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DCB_DCFCB_DCFCTB Controller Manual

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9. ITEM NO QTY PART DESCRIPTION ITEM NO PART DESCRIPTION 1 122323 01 SWITCH DISCONNECT 59 1 184021374 BUSS BAR FCT OFFSET MODEL 2 1 122323A 02 FACE PLATE D
10. ITEM NO 07 PART DESCRIPTION l 122323A 01 SWITCH DISCONNECT 2 1223234 02 FACE PLATE DISCONNECT SWITCH 3 2 1310183 CONTACTOR 48V 200A 4 2 1431394 FUSE LEVER 3SMM DIN MT 16 43 91 5 2 1431404 FUSE COVER ZAPTNHEZS12 5 29 35 6 2 1481544 FUSE 10 AMP TIME DELAY 7 48A147A FUSE 2
11. D 8402109 DETAIL 240 B O N REBA o C 8402138A 2001TRB OPTIO OPTIONAL NOQ RED NEADS FIELD INSTALLED EQUIPMENT a OOO fe BLK O BUSS BAR ASSEMBLY p BLK 2 2 5 ALVARION 5 7 9 RADIO Fil F2 PCB TERMINAL WIRE CONNECTIONS 42 TBS 00000 JUMPER CONNECT TO
12. SOLAR WIRING CONFIGURATIONS SOLAR REGULATOR v 288996A PVS220W 48 288843A PVS2110 48 PV BATTERY LOAD A CA n CM Tx 2 B T TACUIT EIE 1 ONES ee 42 Ed MN M x x 55W 12V 55W 12V 55W 12V 55W 12V ENT 110W 24V 110W 24V r3 ra cy o DAIN bo A ee mise a BELOL
13. SILKSCREEN i VOX t R6 RIO R12 5 R23 R38 R39 PRIORITY amp SINAD IX AUDI E 5 7 U30 ERS ES 542 ES JP4 In 9 15 R28 L 1 02 k V te i 1 9 02 z f il 1 D u haz i E U R3 c43 RIT 1 Lever 1 553 o 5 i E 0 48VS 12 5 q th i 9 OVO V 4 a ii TOME A DU T 36 B T M RTT C8 RN RM RW ex TPS Q2 R5 RB RI7 R0 C12 T CE R37 I 29 R49 R57 J6 Rag S t 5 49 J C102 15 2 F 1 R4 Lt 08 R6 1 E I C7 CRM 2 PD Coo TI J t R73 48
14. 84021094 DETAIL a 5 2001TRBP OPTION T T gt or Pom doom d m 14841474 BUSS BA ASSEMBLY ig a Lg 44 4 b cua wy Morente ES PCB TERMINAL WIRE CONNECTIONS CONNECT TO N O POSITION POSITION 3 amp 4 E O NO 3 ov o oN 9 AG NC 2 84028073 84028073 8402B073C 8402B073C 1 P2 P3 P4 E Ay eee et eee et P1 P2 4 BLK 2001TRBP OPTION I WHT BLK DETAIL F SEE BLK YEL 1461389 Lee YEL 1461323 YEL ri
15. R Mune POCSAG DECODE S TRANSCEIVER INTERFACE RECEWER MODULE CTCSS ENC DEC LOW PASS FILTER RX AUDI O4 EON 2 00H oJ 2 R4B ENS X 10K MUTE O Timet T3 RELAY OUTPUT RELAY OUTPUTS P MU RX RX X TEST RED PTT CARRIER AUDIO VOX CARRIER AUDIO AUDO DECODE AUDO SPEAKER WELT 21 RELAY OUTPUT 2 RX AUD LEVEL RED 0 SET TO 1 TONE DECODE ak be Ti m T8 HIGH PASS FILTER LOW PASS FILTER T4 5 Relay 2 Commo e RELAY OUTPUT 3 4 Relay 2 0 RED EN 9 Reloy 3 Commo PRIORITY plu Es 6 Relay 3 0 or N C d 7 Relay 4 Commo 300 OR 1790087 500 OR 300 7 RELAY QUIPUT 4 8 Relay 4 or NC P7 RED CARRIER G ox irm 02 043 RED ARM X RED 3 2 025 RX RX AUDIO AUDIO AUDIO AUDIO DIMFDEC RXDATA R71 ps R70 POWER SUPPLY
16. 2 ASSEMBLE_W HANDLE IN UPRIGHT POSITION TORQUE 37 13 ENS 18 E gt EERE AEN INS DETAIL F p INTRUSION SWITCH SECTION 2 2 FX wt XJ J 12 oL c O x SEE WIRING DIAGRAM xx SHIPPED IN BATTERY CABINET XXx SHOWN AS REFERENCE
17. T300104 02 017 Pi P2 P3 B4 NOTE 2001TRB OPTION WHEN NOT USING THE 2001TRB OPTION BLK WHT WHT CONNECT THE RED BATTERY LINE HERE 4 BLK SEE DETAIL PART 1300104 02 217 BLK I Ye m N dus 14613234 YEL 104 1461389A 2 1 Y 8402158 e s m ms K2 l 6055 BAR 1 1 1300214 04 015 db ORG BLU emo 1 le T300214 04 016 BU WHT Lo 820 5 1 WHT e V pets go E s CPI 14613744 ENDE ES 6 yt fg 1461324 nd z bi uu OU 11 mr pie Fe eet R OPTIONAL J BLK 6 524 117 JER E ee ORG m 288782A 1461404A E l E 1 e S PQ 2 184 l N X VPO LI SE HS 8 WHT GNE B pagr 5 my 29 OC 6 1461319A 2 R 1461320 LPO EI C d D on 2 RED gt lt C RED BLK 2 PO BLK e BLK 1L 63 C N O T300214 10 090 YEL 4L RS ORG 3L EQ UE 148A147A 2A066A BLU 758 L BLU 2525
18. 8402109A DETAIL 8402138A 2001TRB OPTIO O BUSS BAR ASSEMBLY E TERMINAL WIRE CONNECTIONS CONNECT TO N O POSITION POSITION 3 amp 4 ae 4 s NOY 5 NC f je NC 2 51 182 ABA ABZ AB AGA 8402B073C 8402B073C 8402B073C 8402B073C NOTE P1 P2 P P4 WHEN USING THE 2001TRB OPTION CONNECT THE RED BATTERY LINE HERE PART 1300104 02 217
19. ITEM NO QTY PART NU DESCRIPTION 86001164 BRACKET MTG SWITCH DISCONNECT 8600106C CHANNEL ALUN MTG CABINET MOUNT 3 85810254 COND LIQUI TITE 75 1 2 86001188 BRACKET INTRUSION SWITCH 5 1 84028073 CHRGR ASSY 13VDC 6 84021494 01 BRACKET ASSY MTG 48VDC 65 Q EN 7 84001364 01 ACKPLATE ASSY 8 g402137A 01 USS BAR OFFSET W HEAT SHRINK 0 07 270 08 03 ADHESIVE 6708 i 1 2 8402A068A FITTING 1 CONDUIT CARLON 2 g402A066A FUSE BLOCK ASSEMBLY q 3 3 2887821 JUMPER TERMINAL BLOCK 1 4 288B229A 06 SNAP TRACK 4 4 TORQUE 5 5 288810 04 DIN RAIL ALUMUNCDATED 400 2 6 2888104 06 RAIL ALUMUNCDATED 6 00 ip 7 4 209083 CAP END TERM BLOC 8 2092801 ERM BLICK 3 PUS BRANCH 1 POLE 9 2 143139A FUSE LEVER 35mm DIN RAIL MOUNT B lt 20 2 1431408 FUSE COVER ZAPTNHEZSI2 5 2 1 22988A LUCK TERMINAL GROUND 20 7 2292184 RACKET T BLUCK END DIN RAIL MOUNT is Yeo 23 20051730 PCBA DC TU DC CONVERTER i lt o e Nee 24 1 20052638 PCBA FCN CONTROLLER 25 20010628 PCBA CUR SENSOR ADJ eee ZN fig 26 20052218 PCBA CURRENT SENSUR Oe arf 27 703450 CABINET CNTRL ALUMINUM 28 703460 CABINET BATTERY ALUMINUM 5 1 29 18 147 FUSE 200A BUSS fJJN 200 E 30 2 181524 FUSE 10A TIME DELAY 3 AG INSTALL USIN
20. 2500 10 500 1 250 8 750 2 44 POLYESTER RESIN FILLER NOT TO EXCEED BELOW 10 00 INCH DIMENSION LINE 22 00 DANGER WARNING HAZARD OF ELECTRIC SHOCK OR BURN TURN OFF ELECTRIC POWER BEFORE PERFORMING ANY WORK WITH THIS TRANSFORMER OLSUN ELECTRICS CORP RICHMOND IL 60071 TERMINAL BLOCK 8 11 x 4 HEAT TE INTERNATIONAL i gt C RECTIFIER POWER MODULE e FSH 115336A BOTTOM 10 250 CONDUIT ENTRANCE I PLATE 291085 Model 240B Stepdown Transformer This option allows the Control Unit s battery charger to operate when only 240 VAC power is available The unit provides a 115 VAC output DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes 240B Mou
21. 48 48 The Commander Digital System Software 48 BITS CAN ALI OM MENU UU eT 49 Recommendations on Control and Battery Box Location 49 Control and Battery Box I stall8li oiiu u L L u u u m u u un enn 51 installer Supplied Material 11 u uuu a numas qa 51 PoC MOUNINO u ES 53 Surface MOUNUAG uuu unu TEES 53 54 amp 144116 4 59 Power COMMCCH On 60 Battery Installation and Wiring een nnn nnn nnn nnn nnns nnns naar 60 Line GOT 62 aea mess reed ne amend on cere ane 62 inciperet meet 62 Omni Fiberglass Antenna Models no tuning required 64 Pre operational System u peii oie u naa q Uu 69 Initial Sensor Adjustments and 69 Rotation Gurtent SensoF si Eno i us u 69 Chopper Current Sensor 1 c c1cccceescresscsonenccavsesonersacsenovscscaensracscsoss
22. EN s 175902A 09 RADIO DPTION PART 124AD56A RADIO OPTION PART SWITCH IN UP POSITION FOR 120V Ld U F10 ORG T300422 03 060 BRN Ibo pisconnect 19 B T300104 02 017 EM F n 122323A 01 WAY 1 le MODELS YEL 1751126A 01 1 M ONLY I I F7 1300104 09 001 WHT 4 1500104 09 004 T300218 07 021 TO 1 1 1500218 10 227 BLK n GND STUD 14610594 RED an TO K1 C3 1500218 06 031 BLU TO K2 C1 po 2001HR OPTION 259187 Model DCFCTBD IP Model DCFCTBD IP General The DCFCTBD IP combines the characteristics of a DCFCTBD with Serial to Ethernet conversion capabilities This allows serial devices to communicate over an Ethernet network and provides audio decoding of digitized audio sent over the network The converter is configured with its own fixed IP address and port number When packets of data are received over the Ethernet port that are addressed to the board s IP and port number they are converted to serial data and sent out over the serial port Likewise any data coming into the serial port is converted to TCP IP data packets and sent out over the Ethernet port to the server s IP address The unit also contains a digital to analog converter This allows specially configured incoming data packets to be converted
23. 37 Description of DCFCTB Block 30 MT T 33 Digital Input SONS OM Ae delere D ere ER AS 27 Sells OF teachin 27 Pressure 5 27 Digital Inputs Rotation Sens OM vivis aun ua 26 DR CU 9 DIME 10 32 DIME Encoding Fortifiatux usu peti eo nun 29 DTMF Transmit Level Adjustments 70 E 10 EAS DECODE RU 32 Electrical Connections Zula 53 Electrical Specifications u au orbe rr en Ed Clo et epos 41 L COO 33 EPIVIFOMMEON Call 9 Ethernet Board Specifications 85 External Qa PI CEN 31 F Final VSWR TOUNINO ssi s uu u Q u 61 Flat Surface MOUNELITIB uuu u na 52 FlodE Chal BB iot Ci OR e 45 NE I 10 FSK Transmit Level Adjustments 70 SPWARE u art PE pU EAR LER YER TA EE ERA REA BUE AI 47 F rictional Descriptions 12 FUSING at the Din uu prion etos 14 G GOW DOS upay
24. SEXIES RED C300214 10 087 x x Yes PR PE Ae nep en E J J gt AP E RED ngk d o BLK BLK l l 1 1 1 MEA PER IU She Oe ay sg am SS i te ee ee ZS e p 2 DIE GPS e neu Pes im Rete a E BLK BLK RED Lei RED NOTE CONNECT THE RED BATTERY LINE HERE PART 1300104 02 217 Pea ange ee T300104 02 017 lt gt F4 YEL 10A 2 1 l REMOVE WIRE JUMPER 4 300422 10 022 WHEN 1300214 04 015 USING 2001TRB OPTION 175117144 ci T300214 04 016 _ 7 6 WHT C2 c4 BRN t 1461324A 1461574 F5 55 L H COIL UP 3 AND WIRE TIE BLK oB PES YEL T JUMPER ORG m 288782A B T sr 14614044 i 2 E ei gt Q TB4 gt A X 1300218 05 065 dz x WHT N 5 5 J x Ol d SWITCH IN UP S 14615320A 14613194 2L SOS 2 Dr 5 ST CHL RED t POSITION FOR 120V Cy 4 gt lt 3 12659 BLK 2 Dime BLK BLK 1 148A147A Y N O ns 2 1500214 10 090 TT I
25. u 38 44 Commander Digital System 47 Communications Controller Board 15 Communications Controller Board Layout 15 Confirming Controller Auto Reporting 71 IT sassa 41 85 Control and Battery Box Installation 50 Control and Battery Box Location 48 Control Board Power Input 29 Control Board Theory of Operation 30 Control Cabinet Functional Descriptions 13 Control A VO CR ORE 5 Controllers 8 30 tee bn epe bile dedu 45 Current Measurement Path 42 Current SOAS OM vos ua aaa EE LA TE va Re S EA qhaq 27 Gale eed eee atero tendis aM 72 DCB and DCFCB Communications Controller 6 DCFCTB Communications Controller 5 DCFCTB Encoding Format oed eei Feo 36 Decoding Formal o ga dd S 29 DTME PE 29 TWOSTOTG soupe EDEN D PRI pd ea uM 29 Decoding sensor status
26. T iclke Charge Naltage Charge Current SSS s o wm a ra ra am aaa wf wa 2 3 4 5 B 7 The charger supplies a steady 2 Amp current to the battery until the battery voltage reaches a predetermined threshold value The purpose behind trickle charging is to prevent a potentially hazardous condition caused by continuously pumping bulk charge current into a damaged battery Too heavy a charge when the battery is in this severely discharged state can cause gassing which is corrosive explosive and shortens the life of the battery DCB DCFCB and DCFCTB Models 45 Theory of Operation Bulk Charge The charger supplies as much current as the transformer can supply limited to 4 Amps during the bulk charge The bulk charge starts as the battery voltage rises above the 10 Volt threshold Current is applied until the battery voltage rises to 13 5 Volts Float Charge The float charge is entered when the battery voltages reaches 13 5 Volts The battery voltage is held at 13 5 Volts While in the float state the charger supplies up to 4 Amps to a load and the battery The charger remains in the float bulk charge state until the battery voltage drops below 9 Volts Voltage Regulator Voltage entering from the transformer is converted to full wave rectified D C by D9 This yields 120 positive going voltage peaks a second Through resistor divider
27. me A 4 r 128K 33 19 Fm 18 K valage Regular R24 Ohra Curren Linder Range 2 lt 16 gt 10v 48y Charge z 13 3V 1 R23 11 Ready DB amp LME132 5 BY 1 52K Y Tre Die DCB and Models 47 Programming Software Programming Software FSPWARE FSPWARE is a Microsoft Windows based programming software for two tone and DTMF controlled systems This software requires a direct connection between the siren and the computer s RS232 port via the use of a PCB universal cable adaptor The Commander Digital System Software SFCDWARE SFCDWARE software is a Microsoft Windows based program used to control monitor and configure the digital version of the siren controller The software communicates with the siren controller over an RS232 port Refer to the Help menu provided with the software for operational details DCB DCFCB and DCFCTB Models 48 Installation Installation DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore experienced electricians in accordance with national and local electrical codes acting under the direction of the installation crew safety foreman should perform installation Explosive gases and corrosive materials may be present To prevent explo
28. 07 PART SCRIPTION 1 122323 01 SWITCH DISCONNECT 2 122323402 FACE PLATE DISCONNECT SWITCH 3 2 1314183 CONTACTOR 48V 200A 4 2 2194 FUSE LEVER SMM DIN MT 43 52 5 2 1431408 FUSE COVER ZAPTNHEZSI25 35 6 6 2 61544 FUSE 10 AMP TIME DELAY 7 48A17A FUSE 200A 8 1 5040 CABLE TIE MIU O 9 612400A LABEL 3X2 DINRAIL FC CNIRLS 7 0 6124034 LABEL GROUND SYMBOL 612423 2 LABEL FC CNILSERIAL NUMBER T SEE PL FOR XX NU 2 612423A XX CNIL See parts list for XX 3 61608A LABEL WARNING BATTERIES Rr 29 B 4 2 161693 LABELFS LOGO qud e 5 61767A LABEL BATTERY WARNING 42 3 6 615094 LABEL WARNING CNTRL e 2 an 7 LABEL WARNING BATTERY 0 0 o b U 54 8 LABEL DANGER BATTERY SHELF I ie TOA 9 703450 CABINETCUNIRULALUMINU D H E 1 uan 20 703460 CABINET BATTERY ALUNINU E 21 5 229218 BRKT T BLOCK END il 22 8 229282 FRM BLUCKA PULLJSMM DIN 23 2 229283A CAP END TERM P o 24 2 229288 GROUND TERM BLOCK 3 PUS 39MM DIN DCECR 25 1 231208A PLUG HOLE 0 88 ONLY 26 23H94A PLUG HII E 138 55 27 2 288782 JUMPER 20 25 1 2 3 2 2889104 04 DIN RAIL ALUM UNCOATED 400 s 29 1 1288810 06 RAIL ALUM UNCDATED 6 00 Te 30 10 7002A009 16 BOLT HEX HDSS3 8 16 X 1 ME ae 5 3 10 7004069 08 SCR PAN H
29. N O POSITION 2887824 POSITION 3 amp 4 ile 00000 _ 5 NO 4 3 B 2 5099 7 52 D 3 1 x x d DEVE LS o lor wer voe a SEE amp i5 8402B073C 8402B073C 8402B073C 8402B073C P1 P2 P3 P4 NE C7 NN FIELD WIRING V CHRGR LEADS L i ETHERNET 1 an 1751413A 2 P3 P4 1500104 02 017 NOTE ML S BLK WHEN NOT USING THE 2001TRB OPTION BLK 4 WHT 1 gg WHT lt 2001TRB OPTION CONNECT THE RED BATTERY LINE HERE 4 1 SEE DETAIL B PART 1300104 02 217 YEL 00 1461389A E r4 vg pr t p YEL I 5 8402138A K2 1461323A Hr c ev BUSS BAR RED 1500214 04 015 11 500218 10 270 BLK 300218 02 214 RED L M mo 1300214 04 016 amp Lo eu p oo 215 CA BRN ee 12 BUSS BAR 5105 JO p x pA 1461324A 1461374A 7 o 5 _ __ 2001 lt f BRN E Tm OPTIONAL BLK YEL JUMPER ORG A 2881074A 2 WHE SING THE 2001TRB OPTION 1461404A 2 EF CONNECT THE RED BATTERY LINE lt PQ HERE PARI 500104 02 217 E CN e 1 E D N O RED T ho WHT f 2 ef S TB3 amp SL 1461319A 2 bE RED N 1
30. 74 DCB DCFCB and DCFCTB Models ANNU Al IASDOCCHON 75 ODIIODS u re tee ris ne rire se er ecw een eases eects 76 WIOG ZOOM uio MR l u a a um a ama mas 6 2001 TAB oisi omoia D 6 BOOT TE eatis elut cp Nue 76 VI Q u mman amu RENS 76 Model 240B Stepdown 81 Wollllig LOCION E 81 2405 SD eGHIC8IlODSu 82 RT 82 Model HTR2 and HTR4 Battery Warmers 83 Model 2001HE Flolding Relgy uuu uuu una s Ino ua ch sehe ves soe ut u aioe 84 SOLAN IP OW asua 84 Model DGFCTBD IP uuu u lu uuu EN 87 Gener m T O A 87 Ethernet Board SpecifICallOnis taro ee In um heed E nhe Hed RE 87 ING TW ORIG INT OFM ATOM md reme mel 89 PIO OCO S SUPPONGO du uyu ee 89 LP POMS SCO uu uu 89 FAOU O Y NN EIER 90 TOS DSGCP RR Io OF crue C 90 Bandwidth Heogulremelhls oot 90 GIOS SAE eee eect cases T 98 IDOL DU rer Sone a Era te CI
31. 1096 50 60 Hz or 220 1096 50 60 Hz Backup Battery _ Voltage 15 75 VDC Current Draw pt with AC present without AC back up 150 mA Standby without 2 way radio mode with 2 way Radio Transceiver is 350 mA in Standby 8 A transmit typical refer to radio specifications for the actual radio model in use DCB DCFCB and DCFCTB Models 9 Specifications Serial Communications Serial Communications 0 Serial Port Configuration RS232C 1200 8 1 Signaling Format Specifications Six 6 user programmable functions in addition to the five 5 preset functions ARM DISARM REPORT GROWL TEST and MASTER RESET Wildcard options for each of the DTME strings Two Tone Sequential Frequency range 282 Hz 3000 Hz Tone timing 1st Tone 0 5 second minimum 2nd Tone 0 25 second minimum 8 seconds maximum for both tones Intertone Gap 400ms maximum 1 5 Tone Spacing 5 0 preferred 3 minimum Single Tone 5 0 preferred 3 minimum String length 3 12 standard DTMF characters Mark Space timing 50 ms 50 ms below 50 50 consult factory function 100ms 100ms mark space timing timing in milliseconds Space between Stacked codes 1 25 seconds minimum FSK Baud rate EAS Supports standard EAS codes and wildcards DCB DCFCB and DCFCTB Models 10 Specifications POCSAG Supports Binary frequency shift keying 512 Baud numeric messages
32. WHT 4 CA 52 ORG COA m Y T300104 09 004 1 WHT 4 i BLU cO DN 1500104 09 001 ET WHT 4 GA F10 U s RED 2 2 BLACK 4 EXE BOX CONNECIIONS 291289 DCB and DCFCTB Models 61 Installation Land Line Control You may activate the controller by applying contact closures to the remote activation inputs Refer to the Landline and Local Pushbutton Activation section on page 28 for a functional description and details on interfacing and wiring connections Antenna Installation To prevent electrocution or severe personal injury install antenna away from power lines and install with proper grounding Refer to section 810 of the National Electrical Code ANSI NAPA No 70 Refer to Figure 16 Antenna Grounding on page 68 for details A factory installed internally wired Type N bulkhead is provided on the bottom side of the Control Unit for ease of antenna cable interface The bulkhead requires the installation of a male Type connector on the antenna cable for correct interface It is essential that the installer follow all tuning if applicable installation and safety instructions provided by the antenna manufacturer Yagi Antenna Installation Yagi Antenna Pre Assembly Instruction 1 Unpack the antenna and locate the following parts e Boom 1 14 inches for 5 element model 7 8 inch dia for 3 element model e 3
33. 28 Monthly tet 72 Motor CONTA CTONS uu ote i 13 Mount Yagi Antenna 0 22 2 222 62 N Network Information 87 Omni Fiberglass Antenna Models 62 Onboard One Way Receiver 31 One Way Radio Control 7 Odo d ERR 11 P cM 11 POCSAG 33 Poele 52 Power Distribution 14 POWER Supply 30 42 Pre operational System Testing 67 Pressure Sensol ipee Ce Md S 27 Preventative Maintenance 72 Programming Software 47 Protocols Supported 87 25 PUDIICATIOINS u Sua m 1 R Radio DEatisCelVBE usa m ec kao exte ansa 14 Receive AUGIO didi 25 Receive Level Adjustments 70 RECEIVER Priority u uy asa ae eoe Fea SE EUR HEN UR RENT 31 Recommended
34. Inputs and Outputs Relay Outputs 4 relay outputs SPST 2 relays standard 4 relays max 5 A at 28 VDC and 240 VAC Audio Output Optional Output Voltage gt 2 Vpeak to peak Total Harmonic Distortion lt 10 at 1 kHz Sinewave Remote Activation Inputs Input Type Dry contact closure lt 1 k ohm Requires gt 1 second closure Transceiver Specifications Programmable Frequency Power Out and Private Line options are available For further details consult the radio owner s manual DCB DCFCB and DCFCTB Models 11 Functional Description Functional Description System Operating Description Siren Activation The DTMF versions of DCFCTBs enable the user to program an ARM string into the controller for extra security If an arm string 15 not programmed then an ARM command is not required to activate a function Digital versions of DCFCTBs do not use the ARM function Activation Using the ARM function To start siren activation through the radio it is necessary to ARM the siren before initiating a siren function such as a Wail or Steady Once the siren is ARMed it remains ARMed for 255 seconds or 4 25 minutes Upon activation of the siren it runs until the function times out 15 canceled or is reset If the siren function is greater than 4 25 minutes you must send another ARM command prior to sending a CANCEL command to shut off the siren The ARM command is not required prior to sending a RESET command To start a fun
35. Q DCTB PGE PARTS 84028073 CHARGER PC REV 200141 ARDS MUST BE AT E4 F R 33 N ITEM ND QTY PART ND DESCRIPTION l 8600116A BRACKET MTG SWITCH DISCONNECT 2 8600106C CHANNEL ALUM MTG CABINET MOUNT 3 85810054 COND LIQUI TITE 75 4 2 86001183 BRACKET INTRUSION SWITCH 5 4 840280730 CHRGR ASSY 13VDC 6 8402149 01 BRACKET ASSY MTG 48VDC 7 84021364 01 BACKPLATE ASSY 8 8402137 01 BUSS BAR UFFSET W HEAT SHRINK 9 E mem ERES 0 870 08 03 ADHESIVE RTV 6708 Q l 2 8402A068A FITTING 1 CONDUIT CARLON 10 840
36. 2 Activate a siren function by momentarily depressing one of the function pushbuttons on the controller board 3 Measure the DC voltage on TP2 The voltage should correspond to the DC current draw of the siren motor 0 8 ADC 3 A 4 Verify the output JP2 2 is low 0 1 VDC for the duration of the siren function Chopper Current Sensor Locate the chopper current board 2001062 on the backplane of the control cabinet refer to Figure 10 DCFCTB Wiring Diagram on page 56 Adjustment Procedure 1 Using Pot 1 adjust the voltage at TP2 to 7 VDC 2 Using Pot 2 adjust the voltage at TP4 to 4 5 VDC DCB DCFCB and DCFCTB Models 69 Pre operational System Testing Activate a siren function by momentarily depressing one of the function pushbuttons on the controller board Verify that input 4 indicator D14 on the controller board turns on for the duration of the siren function AC Power Sensor Verify that the AC power indicator D17 on the controller board is on while AC power is active Measure across F1 TB5 1 and TB5 5 for 120 VAC Confirm that with the AC power source turned off via service disconnect the AC power indicator is off Intrusion Sensor With one cabinet door open verify that intrusion indicator D13 is ON Depress the intrusion switch located on the cabinet door With the switch depressed confirm that the intrusion indicator is OFF Verify the switches on both cabinet doors operate correctly NOTE
