6000XL & 6100XL Series Reach Ins
Contents
1. For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Refrigeration Package Diagram m gt ACUTE i GG Log AQ SG a LL 2 855 6 0 gt V p AV NY Z V Q INI SX 7 Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Refrigeration Package Replacement Parts Refrigerator 1 section amp 3 section left package Item Number Part Number 1 3516437 2 kit 2194811KT 3 2190154 4 2184181 5 2162715 6 3517390 7 3516429 8 3516205 9 3516427 1 127 33 0036 2 2162717 3 3516432 4 2160019 5 3526999 5 6 6 7 3516444 2194787 17 18 3516322 1702795 3516041 220V 50Hz Parti 2194988KT 2162719 2192720 3527013 11706002 11705015 Description Coil evapora2. CONDENSER FAN I I COMPRESSOR GROUND I p di MOTOR PROTECTOR I I DOOR INCANDESCENT SWITCH LIGHT LED DISPLAY DOOR W IF USED COMPRESSOR HINGE SWITCH FRAME HEATERS 6025XL G 6025XL GH 3 u N FLUORESCENT LAMP SWITCH RED BLUE LINE VOLTAGE 115 60 1 SEE NAMEPLATE FOR MAXIMUM FUSE SIZE TEMPERATURE CONTROL T CIRCUIT EJ 6 FANRELAY EVAPORATORFAN COMPRESSOR HEATER RELAY COMPRESSOR RELAY 112321233123 CONDENSOR FAN TED DISPLAY D EVAP COIL SENSOR CABINET AIR SENSOR ENERGY SAVER DOOR FRAME SWITCH HEATER FLUORESCENT LAMP BALLAST FLUORESCENT LAMP SWITCH FLUORESCENT LAMP NOTES 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED Delfield BOX CONTROL ENERGY SAVER SWITCH FLUORESCENT LAMP EVAPORATOR HOUSING CABINET AIR SENSOR BLUE FAN NOTOR w WITH BLUE STRIPES For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com TED DISPLAY IF USED FRAME HEATERS GROUND I I COMPRESSOR I MOIORPROTCIOR BLK CONDENSER FAN MOTOR BLK COMPRESSOR 9 6000XL Series Service and Installation Manual Wiring Diagrams Refrigerators 6051XL S 6051XL SH u N NOTES v 1 U
3. Cleaning solutions need to be alkaline based or non chloride cleaners Any cleaner containing chlorides will damage the protective film of the stainless steel Chlorides are also commonly found in hard water salts and household and industrial cleaners If cleaners containing chlorides are used be sure to rinse repeatedly and dry thoroughly upon completion Routine cleaning of stainless steel can be done with soap and water Extreme stains or grease should be cleaned with a non abrasive cleaner and plastic scrub pad lt is always good to rub with the grain of the steel There are also stainless steel cleaners available which can restore and preserve the finish of the steels protective layer Early signs of stainless steel breakdown can consist of small pits and cracks If this has begun clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel Never use an acid based cleaning solution Many food products have an acidic content which can deteriorate the finish Be sure to clean the stainless steel surfaces of ALL food products Common items include tomatoes peppers and other vegetables CAUTION If your freezer seems to vibrate excessively when the compressor is running loosen but do not remove the bolts on the compressor Semi hermetic models should be loosened before operating CAUTION 8 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www
4. 3516442 3516322 2194785 9321629 2194953 1702795 3516041 220V 50Hz Parti 2194964KT 2194183 2162719 2162721 3527010 11706013 11705012 2194967 Description Coil evaporator Control 1 Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip bulb mounting Coil condenser Shroud condenser fan Motor fan condenser 16W Fan blade condenser Guard condenser fan Compressor Kit Compressor 50Hz Sc18CLX 2 danfoss Relay and capacitor compressor start 125MFD 50Hz Relay Danfoss p n 50Hz Capacitor start 125MFD Danfoss p n Filter drier refrigerant Heater defrost Clip defrost heater mounting Switch defrost safety high limit Condensate pan Solenoid valve used on remote units For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 5 6000XL Series Service and Installation Manual Replacement Parts Miscellaneous Replacement Parts Part Number Description 2194791 Cable 3235514 Casters rigid One section only 3234778 Casters swivel w o brake Two amp Three section 3234779 Casters swivel with brake 2194792 Display 3239590 Door lock 3234791 Legs 3978270 Shelf One Section Three Section 3978277 Shelf LH Two Section Three Section 3978278 Shelf RH Two Section Three Section 5066440 Switch rocker door SPDT D8 3516204A Vacuum breaker D
5. All decisions regarding the ABS interior shall be made by Delfield s Service Department and shall be binding upon the parties No labor or service charges or allowances are covered by this warranty Warranty service must be performed by a Delfield approved authorized service agent User Responsibility The product must be installed cleaned and maintained as described in the Service and Installation manual which is furnished with the product Only approved replacement parts may be used Failure to adhere to the requirements of this paragraph may void warranty coverage Procedures All claims for replacement parts or repair kits must be made through a Delfield Parts Depot or an authorized Delfield dealer The defective part invoice must be returned to Delfield within 15 days after the date of service to be eligible for warranty coverage All claims must include the model number serial number an original date of installation and customer identification Use of parts other than original Delfield replacement parts will not be covered 1 8 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Exclusions This warranty does not cover labor service charges for travel time mileage or premium charges This warranty also does not include defects resulting from e Operation of the product beyond the specification set forth in the Service and Installation Manual e Failure to clean and maintain the p
