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3Dxi Reference Manual

1. N 10819 23 y E 8427 72 AN Z 58 35 N 10822 21 E 8429 11 Z 58 35 Ok Cancel Figure 5 30 GPS Info Position Tab Viewing Satellite Location and Changing the Mask Angle The Satellites tab displays the current location of all available GPS satellites Figure 5 31 Blue dots are GPS satellites red with cross dots are GLONASS satellites and black dots are unused satellites To set or change the mask angle tap the Mask angle entry field and enter the angle of degrees above the horizon to track satellites above usually 15 and press Ok The red circle will change accordingly Fix Position Satellites Info Planning Mask angle 15 __Ok Cancel Figure 5 31 GPS Info Satellites Tab 5 24 3Dxi Reference Manual Viewing GPS Information Viewing Receiver Information and Resetting the Receiver RTK The ZD tab displays identification and firmware revision level for the internal GPS receiver of the MC 2 5 Box Figure 5 32 It also displays radio link information type latency and quality e The Reset RTK key resets RTK ambiguities e The Reset receiver key clears all data and resets all settings stored in the GPS receiver that is it clears the NVRAM Fix Position Satellites Info Planning Receiver ID 1234567 Firmware Version 2 2 J Radio link CMR age 3s 100 ResetRTK Reset receiver Ok Cancel Figure 5 32 GPS Info ID Tab Viewing Satelli
2. 4 16 3Dxi Reference Manual Machine Setup Table 4 2 Machine Measurements Continued A A A Len 1 0 00 Len 2 0 00 Len 3 0 00 Optional Dog Bone Len 4 0 00 Stick angle diff Calibrate Back Next Cancel Name Width Length Bucket 1 3 2817 4 921 Bucket 2 3 281 4 921 4 3921 Excavator Bucket Setup 4921 4 3921 Bucket 1 Bucket name ucke 4991 Width 1 3 28 Bucket Width and lt Len 2 492 Ei Length repeated for Tilt bucket T CIA Optional tilt bucket _ Bucket name Bucket 1 measurement i 5 Width 1 3 28 ts i Len 2 4 92 Tilt bucket Len 3 0 00 Sensor ID lz E l Next Cancel 4 On the Excavator Buckets dialog box after entering information for one to six buckets press Next 5 Enter the desired GPS precisions for roving and point measurements Figure 4 11 on page 4 18 P N 7010 0696 4 17 Jobsite Setup 6 Onthe GPS radio configuration dialog box Figure 4 11 select the following information and tap Next e Radio type the radio type examine the MC 2 5 box for a label indicating the type of internal radio e Connected to the serial port the radio is connected to usually Serial Port B e Baud rate 38400 e Format CMR Max GPS errors roving Max Horizontal RMS 0 20 AK OTEO NS 0 10 Connected to Serial Port B Max Vertical RMS 0 20 Baud rate 38400 Ba
3. DISCLAIMER OF WARRANTY EXCEPT FOR ANY WARRANTIES IN AN APPENDIX OR A WARRANTY CARD ACCOMPANYING THE PRODUCT THIS MANUAL AND THE PRODUCTS ARE PROVIDED AS IS THERE ARE NO OTHER WARRANTIES TPS DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE TPS AND ITS DISTRIBUTORS SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING PERFORMANCE OR USE OF THIS MATERIAL OR THE PRODUCT SUCH DISCLAIMED DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF TIME LOSS OR DESTRUCTION OF DATA LOSS OF PROFIT SAVINGS OR REVENUE OR LOSS OF THE PRODUCT S USE IN ADDITION TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR COSTS INCURRED IN CONNECTION WITH OBTAINING SUBSTITUTE PRODUCTS OR SOFTWARE CLAIMS BY OTHERS INCONVENIENCE OR ANY OTHER COSTS IN ANY EVENT TPS SHALL HAVE NO LIABILITY FOR DAMAGES OR OTHERWISE TO YOU OR ANY OTHER PERSON OR ENTITY IN EXCESS OF THE PURCHASE PRICE FOR THE PRODUCT WEBSITE and OTHER STATEMENTS No statement contained at the TPS website or any other website or in any other advertisements or TPS literature or made by an employee or independent contractor of TPS modifies these Terms and Conditions including the Software license warranty and limitation of liability Vili 3Dxi Reference Manual Manual Conventions SAFETY Improper use of the Product can lead to injury to persons o
4. Move to an alternative Control Point or be located too close to have the surveyor place a new Control obstructions Point away form the obstructions The MC 2 5 Box has The MC 2 5 Box may take several minutes not yet initialized the to initialize system may be tracking many satellites The range pole was Make sure that the pole is held steady unsteady while measurement is taking place Any movement will make for a lengthy initialization and or measurement Problem Localization produces large errors A typographical error _ If errors are 10s or 100s of feet or meters occurred it is likely that a typographical error has occurred If coordinates are manually entered check that longitudes are correctly prefixed with a minus sign if working in the western hemisphere for example USA Re enter the coordinates P N 7010 0696 6 9 Maintenance amp Troubleshooting The range pole was If the errors are decimeter level in unsteady magnitude it may point to either inaccurately measured local site coordinates or not holding the range pole vertical when measuring the GPS coordinates Inaccurate local site If error values of the first few points are coordinates or reasonable but increase when a new point erroneous GPS is measured the point just measured must measurement have either inaccurate local site coordinates or erroneous GPS measurement To isolate the error disable horizontal and or vertical
5. s interface as well as the primary control for the 3Dx1 excavator components The GX 60 control box with the installed 3DMC application software calculates three dimensional stakeless GPS positions e The high resolution bright touch screen display easily adapts to a variety of machine applications providing the operator with easy to view graphical information e A mount secures the control box in the cab The clamps provide easy attachment at the beginning of the day and easy removal for storage at the end of the day e All cables attach in the back and remove easily with quick disconnect connectors Figure 1 2 GX 60 Control Box P N 7010 0696 1 3 Introduction GPS MC 2 5 Receiver Box The GPS MC 2 5 Receiver Box Figure 1 3 attaches to the machine with shock isolated magnetic mounts The MC 2 5 Receiver Box can be easily removed at the end of each day for storage and contains no manual adjustment The MC 2 5 Receiver Box combines Topcon s GPS receiver module and a radio module into a single rugged housing When used in conjunction with a Base Transmitter this combination provides the GX 60 control box and operator with Real Time Kinematic RTK measurements The control box processes these real time measurements to compute grade and graphical mapping information Figure 1 3 MC 2 5 Rover GPS Receiver Box 1 4 3Dxi Reference Manual 3Dxi Components TS 1 Tilt Sensors The TS 1 tilt sensors Figure 1 4
6. Cancel Figure 5 27 Display Units Dialog Box 5 22 3Dxi Reference Manual Viewing GPS Information Viewing GPS Information To view the GPS information dialog box and tabs press the Elevation control key then press the GPS info button Figure 5 28 1 Press Elevation Control Key A Elevation set point 0 00 evation set point Set Zero 2 Press GPS Info Match J Zero GPS info Ok Cancel Figure 5 28 View GPS Information The following sections describe the GPS information tabs Viewing GPS Status and Quality The Fix tab displays satellite status and positioning quality based on GPS satellites currently being tracked Figure 5 29 Once a GPS solution is initialized the GX 60 control box reports the Fix status The positioning quality is an estimation computed from valid satellite status RMS Root Mean Square Fix Position Satellites ID Planning Initialized Total sats tracked 16 GPS sats used CM GLONASS sats used 15 Horizontal RMS 0 05 Vertical RMS 0 07 l Ok Cancel Figure 5 29 GPS Info Fix Tab P N 7010 0696 5 23 3Dxi Operations Viewing the Cutting Edge Position The Position tab displays the current location of the left and right sides of the cutting edge Figure 5 30 These values are based on the local site coordinates providing quick position and elevation checks at particular points on the project Fix Position Satellites Info Planning
7. P N 7010 0696 A 15 TS 1 Calibration 5 Name BOOM ounted on dog bone Orientation A up arrow forward Filtering 2 r Terminate Pitch Set 13 1 Roll Set 0 2 fset 0 0 Ok Cancel Figure A 15 Set Pitch Value to 90 0 7 Navigate through the remaining steps of Machine setup saving the file and exiting 8 On the Main Screen of 3DMC view a profile of the machine and verify that the bucket is vertical aa _ a gt Figure A 16 Verify Position of Bucket on Main Screen 9 If this is the last sensor physically connected to the machine see CAN Termination on page A 24 A 16 3Dxi Reference Manual Calibrating the Sensors Dog bone Sensor Calibration The dog bone sensor calibration requires only the pitch calibration When performing the dog bone sensor calibration a total station or plumb bob is required to correctly position the dog bone at zero degrees The installer may prefer to use a different instrument such as a total station for this step however for simplicity the following steps illustrate a plumb bob to the dog bone sensor to determine bucket angle The stick sensor must be properly calibrated before attempting the dog bone calibration z The dog bone calibration compares the stick sensor 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Attach a plumb bob to the boom stick pivo
8. Repeat this step for all points in the polyline At the end of the polyline tap Survey Measure pts gt End polyline If collecting three or more points to create a closed polygon tap Survey gt Measure pts gt Close polyline to connect the first and last points Rev B B 13 Pocket 3D Getting Started Guide EF Topcon Pocket 3D 46 5 12 ok Add to layer New layer Topo shot Topo shot w offset Reference line Start polyline l 1 Start tape dimension Options lay 3 Topcon Pocket 3D 12 45 ok Collect the next point Disconnect from GPS 5 End polyline Close polyline 6 Options Figure B 18 Collect a Polyline Using Pocket 3D on an FC 100 Controller Performing a Survey The following procedure 1s for performing an auto topo survey based on distance traveled Figure B 19 on page B 15 1 Tap Survey gt Auto topo gt By distance 2 Enter a minimum distance for measuring points and select a method to check the distance between points 3 Select a layer in which to add the surveyed points and enter a point number to start with If desired enter a point descriptor Press Start to collect the first point 5 Travel in a regular pattern to survey the desired area 6 When done tap Survey gt Stop auto topo B 14 Pocket 3D Getting Started Guide Performing a Stakeout A topcon Pocket 3D 4 2 33 E O gt Min distance
9. Terms and Conditions USE This product is designed to be used by a professional The user should have a good knowledge of the safe use of the product and implement the types of safety procedures recommended by the local government protection agency for both private use and commercial job sites COPYRIGHT All information contained in this Manual is the intellectual property of and copyrighted material of TPS All rights are reserved You may not use access copy store display create derivative works of sell modify publish distribute or allow any third party access to any graphics content information or data in this Manual without TPS express written consent and may only use such information for the care and operation of your product The information and data in this Manual are a valuable asset of TPS and are developed by the expenditure of considerable work time and money and are the result of original selection coordination and arrangement by TPS P N 7010 0696 vii Preface TRADEMARKS 3Dxi GX 60 MC A1 PG A1 TS 1 Topcon and Topcon Positioning Systems are trademarks or registered trademarks of TPS Microsoft and Windows are registered trademarks of Microsoft Corporation The Bluetooth word mark and logos are owned by Bluetooth SIG Inc and any use of such marks by Topcon Positioning Systems Inc is used under license Other product and company names mentioned herein may be trademarks of their respective owners
10. The Base Station and or Check that the Base Station is running Base Station radio has a correctly and the TX light on the radio modem flashes on Different channels are Check that the Base Station and Machine used between the Base use the same radio channel Station and the e For the Base Station use the button on machine the radio modem or use the GPS Radio Configuration program with the Pocket 3D connected See Equipment Setup Base Station on page 4 1 For the machine use the GX 60 control box function See Changing Radio Channels on page 5 27 The antenna at the If the green LED flashes when near the Rover or Base may be Base Station but not when farther away too low incorrectly check that the machine s radio antenna placed or too far away mast is mounted vertically at the highest point on the machine If the machine gets too far from the Base Station elevate the radio antenna at the Base Station or move 1t to a closer Control Point 6 8 3Dxi Reference Manual Troubleshooting 3Dxi Components GPS Localization This section lists possible GPS localization problems you may encounter Problem Measurement takes too long The machine may be Watch the status of the measurement blocking satellite screen If the status indicates waiting for signals to the range satellites move the machine away from pole or tripod mounted the antenna antenna The Control Point may
11. 04 Bulldozer No Motorgrader Mo Y Elevating scraper No Single tow scraper No Generic machine No Excavator dual gps Yes Asphalt paver No GPS Topcon RTK Yes LPS GRT2000 controlled No l acari nmma fmillirmoatar_f Be Kira Modify Ok Figure 2 12 About 3DMC and GX 60 Options for 3Dxi Copyright C 2002 20 Topcon Positioning Registered to CONST Options P N 7010 0696 9 13 Component Functions Updating 3DMC Options 3DMC options enable specific functions for different applications Sometimes you may want to purchase additional options in this case update the GX 60 with the new options l To modify options navigate to the Options dialog box and press Modify Figure 2 12 From the ControlBox dialog box record the Device identification number to give to your Topcon representative Contact your Topcon representative to obtain new authorization codes for the desired applications When you have received the new authorization codes enter the codes in the ControlBox dialog box using the alpha numeric keyboard Figure 2 13 Device identification 55555555 Registered user name lt lt RSME 4 2 3 4 6 6 7 aj 9 oJ Authorization code 1 a w E R T Y U 1 o P 1234567890123456 A s D F e H J K L COk Authorization code 2 Z X C V B N M AB1C23456D7E8901F Cancel Cancel Figure 2 13 Enter New Authorization Codes Press Ok to apply the n
12. 2 10 New files 2 7 NEZ coordinates 3 3 3 10 No radio link 4 18 NVRAM 5 34 clear 5 25 5 34 O Offset 2 10 2 11 change 5 12 P PDL radio 1 4 1 6 4 18 See also Radio change channel 5 27 select 4 18 Plane surface See Design surface Pocket 3D 1 7 units B 1 Point files 5 32 copy 5 26 5 33 Position check 5 15 Index Index Q Quick coupler 5 16 and TS 1 5 16 Radio antenna 4 11 4 12 antenna placement note 4 8 base station 4 1 change channel 5 27 configure 4 18 connection tip 5 28 LED 4 7 licensing E 1 PDL 1 4 1 6 select channel 4 5 signal 2 15 Teledesign 1 4 1 6 usage E 1 Receiver box See MC 2 5 receiver box Right window 5 6 See also Views S Satellites 5 24 5 25 and mask angle 5 24 Save files 5 27 to control box 5 27 Section view description 5 30 Steer indication steer to polyline 5 30 Surface files 3 4 See also Design surface applying 3 4 copy 3 4 Surveying 5 32 5 33 T Teledesign radio 1 4 1 6 4 18 See also Radio change channel 5 27 Index select 4 18 Test 2 16 C 3 EIM 2 16 Topcon logo 2 9 TS 1 1 5 A 1 and quick coupler 5 16 communication CAN 2 1 U Units 5 22 B 1 Update 3DMC options 2 14 V Views 2 10 5 3 5 9 focus body 5 9 focus bucket 5 9 grade indicator 5 6 5 7 left window 5 5 lightbar 5 8 lower window 5 8 main window 5 3 plan view 5 3 5 5 profile 5 5 5 6 5 8 right window 5 6 section 5 6 5 8 section view 5 4 W Warnings batter
13. 4 1 52 ok 14 6 PP_topo_Nov20 SIMPSON S RANCH CONTROL Control points Import Export gt PP_topo_Nov20 SIMPSON S RANCH CONTROL Cancel Figure B 2 Create a Control Point File B 2 Pocket 3D Getting Started Guide Then enter control point data into the file Figure B 3 1 Ze 3 Equipment Setup GPS Tap Data Control Control points Tap Add to enter the local coordinates for the control point Enter a name and description for the control point and its local coordinates Press Ok Repeat steps 2 and 3 for each control point Press Ok to save the data EF Topcon Pocket 3D 1 54 ok ega H Error Error TEST Control points Import Export gt Options Calc wizard Coords GPS North 5000 000 East 5000 000 Eley 100 000 Figure B 3 Enter Control Points Rev B x Cancel Pocket 3D Getting Started Guide Step 2 Setup and Initialize a Base Station For a GPS Base Station enter antenna and radio information Figure B 4 1 Connect the controller and receiver Tap Setup gt Base station 2 Select the control point over which the base station is installed and the connection between controller and receiver Press Next 3 Enter antenna type and height information Press Next 4 Enter radio type and communication information If using a Pacific Crest PDL UHF radio press Configure to
14. 5 00 O Check dist to last point Check dist to all points Disconnect from GPS Disconnect from GPS By distance By time By elevation Polyline Measure pts Stop auto topo PORE ETETEN Stake out p Assign pt numi Data survey Display Starting from NS Pt descriptor ITsT2 Cancel Figure B 19 Perform an Auto topo Survey by Distance Performing a Stakeout Among the most common stakeouts performed with Pocket 3D are point and surface check stakeouts Staking out Points 1 Tap Survey gt Stake out gt Point list 2 Select the layer and the point to stakeout Press Ok If needed travel to the point using the main screen directions 3 Position the Rover at the point and tap Survey Stake out gt Measure stake After measuring the point view the results 4 To stakeout the next point in the list press Next Figure B 20 on page B 16 Rev B B 15 Pocket 3D Getting Started Guide y 2b E Lavel JAO v A 1440 NTZOV34Y 1441 f NTZOV34Y Surface check Point list Alignment f A p Polyline Coordinate Measure stake Control point Stake out previous point Stake out next point Y Surface Offset 1 000 Create custom point list Y Surface Offset 1 000 Option 0 000 Offset Fi 001 Eley 6 908 Fill 2577 991 Pt number 1440 INTZOV34Y Stop stak
15. Box Specifications Continued Connectors Two 19 socket MIL C 5015 cylindrical connectors gold plated contacts conductive anti corrosive plated housing Switches 2 momentary push buttons one for power on and one for power off Cooling fans 1 external housing fan 1 internal processor fan Operating System Microsoft Windows XP embedded Figure D 1 shows the GX 60 control box dimensions 375 16UNC 50 DEEP MIN BOTH SIDES Figure D 1 GX 60 Control Box Dimensions D 2 3Dxi Reference Manual MC 2 5 Receiver Box MC 2 5 Receiver Box The Rover GPS MC 2 5 Receiver Box provides the industry s most advanced GPS and GLONASS GPS dual frequency satellite tracking system in a heavy duty construction design with a shock absorbing mounting bracket Four high power bottom mounted magnets keep the receiver in place on machine The receiver also features compliance with CMR and RTCM industry standards and has optional advanced multipath mitigation and optional in band interference rejection Table D 2 lists specification details for the MC 2 5 Receiver Box Table D 2 MC 2 5 Receiver Box Specifications 3 each hardware controller RS232C Connectors 2 each 8 soc bayonet with dustcaps 3 each 11 soc bayonet 2 with dustcaps 2 each N female 1 each reverse TNC female Three LEDs Radio transmission red for no signal green for signal Two satellite status lights for Main and Aux gre
16. Connections Step 4 start the Base Station 1 Turn on the controller For a PG A 1 base station turn on the radio and select the correct channel on the radio modem 2 Press the PWR button on the GPS receiver for one to two seconds The power LED flashes red then rapidly green Once powered up the number of successive red and green flashes indicates the number satellites being tracked e GPS only green flashes e GPS GLONASS green flashes followed by red flashes To turn off the receiver press PWR button for one to two seconds until LEDs are off P N 7010 0696 4 5 Jobsite Setup Step 5 measure the antenna height from the control point to the rim slant or ARP vertical of the antenna Figure 4 4 This measurement will be used when initializing the Base Station HiPer Lite Slant Height Vertical Height to Edge of to ARP Antenna lant Height Vertical Height to SHMM to ARP Station Marker Station Marker Figure 4 4 Measure Base Station Antenna Height Base Station Initialization Before initializing the Base Station check the Units used in the current jobsite Setup Units and that the correct Control Point file is selected Data Control Figure 4 5 on page 4 7 shows the procedure listed below 1 Connect the controller and receiver Tap Setup gt Base station 2 Select the control point over which the base station is installed and the connection between controller and receiver Press Ne