37. The unit is protected by MOVs V5 V6 and V7 resistors R147 and R148 and by fuse F2 These absorb spikes and limit over voltages The power is stepped down by the transformer rectified by D59 and filtered by C99 The voltage at this point is about 24 Volts DC Transorb 261 blows fuse if the voltage exceeds 30 VDC This voltage is regulated to 12 VDC by switching regulator U27 This voltage turns on Q14 thru R104 The collector of Q14 sends a low to U22 pin 2 indicating the presence of AC Power U27 can also be powered by up to 75 Volts DC thru JP5 pin 9 from an external DC source The 12VDC from U27 turns on Q15 thru R116 This pulls the gate of switch Q20 low allowing it to pass voltage from the 12 Volt battery thru Q20 to the rest of the board if needed due to a power failure The passed battery voltage turns on Q16 thru R118 and Zener diode D57 Q16 also pulls the gate of Q20 low turning it on If AC power fails Q15 releases its low to Q20 Then if the battery voltage drops below about 9 6 VDC Q16 releases its low to Q20 This turns off the power to the board this stays off until AC power 15 restored U28 regulates the voltage further to 8 VDC and U24 regulates the voltage further to 5 VDC An LED D34 is also tied to this point and indicates power U18 is an isolated DC to DC converter which converts the 12 Volt supply to an isolated 5 Volt supply This is used for sensor and remote activation inputs LED D36 is also tied to this po
38. U16 LCD Display Displays Function Counters Decodes and Software Revision JP1 SINAD board along with both sides of JP4 and remove D1 DCB DCFCB and DCFCTB Models 15 Functional Description Test Speaker 0 to 2 Vp p Audio Source Receiver Audio during P A functions UNE oiren Audio during Electronic Siren functions 2 Short For VOX Carrier Detect Short to JP3 pin 2 for VOX carrier detect P4 Test Speaker VCC 5 V VCC 5 V Short pins 1 and 3 to give priority to the external transceiver Short pins 2 and 4 to give priority to the internal receiver With no shorting jumper first carrier detect has priority Short both sides when using SINAD board along with JP1 JP5 Sensor Inputs 1 at left edge Pressure sensor input dry Contact closure 1 K ISO Ground Intrusion sensor input dry Contact closure 1 K SO Ground Current sensor input dry Contact closure 1 K ISO Ground Rotation sensor input dry Contact closure 1 K ISO Ground 48 Volt Battery input to 48 Volt sensor and to power supply 15 75 VDC 1 Ground 11 12 Volt Battery input to 12 Volt sensor and to power supply 11 15 VDC 12 Ground JP6 Speaker Mute gate bypass Short pins 1and2 to bypass speaker mute gate allow monitoring of radio channel with local speaker P7 Receiver Module oynthesizer programming Data line O to 5 Volt levels oynthesizer programming Latch line 0 to 5 Volt levels C
39. 5 8 inch x 8 Copper Ground rod system ground 30 Ground rod connector cold water type system ground acorn style sensor sensor ground 1 roll 47 Rubber tape insulating connections 1 roll 48 Spade crimp connector red 14 ga wire charger circuit 2 ea 1 ai ircuit 49 Ring crimp connector 1 4 inch stud size 12 ga ea wire rotator feed 50 1 4 x 20 34 inch hex head bolt ground connection on siren leg 51 1 4 x 20 standard flat washer ground connection on siren leg 52 1 4 x 20 inches intern extern star ground connection on siren washer leg 53 1 4 x 20 split washer ground connection on siren leg 54 1 4 x 20 hex head nut ground connection on siren leg 55 5 16 hex head nut ground connection on control cabinet 52 DCB DCFCB and DCFCTB Models Installation 56 1 2 inch x 4 inches hex head lag bolt securing TR option to utility oole 57 1 2 inch x 6 inches hex head SS lag bolt securing siren control cabinet 16 ea to utility pole 59 10 x 1 inch hex head slotted sheet 1 box metal screws securing straps equip to oole 60 10 x 2 inches hex head slotted sheet metal screws securing straps equip to oole 61 10 x 3 inches hex head slotted sheet 1 box metal screws securing straps equip to pole Pole Mounting 1 box 1 Remove any batteries from the battery box before lifting the control battery box 2 Usea crane to lift the control battery unit to th
40. A jumper preset at JP9 also causes all of the LED s to go dim when intrusion switch is pressed Battery Voltage Measurement 1 Allow the batteries to charge for 24 hours to ensure they are fully charged 2 Turn off AC power to the battery chargers by disconnecting power at the service disconnect or opening F1 and F2 in the control cabinet 3 Using a digital multi meter Fluke model 75 or equivalent measure the batteries individually utilizing the following test points refer to Figure 10 DCFCTB Wiring Diagram on page 56 for details 1 1 and Chassis Ground 13 5 VDC 1 1 and 1 2 13 5 VDC TB1 2 and TB1 3 13 5 VDC TB1 3 and TB1 4 13 5 VDC TB1 3 and TB1 4B 13 5 VDC Voltage reflects battery float voltage and varies depending on state of charge 4 Measure the combined battery voltage between chassis ground and TB1 3 The measured voltage depends on the batteries state of charge and should be 54 0 1 V 5 While monitoring the voltage in step 4 manually activate a steady siren function by depressing the appropriate function pushbutton on the controller board If the measured voltage drops below 40 VDC it is an indication of weak batteries and causes the controller to terminate the siren function If a low battery condition is DCB DCFCB and DCFCTB Models 70 Pre operational System Testing Indicated follow up by load testing each battery with an automotive type battery load tester 180 Amp load recommen
41. x 461327 WIRE LEAD DC TO DC 5 PUS Xxx 850011384 INSPECTION SHEET DC x 461404A WIRE LEAD ASSY ROTATOR SENSOR FUSED x 4613614 WIRE LEAD ASSY PCB PWR x T51126A 01 CABLE BATTERY CHARGER 48VDC 2001 KIT PARTS x 751064 04 CABLE AC W FERRULES ITEM QTY PART NO DESCRIPTIO x C300218 09 119 WIRE LEAD 4 3 8NT 3 8NT 109 8402 109A USS BAR UN 131A182C x 300218 10 258 WIRE LEAD 4 G 8NT 3 8ND ll 8402138 USS BAR RELAY TD RELAY x 300214 10 090 WIRE 6G 16NT 5 16ND 9 11 131A182C 48V CONTACTOR x 300214 04 015 WIRE 10 L 4NT1 4ND YEL 112 16123994 LABEL 2001TRB CONNECTION ALERT x 300214 04 016 WIRE 8 CL 4NT1 4ND YEL 113 2 7011 069 08 SCREW PAN HD PHIL 8 x 300422 03 060 WIRE 70 CL ANTL 4NDDRG SHN 120246F RANSFORMER RECTIFIER x 300420 05 011 WIRE 89 S 16NT 1 4NT GRN NOT SHN 20618314 NSTRUCTION SHEET x 300218 05 065 WIRE 44 1 4N1T 1 4NTGR x 300104 10 005 WIRE 38 CI 0NT1 0ND BLK x 300104 09 004 WIRE 30 CL ONT L OND VHT RADIO PARTS x 2 300104 09 001 VIRE 13 CL 2NT4 0ND VHT ITEM QTY PART NO DESCRIPTIO x 300104 02 015 WIRE te 1 2NT1 0ND 114 19900172A RADIO KENWOOD 200104 02 017 WIRE 38 L ONT1 2NDRED 15 e 70584047 NUT KEPS 10 32 xx 854941794 ACCESSORY DESICANT re xxx 1 175001804 WIRE LEAD PWR RADIO KENWOOD ax 8549A193A LIGHTNING PROTECTOR xxx 17515864 CABLE PC RADIO xx 4 8402 070 01 RAY BATT LARGE xx 85000011A WIRIN
42. 1 22 METERS TO 6 FEET 1 83 METERS APART C MOUNT ANTENNA DISCHARGE UNITS AS CLOSE TO WHERE LEAD IN CABLE ENTERS HOUSE AS POSSIBLE 291160 DCB DCFCB and DCFCTB Models 68 Pre operational System Testing Pre operational System Testing IING The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren A WARNING Failure to properly test the siren system before placing into service may prevent the siren from operating in an emergency The following tests and calibrations must be performed by an experienced technician prior to using the siren system Initial Sensor Adjustments and Testing To ensure proper and reliable two way status operation the operation and alignment of the sensors must be confirmed when the siren and control are installed All of the sensors are factory adjusted and the following alignment instructions may only pertain to tuning replacement sensors Rotation Current Sensor Locate the rotation current board 2005221 on the backplane of the control cabinet with the blue current sensor refer to Figure 10 DCFCTB Wiring Diagram on page 56 This board is preset at the factory and should not be adjusted To check the board for proper operation do the following 1 Verify that the output at JP2 2 is high 4 5VDC
43. 10 YELLOW 40 4 7000A427 06 SCREW 6 32 X 3 8 PHIL HDSS x 1300214 04 016 8 YELLOW EC TION 41 11_ 7002 009 16 BOLT HEX HD SS 3 8 16 X x 1300214 10 090 _ T WIRE 6 BLAC 42 4 7011A041 06 SCREW THRD FURM PAN HD PHIL TYPE 3 46 x 1300218 05 064 T WIRE 63 GREE 43 14 70114069 08 SCR PAN HD 48 THD FRM 1300218 05 065 T WIRE 44 GREE 44 2 7011A101 12 SCR PAN HD 8 THD FRM x 1300420 05 01 T WIRE 89 GREE 45 2 7058050A UT MACH SCR KEPS 1 4 20 T SHW 255360 MANUAL DCB DCFCB amp DCFCTB 9 46 T SHWN REF 259230 WIRING DIA BRUADBAND DCFCTBD IP 47 4 17058055 UT ELASTIC STOP 1 4 20 SS T SHW 85008634 TEST DATA SHEET 48 6 70584033 UT MACH SCRKEPS 5 16 18 T SHWN REF 8500861B TEST PR C BRDADBAND DCFCTBD IP 49 16 7058A045 UT KEPS SS 8 32 T SHWN REF 850011384 INSPECTIDN SHEET 50 3 7058A047 UT MACH 5 5 10 32 T SHW 2553734 04 MANUAL SE2000 2005457 SERIAL TU ETHERNET 5l 11 170594063 3 8 16 T SHWN REF 185001348 05 TEST DATA SHEET SE2000 2005457 52 10 170724035 FLT WSHR SS 3 8 7 169182 01 PLATE ASSEMBLY DC DC CONVERTER 59 53 15 70744046 LKWSHR SPLT SS 3 8 72 6 2302864 SPACER 25_HEX 6 32X 375 NYLON 66 54 4 17075 01 WASHER INT 6 73 6 7000A427 04 SCREW 6 3e X 1 4 PHIL HDSS 08 06 F 55 8 7075080A LOCKWASHER INT TOOTH FOR 4 SCREW A 56 1 181461530 LABEL WARNING HIGH VOLTAGE pod 57 58 1 8402136 01 BACKPLATE WITH 4 40 ST
44. 131 183 x RED 1461132 tet od s e t punc uie ui e eulx ua NT a epe ones Puck s up Cu Descente al eow E BLK RED 1 YEL 5 222 OY suited Chupa m e vo trail bre ak al 9 I o lt ee ed C300218 10 243 e 95 oc m PLUGIN one RECEIVER RADIO OPTION E D 1461324 COIL UP TR il YEL AND WIRE TIE BLK i lt 182 Jen Q Q BLK H lt DII eog 1300214 10 090 O He YEL DRG D eA C IH BLU 4 8402A066A 0 CH Reb 148A147A OF O 1B 1 GND GND 7 GND 146131BA BLU VIO 288843A PVS2110 48 r Wa ee a er E i m b d 110W 24V 110W 24V x d o o T 21 RED i i BLK BLK T Dp itis Sesion a ae EO RRA RED ie A a
45. 175902A 09 1 RADIO OPTION REMOVE WIRE JUMPER PLUGIN Po Cus WITH 2001TRB OPTION RECEIVER qi i RADIO OPTION A aH 124A056A i2 4 RADIO OPTION a RR ERU 0QITRB COIL UP EART ae F AND WIRE TIE BLK O r x C 8 gt lt 182 en Qj Km HS T300214 10 090 x o 1 1 1 1 HS _ B402A066A E 1 148A147A 95220026 i z 55 2 GND GND GND MODELS e ONLY 25 O O OT T 14613184 a GND P I 1 1 1 1 122378 L 1 1300104 02 017 2 DISCONNECT SWITCH 122323 01 YEL c 175112 01 122378 QC D 10A T300104 09 001 WHT 4 CA 500104 09 004 8 10 F9 aC DD 10 1751064 04 BATTERY BOX CONNECTIONS T300104 10 005 m GRN T300420 05 011 ORG T300422 03 060 300218 09 119 NOTE 5 SEE DETAIL FOR 240VAC WIRING C300218 10 258 JUMPER 2590 55A Installation Siren Connections The complete system wiring diagrams are shown in Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram Figure 12 DCFCB Wiring Diagram interconnections between the Siren and Control Unit are accomplished using t
46. 58 ROWE ap QUA ROO UNUM 68 hio iege t 26 Activation Using the ARM function 12 Adjustment 400002 0 67 Annual o e 73 Audio Function Generator Option 28 Audio OULDUE ten aoe 11 Autornatic RepDOFLS sa 12 Bandwidth Requirements 88 Battery Back up Voltage 31 Battery deti eee aS h a 5 Battery Chat Pel 43 Battery Charger Voltage Measurement 69 Batterv waa 13 Battery Installation and Wiring 58 Battery Voltage Measurement 68 ia ot E IESUS 44 C vidct ia as eive dle ey o eo A VASE 26 Characteristics 4 9 Chopper Current 67 Chopper Motor Current Sensor 38 42 DCB DCFCB DCFCTB Models Index
47. 62 50 15 19 4 MOUNTING CHANNEL 291292C Overview The DCFCTB series Siren Control Systems contain the following components e 2001 130 siren controller with battery cabinet e 48 VDC battery charging system Two way communications controller with diagnostic sensors e Radio transceiver optional The DCB and DCFCB one way series Siren Control Systems does not include two way communications DCB DCFCB and DCFCTB Models Characteristics The antenna system is not Included with the radio controller models The appropriate directional or omni directional antenna system must be ordered separately Control Unit Battery Box The Control Unit Battery Box consists of two cabinets which are channel mounted for ease of installation refer to Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets The upper NEMA 4 cabinet houses the necessary electronics and controls for producing the siren signals and the charging system for the four 12 Volt batteries The lower vented NEMA 4 style enclosure houses four 4 user provided maintenance free lead acid deep cycle rechargeable batteries The lower and upper cabinets are interconnected via Liquid Tight conduit which 15 sealed to prevent harmful vapors from entering the control area The four batteries are connected in series to provide 48 VDC operating power to the siren while the chargers in the upper cabinet operate on 120 VAC to keep the batteries charged This arrangemen
48. BATTERY SHELF x 461324A WIRE ASSY PCB TO RELAY 22 703450 CABINET CONTROL ALUMINUM x 461327 WIRE LEAD DC DC 5 PDS 23 70346D CABINET BATTERY ALUMINUM x 461361A WIRE ASSY PCB 24 20010628 PCBA CURRENT SENSOR x 461374 WIRE ASSY PCB 12 PUS 55 25 20052638 PCBA FCM PLUS x 461389A WIRE HARNESS BATTERY CHARGER 26 2005173 PCBA DC TO DC CONVERTER BOARD x 461404A WIRE ASSY ROTATOR SENSOR FUSED 27 20052214 PCBA CURRENT SENSOR x 751064A 04 CABLE AC W FERRULES 28 2005457C PCBA SERIAL ETHERNET CONVERTER x 751126A 01 CABLE BATTERY CHARGER 48VDC 9 7_ 229218 BRKT T BLUCK END x 751186B 6 TO 6 30 12 229282A TERM BLUCK 1 POLE 35MM DIN x C300218 02 214 C WIRE 29 RED 31 4 2292834 CAP END TERM P x 300218 09 19 C VIRE 4 WHITE 2 END BLOCK 32 4 229288A GROUND TERM BLOCK 3 5 35MM DIN x C300218 10 258 C WIRE 4 BLAC T KIP nn 33 1_231194 PLUG HOLE 1 38 SS x C300218 10 270 _C VWIRE 29 BLACK 027 34 2 88782 JUMPER ZQV 25 1 2 x T300104 02 015 T WIRE 1e OPTIONAL SWITCH 35 2 2888104 04 DIN RAIL ALUM UNCOATED 4 00 x 1300104 02 T WIRE 38 RED 8605102 31 36 1 288810 06 DIN RAIL ALUM UNCUATED 6 00 x 2 1300104 09 001 T VIRE 12 WHITE 37 1 2888229 06 SNAP TRACK 4 x 1300104 09 004 _ T WIRE 30 WHITE 43 10 38 1 28810744 JUMPER TERM BLUCK 3 POS x T300104 10 005 T WIRE 38 39 8 7000444A 05 SCREW MACH PHIL 4 40 X 5 16 x 1300214 04 015 T VIRE
49. BE COPIED DI T THERS BATTERY BOX CONNECTIONS REMOVE BURRS SHARP CORNERS AND EDGES OR USED FOR MANUFACTURING WITHOUT CONSENT MATERIAL UN nrc DRAWN BMAF CHKD BY SE NONE This drawing prepared AS SEE ECOf 09 4970 6 7 08 VT N A RF 9WEA4 24 07 4 24 07 nor cut DRAWNG in accordance with REL s M ET Ms WIRING BROADBAND E D ANSI 14 5 1982 REV CHANGE DATE BY DCFCIBD IP 259250 Figure 27 DCFCTB Final Assembly
50. COPPER OR GALVANIZED IRON WITH FOUR CONTINUOUS NO 6 COPPER GROUND WIRES AND CLAMPS OR EQUIVALENT GROUND LEVEL NOTE 1 REFER TO ALL APPLICABLE ELECTRICAL CODES HAVING JURISDICTION FOR THE SIREN LOCATION 2 RUN SEPARATE GROUND WIRES FROM THE GROUND ROD TO THE SIREN CONTROL 2001TRB AND THE AC DISCONNECT 2915448 DCB and DCFCTB Models 50 Installation Control and Battery Box Installation The control and battery box is attached to a length of 5 Inches channel There are five 5 pre drilled holes in the channel e 1 1 1 4 inches convenient lifting point 4 5 8 inch mounting holes The total weight of the control battery boxes including batteries is approximately 364 Ib 165 kg Therefore it is imperative that the mounting surface and mounting method selected can safely sustain the weight of the assembly In addition the mounting method and surface used must be able to withstand external mechanical stresses that may be applied to the assembly Installer Supplied Material List The following is a general list of material required to install the model DCB DCFCB DCFCTB 2001 130 siren and the 2001 TRB option This list varies depending on mounting methods length of pole other options local electrical codes etc Therefore use this list as a reference guideline only Stainless steel hardware is recommended Table 8 Installer Supplied Material List disconnect if required overhead service
51. DCFCTB Models 34 Theory of Operation Speaker Output Section The microprocessor U13 generates warning sounds on pin 17 which are routed out thru amplifier U10 to the speaker output JP2 Serial and Ports Transmit serial data from pin 3 of the micro 015 goes to U11 pin 7 which converts the TTL level to 12 volts RS232 levels and passes the transmit data to serial port JP8 Receive data from JP8 is likewise converted from RS232 levels to TTL levels and sent to the micro on pin 2 DCB DCFCB and DCFCTB Models 35 Figure 5 DCFCTB Block Diagram
52. FINAL ASSEMBLY DCFCTB ES SSK P MT m LIT e ossa NUTKtPSID 3e 2990334 REF WIRING DIAGRAM 03 1 18 7000A070 06 SCREW PHIL HD 10 32 xxx 255360 614 7 620 MANUAL DCFCTB MODELS L f 2 2 70754072 WASHERJNT TOUTH S S 10 xxx 85088 0 REF TEST PROCEDURE P d 20 1 70640154 UT WING 10 32 SS xxx 8500863A TEST DATA SHEET DCFCTB we 03 O el 1 700840202 _ SCREW SET HEX SIICKET 10 32 8S 63 2311944 M PLUG 138 55 x OPTIONAL PARTS FS SINAD OPTIO 84021668 SILAR async C 122 20051860 SINAD OPTIO x 1300104 02 05 4 WIRE 12 1 2NTA ENT 02 23 2 70004444 05 SCREV MACH PHIL 4 40 GA 8 5 7075080A LKWSHINT 4 SCREW v 24 2 7075080 LKWSHR INT TOOTH FOR 4 SCREW Tolerances Unless SIGNA 5 2 BSoAIPSA WSHR VISTON 1 S coc TM L 4 Xx 0 015 Federal Signal Corporation r ir SINAD BOARD XXXX 0005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY 60484 L E Noy LOCATION 20 SEE ECR 09 5888 1 13 AF FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS r r Eu m I 419 SEE ECR 9 5766 12 8 09 AF N A PROPRIETARY TO FEDERAL SIGNAL CORPORATION IS O SECTIUN E E 06 ce L OR MAY BE THE SUBJECT OF PATENT APPLICATIONS 8 SEE ECR 109 5601 10 3 09 MA FO
53. For optional battery warmers refer to the Model HTR2 and DCB DCFCB and DCFCTB Models 60 Installation HTR4 Battery Warmers section on page 83 and Figure 21 HTR2 and HTR4 Wiring Diagram There are several wires entering the battery cabinet a red 4 AWG a black 4 AWG and a multiple conductor cable The red and black 4 AWG wires provide 48 VDC operating power to the siren The multiple conductor cable provides the charge current for the batteries Several white wires with lugs on each end are also packaged with the batteries These white wires are used to connect the batteries In series Connect the wires to the batteries per Figure 13 Battery Positioning and Wiring and securely fasten all connections Apply user supplied silicon grease or other oxide inhibiting compound to the battery terminals Figure 13 Battery Positioning and Wiring PCBA K2 Z 51 4 ORANGE as X LUE T 8 CONNECT GROUND LUGS ON BACKPLATE 1751126 01 ue 120VAC hoa BRN 1 _ 1500104 02 017 Qoo 5 REDI A GA e 2 7 x 1500104 02 015 a E m RED 4 GA gt 1500104 09 001
54. Fusing at the Din Rail The din rail is used to distribute and fuse various voltages The following is a description of the terminals at the din rails 1 TB2 oe 12 VDC from Converter 12 VDC from Converter TB5 i Radio Transceiver When a radio option is purchased the transceiver is factory installed programmed and aligned to work with Federal Signal s DCFCTB The 12 V transceiver is powered by the 48 V to 12V DC to DC converter The converter is powered by the four 12 V batteries that continue to run the controller in case of a power failure Consult the radio s operating manual for further operating details DCB DCFCB and DCFCTB Models 14 Functional Description Communications Controller Board The Communications Controller board is located on the backplane of the control cabinet This board controls all functions of the DCFCB and DCFCTB The board consists of seven main sections e Transceiver Interface e Digital Inputs e Relay Outputs e Speaker Output e Line and Local Pushbuttons e Power Inputs and Power Supply e Encoder and Decoder Sections Communications Controller Board Layout ACFCTB Communications Controller Board Layout Refer to Figure 3 Communications Controller Board Layout on page 24 Reference Description Indication AC POWER FAIL AC Power Fail Sensor internal LED POWER LED 12 V Operating Power ISO 12V Isolated 12V power ISO 5V Isolated 5V power