6. Delfield 6000XL amp 6100XL Series Reach Ins Service Installation and Care Manual Please read this manual completely before attempting to install or operate this equipment Notify carrier of damage Inspect all components immediately See page 2 Refrigerators and Freezers June 2011 anrtowoc 6000XL Series Service and Installation Manual Contents Serial Number Information Serial Number Information s 2 The serial number tag of all 6000XL Series refrigerators and freezers is located inside the cabinet on the left side Receiving amp Inspecting Equipment 2 3 Aways tha serialnumber a your uni tavta when InStallatiOI ct 4 calling for parts or service A complete list of authorized Door Reversal 5 Delfield parts depots is available at www delfield com Leg Caster 5 Operation 6 7 This manual covers standard units only If you have a custom tte e ta unit consult the customer service department at the number Evaporator Fan Matrix eens 7 listed below MaititellallG8 uuu 7 8 WiririgDIagralis u 9 13 Refrigeration Package 14 Replacement Parts cde ete ttes 15 16
7. and water or a nonabrasive liquid cleaner When cleaning the exterior always rub with the grain of the stainless steel to avoid marring the finish Do not use an abrasive cleaner because it will scratch the stainless steel and plastic and can damage the breaker strips and gaskets Cleaning the Condenser Coil The condenser coil requires regular cleaning recommended is every 90 days In some instances though you may find that there is a large amount of debris and dust or grease accumulated prior to the 90 day time frame In these cases the condenser coil should be cleaned every 30 days Delfield If the build up on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush heavier dust build up may require a vacuum or even compressed air to blow through the condenser coil If heavy grease is present there are de greasing agents available for refrigeration use and specifically for the condenser coils The condenser coil may require a spray with the de greasing agent and then blown through with compressed air Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times continuous operation with dirty or clogged condenser coils can result in compressor failures Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor Never use a high pressure water wash f
8. under normal use and service for a period of one 1 year from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit one 1 year from the date of installation During this one year warranty period Delfield will repair or replace any defective part or portion there of returned to Delfield by the Original Purchaser which Delfield determines was defective due to faulty material or workmanship The Original purchaser will pay all labor crating freight and related costs incurred in the removal of the Unit of defective component and shipment to Delfield except that during a period of either ninety 90 days from the date of shipment of the Unit to the Original Purchaser or if the Original Purchaser returns the warranty card completely filled out including the date of installation within thirty 30 days of receipt of the Unit ninety 90 days from the date of installation Delfield will pay all related labor costs Delfield will pay the return costs if the Unit or part thereof was defective The term Original Purchaser as used herein means that person firm association or corporation for whom the Unit was originally installed This warranty does not apply to any Unit or part thereof that has been subjected to misuse neglect alteration or accident such as accidental damage to
9. Standard Labor Guidelines J u uuu uuu sss 17 Standard Warranties see 18 19 2011 The Delfield Company All rights reserved Reproduction without written permission is prohibited Delfield is a registered trademark of The Delfield Company Receiving And Inspecting The Equipment Even though most equipment is shipped crated care should as well as in written form be taken during unloading so the equipment is not damaged 4 Request an inspection by the shipping company of the while being moved into the building damaged equipment This should be done within 10 days from receipt of the equipment 1 Visually inspect the exterior of the package and skid or 5 certain to check the compressor compartment container Any damage should be noted and reported to housing and visually inspect the refrigeration package the delivering carrier immediately Be sure lines are secure and base is still intact 2 If damaged open and inspect the contents with the 6 Freight carriers can supply the necessary damage forms carrier upon request the event that the exterior is not damaged yet upon 7 Retain all crating material until an inspection has been opening there is concealed damage to the equipment made or waived notify the carrier Notification should be made verbally NOTE Upon powering unit there could be up to a wore 10 minute delay before unit begins to cool Delfield 2 For customer se
10. delfield com Gasket Maintenance Gaskets require regular cleaning to prevent mold and mildew build up and also to keep the elasticity of the gasket Gasket cleaning can be done with the use of warm soapy water Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals Also never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows Gaskets can easily be replaced and do not require the use of tools or authorized service persons The gaskets are Dart style and can be pulled out of the grove in the door and new gaskets can be pressed back into place Doors Hinges Over time and with heavy use doors the hinges may become loose If it is noticed that the door is beginning to sag it may become necessary to tighten the screws that mount the hinge brackets to the frame of the unit If the doors are loose or sagging this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges In some cases this can require qualified service agents or maintenance personnel Drain Maintenance Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it at an external condensate evaporator pan Each drain can become loose or disconnected from moving or bumping the drain If you notice excessive water accumulation on the inside of the unit be sure
