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OCEAN BMP4000.O EURO

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1. eeeeee eene nennen ntnnnn nnne tn nnns tnus sesta tasse tns 9 2 1 FUEL DISPENSER DESCRIPTION eth reru Ip erento nope Una nenne rE NERA aee oe inge Eada KEE etoi 9 2 2 BASIC TECHNICAL RE 2 2 1 HYDRAULIC UNIT OF FUEL DISPENSERS 2 2 2 ELECTRONIC COUNTER e E AMBIENT E EE 2 3 CERTIFICATES AND PERMIT Sivissscssscescesvscoscessessensstsetvesessecvescaeseutessnsdtecseessteeseessts shen tetsetested secon dascesebsvsesseteess 2 3 1 Metrology EE EE 2 3 3 Electromagneticcompatibility EMC 2 4 DISPENSER MODEL IDENTIFICATION NEEN 2 4 1 ADDITIONAL ABBREVIATIONS IN THE DISPENSER MARKING 2 4 2 CONVENTIONAL MARKING OF THE DISPENSER PARTS cssssssssssssssssssssessnvscsssscsssrsossavensassessussenscscssssusssassavssaeasscasassassasansuavessanscase 2 5 STANDARD MODELS OF THE OCEAN EURO DISPENSERS EN 15 2 6 NAMES OF THE BASIC ELEMENTS OF A DISPENSER eene nnne nnne 18 2 7 PRODUCTION LABELS rtr oett here E A 19 INSTALLATION RP M 21 3 1 INSTRUCTIONS FOR SAFETY OF WORK rtr ott ritorno tn eben tno EAEE i a Roa a Eonian Neasa 32 RECEIPT TRANSPORT UNPACKTNQG essent nnani Ee areeni Teraa nanait AE aK inset senes tesa 3 3 DISPENSER LOCA RL EE SREUAGDIIDIT 3 3 2 SINGLE SIDED DISPENSER ORIENTATION E 3 3 3 DISTANCE OF THE DISPENSER FROM THE station FUEL TANK 3 3 5 DISTRIBUTION
2. 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 This function allows displaying and changing the access password for the manager mode The default access password set from the production is 1111 4 1 13 MAINTENANCE HISTORY CODE 09 This function allows showing the codes of the latest 10 service remote controller used to set parameters of the counter 4 1 14 OPERATING MODE OF THE FUEL DISPENSER CODE 12 This function defines the type of the operating mode of the dispenser Table 18 Operating mode of the dispenser P12 Parameter Description 12 0 Automated mode with remote control 12 23 Manual mode 43 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com The parameter can have the value 0 and 3 m If the parameter P12 value equals 0 the dispenser operates in a purely automated mode i e it is connected to the control computer via a data line The dispenser is fully controlled by the remote control unit counter control panel etc release of the dispenser for fuel drawing blocking of the dispenser setting the fuel price and the maximum amount volume for each drawing etc Shortly after interruption of communication between the computer and the dispenser the display will show an error message E18 Once the communication is restored the E18 error message is cleared away a Ifthe parameter P12 value equals 3 the dispenser operates in a purely manual mode The dispenser is
3. H qao 9e0rdWa ds0 vz0rdia u y130 2eovdwa H q30 e L pdag 130 LLOrdl Ag u 13O vrOvdWa 2n 130 0rdWg 110 Ecc i 190 Ms Figure 1 List of standard models OCEAN EURO in the basic version and with plastic covers showing the recommended direction of vehicle arrival and with the order of fuel products 16 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE All models of the OCEAN EURO fuel dispensers differ by the following features a Quantity of dispensing points A dispensing point is the part of the dispenser where the customer can draw fuel independently According to the dispenser type each dispensing point has one to five hoses so the customer can choose the fuel type he wants with at least one display At one dispensing point only one fuel type can be drawn at the same time The OCEAN EURO dispensers are equipped with one or two dispensing points as a rule At the customer s special request we can equip the dispenser with even four dispensing points 4 separate dispensing points 4 displays Dispenser orientatio
4. 4270 K Displays for public sale show not only the pumped quantity but also its cost amount in 1550 L CZK and the unit price of the fuel product a 2760 Keel According to the display technology the displays can be divided into standard LCD i Figure 2 P ional displays and proportional graphic LCD displays Unlike the standard displays the 20 pics Sen proportional ones can also show text information for the customers such as pumping advertisements during the meantime when no pumping is executed see Figure 2 and 3 HU Vas Vita Display quantity The quantity of the displays depends from the dispenser orientation RRR Ena and the quantity of dispensing points in the dispenser A dispenser can have 1 to 4 displays Figure 3 Proportional display showing an advertisement 17 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 2 6 NAMES OF THE BASIC ELEMENTS OF A DISPENSER Wu It Figure 4 Basic parts of an OCEAN dispenser Position Equipment Position Equipment Position Equipment 1 Pump engine 16 Dispenser gun 32 Hydraulics roof 2 Engine belt 17 Gun cover coffin 33 Roof of columns 3 Pumping mono block 18 Magnetic sensor of dispensing 34 Rearlid gun position gun cover 4 Pump belt 19 Distribution box 35 Roof lid 5 Air separator sensor 20 Cable outlet IP67 36
5. CMI Brno C Eos This dispenser marking means that it was designed produced and marked in compliance with the European Commission directives The dispenser undergoes certification and type testing according to the directive 1994 9 EC ATEX performed by the notified body No 1026 FTZ Ostrava Radvanice LIQUID FUEL DISPENSING Purpose of the appliance Type Marking of the dispenser type see chapter 2 5 EC type certificate No of the metrological ES certificate of the measurement appliance type approval MI Ex approval No No of the ES certificate about type testing ATEX certificate FTZ Serial Number Year Production number of the dispenser ordinal No year of production Liquid temp range Temperature range of the pumped liquid for which the dispenser was designed and approved Ambient temp range Temperature range of the environment for which the dispenser was designed and approved Minimum pressure Minimum operating pressure Maximum pressure Maximum operating pressure Accuracy Mech Elmag class Accuracy class Mechanical class Electromagnetic class A B C D x II 2G IA T3 Measurement system types metrology parameters A Petrol with max performance Qmax 50L min min consumption MMQ 2L B Diesel with max performance Qmax 50L min min consumption MMQ 2L C Diesel with max performance Qmax 80L min min consumption
6. INTRODUCTORY INFORMATION Symbols used in this manual A A A Beware of Warning Explosion hazard j electrical appliance G No smoking No open fire No mobile phones Terms used in this manual which require special attention Violation of these requirements may create conditions which may lead to injury or death of persons or to substantial damage to property WARNING Violation of these requirements may lead to injury of persons and or damaging of the dispenser Aez le This text informs about legal and or statutory requirements concerning the installation and use of the dispenser Violation of these requirements may create a hazardous situation and or it may lead to damaging of the dispenser NOTE This text informs about installation procedures techniques and operation methods etc which are important for securing of proper installation and operation of the dispenser and which if violated may lead to damage failure or bad performance of the dispenser T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 1 1 STUDY THE MANUAL FIRST Before installing or using the dispenser first study the relevant parts of the installation and user manual Take into account all the hazards warning and notes in the manual The producer provides this installation and user manual in order to present all the necessary information and instructions for full and efficient installat
7. ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE INTRODUCTION This manual is for users of the TATSUNO dispensers of the OCEAN EURO series as well as for designer studios who design petrol stations The TATSUNO company recommends thorough studying of the manual including its attachments The manual must be available to the dispenser operators during installation and regular maintenance e Keep this manual with its attachments over the whole life time of the dispenser e Make it available to other owners and users as well e Perform updates of the regulations see www tatsuno europe com At the time of publishing the attachments properly reflected reality The producer reserves the right to change technical conditions of the equipment or its attributes without a written notice due to the continuous development and improvements All rights reserved No part of this manual may be reproduced or transmitted without a written consent of the company TATSUNO EUROPE a s T TATSUNO EUROPE Document revisions TATSUNO EUROPE a s www tatsuno europe com Revision No Date Change description Made by 3 3 2011 Basic version of the document Ing Milan Berka Revision 01 8 9 2011 FTZ requirements added Ing Milan Berka Revision 02 5 10 2011 FTZ requirements added Ing Milan Berka Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 1
8. 20 C 50 C D Ambient temp range 20 C 40 C aue Minimum pressure 0 16 0 20 MPa DE Maximum pressure 0 40 MPa Accuracy Mech Elmag class 0 5 M1 E1 A GASOLINE BENZIN MMQ 2L M11 CE UE X Qmax 50L min Qmin 5L min ir _B DIESEL BIODIESEL MMQ 2L X Qmax 50L min Qmin 5L min C DIESEL BIODIESEL MMQ 5L log X D X Qmax 80L min Qmin 5L min DIESEL BIODIESEL MMQ 10L Qmax 130L min Qmin 10L min TED M11 1383 3x400 230V 2A g 230v 50Hz 0 75kW 50Hz Zo2eum EN13617 1 C 1026 Mo DRW 411 1997 Figure 6 Type label Figure5 Orientation label fil ci D E M ge Ju Ju Figure 7 Location of production labels on a dispenser 1 type 2 orientation 19 T TATSUNO EUROPE Table 2 Info from a dispenser type label TATSUNO EUROPE a s www tatsuno europe com TATSUNO EUROPE a s Name an address of the fuel dispenser producer C This dispenser marking means that it was designed produced and marked in compliance with the European Commission directives The dispenser undergoes certification and type testing according to the directive 2004 22 ES MID performed by the notified body No 1383
9. CMSM 3C x 2 5 see Table 5 which leads from the main distributor in the kiosk to the first module of the fuel dispenser in its power supply distribution box The wiring of the power supply distribution boxes is described in Attachment 2 From the distribution box the power leads through a cable FABER Y JB 3x2 5 to the head of the dispenser s electronics where it ensures stabilised power supply to the electronic counter switching elements and to any heating units Table 5 Marking of conductors in the cable of the counter and switching elements power supply Marking of conductors in the cable FABER KABEL Y JB 3 x 2 5 Marking Colour Description L Brown Phase N Blue Zero conductor PE Green yellow sae 30 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE Power for the counter leads from the dispenser to the main distributor where it is connected via a circuit breaker 230V 230V 6A to a bus shared by all the fuel dispensers From there the power for all dispensers leads to a stabilised backup power source which can power the dispenser s counter for 3 5 minutes in case of a power blackout To ensure trouble free operation of the fuel dispensers their producer recommends to backup the stabilised power supply for the dispensers with a backup power source UPS Uninterruptible Power Supply Power blackouts strong interference or voltage drops during voltage peaks especially in w
10. In this case the lever must be constantly pressed during the refuelling When the lever is released or when the dispensing stop gun falls out of the car fuel tank opening the flow of fuel stops The stop function also works when the car tank is full as soon as the sensor opening in the gun is filled with fuel In this case the flow will stop even when the control lever is pressed The safety function helps also against improper handling of the gun When the outflow extension is pointed more than 15 degrees off the horizontal level the flow stops even when the lever is pressed After the application of the stop function and safety function the control lever must be released to automatically revert to its default position Table 24 Positions of the dispensing gun during refuelling a vehicle 1 Proper position of the dispensing gun during refuelling The dispensing gun is almost in a horizontal position the ball does not prevent the flow of air and the fuel flows 2 Improper position of the dispensing gun The dispensing gun is diverted from the horizontal position the ball stops the flow of air and the fuel stops flowing Since the orifices of fuel tanks of various cars differ you must find the optimum 2 position for the dispensing gun when the fuel still flows and is not stopped The fuel flow may be turned off also when the fuel stream flowing out of the gun hits the wall of the car fuel tank orifice In that case you need to fi
11. MMQ 5L D Diesel with max performance Qmax 130L min min consumption MMQ 10L Marking of the non explosive electric appliance protection method II 2 equipment for areas with explosion hazards except underground mines probability of explosive atmosphere formation zone 1 G explosive atmosphere formed by gases vapours or fog IIA group of gases the least dangerous T3 max temperature of the electric appliance which might cause ignition of the ambient atmosphere 200 C EN 13617 1 Power supply to the engines No of the European norm according to which the dispenser was approved 3x400 230V 50Hz P 0 75kW I 2A Power supply to the electronics 230V 50Hz 20 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE 3 INSTALLATION 3 1 INSTRUCTIONS FOR SAFETY OF WORK A A A Gi Gi D This appliance must be installed only by qualified authorised staff in compliance with relevant norms directives and local limitations and according to this manual m Inthe immediate vicinity of the dispenser it is forbidden to smoke or use open fire m Always follow the procedures set for manipulation with petrol and diesel oil m Monitor any leakage in the dispenser In case of fuel leakage disconnect the power supply and contact the service m Electric installation must be performed by qualified experts D Make sure that a properly working fire extinguisher is
12. P12 0 or in parameter P3 P12 3 Several times lift the gun and put it back Turn the supply power to the dispenser off and on If the error persists call the authorised service Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE Message Message Cause of the error message Remedy for the error message code type E35 ser error error in channel of pulser 5 1B 5A E36 ser error error in channel of pulser 6 2B 6A E37 ser error error in channel of pulser 7 3B 7A E38 ser error error in channel of pulser 8 4B Pulser error wrong connection of pulser 1 1A Several times lift the gun amd put it back Turn the supply power to the dispenser off and on Pulser error wrong connection of pulser 2 2A If the error persists call the authorised service Pulser error wrong connection of pulser 3 3A Pulser error wrong connection of pulser 4 4A Pulser error wrong connection of pulser 5 1B 5A Pulser error wrong connection of pulser 6 2B 6A Pulser error wrong connection of pulser 7 3B 7A Pulser error wrong connection of pulser 8 4B Check the fuel level in the storage tank and leakage of the supply fuel pipe If the error persists call the authorised service Pump filled with air The aeration sensor of the pump is active Check the fuel level in the storage tank and leakage of the E52 NFAT Pump filled wit