55. INSULATOR SUPPLIED WITH PART QTY PARI DESCRIPTION _ 58 RADIN PCBARCVR MODULE BETWEEN TRANSFORMER AND CABINET WHEN MOUNTING T 2246 TRANSFORMER RECTIFIER 759 A 2 INSTALL 038 HOLE LOCATED AS SHOWN IN SECTION C C 9 48V CUNTACTUR 9 11 ire HED 6123994 LABEL 200178 CONNECTION ALERT nea 1 1177 5 IB x 79902 09 CABLLANLLIGHINING PROTECTOR im x 14611324 VIREFUSED CUNTACTUR T E e UT NIBUS CONN PLUG SINGLE RDVI PUS 3 1 3 2 409 8 SCR FRM PAN HD PHIL STETE T 4 8402109 BUSS BAR ON 131A182C ENSE ee Ed 2 2 7075080A LOCKWASHER INT TOOTH FOR 4 SCREW d TU 2562205A ABEL NOTICE FSPWARE SFCDWARE 4 xxx 2561831A INSTRUCTION SHEET mE T 6 17058065 UT HEX EXT KEPS 3 8 16 5S 65 5 65 1612875 LABEL UL ELEC RATINGS See dwa 16128754 for no PTIDNAL PARTS 2001HR REF 85001138A NSPECTION SHEET DC QIY PART N DESCRIPTION 16 1311914 SOLID STATE l 1461039A WIRE LEAD POWER olerances Unless t x 1 3020 06 03 WIRE TERMINATED I8AWG BLU specified SIGNAL 1 1300018 07 0e1 WIRE TERMINATED I84WG VIO DIVISION c a x l 300218 10 22 WIRE TERMINATED SAWG BLK XXXX 20 005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARIL 60484 A23 SEE ECR 09 5888 13 MATERIAL DESCRIBED AND INFORMATION CONVE
56. R17 and R18 U3 A compares the battery voltage to that of U5 a5 Volt reference If the battery voltage is less than 13 5 Volts the output of U3 A goes high turning on Q5 This turns on SCR D3 allowing the one voltage peak to pass to the battery helping to raise its voltage When the voltage peak falls back below that of the battery the current through D3 drops to zero and D3 turns off U3 A continuously sends voltage peaks to the battery until its voltage reaches 13 5 V Current Limiter U1 A monitors the current output of the charger by watching the voltage developed across R24 If the current rises above 4 Amps the output of UI A rises turning on Q2 This temporarily prevents U3 A from sending any peaks of voltage to the battery through D3 and reduces the current output UI B monitors the battery s voltage If it is below 10 Volts the output of U1 B goes high turning on Q3 and pulling R6 to ground This changes the current limiter s threshold from 4 Amps to 2 Amps Thermal Limiter U2 monitors the temperature of the PC board If the temp exceeds 105 C the output of U2 goes high This turns on Q1 and pulls R6 to ground This limits charge current to 2 Amps rather than 4 to help prevent the charger from overheating DCB DCFCB and DCFCTB Models 46 Theory of Operation Figure 8 Charger Schematic c BATTERY EE LLG1 QC RIA LLG2 R32 228 RIB ce 5 n I I Q
57. SECTION 12V BATERY 10 14VDC SENSOR amp BATTERY INPUTS aie 48V BAT SENSE 48V BATIERY N RS3M P5 ENCODER DECODER AFSK ENCODER DECODER 15 75VDC O 065 d 12V BAT SENSE RS3M F2 76 n 1A 5 1 Pressure O PRESSURE 2n 1 3 Intrusio GROUND PAD C 2h 57 4 50 Gro RR L NS CUT OUT C 5 Current RED 7 1 0 6 150 Ground Ze Vp ccm K RRENT 7 Rotation n b 10 220 C 144 75 TP13 8 Cro PO CPU SECTOR x C 9 48 Volt Battery 57 C RECTIFIER U27 RED 52126 n EN o SWITCH MODE LN 10 Ground ROTATION D i i ur REGULATOR x E Volt Battery SINAD 22 round ADDRESS 85 14 5 INTRUSION pe DIS um R E RED uP 12 BV i TP15 TP42 RR z O U28 U24 SENSOR amp REMOTE ACTIVATION INPUTS y v JP10 1 Spare Sensor Input 2 LOW BATIERY 60 Gro Serial Port 2C PORT 016 3 Spare Sensor Input PS 715 REGULATOR REGULATOR 4 S0 Ground RED 505 5 Remote Activation Input 4 EJ L HEARTBEAT 18 6 50 Gro NER sd 5 V vo 7 Remote Activation Input 3 RED REMOTE INPUT 4 ee 6 5 12V LDO REGULATOR 06206 CONVERTOR 10 Ground 51 11 Remote Activation Input 1 TE INPUT 12 150 Ground cy 5 HEARTBEAT REMOTE INPUT 2 m POWER m ISO 12V ISO 5V 5012 M V7 03 V7 053 7 D36 ps SHORT 0 SET 3 1 V 157 157 U29 e DEVIATION REMOTE
58. T T TIT 13 Initial Sensor Adjustments and Testing 67 Input Power Requirements 8 9 11 u Aa haya ya ct ras 48 AMENNA ay 60 58 Control and Barrery u u l R u lie Susa 50 YaB E 60 Installer Supplied Material List 50 Intrusion SONS OF osa os eee be Previa e ve RD 27 68 HIE uuu aaa si 88 IP Porte uu k u eaten 87 J Jumper pins Tand 2 Tor Solat toes ec eoe et dee u sss 18 9 and 10 for Kenwood TR Monitor and Control mode 18 L Land Line abi 60 Land Line Siren Activation nnn 69 Landline and Local Pushbutton Activation 28 LOW Battery SelhlSOF uu very De eret ES 26 M Manual Siren 69 Model 2001HR Holding Relay 82 Model 2001TRB torre EE E EE u YID To 74 Modeb e240 Bine 77 79 DCB Models Model DCFGTBD IDP uu R S Y S A UR d o 85 Model HTR2 and HTR4 Battery Warmers 81 Monitor Received Audio
59. Transmit and generate an FSK modem tone apply a jumper across the JP15 on the FCT controller board refer to Figure 3 Communications Controller Board Layout on page 24 for details 2 Confirm the deviation level is at 3 0 KHz This level has been pre set at the factory however if adjustment is required set R70 on the controller board for the required deviation If CTCSS is used set the CTCSS level to 0 75 KHz 3 Using an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final test data sheet supplied with unit within 20 Also verify that the VSWR is less than 5 Refer to the Installation section if the VSWR is excessive NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Receive Level Adjustments 1 Inject a 100uV carrier signal modulated with a 1 kHz tone at 3 0 kHz deviation for DTMF systems Use 3 0 kHz deviation for digital systems 2 Connect an oscilloscope to TP8 on the controller board and confirm a clean undistorted sinewave of 1 Vp p The level has been pre set at the factory however if adjustment is required set R48 on the controller board to 1 V for the external transceiver The level of the on board receiver module is fixed and does not need to be adjusted NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Two tone and DTMF Controller Decode ability Testing 1 Unplug JP21 to disable the siren 2 With the
60. are also four landline inputs and four local pushbuttons which you can use to activate and cancel the unit The decode codes relay timing and optional warning sounds are programmed into the unit through a standard RS232 serial port DCB DCFCB and DCFCTB Models Characteristics The DCFCTBs contain six user programmable functions in addition to the five preset functions ARM DISARM REPORT GROWL TEST MASTER RESET The DCFCTBs come equipped with the necessary sensors and wiring to provide information on the following areas of operation e AC Power Status e Communications Status e Low Battery Voltage Indication e Siren Activation Current e Intrusion into Control Cabinet Battery Cabinet e Siren Rotation The above information is returned in a Pass Fail format For example if battery voltage is at proper operating level then it is returned as Battery Voltage OK This status information is made available for viewing at the Central Control Unit This reporting feature greatly improves warning system reliability by quickly alerting operating personnel to problems that are encountered The Integral LCD displays Function Counters Decoded two Tone DTMF POCSAG MSK Digital functions decoded and the current Software Revision The display constantly scrolls through the display items Two Way Radio Control The Federal Signal DCFCTBs are available in VHF UHF models transceivers to provide two way signaling capabilities
61. forward power If the VSWR specification is unattainable replace the cable a simple ohm meter check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Omni Fiberglass Antenna Models no tuning required Refer to Figure 15 Omni Antenna Installation Example 1 Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and install on side of pole closest to the receiving station NOTE Objects around the antenna affects the antenna keep antenna away from objects and at least 1 4 wavelength from siren pole Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent Apply RF power to the antenna at the transmit frequency to be used at that antenna and check the VSWR Reflected power Reflected power must be less than 10 of the forward power DCB DCFCB and DCFCTB Models 64 Installation If the VSWR specification is unattainable replace the cable A simple ohm meter check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna DCB DCFCB and DCFCTB Models 65 Installat
62. from the 4 Battery System 8 Charging System and Recommended Batteries 9 9 9 Control Board Sp GlIl68 llDDSuuuuu E E OT 9 Input Power HegUlFerDelileuenixtsom nodu dp DE 9 Sel n E 10 Signaling Format Specifications 10 4 664 10 SI QC To C usu HER 10 I pu mua 10 S alot a sh Neda ahua aco ce Puce ata 10 10 11 IMPULS ree te uum ma uu a mala 11 FOIA O U usya LL I E LLLI M LIE MIS M 11 VAUOIO COUIDUT ODIHIOFIGI uu luu nisu u Dev IERI I DIDA De DA 11 FICIMOLE Activation INDUS u uu e ER CUR KR PIER amas ms p adt 11 Transceiver Specifications ese aos FED asado 11 Functional DescripllON etc Hs 12 System Operating DESChIDUON mused u cepe ea 12 DCB DCFCB and DCFCTB Models 12 Site Status Monitoring DTMF only c 2ccccs
63. into the thermostat cube which is plugged into a 120 VAC outlet that is provided for in the battery box No other connection or mounting 15 required for this option Figure 21 HTR2 and HTR4 Wiring Diagram POWER SUPPLY 8287 638 01 AC THERMO CUBE 288641A BATTERY WARMERS UN e S BATTERY CABINET TR4 WIRING DIA 4 BATTERY SYSTEM SHOWN 291A102D 7 DANGER Electrocution or severe personal injury occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes DCB DCFCB and DCFCTB Models 83 Options Model 2001HR Holding Relay This option enables the control of both of the siren motors from a single contact closure on one way models This feature is typically required for telephone line control systems and is only required if an FC is not purchased The 2001 HR is a holding relay which holds the rotator motor on for 15 seconds after the control contact is released keeping siren rotation active during Wail signals The control contact is wired between 2 and ground Solar Power When purchased the solar option allows the siren to operate in areas where DC power is not available Our PVS2110 48 and PVS220W 48 models for the DCFCB and DCFCTB controllers include a solar regulator and the solar panel kit When installed the batteries are charged by the ph
64. is activated the DCFCTB routes the received audio to the speaker output as long as carrier is detected If the carrier drops out for more than 15 seconds the unit goes back to standby mode Audio Function Generator Option To use this feature you need to program one of the standard signals or a custom signal through the software When the audio function is activated the audio from the function generator is routed to the speaker output until the function finishes or a cancel code is sent Landline and Local Pushbutton Activation You can activate the first four 4 pre programmed functions locally through the pushbuttons on the DCFCTB PCB or remotely by grounding one of the landline activation inputs at JP12 for at least one second The remote inputs are protected by limiting diodes and cannot exceed 5 1 Volt Each pushbutton is labeled with its associated function DCB DCFCB and DCFCTB Models 28 The remote inputs on JP10 are identified as follows JP10 EXTERNAL AC SENSOR INPUT Pins Pin 6 Pin 9 FUNCTION 2 Control Board Power Input The controller has a 115 VAC power Input The DCFCB and DCFCTB may be ordered with the 240B option to enable operation from 208 240 VAC The AC selection switch S7 on the control board must always be set to the 110 VAC position When the proper voltage is applied the POWER LED 1s lit Refer to the Installation section on page 49 for insta
65. voltage of 1 2 the supply voltage on its 0 output pin With 8 0 VDC at the input of CS1 and ground applied at input of CSI CS1 outputs 4 0 VDC on the 0 output when the current passing through the probe of CSI is zero This voltage 1s applied to R2 through which C4 is charged to 4 0 Volts and this voltage is applied to the non inverting input of IC2B and the inverting input of IC2A The output of the current sensor is linearly scaled such that a change of 100 Amps in sensed current results in a change of 1 0 Volt at the output and a change of 1 0 Amp results in a change of 0 01 Volts at the output Using this calibration POT1 and POT2 can be adjusted to set upper and lower current thresholds respectively A typical application of the current sensor could be to set the device for an upper current threshold of 300 Amps and a lower current threshold of 50 Amps Using these values the voltage at corresponding to 150 Amps is the following 4 0V 300A 0 01V A 7V The voltage at corresponding to 70 Amps is the following 4 0V 50 0 01V A 4 5V Adjusting POTI sets the upper current threshold voltage of 7V at TP2 and adjusting POT sets the lower current threshold voltage of 4 5 V at TP4 With sensed current value between 50 and 300 Amps the voltage at is between 4 5 and 7 Volts Since the voltage at the inverting input of IC2B pin 6 also TP2 is set to 7 Volts and the voltage at the non inve
66. wires DCB DCFCB and DCFCTB Models 78 Options 220 VAC operation Transformer Transformer Primary 2 ea 10 L1 1 black wires 3 02 208 VAC operation Transformer Transformer Primary 2 ea 10 L1 black wires 42 He 115 Transformer Secondary PY XA x 5 NOTE A Cap all unused taps with wire nuts NOTE B When using the model 2001 it 15 also necessary to provide 120 VAC power source to provide power to the battery chargers If 120 VAC is not available refer to Model 240B Stepdown Transformer section on page 81 cO DCB DCFCB and DCFCTB Models Options Figure 18 Transformer Rectifier Wiring to Control Unit NNECTION I PLATE N IHE TO F2 IN SIREN CONTROLLE NIROLLE TRI DCB DCFCB and DCFCTB Models 80 Options Figure 19 2001TRB Transformer Rectifier Parts List
67. 00A lt 8 tL 1504130 CABLE TIE MOU 9 612400A LABEL 3X2 DINRAIL FC CNTRLS 0 6124034 LABEL GROUND SYMBOL WI l 612423 82 LABEL FC CNTL SERIAL NUMBER 2 612423A 01 LABEL FC CNTL DCB MODEL 3 61608A LABEL WARNING BATTERIES H 2 1616934 LABELFS LOGO i We 3 5 61767 LABEL BATTERY WARNING D 6 61A509A LABEL WARNING CNTRL Gu 7 LABEL VARNING BATTERY BOX 8 61BSIIA LABEL DANGER BATTERY SHELF See SB ea i 9 Wm 21 5 2292184 BRKT 1 BLOCK END 22 8 e29282A ERM BLOCK 1 POLE 35NM DIN A 23 2 2292834 CAP END P E 1 SECTIUN 24 2 229288 GROUND TERM BLOCK 3 PUS 35MM DIN 13 25 1 23H94A PLUGHULL138 SS 1 2312084 PLUGHOLE 0 88 DIA Q oS 27 2 288782A JUNPER 70 25 1 2 NS 28 1_ 288810A 04 DIN RAIL ALUM UNCDATED 4 00 NS G 29 1 288810A 06 DIN RAIL ALUMUNCDATED 6 00 55 2 30 10 70024009 16 BOLT HEX HDSS3 8 16 X 1 0 p 5 31 10 70114069 08 SCR PAN HD 8 THD FRM NG 26 9 e SCR PAN HD 8 THD FRM i 33 2 70580504 MACH SCRKEPS 1 4 20 D i 4 34 6 70584033 UT MACH SCRKEPS 5 16 18 H 35 16 7058045 UT KEPS SS 8 32 i H L PEOS eS 4 70594063 3 8 16 D 37 10 70724035 FLT WSHR SS 3 8 0 7 y 38 B 70748046 LKWSHR SPLT 3 8 _ 39 81461530A LABEL WARNING HIGH VOLTAGE INSTALL USING 40 814618758 LABEL
68. 2 03 060 gt BRN _ 00218 09 119 WHT 5 RED T300104 02 017 C300218 10 258 F xD 122323 01 1751126 01 2 JUMPER TY TY 7 z B 5 0000 2887824 7300104 02 015 cp YEL WI FIELD WIRING a F8 NEUTRA OOOO evo l hoa OA 1300104 09 001 FIELD WIRING WHT 4 GA V GRN 7500104 09 004 WHT WHT 4 GA a F9 1751064404 GRN BLU coal BLK 175001804 15A RED weed BLK L BLK F10 RED C 0A o ES E 1751586 A gt Y KENWOOD 1759024 24 850000111A 8 199001724 BATTERY BOX CONNECTIONS gt 288691A 03 96 Figure 31 DCTB PGE Final Assembly TORQUE INSTALL USING 100 110 IN LBS TORQUE SEAL WITH RTV INSTALL USING 100 110 IN LBS Z INSTALL USING 100 110 IN LBS ee
69. 2A066A FUSE BLOCK ASSEMBLY 13 3 288782A JUMPER TERMINAL BLOCK M 288B229A 06 SNAP TRACK 4 5 288810 04 RAIL ALUM UNCOATED 4 00 6 288810A 06 DIN RATL ALUM UNCLIATE D 6 00 1 4 009083 CAP END TERM BLOC 18 1 229282 ERM BLOCK 3 5 BRANCH POLE 19 2 143139 FUSE LEVER 35mm RAIL MOUNT 20 2 143140A FUSE COVER ZAPTNHEZS12 5 o 4 229288 BLOCK TERMINAL GROUND 00 7 229218A BRACKET T BLOCK END DIN RAIL MOUNT 03 0005173 PCBA DC TO DC CONVERTER 04 20052638 PCBA FCM CONTROLLER 05 20010608 PCBA CUR SENSOR ADJ 06 20052218 PCBA CURRENT SENSOR 27 703450 CABINET CNTRL ALUMINUM 28 10346 CABINET BATTERY ALUMINUM 29 4 47 FUSE 200A BUSS JJIN 200 30 2 481544 FUSE 10A TIME DELAY 3 AG 1 2 31A83C CONTACTOR 48V 200 30 2 22378 SWITCH INTRUSIO 33 1 2232 34 01 SWITCH DISCONNECT PLATED 34 1 22303 00 FACE PLATE DISCONNECT SWITCH 5 5 70598063 UT HEX 378 16 36 4 70584033 5 16 18 37 1 229393A OPTO ISOLATOR 38 1 7002A009 16 BOLT HEX HD S S 3 8 16 3 8 70004444 05 SREW PHIL 4 40 40 4 10114041 06 SCREW B H6 PAN HD PHIL 4 0 70114069 08 SCREW 8 THD PAN HD 1 2 T011A101 12 SCREW 8 THD PAN HD 43 0 70798035 WASHER FLAT 3 87 SS 44 6 70584045 UT KEPS 8 32 SS 45 9 70744046 SPLIT WASHER 3 8 SS 46 3 70584047 UT 5 10 32 17 7 70580504 UT KEPS 1 4 00 SS 48 2 90A130 MOUNT CABLE TIE 49 81461
70. 300104 09 001 UNE N FIELD WIRING FROM AC DISCONNECT OR 2001TRB X4 4 X5 T300104 09 004 259197 Figure 12 DCFCB Wiring Diagram DETAIL 240B OPTION 110VAC WIRE LEADS BLK JUMPER 1288782A 240 VAC FIELD WIRING T300218 07 021 y Y 1 1 l T300218 10 227 BLK TO GND STUD CONNECTION WITHOUT 2001TRB OPTION 1461039A RED n n TO K1 C3 5 T 1 TU 1300218 06 031 BLU K2 C1 5 4 1 2001HR OPTION NOTE WHEN USING THE 2001TRB OPTION CONNECT THE RED LINE HERE PART T300104 02 217 cx NOTE quomo 2 WHEN NOT USING THE 2001TRB OPTION CONNECT THE RED BATTERY LINE HERE Tn 1 1 TRB OPTION PART 1300104 02 217 P1 Neo aR SSN Tr LU UR a BLK 131A183C E M WHT 1461132A RED gt 840213 E x BUSS BAR F3 m 1461389A 5 8402109 FOR DCB MODEL END Buss BAR N io Vei OF BROWN WIRE COIL UP BLK RED 300218 10 243
71. 45 t R19 R30 gp ey Lele Loeb um 1 T 42 mE Ee 0 Ea FANE 85 6 poe jog 109 NE l 2 1 D 25 JPB RSS Ul n R68 TPB Y2 i e RBS E 1 RIG 75 zi T 1 1 21 1 i 871 i 09 I pu M D nytt 5008 5 t E J WAL PURT 55 po 069 e I z 4 LOW BAI J gt RCV os SAC FAIL Force Corrier PRG Sp PRES TSN DAT 1 t XE 2 SRO l E zi s j E 5 a 51 a P R62 i JPTU 1 C55 j le ds 1 JP13 ie CTCSS P C60 FID e reg PN LL M 1 54 64 E 3 065 U16 3 24 CT 17 48 1 15 O ps RESEI 1 i 024 Rios L 1 E 5 15 70 33 R37 R10 65 UE MN 5 3l VDC 0 8 4 24 4 C68 Y4 25 072 avDC L1 R99 D lt c pir ft t C SS _ 6E 19 0 4 066 022 oe ur E DRR N ZO 056 TNS RTIO5R105R107R108 WPIS P16 x il 049 d 0 2 i E aum 11 RO H ge DO 1 05 RUS gig 057 1 5 057 y p Ig ha LL 4 ws DC 16 050 P 2 RM5 boc 3 32 ET NT 4 64 uus N 7 x TT 1 i L 036 020 RT22 T L C Port m RTS C CPU Y C100 V i Le RTZ UNIT A
72. 45A 128A123A 128254 01 288462A 105A276A 140351 01 222 4 8 140A235A 01 J 301A122 100A247 100A262 103469B PCB ADJ CURRENT SENSOR Rotator Motor Current Sensor Theory of Operation Overview The Current Sensor board 2005221 Rev B is mounted on the backplane under the DC contactors It monitors the DC current of the rotator motor It scales the voltage reading to allow direct reading of the current passing through the sensor and employs a window comparator which signals that the current is between a lower and an upper limit Features e Easy direct reading of current passing through the sensor e Fixed window comparator no adjustment needed e Accurate to 5 Electrical Specifications po 0 to 15 Amps 0 to 5 at TPS 22 0 34 1 50 VDC max 2 0 84 1 5 Amps SP and JP4 jumpered 1 00 VDC min 2 67 VDC max 3 0 and 8 Amps C Window Comparator Output Open collector sink lt 500 mA DCB and DCFCTB Models 42 Theory of Operation Connectors JP1 Current Measurement Pass Through 1 voltage source 2 0 5 Amp for gear driven rotators output to motor 3 0 15 Amp for belt driven rotators output to motor JP2 Interface Power In and Signal Output above minimum and below maximum current Analog sensor output 0 5 VDC for 0 5 Amp input 0 5 VDC for 0 15 Amp input JP3 and JP4 Jumper headers S
73. 461320 RED 2 d BLK 5 lt gt RED f TB2 5 4 A 1 RED 3 GRN YEL o BLK 2 p BLK 29 gi neha BLK TUS JK _ SWITCH IN UP POSITION FOR 120V 148A147A On O 1500214 10 090 YEL YEL ORG ORG C ORG U P 8402A066A BLU BLU e e BLU RED 122578 ao 1461318 3 4 GND YEL ee 2 9 1461361A e e T 1 2005173 5 2001TRB OPTION 1500104 10 005 500420 05 011 12 1300218 05 064 BRN 1 500218 09 119 WHT RED T300104 02 017 al 300218 10 258 B 1 122323 01 1751126 01 2 F7 5 ane JUMPER 1300104 02 01 Ssn x I x ie YEL e Y 2351215 288782 gt SEE DETAIL A FOR OUO FIELD WIRING 240VAC WIRING ye F8 I I Dad 750 122378A LL GND NEUTRAL 1300104 09 001 GRN LINE FIELD WIRING J WHT 4 GA M GRN 1500104 09 004 WHT WHT 4 CA F9 1751064 04 GRN BLK BLK WHT F10 ca Q Otherwise Specified SIGNAL amp c Angles 0 5 2 DIVISION 00 XX cec 015 Federal Signal Corporation DA Coos 005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 GST FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS PROPRIETARY TO FEDERAL SIGNAL CORPORATION IS N A OR MAY BE JHE SUBIT CT OF i PATENT APP ICAT ONS Y
74. 5226 j 122378A ooo RED o 1461327A ori O 14613184 20i BED GND GND GND GND S E BLK e 1461361A 2005173 T Z BLU 1 VIO E GRY 2001TRB OPTION s GRN 300420 05 011 11 DETAIL De ORG T300422 03 060 B O D ION 1 500218 09 119 coe D RED T300104 02 017 c H C300218 10 258 Quid WIRING DIA GND a 122323 01 1751126 01 F1 F2 i oa jJ 00000 JUMPER 55 2 185 lo 000 RED T300104 02 015 coco YEL pepeg P SEE DETAIL A FOR 1 1 BLK FIELD WIRING ED 240 VAC WIRING WL W YELL 122378A 1 ORG z cd Co NEUTRAL exo 1 10 d F1 F2 LINE TB5 1606000 m R FIELD WIRING X 2131415 JUMPER CENTER 16 PIN CONNECTOR i 288782A IN 20 PIN RECEPTACLE GRN 55555 1300104 09 004 gt 2 PINS NOT USED PER SIDE WHT 51 WHT 4 GA F9 1751064 04 7 Z BLU ital LK I 14613214 1 1 Caz BLK AnA __ RED F10 2 RED ALD 1751224A 175902A 10 L1 L2 FIELD WIRING CHRGR LEaps 20073 N Lo BATTERY BOX CONNECTIONS ne GRN WHT BLK 1 I SEE PARTS LIST FOR RADIO MODEL L 288837A XX 288691 05 x Li 2d Hs 22 77 2x DE RADIO MODELS 259033A