11. door loosen the center screw rotate hinge 180 reinstall outer screws and retighten center screw Remove two screws that mount lock on top of door turn door up side down and remount lock to top of door Pry the plugs out of the hinge mounting holes on the side opposite the current hinge locations and set them aside Remove the cabinet hinge screw covers by gently prying them out with a small screwdriver Remove all three screws from each hinge and mount them to the opposite side of the door opening Press the plugs removed in step 5 into the screw holes from the original hinge locations Remove the plastic cam from the hinges by pulling straight up then rotating the cam 180 and pushing back into the hinge Remount the door and check for proper closure and gasket seal Adjust hinges as needed Once adjustment is verified remove the door reinstall all hinge screw covers and set the door back in place If additional plugs are needed due to loss or damage please contact Delfield Parts Department at 800 733 8821 exten sion 12801 Leg amp Caster Installation Some cabinets may weigh over 1000 Ibs 450 kg Use a lifting device capable of supporting the unit WARNING When removing skid or installing legs or casters To install the legs or casters refer to Figure 1 and proceed as follows 1 2 NOTE Remove unit from skid Raise unit to access leg caster mounting bolts on bottom of unit Remove the b
12. flux minor fittings solder brazing rod nitrogen or similar fees REFRIGERANTS R404A A maximum of 15 00 Ib or 1 00 oz will be reimbursed Delfield 17 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Manufacturers Limited Lifetime Warranty ABS Liner Delfield warrants to the original purchaser user subject to the limitations and exclusions set forth below that the ABS interior of the Delfield models identified above will be free of manufactured defects for as long as the equipment is owned by the original purchaser user and is in operation What is covered The interior liner of the 6000XL Series refrigerators are covered against manufactured defects under normal use For purposes of this Warranty interior liner is defined as the portion of the interior liner which is made of ABS material This warranty applies only to products sold and installed after March 1 2000 in the United States Canada Puerto Rico and Mexico For purposes of this warranty lifetime is defined as the expected usable life for the equipment of 12 years Delfield s Obligation Limited strictly to shipping OEM replacement parts or repair kits for any covered ABS interior A Delfield authorized service dealer and Delfield s Service Department must confirm the liner defect has occurred under normal conditions and is not due to misuse as defined below
13. o o wc Open door 90 and lift door straight up and off hinges Remove the metal screw covers on each door side hinge section by sliding it down and off Remove two outer screws that mount each hinge to door loosen the center screw rotate hinge 180 reinstall outer screws and retighten center screw Remove two screws that mount lock on top of door turn door up side down and remount lock to top of door Use a 3 16 drill to drill holes in cabinet face frame at the marked hinge locations on the new hinge side Remove the cabinet hinge screw covers by gently prying them out with a small screwdriver Remove all three screws from each hinge and mount them to the opposite side of the door opening Remove the plastic cam from the hinges by pulling straight up then rotating the cam 180 and pushing back into the hinge Remount the door and check for proper closure and gasket seal Adjust hinges as needed Once adjustment is verified remove the door reinstall all hinge screw covers and set the door back in place If plugs are needed to plug old screw holes in cabinet face frame please contact Delfield Parts Department at 800 733 8821 extension 12801 Only for Models Ordered With Re Hinging Option 1 2 Open door 90 and lift door straight up and off hinges Remove the metal screw covers on each door side hinge section by sliding it down and off Remove two outer screws that mount each hinge to
14. the drain tube is connected from the evaporator housing to the condensate evaporator drain pan If water is collected underneath the unit you may want to check the condensate evaporator drain tube to be sure it is still located inside the drain pan The leveling of the unit is important as the units are designed to drain properly when on a level surface if your floor is not level this can also cause drain problems Be sure all drain lines are free of obstructions typically food product is found blocking drain lines causing water to back up and overflow the drain pans Delfield Wiring Diagrams Refrigerators 6025XL S 6025XL SH LINE VOLTAGE 115 60 1 SEE NAMEPLATE FOR MAXIMUM FUSE SIZE TEMPERATURE COMPRESSOR RELAY 112321233123 CONDENSOR FAN LED DISPLAY IF USED CABINET AIR SENSOR EVAP COIL SENSOR DOOR FRAME HEATER ENERGY SAVER SWITCH RED BLK NOTES 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED CONTROL BOX ENERGY SAVER SWITCH TEMPERATURE CONTROL 12321233123 6000XL Series Service and Installation Manual EVAPORATOR HOUSING CABINET AIR SENSOR EVAP COIL SENSOR EVAP FAN MOTOR DEFROST w WITH BLUE WIRE STRIPES NUT l I SPLICE POWERBOX si STARTRELAY 11 START CAPACITOR
