2006 ST1300/A SET
Contents
1.2. 2 T 3 LEFT TURN SIGNAL INDICATOR lt FRONT BRAKE LIGHT SWITCH gy pz ots Ae a Aa Ag amp Ba 4 HIGH BEAM INDICATOR ENGINE STOP STARTER SWITCH mannar Tele CLOCK 5 NEUTRAL INDICATOR ARINE SENSOR RELAY F 000000 6 OIL PRESSURE INDICATOR aF ak HEADLIGHT HEADLIGHT 000000 i RELAY LO AMING 1 RIGHT TURN SIGNAL INDICATOR a MUUTLEUNCTION DIRLA 8 PGM FI INDICATOR MIL L tir SENSOR 4 TRIP METER ODOMETER Hae SIDESTAND SWITCH TBH SENSOR 2 4 FUEL LEVEL cri SCREEN ADJUST MOTOR BE ag sae NETE IGNITION SWITCH gt Fefe INJECTOR SCREEN UP RELAY SCREEN DOWN RELAY i El 6 0 Br FAN MOTORS ABS UNIT 6 OPTION ee rT CONNECTOR RIGHT FRONT TURN SIGNAL LIGHT 12V21 5W S FUEL RESERVE SENSOR FUEL PUMP T INJECTOR 4 2 i Fara 6 L INJECTOR
3. IAT SENSOR 17 SOLENOID VALVE el SC EXHAUST AIR INJECT SOLENOID VALVE FUEL GAUGE MAP SENSOR COOLANT TEMPERATURE GAUGE E ECM FAN MOTOR RELAY 1 IMMOBILIZER INDICATOR eee Psenson lt 2 FUEL REVERSE INDICATOR in S13 s aes X i y 3 LEFT TURN SIGNAL INDICATOR FRONT BRAKE LIGHT SWITCH Ara BE Sss 2615 Sls Oh Ba my ee ee HIGH BEAM INDICATOR 4 1 8 SWITCH BANKANGLE fejs Tals ae sisi ja Seis 0 SENSOR 1 3 cLock 5 NEUTRAL INDICATOR N SENSOR RELAY E oF a 000000 8 OIL PRESSURE INDICATOR HEADLIGHT He HEADLIGHT 1 ze 48 000000 7 RIGHT TURN SIGNAL INDICATOR ue RELAY L0 on a s MULTI FUNCTION DISPLAY PGM FI INDICATOR MIL j ii Sji SENSOR Re 4 METER ODOMETER Is 818 1 SIDESTAND SWITCH z ele SENSOR 2 4 FUEL LEVEL etek SENSOR UNIT SCREEN ADJUST IGNITION SWITCH 211 INJECTOR 1 allal y SCREEN UP RELAY 7 3 a l SCREEN DOWN RELAY s 45 ont FANMOTORS ay F AIR TEMPERATURE SENSOR ss 43 se Br swi EEs dia SERVICE CHECK i e CONNECTOR 5 Sle 5 RIGHT
4. PARTS QTY Front fender 1 Rubber washer 2 Pan screw 6 x 20 mm 2 ae 7 59 ange ROT OX mm PROTECTIVE Front reflector 2 COVERING 777 Front reflector stay 2 discard Flange nut 6 mm 2 Remove the axle bolt Remove the axle protective covering and the AXLE SHAFT axle shaft Position the reflector stays on the inside of the front fender by aligning them with the eae projections on the front fender Install the reflector stays with two 6 x 20 mm pan FORK STAY screws and rubber washers LOWER Secure the reflectors to the stays with two 6mm nuts Torque the nuts REFLECTOR Torque 12 1 2 kgf m 9 Ibf ft STAY Position the front fender between the fork legs and attach it to the fork stays with two 6 x 18 mm socket bolts Secure the brake hose stays with two 6 x 16 mm flange bolts Torque the bolts Torque 12 1 2 kgf m 9 Ibf ft SOCKET BOLT 7 RUBBER WASHER 6x 20mm FLANGE BOLT vo SB 6 mm NUT gt 2 REFLECTOR 6 2006 American Honda M otor Co Inc All Rights Reserved 7 Install the front wheel PARTS QTY Front wheel assembly 1 Right front wheel side collar 1 Left front wheel side collar 1 Clean both sides of the front and rear brake discs with a clean shop towel and Pro Honda Brake Cleaner or equivalent CALIPER BOLTS Remove the caliper mounting bolts Be careful not to get dust and dirt on the en
5. te i 5 ect KNOCK SENSOR Bia 1 20 EEN TURN SIGNAL DIMMER HAZZARD SWITCH HORN SWITCH i 7 L SE J 20 GOILS FUEL PUMP switch ALTERNATOR L SCREEN ADJUSTING SWITCH L oll PRESSURE SWITCH NEUTRAL SWITCH BI BLACK Br BROWN SWITCH CONTINUITY Y YELLOW ORANGE Bu BLUE Lb LIGHT BLUE G GREEN Lg LIGHT GREEN R RED P PINK TURN SIGNAL SWITCH DIMMER SWITCH HORN SWITCH ENGINE STOP SWITCH STARTER SWITCH IGNITION SWITCH W WHITE Gr GRAY Jie eat ve OO OFF FREE pus OHO Run OKO el or av evra eal fam wa ow Loox AA 2006 American Honda otor Inc All Rights Reserved 24 Wiring Diagram ST1300A PURGE CONTROL SOLENOID VALVE IAT SENSOR EXHAUST AIR INJECT SOLENOID VALVE MAP SENSOR FUEL GAUGE FUEL CUT RELAY SENSOR COOLANT TEMPERATURE GAUGE FAN MOTOR RELAY 1 IMMOBILIZER INDICATOR FUEL REVERSE INDICATOR lt SPEEDOMETER TACHOMETER SS BP