75. 530A LABEL WARNING HIGH VOLTAGE 50 3l 617674 LABEL BATTERY WARNING 50 61A510A LABEL WARNING BATTERY BOX 53 6116398 LABEL HIGH VOLTAGE L1 Le 54 61A509A LABEL WARNING CONTROL 55 612400 LABEL DIN RAIL TERMINALS 120VAC 56 61B511A LABEL DANGER BATTERY SHELF 57 6104034 LABEL GRND SIREN CONTROL PANEL 58 612403 LABEL MUDEL SEE FOR DASH 0 99 2 61693A LABEL F S 60 616084 LABEL BATTERY 6l 61e423A 82 LABEL SERIAL NUMBER INSERT 6 288691A 03 LIGHTNING PROTECTOR 63 031944 PLUG HULE 38 SS 64 8 7075080 LKWSH INT TOOTH 4 SCREW PARTS LIST cont 65 6 7058065 UT HEX EXT KEPS 3 8 16 SS ITEM QTY PART DESCRIPTIO x 66 1612875 LABEL UL ELECTRICAL RATINGS x 75902 54 CABLE R 67 169182A 01 PLATE ASSY DC DC CONVERT x 5 8568044A MARKER TERMINAL BLOC 68 6 7000A427 04 SCREW HD SS 6 32 x 30 504109 WIRE TIE 8 69 20000015B PCBA MECH SIREN LOW V CUTOFF x 4613894 WIRE HARNESS BATTERY CHARGER 70 8402109A BUSS BAR CPUS x 461318A WIRE LEAD ASSY 8 5 71 840200007A 01 BUSS BAR FUSE MT ox 7500192 WIRE ASSY CHARGER SENSOR RELAY 72 140A322A 12 CONNECTOR 12 PUS x 461320A WIRE LEAD ASSY PCBA SENSOR xxx 1300400 06 060 WIRE TERM 22 AWG BLUE 08 x 461374A WIRE LEAD ASSY PCB 12 05 xxx 2 300218 10 249 WIRE CUT 18 AWG BLK 10 x 2 4613234 WIRE LEAD 10A FUSED 9 xxx C300218 10 236 WIRE CUT 18 AWG BLK 19
76. 549 178 ACCESSORY ILJESSICANT NOTES xx 0549A193A LIGHTNING PROTECTOR REF 259197A WIRING DIAGRA A 7 2 1 X SHOWN UN WIRING DIAGRAM REF 8500903 TEST PRUCEDURE DCB amp DCFCB REF 85001138 INSPECTION CHECKLIST DC xx ITEM SHIPPED IN BATTERY CABINET 53 1612875 LABEL UL ELEC RATINGS See dwg 16128754 for no 104 3 OPTIONAL PARTS 1 p 101 2 NOTE 1 BE SURE TO INSTALL INSULATOR SUPPLIED WITH PART PTIUNA 2408 KIT BETWEEN TRANSFORMER AND CABINET WHEN MOUNTING EM QTY PART NU DESCRIPTIDN INSTALL AT 038 HOLE LOCATED AS SHOWN IN SECTION 1208334 TRANSFORMER W INSULATOR 7002080 72 3 8 16 45 SS 2 1072253 WASHER 3 8 NEOPRENE _ 2 70598063 UT 3 8 4 3 7072035 FLAT WASHER 3 8 SS 1 5 10744056 KWASHER SPLIT 2 8 SS 6 70750664 LKWSHR INT TOOTH 3 8 SS 7 16104034 81 LABEL 240B 8 1612422 LABEL 240 VAC REPLACES 1612400 1 us PTIDNAL PARTS 2001HR QTY PART NU DESCRIPTIUN 109 1 13H91A RELAY 48V SOLID STATE 14610395 WIRE Tolerances Unless Y 1300218 06 021 WIRE IA VG BLU Utherwise Specified SIGNAL 1 T300018 07 0 1 WIRE TERMINATED 18AWG VID Angles t05 DIVISION y 1300218 10 227 WIRE TERMINATED 18A VG XXX 30015 Federal Signal Corporation XXXX 0 00912645 FEDERAL SIGNAL DRIVE UNIVERSITY PA
77. 75126 01 CABLE BATTERY CHARGER 48VDC J I I 7 Thy LP eae DETAIL 7 624998 LABEL 240 VAC REPLACES 154 9 NET 8 1612423A 81 LABEL 2408 OPTIO C300218 10 258 WIRE LEAD 4 3 8NT 3 8ND 650 OPTIONAL PARTS 2001188 KIT x 300214 10 090 WIRE 6 S I6NTS I6NT BLK e 5 8402109 BUSS BAR UN 131A182C x 300214 04 015 VIRE 10C 4NTA ANT YEL 0 8421384 BUSS BAR RELAY TU RELAY 300014 04 016 WIRE 8 C ANT 4ND YEL LA 1 SIAI82C 48V CONTACTOR 300400 03 060 T VIRE 70 CL 4NT 4ND ORG LA TN 2 1612399 LABEL 2001708 CONNECTION ALERT P 300420 05 011 VIRE 89 G 16NT 4NT GRN ADB x 300218 05 065 WIRE 44 C ANT 4ND GR Ry 7 14 _ 300104 10 005 WIRE 38 L ENTA ENT BLK 9 67 DT SIN 00016 RANSFORMER RECTIFIER 300104 09 04 1837 T VIRE 30 C eNTA ONTD WHT n VS x 1461132A WIRE FUSED CENTACTOR 2 300104 09 001 WIRE 13 0 2NT1 PND WHT i 15 2 101 069 08 SCRLW PAN HDPHIL 8 x 300104 02 017 VIRE 38 1 2NT1 2NT RED 9 988 a SN 2561837 STRUCTION SHEET xx 854941784 ACCESSORY KIT DESICANT OPTIONAL PARTS RADIO MODELS xx 854941934 LIGHTNING PROTECTOR SECTION C C o me s 4 B40240704 RAY LARGE 3 5 288837A 06 RADILLCDM SODCFCTBU amp DCFCTBDU xxx 84021474 EF
78. 8 diameter elements y 3 3 elements y 5 5 elements e Gamma match parts bag e Mounting bracket parts bag 2 Find the proper element dimension chart for your antenna within the antenna instructions and trim each element according to your operating frequency Use care to trim equal lengths from each end of each element ensuring that the mounting hole is at the center NOTE A Proper trimming and adjustment is critical to the Voltage Standing Wave Ratio known as VSWR High reflected power levels decrease forward power The life of the radio and transmit capabilities are dependent upon the VSWR being low as possible NOTE B If two frequencies are being used then trim the antenna to the transmit frequency of the unit where the antenna 15 mounted DCB DCFCB and DCFCTB Models 62 3 Installation Insert the elements into their respective locations through the boom starting with the reflective element in the hole closest to the mounting holes Then insert Dr D1 etc in that order NOTE A Shortest element is furthest away from the mount and increases in size as it gets closer to the mount NOTE B Be very careful to line up the holes and not cross thread when securing the elements in the next step The bolts must tighten all the way down upon the lock washers Secure the elements with the stainless steel 10 32 hex bolts and 10 lockwashers provided Locate the connector brass tube assembly in the gamma match par
79. A XXX 3 THESE ITEMS ARE 59 2 616938 LAEL FS 1060 m REFERENCES 616084 LABEL BATTERY ONG 6l 610423A 82 LABEL SERIAL NUMBER INSER GO d 62 280691A 03 LIGHTNING PROTECTOR BON CS TEM QTY PART DESCRIPTIO 751224 CABLE COM750 TU FCT INER poe 65 4 70580558 TEL 5 1 4 2055 i 759024 10 CABLE ANT UHF N 6 LIGHTNG PROTECTOR XL 2 66 6 70580654 THEKEXTKEPS 2 8 16 5 x E 85680444 MARKER TERMINAL BLOC 99 67 1 16128754X ELECTRICAL RATINGS 461321A CORD PWR SUPPLY RADIO O PODO xxx 0 85001384 NSPECTION SHEET DC 30 504109 VIRE TIE _ a Or e 1698240 PLATE ASSY DC DC CONVERT x 4613894 WIRE HARNESS BATTERY CHARGER T 0 x 1461318 WIRE LEAD ASSY PCB 8 05 22 8 40 77 6 27 4 SCREW MACHPAN HD SS 6 32 x 4613194 WIRE LEAD ASSY PCBA SENSOR 1613004 WIRE LEAD ASSY PCBA SENSOR ETAIL F HP TIONAL PARTS 2408 KIT x 4613744 WIRE LEAD ASSY PCB 12 POS 1008335 XFURMER W INSULATOR SUPPLIED x 4613935 WIRE LEAD 10 FUSE l 7002080 72 CREW 376 1645 4613044 WIRE LEAD ASSY PCB TO RELAY 4 lx aan I 2 6 1 2 10722534 WASHER 3 8 NEOPRENE x 461327A WIRE LEAD DC TU DC 5 PUS 3 2 70598063 NUT 3 8 x 4614040 WIRE LEAD ASSY ROTATOR SENSOR FUSED fj la al 2 i 3 5 WASHER 378 SS WIRE LEAD ASSY PC3 PVR Pau 0408 UPTIUN lt 5 T Lm s
80. ANDDFFS mE 50 X SHOWN ON WIRING DIAGRAM 45 OPTIONAL PARTS 240B KIT 0 1208334 TRANSFORMER W INSULATOR 1 7002080A 7e SCREW HEX 3 8 16 X 45 S 2 7072253 WASHER 3 8 NEDPRENE 240 lt 3 2 7059 063 NUT 3 8 SS i 2408 UPTIUN 03 4 13 7072 035 FLAT VASHER 3 8 S S 05 70748046 LKWASHER SPLIT 3 8 S S des 2 380 6 70750664 LKWASHER INT 11H 3 8 _ 7 1612422 LABEL c40VAC REPLACES 1612400 08 1612423A 81 LABEL 240B OPTION 5 OPTIONAL PARTS 2001TRB KIT SECTIUN B B P 9 1 8402109A BUSS 131A182C 10 1 8402138A BUSS BARRELAY TO RELAY 29 ll 1 1314182C 48V CONTACTOR 38 12 1 11612399A LABEL 2001TRB ALERT 5 amp 7 113 10 1 3 7 114 E T e n 1 gt lt NT SHN 120246F TRANSFORMER RECTIFIER NLSD 6 SIEG x 1 14611324 WIRE FUSED CONTACTOR Sere 59 2 P i5 2 7014069 08 SCREW PAN HD PHIL 8 9 880 J ry 106 SHN 1 12561831A INSTRUCTION SHEET 55 a r REN 0000 A BE SURE TO INSTALL INSULATOR SUPPLIED 555 527 SECTILIN WITH PART BETWEEN TRANSFORMER AND CABINET emcees g 0000 WHEN MOUNTING therwise Specified SIGNAL SE a 5 NSTALL 0 38 DIA HOLE LOCATION 112202 zu DIVISIO s STAL L LLL XXX 005 Federal Signal Corporation Ola RN XXXX 0 005 2645 FEDERAL SIGNAL DRIVE UNIVERSI
81. Batteries 9 11 27 33 Remote ACUVAtlOT 31 Remote Activation Inputs 11 Remote Public Address 28 Rotation Current Sensor 67 Rotation SCNSOM 26 Rotator Motor Current Sensor 41 S Safety us suu ordeo 1 SEIS Ol 31 Sensors and Sensor Ilnputs 26 TR monitor and Control mode 18 Sertalatid 7 34 Transceiver Audio Level Adjustments 69 Senal Comrmubicatiols ascen 10 Transceiver Interface 25 Service and Maintenance 72 Transceiver Specifications 11 SFC WARE iussu taotum EDU UU iva eee polen un Kd ut 47 Transformer Wiring 76 TONG u uwa 10 Trans mAd ELI ORAS oT uha 25 Siren L m dw neue 12 TWO ToneSequential i kuyu l re Dr nus Sa 10 Siren and Control Unit Interconnecting Wiring 57 Two tone a
82. D 8 THD FRM Y m ca 32 2 70080112 SCR PAN 8 THD FRM NS 3 E 33 2 17058050 UTMACH SCRAEPS 4 00 SS USE PLUG 231208 INSTEAD 34 6 70588033 UT MACH SCR KEPS 5 16 18 2 74 5 IN DCFCB MODEL EX 35 16 70504045 EPS 8 32 Dh EU ar Soa gt 36 4 70594063 UT 3 8 16 37 10 70724025 FLT WSHR SS 3 8 fi L RO AD 38 8 17074046 LKWSHR SPLT SS 3 8 224 39 814615204 LABEL WARNING HIGH VOLTAGE i wee 40 814618758 LABELSIREN CUNTRULLERUL g i 4 8402136A 01 BACKPLATE WITH 4 40 STANDUFFS amp 5 16 PEMS a 42 84021374 01 BUSS BAR FCT OFFSET MODEL 16 M 43 84021494 01 BRACKET MTGCHARGER W PEMS n RADIO MODELS ONLY INSTALL USING 44 8402A066A FUSE BLOCK ASSEMBLY 100 110 IN LBS 45 2 840200680 FITTING CUNDUILCARLU TORQUE 46 4 8402B073C CHARGER ASSEMBLY 13VDC 34 SEAL F 47 8581025 CINDLIQUI TITE 75 MS 48 8600106C CHANNEL MTG CABINE RADIOS 49 9600164 BRACKET MTG SWITCH DISCONNECT 5 hu 1670 08 03 ADHESIVE RTV 6708 MODEL PART NO DESCRIPTION 51 8 7075000A LUCKVASHER INT TOOTH F R 4 SCREW DCFCBH 2005240F 02 RADIO HIGH BAND x 30 1504109 WIRE TIE DCFCBL 2005240F 01 RADIO LOW BAND x 461389A WIRE HARNESS BATTERY CHARGER DCFCBU 2005240 03 RADIO UHF BAND x 4611324 WIRE LEAD FUSED x 46897A VIRE LEAD RELAY CONNECTION RH x 751126A 0l CABLE BATTERY CHARGER 48VIC x 751064 04 CABLEAC OUTLET FOR BATT CABINET NOTES x 5 85680444 MARKE
83. DDRESS His 19 TANP bh 75 R25 R126 8130 R13 RI R134 R135 19 2 F9 1 mi d les 1 R pig RIS pon RIS JP17 P P20 C C 1 i I SENE as 1035 105 1041 042 36 087 8 89 1090 09 mE C105 40V 2 AMP 029 098 D i 3 059 CB ISO V2 7 V3 f 053 i S TN ONDE 7 aX N i HA RI cq 5 R147 5 NC NC TPT7 LE 0 NO no 4 rss 22 J ea JU uc d 200525 4 3 JP22 2005263B F3 1 FEDERAL SIGNAL CORP COPY RIGHT 2007 a N Z NA AC POWER DCB and DCFCTB Models 24 Functional Description Transceiver Interface A transceiver may be interfaced through the male DB9 connector 1 Position Description 2 1 Audio 2 Receive Audio Lr PIT 12 VDC unregulated Carrier Detect Not used Ground Figure 4 Transceiver Interface Connector P1 Transmit Audio You can adjust the encoded audio from to 1 2 V O C using DTMF Deviation Potentiometer R71 and Digital Deviation Potentiometer R70 This is used to set the audio output level to the transceiver The transmit audio can be connected to the radio s line level flat audio input or its mic pre emphasized audio input but the flat or non pre emphasized input is preferred and i
84. FEDERAL SIGNAL Safety and Security Systems and Models Battery Operated 2001 Siren Control System with Federal Controller One Way and Two Way Series B FCT Installation Operation and Service 255360 Rev J6 1014 Printed in U S A Copyright 2014 Federal Signal Corporation Limited Warranty The Alerting and Notification Systems Division of Federal Signal Corporation Federal warrants each new product to be free from defects In material and workmanship under normal use and service for a pertod of two years on parts replacement and factory performed labor one year for Informer EAS and Federal software products from the date of delivery to the first user purchaser Federal warrants every 2001 Eclipse and 508 Siren Top of pole only to be free from defects in material per our standard warranty under normal use and service for a period of five years on parts replacement During this warranty period the obligation of Federal is limited to repairing or replacing as Federal may elect any part or parts of such product which after examination by Federal are determined to be defective in material and or workmanship Federal will provide warranty for any unit which is delivered transported prepaid to the Federal factory or designated authorized warranty service center for examination and such examination reveals a defect in material and or workmanship This warranty doe
85. Figure 11 DCB Wiring Diagram WIRING FOR FIELD ROTATOR 48V 12 CHOPPER 48V 2 GA RED GROUND 2 GA BLK CHASSIS GROUND CUSTOMER SUPPLIED DISCONNECT SWITCH FUSED ddy X18 2001TRB F1F2 CO LIN col Co LI Cl I LE EPO GI CO LIN PROLI CO I TBS 2001TRB ISl Y D NNI TO F1 IN SIREN CONTROLLER 2001TRB TERMINAL BLOCK li 10 F2 IN SIREN USER SUPPLIED 5 5 POWER SOURCE FUSED ZOO AS BLK l l l l l l JUMPER 288782A l l l l l l l l l pac m sa i M MN 5 Luck ay ee X nim Trj nds IE E Wer es Ky Ste ae Oe ee joy Du tage uU Ox I x DETAIL A 2408 OPTION M 110VAC WIRE I LEADS TBS oo 59 I Bx 00 I 240 VAC FIELD WIRING L1 De t sa s E na EN SONORO ss Y IDEE ERE MCI M EDD
86. G 100 110 IN L3S ERS MM x TORQUE H CI E Awasqa 2 MO 33 1 22323A 01 SWITCH DISCONNECT PLATED Y wa 34 20323 2 FACE PLATE DISCONNECT SWITCH C ans 35 5 70594063 UT HEX 3 8 16 WS 36 6 10584033 UT 5 16 18 iu 37 Llc im 5 38 7002009 16 HEX HD SS 3 8 16 39 8 7000444 05 SREW NACH PHIL 4 40 1 4 TOLIADAT 06 SCREW TYPE 6 PAN HD PHIL 4 10 70114069 08 SCREV 8 THD PAN HD 47 47 42 2 101 10 SCREW 8 THD PAN HD 16 13 0 7724035 WASHER FLAT 3 8 SS SEAL WITH RTV ice tb 16 71584045 UT KEPS 8 2 55 mi ne uA 45 9 70741046 SPLIT WASHER 3 8 SS I 9 NOTES 16 3 70584047 UT KEPS 10 32 x L THESE ITEMS ARE 77 2 70580505 UT KEPS 174 20 55 X66 WIRE SSY THESE 48 l 50 30 UUNI CABLE TIE 9 ASST E 19 31461530A LABEL WARNING HIGH VOLTAGE INSTALL USING 100 110 IN LBS ARE SHOWN ON THE 2 LOUE PME BEA NE TORQUE E WIRING DIA 2390334 51 617674 LABEL BATTERY WARNING SECTION G 111 52 LABEL WARNING BATTERY BOX IN UPRIGHT POSITION L 54 6185098 LABEL WARNING CONTROL un BE SHIPPED IN TH 55 6124008 LABEL DIN RAIL TERMINALS 120VAC WY BATTERY CABINET 56 SISIA LABEL DANGER BATTERY SHELF 57 612403 LABEL GRND SIREN CONTROL PANEL 58 610123 LABEL MODEL ND SLE FOR DASH CXO DeL
87. G DIAGRAM DCTB PGE Xxx 255360 MANUAL DCFCTB MODELS xxx 85008618 REF TEST PROCEDURE xxx 85008634 TEST DATA SHEET DCFCTB xxx 8402166 SOLAR ASSY DC Specified SIGNAL Angles 05 DIVISIO XXX 695 Federol Sgnol Corporotion 0005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS N A ER MAY BE TH SUBJECT DF PATENT APELICAT IONS AND MAY BE COPIED DIVULGED OTHERS REMOVE BURRS SHARP CORNERS AND EDGES OR USED FOR MANUFACTURING WITHOUT CONSENT MATERIAL WG DRAWN BY VT CHQ SCALE AT D SIZE N A DATE DATE NE N 12 172 nna ND NAME RAWING NUMBER LTS 0 SEE 300 2 5 13 VT FOR 38402000644 REV CHANGE DATE BY Glossary Term AR Timer AWG BCD dBG O oe Tl Tl Tl TI gJ OIO O gt UC gt DTMF ECLIPSE8 ECLIPSENH Ethernet FCDS FEMA FSPWARE AEM m Low 2 MOSCAD NEMA Ohm Omni Antenna ZEEEREPISEEDEEE SCADA Glossary Electric Alternating Current occurs when charge carriers in a conductor or semi conductor periodically reverse their direction of movement For sirens this is provided by landline power Activati
88. IM aS 100 Figures Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets 4 Figure 2 DGB and DCFGB Signal GHaracterIsSleS uu ampi stellen 7 Figure Communications Controller Board 24 Figure 4 Transceiver Interface Connector 9 25 Figure 5 DOFCTB Block Diagram hal hoe pa sts 36 Figure 6 Chopper Motor Current Sensor Board Schemalic 41 Figure 7 Rotator Motor Current Sensor Board Schematic 2005221 44 Figdure S Charger Schemalle dates 47 Figure 9 Typical DCFCB or DCFCTB with 2001TRB Installation 50 Figure TO DCFGTB Wining Diagram uuu u a Qu hates mu e PU D 56 Figure TT DCE WANING Diagram este fossi 57 Figure 12 BCEGB uu ua u uuu um 58 Figure 13 Battery Positioning and Wiring e 61 Figure 14 Yagi Antenna Installation 66 Figure 15 Omni Antenna Installation 67 Fig r
89. INPUT H X x n O 52 O 12V 06206 CONVERTOR Theory of Operation Software Description of DCFCTB Encoding Format The DCFCTB encodes a nine 9 digit DTMF string that includes RTU s unit type id number function status and sensors status Digit Description 6 unit number BCD least significant digit 8 BCD of sensor status see decoding of sensor status 9 Terminating Character Table 1 Conversion of DTMF Digit to BCD DTMF BCD equivalent Character 0001 Table 2 Unit Types DTMF DCFCTB types Character Single motor mechanical B Threemotor mechanical 2001AC or DCB DCB DCFCB and DCFCTB Models 3 Theory of Operation Table 3 Function currently running Character Standby Decoding sensor status Sensor status decoding using the digit to BCD reports current sensor status Depending on the type of unit selected the sensors required vary Table 4 Digit 7 Digit 7 DCB or 2001AC Single Motor Siren Three Motor Siren LSB Not used always Not used always 0 Not used always 0 Table 5 Digit 8 Battery voltage refers to the 48V siren voltage Table 6 Bit Status detected detected DCB DCFCB and DCFCTB Models 38 Example Theory of Operation Received DTMF report string C 1 D D 2 05 Siren site number 0000 0000 0010 which equals site number 002 0 Sensor status is 0000 Bit 1 is 0 rotati
90. ISCUNNECI SWITCH 60 1 8402149A 01 BRACKET MTG CHARGER W PEMS 3 2 122378 SWITCH INTRUSION SPDT 61 1840240664 FUSE BLOCK ASSEMBLY 7 4 2 131A183C CONTACTOR 48V 200A 62 2 8402A068 FITTING CONDUIT CARLUN a 5 2 11431394 FUSE LEVER 35MM DIN MT 63 4 8402A070A 01 _ TRAY BATTERY LARGE p 6 2 1431404 FUSE COVER ZAPTNHEZS12 5 64 4 8402B073C CHARGER ASSEMBLY 13VDC 7 2 1481544 FUSE 10 AMP TIME DELAY 65 85810254 1 CUND LIQUI TITE 7 5 49 X47 64 60 8 481475 FUSE 200A 66 8600106C CHANNEL MTG CABINET 9 7 1504130 CABLE TIE MOUNT 67 86001164 BRACKET MTG SWITCH DISCONNECT 9 0 4 1150174 CABLE MOUNT HOLE MOUNT 68 2 8600118B BRACKET INTRUSION SWITCH 6116398 ABEL HIGH VOLTAGE L1 Le 69 8605101A 01 BRKT ASSY CABINET SIDE MDUNT DC 2 612400 LABEL FC CNTRLS DIN RAIL 120V 70 231208 088 DIA 3 612403A ABEL GROUND SYMBOL NT SHVN 854941784 ACCESSORY KIT DESICANT 63 4 612423 82 ABEL FC CNTL SERIAL NUMBER NT SHWN 854941934 LIGHTNING PROTECTOR 5 612423 83 ABEL FC CNTL DCFCTBD IP NT SHWN 34 1504109 WIRE TIE 6 61608A LABEL WARNING BATTERIES x 5 18568044 MARKER TERMINAL BLOCK 7 2 16169 ABEL FS LOGO 4613184 WIRE ASSY PCB 8 PDS GN OPTIONAL 40 54 8 61767A ABEL BATTERY WARNING x 461319 WIRE ASSY PCBA SENSOR pow 7 9 6155094 LABEL WARNING CNTRL x 461320A WIRE ASSY PCBA SENSOR CABLE m 20 61A510A ABEL WARNING BATTERY x 461323A WIRE 55 0 FUSED 17514134 el 6185114 LABEL DANGER
91. LE ICE A M OE I 1 I 300218 07 021 l 1300218 10 227 BLK OV CND STUD l l l 1461059 RED mt K1 C3 l T300218 06 031 BLU 1 x 2001HR OPTION L RED 131A183C ere 1461132A 2001TRB OPTION 8402138A TL BUSS ut 1461389 M 5 setts 2 8402109A c1 C3 BUSS 5 m l gi l lt l to mx RED I m I I S l 55 gt 20 1124 A 1500214 04 016 YEL Q ea x 5 e m TB2 FC LPOU GH T300214 10 090 CY ve END az L ORG ORG BRN SO UE WIRE 148 147 5402A066A REDE ies EH e CS P BED AND WIRE TIE zo 59 NEL ESI 5p GND GND W F 29 zo O 6N N GND O a x Wm Ri ei UM 1300104 10 005 c Gor T 500218 09 119 10 B 09 300104 02 017 equ 300218 10 258 ahi 122323 01 8 T300104 02 015 E NOTE TB5 H P Z UMPER GND YEL 1751126A 01 I SEE DETAIL FOR 9 288782 IL 1300422 03 060 ORG DOG 240 VAC WIRING Q 9 r7 1 1300420 05 011 GRN BEEF amp 10 10 GND 1
92. LERT ERS XI VS NO WAILING SIGNAL ATTACK AUX1 SIGNAL FIRE 29141344 One Way Radio Control You can remotely activate the siren by a radio signal when an optional radio receiver decoder is incorporated with the Control Unit Battery Box The advantage of radio control activation 15 that control lines are not required between the siren control site and the siren location For units equipped with the optional integral radio receiver the RF Frequency configuration parameter sets the frequency of the radio channel Changing this parameter from its factory setting requires re alignment of the radio for maximum performance The value entered must fall within the range specified for the receiver band equipped DCB DCFCB and DCFCTB Models Specifications Specifications Specifications for the Controllers Input Power Requirements Input Power Requirements AC Voltage 120 10 50 60 Hz Current draw 4 0 Amps at 120 VAC nominal 7 Amps with HTR2 or HI R4 option AC Power and Battery Warmer Options 240B Step down Battery Charger Transformer Required when only 240VAC is available Input Voltage 230 VAC single phase Output Voltage 115 VAC nominal Power Rating 0 75 KVA Operation Output Voltage 46 VDC 115 VAC 50 Amp service recommended to be fused with 35 Amp Slo Blow 120 Amps DC 10 Amps AC Dimensions H x W x D 23 inches x 11 inches x 10 inches 584 mm x 279
93. P4 E ub W O JUMPER 1 54 THRESHOL T 1 W JUMPER THRESHOLD Battery Charger Theory of Operation Overview The charger features a switch mode voltage and current regulator to improve efficiency and reduce heat It switches on each 60 Hz AC cycle one at a time as needed to control voltage and current The charger incorporates a three stage charge algorithm to charge the battery without gassing and to maintain the batteries at the optimum charge level The charger delivers a constant 2 Amp trickle charge until the battery s voltage reaches 10 Volts The charger then limits the charge current to 4 Amps the bulk charge until the battery s voltage reaches the float voltage of 13 5 Volts The charger also incorporates a temperature sensor that limits the charge current to 2 Amps if the ambient temp of the charger reaches 105 C DCB DCFCB and DCFCTB Models 44 Theory of Operation Circuit Description The charger implements a three stage charging algorithm The three stages are trickle charge bulk charge and float charge The stages operate as follows Walts Flaat Voltage 1 72 See 15 5 V Charger T Farad 538 Ohms cw cea o oe s 134 a Bulk Charge 114 iF FI TD yU O O a i 4 Trickle Bulk Threshald 9 af