15. 2040 www delfield com 6000XL Series Service and Installation Manual Wiring Diagrams Freezers 6125XL S 6125XL SH 4 u 2294106 x NOTES D USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING m SEE NAMEPLATE FOR MAXIMUM 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN FUSE SIZE RUNNING AND DOORS CLOSED MOTOR TEMP TEMPERATURE CONTROL switch I 1 LS PLUG a LEIRCUIT DEFROST HEATER w oote 1 I FAN RELAY EVAPORATOR FAN TNCANDESCENT LIGHT O 4 HEATER RELAY DEFROST HEATER 4 v CONTROL WITH BLUE RE ub me M 123 2123 312 3 P v si Pl BLK SPLICE al E az CABINET AIR SENSOR EVAP COIL SENSOR EM Eg E ga le 18 CONDENSOR FAN POWER BOX E 82 lge Ge 8 25 281 158 BRN v EST I CAPACITUR 1 0 e np T E AWW RED ENERGY SAVER DOOR FRAME SVITCH HEATER mong CONDENSER PROTECTOR Ruy T winning i Lo DOOR INCANDESC
16. ENT SWITCH LIGHT LED DISPLAY ESSIR m ndm CONPRESSTR HINGE SWITCH FRAME HEATERS Delfield 1 2 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Wiring Diagrams Freezers 6151XL S 6151XL SH n NOTES LINE VOLTAGE 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 115 60 1 m SEE NAMEPLATE FOR MAXIMUM 3 UNIT SHOWN WITH COMPRESSOR EVAP FAN FUSE SIZE RUNNING AND DOORS CLOSED MOTOR HIGH TEMP TEMPERATURE LIMIT CONTROL I SVITCH L uwmu I mE M 1 5 lt g DEFRUST 5 HEATER F BLUE ZB roseus 52 32 FAN RELAY Tn EVAPORATOR FAN ii TNCANDESCENT p i WW LIGHT Ec 2 HEATER RELAY DEFROST HEATER st v v 1 CONTRO WITH BLUE COMPRESSOR BOX ENERGY SAVER STRI
17. H BLUE STRIPES TED DISPLAY FUSED CABNETAR EVAP COIL SENSOR POWER BOX BRN BLK 123456 on CONDENSER FAN MOTOR BLK DOOR FRAME HEATERS ENERGY SAVER DOOR FRAME SWITCH HEATERS e START RELAY 11 START CAPACITOR COMPRESSOR GROUND Pa MOTOR PROTECTOR FLUORESCENT LAMP BALLAST FLUORESCENT LAMP FLUORESCENT LAMP SWITCHES FLUORESCENT LAMP BALLAST FLUORESCENT NOTES psa USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED COMPRESSOR Delfield For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Wiring Diagrams Refrigerators 6076XL S 6076XL SH NOTES LINE VOLTAGE 1 USE COPPER CONDUCTORS ONLY 115 2 THIS UNIT MUST BE GROUNDED aia aaa UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED e H gt 6076XL G 6076XL GH LINE VOLTAGE 115 60 NOTES 1 USE COPPER CONDUCTORS ONLY 2 THIS UNIT MUST BE GROUNDED 3 UNIT SHOWN WITH COMPRESSOR RUNNING AND DOORS CLOSED oe f 3 206 S Doon FANEHENT H Id De i 1 1 For customer service call 800 733 8829 800 733 8821 Fax 888 779
18. PES I WIRE RELAY COMPRESSOR SWITCH NU i e 113 2123 3123 P l z S CONDENSOR FAN B2 rg Bu ips H9 29 gt xu AW BLK I RUN CAPACITIR a AMA I I ke RED 69 ENERGY SAVER DOOR FRAME SWITCH HEATERS I CONDENSER FAN DOOR INCANDESCENT START CAPACITOR SWITCHES LIGHT LED DISPLAY ik DOOR BLK IF USED 1 i4 1 HINGE Lt SWITCHES DOOR FRAME HEATERS COMPRESSOR 6176XL S 6176XL SH u Le LINE VOLTAGE ETT 115 208 230 60 1 FAN SEE NAMEPLATE FOR MAXIMUM O yo FUSE SIZE i g lt B TENPERATURE TEMPERATURE E HEATER V I CONTROL CONTROL L N N L y Em T a forem d r L zi t FAN RELAY EVAPORATOR EVAPORATOR FAN FAN RELAY v H AW AW H Nx ENERGY SAVER ia HEATER a DEFROST HEATER DEFROST HEATER iR RELAY LM E H rem L COMPRESSR COMPRESSOR Bees POWER POWER RM m V d re ROTECTOR WINDING WAIN VINDING El U RED BLK 8 A a 1 AM Er 1 sum 1 a psl NM ENERGY SAVER DOOR FRANE TOR IRAE ENERGY SAVER 1 Td SWITCH HEATER HEATERS SWITCH 8 START CAPACITIR 8 cover m y Pa x H ul SWITCH A OCHO sities AW acl FRAME HEATERS CRESS PES DR ce HEATERS COMPRESSOR Delfield
19. RT THAT RESULTS IN A VOIDED WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY SERVICE THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER THE WARRANTY IS VOID SUCH SERVICE CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER S THEN APPLICABLE TIME AND MATERIALS RATES CONSIDER CUSTOMER MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE If shipment of a replacement part is requested prior to the arrival in the Delfield factory of the part claimed to be defective the Original Purchaser must accept delivery of the replacement part of a C O D Delfield basis with credit being issued after the part has been received and inspected at Delfield s plant and determined by Delfield to be within this warranty Under no condition does this warranty give the Original Purchaser the right to replace the defective Unit with a complete Unit of the same manufacturer or of another make Unless authorized by Delfield in writing this warranty does not permit the replacement of any part including the motor compressor to be made with the part of another make or manufacturer No claims can be made under this warranty for spoilage of any products for any reason including system failure The installation contractor shall be responsible for building access entrance and field conditions to insure sufficient clearance to allow any hood s vent s or Unit s if necessary to be b
20. SE COPPER CONDUCTORS ONLY LINE VOLTAGE 2 THIS UNIT MUST BE GROUNDED EVAPORATOR HOUSING 1 3 UNIT SHOWN WITH COMPRESSOR ERN FUSE SIZE RUNNING AND DOORS CLOSED MOTOR TEMPERATURE CONTROL DEFROST CABINETAIR EVAPORATORFAN CONTROL WITHBLUE COMPRESSOR BOX ENERGY SAVER STRIPES RELAY COMPRESSOR SWITCH I 112321233123 I CONDENSORFAN POWERBOX LED DISPLAY IF USED EVAPCOIL SENSOR CABINET AIR SENSOR n START RELAY n START RED CAPACITOR ENERGY SAVER DOOR FRAME SWITCH HEATERS COMPRESSOR CONDENSER GROUND FAN Pa MOTOR PROTECTOR DOOR SWITCHES INCANDESCENT LIGHT DOOR LED DISPLAY IF USED HINGE SWITCHES v v 9 o COMPRESSOR DOOR FRAME HEATERS 6051XL G 6051XL GH 10 I I FLUORESCENT LIGHT u N FLUORESCENT BALLAST FLUORESCENT LAMP LAMP LINEVOLTAGE SWITCH RED SWITCH RED Erud 115 60 1 1 SEE NAMEPLATE FOR MAXIMUM BLK w I w 1 FUSE SIZE I FLUORESCENT LAMP ASSEMBLY FLUORESCENT LAMP ASSEMBLY TEMPERATURE CONTROL CONTROL CIRCUIT Es FANRELAY EVAPORATOR HOUSING EVAPORATOR FAN COMPRESSOR CONDENSOR FAN CABINET AIR SENSOR EVAP COL SENSOR COMPRESSOR RELAY 112321233123 CONTROL BOX m ENERGY SAVER SWITCH w WIT