17. Port A on the GPS receiver Check that the correct receiver 1s selected in Pocket 3D If still no connection reset the controller and repeat the connection P N 7010 0696 6 5 Maintenance amp Troubleshooting Problem Pocket 3D is waiting for satellites The cable is incorrectly Check that the antenna cable is not cross connected or damaged threaded and is screwed in all the way If the cable is damaged contact your dealer to purchase a new cable The antenna has poor Check that the antenna has a clear view of PDOP the sky The receiver is If this is the first time connecting to the collecting an almanac GPS receiver or if an internal reset has recently been performed this message may persist for several minutes while the GPS receiver obtains a new almanac Problem Radio modem light is not flashing The cable is incorrectly Check that the cable from the receiver is connected or damaged properly connected to the radio If the cable is damaged contact your dealer to purchase a new cable The radio does not have Some radios may not have a TX a TX LED Transmit LED so the radio may in fact be functioning The radio has a TX All radio types specifically listed for the LED but it is not yet Base Station kit have a TX light and flashing should flash every second It may take several seconds after connection for this flashing to commence 6 6 3Dxi Reference Manual Troubleshoot
18. Position Check dialog box select the Point of interest left edge or right edge of bucket and press Measure Figure 5 19 the Measuring dialog box displays during measurement 3 When finished the Position check dialog box displays the point on the job for the selected edge of the blade Figure 5 19 4 Record the position and verify the accuracy of the measurement with a survey Rover 5 Press Cancel to return to the Main Screen Position Check Point of interest Left cutting edge North East PositionCheck Elev Point of interest Left cutting edge North 10913 42 Cut to design surface East 8474 31 Elev 58 35 Cut to design surface 0 75 Alignment stationin Measure Alignment stationing 21 26 31 Measure Cancel Figure 5 19 Select Point of Interest and Press Measure P N 7010 0696 5 15 3Dxi Operations Changing Buckets The 3DMC application software can be configured with up to six bucket setups e If mounted to a quick change coupler or the dog bone the TS 1 will remain on the coupler when the bucket changes e Without mounting on a quick change coupler or dog bone the TS 1 will have to be re calibrated see Appendix A for details When changing buckets the new bucket must be set up in 3DMC and will be listed in the Control gt Bucket menu For the bucket setup procedure see Machine Configuration File fo
19. Range pole J Radios Sensor GPS Antenna v Antenna Location Base station A Top of pole v 005 7 Units TS Exit Cancel Figure B 5 Enter Configuration Type 3 Enter antenna information for the range pole Press Next 4 Enter radio information Press Next 9 Topcon Pocket 3D M 1 36 lok Setup Image Radio type 3 Antenna type o Pacific Crest PDL UHF y Topcon HiPer Plus M Antenna height 6 6 Measured to Base v Connected to Serial Port C Baud rate 38400 y Format CMR y Connection Pocket 3D Serial Cable on COM1 v Cancel Cancel Figure B 6 Enter Antenna Information and Measurements Rev B B 5 Pocket 3D Getting Started Guide 5 Select the configuration and press Ok Press Yes Pocket 3D Machine files A HIPER GPS 2 DOZER GPS Set HIPER GPS to be the current equipment This will cancel all measurement operations that may be active Figure B 7 Enter Radio and mmGPS Information Set As Equipment Step 4 Setup the Rover Radio Configuring the range pole Rover radio Figure B 8 ensures proper communication with the Base 1 Tap Setup gt Radios 2 Select the radio type and enter its communication settings If needed press Configure to select the channel 3 Press OK Radio type Pacific Crest PDL UHF xs Channel NORTH j Connected Serial Por Frequency 464 550 Mhz Baud rate 38400 Equipment Format CMR Antenna Bas
20. Right window Figure 5 9 on page 5 8 then tap the desired view a check mark indicates the active view None indicates no right window is active 5 6 3Dxi Reference Manual Changing the View Main window Left window vNone Grade indicator Lower window Display options About 3DMC Figure 5 7 Right Window Display Menu Selections Selecting one of the options adds the indicated view as a small window above the Elevation Control key Figure 5 8 The Grade indicator view acts as an infinitely scrolling grade tape displaying the amount of cut or fill in regards to the design surface For details on the Grade indicator pop up menu see Changing the Grade Indicator Scale on page 5 13 Figure 5 8 Right Window View The selected Right window view will remain visible when showing Left Lower window views P N 7010 0696 5 7 3Dxi Operations Lower Window Views Display options for the lower window include a Profile view a Section view and a Light bar To access the desired lower window view have the Plan view visible and press Topcon Logo gt View gt Lower window then tap the desired view a check mark indicates the active view None indicates no lower window is active Main window Left window i Right window v None Lower window Profile Display options Section About 3DMC Light bar Figure 5 9 Lower Window Display Menu Selections Selecting one of the options adds the indicate
21. Screen 9 Repeat these steps for all desired buckets After saving the machine file use the Topcon Logo Control Bucket menu to change the bucket used in 3DMC P N 7010 0696 A 23 TS 1 Calibration CAN Termination To ensure proper communication between the sensors and the GX 60 the last sensor physically connected must have CAN termination Typically this will be the bucket sensor or the tilt bucket sensor f CAN Termination On Figure A 25 Sensor Furthest from GX 60 gets CAN Termination 1 In 3DMC tap Topcon Logo Control Machine setup Select the applicable machine file and press Edit Press Next to navigate to the bucket sensor screen 2 Tap the Wrench button for the sensor furthest from the GX 60 Figure A 26 3 Select and turn on Terminate Figure A 26 gaat Do not select this option for more than one sensor Only select this option for the last sensor ket sensor Ic BUCKET ounted on dog bone Name BOOM Orientation MEME E Filtering 2 Pitch Set 13 1 Offset 0 0 J Back Next Cancel Roll Set 0 2 Offset 0 0 Ok Cancel Figure A 26 Se
22. Window The Section view Figure 5 3 displays a cross section of the cutting edge and the selected Design Surface where the right side of the Main Screen is the right side cutting edge e The cut fill readings are provided on both sides of the blade and represent how far the cutting edge is from on grade e When a road surface model is selected the centerline and the elements on the template are represented in red e Additionally the section view displays steering information from a target alignment line to a target edge and the longitudinal distance along the road Distance to edge of polyline Ee Stationing 0 73 Cut Fill Figure 5 3 Section View on Main Window 5 4 3Dxi Reference Manual Changing the View The Profile view Figure 5 4 displays a side view of the machine where the right side of the screen 1s always the forward direction of machine travel Use the focus body bucket feature to center the machine on the screen as desired see Focus Body and Focus Bucket Views on page 5 9 Figure 5 4 Profile View on Main Window Left Window Views Display options for the left window include a Profile view a Section view and a Grade indicator To access the desired left window view have the Plan view visible and press Topcon Logo gt View gt Left window Figure 5 5 then tap the desired view a check mark indicates the active view None indicates no left window 1s active Main wi
23. also keeps the current receiver s settings such as active antenna input elevation masks and recording interval and information about the receiver s internal file system Even though clearing the NVRAM is not a common nor normally a recommended operation there are times when clearing the NVRAM can eliminate communication or tracking problems Clearing the NVRAM can be interpreted as a soft boot of your computer After clearing the NVRAM your receiver will require some time to collect new ephemerides and almanacs around 15 minutes Clearing the NVRAM of the MC 2 5 Box will reset the box to factory default values In addition the NVRAM is used to keep information about the receiver file system Note that after clearing the NVRAM the 1 Ephemeris ephemerides A table giving the coordinates of a celestial body at a number of specific times during a given period 5 34 3Dxi Reference Manual Clearing the MC 2 5 Box NVRAM receiver s LED s will flash orange for a few seconds indicating that the receiver is scanning and checking the file system 1 Turn off power to the MC 2 5 Box using one of the following e If the MC 2 5 Box is connected to the control box turn off the control box e Unplug the power cable from the MC 2 5 Box 2 Simultaneously press and hold the Main FN Figure 5 43 and AUX FN keys 3 Return power to the MC 2 5 Box using one of the following e If the MC 2 5 Box is connected to the control
24. an FCC Federal Communications Commission license before operating the GPS or GPS system GPS RTK Real Time Kinematic or simultaneous calculation of Global Positioning System and Global Navigation Satellite System e The Federal Communications Commission is at http www fcc gov e The rules are at http www access gpo gov nara cfr waisidx_OO 47cfr90_00 html There have been many problems in the past with RTK base radio modems interfering with voice users The issue finally culminated with the FCC refusing to grant licenses until something was done to ensure that surveyors did not interfere with voice users The solution was to stop using frequencies in the 469MHz range to add an identifier to the broadcast message and other measures designed to minimize interference with voice users The user and his employer are subject to fines of up to 82 500 confiscation of surveying equipment and legal action if the rules are ignored Topcon cannot obtain the license for the user There are companies to assist with licensing Two are listed here e Professional Licensing Consultants Inc P O Box 1714 Rockville MD 20849 1714 P N 7010 0696 E 1 Regulatory Information e Atlas License Company and Data Services 1725 A North Shadeland Avenue Indianapolis IN 46219 http www alcds com WEEE Directive Following information is for EU member states only The use of the symbol indicates that this product may not be treated
25. as household waste By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about the take back and recycling of this product please contact your supplier where you purchased the product or consult E 2 3Dxi Reference Manual Appendix F Warranty lerms TPS laser and electronic positioning equipment are guaranteed against defective material and workmanship under normal use and application consistent with this Manual The equipment is guaranteed for the period indicated on the warranty card accompanying the product starting from the date that the product is sold to the original purchaser by TPS Authorized Dealers During the warranty period TPS will at its option repair or replace this product at no additional charge Repair parts and replacement products will be furnished on an exchange basis and will be either reconditioned or new This limited warranty does not include service to repair damage to the product resulting from an accident disaster misuses abuse or modification of the product Warranty service may be obtained from an authorized TPS warranty service dealer If this product is delivered by mail purchaser agrees to insure the product or assume the risk of loss or damage in transit to prepay shipping charges to the warra
26. box turn on the control box e Plug the power cable from the MC 2 5 Box The LED corresponding to the pressed FN key turns green 4 Wait until the Main LED blinks orange about three seconds Figure 5 43 Hold FN Key While Turning PWR On to Clear NVRAM 5 Release the FN key while the LED blinks orange P N 7010 0696 5 35 3Dxi Operations Notes 5 36 3Dxi Reference Manual Maintenance amp Troubleshooting Chapter 6 Good daily care preventive maintenance and routine maintenance will prevent many problems before they occur Daily Care The following guidelines provide for trouble free operation Keep all carrying cases clean and dry Do not leave it open and exposed to the elements Clean and dry all components prior to placing them into the carrying case Ensure that protective connector caps provided on some components are in place when not using the cables Water accumulating on the connectors can cause electrical shorts Do not use high pressure spray water or steam cleaner hoses directly on cables and components The components can be used in the rain or light spraying Check for loose components due to physical damage Use proper battery supplies for components isolated from the machine such as the Base Station Keep the machine s battery in good condition P N 7010 0696 6 1 Maintenance amp Troubleshooting Preventive Maintenance Preventive maintenance will help to keep your
27. card to internal disk from the Copy drop down list then select the Design Surface file from the displayed files Figure 5 34 on page 5 27 5 26 3Dxi Reference Manual Changing Radio Channels e To copy from the control box to the USB storage device select from internal disk to data card from the Copy drop down list 4 Tap the desired file from the displayed files and press OK to begin the copy process An hourglass displays indicating that the system 1s busy Copy from data card to internal disk Project files SIMPSON FAMILY RANCH New Edit Copy De Ok Ok Cancel Figure 5 34 Select File To Copy Changing Radio Channels If needed you can use the GX 60 control box to change the radio channel of the radio modem in the MC 2 5 Receiver Box Some radio modems such as Teledesign and Spread Spectrum have an automatic channel scanning feature allowing them to detect and connect with the Base Station without having to manually select the radio channel using the GX 60 control box Since the MC 2 5 receiver box stores radio settings including the radio channel follow the steps below to change the radio channel setting 1 Tap Topcon Logo Tools gt Configure radio 2 On the radio setup dialog box Figure 5 35 on page 5 28 press Configure if available to run the radio setting program P N 7010 0696 5 27 3Dxi Operations The program may take a few sec
28. e views and selects display options for design About 3DMC surface points linework background and units menu options depend on the file s selected for display e displays 3DMC information authorization codes and options Lower window Elevation Control Key The Elevation Control key displays cut fill readings and the cut fill offsets for the elevation of the blade The key also indicates the status of the connected sensor with graphics informational messages and colors Figure 2 9 on page 2 11 e Receiver and Radio icons displays the current status of the indicated component The icon will be crossed out 1f the component is unavailable for some reason Messages in the Elevation Control Key may indicate the reason 2 10 3Dxi Reference Manual 3DMC Functions e Left number displays the current cut fill offset and can be changed at any time Right number displays the current cut fill reading or distance from finish grade The number continuously updates according to the elevation difference between the cutting edge and the Design Surface The arrow indicates if that distance is above down arrow or below up arrow the Design Surface Elevation Control Key color the background color of the elevation control key indicates sensor status Green sensor status suitable for grading Red an error status has occurred Messages about system status also display When pressing the Elevation Control key the A
29. excavator system set up most grading operations remain the same This chapter discusses operations typically performed while grading changing the views changing cut fill offsets changing the grade indicator scale checking position changing buckets changing the display options viewing GPS information copying files changing radio channels Other application and operation functions described include the following e Steering and grading to a polyline e Performing a topographic survey e Clearing the NVRAM of the MC 2 5 Box P N 7010 0696 5 1 3Dxi Operations Before Grading Checklist Before beginning to grade at the job site review the setup procedures and ensure all steps have been completed C Base station is set up and functioning page 4 1 LJ All cables securely attached page 4 4 C Base station has power page 4 5 C Base station initialized page 4 6 C Machine components attached and functioning LJ Machine MC A1 antennas page 4 9 and Radio antenna page 4 11 attached and cables connected L MC 2 5 Box attached and cables connected page 4 12 C GX 60 control box attached and cables connected and the control box powered on page 4 13 Ol Correct job files are active LJ Control Point file page 3 1 O Design Surface file page 3 4 LI Machine Configuration file page 4 13 C Check the color of the Elevation key to ensure all sensors are communicating and functioning e GREEN
30. files to from a device connected to the port data storage device hand held controller etc an hourglass displays on the screen indicating that the system is busy USB port Figure 2 2 GX 60 USB Port 9 4 3Dxi Reference Manual GX 60 Control Box Features Connectors The GX 60 has two serial type connectors but uses only one for the MC 2 5 box and the TS 1 sensors Figure 2 3 A jaw mount or ball mount connects the control box to the machine s mounting bracket Serial Port to Speaker Cooling Fan aoe gt S s Q Ye INS Cok N JIL Jaw mount 6 f Gortex Vent O PA Ball Mount D ls Figure 2 3 GX 60 Back Speaker The control box produces sounds through the speaker Figure 2 3 to indicate certain activities such as selecting a menu option or changing a selection on the touch screen Cooling Fan An efficient air cooling system keeps the control from overheating When the control box is on the cooling fan rotates to pull air into the interior of the control box Figure 2 3 Air within the control box constantly circulates cooling the internal components cho Do not obstruct the cooling fan P N 7010 0696 9 5 Component Functions 3DMC Functions The screen of the GX 60 control box provides an interface between the operator the software and the 3Dxi components The screen displays jobsite information and the 3DMC menus needed to configure and use your 3Dx1 components Th
31. gt The receiver and or RTK positioning can be reset using 3DMC See Viewing Receiver Information and Resetting the Receiver RTK on page 5 25 for details P N 7010 0696 xiii What s New with 3Dxi Notes XIV 3Dxi Reference Manual Chapter 1 Introduction Topcon s 3Dxi for excavator systems is a productive positioning system to use for 3D grade and slope control 3Dx1 is a three dimensional GPS system using four to five accelerometers and GPS technology to precisely locate the cutting edge of the machine in real time anywhere on the construction site reducing the need for costly stakeout and survey 3Dxi Components The 3Dxi package consists of the following components e Machine Components GX 60 control box Cables Mounting hardware TS 1 tilt sensors Radio antenna e GPS Components Two MC A1 machine antennas Machine MC 2 5 receiver box includes radio modem Base station kit e Optional Components Pocket 3D Supporting accessories and software hardware Additional options Figure 1 1 on page 1 2 illustrates the components on an excavator P N 7010 0696 1 1 Introduction Cc od _ _ Cc lt x O O qu pr SA Figure 1 1 3Dxi Excavator System Components 3Dxi Reference Manual 3Dxi Components GX 60 Control Box The GX 60 control box Figure 1 2 is the operator
32. measurements directly affects grade accuracy Second the control points need to be located more or less evenly around the site Generally the more control points the better but if they are clustered together or are all at one section of the site the results will be less than ideal A good rule of success is to locate control points evenly distributed around a perimeter of the site or grading area While not directly related to quality of localization locate control points that are elevated easily accessible and are not frequently obstructed by trees buildings other structures moving vehicles etc GPS localization requires a minimum of three control points but at least four or more points should be used for the localization Entering Localized GPS Coordinates GPS localization is processed in the control point file created prior to beginning each project This control point file contains the formula necessary for the mathematical conversion between global GPS coordinates and NEZ coordinates The control point file can be localized by entering global GPS coordinates directly into the GX 60 control box One of the following sources can measure points and provide coordinates e Each control point is measured with a Topcon GPS or GPS RTK Survey Rover System and Pocket 3D e A third party source provides GPS coordinates If the control point file in 3DMC needs to be updated with localized coordinates the operator can enter glo
33. of some origin point and some distance above an elevation datum These north east and elevation coordinates often abbreviated to NEZ coordinates may be those of a regional coordinate system e g a state plane system in the United States or the project s survey crew may arbitrarily define these coordinates for the specific site NEZ coordinates must be defined in terms of the construction design data In either case a mathematical conversion is necessary to turn global GPS coordinates into NEZ coordinates relative to the locally defined coordinate system The basic approach to calculating the mathematical conversion 1s to provide pairs of point coordinates for each control point on the project A point pair consists of the following coordinates e local NEZ coordinates for the point obtained from the project s survey crew e global latitude longitude and height coordinates for the point measured as described in this section or obtained from the project s survey crew These point pairs are needed to calculate a precise mathematical conversion formula for converting all global GPS coordinates P N 7010 0696 4 19 Jobsite Setup generated in the GPS receiver to local NEZ coordinates for a particular project The following steps will help to ensure a high quality localization suitable for centimeter level machine grading with 3Dx1 e First the surveyor s local control points must be precisely measured The quality of
