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CJ-series PROFINET I/O Controller Unit Operation Manual for

1. eese mm n 2 7 2 2 1 System Configuration Precautions sssssssssssssssssss esee nennen nennt nennen nnns 2 7 2 2 2 MOUNTING orm a ts cant len Melber AAS as Soe eal ein er de TUM sites e ierOn 2 7 2 2 3 Handling Precautions 2 pier rt bo eret ede eres bo oe det da rp eee a reve tah 2 8 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 3 Section 3 3 1 3 2 3 3 3 4 3 5 Section 4 4 1 4 2 Section 5 5 1 5 2 5 3 2 2 4 External Bilfienslons stixi te te oiv tote ied e EE 2 9 Network Installation irren eerte ieedvebecscr edadiensveseezeeterevesstecceevaiieenrs 2 10 2 3 1 MRP Ring Redutid ricy 52 5 eror tete riter tegi ect rate t ER ee dU Reo seen Nooali tepien egeo gpd 2 13 2 3 2 PROFINET IO Controller redundancy sese em nenne eene 2 14 2 3 3 Network and Controller Redundancy sse enne nne erre 2 15 Configuration Software o Cen Tui cio dia M 3 2 3 1 1 starting CX ConfiguratorFD T iea ecce i Dieu iiie ride RD dt x eese ates 3 2 3 1 2 Installation Procedure for a DTM ssssssseeeenm emm enne nene enne nennen nene 3 3 3 1 3 Establishing the PROFINET IO Network ssssessseeeeeeeneeneeneneen nennen enne nnns 3 4 CX ConfiguratorFDT Main Window eeeeeeeeeeeeennnnen nennen nnne nnn nennen nnne nn 3 5 3 2 1 Devic
2. 1 ValidCfgSta will be FALSE CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 torFDT to download a valid PROFINET IO Con figuration in the IO Con troller Replace the IO controller if the error recurs 7 5 sJ0je2ipu HUN 49 043u02 OI LINIJHOHd 94 uj Bunoouse qnoJ Z iX yun 4elou02 OI LANISONd 94 ur BurunooQ sJo43 Dunoouse qnoJ 2 L 7 7 Troubleshooting and Maintenance Ei CPU Unit Exchange e Bus Errorlog Hex 000E Unit Number Duplication Likely cause Device Variable Flag At startup the PROFINET IO Errorlog Hex Error Likely cause encountered an error while accessing the bus of the CPUCPU Controller detected that there is another Unit having the same Unit number set CPU Unit Fault Errorlog Hex Likely cause Device Variable Flag The PROFINET IO Controller detected that the CPU Unit is faulty Bus Error Errorlog Hex Likely cause bus The PROFINET IO Controller The PROFINET Unit detected that an error occurred on the Unit response The IO Unit will stop pro cessing Records the error log The Unit will stop pro cessing The Unit will stop pro cessing Unit response The Unit will stop pro cessing Records the error in the error log the time information is set to all zeros Cyclic Refresh Monitor Timeout Likely cause Device Variable Flag Errorlog
3. cece eee eee eee 1 4 1 Configuring the PROFINET IO Controller Unit 1 4 2 PROFINET IO Controller Unit Startup Procedure CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 3 CX ConfiguratorFDT 0c cece eee n n nnn 1 3 1 OVerVIBeW An ie Fs oe e E e ede etal a abt eke Sabena ago 1 3 2 Specifications iresi erue ek wits Bs ee eh eke he ee hee ee Bad 1 1 1 Features and System Configuration 1 1 Overview of PROFINET 1 1 1 PROFINET is the innovative and open standard for Industrial Ethernet PROFINET satisfies all require ments for automation technology With PROFINET solutions can be implemented for factory and pro cess automation for safety applications and for motion control PROFINET is now standardized in IEC 61158 and IEC 61784 The use of PROFINET minimizes the cost of installation engineering and com missioning As a common solution for industrial communication the PROFIBUS International Organization intro duced the PROFINET Industrial Ethernet standard PROFINET is the next step for building on the cur rent PROFIBUS DP the well known and established fieldbus Industrial Ethernet PROFINET IO Controller Unit Features The CJ1W PNT21 PROFINET IO Controller is a Unit that can be installed on an NJ series controller system The Unit provides a communication means through a PROFINET IO network to OMRON and non OMRON PROFINET IO Devices The CJ1W PNT21 PROFIN
4. ssleeeeee eA 3 2 3 1 2 Installation Procedure for a DTM sssseee e 3 3 3 1 3 Establishing the PROFINET IO Network 0 0 000 ce eene 3 4 3 2 CX ConfiguratorFDT Main Window eee eee eee 3 5 3 2 1 Device Catalog er seis orri ronto Beas tent are wa Gba need eee 3 8 3 2 2 Adding Devices to the Network 0 00 c eee ee eee 3 11 3 2 3 Saving and Opening Projects 0 0 cece ee 3 12 3 2 4 Exporting 0 HTML Lerner al he eA ack aie ERN ER RENDERE 3 12 3 2 5 Error Logging and FDT Monitoring lille 3 13 3 2 6 Access Control and User Management lslelle ellen 3 14 3 3 PROFINET IO Controller DTM slesseelllleensn 3 18 3 3 1 DTM User Interface ns ss meret Ee REPE ERR NUR RR 3 18 3 3 2 PROFINET Identification llleese eh 3 20 3 9 9 Configuration xcii estas weed or ku e medir pedo eee pe Bee 3 21 3 3 4 Diagnosis ix c bc euo os eU EMEN EN cq cue Slee tae ues 3 28 3 4 Firmware Upgrade sseeeeeeee eee eee eee 3 31 3 5 Generic lO Device DTM eese nn Kn 3 32 3 5 1 GSDML File Support sssssssesese en 3 32 3 5 2 Installing GSDML Files sssseeee esI 3 33 3 5 3 Configuration User Interface lsllel ee 3 33 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 1 3 Configuration Software 3 1 CX ConfiguratorFDT Omron CX ConfiguratorFDT is the versatile network
5. RO Area Unit Status Function Bit 00 Unit error flag Bit 01 Controller error flag Bit 02 Reserved by system Bit 03 Error log contains new errors Bit 04 Parameter transfer in progress Bit 05 Reserved by system Bit 06 Local parameter storage error Bit 07 Local parameter load error Bit 08 Reserved by system Bit 09 File read error Bit 10 to 12 Reserved by system Bit 13 Error log storage error Bit 14 and 15 Reserved by system The following device variables for CJ series Unit are used to reference individual information CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 9 sesnye3s SOYDMS eJemgjos PUN sanies f2 104 so qeueA 213A Z Y SNES uf c ec v 4 Data Exchange with the CPU Unit Name of device variable for CJ series Unit Type Area Function UnitErr BOOL RO Unit error flag FALSE Controlled by the Unit if all of the follow ing variables are all FALSE e CtlrErr NewErr ParamStorErr ParamLoadErr FileRdErr ErrLogStorErr TRUE The Unit error flag combines the status of all error flags in UnitSta The bit flag is turned ON by the Unit if any of the following variables are on e CtlrErr NewErr ParamStorErr ParamLoadErr FileRdErr ErrLogStorErr CtlrErr BOOL RO Controller FALSE Turned OFF by the Unit if all of the fol error flag lowing variables are FALSE see 4 2 3 IO Con troller Statu
6. i 2 Processing at an error completion Operating SendCmd instance Error 2 Processing after an error completion 6 6 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 Message Communications 6 3 Acyclic Messages Acyclic message services allow exchange of extended information between a PROFIBUS DP V1 Mas ter and a PROFIBUS DP V1 slave device during regular I O data exchange 6 3 1 EXPLICIT MESSAGE SEND 2801 Sends an explicit message over the PROFINET network to an OMRON slave device GRT1 SmartSlice for example and receives a response Explanation The Explicit Message Send command sends a CIP defined explicit message to an OMRON PROFI NET Slave device supporting CIP messages Note 1 For information on explicit messages for OMRON slave refer to SmartSlice GRT1 Series GRT1 PNT PROFINET Communication Unit Operation Manual Cat No W13E EN O0 2 The Explicit Message Send command is effectively an Ethernet UDP message The han dling of this message i e establishing a connection transferring data and aborting a con nection is done automatically by the PROFINET IO Controller Unit Command Format 28 01 996 bytes max N N Command Class ID Instance ID Service data code Service code Destination station address Response Format If a normal response has been return
7. 5 Operation EN Additional Information e The maximum of 55 devices in maximum configuration is caused by the reaching the limit of 7168 Words that the IO Controller can exchange with the CPU The maximum number of IO Devices that the IO Controller supports is 126 5 26 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation 5 5 Operating the Network 5 5 1 User Access to the Network Access to the Unit There are several ways through which a user can have access and control over the PROFINET IO network e Through a CPU user program A user program can set the operational mode of the Unit read IO Controller and IO Device status diagnostics information and access the Unit s Error Log Fur thermore the I O data transferred between the PROFINET IO network and the CPU memory can be used by the user program Through CX ConfiguratorFDT The CJ1W PNT21 IO Controller DTM Diagnosis User Interface provides the user with buttons to set the operational mode of the Unit read IO Controller and IO Device status information and access the Unit s Error Log The CJ1W PNT21 IO Controller DTM Diagnosis User Interface provides the means to control the Master Unit directly from CX ConfiguratorFDT running on a PC y10m N eu Bunejedo S S Access to the Unit For access to the Unit s controls an online connection with the Unit has to be established first To achieve this perform the foll
8. For details on operations of Sysmac Studio refer to Sysmac Studio NJ One Version 1 0 Operation Manual Cat No W504 n D iz o 7 o g S z o 7 o c G o E S S o o a Hardware setting and Rack assembly 2 w o Q o v G ES o c S E E o o e a Create POU and global variables Create Unit Configuration Create Initialization Data of the Unit Set the Unit number Mount and wire to the Rack Turn ON the power supply to the Controller Transfer the programs Set up a network configuration Create and register global variables and each POU Register variables including variables for accessing the Slave area and for message communications data Create algorithms of each POU and register local variables of each POU Register the Unit to the Unit Configuration by using the Unit Editor e Allocate device variables for CJ series Unit to I O port Allocate on the I O Map View window You can use one of the following three methods to allocate 1 Select and allocate existing variables 2 Input a new variable name 3 Automatically create with Device variable creation Create the Unit settings by using the Special Unit Setup When the program is transferred items set here will be reflected in the device variable for CJ series Unit for initial setting Setthe unit number switches on the front panel of the PROFINET I O Contro
9. Bit 02 At least one IO Device has consumed output data Bit 03 Reserved by system Bit 04 IO Device Alarm received Bit 05 to 15 Reserved by system The following device variables for CJ series Unit are used to reference individual information Name of device variable for CJ series Unit Type Area unction AllDatXchgSta BOOL RO All IO Devices FALSE Turned OFF by the Unit if it does not are in Data receive data or receives invalid input data from Exchange one or more IO Devices TRUE Turned ON by the Unit if it is receiving valid input data from all active IO Devices allo cated to the IO controller AllDevOutSta BOOL RO All IO Devices FALSE Turned OFF by the Unit if one ore more have con IO Devices have not processed the set output sumed output data data TRUE Turned ON by the Unit if all IO Devices have processed the sent output data OneDevOutSta BOOL RO Atleastone lO FALSE Turned OFF by the Unit if none of the IO Device has Devices have processed the sent output data consumed out TRUE Turned ON by the Unit if at least one of put data the IO Devices has processed the sent output data DevAlmSta BOOL RO IO Device FALSE Turned OFF by the Unit if no new IO Alarm Device Alarms have been received It will be received OFF if all alarms have been read or cleared TRUE Turned ON by the Unit if one or more new IO Device alarms have been received CJ series PROFINET IO Controller Unit O
10. Hex 0001 7 6 During normal operation the cyclic refresh to the CPU timed out The Unit will stop pro cessing Records the error in the error log Device Variable Flag None of the bits are set None of the bits are set None of the bits are set Device Variable Flag None of the bits are set None of the bits are set Correction Restart the CPU Check the CPU for faults in the backplane bus Replace the IO Controller or other Units if the error recurs Correction Correct the Unit number of the IO Controller or the other Unit Restart the CPU Correction Replace the CPU Unit if the error recurs when the CPU Unit is restarted Correction Replace the CPU Unit if the error recurs when the CPU Unit is restarted Correction Replace the CPU Unit if the error recurs when the CPU Unit is restarted CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance e Watchdog Timer Error prinio Likely cause Device Variable Flag Correction 0002 The PROFINET IO Controller The Unit will stop pro None of the bits are set Replace the CPU Unit if detected a watchdog timer cessing Records the the error recurs when the error with the CPU unit error in the error log CPU Unit is restarted sJ0je2ipu HUN 49 0 3u02 OI LANISONd 94 uj Bunoouse qnoJ 2 ix yun 4elouo2 OI LANISONd 94 ur Burunooo
11. WLA 191023005 OI L3NI3O Hd The default mapping of areas to the CPU memory are the same default mapping as used in the CJ1W DRM21 Devicenet Master Slave Unit and in the CJ1W PRM21 PROFIBUS Master unit Care should be taken to avoid data overlap if such a Unit is part of the same CPU system as the CJ1W PNT21 PROFINET IO Controller Unit ios Mapping Area Control g Each mapping Area in the Allocation tab is equipped with four controls and an information field S located below the Area The controls and information field are listed and explained in the table e below A 2 Control Description Area Selects the CPU memory area to which the associated I O Area will be mapped Possible options are Not Used List must be empty CIO DM WR HR EM Bank 0 to 12 Decimal Start Address In this field the user can enter the start address in the CPU memory of the mapped data block Length The length box allows the user to select the number of visible rows The mini mum and the default value is 100 words The Length value can be set to up to 7168 words Occupied This field displays the actual length of the data block not necessarily the same as the amount of data contained by it This length includes both data as well as any gaps between modules Gaps may only be there if the Auto Addressing option in the Master Setup tab is disabled See also Note 1 Compress Button Pressing the Compress button will compress
12. 3 Configuration Software 3 5 2 Installing GSDML Files Install Device Description File The Device Catalogue window contains an Install Device Description File button Clicking the button opens a file selection box from where different types of files can be imported Only GSD files for PRO FIBUS devices and GSDML files for PROFINET IO Devices can be selected The GSDML files are stored in a separate sub directory under CX ConfiguratorFDT Upon updating the Device Catalogue the Generic IO Device DTM will scan this sub directory and present an entry in the Device Catalogue for each of the GSDML files found Upon adding the GSDML based IO Device to the network an instance of the Generic IO Device DTM is created in PC memory used for reading the GSDML file contents and for providing the user interface necessary to make the settings for the associated slave device WLA 921 9q OI 2u1eu89 G E 3 5 3 Configuration User Interface Opening the Configuration DTM To open the configuration DTM Select and double click the IO Device DTM entry in the Network view or Right click the IO Device DTM in the Network view and select Configuration from the con text menu S94 IWASD Buteisu z c e The IO Device DTM Configuration User Interface which is displayed in the CX ConfiguratorFDT DTM view is shown below The figure shows the user interface for an PROFINET IO Device Unit By default the Configuration tab is opened In gener
13. Any other indi cation means the Unit is an abnormal state Start up errors These include errors in the CPU as well as errors in the Unit which prevents the combination from starting up correctly Operational errors These include CPU errors CPU Bus errors and error log problems during operation Configuration problems These include errors during or after downloading a new configuration as well as errors in the config uration after startup PROFINET IO errors These include errors in the PROFINET IO interface or on the network The following table shows the status of the MS NS COMM and 100M indicators and the 7 segment display during normal operation 7 2 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance Indicator Status Network Unit sta Comments MS NS 100M 7 segment tus OFF OFF OFF Booting and intial Bootup and intialization with the CPU in izing with the CPU progress Restart the PROFINET IO Controller Unit if the status continues for an extended period of time Replace the CPU Unit and or PROFINET IO Control ler Unit if the problem is not corrected by restarting ON green OFF OFF r dot flashing Valid configura The PROFINET IO configuration down tion detected loaded from the configuration tool is evaluated during startup of the Unit ON green Flashing OFF r dot flashing PROFINET IO The PROFINET IO cont
14. CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 11 2 Nomenclature and Installation i Tree Network The tree topology is a hierarchical combination of multiple star topology interconnected with each other fer seece g gt a H b i Advantages of the Tree Topology Flexible adding and removing of devices without changes in existing connections Easy diagnostics of the network by default isolation Further reduced data traffic per connection than when in star topology Disadvantages of the Tree Topology Additional cabling effort and cost Failure or power disruption of one switch will fail a part of the network EN Additional Information The switch shown above should be of an Industrial Ethernet Switch type either managed or unmanaged 2 12 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation i Ring Network The ring topology is achieved by extending a line topology back to its starting point A network redun dancy ring protocol such as PROFINET MRP must be supported by all devices that form the ring This allows monitoring the state of the network and reconfiguring the communication paths in case of a dis turbance uonej ejsu YIOMJON Z Aouepunpey Bury dy L Z Advantage of a Ring Topology Malfunction of a single IO Device will not result in disconnection of part of th
15. Data Exchange with the CPU Unit Data Exchange with the CPU Unit eeeeeeeseeeeeeenenennenenn nennen nnne nnns 4 2 4 1 1 Data FlOW e d eee CR e dea eae 4 2 4 1 2 Accessing From the User Program sssssssssseeeeeee eene eene enne enne 4 4 Device Variables for CJ series Unit Software Switches Statuses 4 8 4 2 1 SIenVEerg NEAS 4 8 4 2 2 Unit Status andre t OE DOR MR ERE RENI ENDE ERECEERECENES 4 9 4 2 3 1O Controller Status 1 7 need ee eee te ee edP Po e Heide drue eene 4 11 4 2 4 IO JD6vICe Stats tee tete m eee eite ibus 4 13 4 2 5 1O Device Input Valid FAQS 2n ertet tct rep ate t dette renun ttp de Etc aerea 4 14 4 2 6 IO Device New Alarms Flags ssssssssssssesseseeeeeneee ethernet ente nens r nente nnne tens nnt nsns 4 15 Operation Configuring a Network sese nennen inten n inna n nnns enin nnne nennen nennen 5 2 5 1 1 Adding Devices to the Network sessssssssssseeeee enne mere enne enn nennen 5 3 5 1 2 Setting IO Device Naties 3 1 eee D ert de Ede e e IRR OR ER ses 5 5 Configuring the IO Devices ener net nen xn eant n n Eat Rr hae ER ER petra Ra nRer eren 5 7 5 2 1 Defining the I O Configuratio i emen nennen enne nnne 5 7 Configuring the IO Controller eeeeeeeenneeeeennn nnne nnne nnn nnne nnne nn nennen 5 9 5 3 1 PEC
16. Data Hold Time ms The Data Hold Time is the multiplication of the Update Rate and the Data Hold Factor CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 25 3 Configuration Software 3 26 i IO Device Area The IO Device Area displays the mapping of the I O data of the allocated IO Devices onto the CPU memory areas The mapping can be made automatically or be changed by the user prior to down loading The figure below shows the IO Device Area more in particular the Output Allocation tab Allocation Areas The IO Device Area allocation tabs define how the I O data of each of the slave devices is mapped onto the CPU memory The Slave area tab contains two tabs one for Output Allocation and one for Input Allocation Each tab contains an overall module list showing all the output or input data per slave along with the Module names sizes data types and start addresses This data is transferred to the Master DTM by each of the allocated slave DTMs If no IO Devices have been allocated or configured the list will be empty Module List The Module List Box list contains the following information the table applies to the lists in the Input and Output Allocation tabs see also the above figure Column Description Device No The Device No is the number used by the PROFINET IO Controller DTM to reference the IO Device within the configuration Device Name The Device Name is the name
17. Edit Cut CTRL X Cuts devices and copies them to the clipboard Copy CTRL C Copies devices to the clipboard Paste CTRL V Copies devices from the clipboard to the cursor posi tion 3 6 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software Menu Command Shortcut Key Description View Full Screen CTRL ALT F Switches the window to full screen view on the main display D Network View Hides or un hides the Network view Q Device Catalog Hides or un hides the Device Catalogue p 3 Status Bar Hides or un hides the Status bar E c Error Log Hides or un hides the Error logging window Ri o FDT Monitor Hides un hides the FDT monitoring view E Jg Device Add Opens the Device Catalogue Add windows from d which devices can be added to the selected network tree EJ Upload Parameters from Uploads the parameters from a device to its associ Device ated DTM E Download Parameters Downloads the parameters from a DTM to its associ from Device ated device Import Export Imports or Exports Project data to binary or exports to HTML format and launches the browser Info Opens an edit window to add or edit Project informa tion or opens the properties window of the selected Q DTM T Co Tools Customize Opens the Customize window to set the Toolbars and m Commands S oS Opt
18. GRT1 PNT Communication Unit Device Number 65 192 168 0 65 PROFINET Network Number 2 NJ series CPU Unit CJ1W PNT21 Unit No 0 EN 2 N CJ1W PNT21 Device Number 0 CJ1W PNT21 Unit address 11 Hex ANCE Explicit message GRT1 PRT Communicatior Unit Device Number 65 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 3 6 Message Communications Command source Destination Sdata 0 SendCmd Sdata 1 Execute Done i DstNetAdr Busy Sdata 7 Command code CommPort Error Sdata 8 interpretation CmdDat ErrorlD CmdSi ErrorIDEx hii ica ce Execution RespDat RespDat Rdata 1 aes Option Rdata 8 Rdata 9 Input Variable Function Example Details Execute The operation SendCmd is executed when TRUE is set DstNetAdr The destination network address is specified with the use of Network address 2 the network address node address unit address Node address 65 Unit address 16 0 CommPort The destination port is specified NONE Default CmdDat Sdata 0 Command code 16428 Sdata 1 16201 Sdata 2 Slave node address 65 16200 Sdata 3 ServiceCode 16 0E Sdata 4 ClasslD 16400 Sdata 5 16 9C Sdata 6 InstancelD 16200 Sdata 7 164201 Sdata 8 AttributelD 16473 CmdsSize The number of bytes corresponding to the 09 command data to be sent is specified
19. provides the following four sub items CPU Setup O Controller Setup O Device Setup O Device Area CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 21 WLA 191023005 OI L3NI3O Hd uogeunDuuo E E E 3 Configuration Software 3 22 Each sub item is described in the sections below i PLC Setup The PLC Setup sub item provides the controls to establish communication between the PC and the PROFINET IO Controller Unit The PLC Setup allows setting of the unit number to identify the PRO FINET IO Controller Unit on the CPU system The PLC Setup also invokes the CX Server interface to setup and test the communication between the PC and the CPU to which the Unit is attached The PLC Setup has the following Components e PROFINET IO Controller Unit Window The PROFINET IO Controller Unit box contains the settings the user must make before setting up the communication and before testing the communication Control Unit Number Description Set this to the value of the Unit Number Selector switch on the front of the Unit This number is used in the communication between the PC and the CPU to transmit the messages to the targeted PROFINET IO Controller Unit Communication The communication box contains a Configure and a Test Button Configure The Configure button invokes the CX Server communications settings dialogue CX Server is the driver software provi
20. 1 1 Data FOW zer hp I hl aga be dade pela riae ure xpeU E 4 2 4 1 2 Accessing From the User Program llsllllslllllsllss 4 4 4 2 Device Variables for CJ series Unit Software Switches Statuses 4 8 4 2 1 Software Switches po siren oe e Rn Rx d e Rem do Rom LEUR RU 4 8 4 2 2 Unit Status a a r a E Id ui CUNTUR EQ PREX es each qe es 4 9 4 2 3 IO Controller Status d 2 cue a exa ded rd m nega 4 11 4 2 4 IO Device Status secos eaten eee ne XU EEUU ee 4 13 4 2 5 IO Device Input Valid Flags 000000 eee 4 14 4 2 6 IO Device New Alarms Flags ills 4 15 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 1 4 Data Exchange with the CPU Unit 4 1 4 1 1 Data Exchange with the CPU Unit Data exchange between this Unit and the CPU Units uses the I O port and memory for CJ series Unit allocated to the PROFINET IO Controller Unit Data Flow The CPU Units and CJ series PROFINET IO Controller Units exchange data as shown in the table and chart below Access methods from the user program Device Variable for CJ series Unit AT specification destina tion I O port Data exchange timing During I O refresh Unit data type Software switch 10 Controller status 10 Device detailed status data User defined variable Memory used for CJ series Unit During I O refresh 10 Device data At I O refresh after instruction exec
21. 3 Acyclic Messages iere tercer tet rete rers Deua iode reae VARVET c One read 6 7 6 4 Command Message Routing eeseeeseeeeneeen nennen enne nennen innen nine n nnne nn nint nnns 6 14 Section 7 Troubleshooting and Maintenance 7 1 Troubleshooting with the PROFINET IO Controller Unit Indicators 7 2 7 1 1 Determining Operating Status from the Indicators ssseen 7 2 7 1 2 Troubleshooting Errors Occurring in the PROFINET IO Controller Unit sess 7 3 7 2 Troubleshooting the Network eeeeeeeeeeeeeeeneeee nennen nennen nenne neni nennen nnne nn 7 8 7 2 1 Troubleshooting Parameter Download ssssssssssssssesseeere eene enne nnne 7 8 7 2 2 Troubleshooting the Network using CX ConfiguratorFDT eseeem 7 9 7 2 3 CPU Unit s ERR ALM Indicator Lit or Flashing mmm 7 13 723 jEvent Logs A A eere Londra rini EC E tator reine ces 7 14 7 3 1 Overview of the Event Logs eee nete exe Re baec mener a ae E aaae exe iere Ene Ede 7 14 7 3 2 lp WE gp c 7 14 7 3 3 Error Descriptlons opea re E HERR HERE RR HERR FER rn atre nt Ee 7 16 7 4 Maintenance and Replacement 2 e ceeeceeeeeeeeeeeeeeneeeceeeeeeeeeeeeeeeeseeaeeeseeeeeeeeeeeneeeneees 7 21 7 4 1 Cleaning ce epp NUI a ib de niitee ied At bi iN 7 21 7 4 2 INSPECCION DEC 7 21 7 4 3 R
22. 3 6 Supported Data Types and Conversion 5 Operation The CJ1W PNT21 PROFINET IO Controller Units perform an interface function between a PROFI NET IO network and the NJ CPU On both sides of the interface different formats for data and data storage are used To ensure that I O data transferred through the interface can be used on both sides of the interface without additional formatting the CJ1W PNT21 PROFINET IO Controller Units perform the neces sary data formatting This ensures that I O data in the CPU memory can be processed by standard CPU Instructions and that the I O data transferred to from the PROFINET IO Devices over the net work is compliant with the PROFINET IO definitions Precautions for Safe Use PROFINET IO Data types may not match the NJ series Controller data types The table below lists the I O data formats supported by both the PROFINET IO network and CPU Data Type Boolean Size bytes PROFINET IO Supported Data is transmitted on a byte by byte basis NJ series Controller Supported Single 16 bit integers are trans ferred to memory words in CPU memory Single 8 bit Integer signed unsigned Supported Data is transmitted on a byte by byte basis Supported Minimum is 16 bit words Two bytes will be formatted in one word Words containing odd bytes will be padded with zeros Single 16 bit Integer 2 Supported Supported signed unsigned Data is tr
23. 3 PROFINET Distributed l Q 1er reete terere t refe nee n eL Fade tel de dne dence dee ne deoa 1 4 1 1 4 Provider Consumer Model 23 2 ed nina dedi toit S ee eoe Dee lio fe ee de aii eo dide 1 6 PROFINET IO Controller Unit ccceeeee eee eeeeeeeeeee eee eeee eee ene e sea seaaeeeseseeeeenesesseeseneaeeneeeees 1 8 1 2 1 Unit Specifications tret e aeei cobs dae n rti Bass doers Meadin ie OH dv steh ets 1 8 1 2 2 Protocol Specifications cisci dece cdeteu dence dakie deep Ede de edad de dei dede ie Doe dein 1 9 CX ConfiguratorFDT 5 tie emp Dre Hte enr reete eee Erud 1 10 1 3 1 OVOLVIGW 4 ch sc cua teats e ud eu gite eite fet etu bet Oei atu ed tun test be EDS 1 10 1 3 2 SDeGIfICatlOnS eco treten terae tee MM LN ne dr Ur IMEEM 1 11 Basic Operating Procedures seeseeeeeneenee enne nnne nnne nni nn nennen nin nnns 1 13 1 4 1 Configuring the PROFINET IO Controller Unit sssssseeeeeene enn 1 13 1 4 2 PROFINET IO Controller Unit Startup Procedure sssssssseeeeeeen 1 14 Nomenclature and Installation Unit Components aceite rte reet ue eee He eaaa aed on e ate ce Ra agn apa aE Eme aras 2 2 2 1 1 Nomenclature and Functions rere tette nitet dans rentrer aaia rnb rne inn 2 2 2 1 2 Switch settings 5 oe pastore saneti eue ptu teca orae Den e taro ee EROR cu esas 2 4 Installing the PROFINET IO Controller Unit
24. 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 IO Device 16 to 31 DevinDataValidL 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 IO Device 32 to 47 DevinDataValidL 50 49 48 IO Device 48 to 63 DevinDataValidH 66 65 64 IO Device 64 to 79 DevinDataValidH 82 81 80 IO Device 80 to 95 DevinDataValidH 98 97 96 IO Device 96 to 111 DevinDataValidH 114 113 112 IO Device 112 to 126 4 14 H Precautions for Correct Use Always make sure the IO Device Data Exchange Active flag is ON before processing the slave s input data The last data from the slave will remain in the CPU memory if data exchange is stopped CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 Data Exchange with the CPU Unit 4 2 6 O Device New Alarms Flags Name of device variable for GJ ceries Unit Type R W Area Function DevAlm BOOL RO IO Device New Array elements of _DevA m 1 to 126 corre Alarm spond to IO Device station numbers 1 to 126 The bits for station 0 and 127 are not used FALSE Turned OFF by the Unit if the corre sponding IO Device has no new alarm data TRUE Turned ON by the Unit if the correspond ing IO Device has sent new alarm information which should be read by the user with message communications see 6 3 Acyclic Messages Failing to do so may cause the alarm data to
25. 6 5 T TCP ec m 1 4 Test Butloni wi cd sca erc eco sec 3 23 Text Strings ssec eer Ree 5 23 TOOl BE x isi vos tO ZA irat Ec ente a t 3 7 Tree NETWORK conet a an n a A 2 12 Troubleshooting Functions 04 1 3 Type Datatype 2 eee eee 3 26 U UID enero ate st otk ch ao eM Nai LEO PASE ht Lu e 1 4 Unit EITOE o tb ERR op aa Ole ae ae whee how 7 4 7 9 Unit No Switch 0 0 0000 eee 2 4 6 5 Unit Number 0 0 0 0 cee eee eee 5 10 Unit Number Duplication 004 7 6 Unit Stalus oom o ee Sheree ex dure Kacedvesuh 7 9 Update Rate 22002005 3 25 5 12 User Management 2 3 14 3 15 User defined Variables 1 15 4 4 4 5 V Valid Output Data Handling 3 24 7 11 W Watchdog Factor neie i a a E eee 3 25 Watchdog Time llle 5 12 Watchdog Timer Error 2202200005 7 7 Weight zs ctor nye is fats S P OE E 1 9 Y Yellow Sliders 0 2 244 3400 epe EI be RESI 2 7 Index 4 CJ series PROFIBUS Master Unit Operation Manual for NJ series CPU Unit W509
26. CJ series Units are variables for which AT is specified for the I O port explained below The user program uses device variables for CJ series Unit to access the configuration of the PROFINET IO Controller Unit For allocation of the device variables for CJ series Unit to the I O port refer to How to Create User defined Variables on page 5 O Port An I O port is a logical interface for data exchange by a CPU Unit with a PROFINET IO Controller Unit or other Configuration Unit An I O port has a unique pre defined name for each unit model and function An I O port is automatically created by preparing the Unit Configuration with Sysmac Studio For details on the I O ports defined for the PROFINET IO Controller Unit refer to 4 2 Device Vari ables for CJ series Unit Software Switches Statuses e Software Switches Status data Software switches execution bits of each function from the CPU Unit to the PROFINET IO Control ler Unit PROFINET IO Controller Unit statuses and error data are allocated to the I O port of this Unit By using these variables the user can program without needing to be aware of the configuration of the memory used for CJ series Units Bj User defined Variable IO Devices are allocated to the memory used for CJ series Unit To use this area from the user pro gram there is the need to create a user defined variable of AT specification 4 1 2 Accessing From the User Program 4 4 From the user
27. CPU Unit W511 5 Operation The example shows that the sequence of IO Device No is maintained the sequence of I O modules selected is maintained and the I O modules are allocated to the lowest address of the area Enable Disable Auto Addressing The Auto Addressing feature can be disabled in the CJ1W PNT21 IO Controller DTM by performing the following sequence 1 Open the CJ1W PNT21 IO Controller DTM Configuration User Interface 2 Select the Configuration IO Controller Setup sub item 3 Enable Disable Auto Addressing by selecting de selecting the Auto Addressing enabled check box in the Auto Addressing box 4 When Auto Addressing is being enabled a warning message is displayed informing the user of the effects of enabling Auto Addressing H Precautions for Correct Use Enabling Auto Addressing has the immediate effect of re allocating I O modules of an existing configuration within each Input Output area The I O modules are re mapped according to the algorithm described above CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 17 19J 0 3u05 Ol 94 BuuinByuo g geq O I Buidde c e G 5 Operation EN Additional Information Disabling Auto Addressing has no immediate effect on an existing I O mapping e I O Mapping Without Auto Addressing A disabled Auto Addressing feature has the following effects on I O mapping e When adding new IO Devices or new I O modules to
28. CPU Unit W511 Appendices A 2 PROFINET IO Alarm Messages A 2 1 Introduction PROFINET IO is capable of sending events within the automation process as alarms These alarms have to be acknowledged by the application process These include both system defined events i e Removal of slices or userdefined events i e Input voltage out of range The following events are distinguished Alarm Type Description Process Alarms Events from the process which are sent to the control system Diagnostic Alarms Events indicating a malfunction of a field device Maintenance Alarms Events relating to preventive maintenance to avoid device breakdown Manufacturer Specific Diag Events relating to events specific for the manufacturer nostics PROFINET IO Devices supports sending PROFINET IO Alarm message for different error conditions The IO Device supports the following alarm events Alarm Type Description Pull Alarm When a SmartSlice I O Unit slice module is removed during normal operation a Pull Alarm event is generated see note 1 Plug Alarm When the correct SmartSlice I O Unit slice module is placed back at the correct position a Plug Alarm event is generated Plug Wrong Submodule In case the configuration downloaded to the PROFINET IO Controller does not match the phys ical SmartSlice I O Unit configuration of the Unit a Plug Wrong Submodule alarm event is gen erated see note 2 Note 1 In case multiple al
29. CS CJ series systems C200HW PRM21 PRO W349 C200HW PRM21 Learning about C200HS The specifications of C200HS and FIBUS DP Master Unit Operation Manual CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 and C200HE HG HX PRO FIBUS DP Master Units C200HE HG HX PROFIBUS Master Units their functions and operating procedures are described 35 Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual Cat No W511 E2 01 pu Revision code Revision code Date Revised content 01 September 2011 Original production 36 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Features and System Configuration m This section provides an introductory overview of PROFINET its functions and how to configure a system It also addresses the PROFINET IO Controller Unit s features and specifications 1 1 Overview of PROFINET sese 1 1 1 PROFINET IO Controller Unit Features 1 1 2 PROFINET Communication lessen 1 1 3 PROFINET Distributed I O 0 0 0 0 0 ccc eee 1 1 4 Provider Consumer Model 000ee eee eae 1 2 PROFINET IO Controller Unit se 1 2 1 Unit Specifications 0 0 eee 1 2 2 Protocol Specifications 0 0000 eee ae 1 4 Basic Operating Procedures
30. D vE VAS ae See ie 1 2 PROFINET 5 aei nee xer3umy fuer 1 2 PROFINET MRP 00 cee eee eee 2 13 Provider Status vi oecssee elo a hese bane S wes ws 4 9 Provider Consumer Model 20 00 5 1 6 R Re allocating I O Modules esses 5 16 Real Time Communication usn 1 3 Redundancy ode i err unc os 1 3 Removing Gaps 0 cece eee eee 5 19 Reset to Factory Defaults 3 21 5 6 Response Codes 6 8 6 10 6 12 6 13 Ring Network 0 0 cee eee eee 2 13 RY4S cine Se hon eed ee ce het needy beet ge 1 8 2 6 Index 3 Index S Search Devices 0 00 c eee eee 3 20 5 5 Set Device Name 00 00 3 21 5 6 Set IP Address 0 0 00 eee 3 21 5 6 Seven Segment Indicator 0005 2 4 Signal I O Device 020055 3 21 5 6 Size Module 0 0 cc eee 3 26 SOS vei rettet Reach hel a biptanal rite fos 1 4 1 6 3 26 SImartellGe r 3 cee ne toi Ecc ER eae eae TR 1 10 Software Switches less 4 4 4 8 Special Unit Error 0 2 00 cee eee ee 7 5 Star Network llle 2 11 Start Address iiv RE En RE 3 27 Startup Errors cr Er amer be ee ee Fo 7 4 Status Bal aeure face hk bain rever eu ede a 3 8 Stats Data 2 2 m seve ge eg oed ave dye epee ed ee ales 4 4 Subslot iam e a a 1 4 1 6 System defined Variable 4 2
31. Installation 2 3 2 m um du am m um um mmm Emm umm mm e Lad In case a connection fails MRP Ring Redundancy ensures communication to all devices through the alternative path PROFINET IO Controller redundancy The PROFINET IO Controller redundancy feature ensures a seamless change over of the active CPU and IO Controller to the standby CPU and IO Controller in case of malfunction Both the active and the standby IO Controller exchange data with all IO Devices in the network However only the active IO Controller is in control of the outputs of the IO Devices The I O data sent from the IO Controller to the IO Device and vice versa includes data state informa tion This data state information is used to signal to the receiving side that the IO Data is valid or invalid In case of invalid the receiving side will discard the data For IO Controller redundancy the PROFINET IO Device must be capable of handling relations to multiple IO Controllers It is up to the IO Device to handle the situation where both IO Controllers signal that the output data is valid Normally the first IO Controller that signalled that the output data is valid will be in control of the outputs of the IO Device OMRON can therefore only guarantee proper IO Controller redundancy operation if implemented with GRT1 PNT IO Devices In case of malfunction of the active IO Controller the user program will transfer control to the standby Controller system T
32. N ta A 4 point Input Unit and 4 point Output Unit are configured for use with the SmartSlice GRT1 PNT I O bus coupler as shown above Devor e Dever ame Set Dee Ty Module Type fue Tye Ade gti 7 ae GRTIA T 1 W COIX0 i gie i w C031 et Aves 1 Pvt Mes 2 cao Des 0t Motte Type z ao Oav siot Module Type mm ei 0 arian 390 3 01 El 1 CAT14D b i 1303 se 3 ne yos 3994 1305 31525 1x6 36 Nee oo Opp 902 Wow Area ao Ocuped 00 Wd Stat adden 2X0 StrtA dess 32 P we pt met mo mo 4 6 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 Data Exchange with the CPU Unit Owfput Alocsten input Aloceten Derce ho Dewce ume Sa Omme Type Made Type Am Ty Ad gti 2 AT Lon GRT1D 1 i w C3011200 gt iw 5 S m Output Aves t Dufput Ava 2 E z co tOr tct Module Tue Go Ors fot Medic Type S 1x sei 92 QAT190 1 pay G xm 01 3202 9101 gt 3203 03 1204 yes o 1204 205 Oo Im ale g c cvm Co Ocumed 0001 Words At co Occapes CORD wri 2 Stet Ade 7900 Start idies 2400 oe 0 ese o Words allocated I O data CIO 3200 OUT device I O data Device Number 1 CIO 3300 GRT1 PNT Communication Unit Status Device Number 1 CIO 3301 IN device I O data Device Number 1 Allocate the I O data to the user defined variables as shown in the example below ueJ604g Jes eu w014 Buisseooy Z L p a Dev ceol Suus ARRAY O 15 OF BOOK 3300 00 m mp eas Devic