94. R Reflected power B Adjust the gamma link along the driven element for the lowest VSWR C Repeat the above steps until the lowest VSWR is achieved Reflected power must be less than 10 of the forward power DCB DCFCB and DCFCTB Models 63 Installation D Return to the dimensions shown in table 1 if there is any trouble achieving good match If the element dimensions are incorrect for the frequency being used low VSWR may be unattainable If the VSWR specification 15 still unattainable replace the cable A simple ohm meter check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Mount Yagi Antenna Refer to Figure 14 Yagi Antenna Installation Example l Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and Install on side of pole closest to the receiving station Aim antenna at receiving station NOTE Objects around the antenna affects the antenna keep antenna pointed away from objects Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent Apply RF power to the antenna at the transmit frequency to be used at that antenna and check the VSWR Reflected power Reflected power must be less than 10 of the
95. R TERMINAL BLOCK ASSEMBLE W HANDLE x 1 SHOWN ON WIRING DIAGRAM C300218 09 119_ VIRE 10057 IN UPWARD POSITION x C300218 10 258 VIRE LEAD 5 x 300214 10 090 WIRE amp G IeNT S 16ND BLK XX TTEMCS SHIPPED IN BATTERY CABINET WIRE I2X 2NTI 2ND RE x 300214 04 016 80 4 1 4 INSTALL USING 100 110 IN LBS TORQUE xxx 3 ITEMS NOT SHOWN CURE ANA x 300420 05 011 WIRE 89 G 16NT 1 4NT GRN O 4 Xxxx 4 RADIO MODELS ONL x 3004 10 005 WIRE 38 1 2NT I 2NT BL x 300104 09 004 WIRE 30 L 2NT OND HT ens PUN D 1 5 OPTIONAL PARTS 5 vena AH 105 bS i x 300104 02 017 WIRE 38 1 2NTA 2NT RED 8500863 EST DATA SHEET _ xx 4 840240704 RAY LARGE BATTERY PI AL 2408 KIT xx 9549A178A ACCESSURY KIT DESSICANT EM Qm PART NI ESCRIPTION xx 85491934 LIGHTNING PROTECTOR 7002080A 72 ULT 3 8 16X45 SS 0 REF 8500903 TEST PROCEDURE DCB amp DCFCB 1 5 s wee 2 NEDPRENE REF 84021663 SOLAR ASSY DC d 24 Na 3 IMS 3 0 SS 53 A A n 5 70744046 LKWASHER SPLIT 3 8 SS ere ee u 0 i ARTT ms LLL Hs s 53 5 8 7000444 09 SCREW MACHPHILA 40 X 5 16 m 8 6124224 LABEL 240 VAC REPLACES 1612400A 105 10 x 4613614 WIRE LEAD ASSY PCB 8 POS p PTIDNAL PARTS 2001 KIT 4613184 WIRE LEAD ASSY PCB IIOV PWR NOTE 4613240 WIRE LEAD ASSY PCBA 12 POS qp BE SURE TO INSTALL
96. R NANUEARTURING WITHOUT CONSENT s REMOVE BURRS SHARP CORNERS AND EDGES NOTE AL SEE ECR 409 4970 1 2 09 MAF MATERIAL ONT F DRAWN BY SRG CHKD BY SC SCALE AT D SIZE 1 BE SURE TO INSTALL INSULATOR SUPPLIED FS SINAD OPTION MG SEE ECR 809 4775 5 20 09 MAF N A MEASURE DATE DATE WITH PART BETWEEN XFORMER AND CABINET INTRUSIUN SWITCH 15 SEE ECO 307 4007 6 18 07 VT er 4729 02 4 29 00 NINE BOTTOM WHEN MOUNTING 2 _ SECTION 1 1 3 SEE ECU 807 4067 5 16 07 NAME DRAWING NUMBER 2 INSTALL AT 0 38 HOLE LOCATION PER VIEW C C 2 UE MEE DES W OPTIONS 84021475 I REV Figure 28 DCB Final Assembly
97. RK IL 60484 um AM A AERE PU RP S RT 4 e RR La 14 Ria tay Meng REMOVE BURRS SHARP CORNERS AND EDGES OR USED FOR MANUFACTURING WITHOUT CONSENT M SEE ECO 807 4087 6 18 07 VT MATERIAL DRAWN BY MAF 040 SCALE AT D SIZE m IM _ i e a ae Poue ux 807 4054 F 6 A Al SEE ECO 407 4016 1 29 07 NAME DRAWING NUMBER SE N A SEE 6 4083 8 4 06 FINAL ASSEMBLY 2 REV CHANGE DATE BY DCB MODELS 84001694 Figure 29 DCFCB Final Assembly
98. Refer to the radio instruction manual for details concerning operation specifications and maintenance Consult Customer Care at 800 548 7229 or Technical Support at 800 524 3021 for specialized radio equipment needs DCB and DCFCB Communications Controller The DCB and DCFCBs are one way control and status monitoring siren controllers They have ten separately fused circuits to protect the siren controller Two AC power fuses 1 and F2 protect the chargers and optional battery warmers respectively The main siren motor is protected by a 200 amp DC fuse An in line fuse connected to K1 fuses the rotator motor The contactor coils are fused with in line fuses The charger output wires are also individually protected with in line fuses refer to Figure 11 DCB Wiring Diagram Figure 12 DCFCB Wiring Diagram and Figure 13 Battery Positioning and Wiring DCB DCFCB and DCFCTB Models Characteristics The Models DCB and DCFCB siren controllers are capable of producing a Steady signal Walling signal and a Fast Wall or Fire signal The Steady signal 15 frequently used as a Civil Defense Alert signal The Wailing signal is often used as Civil Defense Attack signal The Fast Wail or Fire signal is often used to summon the local fire department You can use any of the signals for any desired application These signals are shown graphically in the following figure Figure 2 DCB and DCFCB Signal Characteristics STEADY SIGNAL A
99. SIREN CONTROLLER UL 100 110 IN LBS 4 84021364 01 BACKPLATE WITH 4 40 STANDLFFS amp 5 16 PEMS TORQUE 40 8402137A 01 BUSS BAR FCT OFFSET MODEL SEAL FITTINGS 43 84021494 01 BRACKET MTG CHARGER W PEMS 44 8402 066 FUSE BLOCK ASSEMBLY X45 F 45 2 4 FITTING CUNDUILCARLU 46 4 8402B073C CHARGER ASSEMBLY 13VDC 9 47 85810254 CONDLIQUI TITE 75 33 48 8600106C CHANNEL MIG CABINET p 49 B600116A BRACKET MTG SWITCH DISCONNECT O L 50 LUZ 70 08 03 ADHESIVE RTV 6708 2 51 4 7058055 UT ELASTIC STOP HEX LIGHT THIN 1 4 20 SS 52 6 7058065A UT HEX EXT KEPS 3 8 16 18 8 55 x 30 1504109 VIRE x 461389 WIRE HARNESS BATTERY CHARGER x 461324 WIRE LEADFUSED 0 e x 46897A WIRE LEAD RELAY CONNECTION x T51L26A 01 CABLE BATTERY CHARGER 48VIC IN UPWARD POSITION x 751064 04 CABLE AC OUTLET FOR BATT CABINET x 5 18568044 MARKER TERMINAL BLOCK 2 1 x 300018 10 WIRE LEADS x 300104 02 015 WIRE 12 L 0NT 1 0NT x 300014 04 016 WIRE 8 1 4 4 4 4 x 300422 03 060 WIRE 70 Q ANTAL ANT x 300420 05 011 89 5 16 74 4 e40B OPTION m x 300104 10 005 WIRE 38 1 2NTA 2NT x 300104 09 004 WIRE 30 0 2NT 1 2NT Imm x 2 1300104 09 001 WIRE ID ONTL 2ND k x 300104 02 017 WIRE 38 C1 NTA 2NT 255260 MANUAL DCB DCFCB amp DCFCTB T 8500963 EST DATA SHEET ELECTRONIC xx 4 8402A070A RAY LARGE BATTERY rj 103 xx 8
100. SW 1 4 2 C YEL elli e CO HIERO orc i le 8402A066A C 2 L C LeOO LI C RED m 122378 Rp M 1461318 S 1461327 GND lt ta Q m RED 2005175 4 BLU R VIO COIL UP AND WIRE TIE GREY WIRE T300104 10 005 SN 130042005011 es Ee ORG T300422 03 060 1 Eu i RED 1300104 02 017 DISCONNEC _ SWITCH 122323 01 1751126 01 ZRU 7 8 GND 1300104 02 015 TOK YEL 259188A FIELD WIRING a i 122378A ORG TOA 1300104 09 001 DE D WHT 4 CENTER 16 PIN CONNECTOR IN 20 PIN RECEPTACLE 2 2 PINS USED PER SIDE BLU 1461321A 1 I BLK RED F10 r5 1751224A RED 10k oko c 175902 10 BATTERY BOX CONNECTIONS SEE PARTS LIST FOR RADIO MODEL L 1 288837A XX 77 K 77 a AE 77 77 m 77 es UE m 59 gt RADIO MODELS Figure 23 DCB and DCFCB Solar Wiring COIL UP AND WIRE TIE GREY GRY Em ea I MMC Rae ey Ae 720010410005 GRN 1300420 05 011 SOLAR WIRING CONFIGURATIONS calcu A i i pL aie 55W 12V 55W 12V 55W 12V 288996 PVS220W 48 MRED BLK sik
101. TY PARK IL 60484 NI ppl Co 43 A9 SEE ECR 09 5888 2 30 09 VI FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED IS ane ae va E j B 36 69 24341 4 REMOVE BURRS SHARP CORNERS AND EDGES FUR MANUFACTURING WITHOUT CONSENT a MATERIAL UNIT OF DRAWN BY CHKD BY SC SCALE AT D SIZE 43 32 SECTIUN E E A5 SEE 808 4012 22 08 T MEASURE DATE DATE Ew irr mm i L _ NE DETAIL D AD SEF ECH 807 4083 6 11 07 FINAL ASSY BRUADBAND 96051004 REV CHANGE DATE BY DCF CTBD IP Figure 26 DCFCTB IP Wiring Diagram
102. VAC I 1 L2 FIELD WIRING CHRGR LEADS GRN WHT BLK 91045 1 Use 14 AWG or larger wire refer to Figure 20 Stepdown Transformer Connections and Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram for wiring details Connect L1 from the fused disconnect to F1 on the DIN rail in Control Unit utilizing black wire 2 Connect L2 from the fused disconnect to F2 on the DIN rail in Control Unit again using black wire DCB DCFCB and DCFCTB Models 82 Options 3 Connect Ground green wire from fused disconnect to the green ground block on the DIN rail in the Control Unit Push a small screwdriver into the square opening in the terminal block to open the contacts of this block 4 Follow the instructions included with the lightning protector supplied and install in the service disconnect 5 Size the fuse or circuit breaker in the service disconnect to 15 Amps maximum Model HTR2 and HTR4 Battery Warmers In locations where temperatures may drop below freezing for extended periods the optional battery warmers are recommended to maintain battery efficiency A thermostat provides on off control of the warmers that senses the inside temperature of the battery cabinet The battery warmer option is equipped with four 4 battery warmers that are wrapped around each of the four 4 batteries in the battery cabinet The warmers are plugged into the cube taps which plug
103. YED IS A2 SEE ECR 09 497 7 2 09 MA JU MAY B THE SUBJECT De PATENT APPLICATIONS 2 ECR 109 4601 4 14 09 FOR MANUFACTURING WITHOUT aI 7 06 08 MaF BURRS SHARP CORNERS AND EDGES ce EL i DRAWN BY BY SC SCALE AT D SIZE L ee M 5 SEE ECU 807 4087 6 18 07 VT JA Be DATE DATE 38 18 SEE ECD 807 4067 5 16 07 MA 12 11 02 1 8 03 7 SEE ECD 807 4054 4 10 07 DRAWING NUMBER SECTIUN C C Al SEE ECU 807 4016 9947 VI FINAL ASSEMBLY 04021484 REV CHANGE DATE BY DCF CE M De 5 Figure 30 DCTB PGE Wiring 1814182 F5 20A
104. YEL 14613234 FL q HI 840200007 A 01 2 1 lt oe RED BUSS BAR 200A p 8402137 4 01 104 LD Nl __ BUSS BAR We orc 7300422 06 060 BLU 148A147A BLU 1751586 A 7300214 04 015 YEL P ail qs I MI BLK I WHT m 9 a lt C 7300214 04 016 app 84021094 cras T BLK 2 BUSS BAR 5 kam T gt Se 1314183C 14613744 CRA tl C300218 10 249 Y YEL EINI YEL HN t JE apana J BLU CF YFL Y JUMPER ORG 288782A 20000015B Em 2293954 Oo 1461404 A ac 7 2 S O 58 on O WHT F 5 5 110 104 8 C300218 10 249 o e gt D Q l 2 NIL Tees LISO 184 e 92 4 J H 3 BLU X O BRN mic 5 x 5 8 17500192A 2 D 2 2 1461320 9 2 RED BLK O s L RED BLK C 3 Ka S BLK J2 BLK Re Fon aa 2005263 F T300214 10 090 6 b ORG JP2T JP22 E 840210944 __ BLU dC BUSS BAR 240240664 ga 122378A ome Hi 14613184 B 00218 10 236 O RED GND GND GND GND xe 1461327 O 1461361A 200517 E SEE BLK 0 BLK BLU Ed BLU L BLK WHT GRA GRA 1500104 10 005 GRN 1500420 05 011 F12 ORG 130042
105. amplified by U3D then passed to U6B a comparator that converts the tone to a square wave and feeds it to the microprocessor to be decoded The square waves can be seen on TP4 DCB DCFCB and DCFCTB Models 33 Theory of Operation POCSAG Decode Digital All POCSAG messages contain a Receiver Identity Code RIC or CAP code This indicates which unit or group of units a message is intended for The unit must have its RIC configured before it responds to a message The Standard Format for Federal Signal POSAG codes consists of a five 5 character numeric message preceded by a bracket and followed by a bracket for a total of seven 7 characters The first three 3 numbers are the unit number Any unit number less than 300 activates only that unit number A unit number of 300 activates all units Unit number of 301 to 316 activates all units in zones to zone 16 respectively The unit must be configured for the zone in which it 1s to function The last two numbers in the message are the function number 01 through 06 which activates functions 1 through 6 Function numbers 96 97 98 and 99 activate Poll Reset Quiet Test or Cancel respectively Receive audio from the receiver module enters on JP7 pin 8 This audio is direct coupled and passes through lowpass filter R18 and C7 average the DC voltage present on pin 1 and pass it to UIB pin 6 UIB acts a comparator converting the audio present on pin 5 into squ
106. and wiring Transceiver Audio Level Adjustments and VSWR Testing Due to the test equipment requirements and RF control systems knowledge required to perform the following controller testing only a qualified two way Radio Service Technician should conduct the following test steps To ensure reliable radio controlled siren operation the following testing must be conducted upon initial controller installation For the following steps connect the Communications Service Monitor to the RF bulkhead mounted on the bottom side of the control cabinet DCB DCFCB and DCFCTB Models 71 Pre operational System Testing DTMF Transmit Level Adjustments DTMF versions of DCFCTB only 1 To Transmit and generate a DTMF test tone apply a jumper across the JP15 on the FCT controller board refer to Figure 3 Communications Controller Board Layout on page 24 for details 2 Confirm the deviation level is at 3 0 kHz or 1 5 kHz for a 12 5 kHz spaced channel This level has been pre set at the factory however if adjustment is required set R71 on the controller board for the required deviation 3 Utilizing an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final test data sheet supplied with unit within 20 Also verify that the VSWR is less than 5 Refer to the Installation section if the VSWR is excessive FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only 1 To
107. arewaves This is fed to the processor for decoding The receive audio is fed to the digital decoder IC U8 U8 converts the alternating tones in the digital code to a string of highs and lows forming serial data The data is sent to the processor s RXD port to be decoded Encoder Section The transmit audio is generated by U7 the DTMF encoder U8 the digital encoder and the CTCSS board if present PTT is generated by the processor taking pin 26 low This gates Q9 on allowing the transmit audio to pass out to the transmitter The PTT also sets the output of U12F high which allows R65 to turn on Q8 thru R49 Q8 pulls the PTT line low and activates TRANSMIT LED D7 U12F being high also allows R57 to begin charging C34 When this exceeds 5 volts U6A forces its output to ground and shuts off Q8 This provides a time out timer to prevent the transmitter from getting stuck in transmit The PTT signal also sets the output of U12F high turning on Q13 Q13 sends a ground to the CTCSS board telling to encode rather than decode Relay Outputs Section There are four 4 relay outputs that are controlled by the processor They are driven through opto isolator U25 and spike protected to prevent voltage spikes from affecting the unit The outputs appear on a connector at the bottom of the board and are all normally open with contact ratings up to 5 Amps and 240 Volts AC RMS K3 and K4 outputs have selectable No or NC contacts DCB DCFCB and
108. arrier Detect not line goes low with carrier O to 5 Volt levels DCB DCFCB and DCFCTB Models 16 Functional Description Receiver Module 7 Receive Audio De emphasized 700 to 900m Vp p with 1 kHz tone at standard dev 8 Receive Audio Flat TXD standard RS232 levels RXD standard RS232 levels Ground rr J Ground Processor Reset not pulsed low to Ground during FLASH programming LEDs on with Intrusion Short to pin 2 to disable LEDs when Intrusion switch is closed Remote Activation and Sensor Inputs 1 at left edge of connector Remote Activation Input 4 Activates Functions under code 4 dry Contact closure lt 1 K ISO Ground dry Contact closure lt 1 K dry Contact closure lt 1 K Remote Activation Input 1 Activates Functions under code 1 dry Contact closure lt 1 K ISO Ground TMS __ O 10 DCB DCFCB and DCFCTB Models 17 Functional Description Options Jumper pins 1 and 2 for Solar mode For 2001 DC Solar mode AC Power and External Power or 50 VDC AC power or 48 V Power battery Charger Latchino Battery gt 12 7 v DC DC AND gt 43 5 v 48 V battery Motor fuse low pass For 2001 DC Non Solar mode AC Power and External AC power not looking at 48 VDC Power Battery gt 12 7 v DC DC AND gt 43 5 v 48 V battery either 12 or 48 fail will cause a fail Transfer switch low voltage detect External AC input Sense2 low voltage
109. binet 120 VAC input 8 Cuta section of 1 2 inch Seal Tight 18 inches in length This provides A C input voltage from the AC disconnect to the transformer If the AC disconnect does not have 120VAC available X4 and X5 taps in the 2001TRB may be used to provide AC voltage to the control cabinet In this case run the Seal Tight between the 2001 TRB and the siren controller Transformer Wiring 1 The 2 ea 40 inches black 10 AWG lines provide 208 220 240 V AC for transformer primary input 2 The 60 inches black and the 60 inches white provide the AC input to the control cabinet These wires will pass through the transformer as a raceway then be routed into the control cabinet unless the X4 and X5 taps are used in the 2001TRB refer to Figure 9 Typical DCFCB or DCFCTB with 2001 TRB Installation Drawing Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram for wiring details 3 The 30 inches black 2 AWG line provides the 48 VDC negative to the DCB control cabinet It connects the terminal block in the 2001 TRB labeled and the 5 16 inch ground stud on the backplane of the siren controller 4 The 40 inches red 2 AWG line provides 48 VDC positive voltage to the DCB control cabinet It connects to the terminal block in the 2001 TRB labeled to the labeled terminal 3 at K3 AC Line Wire Terminations 240 VAC operation Transformer Primary 2 ea 10 L1 black
110. c is dependent on both the built in AC sense and the external AC sense points If an AC loss is detected at either point a report is sent A loss of AC 15 not reported immediately The controller makes sure the loss lasts at least 2 seconds then it adds 1 second Site before reporting Each siren with an AC failure reports by site number in sequential order with a two second delay between sites Once AC is restored another automatic report is sent in the same order to show change of state If AC is restored before the automatic report is sent the report is cancelled Low Battery Sensor built in The low battery sensor input measures the voltage across the four 4 series batteries If the battery voltage goes below 44 V for 20 seconds the controller reports a low battery condition The controller does not automatically report when the battery voltage returns to normal to eliminate the possibility of multiple reports when a battery 15 very weak The low battery condition remains latched in memory until the controller is reset or a function is run and the battery voltage is restored DCB DCFCB and DCFCTB Models 26 Functional Description Digital Inputs for Rotation Sensor Two rotation sensor Inputs exist Depending on the sensor option purchased etther the current sensor or proximity switch input 15 used Standard Rotation Sensor Input JP10 3 is used for the rotation motor current sensor This input latches when current is detec
111. cccsonecccaceesonscccsseesonetccaesccassetonereravecsenseccaesesenees 12 12 C OPT Tr a 13 Control Cabinet Functional Descriptions 13 Communications Controller Board Layout 15 ACFCTB Communications Controller Board Layoultl 15 Transceiver 25 Frans EE 25 ize Hi lplrs EE at EET 25 25 BIS 9 uU Md ERU ie tea ea Pe eae a 26 26 Sensorsnd sersor 9 26 AC SENSON QUMI 26 LOW Sensor DUMAIN reni nine fo no a oA d Gen de A e Taal 26 Digital Inputs for ROUN SENSON uuu uu uuu u oi be 27 Digital Input Current SONS O wiser rds 27 Digital Input for Intrusion 0 0 00 ans 27 Digital Input for Pressure Sensor not used with 2001 130 27 I lay 27 Speaker 28 Monitor Received AUDIO uu one u oat ee etae ee aetna MM 28 Remote FP UDNC AOOl CSS IEEE 28 Audio Function Generator ODI UDEN a et Goa u aQ aS qS 28 Landlin
112. chever receiver asserts carrier detect first will pass through and the other receiver will not be able to interrupt it If the EXT side is jumpered then the external transceiver has priority When it asserts carrier detect the low passes through D3 and R10 turning on Q4 This allows the received audio to pass through Q4 C8 and R39 to the decoder circuits The low also passes through R4 to QI which forces Q2 off preventing audio from the on board receiver from coming through DCB DCFCB and DCFCTB Models 32 VOX Tone Decode EAS Decode Theory of Operation If the INT side is jumpered then the on board receiver has priority When it asserts carrier detect the low passes through D2 and R9 turning on Q2 This allows the received audio to pass through Q2 C8 and R39 to the decoder circuits The low also passes through R11 to Q3 which forces Q4 off preventing audio from the external transceiver from coming through If both sides of JP4 are jumpered then the two receive audio signals are mixed together This is done if the SINAD option is used as it allows receive audio from the external transceiver Jack to pass through Q4 and Q2 back to the on board receiver connector to feed the SINAD option board JP1 must also be jumpered when the SINAD option is installed Receive audio is routed from the external transceiver connector to buffer amplifier U2A which drives RMS to DC converter USB The DC voltage at the cathode of D6 represe