34. performed out of order Performing sensor calibrations as described in this chapter will prevent communication problems P N 7010 0696 A 1 TS 1 Calibration Measuring Machine Lengths As accurately as possible enter the machine dimensions into the 3DMC machine builder Table A 1 Verification and adjustment for several critical lengths are described the 3Dxi Installation and Calibration Manual Incorrect measurements or data entry errors have a to direct affect on grading accuracy Take each measurement twice to ensure accuracy Measurements To Take Table A 1 Machine Measurements Boom Pivot Line Boom Center Line Antenna Positions Boom Pivot Antenna Heights Antennas Topcon MC A2 dual Back Next Cancel A 2 3Dxi Reference Manual Measuring Machine Lengths Table A 1 Machine Measurements Continued Measurements To Take Boom length 1 i k a Boom Length Sensor ID body Stick Length Bucket Width and Bucket name Length repeated for each bucket P N 7010 0696 16 40 Sensor ID boom gt 3 Secondary 2 Back Next Cancel Stick length 1 9 84 Sensor ID stick 7 Length 4 921 4 921 4 921 4 921 A 4 921 Bucket 1 at 4 921 Width 1 3 _ Len 2 r Tilt bucket Next Cancel A 3 TS 1 Calibration Entering Sensor Information Before calibrating
35. provide lateral and longitudinal angle measurements regardless of the object s position in space Each of the four sensors accurately measures the position of the body boom stick and bucket sending this angle data to the GX 60 to provide precise positioning Using 3DMC software each sensor is configured and calibrated for its specific location on the excavator Figure 1 4 TS 1 Tilt Sensor Machine GPS MC A1 Antenna In GPS indicate applications the machine s GPS MC A1 Antenna Figure 1 5 affixes to the top of the mounting pole installed on the body of the machine The antenna should be removed at the end of each day for storage The rugged antenna is specially designed to perform on earth moving machinery the 3Dx1 system uses two MC A l antennas Figure 1 5 MC A1 GPS Antenna P N 7010 0696 1 5 Introduction Base Station Kit The Base Station Kit Figure 1 6 sends position corrections to the machines or survey Rover As a remote system an unlimited number of machine or Rovers can use the Base Station The kit includes Topcon s Legacy E receiver PG A1 antenna radio modem tribrach cables and a hard carrying case In spread spectrum applications the HiPer Lite or HiPer Lite replaces the Legacy E and PG A 1 antenna providing simple one button cable free operation The type of options on the Base Station kit can be customized based on individual needs some kits support GPS positioning with RTK meas
36. re created e Next Displays the next step or dialog box during an operation after all applicable settings have been entered e Back Displays the previous step or dialog box during an operation e OK Applies settings and inputs and exits the dialog box and or operation or used to change files or apply settings in sub screens e Cancel Cancels or pauses an operation without applying changes or edits However changes or edits on the previous screen will still be applied EXCAVATOR GPS Back Next Cancel Dialog Box Buttons a ey NATA Figure 2 6 Example Dialog Box Buttons When entering text or numbers one of the following two pop up keyboards displays Figure 2 7 on page 2 9 e Alphanumeric keyboard for entering letters and numbers e Numeric keyboard for entering numbers File and point names can be up to 32 characters long point descriptions up to 64 characters long When you press OK on the keyboard entered information is saved and the keyboard leaves the screen 2 8 3Dxi Reference Manual 3DMC Functions Backspace Alphanumeric lt lt Keyboard 1 2 3 4 5 6 7 8 9 0 Q W E RT Y Uj 1 0 P GG RCs Z X C V B N M Negative 6 7 Sign Space Bar Decimal Point Numeric Keyboard OK or Figure 2 7 Keyboards Topcon Logo Key The Topcon Logo key at the top right corner of the Main Screen displays a pop up bar of four menus File C
37. screen Light sensor USB port with cap Figure 2 1 GX 60 Front 9 9 3Dxi Reference Manual GX 60 Control Box Features Status LED The status LED Figure 2 1 on page 2 2 indicates the power status of the GX 60 control box e Green the control box is on e Red the control box is powering on or off Power On Off Buttons The power buttons Figure 2 1 on page 2 2 turn the control box on and off as well as the connected components MC 2 5 receiver box and sensors A few moments after pressing the ON power button the 3DMC main screen displays To turn on off the GX 60 momentarily press the corresponding button Light Sensor The internal light sensor Figure 2 1 on page 2 2 measures ambient light automatically adjusting the display s backlight to provide optimum viewing of the screen Blocking the light sensor may cause incorrect adjustments of the display s brightness level NOTE P N 7010 0696 9 3 Component Functions USB Port The USB port Figure 2 2 provides access to downloading files from or uploading files to a connected device hand held controller keyboard mouse or USB device data storage device The internal driver is compatible with USB 1 0 or higher and commercially available USB devices and plugs A rubber cap seals the port to prevent dust water etc from entry Keep the USB port cap on when not in use to prevent dust from entering the port When copying
38. station attach a power source optional PG A1 Base Station with Legacy E GPS receiver HiPer Lite Base Station A EE Ss Cy Figure 4 2 Base Station Setup Step 3 connect component cables to the receiver Legacy E or HiPer Lite then connect the cables to other components Figure 4 3 on page 4 5 e If using Bluetooth wireless technology to connect a controller and the HiPer Lite receiver refer to the controller s or receiver s documentation 4 4 3Dxi Reference Manual Equipment Setup Base Station e Connect the following cables for the following components to the Legacy E receiver then to component GPS antenna connect the antenna cable to the receiver s ANT port then to the GPS antenna Power connect the power cable to the receiver s PWR1 or PWR2 port Attach the alligator clamps to the battery RED to positive BLACK to negative Radio Modem connect the radio modem cable to the receiver s port C and the radio modem Connect the other end to the battery Controller connect the cable with 7 pin circular connector to the receiver s port A Connect the other end of the cable to the controller The controller will initialize the Base Station See Base Station Initialization on page 4 6 for details a PGS Q Si gt WR Br SS Antenna Power Battery eS Radio Modem Field Controller Figure 4 3 PG A1 Base Station Cable
39. will move accordingly Figure 5 14 Machine setup Steer indication i Left edge of bucket f Right edge of bucket Ei lt 13 04 24 27 95 f if K if ar Figure 5 14 Elevation Reference on Bucket P N 7010 0696 5 11 3Dxi Operations Changing Cut Fill Offsets The cut fill offset can be manually adjusted relative to the Design Surface After each pass the cut fill offset can be updated as necessary while approaching the final design surface When changing the cut fill offset both the Elevation Control key and Grade Indicator reflect the new value 1 On the 3DMC Main Screen press the Elevation Control key to display the Adjust elevation dialog box Figure 5 15 2 Press the Elevation set point Set key changing it to red Elevation left edge 57 95 57 95 1 Press Elevation Control Key Set Zero Ok Cancel Figure 5 15 Press Elevation Control Key then Set E Elevation set point y 0 00 Match 2 Press Set 3 Tap the Elevation set point entry box and enter a new offset using the numerical keyboard Press Ok A negative value is a Cut a positive value is a Fill 4 Press OK to set the new offset value and return to the 3DMC Main Screen 5 12 3Dxi Reference Manual Changing the Grade Indicator Scale Changing the Grade Indicator Scale The Grade Indicator acts as an infinitely scrolling grade tape and displays th
40. 11 Verify Position of Boom on Main Screen P N 7010 0696 A 11 TS 1 Calibration Secondary Boom Sensor Calibration Optional Like the primary boom sensor the secondary boom sensor calibration requires only the pitch calibration The same method used for calibrating the primary boom sensor is used to calibrate the secondary boom sensor See Boom Sensor Calibration on page A 10 for details 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Place a zero slope rotating laser along the side of the machine to shine on both the boom pivot and stick pivot 3 Adjust the laser height to strike the center of the boom pivot 4 Move the boom to align the stick pivot with the laser 5 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Excavator Frame Sensors screen 6 Tap the Wrench button that corresponds to the secondary boom sensor Figure A 12 7 Set the pitch to zero and press Ok Figure A 12 8 lena 01010 Lave Up ATOW UWA U Filtering 2 Tepaiate Pitch Set 13 1 Offset 0 0 Back Ron Set 0 2 Offset 0 0 Ok Cancel Figure A 12 Set Pitch Value to Zero Navigate through the remaining steps of Machine setup saving the file and exiting A 12 3Dxi Reference Manual Calibrating the Sensors St
41. 2041150e Label up arrow forward 3 c Terminate Sensor ID body E O A Deonr Back Next Ok Cancel gt New machine information and configurations are available when creating a machine setup file See Create a 3Dx1 Machine Configuration on page 4 14 for more information O ene Excavator Bucket Setup configured 0 Bucket name Bucket 1 a Width 1 3 28 Len 2 4 92 Tilt bucket Len 3 0 00 Sensor ID a l Next Cancel TS 1 placement on the dog bone is now supported Len 1 Len 2 Len 3 0 00 Len 4 0 00 Stick angle diff Calibrate Back Next Cancel xii 3Dxi Reference Manual What s New with 3Dxi ey ences GPS Precisions entered Max GPS errors roving Max Horizontal RMS 0 20 Max Vertical RMS 0 30 Max GPS errors point measurement Max Horizontal RMS 0 10 Max Vertical RMS 0 20 l Back l Next Cancel boom can be entered Measurements ora jointed Excavator Frame Sensors Boom length 1 16 40 Sensor ID boom SE Secondary 2 0 00 Sensor ID body Sensor l Back l Next Cancel A grade indicator can be displayed on the right of the screen See Right Window View on page 5 6 for details gt The number of decimal places to display on screen can be selected See Display Units Options on page 5 22 for details
42. 3DMC Functions e Zoom Out Key decreases the magnification of the design The zooming pivot is the center of the screen e Elevation Control Key displays elevation control information and indicates the status of the connected sensor Tap this key to view or edit elevation information See Elevation Control Key on page 2 10 for more information on this key and its menu A Topcon Logo Key Zoom In Zoom Out Display Elevation Control Key Figure 2 5 Main Screen The various dialog boxes of the 3DMC application have buttons to perform operations such as creating updating copying or deleting files Figure 2 6 on page 2 8 Any and all information the operator can access will be stored and continuously updated to either the internal memory or a USB device e New Creates a new file or element e Edit Changes an existing file or element To edit a file select a file or element then press the Edit key e Copy Copies a file either from the USB device to the internal memory or from the internal memory to the USB device To copy a file select a file then press the Copy key Copy new or edited files to the USB device to backup the file e Delete Removes an existing file or element from the internal memory To delete a file or element select a file and press the Delete key P N 7010 0696 9 7 Component Functions Once you delete a file it no longer exists The file will need to be
43. 3Dx1 components running smoothly and efficiently Touch Screen Display Cleaning The Touch Screen Display should be cleaned often in order to maintain a quality image and prevent faulty operation dirt dust fingerprints and other materials that Keep the front surface of the touch screen free of could degrade optical properties Long term contact with abrasive materials will scratch the front surface and image quality will be detrimentally affected For best results use a clean damp non abrasive cloth towel and any commercially available window cleaner to regularly clean the surface Apply the cleaning solution to the towel rather than the surface of the touch screen Many touch screens have air vents and are not designed with water tight bezels Fluid ingress may occur from behind the panel if it is not cleaned properly 1 Dust the display lightly with a non abrasive cloth towel 2 Dampen the towel with water or a very diluted mild neutral detergent solution sort of solvent Do not use a high pressure spray Never use alcohol ether benzene acetone or any Do not spray towards the screen Wipe residual dust off with the damp towel Clean any residual detergent solution off by using a cloth dampened with only water Then wipe water and damp area completely dry around the screen 6 2 3Dxi Reference Manual Preventive Maintenance Lubricating Quick Removal Knobs Periodically lubricate the quick removal knobs
44. 5 25 5 34 Compact flash card 5 26 copy files from 5 26 5 27 Components 1 1 and dozer 1 1 and scraper 1 2 troubleshooting 6 4 Connectors 2 1 base station 4 4 control box 4 13 receiver box 4 12 Control box 1 3 2 1 2 6 4 13 D 1 3DMC 2 6 connectors 2 1 display 2 6 options 2 13 Control computer authorization codes 2 13 Control menu 2 10 Index Index Control point See also Control point files accuracy 4 20 localization 3 3 4 20 location 4 20 new 3 3 Control point files 3 1 control box 3 2 3 3 copy 5 26 new 3 2 Coordinates elevation reference 3 10 NEZ 3 3 3 10 Copy files 2 7 5 26 5 27 Creating a Linework File B 11 Cut fill 2 10 See also Offset adjust elevation 2 11 and grade indicator 5 13 5 14 change 5 12 elevation control key 2 11 grade indicator 5 13 in from edge 5 14 left edge 5 13 negative 5 12 offset 2 11 positive 5 12 reading 2 11 section view 5 4 5 6 5 8 Delete files 2 7 Design surface 3 5 See also Surface files create plane model 3 7 3 11 display options 5 17 files 3 4 Display 5 17 5 22 See also Views alignments 5 19 boundaries breaklines 5 18 cleaning the touch screen 6 2 contours 5 18 linework 5 20 5 30 5 31 Index points 5 21 polylines 5 30 5 31 triangle mesh 5 17 warning C 3 Edit files 2 7 EIM 2 16 LED blink indications 2 17 Elevation adjust 2 11 key 2 10 green 2 11 red 2 11 Elevation control 2 7 Elevation control key no radio link 4 18 Elevation r
45. Adjust the total station to place the horizontal cross hair on point 3 e Move the bucket so point 4 is also on the horizontal cross hair All three points should be aligned on the cross hairs as shown in figure at right 12 Enter 90 for Angle 1 and press Ok Figure A 19 Angle 1 90 0 Measure angle and press Ok to calibrate l Ok Cancel Figure A 19 Determine Stick Angle Difference P N 7010 0696 A 19 TS 1 Calibration The Stick angle difference box will display the angle of points 1 2 3 and should be less than 10 degrees Figure A 20 This will vary by machine geometry Excavator DogBone Len 1 200 Len 2 1 70 Len 3 1 20 Len 4 1 50 Stick angle diff Cn l Back il Next Cancel a Stick angle difference calculated T from points 1 2 3 Figure A 20 Verify Position of Bucket on Main Screen After completing the dog bone calibration calibrate the bucket to vertical as seen in Multiple Bucket Calibration on page A 21 13 Navigate through the remaining steps of Machine setup saving the file and exiting 14 After completing the dog bone calibration calibrate the bucket to vertical as seen in Multiple Bucket Calibration on page A 21 15 If this is the last sensor physically connected to the machine see CAN Termination on page A 24 A 20 3Dxi Reference Manual Calibrating the Sensors Multiple Bucket Calibration If a u
46. GE TOPCON 3Dxi GPS Excavator Indicate Systems y x TT a r 3 o AF h a po lt a l E Bir ing A ay ed es er ia lt a HO na e F a E E i Si 7 B J Pe tig _ E 7 s a o ana 2L m p a E oa se TE PE Reference Manual TOPCON POSITIONING SYSTEMS 3Dx1 Reference Manual Part Number 7010 0696 Rev B OCopyright Topcon Positioning Systems June 2006 All contents in this manual are copyrighted by Topcon All rights reserved The information contained herein may not be used accessed copied stored displayed sold modified published or distributed or otherwise reproduced without express written consent from Topcon ECO 2786 ToC Table of Contents PIOTACO cas vii Terms and ConditloN geisir io wstanin lattes Vil Manual Conventions pila 1X What s New With 3Dxi coooooccccnonccccnonocconononenannnnnnannos xi Chapter 1 INTOQUCUON sic wo a coe ote eee eee rau s 1 1 SDK COMPONE IIS oireen a a nacre genie 1 1 GX 00 Control BO 1 3 GPS MC 23 Receiver BOX ui id 1 4 TSH TUES ENSIS dadas 1 5 Machine GPS MC A1 Antenna cece 1 5 Base SALON aia das 1 6 Pocket Dosis lib 1 7 AO A ach hacwatiahenadeiaches unoeeras 1 8 Chapter 2 Component Functions ccccceesseeeeeseeeeenseeeeeees 2 1 GX 60 Control Box Features sii 2 1 LCD Touch Screen and Display occcccccnnnnnnnnnmm 2 2 Stats LED oa 2 3 Power On Off Butto
47. S info Ok Cancel Figure 2 10 Open Adjust Elevation Dialog Box See Changing Cut Fill Offsets on page 5 12 for details on adjusting the elevation while grading GPS Info To view the GPS information dialog box and tabs Figure 2 11 press the Elevation control key then press the GPS info button For more information on the various tabs see Viewing GPS Information on page 5 23 Fix Position Satellites ID Planning Initialized Total sats tracked 16 GPS sats used q GLONASS sats used 5 Horizontal RMS Vertical RMS 0 07 l Ok Cancel Figure 2 11 GPS Information Dialog Box 3Dxi Reference Manual 3DMC Options 3DMC Options The 3DMC software manages the options needed to enable the components for the desired application For most applications the authorization codes that enable options are initially entered at the factory If purchasing upgrades to the system the enabled options in the control box will need to be updated Viewing 3DMC Options To view the enabled options for the GX 60 control box press Topcon Logo gt View gt About 3DMC The about 3DMC dialog box displays the version number copyright date publisher and registered user Figure 2 12 for the 3DMC software To view options enabled in the control box for 3Dxi press Options Figure 2 12 See the following section for details on modifying the options for system upgrades or updates 3DMC 6
48. Terminate Filtering Sensor ID body 2 BODY Pitch Set 13 1 Offset 0 0 Back Roll Set 0 2 Offset 0 0 Ok Cancel Figure A 4 Select Sensor Orientation 4 Repeat steps 2 and 3 for the remaining frame sensor s 5 Press Next and repeat steps 2 and 3 for the stick sensor 6 Press Next and repeat steps 2 and 3 for the bucket sensor stick length 1 9 84 O Sensor ID stick STICK gt BUCKET Bucket sensor ld Sensor mounted on dog bone Back Next Cancel Back Next Cancel Figure A 5 Enter Sensor Orientation P N 7010 0696 A 7 TS 1 Calibration Calibrating the Sensors Once the sensors have been named assigned to a machine element and the orientation selected each sensor needs to be calibrated using 3DMC A sensor calibration can be performed at any time Body Sensor Calibration The body sensor calibration requires both the pitch and roll calibrations Perform both calibrations at the same time to ensure accurate measurements slope to make it more obvious that the calibration Perform the body sensor calibration on a slight was completed properly 1 Position the machine on a stable surface free of obstructions 2 Curl the stick and bucket in as close as possible to reduce tipping errors A 8 3Dxi Reference Manual Calibrating the Sensors 3 Rotate the body parallel to the tracks posit
49. a gt Points gt lt none gt or file name Press New 2 Enter a name for the points file and press Ok 3 Press Layers o eo 2 gi New point file name MANHOLES x Point files Point files lt nche gt C PTI lt 4 TT onfrol Linelyork lt none gt Layers Listing actic Import Export yey NeW Copy Layers Delete Cancel Cancel Figure B 13 Create Points File 4 Press New Enter a name for the layer and the layer s parameters Press Ok Figure B 14 on page B 11 5 Repeat step 4 for any other layers Press Ok to save the file Press Yes to apply the file to the current jobsite B 10 Pocket 3D Getting Started Guide Creating Files in Pocket 3D EF Topcon Pocket 3D 10 11 fok SEWER ELECTRIC 4a 7 Cancel Figure B 14 Add Layers to Points File Creating a Linework File EH Topcon Pocket 3D 10 12 Layer name FLECTRIC Show point numbers O Show point descriptions O Show point elevations symbol 1 Tap Data gt Lmework gt lt none gt or file name Press New Figure B 15 Enter a name for the linework file and press Ok 3 Press Layers ROAD Control Surface Alignment Liney ROAD Figure B 15 Create Linework File EF Topcon 4ket 3D New linework file name 2 17 QQ 4 Press New Enter a name for the layer and the layer s parameters Press Ok Figure B 16 on page B 12 5 Repeat s
50. achine setup saving the file and exiting 8 On the Main Screen of 3DMC view a profile of the machine and verify that the stick is vertical I Figure A 14 Verify Position of Stick on Main Screen A 14 3Dxi Reference Manual Calibrating the Sensors Bucket Sensor Calibration The bucket sensor calibration requires only the pitch calibration When performing the bucket sensor calibration a total station or plumb bob is required to correctly position the bucket at zero degrees The installer may prefer to use a different instrument such as a total station for this step however for simplicity the following steps illustrate a plumb bob calibrations is the same Perform both calibrations The plumb setup for both stick and bucket sensor at the same time to save time Unless mounting a sensor to the dog bone In this case perform stick bucket calibrations separately 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Attach a plumb bob to the boom stick pivot 3 Move the bucket to align the bucket teeth with the plumb bob 4 In 3DMC tap Topcon Logo Control Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Bucket Sensor Mounting screen 5 Tap the Wrench button for the bucket sensor Figure A 15 on page A 16 6 Set the pitch to 90 0 and press Ok Figure A 15 on page A 16