33. Not used 5 Not used 6 Reception data RD Input 7 Not used 8 Not used 9 Field Ground FG CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 5 sjueuoduio9 un L Z sDumes YAMS z L Z 2 Nomenclature and Installation EN Additional Information The following standards and specifications apply to the Ethernet connector and the twisted pair cable e Electrical specifications Conforming to IEEE 802 3 standards e Connector structure RJ45 8 pin Modular Connector conforming to ISO 877 For more infor mation about connectors see the PROFINET Cabling and Interconnection Technology Guide line Order No 2 252 available through PI Profi International Precautions for Correct Use For the Ethernet infrastructure please follow the following guidelines e Shielded twisted pair STP cable minimum category CAT5 in accordance with ISO IEC 24702 but only suitable for Conformance Class A PROFINET specific cable in accordance with IEC 61784 5 3 is preferable for Conformance Class A And is mandatory for Confor mance Class B C For more information see the PROFINET Conformance Class A Cabling Guideline Order No 7 072 available through PI e Make sure to follow the PROFINET Installation Guideline for Cabling and Assembly Order No 8 072 available through PI CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomencl
34. ON after the control power supply temporary errors may result in incorrect control system signals because the output terminals on Output Units may momentarily turn ON when power supply is turned ON to the Controller I Actual Operation Check the user program data and parameter settings for proper execution before you use them for actual operation i Turning OFF the Power Supply Never turn OFF the power supply to the Controller when the BUSY indicator is flashing While the BUSY indicator is lit the user program and settings in the CPU Unit are being backed up in the built in non volatile memory This data will not be backed up correctly if the power supply is turned OFF Also a major fault level Controller error will occur the next time you start operation and operation will stop Do not turn OFF the power supply or remove the SD Memory Card while SD Memory Card access is in progress i e while the SD BUSY indicator flashes Data may become corrupted and the Control ler will not operate correctly if it uses corrupted data To remove the SD Memory Card from the CPU Unit while the power supply is ON press the SD Memory Card power supply switch and wait for the SD BUSY indicator to turn OFF before you remove the SD Memory Card Do not disconnect the cable or turn OFF the power supply to the Controller when downloading data or the user program from Support Software Always turn OFF the power supply to the Controller before you attem
35. RespDat Rdata 0 Command code 16428 Rdata 1 16501 Rdata 2 End code 16400 Rdata 3 16400 Rdata 4 Number of bytes received 16400 Rdata 5 16424 Rdata 6 Slave node address 65 16400 Rdata 7 ServiceCode when completed normally 16 8E Rdata 8 Number of slave alarm data 32 20 Hex 16420 Rdata 9 Status of slave 4 slave 3 2 bits each 16400 Rdata 10 Status of slave 8 slave 7 2 bits each 16400 Rdata 11 Status of slave 1 slave 2 2 bits each 16400 Rdata 12 to 41 continue Option Response monitoring and number of resends are specified ResponseTime 3C Retry 0 6 4 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 Message Communications ES Additional Information You can send acyclic messages to OMRON slaves by setting the command code to 28 01 In this case set the response monitoring time to at least the value set for the message monitor ing timer default 2s If it is set to less than the value communications may be busy even if the next command is executed after the first one times out Unit Settings Settings Mount CJ1W PNT21 in slot 0 of the CPU Rack PNT21 Unit number 0 Name Setting target CPU Expansion Racks under Controller Configurations and Setup of Sysmac Studio Unit Configuration Device name of this unit Unit No Switch and Unit Con figuration and Setup CPU Expansion Racks under Controller Configura
36. Retain attribute and the values of the Holding DM and EM Areas in the memory used for CJ series Units are backed up by a Battery If the Battery is not connected or the Battery is exhausted the CPU Unit detects a Battery backup Memory Check Error If that error is detected variables with a Retain attribute are set to their initial values and the Holding DM and EM Areas in memory used for CJ series Units are cleared to all zeros Perform thorough verifications and provide sufficient measures to ensure that the devices perform safe operation for the initial values of the variables with Retain attributes and the resulting operation fi Debugging Forced refreshing ignores the results of user program execution and refreshes I O with the specified values If forced refreshing is used for inputs for which I O refreshing is not supported the inputs will first take the specified values but they will then be overwritten by the user program This operation differs from the force set reset functionality of the CJ series PLCs CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 You cannot upload or download information for forced refreshing with the Sysmac Studio After downloading data that contains forced refreshing change to RUN mode and then use the Sys mac Studio to perform the operation for forced refreshing Depending on the difference in the forced status the control system may operate unexpectedly Do n
37. Structure Page Structure The following page structure is used in this manual 4 Installation and Wiring Level 2 heading 4 3 Mounting Units Level 3 heading 4 3 1 Connecting Controller Components The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller A step in a procedure 1 Join the Units so that the connectors fit exactly Indicates a procedure PX romeo p 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward the back until they lock into place 1 i 1 ir Precautions for Correct Use Special information U The sliders on the tops and bottoms of the Powe r Supply Unit CPU Unit I O Units Special I O H H Units and CPU Bus Units must be completely locked until they click into place after connecting Icons indicate the adjacent Unit connectors precautions additional information or reference information e08 Man ual name NJ series CPU Unit Hardware User s Manual W500 suun Bununow siueuodwog 1ejjonuog Bunoeuuoo E t Introduction Level 1 heading Level 2 heading r Level 3 heading Gives the current headings Page tab Gives the
38. Unit W511 29 30 E SD Memory Cards Insert the SD Memory Card all the way Do not turn OFF the power supply to the Controller during SD Memory Card access The files may be corrupted If there is a corrupted file in the SD Memory Card the file is automatically deleted by the restoration function when the power supply is turned ON CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Regulations and Standards Conformance to EC Directives i Applicable Directives e EMC Directives Low Voltage Directive i Concepts e EMC Directive OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 and EN 61000 6 2 EMI Electromagnet
39. all switch functions contained in Software Switches BOOL type device variable for CJ series Unit separating functions per each switch contained in Software Switches The switches of Software Switch execute a function when turned ON by the user in any CPU mode The Unit state is not restored after a Power Down of the CPU If multiple switches are changed to TRUE simultaneously the requests will generate errors and Unit operation will remain unchanged WORD type device variables for CJ series Unit holding all switch functions contained in Software Switches are shown below Name of device variable for CJ series Unit Type RIW Area Function SwCmd WORD RW Software Bits have the following functions Switches Bit 00 to 07 Reserved by system Bit08 Clear all alarm bits Bit 09 to 11 Reserved by system Bit 12 Set output data valid See note Bit 13 to 15 Reserved by system BOOL type device variables for CJ series Unit separating functions per each switch contained in Soft ware Switches are shown below 4 8 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Name of device variable 4 Data Exchange with the CPU Unit for CJ series Unit Type Area Function CIrAllAlmCmd BOOL RW Clear all alarm The clear alarm bits switch will clear all alarm bits flags for all IO Devices It is rising edge trig gered The unit will set the switch to OFF when all alarm flags are cleared FALS
40. be overwritten should the device generate another alarm sesnye3s seuo1Mg IAEMYOS PUN sauies 2 104 so qeueA 2149A Z Y Alternatively the New Alarm flag can be cleared using the IO Controller DTM Diagnostics view DevAlmL LWORD RO IO Device New The IO Device New Alarm flags indicate for each DevAlmH LWORD RO Alarm flags IO Device if it has sent a new alarm message to the PROFINET IO Controller Unit The flags are allocated to a block of eight words and each bit in the block corresponds to the IO Device num ber as set in the DTM IO Device Setup tab See the image below sBe J suue v M N 891N9q OI 9 2 7 DevAlmL a IO Device 01 to 15 DevAlmL IO Device 16 to 31 DevAlmL IO Device 32 to 47 DevAlmL IO Device 48 to 63 DevAlmH IO Device 64 to 79 DevAlmH IO Device 80 to 95 DevAlmH IO Device 96 to 111 DevAlmH IO Device 112 to 126 ES Additional Information Since the IO Device is only capable to hold detailed alarm information for 2 alarms 1 high and 1 low alarm the alarm must be acknowledged by the IO Controller When an IO Device generates an alarm this is reported via DevAImSta IO Devices Alarm received in the IO Device status see 4 2 4 IO Device Status The IO Device New Alarm flags area see 4 2 6 IO Device New Alarms Flags DevAlm can be used to determine the IO Device s reporting the alarm s To re
41. between master and slave devices can clearly be distin guished The following network functions are available Network DTMs i e devices can be added or deleted using drag and drop from the Device Catalogue Network DTMs can be copied and moved from one location to another in the network view DTM names can be edited by the user Any change to the parameters of a DTM is clearly marked in the tree view until the project is downloaded to the Master Unit Device Catalogue functions The Device Catalogue maintains the installed device DTMs After installation of a new DTM the user must refresh the database The Device Catalogue provides the following functions Update Device Catalogue Add device DTMs to the network directly Install a GSD file This function allows copying of GSD files to a specific directory after which they are available for the Generic Slave DTM Support functions CX ConfiguratorFDT provides the following additional support func tions Context sensitive help functions Error logging Monitoring of FDT communication between DTMs Multi language support 1 12 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration 1 4 Basic Operating Procedures 1 4 1 Configuring the PROFINET IO Controller Unit The PROFINET IO Controller Unit must be configured before it can exchange I O data with any of its IO D
42. configuration item IO Device setup sub item This address is used to determine the IO Device See 3 3 3 Configu ration for details 6 3 3 ERROR LOG READ 2102 The ERROR LOG READ command reads a specified number of error records from the error log Command Format 21 02 Command Beginning Number code record of records number Response Format 01 01 10 bytes each Command Response Maximum Number Number Error log records code code Number of stored of records of stored records records Parameters First Record Number Command The first record to be read The first record number can be specified in the range between 0000 and 0050 0 to 80 decimal where 0000 is the oldest record in the Error Log since the last performed ERROR LOG READ command Number of Records Command Response The number of records to read is specified between 0001 and 0050 1 to 80 decimal in the com mand The response returns the actual number of records read CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 11 saBessa 212 oy c 9 ZOLZ avas 90180HMH3 9 6 Message Communications Maximum Number of Stored Records Response The maximum number of records that can be stored in the error log In a PROFINET IO Controller Unit the maximum number of stored records is fixed at 50 80 decimal Number of Stored Re
43. configuration tool for networks such as PROFIBUS and PROFINET It is based on FDT DTM technology CX ConfiguratorFDT is Omron s standalone FDT container For the various networks Omron provides device specific DTM s To configure PROFINET Omron delivers three different DTM s 1 CJ1W PNT21 PROFINET IO Controller DTM This DTM is used to configure the IO Controller to perform data exchange and to set up the memory locations for the I O data exchange Furthermore the DTM provides online diagnostics functions GRT1 PNT SmartSlice PROFINET IO Device DTM This DTM is used to configure the GRT1 PNT SmartSlice system The type and number of units inserted in the SmartSlice system can be configured This defines the amount of I O data that is exchanged with the PROFINET IO Controller All parameters of the SmartSlice buscoupler and the separate SmartSlice units are directly accessible Generic IO Device DTM This DTM interprets standard PROFINET IO GSDML files The DTM can only be used to config ure the I O Data exchange between the PROFINET IO Controller and PROFINET IO Devices The DTM only contains very limited online diagnostics functions and online parameter setup is not possible This section provides information about the use of the CJ1W PNT21 PROFINET IO Controller DTM and the Generic I O Device DTM For the use of the GRT1 PNT SmartSlice PROFINET IO Device DTM please refer to the SmartSlice GRT1 Series PROFINET IO Communication Unit Op
44. connected equipment before you reset Controller errors with an event level of partial fault or higher for the EtherCAT Master Function Module When the error is reset all slaves that were in any state other than Operational state due to a Con troller error with an event level of partial fault or higher in which outputs are disabled will go to Oper ational state and the outputs will be enabled Before you reset all errors confirm that no Controller errors with an event level of partial fault have occurred for the EtherCAT Master Function Module Always confirm safety at the connected equipment before you reset Controller errors for a CJ series Special Unit When a Controller error is reset the Unit where the Controller error with an event level of observation or higher will be restarted Before you reset all errors confirm that no Controller errors with an event level of observation or higher have occurred for the CJ series Special Unit Observation level events do not appear on the Controller Error Tab Page so it is possible that you may restart the CJ series Special Unit without intending to do so You can check the status of the CJB UnitErrSta 0 0 to _CJB_UnitErrSta 3 9 error status variables on a Watch Tab Page to see if an observation level Controller error has occurred i Battery Backup The user program and initial values for the variables are stored in non volatile memory in the CPU Unit The present values of variables with the
45. device in the installation When found the device can get a logical name Set IP Address will set the IP Address of the selected device The IP Address can be fixed or temporary But finally the IO Controller will over write the IP address when it establishes a connec tion to the IO Device However a temporary IP Address can come in handy when uploading or downloading SmartSlice configurations with the GRT1 PNT PROFINET IO Device DTM when no IO Controller is available Set Device Name IO Devices needs to have a name This is the only way a IO Controller can find an IO Device on the network This same Device Name must be entered in the IO Controllers configuration Reset to factory defaults Resets the device to its factory defaults like default name and IP address 0 0 0 0 H Precautions for Correct Use Setting a Device Name for an IO Device is the first action that must be done If there is no match between the Device Name in the IO Device and what is in the configuration in the IO Controller then the IO Device will never been found by the IO Controller CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation 5 2 Configuring the IO Devices After adding each of the IO Device DTMs to the network configurations have to be selected for each of them Setting up a configuration involves Selecting the proper I O modules which define the I O data to be exchanged when operational Sett
46. device variables for CJ series Unit refer to the following 4 2 Device Variables for CJ series Unit Software Switches Statuses In the explanations from here on the device name automatically created is used as the device vari able name for CJ series Unit for example SwCmd For details on the memory for CJ series Unit refer to NJ series CPU Unit Software User s Manual Cat No W501 i How to Create User defined Variables In this unit IO Devices are allocated to the memory used for CJ series Unit Sysmac Studio is used to register user defined variables that specify the memory used for CJ series Unit with IO Devices allocated as AT specification in the variable table Generally array variables are created Below is an example of allocation to user defined variables e Used IO Devices GRT1 PNT with ID4 1 and OD4 1 installed In this case data of the IO Device are allocated as follows using CX ConfiguratorFDT CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 5 HUN ndo 94 YM eBueuoxa eyed L p uj amp J604g 1es 1 24 uio14 Buisse2oy Z L p 4 Data Exchange with the CPU Unit FRORNETIO VO Modde UO Map Cort sator Mout Set Product lase f 2 GATIOOS g a GRTMEND M fa Enety Sa 6 Exgty Sa Every Sa 9 kestr Ja a Engty Sat o5 Engty Sat L Eory Sa n tory Ba u Empty Set 3 Engty Sa bury Sat 1 irg Gat ENS
47. in An error occurred during the storage of X storage error non volatile mem the data transferred from the configura ory may be cor tion software to the Unit s internal non rupted volatile memory 18020000 Local parameter The Unit cannot e The internally stored configuration and X load error load the internally setup data is corrupted or erased stored configura tion and setup data 18030000 File read error The unit cannot An error in the file or and error during X load the configura transfer tion and setup data stored on the mem ory card Limited memory card functionality based on CPU ver sion Check specifi cation details for more information 18040000 Error log storage The Error Log data An error occurred during an attempt to X error in the non volatile write the error log to internal non volatile memory may be memory corrupted Upon restart the Unit will re initialise the Error Log 38080000 Invalid configuration The Unit has not The Configuration data is incorrect X been configured The Unit cannot parameterize the allo correctly cated IO Devices and cannot begin exchanging data 38090000 Configuration error One or more config An error has been detected in the con X uration errors have tents of the Configuration set been detected 88010000 Controller is in The Unitis currently e The Unit is not capable of communicating X OFFLINE mode not in ONLINE on the network mode Hardware errors occurred
48. may result in malfunction in operation stopping or in burning An I O bus check error will occur and the Controller will stop if an I O Connecting Cable s connector is disconnected from the Rack Be sure that the connectors are secure Do not allow foreign matter to enter the openings in the Unit Doing so may result in Unit burning electric shock or failure Do not allow wire clippings shavings or other foreign material to enter any Unit Otherwise Unit burning failure or malfunction may occur Cover the Units or take other suitable countermeasures especially during wiring work For EtherCAT and EtherNet IP use the connection methods and cables that are specified in the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 and the NJ series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 Otherwise communications may be faulty Use the rated power supply voltage for the Power Supply Units Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable Make sure that the current capacity of the wire is sufficient Otherwise excessive heat may be gener ated When cross wiring terminals the total current for all the terminals will flow in the wire When wiring cross overs make sure that the current capacity of each of the wires is not exceeded Do not touch the terminals on the Power Supply Unit immediat
49. nen 5 13 5 3 6 Supported Data Types and Conversion 0 00 e eee eee eee 5 21 5 4 Performance eerie riik arrera ee eee ee er Pe EEG 5 25 5 5 Operating the Network 0 000 cee eee eee n n nnn 5 27 5 5 1 User Access to the Network 0 0 cece eee 5 27 5 5 2 Changing the Output Data State of the IO Controller 5 27 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 1 5 Operation 5 1 Configuring a Network e Start CX ConfiguratorFDT Configuring a network involves creating a system in CX ConfiguratorFDT and downloading it to the PROFINET IO Controller Unit To start CX ConfiguratorFDT select Program OMRON and CX ConfiguratorFDT from the Start Menu if the default program folder name is used CX ConfiguratorFDT will now start displaying the main window as shown below eo ie jen meme i nag 0 449R G 9 7 2 O o o Before starting the assembly of the network in CX ConfiguratorFDT make the following preparation steps 1 Open the Device Catalogue Either select the View Device Catalogue menu option or press the Device Catalogue button in the Tool Bar The opened Device Catalogue is shown below 2 Check the list of available DTMs and verify that all the devices that need to be added to the Net work Both IO Controllers and IO Devices are among the DTMs in the list 3 If one or more of the DTMs is missing these DTMs must first be ins
50. peeraa espece nr ERR 7 9 Controller Error Descriptions 7 16 Controller Redundancy sse 1 3 CPU Unit Fault rre eee IRR AIRES 7 6 Current Consumption 0 000 eee eee ee 1 9 CX ConfiguratorFDT 1 10 1 12 3 2 Cyclic Refresh Monitor Timeout 7 6 Index 2 D Data Exchange 22002000 ee eeee 1 3 4 2 Data Exchange Configuration 1 13 Data Hold Factor 0 0 eee eee eee eee 3 25 Data Hold Time 000 2 eeee 3 25 5 12 Data Types s ier Renee erat 5 21 Defining the I O Configuration 3 34 Device Catalog 3 3 3 8 3 9 3 11 Device Catalogue eee eee 3 5 Device Model 000 0c eee eee eee 1 6 Device Name 3 25 3 26 5 5 5 12 DEVICE NO 4 ado rus o er 3 25 3 26 5 11 Device Type ss 3 25 3 26 5 5 5 12 Device Variable for CJ series Unit 4 2 Device Variables 0000eeeee 4 5 4 8 Distributed I O 000002 eee eese 1 4 DTM5 chet ae pec Ee eos dae brace eg thes 1 13 3 32 DTM Group Selection else 3 10 DTM List tern ees E S A a A 3 10 DIM VIEW i isnecere n o eme peed es dave 3 9 DTM Device Catalog Window sse 3 6 Duplicate Unit Number 0004 2 5 E Error HIStory mz coetus wet wae 3 30 7 12 Eiror ogi xu bean eo eh ewe ee 3 13 Error Log C
51. series Unit that corresponds to all bits of word n is as follows CJ series I O memory and NJ series CJ Unit memory 0 to 15 Word number CJ series function name Word n The switches of Software Switch 1 execute a function when turned ON by the user in any CPU mode The Unit state is not restored after a Power Down of the CPU NJ series device vari ables for CJ series Unit Variable name SwCmd The device variables for CJ series Units that correspond to bits 0 to 15 of word n are as follows CJ series I O memory and NJ series CJ Unit memory NJ series device vari ables for CJ series Unit Word number Bit number CJ series function name Variable name Word n 0to7 Reserved by system SwCmd 8 Clear all alarm flags CIrAllAlmCmd 9 to 11 Reserved by system 12 Set ouptut data valid OutDatValCmd 13 to 15 Reserved by system Word n 4 Unit status word The device variables for CJ series Unit that corresponds to all bits of word n 4 is as follows CJ series I O memory and NJ series CJ Unit memory 0 to 15 Word number CJ series function name The Unit status word contains fundamental status and error flags concerning the Unit If needed further details can be found in the IO Controller and IO Device status Words All flags are controlled by the Unit nt4 NJ series device vari ables for CJ series Unit Variable name UnitSta The device variables for CJ series Units tha
52. te m y mam m WL 10 eanpeooug uonejeisu z L Cz Pressing the Next button will start the installation 4 When done the installation program will notify the user of its completion The update of the Device Catalogue of the FDT Container is required Updating the Device Catalog After installation of the PROFINET IO Generic Device DTM the Device Catalogue in the FDT Con tainer needs to be updated This makes PROFINET IO devices that supply a GSDML file for config uration visible in the device catalogue For CX ConfiguratorFDT the following procedure applies 1 Open the Device Catalogue window in CX ConfiguratorFDT 2 Press the Update button to initiate the update sequence After updating the GSDML file based PROFINET IO Devices will be shown in the list of available devices It can now be used to setup a PROFINET IO network and configure the PROFINET IO Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 3 3 Configuration Software 3 1 3 Establishing the PROFINET IO Network This section briefly describes how to create connect and configure the PROFINET IO network using the CX ConfiguratorFDT software and the Device DTM s More detail can be found in the following sec 3 4 tions 1 2 3 4 Ul c oN Select the Network Components see section 2 3 Network Installation and build the network Connect the Personal Computer to the Ethernet networ
53. the IO Controller has gone Offline then a severe error has occurred Check the Unit Status and the Error History to see the cause The IO Controller may need to be replaced Controller is in Data Exchange The IO Controller is in Data Exchange when it can reach at least one of the config ured IO Devices This shows that the network connection to the IO Devices works If some of the IO Devices can not be reached it is a network issue and not an issue of the IO Controller If the IO Controller is out of Data Exchange it means that their is something wrong with the network connection from the IO Controller to the IO Devices Valid Configuration 10 Controller Status 2 At startup the IO Controller checks if the stored configuration is valid A new IO Controller contains no configuration yet so therefore it will show it has no valid configuration If a configuration is not valid it means that means the file could be damaged It is possible to download the configuration again with CX ConfiguratorFDT If downloading the configuration to the Unit does not solve the issue then replace the unit The IO Controller Status 2 word displays the state of the Unit s network interface It shows if the Ethernet cable is correctly inserted in the IO Controller and an Ethernet Link could be established to the connected switch or IO Device Or that the Ethernet interface of the Unit itself encountered a problem Indicators Link Status Des
54. the Names of the IO Devices that the IO Controller will search for to connect are set Also other settings like IP address Update rate Watchdog and Datahold time need to be set here Device No The Device No is assigned by the IO Controller DTM and is used in several places The functions where the Device No is used are n the Connection and Diagnostics information screen of the IO Controller CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 11 19J 0 3u05 Ol euy BuuinByuo c c dnjes eo2i eg OI S 5 Operation 5 3 4 e n the IO Device Input Valid _DevinDataValid and New Alarm flags areas DevAlm Reading New Alarms from the IO Controller Message routing through the IO Controller to determine Device address and IP address Device Name The Device Name is the name set in the IO Device in the Network Scan sub item in the PROFINET Identification The Device Name entered here must be an exact match with what is entered in Net work Scan sub item Only lower case characters numbers and the sign are allowed The Device Name is the used to identify the IO Device on the PROFINET network Device Type The Device Type is read by the IO Controller DTM from the IO Device DTM It can not be changed IP Address The set IP Address is what the IO Controller sets in the IO Device found by its Device Name This is over writing the IP Address the IO Device maybe alrea
55. the area press the Compress button at the bottom 4 After finalizing the compress action select the Apply button at the lower right corner to save the changes made EN Additional Information Compressing an Input Output area has no effect on the start address of the area Selecting the I O Area Start Address After finalizing the mapping of the I O modules to the various I O areas the addresses to which the areas will be mapped in the CPU memory need to be defined To define the area mapping perform the following settings 1 For each area which contains I O modules select the CPU memory area 2 For that area set the address to which the first location of the Input Output area will be mapped The Input Output area will occupy the CPU memory area from this start address to ascending memory locations CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 19 5 Operation 3 The total size per Input Output area can be found for each area next to the CPU memory area selection box EN Additional Information e The CJ1W PNT21 IO Controller DTM will check whether two or more selected mappings to the CPU memory will be overlapping In that case the start address set will be shown in red f any mapping error is discovered by the Master DTM an error message is displayed and download is terminated 5 20 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5
56. the errors logged can be found in the list of errors Below the Error Log View is displayed CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance 7 2 3 CPU Unit s ERR ALM Indicator Lit or Flashing Use the following table to troubleshoot the network when the DeviceNet Unit is mounted and the CPU Unit s ERR ALM indicator is lit or flashing Error An I O setting check error occurred Probable Cause Make sure that the Unit is connected properly The CPU Bus Unit model registered in the Unit Configuration in the CPU Unit does not match the actual Unit Configuration Compare using Synchronize oper ation and use one of the following procedures Correct the Unit number setting Correct the project Unit Configuration and transfer to the CPU Unit Special Unit access is denied Make sure that the Unit is connected properly Restart the Unit Replace the Unit if it doesn t restart An I O Bus check error occurred Make sure that the Unit is connected properly Restart the Unit Replace the Unit if it doesn t restart Note Refer to the NJ Series CPU Unit Hardware User s Manual Cat No W500 and NJ Series CPU Unit Software User s Manual Cat No W501 for more details on these errors CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 13 YIOMJON 84 Punoouse qnoJj Z Z X DutusejJ Jo 47 JOJe
57. the service code is returned within the response data block with bit 15 of the service code set to ON For error responses 94 hex which indicates an error is returned Class ID Command Specifies the class ID for the explicit message destination The supported Class ID values are spec ified in the Operation manual of the targeted slave device CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Instance ID Command Specifies the instance ID for the explicit message destination The supported Instance ID values are specified in the Operation manual of the targeted slave device Service Data Command response For commands specifies the data defined by the service code 6 Message Communications For responses returns the reception data defined by the service code No of Bytes Received Response Returns the number of data bytes received in the rest of the message Source Station Address local node Response Returns the Station Address of the responder Error Code Response Returns the error code defined by the slave device Explicit Messages Common to All IO Devices Alarm Information Read Explicit Read Write Function message Alarm Infor Read Reads the mation SmartSlice read 1 0 Unit s alarm data Alarm Data Details Word offset 0 15 SmartSlice I O Node 4 Service code OE Hex SmartSlice I O Node 3 Command Note The fo
58. types Description Sub groups which can be selected are Communication DTMs for example PROFINET IO Controller devices Gateways for example to another network type Modular devices Other devices for example slave devices Vendors Sub groups which can be selected are all available vendors This information is provided by each DTM It allows the user to select a group of devices from one vendor Groups Sub groups are the device types for example digital I O analog I O and so on Protocols Sub groups which can be selected are all the communication protocols found in the Device Cata logue ES Additional Information The sub groups are displayed by clicking on the sign next to each main group Selecting the main group displays all devices in the group n order to obtain more information of a specific DTM right click the DTM in the list and select DTM Information from the pop up menu This opens a window with additional DTM informa tion The figure below provides an example for the CJ1W PNT PROFINET IO Controller DTM 3 10 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software CIE W PNT21 PROFINET 10 Controller DTM Information Device Type into DTM Into Nome CJTW PNT2I PROFINET IO Controller Vendor OMAN Corposation Veron 10 2008 01 26 dm Spec MOPUIM UIN L3403e4nBgu02 X2 Z Installing GSDML Files The Device Cat
59. will not time out when problems on the network occur Also check if the Watchdog Time and Data Hold Time set are sufficient when the network is brought to a normal state After making the changes select the Apply button in the lower right corner of the user interface to accept the changes Next select the IO Device Area to set the memory locations where the I O data for the IO Devices resides in CPU memory IO Device Area The I O data of all IO Devices can be mapped on to the CPU memory areas through two Output Areas and two Input Areas The Output data can be distributed over two Output Areas each of which can be mapped on to CPU memory Similarly the Input data can be distributed over two Input Areas each of which can be mapped on to CPU memory CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation Example The figure below shows the CJ1W PNT1 IO Controller DTM s IO Device Area sub item for an exam ple network with 4 IO Devices 19 0 3u05 Ol 94 BuuinByuo g By default all Output data is mapped to Output Area 1 and all Input data is mapped to Input Area 1 Each of these Areas can be mapped to CPU memory independently of each other Changing the mapping can be achieved using drag amp drop The module which is mapped to Area 1 and which must be mapped to Area 2 can be copied by dragging it from the overall module list on top to Area 2 Note 1 By default the Auto Addre
60. 0000 hex Meaning No Ethernet connection could be established Source Function Module Source details CJ series Unit Detection Continuously timing Error attributes Level Minor Recovery Automatic Log category System Effects User program Continues Operation Set ON by the Unit if there is no Ethernet cable connected to the port of the IO Controller or a link could not be successfully created to an IO Device switch or other Ethernet device If the unit cannot establish a link with another device at 100Mbps full duplex then this bit will be set System defined Variable Data type Name Marisoios LinkSta BOOL Link Status CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 19 so 1uo 3 4 iS suonduoseq JOM 4 7 Troubleshooting and Maintenance Cause and cor rection Assumed cause Correction Prevention No Ethernet cable is connected Damaged Ethernet cable or other net work hardware Ethernet connection issues Troubleshoot network connections for faulty hardware and or connection s Check connections Ensure PROFINET network is con forming to proper specifications Attached None information Precautions None Remarks Event name Hardware Error Event code 88030000 hex Meaning Hardware errors have occurred Source Function Module Source details CJ series Unit Detection Continuously timing Err
61. 2 6 2 Sending Acyclic Messages Using SendCmd Instructions 6 3 6 3 Acyclic Messages 00 cece n Rh hh 6 7 6 3 1 EXPLICIT MESSAGE SEND 2801 lseseeleeeeeesn 6 7 6 3 2 MEMORY AREA READ 0101 lsssseeeee ete 6 10 6 3 3 ERROR LOG READ 2102 ssssseeeeeee e 6 11 6 3 4 ERROR LOG CLEAR 2103 0 2 ect tee 6 13 6 4 Command Message Routing 0 cece eee eee eee eee eee 6 14 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 1 6 Message Communications 6 1 Overview Message communications enable messages to be sent between nodes on a PROFINET network when required by system conditions The messages can be issued from a CPU Unit to a PROFINET IO Con troller Unit and or an IO Device You can use them to read alarm codes and read clear the error log as well as other functions The CJ1W PNT21 PROFINET IO Controller Units support two types of message communications Message commands targeted at the Unit itself with the purpose of sending or retrieving data or invok ing control actions 0101 2102 2103 Explicit messages targeted at IO Devices such as the GRT1 PNT Unit 2801 The figure below depicts the message command structure for the CJ1W PNT21 PROFINET IO Control ler units PROFINET I O CPU Unit Controller Unit SendCMd Instruction 0101 Hex Other Message 2102 Hex p 2103 Hex SendCMd E
62. Addressing The Auto Addressing function influences the I O Mapping process when adding and removing I O modules or when editing an existing I O Mapping Control Auto Addressing enabled Description The IO Controller DTM performs the I O data mapping by allocating the I O data in ascending order of IO Device address and selected I O modules Memory allocation gaps will be optimized for efficiency Auto Addressing dis abled New I O modules are appended to the existing mapping Changed I O mod ules will be re allocated to the end of the list This may create gaps in the memory allocation e Valid Output Data Handling The Valid Output Data Handling Box defines the behavior of the PROFINET IO Controller Unit on the PROFINET network in case a CPU mode change occurs Check boxes define how the Unit should behave in case the CPU mode is changed from RUN mode to PROGRAM mode or vice versa Control CPU Mode Dependent Description The PROFINET IO Controller will mark its output data as invalid when the CPU is in Program mode When the CPU is in Run mode the PROFINET IO Controller will mark the output data as valid User Bit Controlled The PROFINET IO Controller will mark its output data as invalid when OutDatValCmd is OFF When OutDatValCmd is ON the PROFINET IO Controller will mark the out put data as valid i IO Device Setup At startup the PROFINET IO Controller configures the relations with the PR
63. Correction Prevention rection An invalid configuration has been transferred to the Unit Correct the configuration in CX Con figuratorFDT and download again to the Unit Do not transfer invalid configurations to the Unit Attached None information Precautions None Remarks Event name Controller is in OFFLINE mode Event code 88010000 hex Meaning The Unit is currently not in ONLINE mode Source Function Module Source details CJ series Unit Detection Continuously timing Error attributes Level Minor Recovery Error reset Log category System Effects User program Continues Operation The Unit is in OFFLINE mode and is not capable of com municating on the network possibly caused by hardware errors occurring during startup or normal operation System defined Variable Data type Name veils OfflineSta BOOL Controller is in OFFLINE mode Cause and cor Assumed cause Correction Prevention rection The User or program has changed the operating mode of the Unit to OFFLINE A hardware error is preventing the Unit from going ONLINE Change the mode to ONLINE If the unit cannot go ONLINE determine the cause by checking other errors and or device variable status Check user program hardware or other possible causes of mode change Attached None information Precautions None Remarks Event name Link Status Event code 8802
