decremented in e_tfs to G code program during block search Tool status bits are deleted on creating and deleting tools Elimination of the WO problem WO must not be re defined was checked in the measuring cycles E_SP_NPV will no longer be used for ZYK_840D_06 03 28 00 and higher See E_MT_LEN for cycle adjustment Support Transmit after block search OPEN When F10 and Edit are pressed quickly after program selection the program will be displayed incomplete When different machine axes are assigned to the channel through function Container axes the axis identifiers in the MCS display will no longer be correct Position of the side view for help display adjusted in Measure tool and Boring Display machine data 9440 NB_MM_ACTIVATE_SEL_USER_DATA was not considered on entry of the work offset On processing from external source and program start from a scree
27. p D 5 Page 8 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 SA_MYMN Integrate manual change in PLC user program scan DB72 signals Load unload manual tool Changes on the sample cycle L6 SPF are listed under 5 10 Swiveling Swiveling is controlled via the standard swivel cycle CYCLE800 This is automatically called up by ShopMill User specific adaptations e g door unlocking during tool change can be implemented in the user cycle TOOLCARR The retract position in Z need not be entered in the user cycle TOOLCARR is now an input field in the start up screen The user cycle TOOLCARR is called up automatically by CYCLE800 Start up Set display machine data 9723 1 Activate standard start up screen for swivel cycle change STARTUP COM and AEDITOR COM see SIEMENSE TXT in CST HLP DIR Input swivel data via standard start up screen TCARR parameters 1 through 40 are used Load and change swivel cycle TOOLCARR if required machine adaptations Adjust the input screen form for swivel cycle Display options in start up screen form 10 1 Changed behavior after block search Old The tool is retracted according to the swivel data set start up New The tool is retracted as last defined in the part program Changes to the sample cycle TOOLCARR SPF are listed under 5 11 Multiple clamping The multiple clamping function can be used for two d
28. rect display of the work offset Siemens AG 2011 I DT MC R amp D 5 Page 15 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 AP00573794 AP00573800 During Execution from external source a gray bar sporadically appears in the program step display the cursor will not jump back to program start after Reset If the CTM_TRACE bit 9 is set to ON then mask out inch metric switchover under the TSM unit of measurement Maximum length of the alarm log is too small If PCU 50 then increase size to 1MB otherwise leave as it is AP00573899 Do not permit copying of the selected program if the program Execution from external source has been selected With inch metric switchover store the state in the GUDs in GUD _MESS_IS_ METRIC AP00573543 Problems during simultaneous recording simulation if the MTS log file is active base 06 05 72 00 or higher Error corrections and improvements in ShopMill 06 04 19 AP00696254 G code editor error correction as of Basis 06 05 75 00 AP00665308 GP unassigned input line within contour is assigned with RND 2 as of Basis 06 05 75 00 Hotfix 1 SM 06 04 16 coolant shortly OFF AP00522129 3D simulation Interface signal DB19 DBxX20 6 is not output as of Basis 06 05 75 00 AP00611819 3D simulation Sporadic exception as of Basis 06 05 75 00 AP00641105 Exception upon opening Wizard screenfo
29. required 5 4 COMMON COM An example for a cycle like that is available under tools disk01 cycles This file is stored in the user cycle directory when it is loaded into the control PCU 20 The file must not be loaded in the case of a PCU 50 The global variables CHK_FILE_EXIST 1 and LOGSIZE 30 were removed from the file and are preset with the above mentioned values Siemens AG 2011 I DT MC R amp D 5 Page 4 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 5 5 CYCLE198 SPF and CYCLE199 SPF The measuring cycles call the cycles CYCLE198 and CYCLE199 before and after the measuring procedure In these cycles one can then correspondingly enable the probe etc An example of such a cycle can be found under tools disk01 cycles eng This cycle is stored in the standard cycle directory when it is loaded into the control Please copy this cycle into the OEM or user cycle directory and change it there Cycle CYCLE198 SPF was extended by the variant Workpiece measurement with Cycle997 automatic sphere measuring Cycle CYCLE199 SPF was extended by the variant Workpiece measurement with Cycle997 automatic sphere measuring and measuring in JOG ShopMill 5 6 CYC 8327 SPF CYC_832T is a technology cycle for the High Speed Settings cycle CYCLE832 Machine specific adaptations can be made at marks _MO to _M4 _M4 init CYCLE832 _MO deselect CYCLE8