13. Qty of of the basic dispensing Qty of display products model Dispenser model points units pumps Qty of hoses L min BMP4011 OEL 1 1 1 1 40 50 BMP4011 OEL H 1 1 1 1 80 90 BMP4011 0ER 1 1 1 1 40 50 BMP4011 OER H 1 1 1 1 80 90 BMP4012 0ED 2 2 1 2 40 50 BMP4022 0EL 1 1 2 2 40 50 BMP4022 0ER 1 1 2 2 40 50 BMP4024 0ED 2 2 2 4 40 50 BMP4033 OEL 1 1 3 3 40 50 BMP4033 OER 1 1 3 3 40 50 BMP4036 0ED 2 2 3 6 40 50 BMP4044 OEL 1 1 4 4 40 50 BMP4044 0ER 1 1 4 4 40 50 BMP4048 0ED 2 2 4 8 40 50 BMP4055 OEL 1 1 5 5 40 50 BMP4055 0ER 1 1 5 5 40 50 BMP40510 0ED 2 2 5 10 40 50 Note The pumping performance depends from the real conditions at the petrol station quality and length of the fuel supply piping suction head etc 15 TATSUNO EUROPE a s www tatsuno europe com T TATSUNO EUROPE qao o0rsovrdiNg u y130 ssordWa 3o 8r0vrdI a qao 9e0rdia qao veordWga qao erordWwa u i30 ze0vdWa u T3O LLOFdIAg u 130 vrovdWg 051 XC u 130 eorda 00 La II UES E Ez II qao 0rsordINg u 130 Ss0vdWa qao 8rordWa
14. SO EN SS Y SS H SO SS SS S X SN WN NN SS SS NS II Figure 17 Range of the remote control and marking of hoses and products of the dispenser 4 1 2 DISPLAY OF DATA IN THE SETUP MODE All data in the setup modes are displayed in the fuel dispenser s display When using the remote control the data is shown in the display of the side from which the setup mode was triggered by the remote control The individual parameters are shown in the display as follows Parameter number Item number Auxiliary code Parameter value 01 2 order of the dispensing hose 000032 Price A dispenser side 327890 13 volume in centilitres 78901 3 Litres a2 Auxiliary code Parameter No 37 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 3 OPERATOR MODE The operator mode is triggered by pointing the infra red remote controller at the fuel dispenser s display in the distance approx 1 m from the dispenser s display centre and push the button lt R gt All guns of the dispenser must be hanged and the sale at the dispenser must be completed paid before you start After triggering the operator mode there is displayed the valu
15. STOP This message means that fuel drawing was terminated due to an interruption longer than 60 seconds Hang the gun back and start new fuel drawing You interrupt fuel drawing for some time e g to change the canisters and after a moment the pump turns off The displays show the message STOP This message means that fuel drawing was suspended due to interruption longer than 60 seconds Hang the gun back and start new fuel drawing After lifting the dispensing gun the dispenser s display shows the error message E30 counters PDEX TBELTx F30 counters ADP ADPMPD This error code means that the unit price of the fuel is zero gt Ifthe dispenser operates in manual mode with no remote control it means the unit price is wrongly set You need to set the fuel s unit price see chapter 4 1 7 4 2 1 and 4 4 1 gt If the dispenser operates in a remote controlled mode you need to check the setting of the fuel unit prices in the control unit of the station computer controller Before every fuel drawing the fuel unit price is automatically transmitted to the dispenser 60 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 6 2 1 ERROR MESSAGES IN DISPENSERS WITH THE PDEX OR TBELTX COUNTER After each error of a dispenser with a PDEX or TBELTX counter the fuel drawing is suspended and the display shows an error E error code Based on the message type either the wh
16. Winder holder 6 Connection element bellows 21 V belt antistatic 37 Counter box 7 Delivery coupling 22 Electronic counter 38 Mask display mask metal sheet 8 Measurement apparatus 23 Recuperation air pump 39 Right door 9 Pulser impulse generator 24 Air pump engine 40 Leftdoor 10 Solenoid valve 25 Vapour flow sensor 41 Latch lock 11 Fuel pipe 27 Dispenser foundation 42 Upper fin 12 Thermal sensor Pt100 28 Front column 43 Bottom fin 13 Dispenser hose 29 Central column 44 Dispensing point number 14 Tearconnection 30 Internal column 15 Cylinder sight glass 31 Winder column 18 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 2 7 PRODUCTION LABELS Each OCEAN EURO dispenser is equipped with a type label and an orientation label On the type label there are all data about the dispenser concerning its metrology and safety according to the WELMEC 10 5 and the norm EN 13617 1 article 7 4 The orientation label serves for the metrology inspection as the official metrology labels prove that the measurement system was reviewed D TATSUNO EUROPE D TATSUNO EUROPE TATSUNO EUROPE as C M11 1383 oe D nn Blansko FUEL DISPENSER STOJAN NA KAPALNA PALIVA HYDRAULIC SCHEME SCHEMA HYDRAULIKY STOJANU Type OCEAN BMP4048 0ED EC type ceritificate TCM 141 07 4491 D Ex approval No FTZU 10 ATEX 02 C bd Serial No Year 5032 11 B ba Liquid temp range
17. a control system the dispensers will be set into an automated mode If the petrol station does not have a control system the dispensers will be set into a manual mode If we need to switch the dispensers from automated mode to manual mode e g due to a malfunction of the control system proceed as follows CG Counter PDEX Using the IR controller change the P12 parameter value from 0 to 3 and change the unit prices in parameter P03 see chapter 4 1 m Counter TBELTx Using the 4 key keyboard change the P00 parameter value from 0 to 1 and check the unit price setting see chapter 4 2 CG Counter ADP and ADPMPD Using the IR controller change the P51 parameter value from 0 to 1 and check the unit price setting see chapter 4 3 Klenge Changing from automated to manual operation mode must always be consulted with a service technician in advance 5 3 5 PRE SET KEYBOARD The OCEAN dispensers can be equipped with a pre set keyboard which allows the customer to pre set the amount or the quantity of fuel he she wants right at the dispenser Before starting refuelling his vehicle the customer can set what volume of fuel or what amount of money he wants to spend The pre set value can be cancelled by pushing the button lt Zru gt i e Cancel before the pumping starts Then you can choose a different pre set value or draw petrol normally without a pre set 55 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno eur
18. and setting basic operational parameters of the dispensers Access to the manager mode is protected with a password 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION For dispensers with a PDEX counter there must be used an infra red remote controller to read values from the dispenser s displays meters to change the dispenser s operating mode or to set various parameters of the counter The keyboard of the remote controller has the following keys and layout Figure 16 35 I TATSUNO EUROPE Zapnuti osv tleni vytap ni Switch ON lighting fheating BxnioueHve ocseenna noporpesa Tla tko p edvolby stky 1 Amount preselection button 1 Kuonka npensakasa cymmbi Moi Tla tko p edvolby objemu 1 Volume preselection button 1 KHonka npensakasa obema Mei Odblokov n stojanu Unlock dispenser Otmexa Zru bez ulo en Cancel without save Otmena 6e3 coxpanen Pomocn kl vesa Shift Keyb Shift Kxonka Shift P edchoz parametr Previous parameter Mpegbiayun napametep P edchoz podparametr Previous subparameter l ipeneinyuiwii nopnapametep MANAGER TATSUNO EUROPE a s www tatsuno europe com Tla tko p edvolba stky 2 Amount preselection button 2 KHonka npensakasa cvmmb No2 Vypnuti osv tleni vytap ni Switch off the lighting heating Beiknioyenne Tla tko zru en p edvolby Cancel preselection button KHonka OTMeHbI npepsakasa Tkacitko p edvolby objemu 2 Volume presel
19. can complement the dispenser s counter with a data converter which converts the PDE data line to a line of a different type and different communication protocol such as PUMA LAN ER4 IFSF LON TATSUNO Party Line etc This will also change the roles of the individual conductors in the data cable Marking of the conductors in the most used data line types is stated in Table 7 Table 7 Marking of conductors for various types of data lines Marking of conductors in the cable FABER KABEL CY JZ 5 x 0 75 for various types of data lines Conductor PDE Easy Call PUMALAN PUMALAN ERA DART ACTL colour probes Black1 A D TX TX YA A Tx Black2 B D RX RX ZA B Tx Black3 OV AM GND YB Rx Black4 Backup OV LLO ZB Rx Green Not used Not used Not used LL1 Not used Not used Not used yellow Shielding ST ST ST ST ST ST ST 3 5 4 SERVICE LINES Service lines are for special purposes These lines are not necessary for the own operation of the dispenser but they are used in situations when selected functions of the dispensers are to be controlled remotely or when we need to transmit some signals out of the dispenser Always consult the technicians of TATSUNO EUROPE a s whether service line installation is necessary For service lines we recommend using multi core shielded cables CY JZ 1 mm 3 5 5 CABLE ATTRIBUTES For the installation there must be used cables which are resis
20. dispenser to allow fuel drawing or blocks the dispenser Turn the power to the dispenser off and on and change its mode from automated to manual mode see 4 1 14 or 4 2 3 If the dispenser operates in manual mode the problem must be in the controlling computer VVVV WV After lifting the dispensing gun the display is reset but the pump fails to start up It means the electromotor of the dispenser was not started It may be due to a turned off circuit breaker in the electromotor s power supply It is on the main distributor Or the protection of the electromotor inside the dispenser may be disconnected gt Atthe main distributor of the station check the position of the circuit breaker of the three phase power supply to the dispenser motor The dispenser s display shows the error code E18 counters PDEX TBELTx or F10 counters ADP ADPMPD It is an error message of the dispenser which informs about loss of communication between the dispenser and the control unit computer station controller control console etc gt Check proper function of the control unit turn on the computer turn on the data converter etc gt Check the connection of the data cable At the beginning of the fuel drawing the customer lifts the dispensing gun but he does not start drawing the fuel immediately e g while he is opening his car s fuel tank After a moment the dispenser s pump turns off The display shows the message
21. fully independent not remotely controlled The data line is blocked The unit price of the fuel is controlled by the P03 parameter Unless there is set a special manual mode with blocking after fuel drawing or a mode with the RELEASE signal controlling the fuel drawing starts immediately after the gun is lifted and the display reset 4 1 15 ERROR STATISTICS CODE 13 The function serves to show the statistics about the errors occurred on the dispenser since its initialisation or counter reset This parameter has a different data layout in the display The first line of the display shows the dispenser error code 01 through 59 the other line shows the frequency of the error occurrence since the dispenser was commissioned or since a reset of the statistics made by a service technician You can scroll the error statistics by keys lt gt and lt gt Table of the error messages is in Attachment 3 4 1 16 CURRENT OPERATING TEMPERATURE CODE 14 This function shows the current temperature measured by the thermal sensor in the processor board of the counter or the current temperature of the thermal sensors Pt100 located in the dispenser s hydraulics if installed 44 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO D TATSUNO EUROPE This parameter has the following data layout on the display The first line of the display shows the temperature on the 26 8 Price counter s processor board in decimals o
22. g 52359 054 Check sum of the memory of parameters P20 P99 e g 34567 055 Check sum of the appliance for thermal compensation e g 47644 056 Time and date of programme creation e g 19 07 2011 07 56 17 4 1 10 ERROR MESSAGE HISTORY CODE 06 This function serves to show the history of the last ten error messages for malfunctions of the fuel dispenser The error message table can be found in Attachment 3 06AO0 74 0 After getting to parameter P06 the display will show the code of the last error message on the A side of the CzKA dispenser e g 41 E41 hose 1A pulser error see Error message table in Attachment 3 After pushing the key ENT it shows the time and date when the error occurred After pushing the key the display shows the code of the last error message of the B side of the dispenser See more in table 16 Table 16 P06 error messages history Parameter Description 06A0 Code of the last error of the dispenser on side A O6BO Code of the last error of the dispenser on side B 06A1 Code of the last but one error of the dispenser on side A 06B1 Code of the last but one error of the dispenser on side B 06A9 Code of the tenth recent error of the dispenser on side A 06B9 Code of the tenth recent error of the dispenser on side B NOTE there are two errors of the same time with the same error code immediately after each other only the l
23. max value of fuel drawing F061 Missing data from ATC EEPROM F030 Zero fuel price F063 Wrong CRC of EEPROM for PINs F031 Non defined product F064 Max attempts of PIN parameters F032 max pre set values 0 F065 Max attempts of unit price PINs F040 Power blackout F066 ID error of the main display A F041 Exceeded max freq for the meter F067 ID error of the main display A F042 Wrong recording into EEPROM F068 ID error of the main display B F043 Wrong CRC of EEPROM F069 ID error of the main display B F044 Wrong data in EEPROM F070 ID error of the main display A F045 Wrong data version F072 ID error of the main display B F047 Improper start up progress F097 Error of data structure to display F049 Improper start up progress F098 Error of CRC from processor to display F050 Wrong CRC of parameters F099 Communication with the display interrupted F051 Wrong CRC of unit prices 64 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE 6 3 SERVICE The company TATSUNO EUROPE a s offers regular annual reviews of the petrol station in the scope of Table 25 Table 29 Scope of activities performed during the annual review Scope of activities performed during the annual review of petrol station Done according to CSN EN 650202 article 8 8 and 8 9 YES NO Fuel tank shafts Note Dismantle clean and conserve the corner safeties Tighten the screws of all connections and tank fitting flanges C
24. monoblock lid In the upper wall of the lid there is a hole with an installed DN6 connection to connect the air bleeding pipe To prevent overfilling of the pumping monoblock bleeding chamber and outflow of the medium into the dispenser interior and its surroundings while the dispenser is out of operation in case there is any leakage or if the check valve is blocked the pumping monoblock air separator outlet must be connected to the storage tank The connection may be the pipe 10 x 1 DN8 connected to the pipe connector DN8 The pipe connector is screwed over the seal in a M12x1 5 hole in the monoblock lid upper wall The pipe outlet must lead to the lid of the storage tank using a corner pipe DN8 see Figure 12 24 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE Figure 12 Example of suction piping connecting the dispenser to a surface tank Legend 1 overpressure check valve DN according to the suction piping 2 suction piping from the tank DN40 Q 40L min or DN50 Q 80 130L min 3 lid of the tank 4 pipe 10 x 1 DN8 for bleeding of air from the air separator of the dispenser 5 corner pipe connector DN8 G3 8 6 sealing ring 14 x 18 7 sealing ring 12 x 16 3 3 5 DISTRIBUTION PIPES The dispenser producer recommends installing distribution pipes so from each dispenser pump there should be a separate pipe to the respective fuel tank NOTE There is also the option of