51. all sensors function properly e RED a part of the system is working improperly text or graphical information indicates the problem O Performa position check to ensure consistent grade page 5 15 Once all components are attached connected to the GX 60 control box and functioning you can begin grading 5 2 3Dxi Reference Manual Changing the View Changing the View The GX 60 control box can display several types of views each of which contains useful information Some options require specific files provided from the design engineer or other sources on the project Main Window Views Display options for the main window include a Plan view a Section view and a Profile view To access the desired main window view press Topcon Logo gt View gt Main window Figure 5 1 then tap the desired view a check mark indicates the active view Main window Left window Right window Lower window Plan Section Profile Display options gt About 3DMC Figure 5 1 Main Window Display Menu Selections The Plan view Figure 5 2 on page 5 4 displays the jobsite from above the machine and the main window is always oriented in the forward direction of machine travel This view allows for additional representations of triangle mesh and contour lines in a desired color as well as superimposing Linework Alignment lines and Topo points P N 7010 0696 5 3 3Dxi Operations Figure 5 2 Plan View on Main
52. ance from the left side of the bucket regardless if elevation reference point is at the middle or right edge of the bucket The cut fill number in the elevation control key is tied directly to the Elevation Reference point The Elevation Control Key reflects the elevation reference point Grade Indicator reports cut fill number of edge of bucket in from left edge 1 25Ft even if elevation reference red arrow is on the right edge of the bucket F Figure 5 17 Example Grade Indicator and In From Left Edge Cut fill To change the on grade or extents press and hold the grade indicator for one second then tap the desired menu option Figure 5 18 e On grade displays the current on grade green zone width Tap to change the on grade zone e Extents displays the current scale unit spacing for the grade indicator Tap to change the unit spacing Red Fill gt E ATEO O EA At left edge Arrow Current 4 0 Position of Edge gt ea On grade 0 50 In from edge Extents 3 00 Green On grade Blue Cut Figure 5 18 Grade Indicator Pop up Menu 5 14 3Dxi Reference Manual Checking the Position of the Bucket Teeth Checking the Position of the Bucket Teeth The position check option provides a daily benchmarking tool to verify that the calculated elevation and position are repeatable 1 To check the position of the blade press Topcon Logo gt Tools gt Position check 2 On the
53. asure the elevation reference point Figure 3 11 The measuring dialog box briefly displays Point on surface Jain fall A gt B N 2064431 76 Direction 315 37 54 E 6178673 67 brade 1 697 E 423 21 A B Measure pt Grid interval Crossfall 50 00 Grade 1 500 l Back J Next Cancel Measure Point on surface Figure 3 11 Measure Elevation Reference Point reference point press the applicable entry box and If you have NEZ coordinates for the elevation manually enter the information 10 Press the Grid interval entry box enter the desired grid interval to be represented on the Main Screen and press Ok Figure 3 12 Point on surface Main fall A gt B N 2064431 76 Direction 315 37 54 E 6178673 67 Grade 1 697 423 21 A B Measure pt Enter grid interval rade 1 500 Next Cancel Figure 3 12 Enter Grid Interval 3Dxi Reference Manual 3 10 Creating a Plane Surface Model 11 Press Next to review the created surface plane Figure 3 13 12 Press Next then Finish to save the created file and complete the plane surface Figure 3 13 Surface is complete Press Finish to save surface Back Finish Cancel Figure 3 13 Review Surface and Save all the measurements and require the entire process Failure to press the Finish key will result in a loss of
54. ayer displays the point numbers over the symbols for each point The numbers will display while in the Topo Survey function P N 7010 0696 5 21 3Dxi Operations Changing the Background Color l To change the background color of the Main Screen press Topcon Logo View gt Display options gt Background color to display the Color Selection dialog box Select a color from the Color Selection dialog box and press Ok to apply the change Display Units Options To set the type of units used in the job press Topcon Logo gt View gt Display options gt Display units to display the Display Units dialog box Figure 5 27 Use this dialog box to change the type of units displayed on the screen or update preset units in the files currently being used Note that any conversion will not affect grade accuracy Distances select either Meters US survey feet or International feet Also select the number of decimal places from zero to four Angles select either DD MM SS NDD MM SS or Gons Grades select either Percent or Run Rise Stations select either 100 000 1 00 000 or 10 0 000 Volumes select either Cubic meters or Cubic yards Coordinates select either North East Elev East North Elev or X Y Z Distances US Survey feet 2 d p E Angles DD MM SS Grades Percent Y Stations 1 00 000 Volumes Cubic yards Coordinates North East Elev gt Ok
55. bal GPS coordinates directly into the GX 60 control box The control box then processes the localization as the operator sits in the cab 4 20 3Dxi Reference Manual GPS Localization Because this method deals with control point files see Creating a Control Point File on page 3 1 for further information l Power on the control box and allow the 3DMC application program start up Have the measurements for each Control Point available Press Topcon Logo gt File gt Control Points The Control point files dialog box displays Figure 4 12 On the Control point files dialog box select the correct control points file and press Edit The Control points dialog box displays listing all control points for the file and jobsite Figure 4 12 SIMPSON S RANCH CONTROL Name H Error V Error MAGGIE LISA BART MARGE HOMER New Edit Copy De Ok Add Edit Delete Ok Cancel Figure 4 12 Control Point Files Dialog Box Select a control point and press Edit the Control point dialog box displays This control point file should already have local site coordinates from the selected control point file Figure 4 13 on page 4 22 Tap in each WGS84 coordinate entry box to display the numeric pop up keyboard and enter the coordinates for latitude Lat longitude Lon and height Hgt Figure 4 13 on page 4 22 Tap the two GPS localization check boxes to enable check them for pe
56. ce files dialog box Figure 3 4 select the design surface file for the job and press OK The main screen updates with the file s information Inner perimeter of lake LAGOS PAD17 SLOPING New Edit Copy Delete Ok Cancel Figure 3 4 Select Design Surface Files 3 4 3Dxi Reference Manual Creating a Plane Surface Model Creating a Plane Surface Model The 3Dxi 3DMC software has the ability to create a plane surface model using a unique on site method The plane surface model is created on the machine in real time and can be used as a Design Surface file for grading Unlike conventional applications using a laser using 3Dxi to create a surface model eliminates the required repetitive setup of a transmitter at the job site The plane surface model is composed of four basic factors a mainfall orientation a mainfall grade a crossfall grade and a reference elevation point on the plane Just like aligning the rotating laser plane and adjusting the laser receiver height the operator needs to be prepared with a set of relative information to fulfill the four factors This information is composed of three points A B and an elevation reference point Figure 3 5 on page 3 6 illustrates the basic factors needed for a plane surface model The following is the most common method using three reference points prepared at the site two points A and B are measured to determine a mainfall orientation and th
57. check control points initialize the GPS base and many other useful functions 3DMC and Pocket 3D save files in the same format making it simple to share files and updates between surveyors machine operators grade checkers etc Refer to the Pocket 3D User s Manual and Pocket 3D Reference Manual for further details Before performing any Pocket 3D configuration or application function check the units used at the job Units are the method of measurement used for measuring various data To check change or apply units to the project tap Setup Units Figure B 1 Distances US Survey feet Decimal Places EFA Angles pp mm ss v Equipment Areas Square feet y Radios Volumes Cubic yards Y Antenna Coords North East Eley Base station Stations i 00 000 Grades Percent de Cancel Figure B 1 Setup Units Rev B B 1 Pocket 3D Getting Started Guide Equipment Setup GPS Equipment setup consists of jobsite files to ensure correct data is used for positioning activities and a machine file to ensure the correct measurements are taken Step 1 Create a Control Point File First create a control point file Figure B 2 1 Tap Data Control gt lt none gt or file name 2 Tap New to create a control point file 3 Enter a name for the file and press Ok 4 Select the control point file and press Ok 5 Press Yes to apply the file to the jobsite 3 Topcon Pocket 3D
58. ck Next Can Format CMR Back Next Cancel Figure 4 11 Enter GPS Precisions and Configure GPS Radio 7 Press Finish to complete and save the machine configuration file and return to the Machine setup dialog box You must press Finish to save the file Failure to do so will result in losing all entered information 8 Select the desired machine file then press Ok the machine s radio from connecting with the Base Station No radio link will display on the Elevation Control Key An incorrect radio configuration setting will prevent 4 18 3Dxi Reference Manual GPS Localization GPS Localization After you have set up all the hardware components and initialized the Base Station you need to localize the GPS coordinates to the jobsite s coordinates This section gives information on the principles of GPS localization and methods of GPS localization as well as the procedures needed to localize using either Pocket 3D and an RTK Rover system or the GX 60 control box and machine Principles of GPS Localization The GPS system is capable of precise positioning but the positions it computes are relative to a global reference system defined in terms of a geographic latitude longitude and height above a representation of the earth s surface To be useful for local site work global GPS coordinates need to be converted into local site coordinates defined in terms of a distance north and east
59. curacy Take each measurement twice to ensure accuracy Table 4 1 Machine Measurements Measurements To Take Boom Pivot Line Boom Center Line Antenna Positions 4 10 3Dxi Reference Manual Machine Setup Table 4 1 Machine Measurements Continued Measurements To Take Boom Pivot Antenna Heights Antennas Topcon MC A2 dual Back Next Cancel Machine Radio Antenna Setup The machine radio antenna is attached to the machine s roof using a magnetic mount and generally stays on the machine The antenna should be positioned vertically and as high as possible on the machine to maximize signal reception Figure 4 7 COA ee eo f Y Radio Antenna D Te Y l Figure 4 7 Rover Antenna Setup P N 7010 0696 4 11 Jobsite Setup MC 2 5 Receiver Box Setup The MC 2 5 Receiver Box is designed for quick installation at the beginning of the day and quick removal at the end of the day 1 Place the MC 2 5 Receiver Box in a suitable location in the cab where all four magnets attach to the machine The LED lights should be visible to the operator and all ports should be accessible to connect the cables 2 Attach the following cables to the MC 2 5 Box Figure 4 8 e The System Five 3D port to the control box e The MC A1 Antenna yellow cable to the Main GPS Antenna port the black cable to the Aux GPS Antenna port e T
60. d view as a small window above the Elevation Control key Figure 5 10 on page 5 9 The Profile view displays a side view of the machine where the right side of the screen is always the forward direction of machine travel The buttons increase decrease magnification for this view The Section view displays a cross section view of the cutting edge and the selected Design Surface where the right side of the view is the right side of the cutting edge Cut fill readings are provided on both sides of the blade and represent how far the cutting edge is from on grade The buttons increase decrease magnification for this view The Light bar is used for steering indication where the green zone indicates on grade The zone can be increased or decreased using the Steer Indication screen The Light Bar option is only available when the job includes alignment information 5 8 3Dxi Reference Manual Changing the View Figure 5 10 Lower Window Views The selected Lower window view will remain NOTE visible when showing Left Right window views Focus Body and Focus Bucket Views The Plan and Profile Views can focus on either the body or the bucket To change the focus press the main screen for one to two seconds until the pop up menu displays Figure 5 11 A check mark indicates the currently active focus function e Use the Focus Body option to center the body of the machine in the view Enter a number to add a
61. dicates that information for test is unavailable orange the receiver passed the test green or the receiver failed the test red 1 To switch to EIM press and quickly release within one second the Main FN button 2 Watch for the delimiter double blink With good receiver antenna and observation conditions all blinks should be green within 15 minutes of powering on e Green ok e Orange wait e Red some tests failed 3 To switch back to normal mode press the Main FN button P N 7010 0696 Component Functions Notes 2 18 3Dxi Reference Manual Chapter 3 Applying Job Files Before beginning to work with the 3Dxi excavator system you must have job files that contain the various information needed to accurately grade the jobsite The job files you need include control point files and design surface file Using 3Dxi you can also create a plane surface model to use for the design surface Creating a Control Point File The first task when setting up the 3Dx1 on a new jobsite is to create a new control point file You can use either Pocket 3D or the GX 60 control box to create your Control Point files The control point file consists of descriptions local site coordinates global GPS coordinates and units of measurements for each control point located on the site Typically the project s survey team provides control point information after accurately measuring these points with a surve
62. displays Waiting for Initialization The GPS receiver has Check that the Machine Antenna has a not been successful clear view of the sky tracking enough valid Check for obstructions such as trees satellites buildings and vehicles that can block or reflect satellite signals The system is still in the If this is the very first time for operation process of determining this message may persist for several a solid position minutes while the Legacy E obtains a new almanac Problem Elevation Control key displays Out of design area The machine is out of Make sure that the correct Control Point the Design Surface File and Design Surface file is selected area Move into the Design Surface area so the operator can start grading Problem Elevation Control key displays No GPS localization The Control Points file Make sure that the correct Control Points currently selected has _ file currently is selected not been localized properly You are in a process of Disregard the message until the building a Control Point localization is complete See GPS file or just starting the Localization on page 4 19 to perform process localization 6 14 3Dxi Reference Manual Troubleshooting 3Dxi Components Problem Elevation Control key displays Slope Sensor Offline A TS 1 has become Check all cable connections going to the disconnected various TS 1 sensors on th
63. djust elevation dialog box displays containing elevation information and elevation configuration functions See 3Dxi Operations on page 5 1 for more details on using this dialog box Radio Status Cut Fill Offset Cut Fill Reading GPS Status Figure 2 9 Elevation Control Key Adjust Elevation To display the Adjust elevation dialog box press the Elevation Control Key The Adjust elevation dialog box Figure 2 10 on page 2 12 displays the following information and settings e Elevation left edge displays the elevation of the left edge of the bucket based on local site coordinates e Elevation right edge displays the elevation of the right edge of the bucket based on local site coordinates e Elevation set point displays the current cut fill offset or amount of additional height applied to the Design Surface e Match sets the current Design Surface to the elevation of the cutting edge changing the cut fill reading to zero The cut fill Offset number then displays the distance from the new matched P N 7010 0696 2 11 Component Functions grade to the original Design Surface This key allows you to quickly adjust the grade to a more manageable cut or fill e Zero sets the elevation set point value to zero e GPS info displays the GPS information dialog box Elevation left edge 57 95 Elevation right edge 57 95 Elevation set point 0 00 Set _ Match Zero GP
64. e Wrench button and enter sensor information as described in Entering Sensor Information on page A 4 Then press Next Name Width _ Excavator Bucket Setup Bucket 1 3 281 Bucket name Bucket 1 Bucket 2 3 281 i 35 Bucket 3 3 281 tico JE Bucket 4 3 281 _ Len 2 492 Bucket 5 3 281 ERA Bucket 6 3 281 MOL Edit _Back Next _ Next Cancel Figure A 21 Edit Bucket Measurements 6 With the bucket plumb press Calibrate Press Ok at the confirmation When done press Next Deviation from vertical 0 Calibrate ss alirate Bucket Edge Use plumb l edge of buc pivot pin T Bach Measure de Deviation from vertical Calibrate Ok Back Next Cancel Figure A 22 Calibrate Bucket Edge A 22 3Dxi Reference Manual Calibrating the Sensors 7 Move the bucket horizontally checking that the pivot and base are level Press Calibrate then Ok at the confirmation When done press Finish Angle from pivot to base 60 Calibrate Ensure base Then press a Angle from pivot to base 60 l Back A Calibrate Back Finish Cancel Figure A 23 Calibrate Bucket Base 8 On the Main Screen of 3DMC view a profile of the machine and verify that the bottom of the bucket is flat on the ground SM Figure A 24 Verify Position of Bucket on Main
65. e amount of cut or fill in regards to the design surface To view the grade indicator press Topcon Logo gt View gt Left window gt Grade indicator This process applies to both the left and right Grade Indicators To change the grade display press and hold the grade indicator for one second tap Grade display then the desired option This option applies a cut fill reference for a position on the cutting edge e At left edge the grade tape follows the position left edge of the bucket e In from edge the grade tape follows a position on the bucket an entered distance from the left edge Tap to display the numeric pop up keyboard to enter a distance from the left edge Example Left Edge When using the Left Edge the grade tape will follow the cut fill status of the left side of the bucket regardless if elevation reference point is at the middle or right edge of the bucket The cut fill number in the elevation control key is tied directly to the Elevation Reference point The Elevation Control Key reflects the elevation reference point 2 000 Grade Indicator i reports cut fill number of left edge 000 of bucket even if elevation reference red arrow is on Y the right edge of the bucket Figure 5 16 Example Grade Indicator and Left Edge Cut fill P N 7010 0696 5 13 3Dxi Operations Example In From Edge When using In From Edge the grade tape will follow the cut fill of the entered dist
66. e body boom unplugged stick dog bone optional quick coupler optional and bucket optional if using a quick coupler P N 7010 0696 6 15 Maintenance amp Troubleshooting Notes 6 16 3Dxi Reference Manual Appendix A TS 1 Calibration The TS 1 sensors provide lateral and longitudinal angle measurements regardless of the object s position in space The sensors accurately measure the position of the body boom stick and bucket sending this angle data to the GX 60 control box to provide precise grade and slope Each sensor is configured and calibrated for its specific location on the excavator Refer to the 3Dxi Installation and Calibration Manual for specific details The following sections are the chapter three from this manual Before calibrating TS 1 sensors note the following When the system if first powered on it may take several minutes for the GX 60 to discover detect each sensor Check sensor serial numbers before installing The NOTE last two digits of the serial number determine the sensor CAN address and must be unique to each machine For example sensor serial number 0302 and 0402 will have the same CAN address 02 causing communication errors Also serial numbers ending with 00 or 01 may cause communication conflicts Unless otherwise noted each step of the calibration process must be performed individually and in order That 1s steps should not be combined or
