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H179-E1-07 - Products

1. Press Key for at least 3 CBr ay seconds to go to Initial 2x Use the 4 G2 Keys to Setting Level cee set the parameter emn mnc H Use F9 Key to change the digit default setting 2 Dimensions Unit mm Controllers E5DC 800 85 M 4 81 g i 22 5 gt im a ccc onc LIC EHLIES g q c3cac C 3co3c3 T ccc ccc Ly Mounting Adapter The above figure shows the Accessory Sold separately Terminal Unit attached to the Main Unit Mounted Separately Two Unit Mounting Group Mounted 22 5 x number of units 1 0 2229 45 06 la gt d T 92408 D 92 08 92108 i i i 120 min y Recommended panel thickness is 1 to 8 mm Group mounting is not possible in the vertical direction Maintain the specified mounting space between Controllers When two or more Digital Termperature Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications omnon E5DC 800 Accessories Order Separately Terminal Unit E5DC SCT1S Current Transformers E54 CT1 A i A 1 40 Two 3 5 dia E54 CT3 E54 CT3 Accessories Armature Connection Example Armature Approx 3 dia i Plug ce ct i
2. Digital Temperature Controller Simple Type E5 EC E5AC 800 48 x 96 mm 96 x 96 mm Large White PV Display That s Easier to Read Mu fe Easy to Use from Model Selection to ueo Setup and Operation A Complete Range of I O Capacities Functions and Performance Handles More Applications A white LCD PV display with a height of approx 18 mm for the E5EC 800 and 25 mm for the E5AC 800 improves visibility High speed sampling at 50 ms Short body with depth of only 60 mm piss prede Easy connections to a PLC with programless communications Refer to your OM FON Website forte mast f cehit Use component communications to link Temperature information on applicable safety standards Controllers to each other The new position proportional control models allow you to AN Refer to Safety Precautions on page 50 control valves as well Main I O Functions E5EC 800 E5AC 800 Sensor Input Universal input e Thermocouple e Pt e Analog current voltage Dual displays PV SV 4 digit displays Control Output 1 e Relay output e Voltage output for driving SSR e Linear current output Indication Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 0 2 of FS Control Output 2 e None e Relay output Sampling Period e 50 ms e PF shift Key e Temperature stat
3. Nomenclature E5CC 800 Front panel E5CC U 800 Temperature unit M Top View of E5CC 800 Top View of E5CC U 800 Operation indicators No 1 display ERE PV or specified parameter No 2 display a l L Lg n a SP or specified parameter value e Seooooon D20CDC2CDC2CD G e Use the A Keys to set the 4 parameter Pd 4 Top panel Setup Tool port Press Key once to go to Adjustment Level t I Use F9 Key to change the digit default setting _ Press Key for at least 3 seconds to go to Initial Setting Level Use the Key to change to another parameter omnon E5CC 800 E5CC U 800 Dimensions Unit mm Controllers E5CC 800 44 8x44 8 48 8 58 Waterproof Packing Mounting Adapter Accessory Accessory Terminal Cover E53 COV17 Sold separately Panel Cutout Recommended panel thickness is 1 to 5 mm Mounted Separately Group Mounted Group mounting is not possible in the vertical direction Maintain 48 x number of units 2 5 the specified mounting space between Controllers To mount the Controller so that it is waterproof insert th
4. M4 spring washer lt 4 8 i gt 3540 3 27 0 15 15 25 25 25 gt 25 1 lt 15 5 fs 1000 500 bis dT Dimensions in parentheses are for the PFP 50N Spacer Unit Labels PFP S Y92S L2 The Unit Labels for the Digital Panel Meter are used Use either the C or F label from the sheet wo pe 34 8 44 3 red End Cover Y92F 54 Two included 3 9 5 8 MU A 3 Use the End Cover when you mount the E5DC to a panel to hide the gap between the Controller and the 66 panel 68 Y 4 omnon E5CC E5CC U E5EC E5AC E5DC 800 Operation Setting Levels Diagram This diagram shows all of the setting levels To move to the advanced function setting level and calibration level you must enter passwords Some parameters are not displayed depending on the protect level setting and the conditions of use Control stops when you move from the operation level to the initial setting level Press the and Protect Level Only when Manual Mode was Keys for at least 1 s used just before power OFF Used to set protection for operations Power ON Press the Key or the Key for at least 1 s Level changes automatically Press the and Keys for at least 3 s 2 Manual Control Operation Level D the Adjustment Level ey once Level dum Used for SP alarm values Used to change adjustment U
5. Mounting Adapter Y92F 51 for DIN 48 x 96 Two Adapters provided One pair is provided with the Controller Order this Adapter separately if it becomes lost or damaged Watertight Cover Watertight Cover Y92A 49N 48 x 96 Y92A 96N 96 x 96 219 4 2 AI o 2S sco FE f 131 7 131 7 i COCO j M C J IS 67 6 I 28 9 gt lt 115 6 gt Eois gt omnon E5EC E5AC 800 Current Transformers E54 CT1 21 38 m1 5 8 dia SEDES 75 25 3 Y Yo 10 5 Thru current lo vs Output Voltage Eo Reference Values E54 CT1 Maximum continuous heater current 50 A 50 60 Hz Number of windings 40012 Winding resistance 1842 Q E 100 Frequency 50 Hz 10 Distortion factor u 1096 g 1 S 3 9 196 5 100mV 2 2 o E54 CT3 E54 CT3 Accessories Armature Connection Example oo Armature Approx 3 dia i Plug TT CT Lead Le Plug ja Approx 6 dia Y L 22 4 1 10 100mA 1 10 100 1 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMR
6. LF ciH L4 Note 1 The application of the terminals depends on the model 2 Do not wire the terminals that are shown with a gray background 3 When complying with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals Isolation Insulation Block Diagrams Sensor input and CT input Communications and event input ower Voltage output for driving SSR and linear current output Relay output Auxiliary outputs 1 and 2 Reinforced insulation Functional isolation supply Note Auxiliary outputs 1 and 2 are not insulated omnon E5DC 800 Nomenclature E5DC 800 Front panel 1 No 1 display Bottom View of E5DC 800 PV or specified parameter Operation indicators No 2 display SP or specified parameter value Press Key once to go to Use the 9 Key to change to another Adjustment Level parameter
7. New Product om RON Digital Temperature Controller Simple Type E5CC 800 E5CC U 800 48 x 48 mm Large White PV Display That s Easier to Read Du le CE Easy to Use from Model Selection to Setup and Operation A Complete Range of I O Capacities Functions and Performance Handles More Applications The white PV display with a height of 15 2 mm improves visibility 5 48 x 48 mm 48 x 48 mm High speed sampling at 50 ms E5CC 800 E5CC U 800 e Short body with depth of only 60 mm 2 Easy connections to a PLC with programless communications Refer to your OMRON website for the most recent information on Use component communications to link Temperature applicable safety standards Controllers to each other A Refer to Safety Precautions on page 50 Main I O Functions Sensor Input E5CC 800 E5CC U 800 Universal input e Thermocouple e Pt e Analog current voltage i Dual displays PV SV 4 digit displays Indication Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 10 296 of FS Control Output 1 e Relay output e Voltage output for driving SSR e Linear current output e PF shift Key e Temperature status display Auxiliary Outputs e Independent heating and za 2 cooling PID control Sampling Period e 50 ms e Changed parameter display Communications e None e RS 485 Event Inputs e None e2 E5CC 8
8. Control Output 1 Signal GPd 1 EVISP No 1 Display Selection PV SP No 2 Display SPde esas MV Display Selection PYSE Ha Display Pi SV Status Display 5i aE Function i Display Refresh ELF Close Floating dREF Ponad Flak 5 i E LEME LGT Cooling Output m MSL Valve Opening GE h LL Minimum ON Time Wems Monitor Selection pn 22 ESDC 800 only i ie CALA Motor Calibration ALFA a aFF 065 ie Travel Time aE E L d LI integravDerivative 1 Time Unit T i Move to Advanced Function Y Pet AMal Setting Level C NF Input Digital Filter g Displayed when initial A setting communications protect is set to 0 i MAY Moving Average Count Move by setting password 169 B 1 7 FB Moving Manual Output Method PRAY Average Count aa i amp dP V Display L Manual MV Initial Value 8l oo omnon E5CC E5CC U E5EC E5AC E5DC 800 Safety Precautions Be sure to read the precautions for all E5CC E5CC U E5EC E5AC E5DC 800 models in the website at http www ia omron com Warning Indications Indicates a potentially hazardous situation which if not avoided may N e umon result in minor or moderate injury or in property damage Supplementary comments on what to do or avoid doing to use the product
9. omnon E5CC 800 E5CC U 800 Watertight Cover Mounting Adapter Y92A 48N Y92F 49 4219 14 Provided with the Controller i The Mounting Adapter is provided with the Temperature Controller Order this Adapter separately if it becomes lost or damaged 877 795 69 12 67 6 t as Protective Cover Y92A 48D Note This Protective Cover cannot be used if the Waterproof Packing is installed This Protective Cover is soft type It is able to operate the controller with using this cover sss Protective Cover Y92A 48H This Protective Cover is hard type Please use it for the mis operation prevention etc E5CC U Wiring Socket Front connecting Socket P2CF 11 Eleven M3 5 x 7 5 sems screws Note 1 A model with finger protection P2CF 11 E is also available Terminal Layout Internal Connections Top View Mounting Holes Two 4 5 dia mounting holes 40 0 2 gt Note Can also be mounted to a DIN track 2 You cannot use the P2CF 11 or P2CF 11 E together with the Y92F 45 Back connecting Socket P3GA 11 N h o Sel Eleven Mis Terminal Layout Internal Connections Bottom View o met 4 5 16 3 6 2 Note 1
10. Communications Functions Programless communications You can use the memory in the PLC to read and write ESL IC parameters start and stop operation etc The E5LIC automatically performs communi cations with PLCs No communications program ming is required Number of connected Temperature Controllers 32 max Up to 16 for the FX Series Applicable PLCs OMRON PLCs CS Series CJ Series or CP Series Mitsubishi Electric PLCs MELSEC Q Series L Series or FX Series compatible with the FX2 or FX3 excluding the FX1S KEYENCE PLCs KEYENCE KV Series Component Communications When Digital Temperature Controllers are con nected set points and RUN STOP commands can be sent from the Digital Temperature Control ler that is set as the master to the Digital Temper ature Controllers that are set as slaves Slope and offsets can be set for the set point Number of connected Digital Temperature Con trollers 32 max including master Copying When Digital Temperature Controllers are con nected the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves MELSEC is a registered trademark of Mitsubishi Electric Corporation KEYENCE is a registered trademark of Keyence Corporation 1 A Temperature Controller with version 1 1 or higher is required A Temperature Controller with version 2 1
11. Set value Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S B JIS C 1602 1995 IEC 60584 1 JPt100 JIS C 1604 1989 JIS C 1606 1989 L Fe CuNi DIN 43710 1985 Pt100 JIS C 1604 1997 IEC 60751 U Cu CuNi DIN 43710 1985 PL II According to Platinel Il electromotive force charts from BASF previously Engelhard W W5Re W26Re ASTM E988 1990 Analog input Input type Current Voltage Input specification 4to20mA 0to20mA 1to5V Oto5V 0to10V Usable in the following ranges by scaling Setting range 1999 to 9999 199 9 to 999 9 19 99 to 99 99 or 1 999 to 9 999 Set value 25 26 27 28 29 omnon E5EC E5AC 800 Alarm type Each alarm can be independently set to one of the following 19 alarm types The default is 2 Upper limit see note Auxiliary outputs are allocated for alarms ON delays and OFF delays 0 to 999 s can also be specified Alarm output operation Set EVE elim Alarm type When alarm value X When alarm value X Description of function is positive is negative 0 Alarm function OFF Output OFF No alarm Set the upward deviation in the set point for the alarm up TES ON bya per limit H and the lower deviation in the set point for the 1 Upper and
12. 22 Do not bend the communications cables past their natural bending radius Do not pull on the communications cables 23 Connectors may be damaged if they are inserted with excessive force When connecting a connector always make sure that it is oriented correctly Do not force the connector if it does not connect smoothly 24 For the E5DC 800 when you attach the Main Unit to the Terminal Unit make sure that the hooks on the Main Unit are securely inserted into the Terminal Unit 25 For the E5CC U 800 when you attach the Main Unit to the socket make sure that the hooks on the socket are securely inserted into the Main Unit 26 Install the DIN Track vertically to the ground 27 For the EBDC 800 always turn OFF the power supply before connecting the Main Unit to or disconnecting the Main Unit from the Terminal Unit and never touch nor apply shock to the terminals or electronic components When connecting or disconnecting the Main Unit do not allow the electronic components to touch the case omnon E5CC E5CC U E5EC E5AC E5DC 800 Shipping Standards The E5CC 800 E5CC U 800 E5EC 800 E5AC 800 and E5DC 800 comply with Lloyd s standards When applying the standards the following installation and wiring requirements must be met in the application Application Conditions einstallation Location The E5CC 800 E5CC U 800 E5EC 800 E5AC 800 and E5DC 800 comply with installation category ENV1 and ENV2 of Lloy
