Lift Test Cap User Manual
Contents
1. Phuel Unit 12 Barratt Trading Estate Denmore Road Bridge of Don Aberdeen AB23 8JW Lift Test Cap User Manual This Manual Covers the Following Part Numbers 175 5182 HVO This is a certified safety critical product and modifications or changes not authorised by Phuel Oil Tools may compromise the oafety Functionality and Certification of the assembly Safety Considerations All pressure equipment has a particular pressure rating and care must be taken to ensure that no item 15 used in a situation that may cause its working pressure to be exceeded This equipment is heavy and should not be lifted without lifting aids OPS 5182 REV A CA User Manual Phuel General Lift Test Cap OIL TOOLS Recommended Operation amp Maintenance for a Typical Lift Test Cap oplit Pin of shackle must always be For saversub details see Over Screws to be kept tight ref DOC 3821 Phuel Oil Tools Ltd Description amp Size Customer ID No Phuel ID No MWP amp Service Grease seals and Oil threads before fitting Typical Identification Tag thread protectors Pre Job Check that the certification and scheduled maintenance 15 up to date e Examine the assembly to make sure that it is good operating order and seal areas and threads are not damaged Post Job e After each job the assembly should be thoroughly cleaned and redressed if required e The assembly should be protected against the effec2. Oil Tools for details Blank Isolation Valve Check Valve OPS 5182 REV A NOTES WEIGHT 128lbs 58Kg 10 000PSI WORKING PRESSURE a Y 15 000PSI TEST PRESSURE Bmw vero STRENGTH REY v gt Phuel Oil Tools Phuel 12 TONNE S WL MATERIAL CERT WiIMPACTS N eaen oravan Tel 0785 992 0170 lal 24 TONNE TEST LOAD Ee OE ws FIT THREAD PROTECTOR NOT SHOWN SELECT TO LL UNESSSTATEDOTHERWSE 900 4 LIFT TEST CAP TO BE CE MARKED TAGGED CARBON STEEL va Fg eR ANGLES PRODUCTNO TOC RO THATERIL REV OPS 5182 REV A STAINLESS STEEL NA SURFACE FINISH 280 RMa 5 stro CONTROLLED DOCUMENT CHECK THAT YOU ARE USING THE CORRECT REVISION User Manual Phuel Bill of Material and Spares OIL TOOLS Bill of Material 175 5182 HVO tem Part Number escipio Jo 5 Cap 12 UNC tonoman gt WASHERNORDLOGKTMI J gt 99 910 3369 66 MALE PROTECTOR DW 9 4 ACME Spares Use only spares supplied or approved by Phuel Oil Tools Ltd O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user Individual items may be ordered as required using the part number specified Elastomeric spares are supplied in Viton and HNBR material as stand
3. ard Many other materials are available please specify when ordering It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Redress kit part number RDK 5182 HVO PartNo Description Ol O Ring B S Size 119 801 0438 V90 O Ring B S Size 438 OPS 5182 REV A PHUEL OIL TOOLS LTD i Unit 12 Barratt Trading Estate Ph el Bridge of Don OIL TOOLS Aberdeen AB23 8JW Tel 44 0 1224 820016 Fax 44 0 1224 820020 Declaration of Conformity Part Number 175 5182 HVO Description LIFT TEST CAP 9 4 12T 10K Working Pressure 10 000 psi Temperature 30 TO 121 Degrees C Padeye SWL 12 Tonne 12 000 KG Certified to API 6A 20th Edition PSL 3 API 8C Ath Edition Norsok D 002 Rev 1 October 2000 NACE MR 01 75 This document certifies that the products above comply with the relevant provisions of the Machinery Directive 2006 42 EC For safe operation and proper maintenance of this equipment refer to the operating manual Phuel Oil Tools Ltd operates a quality system that conforms to ISO 9001 2008 and is registered with BSI Certificate No FS 511512
4. ts of corrosion and damage Annually e Inspect the condition of sealing surfaces and surface coatings and threads repair replace as necessary Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt e Pressure Test to 300 to 500 psi and to maximum working pressure e Inspect paintwork and repair where necessary Five Yearly Re certification by Phuel Oil Tools in accordance with DNV RP E101 Lifting Equipment e Lifting Equipment to be examined tested by competent person in accordance with local legislation every 12 months Pressure Test e Fit the appropriate test caps and fill with test fluid bleeding off any air in the system e Apply pressure between 300 to 500 psi and hold for a minimum of 10 minutes e Increase pressure to Maximum Working Pressure allow to stabilise and hold for 15 minutes with no visible leaks e Bleed off pressure drain test fluid and remove test caps and dry e Apply coating of de watering solution to protect the bore and threads and fit thread protectors OPS 5182 REV User Manual Saver Sub Maintenance OIL TOOLS Saver Sub Removal Pull out Can be jacked out with two screws Remove Screws and Nordlok Washers 1 4 20 UNC with 2 of thread Saver Sub Refitting Inspect seal bore and threads Push Saver sub in Fit Nordlok washers and Torque screws per DOC 3821 Alternative Saver Subs Other saver subs are available contact Phuel
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