67. e menus and keys allow files to be created updated superimposed copied or deleted Information and files the operator can access will be stored and continuously updated to either the internal memory or a USB device When turning on the control box 3DMC will start up If the application has been exited double tap the icon on the screen to open 3DMC Figure 2 4 SONE Figure 2 4 Open 3DMC The 3DMC main screen Figure 2 5 on page 2 7 displays a graphical view of the current Design Surface the machine and status information The main screen has the following components e Display a graphical representation of the design surface and the machine Changing the Display Options on page 5 17 describes the different displays available to view jobsite and grade information Units can be in feet or metric Pop up Menus tapping anywhere on the display screen brings up a pop up menu Depending on the view the pop up menu provides various functions including design elevation at point tapped steer grade to polyline move control and grade indicator changes For some pop up menus you may have to tap and hold for up to one second Topcon Logo Key accesses the menus that control 3Dx1 functions See Topcon Logo Key on page 2 9 for more information on the key and its menus Zoom In Key increases the magnification of the design view The zooming pivot 1s the center of the screen 2 6 3Dxi Reference Manual
68. e other point elevation reference point is measured to determine an elevation P N 7010 0696 3 5 Applying Job Files UOI EJUSLIO ee le ww IlEJSSOlg _ _ a i a a a St A heed a a 0 _ apeig jyeyssorg gt lt hel A ae pe Tii al ee da g ae we ai a u A gt gt o awe a a a i lt pPLIH EJUN a n ug eouasajay One UOI eJUaLO 7 e AA MEJUIEwN yA 3Dxi Reference Manual Figure 3 5 Plane Surface Diagram Creating a Plane Surface Model 1 Follow the directions in Machine Setup on page 4 9 to setup the 3Dx1 components for the procedure that follows 2 Press Topcon Logo gt File gt Surfaces and press New Figure 3 6 Inner perimeter of lake LAGOS Polyline alignment ROAD 999 ROAD SUPERO1 SimpsonTopoNov13_02 SLP PLANE 1 5CRS New Copy Delete Ok Cancel Figure 3 6 Design Surface Files 3 Enter and select the following information then press Next Figure 3 7 e Configuration name tap and enter a name for the file e Surface type select either flat plane surface no slope or sloping plane surface compound slope If you select flat plane surface skip to the step 8 on page 3 9 Configuration name SLP PLANE 1 5CRS Surface type plane surface Sloping plane surface Figure 3 7 Surface Name and Type Dial
69. e out Measure stake Y Surface Offset 1 000 Match grade Figure B 20 Stakeout Point Options 5 To stop the stakeout press Ok and tap Survey gt Stakeout gt Stop stake out Figure B 20 B 16 Pocket 3D Getting Started Guide Calculating the Inverse Between Two Points Checking the Surface 1 Tap Survey gt Stake out gt Surface check Figure B 21 2 View the cut or fill and current elevation 3 Tap Survey gt Stake out gt Stop stake out 3 topcon Pocke AD 1 39 lok Hor 7 Point list Alignment Polyline Coordinate Control point Create custom point list Stop stake out Measure stake Y Surface Offset 1 000 Match grade Cut 0 00 Elev 100 00 Y Surface Offset 1 000 0 90 co 00 Options Options Figure B 21 Perform a Surface Check Calculating the Inverse Between Two Points An inverse calculation in Pocket 3D calculates the opposite direction and distance between two points Figure B 22 on page B 18 1 Tap the Selection Window icon and drag a selection box around two points Tap Survey gt Cale wizard 3 With Inverse between two pts selected press Next The results of the calculation display Press Cancel to exit the results screen 5 Tap Survey gt Clear selection Rev B B 17 Pocket 3D Getting Started Guide 3 topcon Pocket 31 PAE Control Surface Alignment Linework Point
70. e station Back Next J c Figure B 8 Enter Radio Parameters B 6 Pocket 3D Getting Started Guide Equipment Setup GPS Step 5 Setup the Rover Antenna Setup the Rover antenna s type and measurements Figure B 9 1 Tap Setup gt Antenna 2 Select the type of antenna and enter its measurement information Press Ok 4 1 41 ok opcon HiPer Plus v Antenna heiaht Measured to Units Feet gt Base station Units Exit Figure B 9 Enter Antenna Information for GPS or mmGPS Rover Step 6 Connect to the Rover After setting up the rover connect to the GPS receiver to begin using Pocket 3D at the jobsite Figure B 10 on page B 8 1 On the main screen tap the GPS setup button 2 Once the connection has been established press Ok Notice that the GPS setup button changes color from red to green indicating successful communication between the Base and Rover Rev B B 7 Pocket 3D Getting Started Guide A Topcon Pocket 3D 62 39 o EF Topcon Pocket 3D E ok T Connecting to GPS S Topcon Pocket 3D 10 35 Fix Position Satellite 4 gt Initialized A Topcon Pocket 3D 2 39 fok ca EEr PA Total sats tracked A GPS sats used 9 GLONASS sats used 5 Horz RMS Vert RMS Cancel Figure B 10 Connect to GPS Localizing with Pocket 3D After setting up the Base Station localize the jobsite coordinates with GPS coordina
71. e when time interval selected enter the time interval in seconds in which to log points Log to layer stores measured points to the selected layer Log at determines the measurement point relative to the cutting edge Lower all elevations by used when keeping the blade a certain distance above ground to prevent the cutting edge from digging into the surface Manually measure the height between the ground and the target position on the cutting edge then tap the entry box to display the numeric pop up keyboard enter the measured height value and press Ok Use a positive value when the cutting edge is above the design surface 3 Press OK to start logging measurement data When the machine 4 P N 7010 0696 5 Copy the point file to a USB device for office analysis begins to move it will begin measuring and logging the data To stop topo measurements press Topcon Logo gt Stop topo survey Figure 5 42 on page 5 34 Otherwise 3Dxi continues logging measurements Measurement data will be saved in the Point file currently being used 3Dxi Operations 1 p ee Y po Fo N f i L i i 0 Stop topo survey Position check 4 Configure radios Figure 5 42 Stop Topo Survey Clearing the MC 2 5 Box NVRAM The receiver s Non Volatile Random Access Memory NVRAM holds data required for satellite tracking such as ephemeris data and receiver position The NVRAM
72. eference 5 10 5 11 5 13 5 14 F FC 100 1 7 Files 2 9 copy 2 7 delete 2 7 design surface 3 5 edit 2 7 new 2 7 Firmware 5 25 Focus body 5 9 Focus bucket 5 9 G GPS information 2 12 5 23 5 25 cutting edge position 5 24 firmware 5 25 planning 5 25 receiver ID 5 25 satellites 5 24 status 5 23 Grade indicator 5 6 5 7 5 14 and elevation reference 5 13 5 14 and offset change 5 12 3Dxi Reference Manual change extents 5 14 change on grade 5 14 cut fill 5 13 display 5 6 GX 60 1 3 K Keyboard pop up 2 8 L LEDs 2 15 4 5 4 7 5 35 Left window 5 5 See also Views Light bar 5 8 and alignment file 5 8 display 2 10 5 8 steer to polyline 5 30 Linework 5 20 5 29 copy 5 26 display options 5 20 Localization 3 3 4 19 See also Control point principles of 4 19 with third party coordinates 4 20 Lower window 5 8 See also Views Machine configuration files 4 13 4 18 antenna measurements 4 10 Machine orientation 5 2 5 3 Machine setup 4 9 4 18 antenna 4 9 checklist 5 2 configuration files 4 13 control box 4 13 elevation reference 5 10 MC 2 5 receiver box 4 12 radio antenna 4 11 Main window 5 3 See also Views Mask angle 5 24 MC 2 5 receiver box 1 4 2 15 D 3 P N 7010 0696 Index attach 1 4 cable connections 4 12 clear NVRAM 5 34 EIM mode 2 16 information 5 25 LEDs 2 15 normal mode 2 16 reset 5 25 Measure points for surface 3 7 3 10 Menus 2 9 2 10 Control 2 10 File 2 9 Tools 2 10 View
73. em operation system performance measurements or personal safety Notification that an action has the potential to adversely affect system operation system performance data integrity or personal health gt Notification that an action will result in system damage loss of data loss of warranty or personal injury gt Under no circumstances should this action be performed 3Dxi Reference Manual a What s New What s New with 3Dxi This chapter briefly describes new features and functions for the 3Dx1 system 5 The GX 60 control box is Topcon s interface between the operator and the 3Dx1 system components The 3DMC application software continues to provide viewable accurate and up to date jobsite control Features of the GX 60 control box include USB device support for USB storage devices or other device connected via USB Integrated serial ports in the back and updated cable configurations provide low profile efficient connections to the system s components For more information on the GX 60 control box see GX 60 Control Box on page 1 3 and GX 60 Control Box Features on page 2 1 P N 7010 0696 Xi What s New with 3Dxi gt 3DMC is used to configure and calibrate the TS 1 sensors See Appendix A for details applicable to creating a machine setup file Refer to the 3Dxi Installation and Calibration Manual for specific details 2410d a0b0c0d
74. en for GPS Function buttons Two function FN keys for switching information modes at the Main and Aux boards Supply Voltage 10 to 30 VDC Operating 0 C to 55 C Temperature Built in UHF or Spread Spectrum Radio Frequency UHF 450 to 470 MHz Band Spread Spectrum 915 P N 7010 0696 D 3 Specifications Figure D 2 shows the Machine GPS Receiver Box dimensions Figure D 2 MC 2 5 Receiver Box Dimensions MC A1 GPS Antenna Machine The MC A1 GPS Antenna is specifically designed with environmental sealing and shock isolation for use on the machine s blade Table D 3 lists specification details for the MC A1 GPS Antenna Table D 3 MC A1 GPS Antenna Specifications Supply Voltage 2 7 12VDC Antenna Type Zero centered flat round plane Aluminum ground plane and plastic dome Mounting Clamp ID 1 75 in Mounting Thread 5 8 11 in D 4 3Dxi Reference Manual MC A1 GPS Antenna Machine Table D 3 MC A1 GPS Antenna Specifications Continued 1 9 lbs 20 C to 60 C Phase Center Vertical L1 54 3mm Offsets L2 60 5mm MACHINE MOUNT 1 750 015 DIA ie N FEMALE RF CONNECTOR Figure D 3 MC A1 GPS Antenna Dimensions P N 7010 0696 D 5 Specifications Notes D 6 3Dxi Reference Manual Appendix E Regulatory Information The following sections provide information on this product s compliance with government regulations for use Radio Usage Information All users must obtain
75. enna is designed for quick setup at the beginning of the day and quick removal at the end of the day Figure 4 6 illustrates the antenna setup for an excavator application 1 Mount the MAIN antenna on the pole and connect the antenna cable to the antenna Tighten the hand knob firmly 3 Repeat steps 1 and 2 for the AUX antenna When facing forward the MAIN antenna is on the left of the machine Figure 4 6 or the side behind the cab MC A1 ANTENNA 7 at POLE MOUNT POLE CLAMP DO VIBRATION POLE ey Forward NY aS Z Qu LN Yo yo E a Figure 4 6 Excavator Antenna Attachment and Placement on Machine Main Aux P N 7010 0696 4 9 Jobsite Setup Machine and Antenna Measurements Take the following measurements for both antennas and the machine and record these measurements for entering into 3DMC Figure 4 1 e The distance from the center of the boom pivot line to the outside center of the Main antenna and to the AUX antenna e The distance from the boom center to the center of the Main antenna and to the AUX antenna e The height distance from the boom pivot line to the bottom of the ground plane of the Main antenna and the AUX antenna from the rear the Main antenna is on the left and the AUX antenna is on the right e The height distance from the ground to the boom pivot line Incorrect measurements or data entry errors have a ta direct affect on grading ac
76. er for simplicity the following steps illustrate a rotating laser 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Place a zero slope rotating laser along the side of the machine to shine on both the boom pivot and stick pivot 3 Adjust the laser height to strike the center of the boom pivot Figure A 9 4 Move the boom to align the stick pivot with the laser Figure A 9 Figure A 9 Place Laser to Strike Center of Boom Pivot 5 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Excavator Frame Sensors screen 6 Tap the Wrench button that corresponds to the boom sensor Figure A 10 on page A 11 7 Set the pitch to zero and press Ok Figure A 10 on page A 11 A 10 3Dxi Reference Manual Calibrating the Sensors __Sensor Calibration 59 Oriente ton eae an a T AN ap gt BUCKET j 5 2410d adbOc d 2410d a0b0c0d Filtering 2 Tepattfate SelSTICK b gt Pitch Set 13 1 Offset 0 0 _ Back Ron Set 0 2 Offset 0 0 Ok Cancel Figure A 10 Set Pitch Value to Zero 8 Navigate through the remaining steps of Machine setup saving the file and exiting 9 On the Main Screen of 3DMC view a profile of the machine and verify that the boom is horizontal Figure A
77. er support Problem The GPS receiver does not power on The PWR button was Make sure you hold the PWR button down pressed too quickly for at least one second A quick press will not activate the receiver 6 4 3Dxi Reference Manual Troubleshooting 3Dxi Components The power cable is Check that the power cable is correctly incorrectly connected or connected to the battery RED to positive damaged and BLACK to negative and that the battery is charged Check that the RED dots on the power cable connector and receiver power socket are aligned and the cable is pushed in If the power cable is damaged contact your dealer to replace it Problem Radio modem does not power on The power cable is Check that the power cable is correctly incorrectly connected or connected to the battery RED to positive damaged and BLACK to negative and that the battery is charged If the power cable is damaged contact your dealer to replace it The radio receives Some radios do not require a separate power through the power supply but are supplied power Legacy E receiver through the port on the receiver For these radios check that the receiver is on Problem Pocket 3D does not connect to the GPS receiver The GPS receiver is off Check that the GPS receiver is on If using a cable the Check that the cable is connected to the cable may be COM port on the Pocket 3D controller and incorrectly connected to
78. ew codes and options Press Ok on each screen to return to the main screen Turn off wait a couple seconds and then turn on the control box to activate the new passwords 2 14 3Dxi Reference Manual MC 2 5 GPS Receiver Box Functions MC 2 5 GPS Receiver Box Functions Three LED indicators on the MC 2 5 GPS Receiver Box provide status on power satellites and radio signal Figure 2 14 on page 2 16 Two function FN buttons provide diagnostic and reset for the internal receiver boards e Radio RX LED radio status indicator This LED blinks green when receiving data from the Base Station typically once per second e Main LED and FN Button power and satellite indicators for the Main antenna When the MC 2 5 box is hooked up to power but is not connected to a GPS antenna and therefore not tracking any satellites only the red LED blinks When the MC 2 5 box is attached to an MC A 1 GPS antenna green blinks indicate the number GPS satellites being tracked red blinks indicate the number of GLONASS satellites A pause precedes each repetition of blinks Pressing the FN button changes the Main receiver board s information mode between Normal Mode and Extended Information Mode See Receiver Box Extended Information Mode on page 2 16 for details e Aux LED and FN Button power and satellite indicators for the Aux antenna This LED and button perform the same functions as the Main LED and button but
79. file and press Ok Figure 4 9 3DMC will connect to the GPS components and the Elevation Control key will display a single antenna icon Connecting to GPS a sh haba a a Ca ncel New Edit Copy Dell Ok Cancel Figure 4 9 Selecting a GPS Machine Configuration P N 7010 0696 4 13 Jobsite Setup ae A simple check ensures that the machine receives corrections from the Base station if the Elevation Control Key is green the system is ready If the key is red or a status icon is crossed out check the machine cable connections See Troubleshooting 3Dx1 Components on page 6 4 for further information Create a 3Dxi Machine Configuration For 3Dxi applications select and enter antenna bucket and radio information ae Read the following procedure to determine the machine measurements required Then have the measurements ready to enter when creating a machine configuration 1 With the control box on press Topcon Logo Control gt Machine setup to display the Machine files dialog box Figure 4 10 on page 4 15 2 Press New to begin creating a machine configuration file Figure 4 10 on page 4 15 Enter the following information and press Next e Configuration name tap the entry box to display the alphanumeric keyboard Type a name for the machine configuration and press OK e Sensor only GPS antenna available Location only Middle ava
80. for the Aux antenna P N 7010 0696 9 15 Component Functions Aux LED Red Green A z Aux Function Button Main Function ma 3 Button or Figure 2 14 MC 2 5 GPS Receiver Box Indicators Radio RX LED Red Green Receiver Box Normal Mode In normal mode the LED indicates the number of tracked satellites and the position s computation status Receiver Box Extended Information Mode EIM is used for receiver testing purposes In this mode the receiver continues to work as usual but the LED indicates extended information using a delimiter the delimiter is a distinguishable double blink that shows the overall status of tests performed in EIM The LED color for delimiter is calculated from the colors of other LED blinks e Orange at least one blink is orange e Red no orange blink and at least one red blink e Green all other cases The delimiter double blink is followed by six LED blinks corresponding to six receiver tests where each blink indicates the following information Blink 1 Sufficient data for position computation Blink 2 GPS S N ratios are good 2 16 3Dxi Reference Manual Blink 3 Blink 4 Blink 5 Blink 6 MC 2 5 GPS Receiver Box Functions GLONASS S N ratios are good Oscillator s frequency offset is less than three ppm Oscillator s Allan Variance is better than 2 7e 10 Continuous tracking time is more than 15 minutes The color of the blink in
81. forward offset to the view of the machine zero will focus on the center of the body e Use the Focus Bucket option to center the bucket in the view Design elev 63 40 Focus body 5 0 Focus bucket Figure 5 11 Popup Menu Plan View P N 7010 0696 5 9 3Dxi Operations The focus body and focus bucket options are available in the plan view and all profile views Figure 5 12 Focus Bucket __ __ l Focus Body 30 73 Focus Body AAA Focus Bucket ar 0 00 30 75 Figure 5 12 Focus Body and Bucket Examples for Plan and Profile Views Setting the Elevation Reference The elevation reference function selects the point along the bucket teeth that the elevation will be calculated from Using the Section view to change the elevation reference To move to the far left or far right edge of the blade press and hold the edge of the blade for one second On the pop up menu tap Move control left or Move control right The blade control arrow moves accordingly Figure 5 13 lt 13 04 gt Move control Figure 5 13 Move Elevation Reference Using Section View 5 10 3Dxi Reference Manual Changing the View Using the Control menu to change the elevation reference 1 Press Topcon Logo gt Control gt Elev reference 2 Select either Left edge Middle or Right edge of bucket The elevation reference arrow seen on the teeth edge of the bucket in a section view
82. he Rover Radio Antenna cable to Radio Antenna port e Power cable to MAIN A Aux GPS Main GPS Antenna Antenna IN lalo Main GPS Antenna Port Radio en Antenna A f a o p A Serial Port Ale Aux C Aux GPS Antenna 2 SCTE Serial Port LZ N Serial Port Serial Port Main A Main B System Five 3D Modem Serial Port TS 1 Tilt Sensors i i o o o o E E E o 19 Fo o Po A Boom Stick Bucket Body Figure 4 8 System Connections 4 12 3Dxi Reference Manual Machine Setup Control Box Setup The GX 60 control box is designed for quick attachment at the beginning of the day and quick removal at the end of the day 1 Attach the control box to the in cab mounting 2 Connect the electrical cable to the top serial port Figure 4 8 3 Turn on the control box and allow the system to boot up Machine Configuration File for 3Dxi The machine configuration file provides vital information about the type of machine the setup of the components on the machine machine measurements and radio configuration information to You must have a machine configuration file before beginning to grade Apply a 3Dxi Machine Configuration 1 Press Topcon Logo gt Control gt Machine setup 2 Select the desired GPS configured machine
83. ick Sensor Calibration The stick sensor calibration requires only the pitch calibration When performing the stick sensor calibration a total station or plumb bob is required to correctly position the stick at zero degrees The installer may prefer to use a different instrument such as a total station for this step however for simplicity the following steps illustrate a plumb bob calibrations is the same Perform both calibrations The plumb setup for both stick and bucket sensor at the same time to save time Unless mounting a sensor to the dog bone In this case perform stick bucket calibrations separately 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Attach a plumb bob to the boom stick pivot 3 Move the stick to align the bucket pivot with the plumb bob 4 In 3DMC tap Topcon Logo Control Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Excavator Stick screen 5 Tap the Wrench button for the stick sensor Figure A 13 on page A 14 6 Set the pitch to 90 0 and press Ok Figure A 13 on page A 14 P N 7010 0696 A 13 TS 1 Calibration Stick length 1 9 84 Sensor ID stick STICK gt Name BOOM Orientation ECR B Filtering 2 E Terminate Ok Cancel Figure A 13 Set Pitch Value to 90 0 7 Navigate through the remaining steps of M