13. 37 E5DC 800 Alarm Types Each alarm can be independently set to one of the following 17 alarm types The default is 2 Upper limit See note Auxiliary outputs are allocated to alarms ON delays and OFF delays 0 to 999 s can also be specified Note In the default settings for models with HB or HS alarms alarm 1 is set to a heater alarm HA and the Alarm Type 1 parameter is not displayed To use alarm 1 set the output assignment to alarm 1 Set Alarm output operation value Alarm type When alarm value X When alarm value X Description of function is positive is negative 0 Alarm function OFF Output OFF No alarm Set the upward deviation in the set point for the alarm upper ciation ON si limit H and the lower deviation in the set point for the alarm Pepa lowerimit a OFF SP pv 2 lower limit L The alarm is ON when the PV is outside this deviation range oes Ss ide Set the upward deviation in the set point by setting the alarm 2 PPR ON ON S JO default Upper limit pum PV OFF ev Value X The alarm is ON when the PV is higher than the SP oF SP by the deviation or more on ot Xie e exe Set the downward deviation in the set point by setting the 3 Lower limit OFF PV OFF py alarm value X The alarm is ON when the PV is lower than SE SP the SP by the deviation or more Set the upward deviation in the set point for the alarm upper
14. AT 100 AT MV limiter input digital filter self tuning PV input shift run stop protection functions temperature status display moving av erage of input value FB moving average Ambient operating temperature 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing Altitude 2 000 m max Recommended fuse T2A 250 VAC time lag low shut off capacity Installation environment Installation Category II Pollution Class 2 IEC 61010 1 compliant omnon E5EC E5AC 800 Input Ranges Universal inputs Thermocouple Platinum Resistance Thermometer Sensor type Sensor specifica tion Platinum resistance Infrared temperature thermometer Thermocouple sensor Pt100 JPt100 K J T ili U N i S amp we con Se EE CAECIS 2300 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 1800 1700 1700 1300 1300 1300 850 850 600 500 0 500 0 500 0 Temperature range C 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 100 0 0 0 0 0 0 20 0 100 20 0 100 199 9 199 9 200 200 199 9 200 200 199 9 200 100 200
15. Dual displays PV SV 4 digit displays Control Output 1 Relay output Voltage output for driving SSR Linear current output e Analog current voltage Indication Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 0 2 of FS Sampling Period e 50 ms Event Inputs e None mmmmm 1 Auxiliary Outputs None 2 PF shift Key Temperature status display Independent heating and cooling PID control Changed parameter display Communications None mmmm RS 485 E5DC 800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminals E5DC 800 22 5 x 96 mm Control output Auxiliary output Communications Heater burnot Event inputs Power supply voltage Model 2 E5DC RXOASM 815 Relay output E5DC RXOAUM 815 E5DC QX0ASM 815 Voltage output 100 to 240 VAC E5DC QX0AUM 815 E5DC CXOASM 815 Linear current output 1 E5DC CX0AUM 815 RS 485 E5DC RXODSM 815 Relay output E5DC RXODUM 815 E5DC QX0DSM 815 Voltage output 24 VAC VDC E5DC QX0DUM 815 E5DC CX0DSM 815 Linear current output 1 E5DC CX0DUM 815 E5DC RX2ASM 800 Relay output E5DC RX2AUM 800 E5DC QX2ASM 800 Voltage output 100 to
16. Plug dis pad B LH Y 22 Thru current lo vs Output Voltage Eo Reference Values E54 CT1 Maximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 1842 Q 100V Frequency 50 Hz E gt 10 Ed Distortion o factor u om s 10 o 1 3 3 9 196 100mV g 3 o 1 10 100mA 1 10 100 1 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Con troller is 50 A Number of windings 400 2 Winding resistance 840 8 Q Go 100V Frequency 50 Hz E a Distortion 10 q factor gt 1kQ 10 3 5000 3 d 1 1 o S 9 100mv a3 g 23 o 1 10 100mA 1 10 100 1 000A Thru current lo A r m s omnon E5DC 800 Mounting Adapters Short Bars Y92F 53 Two included Y92S P11 Four included This accessory is not included with the Use this product to connect between terminals product Order it separately to mount for power supplies communications etc the product to a panel when you use multiple EBDC 800 Controllers 27 5 9 4 2 4 a B End Plate DIN Tracks PFP M PFP 100N PFP 50N 7 82015
17. 115 to 140 to 165 C 260 C 1800 1800 1700 1700 1700 1600 1500 1400 1300 1300 1300 1300 1200 1100 1000 900 850 850 800 700 600 600 500 500 0 500 0 Temperature range C 400 400 0 400 400 0 400 400 0 300 260 200 120 165 100 100 0 100 0 90 100 100 0 0 0 0 200 20 0 100 20 0 100 200 199 9 199 9 200 200 199 9 200 200 199 9 200 Set value Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S B JIS C 1602 1995 IEC 60584 1 L Fe CuNi DIN 43710 1985 U Cu CuNi DIN 43710 1985 W W5Re W26Re ASTM E988 1990 Analog input 11 12 13 14 15 JPt100 JIS C 1604 1989 JIS C 1606 1989 Pt100 JIS C 1604 1997 IEC 60751 PL II According to Platinel Il electromotive force charts from BASF previously Engelhard Input type Current Voltage Input specification 4to20mA 0to20mA 1to5V Oto5V O0to10V Usable in the following ranges by scaling Setting range 1999 to 9999 199 9 to 999 9 19 99 to 99 99 or 1 999 to 9 999 Set value 25 26 27 28 29 17 18 19 20 21 22 omnon 24
18. 1604 1997 IEC 60751 U Cu CuNi DIN 43710 1985 PL II According to Platinel Il electromotive force charts from BASF previously Engelhard W W5Re W26Re ASTM E988 1990 Analog input Input type Current Voltage Input specification 4to020mA 0t020mA 1to5V Oto5V 0to10V Usable in the following ranges by scaling Setting range 1999 to 9999 199 9 to 999 9 19 99 to 99 99 or 1 999 to 9 999 Set value 25 26 27 28 29 omnon E5CC 800 E5CC U 800 Alarm Outputs Each alarm can be independently set to one of the following 19 alarm types The default is 2 Upper limit see note Auxiliary outputs are allocated for alarms ON delays and OFF delays 0 to 999 s can also be specified Set Alarm output operation value Alarm type When alarm value X When alarm value X Description of function is positive is negative 0 Alarm function OFF Output OFF No alarm Set the upward deviation in the set point for the alarm up on I F per limit H and the lower deviation in the set point for the 1 Upper and lower limit 1 OFF SP e alarm lower limit L The alarm is ON when the PV is out side this deviation range 2 an j x le on xX je Set the upward deviation in the set point by setting the default Upper limit ORF E OFF imn alarm value X The alarm is ON when the PV is higher D P than the SP by the deviation or mor
19. H gt 0 L lt 0 H 0 L gt 0 gt i H 2 L IHI lt ILI IHI gt ILI H LSP IHI 2 ILI H 0 L lt 0 SPH L IHI lt ILI 4 5 6 7 8 9 Set value 5 Upper and lower limit with standby sequence For Upper and Lower Limit Alarm Described Above at 2 e In cases 1 and 2 above the alarm is always OFF if the upper and lower limit hysteresis overlaps e Incase 3 the alarm is always OFF Set value 5 Upper and lower limit alarm with standby sequence The alarm is always OFF if upper and lower limit hysteresis overlaps Refer to the E5L C Digital Temperature Controllers User s Manual Cat No H174 for information on the operation of the standby sequence Refer to the E5 JC Digital Temperature Controllers User s Manual Cat No H174 for information on the LBA Refer to the E5 JC Digital Temperature Controllers User s Manual Cat No H174 for information on the PV change rate alarm When heating cooling control is performed the MV absolute value upper limit alarm functions only for the heating operation and the MV absolute value lower limit alarm functions only for the cooling operation omnon E5DC 800 Characteristics Indication accuracy when mounted individually ambi ent temperature of 23 C Thermocouple 1 0 3 96 of PV or 1 C whichever is greater 1 digit max Platinum resistance thermometer 0 2 of PV or 0 8 C whichever is greater 1 digit max Analog input 0
20. H lt 0 L gt 0 H gt 0 L lt 0 oO 50 IH ILI IHI gt ILI H LSP IH 2 IL H gt 0 L lt 0 SPH L IHI lt L Set value 4 Upper and lower limit range Case 1 Case 2 Case 3 Always OFF H 0 L lt 0 L HSP SPL H H SP L H lt 0 L gt 0 H gt 0 L lt 0 LI CZ H lt 0 L gt 0 IHI lt ILI IHI gt ILI H LSP JH 2 ILI H gt 0 L lt 0 SPH L IH lt ILI 4 6 6 7 8 9 Set value 5 Upper and lower limit with standby sequence For Upper and Lower Limit Alarm Described Above 2 Case 1 and 2 Always OFF when the upper limit and lower limit hysteresis overlaps Case 3 Always OFF Set value 5 Upper and lower limit with standby sequence Always OFF when the upper limit and lower limit hysteresis overlaps Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the operation of the standby sequence Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the loop burnout alarm LBA Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the PV change rate alarm When heating cooling control is performed the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation omnon E5CC 800 E5CC U 800 Characteristics E5CC 800 Thermocouple 0 3 of PV or 1 C whichever is greater 1 digi
21. Linear current output 4 to 20 mA DC O to 20 mA DC load 500 Q max resolution approx 10 000 PERS Number of outputs 2 PAS dE SPST NO relay outputs 250 VAC Models with 2 outputs 3 A resistive load tput AE SL sete HO Electrical life 100 000 operations Minimum applicable load 10 mA at 5 V Number of inputs 2 or 4 depends on model Event input Contact input ON 1 KQ max OFF 100 KQ min 2 bial pee ape Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Setting method Digital setting using front panel keys Indication method 11 segment digital display and individual indicators Character height PV 15 2 mm SV 7 1 mm Multi SP Up to eight set points SPO to SP7 can be saved and selected using event inputs key operations or serial communications Other functions Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burnout HB alarm including SSR failure HS alarm 40 AT 100 AT MV limiter input digital filter self tuning PV input shift run stop protection functions temperature status display moving average of input value Ambient operating temperature 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation
22. RX3ASM 810 100 to 240 VAC Voltage output Four E5AC QX3ASM 810 u Relay output E5AC RX3DSM 810 24 VAC VDC Voltage output E5AC QX3DSM 810 Linear current output 100 to 240 VAC E5AC CX3ASM 804 RS 485 Two Linear current output 24 VAC VDC E5AC CX3DSM 804 Relay output Open Relay output Close E5AC PROASM 800 Relay output Open Relay output Close T 100 to 240 VAC E5AC PR2ASM 800 wo Relay output Open Relay output Close RS 485 Two E5AC PR2ASM 804 Position proportional control model omnon E5EC E5AC 800 Heating and Cooling Control Using Heating and Cooling Control CD Control Output Assignment If there is no control output 2 an auxiliary output is used as the cooling control output If there is a control output 2 the two control outputs are used for heating and cooling It does not matter which output is used for heating and which output is used for cooling 2 Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics Optional Products Order Separately Terminal Covers Model E53 COV24 Waterproof Packing Applicable Controller Model E5EC 800 Y92S P9 E5AC 800 Y92S P10 Note This Waterproof Packing is provided with the Digital Temperature Controller Waterproof Cover Applicable Controller Model E5EC 800 Y
23. and 2 Auxiliary outputs 1 2 and 3 7 7 Ta Auxiliary output 3 8 8 8 Ls 2 Auxili tput 2 Auxili tput 2 10 qo Auxiliary outpu qg Auxiliary outpu tir 11 1115 Auxiliary output 1 Auxiliary output 1 Auxiliary output 1 12 ROME 12 ey 12 ins E5AC 800 Only Note 1 The application of the terminals depends on the model 2 Do not wire the terminals that are shown with a gray background 3 When complying with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30 m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals omnon E5EC E5AC 800 Isolation Insulation Block Diagrams Sensor input CT input and potentiometer input Communications and event inputs Voltage output for driving SSR and linear current output Relay output Auxiliary output 1 Auxiliary output 2 Auxiliary output 3 L1 Reinforced insulation Functional isolation Nomenclature E5EC 800 Front panel 9 Top View of E5EC 800 No 1 display PV or specified parameter SS SS Temperature unit Operation indicators i No 2 display D t D0 i TRI Pari le SP or specified parameter
24. be provided close to the product The switch or circuit breaker must be within easy reach of the operator and must be marked as a disconnecting means for this unit 14 Use a soft and dry cloth to clean the product carefully Do not use organic solvent such as paint thinner benzine or alcohol to clean the product 15 Design the system e g control panel considering the 2 seconds of delay that the product s output to be set after power ON 16 The output may turn OFF when you move to the initial setting level Take this into consideration when performing control operations 17 The number of non volatile memory write operations is limited Therefore use RAM write mode when frequently overwriting data e g through communications 18 Use suitable tools when taking the Digital Temperature Temperature Controller apart for disposal Sharp parts inside the Digital Temperature Controller may cause injury 19 For compliance with Lloyd s standards the E5CC 800 E5CC U 800 E5EC 800 E5AC 800 and E5DC 800 must be installed under the conditions that are specified in Shipping Standards 20 Do not touch the external power supply terminals or other metal parts on the Digital Temperature Controller 21 Do not exceed the communications distance that is given in the specifications Use the specified communications cable Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the communications distances and cables