6. 18 2006 American Honda M otor Co Inc All Rights Reserved 18 Check the coolant level UPPER RESERVE RESERVE Check the coolant level at the coolant reserve LEVEL MARK TANK TANK CAP tank If the level is low remove the coolant reserve tank cap and add Pro Honda HP coolant or a 1 1 mixture of a high quality ethylene glycol anti freeze containing corrosion inhibitors and distilled water to restore the level to the UPPER mark Do not spill coolant on painted or plastic surfaces as it can damage the finish LOWER LEVEL MARK 19 Verify the throttle freeplay LOCK NUT Operate the throttle to confirm that it moves smoothly and returns automatically from any open position to the fully closed position in all steering positions Confirm the throttle grip freeplay Throttle freeplay 2 6 1 16 1 4 in Make adjustments at the throttle grip adjuster by loosening the lock nut and turning the adjuster Tighten the lock nut after adjustment 20 Check the oil level Before starting the engine remove the anti rust coating from the engine and exhaust system using a mild detergent and water Rinse with clean water Support the motorcycle in an upright position firm level surface Check that the oil level is between the upper lower level marks in the UPPER LEVEL mane e D inspection window LOWER LEVEL MARK INSPECTION WINDOW 20
7. as shown SADDLEBAG LEVER LOCK 12 2006 American Honda otor Inc All Rights Reserved 11 Remove the rear seat Insert the ignition key and turn it clockwise to LATCH LEVER open the latch lever Pull the rear seat back and up while depressing the seat opener 12 Store the tool kit and Owner s Manual PARTS QTY Tool kit 1 Owner s Manual bag 1 Owner s Manual 1 Place the tool kit under the rear seat and secure it with the tool band Place the Owner s Manual into its bag and place it on top of the tool kit OWNER S MANUAL AND BAG 13 Install the rear seat Note If the pre delivery steps will be completed directly after set up leave the rear seat off until after step 17 REAR SEAT LATCH LEVER Insert the prong into the recess under the frame cross member then push down on the rear of the rear seat Close the latch lever and turn the ignition key counterclockwise Be sure the Seat is locked securely in position Place the ignition key into the ignition 2006 American Honda Motor Co Inc All Rights Reserved 13 2006 ST1300 A 14 Install the engine guard covers PARTS QTY Right engine guard cover 1 Left engine guard cover 1 screw 6x 11 2 Install the engine guard covers and secure them with a 6 x 11 mm pan screw Torque the screws Torque 9 0 N m 0 9 kgf m 6 6 Ibf ft 15 Insta
8. battery terminal using the special bolts and nuts Tighten the bolts securely Coat both terminals with clean dielectric grease and pull the red cover over the positive terminal Allowing the positive cable to rest on any metal parts could wear through the insulation and cause a Short circuit Do not allow the positive cable to contact any metal parts Verify the correct battery cable routing by referring to step 16 Reinstall the battery holder bolts battery cover and side cover in the reverse order of removal 2006 American Honda M otor Co Inc All Rights Reserved 17 2006 ST1300 A 17 Service and install the battery cont Reinstall the front seat Insert the seat prong under the tank and align the two recesses with the prongs at the rear of the tank Make sure that the seat adjust ment guides align with the holes in the seat and push down on the rear of the seat to secure it into position Reinstall the rear seat Reinstall the rear seat by following the instructions in step 13 SEAT ADJ USTMENT GUIDES Install the right saddlebag Use the ignition key to open the latch lever HOOKING Position the three slots of the saddlebag on the three hooking points on the motorcycle as shown Check that the saddlebag engages securely Close the latch lever and lock it with the ignition key Remove the ignition key and place it in the ignition switch in the OFF position SADDLEBAG