21. Stainless Steel Door Replacement Parts Part Number Description 2194005 Bulb incandescent 40W 2194145 Bulb socket 000 AB9 013K 000 9 013 000 AB9 013P 000 AB9 013R 000 AB9 013M 000 AB9 013N alf Door s s top right edge mount hinges 3234617KT Hinge 1 5 16 offset with adjustable housing 1702796 Gasket full door s s 1702797 Gasket half door s s ull Door s s hinged left edge mount hinges ull Door s s hinged right edge mount hinges alf Door s s bottom left edge mount hinges alf Door s s bottom right edge mount hinges alf Door s s top left edge mount hinges Glass Door Replacement Parts Part Number Description 2194786 Ballast 2194290 Bulb fluorescent 18 coated F15T8 000 AB9 013U ull door glass hinged left edge mount hinges 000 AB9 013T ull door glass hinged right edge mount hinges 000 AB9 013Y 000 AB9 013Z 000 AB9 013W 000 AB9 013X alf door glass top right edge mount hinges 3234617KT Hinge 1 5 16 Offset with adjustable housing 1701901 Gasket full door glass 1701902 Gasket half door glass 2194289 ampholder alf door glass bottom left edge mount hinges alf door glass bottom right edge mount hinges alf door glass top left edge mount hinges x Delfield 1 6 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installati
22. Thereby melting all frost accumulated during the previous refrigeration cycle The digital temperature display will now read dEF The control will continue the defrost cycle for a MINIMUM of 8 minutes and a MAXIMUM of 30 minutes depending on the amount of frost accumulated on the evaporator coil After the defrost cycle is complete the control returns to a normal refrigeration cycle however the evaporator fan motor will not switch on for 2 minutes AFTER the compressor and condenser fan motor have begun operating The digital temperature display will continue to read dEF until the evaporator has returned to normal freezing temperatures up to 30 minutes Service Alert During normal operation the evaporator fan may cycle and or pulse independently of the compressor Consult the service manual or contact Technical Support at 1 800 733 8829 if you are unsure of the proper function Evaporator Fan Matrix Cooling Cycle Defrost Cycle Compressor Off Compressor Off Evap Fan On Evap Fan Off Evap Fan On Evap Fan Off Evap Fan On Evap Fan Off Rue Xx S vcs On Min Wn X T The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance functions or DANGER cleaning the refrigerated area Refrigerators and Freezers The Delrite ABS interior and exterior can be cleaned using soap and warm water If this isn t sufficient try ammonia
23. able at the time of your call 800 733 8829 Model __ S N Installation Date 7j For a list of Delfield s authorized parts depots S visit our website at www delfield com an towoc TAR CERTIFIED SERVICE AND PARTS Delfield 980 S Isabella Rd Mt Pleasant MI 48858 U S A 989 773 7981 or 800 733 8829 Fax 989 773 3210 www delfield com Delfield reserves the right to make changes in design or specifications without prior notice 2011 The Delfield Company All rights reserved Printed in the U S A DM6000XL 06 11 9294254
24. display will read dEF After the defrost cycle is complete the temperature control will return to a normal cooling cycle but the display will continue to read dEF until the evaporator returns to normal cooling temperatures up to 30 minutes Freezer Whenever the freezer is plugged in and the control has completed initializing including the initial defrost cycle also see Electronic Temperature Control Operation on this page The digital therostat will display box temperature The temperature control will cycle the compressor evaporator fan motor and condenser fan motor to maintain box temperature at the control setting See evaporator fan matrix for more information Freezer Automatic Defrost The control also monitors compressor total running time and will enter a defrost cycle after total compressor running time is greater than 4 hours since the last defrost cycle OR if evaporator coil temperature drops below 30 F 34 C indicating excessive frost on the coil Freezer Manual Defrost If a manual defrost is desired simply unplug the unit for several seconds then plug unit back in This will cause the control to re initialize and then enter a defrost cycle Delfield 6000XL Series Service and Installation Manual Operation continued When the control enters the defrost mode it switches off the evaporator fan motor compressor and condenser fan motor and switches on the defrost heater to warm the evaporator coil
25. e control has switched on the evaporator fan motor compressor and condenser fan motor IMPORTANT NOTE REGARDING FREEZERS After initializing the control will immediately enter a DEFROST mode and the display will read DEF The compressor and condenser fan as well as the evaporator fan will remain off until initialization defrost is complete This initial defrost cycle may take up to 15 minutes to complete at which time the freezing cycle will begin The display will continue to read DEF for an additional 30 minutes before displaying temperature Refrigerator The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It is factory set at mid range to maintain about 38 F 3 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully counter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments Freezer The control is located in the control box in the top of the refrigerator behind the removable louvered panel on the left side It is factory set at mid range to maintain about 3 F 18 C box temperature To adjust for colder temperatures turn the knob clockwise For warmer temperatures turn the knob counter clockwise Turn the knob fully cou