64. DIPU WIV HYA SHUN NdO Z Z 7 Troubleshooting and Maintenance 7 3 Event Logs 7 3 1 Overview of the Event Logs The Event Log allows the user to access all of the events that occur on the NJ series Controller includ ing errors and information You can use the Sysmac Studio or an NS series PT to confirm current Con troller events and the logs of events that have occurred These logs are called event logs Controller errors that occur for this Unit are also reported as events in the NJ series CPU Unit Refer to the NJ series CPU Unit Software User s Manual Cat No W501 for details on the event logs in an NJ series CPU Unit Refer to the NJ series Troubleshooting Manual Cat No W503 for details on Controller errors confirmation methods and corrections CJ senes nae ne 7 3 2 Error Table The errors that may occur for this Unit are listed below Event levels are given in the table as follows Maj Major fault level Prt Partial fault level Min Minor fault level Obs Observation Info Information Refer to the NJ series Troubleshooting Manual Cat No W503 for all of the event codes that may occur in an NJ series Controller 7 14 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance Level Event code Event name Meaning Assumed cause Maj Prt Min Obs Info 18010000 Local parameter The setup data
65. DM Area CIO Area WR Area HR Area or the EM banks Troubleshooting Functions The PROFINET IO Controller Unit provides a variety of troubleshooting functions for prompt recov ery in case of errors uogeoiunuiuo 3NIJO amp d 2 1 1 Extensive self diagnostic functions at startup Data exchange Device Variable flags indicating whether I O data is being exchanged with the IO Devices Alarm Device Variable flags indicating if new IO Device Alarm data is available Real Time RT Communication To facilitate Real Time capabilities for data exchange the PROFINET uses a specific protocol of Real Time RT Communication This protocol cancels some of the flow control and addressing in comparison with the TCP IP and UDP IP For the prioritized transmission of RT frames Real Time communication uses the VLAN tag as defined in IEEE 802 1Q IO Controller Redundancy To ensure a highly reliable implementation of the application the PROFINET IO Controller Unit and all PROFINET IO Devices offer the possibility of CPU controller redundancy To facilitate redun dancy two IO Controllers one active and one standby in a networked connection CX Configura torFDT of IO Devices ensures a fast change from active to standby CPU IO Controller in case of a single device or network malfunction 1 1 2 PROFINET Communication PROFINET uses Ethernet and TCP UDP protocols as a basis for the communication between devices TCP IP a
66. E TRUE Clear alarm bits for all IO Devices TRUE FALSE No Action OutDatValCmd BOOL RW Set Output FALSE Mark all output data sent by the IO Con Data Valid troller as invalid IO Devices will ignore the data TRUE Mark all output data sent by the IO Con troller as valid IO Devices will accept the data and process it Note The Set Output Data Valid switch controls the Provider Status in the Output Data sent from the IO Controller to the IO Device If the IO Device is receiving Output Data with the Provider Status bit set to invalid then the IO Device will discard the Output Data The Provider Status can be used in a redundant IO Controller setup where the Active IO Controller sends it Output Data with the Provider Status set to valid The other IO Controller is then in Standby mode and has its Pro vider Status set to invalid To change from Active to Standby and vice versa only the Set Output Data Valid switch must be set or reset The IO Device will only use the output data that is valid As there is no need to first open connections and sent configurations as this already has been done this change over is very fast When the Output Data Valid flag is CPU mode dependent the Output Data Valid flag in this word will be ignored 4 2 2 Unit Status The following device variable for CJ series Unit is used to reference all information of Unit Status Name of device variable for CJ series Unit UnitSta Type WORD
67. EAR 2103 The ERROR LOG CLEAR command clears the number of records stored in the PROFINET IO Control ler Unit Error Log Command Format 21 03 l Mex c f Command code Response Format o e 21 03 8 o Command Response code code a amp o o e Response Codes Response code Description 0000 Normal completion BP 250F Memory writing error Error Log was not cleared normally ot 260B Cannot clear the Error Log The error cause still exists uu D O Es is Q 0 Q r m gt a CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 13 6 Message Communications 6 4 Command Message Routing Command Messages to TCP IP Address The command message address is replacing the last octet of the PROFINET IO Controller s own IP address If the IO Controller has the IP address 192 168 1 5 and the command message destination address is 45 then the destination IP address will be 192 168 1 45 Address Range The order of determining the IP address from the command message address is first IO Device Number and then the replacement of the last octet of the IO Controller s own IP address The PRO FINET IO Controller does not hold an address translation table As the highest command message address is 127 and the maximum amount of IO Devices supported is 126 the highest IP address that can be addressed is 127 In the example a
68. ET IO Controller Unit a CPU Bus Unit controls the data exchange between PROFINET IO Devices i e Smartslice I O Units and an NJ series controller system over a PROFINET IO network CPU CJ1TW PNT21 CX ConfiguratorFDT GRT1 PNT SmartSlice I O Units The following are features of PROFINET networks and the CJ series PROFINET IO Controller Unit CJ1W PNT21 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration Unit Control and Status In total 25 control and status words are exchanged between the PROFINET IO Controller Unit and the CPU Unit The internal CPU memory location is related to the Unit Number of the PROFINET IO Controller Unit The words provide status and diagnostics information of the IO Controller Unit the PROFINET IO network and PROFINET IO Devices l3NIJO d JO MAIAIBAO k k Large I O Data Exchange The PROFINET IO Controller initiates and maintains cyclic I O data exchange with its assigned IO Devices In addition to the I O data exchange parameter data and status information in a PROFI NET IO Device can be accessed via the PROFINET IO Controller Unit by acyclic messaging see 6 3 Acyclic Messages The maximum size of the I O data exchanged between the CJ1W PNT21 and the CPU is 7168 words The I O data can be distributed over two input areas and two output areas Each of the input and output areas can be mapped to any location in the
69. FINET IO Controller Unit For troubleshooting refer to this Error Log 3 30 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software 3 4 Firmware Upgrade In the rare occasion a firmware upgrade is needed for the CJ1W PNT21 PROFINET IO Controller this can be done in the Firmware Upgrade item The IO Controller DTM must be set online to perform the upgrade The Current Firmware Version box shows the current firmware version of the IO Controller 1 Click the Browse button and select the new firmware file from the standard Windows File Selec tion window When the firmware file is opened by clicking the Open button it will be checked for consistency The new version number is shown in the Upgrade Firmware Version box oepejBdf euYewuutJ t c shown in the progress bar 3 The firmware upgrade process is started with the Upgrade Now button and the Progress is When the firmware upgrade is completed the new version can be read out by going online with the CX ConfiguratorFDT The version will be visible in the Current Firmware Version Detailed information on the Firmware Upgrade process will be delivered with the new firmware file sisouBeiq H Precautions for Correct Use Do not turn off the power to the IO Controller during firmware upgrade This may cause fatal and irreversible damage to the IO Controller Always follow the directions supplied with the firmware fil
70. I O modules one of the maximum values is exceeded a warning message will be displayed When finished making the I O configuration settings press the Apply button at the bottom of the window Next select the Parameters to make the necessary parameter selections CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation 5 3 Configuring the IO Controller i Opening the Master DTM Configuration Interface After configuring all the slave DTMs the CJ1W PNT21 IO Controller DTM must be configured In order to open the IO Controller DTM Configuration Interface do either one of the following Select the CJ1W PNT21 IO Controller DTM in the Network view and double click the left mouse button Select the CJ1W PNT21 IO Controller DTM in the Network view and right click the mouse From the context menu select Configuration Select the CJ1W PNT21 IO Controller DTM in the Network view and from the Device menu select Configuration 5 3 1 PLC Setup The DTM Configuration User Interface is shown below beso pte Fewer wron D Dette Communication The communication path needs to be set to communicate with the IO Controller By pressing the Configure button The CX Server configuration screen appears Set the communication path and press the Test button to check if the IO Controller can be reached The Description and the Firm ware Version is displayed in the PROFINET IO Controlle
71. LoadErr BOOL RO Local parame FALSE Turned OFF by the Unit if the Configura ter load error tion and setup data has been transferred from non volatile to volatile memory TRUE Turned ON by the Unit if the internally stored Configuration and setup data is corrupted or erased FileRdErr BOOL RO File read error FALSE Turned OFF by the Unit if the Configura tion and setup data has been successfully trans ferred from Memory Card in the CPU TRUE Turned ON by the Unit if an error occurred during the transfer of the Configuration and setup data from a compatible Memory Card in the CPU to the Unit s non volatile memory The error can be caused by an error in the File or an error during transfer Type R W Area Function Limited memory card functionality based on CPU version Check specification details for more information ErrLogStorErr BOOL RO Error log stor FALSE Turned OFF by the Unit if the Error log age error has been transferred to the non volatile memory successfully TRUE Turned ON by the Unit if an error occurred during an attempt to write the Error log to internal non volatile memory If the error occurred the Error log data in the non volatile memory may be corrupted Upon a restart the Unit will re initialize the Error log sesnje3s SAYDMS oJemgjos PUN sanies f2 10 so qeueA 213A Z Y 4 2 3 1 Controller Status 1 snjgeis Jej0Jju07 OI c v The following device varia
72. MRON Copentien CIMMBRM Vos 2006 OMRON Copenition D Rawr Vim 2006 OMRON Comperston CPMIAPR VIO 202 OMRON Copenten g Zcomearn vis 2000 OMRON Comeration OCRE 11 206 OMRON Coperation a OCRTHON 1i 2906 OMAON Cogenten D ORTE 101 20098 OMRON Comeration eT 1 01 2009 OMRON Coperation ni 4 cnTwOUS 11 2006 OMRON Comerstion cren 11 ZX amp OMRON Comeation down 1 2006 OMRON Corpetun crreco 11 2006 OMRON Coperston crT Bao 151 ZX8 OMRON Comenten e cnr 10 2009 OMRON Coperation crteoo 11 2006 OMRON Coperten creo 1 ZX amp OMRON Copenten E ETL EPI cr o hp bras Opna Descroecn Fies Updae Install a new GSD file Update Device Catalogue Add selected device to the network Invoking the Device Catalog The Device Catalogue window is opened by either selecting the icon in the CX Configura torFDT toolbar or by selecting View Device Catalogue from the menu Both options have a toggle function Selecting the option again will close the Device Catalogue DTM View Layout The left view allows selection of specific groups of DTMs to be displayed The right view lists the DTMs which are installed on the PC and which are available for setting up a network A selection of DTMs is made by selecting a specific group in the left view CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 9 3 Configuration Software ES Additional Information The list m
73. Motion Control Use the system defined variable in the user program to confirm that EtherCAT communications are established before you attempt to execute motion control instructions Motion control instructions are not executed normally if EtherCAT communications are not established Use the system defined variables to monitor for errors in communications with the slaves that are controlled by the motion control function module Motion control instructions are not executed nor mally if an error occur in slave communications Before you start an MC Test Run make sure that the operation parameters are set correctly Do not download motion control settings during an MC Test Run d EtherCAT Communications Do not disconnect the EtherCAT slave cables during operation The outputs will become unstable Set the Servo Drives to stop operation if an error occurs in EtherCAT communications between the Controller and a Servo Drive i Battery Replacement Be sure to install a replacement Battery within two years of the production date shown on the Battery label Turn ON the power after replacing the Battery for a CPU Unit that has been unused for a long time Leaving the CPU Unit unused again without turning ON the power even once after the Battery is replaced may result in a shorter Battery life When you replace the Battery use the CJ1W BATO1 Battery Set CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU
74. Net IP Communications All related EtherNet IP nodes are reset when you transfer settings for the built in EtherNet IP port including IP addresses and tag data links settings This is performed to read and enable the set tings Confirm that the system will not be adversely affected by resetting nodes before you transfer the settings If EtherNet IP tag data links cyclic communications are used with a repeating hub the communica tions load on the network will increase This will increase collisions and may prevent stable communi cations Do not use repeating hubs on networks where tag data links are used Use an Ethernet switch instead EtherCAT Communications Make sure that the communications distance number of nodes connected and method of connec tion for EtherCAT are within specifications Do not connect EtherCAT communications to EtherNet IP a standard in house LAN or other net works An overload may cause the network to fail or malfunction Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the master and slaves If you disable the revision check in the network settings use the Sysmac Studio to check the slave revision settings in the master and the actual slave revisions and then make sure that functionality is compatible in the slave manuals or other references You can check the actual slave revisions from the Sysmac Studio or on slave nameplates After you transfer the user
75. O Device If an incorrect sequence is sent the I O configuration is rejected This is for example the case with the OMRON GRT1 PNT PROFINET IO Device A mandatory I O module sequence is sometimes indicated in the GSDML file by using non PROFINET standard GSDML file keywords i e only interpreted by a specific configurator The Generic IO Device DTM does not check such keywords In this case refer to the manual of the specific device for details Also in this window are the maximum values which can be set and the totals of I O data that actually have been set If while selecting I O modules one of the maximum values is exceeded a warning message will be displayed ES Additional Information The selected I O modules are sent to the IO Device in the same sequence as selected in the user interface Depending on the device the sequence may be checked by the IO Device If an incorrect sequence is sent the I O configuration is rejected This is for example the case with the OMRON GRT1 PNT PROFINET IO Device A mandatory I O module sequence is sometimes indicated in the GSDML file by using non PROFINET standard GSDML file keywords i e only interpreted by a specific configurator The Generic IO Device DTM does not check such keywords In this case refer to the manual of the specific device for details Also in this window are the maximum values which can be set and the totals of I O data that actually have been set If while selecting
76. OFINET IO Devices The PROFINET IO Controller will query the IO Devices by name After finding the PROFNET IO Device on the network the PROFINET IO Controller will issue an IP address to the IO Device This IP address will be used to configure the relation between the PROFINET IO Controller and the IO Device The following settings must be entered The Device Name the IO Controller searches for The IP Address needed for configuration The Update Rate of the Connection Watchdog and DataHold Factors CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software The Device Name entered must be equal to the name that was given to the IO Device in the network Scan in the PROFINET Identification screen If there is a mismatch the IO Controller can not estab lish a connection The name entered in the Network Scan is not automatically copied to the IO Device Setup list The IO Device Setup item is shown below WLA 19103005 OI L3NI3O d e Co eo Q o 3 amp c 5 23 Item Description Device No The Device No is the number used by the PROFINET IO Controller DTM to reference the IO Device within the configuration For instance in the Diagnos tic screen IO Devices are represented by number Device Name The Device Name is the name the PROFINET IO Controller will search for at startup This name must be exactly the same as the name entered in the IO Device Note th
77. OMRON Machine Automation Controller CJ series PROFINET I O Controller Unit Operation Manual for NJ series CPU Unit CJ1W PNT21 PROFINET I O Controller Unit W511 E2 01 Introduction Introduction Thank you for purchasing a CJ series CJ1W PNT21 IO Controller Unit This manual contains information that is necessary to use the CJ series CJ1W PNT21 IO Controller Unit for an NJ series CPU Unit Please read this manual and make sure you understand the functional ity and performance of the NJ series CPU Unit before you attempt to use it in a control system Keep this manual in a safe place where it will be available for reference during operation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing FA systems Personnel in charge of designing FA systems Personnel in charge of installing and maintaining FA systems Personnel in charge of managing FA systems and facilities For programming this manual is intended for personnel who understand the programming language specifications in international standard IEC 61131 3 or Japanese standard JIS B3503 Applicable Products This manual covers the following products CJ series CJ1W PNT21 IO Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Introduction R
78. Operation Manual for NJ series CPU Unit W511 Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of an NJ series Controller The safety precautions that are provided are extremely important to safety Always read and heed the information provided in all safety precautions The following notation is used Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage Qi eus for Safe Use Indicates precautions on what to do and what not to do to ensure safe usage of the product H Precautions for Correct Use Indicates precautions on what to do and what not to do to ensure proper operation and performance CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 17 Symbols 18 SP gt The circle and slash symbol indicates operations that you must not do The specific operation is shown in the circle and explained in text This example indicates prohibiting disassembly The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a precaution for electric shock The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text
79. POSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR 14 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself
80. PROFINET IO Controller DTM When opening the IO Controller DTM the first item show is the PROFINET identification with the Network Scan sub item y10m N L Buunfyuo G See the picture below H seuieN d oi Hues Z L G Searching Devices Pressing the Search Device button will let the PC search the connected Ethernet networks for PROFINET IO Devices Therefore the PC must have an Ethernet connection to the PROFINET net work All PROFINET IO Controllers and IO Devices found will be shown with their MAC Address which is fixed internally by the vendor during production makes it unique in the Ethernet network Device Type is fixed by the Vendor and is often just the product name Device Name is set by the user and is fixed in the device This name is used by the IO Controller to find the IO Device before setting up connections P Address the device currently holds It could be temporary or fixed For an IO Device it will be overwritten by a value set in the configuration of the IO Controller Protocol that is used to find the device Configuring Devices The Configure button will display four other selections that can be performed on the selected PRO FINET IO Controller or Device CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 5 5 Operation Signal will let the indicators of the selected device flash for 3 seconds This is useful to physically find the
81. Selup reete eet teat e elei edecdsip radere restore tas 5 9 5 3 2 IO Controller Setup teen venite pmi n e 5 10 5 3 3 IO Device Setup attain E ate is 5 11 5 3 4 IO Device Area iit ene erred rti REPRE ER uses sda Een BRE RM Rr ertet 5 12 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 11 5 3 5 Mappirnig I O Data inre as 5 13 5 3 6 Supported Data Types and Conversion senem eme emen 5 21 5 4 Performance o eren eee n e oe eR tec diee lee RO FE er PR CH 5 25 5 5 Operating the Network esee nennen nnn nnnnnnn nen tnnnn innen tenen inna n nnne sanare nennen 5 27 5 5 1 User Access to the Network recent ect e e caede rne Hd Cue ede d pedo ed nid eacus 5 27 5 5 2 Changing the Output Data State of the IO Controller sssssssessseeee 5 27 Section 6 Message Communications 6 1 Overview neni ete teer Rer ae Exo a reti elec Prea suce eiae eee a Peu eke PRESE E REED 6 2 6 3 1 EXPLICIT MESSAGE SEND 2801 intet LR Ltd RERO ped RE Reg HER 6 7 6 3 2 MEMORY AREA READ 0101 zsinor i earna a a a e nennen nnne adatni aaNet 6 10 6 3 3 ERROR LOG READ 2102 seien tenere ted dine sates ee ei He d ai ade E eE duties 6 11 6 3 4 ERROR LOG CLEAR 2103 2 nid addat atte oec bee eite dee 6 13 6 2 Sending Acyclic Messages Using SendCmd Instructions eee 6 3 6
82. Studio If the cam data is not saved the previous condition will be restored when the power is turned ON again possibly causing unexpected machine opera tion The positive drive prohibit input POT negative drive prohibit input NOT and home proximity input DEC of the Servo Drive are used by the MC Function Module as the positive limit input negative limit input and home proximity input Make sure that the signal widths for all of these input signals are longer than the control period of the MC Function Module If the input signal widths are shorter than the control period the MC Function Module may not be able to detect the input signals resulting in incorrect operation Ei Battery Replacement The Battery may leak rupture heat or ignite Never short circuit charge disassemble heat or incinerate the Battery or subject it to strong shock Dispose of any Battery that has been dropped on the floor or otherwise subjected to excessive shock Batteries that have been subjected to shock may leak if they are used UL standards require that only an experienced engineer replace the Battery Make sure that an expe rienced engineer is in charge of Battery replacement Apply power for at least five minutes before changing the Battery Install a new Battery within five minutes at 25 C of turning OFF the power supply If power is not supplied for at least 5 minutes the saved data may be lost CJ series PROFINET IO Controller Uni
83. Subslot Subslots provide an additional addressing layer They enable grouping of similar channels within a slot Each slot has to comprise at least one subslot with 1 n I O channels e Index The index specifies the data related to a specific subslot to be read or written in an acyclic manner 1 1 4 Provider Consumer Model 1 6 The data exchange between IO Controller and the IO Devices is carried out based on the provider con sumer model The provider sends its data to the consumer without a request The consumer processes the data The provider as well as the consumer is either the IO Controller or the IO Device The Input Output Provider Status IOPS indicates the status of the data source valid or invalid for each of the modules as part of the data exchange message This can be the Output data for the IO Controller and the Input data for the IO Device The provider status is either bad or good implying the received data is either invalid or valid for use For example the Output data of the IO Controller is set to bad in case the CPU is in Program mode The Input Output Consumer Status IOCR indicates the feedback on the provided data received before This status Bad or Good is indicated in the Input data for the IO Controller and the Output data for the IO Device As an example when considering the IO Controller Redundancy an IO Device will only feedback to the active IO Controller it has consumed its output status Good The s
84. T IO will be familiar to engineers accustomed to PROFIBUS DP The distributed field devices are allocated to a controller during configuration The focus of PROFINET IO is to have cyclic data exchange between a controller and multiple often simple communication devices The aim is to have high performance and ease to use The experience of the PROFIBUS fieldbus has been integrated into the PROFINET IO from user s point of view The PROFINET IO distinguishes the following different device roles Please note a single device can have multiple roles CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration I Number PROFINET PROFIBUS Comment I O System DP master system 10 Controller DP master Device that addresses the connected I O units by exchanging the input and output signals with them This controller normally runs the automation program I O Supervisor PG PC Class 2 DP master Device e g a PC for commissioning and diagnostics Ethernet PROFIBUS Network infrastructure User Interface HMI Device for operating and monitoring the functions of the system IO Device DP slave Device for receiving sensor signals and IO Controller A PROFINET IO Controller is the central device in the PROFINET network It has the control over the state of the network and processes the data and alarms The IO Controller typically is a CPU Unit that process
85. T configuration set ON green Flashing red C7 0202 function invalid a PROFINET Ethernet failure ON red OFF E3 020C 3 Network errors Bus Hardware error E5 0219 z m Memory Special Unit error Flashing Flashing red 0601 O access etrors Memory Access error green E9 0602 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 3 7 Troubleshooting and Maintenance Error category Error Bain Error log Hex MS NS 7 segment CPU Unit Bus error Flashing red OFF HO 000E Exchange Unit number duplication H1 CPU Unit faulty H6 I O table not registered H7 CPU Unit service monitoring error HE 0001 CPU Unit watchdog timer error HF 0002 EN Additional Information If Module Status is Red lit or flashing then refer to the displayed error code on the 7 segment display for further information I Unit Errors e Startup Errors During startup of the IO Con The Unit will stop pro None of the bits are set troller it encountered a problem cessing There will be no and can not continue error logged in the error log Correction Restart the IO Controller Replace the IO Control ler if the error recurs i IO Controller Functions PROFINET Configuration Set Invalid ginis Likely cause Unit response Device Variable Flag 0202 During startup of the IO Con The Unit is started and is IO Controller st
86. This example indicates a general precaution The filled circle symbol indicates operations that you must do The specific operation is shown in the circle and explained in text This example shows a general precaution for something that you must do CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 WARNING During Power Supply Do not touch any of the terminals or terminal blocks while the power is being supplied Doing so may result in electric shock Do not attempt to take any Unit apart In particular high voltage parts are present in the Power Supply Unit while power is supplied or immediately after power is turned OFF Touching any of these parts may result in electric shock There are sharp parts inside the Unit that may cause injury ep Fail safe Measures Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit other Units or slaves or due to other external factors affecting operation Not doing so may result in serious accidents due to incorrect operation Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits The Controller outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermea sure for such problems external safety measures must
87. Variable Data type Name variables Lists the variable names data types and meanings for system defined variables that provide direct error notification that are directly affected by the error or that contain settings that cause the error Cause and cor Assumed cause Correction Prevention recton Lists the possible causes corrections and preventive measures for the error Attached This is the attached information that is displayed by the Sysmac Studio or an NS series PT information Precautions Provides precautions restrictions and supplemental information Remarks 1 One of the following 2 3 4 Major fault Major fault level Partial fault Partial fault level Minor fault Minor fault level Observation Information One of the following Automatic recovery Normal status is restored automatically when the cause of the error is removed Error reset Normal status is restored when the error is reset after the cause of the error is removed Cycle the power supply Normal status is restored when the power supply to the Controller is turned OFF and then back ON after the cause of the error is removed Controller reset Normal status is restored when the Controller is reset after the cause of the error is removed Depends on cause The recovery method depends on the cause of the error One of the following System System event log Access Access event log One of the following Continues Execution of the user progr
88. a 7 Troubleshooting and Maintenance Description Correction The Unit could establish an connection to all configured IO Devices All these IO Devices are now in Data Exchange and are providing valid input data If one of the IO Devices sets it input data to be invalid then there could be some thing wrong with that IO Device For more information refer to the IO Device Sta tus item or to the IO Device DTM itself for further information Also when an IO Device is simply turned off it is signalled here also IO Device Alarm received One of the IO Devices signalled it has a alarm available Refer to the IO Device status item or the IO Device DTM All IO Devices that can process output data are ready for output data The IO Controller has found all configured IO Devices with output data and suc cessfully created a connection to them Now the output data must be activated by setting the state of the output data to valid Output data is set valid by the IO Con troller depending on the setting Valid Output Data Handling in the IO Controller Setup item It could be or CPU Mode Dependent or User Bit Controlled At least one IO Device that can process output data is ready for output data The IO Controller has found at least one configured IO Devices with output data and successfully created a connection to it If the IO Controller can reach at least one but not all IO Devices this could mean that something is wrong with t
89. able Configuration Available Available Troubleshooting Functions Available Available Explicit Acyclic Messages Available Available Simple Backup Function Available Unavailable Setup Information Backup to a Memory Available Unavailable Card A 1 2 Differences in Accessing from the User Program When this Unit is operated with an NJ series device a user program accesses various functions pro vided by the PROFINET IO Controller Unit through a device variable for CJ series Unit that specifies AT specification for the memory used for CJ series Unit The corresponding word addresses bit positions and device variables of CJ series CPU Units I O memory and NJ series CPU Unit s CJ Unit memory are listed below First word of Special I O Unit CIO Area n 1 500 words Unit number x 25 Unit number 0 to 15 First word of Special I O Unit DM Area m D30 000 words Unit number x 100 Unit number 0 to 15 EN Additional Information The DM area words which are allocated for the PROFINET IO Controller Unit are not used i e no data is exchanged between an allocated DM area and the Unit However the allocated area is reserved for use in a future extension of the Unit Therefore using this area for user data is not recommended CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 CPU Bus Unit Words Allocated in CIO Area Appendices Word n Software switches 1 The device variables for CJ
90. access levels and two attributes for FDT Container applications which can be used to restrict access to the program or certain features thereof for unauthorized personnel The actual use of the restrictions also depends on the application CX ConfiguratorFDT implements the five levels as well as one of the attributes These levels are listed below Observer Operator Maintenance Planning Engineer Administrator CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 The access rights per level are defined in the table below 3 Configuration Software Function Observer Operator Maintenance Planning Engineer Administrator New file Allowed Allowed Allowed Allowed Allowed D Open file Allowed Allowed Allowed Allowed Allowed 5 Save File Not allowed Not Not Allowed Allowed Allowed S allowed e B Save As Not allowed Not Allowed Allowed Allowed S iL allowed S D 2 Properties View only View only Edit Edit Edit g o o amp Export to HTML Allowed Allowed Allowed Allowed Allowed 3 Open Allowed Allowed Allowed Allowed Allowed o Add GSD files Not allowed Not Not allowed Allowed Allowed amp 5 allowed 2 9 3 3 Update Not allowed Not Not allowed Allowed Allowed A O allowed Open Allowed Allowed Allowed Allowed Allowed Master settings View only View only Edit Edit Edit Communication settings View only V
91. active IO Devices Note The indicators flash at a 0 5 second interval CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 3 2 Nomenclature and Installation Seven Segment Indicator In addition to the MS and NS indicators PROFINET IO Controller Units have a 2 digit 7 segment indicator There are dot indicators at the lower right corner of each digit Seven segment Digits Status Display IO Controller in normal operation Displays character r Lit Initializing Unit at startup Displays character Lit Downloading new PROFINET Configu Displays character d Flashing ration to the Unit The Unit encountered an error Error code value Lit PROFINET output data valid status Left dot ON Output data is valid Flashing Output data is invalid Reserved Right dot ES Additional Information There is no priority in the error codes all errors will be displayed in the order they occur All error codes consist of a combination of a letter and a number so they can be distinguished from the other state indications immediately Dot Indicators Indicator Display ON Output data is valid Flashing Output data is invalid Right dot Reserved Left dot PROFINET output data valid status 2 1 2 Switch settings 2 4 i Unit No Switch CJ1W PNT21 Setting range 0 F Hexadecimal This determines the addresses to which the CIO Area word
92. ad the alarm data use the com mand message memory area read command see 6 3 2 MEMORY AREA READ 0101 sa result the alarm flag s will be cleared and IO Devices can report new alarms CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 15 4 Data Exchange with the CPU Unit 4 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Operation E This section describes how to operate the CJ1W PNT21 PROFINET IO Controller Unit in a Network It will discuss setting up a network configuring all the connected devices and starting the network Furthermore it provides information the I O data exchange performance and it also provides information on how to monitor a network using the Unit and CX ConfiguratorFDT 5 1 Configuring a Network 62 0 cece RR mH nnn 5 2 5 1 1 Adding Devices to the Network 02 200 cee eee eee eee 5 3 5 1 2 Setting lO Device Names 2 0000 tes 5 5 5 2 Configuring the IO Devices lsseeeee n Ke 5 7 5 2 1 Defining the I O Configuration lisse 5 7 5 3 Configuring the IO Controller llle 5 9 5 3 1 PLC Setup z5obxaip Aut EESRISCSae da PRENDE 5 9 5 3 2 IO Controller Setup 0 0 0000 ccc en 5 10 5 3 3 IO Device Setups cee ee ee bed eee m ER HR bebe ee ee 5 11 5 3 4 IO Device Area 302055 ete hea oes Mia hielo a dts 5 12 5 3 5 Mapping l O D ta comme eoIEEPU peel ea tla ep ee ER e
93. akes no distinction between normal DTMs and GSDML files which have been loaded through the Generic IO Device DTM When both DTM and GSDML are available for one device itis recommended to use the DTM e DTM List Window The list items in the right view are described in the following table Column Device Description The Device column contains the names of the DTMs as provided by the DTM or the GSDML file If the device is defined by a GSDML file the Generic IO Device DTM reads out the GSDML file entry Model Name The string provided by this variable is the name displayed in the list Version The version number defines the revision number of the device If the device is defined by a GSDML file the Generic IO Device DTM reads out the GSDML file entry Revision The string provided by this variable is the version number displayed in the list Date For DTMs Date is the date associated with the revision For GSDML file based slaves the date listed in this column is the date the GSDML file was last modified Vendor The Vendor name is provided by the DTM or the GSDML files DTM Group Selection Window The left view allows selection of specific groups of device DTMs with common attributes e g Vendor name Protocol type etc If a group is selected all device DTMs which belong to that group will be listed in the right view The table below lists the possible groups that can be selected List Item Device
94. al the Configuration User Interface for the Generic IO Device DTM contains two items The upper part always displays the IO Device and Vendor name plus the Device ID and Vendor ID The main and sub items are as follows Configuration and Description Item 1 Configuration item with the following two sub items General showing only general information e Modules displaying the module selected in the IO Device from where the IO Device can be configured 2 Description item showing information about the IO Device with the following sub items CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 33 3 Configuration Software Device Info showing information of the device Module Info displaying information about the modules selected for the device GSDML viewer displaying the content of the GSDML file Note that the contents of a GSDML file are XML based General Sub item The General sub item shows information the IO Controller DTM assigns to the IO Device at startup of PROFINET IO communication such as the PROFINET IO Name and IP Address Stewed C neem The user can not set any items in this screen e Modules Sub item In the Modules sub item the user needs to enter the actual module configuration of the IO Device It must be exactly match the modules used by the IO Device or the IO Device should accept the mod ule configuration as its actual configuration A list of available
95. alogue allows the installation of new GSDML files into the GSDML directory for the Generic IO Device DTM Selecting the Install Device Description Files button displays the stan dard Windows File selection window After selecting the GSDML file and clicking the Open button in the File selection window the GSDML file will be copied to the GSDML file directory under CX Con figuratorFDT After copying the GSDML file a warning window will be displayed indicating that the Device Cata logue needs to be updated To update the Device Catalogue select the Yes button in the warning window ES Additional Information IOMJON y 0j seai eq BuIPpy z z Updating the Device Catalogue after copying the GSDML file can only be done if there is a new project opened with no DTMs allocated to the network in order to prevent corruption of an existing network in case a GSDML file is removed or replaced The Install Device Description Files option allows installation of more than one file at the same time Updating the Device Catalog If a new DTM has been installed it will not automatically be included in the Device Catalogue To add newly installed DTMs to the list the Device Catalogue must be updated by clicking the Update button at the bottom of the Device Catalogue window Updating the Device Catalogue may take some time depending on the number of DTMs installed A dialogue window with a progress bar will be shown during the updat