25. nee erobert tierna to HERE Ru SENSINI ESANEAN ENEE ESES 50 5 2 COMMISSIONING OF THE FUEL DISPENSER essere enne nennen nennen nnne 51 5 3 OPERATION OF THE FUEL DISPENSER sess ener entrent entren nennen nnn nnns 51 533 RERURELING steiere 5 3 2 ELECTROMECHANICAL LITRE METERS 1 33 3 PETROL FUMES EXHAUST z itai isise e enren ania at eE a ria ainni REESE Gba nuin Sun VICO INE Re fe rei 5 3 4 OPERATION MODES OF THE FUEL DISPENSER wcisiecasccssessscticsconsssetinessdvsnsceussestlsebsitsnosisitenlessnvaicrdtasstedbestinasietivesthatsesbenssasinssbesiac 54 5 3 5 PRE SET KEYBOARD n nnssssesstrssonsntnessoterrasanenenee 5 3 6 TURNING OFF THE FUEL DISPENSERS 6 MAINTENANCE AND SERVICE uu cssscesssseeeeessseeessssseeceescscesessssseeesasssseesesssseeesnsssserenssses DO 6 1 KEY MAINTENANCE RULES FOR THE FUEL DISPENSER cseceseceeeeeeeeeescecscececececeeecececeeeceeececececeeceseceeeceeeseceeeneeenss 58 6 1 1 MAINTENANCE OF THE DISPENSER COVER tie asten 1e nAn S Aree SEES rEN SEENA EEES rE Sr ESEE earr n eanne Eaa 59 6 2 TROUBLESHOOTING 8 6 2 1 ERROR MESSAGES in DISPENSERS WITH THE PDEX OR TBELTX COUNTER eee tton 61 6 2 2 ERROR MESSAGES IN DISPENSERS WITH ADP OR ADPMPD COUNTERS ss ssesssesiieesisesiressresreesiresrreeeresnressrresnresreenrresrresrrrernne 63 6 3 SERVIC EE 65 ATTACHMENT 1 FOUNDATION LAYOUT AND FRAMEWORK ATTACHMENT 2 ELECTRICAL WIRING OF THE DISPENSERS Instala
26. that appropriate electrical cables must be led to each dispenser It is necessary that all fuel dispensers at the station must be interconnected with a grounding conduit and connected to a grounding system As the grounding conduit there can be used the green yellow conduit of at least 4 mm diameter or a special flat conduit The grounding conduit must be connected to a central grounding clamp of the fuel dispenser located in its base bolt M10 identified with a grounding mark 27 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com All the electric cables must be resistant to petrol vapours and must have good insulation attributes because they will be under long term influence of explosive environment This is why the producer recommends using cables CMSM and CMFM cables resistant to petrol vapour An example of electric wiring of the fuel dispensers is shown in Attachment 2 NOTE To allow for easy installation cable ending in a distribution box it is required that all cable terminations entering the fuel dispenser must have sufficient length each end at least 3 m above the ground Concerning the used voltage and function the cable can be divided into power supply cables and signal cables Power cables e Supply power to electric motors of pumps and vacuum pumps e Supply power to counters and switches Signal cables e Communication line e Additional service lines pulse outputs engine blockin
27. the format DDMMY Y date month year for example 15 35 11 24 12 2011 241211 Setting is made after pushing the Ent key by entering the 0 4 1 time date in the proper format and confirming by pushing Ent again Table 14 Description and setting of the P04 parameter value Parameter Description Default setting 041 Setting the date format DDMMYY e g 241211 24 12 2011 1 1 2001 042 Setting the time format HHMMSS e g 153511 15 35 11 0 00 00 NOTE The time and date is displayed in the graphic proportional display and it is used in the parameters PO6 and PO7 to record the time of an error and time when the fuel drawing was completed Vleulgz3 48 hours after an interruption of power supply to the fuel dispenser the internal clock gets reset The time and date values will change to the default setting and then they must be set to the current date again 41 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 9 DISPLAYING THE PROGRAMME VERSION AND THE CHECKSUMS CODE 05 This function shows the number of the dispenser counter programme version number and various check sums These values serve for the inspecting metrology authorities and authorised service technicians Table 15 POS parameter values description Parameter Description 051 Program version edition e g 1 03 7 052 Check sum W amp M 20260 053 Check sum of the programme e
28. value is 0 the message is not shown on the display When the parameter value is 1 the message is shown The parameters reserved for advertising texts can have the values 0 1 2 through 9 When the parameter value is 0 the advertising message is not shown on the display when the value is 1 2 3 through 9 the advertising the advertising message remains on the screen for 1 2 3 through 9 seconds according to the parameter value The advertising messages are shown on the display in the order 1 2 through 9 but only during the time when the dispenser is idle after the last fuel drawing has been paid The advertising message disappears as soon as the dispensing gun is lifted and the fuel drawing starts The list of used parameters and their meaning can be seen in Table 21 Table 21 Text messages of a graphic display P17 Parameter Description Default setting 186 Description of the amount display 0 do not display 187 Description of the volume display O0 do not display 188 Description of the price display O0 do not display 18 11 Advertising message No 1 O0 do not display 18 12 Advertising message No 2 O0 do not display 18 13 Advertising message No 3 O0 do not display 18 14 Advertising message No 4 O0 do not display 18 15 Advertising message No 5 O0 do not display 18 16 Advertising message No 6 O0 do not display 18 17 Advertising message No 7 O0 do not
29. which is used by the operator to release pumping at a dispenser and after the end of the pumping it collects information about the quantity of the consumed fuel and its price Progress of pumping The customer comes to the dispenser and takes the dispensing gun of the product he intends to use The dispenser asks the control centre in the kiosk for a release The control centre sends to the dispenser the unit price of fuel maximum amount volume of fuel drawing and allows pumping The display will get reset ca 2 sec from lifting the gun and the pump engine gets started After refuelling the vehicle s tank the customer puts the gun back and goes to the kiosk to pay the price and receives a tax document receipt for the payment The dispenser is immediately ready for another customer Because in the automated mode the dispenser is remotely controlled the fuel unit price does not have to be set manually Proper unit price is automatically set by the controlling computer for all dispensers of the station Note Immediately after the pumping is released the dispenser s display gets reset The time from lifting the gun to zeroing the display and starting the pump can differ significantly due to the used control system and petrol station configuration it can range from 2 to 5 seconds Change from automated to manual mode As a standard the fuel dispensers are installed and set according to the specific petrol station If the petrol station has
30. with fuel it should be washed with soap and water asap If eyes are hit with fuel search for medical attention immediately During refuelling avoid inhalation of petrol fumes 5 2 COMMISSIONING OF THE FUEL DISPENSER Fuel dispensers are switched on and off at the main distributor of the petrol station where the power to the dispensers leads Each fuel dispenser has two power supply points from the main distributor e Power supply to the electro motors of pumps and vacuum pumps 3x400V e Power supply to the electronic counter of the dispenser and switching circuits 230V stabilised Both the supply points are protected with adequate circuit breakers that switch the dispensers off and on iaeo liz IP Wille Turning the dispenser on should be carried out as follows 1 Turn on the backup power source UPS located in the kiosk a green light will come up on the UPS 2 Turn on the 230V circuit breaker for stabilised power supply to the electronic counter of the fuel dispenser an automatic test of all display segments will be performed and on the dispenser s display there will be shown the values of the last refuelling 3 Turn on the 3x400V circuit breakers of pump and vacuum pump motors Now the fuel dispenser is ready to start pumping fuel 5 3 OPERATION OF THE FUEL DISPENSER iao hls PP WEE The operator is responsible for the operation of the petrol station and must monitor the progress of fuel drawing If a c
31. 02 parameter value description Parameter Description 02L1 A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02C1 A Amount drawn by hose 2 on side A in the currency unit O2L5 A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02C5 A Amount drawn by hose 2 on side A in the currency unit 02L1 B Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02C1 B Amount drawn by hose 2 on side A in the currency unit 02L5 B Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 02C5 B Amount drawn by hose 2 on side A in the currency unit NOTE The number of meters for dispensing hoses shown in parameter PO2 depends from the dispenser configuration The system of hose gun marking in the dispenser is defined in chapter 2 4 2 4 1 7 UNIT PRICES OF FUEL PRODUCTS CODE 03 This function allows displaying and setting the current unit price i e the price of one litre of fuel for all fuel products These fuel unit prices are set on the display after the gun is lifted and the display is zeroed in case the dispenser works in manual mode The setup is carried out by pushing the Ent key entering the price in the CCCC format and confirming with the Ent key again Decimal point is not used For instance the price 1 03 Euro L will be written as 0103 the price 34 15 CZK L will be written as 3415 etc 40 Instala ni instrukce pro vydejni sto
32. 3 4 corresponding to hoses 1A 2A 3A and 4A On display B the electromechanical meters are marked with numbers 1 2 3 4 corresponding to hoses 1B 2B 3B and 4B The system of marking the guns hoses and fuel products in a dispenser is described in chapter 2 4 2 and in Figure il 5 3 3 PETROL FUMES EXHAUST At the customer s request the OCEAN dispensers can be equipped with a petrol fume exhaust so a vacuum pump sucks the fuel fumes except diesel oil and bio diesel out of the dispensing gun s outlet to the petrol tank In case of fume exhaust in a single product dispenser the vacuum pump is powered directly by an electromotor of the dispenser s pump In case of multi product dispensers each side of the dispenser has its own vacuum pump powered by an electromotor The quantity of exhaust fumes is regulated according to the fuel flow volume It means that if fuel is not pumped to the tank the exhaust function is off The exhaust function is monitored by a fume flow meter VRSI M installed at the outlet of each exhaust vacuum pump The flow of fumes through the system is signalled either by a green diode lit on the display panel or by lit display segments on the first symbol of the unit price display When the fume exhaust mechanism is set properly the signalisation of the exhaust activity is activated whenever the fuel is pumped and when the exhausted fumes go through the exhaust pipes i e the fume flow sensor VRS1 M i
33. 32 E33 E34 Message type Cause of the error message Error of the electromechanical meter Error of the thermal sensor Invalid value of fuel density Error of the thermal adjustment appliance The PDEINP unit is not connected or its checksum is wrong Programme error error of the metrology or programme checksum Credit unit error Error in the communication between the counter and the PDECRE credit unit Data line error Error in the serial communication line The control computer fails to send confirmation in time lt ACK gt Data line error Error in the communication serial communication line loss of Loss of power supply during fuel drawing The latest fuel drawing was terminated unexpectedly due to a power blackout or due to processor reset caused by an interference Data initialisation Faulty data in the RAM and EEPROM memory invalid checksum Error of electronic meters Electronic meters are wrong The checksum is wrong The TOTAL STOP key is pressed The producer blocked the fuel dispenser Wrong password Wrong password was used to enter the manager mode The fuel unit price is zero Pulser error error in channel of pulser 1 1A Pulser error error in channel of pulser 2 2A Pulser error error in channel of pulser 3 3A Pulser error error in channel of pulser 4 4A 62 TATSUNO EUROPE a s www tatsuno europe com Remedy for the error message Turn the power supply to
34. A TATSUNO EUROPE INSTALLATION INSTRUCTIONS FOR THE FUEL DISPENSERS OCEAN BMP4000 0 EURO BMP 4000 OCEAN Document Installation instructions for fuel dispensers OCEAN BMP4000 0 EURO File INO24 CZ 00 Instalacnilnstrukce Revision amp Date Version 02 5 October 2011 Pages 66 including the cover Prepared by Ing Milan Berka TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 428411 http www tatsuno europe com DAIS GLOBAL LTD 3 Poruchik Nedelcho Bonchev Str fl 5 1528 Sofia Bulgaria tel 359 2 973 27 67 e mail office daisglobal eu TATSUNO EUROPE a s Pra sk 2325 68 67801 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail info tatsuno europe com http www tatsuno europe com Distributed by DAIS DAIS GLOBAL LTD 3 Poruchik Nedelcho Bonchev Str fl 5 1528 Sofia Bulgaria tel 359 2 973 27 67 e mail office daisglobal eu Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE CONTENTS CON TENSES i 3 INTRODUCTION RE 5 1 2 3 4 INTRODUCTORY INFORMATION ccessssssesssseecessseeeessssseeeesssseeeeescseeeesssseesesessseeesessseeeeess 7 1 1 STUDY THE MANUAL FIRST eistir careers parapan oasen n aE a a SE Na Oaar E eaae aE naaie 8 Ip ac VU MH DIE IL Eana 8 OCEAN EURO FUEL DISPENSERS
35. CHANICAL CONNECTION OF THE DISPENSER The dispensers are attached to special base frames with anchoring bolts supplied along with the dispensers The dispenser s base frame is not part of the standard dispenser accessories but it can be ordered extra The base frame is concreted to the refuge island then we remove the front and rear cover of the dispenser place the dispenser on the base frame and fix with the bolts Due to safety and environmental protection it is necessary to install a leakage tray under the dispenser to avoid leakage of fuel Then we connect the dispenser to the suction piping using bellows suction piece which is part of the dispenser delivery In Attachment 1 you can see the base frames and layouts of all dispenser types with marked location of the suction piping and petrol vapour exhaust pipes from the dispensers The delivery piping of vapour recuperation 1s connected to the piping with a lid G 1 NOTE The lid G 1 is part of the dispenser delivery The recuperation piping must end with an internal thread G1 3 5 ELECTRIC WIRING OF THE FUEL DISPENSER Electric wiring of the OCEAN fuel dispensers requires protection against contact voltage according to the norm CSN 33 2000 4 41 Electro technical regulations Electrical equipment Part 4 Safety Chapter 41 Protection against electrical shock published August 2007 which complies with the international norm HD 60364 4 41 2007 and it requires