9. 2 POSITION LIGHTS Br EE RIGHT REAR TURN SIGNAL LIGHT Lee RIGHT HEADLIGHT Bu ee Ey 12V45 45W 6 25 6 BRAKE TAILLIGHTS 1 MOTOR a z a BANK ANGLE SENSOR i anv LEFT REAR TURN SIGNAL LIGHT 64 w H Eh 5 TLE LEFT HEADLIGHT LL EET LJ Kl TURN SIGNAL RELAY 1 1 85 55 SENSOR q ABS MODULATOR FRONT ruse F 1 L WHEEL SPEED SENSOR FRONT 5 Ot T L SORER STARTER REAR BRAKE VEHICLE SPecD 5 1 ABS MODULATO
10. FRONT TURN SIGNAL LIGHT 8 TAEVAS FUEL RESERVE 6 SENSOR FUEL PUMP RECTOR 4 acs L INJECTOR 2 ks 1 POSITION LIGHTS i r Br Ex ol RIGHT REAR TURN SIGNAL LIGHT H reveiw RIGHT HEADLIGHT T Trae 01 j een Ey HH f E t Tor a I BRAKE AND TAILLIGHTS AIMING MOTOR a BANK ANGLE SENSOR Loe LEFT REAR TURN SIGNAL LIGHT geek lt el i ell aye 1 5 ale 858 LEFT HEADLIGHT 1 3S al ela le rie ale ag gt zit Saas TURN SIGNAL RELAY asja sj ejja lal ella Fie i FUSE 12 i 41 Hz Tl 45 CKP SENSOR 4 FUSE GHIS a 1 MAIN STOP RELAY j jt w 10 NEUTRAL OIL TEMPMETER TACHOMETER ay screen main af TEA SPEEDOMETER POSITIONSMETER LIGHT TAIL M e ASEL Sje 7 SCRE STARTER FUSEBOX REARBRAKE VEHICLE SPEED t Hills RELAY SWITCH Kon EJ LIGHT SWITCH SENSOR 1 HORN FRONT REAR BRAKE PASSING FUSE 1O bab LEFT FRONT TURN SIGNAL LIGHT DGD 8 6 L t 8 ANGLE SENSOR IGNITION COILS D 10 HEADLIGHT T eaen STARTER MOTOR EVC FUSE MANB 15 HAZARD ACC F es F 30 MOTOR 1 5 pe A 25 4 G 10A HEADLIGHT ale a 1425151 18 Hl 5
11. Service and install the battery Service the battery only if the unit is sold or will be used as a demonstrator FRONT SEAT Remove the seats If the rear seat is installed follow the instructions for seat removal in step 11 GES Remove the front seat by pulling it back and up Ms 2 Remove the right saddlebag Insert the ignition key and turn it clockwise to LATCH LEVER open the latch lever Remove the right side saddlebag by lifting up and pulling it out Close the latch lever SADDLEBAG Remove the right side cover Remove the screws and the right side cover 5 SCREW 16 2006 American Honda M otor Co Inc All Rights Reserved 17 Service and install the battery cont Remove the battery cover NUTS AND BOLTS Remove the battery holder by removing the bolt Pull the battery out of the battery box Remove the cap and the packed battery nuts and bolts The battery in this motorcycle is a pre charged maintenance free type The electrolyte has been added at the factory I BATTERY Follow the instructions included in Service Letter 48 BATTERY BOLT HOLDER Make sure the ignition switch is in the Re eee OFF position Lower the battery into the battery box Connect the positive battery cable to the positive battery terminal Then POSITIVE BOLTS NEGATIVE connect the negative battery cable to the negative
12. description of the step They are intended to be used by the experienced technician one who only needs a brief reminder of the setup sequence Descriptive text The descriptive text explains in detail what is to be done during that step This explanation is intended as a guide for the technician needing additional information Photographs Line art The photographs or line art support both the sub headings and the detailed text me Indicates the set up section Indicates the pre delivery section Modifications and Accessories Modifications that you may have made or should make in the future to any Honda product shall be deemed by our company to have been performed at your sole risk and responsibility and without our company s or the manufacturer s approval or consent implied or expressed We further disclaim any and all liability obligation or responsibility for any defects of modified parts or of the modified product and for any claims demands or causes of action for damage to property or for personal injuries resulting from the modification of said Honda product Torque Table ITEM SIZE TORQUE Reflector nut 6mm 12 N m 1 2 kgf m 9 Ibf ft Front fender bolt 6mm 12 N m 1 2 kgf m 9 Ibf ft Front axle bolt 4 422 79 N m 8 1 kgf m 58 Ibf ft Pinch bolt 8 mm 22 N m 2 2 kgf m 16 Ibf ft Caliper bolt 8mm 31 N m 3 2 kgf m 23 Ibf ft Mirror bolt 6mm 12 N m 1 2 kgf m 9 Ibf ft Windscreen bolt 6mm 12 N m 1 2 kgf