96. am will continue Stops Execution of the user program stops Starts Execution of the user program starts 7 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance i Error Descriptions Event name Local parameter storage error Event code 18010000 hex Meaning The setup data in non volatile memory may be corrupted Source Function Module Source details CJ series Unit Detection At parame timing ter configuration download to Unit Error attributes Level Minor Recovery Error Reset Con Log category System troller Reset Effects User program Continues Operation Cannot exchange data with IO Devices until a valid config uration is restored and the system is reset System defined Variable Data type Name seus ParamStorErr BOOL Local parameter storage error Cause and cor Assumed cause Correction Prevention rection An error occurred during the storage of the data transferred from the configuration software to the CJ1W PNT21 non volatile memory Download parameters again Ensure the power remains ON during transfer and storage Attached None information Precautions None Remarks Event name Local parameter load error Event code 18020000 hex Meaning The Unit cannot load the internally stored configuration and setup data Source Function Module Source details CJ series Unit Detection At p
97. an existing configuration the I O mod ules will be mapped to the first I O areas but the modules will be appended to the existing I O mapping e When deleting a IO Device from the network configuration or deleting I O modules from a IO Device the deleted I O modules will leave gaps in the already existing I O mapping If after deleting an I O module a slave device still has more than one module configured but these modules are not in the same place the DTM will attempt to re map them together Changing the address of a IO Device of which already an I O mapping exists has no effect on the existing mapping Selecting an additional I O module for a IO Device in the presence of already allocated I O modules will cause a complete re map of all existing modules if the total I O does not fit within the space it is already occupying The modules are re mapped to the next available location in the area leaving behind a gap in the existing I O mapping Subsequent I O modules of other slave device will remain mapped as before the module addition When moving an I O module from one area to another they can be located anywhere with in the target area They are not re mapped to the start of that area When moving an I O module from one area to another the module leaves a gap in the I O mapping of the first area ES Additional Information e Gaps in the I O mapping still contribute to the total size of an area although they do not con tain valuable da
98. and to set up the memory locations for the I O data exchange Furthermore the DTM provides online diagnostics functions GRT1 PNT SmartSlice PROFINET IO Device DTM This DTM is used to configure the GRT1 PNT SmartSlice system The type and number of units inserted in the SmartSlice system can be configured This defines the amount of I O data that is exchanged with the PROFINET IO Controller All parameters of the SmartSlice buscoupler and the separate SmartSlice units are directly accessible ES Additional Information For more information on the GRT1 PNT DTM refer to the SmartSlice GRT1 Series GRT1 PNT PROFINET IO Communication Unit Operation Manual Cat No W13E EN D Generic IO Device DTM This DTM interprets standard PROFINET IO GSDML files The DTM can only be used to configure the I O Data exchange between the PROFINET IO Controller and PROFINET IO Devices The DTM only contains very limited online diagnostics functions and online parameter setup is not possible Downloading the Configuration After setting up the configuration it must be downloaded to the PROFINET IO Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration Connection to the CJ1W PNT21 Unit is achieved through a communication port of the NJ series Controller Unit using CX Server CX Server also allows routing the download through multiple sys tems if suppor
99. ansmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory Single 32 bit Integer 4 Supported Supported signed unsigned Data is transmitted on a Most Signifi Data is stored with the Least Sig cant Byte First basis nificant Word at the lowest address Single 64 bit Integer 8 Supported Supported signed unsigned Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory 32 bit Floating point 4 Supported Supported Data is transmitted on a Most Signifi Data is stored with the Least Sig cant Byte First basis nificant Word at the lowest address 64 bit Floating point 8 Supported Supported Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory TimeOfDay 2 Supported Supported Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory TimeOfDay with date indication 2 Supported Supported Data is transmitted on a Most Signifi cant Byte First basis CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Single 16 bit integers are trans ferred to memory words in CPU memory 5 21 19 0 3u05 OI euy BuuinByuo c c UOISISAUOD pue sed ejeq peuoddngs 9 G 5 Operation 5 22 Data T
100. anuals are related to the NJ series Controllers Use these manuals for reference Manual name Cat No Model numbers Application Description NJ series CPU Unit W500 NJ501 Learning the basic specifi An introduction to the entire NJ series system is Hardware User s Manual cations of the NJ series provided along with the following information on CPU Units including intro a Controller built with an NJ501 CPU Unit ductory information Features and system configuration designing installation and Introduction maintenance Mainly hard ware information is pro Part names and functions vided General specifications Installation and wiring Maintenance and inspection Use this manual together with the NJ series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit Soft W501 NJ501 Learning how to program The following information is provided on a Con ware User s Manual and set up an NJ series troller built with an NJ501 CPU Unit CPU Unit Mainly software CPU Unit operation information is provided CPU Unit features Initial settings Programming based on IEC 61131 3 lan guage specifications Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 Sysmac Studio Version 1 W504 SYSMAC Learning about the operat Describes the operating procedures of the Sys O
101. arm events more than two are generated at the same time it is possible alarm events will be discarded 2 When multiple Slice I O Units do not match with the PROFINET IO Configuration only one Plug Wrong Submodule alarm event is generated for the first mismatching Slice I O Unit A 2 2 Alarm Messages gt N S Byte Name Description 0 to 1 Reference The reference number of the sender Sg 2 Priority The priority of the alarm 3 Alignment Reserved 4to5 Type The alarm type value 0003 Hex Pull Alarm value 0004 Hex Plug Alarm value 000A Hex Plug Wrong Submodule 6 to 9 API The API 10 to 11 Slot The number of the slot that has the alarm 12 to 13 Subslot The number of the subslot having the alarm 14 to 17 Moduleldent The Ident number of the slot CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 A 7 Appendices Byte 18 to 21 Name Submoduleldent Description The Ident number of the subslot 22 to 23 Specifier The specifier of the alarm The following bits are defined Bit 0 to 10 Sequence number Bit 11 Channel Diag exists value 1 is exists Bit 12 Manufacturer Diag value 1 is exists Bit 13 SubmoduleDiagState value 0 is no error Bit 14 Reserved Bit 15 AR Diag State value 0 is no error 24 to 25 Length CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 T
102. assigned to the IO Device to which this I O data belongs to Slot The Slot number is the position in which this particular module is inserted The information is supplied by the IO Device DTM Device Type The Device Type is supplied by the IO Device DTM Module Type The Module Type is supplied by the IO Device DTM Size The Size of the module Type The Data type of the module Address The Address is the CPU Address with which the I O Data of the module is e l O Mapping exchanged Each Output Input Allocation tab also contains two areas onto which the I O data can be mapped The areas are subsequently mapped onto the CPU memory By default all data is mapped to Area 1 in ascending order of the IO Device Number CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software ES Additional Information When mapping the modules are copied from the module list to the mapping Area The module list acts as a resource for the two Mapping Areas To change the mapping of a module drag and drop it from the module list to the Mapping Area When adding or removing slaves and modules while Auto Addressing has been enabled the modules in the Areas will be re mapped usually also resulting in I O data being re mapped Therefore it is recommended to define all slaves and modules before setting up the CPU memory mapping configuration iH Precautions for Correct Use
103. at according to the PROFINET specification only lower case characters dashes and numbers are allowed Device Type The Device Type is supplied by the Device DTM and can not be altered IP Address The IP Address is issued by the PROFINET IO Controller to the IO Device with the corresponding IP address The IO Device is then reachable on the network by this IP Address Update Rate ms The Update Rate is the time interval in milliseconds between subsequent Input Data and Output Data exchanges between the PROFINET IO Controller and the IO Device The Update Rate can be set per IO Device Watchdog Factor The Watchdog Factor is a multiplication factor on the Update Rate to define the watchdog timeout If an update of IO Data takes longer than the Watch dog Time the connection is considered to be terminated A new connection attempt will be made by the PROFINET IO Controller Data Hold Factor The Data Hold Factor is a multiplication factor on the Update Rate to define the data hold timeout The Data Hold Time is the time that an IO Device will keep its Outputs set to the last known state after a successful data exchange If the Data Hold Time elapses the Outputs of the IO Device will turn to a safe state as defined by the configuration of each device The Data Hold Factor must be equal to or larger than the Watchdog Factor Watchdog Time ms The Watchdog Time is the multiplication of the Update Rate and the Watch dog Factor
104. ata f more than 100 words of input or output have been configured for the slave overlap of mem ory areas will occur in the CPU if default I O mapping is used as shown above 5 14 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation Auto Addressing The default allocation of I O modules i e I O modules are mapped in ascending order of IO Device No and module selection uses the concept of Auto Addressing of the CJ1W PNT21 IO Controller DTM Auto Addressing will re allocate I O modules according to the algorithm explained above in each area If a configuration has been selected which is changed later for example by adding an I O module to one of the IO Devices the Auto Addressing feature will add that module to the default area between the already selected modules of that particular slave device MH Precautions for Correct Use When an I O module is added to or deleted from a configuration at a later point in time Auto Addressing will cause a change in the addresses of subsequent I O modules in an Input Output area This will cause I O data of a part of the IO Devices to be re mapped to different locations in the CPU memory In order to avoid unexpected results the CPU user program may have to be adapted as well EN Additional Information 19 0 3u05 OI 94 BuuinByuo g e Auto Addressing will not change the allocation of I O modules to a certain area i e a modul
105. ature and Installation 2 2 Installing the PROFINET IO Controller Unit 2 2 1 System Configuration Precautions You can mount up to 16 Units on the CPU Rack or an Expansion Rack per CPU but no more than 10 Units on one Rack 2 2 2 Mounting 1 Carefully align the connectors to mount the PROFINET IO Controller Unit Hook Hook holes ne ee Connector m 2 Move the yellow sliders on the top and bottom of the Unit until they click into position to lock Move the sliders toward the back 8 EXE XXI until they lock into place Y Slider CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 7 pun J9 0 3u02 OI LINIJOHd 94 Burjejsul Z Z suonneoeJg uoneunBijuoo W3S S L Z Z 2 Nomenclature and Installation Precautions for Safe Use If the sliders are not securely locked the PROFINET IO Controller Unit functions may not oper ate sufficiently To dismount the Unit move the sliders to the Release direction 2 2 3 Handling Precautions Always turn OFF the Controller before you mount or unmount a Unit or connect or disconnect cables Provide separate conduits or ducts for the I O lines to prevent noise from high tension lines or power lines Leave the label attached to the Unit when wiring Removing the label may result in malfunction if foreign matter enters the Unit Remove the label after the completion of wiring to ensure proper heat dissipation Leaving the
106. ature and installation of the PROFINET IO Control ler Unit 2 1 Unit Components i ERE EEERA Pe ee he ee ES 2 2 2 1 1 Nomenclature and Functions llslseee eee 2 2 2 1 2 Switch settings i colores BIS se eed aad ede eed 2 4 2 2 Installing the PROFINET IO Controller Unit 0 000 c ee eee 2 7 2 2 1 System Configuration Precautions lisse els 2 7 2 2 2 MOUNLING euo p ance sea Pele rideau tends veria Pe ae Ag 2 7 2 2 3 Handling Precautions 0 0 0 00 2 8 2 2 4 External Dimensions 2 2 2 0 om RR Ee 9 IR ee ee 2 9 2 3 Network Installation eseeeeeee n IK 2 10 2 3 1 MRP Ring Redundancy 0 000 e cece e eee tees 2 13 2 3 2 PROFINET IO Controller redundancy sss 2 14 2 3 3 Network and Controller Redundancy 0 c eese 2 15 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 1 2 Nomenclature and Installation 2 1 Unit Components 2 1 1 Nomenclature and Functions i CJ1W PNT21 The illustration below shows the Status indicators with 7 segment display A the Unit number selector switch B and the PROFINET IO Ethernet connector C on the front side of the CJ1W PNT21 Unit Each of these components is explained in the following sections i Indicators The CJ1W PNT21 PROFINET IO Controller Unit uses the following indicators Four status indicators Two 7 segment displays to show extra information Two dot indica
107. atus 1 troller encountered a problem capable to receive a ValidCfgSta will be interpreting the PROFINET IO PROFINET Configura FALSE Configuration file This could tion It will not initiate be because the Unit started for PROFINET IO Commu the first time and does not con nication Records the tain a configuration file yet error in the error log Also the Configuration file could be damaged Correction Use CX ConfiguratorFDT to download a valid PROFINET IO Configu ration in the IO Control ler Replace the IO Controller if the error recurs CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance PROFINET Network Errors e Ethernet Failure Errorlog Hex 020C Likely cause The PROFINET IO Controller could not establish a Ethernet link to the connected switch or IO Device Bus Hardware Error Errorlog Hex 0219 Likely cause Disturbance on the Ethernet network causes the Ethernet interface to fail Unit response The Unit is not capable to communicate on the PROFINET network and therefore control to the IO Devices will be lost The Unit will stop pro cessing Records the error in the error log Unit response The Unit is not capable to communicate on the PROFINET network and therefore control to the IO Devices will be lost he Unit will stop process ing Records the error in the er
108. ayer CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 33 2 Right click any open space in the Unit Editor and select Production Information The Production Information Dialog Box is displayed Production trformation Mee im was Hri DF DDD Stea vro Simple Display Detailed Display In this example Ver 1 0 is displayed next to the unit model The following items are displayed CPU Unit CJ series Units Unit model Unit model Unit version Unit version Lot number Lot number Rack number slot number and unit number EtherCAT Slaves 1 Double click EtherCAT under Configurations and Setup in the Multiview Explorer Or right click EtherCAT under Configurations and Setup and select Edit from the menu The EtherCAT Configuration Tab Page is displayed for the Controller Configurations and Setup layer 2 Right click the master in the EtherCAT Configurations Editing Pane and select Display Produc tion Information The Production Information Dialog Box is displayed Production Information Lo d ts UE ma RE cim 1 OON CR The following items are displayed Node address Type information Serial number f the model number cannot be determined such as when there is no ESI file the vendor ID product code and revision number are displayed 34 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Related Manuals The following m
109. be provided to ensure safe operation of the system The CPU Unit will turn OFF all outputs from Basic Output Units in the follow ing cases If an error occurs in the power supply If the power supply connection becomes faulty Ifa CPU watchdog timer error or CPU reset occurs f a major fault level Controller error occurs While the CPU Unit is on standby until RUN mode is entered after the power is turned ON External safety measures must be provided to ensure safe operation of the System even if the outputs turn OFF If external power supplies for slaves or other devices are overloaded or short circuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Provide external safety measures in controls with monitoring of external power supply voltage as required so that the sys tem operates safely in such a case e Sooo CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 19 A WARNING I Fail safe Measures Unintended outputs may occur when an error occurs in variable memory or in memory used for CJ series Units As a countermeasure for such prob lems external safety measures must be provided to ensure safe operation of the system Provide measures in the communications system and user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or remote I O communications If there is int
110. bes the troubleshooting procedures and maintenance operations for the PROFINET IO Communication Unit needed to keep the PROFINET IO net work working optimally Appendices SmartSlice GRT1 Series Slice I O Units Operation Manual Cat No W455 Section Section 1 Available Units and Features Description This section describes the features of GRT1 series Slice I O Units and lists the avail able Units Section 2 Shared Specifications and Func tions This section describes the specifications and functions that are shared by all of the Slice I O Units Section 3 Installation and Wiring This section provides information on installing and wiring the Slice I O Units Section 4 This section provides the specifications and shows the components terminal Digital I O Units arrangements wiring diagrams and dimensions for the Digital I O Units Section 5 This section provides the information required to operate Analog Input Units and Analog I O Units Analog Output Units Section 6 This section provides the information required to operate Temperature Input Units Temperature Input Units Section 7 Counter Units and Positioning Unit This section provides the information required to operate Counter Units and the Posi tioning Unit Section 8 This section provides the basic specifications for the other Units used in Slice I O ter Other Units minals Section 9 This section describes error processi
111. ble for CJ series Unit is used to reference all information of IO Controller Sta tus 1 Name of device variable for CJ series Unit Type R W Area Function _CtlrSta DWORD RO IO Controller Bit 00 Controller in ONLINE mode Status 1 Bit 01 to 02 Reserved by system Bit 03 Controller in OFFLINE mode Bit 04 Controller in Data Exchange mode Bit 05 to 06 Reserved by system Bit 07 Unit contains a valid configuration Bit 08 to 11 Reserved by system Bit 12 Valid output data Bit 13 to 16 Reserved by system Bit 17 Link Status Bit 18 Reserved by system Bit 19 Hardware error Bit 20 to 28 Reserved by system Bit 29 Configuration Error Bit 30 to 31 Reserved by system The following device variables for CJ series Unit are used to reference individual information CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 11 4 Data Exchange with the CPU Unit Name of device variable for CJ series Unit OnlineSta Type BOOL RO Area Controller in ONLINE mode Function FALSE Turned OFF by the Unit if it is currently not in ONLINE mode TRUE Turned ON by the Unit if it is currently in ONLINE mode In this case OfflineSta will be OFF ONLINE means that the CJ1W PNT21 is capa ble of communicating on the network The unit can not communicate on the network if hardware errors occur during startup or normal operation OfflineSta BOOL RO Controll
112. bove information on the individual boxes and shipping boxes when shipping finished products that contain a CPU Unit to the State of California USA CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 27 Precautions for Correct Use 28 i Storage Mounting and Wiring Do not operate or store the Controller in the following locations Operation may stop or malfunctions may occur Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as the result of severe changes in temperature Locations subject to corrosive or flammable gases Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration Take appropriate and sufficient countermeasures when installing the Controller in the following loca tions Locations subject to strong high frequency noise Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields Locations subject to possible exposure to radioactivity Locations close to power lines Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Install the Controller away from sources of heat and ensure proper ventilation Not doing so
113. bove the highest IP address is 192 168 1 127 Performance The CJ1W PNT21 PROFINET IO Controller s main task is PROFINET IO communication The com mand message communication is performed as a low priority task This means that the command message communication performance is low Also the IO Controller can only handle one command message at a time Therefore if multiple devices will address the IO Controller at the same time over Ethernet UDP then some of them may not be serviced CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Troubleshooting and Maintenance SSS This section describes error processing periodic maintenance operations and trouble shooting procedures needed to keep the PROFINET network operating properly We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected quickly 7 1 Troubleshooting with the PROFINET IO Controller Unit Indicators 7 2 7 1 1 Determining Operating Status from the Indicators 7 2 7 1 2 Troubleshooting Errors Occurring in the PROFINET IO Controller Unit 7 3 7 2 Troubleshooting the Network 0 cece eee eee nn nnn 7 8 7 2 1 Troubleshooting Parameter Download 0c eee eee 7 8 7 2 2 Troubleshooting the Network using CX ConfiguratorFDT 7 9 7 2 3 CPU Units ERR ALM Indicator Lit or Flashing sese 7 13 7 3 Eve
114. command Uploads the parameters from the device Device Upload Parameters gr HE View Device Catalogue Opens the Device Catalogue e Status Bar The status bar displays the current user role that is the login level In case the Error Log view has been closed the status bar will additionally display a symbol to indicate that new errors are available in the Error Log view Double clicking the symbol will open the Error Log view Device Catalog Device Catalog Main Components The Device Catalogue is one of the main components in CX ConfiguratorFDT Its main functions are Maintain a list of installed DTM and GSDML files Provide convenient sorting and categorizing of the list Allow updating the list after installation of new DTM s or GSDML files Provide detailed information on selected DTM s The main layout of the Device Catalogue is shown below CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software Device name File date o N DTM categories Version number Vendor name g 2 i m 8 3 g Y z Device Types Device Vesen 2 4 eom enm nu 1958 OMRON Copention z b Rateesb CHOMWB VIO 20 OMRON Copermen amp COHAN 01 2008 OMAON Copeation 2 csorcns 11 2008 OMRON Comeration Occo 11 2008 OMRON Copeniten Ocse 11 2008 OMRON Cepenitun 3 Ocswoon 11 208 OMRON Comenston CINCAI 11 2x6 OMRON Corperabun CIN PNT2 11 2010 O
115. cords Response The number of records stored at the time the command is executed Error Log Data Response The specified number of error log records from the starting record number is returned in their order of appearance The total number of bytes in the error log is calculated as the number of records x 10 bytes record Each error log record thus consist of 10 bytes configured as follows Ist byte 10th byte Error Detailed ode information Month Year Hour Day Minutes Error Code Detailed Information Details of the error stored in the record Refer to Section 7 Troubleshooting and Maintenance for details Minute Second Day Hour Year Month Indicate the time at which the error stored in the record occurred The total number of records to be returned is either the number specified in the command or the num ber of available new records in the Error Log whichever is smaller If more then one record is read the records are returned in a oldest to newer sequence i e the oldest record is the first in the response message e Response Codes Response code Description 0000 Normal completion 1001 Command length exceeded 1002 Command length too short 1103 Beginning record number is out of range 110C The number of read records is 0 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 Message Communications 6 3 4 ERROR LOG CL
116. cription Correction The Unit could not establish an ethernet link at 100Mbps Full Duplex to the con nected switch or IO Device It could be that the Ethernet cable is damaged or not correctly inserted Or that the connected device has a fault Hardware Error The Ethernet controller of the Unit encountered a problem It could be because of faulty access or there where broken messages or interrupted data streams from the network This could be caused by external influences on the network Configuration Error IO Device Status At startup the IO Controller checks if the stored configuration is valid A new IO Controller contains no configuration yet so therefore it will show it has no valid configuration If a configuration is not valid it could be that the file is damaged It is possible to download the configuration again with CX ConfiguratorFDT If downloading the configuration to the Unit does not solve the issue then replace the unit The IO Device Status word displays the state of the Unit s communication to its assigned IO Devices Whether all or at least one IO Device that can process output data are connected And if all IO Devices configured are supplying valid input data If one or more IO Devices have an Alarm then this will also be signalled 7 10 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Indicators All IO Devices are in Data Exchange and providing valid input dat
117. d configuration of IO Device Names 3 DTM Diagnostics User Interface The DTM Diagnostics User Interface facilitates Unit status determination IO Device status determination and changing the Units PROFINET operational mode This section provides an overview of the PROFINET IO Controller DTM and discusses the user inter faces DTM User Interface Opening the DTM To open the CJ1W PNT21 IO Controller DTM Select and double click the IO Controller DTM in the Network view e Select and right click the IO Controller DTM in the Network view Next select Configuration from the context menu The IO Controller DTM Configuration User Interface which is displayed in the CX ConfiguratorFDT DTM view is shown below CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software Configuration Interface Buttons NoD omron e Master DTM Configuration User Interface The IO Controller DTM Configuration User Interface contains five main items PROFINET Identification Configuration Diagnosis Firmware DTM Information The five items are discussed below Configuration Interface Buttons The IO Controller DTM Configuration User Interface contains four general buttons The table below shows the name and the action for each button OK Button Action Evaluate and save the changes made if any and close the user interface If any invalid settings have be
118. de Box contains information and gives the user the opportunity to change the CPU mode The status and buttons are greyed out when the PROFINET IO Controller DTM is in the offline mode When in the online mode clicking the Read button will read the current CPU mode Selecting the required PLC mode and pressing the Set button will set the CPU to the required mode IO Controller Setup The IO Controller Setup item contains settings regarding the behavior of the PROFINET IO Control ler Unit The IO Controller Setup item is shown below uogeunDuuo E E E Network Settings The Network Settings Box contains the fields to enter the PROFINET IO Controller s Name IP Address and Subnet Mask This information is required to let the PROFINET IO Controller connect to the PROFINET IO network CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 23 3 Configuration Software 3 24 Item Description Name This string is the PROFINET IO name of the Unit IP Address This is the IP Address the PROFINET IO Controller Unit will use to setup communication to PROFINET IO Devices and on which the PROFINET IO Controller will be accessible from the Ethernet network The last number of the IP Address for the PROFINET IO Controller Unit can not be higher that 126 Subnet Mask This is the Subnet Mask that will be used with the above IP Address Use Gateway This is currently not supported Auto
119. ding the communications functionality between a PC and the CPU CX Server is provided with CX ConfiguratorFDT but it may already be installed on the PC if other programs for example CX Programmer have been installed EN Additional Information The CX Server is designed to manage the communication between the PC and the CPU and also to configure the connected CPU CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software Test The purpose of the Test button is to verify the communication setup after CX Server has been con figured If the PC and the CPU are connected selecting the Test button will invoke a request mes sage to the PROFINET IO Controller Unit via the CPU to read its name and firmware version If the request succeeds both items will be displayed in the PROFINET IO Controller Unit Information Box If the request fails no response an error message will be displayed in the Error Log view In this case the Firmware version field will revert back to its default contents i e e Information The PROFINET IO Controller Information Box contains information obtained from the PROFINET IO Controller Unit after pressing the test button WLA 19103005 OI L3NI3O d Item Description Description Displays the name of the Unit that is CJ1W PNT21 Firmware Version Displays the firmware version of the PROFINET IO Controller Unit e PLC Mode The PLC Mo
120. during startup or normal operation 88020000 Link status No Ethernet con There is no Ethernet cable connected X nection could be e A link could not be established with an IO established Device switch or other Ethernet device 88030000 Hardware error Hardware errors An error has occurred in the bus or X have occurred accessing data to the Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 15 N so 1uo 3 9 der 10 13 Z Z 7 Troubleshooting and Maintenance 7 3 3 Error Descriptions This section describes the information that is given for individual errors fi Controller Error Descriptions The items that are used to describe individual errors events are described in the following copy of an error table Event name Gives the name of the error Event code Gives the code of the error Meaning Gives a short description of the error Source Gives the source of the error Source details Gives details on Detection Tells when the the source of the timing error is detected error Error attributes Level Tells the level of Recovery Gives the recov Log category Tells which log influence on con ery method 2 the error is saved trol 1 in 3 Effects User program Tells what will hap Operation Provides special information on the operation that results pen to execution of from the error the user pro gram 4 System defined
121. dy has Any IP based communication to the IO Device must be done to the IP Address set by the IO Controller if the IO Controller is in data exchange with the IO Device The IP Address of the IO Device must be in the same subnet as the IO Controller Update Rate The Update Rate is the time in milliseconds that data is refreshed between the IO Controller and the IO Device The settings range is from 8 to 512ms If the Update Rate is set to fast for a bigger con figuration then it could be that IO Controller can not service all lO Devices The Update Rate is the base for the calculation of the Watchdog Time and the Datahold Time Watchdog Time Data Hold Time The Watchdog Time and the Data Hold Time are set in the IO Device by the IO Controller during start of the PROFINET IO communication The Watchdog Time is used by the IO Device and the IO Controller to determine when to close the PROFINET IO connection If the time since the last update has exceeded the Watchdog Time then the IO Device and the IO Controller will close the PROFINET IO connection The IO Controller must set up the PROFINET IO Connection again to communicate with the IO Device The IO Device will keep its outputs set until the Data Hold time is reached Both the Watchdog Time and the Data Hold Time start counting since the last IO Data Exchange When using network redundancy with for example MRP set the WatchdogmTime and the Data Hold Time to a value that the connections
122. e allocated to Input Output area 2 will not be re allocated to area 1 if Auto Addressing is enabled Auto Addressing will not change the start address of the areas Auto Addressing is by default enabled when starting a new project It is however disabled for existing projects to avoid unwanted re mapping Example The figure below shows an example of the effects of Auto Addressing on re allocation of I O mod ules In the original I O configuration on the left the first slave OMRON GRT1 PNT consisted of one Output modules In new configuration one I O module was inserted and subsequent modules were reallocated in the process eed O I Buiddelw c e G Ops fai Mode ye x twv Rt Pm an CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 15 5 Operation vt ES Additional Information The start address of Output area 1 in the example remains the same after adding an I O module Re allocating I O Modules After setting up the initial I O configuration the I O modules can be re mapped to the second Input Output area This can be accomplished by using drag amp drop to move the I O modules To accomplish this perform the following sequence 1 Open the CJ1W PNT21 IO Controller DTM Configuration User Interface 2 Select the IO Device Area sub item The window shows two sub tabs One for Output Allocation and one for Input Allocation The following points apply to each o
123. e Catalog dieit idee e ote tre Leere rid ete lier cose occ HR e Res 3 8 3 2 2 Adding Devices to the Network sessssssesseeeeene enne enne nre enne en erre 3 11 3 2 3 Saving and Opening Projects sssssssssse eene enne nnn en nennen 3 12 3 2 4 Exporting to ETTML 5 i eed n ie needed Le ede e dre Ee nec aret ut 3 12 3 2 5 Error Logging and FDT Monitoring senem emen 3 13 3 2 6 Access Control and User Management ssssssssseeeeeen nennen nennen 3 14 PROFINET IO Controller DTM eren pire deceeeecassusetonsducetessdeedeercntecvsevenaucheecwererees ss 3 18 3 3 1 DTM User Interface 5 enin eee e bees Ine tede etc dede eee aeter dese eme d Tene reget 3 18 3 3 2 PROFINET Identification 2 2 ttti Et tede cite tete de be b re eee events 3 20 3 3 3 Configuration eisern ae rece uere pe a Ae ce e eee 3 21 3 3 4 DIAgnOSls d onera RENE ARE SER CBAR UTRUM ERRARE TREATS 3 28 Firmware Upgrade eire cesharech edvccescsedvccaresevectececevevesianedsceuecdecenteaiteces 3 31 Generic IO Device DTM eneeruceree nter seiten nn na SNE nei Br a nans Ec mb E Xuan INS aaa 3 32 3 5 1 GSDMLE File Support 2 aeree eniti agentes oe geese ER IR Rie e eren RE EHE et 3 32 3 5 2 Iristalling GSDMLE Files 3 tritt eie utet eU repe dre ioi c Quse HERR TRE ee tek nnd 3 33 3 5 3 Configuration User Interface ssssssseeeeeeeeen mener enne 3 33
124. e Description 08FF Service not supported The service code is incorrect O9FF Invalid attribute value The specified attribute value is not supported The data written was outside valid range 16FF Object does not exist The specified instance ID is not supported 15FF Too much data The data is larger than the specified size 13FF Not enough data The data is smaller than the specified size OCFF Object state conflict The specified command cannot be executed due to an internal error 20FF Invalid parameter The specified operation command data is not supported OEFF Attribute not settable An attribute ID supported only for reading has been executed for a write service code 10FF Device state conflict The specified command cannot be executed due to an internal error 14FF Attribute not supported The specified attribute is not supported 19FF Store operation failure The data cannot be stored in memory 2AFF Group 2 only server general The specified command or attribute is not supported or the attribute failure was not set e Parameters Send Destination Station Address Command Specifies the station address of device to send the explicit message to over the PROFINET network Service Code Command Response The service code defines the action to be implemented with the data sent to the slave device e g Read Write Save The service codes are listed in the Operation manual of the targeted slave device For normal responses
125. e N0 1 GRT1 PDNT Status Fags m1 DevcaNo UN ARRAMO 3 OF BOOK 1 3301 00 1 Bonet oush Davee Not ID 1 ES Additional Information For details on memory used for CJ series Unit variable allocation and user defined variable registration refer to Sysmac Studio NJ One Version 1 0 Operation Manual Cat No W504 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 7 4 Data Exchange with the CPU Unit 4 2 Device Variables for CJ series Unit Software Switches Statuses When you operate and reference software switches and statuses use the following device variables for CJ series Unit allocated to the I O port of this Unit Maor Cerios Unit PS EN sem SwCmd WORD RW Software switches UnitSta WORD RO Unit Status CtlrSta DWORD RO IO Controller Status 1 loDevSta WORD RO IO Device Status DevinDataValid BOOL RO IO Device Input Data Valid DevinDataValidL LWORD RO IO Device Input Valid Flags DevinDataValidH LWORD RO IO Device Input Valid Flags DevAlm BOOL RO IO Device New Alarm DevAlmL LWORD RO IO Device New Alarm flags DevAlmH LWORD RO IO Device New Alarm flags The function of each device variable for CJ series Unit is explained below 4 2 1 Software Switches One of the following device variables for CJ series Unit is used to operate Software Switches from the user program WORD type device variable for CJ series Unit holding
126. e Network Level The Master IO Controller Level e The Slave IO Device Level CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 5 3 Configuration Software The highest level of the tree is the project The next level is the network controller level On this level one or more Controller or master devices can be allocated For example PROFINET IO Controllers The third level contains the device DTM s These can only be the devices that can connect to that particular network master In this case IO Device DTM s The PROFINET IO network must be assembled in the Network view that is the various DTMs are added to the network in the Network view From the Network view the individual DTM User Interfaces can be opened and accessed CX ConfiguratorFDT supports context menus in the Network view which appears when right click ing a device DTM The contents of the context menu depends on the functionality supported by the DTM DTM Device Catalog Window The DTM Device Catalogue window holds the Device Catalogue and every opened DTM User Interface The window is a Multiple Document Interface MDI window allowing one or more user interface windows to be opened resized and moved Error Log View The Error Log view at the bottom of the CX ConfiguratorFDT application window displays the error messages reported by the DTMs To each error message a Time stamp a Date stamp and the DTM name are added The contents o