25. e Decimal Point fem co D Set Point 2 UPperLimit E dP ee A T 2 e For input type of analog TMH Comunications P Proportional Band GE H Open Close I Switch Y 3 V2 FF ou Hysteresis A M Auto Manual Switci AL OL AemVaue 2 A aa MI RID contro ony LCL flonerlimi 3 f L Temperature Unit gt E Es uto manual select t Press the i aromon i For input type of CE eea Integral Time r raO Key addition is ON co i temperature an Es Monitor forat M 5P Fen Seon At aliies e L PE s le PID settings least 3 s a n ME 1 H SP Upper Limit 3 7 Heater Burnout EET ie i co a HB 1 Detection 1 disse M Set Point During 3 Limit the set point 2 1 Alarm Value on 5P n HL3H EM m n SP Ramp Upper Limit L SP Lower Limit Ve ajs 5 200 5 FE j Leakage Current 1 T ie ie LER J Montor E P Proportional Band TL j Heater Current 1 Value gr AarmVale 9 Ye i an Cooling tt all Montor ALJ t loert d CNEL PID ON OFF ce i aNaF ce Co A 1 HS Alarm 1 p ie lo H p w LEP Leakage Current 1 4 Alarm 2 Ye Cooling LL I Monitor E Value4 5 HE Standard or ag a 5 n e E Heating Cooling ce Ei SENd SP f spo Derivative Time ie STO E 2 ic E Cooling P 5 ee Al qp Alarm Value 8 s g m L H Upper Limit t GL ST Self tuning eo 5 an For input type of Vie 2 21 temperature standard 5P set o YT hamvas 3 Je control or PID H AL i Value 1 AL YL Lowe
26. error It is displayed when the control range is wider Control continues and operation is rccc Baird iude than the decay normal range and the PV The value will appear in the display Display range exceeds the display for the PV exceeded range The PV is Refer to the E5LIC Digital Controllers displayed for the User s Manual Cat No H174 for range that is given on information on the A444 ABOVE J933 the left the anba controllable range without the decimal point First cycle the power supply If the display remains the same the The control outputs auxiliary A D controller must be repaired outputs and transfer outputs turn E333 converter Ce am Ire NTN T If the display is restored to normal OFF A current output will be approx error then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx OV system Check for external noise First cycle the power supply If the display remains the same the The control outputs auxiliary controller must be repaired outputs and transfer outputs turn EH pend dios En pad IR intemal If the display is restored to normal OFF A current output will be approx perdus then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx OV System Check for external noise Control continues and operation is normal This error is displayed when the peak The error message will
27. for a control period of 0 1 s or 0 2 s Electrical Life Expectancy Curve for Relays Reference Values S a eo o o o E5EC ESAC 800 250 VAC 30 VDC resistive load Life x 10 operations coso 1 2 3 4 5 6 Switching current A omnon E5EC E5AC 800 External Connections E5EC E5AC 800 SonGO SUD E5EC 2 S M 8 ESAC S M 8 Control outpu BUTS 1 2 3 4 5 9 1 2 3 4 5 9 Relay output 250 VAC 5A xls anis resistive load erminal type Vrai erminal type Voltage output for driving SSR 804 808 810 12 VDC 40 mA Auxiliary outputs 1 2 Communications Communications 2 event Four event inputs When There Is a and 2 event inputs inputs and 1 CT input and one CT Contr
28. however be careful not to cool down the terminals sections alone to avoid measurement errors Measurement Accuracy 1 When extending or connecting the thermocouple lead wire be sure to use compensating wires that match the thermocouple types 2 When extending or connecting the lead wire of the platinum resistance thermometer be sure to use wires that have low resistance and keep the resistance of the three lead wires the same 3 Mount the product so that it is horizontally level 4 Ifthe measurement accuracy is low check to see if input shift has been set correctly Waterproofing Not applicable to the E5CC U 800 E5DC 800 The degree of protection is as shown below Sections without any specification on their degree of protection or those with IPLIO are not waterproof Front panel IP66 Rear case IP20 Terminal section IPOO When waterproofing is required insert the Waterproof Packing on the backside of the front panel The degree of protection when the Waterproof Packing is used is IP66 To maintain an IP66 degree of protection the Waterproof Packing and the Port Cover must be periodically replaced because they may deteriorate shrink or harden depending on the operating environment The replacement period will vary with the operating environment Check the required period in the actual application Use 3 years or sooner as a guideline If the Waterproof Packing and Port Cover are not periodically replaced waterproof
29. in units of 0 1 C or F Proportional band P for cooling Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Thermocouple 0 1 C Q max 100 Qmax Bosctorsignalscureeiresistanoo Platinum resistance thermometer 0 1 C Q max 10 O max Insulation resistance 20 MQ min at 500 VDC Dielectric strength 3 000 VAC 50 60 Hz for 1 min between terminals of different charge Vibration Malfunction 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions Resistance 10 to 55 Hz 20 m s for 2 hrs each in X Y and Z directions Shock Malfunction 100 m s 3 times each in X Y and Z directions Resistance 300 m s 3 times each in X Y and Z directions Weight E5CC 800 Controller Approx 120 g Mounting Bracket Approx 10 g E5CC U 800 Controller Approx 100 g Mounting Bracket Approx 10 g E5CC 800 Front panel IP66 Rear case IP20 Terminals IPOO Degree of protection E5CC U 800 Front panel IP50 Rear case IP20 Terminals IPOO Memory protection Non volatile memory number of writes 1 000 00
30. or higher is required for the FX Series or the KV Series 2 Both the programless communications and the component communications support the copying Current Transformer Order Separately Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s Weight E54 CT1 Approx 11 5 g E54 CT3 Approx 50 g Accessories E54 CT3 only Armatures 2 Plugs 2 Heater Burnout Alarms and SSR Failure Alarms CT input for heater current detection Models with detection for single phase heaters One input Models with detection for single phase or three phase heaters Two inputs Maximum heater current 50 A AC Input current indication accuracy 5 FS 1 digit max Heater burnout alarm setting range 0 1 to 49 9 A in units of 0 1 A Minimum detection ON time 100 ms 3 SSR failure alarm setting range 2 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 1 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection current value 2 For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value 3 The value is 30 ms for
31. safely Supplementary comments on what to do or avoid doing to prevent failure to operate malfunction or undesirable effect on product performance Precautions for Safe Use Precautions for Correct Use Meaning of Product Safety Symbols Used to warn of the risk of electric shock under specific conditions Used for general prohibitions for which there is no specific symbol Used to indicate prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled Used for general CAUTION WARNING or DANGER precautions for which there is no specified symbol This symbol is also used as the alerting symbol but shall not be used in this meaning on the product Used for general mandatory action precautions for which there is no specified symbol A CAUTION Do not touch the terminals while power is being supplied Doing so may occasionally result in minor injury due to electric shock e oob Electric shock may occur Do not touch any cables or connectors with wet hands Electric shock fire or malfunction may occasionally occur Do not allow metal objects conductors cuttings from installation work or moisture to enter the Digital Temperature Controller or the Setup Tool port or ports Do not use the Digital Temperature Controller where subject to flammable or explosive gas Otherwise minor injur
32. sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product Not doing so may occasionally result in faulty operation 1 This product is specifically designed for indoor use only Do not use this product in the following places e Places directly subject to heat radiated from heating equipment e Places subject to splashing liquid or oil atmosphere Places subject to direct sunlight e Places subject to dust or corrosive gas in particular sulfide gas and ammonia gas e Places subject to intense temperature change e Places subject to icing and condensation e Places subject to vibration and large shocks 2 Use and store the product within the rated ambient temperature and humidity Gang mounting two or more Digital Temperature Controllers or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers which will shorten their service life In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers 3 To allow heat to escape do not block the area around the Digital Temperature Controller Do not block the ventilation holes on the Digital Temperature Controller 4 Be sure to wire properly with correct polarity of terminals 5 Use the specified size of crimped terminals M3 width of 5 8 mm or less to wire the E5CC 80
33. 0 E5EC 800 E5AC 800 or E5DC 800 To connect bare wires to the terminal block of the E5CC 800 E5EC 800 E5AC 800 or EBDC 800 use copper braided or solid wires with a gage of AWG24 to AWG18 equal to a cross sectional area of 0 205 to 0 8231 mn The stripping length is 6 to 8 mm Up to two wires of the same size and type or two crimped terminals can be inserted into a single terminal Use the specified size of crimped terminals M3 5 width of 7 2 mm or less to wire the E5CC U 800 To connect bare wires to the terminal block of the E5CC U 800 use copper braided or solid wires with a gage of AWG24 to AWG14 equal to a cross sectional area of 0 205 to 2 081 mm The stripping length is 5 to 6 mm Up to two wires of the same size and type or two crimped terminals can be inserted into a single terminal 6 Do not wire the terminals that are not used 7 Usea commercial power supply for the power supply voltage input to a Digital Temperature Controller with AC input specifications Do not use the output from an inverter as the power supply Depending on the output characteristics of the inverter temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50 60 Hz 8 To avoid inductive noise keep the wiring for the product s terminal block away from power cables carry high voltages or large currents Also do not wire power lines together with or
34. 0 operations c Delayoutput minimum applicable load 5 V 10 mA Mie Voltage output Output voltage 12 VDC 20 PNP max load current 40 mA with short circuit protection circuit P for driving SSR The maximum load current is 21 mA for models with two control outputs Linear current output 4 to 20 mA DC 0 to 20 mA DC load 500 Q max resolution approx 10 000 AOAN Number of outputs 1 2 or 3 depends on model Z SPST NO relay outputs 250 VAC Models with 2 outputs 3 A resistive load output P Inge s Ire ien Electrical life 100 000 operations Minimum applicable load 10 mA at 5 V Number of inputs 2 or 4 depends on model Eventinput E Contact input ON 1 KQ max OFF 100 KQ min P mud id input Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Potentiometer input 100 Q to 10 kQ Setting method Digital setting using front panel keys Indication method 11 segment digital display and individual indicators Character height E5EC 800 PV 18 0 mm SV 11 0 mm E5AC 800 PV 25 0 mm SV 15 0 mm Multi SP Up to eight set points SPO to SP7 can be saved and selected using event inputs key operations or serial communications Bank switching None Other functions Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burnout HB alarm including SSR failure HS alarm 40
35. 0 times Standard Approved standards UL 61010 1 7 Korean Radio Waves Act Act 10564 ancars Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category II Lloyd s standards 6 EMI EN 61326 1 8 Radiated Interference Electromagnetic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 1 8 EMC ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 1 The indication accuracy of K thermocouples in the 200 to 1300 C range T and N thermocouples at a temperature of 100 C max and U and L thermocouples at any temperatures is 2 C 1 digit max The indication accuracy of the B thermocouple at a temperature of 400 C max is not specified The indication accuracy of B thermocouples at a temperature of 400 to 800 is 3 C max The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit max The indication accuracy of W thermocouples is 40 3 of PV or 3 C whichever is greater 1 digit max The indication accuracy of PL II thermocouples is 0 3 of PV or 2 C whichever is greater 1 digit max 2 However the precision between 0 and 4 mA for a 0 to 20 mA output is 1 FS max 3 Ambient temperature 10 C to 23 C to 55 C Voltage r
36. 00 1l 2 3 With set values 1 4 and 5 the upper and lower limit values can be set independently for each alarm type and are expressed as L and H Set value 1 Upper and lower limit alarm Case 1 Case2 Case 3 Always ON Em m H lt 0 Ee L H SP SPL H H SP L H lt 0 L gt 0 H gt 0 L lt 0 EiT IH lt ILI IH gt ILI H gt 0 L 0 SPH L IH lt ILI Set value 4 Upper and lower limit range Case 1 Case 2 Case 3 Always OFF H lt 0 L lt 0 L H SP SPL H H SP L H lt 0 L gt 0 H gt 0 L lt 0 H lt 0 L gt 0 IHI lt ILI IHI gt IL H LSP IHI gt IL H gt 0 L lt 0 SPH L IHI lt L 4 5 6 we 8 9 Set value 5 Upper and lower limit with standby sequence For Upper and Lower Limit Alarm Described Above 2 Case 1 and2 Always OFF when the upper limit and lower limit hysteresis overlaps Case 3 Always OFF Set value 5 Upper and lower limit with standby sequence Always OFF when the upper limit and lower limit hysteresis overlaps Refer to the ESL IC Digital Temperature Controllers User s Manual Cat No H174 for information on the operation of the standby sequence Refer to the E5L IC Digital Temperature Controllers User s Manual Cat No H174 for information on the PV change rate alarm This setting cannot be used with a position proportional model Refer to the E5LIC Digital Temperature Controllers User s Manual Cat No H174 for information on the PV change rate alarm Wh