13. m 9 Ibf ft Windscreen cover screws 4mm 1 0 N m 0 1 kgf m 0 7 Ibf ft Handlebar cover 6mm 1 2 N m 0 12 kgf m 0 9 Ibf ft Engine guard cover 6mm 9 0 N m 0 9 kgf m 6 6 Ibf ft Oil filler cap 12 N m 1 2 kof m 9 Ibf ft ii 2006 American Honda otor Inc All Rights Reserved ar 1 Remove the carton cover The ST1300 A is crated in one of two ways You may receive either one Covered crate Cut the strap and remove the carton cover Remove the inner cardboard frame cover Uncovered crate When stacking crates protect the motorcycle from falling objects and bad weather 2 Check for damage Check the unit for hidden damage If you find damage follow the instructions on the Delivery and Damage Claims Guidelines wall chart Reorder No S0477 before proceeding 3 Remove the side braces wheel loose parts cartons and crate frame Remove the ties securing the front wheel and loose parts cartons 2006 American Honda M otor Co Inc All Rights Reserved 1 2006 ST1300 A 3 Remove the side braces wheel loose parts cartons and crate frame cont FRONT WHEEL ge CRATE FRAME PARTS QTY Riding Tips amp Practice Guide 1 Remove the bolts and side braces being careful not to damage the front wheel Re
14. pads to the customer at the time of delivery or install if the customer wants them installed See step 15 2006 American Honda M otor Co Inc All Rights Reserved 2006 ST1300 A 4 Loose parts information cont DESCRIPTION QTY PART NUMBER STEP 12 Tool kit 1 12 13 Owner s Manual bag 1 83642 M N5 000 12 14 Owner s Manual 1 31M CS630 12 15 You and Your Motorcycle 1 G0045 3 Riding Tips amp Practice Guide 16 Right front wheel side collar 1 44311 5 600 7 Left front wheel side collar 1 44312 5 600 7 17 Attaching parts Front fender Rubber washer 2 18325 M BV 000 6 Pan screw 6 x 20 2 90138 CS G00 6 Socket bolt 6 x 18 mm 2 96600 06018 00 6 Flange bolt 6 x 16 mm 2 96001 06016 07 6 Front reflector 2 33742 HB9 641 6 Front reflector stay 2 33742 MCS LOO 6 Flange nut 6 mm 2 94050 06000 6 Mirrors Flange bolt 6 x 20 mm 4 96001 06020 00 Hose clip 4 95002 02100 Windscreen Plastic retainer 4 64509 M K4 000 9 Collar side cover 4 61104 435 000 9 Flange bolt 6 x 18 mm 4 96001 06018 07 9 Pan screw 4 25mm 4 90126 5 00 9 Adjuster rubber 2 64175 5 600 9 Handlebar cover Special screw 4 6 5 mm 2 90136 5 600 10 Engine guard covers Pan screw 6 11 2 90106 KY 2 701 14 If missing order from Helm Inc If missing order from Resolve Corp Missing Parts or Shipping Damage Identify missing parts by referring to the Loose Parts Information se
15. 06 American Honda Motor Co Inc All Rights Reserved 19 2006 ST1300 A 20 Check the oil level cont If the oil level is below the lower level mark remove the right cylinder head over head cover and oil filler cap and add the recom mended oil until it is visible the inspection window Replace the oil filler cap Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the indicator remains on stop the engine and troubleshoot the cause Stop the engine and wait 2 3 minutes Check the oil level using the above procedure if necessary add the recommended oil until it reaches the upper level mark Do not add oil above the upper level mark Oil recommendation Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil or equivalent motor oil Viscosity SAE 10 40 Classification SG or higher Do not use oils labeled as energy conserving on the circular API service label ASO Service Classification MA Crankcase capacity after draining 3 6 Liters 3 8 US Quarts Reinstall the oil filler cap and right cylinder head over head cover 21 Check the final drive oil level Place the motorcycle on its centerstand on firm level surface Remove the oil filler cap and check the oil level it should be flush with the lower edge of the oil filler hole If the level is low check for SK oil leaks Add the recommended oil t