127. e PROFINET IO Controller Unit requires a configuration before it can exchange data with IO Devices For this purpose OMRON provides the CX ConfiguratorFDT Configuration program which runs under Microsoft Windows NT 4 0 Windows 2000 Windows XP or Windows 7 operating systems Together with CX ConfiguratorFDT OMRON provides DTM COM Objects for PROFINET IO Device configuration e CX ConfiguratorFDT Container Application CX ConfiguratorFDT provides an FDT environment in which DTMs can be executed The main func tion of CX ConfiguratorFDT is to facilitate the DTMs and the data exchange between them It pro vides the following functions Network setup functions A tree view shows the relations between the DTMs i e the relation between the master and slave devices Device Catalogue functions A Device Catalogue containing the installed DTMs is maintained to which the user can add new DTMs or delete them Device DTMs can be added to the net work from this Catalogue Project maintenance functions CX ConfiguratorFDT provides the functions to create save and open project files It facilitates user access control which limits of use to authorized per sonnel only using password protection CX ConfiguratorFDT provides additional functions like printing error logging FDT Communication log ging and help files CJ1W PNT21 PROFINET IO Controller DTM This DTM is used to configure the IO Controller to perform data exchange
128. e download of a new configuration the IO Controller will store the configu ration in its memory If it does not succeed then this flag is TRUE Try to download the configuration again If the problem persists the replace the IO Controller Local Configuration Load Error During startup of the IO Controller loads the configuration from memory If it does not succeed then this flag is TRUE Try to download the configuration again If the problem persists the replace the IO Controller CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 9 7 Troubleshooting and Maintenance Indicators File Read Error Description Correction If the IO Controller restores a configuration from Compact Flash card in the CPU and it can not access the configuration file on the Compact Flash card then this flag is TRUE Limited memory card functionality based on CPU version Check specification details for more information Error Log Storage Error 10 Controller Status 1 If a new error needs to be written to the Error Log and the IO Controller does not succeed in storing this error in the Error Log then this flag is TRUE The IO Controller Status 1 word displays the state of the Unit It shows if the IO Controller can go on the network and communicate with the current configuration with the IO Devices Indicators Controller is ONLINE Description Correction Normally the IO Controller is always Online If
129. e for upgrading the IO Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 31 3 Configuration Software 3 5 Generic IO Device DTM 3 5 1 3 32 GSDML File Support There are two means to represent a PROFINET IO Device for configuration in CX ConfiguratorFDT 1 The GSDML file basically describes an IO Device by showing the selectable modules an IO Device can contain and its settable parameters However online configuration is not possible with a GSDML file A GSDML file is mandatory for every PROFINET IO Device in order to enable any IO Controller to be configured for communication with the IO Device A PROFINET GSDML file is comparable to a PROFIBUS GSD file However a PROFINET GSDML file is in XML format while a PROFIBUS GSD file is in plain ASCII text format 2 A DTM Device Type Manager is a program that runs in a FDT Field Device Tool container It fulfills the basic function of a GSDML file by supplying the module and parameter information to the IO Controller In addition it can also go directly online with the actual IO Device and allow online configuration To accommodate the user normally a DTM has intuitive screens to help the user configuring the IO Device The module and parameter information is passed to the IO Controller DTM so it can be used to build a configuration file When this file is downloaded into the IO Controller it can perform I O Data exchan
130. e locations Contact your OMRON representative before attempting to use a Controller on a ship Usage Conditions for NK and LR Shipbuilding Standards The NJ series Controller must be installed within a control panel Gaps in the door to the control panel must be completely filled or covered with gaskets or other material The following noise filter must be connected to the power supply line Noise Filter Manufacturer Model Cosel Co Ltd TAH 06 683 Trademarks 32 Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products Windows Windows 98 Windows XP Windows Vista and Windows 7 are registered trademarks of Microsoft Corporation in the USA and other countries EtherCAT is a registered trademark of Beckhoff Automation GmbH for their patented technology The SD logo is a trademark of SD 3C LLC gt alf Other company names and product names in this document are the trademarks or registered trade marks of their respective companies CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Unit Versions Unit Versions A unit version has been introduced to manage CPU Units in the NJ Series according to differences in functionality accompanying Unit upgrades i Notation of Unit Versions on Products The unit version is given on the ID information label of the products for which unit vers
131. e network as the net work redundancy mechanism will automatically maintain the connection with the other devices Disadvantage of a Ring Topology Malfunction or power disruption to the MRP manager will result in disconnection of the entire net work High data traffic per connection EN Additional Information The switch shown above of an industrial ethernet switch type supporting MRP manager function Suggested type Hirschmann Automation and Control GmbH Series RS20 20 40 Software Ver sion 4 or higher 2 3 1 MRP Ring Redundancy This protocol which is part of the PROFINET IO Specification enables the Unit to be part of a ring shaped network structure and adds redundancy to the network The internal Ethernet Switch of for instance the Omron GRT1 PNT IO Device Unit supports the Media Redundancy Protocol MRP In case one of the line connections fails the MRP ensures communication to all IO Devices through the redundant path The ring structure can contain up to 50 Units and typically switches to the redun dant path within 150ms max 500ms The network requires an MRP manager to facilitate the redundancy As an MRP client there are no specific settings required for the Omron GRT1 PNT IO Device Unit Please refer to the manual of the used MRP manager unit for details on how to set up and operate the MRP network CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 13 2 Nomenclature and
132. e process After updating the Device Catalogue the list is stored on hard disk The next time CX ConfiguratorFDT is started the updated list will be used 3 2 2 Adding Devices to the Network Setting up a network in CX ConfiguratorFDT involves adding and configuring single device DTMs The device DTMs as listed in the Device Catalogue can be added to the network in three ways 1 Using the context menu A context menu will pop up when selecting the CJ1W PNT21 PROFINET IO Controller DTM and then right clicking the mouse By selecting the menu option Add Device a simplified Device Catalogue is displayed showing only the DTMs which are allowed to be added to the PROFINET IO Controller DTM CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 11 3 Configuration Software 3 2 3 3 2 4 2 Using the Drag amp Drop function A Device DTM listed in the standard Device Catalogue window can be dragged and dropped from the Device Catalogue to a desired position in the Network view 3 Using the Add Device button A device DTM selected in the Device Catalogue can be added to a selected Master DTM in the Network view by clicking the Add Device button in the Device Catalogue window Saving and Opening Projects A project file containing various DTMs can both be saved to and opened from hard disk To save a project file select the File Save or File Save As menu option This will display the standard Windo
133. ecautions for Correct Use Never use volatile solvents such as paint thinner benzine or chemical wipes These substances could damage the surface of the Unit 7 4 2 Inspection Be sure to inspect the system periodically to keep it in optimum operating condition In general inspect the system once or twice a year but more frequently if the system is used in high temperature or high humidity environments or dirty dusty conditions Inspection Equipment Prepare the following equipment before inspecting the system Required Equipment Philips type screwdriver multimeter alcohol and a clean cloth Optional Test Equipment Depending on system conditions a synchroscope oscilloscope thermometer or hygrometer to measure humidity might be needed i Inspection Procedure Check the items in the following table and correct any that are below standard Item Standard Equipment Environmental conditions Ambient temperature 0 C to 55 C Thermometer Ambient humidity 10 to 90 Hygrometer Dust dirt accumulation None Check visually CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 21 jueuie2e do pue o2ueuojurey p Z x Buiuee L p 7 Troubleshooting and Maintenance Item Standard Equipment Installation Are the units installed securely No looseness Phillips head screwdriver Are the communications connectors fully No looseness Phillips head inse
134. ecific tool When the IO Controller opens a connection to the IO Device the IP Address is over written by the IP Address set in the IO Con troller s configuration file The IP Address can also be set temporarily for the IO Controller however this can only be done when there is no configuration file in the IO Controller Set Device Name The Device Name is used by the IO Controller to recognize the IO Device on the network to download parameters to the IO Device and initiate IO Data communication Setting the Device Name is mandatory According to the PROFINET specification the name may only contain lower case characters dashes and numbers During entry of the Device Name the characters entered are checked and corrected for possible illegal characters Reset to factory The selected IO Device is reset to factory default settings This normally defaults means no Name and no IP Address 0 0 0 0 ES Additional Information e t is required for the PC to have an Ethernet connection to the Network to perform these oper ations Be sure to set the Device Name of the IO Device to exactly the same value as set in the IO Controller s IO Device setup sub item e Find Field In the Find field a selection of the found IO devices can be made The search string can be used with wildcard characters like The search is done on all fields of the Device Online list 3 3 3 Configuration The Main item Configuration see figure below
135. ed by the targeted device the response format for the exe cuted explicit message is as follows 28 O01 00 00 996 bytes max ie Command Response No of bytes Service data code code received Service code Source station address local node If transmission of the Explicit message was successful but the execution was not the response message will still contain response code 0000 as well as return data However an error code indi cating the failure will be part of the data block The response format for this case is shown below CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 7 1082 QN3S ADVSSAW LIOL1dX3 L 9 soBesso N 212 oy c 9 6 Message Communications 6 8 28 01 00 00 94 Command Response No of bytes Error code code code received Service code 94 Hex Source station address local node For the definition of the error codes for unsuccessful execution of CIP messages refer to the Smart Slice GRT1 Series GRT1 PNT PROFINET Communication Unit Operation Manual Cat No W13E EN O0 If transmission of the message was unsuccessful the response frame will only contain a response code and no data block e Response Codes The table below lists the error codes for the explicit message Response code Error Nam
136. ee eee 3 28 I O Controller Status 1 4 11 7 10 l O Data State 2 hte eek een Pe 5 27 VO DEVICE es cere RR AI See ee es 1 6 I O Device Area 6 cee eee 3 26 5 12 VO Device DTM oem Rs 3 2 I O Device Input Valid Flags lusus 4 14 VO Device Names slssssee e 5 5 1 0 Device New Alarms Flags 4 15 VO Device Setup 00002000 0s 3 24 5 11 I O Device Status 3 29 4 13 7 10 I O Mapping sese RR 3 26 5 13 VO Port eripe RSEN 4 4 VO Setting Check Error lees 1 15 l O Supervisor enm Eg ERE ba eee eR ee 1 6 IEC 61158 1 Be eh ee eed ae See Bek 1 2 IEC 61784 cree pone rg eben pens 1 2 Indexes ee Wee a eerte c pre 1 6 Indicators 4 ruote im c pend exire 7 2 Input Allocation llle 3 26 Input Output Consumer Status 1 6 Input Output Provider Status 0 1 6 Inspection Equipment 0 0055 7 21 Inspection Procedure 200 0055 7 21 Integer Conversion cessere RR ee 5 22 IO Controller Information Box 4 3 23 IO Controller Setup lessen 3 23 IO Controller Status 2 0 00 7 10 IP Address esee IR et ase 3 25 5 5 5 12 ISO 887 T s rcu cv REMISE E 1 8 L Length Mapping Area lisse 3 27 Line Network 000 00 eee eens 2 10 Local Configuration Load Error 7 9 Local Configu
137. elevant Manuals There are three manuals that provide basic information on the NJ series CPU Units the NJ series CPU Unit Hardware User s Manual the NJ series CPU Unit Software User s Manual and the NJ series Instructions Reference Manual Most operations are performed from the Sysmac Studio Automation Software Refer to the Sysmac Stu dio Version 1 Operation Manual Cat No W504 for information on the Sysmac Studio Other manuals are necessary for specific system configurations and applications Read all of the manuals that are relevant to your system configuration and application to make the most of the NJ series CPU Unit NJ series User s Manuals Basic information NJ series CPU Unit Hardware User s Manual NJ series CPU Unit Software User s Manual NJ series Instructions Reference Manual NJ series CPU Unit Motion Control User s Manual NJ series CPU Unit Built in EtherCAT Port User s Manual NJ series Motion Control Instructions Reference Manual NJ series CPU Unit Built in EtherNet IP Port User s Manual NJ series Troubleshooting Manual CJ series Special Unit Operation Manuals for NJ series CPU Unit Introduction to NJ series Controllers Setting devices and hardware Using motion control Using EtherCAT Using EtherNet IP Using CJ series Units Software settings Using motion control Using EtherCAT Using EtherNet IP gramming Using motio
138. ely after turning OFF the power supply Residual voltage may cause electrical shock If you use reed switches for the input contacts for AC Input Units use switches with a current capac ity of 1 A or greater If the capacity of the reed switches is too low surge current may fuse the contacts CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Error Processing n applications that use the results of instructions that read the error status consider the affect on the system when errors are detected and program error processing accordingly For example even the detection of a minor error such as Battery replacement during operation can affect the system depending on how the user program is written ij Unit Replacement If you replace a CPU Bus Unit or Special I O Unit refer to operation manual for the Unit for informa tion on the data required for individual Units and redo the necessary settings The absolute encoder home offset is backed up with a Battery in the CPU Unit When you change the combination of the CPU Unit and Servomotor e g when you add or replace a Servomotor define home again To restore the information without changing the CPU Unit Servomotor combination remove the absolute encoder home offset from the data to restore i Task Settings If a Task Period Exceeded error occurs shorten the programs to fit in the task period or increase the setting of the task period i
139. en made a warning message will be displayed allowing cancellation of the command Cancel Closes the user interface without saving If any changes were made a warning message is displayed allowing cancel lation of the command Apply Evaluate changes and save them Help Launch context sensitive Help for the Active tab l Precautions for Correct Use Changes made by the user are saved in the DTM only and not in the Project This is indicated by the asterisk next to the DTM in the Network view The next time in the same session the GUI is opened the changes will still be there To save the changes permanently for example to hard disk click the File Save option from the main menu of CX ConfiguratorF DT CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 19 WLA 491104 U09 OI L3NI3O d eoeyuej Jesf WLA L 3 Configuration Software 3 3 2 PROFINET Identification The PROFINET Identification item is used to detect and setup the names of the PROFINET IO Devices on the network The PROFINET Identification item has only one sub item Network Scan The sub item is described in the section below i Network Scan In the Network Scan sub item the following settings and operations must be done prior to starting PRO FINET IO Communication 1 Acquire an overview of all IO Devices connected to the network 2 Make the IO Devices or IO Controller indicators
140. eplacing Faulty nits irme rr er E dete RE EP Rr tenen 7 22 7 4 4 Addition Replacement of Units on the PROFINET Network sse 7 23 Appendices A 1 Differences in Available Functions Depending on the CPU Unit NJ CJ series to be Connected isean m A 2 A 1 1 Differences in Available Functions ssseeenennn nennen nenne nnne A 2 A 1 2 Differences in Accessing from the User Program sssssssssssseeeeeneen A 2 A 2 PROFINET IO Alarm Messages eese nennen nnne en nnns innen nnn nani nnnnnr nini nnne A 7 A 2 1 irsre ireio MEE A 7 A 2 2 Alarm MesSSageS 51th sed ee tans eis REPE FEE FER EPA EUR EAE EN RR Re SUR SRE EE Dee ERE MER RO A 7 Index 12 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 13 Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRONV s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PUR
141. epted The IP address and the Subnet Mask must conform to the IP network the PROFINET IO Controller will be working in Gateways however are not supported Auto Addressing Auto Addressing defines whether or not the CJ1W PNT21 IO Controller DTM will automatically map the I O data in such a way that no gaps exist in the I O data If enabled the user does not need to manage the exact mapping of I O data to the CPU memory areas e Valid Output Data Handling Depending on the application set the Valid Output Data Handling to PLC Mode Dependent or User Bit Controlled If set to PLC Mode Dependent the IO Controller will follow the state of the CPU Pro gram or Run mode This is convenient in most applications where only one IO Controller is used In systems where the application needs to be in control of the state of the output data select User Bit Controlled An example to use User Bit Controlled is a redundant configuration where two IO Controllers can control IO Devices but only one is Active and the other is the Standby The Active will set the Output Data to Valid and the Standby has Invalid Output Data The IO Device will only use the Output Data of the IO Controller that has set it to Valid After making the changes select the Apply button in the lower right corner of the user interface to accept the changes Next select the IO Device Setup to set the information for the IO Devices 5 3 3 IO Device Setup In the IO Device Setup
142. er face provides a help in determining problems The figure below shows the Diagnosis for the IO Con troller Status item of the IO Controller DTM Diagnosis User Interface X10Mj93N 84 Punoouse qnoJj Z Z The indicators shown in the example figure above are all related to Device Variable flags in the Unit Status the IO Controller Status 1 and the IO Device Status areas Unit Status The table below lists combinations of indicators with information on possible problems They are p derived from the Unit Status If one of the errors occur then there is a problem with the IO Controller SN itself and the unit may need to be replaced ej 3g oo og Indicators Description Correction 4s S o Unit Error The Unit Error flag is TRUE if the unit has an error if one of the other error flags in El the Unit Status is TRUE E Controller Error The Controller Error Flag is TRUE if one of the IO Controller Status 2 error flags is 2 TRUE 2 Error Log contains errors When a new error is logged in the Error Log then this flag is TRUE After reading S or clearing the Error Log this flag is FALSE Reading or Clearing the Error Log can 5 be done or by the Diagnosis Error History of the IO Controller DTM or by using the amp appropriate message command Q Configuration Transfer in progress During download of a new configuration from the IO Controller DTM to the IO Con troller this flag is TRUE Local Configuration Storage Error After th
143. er Status The IO Controller Status has four separate boxes showing information concerning the status of the IO Controller and the status of the Ethernet connection Further information is shown of the status of the Unit s status and the status of the registered IO Devices The picture below shows the IO Controller Status CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software dom WLA 191023005 OI L3NI3O d The status information is read from the Device Variables CtirSta UnitSta and loDevSta See 4 2 Device Variables for CJ series Unit Software Switches Statuses for more information IO Device Status The IO Device Status presents an overview of the IO Devices that are in active Data Exchange or have the New Alarm flag raised To view more information about the alarm a selection can be made in the Selected IO Device box sisouBeiq The New Alarm amp Data Exchange Active Flags are a combination of the IO Device New Alarm and Data Exchange Active flags area s In the Selected IO Device box a selection can be made by Device Number IP Address or Device Name If the selected Device has a Plug Pull or Plug Wrong Submodule Alarm this will be indi cated CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 29 3 Configuration Software i Error History The Error History shows the Error Log of the PRO
144. er is in OFFLINE mode FALSE Turned OFF by the Unit if it is currently not in OFFLINE mode TRUE Turned ON by the Unit if it is currently in ONLINE mode In this case OnlineSta will be turned OFF OFFLINE means that the CJ1W PNT21 is currently not capable of communicat ing on the network The unit cannot communi cate on the network if hardware errors occur during startup or normal operation DatXchgSta BOOL RO Controller in Data Exchange mode FALSE Turned OFF by the Unit if none of the IO Devices are providing valid input data to the Unit TRUE Turned ON by the Unit if at least one of the IO Devices is providing valid input data to the Unit ValidCfgSta BOOL RO Unit contains a valid configu ration FALSE Turned OFF by the Unit if it has not been configured correctly TRUE Turned ON by the Unit if it is able to use the internally stored configuration data indicating the Unit contains valid PROFINET IO Configura tion data With this configuration data the IO Controller can parameterize the allocated IO Devices and start exchanging I O data OutDatValSta BOOL RO Valid output data FALSE Turned OFF by the Unit if the data sent to the IO Devices is marked as invalid TRUE Turned ON by the Unit if the data sent to the IO Devices is marked as valid LinkSta BOOL RO Link Status FALSE Turned OFF by the Unit if there is an Ethernet cable connected to the
145. eration Manual W13E EN 00 3 1 1 Starting CX ConfiguratorFDT Select Program OMRON and CX ConfiguratorF DT from the Start Menu if the default program folder name is used The first time CX ConfiguratorF DT is started the Device Catalog will still be empty Therefore the following dialog will be displayed on top of the CX ConfiguratorFDT application window Question CC Congunsteri DT eo Wou you ie to apetate the Derce Cataiogue Select Yes to generate the Device Catalogue for the first time This action may take several minutes depending on the number of installed DTMs After updating the Device Catalogue it will open in the CX ConfiguratorFDT application window CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software 3 1 2 Installation Procedure for a DTM This section explains how to install the PROFINET IO Generic Device DTM software 1 Exit all other Windows based programs 2 Double click the file OMRON PNIOGenericDeviceDTM setup exe The setup program for the PROFINET IO Generic Device DTM will start 10340 84n85u02 X2 1 I II p nml P ies aon Va ec eni ten rm i io fm DOIN 1 m am l os mew oN Select the preferred Language for the Setup and click OK 3 The user is then guided through the installation process vicine te the Dont a enda Winand fo OMRON PROFINET M seners Oevice DO Voti heit werd d ien vom
146. erference in remote I O communications or if a major fault level error occurs output status will depend on the products that are used Confirm the operation that will occur when there is interference in communi cations or a major fault level error and implement safety measures Correctly set all of the EtherCAT slaves The NJ series Controller continues normal operation for a certain period of time when a momentary power interruption occurs This means that the NJ series Controller may receive incorrect signals from external devices that are also affected by the power interruption Accordingly take suitable actions such as external fail safe measures and interlock conditions to monitor the power supply voltage of the external device as required You must take fail safe measures to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes Not doing so may result in serious acci dents due to incorrect operation ecococ Voltage and Current Inputs Make sure that the voltages and currents that are input to the Units and slaves are within the specified ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire o Downloading Always confirm safety at the destination before you transfer a user program configuration data setup data device variables or values in memory used for CJ serie
147. es PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration N v z o m m item Specification o Setting section Rotary Switches 9 Unit No hexadecimal x 1 Two rotary switches reserved 5 Other functions Error history size and storage of up to 80 error events including time stamps in volatile memory 16 error events can be logged into non vola S tile memory Current consumption 420mA at 5 VDC from the CPU power supply External dimensions 31 x 90 x 65 mm WxH xD Weight 100 grams typical m m y e 9 1 2 2 Protocol Specifications S Q 6p mo c 9 Item Specification a PROFINET Interface Protocol PROFINET IO 3 PROFINET unit type PROFINET IO Controller Isochronous mode Not Available Alarms Alarm events from PROFINET IO Devices are stored and can be for warded from the unit Transfer Specifications Bitrate 100Mbps 100Base TX Detection of transmission speed Not automatic fixed method is used PROFINET IO Cable Type LAN cable according to PROFINET specification Maximum transmission distance 100m distance between nodes PROFINET Redundancy Protocol PROFINET IO Controller Redundancy Configuration DTM Included in CX ConfiguratorFDT CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 9 1 Features and System Configuration 1 3 CX ConfiguratorFDT 1 3 1 Overview Th
148. es for CJ series Unit Variable name loDevSta The device variables for CJ series Units that correspond to bits 0 to 15 of word n 7 are as follows Word number nt 7 CJ series I O memory and NJ series CJ Unit memory NJ series device vari ables for CJ series Unit Word n 9 to n 16 IO Device Input Valid Flags The device variables for CJ series Unit that corresponds to all bits of word n 9 to n 16 are as fol lows CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Bit number CJ series function name Variable name 0 All IO Devices are in Data Exchange _AllDatXchgSta 1 All IO Devices have consumed output data AllDevOutSta 2 At least one IO Device has consumed output data _OneDevOutSta 3 Reserved by system 4 IO Device Alarm received DevAlmSta 5 to 15 Reserved by system A 5 ueJ60Jgd Jesf eui WO Buisseooy ui seoueJeJllq Z L V Appendices NJ series device vari CJ series I O memory and NJ series CJ Unit memory ables for CJ series Unit Word number Bit number CJ series function name Variable name n 9 to n 16 1 to 126 The IO Device Data Exchange Active flags indicate DevinDataValid for each IO Device if it is in Data Exchange mode with the PROFINET IO Controller Unit The flags are allocated to a block of eight CIO words and each bit in the block corresponds to a IO Device number as set in the DTM IO Device Setup tab The device
149. es the data and alarms in the user program It establishes the connection to the devices on the network during system start up controlling actuators like valves Switches and frequency converters CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 l3NIJO 3Id JO MAIAIBAO p k O I Peinqujsid L3NIJ3OSd b 1 1 Features and System Configuration e I O Supervisor A PROFINET IO Supervisor is an optional device in the network which has temporary access to the field devices It is typically an engineering station for monitoring or commissioning of the system e IO Device A PROFINET IO Device is a remotely connected field device close to the manufacturing process It is configured by the IO Controller to cyclically interchange process data with the IO Controller The IO Device can have multiple connections to different IO Controllers or I O Supervisors in the network and will generate alarms if problems occur e Device Model The PROFINET IO application layer describes the modules of an IO Device in a similar way to PRO FIBUS DP A PROFINET IO Device consists of slots for which the modules and submodules can be inserted The technical data concerning the slots and subslots are defined in the GSD file of a device e Slot A Slot is the physical place of insertion of a module in an IO Device Various subslots are located in the various slots which contain data for cyclic data exchange e
150. ettings Refer to the manuals for the slaves for details When an EtherCAT slave is disconnected communications will stop and control of the outputs will be lost not only for the disconnected slave but for all slaves connected after it Confirm that the system will not be adversely affected before you disconnect a slave f you disconnect the cable from an EtherCAT slave to disconnect it from the network any current communications frames may be lost If frames are lost slave I O data is not communicated and the intended operation is sometimes not achieved Perform the following processing for a slave that needs to be replaced Program the EC nDatalnvalid Input Data Disable system defined variable as an interlock con dition Set the Impermissible Number of Continuous Timeouts setting in the EtherCAT master to at least 2 Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details il Motion Control Confirm the axis number carefully before you perform an MC Test Run The motor is stopped if communications are interrupted between the Sysmac Studio and the CPU Unit during an MC Test Run Connect the communications cable between the computer and CPU Unit securely and confirm that the system will not be adversely affected before you perform an MC Test Run Always execute the Save Cam Table instruction if you change any of the cam data from the user pro gram in the CPU Unit or from the Sysmac
151. evices To configure the unit information about the IO Devices must be available OMRON provides two means to provide an IO Controller Unit with IO Device information by DTM e by GSDML file Configuration by DTM The DTM is an executable component provided by the device vendor to be used in an FDT Con tainer program like OMRON s CX ConfiguratorFDT The DTM runs inside this FDT Container and has its own User Interface It can access online parameters of the IO Device and present that infor mation to the user It can also load and save the settings using the features of the FDT Container program A DTM generally provides the user with the following features PROFINET IO Configuration Configuration of the individual parameters of an IO Device Monitoring of an IO Device Configuration by GSDML File The GSDML file concept is another way of configuration The GSDML file is an XML based file which contains all options required to configure a PROFINET IO Controller Unit The file can be loaded by the configuration software of the IO Controller Units which will then present the informa tion to the user to allow the appropriate selections to be made The drawback of the GSDML file is that unlike the DTM it only provides setting options for configur ing the PROFINET IO Controller The GSDML file does not provide the means to access data of the IO Device Units directly CJ1W PNT21 IO Data Exchange Configuration To conf
152. f the Error Log view can be cleared or copied to the clipboard for pasting to other applications When starting CX ConfiguratorFDT the Error Log view is opened by default FDT Monitoring View The FDT Monitoring view at the bottom of the CX ConfigurationFDT application window displays the FDT DTM communication function calls between CX ConfiguratorFDT and the DTMs A Time stamp a Date stamp the type of information and the DTM name are added to the message The sequential order of the messages can be used to troubleshoot problems that may occur When starting CX ConfiguratorFDT the FDT Monitoring view is not opened by default but can be opened through the View FDT Monitoring menu option Main Menu The main menu of CX ConfiguratorFDT provides all the necessary functionality to handle a com plete project The table below lists all main menu and sub menu items Menu Command Shortcut Key Description File New CTRL N Creates a new Project Open CTRL O Opens an existing Project Save CTRL S Saves the current Project to a file Save as The save as command is the same as the Save but the Filename Specification Window is always dis played Import Export Imports or Exports Project data to binary or exports to HTML format and launches the browser Info Opens an edit window to add or edit Project informa tion Recent Files Lists the recently used Project files Exit Exits CX ConfiguratorFDT
153. f these tabs 3 After setting up the initial I O configuration all I O modules will be shown in the overall list in the upper half of the Slave Area tab This is a pick list from which modules can be selected The allocated I O modules are listed in area 1 the column on the left of the lower half of the window The I O modules in the pick list all remain there The allocated I O modules are copies of the modules selected from the pick list 4 In order to move an I O module from one area to another select the module in the pick list 5 Hold the left mouse button and drag the I O module to the Input Output area of choice Release the left mouse button to drop the module in place The area to place the module in must be empty The area to put the modules in does not need to be selected first Auto Addressing and Re allocating I O Modules Auto Addressing re allocates I O modules in all Input Output areas If after setting up the initial I O configuration two or more I O modules are moved from one area to another Auto Addressing main tains the same sequence i e the slave device with the lowest address and its I O modules in the selected sequence are allocated before a slave device with a higher address Example In the figure below two output modules from the initial I O configuration top window have been re allocated to Output area 2 bottom window 5 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series
154. flash to be able to identify the Unit 3 Set the Device Name for each of the IO Devices and IO Controllers connected to the network It is required for the PC to have an Ethernet connection to the Network to perform these operations The Network Scan screen is shown below Search Devices Button To populate the Network Scan View follow the next sequence 1 Press the Search Devices button to scan the network and get an overview of all the PROFINET devices connected to the Ethernet network 2 Locate the IO Devices at their physical location by making the IO Controllers and IO Devices flash their indicators 3 Give each IO Device its PROFINET IO Device name The Controls have the following function 3 20 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software Control Description Search Devices The Search Devices button initiates a scan of the network and shows all found PROFINET IO Devices in the Network Scan View For each device the MAC Address Device Type the currently assigned name and IP Address are dis played The PROFINET Name and the IP Address can be adjusted from within this view Signal When selecting Signal the selected IO Device or IO Controllers will flash its indicators for 3 seconds This can be used to locate the IO Controller or IO Device Set IP Address An IP Address can be temporarily set to access the IO Device over TCP IP with a device sp
155. fter that byte 1 etc The CPU data is stored in word sized locations word 0 at the lowest address word 1 at the next higher address etc Length of string is fixed by I O configura tion Data is transmitted on a left to right basis i e first character is transmitted first First characters are stored at the lowest address String is padded with a zero byte or a zero word depending on the number of char acters CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation PLC Data area PROFINET Ga 15 Bt 00 B4 07 Bt O Word 0 Byte 1 Byte 0 Byte 0 4 Byte 1 Byte E Q ave Word irre 1 2 Byte n Byte n Byte n 1 k el Byten H e PLC Data area PROFINET o B4 07 Bt 00 s e Bto O MSB e Word 0 den gt Bo 1458 E R t i t Bt x 1 e Word 0 Byte 0 0458 Byte 1 4S8 2 o PLC Data area PROFINET 9 B4 07 Bt 3 BR 15 Bt 00 Byte 0 MSB a Word o Byte 2 Byte J ASB i M Byte 1 B i t 1 1 1 Double WordO Word 1 Byte 0 0458 Byte d al Byte 2 Byte 34 S8 The following format conversions are required e A sequence of 8 bit bytes either signed or unsigned must be mapped to the CPU data area words on a low byte high byte sequence If the number of bytes is even all bytes will fit in the words If the number of bytes is odd the last byte of the sequence will be mapped to the low byte of the last word The high byte of the last word must be padded with a 0 A 16 b
156. g periodic maintenance operations and trou bleshooting procedures needed to keep the PROFINET network operating properly We recommend reading through the error processing procedures before operation so that operating errors can be identified and corrected quickly Appendices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Introduction SmartSlice GRT1 Series PROFINET IO Communication Unit Operation Manual W13E Section Section 1 Features and Specifications Description This section provides an introductory overview of the GRT1 series SmartSlice I O Units and the GRT1 PNT PROFINET IO Communication Unit its functions and how to set up and configure it for a PROFINET network Section 2 Installation and Wiring This section shows the GRT1 series PROFINET IO Communication Unit and identi fies its controls and indicators It contains the procedures for installing and wiring the Communication Unit as well as the GRT1 series SmartSlice I O Units It also con tains the procedures for setting up the PROFINET IO network Section 3 Setup and Operation This section describes the operational aspects of the GRT1 PNT and the SmartSlice I O System It first discusses the operational features which can be used prior to describing how to set up the system and how to operate and monitor it on a PROFI NET IO network Section 4 Troubleshooting and Maintenance This section descri
157. ge with the IO Devices Apart from the configuration of OMRON PROFINET IO Devices by a DTM OMRON provides the possi bility to use GSDML files to allow configuration of third party PROFINET IO Device Units if a DTM is not provided To accommodate GSDML files in an FDT container OMRON supplies a PROFINET IO Generic Device DTM The GSDML files of the PROFNET IO Devices must be imported in CX ConfiguratorFDT The Generic device DTM will recognize the GSDML files and make them available for configuration with the PROFINET IO Controller The section setup using the GSDML file discusses the configuration of the PROFINET IO CX Configu ratorFDT using this GSDML file Using the GSDML file for configuration allows the user to configure the PROFINET IO Controller Unit for I O data exchange with PROFINET IO Devices It does not however provide the acyclic messaging capabilities to access parameters and status information in PROFINET IO Devices such as accessing the parameters in individual SmartSlice I O Units The GRT1 PNT DTM does provide this capability For example A GSDML file for the GRT1 PNT PROFINET lO Device is available for download GSDML V2 1 OMRON GRT 1 PNT 20081205 xml through the OMRON Web site http technicalsupport europe omron com Lal Precautions for Correct Use Configuration using the DTM is the preferred method over GSDML alternatives CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511