26. iginal Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the unit or any other part thereof In no event will Delfield be liable for special incidental or consequential damages or for damages in the nature of penalties IF DURING THE WARRANTY PERIOD CUSTOMER USES A PART FOR THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER DELFIELD AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER If the warranty becomes void Customer may purchase from Delfield if available a Service Agreement or service at the then current time and materials rate For more information on Delfield warranty s log on and check out the service section of our web site at www delfield com For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 1 9 Delfield Covington TN Thank you for choosing Delfield Help is a phone call away Help our team of professional courteous customer service reps by having your model number and serial number avail
27. nter clockwise to turn the refrigeration system off Never turn the knob more than 1 dial number and always allow 8 hours for temperature stabilization before making any additional adjustments 6 For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Energy Saver Switch The energy saver switch is a rocker switch located next to the thermostat knob that controls the amount of heat applied to the door perimeter The normal operating position for this switch is the ON position providing the least heat If excessive condensation is observed on the door opening press the energy saver switch to the OFF position to increase the amount of heat red portion of the rocker switch will be visible i ee CO OFF Qeo Refrigeration amp Defrost Cycle Refrigerator Whenever the refrigerator is plugged in and the control has completed initializing the digital thermostat will display box temperature The temperature control will cycle the compressor evaporator fan motor and condenser fan motor to maintain box temperature at the control setting See evaporator fan matrix for more information Refrigerator Defrost The temperature control also monitors the evaporator temperature and will turn off the compressor and condenser fan motor when needed to allow accumulated frost on the evaporator to clear During this defrost cycle the digital temperature
28. olts from the cabinet and use them to attach the legs or casters All single section units require that the swivel casters be mounted on the front and rigid casters be mounted on the rear Delfield Figure 1 Leg or Caster Installation For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 5 6000XL Series Service and Installation Manual Electronic Temperature Control Operation The electronic temperature control constantly monitors box temperature as well as evaporator coil temperature to maintain consistent product temperatures The control also sends temperature readings to the digital temperature display The control circuits continually self check and if an error occurs the digital display will switch from temperature read out to error read out i e E 1 Even when an error is displayed the refrigeration and controls system should continue to function however not at optimal performance Whenever the display has an error read out Delfield Service should be contacted At initial start up or anytime power is disconnected then reconnected to the unit the control will delay all operations for a short time up to 10 minutes While in this delay period the control initializes the control parameters and confirms that the temperature sensors and circuits are operational The digital temperature display will not display temperature OR errors until the self check is complete and th
29. on Manual Standard Labor Guidelines To Repair Or Replace Parts On Delfield Equipment Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage A maximum of 1 hour is allowed to diagnose a defective component A maximum of 1 hour is allowed for retrieval of parts not in stock e maximum travel distance of 100 miles round trip and 2 hours will be reimbursed Overtime installation start up normal control adjustments general maintenance glass breakage freight damage and or correcting and end user installation error will not be reimbursed under warranty unless pre approved with a Service Work Authorization from Delfield You must submit the number with the service claim LABOR OF 1 HOUR IS ALLOWED TO REPLACE Thermostat Door Jamb Switch Evaporator Condenser Fan Motor and Blade Solenoid Coil Hi limit Thermal Protector Switch Fan Delay Defrost Termination Switch Compressor Start Components and Overload Protector Door Hinges Locks and Gaskets Condensate Element Thermometer LABOR OF 2 HOURS TO REPLACE Defrost Element Locate Repair Leak Solenoid Valve LABOR OF 3 HOURS TO REPLACE e Condenser or Evaporator Coil e Expansion Valve LABOR OF 4 HOURS TO REPLACE Compressor This includes recovery of refrigerant and leak check 55 00 maximum reimbursement for refrigerant recovery includes recovery machine pump torch oil