84. ilable e Units of measure select the unit of measure meters feet inches centimeters 4 14 3Dxi Reference Manual Machine Setup Configuration name EXCAVATOR GPS Machine type Excavator New Edit Cop Sensor GPS antenna _ Location Middle J Units of measure Feet Next Cancel Figure 4 10 Create Machine Configuration File 3 For the next six to nine screens depending on the type of machine and it s setup see Appendix A This chapter describes entering machine and antenna measurements as well as calibrating the sensors This information should already have been entered by the field manager or installer at this point Incorrect measurements or data entry errors have a to direct affect on grading accuracy Take each measurement twice to ensure accuracy Table 4 2 Machine Measurements Measurements Boom Pivot Line Boom Center Line Antenna Positions P N 7010 0696 4 15 Jobsite Setup Table 4 2 Machine Measurements Continued ecc rs Boom Pivot Antenna Heights Antennas Topcon MC A2 dual Back Next Cancel Boom length 1 16 40 Sensor ID boom Boom length 1 Optional secondary A re 16 40 boom length E a Sensor ID boom DE Boom Length Secondary 2 0 00 Sensor ID body Sensor Sf Jer Back Next aca Stick length 1 9 84 Sensor ID stick Stick Length Back Next Cancel
85. ine Lengths ccccccccncccnnnnnnnnnnnnnonononinonos A 2 Entering Sensor Information oooocccncnnnnccnnnnnnnnnnnnncnnnnnnnnnonos A 4 Calibrating the Sensors asii li A 8 Body Sensor Calibration ccccccncccnnnnnooccnononnnnnnninnnonos A 8 Boom Sensor Calibration ooocccccccccccnnnnnonnnncnononnnnnnnonos A 10 Secondary Boom Sensor Calibration Optional A 12 Stick Sensor Calibration cit di A 13 Bucket Sensor Calibration seisean A 15 Dog bone Sensor Calibration cccseeeeeeeeeeeeeeeeeees A 17 Multiple Bucket Calibration ooooooooncccncnnnnnnnnnnnnnos A 21 CANTE mint ici A 24 A rel aac tel ae aac A 25 Appendix B Pocket 3D Getting Started Guide 00000 B 1 Equipment Setup GPS ii di B 2 Step 1 Create a Control Point File occcooccc B 2 Step 2 Setup and Initialize a Base Station B 4 Step 3 Create a Range Pole Equipment Configuration B 5 Step 4 Setup the Rover Radio nssiicand ias B 6 Step 5 Setup the Rover Antenna cccccccccnnncnnnnnnnnnnnnnnoss B 7 Step 6 Connect to the Rover ccccccccccccncccnnnnnnnnnnnnnnos B 7 Localizins with Pocket SD ainia lead B 8 Creating Piles tiv Pocket essa cid il id B 10 Creatinesa Points Plena ias B 10 Creating a Linework File vicio iii B 11 Collectine Data iD B 12 Collectine Pots ainda B 12 Ereatine POLY Unesco tool B 13 Performing a Survey usiorsta sino id podia B 14 iv 3Dxi Refe
86. ing 3Dxi Components MC 2 5 Receiver Box This section lists possible MC 2 5 Receiver Box problems you may encounter If you still have problems after trying the solutions listed here contact TPS customer support Problem All LEDs off The power cable may __ Power is supplied through the cable be incorrectly connected to Serial Port A Check that the connected cable is properly connected The MC 2 5 Receiver Power to the MC 2 5 Receiver Box Box does not have depends on where power is connected to power the machine e If the MC 2 5 power is connected to the GX 60 turn on the control box e If the MC 2 5 power is connected to the ignition turn on the ignition Problem Satellite Status indicator does not flash green The cable is incorrectly Check that the antenna cable is not cross connected or damaged threaded at the antenna and is connected to the intermediate cable installed on the machine Check the connection at the GPS Antenna port on the MC 2 5 Box If the cable is damaged contact your dealer to purchase a new cable The antenna has poor Check that the Machine Antenna has a PDOP clear view of the sky P N 7010 0696 6 7 Maintenance amp Troubleshooting The receiver is If this is the first time connecting to the collecting an almanac MC 2 5 Box the LED may not flash for several minutes while the GPS receiver obtains a new almanac Problem Radio Status indicator does not flash green
87. ion 1 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Excavator Frame Sensors screen 5 Tap the Wrench button that corresponds to the body sensor Set both pitch and roll values to zero sh BOOM lend a Name BOOM BUCKET Orientation MEME p 3 2410d a0b0c0d S 9410d a0bO0cOd Filtering 2 4 Terminate SelSTICK ISS ih Set 13 1 Offset 0 0 Back roi Set 0 2 Offset 0 0 Ok Cancel Figure A 7 Set Pitch and Roll Values to Zero 7 Without moving the tracks rotate the machine 180 position 2 8 Set the pitch and roll to half the displayed values for example 13 1 2 6 55 and 0 2 2 0 1 Name BOOM Orientation MAME Filtering 2 Terminate Set 6 55 Set 0 1 Figure A 8 Set New Pitch and Roll Value to Half 9 Check the Pitch and Roll values in both positions The two values for each position should be equal but one will be positive and the other negative P N 7010 0696 A 9 TS 1 Calibration Boom Sensor Calibration The boom sensor calibration requires only the pitch calibration When performing the boom sensor calibration a total station or laser is required to correctly position the boom at zero degrees The installer may prefer to use a different instrument such as a total station for this step howev
88. ke longer when a larger file 1s selected 6 12 3Dxi Reference Manual Troubleshooting 3Dxi Components If the pointer does not Switching off the control box can fix the move the control box computing problem may have a computing problem Problem Elevation Control key displays GPS receiver not connected Either the GPS signal or For GPS signal check cable connections radio signal is invalid along the GPS antenna cable from the GPS Antenna port on the MC 2 5 Box to The graphic ma erp y the Machine Antenna indicate what causes the problem Check connections at the System Five 3D port on the MC 2 5 Box and Connector A on the control box Problem Elevation Control key displays Waiting for radio link Radio transmission Check that the Base Station is working radio antenna lights correctly See Base Station on page 6 4 status on the GPS to troubleshoot Base Station problems receiver and or power 4150 check that the Machine Radio may have a problem Antenna on the machine and its cable connections are properly connected Make sure that the radio channel is identical between the Base Station and the Machine and that the radio is correctly configured on the Control Computer For more information see Equipment Setup Base Station on page 4 1 and Machine Setup on page 4 9 P N 7010 0696 6 13 Maintenance amp Troubleshooting Problem Elevation Control key
89. localization for each Control Point in turn and observe the set of errors When the errors become acceptable due to certain isolation the point isolated is most likely to detract from the quality of the localization Also as a general rule if error values of the first few points are reasonable but increase when a new point is measured the point just measured must have either inaccurate local site coordinates or erroneous GPS measurement Once a problematic Control Point is discovered try to re measure the point again to see any improvement If it is still suspect and affects the acceptable tolerance the horizontal and or vertical localization for this point may be disabled 6 10 3Dxi Reference Manual Troubleshooting 3Dxi Components Problem There are no H Error and V Error values Use for horizontal These check boxes need to be selected for GPS localization and a minimum of three points Note that the or Use for vertical error value will be calculated once three GPS localization Control Points are measured and used for check boxes may not the GPS localization This troubleshooting have been selected is useful when the Pocket 3D is being used to perform GPS localization as well as the GX 60 control box GX 60 Control Box This section lists possible GX 60 control box problems you may encounter Problem The control box does not power on The cable is the wrong Check that the power cable su
90. lor cccceeeeeeeeeeeees 5 22 Display Units Opn Ons sens ri ti etc 5 22 Vi wie GPS N manO ee 5 23 Viewing GPS Status and Quality eee 5 23 Viewing the Cutting Edge Position ooooocccccccnnnnncninnnns 5 24 Viewing Satellite Location and Changing the Mask Ane le cui 5 24 Viewing Receiver Information and Resetting the Receive RTRK ia Seely ceedeizsaceviveee sce 5 25 Viewing Satellite Planning Information 05 5 25 COpy ie Files ii cite dt nea taiid eatote ioleaa ota eass 5 26 Changing Radio Channels cccccccnnnnnnnnnnnnnnnnnnnnnnnonononnnnnnos 5 27 Steering and Grading to Polyline ccoccccccccnnncnnnnnnnnnnns 5 29 Sette the Steer InidicanOn sisi ias 5 29 Steering to Polyline alta 5 30 Gradine to Polynesia 5 31 Performing Topographic Surveys csseesesseeeeeeseeeeees 5 32 Clearing the MC 2 5 Box NVRAM oooccccccccccnnnnnnnnnnnnnnnnnnnnnnns 5 34 Chapter 6 Maintenance amp Troubleshooting sssceeeseeenees 6 1 Dala oooO 6 1 Preventivo Mamtenalce ensalada 6 2 Touch Screen Display Cleaning ooocccnnnnnnncnnnnnonnnnnnns 6 2 Lubricating Quick Removal Knobs coooooooooonnooos 6 3 P N 7010 0696 iii Table of Contents Troubleshooting 3Dx1 Components ccccccceeeeeeeeeeees 6 4 Base ton iaa 6 4 MCE A A tices 6 7 GPS Localization snie eu inte 6 9 GX 60 Control BOr tan 6 11 Appendix A To Calibration sice aE A 1 Measuring Mach
91. me tap and enter a name for the control point e Site coords tap each site coordinate entry box and enter the coordinates for point e Check boxes unless currently performing a GPS localization disable uncheck the two GPS localization check boxes 7 Repeat steps 6 and 7 for all available control points ta Data entry errors directly affect grading accuracy 8 Once you have added all control points press OK to save the control point file Figure 3 3 Name MAGGIE A 2065148 01 HA Name H Error V Error Y 6178836 88 Lon MAGGIE Z 376 79 Hat LISA BART Use for horizontal GPS localizat MARGE Use for vertical GPS localizatior HOMER Measure Ok y 1 Add Edit Delete Ok Cancel Figure 3 3 Enter Control Point Coordinates Without GPS Localization and Save Control Point File P N 7010 0696 3 9 Applying Job Files Selecting a Design Surface File For 3Dxi applications the project engineer provides a Design Surface file for the jobsite Before grading the correct file must be copied from a USB storage device to the GX 60 and selected see Copying Files on page 5 26 for details Once the GX 60 control box contains the correct Design Surface file select it and apply it to the machine Available Design Surface files depends on the jobsite and project 1 Press Topcon Logo gt File gt Surfaces gt Design 2 On the Surfa
92. ndow Left window Right window Lower window Section Grade indicator Display options gt About 3DMC Figure 5 5 Left Window Display Menu Selections Selecting one of the options adds the indicated view as a small window at the upper left of the display Figure 5 6 on page 5 6 P N 7010 0696 5 5 3Dxi Operations The Profile view displays a side view of the machine where the right side of the view is always the forward direction of machine travel The buttons increase and decrease magnification for this view The Section view displays a cross section view of the cutting edge and the selected Design Surface where the right side of the view is the right side cutting edge Cut fill readings are provided on both sides of the blade and represent how far the cutting edge is from on grade The buttons increase decrease magnification for this view The Grade indicator view acts as an infinitely scrolling grade tape displaying the amount of cut or fill in regards to the design surface For details on the Grade indicator pop up menu see Changing the Grade Indicator Scale on page 5 13 Figure 5 6 Left Window Views The selected Left window view will remain visible when showing Right Lower window views Right Window View Only the grade indicator is available as a view in the right window To access the right window view have the Plan view visible and press Topcon Logo gt View gt
93. ng the polyline Figure 5 40 on page 5 32 P N 7010 0696 5 31 3Dxi Operations Design elev 69 92 Steer to polyline Grade to polyline Move machine here Focus body 5 0 Focus bucket Figure 5 40 Grade To Polyline Performing Topographic Surveys 3Dxi has the ability to do an on the fly topographic survey of the whole project or any portion thereof This is helpful when creating as build to determine the amount of material to move 1 Tap Topcon Logo gt File gt Point files to display the Point files dialog box Create a new point file or select an existing Point file Press Ok to return to the Main Screen 2 Tap Topcon Logo gt Tools gt Topo survey to display the Topo survey dialog box Figure 5 41 on page 5 33 enter or select the following information and press Ok e Log by select either minimum distance or time interval Minimum distance measures each point at a set distance from the previous logged point Time interval measures points at a constant time interval e Minimum distance available when minimum distance selected enter the minimum distance by which to log points 5 32 3Dxi Reference Manual Performing Topographic Surveys Log by minimum distance Minimum distance 30 00 Log to layer GROUND Log at Left cutting edge Lower all elevations by 0 00 Ok Cancel Figure 5 41 Topo Survey Options Time interval secs availabl
94. ns ccccccncccnnnononoccnnnnnnnnnnnnnnonaninononos 2 3 Lieni Sensor A aie ie 2 3 USB POM yn ia 2 4 CONECTO isara a Aa iacdotetass edie tela eels 2 5 PELE ara eta led 2 5 A A A ae nieenians 2 5 o e eee BaShat eaten 2 6 TOPCON LORO KEY dia 2 9 Elevation Control Rey eii abii 2 10 AQUUSt BICV ATION sarsii E a 2 11 P N 7010 0696 i Table of Contents GPS HO Okenia ere er rere erase errneee atte eranree erat 2 12 SIMI CAO PU ONS ra 2 13 Viewins gt DMC OPOS stilo 2 13 Updating 3DMC Options acc ciaet cha One Ceara 2 14 MC 2 5 GPS Receiver Box Functions ccccccccccnnnnnnnnnnnoninnnos 2 15 Receiver Box Normal Modest 2 16 Receiver Box Extended Information Mode 2 16 Chapter 3 Applying Job Files cccceesseceeseecesseesensenenseeees 3 1 Creating a Control Point File cccccccnnnnnonnccnnnnnnnnnnnnnnnnos 3 1 Selecting a Design Surface File asia 3 4 Creating a Plane Surface Model occcccccncncnccononcnnnncnnnnnss 3 5 Chapter 4 JOBS SETUD anni iaa 4 1 Equipment Setup Base Station cccccccccnnnnnnnnnnnnnnnnnnnnnnonnnos 4 Base Station Initialization sn ct 4 6 General Base Station Setup Rules and Notes 4 8 Machine SCUD aaa 4 9 MCA LAntenna SSP necruer maiers on Arosi 4 9 Machine and Antenna Measurements cceeeeeeees 4 10 Machine Radio Antenna Setup ccccceseeeeeeeeeeees 4 11 Me 2 5 Receiver BOX Setup aiii 4 12 Control Box Setup auesiio
95. nt of the control box provides access to the internal memory for transferring files and other data the top port on the back of the control box provide connections for the MC 2 5 receiver box and the TS 1 sensors CAN communication The following sections describe the different features of the GX 60 control box in more detail P N 7010 0696 9 1 Component Functions LCD Touch Screen and Display The LCD touch screen Figure 2 1 provides textual information graphic symbols and graphic mapping all of which the operator can use to prepare a job to apply changes on screens and functions and to perform machine grading For every operation simply tap the screen with a finger to make selections or enter information Use the control box s buttons to vary the screen s backlight so the operator can always view the screen s information under optimum brightness The surface of the Touch Screen Display has a ta durable coating but avoid contact with metal or abrasive objects e Prevent hardware from contacting the display e Do not rub or force dust from the surface See Touch Screen Display Cleaning on page 6 2 for more information Also avoid striking the display with heavy or sharp objects The touch screen display also provides an interface between the user and the 3DMC software application For more information on the 3DMC software see 3DMC Functions on page 2 6 Status LED O gt OFF ON LCD touch
96. ntally using the horizontal motion clamp screw and place the plate level parallel with the line connecting leveling screws A and B Turn leveling screws A and B to bring the bubble to the center of the plate level P N 7010 0696 Equipment Setup Base Station Rotate the instrument 90 around its vertical axis and turn leveling screw C to center the bubble once more Leveling screw C Repeat step 4 for each 90 rotation of the instrument and check that the bubble correctly centers at all four points 6 Center Using the Optical Plummet Telescope Adjust the eyepiece of the optical plummet telescope to your eyesight Slide the instrument by loosening the tripod screw place the point on the center mark and then tighten the tripod screw Slide the instrument carefully to prevent any dislocation of the bubble Point Centermark gt 7 Level the Instrument Level the instrument as in step 4 Rotate the instrument checking that the bubble is in the center of the plate level regardless of telescope direction Then tighten the tripod screw to lock in position 4 3 Jobsite Setup Step 2 attach additional components to the tripod Figure 4 2 Attach and or prepare additional Base Station components These components will vary depending on the type of base station e For the PG A 1 base station attach the radio modem radio antenna GPS receiver and power source optional e For the HiPer Lite base
97. nty service location and to use the original shipping container or equivalent A letter should accompany the package furnishing a description of the problem and or defect The purchaser s sole remedy shall be replacement as provided above In no event shall TPS be liable for any damages or other claim including any claim for lost profits lost savings or other incidental or consequential damages arising out of the use of or inability to use the product 1 The warranty against defects in Topcon batteries chargers or cables 1s 90 days P N 7010 0696 F 1 Warranty Terms Notes F 2 3Dxi Reference Manual Index Numerics 3DMC 1 3 2 6 2 7 about 2 10 exit 2 9 icon 2 6 open 2 6 options 2 13 update option 2 14 A Alignment files and grading 5 29 applying 5 31 copy 5 26 display options 5 19 Antenna and MC 2 5 LEDs 2 15 machine 1 5 4 9 D 4 MC A1 1 5 measurement notes 4 8 measurements 4 10 radio 4 11 4 12 Authorization codes 2 13 Background change color 5 22 Base station LEDs 4 5 Base station kit 1 6 Base station setup 4 1 4 8 checklist 5 2 notes 4 8 Bucket and elevation reference 5 10 5 11 P N 7010 0696 Index and position check 5 15 change 5 16 configure 4 17 menu 2 10 5 16 quick coupler 5 16 setups 5 16 C Cables control box 4 13 machine antenna 4 9 MC 2 5 box 4 12 Carrying case notes 6 1 Change color 5 18 display 5 3 5 17 radio channel 5 27 units 5 22 Clear NVRAM
98. og Box 4 Move the machine to point A and position the bucket over the selected point P N 7010 0696 3 7 Applying Job Files 5 On the Sloping Plane Surface dialog box and when the center of the bucket rests on the point hub press A to measure the point the Measuring dialog box displays during the measurement process Figure 3 8 6 Move to B point and position the bucket over the selected point On the Sloping Plane Surface dialog box press B to measure the point the Measuring dialog box displays during the measurement process Figure 3 8 Main fall A gt B Direction 0 00 00 Grade 0 000 Point on surface Press A B to measure mainfall Measure pt Measuring Grid interval Crossfal 50 00 Grade Number of sats used 8 H Precision 0 03 V Precision 0 07 Duration secs Back Nex Measurements Initialized Figure 3 8 Measure Points A and B Once the A and B point measurements finish the control box determines the main fall orientation and grade connecting the A measurement toward the B measurement see Figure 3 5 on page 3 6 If needed re measure the points the control box saves the A and B point coordinates separately Also it allows the operator to manually type in a desired grade by pressing the entry box A positive sign designates an upgrade from A to B and the negative sign designates a downgrade from A to B Figu
99. onds to a few minutes to connect to the radio module and check the current setting Radio type Internal UHF Connected to Serial Port B Baud rate 38400 Format CMR Configure Ok Cancel Figure 5 35 Run Radio Setting Program When the current setting is confirmed the radio s channel and frequency information displays Figure 5 36 Channel CN Frequency 464 650 Mhz Set Cancel Figure 5 36 Radio Configuration Information 3 Press the Channel drop down list to select the desired channel number The frequency of the channel changes automatically depending on the selected channel 4 Press Set to activate and save the new radio channel setting The radio setting program may take a few seconds to a few minutes to program and complete the process module when changing radio configurations disconnect the radio antenna cable at the MC 2 5 Box The Base Station radio can interfere with the machine s radio when making changes If you have difficulty connecting to the radio 5 28 3Dxi Reference Manual Steering and Grading to Polyline Steering and Grading to Polyline The GX 60 control box can be used to steer the machine to a polyline and cut to a polyline layered in the Linework file Typically you use an Alignment file to cut along an alignment line The polylines represent features or objects such as building pads curbs sidewalks top and toe of slopes or any boundary on the project If