37. 00 E5CC U 800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminals E5CC 800 48 x 48 mm Control output 1 Relay output Voltage output Linear current output Relay output Voltage output Linear current output Relay output Voltage output Relay output Voltage output Relay output Voltage output Relay output Voltage output Linear current output Linear current output Auxiliary output Two Model Number Legend Plug in Models E5CC U 800 48 x 48 mm Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model E5CC RX2ASM 800 100 to 240 VAC E5CC QX2ASM 800 E5CC CX2ASM 800 E5CC RX2DSM 800 RS 485 Communications Heater burnout 24 VAC VDC E5CC QX2DSM 800 E5CC CX2DSM 800 E5CC RX2ASM 801 100 to 240 VAC Two E5CC QX2ASM 801 E5CC RX2DSM 801 24 VAC VDC One E5CC QX2DSM 801 E5CC RX2ASM 802 100 to 240 VAC E5CC QX2ASM 802 E5CC RX2DSM 802 24 VAC VDC E5CC QX2DSM 802 Two 100 to 240 VAC E5CC CX2ASM 804 Event inputs 24 VAC VDC Power supply voltage E5CC CX2DSM 804 Model Relay output Voltage output Relay output Voltage output Two Heating and Cooling Control Using Heating and Cooling Control CD Control Output Assignment An auxiliary
38. 2 FS 1 digit max CT input 5 FS 1 digit max Simple transfer output accuracy 0 3 FS max 2 Influence of temperature 3 Influence of voltage 3 Influence of EMS at EN 61326 1 Thermocouple input R S B W PL II 41 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 1 of PV or 4 C whichever is greater 1 digit max 4 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max CT input 5 FS 1 digit max Installation influence E5DC 800 only R S B W or PLII thermocouple 41 of PV or 10 C whichever is greater 1 digit max Other thermocouple 1 of PV or 4 C whichever is greater 1 digit max 4 Input sampling period 50 ms Hysteresis Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 01 to 99 99 FS in units of 0 01 FS Proportional band P Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Proportional band P for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integ
39. 240 VAC E5DC QX2AUM 800 E5DC CX2ASM 800 Linear current output 1 E5DC CX2AUM 800 E5DC RX2DSM 800 Relay output E5DC RX2DUM 800 E5DC QX2DSM 800 Voltage output 24 VAC VDC E5DC QX2DUM 800 E5DC CX2DSM 800 Linear current output 1 E5DC CX2DUM 800 E5DC RX2ASM 802 Relay output Detection for Single phase ESDC RX2AUM 802 heater E5DC QX2ASM 802 Voltage output 100 to 240 VAC E5DC QX2AUM 802 E5DC CX2ASM 815 Linear current output 1 E5DC CX2AUM 815 Two RS 485 E5DC RX2DSM 802 Relay output Detection for Single phase E5DC RX2DUM 802 heater E5DC QX2DSM 802 Voltage output 24 VAC VDC E5DC QX2DUM 802 E5DC CX2DSM 815 Linear current output 1 E5DC CX2DUM 815 E5DC RX2ASM 817 Relay output Detection for Single phase E5DC RX2AUM 817 heater E5DC QX2ASM 817 Voltage output 100 to 240 VAC E5DC QX2AUM 817 E5DC CX2ASM 816 Linear current output 1 o E5DC CX2AUM 816 ne E5DC RX2DSM 817 Relay output Detection for Single phase E5DC RX2DUM 817 heater E5DC QX2DSM 817 Voltage output 24 VAC VDC E5DC QX2DUM 817 E5DC CX2DSM 816 Linear current output 1 E5DC CX2DUM 816 1 The control output can be used as a simple transfer output for the Digital Temperature Controllers manufactured in July 2014 or later 2 Option 000 can be selected only if two auxiliary outputs are selected Options 002 and 017 can be selected only if the control output is a relay output or voltage output and two auxiliary outputs are selected Option 015
40. 4 Upper and lower limit ON Le 3 limit H and the lower deviation in the set point for the alarm range 1 OFF SP d lower limit L The alarm is ON when the PV is inside this de viation range 5 Upper and lower limit on at 7 A standby sequence is added to the upper and lower limit with standby sequence 1 p5 OFF SP di alarm 1 6 Upper limit with standb ON gis o XS CU 6 Seip y GEE i BU poe J py A standby sequence is added to the upper limit alarm 2 6 Lower limit with standb on 4 e ON EE a 7 sequence y OE E ty EP n py A standby sequence is added to the lower limit alarm 3 6 8 Absolute value upper lim on rmm ON ied The alarm will turn ON if the process value is larger than the it OFF 0 ad OFF o Y alarm value X regardless of the set point sael ON x gt ON VE The alarm will turn ON if the process value is smaller than the i Absolute value lower limit opp 0 PV QEF o alarm value X regardless of the set point 10 Absolute value upper lim on rm ON Ex A standby sequence is added to the absolute value upper it with standby sequence OFE o di OFF o limit alarm 8 6 11 Absolute value lower limit ow mE ON EH A standby sequence is added to the absolute value lower with standby sequence OFF dd orr o limit alarm 9 6 12 LBA alarm 1 type only T 13 PV change rate alarm 8 14 SP absolute value ON 4 ON This alarm type turns ON the alarm when the set point SP upper limit a
41. 4 VAC VDC Voltage output Relay output o E5EC QR2DSM 808 ne Relay output Relay output E5EC RR2ASM 810 100 to 240 VAC Voltage output Relay output F E5EC QR2ASM 810 our Relay output Relay output E5EC RR2DSM 810 24 VAC VDC Voltage output Relay output E5EC QR2DSM 810 Linear current output Relay output RS 485 7 100 to 240 VAC E5EC CR2ASM 804 wo Linear current output Relay output 24 VAC VDC E5EC CR2DSM 804 Relay output Open Relay output Close E5EC PROASM 800 Relay output Open Relay output Close T 100 to 240 VAC E5EC PR2ASM 800 wo Relay output Open Relay output Close RS 485 Two E5EC PR2ASM 804 Position proportional control model E5AC 800 48 x 96 mm Auxiliary inati Heater Event Power supply Control output 1 Control output 2 output Communications BUMO inputs voltage Model Relay output E5AC RX1ASM 800 Voltage output One E5AC QX1ASM 800 Linear current output E5AC CX1ASM 800 100 to 240 VAC Relay output E5AC RX3ASM 800 Voltage output Three E5AC QX3ASM 800 Linear current output E5AC CX3ASM 800 Relay output E5AC RX1DSM 800 Voltage output One E5AC QX1DSM 800 Linear current output E5AC CX1DSM 800 24 VAC VDC Relay output E5AC RX3DSM 800 Voltage output E5AC QX3DSM 800 Linear current output E5AC CX3DSM 800 Relay output E5AC RX3ASM 808 100 to 240 VAC Voltage output E5AC QX3ASM 808 RS 485 Two Relay output E5AC RX3DSM 808 24 VAC VDC Voltage output Three o E5AC QX3DSM 808 ne Relay output E5AC
42. 60 min J Group mounting does When two or more Controllers are mounted make sure that the not allow waterproofing surrounding temperature does not exceed the allowable operating temperature specified in the specifications 45 05 To attach the USB Serial Conversion Cable to the control panel use a panel thickness of 1 to 2 5 mm 45708 omnon E5CC 800 E5CC U 800 Accessories Order Separately Terminal Covers I 48 Terminal Covers E53 COV17 F EX E53 COV23 Three Covers provided A 2 38 48 8 UP Z t3 LJ eas Terminal Cover c yp E53 COV23 44 8 Terminal Cover for the P3GA 11 Back connecting Socket Y92A 48G Twelve 6 4 dia 1 d olo o O oP O fo ES 34 Sac UP 47 7x47 7 48x48 O D qu o olo ol o o ojo NA I 474 nf is f Y 24 6 276 Note You can attach the P3GA 11 Back connecting Socket for finger protection Waterproof Packing Y92S P8 for DIN 48 x 48 Provided with the Controller The waterproof packing is provided only with the E5CC 800 Order the Waterproof Packing separately if it becomes lost or damaged The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating envir
43. 92A 49N E5AC 800 Y92A 96N Front Port Cover Model Y92S P7 Note This Front Port Cover is provided with the Digital Temperature Controller Mounting Adapter Model Y92F 51 Two Adapters are included Note This Mounting Adapter is provided with the Digital Temperature Controller Current Transformers CTs Hole diameter Model 5 8 mm E54 CT1 12 0 mm E54 CT3 omnon E5EC E5AC 800 Specifications Ratings Power supply voltage A in model number 100 to 240 VAC 50 60 Hz D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Power consumpHon E5EC 800 6 6 VA max at 100 to 240 VAC and 4 1 VA max at 24 VAC or 2 3 W max at 24 VDC 2 E5AC 800 7 0 VA max at 100 to 240 VAC and 4 2 VA max at 24 VAC or 2 4 W max at 24 VDC Temperature input Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermometer Pt100 or JPt100 Sensor input Infrared temperature sensor ES1B 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5 V Oto 5 V or O to 10 V 5 Current input 150 Q max Voltage input 1 MQ min Inputimpsgauce Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF control or 2 PID control with auto tuning SPST NO 250 VAC 5 A resistive load electrical life 100 00
44. DER m the alarm value X regardless of the set point Absolute value upper limit ow rx ON fx A standby sequence is added to the absolute value upper with standby sequence OFF L OFF Ts limit alarm 8 6 Absolute value lower limit ON ON Vac A standby sequence is added to the absolute value lower ml with standby sequence OFF OFF limit alarm 9 6 12 LBA alarm 1 type only t 13 PV change rate alarm 8 14 SP absolute value ON n ON inm This alarm type turns ON the alarm when the set point SP upper limit alarm ORF SE lh OFF o is higher than the alarm value X 15 SP absolute value ON ON E This alarm type turns ON the alarm when the set point SP lower limit alarm ior SP TORE v is lower than the alarm value X Standard Control Standard Control i K x x w 9 luii 16 MV absolute value This alarm type turns ON the alarm when the manipulated upper limit alarm 9 Heating Cooling Heating Cooling variable MV is higher than the alarm value X Control Heating MV Control Heating MV ON I X OFF W Always ON Standard Control Standard Control o rx ON X 17 MV absolute value Heating Cooling This alarm type turns ON the alarm when the manipulated lower limit alarm 9 omnon Control Cooling MV I x ON OFF MV Heating Cooling Control Cooling MV Always ON variable MV is lower than the alarm value X E5EC E5AC 8
45. ON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Q gj 100V Frequency 50 Hz E d Distortion zo if ma o a 5000 3 2 1 1 S gt 5 100mv a J o 1 10 100mA 1 10 100 1 000A Thru current lo A r m s omnon Digital Temperature Controller E5 DC 800 22 5 mm Wide and DIN Track mounting Type The E5DC 800 Mounts to DIN Track and Is Ideal Mu E CE for Connections to HMis and PLCs LISTED It provides the Same Easy Operation and Advanced Performance as the Rest of the E5I JC 800 Series A slim body at 85 x 22 5 mm D x W that fits into narrow control panels and mounts to DIN Track Removable terminal block for easy replacement to simplify maintenance High speed sampling at 50 ms for applications with high speed temperature increases Easy connections to a PLC with programless communications Models are available with up to 2 auxiliary outputs and 1 event input to complete basic functions 22 5 mm Wide and A white PV display height 8 5 mm is easy to read when setting up DIN Track mounting Type ESDC checking alarms and making settings in a control panel SERE Refer to your OMRON website for the most recent information on applicable safety standards A Refer to Safety Precautions on page 50 Main I O Functions Sensor Input E5DC 800 Universal input e Thermocouple e Pt io n uummmmm p
46. P7 can be saved and selected using the event inputs key operations or serial communications 1 Bank swi tching None Other functions Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burn out HB alarm including SSR failure HS alarm 40 AT 100 AT MV limiter input digital filter self tuning PV input shift run stop protection functions temperature status display moving average of input value simple transfer output 2 and work bit message 2 Ambient operating temperature 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing Altitude 2 000 m max Recommended fuse T2A 250 VAC time lag low shut off capacity Installation environment Installation Category II Pollution Class 2 IEC 61010 1 compliant 1 Only two set points are selectable for event inputs 2 Usage is possible for the Digital Temperature Controllers manufactured in July 2014 or later omnon E5DC 800 Input Ranges Thermocouple Platinum Resistance Thermometer Universal inputs Sensor type Platinum resistance thermometer Thermocouple se nsor Infrared temperature Sensor specifica tion Pt10 2300 0 JPt100 K U 2300 10 to 60 to PLII 70 C 120 C
47. R THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Authorized Distributor
48. Standards Industrial electromagnetic environment EN IEC 61326 1 Table 2 E5DC 800 Communications Specifications Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start stop synchronization Protocol CompoWay F or Modbus Baud rate 9 600 19 200 38 400 or 57 600 bps Transmission code ASCII Current Transformer Order Separately Ratings Dielectric strength Vibration resistance 1 000 VAC for 1 min 50 Hz 98 m s E54 CT1 Approx 11 5 g E54 CT3 Approx 50 g Armatures 2 Plugs 2 Weight Accessories E54 CT3 only Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity none even or odd Block check character BCC with CompoWay F or CRC 16 with Modbus Heater Burnout Alarms and SSR Failure Alarms CT input for heater current Models with detection for single phase heat detection ers 1 input Flow control None Maximum heater current 50A AC Interface RS 485 Input current S m Retry function None indication accuracy tato een cox Em Communications buffer 217 bytes Heater burnout alarm 0 1 to 49 9 A in units of 0 1 A Communications response 0 to 99 ms setting range 1 Minimum detection ON time 100 ms 3 wait time Default 20 ms The baud rate data bit length stop bit length a
49. UIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for publi