158. greatest number of SmartSlice IO Devices were determined at which the cycle times can be maintained reliably These measurements were done for SmartSlice stations with a minimum I O configuration a typical configuration and a maximum config uration SmartSlice l O Configurations Minimum Each IO Device has 1 x OD4 1 1 x ID4 1 and an END M connected This results in 1 data word output and 2 data words input The number of modules is 4 Typical Each IO Device has 4 x ID8 1 3 x OD8 1 1 x AD2 1 x DA2V and 1 x END M This results in 8 data words input and 5 data words output The number of modules is 13 Maximum Each IO Device has the maximum number of units connected 64 and has the maxi mum amount of I O data 64 words output and 65 words input This is reached by connecting 19 x CP1 L 22 x OD4 1 22 x ID4 1 and 1 x END M Number of SmartSlice stations that can be serviced at each Update Rate ooueuuojled Y 1 Update Rate Minimum configuration Typical Configuration Maximum Configuration D 8ms 10 10 7 o 16ms 20 17 13 E a 32ms 35 25 20 bl 64ms 65 45 35 S w 128ms 90 65 55 d 256ms 126 80 55 8 512ms 126 105 55 a e o lt oO d CJ1W PNT 21 Q es at y a 100 Maximum a nm P o x ee T E p H Z2 lt i E E i 1 v ME o ka a ee al Update rate ms CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 25
159. he length of additional data for Channel Related Diagnosis Index CJ series PROFIBUS Master Unit Operation Manual for NJ series CPU Unit W509 Index 1 Index Index Numerics 100 Indicator sacs rok hkerfedek ee bey eun 7 2 A Access Control o kckved eru lv EPA 3 14 Access Rights ico vertekent DAI pienet 3 16 Acyclic Messages 0 00 eee esee 6 3 6 7 Add Device c fired ied hee dde o Rer 5 4 Adding Inserting Modules sese 5 7 Address v e ea ae ae DERI 3 26 Address Range 00002e cece eee eee 6 14 Administrator 0 0 cee eee 3 14 Allocation Areas lesse 3 26 Application Relation lllslllsssns 1 4 Areg eise eRUGPSQgad IDE NER 3 27 Assumed cause lille ess 7 15 AT Specification 0 0 eee 1 15 AT specification 20 0 eee eee 4 4 Auto Addressing 3 24 5 11 5 15 B BUS EITOL 5 eth et Pb etes ut 7 6 Bus Hardware Error 20 0000 eee eaee 7 5 C COMM 3 usu REPRE Caen Res EU 7 2 Communication lees 5 9 Communication Relations 000 1 4 Communication Services llle 1 4 Compressing lu RR ER 5 19 Configuration and Description Item 3 33 Configuration Transfer in Progress 7 9 Configure Button aa seene edan a eee 3 22 Configuring Devices sausuussa uaaa 5 5 Context Menu sllseslseelsl sls 5 3 Controller Error io ters
160. he network connection to that part of the network To see which IO Devices can not be reached refer to the IO Device Status item Valid Output Data Handling The IO Controller signals to the IO Devices that the output data it is sends is valid or not The IO Devices use the state of the output data to active their outputs If the output data is set to invalid it is up to the settings of the IO Device what will happen Normally the IO Device will go to an fail safe state the PROFINET IO connection between the IO Controller and IO Device will stay intact The Toggle User Bit button will be accessible if the setting in the IO Controller Setup item for the Valid Output Data Handling is set to User Bit Controlled Now it is possible to manipulate the Device Variable OutDatValCmd Normally this bit would be controlled by the user program Indicators Output Data Valid Description Correction If set the IO Controller sends valid output data to the IO Devices The IO Devices should normally operate their outputs If not set the IO Devices will set their out puts to a safe state The IO Controller handles the state of the output data depending on the setting if it is CPU Mode Dependent User Bit Controlled If IO Devices do not operate their outputs please check the setting of the Valid Output Data Handling and the according handling in the CPU program Troubleshooting IO Devices The IO Device Status item gives an overview wh
161. ic Interference EN 61131 2 and EN 61000 6 4 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 VAC and 75 to 1 500 VDC meet the required safety standards The applicable directive is EN 61131 2 Conformance to EC Directives The NJ series Controllers comply with EC Directives To ensure that the machine or device in which the NJ series Controller is used complies with EC Directives the Controller must be installed as fol lows The NJ series Controller must be installed within a control panel You must use reinforced insulation or double insulation for the DC power supplies connected to DC Power Supply Units and I O Units NJ series Controllers that comply with EC Directives also conform to the Common Emission Stan dard EN 61000 6 4 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wir ing and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 31 Conformance to Shipbuilding Standards The NJ series Controllers comply with the following shipbuilding standards Applicability to the ship building standards is based on certain usage conditions It may not be possible to use the product in som
162. ich IO Devices are in Data Exchange and which of them have reported new errors By selecting a IO Device or in the New Alarm amp Data Exchange Active Flags Area or by the selected IO Device menu more information about the alarm is displayed CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 11 YIOMJON 84 Punoouse qnoJ Z Z ix LasoyesnByuoy X9 Buisn om y au BuooYsa qnol Z Z 2 7 Troubleshooting and Maintenance Missing IO Devices will be marked will be marked Red IO Devices that signalled an alarm will be Yellow The standard PROFINET alarms are implemented Pull Module Plug Module Plug Wrong Module Other When the type of Alarm is Other then additional information can be found in the Description and the Manufacturer Specific Data Raw fields The additional information can be copied to the Clipboard for further analysis When selecting an IO Device either in the New Alarms amp data Exchange Active Flags or the Selected IO Device area will show the last known alarm of the IO Device It does not necessarily mean that the alarm is still active If a IO Device has an active alarm that this will be displayed in the color of the IO Device Yel low Alarms can be acknowledged with the Clear new Alarm Flags button Error History The Error History item is reading the Error Log in the IO Controller The IO Controller stores up to 30 errors in its Error Log Information on
163. ies Unit classification CJ series CPU Bus Unit Mounting position CPU Rack or Expansion Rack Applicable unit numbers Oto F Number of masters that you can mount 16 PROFINET IO Connector 1 X RJ45 8 pin Modular Connector conforming to ISO 8877 Words allocated in I O Data Allocations the memory used for CJ series Unit Any I O memory set with device variables for CJ series Unit and CX ConfiguratorFDT Maximum total size 7168 words I O Data can be allocated to up to 2 input and 2 output areas I O port without power OFF retention Access via the device vari ables for CJ series Unit 25 words Unit 1 word for the software switches 4 words for the status area 8 words for the IO Device data exchange active flags and 8 words for IO Device new alarm flags 4 reserved words are also exchanged Data stored in non volatile memory EEPROM in the PROFINET IO Controller Unit PROFINET I O connection parameters Allocated IO Device parameters set CX ConfiguratorFDT connection method Built in Ethernet IP on CPU Ethernet connection on CJ1W PNT21 Unit or peripheral USB port Display section Indicators for Unit status and PROFINET status Two digit 7 segment display Module Status MS Green Red indicator Network Status NS Green Red indicator Data Exchange Status 100M Yellow indicator Network Activity COMM Yellow indicator CJ seri
164. iew only Edit Edit Edit Q N a Go online Allowed Allowed Allowed Allowed Allowed 7 E Monitoring Allowed Allowed Allowed Allowed Allowed g m Change state and send Not allowed Not Allowed Allowed Allowed 9 3 commands allowed Oo a fe 5 Export to HTML Allowed Allowed Allowed Allowed Allowed zi amp Properties View only View only Edit Edit Edit g Open Allowed Allowed Allowed Allowed Allowed e o d E Device settings View only View only Edit Edit Edit 2 o 9 Go online Allowed Allowed Allowed Allowed Allowed m t fo Monitoring Allowed Allowed Allowed Allowed Allowed e Add DTMs Not allowed Not Not allowed Allowed Allowed 3 allowed a Delete DTMs Not allowed Not Not allowed Allowed Allowed allowed Properties View only View only Edit Edit Edit 2 Export to HTML Allowed Allowed Allowed Allowed Allowed Change password Not allowed Not Not allowed Not allowed Allowed e allowed 7 D 58 7 i 3m User Management To change access rights or to change the passwords for the various access levels first login into the Administrator level This allows you to select the Tools User Management option from the main menu in CX ConfiguratorFDT Other access levels do not have access to this menu option The selection opens the User Accounts window as shown below CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 15 3 Configuration Software Sf opens e
165. igure the I O Data exchange between the IO Controller and the IO Devices the user must use the Configuration User Interface to define the configuration of PROFINET IO Devices con nected to the PROFINET IO Controller Unit It also allows the user to make parameter settings for individual PROFINET IO Devices The I O Data Exchange Configuration consists of the following parts e t is used by the PROFINET IO Controller Unit when mapping the I O data of individual PRO FINET IO Devices onto the CPU memory areas The I O Data Exchange Configuration holds information that is sent by the PROFINET IO Controller Unit to the PROFINET IO Devices for verification when establishing communica tion The I O configuration sent by the PROFINET IO Controller Unit must match the physical configuration of PROFINET IO Devices to be able to proceed with IO data exchange Further parameters are sent from the IO Controller to the IO Device to setup the IO Device properly Parameters are used to setup for instance ranges alarm limits and other runtime behavior CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 13 SeJnpoo2oJg Bunejedo oiseg p 4 yun 4ejo4uo2 OI LANISONd 94 Buun amp yuo L p 1 Features and System Configuration 1 4 2 PROFINET IO Controller Unit Startup Procedure 1 14 The basic operating procedures for the PROFINET IO Controller Unit are described here Use Sysmac Studio to create and set programs
166. ill be copied to a sub directory of the CX ConfiguratorFDT directory 3 After completing the copy a window will be displayed asking the user permission for an update of the Device Catalogue see figure below If more GSD files need to be installed select the No button and continue with installation of GSD file Otherwise select the Yes button t ha Seven cad gus wot be iot Note Updating the Device Catalogue may take several minutes depending on the number of installed DTMs and Device Description files 5 1 1 Adding Devices to the Network If the Device Catalogue is current it can be used to setup the network Configuring a network in CX ConfiguratorFDT starts with adding single device DTMs to the Network view First the CJ1W PNT21 IO Controller DTM must be added to the main branch of the project Network To do so one of the three procedures outlined below must be used to add the DTM Using the Context Menu 1 Select the top of the network to which the DTM must be added i e select My Network in the Network view 2 Right click the mouse and a context menu will be displayed 3 From the menu select Add Device CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 3 y10m N L Buunf yuo G XIOMj9N BU 0 seai eq BuIPPY L L G 5 Operation 4 A simplified Device Catalogue is displayed The list only contains the devices which can be 5 inserted at the selected network locatio
167. ine topology resembles a traditional field bus structure comparable e g to PROFIBUS DP A basic system can be built without additional Ethernet switches Disadvantages of the Line Topology Communication paths through many switches affect transmission times A malfunction or power disruption of a single device will result in disconnection of part of the net work ES Additional Information The switch shown above optional should be of an Industrial Ethernet Switch type either man aged or unmanaged 2 10 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation fi Star Network The star topology is the most common topology for Ethernet networks A central switch allows for com munication between all connected devices uonej ejsu YIOMJON E Z a Switch suoisueullq JEule X3 p Z Z oT 1 T t fad Tei d Advantages of the Star Topology Flexible adding and removing of devices without changes in existing connections Easy diagnostics of the network by fault isolation Reduced data traffic per connection Disadvantages of the Star Topology Additional cabling effort and cost Failure or power disruption of the switch will fail the complete network EN Additional Information The switch shown above should be of an Industrial Ethernet Switch type either managed or unmanaged
168. ing up the device parameters which will be send to the device to make or verify its settings All these settings will be downloaded to the IO Controller Unit which will at startup send the data to the individual IO Devices over the PROFINET IO network 5 2 1 Defining the I O Configuration In order to define the I O configuration the DTM Configuration User Interface must be opened To do this either select the device in the Network view and double click the left mouse button select the device in the Network view right click the mouse and select Configuration from the context menu select the device in the Network view select Configuration from the Device menu The DTM will now open a device configuration window This window can differ per DTM and is targeted at the device to be configured In this section the configuration through GSDML files with the PROFI NET IO Generic Device DTM is shown For other DTMs refer to the documentation supplied by the ven dor of the DTM and device The figure below shows the DTM User Interface for a GSDML file based device with PROFINET IO Generic Device DTM Example je af dut L0 date Oh diu pts epu 20 0n Orte Our 10 Ort POUR 22m omen sare dm c ats smt lagn ctm Ptmccermted J cata ier The DTM Configuration User Interface displays the following The selected modules for this device Modules can be added through the Add Module but ton e Details of the selected module I
169. ion AR includes all data needed to achieve this data exchange A single AR can include multiple Communication Relations CRs For implementation of different communication profiles such as PROFIdrive the PROFINET IO con tains special addressing elements These elements are called Application Process Identifier APIs The following CRs are possible for each API OCR consisting of input output or multicast Record data CR for exchange of acyclic data Alarm CR for communicating alarms and other events The data exchange between the IO Device and the IO Controller occurs in a poll cycle as configured by the IO Controller The user is capable to set this update cycle in the IO Controller configuration for each of the IO Devices This results in mutual monitoring of functional operability watchdog func tion All cyclic data is provided with a status that encodes the validity of the data 1 1 3 PROFINET Distributed I O 1 4 Distributed field or IO Devices are integrated through PROFINET IO This uses the usual I O view of PROFIBUS DP whereby the I O data of field devices are cyclically transmitted to the process image of the CPU The PROFINET IO Device model is based on the PROFIBUS implementation consisting of insertion slots and groups of I O channels subslots The characteristics of the field devices are described via a General Station Description GSD on an XML basis The installation monitoring and maintenance of PROFINE
170. ions Opens the Option window to set General options a User accounts passwords and Frame Properties a Window Tabbed mode When checked the windows are displayed using tab F groups When unchecked the windows are displayed vU using MDI style 3 Dockable Switches between dockable and not dockable style z for the window which has the focus m Hide Hides the window which has the focus z Floating Switches between floating and not floating style for 2 the window which has the focus 9 x Auto Hide Auto hides the tool window which has the focus Auto Hide All Auto hides all tool windows currently displayed Help Contents Opens the Online Help System displaying the con tents tab Index Opens the Online Help System displaying the index tab About CX Configura Opens the About box and gives access to edit licence torFDT key Tool Bar The tool bar provides quick access buttons to the user for frequently used menu commands Icon Description Equivalent menu command 5 Creates a new project File New ra Opens an existing project file File Open Ll Saves the displayed project to a file File Save die Connects the configurator to the Device Go Online F selected devices H3 Downloads the parameters to the Device Download Parameters device CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 7 3 Configuration Software 3 2 1 Equivalent menu
171. ions are man aged as shown below Example for NJ series NJ501 CPU Unit lt ID information label Unit model Unit version Lot No LDDMYY Lot number and serial number MAC address The following information is provided on the ID information label Item Description Unit model Gives the model of the Unit Unit version Gives the unit version of the Unit Lot number and Gives the lot number and serial number of the Unit serial number DDMY Y Lot number Q For use by OMRON xxxx Serial number M gives the month 1 to 9 January to September X October Y November Z December MAC address Gives the MAC address of the built in port on the Unit Confirming Unit Versions with Sysmac Studio You can use the Unit Production Information on the Sysmac Studio to check the unit version of the CPU Unit CJ series Special I O Units CJ series CPU Bus Units and EtherCAT slaves The unit versions of CJ series Basic I O Units cannot be checked from the Sysmac Studio CPU Unit and CJ series Units 1 Double click CPU Expansion Racks under Configurations and Setup in the Multiview Explorer Or right click CPU Expansion Racks under Configurations and Setup and select Edit from the menu The Unit Editor is displayed for the Controller Configurations and Setup l
172. is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof CJ series PROFINET IO Controller Unit Operation Manual f
173. it Operation Manual for NJ series CPU Unit W511 6 5 6 Message Communications Determining the SendCmd instruction execution completion SendCmd instance Done OperatingEnd Y P b SendCmd instance Error Trigger reception RS instance Trigger _Port_isAvailable PNT21_AllDatXchgSta RS Operating J a CN Set a1 Q Communications parameters settings Operating OperatingEnd Reset1 t 4 InDNetAdr NetNo 2 InDNetAdr NodeNo 65 InDNetAdr UnitNo BYTE 16 00 InOption isNonResp FALSE InOption TimeOut 60 InOption Retry 0 Sdata 0 BYTE 16 28 Sdata 1 BYTE 16 01 Sdata 2 BYTE 16 00 10 Sdata 3 BYTE 16 0E 11 Sdata 4 BYTE 16 00 12 Sdata 5 BYTE 16 9C 13 Sdata 6 BYTE 16 00 14 Sdata 7 BYTE 16 01 15 Sdata 8 BYTE 16 73 OMONODOAARWN Network address settings i Il Response monitoring and retry settings i i Command data settings Il i Il i Il i Il Il SendCmd instruction execution SendCmd instance Operating SendCmd Execute Done InDNetAdr DstNetAdr Busy _ePORT _NONE CommPort Error Sdata 0 CmdDat ErrorlD UINT 9 CmdSize ErrorlIDEx Rdata 0 RespDat RespDat InOption JOption Processing at normal end Processing after normal end Operating SendCmd instance Done
174. it word or a sequence thereof either signed or unsigned must be mapped to the CPU data area words on a high byte low byte sequence A 32 bit double word or a sequence thereof either signed or unsigned must be mapped to the CPU data area words on a high byte low byte sequence as well as on a high word low word sequence All conversions work both ways i e when transferring data from the CPU data area to the PROFI NET IO network and when transferring data from the PROFINET IO network to the CPU data area UOISISAUOD pue sed ejeq peyoddns 9 c G The following conversion steps are required here Every two data bytes are stored in 1 word in the same sequence as in the case of 16 bit integer data but the two words required to store the 4 bytes must be swapped for the CPU data area The conversion has to be reversed when transferring data from the CPU data area to the PROFINET network Text Strings Both PROFINET IO and the CJ1 System define the ASCII text strings as data format The figure below shows the format both on the PROFINET IO network and in the CPU data area The data bytes on the PROFINET IO network are transmitted in the sequence shown in the figure i e Byte 0 is transmitted and received first after that byte 1 etc CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 23 5 Operation 5 24 PLC Data area PROFINET Be 07 Be 00 Ba 15 Ba 00 a Char 0 Word 0 Chard Char 1 Cha
175. k Note that the PROFINET Scan Tool for assigning the IO Device names can only operate when connected to the Ethernet network Start the CX ConfiguratorFDT software and install the appropriate GSDML files and DTM s for the connected IO Devices Scan the PROFINET network with the PROFINET Scan View included in the CJ1W PROFINET IO Controller DTM Give the detected IO Devices an appropriate name according to their posi tion and or function It is possible to give a IO Device a temporary IP address but it will be set changed later by the IO Controller Add the PROFINET IO Controller as parent in the Network View Configure the communication parameters to connect to the IO Controller Set an IP address in the PROFINET IO Controller by using the Network Scan View Enter the same IP address in the DTM Confirm the on line connection by putting the DTM on line Set the PROFINET Names of the PROFINET IO Devices by using the Network Scan View Build up the network within CX ConfiguratorFDT Add the IO Devices to the Tree of the network by dragging and dropping from the Device Catalogue Assign the I O modules for each individ ual IO Device Use the exact names given to the IO Devices with the network scan tool Make sure that the IP address for each item on the network is unique Allocate the modules of the IO Devices to the intended CPU memory areas Download the configuration to the IO Controller Confirm proper operation by checki
176. label attached may result in malfunction Remove the label after wiring 2 8 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation 49 0 3u02 OI LANISOUd 94 Burjejsul Z Z pun suoisueulig JEUJ9 X3 p Z Z CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 9 2 Nomenclature and Installation 2 3 Network Installation A PROFINET IO network can be setup as a line star tree or ring network When using the CJ1W PNT21 unit in any of these networks the following precautions apply Always be aware that any additional Ethernet communication through the PROFINET network may influence the PROFINET IO Communication t is recommended to physically separate the PROFINET IO network from other Ethernet based communication networks e g IT infrastructure to assure reliable I O data exchange e Severely overloading the CJ1W PNT21 with data traffic may cause the Unit to temporarily block the Ethernet port interrupting all traffic including PROFINET IO communication i Line Network A line topology comprises multiple IO Devices connected in series Many IO Devices such as the Omron GRT 1 PNT IO Device Unit have an Ethernet switch integrated in the Unit offering an easy way to interconnect all Devices Advantages of the Line Topology n most control systems the line topology requires the lowest cabling effort Al
177. ller Unit Reflect the settings for the switches on the front panel of the PROFINET IO Controller Unit in the Unit Transfer programs Unit Configuration and Setup and variable information Configure the PROFINET IO Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration ES Additional Information When turning on the power supply to the Controller an I O Setting Check Error occurs when there is a Unit Configuration in the CPU Unit which does not match the actual Unit Configuration In this case reset the Controller after transferring the Unit Configuration to cancel the error i PROFINET IO Controller Configuration Procedure Use the following procedure to configure the PROFINET IO Controller and PROFINET IO Devices using CX ConfiguratorFDT SeJnpoo2oJg unedo oiseg p 4 1 Turn ON the CPU power supply and the power supplies of the IO Devices on the network 2 Use the PROFINET IO Controller DTM s Network Scan function to assign Device Names to the actual IO Devices in the network 3 In CX ConfiguratorFDT create a network and define the parameters and I O configurations for the PROFINET IO Controller Unit and the allocated IO Devices Choose the update rate for each IO Device 4 Download the network configuration to the PROFINET IO Controller Unit After downloading the configuration CX ConfiguratorFDT will restart the PROFINET IO Contro
178. ller Unit eunpeooJg dnyeis iuf 19 0002 OI L3NIJOSd Zl 5 After restart of the PROFINET IO Controller Unit communication with the PROFINET IO Devices will start automatically Allocation of User defined Variables to the Memory Used for CJ series Unit With this Unit the IO Device areas are allocated to the Memory used for CJ series with user set alloca tions The user program accesses the slave via the user defined variable that specifies the AT specification for the area where the slave is allocated With this Unit the device variable for CJ series Unit or a user defined variable that specifies the AT specification of the allocation area for the slave is setup using the CX ConfiguratorFDT software application User defined variables are created using Sysmac Studio Have the necessary user defined variables created before creating a program For details on operations refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 l Precautions for Correct Use The user is responsible for management of the memory used for CJ series Unit Please take great care to avoid overlapping of reference areas between user defined variables CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 15 1 Features and System Configuration 1 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Nomenclature and Installation S80 This section describes the nomencl
179. llowing tables show the alarm data details SmartSlice I O Node 2 Response Data size 32 Bytes See note Es a GEI ES GESPERRT E CERTE SmartSlice I O Node 1 1 SmartSlice I O Node 8 SmartSlice I O Node 7 SmartSlice I O Node 6 SmartSlice I O Node 5 2 SmartSlice I O Node 12 SmartSlice I O Node 11 SmartSlice I O Node 10 SmartSlice I O Node 9 13 SmartSlice I O Node 56 SmartSlice I O Node 55 SmartSlice I O Node 54 SmartSlice I O Node 53 14 SmartSlice I O Node 60 SmartSlice I O Node 59 SmartSlice I O Node 58 SmartSlice I O Node 57 15 SmartSlice I O Node 64 SmartSlice I O Node 63 SmartSlice I O Node 62 SmartSlice I O Node 61 The 4 bits allocated to each SmartSlice I O Node have the following functions Bit 0 Warning Minor Error Bit 1 Alarm Major Error Bit 2 Reserved Bit 3 Reserved CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1082 QN3S ADVSSAW LIOL1dX3 L 9 saBbessa 21 oy c 9 6 Message Communications ES Additional Information The Warning Alarm details depend on the Communication Unit Refer to the Unit s operation manual 6 3 2 MEMORY AREA READ 0101 The MEMORY AREA READ command is used to read the last diagnostics data message the PROFI NET IO Controller Unit received from the specified slave device The command frame requi
180. low shows the Change password window for the Planning Engineer You can now enter the new password confirm it by re typing the password and select the OK button to activate the new password MOPUIM UIEN L3403e4n89u02 X2 Z Note If access protection is not important for the application you can define an empty string as a password i e when entering the new password simply press the return button on your PC When starting CX ConfiguratorFDT the login window can be passed by pressing the return button on your PC without entering a password juswabeueyy Jes 1 pue Jojuo2 sseoov 9 Z CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 17 3 Configuration Software 3 3 PROFINET IO Controller DTM 3 3 1 To allow configuration and data monitoring from within CX ConfiguratorFDT a CJ1W PNT21 PROFI NET IO Controller DTM is installed The DTM shows up in the Device Catalogue under the following name Functions O Configuration of PROFINET IO Controller Unit Monitoring of PROFINET IO Controller Unit e Provide an Acyclic communication channel with PROFINET IO Devices Description CJ1W PNT21 PROFINET IO Controller The PROFINET IO Controller DTM has three main user interface components 1 DTM Configuration User Interface This user interface facilitates configuration of the IO Controller Unit 2 DTM PROFINET Identification This user interface facilitates detection of IO Devices an
181. ly disable all communication by this Unit on PROFINET jueuie2e do pue ooueuojurey p Z iS yJOMION LANISONd 94 uo suf jo jueure2e desj uonIpp V t p CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 23 7 Troubleshooting and Maintenance 7 24 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Appendices A 1 Differences in Available Functions Depending on the CPU Unit NJ CJ series to be Connected 0 cece eee eee eee A 2 A 1 1 Differences in Available Functions lle A 2 A 1 2 Differences in Accessing from the User Program 00 A 2 A 2 PROFINET IO Alarm Messages sees n n n nn A 7 A 2 1 IntrodUctlon uci RARE EUR DE WR ERA P se be he bie A 7 A 2 2 Alarm Messages sese m A 7 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 A 1 Appendices Differences in Available Functions Depending on the CPU Unit NJ CJ series to be Connected Differences in Available Functions Some functions available to the CJ series may be unavailable when you operate this Unit with the NJ series The following table lists the differences between the NJ and CJ series for each function that this Unit provides Item Function available with CJ series Function available with NJ series Unit Control and Status Available Available I O Data Available Avail
182. mi oen Jj Uter sccourts paseeeed 7 Obusre m wb Sere om V Gy Frere Poet 7 Oper Orat ceri 4 Martene V Pereira Engnaer Chine Ditemod Acre Charge pareri Changing Access Rights By selecting the check box next to a level the administrator can grant access rights to CX Configu ratorFDT i e the checked levels can start and access CX ConfiguratorFDT If a check box is not selected the corresponding level can not be used to start CX ConfiguratorFDT and it will not appear in the drop down list in the login window For example in the window below the Observer and Maintenance levels are unchecked are fme Poveter 7 Oreo Ohra pases Marterance V Paring Engen Charge ptt Leser nd Charge passos The next time CX ConfiguratorFDT is started the Observer and Maintenance access levels are not available in the login window as shown below 3 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software The Administrator level has always access and can not be disabled in the User Accounts window Changing the Passwords In order to change a specific password select the Change password button in the User Account window next to the related access level The level must be enabled by selecting the check box to the left of it Pressing the Change password button opens a window allowing the entry of a new password As an example the window be
183. modules is read from the GSDML file of the IO Device The figure below shows an example of a module selection for a Omron GRT1 PNT PROFINET IO Device Defining the I O Configuration To define the I O configuration the user must select each I O module in the same sequence as they are physically connected to the IO Device while observing the following prerequisites Digital Units can occupy 2 or 4 bits of I O data Adjacent digital Input Units or Output Units must be assembled into 1 word To assemble multiple Digital Units first select the appropriate Unit listed in the available Mod ules list which is not marked with a asterisk This will indicate the start of a new word For the subsequent units the I O modules marked with an asterisk must be selected until a word has been occupied 3 34 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software When using Digital I O Units following an Analog I O Unit a new word has to be allocated Select a module which is not marked with an asterisk After a word has been filled up a new word must be started by again selecting the next I O module not marked with an asterisk Do not attempt to put Input Units and Output Units in one and or the same word This will result in a parameterization error after downloading the configuration to the Master Unit Analog Units normally occupy 1 2 or 3 words To further explain the mapping seque
184. n see figure below only master devices are listed From the displayed list select the device DTM to be added and select the OK button The Device DTM will be added to the network Using Drag amp Drop 1 2 3 4 Open the Device Catalogue Either select the View Device Catalogue menu option or press the Device Catalogue button in the Tool Bar Select a device DTM in the Device Catalogue Left click the mouse and Drag the mouse pointer to the desired location in the network i e My Network in the Network view Release the mouse button and the device DTM will be added to that location Note Master DTMs can only be added to the main branch of the Network Slave Device DTMs can only be added to Master DTMs Whether or not a DTM can be added to the branch is indi cated by the cursor The indicates no addition and indicates that addition is allowed Using the Add Device Button 1 2 3 4 5 5 4 Select the top of the network to which the DTM must be added i e select My Network in the Network view Open the Device Catalogue Either select the View Device Catalogue menu option or press the Device Catalogue button in the Tool Bar Select the device that must be added to the network Select the Add Device button at the bottom of the Device Catalogue window The device DTM is added to the network Additional Information e Ifa DTM is selected in the Device Catalogue which can
185. n control Using EtherCAT Using CJ series Units Programming error processing Testing operation and debugging Using motion control Using EtherCAT Using EtherNet IP A 4A Use the Troubleshooting and managing relevant A lt errors in an NJ series Controller manuals for references according to any error that occurs Maintenance Using EtherCAT Using EtherNet IP Using CJ series Units 2 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Introduction Manual Configuration NJ series CPU Unit Hardware User s Manual Cat No W500 Nu series CPU Unit Hardware User s Manual Cat No W500 Section Section 1 Introduction Description This section provides an introduction to the NJ series Controllers and their features and gives the NJ series Controller specifications Section 2 System Configuration This section describes the system configuration used for NJ series Controllers Section 3 Configuration Units This section describes the parts and functions of the configuration devices in the NJ series Controller configuration including the CPU Unit and Configuration Units Section 4 Installation and Wiring This section describes where and how to install the CPU Unit and Configuration Units and how to wire them Section 5 Troubleshooti
186. n data exchange with IO Devices until a valid configuration is loaded from the memory card System defined Variable Data type Name pono FileRdErr BOOL File Read Error Cause and cor Assumed cause Correction Prevention rection Damaged Memory Card or files Replace the memory card Restore the files on the memory card Check memory card and file integrity Attached None information Precautions None Remarks Event name Error Log Storage Error Event code 18040000 hex Meaning The Error Log data in the non volatile memory may be corrupted Source Function Module Source details CJ series Unit Detection When an attempt timing to store an error fails Error attributes Level Minor Recovery Controller reset Log category System Effects User program Continues Operation Cannot write to the Error Log and the data stored there may be corrupted System defined Variable Data type Name Plushie ErrLogStorErr BOOL Error Log Storage Error Cause and cor Assumed cause Correction Prevention rection There is a problem with the internal non volatile memory or other Unit hardware problems Power interruption during error log writing Restart the Unit Replace the Unit Attached None information Precautions None Remarks Event name Invalid Configuration Event code 38080000 hex Meaning The Unit has not been configured correctly Source F
187. nce an example is given below The example is based on the Omron GRT1 PNT PROFINET IO Device Example To illustrate how the Digital and Analog SmartSlice I O Units are mapped to I O words and how to do the implementation using the GSD File consider the table below WLA 921 9q OI 93u39 G E SmartSlice Selected I O Module I O Word Bit GRT1 PNT COM Status Input Word 1 GRT1 ID4 1 GRT1 ID4 1 Input Word 2 Bit 0 3 oi GRT1 ID4 1 GRT1 ID4 1 Input Word 2 Bit 4 7 GRT1 OD4 1 GRT1 OD4 Output Word 1 Bit 0 3 5 GRT1 ROS2 GRT1 RO2 Output Word 1 Bit 4 5 2 GRT1 ID4 1 GRt1 ID4 1 Input Word 2 Bit 8 11 8 GRT1 AD2 GRT1 AD2 I Analog Data Default Input Word 3 and 4 c 0 The table above lists the physical configuration in the left most column the I O Module selected 2 from the list of available I O modules in the middle column and the I O words onto which the mod a D ules are mapped in the right most column CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 35 3 Configuration Software 3 36 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Data Exchange with the CPU Unit This section describes the words allocated to the PROFINET IO Controller Unit in the CIO Area and DM Area These words both enable controlling the Unit and accessing Unit and network status 4 1 Data Exchange with the CPU Unit 2 0 cece eens 4 2 4
188. nd UDP IP For non time critical messaging PROFINET uses standard Ethernet mechanisms over TCP IP and UDP IP Field devices are addressed using a MAC and IP address This is similar to the standard Ethernet communication In these protocols the networks are identified based on the IP address Within a single network the MAC address is used for the addressing of the target devices This addressing features enables integration with the IT world without limitation The OMRON IO Devices can accordingly support the OMRON Ethernet protocols enabling additional communica tion with OMRON PROFINET devices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 3 1 Features and System Configuration TCP provides an error free transmission of data from sender to receiver It establishes a connection between the two stations before the transmission is complete This connection is monitored during operation and disconnected after the transmission is complete UDP does not guarantee an error free transmission of data However the UDP is connection less Each message is an individual transmission Because of the lack of overhead connection establish ment monitoring etc this protocol is more suitable for time critical applications Communication Services The PROFINET IO Controller Unit establishes a connection to its IO Devices based on the configu ration which has been given by the user The Application Relat
189. ng This section describes the event codes error confirmation methods and corrections for errors that can occur Section 6 Inspection and Maintenance This section describes the contents of periodic inspections the service life of the Bat tery and Power Supply Units and replacement methods for the Battery and Power Supply Units Appendices The appendices provide the specifications of the Basic I O Units Unit dimensions load short circuit protection detection line disconnection detection and measures for EMC Directives 1 NJ series CPU Unit Software User s Manual Cat No W501 Section Description Section 1 This section provides an introduction to the NJ series Controllers and their features Introduction and gives the NJ series Controller specifications Section 2 This section describes the variables and control systems of the CPU Unit and CPU CPU Unit Operation Unit status Section 3 This section describes how to use I O ports how to create the slave configuration I O Ports Slave Configuration and Unit Configuration and unit configuration and how to assign functions Section 4 Controller Setup This section describes the initial settings of the function modules Section 5 Designing Tasks This section describes the task system and types of tasks Section 6 Programming This section describes programming including the programming languages and the variables and instructions that are