36. Keys on the keyboard KL MAINF Key Function 0 Enter the unit price adjustment mode after switching the counter on lt gt Select a digit on the unit price display Choosing a product to set the price Increasing the number value Enter the meter value reading mode when the mis dispenser is idle 4 3 1 PRICE SETTING FOR MANUAL OPERATION Setting of the fuel unit price is done in manual mode only It is performed as follows Turn the counter off and on Point the IR keyboard on the dispenser s display and push the key lt 0 gt Select the digit of the price the value of which is to be changed by the key lt gt Adjust the value of the selected digit by the key lt gt Move to another fuel product by using the key lt gt End the setup by pushing the key lt 0 gt 4 3 2 DISPLAYING THE ELECTRONIC METERS The electronic meters of the dispensing hoses can be displayed as follows The dispenser must be idle all transactions have been sent to the cash desk and all dispensing guns are hanging Point the IR keyboard at the dispenser s display and push the key lt gt There will appear a volume litre meter of the first dispensing gun for U0000012345 90 Push the key lt gt There will appear the amount meter for the first gun such as A00000235678 9 Push the key lt gt There will appear volume and amount meters for the next dispensing guns Terminate reading of the meter
37. N FUEL TANK TYPE The OCEAN dispensers can be connected to underground fuel tanks or surface fuel tanks On the shaft out of which the suction pipe goes from the storage underground tank there will be horizontally installed and concreted a steel base frame The dispenser will be attached to this frame To the shaft to the dispenser there must lead not only the grounding conduits but also the following supply cables e 4 core cable feeding the three phase electro motors we recommend FABER KABEL type Y JZ 4 x 1 5 e 3 core cable feeding the counter and the dispenser s switching circuits we recommend FABER KABEL type Y JB 3 x 2 5 e 4 core shielded cable for a data line we recommend FABER KABEL type CY JZ 5 x 0 75 22 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE Wel As a supply cable there may be used only a cable which complies with the requirements of the European norm EN 13617 1 2009 Among the basic attributes of these cables is their resistance to oil petrol and petrol vapours e YEuI 0 Due to safety and environmental protection it is necessary to install a leakage tray to catch any leakage of fuel Then we use bellows to connect the dispenser to the suction pipe The dispenser foundations layout is in Attachment 1 of the installation instructions Vente The connections to the dispenser must be sealed so no flammable liquids or their vapours could get inside o
38. ORY CODE 09 x viccssveteccesscasues sevvecssevneecazvvescessveiacenasveasenayendasaudvatseasdvaitssaavesevcabveusvanevsaeuaagevaesiaeveen DN CER S Ene cEE 4 1 14 OPERATING MODE OF THE FUEL DISPENSER CODE II 44 I5 ERROR STATISTICS CODE 13 csccistxiskvev et rbceseXErE YEN PEHIAEUE Np FEFEF YE NEMEL UEM EaR AAN e A aiana R Kioa ir N ASA TENERO AERA niii 4 1 16 CURRENT OPERATING TEMPERATURE CODE Il 4 1 17 RESET OF THE DAILY METERS CODE 15 ve 4 1 18 OPERATING CHECKSUM NUMBER CODE 16 sitsscsizcsicasessstessesezeasaciseviass ices sac EEEN EE EA EEN VEEARTS EENEN ER SERERA derer Rag 4 1 19 DISPLAY SUBLIGHTING INTENSITY CODE I7 EE 4 1 20 Text MESSAGES IN A GRAPHIC DISPLAY CODE 18 ssccsssscssscsssssscssscsssccsscssscssscssscssscssscssscssssessssesssnscsnsssenssanssanesaneseaeseaeenscensceaees 4 1 21 DISPLAYING A DISPLAY SEGMENT ERROR CODE JOIN 43 TBELTX COUNTER ebe ADT FUELE UNIT PRICE SET TIN E iirst EA EE E ENEE E 4 2 2 READING OF ELECTRONIC METERS 423 OPERATING MODE CHANGE we waist iaecadescxoseisanevinsiasvcbndioniasvadensacnsdasnbenddiaseseijieninesddeniacndsdsaeaaesdsigevsdietinosiianineaddaaened sptedsacieeadaacsvatedaazenss 4 3 COUNTERS ADP AND ADPMPD 4 34 PRICE SETTING FOR MANUAL OPERATION nie erea echo trees tarea sous ica tura sera Eran oed eee F e baa idus ER ee ER Eegen eg ee 49 4 3 2 DISPLAYING THE ELECTRONIC METERS E 49 4 33 SETUP OR VIEWING RE NN 49 5 1 INSTRUCTIONS FOR SAFE USE ener tnnt reti
39. PENSER ORIENTATION Single sided dispensers are marked with letters L and R L left and R right after the dispenser type designation e g BMP4011 OEL is a left sided single sided single product dispenser and BMP4011 OER is a right sided single sided single product dispenser The dispenser orientation is described from the view of the incoming vehicles see Figure 8 and Figure 9 Figure 9 Orientation of a left sided dispenser BMP4011 0EL Figure 8 Orientation of a right sided dispenser at a petrol station BMP4011 OERat a petrol station 3 3 3 DISTANCE OF THE DISPENSER FROM THE STATION FUEL TANK The producer recommends that the maximum distance of the dispensers from the station fuel tanks should be 50 meters and the suction head max 5 5 meters Otherwise the suction performance of the dispenser may worsen which may lead to lower pump performance nominal flow and increase the dispenser noise level All technical requirements for the petrol station must be governed by a professionally prepared and duly approved petrol station project consulted with the producer of the dispensers The producer recommends that the distance of a single sided dispenser from a wall should be at least 1m 3 3 4 STATIO
40. PIPES 3 3 6 DISPENSER LOCATION BASED ON OUTER INFLUENCES 3 3 7 PRESSURE SYSTEM itinere ER 3 3 6 DISPENSER SATELLITE tette tiene rera rares 3 4 MECHANICAL CONNECTION OF THE DISPENSER eese nennen nnne enne nnnr es 3 5 ELECTRIC WIRING OF THE FUEL DISPENSER ENEE 3 5 1 POWERING THE ELECTRIC ENGINES OF PUMPS AND VACUUM PUMPS 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER AND SWITCHING ELEMENTS 3 5 3 DATA COMMUNICATION LINE 3 5 4 SERVICE LINES 3 9 3 CABLE ALERIBUTES EE BASIC FUNCTIONS AND SETTINGS OF A DISPENSER cerent 35 Z1 PDEX COUNTER sceri sssiscoatssstieaivescaicesnsasteasnasees o ATAS EEA REE SEA SE SESE a AEA E NE KA ESNE OEE EEE 4 1 1 PDERT REMOTE CONTROLLER DESCRIPTION 4 12 DISPLAY OF DATA IN THE SETUP TE 4 1 3 NET SEET 4 1 5 NON RESETTABLE VOLUME METERS CODE 01 4 1 6 DAILY METERS code 02 sss 4 1 7 UNIT PRICES OF FUEL PRODUCTS code 03 4 1 8 CURRENT DATE AND TIME CODE 04 eene threat thee tnt natn 4 1 9 DISPLAYING THE PROGRAMME VERSION AND THE CHECKSUMS CODE 05 3 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 10 ERROR MESSAGE HISTORY dt ed E 4 1 11 HISTORY OF THE RECENT FUEL DRAWING CODE 07 cccsscsssscssscsscssscssscssnesencsescssscssscssscesscssaseesscessensssanssanssaassaseseaeseaesaseesseeaees 4 1 12 ACCESS PASSWORD TO THE MANAGER MODE CODE 08 ae 4 1 13 MAINTENANCE HIST
41. a backbone fuel distribution where several dispensers pumps are connected to a single supply pipe from the tank The dispenser producer does not recommend this backbone distribution type due to the risk of instability in the fuel suction from the tanks If the designer should decide to use backbone distribution type anyway the dispenser producer requires inserting disc valves in the suction piping so the individual dispensers could be functionally isolated Disc valves such as CO9 DN32 are produced by the company Armatury Group a s Kravare 3 3 6 DISPENSER LOCATION BASED ON OUTER INFLUENCES Hazardous areas are defined according to CSN EN 60079 10 1 2009 in the surroundings of the fuel dispenser Fuel dispenser of the OCEAN series must not be located in areas with the risk of an explosion i e in hazardous areas defined by the norm CSN EN 60079 10 1 2009 Electronic counters used in these dispensers do not have any cover they are located in areas with no risk of explosion and they are separated from other areas with a partition of type 1 according to CSN EN 13617 1 25 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 3 3 7 PRESSURE SYSTEM The OCEAN fuel dispensers can be connected not only to a classical suction system where the fuel is sucked out of the fuel tank by the force of pumps located in the dispensers but it can also be connected to a pressure system where the fuel is pushed to the dispe
42. ance readjust the meters Check and adjust the efficiency of petrol fume exhaust Distributor Tighten the conductor connections check the terminal boards Check the cable marking and description of the individual electric circuits Check the completeness of documentation prescribed according to CSN Grounding point Check the marking prescribed by CSN Overfilling signalisation Check and test the tank maximum level and tank overfilling signalisation system 65 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Distributed by DAIS DAIS GLOBAL LTD 3 Poruchik Nedelcho Bonchev Str fl 5 1528 Sofia Bulgaria tel 359 2 973 27 67 e mail office daisglobal eu 66
43. any problems with the fuel dispenser first study the Table 25 What to do if There are described the most frequent questions of the dispenser users concerning problems occurring at a petrol station In case of a dispenser malfunction the electronic counter which controls the dispenser will show an error message in the form of a numeric code The error codes for the individual counter types are listed in Tables 27 and 28 59 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Table 25 What to do if The dispenser does not respond to lifting the gun from the holder and the display fails to show any error message It means the dispenser is without electric power or the dispensing guns are improperly hanged or the dispenser is blocked by the control system Check proper hanging of all guns Check if the fuel consumption at the dispenser has been paid at the cash desk If the dispenser is in a manual mode try unblocking it with a remote IR controller push the O key Turn the dispenser counter power off and on Check the power supply to the dispenser after switching the power on the display must undergo a test sequence gt Check the position of the single phase 230 V power circuit breaker of the dispenser at the main distributor of the station gt Ifthe dispenser is connected to a controlling computer the blocking of the dispenser may be caused by the control system which fails to release the
44. ast one will be stored in the counter memory 4 1 11 HISTORY OF THE RECENT FUEL DRAWING CODE 07 This function serves to show the history of the last ten fuel drawings on each side of the dispenser This 42 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO D TATSUNO EUROPE parameter has the following data layout on the display CZK I CZK I After switching to parameter P07 the display will show the code of the last fuel drawing on the A side of the dispenser e g 310 CZK 10L The price per litre alternates in the display with the parameter number After pushing the key lt ENT gt it shows the time and date when the fuel drawing was completed After pushing the lt gt key the display shows the code of the last error message of the B side of the dispenser See more in table 17 Table 17 P07 last fuel drawings history Parameter Description 07A0 Last fuel drawing on the side A of the dispenser 07BO Last fuel drawing on the side B of the dispenser 07A1 Last but one fuel drawing on the side A of the dispenser 07B1 Last but one fuel drawing on the side B of the dispenser 07A9 Tenth recent fuel drawing on the side A of the dispenser 07B9 Tenth recent fuel drawing on the side B of the dispenser NOTE y the memory bank for the fuel drawing history is empty i e there is no fuel drawing data stored in the A memory the display will only show this
45. available m When manipulating with the equipment use proper protection aids 3 2 RECEIPT TRANSPORT UNPACKING The customer will conclude a contract with the producer to organise the dispenser delivery If the delivery is to be ensured by the company TATSUNO EUROPE a s it will transport the product to the agreed location The producer has sufficient experience with manipulation and transportation If the delivery is to be ensured by the customer in another way the producer will only ensure professional loading but will not be responsible for the transport In general the dispenser must be transported properly packed fixed to the frame In the transport vehicle the dispenser must be secured against damage covers paints motion and tipping Any manipulation and transport must be done in a vertical position the dispenser must not be placed on its the covers WARNING During manipulation it is allowed to use fork lift trucks only If other manipulation methods are used TATSUNO EUROPE a s does not provide warranty for any damage 3 3 DISPENSER LOCATION 3 3 1 GENERAL The producer recommends placing the dispensers on the refuge islands of the petrol station in such a way that the direction of the vehicle arrival complies with the arrows in Figure 1 Numbering of products at the dispenser 21 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com is also shown in figure 1 3 3 2 SINGLE SIDED DIS
46. com 2 4 DISPENSER MODEL IDENTIFICATION This section explains the marking coding system of the fuel dispensers OCEAN BMP4000 0 EURO Commercial marking of the dispenser has this basic form BMP40xy OEz where x is anumber from to 5 defining the total number of hydraulics pumps in the dispenser y is a number from 1 to 10 defining the total number of dispenser guns or dispenser hoses Z is one of letters D R and L defining the orientation of the dispenser in relation to the refuge island of the petrol station in the direction of vehicle arrival D double sided double sided dispenser R right single sided right dispenser L left single sided left dispenser The dispenser code always contains the BMP abbreviation which denotes all fuel dispensers from the company TATSUNO EUROPE Then there are two digits 40 meaning the types series BMP4000 0 Another number x defines the number of pumping hydraulic units in the fuel dispensers or the number of products The e number defines the total number of hoses in the dispenser Then there is a full stop and a two letter abbreviation OE meaning the OCEAN EURO design model of the dispenser The last symbol z marks the orientation of the fuel dispenser from the direction of vehicle arrival to the dispenser Examples BMP4022 0EL is a 2 product 2 hose single sided left side fuel dispenser of the series OCEAN EURO BMPA4048 OED is a 4 product 8 hose double si
47. ded fuel dispenser of the series OCEAN EURO 2 4 1 ADDITIONAL ABBREVIATIONS IN THE DISPENSER MARKING There may be additional abbreviations after the basic dispenser code Abbreviation Description MR NR2 VR3 VRA Vapour exhaust from one two three or four fuel products H H2 H3 H4 Higher performance for diesel oil in one two three or four pumps 70 90 l min UH UH2 Very high performance in diesel oil pumping of one or two hoses120 150 l min The main dispenser MASTER has an outlet leading to one or two nearby MAS MAS2 dispenser SLAVE 12 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO Abbreviation SAT HOOK LON DART LOG ERA TATPL ATCL TA2331 ALX 2C C1x C2xx T TATSUNO EUROPE Description A satellite dispenser connected to the MASTER dispenser without its own hydraulics A dispenser without hose winders has only hooks for hanging the hose Data line with an interface IFSF LON DART or Logitron PUMALAN Data line with an interface Kienzle ERA TATSUNO Party Line or Autotank ATCL Outlet of pulses gun and signal RELEASE to connect to Tankautomat TA2331 Outlet of pulses and gun to connect to the terminal ALX ALX 308 Two simultaneous fuel drawings from a single sided dispenser two displays on the same side Four simultaneous fuel drawings from a double sided dispenser four displays on the dispenser Lit LED sensor 1 digit 0 t