100. ontrol Tools and View To access the Topcon Logo menus Figure 2 8 tap the Topcon Logo Unless used the menus disappear after 10 seconds Figure 2 8 Topcon Logo Menus Table 2 1 describes the functions available in each menu Table 2 1 3DMC Menu Options for 3Dxi File menu e creates edits and deletes control point files e creates edits and selects design surface Control files surfaces i e selects alignment files Alignments e selects linework Linework e creates edits and deletes point files e exits 3DMC Point files Exit 3DMC P N 7010 0696 9 9 Component Functions Table 2 1 3DMC Menu Options for 3Dxi Continued Control menu e creates edits deletes and applies z configurations for the machine Machine setup a e sets the steering indication Steer indication e selects the location of the elevation reference on the machine bucket Elev reference e selects the configured and attached bucket Bucket Tools menu e collects topographic points TT gt e checks the current position of the bucket e configures the radio Topo survey Position check View menu e displays Plan Section and Profile views in A the Main Window Main window e displays a left window for Profile Section Left window i or the Grade indicator Right window e displays a right window for the Grade indicator e displays a lower window for Profile Dis play options Section or Light bar DEPARA
101. oom stick and bucket project the measured position out to the teeth Careful measurements of the machine lengths are important to overall accuracy With the added accuracy of RTK providing quick corrections from the Base Station the cut fill reading precisely provides in real time the difference between the teeth and the design elevation Aux Ant provides heading Nes ETA j in A Project position from Main Ant to bucket teeth Figure 1 8 Determining Teeth Location 1 8 3Dxi Reference Manual Chapter 2 Component Functions The components of the 3Dxi excavator system constantly communicate with each other to provide accurate real time measurements Each component has a specific function to provide operator control graphical jobsite displays or GPS measurements for quick and easy grading GX 60 Control Box Features The GX 60 control box is the operator s main interface with the 3Dx1 excavator system and provides the following functionality e displays the machine s position and orientation as well as the distance between the teeth and finish grade e translates user input into system commands e communicates with system sensors and processes information e acts as a personal computer to support digital data The operator controls 3Dx1 operation using the LCD touch screen A USB port on the fro
102. perations Linework Display Options When using a Linework file press Topcon Logo gt View gt Display options gt Linework to display the Linework layers dialog box Figure 5 24 Layer Show CDD2PH1 RW _Show Ok Cancel Figure 5 24 Linework Layers The Linework file contains layers composed of a group of lines each identified with a color All layers will be listed in the Linework layers dialog box 1 To display desired layers on the Main Screen select the layer and press Show Yes displays in the Show column Press Show again to hide the layer on the Main Screen No displays in the Show column 2 Press OK to return to the Main Screen Figure 5 25 Figure 5 25 Linework Display Main Screen 5 20 3Dxi Reference Manual Changing the Display Options Point Display Options When using a Point file press Topcon Logo gt View Display options gt Points to display the Points dialog box Figure 5 26 Select a layer and then the information to show for points in that layer Layer GROUND Show point symbols on this layer r Show point numbers on this layer Ok Cancel Figure 5 26 Points Display Options This dialog box has the following selections e Show point symbols on this layer displays all points for the selected layer on the Main Screen Active measure points also display while performing the Topo Survey function Show point numbers on this l
103. pplies 12 to cable incorrectly 24 VDC connected or damaged A and B sockets power e Cand D sockets ground Check that the power cable is connected to the correct port see GX 60 Control Box Features on page 2 1 and the ends are securely fastened If the cable is damaged contact your dealer to purchase a new cable P N 7010 0696 6 11 Maintenance amp Troubleshooting Problem Screen has transferred to operating system Exit 3DMC function Look for the 3DMC icon and double tap may have been pressed on it The application program will open unexpectedly or and return to the Main Screen incorrectly Problem Control file has no GPS localization message Not enough Control Press OK to exit the message screen Points used for Check that the Control Points file used has localization a minimum of three localized points Perform the localization process again No GPS localization Plan to implement the GPS localization has been performed for See GPS Localization on page 4 19 for the project detailed instructions Problem Loading or Building message 3DMC is in the middle If the pointer on the Main Screen moves of loading files or when you tap in different places 3DMC is making graphics computing When the system is busy the pointer becomes an hourglass Wait for a few more minutes to let it complete the process Remember computing will ta
104. r property and or malfunction of the product The product should only be repaired by authorized TPS warranty service centers Users should review and heed the safety warnings in Manual MISCELLANEOUS The above Terms and Conditions may be amended modified superseded or canceled at any time by TPS The above Terms and Conditions will be governed by and construed in accordance with the laws of the State of California without reference to conflict of laws All information illustrations and applications contained herein are based on the latest available information at the time of publication TOPCON reserves the right to make product changes at any time without notice Comments suggestions and questions about TOPCON products are welcomed Contact your local TOPCON representative or a representative at our corporate facility Manual Conventions This manual uses the following conventions Example Description File gt Exit Press the File menu then press Exit Enter Press the button or key labeled Enter Machine files Indicates the name of a dialog box or screen or a tab within a dialog box or screen Name Indicates a field or tab on a dialog box or screen Further information to note about the configuration maintenance or setup of a system P N 7010 0696 ix Preface Supplementary information that can help you configure maintain or set up a system Supplementary information that can have an affect on syst
105. r 3Dx1 on page 4 13 Bucket setups can be updated at any time Click Topcon Logo Control gt Bucket and select the new bucket from the list Figure 5 20 A check mark indicates the currently selected bucket Note that in this example the default names are used for the buckets Machine setup Steer indication Elev reference v Bucket 1 B Buet E ane Bucket 5 Bucket 6 Figure 5 20 Select New Bucket 5 16 3Dxi Reference Manual Changing the Display Options Changing the Display Options The GX 60 control box also contains settings for the various displays available that can be changed to fit the job Some options require specific files provided from the design engineer or other sources on the project Design Surface Display Options When using a TIN surface model file press Topcon Logo View gt Display options Design Surface to display the Design surface dialog box Figure 5 21 Show triangle mesh Show boundaries breaklines Show contours at interval 1 00 Ok _ Cancel Figure 5 21 Design Surface Display Options This dialog box has the following selections e Show triangle mesh displays triangle lines on the Main Screen according to the TIN Surface Model P N 7010 0696 5 17 3Dxi Operations e Show boundaries breaklines displays boundary lines and breaklines outlining the Design Surface Show contours at intervals displays contour line
106. re 3 9 on page 3 9 3 8 3Dxi Reference Manual Creating a Plane Surface Model Point on surface Main fall A gt B N Direction 315 37 54 E Grade _ 1 697 ES A JLB Measure pt Grid interval Crossfall 50 00 Grade 0 000 _Back Next Cancel Figure 3 9 Points A and B Mainfall Grade Determined 7 Press the Crossfall Grade entry box enter the desired cross fall grade and press Ok Figure 3 10 Point on surface Main fall A gt B N Direction 315 37 54 E Grade _ 1 697 a nq E LA JB Measure pt Enter crossfall Crossfall Grade 1 500 _Back J Grid interval Cancel Figure 3 10 Enter Crossfall Grade The cross fall grade is the grade that falls across at a 90 angle to the line of main fall see Figure 3 5 on page 3 6 and together with the main fall determines the plane with the compound slope A positive sign designates a fall from right to left and a negative sign designates a fall from left to right 8 Move the machine to the elevation reference point The measurement of this point brings the entire plane up or down to intersect with the plane and determine its relative elevation Use point A or point B for the elevation reference point P N 7010 0696 3 9 Applying Job Files 9 On the Sloping Plane Surface dialog box and when the center of the bucket rests on the elevation reference point hub press Measure pt to me
107. rence Manual Table of Contents Pertormino a Stake Out aid B 15 Staking Out Pointsin it B 15 Che Cai The SUr ICE atiendan B 17 Calculating the Inverse Between Two Points o B 17 Appendix C Safety Information oooncccnnncccconnnccncnncnenannonenannnnnnanos C 1 General Precautions did C 1 General Usage Warnie s naa C 3 Base Station Precautions aiii C 4 Internal Battery Pack Warnings oooooooooooononooooncononnnnnnnnnnnnnnos C 5 Appendix D DPECITICATIONS rss coa dica D 1 GA lt 00 Control BOX anal D 1 MC 2 Rece Ve BOX nese ett accenne tae ectees D 3 MC A1 GPS Antenna Machine occcccncccnnnncccninoccnnoniconinns D 4 Appendix E Regulatory Information occoccnconoccnnncnonnonenanennanonnnos E 1 Radio Usage Information cccccccnnnnncnnnnnnnnnnnnnnnnnnnnnnonononannnos E 1 WERE DIECUVE lt a E 2 Appendix F Warranty Term occonncconccconononanononnnnnancnnannnnanrnnanenanos F 1 Index P N 7010 0696 V Table of Contents Notes vi 3Dxi Reference Manual Preface Pretace This manual has been developed to provide machine operators or superintendents with information necessary to operate and maintain the TOPCON 3Dxi excavator system Proper service and use is important for reliable operation of the equipment The sections provided in this manual include information necessary for the correct operation care and troubleshooting of this product to Please read these Terms and Conditions carefully
108. replace it e Do not disassemble the battery pack Do not charge in conditions different than specified e Do not use other than the specified battery charger e Do not short circuit e Do not crush or modify Never attempt to open the receiver s casing or replace the batteries Lithium Ion batteries can be dangerous if mishandled Do not incinerate or heat battery pack above 212 degrees fahrenheit 100 degrees celsius Excessive heat can cause serious damage and possible explosion OI P N 7010 0696 0 5 Safety Information Notes C 6 3Dxi Reference Manual Appendix D Specifications The sections in this appendix give the features and specifications for several of the physical components of 3Dxi GX 60 Control Box The GX 60 control box is the interface to the sensors radio and GPS antenna Table D 1 lists specification details for the control box Table D 1 GX 60 Control Box Specifications Weight 6 lb 2 72 kg Display VGA touch screen Color display with adjustable backlight and enhanced brightness 640 x 480 Supply Voltage 10 to 30 VDC Operating Current Typical 3A at 10VDC with no peripheral equipment Maximum 8A at 10VDC Operating 20 to 60 C 4 to 140 F Temperature Ports USB 2 Ethernet one port routed to two connectors RS 485 RS 232 CAN 2 Digital inputs 2 Bluetooth internal P N 7010 0696 D 1 Specifications Table D 1 GX 60 Control
109. rforming the GPS localization mathematical conversion Figure 4 13 on page 4 22 P N 7010 0696 4 21 Jobsite Setup MAGGIE Site coords WGS84 A 2065148 01 Lat Y 6178836 88 Lon Z 376 79 Hat Name Name MAGGIE Site coords WGS84 X 2065148 01 Lat N37 39 32 75938 Y 6178836 88 Lon W121 49 21 40995 Z 376 79 Hgt 295 40 r Use for horizontal GPS localization r Use for vertical GPS localization Measure Ok Use for horizontal GPS localization Use for vertical GPS localization Measure Ok Cancel Figure 4 13 Control Point Coordinates and GPS Localization Press OK to return to the Control point files dialog box 8 Repeat step 4 to step 7 for all listed control points When finished check the horizontal H Error and vertical V Error values listed on the Control points dialog box They should be within acceptable tolerances Figure 4 14 Name H Error V Error MAGGIE 0 023 0 001 LISA 0 016 0 047 BART 0 006 0 048 MARGE 0 010 0 010 HOMER Add Edit Delete Ok Cancel Figure 4 14 Control Point Files with GPS Localization 9 Press OK until you return to the 3DMC main screen saving the control point localization information and the control points file At this time make a backup copy of the control point file on a USB device 4 22 3Dxi Reference Manual Chapter 5 oDXi Operations Once you have your 3Dxi
110. rted or shipped without proper packaging or otherwise treated without care erroneous measurements calculations or display may occur Periodically test 3Dx1 components to ensure accurate measurements and operation Inform TPS immediately if any product does not function properly Only allow authorized TPS warranty service centers to service or repair this product The touch screen and LCD on the GX 60 can be damaged if struck with sufficient force P N 7010 0696 c 3 Safety Information Base Station Precautions survey and survey related uses that is surveying coordinates distances angles and depths and recording such measurements This product should never be used u TPS receivers are designed for machine control Without the user thoroughly understanding this manual After disabling safety systems or altering the product With unauthorized accessories Without proper safeguards at the survey site Contrary to applicable laws rules and regulations TPS receivers should never be used in dangerous environments Use in rain or snow for a limited period is permitted C 4 3Dxi Reference Manual Internal Battery Pack Warnings Internal Battery Pack Warnings For the Base Station or MC 2 5 Receiver Box or non factory authorized technicians will void the il Tampering with the internal batteries by end users receiver s warranty e Do not attempt to open the battery pack or
111. s Calc wizard IN Clear selection 03 Il Il Ji Cancel Horiz dist a Slope dist 121 050 ae 22303738 l Azimuth 223 37 38 E Gradient i 826 peu Delta X 83 506 Points dr AMAO Calc wizard Delta Z 2 210 IN Clear selection Cancel 3 Survey Display Figure B 22 Perform an Inverse Calculation B 18 Pocket 3D Getting Started Guide Appendix C Safety Information You are responsible for becoming completely familiar with the cautions described in this manual These messages advise against the use of specific methods or procedures which can result in personal injury damage to the equipment or unsafe operating conditions Remember most accidents are caused by failure to observe basic safety precautions General Precautions 1 Read and become familiar with the machine manufacturer s operating instructions including safety information before installing or using your Topcon equipment 2 Use extreme caution on the jobsite Working around heavy construction equipment can be dangerous 3 DO NOT attach 3Dxi brackets or hose connections while the machine is running 4 DO NOT allow any 3Dx1 component to limit the visibility of the operator 5 Use Ty wraps supplied with 3Dxi to keep hoses and wires secured and away from possible wear or pinch points 6 Use eye protection whenever welding cutting or grinding is being done on the machine P N 7010 0696 C 1 Safety Information 7 Pro
112. s on the Main Screen tap the entry box to display the numeric pop up keyboard and specify the elevation spacing interval between lines Color press to display the Color Selection dialog box You can change the color of the triangle mesh boundary breaklines and contours to the operator s preference or to maintain consistency between the office and the field 5 18 3Dxi Reference Manual Changing the Display Options Alignment Display Options When using either a road surface model or an alignment file press Topcon Logo gt View gt Display options gt Alignment to display the Alignment dialog box Figure 5 22 Alignment centerline color Alignment feature line color Show regular station lines r Show station labels Station interval 100 00 Ok Cancel Figure 5 22 Alignment Display Options This dialog box has the following selections e Alignment centerline color sets the color of the centerline e Alignment feature line color sets the color for feature lines e Show regular station lines displays graphical cross lines relative to the horizontal alignments on the Main Screen Figure 5 23 Press the Station interval entry box to specify the longitudinal interval between lines 21461 41 Figure 5 23 Station Lines in Main Screen e Show station labels displays station labels for each station on the Main Screen P N 7010 0696 5 19 3Dxi O
113. select channel information and press Set Press Next 5 Select GPS receiver settings Press Finish to initialize the GPS receiver and start the Base 6 Immediately disconnect the Pocket 3D controller from the receiver Performing any other activities while connected will convert the Base to a Rover x Antenna type opcon PG A1 Antenna height 6 56 Measured to Base v D NORTH Control point PP3 v Equipment Radios Units Feet Y Antenna a Base station Radio type Pacific Crest PDL UHF v _ Port Serial Port Cy Setup Data Surve Baud rate 38400 v Format CMR v GPS receiver settings C Use co op tracking C Use multipath reduction Use GLONASS satellites Cancel Ready to connect Press the FINISH button to connect to GPS receiver Base started OK ome Figure B 4 Enter Base Station Information and Start Base Pocket 3D Getting Started Guide Equipment Setup GPS Step 3 Create a Range Pole Equipment Configuration Pocket 3D creates an equipment configuration for a range pole Rover Figure B 5 to Figure B 7 A Rover can be used to check and verify grade 1 After initializing the Base connect the Pocket 3D controller to the Rover GPS receiver Tap Setup gt Equipment 2 Tap New Enter a configuration name and equipment information Press Next Maqhine files Configuration name HIPER GPS Machine type Equipment
114. sing a quick change coupler to switch buckets the geometry difference between buckets must be determined Once loaded into 3DMC the bucket can be quickly selected on the fly When calibrating multiple buckets only the bucket s measurements will differ for standard buckets Only the geometry difference between buckets will need to be calculated The calibration process as seen in Bucket Sensor Calibration on page A 15 will remain the same for the sensor When performing the bucket sensor calibration a total station or plumb bob is required to correctly position the bucket at zero degrees The installer may prefer to use a different instrument such as a total station for this step however for simplicity the following steps illustrate a plumb bob 1 Position the machine on a stable surface free of obstructions and rotate the body parallel to the tracks 2 Attach a plumb bob to the boom stick pivot 3 Move the bucket to align the bucket teeth with the plumb bob 4 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Excavator Buckets screen 5 Press Edit and enter the bucket width and length change the name if desired Press Next Figure A 21 on page A 22 P N 7010 0696 A 21 TS 1 Calibration If setting up a tilt bucket select the option Enter the distance from the bucket to the tilt joint Tap th
115. sos ontario 4 13 Machine Configuration File for 3DX1 ccoomo 4 13 Apply a 3Dx1 Machine Configuration 5 4 13 Create a 3Dx1 Machine Configuration 4 14 GPS OCA aul One cad 4 19 Principles of GPS Localization ooooooooonnnncnnnnnnnnnncnnnnnoss 4 19 Entering Localized GPS Coordinates cccccceeees 4 20 Chapter 5 3Dxi Operations nica 5 1 Betore Gradins Checklist ie wines 5 2 Chans io the VIEW alicia 5 3 Main Window VIEWS 0000000 ii 5 3 Left Window VIEWS cccccccccccccnnnnncnnnnnononanonannnnnnnnnnnnnnnos 5 5 ii 3Dxi Reference Manual Table of Contents Right Window View tana seas shaded eee aad 5 6 Lower Window VIEWS atico 5 8 Focus Body and Focus Bucket Views cccceeeeees 5 9 Setting the Elevation Reference cccceeeeeeeeeeeeees 5 10 Changins Cav Pill OUSCts diarias 5 12 Changing the Grade Indicator Scale o oooonnnnnnnnnonananannnos 5 13 Checking the Position of the Bucket Teeth 5 15 Chane ino BUCKS nia 5 16 Changing the Display Options ccccccncncncncnnncnnnnnnnnnnnnnnnnnnnos 5 17 Design Surface Display Options occcccccnccncnnncnoncnnnnnss 5 17 Alignment Display Options cccsceeeeeeeeeeeeeeeeeeees 5 19 Linework Display Options cccccceecceeeceeeeeeeeeeees 5 20 Point Display Options cccccseseseeeeeeeeeeeeeeeeeeeeeeeaes 5 21 Changing the Background Co
116. t 3 Move the stick to align the bucket pivot with the plumb bob 4 Move the bucket so the dog bone is horizontal points 3 and 4 in the figure at right 5 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file for the job and press Edit Press Next to navigate to the Bucket Sensor Mounting screen 6 Tap the Wrench button for the bucket sensor Figure A 17 on page A 18 P N 7010 0696 A 17 TS 1 Calibration 7 Set the pitch to zero and press Ok Figure A 17 Bucket sensor M gt BUCKET 7 Name BOOM Orientation MEMES Filtering Pitch Set Roll Set _Ok_ J Cancel Figure A 17 Set Pitch Value to Zero 8 On the Bucket Sensor Mounting screen check that Sensor mounted on dog bone 1s selected and tap Next 9 Measure and enter the four lengths of the dog bone joint then press Calibrate Figure A 18 Excavator DogBone Len 1 200 Len 2 1 70 Len 3 1 20 Len 4 1 50 Stick angle diff Calibrate l Back Next Cancel Figure A 18 Determine Stick Angle Difference 10 Move the stick approximately vertical Position the total station directly to the side of the stick to reduce parallax error A 18 3Dxi Reference Manual Calibrating the Sensors 11 Align points 2 3 4 with the cross hair of the total station as follows e Move the stick to align points 2 and 3 with the vertical cross hair e