190. ng and troubleshooting procedures needed to Troubleshooting keep the Slice I O Units operating properly Appendices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 The appendices describe the following Explicit Messages Standard Models Power Consumption and Weight Tables I O Current Consumption Table Precautions When Connecting Two wire DC Sensors Introduction CJ1W PNT21 PROFINET IO Controller Units Operation Manual Cat No W12E Section Description The information contained in this section is important for the safe and reliable opera Section 1 Precautions tion of the CJ1W PNT21 PROFINET IO Controller Unit You must read this section and understand the information contained before attempting to set up or operate a CJ1W PNT21 PROFINET IO Controller Unit and related systems Section 2 Features and Specifications This section provides an introductory overview of the CJ1W PNT21 PROFINET IO Controller for the CJ Series its functions and how to set up and configure it for a PROFINET IO network Section 3 Installation and Wiring This section shows the CJ1 series PROFINET IO Controller Unit and identifies the controls and indicators of the Unit This section also contains the procedures for installing and wiring the CJ1W PNT21 Unit in addition to the procedures for setting up the PROFINET IO network Section 4 Configuration Software This section presen
191. ng the Monitoring GUI of DTM and indicator status of the Unit Additional Information A common mistake when implementing IO Controller redundancy is to download the same con figuration to both IO Controllers thereby creating an IP address conflict as well as duplicating the symbolic name This should be avoided CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software 3 2 CX ConfiguratorFDT Main Window At first start up the main application window of CX ConfiguratorFDT opens with a New Project and the Device Catalogue is opened automatically The Device Catalogue can also be opened from the menu The figure below shows the opened CX ConfiguratorFDT main window for a project already containing a defined network with the Device Catalogue window opened Tool Bar Network view Device Catalogue MOPUIM UIEN L3403e4n8gu02 X2 Z 25 SERUEEEF Ed eux A Ez EI x E PE E pone S E ana zt XA xx Pes D Orr Mos WOMEN OI LANISONd 94 Buiysiiqeysy L A wm amem m DTM view Status Bar The main components in this window are The Network view The DTM Catalogue view The Error Log view The FDT Monitoring view not shown in the figure above The Main menu The Tool Bar and the Status Bar Network View The Network view displays the structure of the PROFINET network in a tree format The tree has at least three levels Th
192. nit W511 3 13 MOPUIM UIEN L3403e4n89u02 X2 Z Buuojyuo N 134 pue 8ui6607 10413 G Z 3 Configuration Software EN Additional Information The FDT Monitoring view is hidden by default After starting CX ConfiguratorF DT the window will be displayed by selecting the View FDT Monitoring option from the main menu The purpose of the FDT Monitoring view is troubleshooting in case problems occur with third party DTMs The contents of the window can be copied to the clipboard to allow it to be pasted into another document or into an E mail The messages themselves as well as the sequence of mes sages may hold additional clues in case of problems The format used in the FDT Monitoring view is Time Time Date Date Information Type message The message may include the name of the DTM involved in the communication The figure below shows an example of an FDT Monitoring message sequence This example sequence is generated when opening a CJ1W PNT21 PROFINET IO Controller Unit DTM Ld Right clicking in the Error Log view displays a context menu providing the options listed below De tm Error Log View Context Menu List Item Description Clear all entries Clears the entire FDT Monitoring view Copy to clipboard Copies the entire contents of the FDT Monitoring view to the clipboard Hide Hides the FDT Monitoring view 3 2 6 Access Control and User Management The FDT Standard defines four
193. not be added to the current location in the network the Add Device button will be disabled which is shown as a greyed out button CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation When adding a CJ1W PNT21 IO Controller DTM to the network it is automatically assigned the IP address 192 168 0 100 This address can be changed after opening the CJ1W PNT21 IO Controller DTM After adding the Master DTM to the Network view repeat one of the pro cedures as outlined above to add slave DTMs to the Master DTM In the procedures above the highest level for adding slave DTMs is the Master DTM When adding IO Device DTMs to the CJ1W PNT21 IO Controller DTM they are automatically assigned their Device Number and TCP IP network addresses in ascending order i e the first IO Device is assigned the Device Number 1 and IP address 192 168 0 1 the second gets the Device Number 2 and IP address 192 168 0 2 etc The assignments can be later changed in the IO Controller DTM User Interface 5 1 2 Setting IO Device Names The PROFINET IO addressing is based on IO Device Naming In order to achieve communication between the IO Controller Unit and its allocated IO Devices the latter must have the same PROFI NET Name set in the configuration as it is set in the IO Device The PROFINET Name on the IO Devices is set by a specific tool There are standalone tools but there is also on incorporated in the CJ1W PNT21
194. ntLogs oo Far i ESAE KARPA EAE RE NEC RU 7 14 7 3 1 Overview of the Event Logs 0 0 000 eee eee eee eee 7 14 7 3 2 Error Table 5 p 2 eS E Se i Paes 7 14 7 3 3 Error Descriptions 5 ore nad mcrae a4 acta a ot Roe diets eos 7 16 7 4 Maintenance and Replacement 0000 eee e cece eee eee 7 21 7 4 1 Cleaning erre eL emp pb perpe ee pn IERI eR MS 7 21 7 4 2 Inspection 7 ennt ect ne e n DEAE Basa Saas Oy LEN te A Cae ah 7 21 7 4 3 Replacing Faulty Units 0 0000 cece 7 22 7 4 4 Addition Replacement of Units on the PROFINET Network 7 23 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 1 7 Troubleshooting and Maintenance 7 1 Troubleshooting with the PROFINET IO Controller Unit Indicators 7 1 1 Determining Operating Status from the Indicators This section presents a number of easy to use procedures to troubleshoot possible errors using the indicators on the front of the Unit The indicators on the PROFINET IO Controller Unit have the following functions Indicator Indicating MS PROFINET IO Controller s Module Status NS PROFINET IO Controller s Network Status COMM PROFINET IO Controller s Communication Status 100 PROFINET IO Controller s I O Data Exchange Status The indicators can be used to determine the following categories of errors Normal operation This is the normal startup procedure and operation of the PROFINET IO Controller
195. number of the main section This illustration is provided only as a sample It may not literally appear in this manual Special Information Special information in this manual is classified as follows Qi eun for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product H Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance E paaitiona Information Additional information to read as required This information is provided to increase understanding or make operation easier Note References are provided to more detailed or related information CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Introduction Precaution on Terminology In this manual download refers to transferring data from the Sysmac Studio to the physical Controller and upload refers to transferring data from the physical Controller to the Sysmac Studio In this manual the CJ1W PNT21 Unit may be referred to as PROFINET IO Controller Unit Master Unit IO Controller Unit IO Controller or PNT21 Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Introduction Sections in this Manual Features and System Configuration Nomenclature and Installation Configuration Software Data Exchange with the CPU Unit Operation Message Communications Troublesho
196. o avoid momentary changes in output data during this control change the Data Hold parameter of each IO Device should be set sufficiently high for the standby IO Controller to take over seamlessly The appropriate Data Hold value should be determined experimentally CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation uonej ejsu YIOMJON E Z 2 3 3 Network and Controller Redundancy When combining the PROFINET MRP ring redundancy and the IO Controller redundancy a control system with a high reliability can be achieved Single points of failure should have no influence on the operation of the application A system with both PROFINET MRP ring redundancy and IO Con troller redundancy could be set up like the picture below Aouepunpeay Jej ojuo2 pue xJOM9N z Redundancy FB Communication ev hr MRP Clients MRP Clients S P A CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 15 2 Nomenclature and Installation 2 16 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Configuration Software SS This section presents an overview of the configuration software and gives insight in the main aspects of defining a PROFINET IO configuration 3 1 CX ConfiguratorFDT seeeeeee n nn nnn 3 2 3 1 1 Starting CX ConfiguratorFDT
197. ocked until they click into place after connecting the adja cent Unit connectors E Installation Always connect to a ground of 100 or less when installing the Units A ground of 100 Q or less must be installed when shorting the GR and LG terminals on the Power Supply Unit i Wiring Follow the instructions in this manual to correctly perform wiring Double check all wiring and switch settings before turning ON the power supply Use crimp terminals for wiring Do not connect bare stranded wires directly to terminals Do not pull on the cables or bend the cables beyond their natural limit Do not place heavy objects on top of the cables or other wiring lines Doing so may break the cables Mount terminal blocks and connectors only after checking the mounting location carefully Be sure that the terminal blocks expansion cables and other items with locking devices are properly locked into place Always remove any dustproof labels that are on the top of the Units when they are shipped before you turn ON the power supply If the labels are not removed heat will accumulate and malfunctions may occur Before you connect a computer to the CPU Unit disconnect the power supply plug of the computer from the AC outlet Also if the computer has an FG terminal make the connections so that the FG terminal has the same electrical potential as the FG GR terminal on the Power Supply Unit A differ ence in electric potential between the com
198. ontains Errors 00000 7 9 Error Log Storage Error elles 7 10 Error L g VIEW eit cele EUER ok 3 6 Ethernet Connector 0200005 2 2 2 5 Ethernet Failure 0000 0c else 7 5 Event Code is rci rusa rer ele Ans 7 15 Eventi Logs sire Rev ee ee In 7 14 Event Name 0020 cece eee eee 7 15 Explicit Message Send Command 6 7 Exporting DTM Information to HTML 3 12 Exporting Projects 2002200005 3 12 External Dimensions 200 5 2 9 F RD Teepe sages ator teenie eg b Ide REPE 3 32 FDT Monitoring 0 0 cee eee eee 3 13 FDT Monitoring View 002200 2 eee 3 6 File Read Error 000 e e eee eeeeeee 7 10 Find Devic S 2 eyesore set since dh ares 3 21 Firmware Upgrade 0 00 eee eee eee eee 3 31 CJ series PROFIBUS Master Unit Operation Manual for NJ series CPU Unit W509 G General Station Description 1 4 General Sub item llle 3 34 Generic I O Device DTM 000 eee 3 2 Generic IO Device DTM 20000 0 1 10 GSD peser wise ore a Be eee 1 4 GSDME o che Ev tabac s 1 13 GSDML File 0000 3 11 3 32 5 3 l VO Configuration aaau auaa 5 7 VO Controller lenem aE nn 1 5 VO Controller DTM 0 cee eee eee 3 2 VO Controller Setup 0 0 eee eee 5 10 VO Controller Status 2 e
199. or NJ series CPU Unit W511 15 Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions 16 CJ series PROFINET IO Controller Unit
200. or attributes Level Minor Recovery Depends on the Log category System cause Effects User program Continues Operation Turned ON by the Unit if hardware errors have occurred on the bus e g faults when accessing the Ethernet controller or interrupted data streams and broken messages System defined Variable Data type Name variables HwErr BOOL Hardware Error Cause and cor Assumed cause Correction Prevention rection The Ethernet controller of the Unit encountered a problem Faulty access or there where broken messages or interrupted data streams from the network External influences on the network Restart the Unit Replace the Unit Isolate the Unit from any potential external influences with negative effects Attached None information Precautions None Remarks 7 20 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance 7 4 Maintenance and Replacement This section describes the routine cleaning and inspection recommended as regular maintenance as well as the Unit replacement procedure 7 4 1 Cleaning Clean the PROFINET IO Controller Units regularly as described below in order to keep the network in its optimal operating condition Wipe the Unit daily with a dry soft cloth When a spot can t be removed with a dry cloth dampen the cloth with a neutral cleanser 296 solu tion wring out the cloth and wipe the Unit i Pr
201. ot specify the same address for the AT specification for more than one variable Doing so would allow the same entity to be accessed with different variable names which would make the user program more difficult to understand and possibly cause programming mistakes i General Communications When you use data link communications check the error information given in the status flags to make sure that no error has occurred in the source device Write the user program to use the received data only if there is no error If there is an error in the source device the data for the data link may contain incorrect values Unexpected operation may result if inappropriate data link tables are set Even if appropriate data link tables have been set confirm that the controlled system will not be adversely affected before you transfer the data link tables The data links start automatically after the data link tables are trans ferred All CPU Bus Units are restarted when routing tables are transferred from Support Software to the CPU Unit Restarting these Units is required to read and enable the new routing tables Confirm that the system will not be adversely affected by restarting before you transfer the routing tables Tag data links will stop between related nodes while tag data link parameters are transferred during Controller operation Confirm that the system will not be adversely affected before you transfer the tag data link parameters i Ether
202. oting and Maintenance Appendices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 9 CONTENTS genet M P 1 Relevant rh rae M 2 Manual Configuration Rn n 3 INAV ALS GE ed mnm 7 SOCHONS IN this Manual 4 eie sacs cedecscaucceteceldcccesspezschebeceeecteesacesedecteceeecdescnseets 9 CONTENTS dite rututtusc eee ee d A 10 Read and Understand this Manual eese 14 Safety PrecautiohS A M 17 Precautions for Correct Use eene eitetetestiece ctetuer tu eee sce se cese ckeu ete ura ca pas 28 Regulations and Standards ssssssssssssnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnn nna 31 Unit Versi ns AREE 33 Related Lr re e 35 heuri nauriliejAecM M R 36 Section 1 Section 2 10 1 1 1 2 1 4 2 1 2 2 Features and System Configuration Overview of PROFINET nne eere Me ERRARE ar eaaa scunaeedeidecteeeedeevessencadetesatetss 1 2 1 1 1 PROFINET IO Controller Unit Features sssssssssssseeseeneen ener nnne 1 2 1 1 2 PROFINET Communication 1 cccccceccececeeeceeeeeeeeeeeeaeeeeeeeeaaeeeeeecaaeaeeeeccaeeseseeceueaeeeeeeseaeeneea 1 3 1 1
203. ower ON or timing reset Error attributes Level Minor Recovery Error Reset Con Log category System troller Reset Effects User program Continues Operation Cannot exchange data with IO Devices until a valid config uration is read from the internal non volatile memory System defined Variable Data type Name seeds ParamLoadErr BOOL Local parameter load error Cause and cor Assumed cause Correction Prevention rection During startup of the IO Controller loads the configuration from memory If it does not succeed this event will be TRUE Download the parameters again Replace the Unit Attached None information Precautions None Remarks Event name File Read Error Event code 18030000 hex Meaning The unit cannot load the configuration and setup data stored on the memory card Limited memory card functionality based on CPU version Check specification details for more information Source Function Module Source details CJ series Unit Detection At transfer from timing memory card Error attributes Level Minor Error Reset Con troller Reset Recovery CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Log category System 7 17 so 1uo 3 7 suonduoseq JOM 4 7 Troubleshooting and Maintenance Effects User program Continues Operation Cannot load a valid configuration from the memory card and therefore cannot begi
204. owing sequence 1 To go online select the DTM in the Network view and perform one of the following actions Select the Device Go Online option from the main menu or the DTM context menu or Select the Online button from the Tool Bar 2 A communication channel will be opened through CX Server The name of the DTM in the Net work view will turn to Italic font to indicate that the Unit is online XJO0M 9N SU 01 sseooy JOS L G G 3 From the context menu select the Diagnosis option The DTM s Diagnostics User Interface will be displayed l Precautions for Correct Use Controlling the CJ1W PNT21 PROFINET IO Controller Unit from the CJ1W PNT21 IO Controller DTM Diagnosis User Interface may interfere with a CPU user program running at the same time This can result in unexpected behavior It is recommended to change the CPU mode to PRO GRAM mode to avoid this interference during the use of the CJ1W PNT21 IO Controller DTM Diagnosis User interface 5 5 2 Changing the Output Data State of the IO Controller O Data State The PROFINET IO standard defines the Provider State of I O data further called the I O Data state With this a PROFINET IO Controller or Device can signal if the data it provides is reliable if it is Valid or Invalid I O Data that is marked as invalid is discarded by the receiving device The Output Data state of the IO Controller is controlled in two ways CJ series PROFINET IO Controller Unit Opera
205. peration Manual SE2 ing procedures and func mac Studio tions of the Sysmac Studio CJ series PROFIBUS W509 CJ1W PRM21 Learning about the func The functions and operating procedures when Master Units Operation tions and operating proce the CJ series PROFIBUS Unit is used in an NJ Manual for NJ series dures when the CJ series series system configuration are described as CPU Unit This docu PROFIBUS Master Unitis well as the operation of CX ConfiguratorFDT ment used in an NJ series sys tem configuration SmartSlice GRT1 series WO4E GRT1 PRT Learning about the GRT1 Describes the GRT1 PRT PROFIBUS Commu Communication Unit series SmartSlice PROFI nications Unit for OMRON s SmartSlice I O Operation Manual NET Communication Unit Units It also describes how to install and opera tion the Unit SmartSlice GRT1 Series W455 GRT 1 series Digi Learning about the various Describes the models specifications functions Slice I O Units tal I O Units Ana SmartSlice I O Units that operating procedures and applications of log I O Units work with the GRT1 PRT GRT1 series Slice I O Units Counter and Posi series Communication tioning Units Sys Unit tem Units CS CJ Series PROFI W409 CS1 CJ1W PRM21 Learning about the Describes the operation and configuration BUS Master Unit Opera CS1 CJ1W PRM21 PRO details of the CS1W PRM21 and CJ1W PRM21 tion Manual FIBUS Master Units PROFIBUS DP and PROFIBUS DP V1 Master Units when used in
206. peration Manual for NJ series CPU Unit W511 4 13 sesnyejs SAYDMS oJemgjos PUN sanies f2 10 so qeueA IA Z Y snjeis eoe OI tzz v 4 Data Exchange with the CPU Unit 4 2 5 IO Device Input Valid Flags The following device variables for CJ series Unit are used to reference individual information Array elements of DevinDataValid 1 to 126 correspond to IO Device station numbers 1 to 126 The bits for station O and 127 are not used Name of device variable for CJ series Unit Type R W Area Function DevinDataValid BOOL RO IO Device Array elements of DevinDataValid 1 to 126 Input Data correspond to IO Device station numbers 1 to Valid Array 126 The bits for station O and 127 are not used FALSE Turned OFF by the Unit if the corre sponding IO Device s not providing data Inputs are invalid e Is not allocated to this IO Controller TRUE Turned ON by the Unit if the correspond ing station is in Data Exchange with valid inputs DevinDataValidL LWORD RO IO Device The IO Device Input Valid flags indicate for each DevinDataValidH LWORD RO Input Valid IO Device if it is in Data Exchange mode with the flags PROFINET IO Controller Unit The flags are allo cated to two LWORD variables of 64 bits IO Device Setup tab See the image below 15 14 13 12 11 10 9 8 7 6543210 DevinDataValidL 15 14 13 12 11 10 8 7 6 5 4 3 2 1 IO Device 01 to 15 DevinDataValidL 31
207. plying the power the configuration settings present in the previous Unit must also be trans ferred to the new Unit Use CX ConfiguratorFDT to download the original project from the stored loca tion and to the new Unit After configuring the new Unit re connect it to the network and restart operation ES Additional Information Sw2FileBkupCmd and Sw2FileRestoreCmd Unit Setup File Backup and Restore Switches are not supported with the CJ1W PNT21 Unit when used with the NJ series Controller Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance 7 4 4 Addition Replacement of Units on the PROFINET Network The PROFINET network allows to connect and disconnect devices while in operation Connecting Disconnecting Devices Connecting disconnecting any device in a PROFINET network is liable to result in a temporary increase of the communication cycle time An existing slave device can only be replaced by the same type of device with the same configuration Any change to this configuration is likely to require a new configuration Changing a device with a different device type and or configuration will have a significant influence on the performance on the PROFINET network Adding a Device The addition of a new device to an existing configuration will require a new configuration file to be downloaded in the PROFINET IO Controller Unit which will temporari
208. port of the IO Controller and a link was successfully created to an IO Device switch or other Ethernet device TRUE Set ON by the Unit if there is no Ethernet cable connected to the port of the IO Controller or a link could not be successfully created to an IO Device switch or other Ethernet device If the unit cannot establish a link with another device at 100Mbps full duplex then this bit will be set HwErr BOOL RO Hardware Error FALSE Turned OFF by the Unit of no hardware errors have occurred TRUE Turned ON by the Unit if hardware errors have occurred on the bus e g faults when accessing the Ethernet controller or interrupted data streams and broken messages CfgErr 4 12 BOOL RO Configuration Error FALSE Turned OFF by the Unit if no Configura tion error has been detected TRUE Turned ON by the Unit if one or more Configuration errors have been detected in the contents of the Configuration set CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 2 4 IO Device Status 4 Data Exchange with the CPU Unit The following device variable for CJ series Unit is used to reference all information of IO Device Status Name of device variable for CJ series Unit loDevSta Type WORD RO Area IO Device Sta tus Function Bit 00 All Devices are in Data Exchange Bit 01 All IO Devices have consumed output data
209. pped from module list Left click the module and drag it while holding the Left mouse button to the desired area This can be the end of the list or any empty space in the list in which it will fit Release the mouse button The module data is copied to the desired area and appended to the already existing list The corresponding entry in the originating list is now deleted Finally the CPU memory address to which the module is mapped is now updated in the mod ule list e If Auto Addressing is enabled see IO Controller Setup tab in this section any remaining empty spaces will be removed by compression of the list Modules allocated to a higher address will be moved to a lower address to fill up the gaps f Auto Addressing is disabled compressing the list can be accomplished by pressing the Compress button only after all modifications to the mapping have been made 3 3 4 Diagnosis 3 28 The Diagnosis item shows the status of the IO Controller and the registered IO Devices The Diag nosis item has the following three sub items O Controller Status O Device Status Error History To display the Diagnosis information the PROFINET IO Controller DTM must be Online with the PROFINET IO Controller Unit All information can be acquired once by pressing the Manual button in the Refresh box The information can also be refreshed continuously by setting the refresh option to Automatic by checking its check box i IO Controll
210. program the CPU Unit is restarted Communications with the EtherCAT slaves are cut off for up to 45 seconds During that period the slave outputs behave according to the slave settings Before you transfer the user program confirm that the system will not be adversely affected If the Fail soft Operation parameter is set to stop operation process data communications will stop for all slaves when an EtherCAT communications error is detected in a slave For this reason if Servo Drives are connected the Servos for all axes will be turned OFF Make sure that the Fail soft Operation parameter setting results in safe operation when a device error occurs e e CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 25 EtherCAT communications are not always established immediately after the power supply is turned ON Use the system defined variables in the user program to confirm that communications are estab lished before attempting control operations f frames sent to EtherCAT slaves are lost due to noise or other causes slave I O data is not commu nicated and the intended operation is sometimes not achieved If noise countermeasures are required use the EC nDatalnvalid Input Data Disable system defined variable as an interlock condition in the user program Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details The slave outputs behave according to the slave s
211. program various types of information are exchanged using AT specified device vari ables for CJ series Unit specified to the I O ports and AT specified user defined variables that are specified in IO Device allocation areas From the user program the following is used to exchange various types of information Data type HO Bortumermery Usedifotfels Access Method series Unit Setting Status Software Operation Data Device Variables for CJ series Unit switches status data IO Device Area User set allocation Any area of CIO DM WR HR and User defined variable By CX Configura EM torFDT CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 Data Exchange with the CPU Unit B How to Create Device Variable for CJ series Unit Use I O Map in Sysmac Studio to allocate device variables for CJ series Unit to an I O port Specify variable names using one of the methods shown below 1 Select and allocate existing variables 2 Input a new variable name 3 Automatically create with Create Device Variable Name of Device Variable for CJ series Unit SwCmd L This is the device name when this unit is registered in the Unit Configuration By default a device name is assigned from J01 in the order of the registration in the Unit Configuration This identifies the individual unit This is an I O port name The name indicates unit functions statuses and parameters For details on
212. pt any of the following Mounting or removing I O Units or the CPU Unit Assembling the Units Setting DIP switches or rotary switches Connecting cables or wiring the system Connecting or disconnecting the connectors CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 23 The Power Supply Unit may continue to supply power to the rest of the Controller for a few seconds after the power supply turns OFF The PWR indicator is lit during this time Confirm that the PWR indicator is not lit before you perform any of the above fl Operation Confirm that no adverse effect will occur in the system before you attempt any of the following Changing the operating mode of the CPU Unit including changing the setting of the Operating Mode at Startup Changing the user program or settings Changing set values or present values Forced refreshing Always sufficiently check the safety at the connected devices before you change the settings of an EtherCAT slave or Special Unit If two different function modules are used together such as when you use CJ series Basic Output Units and EtherCAT slave outputs take suitable measures in the user program and external controls to ensure that safety is maintained in the controlled system if one of the function modules stops The relevant outputs will stop if a partial fault level error occurs in one of the function modules Always confirm safety at the
213. puter and Controller may cause failure or malfunction If the external power supply to an Output Unit or slave has polarity connect it with the correct polarity If the polarity is reversed current may flow in the reverse direction and damage the connected devices regardless of the operation of the Controller il Power Supply Design Do not exceed the rated supply capacity of the Power Supply Units in the NJ series Controller The rated supply capacities are given in the NJ series CPU Unit Hardware User s Manual Cat No W500 If the capacity is exceeded operation may stop malfunctions may occur or data may not be backed up normally for power interruptions Use NJ series Power Supply Units for both the NJ series CPU Rack and Expansion Racks Operation is not possible if a CJ series Power Supply Unit is used with an NJ series CPU Unit or an NJ series Power Supply Unit is used with a CJ series CPU Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum rat ings Surge current occurs when the power supply is turned ON When selecting fuses or breakers for external circuits consider the above precaution and allow sufficient margin in shut off performance Refer to the relevant manuals for surge current specifications Refer to the NJ series CPU Unit Hard ware User s Manual Cat No W500 for surge curren
214. r 1 ASCII Text string f Char rt Word n 2 2 Char n 1 Char n le Char n The following format conversions are required On the PROFINET IO network the text strings are handled as a sequence of 8 bit bytes but the storage in the CPU data area is following the unsigned 16 bit word storage method i e the bytes are stored in a high byte low byte sequence If the number of text characters is even all bytes will fit in the words but one additional word must be set to 0000 If the number of bytes is odd the last byte of the sequence will be mapped to the high byte of the last word The low byte of the last word must be padded with a O In case of transmissions of text strings the trailing zero byte or word is not transmitted along with the string CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation 5 4 Performance As specified the CJ1W PNT21 IO Controller can cyclically exchange I O data with up to 126 PROFI NET IO Devices The rate at which it can service IO Devices depends on the number of connected devices and the size and complexity of the data Especially with modular IO Devices the IO Controller needs time to pack and unpack the I O data of each device module and convert them to the correct rep resentation in the CPU Measurements with various I O configurations have been done to determine the boundaries of the IO Controller s performance At different Update Rates the
215. r CJ series Units that correspond to bits 0 to 31 of word n 5 and n 6 are as follows A 4 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Word number n 5 and n 6 CJ series I O memory and NJ series CJ Unit memory Appendices NJ series device vari ables for CJ series Word n 7 IO Device Status The device variables for CJ series Unit that corresponds to all bits of word n 7 is as follows Word number nt CJ series I O memory and NJ series CJ Unit memory Bit number 0 to 15 CJ series function name The IO Device status word presents all information on the IO Devices allocated to the CJ1W PNT21 Controller Detailed information on the IO Devices can be obtained by reading the alarm mes sages Contents of the lO Device status word Word n 7 Unit Bit number CJ series function name Variable name 0 Controller in ONLINE mode _OnlineSta 1 and 2 Reserved by system 3 Controller is in OFFLINE mode OfflineSta 4 Controller in Data Exchange mode DatXchgSta 5 and 6 Reserved by system 7 Unit contains a valid configuration ValidCfgSta 8 to 11 Reserved by system 12 Valid output data OutDatValSta 13 to 16 Reserved by system 17 Link Status LinkSta 18 Reserved by system 19 Hardware Error HwErr 20 to 28 Reserved by system 29 Configuration Error CfgErr 30 and 31 Reserved by system NJ series device vari abl
216. r Unit Information CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 9 19J 0 3u05 OI euy BuuinByuo g dmes 21d 1 S 5 Operation Unit Number The setting of the unit number is required to setup communication with the Unit through CX Server The setting in the user interface must match the setting made with the rotary switch on the front of the Unit After making the changes select the Apply button in the lower right corner of the user interface to accept the changes Next select the IO Controller Setup item to display the IO Controller Setup options 5 3 2 IO Controller Setup In the IO Controller setup the PROFINET Name and IP address are set Other settings found here include how addresses are assigned to IO Devices and how the Valid Invalid state of the Output Data is handled edo stern maie ead Output Cath aede PUC Vocis Depant F tir t Corin Xi Omcirwacted 5 10 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation Network Settings Each PROFINET IO Controller and Device needs to have a PROFINET name and IP address to communicate on the PROFINET network The settings of the name and the IP Address are done in the Network Settings area The characters in the name must be lower case and can include num bers and the sign This is according to the PROFINET specification Incorrect characters are not acc
217. ration Storage Error 7 9 CJ series PROFIBUS Master Unit Operation Manual for NJ series CPU Unit W509 Index M MAG Address ec sarah seen etude Pers Sen Se 1 3 5 5 Main Menu ugue eh Aes yee REIR RODA 3 6 Maintenance 0 cee ees 3 14 Mapping Algorithm 220002 ees 5 14 Mapping Area Control 000 eee ee eee 3 27 Master DTM ire kel Mahe a ee Ok 3 19 Maximum Transmission Distance 1 9 Memory Access Error 20 020000 eeu 7 5 Memory Area Read Command 6 10 Message Communications 0055 6 2 Message Routing 0 00 e eee eee eee 6 14 Module List 0 E e eee eee ees 3 26 Module Type sercis cree Rr ey ee eet 3 26 Modules Sub item 0 0 00 cee eee eee 3 34 MRP Ring Redundancy 200000 2 13 MSs geet Rete ele Nae day Beet ei EUER 7 2 N Network Scan 0 0 cee eee 3 20 Network Settings 00 3 23 5 11 Network View 0000 0c eee le 3 5 NS feed pit pt peed ee eae pe gayle sigddadieabas 7 2 O ObSerVer uo see e eA 3 14 Occupied Data Block 025 3 27 Operating environment lsessessse 1 11 Operator oiv pie eee VERIS 3 14 Output Allocation lees 3 26 P Passwords serer ninn r ot Turn a a eer eee 3 17 Planning Engineer 0 2 aana 3 14 PLC Setup siam luget nr DNES 3 22 PROFIBUS DP 2
218. res three byte data type specifier specifying the information and one byte specifying the slave device address Command Format 01 01 81 FF 00 X c uf Command Data specifier No of items code binary Device address Response Format 01 01 N uM Command Response Data for number of items code code Parameters Data specifier code command Defines the data to be retrieved from the Unit Always set to 00 00 00 Hex Device address command Defines the IO Device network address Set to 00 to 7D Hex Number of items to read command Defines the number of bytes to read Set to 00 00 Hex e Response Codes The following end codes can be returned by the Unit in response to the MEMORY AREA READ command Response code Description 0000 Normal completion 0101 IO Device not allocated to this CJ1W PNT21 1001 Command length exceeded 1002 Command length too short 1101 Invalid I O memory area code non specified code 110C Invalid start address code word non specified code used Invalid target IO Device address exceeds 126 6 10 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 Message Communications Response code Description 0001 Status error ES Additional Information The IO Device address is the Device No assigned in the IO Controller DTM
219. ress of the export process After exporting the information the default browser is launched showing the result of the export pro cess The HTML file contains links to open the information pages for the individual DTMs The amount of the information displayed depends on the individual DTMs The displayed information can range from only the device type and version information to up to all possible settings and selections made for the device Exporting DTM Information to HTML To export single DTM information to HTML execute the following steps 1 Select the DTM in the Network view CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 Configuration Software 2 Right click the DTM to bring up the context menu 3 Select the Export to HTML option from the context menu A window will pop up displaying the progress of the export process When finished CX Configura torFDT will launch the default browser to display the result In this case however no links will be available to other DTMs in the network 3 2 5 Error Logging and FDT Monitoring CX ConfiguratorFDT provides two logging windows at the bottom of the application window Both win dows are used for displaying events Error Log View The Error Log view displays error messages reported by the DTMs and by the CX ConfiguratorFDT FDT container application All messages include the Time and Date of occurrence as well as the DTM Name as shown in
220. roller has started green core software its core communication software and is started ready to start communication with the PROFINET IO Devices ON green Flashing OFF r dot ON Relations to PRO Before PROFINET IO Communications green FINET IO Devices are fully running a relation between each are set up IO Device and the IO Controller is estab lished ON green Flashing ON yellow r dot ON Data Exchange At least one IO Device is exchanging IO green with at least one Data with the IO Controller IO Device ON green ON green ON yellow r dot ON Data Exchange All configured IO Devices are detected with all configured by the IO Controller and all IO Data IO Devices Exchange is established ES Additional Information The COMM indicator turns ON during any communication at the Ethernet port It functions independently from the operation mode of the Unit sJ0je2ipu HUN 49 043u02 OI LANISONd 94 uj Bunoouse qnoJ Z On smaller PROFINET IO Networks the sequence from starting the PROFINET IO core soft 7 ware to being in full Data Exchange with all the IO Devices can be very fast that the individual steps can not be distinguished E 9z 21 FN 2 ag P E coc Troubleshooting Errors Occurring in the PROFINET IO Controller 2 Unit 8 3 m 3 a Indicators o Error category Error Error log Hex 8 MS NS 7 segment 5 Unit errors Startup errors ON red OFF 1to6 a IO Controller PROFINE
221. ror log Device Variable Flag IO Controller status 2 HwErr will be TRUE Device Variable Flag IO Controller status 2 HwErr will be TRUE Correction Check the Ethernet cable and switch or IO Device Restart the IO Controller Correction Check the ethernet net work for possible causes of disturbance This can be EMC influences bro ken or shorted Ethernet cable faulty connectors defective Ethernet switches or IO Devices and grounding problems to name a few This will result in interrupted data streams or broken mes sages i Memory Access Errors Special Unit Error rete Likely cause Device Variable Flag Correction 0501 The PROFINET IO Controller The Unit will stop pro None of the bits are set Restart the IO Controller encountered an internal error and cannot continue Memory Access Error cessing Records the error in the error log Replace the IO Controller if the error recurs pisi Likely cause Unit response Device Variable Flag Correction 0502 During startup the IO Control The Unit is started and is IO Controller status Use the CX Configura ler encountered a problem reading the PROFINET IO Configuration file This could be because the Unit started for the first time and does not con tain a configuration file yet capable to receive a PROFINET Configura tion It will not initiate PROFINET IO Communi cation Records the error in the error log