50. Using any other sockets will adversely affect accuracy Use only the specified sockets 2 A Protective Cover for finger protection Y92A 48G is also available 3 You cannot use the P3GA 11 together with the Y92F 45 omnon E5CC 800 E5CC U 800 Current Transformers E54 CT1 z Thru current lo vs Output Voltage Eo pret ia Reference Values 5 8 dia im i E54 CT1 15 rT T Maximum continuous heater current 50 A 50 60 Hz A Number of windings 400 2 Winding resistance 1842 Q p 10 5 Y Y i i gq 100V Frequency 50 Hz _ __ E x 10 Distortion Two 3 5 dia gt factor J a 10 10 Q al g 1 d Ei 396 4 E 196 ll 30 ze 4 100mV 8 E54 CT3 1 10 100mA 1 10 100 1 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A E54 CT3 Accessories Number of windings 400 2 2 Winding resistance 8 0 8 Q Armature Connection Example N 4 100V Frequency 50 Hz Armature E Distortion Approx 3 dia i Plug 3 gt 10 1k factor 3 gt 10 Lead a 5000 3 C2 Pc r S EA E 3 wmv 6 Plug Um Approx 6 dia L 22 4 1 10 100mA 1 10 100 1 000A Thru current lo A r m s omnon MEMO
51. a control period of 0 1 s or 0 2 s 4 The value is 35 ms for a control period of 0 1 s or 0 2 s omnon E5CC 800 E5CC U 800 Electrical Life Expectancy Curve for Relays Reference Values a eo o o o o o Life x 10 operations e o 30 E5CC 800 250 VAC 30 VDC resistive load coso 1 0 1 2 3 4 5 6 Switching current A External Connections E5CC 800 Control output 1 Relay output 250 VAC 3A resistive load Voltage output for driving SSR Auxiliary outputs 1 2 i 2 VDC mA Relay outputs Near Current outpu Models with 2 auxiliary 0to 20 mA DC 4 to 20 mA DC outputs 250 VAC 3A Load 500 Q max J resistive load 1 Control outputs 1 2 E5CC 2 S M 8 1 2 3 4 5 t Terminal type 6 The E5CC 800 is set for a K type thermocouple input type 5 by default An input error 5 will occur if the input type setting does not agree with the temperature sensor Check the input type RX QX CX Models with Models with 1 Mode
52. al may short with the terminal above or below it If you use bare crimp terminals cover the crimped sections with insulating marking tubes Secure the marking tubes so that they do not move NIU NA C OK Although you can connect two crimp terminals with insulation sleeves to one terminal you cannot do so if the diameter of the insulation sleeves is too large Recommended Crimp Terminals with Insulation Sleeves for the E5DC 800 Manufacturer Model number V1 25 B3A V0 5 3A J S T Mfg Co omnon MEMO Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQ
53. ange 15 to 10 of rated voltage 4 K thermocouple at 100 C max 10 C max 5 The unit is determined by the setting of the Integral Derivative Time Unit parameter 6 Refer to information on maritime standards in Shipping Standards on page 52 for compliance with Lloyd s Standards The E5CC U is scheduled to obtain certification in January 2014 7 The E5CC U 800 plug in model is certified for UL listing only when used together with the OMRON P2CF 11 or P2CF 11 E socket The P3GA 11 is not certified for UL listing 8 Industrial electromagnetic environment EN IEC 61326 1 Table 2 omnon E5CC 800 E5CC U 800 Communications Specifications Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start stop synchronization Protocol CompoWay F or Modbus Baud rate 9600 19200 38400 or 57600 bps Transmission code ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity none even odd Block check character BCC with CompoWay F or CRC 16 Modbus Flow control None Interface RS 485 Retry function None Communications buffer 217 bytes Communications 0 to 99 ms response wait time Default 20 ms The baud rate data bit length stop bit length and vertical parity can be individually set using the Communications Setting Level
54. aper from the double sided tape on the End Cover Double sided tape 3 Align the tabs on the End Cover with the depressions on the E5DC 800 and attach the End Cover E5CC E5CC U E5EC E5AC E5DC 800 4 Secure the End Cover so that the double sided tape is firmly attached 68 2 88 E o5 os Oe EAT Precautions when Wiring e Separate input leads and power lines in order to prevent external noise e Use a shielded AWG24 to AWG18 cross sectional area of 0 205 to 0 8231 mm twisted pair cable Use a shielded AWG24 to AWG14 cross sectional area of 0 205 to 2 081 mm twisted pair cable for the E5CC U 800 The stripping length is 6 to 8 mm for the E5CC 800 E5EC 800 E5AC 800 or EBDC 800 and 5 to 6 mm for the E5CC U 800 Use crimp terminals when wiring the terminals e Use the suitable wiring material and crimp tools for crimp terminals e Tighten the terminal screws to a torque of 0 43 to 0 58 N m The specified torque is 0 5 N m for the EBCC U 800 e For the E5CC 800 EBEC 800 E5AC 800 or EBDC 800 use the following types of crimp terminals for M3 screws FEE 5 8 mm max D L IO s max e For the E5CC U 800 use the following types of crimp terminals for M3 5 screws 7 2 mm max en 10 7 2 mm max AES e f you use crimp terminals for the E5DC 800 use crimp terminals with insulation sleeves If you use a bare crimp terminal with no insulation the termin
55. appear for the FFFF Overcurrent current exceeds 55 0 A i following displays Heater Current Value 1 Monitor Leakage Current Value 1 Monitor The No 1 display for the following parameter flashes in Operation Level re l HB or HS If there is a HB or HS alarm the No or Adjustment Level irot aam 1 display will flash in the relevant Heater Current Value 1 Monitor LR setting level Leakage Current Value 1 Monitor However control continues and operation is normal will be displayed for the Valve Opening Monitor parameter if any of the following error occurs Potentiometer Motor calibration has not been Close control The control output is Input Error performed OFF or the value that is set for the Position The wiring of the potentiometer is Check for the above errors MV at PV Error parameter is output proportional incorrect or broken Floating control Operation will be Models Only e The potentiometer input value is normal incorrect e g the input is out of range or the potentiometer has failed omnon E5CC E5CC U E5EC E5AC E5DC 800 Operation Parameters The following pages describe the parameters set in each level Pressing the Mode Key at the last parameter in each level returns to the top parameter in that level Some parameters may not be displayed depending on the model and other settings Power ON Starting in Manual Mode Manual Control Level Starting i
56. are used contact failure in the terminals may cause the temperature inside the Digital Controller to increase possibly resulting in fire If the terminals are corroded replace the Terminal Unit as well e Tighten the terminal screws to the rated torque of between 0 43 and 0 58 Nem Loose screws may occasionally result in fire Set the parameters of the product so that they are suitable for the system being controlled If they are not suitable unexpected operation may occasionally result in property damage or accidents A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs resulting in property damage To maintain safety in the event of malfunction of the product take appropriate safety measures such as installing a monitoring device on a separate line eoe 1 E5CC 800 EBEC 800 EBAC 800 and E5DC 800 Controllers that were shipped through November 2013 are UL recognized 2 An SELV separated extra low voltage system is one with a power supply that has double or reinforced insulation between the primary and the secondary circuits and has an output voltage of 30 V r m s max and 42 4 V peak max or 60 VDC max 3 Aclass 2 circuit is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels 4 The specified torque is 0 5 N m for the E5CC U E5CC E5CC U E5EC E5AC E5DC 800 Precautions for Safe Use Be
57. cannot be selected if the control output is a relay output or voltage output and two auxiliary outputs are selected Options 016 can be selected only if the control output is a linear current output and two auxiliary outputs are selected omnon E5DC 800 Heating and Cooling Control Using Heating and Cooling Control CD Control Output Assignment An auxiliary output is used as the cooling control output Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics Optional Products Order Separately Terminal Unit End Plate Model Model E5DC SCT1S PFP M Current Transformers CTs Spacer Hole diameter Model Model 5 8 mm E54 CT1 PFP S 12 0 mm E54 CT3 DIN Tracks Mounting Adapters Model Model PFP 100N Y92F 53 PFP 50N Short Bars Unit Labels Model Model Y92S P11 Y92S L2 End Cover Model Y92F 54 omnon E5DC Speci 800 fications Ratings Power supply voltage A in model number 100 to 240 VAC 50 60 Hz D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Power consumption 4 9 VA max at 100 to 240 VAC and 2 8 VA max at 24 VDC or 1 5 W max at 24 VDC Sensor input Temperature input Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermomet
58. d s standards Therefore they must be installed in a location equipped with air conditioning They cannot be used on the bridge or decks or in a location subject to strong vibration Precautions for Correct Use Service Life 1 Use the product within the following temperature and humidity ranges Temperature 10 to 55 C with no icing or condensation Humidity 25 to 85 If the product is installed inside a control board the ambient temperature must be kept to under 55 C including the temperature around the product 2 The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components Component service life is affected by the ambient temperature the higher the temperature the shorter the service life and the lower the temperature the longer the service life Therefore the service life can be extended by lowering the temperature of the Digital Temperature Controller 3 When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers When providing forced cooling
59. e waterproof packing onto the Controller i 490 When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating 60 min Group mounting does temperature specified in the specifications not allow waterprocfing To attach the USB Serial Conversion Cable to the control panel 4508 use a panel thickness of 1 to 2 5 mm 9 45105 E5CC U 800 76 8 _ UNE 58 6 142 Gr H p B 58 I HI Mounting Adapter Accessory The Setup Tool port is on the top of the Temperature Controller It is used to connect the Temperature Controller to the computer to use the Setup Tool The E58 CIFQ2 USB Serial Conversion Cable is required to make the connection Refer to the instructions that are provided with the USB Serial Conversion Cable for the connection procedure Note Do not leave the USB Serial Conversion Cable connected when you use the Temperature Controller Panel Cutout Mounted Separately Group Mounted 48 x number of units 2 5 1 Recommended panel thickness is 1 to 5 mm 45 05 e Group mounting is not possible in the vertical direction Maintain the specified mounting space between Controllers
60. e on gt x en 2 Xj Set the downward deviation in the set point by setting the 3 Lower limit OFF PV OFF ev alarm value X The alarm is ON when the PV is lower than SP SP the SP by the deviation or more Set the upward deviation in the set point for the alarm up 4 Upper and lower limit ON L Hi 3 per limit H and the lower deviation in the set point for the range 1 OFF SP FY alarm lower limit L The alarm is ON when the PV is inside this deviation range 5 Upper and lower limit with on LIB 4 A standby sequence is added to the upper and lower limit standby sequence 1 hg ORF SP pv alarm 1 6 6 Upper limit with standby ON 7 Xe ON N A standby sequence is added to the upper limit alarm 2 sequence OFF T PV OFF p PV 6 7 Lower limit with standby ON E mes ON A A standby sequence is added to the lower limit alarm 3 sequence OFF SP PV OFF SP PV 6 et ON MR ON EX The alarm will turn ON if the process value is larger than 8 Absolute value upper limit orr o Pye OER o the alarm value X regardless of the set point TEE ON rx ON Md The alarm will turn ON if the process value is smaller than Absolute value ewer OFE 0 EMS OFF gt the alarm value X regardless of the set point 10 Absolute value upper limit ON m ON A standby sequence is added to the absolute value upper with standby sequence DEED PVC PORE gt limit alarm 8 6 11 Absolute value lower limit ow e ON EH A standby sequence is added
61. en heating cooling control is performed the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation omnon E5EC E5AC 800 Characteristics Indication accuracy at the ambient temperature of 23 C Thermocouple 0 3 of PV or 1 C whichever is greater 1 digit max 1 Platinum resistance thermometer 0 2 of PV or 0 8 C whichever is greater 1 digit Analog input 0 2 FS 1 digit max CT input 5 FS 1 digit max Potentiometer input 5 FS 1 digit max Influence of temperature 2 Influence of voltage 2 Influence of EMS at EN 61326 1 Thermocouple input R S B W PL II 1 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 196 of PV or 4 C whichever is greater 1 digit max 3 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max CT input 5 FS 1 digit max Input sampling period 50ms Hysteresis Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 01 to 99 99 FS in units of 0 01 FS Proportional band P Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I Standard heating cooling or Position proportional Close 0 t
62. er Pt100 or JPt100 Infrared temperature sensor ES1B 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5 V Oto 5 V or O to 10 V Input impedance Current input 150 Q max Voltage input 1 MQ min Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF control or 2 PID control with auto tuning SPST NO 250 VAC 3 A resistive load electrical life 100 000 operations minimum applicable load 5 Relay output V 10 mA Control Voltage output o i ircui ion circui output for driving SSR Output voltage 12 VDC 20 PNP max Load current 21 mA with short circuit protection circuit Linear current output 4 to 20 mA DC 0 to 20 mA DC load 500 Q max resolution Approx 10 000 Uk Number of outputs mE on model TAG A civeioad outputs Output specifications E ectrical life soe eee i ete load 10 mA at 5 V Number of inputs 1 depends on model Event Contact input ON 1 kQ max OFF 100 KQ min inputs Eom dL COPHeLInput Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max specifications Current flow approx 7 mA per contact Setting method Digital setting using front panel keys Indication method 11 segment digital displays and individual indicators Character height PV 8 5 mm SV 8 0 mm Multi SP Up to eight set points SPO to S