30. rms as of Basis 06 05 75 00 AP00665485 Highly sporadically once a day the HMI becomes inoperable as of Basis 06 05 75 00 AP00665308 Unassigned input line within contour is assigned with RND 2 as of Basis 06 05 75 00 AP00615477 Standard display MDs to metric inch changeover as of Basis 06 05 75 00 AP00497750 Error correction regarding the crash occurring when calling up the function cmm_dd_download If the simulation NC on the PC is active various PLC accesses still occur AP00611261 Search replace characters within G code programs With cursor movement endless loop and Wizard overlay AP00461951 Setting of MD 18351 not variable but minimal AP00677396 DT AP00694587 G58 incorrectly displayed in the TSM screenform with undefined G fct AP00696254 G code editor error correction Basis 06 05 76 00 AP00621136 Tool management Display problem with tool wear Basis 06 05 77 00 AP00706468 DT AP00708613 Redefined G codes G58 cannot be selected directly in the TSM screenform AP00612983 DT AP00710492 Graphic display line graphics of programming blocks gt Initialization of graphic files during startup Basis 06 05 77 00 AP00703751 Temporarily slow Program Manager changeover if Acrobat Reader was open corrected with HMI Ad SW 06 04 32 HF4 AP00705854 Temporarily the program is not displayed in the Program Manager corrected with HMI Ad SW 06 04 32 05 Error corrections and improvements in ShopMill 0
31. screen when an OEM task is called by ShopMill it must be treated like a ShopMill task taskconf ini adjusted Vsk4Accesslevel 1 MGLdm01393 bug fixed with regard to execution from hard disk MGLdm01393 bug fixed with regard to execution from hard disk Yaskawa RunScreen swiveling retraction tool direction max _DLIMIT 0 may cause problems gt set a low value YSNC adjust Taskconf ini for HMI Adv 7 3 YSNC adjust IBMD ZUS for HMI Adv 7 3 YSNC Remove softkey Save data in the program manager for YSNC Crash when all WOs used in the programm and then all tools used in the program were saved with the same ini name Bugfix interpreter CR 060566 1 fixed for Base 06 05 66 00 and higher tool management gets mixed up when more than 350 tools are used when a code larger than 5k was copied and then pasted in another program additional code was created after a one time interpretation D9718 Bit2 G500 active nevertheless error in screen form Manual swiveling machine data for circular rapid traverse was not transferred to GUD E_MD9724 CR 060564 2 fixed for Base 06 05 64 00 or higher ShopMill G code editor deleting first program line using backspace causes problem work offsets did not work from a program that was generated via multiple Siemens AG 2011 DT MC R amp D 5 Page 14 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 AP00397781 AP00400903 AP00388241 ShopMil
32. ww sandisk com retail pca asp are available for operation with the SINUMERIK PCU 20 operator component The 16 MB image requires at least a 32 MB CompactFlash Card The image PCU_20 ABB must also be stored in the root directory of the CompactFlash Card The ABB file PCU_20 ABB can be transferred directly to the Compact Flash Card For example With a PG or notebook via PCMCIA and common Compact Flash Adapter With a commercially available USB card reader that supports CF Cards Through an existing network connection by using the Copy Paste function in the Programming area Load PC card in PCU 20 1 Switch the control off 2 Insert the previously created CompactFlash Card into the PCU20 3 Switch the control on 4 During run up of the PCU 20 press key 6 when the message PCU20 Boot Software is displayed 5 Then use the key sequence 0 0 or i e with without configuration data to burn the image to the internal EPROM of the PCU20 6 The PCU20 will then start up automatically with the new SW release Siemens AG 2011 I DT MC R amp D 5 Page 6 of 17 SINUMERIK 810D 840D Upgrade Instructions 2011 02 15 ShopMill V06 04 23 6 2 Upgrade PCU 50 6 2 1 General If you would like to install ShopMill on the PCU 50 the HMI Advanced software for version see compat xls must already exist on the PCU 50 ShopMill Open will be installed automatically An already installed Classic
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