113. code 3 Processor Reset 110 220 VAC Selector switch DCB and DCFCTB Models 22 Unit Address Functional Description External transceiver receive audio set to 1Vpp at TP8 Test Speaker output level set R70 MSK modem transmit deviation level set R71 DTMF transmit deviation level set 86 Site Address Switch Sets units site number The unit address sets the siren site number and is used to identify the site in two way report back systems The unit address 15 a three digit number with a range of 001 255 The unit address is set via dipswitch S1 51 Off position indicates active position Add binary active switch positions to get ID address Switch 1 2 3 4 5 6 7 8 Binary 1 2 4 8 16 132 64 128 Example Switch number 1 2 and 3 are binary numbers 1 2 and 4 which when added would equal unit address 7 NOTE Must be set to address one to program controller board or to program a non digital unit When programming is completed change dipswitch setting to actual site address Programming details are in the software manual The ID address is stored at power up of the controller If the ID address 15 changed the power Battery and AC must be turned off and then on DCB DCFCB and DCFCTB Models 23 Functional Description Figure 3 Communications Controller Board Layout
114. ction by either land line or pushbutton it is necessary to provide a one second closure on the landline or a one second depression of the pushbuttons Site Status Monitoring DTMF only The siren controller will report when polled from 552000 or when one of its sensors changes state The status of the site is encoded in a 9 digit DTMF string that is designed to work with a Federal Signal SS2000 to decode format and time and date stamp the received string For detailed information about the DTMF coding format refer to the Software Description of DCFCTB Encoding Format section on page 37 Automatic Reports The DCFCTB automatically sends back a report if one of the following sensors has a change of state AC Low Battery Intrusion Stuck Relay detected Motor Fuse fail or the siren 15 activated locally The control station can also be set to automatically poll the system at a predefined interval Automatic reporting may be optionally disabled on DCFCTBD systems The DCFCTB is equipped with a carrier detect transmit hold off that causes the unit to wait until the channel is clear before an Automatic report is transmitted DCB DCFCB and DCFCTB Models 12 Functional Description The thresholds are in the following table nnpt Threshold Time 555 mS Stuck Relay Detect relays off amp current 222 mS 50 300 A 1 0 3 4 V Local Activation Push button Growl Test The Standard Growl Test runs the rotator for 12 seconds and th
115. ded 6 Turn AC power by connecting F1 and F2 and turning on the service disconnect switch Battery Charger Voltage Measurement To measure the output voltage of each charger it must be connected to a battery Since the battery s state of charge affects the output voltage of the charger the measured voltages varies Use a digital multi meter to measure each battery charger individually refer to the test points given in the Battery Voltage Measurement section on page 70 The output voltage of each battery charger should be between 13 4 VDC and 13 6 VDC when connected to a fully charged battery 2001TRB Transformer Rectifier testing optional 1 With the AC service turned on measure for 46 0 VDC 0 5 VDC between K3 3 and chassis ground refer to Figure 18 Transformer Rectifier Wiring to Control Unit 2 Confirm that K3 is energized 3 Shut off the service disconnect and confirm that K3 de energizes Manual Siren Activation Manually depress each function button and confirm correct siren operation Refer to the controller programming and test data sheet shipped with controller for siren function details Land Line Siren Activation optional Confirm that the user supplied telephone control relay provides each appropriate remote function input with a momentary contact closure 1 second nominal and observe proper siren activation Refer to the Control Board Power Input section on page 29 for details on interfacing
116. e 116 Antenna GI OU BI 0 uuu u stare ton e eee Toma se kaqq 68 DCB and Models Figure 17 Sscnematic Diagratn 200 11 RAB eed nes is iate mque L eee 77 Figure 18 Transformer Rectifier Wiring to Control Unit 80 Figure 19 2001TRB Transformer Rectifier Parts List 81 Figure 20 Stepdown Transformer Connections 82 Figure 21 PHTR2 uy UL ovo EO DU D o 83 Figuie 22 DGFOC TE S0 WINN 85 Figure 23 DCB and DCFCB Solar 0 86 Figure 24 Serial to Ethernet Boar te ec dd tees D ecd 89 Figure 25 DOFGTBAE FiliabASSembly but y best 2 91 Figure 26 DOFGTBSIP Winnog ctia eb fn ut arvo d 92 Figure 27 DOFGTBT IIa uu os Valete Ludus 9 Figure 29 Final ku uuu u ca Ma tata da bna aoa Mia amaata 94 Figure 29 DOFOGB Final uuu L 95 Figure 50 DOTB POk VITIO au ua Sua u in ee eae smut ees 96 F
117. e and Local Pushbutton Activation 28 Control Board Power InpUl u 29 Decoding and Encoding 29 DOCOGInu Formal enn udin das MOT 29 II FON RE EUR I T T 30 Theory 6EODeralloliuuu u l a 31 Control Board Theory of Operations de et 31 Description of DCFCTB Block Diagram u uuu aga Sanu a aQ E 31 Software Description of DCFCTB Encoding Formaltl 27 Chopper Motor Current Sensor Theory of Operation 39 BT A uzi unu ap 39 DESOTO OD 39 Rotator Motor Current Sensor Theory of Operation 42 Su apk 42 Opo lez 10 UR e EE 42 OOOO M M 43 DOSOCHDIOn X 43 Battery Charger Theory of Operation a a 44 DCB DCFCB and DCFCTB Models Ra 44 eife E 45 Programming SOMWAl Cs occ Lu eek usa aue
118. e been properly entered at the control station and at the siren site Request a report from the control station during the siren function Verify the report indicates the proper status conditions for the site being tested DCB DCFCB and DCFCTB Models 73 Service and Maintenance Service and Maintenance The siren has moving parts high operating current explosive gases corrosive materials and high output sound levels which could cause severe personal injury electrocution or death Service or maintenance should be performed by qualified personnel familiar with the siren associated controls and power sources being used Before servicing or maintaining ensure that remote activation cannot occur and disconnect power to the siren and the associated control equipment General Information The Model 2001 130 Siren and Controllers are designed to require a minimum of maintenance In addition historical experience has shown that all Federal sirens are highly reliable devices However if a siren or controller failure does occur Federal Signal will provide technical assistance with problems that cannot be handled satisfactorily and promptly locally If replacement parts are needed refer to the parts list in Figure 27 DCFCTB Final Assembly Figure 28 DCB Final Assembly and Figure 29 DCFCB Final Assembly on pages 93 94 and 95 If you are experiencing any difficulties contact Federal Signal Customer Care at 800 548 7229 or Technica
119. e chopper motor until the sensors latch or a maximum of 2 seconds This function is commonly used when doing periodic testing to verify proper operation while generating minimal sound Control Cabinet Functional Descriptions The DC Control cabinet has the following main parts e Motor Contactors e Battery Chargers e Power Distribution and fusing at the din rail e Radio Transceiver not included with DCB models FCM Communications Controller Board not included with DCB models Motor Contactors Two 200 Amp rated motor contactors are used for switching the 48 VDC power to the siren motor via K2 and the rotator motor via K1 The contactors are controlled by the relay outputs on the DCB DCFCB and DCFCTB A third optional contactor K3 15 used to switch between the rectified 48 VDC provided by the 2001TRB option and the 48 VDC provided by the four 4 batteries in the battery cabinet The switching occurs automatically when the 2001TRB power is lost The wiring to the siren and rotator motor is protected by a 200 Amp fuse Battery Chargers Four chargers are used to independently charge each of the batteries in the battery box The chargers are connected in series as are the batteries to provide the 48VDC to the siren and rotator motors Each charger has a built in 7 5 Amp fuse and charger wires are fused with 10 Amp fuses within the battery cabinets DCB DCFCB and DCFCTB Models 13 Functional Description Power Distribution and
120. e desired mounting height along the pole 3 Use the crane to hold the control battery unit against the pole so that the four mounting holes on the mounting channel can be used as a template to drill four 3 8 inch holes at least 3 1 2 inch 4 Attach control battery box to the pole using four user supplied 1 2 inch x 5 inches lag bolts Slide a user supplied 12 inch flat washer onto each bolt before threading the bolt into the pole Ensure the channel is plumb and straight Do not bend the mounting channel by over tightening the lag bolts Notch the pole or use shims if necessary to provide a flat stable mounting surface 5 Mount a user supplied fused disconnect switch on the pole beneath or opposite the control battery box assembly in accordance with Local and National Electrical Codes 6 If the optional Transformer Rectifier is required drill three 3 8 inch holes at least 3 1 2 inches deep using the Transformer Rectifier as a template Attach the cabinet to the pole using three user supplied 2 inch x 5 inches lag bolts Slide a user supplied 12 inch flat washer onto each bolt before threading into pole Flat Surface Mounting 1 Remove any batteries from the battery box before up righting the control battery box 2 Prepare the mounting surface for hanging the assembly using the steel channel as a template 3 Attach the control battery box to a wall or other substantial vertical surface using the four 5 8 inch mounti
121. ecoder udio at last stage before two tone comparator 1 to 3 Vp p y 3 ransmit audio 1 to 3 Vp p Receive audio from Two Tone Decoder to processor Audio after two tone comparator square waves to processor O to 5 Vp p P5 oltage at 48 Volt Battery Input 70 Volts 0 5 Volts y 6 oltage at 12 Volt Battery Input 20 Volts 0 5 Volts y wo Tone Decoder LowPass Filter Enable oes high when processor is decoding a tone lt 400 Hz D 70 79 N A eceive audio level set xternal transceiver receive audio set to 1Vpp using R48 a RX Data Receive data from digital modem IC 0 to 5 Volts DCB DCFCB and DCFCTB Models 21 10 Functional Description DTMF Decoder STD 11 12 TP13 TP14 TP15 TP16 TP17 TP18 Goes low whenever a DTMF digit is being decoded 8 Volt Regulated power supply 5 Volt Regulated power supply Incoming unregulated 17 Volt power supply 12 Volt Regulated power supply Isolated 12 Volt Regulated power supply Isolated 5 Volt Regulated power supply Isolated Ground S7 Local Activation 4 Press and hold for 1 2 second Activates Functions under code 4 Local Activation 1 Press and hold for 1 2 second Activates Functions under code 1 Local Activation 2 Press and hold for 12 second Activates Functions under code 2 Local Activation 3 Press and hold for 1 2 second Activates Functions under
122. ecting people and our planet 2645 Federal Signal Drive University Park IL 60484 3167 Phone 800 524 3021 E mail techsupport ans federalsignal com Website http www alertnotification com Contents Sd Y IMCS Sa x a 1 HA MOOI te RUIN ONGC unun 1 5 2515 E 1 Panning RO MEER NN 1 listallayoni and CIVICS 6 uuu A uuu Sua u 2 DC FANON UE 3 TA aC Ori S uwa asas 4 ocobe or TAS Mantal Lu uu u qaqaqa Dara 4 OQ 4 GOntrol UmIUBAaReIy BOX uuu c uuu datos ee pusuta 5 DGFCTB Gommunications Controller uu u u 5 Wo Ww ay Radio nuy n awas aaa sce eee tunai 6 DCB and DCFCB Communications 6 Go vay Gio aiio u TOME P 7 E TITO TE UE E 8 Specifications for the nnn nnns 8 input Power Requirements Dena ke 8 AC Power and Battery Warmer Optlions nnn anna nnn nnns 8 System Operating Power
123. efore attempting to install or service the siren Pay careful attention to the following notices located on the equipment Notices Externally Placed WARNING WARNING E HIGH VOLTAGE lt ARCING HAZARD AUTHORIZED SERVICE PERSONNEL ONLY BATTERIES INSIDE HIGH TEMPERATURE a AUTHORIZED SERVICE PERSONNEL ONLY Notices Internally Placed DANGER Wy EXPLOSIVE GAS dg CORROSIVE MATERIAL TT SIREN TO BE EQUIPED WITH DELCO VOYAGER BATTERIES M24MF WITH THE F BATTER S OR FOLLOWING SPECIFICATIONS i UL AC io E 72 WARNING a 5 2 HIGH VOLTAGE SAE 153 BATTERIES TO EXPLODE USE OF UNAPPROVED BATTERIES MAY SLIDE BATTERIES TO FRONT OF UNIT MAY CONNECTED FAIL TO PROVIDE ADEQUATE SIREN COVERAGE CABINET AND TILT SLIGHTLY TO HIGH VOLTAGE TY AND MAY VOID SIREN WARRAN FOR FURTHER INFORMATION CONTACT FORWARD TO PROVIDE BETTER REMOVE ALL POWER TERMINAL CLEARANCE WHEN BEFORE SERVICING AT 800 548 2229 MER SUPPORI REMOVING OR INSTALLING DCB DCFCB and DCFCTB Models 3 Characteristics Characteristics Scope of this Manual This manual describes the characteristics specifications functional description theory of operation Installation and setup Instructions for the controller and 1ts sensors as well as the additional information required to operate service and maintain the control unit Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets 23 50 5 EX ie
124. he voltage at is less than 4 5 Volts putting the inverting input at a lower potential than the non inverting input resulting in a logic high at the output of IC2A which is applied to pin 2 of NOR gate IC3 As described above this results in an active high applied to J1 2 indicating that the sensed current is outside the acceptable range Miscellaneous Capacitors and are power supply bypass capacitors that act to absorb power supply line transients Capacitors C2 and C5 dampen any transient voltages on the inputs of the op amps Figure 6 Chopper Motor Current Sensor Board Schematic 288452A CS 15 OUT C7BLOBAC 77 Bs C3 GND IC A J 2 Mv oT 70 See C3 E e 150 GND POT gt 2 EE 3 A 7 3 820 5 2 128 123 OUT E ICA GND TLP321 GB 57 R2 ke 100K 2 3 A 14 5 6 IC3 J2 1 2 a GND J gt 12 13 IC3 NOTES 1 BOARD ASSEMBLY 2001062 HUM 2 PCB 130469 ens 25812008 DCB DCFCB DCFCTB Models 41 Theory of Operation Table 7 Parts List Federal Signal Part No 107A907A 107A905A 1071033A 128A217A 128A0
125. horted to set window comparator thresholds for belt driven rotators Circuit Description Power Supply Power enters through D1 is regulated down to 5 VDC 2 by U4 and is filtered by C2 and C3 The Current Measurement Path The current sensor U1 outputs a fixed DC voltage 2 5 V plus a variable voltage representing the current being measured For the 0 5 Amp input a 2 Amp current draw would 2 5 VDC 0 625 VDC or 3 125 VDC U3B generates an offset voltage This voltage is summed through U3A with the voltage from the current sensor This subtracts off the 2 5 VDC from the current sensor leaving only the voltage representing the current being measured U3A multiplies this voltage and scales it so that 1 Amp of current being measured 1 VDC at TP3 3 Amps VDC for the 0 15 Amp input The output of window comparator U2A and U2B goes high if the voltage is greater than the voltage at U2 pin 6 and less than the voltage at U2 pin 3 This turns on Q1 which pulls the output at JP2 pin 2 low DCB DCFCB and DCFCTB Models 43 Theory of Operation Figure 7 Rotator Motor Current Sensor Board Schematic 2005221B TPS T 5 us ca 1 4 7 Set TP2 TP1 1 140V 0 002V 2 W O JUMPER 0 34A THRES W JUMPER THRESHOLD 4 0 5 bs 5 0 15 gt TP3 9 r uU JA mE REI RIJ BELT 20 J
126. hree wires Two 2 AWG wires provide operating power to the siren motor A single 12 AWG wire provides operating power to the rotator motor There are two terminal blocks located in the rotator housing of the siren that accept stripped wire and a terminal block and relays in the control box that accept 1 4 inch and 5 16 inch ring terminals These points provide convenient locations for making connections Refer to the Options section on page 76 for wiring of options Siren and Control Unit Interconnecting Wiring Install a linch user supplied electrical conduit fitting in bottom of the Control Unit cabinet and in the bottom of the siren rotator housing Install linch user supplied electrical conduit between the conduit fitting in the bottom of the siren rotator housing and the conduit fitting at the bottom of the Control Unit cabinet Route the interconnecting wiring user supplied from the siren rotator housing to the Control Unit cabinet through the conduit Connect a red 12 AWG wire from terminal of the three position terminal block TB1 in the rotator housing to the bottom open terminal of the rotator control relay using 4 inch ring terminal user supplied at Connect a red 2 AWG wire from terminal 2 of the three position terminal block in the rotator housing to the open left side of the 200 Amp fuse 148A147A using a 1 4 inch ring terminal user supplied Refer to Figure 10 DCFCTB Wiri
127. igure 3 DETB PGE Final ASSemDl E 97 Tables Table 1 Conversion of DTMF Digit to 37 BE BIMBI C sence 37 Table 3 F nctoh currenuy asco teta basa ceto u la epe D alt S Esa S 38 augu mau Sas al qhasa 38 DIGIC c 38 Table BE uu u xu ma MEME PL NM E 38 Table A Pans ES u uu 22 42 Table S Instaler Supplied Material EISE Ure vein va in aa D 51 DCB DCFCB and DCFCTB Models Safety Message Safety Message It is important to follow all instructions shipped with this product This device is to be installed by trained personnel who are thoroughly familiar with the country electric codes and will follow these guidelines as well as local codes Listed below are Important safety Instructions and precautions you should follow Important Notice Federal Signal reserves the right to make changes to devices and specifications detailed in the manual at any time in order to improve reliability function or design The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for any inaccuracies Publications Federal Signal recom
128. int and indicates isolated 5 Volt power U29 is an isolated DC to DC converter which converts the 12 Volt supply to an isolated 12 Volt supply This is used for relay outputs LED D53 is also tied to this point and indicates isolated 12 Volt power U14 monitors the voltage of the 5 Volt power If the power supply voltage falls below 3 3 Volts U14 resets the microprocessor The microprocessor section is comprised of the microprocessor U15 This processor contains a watchdog timer a day date clock non volatile EEPROM and FLASH memory I O pins and A to D convertors The EEPROM 1s the non volatile memory where all customer specific information held while the FLASH is the non volatile memory where the main program is held One 1 allows the microprocessor to communicate over serial port JP8 for programming DCB DCFCB and DCFCTB Models 31 Theory of Operation The unit contains an eight position dipswitch for setting the unit s site address Remote Activation Sensor and Battery Back up Voltage Input Section The remote activation inputs are available on connector JP10 Grounding any one of these pins activates the function associated with it The inputs are protected by limiting diodes and optical isolator IC U21 There is also a push button on the board for each of these functions that activate the associated input The Sensor inputs are available on connectors JP10 and 1 5 Rotation Intrusion Pressure Current and Spare sensor inpu
129. ion Figure 14 Yagi Antenna Installation Example LOCKING PLATE OY UTILITY POLE eae Y N YAGI ANT GROUND WIRE HEAVY WALL CONDUIT CLAMPS F CUSTOMER SUPPLIED li Coors aoe EU pues Te x I Lf 2424 and Models 66 Installation Figure 15 Omni Antenna Installation Example x MI N COLLINEAR ANIENNA VHF SHOWN U BOLT UTILITY POLE 2 GROUND WIRE 1 HEAVY WALL CONDUIT AND CLAMPS CUSTOMER SUPPLIED 291244 REV 1 DCB DCFCB and DCFCTB Models 67 Installation Figure 16 Antenna Grounding EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS REFER TO N E C FOR COMPLETE INSTRUCTIONS ANTENNA GROUND CLAMP TO MAST E LEAD IN CACBLE TO RECIEVER CROUND WIRE E CROUND WIRE GROUND CLAMPS B SUITABLE GROUNDING ELECTRODE DRIVEN 8 INTO 2 44 METERS A USE NO 10 AWG COPPER NO 8 AWG ALUMINUM NO 17 AWG COPPER CLAD STEEL OR BRONZE WIRE OR LARGER AS GROUND WIRE FOR BOTH MAST AND LEAD IN B SECURE LEAD IN CABLE FROM ANTENNA TO ANTENNA DISCHARGE UNIT AND MAST GROUND WIRES TO HOUSE WITH STAND OFF INSULATORS SPACED FROM 4 FEET
130. ithout the use of the batteries During a power failure an automatic switch to battery operation occurs to maintain the siren s normal operation Specify the AC line voltage when ordering The 2001TRB has a 115 VAC secondary tap to provide power to the siren control cabinet 2001TRB Mounting Location Keep wire lengths to a minimum Mount the transformer assembly as close as possible to the Control Unit Battery Box 2001TRB Specifications OPERATING Voltage 208 220 240 VAC 60 Hz single phase Current 30 Amps approx nom 50 Amp service recommended Fusing 35 Amps slow blow Weight 150 pounds 68 2 kg Dimensions 23 5 inches H 596 mm x 10 25 inches W 260 mm x 11 75 inches D 298 mm 2001TRB Wiring DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes NOTE Federal recommends using wire no smaller than 3 AWG between the transformer and the Control Unit Battery Box To perform the wiring proceed as follows refer to Figure 17 Schematic Diagram 2001TRB and Figure 18 Transformer Rectifier Wiring to Control Unit DCB DCFCB and DCFCTB Models 76 Options Figure 17 Schematic Diagram 2001TRB FUSED POWER SOURCE H4 115 RED 220 VAC 46 VDC 240 VAC BLK H 291161C WARNING When