30. or this cleaning procedure as water can damage the electrical components located near or at the CAUTION condenser coil For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 7 6000XL Series Service and Installation Manual Maintenance continued In order to maintain proper refrigeration performance the condenser fins must be cleaned of dust dirt and grease regularly It is recommended that this be done at least every three months If conditions are such that the condenser is totally blocked in three months the frequency of cleaning should be increased Clean the condenser with a vacuum cleaner or stiff brush extremely dirty a commercially available condenser cleaner may be required Stainless Steel Care and Cleaning To prevent discoloration or rust on stainless steel several important steps need to be taken First we need to understand the properties of stainless steel Stainless steel contains 70 8096 iron which will rust It also contains 12 30 chromium which forms an invisible passive film over the steels surface which acts as a shield against corrosion As long as the protective layer is intact the metal is still stainless If the film is broken or contaminated outside elements can begin to breakdown the steel and begin to form rust of discoloration Proper cleaning of stainless steel requires soft cloths or plastic scouring pads NEVER USE STEEL PADS WIRE BRUSHES OR SCRAPERS
31. roduct as described in the Service and Installation Manual e Installation of the product in a manner other than as set forth in the Service and Installation e Use of installation of replacement parts not approved by Delfield or e The introduction hot items directly onto the ABS liner This warranty is in lieu of all other warranties or guarantees of any kind express or implied except Delfield s One Year Parts and One year Labor Warranty ANY IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED IN NO EVENT SHALL DELFIELD BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE OR FOR ANY DEFECT RESULTING IN WHOLE OR IN PART FROM MISUSE ALTERATION IMPROPER INSTALLATION OR INADEQUATE MAINTENANCE OF THE PRODUCT OR ANY PART THEREOF No part or assembly which has been subject to accident alteration or misuse or which has not been installed or serviced in accordance with the Operation Manual furnished with the product or which is from equipment on which the serial number has been altered or removed shall be covered by this warranty Delfield 6000XL Series Service and Installation Manual Standard One Year Wa rra nty One Year Parts And Labor The Delfield Company Delfield warrants to the Original Purchaser of the Delfield product herein called the Unit that such Unit and all parts thereof will be free from defects in material and workmanship
32. rought into the building Delfield will not be responsible for structural changes or damages incurred during installation of the Unit or any exhaust system Delfield shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Delfield s control including but not limited to war governmental restrictions or restraints strike lockouts injunctions fire flood acts of nature short or reduced supply of raw materials or discontinuance of the parts by the original part manufacturer Except as provided in any Additional Four Year Protection Plan if applicable and the Service Labor Contract if applicable the foregoing is exclusive and in lieu of all other warranties whether written or oral express or implied This warranty supersedes and excludes any prior oral or written representations or warranties Delfield expressly disclaims any implied warranties of merchantability fitness for a particular purpose of compliance with any law treaty rule or regulation relating to the discharge of substances into the environment The sole and exclusive remedies of any person relating to the Unit and the full liability of Delfield for any breach of this warranty will be as provided in this warranty Other than this Delfield Standard One Year Limited Warranty any applicable Delfield Additional Four Year Protection Plan or applicable Delfield Service Labor Contract the Or
33. rt 80MFD Danfoss p n Filter drier refrigerant Condensate pan Solenoid valve used on remote units Freezer 1 section amp 3 section left package Item Number 1 2 kit Part Number 3516436 2194812KT 2194959 2184181 2162715 3517390 3516588 3516205 3516427 127 33 0036 2162717 3516432 2160019 3527001 3516441 2194789 3516322 2194785 9321629 2194953 1702795 3516041 220V 50Hz Parti 2194964KT 2194183 2162719 2162720 3527011 11706019 11705017 2194967 Description Coil evaporator Control ETCI Kit Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip TXV bulb mounting Coil condenser Shroud condenser fan Motor fan condenser 9W Fan blade condenser Guard condenser fan Compressor Compressor 50 Hz NL8 4CLX danfoss Relay amp overload compressor Hz Relay and overload Danfoss p n Capacitor compressor start 240MFD Capacitor start 80MFD Danfoss p n Filter drier refrigerant Heater defrost Clip defrost heater mounting Switch defrost safety high limit ondensate pan olenoid valve used on remote units 9 e Freezer 2 section amp 3 section right package Item Number 1 2 kit 3 4 5 6 7 8 9 1 Part Number 3516436 2194812KT 2194959 2184181 2162715 3517390 3516588 3516205 3516427 127 C33 0030 2162716 3516433 2160019 3527002
34. rvice call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Specifications Storage Shelf As R Shipping Nema ous 20 F 274bs 249 5c UN CR DC RR I mus 9 o w x we om omm mum a s w om we om samo eee NR F 05 5 cee w w zsng Se UR RS NR ee po a 2 x 2 m e e oem 6076XLR SH S 48 3 2092 2488 6221bs 282kg om a Le oem 6176XLR S SH Delfield PEP For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com 6000XL Series Service and Installation Manual Installation Location Units represented in this manual are intended for indoor use only Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents A fully loaded 6000XL series can weigh as much as 1500 pounds Reinforce the floor as necessary to provide for maximum loading For the most efficient refrigeration be sure to provide good air circulation inside and out Inside cabinet Do not pack refrigerator so full that air cannot circulate The refrigerated air is discharged at the top rear of the unit It is important