63. evel omnon E5EC E5AC 800 Dimensions Unit mm Controllers E5EC 800 4 84 ci 60 44 K r Hi u 2 Waterproof Packing Accessory Mounting Adapter Accessory Mounted Separately Group Mounted 48 x number of units 2 5 1 45 08 Recommended panel thickness is 1 to 8 mm i e Group mounting is not possible in the vertical direction Maintain the specified mounting space between Controllers To mount the Controller so that it is waterproof insert the waterproof packing 92 0 8 D D onto the Controller When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications 120 min l Group mounting does not allow waterproofing E5AC 800 Waterproof Packing Mounting Adapter Accessory Accessory Mounted Separately Group Mounted 96 x number of units 3 5 4 gt 92 08 Recommended panel thickness is 1 to 8 mm Group mounting is not p
64. he Digital Temperature Controller Front Covers Type Model Hard Front Cover Y92A 48H Soft Front Cover Y92A 48D omnon E5CC 800 E5CC U 800 Specifications Ratings Power supply voltage A in model number 100 to 240 VAC 50 60 Hz D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Power consumption 5 2 VA max at 100 to 240 VAC and 3 1 VA max at 24 VAC or 1 6 W max at 24 VDC Sensor input Temperature input Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermometer Pt100 or JPt100 Infrared temperature sensor ES1B 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5 V Oto 5 V or O to 10 V Input impedance Current input 150 Q max Voltage input 1 MQ min Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF control or 2 PID control with auto tuning E5CC 800 SPST NO 250 VAC 3 A resistive load electrical life 100 000 operations minimum Relay output applicable load 5 V 10 mA owe E5CC U 800 SPDT 250 VAC 3A resistive load electrical life 100 000 operations minimum ap Control plicable load 5 V 10 mA ad Vaise Cupr Output voltage 12 VDC 20 PNP max load current 21 mA with short circuit protection circuit for driving SSR m i j
65. he E5DC 800 into the mounting hole in the panel Attach the Terminal Unit after you insert the Main Unit 2 Push the Adapter from the Terminal Unit up to the panel and temporarily fasten the E5DC 800 3 Tighten the two fastening screws on the Adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Mounting the Terminal Cover E5CC 800 Slightly bend the E53 COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction E53 COV17 Terminal Cover can be also attached Make sure that the UP mark is facing up and then attach the E53 COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller E53 COV17 E53 COV23 Adapter Terminal Cover E53 COV17 Sold separately Enlarged illustration of Terminal Section ES5EC E5AC 800 Slightly bend the E53 COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction Slightly bend the E53 COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block Enlarged illustration of omnon Attaching the End Cover E5DC 800 1 Install the E5DC 800 in a panel 2 Peel off the release p
66. hichever is greater 1 digit max The indication accuracy of PL Il thermocouples is 0 396 of PV or 2 C whichever is greater 1 digit max 2 Ambient temperature 10 C to 23 C to 55 C Voltage range 15 to 10 of rated voltage 8 K thermocouple at 100 C max 10 C max 4 The unit is determined by the setting of the Integral Derivative Time Unit parameter 5 Refer to information on maritime standards in Shipping Standards on page 52 for compliance with Lloyd s Standards 6 Industrial electromagnetic environment EN IEC 61326 1 Table 2 omnon E5EC E5AC 800 Communications Specifications Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start stop synchronization Protocol CompoWay F or Modbus Baud rate 9600 19200 38400 or 57600 bps Transmission codo ASCII Data bit length 7 or 8 bits Stop bit length 10r2 bits Error detection Vertical parity none even odd Block check character BCC with CompoWay F or CRC 16 Modbus Flow control None Interface RS 485 Retry function None Communications buffer 217 bytes Communications 0 to 99 ms response wait time Default 20 ms Current Transformer Order Separately Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s Weight E54 CT1 Approx 11 5 g E54 CT3 Ap
67. i Control output 1 E no polarity Voltage output for driving SSR i Control output 1 12 VDC 21 mA QX cx RW Linear current output i Models with 1 Models with 1 Models with 1 4 to 20 mA DC Voltage Output Linear Current Relya Output 0 to 20 mA DC Output Load 500 Q max i 6 3 6 tput 1 Relay output three terminals used Output 1 Output 1 2u R acl SPDT 250 VAC 3A Q C lt lt R resistive load 7 e m Note 1 The application of the terminals depends on the model 2 Do not wire the terminals that are shown with a gray background 3 When complying with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30 m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals Connect M3 5 crimped terminals for the E5CC U 800 omnon E5CC 800 E5CC U 800 Isolation Insulation Block Diagrams e E5CC 800 e E5CC U 800 Models with 2 Auxiliary Outputs Models with 2 Auxiliary Outputs Sensor input and CT input Sensor input Communications and event inputs Voltage output for driving SSR and linear current output Voltage output for driving SSR and linear current output ecd Power Relay output supply Relay output Auxiliary outputs 1 and 2 Auxiliary output 1 Auxiliary output 2 Reinforced insulation Reinforced insulation Li Functional isolation Functional isolation
68. larm OFF SP SORE v is higher than the alarm value X 15 SP absolute value ON xX ON E This alarm type turns ON the alarm when the set point SP lower limit alarm OFF o E OFF oS is lower than the alarm value X Standard Control Standard Control al _ OFF MV OFF o MV 16 MV absolute value This alarm type turns ON the alarm when the manipulated upper limit alarm 9 Heating Cooling Heating Cooling variable MV is higher than the alarm value X Control Heating MV Control Heating MV ON X OFF MV Always ON Standard Control Standard Control ON rx ON m OFF o MV OFF S MV 17 MV absolute value Heating Cooling This alarm type turns ON the alarm when the manipulated lower limit alarm 9 Control Cooling MV x ON OFF MV 0 Heating Cooling Control Cooling MV Always ON variable MV is lower than the alarm value X omnon E5DC 800 1 2 3 With set values 1 4 and 5 the upper and lower limit values can be set independently for each alarm type and are expressed as 4 and H Set value 1 Upper and lower limit alarm Case 1 Case2 Case 3 Always OFF H 0 L lt 0 L H SP SPL H H SP L H lt 0 L gt 0 H lt 0 L gt 0 H gt 0 L lt 0 i H LSP IHI ILI IH lt ILI IHI gt ILI H gt 0 L lt 0 SPH L IHI lt ILI Set value 4 Upper and lower limit range Case 1 Case 2 Case 3 Always ON H lt 0 L lt 0 L H SP SPL H H SP L H lt 0 L gt 0
69. ller Approx 210 g Mounting Brackets Approx 4 g x 2 E5AC 800 Controller Approx 250 g Mounting Brackets Approx 4 g x 2 Degree of protection Front panel IP66 Rear case IP20 Terminals IPOO Memory protection Non volatile memory number of writes 1 000 000 times Standard Approved standards UL 61010 1 Korean Radio Waves Act Act 10564 isa ds Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category II Lloyd s standards 5 EMI EN 61326 1 6 Radiated Interference Electromagnetic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 1 6 EMC ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 1 The indication accuracy of K thermocouples in the 200 to 1300 C range T and N thermocouples at a temperature of 100 C max and U and L thermocouples at any temperatures is 2 C 1 digit max The indication accuracy of the B thermocouple at a temperature of 400 C max is not specified The indication accuracy of B thermocouples at a temperature of 400 to 800 C is 3 C max The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit max The indication accuracy of W thermocouples is 0 3 of PV or 3 C w
70. lower limit 1 OFE mi im S alarm lower limit L The alarm is ON when the PV is out side this deviation range x ke Set the upward deviation in the set point by setting the x X em Upper limit pad py ee py alarm value X The alarm is ON when the PV is higher e id than the SP by the deviation or more l 2 x fe Set the downward deviation in the set point by setting the X X 3 Lower limit ai ml ORE ev alarm value X The alarm is ON when the PV is lower than id Sp the SP by the deviation or more Set the upward deviation in the set point for the alarm up 4 Upper and lower limit ON L H 3 per limit H and the lower deviation in the set point for the range 1 OFF SP FY alarm lower limit L The alarm is ON when the PV is inside this deviation range 5 Upper and lower limit with on ae PA A standby sequence is added to the upper and lower limit standby sequence 1 bg OFF SP ER alarm 1 6 Upper limit with standb o Ex a x A standby sequence is added to the upper limit alarm 2 B m AE 9 iun stancey seq Pe e SP SP limi 1 X e X 7 Aa ae With standby on oy SEE A standby sequence is added to the lower limit alarm 3 6 Ree ON xX ON E X The alarm will turn ON if the process value is larger than 8 Absolute value upper limit ofp ORE e the alarm value X regardless of the set point Ls ON ex ON v The alarm will turn ON if the process value is smaller than 9 Absolute value lower limit ORF
71. ls with 1 Relay Voltage Output 1 Linear Output for Driving SSR Current Output 1 i OUTI 4 E OUT1 1 L OUTI 2H R 2E 244 H Hi H 1 B 7 2 i4 8 5 Sensor Temperature Analog Input 3 15 9 T Pt v 4 ie e 4 gofa fa 4 S M 5 id HS E cas e Jj i681 U2 gt 6 6 6 p6 6 Options 801 802 804 Event Inputs 1 Communications RS 485 Communications RS 485 and 2 and CT1 CT1 and Event Inputs 3 and 4 B B 13 RU d O tis L 14 RS 485 1d RS 485 14 EV1 A A evz 15 15 15 16 16 16 cnr cH gt 17 L 17 eva 17 18 18 Eva 718 2 Auxiliary Outputs Auxiliary outputs 1 2 7 8 9 10 Auxiliary output 2 Auxiliary output 1 3 Input Power Supply 100 to 240 VAC 24 VAC VDC 12 12 no polarity omnon E5CC 800 E5CC U 800 E5CC U 800 The E5CC U is set for a K type thermocouple input type E5CC OOOOUM 800 5 by default An input error 5 ERF will occur if the input i Control output 1 type setting does not agree with the temperature sensor Check the input type Auxiliary outputs 1 and 2 Relay output 250 VAC 3 A resistive load Control output 1 5 E auae ane ROC Xue ES Auxiliary output 2 A Control output cooling side TC 2 B e lt gt 2 m a t Input power supply t i t Sensor temperature analog input 100 io SA iar
72. magnetic Field Strength EN55011 Group 1 class A Noise Terminal Voltage EN55011 Group 1 class A EMS EN61326 1 7 ESD Immunity EN61000 4 2 Electromagnetic Field Immunity EN61000 4 3 Burst Noise Immunity EN61000 4 4 Conduction Disturbance Immunity EN61000 4 6 Surge Immunity EN61000 4 5 Voltage Dip Interrupting Immunity EN61000 4 11 1 The indication accuracy of K thermocouples in the 200 to 1 300 C range T and N thermocouples at a temperature of 100 C or less and U and L thermocouples at any temperature is 2 C 1 digit max The indication accuracy of B thermocouples at a temperature of 400 C max is not specified The indication accuracy of B thermocouples at a temperature of 400 to 800 C is 3 C max The indication accuracy of R and S thermocouples at a temperature of 200 C max is 3 C 1 digit max The indication accuracy of W thermocouples is 0 3 of PV or 3 C whichever is greater 1 digit max The indication accuracy of PLII thermocouples is 40 396 of PV or 2 C whichever is greater 1 digit max omnon However the precision between 0 and 4 mA for a 0 to 20 mA output is 1 FS max Ambient temperature 10 to 23 to 55 C Voltage range 15 to 10 of rated voltage K thermocouple at 100 C max 10 C max The unit is determined by the setting of the Integral Derivative Time Unit parameter Refer to information on maritime standards in Shipping Standards on page 106 for compliance with Lloyd s
73. n Automatic Mode Initial Setting Level Press the S Key for less than 1 s i Press the Key or the PP Key for at least 18 Press the Key for at least 1 s 4 Press the Key for at least 1 s L N E input Type Press the Key less than 1 s 5 i 1 ce EO ent Operation Level E EEE VI pum LN icaling Upper Limi eve Press the Key less than 1 s a 25 Process Value AL p Alarm 1 Set Point 1 LC Value 2 g L N L Scaling Lower Limit S 8 a f co feel g RE EEScusicenes LNS Process Value Input dhe o Y Sel h aFF OD Shift Proportional p 5 Process Value Al MamVaue 8 8 B LeH EM
74. n 2 1 or higher is required for the FX Series or the KV Series 2 Both the programless communications and the component communications support the copying SSR failure alarm setting range 2 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 1 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection current value 2 For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value 8 The value is 30 ms for a control period of 0 1 s or 0 2 s 4 The value is 35 ms for a control period of 0 1 s or 0 2 s Electrical Life Expectancy Curve for Control Output Relay Reference Values a Q o w Q o o o a o Life x 10 operations a o E5DC 800 250 VAC 30 VDC resistive load cos 1 0 1 2 3 4 5 6 Switching current A omnon E5DC 800 External Connections E5DC 800 Control output Auxiliary outputs 1 and 2 Relay output Relay outputs a 250 VAC 3 A resistive load 250 VAC 2 A resistive load Voltage output for driving SSR The E5DC 800 is set for a K