131. l Support at 800 524 3021 Website http www alertnotification com E mail techsupport ans federalsignal com Federal Signal 2645 Federal Signal Drive University Park Illinois 60484 3167 Preventative Maintenance To insure that the warning system 1s fully operational and to maintain the highest possible level of reliability perform the following monthly testing and annual inspection In order to maintain the integrity of the warning system prompt investigation of any reported failures must be researched and corrected promptly Monthly Testing The following is a typical monthly test outline 1 Reset all sirens to clear latched sensor status inputs DTMF systems only 2 Activate one of the siren functions 3 minute activation recommended If the 2001 ACB option is used test both AC and DC operation DCB DCFCB and DCFCTB Models 74 Service and Maintenance 3 Pollthe system for siren status reports 4 Examine each stte report for any failed condition If you detect a failure condition notify designated service personnel Annual Inspection Perform the pre operational system test procedure on an annual basis Refer to the Pre operational System Testing section on page 69 for details DCB DCFCB and DCFCTB Models 19 Options Options Model 2001TRB This option uses a transformer rectifier for primary system power with battery back up and allows the siren to operate from a 208 220 or 240 VAC power source w
132. llation details DTMF Decoding and Encoding Formats Decoding Format Two Tone Functional Description The DCFCTB decodes any valid 3 to 12 digit DTMF string with timing of 50 50 to a total mark space time of 800 milliseconds Faster decode timing down to 35 5 ms is available but you need to specify when ordered When stacking multiple DTMF strings together a 1250 millisecond spacing is needed before and after a valid DTMF string for proper decoding Otherwise the decoder disregards the string The DCFCTB decodes two tone codes with tone accuracy within 1 5 Timing must be at least 80 of what has been programmed The inter tone gap must be less than 400 milliseconds The recommended minimum tone spacing 15 5 You can use tone timings between 0 5 seconds and 8 seconds for the A tone and between 0 25 seconds and 8 seconds for the B tone DCB DCFCB and DCFCTB Models 29 Functional Description DTMF Encoding Format The DCFCTB encodes a nine 9 digit DTMF string that includes the RTU s unit type id number function status and sensors status Refer to the Software Description of DCFCTB Encoding Format section on page 37 for detailed Information DCB DCFCB and DCFCTB Models 30 Theory of Operation Theory of Operation Control Board Theory of Operation Description of DCFCTB Block Diagram Power Supply Section CPU Section You can power the unit by either 110 VAC or 220 VAC on JP22
133. mends the following publications from the Federal Emergency Management Agency for assistance with planning an outdoor warning system e The Outdoor Warning Guide CPG 1 17 e Civil Preparedness Principles of Warning CPG 1 14 FEMA REP 1 Appendix 3 Nuclear Plant Guideline e 10 Nuclear Plant Guideline Planning e If suitable warning equipment is not selected the installation site for the siren 15 not selected properly or the siren is not installed properly it may not produce the intended optimum audible warning Follow Federal Emergency Management Agency FEMA recommendations If sirens are not activated a timely manner when an emergency condition exists they cannot provide the intended audible warning It 15 imperative that knowledgeable people who are provided with the necessary information are available at all times to authorize the activation of the sirens e When sirens are used out of doors people indoors may not be able to hear the warning signals Separate warning devices or procedures may be needed to effectively warn people indoors DCB DCFCB and DCFCTB Models Safety Message e The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict access to areas near sirens e Activating the sirens may not result in people taking the desired actions if those to be warned are not p
134. mm x 254 mm 150 Ib 68 2 kg HTR2 and HTR4 Battery Warmers Input Voltage 125 VAC single phase Power Rating 80 Watts each System Operating Power from the 4 Battery System System Operating Power from the 4 Battery System Output Voltage 48 VDC nominal Operating Current during an activation 115 Amps nominal minimum that provides a full 3 minute siren activation DCB DCFCB and DCFCTB Models 8 Specifications Charging System and Recommended Batteries Chargers per battery Charger Output Voltage 13 50 VDC at 100 mA Charger Output Current Hecommended Batteries user supplied Refer to Federal Signal Website http www alertnotification com for current recommended batteries Use of batteries other than those specified may degrade the operation of this product and void the warranty Environmental Environmental L 2 2 _ with batteries maintained at 18 C minimum Dimensions HxWxD 23 5 inches x 19 inches x 11 19 inches NEMA 4 597 mm x 483 mm x 284 mm Battery Box 18 inches x 28 inches x 15 19 inches Dimensions Overall including channel 62 5 inches x 23 5 inches x 16 94 inches 1588 mm x 597 mm x 430 mm Total Weight including batteries 364 pounds 165 kg Shipping Weight excluding 300 pounds 136 batteries Control Board Specifications Input Power Requirements AC Power S _ AC supply voltage switchable 120
135. n condensing DCB DCFCB and DCFCTB Models 88 Model DCFCTBD IP Physical 2 inches height 4 inches width 6 5 inches length Weight lt 2 Ibs Figure 24 Serial to Ethernet Board OUTPUT JP2 JP 7 DEFAULT fi 22 O p 12 JP6 CONFIG FLASH Federal Signal Corporation Copyright 2006 2005457 29 199 TN Network Information Protocols Supported e TCP IP e UDP optional e XML optional e XMPP optional IP Ports Used 16 887 Codespear TCP IP 80 HTTP e 3100 optional UDP Serial Over IP e 3101 optional UDP Voice Over IP DCB DCFCB and DCFCTB Models 89 Model DCFCTBD IP IP Address User selectable TOS DSCP Type of Service User selectable Bandwidth Requirements Voice Over IP 150K baud per connection Siren Activation 50 bytes per connection Siren Poll Response 74 bytes per connection DCB DCFCB and DCFCTB Models 90 Figure 25 DCFCTB IP Final Assembly
136. nd DTMF Controller Decode ability Testing 70 Siren 5 57 Two Way Radio Control 6 Site Status MONITORING uu ened 12 SOlar POWG 82 U Speaker L vc ee 28 34 usus HEN SERUUM 8 UDIUAQQr aS 23 COMO BOA dieren RC D ERE NS E Rote dos 9 Signaling oni ois oe Petron Eidos 10 V 5 T UC THE 11 System Operating 12 45 System Operating Power from the 4 Battery System 8 32 VOWR TESINE kuu 69 T W Technical SUDDOFE yu ua 72 Tewaskan Cet 71 Warran 2 Theory of Operation Battery Charger icon vin IU UTERIS yaa s PUR 43 Y THERM al xn 45 Tone Decor ipay GN 32 9d erc See DCB DCFCB and DCFCTB Models 102 eae FEDERAL SIGNAL Safety and Security Systems 2645 Federal Signal Drive University Park IL 60484 3167 Phone 800 524 3021 E mail techsupport ans federalsignal com Website http www alertnotification com
137. ng Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram Connect a black 2 AWG wire to terminal 3 of the three position terminal block TB1 in the rotator housing Run the black 2 AWG wire to a 5 16 inch backplane ground stud in the control cabinet labeled GND using a 5 16 inch ring terminal user supplied Ground the Siren and Control Unit to earth ground using separate continuous runs of wire do not T from another ground wire Tighten all connections securely to provide good electrical connections DCB DCFCB and DCFCTB Models 59 Installation AC Power Connections _ prevent damage to the control unit do not connect 240 power without a model 240B step down transformer 1 8 As shipped from the factory the Control Unit is configured for 120 VAC operation The AC selector switch S7 on the siren control board must be set to the 120 VAC position refer to 240B Wiring on page 82 for operation at 240 VAC or 2001TRB Wiring on page 76 if the 2001TRB option is used After drilling or punching an appropriate sized hole in the bottom of the Control Unit cabinet install a user supplied 1 2 inch electrical conduit fitting Route 1 2 inch conduit steel preferred between a user supplied fused disconnect switch and user supplied conduit fitting in the bottom of the Control Unit cabinet Route three user supplied wires through the conduit that was just installed between the Con
138. ng control for Model 2 and STH10 American Wire Gauge is a United States standard set of non ferrous wire conducior sizes Binary Coded Decimal a format for representing decimal numbers in which each digit is signified by four bits Carrier Detect an indication that an RF carrier is present Central Processing Unit dB Decibel a standard for measuring sound pressure level C C weighted filtering Directional Current is the unidirectional flow or movement of electric charge carriers For sirens this is provided by battery power Digital Multi Meter Directional Speaker Array type of electronic siren Dual Tone Multi Frequency an analog communications technology Emergency Alert System Omni directional DC siren with horns Omni directional DC siren with no horns A physical and data link layer technology for local area networks Federal Controller Federal Commander Digital System Federal Controller Two way Federal Emergency Management Association Frequency Shift Keying a digital communications technology Federal Signal Programmer Software nternational Association of Emergency Managers ntegrated Circuit nternet Protocol A semiconductor device that emits visible light when an electric current passes through it Low frequency end of the VHF band 30 50 MHz Modulator electronic siren Omni directional mechanical siren Motorola SCADA System Minimal Shift Keying a form of FSK National Emergency Managers Association Standard In
139. ng holes DCB DCFCB and DCFCTB Models 5 Installation 4 Mount a user supplied fused disconnect switch in accordance with Local and National Electrical Codes 5 If the optional Transformer Rectifier is required attach the cabinet to a wall or other substantial vertical surface using the three mounting holes Make sure that the mounting surface and mounting method selected can safely sustain the weight of the transformer The weight of the Transformer Rectifier 1s approximately 150 Ib Electrical Connections Install the siren electrical system in compliance with local electrical codes and NEC recommendations Federal Signal also recommends that all user installed conduit connections enter from the bottom of the cabinet Disconnect all power and read all warnings at the beginning of this manual and on the batteries before making connections CAUTION The siren and control units must be solidly connected to an earth ground If the siren Is installed in a building ground the system to a metallic object known to be grounded For pole mount installations drive a metal rod or bar at least 8 feet into the ground as close as practical to the base of the pole Use a separate continuous 6 AWG or larger wire from the siren frame to ground and from the cabinet of each siren control unit to ground DCB DCFCB and DCFCTB Models 54 Figure 10 DCFCTB Wiring Diagram
140. nting Location The transformer 15 located at the bottom of the control cabinet It is pre wired to a DIN mounted terminal block at the lower right side of the cabinet DCB DCFCB and DCFCTB Models 81 Options 240B Specifications Input Voltage 230 VAC 50 60 Hz single phase Output Voltage 115 VAC 50 60 Hz single phase 0 75 240B Wiring DANGER Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes When this option is ordered the primary of the step down transformer 15 factory wired to F1 and F2 The 120 VAC secondary is connected to TB5 This option is not required if the 2001 TRB option is used Figure 20 Stepdown Transformer Connections 240 OPTION PCBA WIKING 1 WIRE LEADS RED T WHT E BLK BO 00000 JUMPER x 11213 288782A 9 PPS OC CRND LOA 240
141. nts the Level of the incoming receives audio U5A acts as a comparator who s output pulls low when the receive audio exceeds about 45 or about 750 Hz of deviation 350 Hz for narrowband systems This passes to JP3 which can be jumpered to provide VOX carrier detect for radios that do not provide carrier detect Receive audio enters the decoder IC U7 from the high pass filter thru C40 and R74 When a proper DTMF digit is being decoded TP10 goes low and a binary output appears on pins 18 19 20 and 20 of U7 Receive audio from the high pass filter U3B is passed on to low pass filter U3C These form a band pass filter from 300 to 3000 Hz When the processor is decoding a tone greater than 2100 Hz it turns Q6 on This makes the band pass filter from 1900 to 3000 Hz which aids in the decoding of high frequency tones When the processor is decoding a tone less than 500 Hz it turns Q7 on This makes the band pass filter from 300 to 500 Hz which aids in the decoding of low frequency tones After the band pass filter the tone is amplified by U3D then passed to U6B a comparator that converts the tone to a square wave and feeds it to the microprocessor to be measured The square waves can be seen on TP4 Receive audio from the high pass filter U3B is passed on to low pass filter U3C When EAS functions are programmed the processor turns Q2 on These form a band pass filter from 300 to 3000 Hz After the band pass filter the tones 1s
142. on occurred p Bit Sis 0 notused alwaysO Bit4is0 ACpowerison 1 2150 1 Bit8is 1 activation current not detected Bit 4 is 0 local activation occurred Chopper Motor Current Sensor Theory of Operation Overview The adjustable current sensor 2001062B is a window comparator device that uses a Hall Effect current sensor and an LM358 based window comparator The active high output is opto coupled and the entire circuit is powered by an MC78LO8AC voltage regulator IC The ground for the circuit 1s selected by way of jumper J2 between isolated or earth ground The operation of the circuit is such that if the current passing through the probe of the current sensor is larger than the lower preset level and is less than the upper preset level an active high output results turning on the opto coupled output indicating that the sensed current is within the acceptable range Circuit Description The circuit is energized when 12 VDC nominal 1s applied to J1 3 and ground is applied to 11 1 The 12 VDC at J1 3 is applied directly to MC78LO8AC voltage regulator The regulated 8 VDC output of is applied to LM358 dual op amp IC2 at pin 8 to MC14001B quad NOR gate IC3 at pin 14 and also to the Hall Effect current sensor CS1 at its input DCB DCFCB and DCFCTB Models 39 Theory of Operation Current probe CS1 is designed to generate a reference
143. only overhead service only overhead service only 8 1 inch Liquid Tight 90 degree connector 2001 TRB option secondary feed 9 1 inch Liquid Tight 45 degree connector 2001TRB option secondary 1 feed ea 10 1 2 inch EMT compression box disconnect meter ground 1 ea connector 11 1 inch heavy wall compression fittings rotator cabinet OH meter 12 1 2 inch Liquid Tight flexible conduit 2001TRB primary feed 13 1 inch Liquid Tight flexible conduit 2001TRB option secondary feed 14 1 2 inch EMT thin wall conduit disconnect meter ground 15 1 inch aluminum rigid if applicable in your area cabinetry siren raceway 7 Ve inch jiffy straps substitute for nail straps 18 1 inch heavy wall 2 hole straps 1 inch raceway clamping 19 1 inch lock rings 1 inch raceway tightening DCB DCFCB and DCFCTB Models 51 16 1 2 inch nail drive straps securing 12 inch ground pipe Installation 20 1 inch plastic bushings 21 Ye inch plastic bushings 2 2 i net sien 23 1 inch chase nipple 1 inch LB cabinet connection 24 1 inch LB s withgaskets and covers 1 inch raceway cabinet siren UA J 25 Split bolts 10 AWG wire 2001TRB option primary connection 26 Mechanical lugs 2 AWG wire 2001TRB option siren motor feed 4ea 22 1 inch close nipple 1 inch raceway cabinet siren 27 Mechanical lugs 6 AWG wire 4 ea 28 6 copper ground wire 75 feet 29
144. otovoltaic charging system in lieu of a battery charger to provide operational power to the siren Refer to Figure 22 DCFCTB Solar Wiring on page 85 and Figure 23 DCB DCFCB Solar Wiring on page 86 DCB DCFCB and DCFCTB Models Figure 22 DCFCTB Solar Wiring
145. pass Motor fuse low pass For FCD Repeater Solar mode AC Power and External Power or 50 VDC AC power or 48 V Power battery Charger Latching 12 7 VDC connects to 12 V battery or DC DC convertor Charger External charger sense contact low pass For FCD Repeater Non Solar mode AC AC and External Power or 50 VDC AC power or 48 V Power battery Charger Latching Battery 12 7 VDC connects to 12 V battery or DC DC convertor Charger External charger sense contact low pass Jumper pins 9 and 10 for Kenwood TR Monitor and Control mode When the Kenwood mode is polled the unit responds over the port which received the poll request only TR monitor and Control mode For FCD2001 or FCD Eclipse types relay 3 15 used for TR Control and Remote AC power Sense is used to monitor TR voltage Remote AC power Sense debounce fixed at 4 seconds normally 28 Sec DCB DCFCB and DCFCTB Models 18 Functional Description Standby If low voltage is detected close relay 3 e If low voltage is not detected open relay 3 Running a function e If low voltage is detected relay 3 closes for duration of function If voltage changes to good while running a function relay remains closed for duration of function If unit is not a FCD2001 or FCD Eclipse or JP11 9 10 is not asserted relay 3 functions as programmed JP13 CTCSS Encoder Decoder 1 Heceive audio not DC isolated set to 1 Vp p with 1 kH
146. pproximately 364 pounds including the batteries Therefore insure that the mounting surface and fasteners can safely sustain the weight of the assembly and any additional environmental stresses placed on it Refer to Figure 9 Typical DCFCB or DCFCTB with 2001TRB Installation Drawing on page 50 NOTE When installing this product insure that Local and NEC guidelines are followed DCB DCFCB and DCFCTB Models 49 Installation Figure 9 Typical DCFCB or DCFCTB with 2001TRB Installation Drawing SIREN MODEL 2001 130 SIREN CABLE 2 AWG CUSTOMER SUPPLIED 3 5 FT WATERPROOF CONDUIT CLAMPS CUSTOMER SUPPLIED NOM IF REQUIRED INSTALL SHIMS AS REQUIRED BETWEEN ANGLE LEGS AND POLE SIREN ASSEMBLY GROUND WIRE NO 6 COPPER MIN CONNECT DIRECTLY TO ONE GROUND ROD SEE GROUND NOTE BELOW TIMBER UTILITY POLE CUSTOMER SUPPLIED ENTRANCE CAP FROM POWER SUPPLY CUSTOMER SUPPLIED 1 1 4 CRANE LIFT HOLE ON FACE OF MOUNTING CHANNEL 43 FT TYP TOP OF SIREN CONTROL CABINET POLE OPTIONAL AC 40FT MIN RECTIFIER SERVICE DISCONNECT CUSTOMER SUPPLIED IF REQUIRED BATTERY CABINET 4 BATTERIES SIREN CONTROL UNIT BATTERY BOX SHOULD BE MOUNTED WITH CONSIDERATION GIVEN TO EASY ACCESSIBILITY FOR MAINTENANCE SERVICE REQUIREMENTS HEIGHT SHOULD NOT EXCEED 15 FT FROM GROUND LEVEL CONCRETE FOOTING OPTIONAL LOCAL CONDITIONS DETERMINE ONE 8 FT MIN GROUND ROD TO BE NO 4
147. recavschonsracaeneneseshonenersede 69 70 HAUG OOO SOL tno aa at ts 70 Battery Voltage Measurement 70 Battery Charger Voltage 71 2001TRB Transformer Rectifier testing optional 71 MANUAL ee 71 Land Line Siren Activation 9 71 Transceiver Audio Level Adjustments and VSWR Testing 71 DTMF Transmit Level Adjustments DTMF versions of DCFCTB only 72 FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only 72 HOCOIVOe Level AGJUSUNCINS ed vaca baia karin pa aba 72 Two tone DTMF Controller Decode ability Testing 72 Confirming Controller Auto Reporting 73 Tes Acil ICO Oo eat vale eee cae teen th san eee ale ae 73 Service and MAINTENANCE aaa haya 74 ieneral nforPellOb mkuu IM 74 PreVenlallve Main CHANG 74 T
148. rens may be operated from remote control points Whenever possible disconnect all siren power including batteries before working near the siren e After installation or service test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service personnel do not have these warnings and all other instructions shipped with the equipment to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who is going to service or repair the sirens DCB DCFCB and DCFCTB Models Safety Message Operation Failure to understand the capabilities and limitations of your siren system could result in permanent hearing loss other serious injuries or death to persons too close to the sirens when you activate them or to those you need to warn Carefully read and thoroughly understand all safety notices In this manual and all operations related items in all instruction manuals shipped with equipment Thoroughly discuss all contingency plans with those responsible for warning people in your community company or jurisdiction Read and understand the information contained in this manual b