222. rted screwdriver Are the external wiring screws tight No looseness Phillips head screwdriver Are the connecting cables undamaged No damage Check visually 7 4 3 Replacing Faulty Units The PROFINET IO Controller Unit is a Network device If the Unit is damaged it will effect the entire Network so always ensure repairs are undertaken immediately It is recommended to have a spare PROFINET IO Controller Unit on hand so that repairs may be conducted quickly i Precautions Observe the following precautions when replacing the Unit Always turn OFF the power before replacing the Unit Ensure that the new Unit is not faulty f a poor connection is suspected of causing the malfunction clean the connectors using a clean soft cloth and industrial grade alcohol Remove any lint or threads left from the cloth and remount the Unit When returning a faulty Unit for repair always attach a detailed fault report to the Unit and return it to the nearest OMRON dealer Precautions for Safe Use In order to prevent faulty operation be sure to turn off the power to all master and slave devices before replacing the Unit When replacing the Unit do not reconnect it to the Network before carrying out the procedures listed below i Settings After Replacing PROFINET IO Controller Units After replacing a PROFINET IO Controller Unit before applying power set the unit number to the same unit number as the previous Unit After ap
223. s 1 LinkSta HwErr CfgEff TRUE Turned ON by the Unit if any of the fol lowing variables are TRUE LinkSta HwErr CfgEff NewErr BOOL RO Error log con FALSE Turned OFF by the Unit on restart or if tains new the error log is cleared or read errors TRUE Turned ON by the Unit if a new error is added to the error log ParamTxActSta BOOL RO Parameter FALSE Turned OFF by the Unit if no configura transfer in tion data transfer is in progress progress TRUE Turned ON by the Unit and indicates the following Retrieval of internally stored configuration ad set up data Storing of configuration and set up data sent by the configuration software in progress During this transfer no other transfer of data can be started in parallel ParamStorErr BOOL RO Local parame FALSE Turned OFF by the Unit if the Configura 4 10 ter storage error tion and setup data has been transferred to the non volatile memory successfully TRUE Turned ON by the Unit if an error occurred during the storage of the data trans ferred from the configuration software to the CJ1W PNT21 non volatile memory If the error occurred the data in the non volatile memory may be corrupted and a new Configura tion must be downloaded to the Unit CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 Data Exchange with the CPU Unit Name of device variable for CJ series Unit Param
224. s Units from the Sysmac Studio The devices or machines may perform unexpected operation regardless of the operating mode of the CPU Unit e CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 A Caution Application Do not touch any Unit when power is being supplied or immediately after the power supply is turned OFF Doing so may result in burn injury Wiring Be sure that all terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals The loose screws may result in fire or malfunction Online Editing Execute online editing only after confirming that no adverse effects will be caused by deviations in the timing of I O If you perform online editing the task execution time may exceed the task period I O may not be refreshed with external devices input signals may not be read and output timing may change CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 21 Precautions for Safe Use 22 il Disassembly and Dropping Do not attempt to disassemble repair or modify any Units Doing so may result in malfunction or fire Do not drop any Unit or subject it to abnormal vibration or shock Doing so may result in Unit malfunc tion or burning Ei Mounting The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Unit and CPU Bus Units must be completely l
225. s allocated to CPU Special Units and spe cial I O Unit DM Area in the memory used for CJ series Unit which device variables for CJ series Unit specifies the AT specification Turn OFF the Controller before changing the unit number setting Setting method One digit hexadecimal Setting range 0 to F CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation Note The unit number is set to 0 at the factory You can set any unit number from 0 to F as long as it hasn t been set on another CPU Bus Unit con nected to the same CPU Unit Precautions for Safe Use Use a small flat blade screwdriver to turn the rotary switches be careful not to damage the Switch Always turn OFF the Controller before changing the unit number setting ES Additional Information f the unit number is the same as one set on another CPU Bus Unit connected to the same CPU Unit a major fault level controller error Duplicate Unit Number will occur and it won t be possible to start up the PROFINET network After correcting the unit number setting cycle the power to the Controller The two lower rotary switches are reserved for future use I Ethernet Connector The CJ1W PNT21 has on Ethernet port 9 3 4 5 6 7 8 9 Pin Signal Abbreviation Signal Direction 1 Transmission data TD Output 2 Transmission data TD Output 3 Reception data RD Input 4
226. sJo43 Dunoouse qnoJ Z L 7 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 7 7 Troubleshooting and Maintenance 7 2 Troubleshooting the Network 7 2 1 Troubleshooting Parameter Download The PROFINET IO Controller DTM provides clear error messages if downloading of the parameters to the PROFINET IO Controller Unit fails Failure can be due to either Errors or inconsistencies in the slave parameter sets which are checked prior to download The IO Controller DTM being unable to establish communication with the CJ1W PNT21 PROFI NET IO Controller Unit Acommunication interruption of the process during download Errors in Slave Parameter Sets The error messages displayed will provide a clear indication of the problem A download initiated by the user starts with a check on the IO Device parameter sets The IO Controller DTM will check The total number of IO Devices assigned which must be at least one slave device The total number of I O modules per IO Device which must be at least one I O module per IO Device The maximum size of the I O data size which must not exceed 7168 words Any existing overlap in the I O Areas configured Any existing overlap in the allocated CPU memory areas Any of these errors will abort the download process without consequences for the CJ1W PNT21 PROFINET IO Controller Unit Errors when Establishing Communication If no errors occurred d
227. ssing option will be enabled see the section IO Controller Setup If any I O modules are moved from one area to another the I O modules in first Area are re mapped to close all the gaps between mappings 2 Prior to download the CJ1W PNT21 IO Controller DTM will check the mappings for possible Area overlaps CPU memory overlaps and non existing EM banks If an error is detected download will be aborted and the necessary correction must be made first geq O I Buiddew c e G H Precautions for Correct Use When mapping the I O Areas make sure that the I O data will not overlap the Units own internal memory area or one or more of the I O data areas of any other CPU or I O Unit The CJ1W PNT21 IO Controller DTM does not check this Failure to avoid this will lead to unpredictable behavior of the Unit other units or the CPU Unit 5 3 5 Mapping I O Data e I O Mapping Concept The CJ1W PNT21 IO Controller Unit provides an I O mapping concept based on the I O module selection for each slave device Each selected I O module can depending on whether it defines input and or output data be mapped to one of two input and or output areas Each of the two input and output areas can be mapped to any CPU memory area location independent of each other The I O mapping must be setup using the CJ1W PNT21 IO Controller DTM as provided with CX Config uratorFDT Mapping the I O modules involves two steps 1 Allocate each I O module to one or more of
228. stallation This section describes how to install and uninstall the Sysmac Studio Section 3 System Design This section describes the basic concepts for designing an NJ series System with the Sysmac Studio and the basic operating procedures Section 4 Programming This section describes how to create programs with the Sysmac Studio Section 5 Online Connections to a Controller This section describes how to go online with a Controller Section 6 This section describes how to debug the programs online on the Controller or debug Debugging it offline with the Simulator Section 7 This section describes Sysmac Studio functions other than system design functions Other Functions Section 8 Reusing Programming This section describes how to reuse the programs that you create with the Sysmac Studio Section 9 Support Software Provided with the Sysmac Studio This section describes the Support Software that is provided with the Sysmac Studio Section 10 Troubleshooting This section describes the error messages that are displayed when you check a pro gram on the Sysmac Studio and how to correct those errors Appendices The appendices describe the following Driver Installation for Direct USB Cable Connection Specifying One of Multiple Ethernet Interface Cards Online Help Simulation Instructions CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 This Man
229. t Operation Manual for NJ series CPU Unit W511 i Unit Replacement We recommend replacing the Battery with the power turned OFF to prevent the CPU Unit s sensitive internal components from being damaged by static electricity and to prevent malfunctions The Bat tery can be replaced without turning OFF the power supply To do so always touch a grounded piece of metal to discharge static electricity from your body before you start the procedure After you replace the Battery connect the Sysmac Studio and clear the Low Battery Voltage error Make sure that the required data including the user program configurations settings variables and memory used for CJ series Units is transferred to a CPU Unit that was replaced and to externally connected devices before restarting operation Be sure to include the routing tables network parameters and other CPU Bus Unit data which are stored in the CPU Unit i Disposal Dispose of the product and Batteries according to local ordinances as they apply Cra Lj HERES EET The following information must be displayed for all products that contain primary lithium batteries with a perchlorate content of 6 ppb or higher when shipped to or transported through the State of Califor nia USA Perchlorate Material special handling may apply See www dtsc ca gov hazardous waste perchlorate The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher Place the a
230. t correspond to bits 0 to 15 of word n 4 are as follows CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 A 3 ueJ60Jgd Jesf eui WO Buisseooy ui seoueJeJllq Z L V Appendices Word number n 4 CJ series I O memory and NJ series CJ Unit memory NJ series device vari ables for CJ series Unit Bit number CJ series function name Variable name 0 Unit error flag UnitErr 1 Controller error flag CtlrErr 2 Reserved by system 3 Error log contains new errors NewErr 4 Parameter transfer in progress ParamTxActSta 5 Reserved by system 6 Local parameter storage error ParamStorErr 7 Local parameter load error ParamLoadErr 8 Reserved by system 9 File read error FileRdErr 10 to 12 Reserved by system 13 Error log storage error _ErrLogStorErr 14 and 15 Reserved by system Word n 5 IO Controller Status 1 The device variables for CJ series Unit that corresponds to all bits of word n 5 is as follows Word number nt 5 CJ series I O memory and NJ series CJ Unit memory 0 to 31 CJ series function name The IO Controller status 1 word provides all status information related to the CJ1W PNT21 PROFINET IO Controller function Any errors in the behavior of the CJ1W PNT21 are presented in the IO Controller status 2 word NJ series device vari ables for CJ series Unit Variable name CtlrSta The device variables fo
231. t is separated in I O data and Parameters If needed the Parameters are settable Which ones is defined in the GSDML file Adding Inserting Modules By pressing the Add Module button a Module is added to the end of the Module list The correct Module is select by a drop down list CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 7 So2iA8g OI 84 Bun yus Z S uoneunfByuo5 O y Buluysq L z G 5 Operation 10 Greseze Drage rte E bith P a CMbOR eer hen 4 OmRon Manos dem 73 d etou ter t it Mats wes i we Nah s a 9 J Lone 1 9 Med 104 i a 1 Med 108 1 Weds z TEED u e men Ms Wt A Module COSG Mode COR Mote CD 35 ae Bade COSG Modes CUN oer f tte 4 Morte IF Sate cl Sha bogie pat dC Meter FOE Module 071 At wh t er ltd epee ee amp Mo OT ere aua Mate A Arbola Isan Moi A adepta OH r i Mate A ta V tur SANS ai autule AC abou noel AL oe Modo C fade M stoe Mode Marthe Morte N T QOwemwwetet ous et f Make PF 17 Data a Moe Mot k Ds f v V 1 estie C Had T Diets O Pia The correct order of the modules is selected by the slot number A list of available slot numbers is displayed Select the correct slot number for the module Note Note Note The selected I O modules are sent to the IO Device in the same sequence as selected in the user interface Depending on the device the sequence may be checked by the I
232. t specifications If the full dielectric strength voltage is applied or turned OFF using the switch on the tester the gener ated impulse voltage may damage the Power Supply Unit Use the adjustment on the tester to grad ually increase and decrease the voltage Apply the voltage between the Power Supply Unit s L1 or L2 terminal and the GR terminal when test ing insulation and dielectric strength You do not have to disconnect the LG and GR terminals to per form these tests Do not supply AC power from an inverter or other device with a square wave output Internal temper ature rise may result in smoking or burning Always input a sinusoidal wave with the frequency that is given in the NJ series CPU Unit Hardware User s Manual Cat No W500 Install external breakers and take other safety measures against short circuiting in external wiring i Turning ON the Power Supply t takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON During that time outputs will be OFF or will be the values specified in the Unit or slave settings and external communications cannot be performed Use the RUN output on the Power Supply Unit for example to implement fail safe circuits so that external devices do not operate incorrectly Configure the external circuits so that the power supply to the control system turns ON only after the power supply to the Controller has turned ON If the power supply to the Controller is turned
233. ta Therefore they decrease the total I O capacity of the CJ1W PRM21 PRO FIBUS Master Unit and unnecessarily occupy CPU memory Inthe I O data exchange with the CPU these gaps will contain zeros Example The figure below illustrates the effects of re allocating I O modules when Auto Addressing has been disabled erem OR mn ome o et 5 18 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation Removing Gaps from the I O Mapping Since gaps in the I O mapping are generally undesirable the CJ1W PNT21 IO Controller DTM pro vides a means to remove all gaps after finalizing the I O mapping procedure This removal is accom plished by compressing the I O modules in a particular area 19J 0 3u05 Ol 94 BuuinByuo g Compressing the I O Mapping Compressing re allocates all I O modules in an area as close to the start of the area as possible Compressing an area does not change the sequence of the slave devices and or the I O modules It only removes the unused memory gaps Compressing can be initiated for each area individually In order to compress an area perform the following sequence 1 Open the CJ1W PNT21 IO Controller DTM Configuration User Interface 2 Select the IO Device Area sub item The window shows two sub tabs One for Output Allocation and one for Input Allocation The following points apply to each of these tabs geq O I Buidde c e G 3 To compress
234. talled and the Device Cata logue updated 5 2 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 Operation ES Additional Information Non GSDML file based DTMs are usually provided with their own setup program Installation of these DTMs must be performed outside CX ConfiguratorFDT e g from Windows Explorer In case of DTM installations outside CX ConfiguratorFDT always initiate an update of the Device Catalogue before assembling a network Without this update the newly installed DTM will not appear in the list of devices To update the Device Catalogue press the Update button in the Device Catalogue main window An update must also be performed when an already existing DTM is upgraded Without the update the old version number will still be shown in the list Failure to update the Device Cat alogue in this case may also result in undesired behavior when adding these DTMs to the Net work e Installing New GSDML Files GSDML files can be installed from within the Device Catalogue main window To do so follow the procedure below 1 Press the Install Device Description File button at the bottom of the Device Catalogue main window refer to figure above The standard windows File Open window will be displayed 2 In the File Open window browse to the sub directory containing the GSDML file select the one or more GSDML file s and press the Open button in the window The GSDML file s w
235. tandby IO Con troller will get IOCR Bad status as a response The device model is shown in the image below CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 Features and System Configuration LANISONd JO MAIAIBAO p k Jepo N JOWNSUOD JOPIACId H L Number Description Communication Unit I O module Submodule iol Channel CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 7 1 Features and System Configuration 1 2 PROFINET IO Controller Unit a 1 2 1 Unit Specifications Applicable CPU Unit Unit Classification Types of Communications Model NJ Series CPU Bus Unit PROFINET IO Cyclic Data CJ1W PNT21 PROFINET IO Read Write Acyclic Command Messaging FINS UDP Acyclic ModbusTCP FINS message communications are available with the NJ series However with these functions not all areas of the NJ series CPU Unit are accessible If these functions need to be used such as to connect to existing equipment please consult with your Omron representative General Specifications General specifications of the CJ series PROFINET IO Controller Unit conform to those of the NJ series CPU Units For more information see the NJ series CPU Unit Hardware User s Manual Cat No W500 Functional and Performance Specifications Item PROFINET Unit model Specification CJ1W PNT21 Applicable controller NJ ser
236. ted by these systems The CJ1W PNT21 does not support message routing 1Q340je4n85002 X2 L 1 3 2 Specifications e Functional Specifications Item Specification Operating Hardware platform Personal computer IBM PC AT or compatible environment Processor Pentium 700 MHz or higher Memory 256 Mbytes Hard disk A minimum of 256 Mbytes CD ROM drive Graphics resolution 800 x 600 pixels minimum suoneogoeds Z Operating System MS Windows 7 MS Windows NT4 0 SP6 MS Windows 2000 SP2 MS Windows XP Internet Explorer 6 0 or higher is also required Connection to CJ1W PNT21 Ethernet or USB port of PC with CPU CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 1 11 1 Features and System Configuration Item Specification CX Configu General Project functions File handling CX ConfiguratorFDT supports overall handling of ratorFDT project files as well as network data New Start a new project Open Open an existing project file Save As Save a project file Export Export project data to HTML Properties Edit project property information User management Functionality of CX ConfiguratorFDT can be limited as defined by several password protected access levels Administrator Planning engineer Maintenance Operator Observer Network setup functions CX ConfiguratorFDT provides network tree view from which hierar chy
237. the Area list associated with it that is gaps from the mapping list are removed by moving all mapped I O modules as close as possible to the beginning of the memory area See Notes 2 and 3 Note 1 If an invalid setting is made the Occupied length value changes its color to red Upon saving the changes in addition a warning message will be displayed Examples of invalid settings are The start address and length definitions of the data block cause it to exceed the memory area in the CPU e The data mapping of two or more I O Areas Output and or Input overlap each other partly or totally in the CPU memory 2 The Compress button will be disabled that is greyed out when Auto Addressing has been enabled CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 3 27 3 Configuration Software 2 3 4 EN Additional Information 3 Before compressing the IO Controller DTM will display a warning message prompting the user for confirmation of the action Changing Mapped Data Allocations By default the data is mapped to Area 1 in both the Output and Input Allocation tabs It is however possible to map a part of the data to the second area in the same tab For example an application may require to store all byte data in one location and all word data in another Moving data mapped in one Area to another Area is done from the module list The procedure is as follows 1 Find and select the module to be ma
238. the Input Output areas CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 5 13 5 Operation 2 Allocate each Input Output area to CPU memory Default I O Mapping Algorithm When setting up the network i e selecting the slave devices and I O modules per slave all input modules will be allocated to Input area 1 and all output modules will be allocated to Output area 1 by default The following rules apply when allocating the I O modules to the areas I O modules are mapped starting at the lowest address of an Input Output area e I O modules are mapped in ascending order according to IO Device No O modules per slave device are mapped in the order in which they were selected when con figuring the slave device Furthermore Input area 1 is by default mapped to CIO 3300 whereas Output area 1 is by default mapped to CIO 3200 Example The default mapping algorithm is illustrated in the figure below with the following configuration Slave device 1 One input output module one output modules Slave device 2 One input module Slave device 3 One output module Slave device 4 Two input modules The CJ1W PNT21 PROFINET IO Controller Unit will assemble the correct PROFINET data mes sages from the storage order in the Input and Output memory areas ES Additional Information The end address of each Input Output area in the CPU memory depends on the size of the allocated I O d
239. the Network view Purpose of the Error log The purpose of the Error Log view is error reporting and troubleshooting The contents of the win dow can be copied to the clipboard for pasting to another application or into an E mail The errors and the sequence in which they occur may hold additional clues in case of problems Error Log Format The format used in the Error Log view is Time Time Date Date DTM name gt message The message displayed originates from the DTM in which the error occurred The figure below shows an example of an error message sequence This example sequence is gen erated after attempting to change a slave address to that of another slave already assigned to the same Master Unit nav Right clicking in the Error Log view displays a context menu providing the options listed below Error Log View Context Menu List Item Description Clear all entries Clears the entire Error Log view Copy to clipboard Copies the entire contents of the Error Log view to the clipboard Hide Hides the Error Log view View Error Logging e FDT Monitoring View The FDT Monitoring view displays the communication between the FDT Container application i e CX ConfiguratorFDT and any of the DTMs The communication is listed as a sequence of function calls from the CX ConfiguratorFDT to a DTM and vice versa CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU U
240. tion Manual for NJ series CPU Unit W511 5 27 5 Operation 1 The Output Data state is CPU Mode Dependent If the CPU is in Program mode then the Output Data is marked as invalid If the CPU is in Run mode then the Output Data is marked as valid 2 The Output Data state is controlled by a Device Variable OutDatValCmd The Set Output Data Valid bit sets the state of the output data If the bit is set to TRUE the Output Data is set to valid When the Output Data state is assigned as a Device Variable then it can be accessed and or con trolled from a number of sources e g from an HMI or SCADA system or another CPU Typically this item is accessed from the user program For commissioning purposes the IO Controller DTM can be used In the Diagnosis item IO Controller Status sub item has the button Toggle User Bit to set reset the Output Data state P ome ES Additional Information When the Valid Output Data Handling is set to User Bit Controlled then the Outputs of the IO Devices will only be controlled if the Output Data of the IO Controller is valid Input Data coming from the IO Devices is forwarded to CPU memory if it is set to valid by the IO Device 5 28 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Message Communications x This section describes message communications using commands sent from the user program in the CPU Unit 6 1 Overviow soie sere ug e eae De eS 6
241. tions and Setup of Sysmac Studio Unit number Program Example System defined variable Data type Default Comments BOOL suononuajsu pugpu as Buis sabessayp 21 2 Aoy Buipues z 9 Details TRUE when there are internal logical ports available FALSE when there is no internal logical port available Name Communications Port Enabled Flags Port isAvailable User defined variables Define before or when creating a program Name Data type Default Details Trigger BOOL False Execution conditions OperatingEnd BOOL False Process completed Operating BOOL False Processing InDNetAdr SDNET ADR NetNo 0 NodeNo 0 Destination network UnitNo 16 0 address InOption _SRESPONSE isNonResp False TimeOut Response monitoring and 0 Retry 0 retry setting Sdata ARRAY 0 8 OF BYTE 9 16 0 Send data Rdata ARRAY 0 9 OF BYTE 10 1620 Receive data RS instance RS SendCmd instance SendCmd Device variables for CJ series Unit Create on the I O Map View window after the unit configuration is created Allocated i Name Data type Default address AT Comments Details PNT21 AllDatXc BOOL OBus rack 0 slot All IO Devices are TRUE when the hgSta 0 loDevSta All in Data Exchange Unit is receiving DatXchgSta valid input data from all active IO Devices allocated to the controller CJ series PROFINET IO Controller Un
242. tors QO eas LJ 0 2 2 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 2 Nomenclature and Installation Status Indicators MS NS COMM and 100M Watchdog timer error memory error or System error Indicator Color State Description MS Module Status Green ON Initialization successful unit is in normal operation ix Flashing No connection to the Ethernet Network S but initialization was successful Z Red ON A non recoverable fatal error has S occurred 9 o 2 7 2 o Replace the unit if recurring Flashing A recoverable non fatal error has occurred Structure error switch setting error CPU initialization error CPU interface error or routing table error Correct the error and reset the Unit nm z OFF Power isn t being supplied or the unit is 3 initialising 9 NS Network Status Green ON PROFINET IO data exchange with all S active devices 5 Flashing PROFINET attempting to establish data E exchange with all configured z devices 3 Red ON S o Flashing The Unit s PROFINET IO Configuration is not available or incorrect OFF The Unit is in OFFLINE mode PROFI NET Communication is not possible COMM Yellow ON Ethernet communication is active OFF Ethernet communication is not active 100M Yellow ON PROFINET IO data exchange with at least one active IO Device OFF No PROFINET data exchange with any of the
243. ts an overview of the Configuration software and gives insight in the main aspects of defining PROFINET IO configuration Section 5 Allocated CIO and DM Words This section describes the words allocated to the CJ1W PNT21 PROFINET IO Con troller Unit in the CIO and DM Areas These words facilitate controlling the Unit and accessing the Unit and network statuses Section 6 FINS Commands and Responses This section describes the FINS message service communications commands con cept as well as the commands supported by the CJ1W PNT21 PROFINET IO Con troller Units Section 7 Operation This section describes how to operate the CJ1W PNT21 PROFNET IO Controller Unit in a Network It will discuss setting up a network configuring all the connected devices and starting the network Furthermore it provides information the I O data exchange performance and it also provides information on how to monitor a network using the Unit and CXConfiguratorFDT Section 8 Troubleshooting and Maintenance This section describes the troubleshooting procedures and maintenance operations for the PROFINET IO Communication Unit needed to keep the PROFINET IO net work working optimal We recommend reading through the error processing proce dures before operation so that operating errors can be identified and corrected more quickly Appendices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 Manual
244. ual Section Section 1 Features and System Configuration Description This section provides an introductory overview of PROFINET its functions and how to configure a system It also addresses the PROFINET IO Controller Unit s features and specifications Section 2 Nomenclature and Installation This section describes the nomenclature and installation of the PROFINET IO Con troller Unit Section 3 Configuration Software This section presents an overview of the configuration software and gives insight in the main aspects of defining a PROFINET IO configuration Section 4 Data Exchange with the CPU Unit This section describes the words allocated to the PROFINET IO Controller Unit in the CIO Area and DM Area These words both enable controlling the Unit and accessing Unit and network status This section describes how to operate the CJ1W PNT21 PROFINET IO Controller Unit in a Network It will discuss setting up a network configuring all the connected section E devices and starting the network Furthermore it provides information the I O data Operation t exchange performance and it also provides information on how to monitor a network using the Unit and CX ConfiguratorFDT Section 6 This section describes message communications using commands sent from the Message Communications user program in the CPU Unit Section 7 Troubleshooting and Maintenance This section describes error processin
245. unction Module Source details CJ series Unit Detection At power ON or timing reset Error attributes Level Minor Recovery Automatic recov Log category System ery Effects User program Continues Operation Cannot begin data exchange and or parameterize the allocated IO Devices until a valid PROFIENT IO Configu ration set is transferred to the Unit System defined Variable Data type Name yatisbles ValidCfgSta BOOL Valid Configuration Cause and cor Assumed cause Correction Prevention rection An invalid configuration has been transferred to the Unit Correct the configuration in CX Con figuratorFDT and download again to Do not transfer invalid configurations to the Unit the Unit Attached None information Precautions None Remarks 7 18 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance Event name Configuration Error Event code 38090000 hex Meaning One or more configuration errors have been detected Source Function Module Source details CJ series Unit Detection At power ON or timing reset Error attributes Level Minor Recovery Error reset Log category System Effects User program Continues Operation Cannot exchange data with IO Devices until a valid Con figuration set is restored System defined Variable Data type Name variables CfgErr BOOL Configuration Error Cause and cor Assumed cause
246. uring the checking phase the IO Controller DTM will try to establish communi cation with the CJ1W PNT21 PROFINET IO Controller Unit through CX Server If this fails an error message will be displayed indicating a communication problem A failure to establish communica tion prior to download will have no consequences for the CJ1W PNT21 PROFINET IO Controller Unit Errors During Download If none of the first two processes result in a failure downloading will commence As soon as down loading has started the configuration data in the CJ1W PNT21 PROFINET IO Controller Unit will be over written Recovery After Failing Download If a failure occurs during the download process which prevents the IO Controller DTM from complet ing the process the user must restart the Unit manually Restarting the IO Controller Unit will abort the download process in the Master Unit and recover the previous configuration from its memory CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 7 Troubleshooting and Maintenance 7 2 2 Troubleshooting the Network using CX ConfiguratorFDT CX ConfiguratorFDT provides several means to troubleshoot either the CJ1WPNT21 PROFINET IO Controller Unit the IO Devices or the network The means all rely on features discussed in the pre vious section Troubleshooting the IO Controller Unit To troubleshoot the IO Controller Unit or the network the IO Controller DTM Diagnosis User Int
247. used in programming Section 7 Simulation Transferring Projects to the Physical CPU Unit and Opera tion This section describes simulation of Controller operation and how to use the results of simulation Section 8 This section describes CPU Unit status CPU Unit Status Section 9 This section describes the functionality provided by the CPU Unit CPU Unit Functions Section 10 This section describes how to go online with the CPU Unit and how to connect to Communications Setup other devices Section 11 This section describes the procedures that are used to actually operate an NJ series Example of Actual Application Pro cedures Controller Section 12 Troubleshooting This section describes the event codes error confirmation methods and corrections for errors that can occur Appendices CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 The appendices provide the CPU Unit specifications task execution times system defined variable lists data attribute lists CJ series Unit memory information CJ series Unit memory allocation methods and data type conversion information Introduction i Sysmac Studio Version 1 Operation Manual Cat No W504 Section Section 1 Introduction Description This section provides an overview and lists the specifications of the Sysmac Studio and describes its features and components Section 2 Installation and Unin
248. ution IO Device Message send receive data for com munications instructions System defined variable None During I O refresh Unit Restart Flag Communi cations Port Enabled Flags etc CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 User program Software switch status data Device variable for CJ series Unit IO Device Device variable for CJ series Unit IO Device Device variable for CJ series Unit User defined Variables for CJ series Unit CPU Unit I O port Software switch status data AT specification Slave detailed status data AT specification Memory used for CJ series Unit Memory areas such as ClO and DM AT specification Memory used for CJ series Unit Memory areas such as ClO and DM AT specification Software switches I O refresh 4 Data Exchange with the CPU Unit PROFINET I O Controller Unit Status I O refresh Allocations setting table I O refresh Status I O refresh Slave output message communications data I O refresh Slave input message communications data I O refresh I O refresh I O refresh CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 4 3 HUN ndo eu YM eBueuoxa Leed Y Mold EYE L L v 4 Data Exchange with the CPU Unit ii Device Variable for CJ series Unit Device variables for
249. variables for CJ series Units that correspond to bits 1 to 126 or word n 9 to n 16 are as follows NJ series device vari ables for CJ series Unit CJ series I O memory and NJ series CJ Unit memory CJ series function name 1 to 126 Corresponding IO Device Input Data Valid Array Word n 17 to n 25 IO Device New Alarm Flags The device variables for CJ series Unit that corresponds to all bits of word n 17 to n 25 are as fol Word number n 9 to n 16 Variable name DevinDataValid lows NJ series device vari CJ series I O memory and NJ series CJ Unit memory ables for CJ series Unit Word number Bit number CJ series function name Variable name n 17 to n 25 1 to 126 The IO Device New Alarm flags indicate for each lO DevAlm Device if it has sent a new alarm message to the PROFINET IO Controller Unit The flags are allo cated to a block of eight CIO words and each bit in the block corresponds to the IO Device number as set in the DTM IO Device Setup tab The device variables for CJ series Units that correspond to bits 1 to 126 or word n 17 to n 25 are as follows NJ series device vari CJ series I O memory and NJ series CJ Unit memory ables for CJ series Unit Word number Bit number CJ series function name Variable name n 17 to n 25 1 to 126 Corresponding IO Device has sent new alarm infor DevAlm matino Array CJ series PROFINET IO Controller Unit Operation Manual for NJ series
250. ws File selection window allowing the user to enter a file name The Project File is saved with the extension CPR Saving the data is initiated from CX Configura torFDT but every DTM must support the save function as well The settings of each DTM is saved in the Project file A Project file can be opened by choosing the File Open menu option This will open the standard Windows File selection window after which the Project file can be selected and opened EN Additional Information When opening a Project file the network tree view is automatically constructed A Project File can also be opened from Windows Explorer Double clicking a file with extension CPR will invoke CX ConfiguratorFDT and open the selected file Exporting to HTML CX ConfiguratorFDT provides automatic generation of project documentation upon command of the user The documentation is generated in HTML format and can cover either single DTMs or the whole project After generation of the HTML document it will automatically launch the default Inter net browser to display the result Exporting Projects to HTML To export the project information to HTML either Select the File Export Project as HTML option from the main menu or Select the Export to HTML option from the context menu First select the project level in the Net work view and then right click the mouse to display the context menu In both cases a window will pop up displaying the prog
251. xplicit N Instruction Explicit Message Medii 2801 Hex function Explicit message PROFINET network 6 2 CJ series PROFINET IO Controller Unit Operation Manual for NJ series CPU Unit W511 6 Message Communications 6 2 Sending Acyclic Messages Using SendCmd Instructions The SendCmd send command instruction can be used in the CPU Unit user program of the CJ series PROFINET Unit to send acyclic messages In a program that issues acyclic messages the following execution conditions are generally used based on the AND gate Network Enabled Flag on the CPU Unit side e AllDatXchgSta the PROFINET IO Controller Unit is receiving valid input data from all active IO Devices allocated to the IO Controller sample Execution Condition Port isAvailable AllDatXchgSta SendCmd EL 4 p 3 Execute Done DstNetAdr Busy CommPort Error CmdDat ErrorlD CmdSize ErrorIDEx RespDat RespDat Option suononuajsu puijpues Buis sabessayp 212 oy Buipues z 9 i Example of Sending Acyclic Messages Using SendCmd Instruction Below is an example of sending a Unit Maintenance Present Value Read command using the EXPLICIT MESSAGE SEND command 2801 This example reads the alarm data of the connected SmartSlice I O Unit with the following system configuration PROFINET IO Controller Unit Device Number 0 PROFINET IO Controller Unit number 0 PROFINET IO Controller Unit address 11 Hex
252. ype giz PROFINET IO NJ series Controller bytes TimeOfDat without date indica 2 Supported Supported tion Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory TimeDifference 2 Supported Supported Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory TimeDifference with date indica 2 Supported Supported tion Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory NetworkTime 2 Supported Supported Data is transmitted on a Most Signifi Single 16 bit integers are trans cant Byte First basis ferred to memory words in CPU memory NetworkTimeDifference 2 Supported Supported Data is transmitted on a Most Signifi Single 16 bit integers are trans cant ferred to memory words in CPU Byte First basis memory OctetString Supported Supported Data is transmitted on byte by byte basis Minimum is 16 bit words Two bytes will be formatted in one word Words containing odd bytes will be padded with zeros Visible String Supported Supported Integer Conversion The figure below shows each of the formats both on the PROFINET IO network and in the CPU data area The data bytes on the PROFINET IO network are transmitted in the sequence shown in the figure i e Byte 0 is transmitted and received first a

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