75. nce Tighten the screws to a torque of 0 29 to 0 39 N m E5CC U 800 For the Wiring Socket for the E5CC U 800 purchase the P2CF 11 or PG3A 11 separately 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function The E5CC U 800 cannot be waterproofed even if the Waterproof Packing is inserted 2 Insert the E5CC E5CC U 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5CC 800 E5CC E5CC U E5EC E5AC E5DC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m E5EC E5AC 800 Adapter Adapter Terminal Cover E53 COV24 Terminal Cover E53 COV24 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the EBEC EBAC 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5EC E5AC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screw
76. nd vertical parity can be individually set using the Communications Setting Level Communications Functions You can use the memory in the PLC to read and write ESL IC parameters start and stop operation etc The E5LIC automatically performs communications with the PLC No communications programming is required Number of connected Digital Temperature Controllers 32 Hou max Up to 16 for the FX Series XIIe Applicable PLCs OMRON PLCs ational CS Series CJ Series or CP Series Mitsubishi Electric PLCs MELSEC Q Series L Series or FX Series compatible with the FX2 or FX3 excluding the FX1S KEYENCE PLCs KEYENCE KV Series When Digital Temperature Controllers are connected set points and RUN STOP commands can be sent from the Digital Component Temperature Controller that is set as the master to the Digital Communi Temperature Controllers that are set as slaves cations Slope and offsets can be set for the set point Number of connected Digital Temperature Controllers 32 max including master When Digital Temperature Controllers are connected the pa Copying rameters can be copied from the Digital Temperature Control ler that is set as the master to the Digital Temperature Controllers that are set as slaves MELSEC is a registered trademark of Mitsubishi Electric Corporation KEYENCE is a registered trademark of Keyence Corporation 1 ATemperature Controller with versio
77. nications U Noloetve catons Area L Protect This protect level restricts Download gg movement to the initial setting y 9 p Setting 1 communications setting and ica advanced function setting levels bP5 I Eonmueos Hee arose E F pper Wo Wie PE Setting Change Protect CompoWay F j Download WCT E Protects changes to setups by ony y ng Setting 13 aFF operating the front panel keys Y m ede E Communications i ress We EN Data Length RdRE Lower Word py PE BL PF Key Protect je P FF L Communications ab 5 E SP Sl lope LHLP Changed Parameters Only fe 5P5 j p oe e PRE Y Communications Communications l EJ Parity Node Number y2 CHE Send Data Wait in Time em When the etting parameter is set to A M 1 When the PF Setting t t to A M 2 When the PF Setting parameter is set to PFDP 3 Used with component communications omnon E5CC E5CC U E5EC E5AC E5DC 800 Press the Key for at least 1 s Automatic Display d Direct Setting of Return Time C NC E Parameter initialization Poston roporona i MS PL j Number of Multi SP y PV Rate of Change FF Points 20 Calculation Period SPRL SP Ramp Time Unit HEE M Heating Cooling Gre Tuning Method RE SE Standby Sequence oMPH Minimum Output IO ON OFF Band PIE PF Setting
78. o 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s Position proportional Floating 1 to 9999 s in units of 1 s 0 1 to 999 9 s in units of 0 1 s Derivative time D 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Proportional band P for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Derivative time D for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 076 in units of 0 196 Alarm setting range 1999 to 9999 decimal point position depends on input type Affect of signal source resistance Thermocouple 0 1 C Q max 100 Q max Platinum resistance thermometer 0 1 C Q max 10 Q max Insulation resistance 20 MQ min at 500 VDC Dielectric strength 2 300 VAC 50 60 Hz for 1 min between terminals of different charge Vibration Malfunction 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions Resistance 10 to 55 Hz 20 m s for 2 hrs each in X Y and Z directions Shock Malfunction 100 m s 3 times each in X Y and Z directions Resistance 300 m s 3 times each in X Y and Z directions Weight E5EC 800 Contro
79. ol Output 2 oo i BiH pz BiH pz 5 21 mA odel wi auxiliary Toe Toe r7 RS 485 RS 485 Linear current output Control output 2 outputs 250 VAC 3A we 44 CO a4 L 14 0 to 20 mA DC Relay output resistive load AC wm AC wg EVS A5 4 to 20 mA DC 250 VAC 5A 16 T EVA ne Load 500 Q max resistive load re UN T BM i7 3 Input Power Supply LEVI 18 EV 18 Levi 18 The E5EC 800 is set for a K type thermocouple EV2 EV2 EV2 input type 5 by default An input error 5 E PF will 100 to 240 VAC 24 VAC VDC 19 SED 19 cm 19 occur if the input type setting does not agree with the temperature sensor Check the input type 1 1 20 20 20 2 21 21 2 2 1 Control output V no polarity RX QX CX Models with Models with 1 Models with 1 1 Relay Voltage Output Linear Current Output peg for Driving SSR 1 13 4OUT1 poe OUT1 OUT1 2 14 3 3 4 Q 4 3 15 4 16 3 5 5 F5 HT Potentiometer input B 6 6 18 o 79 QR RR PR 7 19 w 20 Models with Voltage Models with 2 Models with 2 8 120 C 121 Output for Driving SSR Relay Outputs Position proportional and Relay Output 9 i 21r p OUT1 10 57 3 5 Sensor Temperature Analog Input 4 11 23 HH a TC Pt l v A 5 12 24 22 gg 22 22 22 5 Ce 23 mA 23 923 24 24 d 24 CR Models with Linear Current Output and Relay Output mo 0UT1 wo A a 6 liams E5EC 800 Only 2 Auxiliary Outputs Auxiliary outputs 1 Auxiliary outputs 1
80. onment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The time for periodic replacement depends on the operating environment Be sure to confirm this point at your site Consider three years a rough standard The Waterproof Packing does not need to be attached if a waterproof structure is not required The E5CC U cannot be waterproofed even if the Waterproof Packing is attached omnon E5CC 800 E5CC U 800 Adapter Y92F 45 Note 1 Use this Adapter when the Front Panel has already been prepared for the E5B 2 Only black is available Fixture Accessory a 42 72 I I a 67x67 87 ERNEUT QD 5 Panel 1 to 8 mm Mounting Adapter J Y92F 30 Accessory 48 x 48 22 4 7 I 62 8 To back of the E5CC 800 DIN Track Mounting Adapter Y92F 52 Note 1 This Adapter cannot be used together with the Terminal Cover 2 Remove the Terminal Cover to use the Adapter E This Adapter is used to mount the E5CC 800 to a DIN Track If you use the Adapter there is no need for a plate to mount in the panel or to drill mounting holes in the panel 13 5 4 88 Mounted to E5CC 800
81. or icing Altitude 2 000 m max Recommended fuse T2A 250 VAC time lag low shut off capacity Installation environment Installation Category II Pollution Class 2 IEC 61010 1 compliant Note There are no optional functions for the E5CC U 800 Refer to Model Number Legend on page 2 omnon E5CC 800 E5CC U 800 Input Ranges Universal inputs Thermocouple Platinum Resistance Thermometer Sensor type Sensor specifica tion Platinum resistan Infrared temperature ainu Sloralice Thermocouple P thermometer sensor Pt100 JPt100 K J T sli U N i S amp we con 8 ae ee lae 2300 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 1800 1700 1700 1300 1300 1300 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 Temperature range C 260 120 165 100 0 100 0 90 100 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 199 9 199 9 200 200 199 9 200 200 199 9 200 Set value Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S B JIS C 1602 1995 IEC 60584 1 JPt100 JIS C 1604 1989 JIS C 1606 1989 L Fe CuNi DIN 43710 1985 Pt100 JIS C
82. ossible in the vertical direction Maintain the specified mounting space between Controllers To mount the Controller so that it is waterproof insert the waterproof packing onto the Controller When two or more Controllers are mounted make sure that the surrounding 1 temperature does not exceed the allowable operating temperature specified in the specifications Group mounting does not 120 min allow waterproofing 3 omnon E5EC E5AC 800 Accessories Order Separately Terminal Covers Waterproof Packing E53 COV24 Three Covers provided Y92S P9 for DIN 48 x 96 no t Provided with the Controller t 10 The Waterproof Packing is provided with the Temperature Controller The degree of protection when the Waterproof Packing is used is IP66 Also keep the Port Cover of the E5EC E5AC 800 securely closed To maintain an IP66 degree of protection the Waterproof Packing and the Port Cover must be periodically replaced because they may deteriorate shrink or harden depending on the operating environment The replacement period will vary with the operating Y92S P10 for DIN 96 x 96 environment Provided with the Controller Check the required period in the actual application Use 3 years or sooner as a guideline If a waterproof structure is not required then the Waterproof Packing does not need to be installed Se 91
83. output is used as the cooling control output 2 Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics omnon 100 to 240 VAC E5CC RW2AUM 800 E5CC QX2AUM 800 24 VAC VDC E5CC RW2DUM 800 E5CC QX2DUM 800 E5CC 800 E5CC U 800 Optional Products Order Separately Terminal Covers Model E53 COV17 E53 COV23 Note The E53 COV10 cannot be used Refer to page 14 for the mounted dimensions Waterproof Packing for E5CC Model Y92S P8 Note This Waterproof Packing is provided with the Digital Temperature Controller The E5CC U 800 cannot be waterproofed even if the Waterproof Packing is attached Current Transformers CTs Hole diameter Model 5 8mm E54 CT1 12 0 mm E54 CT3 Adapter Model Y92F 45 Note Use this Adapter when the panel has already been prepared for an E5BLI Controller DIN Track Mounting Adapter Model Y92F 52 Sockets for E5CC U 800 Type Model Front connecting Socket P2CF 11 Front connecting Socket with Finger Protection P2CF 11 E Back connecting Socket P3GA 11 Terminal Cover for Back connecting socket with Finger Protection Y92A 48G Waterproof Cover Model Y92A 48N Mounting Adapter Model Y92F 49 Note This Mounting Adapter is provided with t
84. parallel to product wiring Using shielded cables and using separate conduits or ducts is recommended Attach a surge suppressor or noise filter to peripheral devices that generate noise in particular motors transformers solenoids magnetic coils or other equipment that have an inductance component When a noise filter is used at the power supply first check the voltage or current and attach the noise filter as close as possible to the product Allow as much space as possible between the product and devices that generate powerful high frequencies high frequency welders high frequency sewing machines etc or surge 9 Use this product within the rated load and power supply 10 Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact If the voltage is applied gradually the power may not be reset or output malfunctions may occur 11 Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display 12 When executing self tuning for the E5DC 800 turn ON power to the load e g heater at the same time as or before supplying power to the product If power is turned ON to the product before turning ON power to the load self tuning will not be performed properly and optimum control will not be achieved 13 A switch or circuit breaker must
85. performance may not be maintained If a waterproof structure is not required then the Waterproof Packing does not need to be installed omnon G Operating Precautions 1 When starting operation after the Digital Temperature Controller has warmed up turn OFF the power and then turn it ON again at the same time as turning ON power for the load Instead of turning the Digital Temperature Controller OFF and ON again switching from STOP mode to RUN mode can also be used 2 Avoid using the Controller in places near a radio television set or wireless installing These devices can cause radio disturbances which adversely affect the performance of the Controller Mounting Mounting to a Panel E5CC 800 There are two models of Terminal Covers that you can use with the E5CC 800 Terminal Cover Terminal Cover E53 COV17 E53 COV23 Sold separately Adapter Water Proof Packing Panel 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the E5CC 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5CC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a bala
86. prox 50 g Accessories E54 CT3 only Armatures 2 Plugs 2 Heater Burnout Alarms and SSR Failure Alarms CT input for heater current detection Models with detection for single phase heaters One input Models with detection for single phase or three phase heaters Two inputs Maximum heater current 50 A AC Input current indica tion accuracy 5 FS 1 digit max Heater burnout alarm setting range 0 1 to 49 9 A in units of 0 1 A Minimum detection ON time 100 ms 3 The baud rate data bit length stop bit length and vertical parity can be in dividually set using the Communications Setting Level Communications Functions Programless communications You can use the memory in the PLC to read and write E5_IC parameters start and stop operation etc The E5LIC automatically performs communi cations with PLCs No communications program ming is required Number of connected Temperature Controllers 32 max Up to 16 for the FX Series Applicable PLCs OMRON PLCs CS Series CJ Series or CP Series Mitsubishi Electric PLCs MELSEC Q Series L Series or FX Series compatible with the FX2 or FX3 excluding the FX1S KEYENCE PLCs KEYENCE KV Series Component Communications When Digital Temperature Controllers are con nected set points and RUN STOP commands can be sent from the Digital Temperature Control ler that is set as the master to