149. roperly trained about the meaning of siren sounds Siren users should follow FEMA recommendations and instruct those to be warned of correct actions to be taken e After installation service or maintenance test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service and operating personnel do not have these instructions to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who 15 going to service or repair the siren Installation and Service Electrocution or severe personal injury can occur when performing various installation and service functions such as making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national state and any other electrical codes having jurisdiction Perform all work under the direction of the installation or service crew safety foreman e The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict access to areas near the sirens Si
150. rting input pin 5 1s less than 7 Volts the output of IC2B pin 7 1s logic low Similarly since the voltage at the non inverting input of IC2A pin3 also TP4 is set to 4 5 Volts and the voltage at the inverting input pin 2 is greater than 4 5 Volts the output of IC2A pin 1 is also logic low The outputs of IC2A and IC2B are applied directly to the inputs of NOR gate IC3 With a logic low at both inputs of IC3 pins 1 and 2 the output of at pin 3 is logic high approximately 8 Volts 8 Volts applied through R1 to the input pin 1 of opto coupler C4 causes the output transistor of IC4 to be saturated and a logic low is applied to J1 2 indicating that the sensed current is within the preset acceptable range In the case that the sensed current exceeds the upper current limit the voltage at is larger than 7 Volts putting the non inverting input of IC2B at a higher potential than the inverting input resulting in a logic high at the output of IC2B which is applied to pin 1 of IC3 A logic high at either or both inputs of IC3 yields a logic low at the output of IC3 which causes the output transistor of IC4 to be cut off and a logic high is applied to J1 2 indicating that the sensed current is outside the acceptable range J2 1 must be pulled high by whatever circuit it is DCB DCFCB and DCFCTB Models 40 Theory of Operation connected to In similar fashion if the sensed current falls below the lower current limit t
151. s easier to adjust The transmit deviation is adjusted as follows e Adjust R71 for 3 kHz deviation add 75 kHz deviation if CTCSS is used Digital Adjust R70 for kHz Deviation do not exceed 4 kHz NOTE Deviation levels are cut in half when using 12 5 kHz channel spaced radios Receive Audio PTT Connect the receive audio to the radio s de emphasized audio out You can adjust the audio level of an external transceiver by R48 and when receiving a properly modulated signal as described above adjust to 1 V at TP8 Push to talk pulls to ground to place the transceiver into transmit mode DCB DCFCB and DCFCTB Models 25 Functional Description 12 VDC The 12 VDC is an unregulated 1 0 Amp supply that can vary from 11 5 13 6 VDC Carrier Detect Carrier Detect input requires a pull to ground to indicate when carrier is present Sensors and Sensor Inputs The DCFCB and DCFCTB comes with the following inputs to work with external sensors and 2 built in sensors to report the following conditions JP22 AC External Sensor Input JP10 1 Low Battery 12 VDC JP5 11 Low Battery 48 VDC JP5 9 only used with 48 V type sirens Rotation Proximity Switch JP5 7 Hotation Current Sensor JP10 3 Main Siren Motor Current JP5 5 JP5 3 AC Sensor built in During normal operation when AC is present the built in AC sensor does not light If AC is lost the AC LED lights The AC sensing logi
152. s not cover travel expenses the cost of specialized equipment for gaining access to the product or labor charges for removal and re installation of the product The Federal Signal Corporation warranty shall not apply to components or accessories that have a separate warranty by the original manufacturer such as but not limited to batteries Federal will provide on site warranty service during the first 60 days after the completion of the installation when Federal has provided a turn key installation including optimization and or commissioning services This warranty does not extend to any unit which has been subjected to abuse misuse improper installation or which has been inadequately maintained nor to units which have problems related to service or modification at any facility other than the Federal factory or authorized warranty service centers Moreover Federal shall have no liability with respect to defects arising in Products through any cause other than ordinary use such as for example accident fire lightning water damage or other remaining acts of God THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL FEDERAL BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIAL WORKMANSHIP FEDERAL SIGNAL Safety and Security Systems Prot
153. sion or severe personal injury installation technicians must be experienced with the safe installation of lead acid type batteries Recommendations on Control and Battery Box Location First consider the siren location and method of activation before determining control and battery box location You can activate the DCFCB and DCFCTB unit remotely through radio or landline controls and locally using pushbuttons provided in the control unit Refer to the Land Line Control section on page 62 for additional information on remote activation using landline controls Since the controls in a NEMA 4 rated enclosure and the batteries are protected you may install the controls indoors or outdoors If you install indoors ensure adequate ventilation is provided for the four lead acid batteries to prevent build up of explosive gas To ensure proper siren power is maintained it is recommended that the control and battery box location be within a 50 feet wire run to the siren If it is necessary to make a longer run use a 1 AWG or larger wire for the siren motor When mounting the control and battery box it is recommended that the units be out of reach to avoid vandalism but accessible to service personnel Both boxes come equipped with padlock hasps Use these for added security The control and battery boxes are shipped mounted on an aluminum channel with four mounting holes for 1 2 inch bolts The total weight of the control and battery box 1s a
154. t continues to provide power to the siren in the event of a power failure The controller works primarily off the AC input voltage In the event of an AC power failure the controller automatically obtains power from a 48 V to 12 V DC to DC converter powered by the four 12 V batteries DCFCTB Communications Controller The DCFCTBs are two way control and status monitoring siren controllers The units interface to an off the shelf two way radio transceiver and communicate to a base control unit via either or FSK signaling depending on the model purchased The controllers decode any combination of Single Tone Two Tone Sequential DTMF EAS POCSAG or FSK formats for activation This makes the two way controller compatible with virtually any existing siren control system The digital DCFCTBs provide the capability of digital encoding and decoding with added Security Throughout this manual all references to digital encoding digital decoding and FSK features and functions pertain only to the DCFCTBD series models You can upgrade the version of the DCFCTB to the digital version DCFCTBD with a software update All DCFCTB models come equipped with two useable relay outputs which can be programmed independently to activate with various codes Relay 3 is wired as a normally closed contact and is used to interrupt the 2001 AC transformer during growl test 1f applicable Relay 4 is reserved for low voltage disconnect There
155. t sirens during siren activation This sensor input latches when operating current is detected input is pulled low and resets when a RESET command is received Relay Outputs Pin 1 Relay 1 N O Relay 2 Common Relay 2 N O Relay 3 Common Relay N O or N C depending on jumper JU 1 N C is standard DCB and DCFCTB Models 27 Functional Description EE oo En t Relay 4 Common Relay 4 N O or N C depending on jumper JU2 N O is standard There are four 4 relay outputs which are controlled by the microprocessor The relays provide isolation and are spike protected to prevent voltage spikes from affecting the unit As the relay coil 1s energized the outputs close and the associated LED lights The DCFCB and DCFCTB come standard with two DPST relays Relay 3 1s reserved for a 2001 AC disconnect option Relay 4 is reserved for the low voltage cutoff feature Speaker Output You can use the speaker output at JP2 to monitor received audio route remote P A or provide signal out when the tone generator option is used You can adjust speaker output up 2 0 V into an 8 Ohm load using R61 Monitor Received Audio When carrier is present the received audio is routed to the test speaker output at JP2 Remote Public Address You need to program the P A as a function through the software if it is to be used When the P A function
156. ted During a siren rotation this input 18 pulled low The latch is reset by the RESET command Proximity Switch Rotation Sensor Input JP5 7 is used to connect a proximity switch to detect siren rotation You may leave this input unconnected if a non rotating siren is used or if JP10 3 is used to detect rotation During a normal siren activation when the siren is rotating the external rotation sensor which 15 usually an open collector proximity device mounted in the siren to detect gear movement provides active low pulses Once this input receives more than 11 low pulses during a siren activation this input will latch active until a reset command is received Digital Input for Current Sensor JP5 5 is used to detect the main siren motor operating current during siren activation This input is pulled low when the external current sensor detects proper running current during a siren activation If this input is pulled low for 1 4 second the input is latched active until another activation command is received or a Reset command is sent Digital Input for Intrusion Sensor JP5 3 is used to detect an intrusion into the control cabinet With the control cabinet closed the intrusion switch is in a normally closed position If the intrusion condition changes state for more than one second an auto report is sent Digital Input for Pressure Sensor not used with 2001 130 sirens JP5 1 is used to detect blower pressure on Thunderbol
157. ternational SI measurement of electrical resistance An antenna with a non directional pattern on the given plane of the antenna and a directional pattern in any orthogonal plane Printed Circuit Board Push to Talk Radio Frequency Eclipse roof mounting plate Right Of Way Remote Terminal Unit Supervisory Control and Data Acquisition DCB DCFCB and DCFCTB Models lt lt cO 8 Glossary One way or two way digital encoder Mechanical omni directional siren Mechanical omni directional siren 1 Ultra High Frequency ranging from 450 MHz to 470 MHz for most applications VHF Very High Frequency ranging from 150 MHz to 174 MHz for most applications Voltage Standing Wave Ratio Yagi Unidirectional antenna with gain amplification Antenna 2001 130 2001 Electro mechanical siren DCB DCFCB and DCFCTB Models 99 Index 1 2 VDTC 2 qaquy aqopas 25 2 2001TRB Mounting Location 74 2001TRB Specifications u uy u EX c Cen e tc 74 2001TRB Transformer Rectifier testing 69 74 240B Mounting Location 79 240B Specifications 80 u usakama 80 A AC Line Wire Terminations 76 AC Power and Battery Warmer Options 8 AC Power
158. to audio which is then filtered and sent out over a 600 ohm audio port Ethernet Board Specifications Connectors Input Voltage 10 5 95 VDC Current Draw lt 150 mA Serial Port De _ O 1 Serial Port Protocol RS232C N 8 1 baud rate configurable Ethernet Port w ss Protocol IEEE 802 3 10 Base T connection 600 Ohm Audio Output Port Protection and Transorb surge protection Impedance 600 ohms Audio Output Level Adjustable from 0 30 to 3 00 Vp p 17 dB to 2 7 dB into 600 ohms JP1 600 Ohm Audio Output Port __ Balanced line output JP2 JTAG Emulation port Audio Output Expanded or Flat Selection Jumper Jumpers pins 1 and 2 for flat audio output Jumpers pins 2 and 3 for expanded dynamic range audio output DCB DCFCB and DCFCTB Models 8 Model DCFCTBD IP pe __ 8 Ground 0 5 Amps maximum current capacity _ 4 Radio transmit data from PC standard RS232 levels _ 5 Radio receive data to PC standard RS232 levels __ 6 Ground 0 5 Amps maximum current capacity FLASH Programming and Converter Configuration Port eC 2 TX Data standard RS232 levels 3 RX Data standard RS232 levels JP7 Resets board back to factory default settings J1 Controls rc 600 ohm audio output level set Environmental Operating 30 C 65 Temperature Humidity 0 9596 no
159. transmit modulation level set to 3 kHz from the communication monitor inject a 0 5 uV carrier signal DCB DCFCB and DCFCTB Models 72 Pre operational System Testing NOTE Deviation levels are cut in half on 12 5 kHz spaced channels 3 Encode the appropriate strings and or 2 tone tones required to activate desired siren function Confirm reliable decoding of at least 10 of 10 tries 4 Plug JP21 back in Confirming Controller Auto Reporting Intrusion By toggling one of the following sensor inputs confirm that the controller sends a correct report to the SS2000 base controller Note that with digital systems the DCFCTDB must be programmed to auto report the following sense points to perform this test Depress intrusion switch for at least 5 seconds Release the switch Verify the door closed and door open reports we received at the SS2000 AC Line Voltage By removing AC power at the service disconnect confirm that a report is generated within 5 minutes Confirm that another report is generated when power is restored The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren Test Activation Codes Test all siren functions from the siren control point This test must be performed to ensure all desired siren functions hav
160. trol Unit and the fused disconnect switch Use 14 AWG wire or larger Connect Neutral white wire from service disconnect to F1 on the DIN rail in Control Unit cabinet refer to Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram Connect Line black wire from service disconnect to F2 on the DIN rail in Control Unit cabinet refer to Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram Connect Ground green wire from service disconnect to the green ground block on the DIN rail in Control Unit cabinet refer to Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram A small screwdriver must be pushed into the square opening in the terminal block to open the contacts of this block Follow the instructions included with the lightning protector supplied and install it in the service disconnect Size fuse or circuit breaker In service disconnect to 15 Amps max Battery Installation and Wiring l Install the batteries in the Battery Box per illustration Figure 13 Battery Positioning and Wiring taking care not to touch the battery terminals against cabinet It may be necessary to temporarily relocate the wiring in the enclosure before installing the batteries The polarity of the battery terminals is clearly marked on the battery case See Figure 13 Battery Positioning and Wiring for correct orientation
161. ts 1 and 2 are all active low shorting to isolated ground When one of these inputs is shorted to isolated ground the output of the associated optical isolator pulls low This is read by the processor The 12 Volt and 48 Volt sensor inputs are analog voltages that are buffered by U9 and then passed on the A to D convertors in the processor to be read These are not optically isolated and are referenced to ground For an External Transceiver The receive audio from P1 pin 2 the two way connector is routed to the output of which is set to 1 Vp p at TP8 using R48 The CTCSS decoder option if installed gates Q5 on and allows audio to pass U3B forms a highpass filter This strips out any audio frequencies below 300 hertz This filtered audio is then fed to the various decoders For an Onboard One Way Receiver The receive audio enters the through R23 and C to Carrier Detect Gate Q2 The CTCSS decoder option if installed gates Q5 on and allows audio to pass U3B forms a highpass filter This strips out any audio frequencies below 300 hertz This filtered audio 15 then fed to the various decoders Heceiver Priority Jumper JP4 sets the priority if an external transceiver and an on board receiver are both used The receiver with priority can interrupt the other receiver and its audio passes through to the rest of the circuits in the controller The receiver with priority cannot be interrupted If neither receiver is given priority then whi
162. ts bag and insert the assembly first through the connector bracket then thread the connector into the bracket Be sure to tighten the connector fully A drop of Locktite or other thread lock may be used in the threads to eliminate the possibility of the connector loosening Slide the gamma link onto the driven element and assemble the gamma match as shown in figure 1 or 2 under the antenna instructions provided by the antenna manufacturer Set dimensions A and B to those shown in table 1 Setting the match to the dimensions shown for your antenna is a good starting point which allows you to quickly line tune later Complete the assembly by attaching the end cap onto the end of the gamma tube The antenna is now ready for final tuning Final VSWR tuning l Before final installation of the antenna temporarily set it up In a clear area at least six feet above the ground NOTE A Do not touch the antenna while the radio is transmitting NOTE Ensure antenna is not touching any conductive material and 15 pointed away from all objects and people Pointing antenna at objects in close proximity may act as a reflector and create inaccurate readings Apply RF power to the antenna at the transmit frequency to be used at that antenna and check for the low VSWR while performing each of the following steps A Loosen the setscrew with the Allen key provided and make a slight adjustment to the aluminum gamma tube for the lowest VSW
163. wiring the Model 2001TRB to control unit installer must follow wiring instructions as in Figure 18 Transformer Rectifier Wiring to Control Unit or damage may occur to control unit and or batteries Preparation 1 Refer to Figure 9 Typical DCFCB or DCFCTB with 2001TRB Installation Drawing Figure 10 DCFCTB Wiring Diagram Figure 11 DCB Wiring Diagram or Figure 12 DCFCB Wiring Diagram for wiring details 2 Remove the 2001TRB Transformer Rectifier from its shipping crate and stand the transformer on its top to expose the inspection covers located on the bottom side refer to Figure 19 2001TRB Transformer Rectifier Parts List 3 Remove the four 4 3 8 inch hex head bolts that secure the inspection covers and remove the inspection covers from the transformer 4 Pull the three 4 primary lines marked H1 H2 H3 and H4 and Secondary lines X4 and X5 from the inside of the transformer 5 Punch out two knockouts in the transformer use one 1 2 inch for AC in and one inch for 120 V and 48 V out to the controller DCB DCFCB and DCFCTB Models 77 Options 6 Install a inch 45 degree Liquid Tight connector Into the 1 inch opening on transformer Face the connector to the rear of the transformer and tighten the inch lock ring Put a inch plastic bushing over the exposed thread end on inch connector 7 Cuta section of 1 inch Seal Tight 7 inches in length This provides raceway for the 48 VDC secondary and for control ca
164. z tone at 3 kHz dev 2 3 8 Volts DC lt 100 mA current 4 Decode not amp PTT line low with decode set low by processor during transmit 5 Transmit audio 0 to 2 Vp p of Digital data or Tone Short To Set Deviation Short to ISO Ground JP15 pin 2 causes unit to transmit for setting deviation ISO Ground 6 DCB DCFCB and DCFCTB Models 19 Functional Description JP17 Short to Test Relay Output 1 Short to pin 2 to engage Relay output 1 JP18 Short to Test Relay Output 2 Short to pin 2 to engage Relay output 2 JP19 Short to Test Relay Output 3 Short to pin 2 to engage Relay output 3 JP20 Short to Test Relay Output 4 Short to pin 2 to engage Relay output 4 6 Relay3 N O or N C depending on jumperJU1 0 8 _ Relay 4 N O or N C dependingonjumperJU2 __ JP21 Relay Outputs 3 Amps up to 240 VAC 1 at left edge of connector JP22 120 or 240 10 60 Hz P1 _ Transceiver Interface 2 Receive audio DC isolated 350 mVp p to 3 Vpp 1 Carrier Detect not set low lt 0 65 V during receive 8 9 Ground TJ1 DCB DCFCB and DCFCTB Models 20 Functional Description T TJ 6 8 Test Jack 12 V 17 V TJ2 Test Jack solated 12 V solated 5 V solated Ground 1 wo Tone Decoder HighPass Filter Enable oes high when processor is decoding a tone gt 2100 Hz 2 eceive audio to Two Tone D

DCB_DCFCB_DCFCTB Controller Manual

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