48. dispenser is connected to a surface tank due to safety reasons the suction piping must involve a check valve to ensure that the pump of the dispenser generates an under pressure approx 0 03 MPa We recommend a valve V316 XX The producer of these valves is ZPA Slavicin At the lowest point of the piping there should be installed a stop and bleed valve which can be closed by the operator whenever the dispenser is out of operation If there aren t such valves any leakage in the fuel system may cause uncontrolled fuel leakage see Figure 11 Figure 11 Example of connection between the dispenser and the surface tank Legend 1 dispenser 4 piping for vapour removal back recuperation 5 suction fuel pipe 7 suction basket without a check valve 8 surface fuel tank 9 overpressure check valve 10 bleed and stop valve 11 back piping from the dispenser pump separator 12 leakage ECO tray with a base frame of the dispenser 13 connection element bellows with a flange concerning surface tanks The pumping monoblock of the dispensers is constructed with an air separator permanently open into the air bleeding chamber formed by the area in the monoblock body and the
49. display 18 18 Advertising message No 8 O0 do not display 18 19 Advertising message No 9 O0 do not display 18 20 Description in case of a pre selection by amount 0 do not display 1821 Description in case of a pre selection by volume O do not display NOTE Parameter 18 is functional only for the graphic proportional display PDEDCU For the other types of displays it does not work 46 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO 1 TATSUNO EUROPE 4 1 21 DISPLAYING A DISPLAY SEGMENT ERROR CODE 19 This function allows switching on off the displaying of a display segment error Er1 by the processor Table 22 Displaying a display segment error P17 Parameter Description 19 0 The display segment error will not be shown 19 1 The display segment error will be shown The default setting of the parameter value is 1 4 2 TBELTX COUNTER The electronic counter TBELTx for fuel dispensers produced by the company TATSUNO EUROPE a s is setup by means of a 4 key keyboard or by a pre set keyboard if it is installed on the dispenser This allows the following e Setup unit prices of fuel products in case of manual operation e Read non resettable electronic litre meters of all dispensing hoses 4 2 1 FUEL UNIT PRICE SETTING If the dispenser is in manual mode the spent amount calculation uses unit prices of the products stored in the counter memory where each pump is matc
50. e commissioning the electricity wiring and proper connections must be reviewed to prevent electric shock injury and to ensure explosion protection the fuel is class flammable material Every fuel dispenser is tested at the production plant concerning its function safety and metrology The delivery of each fuel dispenser includes certificates needed by the operator as documentation for the authorities Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE 2 OCEAN EURO FUEL DISPENSERS 2 1 FUEL DISPENSER DESCRIPTION The OCEAN BMP4000 0 EURO dispensers serve to pump liquid fuels and oils ethanol and petrol mixtures max E85 to vehicles and for commercial purposes The dispensers are equipped with high quality Japanese hydraulics made by the TATSUNO Corporation and an efficient and reliable electronic counter by the Czech company TATSUNO EUROPE a s All the fuel dispensers can operate in a manual mode individually off line or in an automated mode remotely controlled from the petrol station kiosk and connected to the cash desk POS via a data line The OCEAN BMP4000 0 EURO series fuel dispensers have their enclosure cover door lid etc made of a varnished metal sheet or inflammable laminate approved for this use by the state testing authority statement of FTZU 04ST 0083 The supporting elements of the dispenser framework are made of varnished steel sheets of 0 8 2 5 mm thickness of from non rus
51. e of the first parameter To navigate to the following parameters and their items use the keys lt gt gt and lt gt see Figure 16 The operator mode allows displaying but not changing the value of the parameters shown in Table 9 Table 9 List of parameters for the setup operation mode Parameter Description 01 Non resettable volumetric meters 02 Daily volume and money meters resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest fuel drawing history The individual parameters will be described in the following chapter The operator mode can be terminated by pushing the button lt R gt The mode also gets terminated automatically if no remote controller button is pushed over 60 seconds 4 1 4 MANAGER MODE Use the remoter controller in the distance approx 1 m from the dispenser s display centre and push the button lt R gt All guns of the dispenser must be hanged and the sale at the dispenser must be completed paid before you start After triggering the manager mode the display will ask you to enter a 4 digit access password In order to keep the password secret the input numbers are displayed as dashes only The default access password set from the factory is 1111 Example Push the keys lt 1 gt lt 1 gt lt 1 gt lt 1 gt and lt ENT gt COdE 545 If the petro
52. e tanks ley Ya 8 o Before any maintenance on the mechanical hydraulic or electrical elements the power supply must be turned off and you need to ensure that the power cannot be restarted ie7 Y d 0 DO NOT REMOVE THE COVERS OF THE DISPENSER WHEN IT IS RUNNING Figure 23 Dispenser without its cover side B Figure 24 Dispenser without its cover side A 58 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE eJ Yid e THE BELT BETWEEN THE ENGINE AND THE PUMP OR VACUUM PUMP IS ANTISTATIC IT CANNOT BE REPLACED WITH A DIFFERENT TYPE 07 VUE o X DO NOT OPEN THE DISTRIBUTION BOX LID IF THE DISPENSER IS UNDER POWER TATSUNO Bend C ROZVODNA KRABICE gt RK 002 6 ATEX 0021 o er RAT POD NAP T M Figure 25 Distribution box lid 6 1 1 MAINTENANCE OF THE DISPENSER COVER The covers of the dispenser bodywork made of laminate varnished steel or non rusting steel require regular maintenance Especially it is important during winter when the chloride aerosols from road sprinkling salts can permanently damage the bodywork varnish if it is not treated properly Covers made of non rusting steel can cause inter crystalline corrosion Regular maintenance of bodywork elements is done with water or a solution of detergent and with normally available automotive cosmetics 6 2 TROUBLESHOOTING If there are
53. ection button 2 KHonka npenaakas obema No2 Potvrzen Zm na Enter Edit MNoteepxnenneMameHenne Mana er re im vstup opu t n Manager mode enter exit MeHepxep pexu Bxog Beixon Dal parametr Next parameter Cnepyio n napaMerep Dal podparametr Next subparameter Cnepyio n nopnapametep Figure 16 Description of keys on the remote controller PDERT 40 When using the IR remote controller the controller must be approx 1 meter from the centre of the fuel dispenser display see Figure 17 The setup mode is triggered by the lt R gt key manager mode or by consequent pushing of the keys lt S gt and lt R gt operator mode The values to be set or read are shown in the display During reading of the electronic summary meters there apply the dispenser parts marking rules described in chapter 2 4 2 and shown in the Figure 17 NOTE Except setting up and reading of values the keys A1 A2 L1 L2 and CLEAR can also be used to setup the options on the dispenser The ON key allows testing the function of display heating The key lt 0 gt allows unblocking a dispenser after an error or in the operating mode which ensures blocking after refuelling 36 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO D TATSUNO EUROPE NN N SS XX SS SN Y SS SS
54. erating code if the dispenser is blocked or if it is started in a trial period This parameter has the following layout of data in the display The first line of the display shows a numeric code operating 674359 Price checksum needed to unblock the dispenser remotely The other line shows the number of days in trial operation after FQ Litres which the dispenser will be blocked If the first line is empty and if there is 0 on the second line 16 674 the dispenser is in a standard operating mode 45 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 4 1 19 DISPLAY SUBLIGHTING INTENSITY CODE 17 This function allows adjusting the intensity of the LED sublighting of the graphic proportional display PDEDCU This parameter does not work with other types of displays Table 20 Intensity of sublighting of the display P17 Parameter Description 17 0 Sublighting of the display is unregulated 17 1 100 PWM value of the display sublighting The standard default setting of the parameter is 70 4 1 20 TEXT MESSAGES IN A GRAPHIC DISPLAY CODE 18 If the dispenser has a graphic proportional display PDECPU this function allows adjusting the length of text messages which appear in the screen Text messages can be classified in two groups e Descriptions of the display e Advertising message The parameters reserved for the description of the display can have the value 0 and 1 When the
55. f degree Celsius 26 8 C The second line shows the temperature of the fuel 146 Litres product No 1 in the dispenser s hydraulic system in decimals of degree Celsius 14 6 C CZKIL You can scroll the fuel products by using the keys lt gt and lt gt Table 19 Present operating temperature P14 Parameter Description 141 Temperature around the counter s processor and temperature of the fuel product No 1 142 Temperature around the counter s processor and temperature of the fuel product No 2 143 Temperature around the counter s processor and temperature of the fuel product No 3 144 Temperature around the counter s processor and temperature of the fuel product No 4 145 Temperature around the counter s processor and temperature of the fuel product No 5 NOTE The number of fuel product listed in the parameter P14 depends from the fuel dispenser s configuration The system of marking of the fuel products in the dispenser is described in chapter 2 4 2 and in Figure 1 4 1 17 RESET OF THE DAILY METERS CODE 15 This function serves to zero all daily meters of the dispensing hoses guns After setting the value of parameter 1 and confirming it lt ENT gt 1 lt ENT gt all the meters which are part of parameter P02 are reset to zero 4 1 18 OPERATING CHECKSUM NUMBER CODE 16 This function allows displaying a 6 digit operating check number and setting the op
56. g liquid level meters etc 3 5 1 POWERING THE ELECTRIC ENGINES OF PUMPS AND VACUUM PUMPS Powers supply to electro motors of pumps and vacuum pumps in all types of dispensers is carried out by a 4 core cable FABER KABEL Y JZ 4 x 1 5 or CMSM 4B x 1 5 see Table 3 which leads from the main distributor in the kiosk to each fuel dispenser in its distribution supply box see Attachment 2 In the distributor the cable is connected to fuses and a switch Switching of individual motors of pumps and vacuum pumps is done by means of contactors inside the fuel dispenser All the OCEAN fuel dispensers have contactors and each motor in the dispensers is protected with a thermal residual current device Switching of motors of pumps and vacuum pumps is carried out so that at any moment no more than two motors of pumps and two motors of vacuum pumps should be connected to the power supply cable Table 3 Marking of conduits in a cable powering the electro motors of pumps and vacuum pumps Marking of conductors in the cable FABER KABEL Y JZ 4 x1 5 marking colour description L1 Black 1 Phase1 L2 Black 2 Phase 2 L3 Black 3 Phase 3 PE Green yellow Pase 28 Instala n instrukce pro v dejn stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE For the termination of the supply cable 3x400V in the distributor we recommend using a special engine circuit breaker type PKZM 0 10 from the company Moeller Kl ckner This circu
57. h air supply fuel pipe If the error persists call the authorised The maximum qty of tests of separation exceeded service 6 2 2 ERROR MESSAGES IN DISPENSERS WITH ADP OR ADPMPD COUNTERS Any detected error of a dispenser with an ADP or ADPMPD counter e Will terminate the fuel drawing on one side or on both sides of the dispenser based on the error type e Will show the error code on the unit price display of the side The error is in the format Xnnn where X represents the letter E or F and nnn represents the error number There can occure three types of error Fatal error of the counter shown in the form of Fnnn This error leads to immediate termination of fuel drawing on both sides and the dispenser is blocked This involves the errors found during automated dynamic tests carried out by the counter s processor and side displays error numbers higher than 100 In case of such type of error the user should contact the service and inform them about the error number The only solution is to disconnect the counter from the electricity network and then turn it on again the cause of this type of error may disappear when the counter is turned on again Fatal error on one side of the fuel dispenser shown in the form Fnnn This error stops fuel drawing on the given side and this side gets blocked In case of an Ennn type error which has an adjustable maximum number of recurrence see below and if the error repeats in a seq
58. h heated displays from 20 C to 50 C petrol diesel oil bio diesel max E85 petrol ethanol mixture 0 5 10 mPa s 0 5 10 cp MI El from 5 to 95 non condensing Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 2 3 CERTIFICATES AND PERMITS The OCEAN BMP4000 0 EURO fuel dispensers comply with all European directives about safety and metrology 2 3 1 METROLOGY The appliance was certified by the Czech Metrology Institute in Brno a notified body No 1383 The assessment of the appliance compatibility used the procedure B type testing D ensuring production quality according to government decree No 464 2005 Coll setting technical requirements for measuring apparatuses and implementing in the Czech Republic the directive of the European Parliament and European Council No 2004 22 ES There was issued an ES type certificate MID certificate for the fuel dispensers petrol diesel oil ethanol and their mixtures TCM 141 07 4491 revision 4 of 25 5 2011 The certificate is based on the testing report No 6015 PT P0047 11 The tests were made according to OIML R117 1 OIML R118 and OIML D11 On 24 10 2007 the company TATSUNO EUROPE a s received a quality management system certificate No 0119 SJ C006 07 from the Czech Metrology Institute and thus met the qualification requirement for declarations of conformity of type based on ensuring measurement apparatus product