87. r Limit 3 T ie 7 L 4 Control Period Heating SP g se2 SFR Manual Reset Value Sel either Y cm E tha ONOFF a OF oh eee o AL H AlarmValue of these MV Monitor D T 5p e ae u r param ng Heating E P Control Period Cooling eters Co ses 12 Y Y z SPE HYS ELI HL qp Alam Value T _ MV Monitor lc a T LOL Lower Limit 4 3 L Cooling SREY lbi di BASES 1 1 20 oR E A Direct Reverse Operation e GP 4 SP4 T HY 5 Hysteresis Cooling y M Valve Opening ie i Monitor oo FILE Alarm 4 Type L Li Y GP 5 SP5 GPRE SP Ramp Set Value a i Press the and Keys for Press the S and Keys Press the Key RLH i Aami at least 3 s for at least 1 s less than 1 s ne Hysteresis 5L H MV Upper Limit FEET GP aL pper Lim Communications ce 1 Protect Level Setting Level i Displayed only for models with s i The time taken to move to the protect level d on Used with programless communications imi the pre communications Changes are prog 5P MV Lower kimi can be adjusted by changing the Mova to effective after cycling power or protect level time setting SAEIA gent NS 7 Uploa ia Setiing 1 Operation Adjustment Protect y Protocol Setting ME v 11 Highest ei APE Restricts displaying and PSEL switches between MA X LI Communications a modifying menus in operation EF oec a Unit No E adjustment and manual ces DUE 3 7 Upload co control levels vo g Setting 13 co dc ics F BE rtl Seting Commu
88. ral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1 999 to 9 999 decimal point position depends on input type Influence of signal source resis tance Thermocouple 0 1 C Q max 100 Q max Platinum resistance thermometer 0 1 C Q max 10 Q max Insulation resistance 20 MQ min at 500 VDC Dielectric strength 2 300 VAC 50 60 Hz for 1 min between terminals of different charge Vibration Malfunction 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions Resistance 10 to 55 Hz 20 m s for 2 hr each in X Y and Z directions Shock Malfunction 100 m s 3 times each in X Y and Z directions Resistance 300 m s 3 times each in X Y and Z directions Weight Controller Approx 120 g Degree of protection Main unit IP20 Terminal unit IPOO Memory protection Non volatile memory number of writes 1 000 000 times A t Standards pproved standards UL 61010 1 Korean Radio Waves Act Act 10564 Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category II Lloyd s standards 6 EMC EMI EN61326 1 7 Radiated Interference Electro
89. s little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Mounting to and Removing from DIN Track E5DC 800 Mounting a Unit Pull down the DIN Track hook on the Terminal Unit and catch the top hook on the DIN Track Press the Unit onto the DIN Track until the DIN Track hooks are locked in place 2 Catch the top hook on the DIN Track 3 Press the Unit onto the DIN Track 4 Make sure that the hooks 1 Pull down the hook are locked in place e Removing a Unit Pull down on the DIN Track Hook with a flat blade screwdriver and lift up the Unit Removing the Main Unit Press in the two hooks on the Main Unit and remove the Main Unit from the Terminal Unit End Plate Installation Make sure to attach PFP M End Plates to the ends of the Units Individual Mounting Group Mounting Mounting the DIN Track Attach the DIN Track to the inside of the control panel with screws to at least three locations DIN Track sold separately PFP 50N 50 cm and PFP 100N 100 cm Install the DIN Track vertically to the ground e ERE a Horizontal NG Vertical OK omnon E5CC E5CC U E5EC E5AC E5DC 800 Mounting to a Panel E5DC 800 Adapter Panel Terminal Unit Main Unit 1 Insert t
90. sed to set the H and other basic settings parameters PID constants MV manually itori j itivi y Key forat and monitoring Bids adjustment sensitivity etc least 3 s while A Mis i i RITU OR MES TM EENE qM E Dune1edo Press the Key for at least 3 s 2 Press the Key for at least 1 s Pr ss Key once m dels with Initial Setting Level communications only f Communications Setting Level Used to set the input type and other basic settings Press the H Used to set communications Key once Release protection and then enter the password 169 for the Ht5 Move to Advanced Press the Key for at least 1 s Setting Level parameter peddojs Advanced Function Setting Level 1 To use a key procedure to move to Manual Control Level set the Auto Manual Select Addition parameter to ON and set the PF Setting parameter to A M Auto Manual 2 The No 1 display will flash in the middle when the keys are pressed for 1 s or longer omnon Error Displays Troubleshooting E5CC E5CC U E5EC E5AC E5DC 800 When an error occurs the No 1 display or No 2 display shows the error code Take necessary measure according to the error code referring the following table Display Name Meaning Action Operation After the error occurs and it is The input value exceeded the control Check the wiring for inp
91. shed information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FO
92. t max 1 Platinum resistance thermometer 0 2 of PV or 0 8 C whichever is greater 1 digit Indication accuracy Analog input 0 2 FS 1 digit max E CT input 5 FS 1 digit max at the ambient temperature of 23 C E5CC U 800 Thermocouple X196 of PV or 2 C whichever is greater 1 digit max 1 Platinum resistance thermometer 0 2 of PV or 0 8 C whichever is greater 1 digit Analog input 0 2 FS 1 digit max Simple transfer output accuracy 0 3 FS max 2 Influence of temperature 3 Thermocouple input R S B W PL II 41 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 1 of PV or 4 C whichever is greater 1 digit max 4 Influence of voltage 3 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max Influence of EMS at EN 61326 1 CT input 5 FS 1 digit max Input sampling period 50 ms Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Pysteres s Analog input 0 01 to 99 99 FS in units of 0 01 FS Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Proportional band P Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Temperature input 0 1 to 999 9 C or F
93. the Digital Temper ature Controllers that are set as slaves Slope and offsets can be set for the set point Number of connected Digital Temperature Con trollers 32 max including master Copying When Digital Temperature Controllers are con nected the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves MELSEC is a registered trademark of Mitsubishi Electric Corporation KEYENCE is a registered trademark of Keyence Corporation 1 A Temperature Controller with version 1 1 or higher is required A Temperature Controller with version 2 1 or higher is required for the FX Series or the KV Series 2 Both the programless communications and the component communications support the copying SSR failure alarm setting range 2 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 1 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection current value 2 For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value 8 The value is 30 ms for a control period of 0 1 s or 0 2 s 4 The value is 35 ms
94. to the absolute value lower with standby sequence dau MR oY limit alarm 9 6 12 LBA alarm 1 type only Er 13 PV change rate alarm 8 14 SP absolute value ON eor ON az This alarm type turns ON the alarm when the set point SP upper limit alarm OFF SP ORF v is higher than the alarm value X 15 SP absolute value ON EX ON EH This alarm type turns ON the alarm when the set point SP lower limit alarm idi SEC UBEE o is lower than the alarm value X Standard Control Standard Control m ET on min OFF MV OFF m MV 16 MV absolute value This alarm type turns ON the alarm when the manipulated upper limit alarm 9 Heating Cooling Heating Cooling variable MV is higher than the alarm value X Control Heating MV Control Heating MV ON I X OFF MV Always ON Standard Control Standard Control ON ON IE OFF m MV OFF S MV 17 MV absolute value Heating Cooling This alarm type turns ON the alarm when the manipulated lower limit alarm 9 Control Cooling MV ON X OFF MV Heating Cooling Control Cooling MV Always ON variable MV is lower than the alarm value X omnon E5CC 800 E5CC U 800 A 2 a With set values 1 4 and 5 the upper and lower limit values can be set independently for each alarm type and are expressed as L and H Set value 1 Upper and lower limit alarm Case 1 Case2 Case 3 Always ON H 0 L 0 L H SP SPL H H SP L
95. type thermocouple input type 5 by default An input error 5 E 8 will occur if the input type setting does not agree with the temperature sensor Check the input type 12 VDC 21 mA m Linear current output ESDC LILILILILIEI 800 0 to 20 mA DC i 4 to 20 mA DC Control output Options Load 500 Q max Input Power Supply Control Output 100 to 240 VAC 24 VAC DC RX QX CX 1 relay 1 voltage output 1 linear 07 1 e 1 output for driving SSR current output 2 2 SEA s 4a BHi 6 H R 6 Q 6 iC no polarity icc UM m L Auxiliary Outputs Options 9 BD ss2s2ss2255s255h5ee5 Auxiliary output 2 Communications and 1 CT 10 Auxiliary output 1 1 L 1 B ioe gt 3 RS 485 CT1 iy 4 AC ke 815 Sensor Temperature Analog Input E on TC Pt v f3 pe ee oe 12 RS 485 13 13 Ahs e413 i 4 B B V TAG gt 14 14 14 ID E e ec pectet SB 6 c eec EIS i Do not connect anything to the terminals o 5 o o lt eo El 5 o c that are shaded gray
96. us display e Independent heating and cooling PID control mma Auxiliary Outputs Changed parameter display 1 2 0r3 Communications e None e RS 485 Event Inputs e None e2 04 E5EC E5AC 800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminals E5EC 800 48 x 96 mm Auxiliary Heater Event Power supply Control output 1 Control output 2 output Communications burnout inputs voltage Model Relay output E5EC RX2ASM 800 Voltage output E5EC QX2ASM 800 Linear current output E5EC CX2ASM 800 100 to 240 VAC Relay output Relay output E5EC RR2ASM 800 Voltage output Relay output E5EC QR2ASM 800 Linear current output Relay output E5EC CR2ASM 800 Relay output E5EC RX2DSM 800 Voltage output E5EC QX2DSM 800 Linear current output E5EC CX2DSM 800 24 VAC VDC Relay output Relay output E5EC RR2DSM 800 Voltage output Relay output T E5EC QR2DSM 800 wo Linear current output Relay output E5EC CR2DSM 800 Relay output Relay output E5EC RR2ASM 808 100 to 240 VAC Voltage output Relay output E5EC QR2ASM 808 RS 485 Two Relay output Relay output E5EC RR2DSM 808 2
97. ut to be sure displayed the alarm output will range it is wired correctly not broken and operate as if the upper limit was The input type is not set correctly not shorted Also check the input exceeded The sensor is disconnected or short type It will also operate as if transfer circuited If there are no problems in the wiring output exceeded the upper limit The sensor is not wired correctly or input type settings cycle the If an input error is assigned to a The sensor is not wired power supply control output or auxiliary output the If the display remains the same output will turn ON when the input Control Range replace the Digital Temperature error occurs S ERR Inputeror Temperature resistance Controller The error message will appear in the thermometer or thermocouple input if the display is restored to normal display for the PV SP Lower Limit 20 C to SP Upper then the probable cause is external Limit 20 C noise affecting the control system Note 1 The heating and cooling SP Lower Limit 40 F to SP Upper Check for external noise control outputs will turn Limit 40 F OFF ESIB input Note For a temperature resistance 2 When the manual MV MV Same as specified input range thermometer the input is at stop or MV at error is Analog input considered disconnected if the set the control output is Scaling range 5 to 105 A B or B line is broken determined by the set value This is not an
98. value D E 00 0 a RSP 00 d060 00 HELE w VU no 0700 ga Ue tie ae Dm B ES szz the parameter n 1 drm o f Use Key to change the digit default setting of of En 9 Use the 9 Key to change to another parameter s Press Key once to go to Adjustment Level Press Key for at least 3 seconds to go to Initial Setting Level E5AC 800 Front Panel Top View of ESAC 800 gren rcoco Temperature unit f M No 1 display I De aM f a Operation indicators E PV or specified parameter E NES BDODDDU o 7 Hii o E SP or specified parameter value 20000000 DD B oo0000000 DU 0DOODUD DU 000800 o Oo A oO A rR roo a Press the 4 or Key to set the parameter Press the amp Key to change the digit default setting Press the Key to change to another parameter Press the Key once to go to the Adjustment Level Press the Key for at least 3 seconds to go to the Initial Setting L
99. y from explosion may occasionally occur Not doing so may occasionally result in fire Do not allow dirt or other foreign objects to enter the Setup Tool port or ports or between the pins on the connectors on the Setup Tool cable OO oie D omnon Minor electric shock or fire may occasionally occur Do not use any cables that are damaged Never disassemble modify or repair the product or touch any of the internal parts Minor electric shock fire or malfunction may occasionally occur CAUTION Risk of Fire and Electric Shock a This product is UL recognised as Open Type Process Control Equipment It must be mounted in an enclosure that does not allow fire to escape externally b More than one disconnect switch may be required to de energize the equipment before servicing the product c Signal inputs are SELV limited energy 1 d Caution To reduce the risk of fire or electric shock do not interconnect the outputs of different Class 2 circuits 2 gt B 2 If the output relays are used past their life expectancy contact fusing or burning may occasionally occur Always consider the application conditions and use the output relays within their rated load and electrical life expectancy The life expectancy of output relays varies considerably with the output load and switching conditions gt Even if you replace only the Main Unit of the E5DC 800 check the condition of the Terminal Unit If corroded terminals

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