117. t CAN Termination for Last Sensor Bucket Sensor 4 Navigate through the remaining steps of Machine setup saving the file and exiting A 24 3Dxi Reference Manual Sensor Filtering Sensor Filtering The filter level for each sensor can be changed depending on the application and operator s choice A value of 4 Heavy will dampen sensor reaction while a value of 1 Light will cause faster sensor reaction The default filter level is 2 1 In 3DMC tap Topcon Logo Control gt Machine setup Select the applicable machine file and press Edit Press Next to navigate to the desired machine element sensor screen 2 Tap the Wrench button for the desired sensor GX 60 Figure A 27 3 Select a filtering level and press Ok Figure A 27 Navigate through the remaining steps of Machine setup saving the file and exiting ket sensor la gt BUCKET ounted on dog bone Name BOOM Orientation Ewe ite ae ec Filtering 2 Terminate Pitch Set 13 1 Offset 0 0 ES Es Back Next Cancel Roll Set 0 2 Offset 0 0 i Ok Cancel Figure A 27 Set Filtering Level Bucket Sensor P N 7010 0696 A 25 TS 1 Calibration Notes A 26 3Dxi Reference Manual Appendix B Pocket 3D Getting Started Guide Pocket 3D is grade and staking control software for hand held controllers At the jobsite Pocket 3D provides a way to make quick changes and updates to files double
118. te Planning Information The Planning tab displays the estimated grading precisions on an hourly scale Figure 5 33 on page 5 26 The Next key displays the chart for the next day the Prev key displays the chart for the previous day This tab provides useful information for predicting GPS solution accuracy for grading The red vertical line marks the current time P N 7010 0696 5 25 3Dxi Operations Fix Position Satellites ID Planning 027 Estimated precisions for PA Monday May 8th 2006 Next l Prev aAA 1200 1400 1600 1600 2000 2200 2400 Ok Cancel Figure 5 33 GPS Info Planning Tab Copying Files You can copy any of the file types from a USB storage device to the GX 60 control box and vice versa The example below uses the Control point files dialog box but any Control point Surface Alignment Linework Points or Machine Configuration file can be copied 1 Insert a USB device into the USB port on the control box and turn on the control box Occasionally the GX 60 control box may not E gt properly detect the USB device into the USB port during a hot swap procedure If this occurs simply turn off and restart the control box 2 When the 3DMC main screen displays click Topcon Logo gt File and then the desired file type Figure 5 34 on page 5 27 3 Press Copy to display the Copy files dialog box e To copy from the USB storage device to the control box select from data
119. tect yourself at all times and wear protective clothing when working on or near hydraulic lines Hydraulic lines can be under extreme pressure even when the machine is turned off Relieve all pressure in the hydraulic lines before disconnecting or removing any lines fittings or related components If injury does occur seek medical assistance immediately la 8 Use appropriate welding precautions and practices when welding After welding paint all affected areas with a rust inhibitor DO NOT weld near hydraulic lines or on any equipment when in operation gt Disconnect all Topcon system electrical cables prior to welding on the machine All mounting bracket welds must be secure and strong to prevent the sensor equipment from vibrating excessively or from becoming detached at the weld during operation O10 9 To prevent vandalism or theft do not leave removable Topcon components on the machine at night Remove the components each evening and store appropriately in the Carrying Case 10 Keep the Carrying Case dry at all times DO NOT allow moisture to get inside the case Moisture trapped in the case can adversely affect components If moisture does enter the Carrying Case leave it open and allow it to dry thoroughly before storing any components 2 3Dxi Reference Manual ar General Usage Warnings General Usage Warnings If any 3Dxi component has been dropped altered ch transpo
120. tep 4 for any other layers Rev B B 11 Pocket 3D Getting Started Guide 6 Press Ok to save the file Press Yes to apply the file to the current jobsite a RN ok EF Topcon Pocket 3D 12 38 fok Layer name CENTERLINE MI CENTERLINE ROAD EDGE Pew Cancel Figure B 16 Add Layers to Linework File Collecting Data Pocket 3D can be used to collect points create polylines or measure a control point When collecting data the project must be localized Collecting Points The following procedure collects individual points Figure B 17 on page B 13 1 Tap Survey gt Measure pts gt Topo shot 2 Enter a point number and point descriptor 3 Select a layer in which to add the point 4 Press OK to measure the point and return to the main screen B 12 Pocket 3D Getting Started Guide Collecting Data Topo shot Pt number Pt descriptor Add to layer Topo shot Topo shot w offset GROUND a Reference line Start polyline Start tape dimension Options Figure B 17 Measure a Point Creating Polylines The following procedure collects points along a line creating a polyline in a linework layer Figure B 18 on page B 14 l Ze 3 4 Tap Survey Measure pts Start polyline Select a layer in which to add the polyline Press Ok to collect the point Move to the next point and press the Enter button on the controller to collect the next point
121. tes 1 Ensure the control point file for the jobsite is selected Data gt Control and select the equipment configuration for the current setup Setup gt Equipment Figure B 11 on page B 9 2 Tap Data gt Control gt Control points Select the point to edit and press Edit 3 Check the local coordinates and press the GPS tab B 8 Pocket 3D Getting Started Guide Localizing with Pocket 3D EF Topcon Pocket 3D 1 54 Coords GPS oer er North 5000 000 E Options Eley 100 000 EP Cancel Cancel Figure B 11 Select Control Point to Localize 4 Enable Use horizontal and Use Vertical and press Measure Press OK to save the measurement Figure B 12 5 Repeat steps 2 3 and 4 for each control point 6 View the results and press OK to save the control point file Name PP3 Description Number of sats IR H Precision Coords GPS Y Precision GPS Lat IN33 14 52 00000 Duration secs Lon IW111 25 45 00000 Measurements Hgt 1320 00 C Use horizontal Initialized ise horizontal C Use Vertical fn a tm ce Vertical Cancel 6 Cancel Figure B 12 Localize Control Points Rev B B 9 Pocket 3D Getting Started Guide Creating Files in Pocket 3D In preparation for collecting point and polyline data create a points file and a linework file for the jobsite Creating a Points File 1 Tap Dat
122. the antenna will be different Unless a fixed height tripod or something permanent is used Then you only need to measure the height of the antenna once You will need to use Pocket 3D only for the initial processing since the GPS receiver will remember the initial settings However if any setting stored in the receiver has been changed or reset like a reset function you will need to re initialize the Base Station When the GPS receiver tracks a sufficient number of satellites the receiver takes only a few seconds to process and report a successful start See Troubleshooting 3Dx1 Components on page 6 4 if the receiver fails to respond or fails to initialize Ideally the Base Station should be placed in an area free of object that can obstruct signals from satellites and degrade positioning accuracy Obstructions can include trees buildings vehicles or fences Ideally the radio antenna should not be placed too close to the GPS receiver For large job sites or sites with hilly terrain use a tall tripod or a sturdy structure to raise the radio antenna as high as possible for better radio transmission range 4 8 3Dxi Reference Manual Machine Setup Machine Setup Machine setup for 3Dx1 excavator control application is quick and easy First install the MC A1 and Radio antennas next install the MC 2 5 Receiver Box the attach the GX 60 control box and lastly connect the cables MC A1 Antenna Setup The MC A1 GPS ant
123. the correct radio settings see page 4 6 refer to your Base Station s documentation for radio configuration procedures e Initialize the Base station see page 4 6 Figure 4 2 on page 4 4 shows a completed Base Station setup P N 7010 0696 4 1 Jobsite Setup Step 1 set up the tripod and GPS receiver antenna over a control point accurately level the tripod as described below Use a plumb bob for quick and easy setup of the tripod especially if the ground is uneven 1 Over a control point extend the extension legs of the tripod to suitable lengths Tighten the leg screws 2 Attach the universal tribrach to the tripod securing it in place Figure 4 1 and insert the tribrach adapter into the tribrach 3 Insert the horizontal spacer into the adapter and securely attach the GPS antenna to the spacer HiPer Lite receiver PG A1 antenna O e 000000 a a Horizontal Spacer Tribrach Adapter precision Universal Tribrach Figure 4 1 Base Station Setup 4 2 3Dxi Reference Manual 4 Roughly Level the Antenna Using the Circular Level Turn leveling screws A and B to move the bubble in the circular level The bubble is now located on a line perpendicular to a line running through the center of leveling screws A and B Leveling screw A Turn leveling screw C to center the bubble in the circular level 5 Center Using the Plate Level Rotate the instrument horizo
124. the polyline is composed of three dimensional information at each transition point it can be selected on the Main Screen and used as the alignment line to steer to or can be used as the Design Elevation to control the cutting edge Setting the Steer Indication Press Topcon Logo Control gt Steer indication 2 Select and enter the following information the selected alignment for the job also displays e Point of interest a location on the bucket to steer by e Alignment feature a feature of the alignment to steer to e Additional steer offset an offset from the feature to apply e Light bar green zone the on grade portion of the lightbar 3 Press Ok Alignment Inner perimeter of lake Point of interest Left cutting edge Alignment feature Centerline Additional steer offset 0 00 Light bar green zone 0 20 Ok Cancel Figure 5 37 Set Steer Indication P N 7010 0696 5 29 3Dxi Operations Steering to Polyline l Distance to edge of polyline YN Press Topcon Logo gt Linework and select the correct Linework file Press OK Press Topcon Logo gt View gt Display options gt Linework and select the polylines to display Press Show See Linework Display Options on page 5 20 for more information View the steering light bar and left section view e Topcon Logo gt View gt Lower window gt Light bar e Topcon Logo gt View gt Left window gt Section Tap the polyline
125. the sensors on a 3Dxi system set up each sensor in 3DMC You will need the following information e the last three digits of the sensor s serial number e the physical orientation of the sensor mounting Step 1 Rename each sensor to easily identify it during the calibration and setup processes l Ze In 3DMC tap Topcon Logo Control Machine setup Select a current machine file and press Edit or press New to create a new machine file Refer to the 3Dxi Reference Manual for further information on creating a machine file Press Next to navigate to the Excavator Frame Sensors screen Tap any Sensor ID box and select the factory ID of the sensor corresponding to the machine element Tap the Wrench button You may need to select a random ID then view the serial number on the Sensor Calibration screen to determine the sensor s location Return to the Excavator Frame Sensors screen and select another sensor Repeat until the correct sensor is selected Fett r r gt y Boom length 1 16 40 Sensor ID boom Secondary 2 5 pi i Back Next Cancel Figure A 1 Select Factory Sensor ID A 4 3Dxi Reference Manual Entering Sensor Information 5 Tap the Name box and enter a name the sensor according to its mounting location Press Ok The sensor s serial number displays in the screen header Serial Number Name S 2410d a0b0c0d 2041150e lt Orienta
126. tion Filtering Pitch Set Roll Set Figure A 2 Enter New Sensor Name 6 Repeat steps 4 and 5 for all remaining frame sensor s You can select any wrench icon to change the name of a sensor In the next step Step 2 Assign sensor IDs on page A 6 you will assign a sensor to each machine component E NOTE ws P N 7010 0696 A 5 TS 1 Calibration Step 2 Assign sensor IDs to each of the machine elements 1 Navigate to the Excavator Frame Sensor screen 2 Tap the Sensor ID box and select the corresponding sensor for selected machine element 3 Repeat step 3 for the remaining frame sensor s 4 Press Next and repeat step 3 for the stick sensor 5 Press Next and repeat step 3 for the bucket sensor Ba Boom length 1 Je 16 40 Sensor ID boom ED BOOM i 2 Secondary 2 stick length 1 COS Sensor ID stick sTick lt BUCKET Bucket sensor Id os Sensor mounted on dog bone Back Next Cancel Figure A 3 Select Sensor For Machine Element A 6 3Dxi Reference Manual Entering Sensor Information Step 3 Set sensor orientations for the machine elements 1 Navigate to the Excavator Frame Sensor screen 2 Tap the Wrench button for the desired sensor 3 Tap the Orientation box and select the physical orientation of the mounted sensor Press OK Orientation ET up arrow forward gt 2
127. to be repeated P N 7010 0696 3 11 Applying Job Files Notes 3 12 3Dxi Reference Manual Chapter 4 Jobsite Setup For indicate applications first set up the machine components then setup and initialize the Base Station and finally localize the GPS coordinates before grading Several of the following sections assume an initial setup of components is being performed If most of the components are attached and localization has been completed simply connect any removable components turn on the control box and perform an accuracy test to ensure consistent grade Equipment Setup Base Station The Base Station always sets up over a Control Point on the jobsite to ensure accuracy the Base Station GPS antenna must be positioned directly over the top of the Control Point The Base Station can be set up and taken down on a daily basis or can be mounted on a permanently fixed pole and left for the duration of the project A permanent setup prevents errors due to incorrect antenna height measurements When setting up the Base Station make sure you select the correct point from the Control Points file and verify the point has a northing easting and elevation coordinate The more accurate these coordinates are the tighter the control while grading e Install the Base Station over a control point see page 4 2 e Measure the antenna height see page 4 6 e Connect all Base Station components see page 4 4 e Select
128. to prevent galling caused by tightening too strongly or through repetitive use Figure 6 1 Figure 6 1 Lubricate Knobs MC A1 Example Simply apply a lubricant such as normal grease to the threads of the knob attachment P N 7010 0696 6 3 Maintenance amp Troubleshooting Troubleshooting 3Dxi Components In general as long as you follow the maintenance and safety instructions provided in this manual you should have few problems with your 3Dxi This section will help you diagnose and solve some common problems you may encounter with the various components Before contacting TPS customer support about any problems try the following and see the following sections e Check that the various components radio MC 2 5 Box GX 60 control box Base Station etc have power and are powered up e Check that all cables are securely and properly connected to the various components of the 3Dx1 GX 60 control box antenna etc See Jobsite Setup on page 4 1 for details e Disconnect cables and inspect them for damage or contamination Clean all connections with an electrical contact cleaner so will void your warranty and may damage the ul Do not attempt to repair equipment yourself Doing hardware Base Station This section lists possible Base Station problems you may encounter also refer to the Base Station s documentation If you still have problems after trying the solutions listed here contact TPS custom
129. to use for steering on the Main Screen and tap Steer to polyline on the pop up menu graphical cross lines display along the selected polyline Figure 5 38 shows an example of the Main Screen after completing the above steps In this example the machine needs to move left 1 80 Figure 5 38 Steer To Polyline 5 30 3Dxi Reference Manual Steering and Grading to Polyline Press Topcon Logo gt View gt Display options gt Alignment to change the interval between cross lines and the steering indication Figure 5 39 Alignment centerline color Alignment feature line color Show regular station lines Color r Show station labels Station interval 100 00 Ok J Cancel Figure 5 39 Polyline Alignment Options To change to another polyline to steer to repeat step 4 on page 5 30 To change the alignment file tap Topcon Logo File Alignments The polyline currently being used is substituted as Polyline alignment in the file list select the new Alignment file you want to use and press OK Grading to Polyline l Press Topcon Logo gt Linework select the correct Linework file and press Ok Press Topcon Logo gt View gt Display options gt Linework select the polylines to display and press Show See Linework Display Options on page 5 20 for more information Tap the polyline to use for grading and tap Grade to polyline on the pop up menu graphical cross lines display alo
130. urement and others support normal GPS positioning with RTK measurement If used with a portable foundation like a tripod daily setup and daily height measurements are required PG A1 Base Station with Legacy E GPS receiver HiPer Lite Base Station Figure 1 6 Base Station Kit Examples 1 6 3Dxi Reference Manual 3Dxi Components Pocket 3D Optional field software for all control applications Pocket 3D assists superintendents operators or grade checkers when staking or checking grade on a site This software runs on a portable controller Figure 1 7 and uses files common with other equipment on the job site allowing multiple users to work at the same time Using Pocket 3D on an FC 100 or other Pocket PC based hand held controller you can Set up and initialize the Base Station Create and edit Control Point files and Design Surface files Create and edit Machine Configuration files and radio configuration files Create and edit Point files and Linework files Import and export files Perform stakeout and grade check Perform topographic surveys Figure 1 7 Pocket 3D on the FC 100 P N 7010 0696 1 7 Introduction 3Dxi Control Overview To determine the position of the teeth 3Dx1 begins by reading the position of the MC A l antennas and using the data from the TS 1 on the body to locate the body of the machine in 3D space Figure 1 8 The remaining TS 1 sensors on the b
131. xt 3 Enter antenna type and height information Press Next Enter radio type and communication information If using a Pacific Crest PDL UHF radio press Configure the select channel information and press Set Press Next 4 6 3Dxi Reference Manual Equipment Setup Base Station 5 Select GPS receiver settings Press Finish to initialize the GPS receiver and start the Base 6 Immediately disconnect the Pocket 3D controller from the receiver Performing any other activities while connected to the Base Station will convert the Base to a Rover 7 Check that the TX LED on the Base radio flashes once a second This indicates data transmission 2 x Antenna type opcon PG A1 Antenna height 6 56 Measured to Base Y Units Feet E Control point PP3 v NORTH Equipment Radios Antenna Base station Radio type Pacific Crest PDL UHF Y A all Port Serial PortC e BAUC rate 38400 J Format CMR v GPS receiver settings C Use co op tracking C Use multipath reduction Use GLONASS satellites Cancel Ready to connect Press the FINISH button to connect to GPS receiver Base started OK Figure 4 5 Enter Base Station Information and Start Base P N 7010 0696 4 7 Jobsite Setup General Base Station Setup Rules and Notes e Every time the Base Station is setup a new slant measurement must be taken since the height of
132. y pack C 5 touch screen 2 2 C 3 usage C 3 3Dxi Reference Manual a yy TOPCON Topcon Positioning Systems Inc 7400 National Drive Livermore CA 94551 800 443 4567 www topcon com ISO 9001 2000 FM 68448 3Dxi Reference Manual P N 7010 0696 Rev B 05 06 75 2006 Topcon Corporation All rights reserved No unauthorized duplication
133. ying instrument local site coordinates of control points directly The accuracy of the surveyor s measurements for affects the quality of grade The control point file created here may be tentative but will provide a beginning from which to create a more thorough file later When performing localization the control box processes the GPS information as the operator sits in the cab device to copy it to the GX 60 see Copying Files l If a control point file is already available use a USB on page 5 26 for details P N 7010 0696 3 1 Applying Job Files 1 Power on the GX 60 When 3DMC loads press Topcon Logo gt File gt Control Press New to create a new control point file Figure 3 1 3 Tap the Name entry field to enter a name for the control point file Figure 3 1 Press OK on the keyboard and then the New file dialog box Name SIMPSON FAMILY RANCH New Edit Copy 0 Ok Cancel Figure 3 1 Create New Control Point File 4 Select the newly created control point file and press Edit Figure 3 2 5 Press Add to add a control point to the file PP topo _Nov20 SIMPSON FAMILY RANCH Name H Error V Error New Edit Copy Ok Add Edit Delete Ok Cancel Figure 3 2 Edit Control Point File 3 9 3Dxi Reference Manual Creating a Control Point File 6 Enter the following information Figure 3 3 and press Ok to save the control point e Na

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