59. heck the leakage in end screws of tank fittings Check the presence of water using an indication paste Visual check of shaft leakage Check the paint and prescribed labels in the individual shafts Check the hinges of shaft lids including the greasing Visual check of seals in the distribution cable channels Check the grounding of shaft lids Fuel drawing shaft Dismantle clean and conserve the recuperation safeties Check the leakage of end point screws replace if necessary Check the colour marking and labels on products Check and grease the shaft lid hinges repair if needed Fuel tank ventilation Dismantle clean and conserve the end point safeties Leakage indication Check the functionality of the tank leakage indication system Check the functionality of the pipe leakage indication system Warning labels and tables Check the warning labels prescribed by CSN EN Distribution pipes Check leakage of all single jacket product piping Dispensers Check leakage of hydraulics and exhaust connections Tighten the connections of electric conductors of the electronic counter Check leakage of cable bushings and glands Check marking and binding of cables Check and strain the antistatic V belts replace if necessary Check the measurement of 201 of product from each dispensing hose if the dispensing shows any deviation out of permissible toler
60. hed to a single fuel unit price Any change in the unit price of fuel on the counter s display comes into effect only after the dispensing gun is lifted From the production there is set a zero default price for all fuel products A non zero price must be set otherwise an error message E30 zero price will be displayed and the fuel drawing will not start If the dispenser is in automated mode the calculation of the drawn amount uses the product unit prices which are sent by the station s control computer when releasing every fuel drawing The prices stored in the P03 parameter of the counter s memory is not functional in this case Fuel price setting in manual mode The price can be changed only in the time between switching the counter s power on and the first fuel drawing from the dispenser Turn the power to the counter off and on 2 Pushand hold the button 2 along with button 4 over at least 3 seconds 3 Onthe middle line there will appear the number of the gun product which is being adjusted on the bottom line there will be a unit price The price is altered digit by digit The currently adjusted digit is blinking Altered No blinking 4 Button 1 allows changing the value of the blinking digit 47 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 5 Button 2 allows moving from one digit place to another 6 Button 3 allows changing the gun number for which the price is adjusted 7 P
61. hermal range of operation 45 C 50 C e option of thermal volumetric correction of the pumped fuel at the referential temperature 15 C 20 C e controlled vapour exhaust with the option to block pumping when the exhausts do not work properly vapour flow sensor e pumping control using proportional solenoid valves 24Vss allowing continuous flow control T TATSUNO EUROPE 2 2 BASIC TECHNICAL DATA TATSUNO EUROPE a s www tatsuno europe com 2 2 1 HYDRAULIC UNIT OF FUEL DISPENSERS Pumping output standard increased H very high UH Accuracy class Maximum operating pressure Electromotor of the pump Solenoid valves 2 2 2 ELECTRONIC COUNTER Power supply Performance Display volume amount unit price 2 2 3 AMBIENT CONDITIONS Operating temperature Pumped liquid temperature range Pumped liquid type Pumped liquid dynamic viscosity range Mechanic environment class Electromagnetic environment class Relative humidity 10 40 dm min 30 50 dm min 80 dm min 70 90 dm min 130 dm min 120 150 dm min 0 5 0 5 0 18 MPa 1 8bar 0 25 MPa 2 5bar for H or UH three phase 3x400V 0 75 kW 1395 RPM 24VDC max 1A or 230V AC 50 Hz 5W 230 VAC 10 15 50 Hz 5 Hz max 300 VA from 0 01 to 9999 99 dm from 0 1 to 99999 9 CZK from 0 01 to 99 99 CZK dm from 20 C to 40 C standard dispenser model from 40 C to 50 C special model wit
62. inter are frequent phenomena in the electricity grid All these problems can be eliminated by the use of a proper power backup UPS There are essentially two types of power backups suitable to provide backup power for the dispensers UPS of the line interactive type and UPS of the on line type Petrol stations connected to a stable electricity grid without voltage drops and interference can do with the line interactive UPS type to stabilise their power supply In other cases there must be used the on line UPS type Interference voltage drops or blackouts can cause frequent blocking of the dispensers errors in the communication between the computer and the dispensers computer errors data loss etc 3 5 3 DATA COMMUNICATION LINE The data line serves to control the fuel dispenser and to transfer data from the dispenser remotely when the dispenser is in the automated mode The dispenser is controlled with a single purpose console a station controller or directly by a computer in the petrol station kiosk If the dispenser operates in manual mode only this data line needs not be installed To install a data line it is necessary to bring a shielded communication cable to each fuel dispensers specifically a 4 core cable FABER KABEL type CY JZ 5 x 0 75 or type CMFM 4D x 1 see Table 6 The data cable must lead in a ray shaped layout from the petrol station control room kiosk control panel to the first module of each fuel dispenser
63. into its communication distribution box The wiring of the communication distribution boxes is shown in Attachment 2 From the communication distribution box the cable FABER KABEL type CY JZ 5 x 0 75 connects the data line to the head of the dispenser s electronics and is connected to its counter 31 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Station Controller Det ling 4 Jl Figure 15 Ray like layout of data lines to the dispensers Table 6 Marking of conductors in the PDE data line Marking of conductors in the cable FABER KABEL CY JZ 5 x 0 75 Marking Colour Description A Black1 dataA B Black2 data B Black3 Backup Black4 Backup Green yellow Not used ST Shielding Shielding lezie For the communication line there must be used at least 4 core shielded data lines with minimum cross section of conductors 0 5 mm The cable jacket must be self extinguishing and resistant to petrol vapours As a standard the OCEAN dispensers are equipped with a PDE data line which is a RS485 line with a 32 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE PDE communication protocol At the customer s request we
64. ion use and maintenance of our dispensers of the OCEAN BMP4000 0 EURO type series This manual was created by the producer and it forms an inseparable part of the dispenser accessories Use of this manual is in the full responsibility of the user any operations which are not descried here must be considered forbidden An operator who performs such operations will take all responsibility for the impact of such actions The manual is organised into individual sections which have their subsections so each topic is separated and corresponds to the logic of the operations learn prepare use maintain The manual properly reflects the technical situation at the moment of sale of the dispenser and it cannot be deemed faulty if there are subsequent changes and updates to the latest status and new information Vleule Keep this manual and enclosed documents over the whole service life of the appliance for future reference 1 2 PERMITTED USE The dispensers of the BMP4000 0 series are intended for stationary use for dispensing of petrol kerosene and diesel oil in specified quantities from the storage tank to the vehicles CAUTION The dispenser is a complicated appliance which must provide a lot of demanding functions This is why before commissioning the tanks and pipes must be cleaned and the cleanliness of the fuel must be verified dirty filters in the dispenser cannot be considered as a reason for warranty repair Befor
65. ion quality according to attachment No 2 procedure D chapter 6 of the government decree No 464 2005 Coll The certificate is reviewed by audits every year 2 3 2 SAFETY The dispensers were certified by the authorised entity No 210 The Physical Technical Testing Institute in Ostrava Radvanice a notified body No 1026 for the use in areas with explosion hazard according to the directive 94 9 ES The fuel dispensers were confirmed to comply with the European norm on the construction of fuel dispensers No EN 13617 1 There was issued an ES type certificate ATEX certificate for fuel sale dispensers No FTZU 10 ATEX 0259 All parts of the dispensers located in areas with explosion hazard comply with the European directive ATEX No 94 9 ES On 28 7 2002 the company TATSUNO EUROPE a s received an announcement on quality assurance No FTZU 02 ATEX Q030 from the Physical Technical Testing Institute in Ostrava Radvanice The certificate is reviewed by audits every year 2 3 3 ELECTROMAGNETIC COMPATIBILITY EMC The fuel dispensers were tested by the Czech Metrology Institute in Brno a notified body No 1383 The appliance compliance was assessed according to the directive of the European Parliament and European Council No 2004 108 ES and in compliance with OIML R117 1 OIML R118 There were issued test reports No 1013 PT 9019 07 1013 PT 9020 07 8551 PT E0151 10 11 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe
66. it breaker serves as a switch and it contains a short circuit and thermal protection After installation in the distributor s door this circuit breaker can be complemented with a control head IP65 with an extended spindle type RH PKZO X Einstellstrom NOTE For switching of motors of pumps and vacuum pumps in the dispensers there are used motor contactors DIL EEM 10 and DIL EM 10 GI with thermal residual current devices of type ZE 2 4 and ZE 0 6 from the company Moeller Kl ckner or motor circuit breakers of type PKZM 0 0 4 from the same producer In Figure 13 there are shown the reaction times of the used residual current devices of the ZE type 2B12 Z832 2B65 ZE X proudov nas taven Figure 13 Reaction times of the motor residual current devices of the ZE type Electromotor parameters Table 4 provides basic parameters of two electromotor types used in the OCEAN fuel dispensers Table 4 Parameters of electromotors Pump electromotor 1MA7083 4BA10 8N51 Vacuum pump electromotors BA240TRII AR R Asynchronous motor Asynchronous motor 230 400V 50Hz 230 400V 50Hz Current 2 05 A Current 1 1 A Consumption 0 75 kW Consumption 0 37 kW 1395 RPM 2840 RPM la In 4 8 We thermal IP 55 IP 54 T3 tc 16 sec T3 cos dh 0 75 cos 6 0 8 Ex II 2 G E
67. jany OCEAN BMP4000 0 EURO I TATSUNO EUROPE Table 13 P03 parameter value description Parameter Description Default setting 031 Unit price of fuel product 1 0 00 CZK L 032 Unit price of fuel product 2 0 00 CZK L 033 Unit price of fuel product 3 0 00 CZK L 034 Unit price of fuel product 4 0 00 CZK L 035 Unit price of fuel product 5 0 00 CZK L NOTE The number of fuel products listed in parameter 03 depends from the dispenser configuration The system of fuel product marking is described in chapter 2 4 2 and in Figure 1 When the unit price setting is changed it will take effect only after the subsequent lifting of the gun ezila The values set in the PO3 parameter are valid only in the dispenser s manual mode If the fuel dispenser is connected to the station s central system the fuel unit price is set directly by the control system prior to every fuel drawing The PO3 parameter value is not functional in this case dee The fuel dispenser does not allow drawing fuel for zero value of the unit price In that case after lifting the dispensing gun the display of the dispenser will show an E30 error message and will not start pumping 4 1 8 CURRENT DATE AND TIME CODE 04 This function allows showing and setting the current time and date The first line of the display shows the time in the format 1 53 51 1 HHMMSS hours minutes seconds the other line shows the date in
68. l station manager forgets the valid password the only help is to call an authorised service that will set a new password 38 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO Di TATSUNO EUROPE 002348 Luz 435698 The manager mode allows displaying and changing the value of the parameters listed in Table 10 Table 10 List of parameters in the manager mode After entering a valid access password the display will show the value of the first parameter 01 Now you can scroll through the parameters using the lt gt gt key or by entering the search parameter number and confirming with the key lt ENT gt to directly move to the required parameter Parameter Description 01 Non resettable volumetric meters 02 Daily volume and money meters resettable 03 Unit price of products in manual mode 04 Current time and date 05 Program version and check sums 06 Error message history 07 Latest fuel drawing history 08 Manager mode access password 09 Maintenance history 10 not used 11 not used 12 Fuel dispenser control mode 13 Statistics of errors 14 Current operating temperature 15 Reset of the daily meters 16 Operating referential number 17 Display sub lighting intensity 18 Text messages 19 Display segment error The manager mode can be terminated by pushing the button R The mode also gets terminated automatically if no remote controller butto
69. md Cause of the error message Remedy for the error message Supply power blackout Supply power blackout longer than approx 3 5 periods t 100ms The power supply to the dispenser s counter must be FATAL turned off for approx 10 seconds and then turned on The message disappears once you hang the dispensing STOP gun back LOCK Maximum time for pumping suspension exceeded Error of display malfunctioning LCD display segment or Turn the power supply to the dispenser off and on If the NFAT i A s error of an electromechanical display reel error persists call the authorised service Error of display discrepancy between the real qty of Turn the power supply to the dispenser off and on If the FATAL displays and the set qty in the P31 parameter error persists call the authorised service Fume exhaust error Turn the power supply to the dispenser off and on If the NFAT 3 Fume exhaust flow sensor error on side A error persists call the authorised service Fume exhaust error Turn the power supply to the dispenser off and on If the NFAT e e Fume exhaust flow sensor error on side B error persists call the authorised service Error of display error in communication with the display Turn the power supply to the dispenser off and on If the ALERT 3 y g or with the electromechanical meter error persists call the authorised service 61 T TATSUNO EUROPE Message code E31 E
70. n All dispensers can be classified according to their orientation into single side or double side dispensers Double sided dispensers allow that there can be a car and fuel drawing from both sides of the dispenser Single sided dispensers allow vehicle arrival and fuel drawing from one side of the dispenser only Concerning the arrival to the dispenser the single sided dispensers can be classified into left side the hose is on the left side and right side type Qty of fuel products According to the type the fuel dispenser can draw one to five different fuels Qt of dispensing hoses guns Each dispensing point of the dispenser has one to five dispensing hoses ending with dispensing guns A dispenser can have 1 to 10 dispensing hoses guns Pumping performance Pumping performance is the maximum achievable fuel flow in the dispensing gun It is measured dm litres per minute The OCEAN EURO dispensers provide three levels of pumping performance standard 35 to 50 L min increased 70 to 90 L min and high 120 to 150 L min The real pumping performance depends from real conditions at the pumping station quality and length of the supply pipe suction head etc Display type According to the displayed values the displays can be divided into litre displays and displays for public sale Litre displays show only the pumped quantity of fuel in centilitres and are used in dispensers for non public fuel dispensing ie internal company pumping station