35. the exterior finish operated contrary to the recommendations specified by Delfield or repaired or altered by anyone other than Delfield in any way so as to in Delfield s sole judgement affect its quality or efficiency This warranty does not apply to any Unit that has been moved from the location where it was originally installed This warranty also does not cover the refrigerator drier or the light bulbs used in the Unit The warranty is subject to the user s normal maintenance and care responsibility as set forth in the Service and Installation Manual such as cleaning the condenser coil and is in lieu of all other obligations of Delfield Delfield neither assumes nor authorizes any other person to assume for Delfield any other liability in connection with Delfield s products Removal or defacement of the original Serial Number or Model Number from any Unit shall be deemed to release Delfield from all obligations hereunder or any other obligations express or implied Parts furnished by suppliers to Delfield are guaranteed by Delfield only to the extent of the original manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturer s express warranty to Delfield Failure of the Original Purchaser to receive such manufacturers warranty shall in no way create any warranty expressed or implied or any other obligation or liability on Delfield s part in respect thereof IF THE CUSTOMER IS USING A PA
36. to allow for proper air flow from the top rear to the bottom of the unit Obstructions to this air flow can cause evaporator coil freeze ups and loss of temperature or overflow of water from the evaporator drain pan The rear of the unit has molded ribs and the shelves have a rear turn up on them to prevent this However bags and other items can still be located to the far rear of the cabinet There is also a return air diffuser along the top front of the cabinet interior this also requires proper air circulation Prevent obstruction by locating large boxes and tall stacks of product to the bottom of the cabinet Outside cabinet Be sure that the unit has access to ample air Avoid hot corners and locations near stoves and ovens It is recommended that the unit be installed no closer than 2 from any wall with at least 12 of clear space above the unit Avoid exposing glass door units to direct sunlight Direct sunlight through the glass doors will make the ABS liner fade and become brittle and will greatly reduce refrigeration efficiency Leveling A level cabinet looks better and will perform better because the doors will line up with the frames properly the cabinet will not be subject to undue strain and the contents of the cabinet will not move around on the shelves Use a level to make sure the unit is level from front to back and side to side Units supplied with legs will have adjustable bullet feet to make the necessary adj
37. tor Temperature Control Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip TXV bulb mounting Coil condenser Shroud condenser fan Motor fan condenser 9W Fan blade condenser Guard condenser fan Compressor Compressor 50Hz NL7CUX Relay amp overload compressor 50Hz Relay and overload Danfoss p n Capacitor compressor start 280MFD 50Hz Capacitor start 30MFD Danfoss p n Filter drier refrigerant Condensate pan Solenoid valve used on remote units Refrigerator 2 section amp 3 section right package Item Number Part Number 1 3516437 2 kit 2194811KT 3 2190154 4 2184181 5 2162715 6 3517390 7 3516429 8 3516205 9 3516427 H 127 G33 0030 12 2162716 13 3516433 14 2160019 15 3527000 15 16 3516438 16 17 2194788 17 18 3516322 1702795 3516041 220V 50Hz Parti 2194988KT 2192719 2162721 3527012 11706003 11705015 Delfield Description Coil evaporator Temperature Control Switch energy saver Cord power Motor fan evaporator Fan blade evaporator Valve refrigerant TXV Clip TXV bulb mounting Coil condenser Shroud condenser fan Motor fan condenser 16W Fan blade condenser Guard condenser fan Compressor Kit Compressor 50Hz SC15CLX 2 danfoss Relay amp overload compressor 50Hz Relay and overload Danfoss p n Capacitor compressor start 320MFD 50Hz Capacitor sta
38. ustments If the unit is supplied with casters no adjustments are available Ensure the floor where the unit is to be located is level For customer service call 800 733 8829 800 733 8821 Fax 888 779 2040 www delfield com Stabilizing Some models are supplied on casters for your convenience ease of cleaning underneath and for mobility It is very important however that the cabinet be installed in a stable condition with the front wheels locked while in use Should it become necessary to lay the unit on its side or back for any reason allow at least 24 hours before start up so as to allow compressor oil to flow back to the sump Failure to meet this requirement can cause compressor failure and unit damage Unit repairs will not be subject to standard unit warranties due to improper installation procedures NOTE Electrical connection Refer to the amperage data on page 3 the serial tag your local code or the National Electrical Code to be sure the unit is connected to the proper power source A protected circuit of the correct voltage and amperage must be run for connection of the line cord or permanent connection to the unit The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service maintenance DANGER functions or cleaning the refrigerated area Delfield 6000XL Series Service and Installation Manual Door Reversal Procedures Standard Edge Mount Hinge
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