71. n is pushed over 60 seconds 4 1 5 NON RESETTABLE VOLUME METERS CODE 01 Electronic meters for all dispensing hoses guns are stored in the electronic counter memory These meters are not resettable and they state what total volume was drawn by the individual hoses Table 11 P01 parameter values description Parameter Description 011A Fuel volume drawn by hose 1 on side A in centilitres x 0 01L 012A Fuel volume drawn by hose 2 on side A in centilitres x 0 01L 015A Fuel volume drawn by hose 5 on side A in centilitres x 0 01L 011B Fuel volume drawn by hose 1 on side B in centilitres x 0 01L 012B Fuel volume drawn by hose 2 on side B in centilitres x 0 01L 39 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Parameter Description 015B Fuel volume drawn by hose 5 on side B in centilitres x 0 01L NOTE The number of meters for dispensing hoses shown in parameter PO1 depends from the dispenser configuration The system of hose gun marking in the dispenser is defined in chapter 2 4 2 4 1 6 DAILY METERS CODE 02 The electronic daily meters for all dispensing hoses guns are stored in the memory of the electronic counter These meters can be reset anytime using the P15 parameter see the description below They state what total volume and total amount of money was drawn by the individual hoses up to the time of their latest reset Table 12 P
72. nd a different optimal position 5 3 2 ELECTROMECHANICAL LITRE METERS At the customer s request the OCEAN dispensers can be equipped with mechanical meters to monitor the total consumed fuel in each dispensing hose The meters are on the display of the fuel dispenser For each dispensing hose or gun there is one seven digit meter which states the quantity of whole litres pumped in the given hose For multi product dispensers the electromechanical meters are listed on the display from top down or from left to the right and are numbered with the hose numbers Variants of the layout of the electromechanical meters on the fuel dispenser display masks are shown in Figure 20 52 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO D TATSUNO EUROPE 1 2 3 4 ser eene e 10065427 GH N N N 1 EU 13 20 TOTAL EUR 13 20 Tota y EUR 13 20 o D 7 x M 4 AS L 10 00 VOLUME L 10 00 VOLUME L 10 00 VOLUME 7 7 x M e AS 1 320 SE EUR 1 320 PRICE 1L Eun 1 320 PRICETL XJ EU 0234598 j0023975 geen gene KEE TUNE emm 2 3 4 Figure 20 Variants showing the location of the electromechanical meters and IR receivers on the display NOTE On display A the electromechanical meters are marked with numbers 1 2
73. ng arresters The producer does not provide any warranty for damage caused due to insufficient protection of the cables For trouble free operation of the fuel dispensers it is necessary to separate the signal cables from the power supply cables If there are power cables near the signal cables there forms an interference and this may cause problems with the control of the dispensers or it can even destroy the electronic appliances installed in the dispensers and in the kiosk This is why any crossing or shared installation in a single cluster of signal and power cables must be avoided It can be solved by putting signal cables and power cables into their own channels metal pipes The producer does not provide any warranty for damage caused due by improperly solved cable connections 34 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 4 BASIC FUNCTIONS AND SETTINGS OF A DISPENSER Setup of the fuel dispensers is carried out by means of a set of setup parameters which regulate the functional parameters of the fuel dispenser and which can change the mode and behaviour of the dispenser in various situations According to the type of the installed electronic counter the parameter values can be viewed and changed by a remoter IR controller a service keyboard or by the pre set keyboard on the dispenser The setup method of the dispenser differs according to the used counter in the head of the di
74. ng gun and inserts it in the vehicle s fuel tank When the tank is almost full he takes the gun out and on the pre set keyboard he pushes a key with the financial amount the multiplication of which he wants to spend lt 10 CZK gt He starts the gun again and lets the dispenser to pump some more fuel to reach the full financial amount e g 320 0 CZK or 400 0 CZK He puts the gun back to the dispenser and goes to pay d Example of getting a full tank with final pumping to reach a rounded volume value H The customer comes to the dispenser and wants to draw fuel in order to have a full tank He chooses the product to draw takes the dispensing gun and inserts it in the vehicle s fuel tank When the tank is almost full he takes the gun out and on the pre set keyboard he pushes a key with the volume the multiplication of which he wants to draw e g lt 1 L gt He starts the gun again and lets the dispenser to pump some more fuel to reach a rounded volume value e g 25 00 L or 128 00 L He puts the gun back to the dispenser and goes to pay Note Examples c and d are possible only at the OCEAN dispenser with electronic counter PDEX and an activated pre set keyboard function during fuel pumping 56 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 5 3 6 TURNING OFF THE FUEL DISPENSERS aiao Liz foy wel When turning off the dispenser the producer recommends proceeding as follo
75. nsers right out of the tanks which have central pumps such as the RED JACKET system The advantage of the pressure system is low noise operation of the dispensers but the disadvantage is high demand for the quality and sealing of the fuel piping In the pressure system the dispenser has no pumping monoblock The fuel piping is connected via an emergency stop valve which is under the fuel dispenser and is firmly attached to its base frame From there the fuel goes to the filter and is distributed via measurement appliances and control valves to the dispensing hoses and guns According to the European norm EN 13617 1 2009 the dispenser OCEAN connected to a pressure system must have an emergency stop valve which will shut off the pressure intake in case the dispenser it torn off The emergency stop valve is not a part of the standard delivery of fuel dispensers The dispenser producer recommends using the valve OPW 10BF The fuel intake to the dispensers is through a pipe with a cap nut with an internal thread G1 The position of the intake piping is shown in Attachment 1 where you also can see the recommended connection to the pressure piping S 180 ale It is necessary to ensure that at the fuel intake to the dispenser the maximum permitted pressure 0 40 MPa is not exceeded To the shaft under the dispenser there must lead not only the grounding conduits but also the following supply cables e 4 core cable feeding the
76. o 9 x is a colour red b white m blue Z yellow z green Lit LED number 2 digits 10 through 29 x is a colour red b white m blue Z yellow z green 2 4 2 CONVENTIONAL MARKING OF THE DISPENSER PARTS The illustration below shows the system of marking of the displays dispenser guns hoses pumps and measuring apparatuses in the fuel dispenser Gun Gun Gun Gun 4A 3A 2A 1A Display Side A v v v v m e i Mea IA Meas 2A Meas 3A Meas 4A Bes i 4 Prod 1 K 2 KI Prod 3 Prod 4 KI Be pu FL Le iE e Meas 1B Meas 2B Meas 3B Meas 4B _ A a A Display Gun Gun Gun Gun B Side B 4B 3B 2B 1B Recommended direction of vehicle arrival 13 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 14 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 2 5 STANDARD MODELS OF THE OCEAN EURO DISPENSERS Below you can see a list of standard models of the OCEAN EURO dispensers The single sided models of OEL dispensers and right side OEL variants differ only by the opposite orientation of the dispensing hoses and display units The rest of equipment is the same In figure 1 you can see standard models of the OCEAN EURO dispenser in the basic version and in the luxurious version with plastic cover Table 1 List of standard models of the OCEAN EURO fuel dispenser Pumping performance Qty of
77. o the dispensers must be operated manually or on the contrary when the dispenser was operating in manual mode and now we need to connect it to the remote control system param value Operating mode change procedure 1 Switch the power to the dispenser counter off and on again 2 During the counter test countdown to zero push and hold the buttons 1 and 4 simultaneously until the 48 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO I TATSUNO EUROPE 4 3 3 4 5 6 7 8 9 letter P starts blinking on the bottom line It signals start of the setup mode After the counter test there will appear the POO parameter number on the bottom line On the middle line there appears the value of this parameter You can open the parameter for editing by pushing the 3 key Enter After opening the parameter for adjustments its value starts blinking The value parameter can be changed with keys 1 and 2 to the value 0 for automated mode or to 1 for manual mode You can store the new parameter value by pushing the key 3 Enter The parameter setting mode is terminated by holding the key 4 for at least 2 seconds Cancel COUNTERS ADP AND ADPMPD The counters ADP and ADPMPD made by the company Beta Control s r o are setup by an IR manager keyboard KL MANINF which has four keys lt R gt 0 lt gt and lt gt The functions of the keys are described in Table 23 Table 23
78. ole dispenser gets blocked fatal error or only the part is blocked where the error occurred The important error messages are recorded in the counter s memory from where they can be recalled using the P06 Error history and P13 Error statistics parameter Table 26 Types of error message of PDEX and TBELTX counters Message type Method of dispenser blocking Method of dispenser unblocking LOCK ZE E EE Hang the dispensing gun back and the message will operational blocking yap P disappear from the display Blocks only the part of the dispenser where the error ALERT occurred The message code is recorded in the history The message disappears from the display once you repair warning and statisiics the cause of the error e Hang the dispensing gun back and the message disappears NFAT DEE thepart of the dispenser Where the error from the display It is possible to unblock the dispenser and occurred The message code is recorded in the history non fatal error ERR and statistics cancel the error by means of a remote controller Or by unblocking the dispenser via the data line FATAL Blocks the whole dispenser and the message code is The cause of the error must be repaired The power supply fatal error recorded in the history and statistics to the dispenser s counter must be turned off and on Table 27 Error message codes in a dispenser with PDEX or TBELTX counter Message code M
79. ope com NOTE If you use the pre set keyboard the dispensers must be equipped with slow down valves which ensure safe slowdown of the fuel flow in advance before reaching the pre set target value a Example of pre set in Czech crowns H The customer comes to the dispenser and wants to spend CZK 250 that is 250 CZK on the fuel On the pre set keyboard he uses the keys to enter the value 250 pushing the key lt 100 CZK gt twice and the key 10 CZK five times He chooses the product to draw takes the gun off the dispenser and inserts it into the vehicle s fuel tank The dispenser will pump fuel worth exactly the amount that was pre set and then it will stop automatically The customer puts the gun back to the dispenser and goes to pay b Example of pre set in litres HRH RH The customer comes to the dispenser and wants to get 20 litres of fuel On the pre set keyboard he enters 20 twice pushing the button lt 10 litres gt He chooses the product to draw takes the gun off the dispenser and inserts it into the vehicle s fuel tank The dispenser will pump fuel in the pre set volume and then it will stop automatically The customer puts the gun back to the dispenser and goes to pay c Example of getting a full tank with final pumping to reach a round financial amount H The customer comes to the dispenser and wants to draw fuel in order to have a full tank He chooses the product to draw takes the dispensi
80. r outside In the shafts under the dispenser there can be used only cable connectors resistant to flammable liquids Cable glands may be used only for one cable unless they are glands designed for more cables Figure 10 Example of connection between the dispenser and the underground tank Legend 1 dispenser 2 elektric supply cables and a data line 3 sensor of liquids located on the bottom of the leakage tray 4 piping for vapour removal recuperation 5 suction fuel pipe 6 check valve 7 suction basket without a check valve 8 underground fuel tank 12 leakage ECO tray with a base frame of the dispenser 13 connection element bellows with a flange Shell Jf the dispenser is connected to the underground tank it is necessary to insert a check valve into the suction piping to secure that when the dispenser is idling the fuel column is not broken because this would then lead to suction of air when another fuel drawing is started An independent check valve does not need to be installed if the suction basket is already equipped with one check valve see Figure 10 23 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com If the
81. rice setup is terminated by pushing the button 4 NOTE The fuel product marking system in the dispenser is described in 2 4 2 and in Figure 1 4 2 2 READING OF ELECTRONIC METERS The counter TBELTx is equipped with electronic volume meters for each dispensing gun hose The value of these meters can be found using the pre set keyboard or by a command sent via the communication line The meter can be reset to zero by means of the P18 configuration parameter The metes can be zeroed only if the switch SW 1 1 is in the OFF position Electronic meter reading procedure The value of the meters can be shown on the counter s display only if all guns are hanging and once the last fuel drawing has been paid 1 Push and hold the button 3 and 4 simultaneously over at least 3 seconds Meter value 134438 56 1 443856 tot L1 j 2 On the bottom line there will appear the gun number The upper and bottom line shows the meter value the upper line shows the higher digit positions 3 The buttons 1 and 2 allow changing the gun number 4 The meter can be cleared off the screen by pushing the 4 button Cancel The dispensing hose gun marking system of the dispenser is described in 2 4 2 and in Figure 1 4 2 3 OPERATING MODE CHANGE The fuel dispenser operating mode must be changed when the dispenser is to be disconnected from the control system e g when the control system malfunctions s
82. s active A part of the hydraulic module of the OCEAN dispenser with Figure 21 Exhaust of fumes with flow sensors VRSI M an electromotor two exhaust vacuum pumps and VRSI M sensors is shown in Figure 21 53 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Petrol station operation conditions Directive 355 2002 Coll Attachment 12 All fuel dispensers must have a clear inscription informing the customers about the need to fully insert the dispensing gun into the filling orifice of the motor vehicle petrol tank zpetnent je nutn pln zasunout vy pistoli do plniciho hrdla n dr e motorov ho vozidla Figure 22 Example of an info label about fume recuperation according to Directive 355 2002 Coll In order to ensure proper functioning of the fuel vapours exhaust the dispensing gun must be fully inserted into the orifice of the vehicle s fuel tank insert as far as possible Petrol station operation conditions Directive 355 2002 Coll Attachment 12 The functionality of the system of fume exhaust from the fuel dispensers is checked by the operators of the petrol station in regular intervals at least once every shift In dispensers with an optical signalisation of the vacuum pump functionality the operator checks the functionality of the signalisation light during petrol drawing eaa ez f you suspect that the exhaust may not work or that the signalling is broken the opera
83. s by pushing the key lt 0 gt 4 3 3 SETUP OR VIEWING OF PARAMETERS This action is reserved only to service technicians authorised by the producer 49 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 5 OPERATION 5 1 INSTRUCTIONS FOR SAFE USE The fuel dispenser is a complicated piece of equipment which must perform a lot of demanding functions This is why before commissioning there must be ensured cleaning of tanks pipes and the cleanliness of the fuel must be verified Before commissioning the electric wiring and connections must be reviewed to avoid electric shock and to avoid the risk of explosion No smoking No open fire No use of mobile phones AUTOMOBILOVY BENZ N MOTOROV NAFTA Figure 19 Recommended position of the info label Figure 18 Information label Liquid fuel A Inthe vicinity of the fuel dispenser it is forbidden to smoke and use open fire A The smoking ban applies even to people inside cars A Inthe vicinity of the fuel dispenser it is forbidden to use mobile phones N Itis forbidden to refuel the car while the engine is running 50 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE WARNING The fuel dispensers are hygienically clean for the customer and operator During standard maintenance and fuel drawing it is recommended to protect hands with gloves e g gloves made of ecological foil When the skin comes into contact
84. spensers In the following chapter there will be described the basic functions and setup procedures for the counters PDEX TBELTx ADP and ADPMPD 4 1 PDEX COUNTER The electronic counter PDEX for the fuel dispensers made by the company TATSUNO EUROPE a s is setup by a remote IR controller For the service technology authorised by the dispenser producer there is used the yellow service remote controller PDERT xS which allows full setup of all parameters of the dispenser For managers of the petrol stations there is used the white remote controller PDERT xO which allows e Reading of non resettable litre meters of all dispensing hoses e Reading and reset of daily electronic litre and money meters of all hoses e Setting up individual product prices in case of manual operation e Reading and setup of the dispenser s operating parameters The setup mode can be changed in the dispenser by the above method only in a situation when the fuel dispenser is idle i e when fuel pumping has been completed the guns are hung in their places and all sales have been completed There are two access modes amp Operator mode intended for the staff it allows only reading the values of the electronic meters and values of the basic parameters of the dispensers The values cannot be changed or reset m Manager mode intended for the petrol station manager it allows not only reading values from the dispensers but also resetting the daily meters
85. tant to common chemicals oils and which have sufficient thermal and mechanical resistance These are attributes for instance of FABER KABEL type CY JZ Y JZ Y JB The main attributes of the FABER KABEL cables are listed in Table 8 Table 8 Cable attributes p No of lna RI Danom G Cable type Function GE A Q km Ge kg km Y JZ 4 x 1 5 Power for motors 4 18 13 3 8 1 117 Switching of pumps in Y JZ7x1 tanks in the pressure 7 15 19 5 8 3 146 system Y JB 3 x 2 5 Power for the counter 3 26 7 98 9 2 148 CY JZ 5x 0 75 Data line 4 9 26 9 4 183 Legend Imax current carrying capacity according to VDE 0298 3 Tab 9 RI resistance Danom outer diameter of the cable G specific weight 33 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Impulse surges can form in any conduit when a lightning strikes within several kilometre distance or due to industrial activities The strength of the impulses due to induction from a lightning is enough to completely destroy an electronic apparatus This is why there are used surge protections which lead the overvoltage impulse energy to a grounding conductor and thus protect the given electric appliance The producer of the dispensers recommends protecting the main distributor or the secondary distributor which supplies the dispensers electronic equipment computer cash desk etc and data lines with overvoltage protections and lightni
86. the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Turn the power supply to the dispenser off and on error persists call the authorised service Check if two dispensers do not have the same address Check the mechanical connection of the data line Check the function and setting of the data converter Use the monitor to check the communication progress Controlling computer is not connected or the communication cable is not connected properly Check the setting of parameter P76 Check the data converter function Use the monitor to check the communication progress Check power supply to the dispenser and any interferences in power supply Call the authorised service Call the authorised service The message disappears once the button is unblocked In parameter 16 enter the authorisation code Turn the power supply to the dispenser off and on If the error persists call the authorised service Enter the correct manager password If the error persists call the authorised service Set the fuel unit price at the cash desk
87. three phase electro motors we recommend FABER CABLE type Y JZ 4 x 1 5 This cable is necessary only for the dispensers which have vapour exhausts the cable supplies power to the electro motors of the exhausts 7 core cable for switching of electro motors of pumps located in the tanks we recommend FABER CABLE type Y JZ 7 x 1 e 3 core cable feeding the counter and the dispenser s switching circuits we recommend FABER CABLE type Y JB 3 x 2 5 e 4 core shielded cable for a data line we recommend FABER CABLE type CY JZ 5 x 0 75 e 1918 6 As the supply cables there can be used only cables which meet the requirements of the European norm EN 13617 1 2009 Among the basic attributes of these cables is resistance to oil petrol and petrol vapours 26 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE 3 3 8 DISPENSER SATELLITE To all OCEAN type fuel dispenser there can be attached a satellite It is an extra dispensing point a column with a dispensing hose and gun which is placed on the other side of the refuge island A satellite can be used to refuel trucks so the hoses of the main dispenser and the satellite can be used to fill both side tanks in one truck at the same time The satellite column has no own control electronics or hydraulics and it is fully dependent on the master dispenser An image of a satellite its layout and base frame can be seen in Attachment 1 3 4 ME
88. ting metal sheet Standard colours of the OCEAN dispensers are a combination of white and silver metallic colour Every dispenser is equipped with hydraulics pumping mono block piston measurement by the Japanese company TATSUNO Corporation It is a proven type of hydraulics popular all over the world with high reliability and long service life The pumping mono block has an intake and outlet filter gas and vapour separator check valve and a rotation pump with the option of operation pressure regulation The four piston measurement can be regulated with a single piston Each flow measurement apparatus includes a highly reliable two channel measurement impulse sensor with an anti explosion protection Each fuel dispenser has an electronic counter with an own diagnostics and displays showing the pumped amount in CZK fuel quantity in litres and the fuel unit price in CZK litres Displays of dispensers for non public sale show only pumped fuel quantity in litres The dispenser hoses are made of high quality petrol resistant rubber with antistatic protection As a rule the dispensers are delivered with an automated stop gun The main benefits of the OCEAN EURO fuel dispenser series are e high efficiency and guaranteed quality e high variability by installing selected accessories you can convert the low cost basic versions into luxurious fuel dispensers with plastic cover features e easy maintenance and servicing simple construction e wide t
89. tor must immediately inform the service provider to carry out an inspection and to repair any malfunction 5 3 4 OPERATION MODES OF THE FUEL DISPENSER The fuel dispenser has two basic operation modes 1 manual mode 2 automatic remote mode Manual mode is a condition when the dispenser works independently separately without any remote control Progress of fuel pumping The customer comes to the dispenser and takes the dispensing gun of the product he intends to use The display will get reset ca 1 5 sec and then the pump engine will switch on now the dispenser is ready to start pumping After refuelling the vehicle s tank the customer puts the gun back and pays 54 Instala ni instrukce pro vydejni stojany OCEAN BMP4000 0 EURO LO TATSUNO EUROPE the fuel to the operator The dispenser is immediately ready for another customer Because in the manual mode the dispenser is not controlled in any way the fuel unit price must be set manually at the dispenser see chapters 4 1 7 4 2 1 and 4 4 1 The quantity of pumped litres per work shift is measured as the difference between the electronic or electromechanical meter status at the beginning and at the end of the shift Automated mode is a condition when the dispenser is remotely controlled PC programme control console station controller etc Automated mode allows remote regulation of pumping from the petrol station kiosk The kiosk contains a control station
90. uence more times than the limit allows an Fnnn error will be displayed with the same error code as Ennn error which was repeated Unblocking of this side of the dispenser is possible only by its turning off and on again 63 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Soft error on one side of the dispenser shown in the format Ennn This type of error leads to termination of fuel dispensing on the respective side By hanging the gun back and lifting it again the error will be erased The recurrence of this error leads to a fatal error of the side Table 28 Error message codes of a dispenser with an ADP or ADPMPD counter Message Error message cause Message Error message cause F010 Error in communication with the cash desk F052 Wrong CRC 9 10 20 21 22 23 F020 STOP transmitted from the cash desk F053 Wrong CRC of parameters F021 Wrong pulser channels F054 Wrong CRC of parameters ADP2 F023 Pulser channels missing F055 Wrong control data F024 Pulser channels short circuit F056 Wrong data of measurement calibration F025 Exceeded max time of fuel drawing F057 Wrong data of EEPROM calibration F026 Exceeded max time without a pulse F058 Wrong data of thermal calibration E027 Exceeded max pre set from the cash desk F059 Wrong data of exhaust calibration E028 Exceeded max pre set of keys F060 Wrong CRC of exhaust calibration E029 Exceeded
91. ustomer at the self service dispensers violates the required procedures the operator must inform the customer about the proper rules The operator also has to mark the risky area with warning symbols in Czech no smoking no open fire direction of arrival to the dispenser There must be openly accessible operation rules displayed in Czech for the customer if he or she should need any info about the basic requirements The fuel dispenser is started by taking the gun out of the holder which also causes a data reset on the electronic counter The electro motor of the pump starts and now the fuel can be drawn The refuelling speed is regulated with the dispensing gun The refuelling is terminated by closing the gun release of the control lever and its hanging back to the holder which also turns the pump electromotor off The data about the drawn fuel quantity remains on the display until the next lifting of the gun or until the amount is paid 51 I TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 5 3 1 REFUELLING The liquid dosed by the meter is taken to the dispensing hose and dispensing gun screwed on its end For self service operation of the dispensers there are used stop guns with a safety shut off The control level allows regulating the flow speed or even stopping it In the basic version the dispensing gun is delivered with a lever arrest Andhe customer s request we can supply a dispensing gun without any arrest
92. ws CD Turn off the 3x400V circuit breakers of the pump and vacuum pump motor power supply D Turn off the 230V circuit breakers of the stabilised power supply to the dispenser s electronic counter Turn off the UPS backup power source located in the kiosk Use the switch on its rear panel the green light on the UPS will go out 57 D TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com 6 MAINTENANCE AND SERVICE 6 1 KEY MAINTENANCE RULES FOR THE FUEL DISPENSER Z3 Keep all functional units of the dispenser clean so that any malfunction could be easily seen and repaired Z3 Check regularly all connections to monitor any leakage Tighten the connections or change the sealing If necessary Z3 Check proper strain on the V belt and adjust it if needed using the engine s tilting console Z3 Check the screws connecting the electromotor to the console Adjust if needed Z3 Check the dispensing gun condition According to the severity and type of defect decide if it is to be repaired or replaced A Regularly check the dispensing hose condition In case of mechanical damage to the dispensing hose jacket ensure its immediate replacement Z3 Check the function of locks and mechanisms for hanging the dispensing gun Z3 Maintain outer cleanliness of the dispenser especially clean the glass of the counter A Regularly use the sludge pump to remove sludge water and other impurities from the petrol station s fuel storag
93. xe II T3 Ex II 2G Ex d IIB T3 PTB 01 ATEX 3335X 03 ISSeP 08 ATEX 041X 29 T TATSUNO EUROPE TATSUNO EUROPE a s www tatsuno europe com Vleule After connecting the power supply to the electromotor check the proper direction of its turning The proper direction is marked by the arrow on the pump s belt see Figure 14 ce LE TE ER 1 1 IC HU II Figure 14 Checking the direction of the pump motor revolving see the arrow 3 5 2 POWER SUPPLY TO THE ELECTRONIC COUNTER AND SWITCHING ELEMENTS The counter and the switching circuits are powered by a 3 core cable FABER KABEL type Y JB 3 x 2 5 or type

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