16. 2006 ST1300 A SET UP HONDA INSTRUCTIONS Set up and pre delivery service must be performed by an authorized Honda motorcycle dealer MPD 11396 0601 2006 American Honda Motor Co Inc All Rights Reserved Issued J anuary 2006 IMPORTANCE OF PROPER SET UP AND PRE DELIVERY SERVICE FOR YOUR CUSTOMER S SAFETY Proper set up and pre delivery service are essential to rider safety and the reliability of the machine Any error or oversight made by the technician assembling and servicing anew machine can result in faulty operation damage to the machine or injury to the rider WARNING Improper set up or pre delivery service create an unsafe condition that can cause your customer to be seriously hurt or killed Follow the procedures and precautions in this manual and the service manual carefully FOR YOUR SAFETY Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing set up and pre delivery service Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed Follow the procedures and precautions in this manual carefully IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety
17. R REAR F RELAY SWITCH 27 LIGHT SWITCH SENSOR 12021 54 FUSE BOX FUSE BOX LEFT FRONT TURN SIGNAL LIGHT as 2 L SPEED SENSOR CLUTCH DIODE 10 ABS MAIN vial IGNITION COILS REAR 10 NEUTRAL OIL TEMPMETER TACHOMETER STARTER MOTOR bh BATTER SPEEDOMETER POSITION METER LIGHT TAIL FUSE MAIN 8 15 HORNFRONT REAR BRAKE PASSING F D 10 5 ANGLE SENSOR 1 9 ETAN PENET ECTSENSOR KNOCK SENSOR F 15A HAZARD ACC 7 TURN SIGNAL DIMMER G 30A FAN MOTOR J HORN SWITCH IG switch ALTERNATOR 30 ABS REAR SCREEN ADJUSTING SWITCH OIL PRESSURE SWITCH 1 10 HEADLIGHT BI BLACK Br BROWN SWITCH CONTINUITY Y YELLOW ORANGE J 10 BATTERY CLOGK BACK UP Bu BLUE Lb LIGHT BLUE G GREEN Lg LIGHT GREEN 20 SCREEN R P TURN SIGNAL SWITCH DIMMER SWITCH HORN SWITCH ENGINE STOP SWITCH STARTER SWITCH IGNITION SWITCH W WHITE Gr GRAY 20K FRIGNITION Colts UEL PUMP Ho BAT BAT Sean e1 para aco 102 M 30A ABS FRONT rR JOO to FREE OFF FREE OO EE o w Pusk FO OKO push OKO ai OHO coon Le for on fva fore eu OFF KEY OFF cam fo cau ww
18. ction Order the parts using normal parts ordering procedures Claims for missing loose parts or those damaged during transit should be submitted to American Honda not the carrier After completing repairs submit a Transportation Claim via iN For complete details please refer to the Warranty Policy and Procedures M anual 4 2006 American Honda Inc All Rights Reserved 5 Remove the motorcycle from the crate base Install lifting slings on the engine guards and grab rails as shown If necessary use a spreader board to prevent the slings from damaging the motorcycle Lift the slings just enough to remove the slack Loosen the caliper bolts axle bolt and axle pinch bolts Remove the washer bolts and lower shipping bracket from the crate base Discard the washer bolts CALIPER BOLTS WASHER BOLTS discard SHIPPING AXLE BOLT PINCH BOLTS 2006 American Honda Motor Co Inc All Rights Reserved 5 2006 ST1300 A 5 Remove the motorcycle from the crate base cont Remove the shipping braces nuts and protective covering from the foot pegs on both sides of the motorcycle Lift the motorcycle free from the crate base and remove the base On a firm level surface lower the centerstand and lower the motorcycle until it is resting on its rear wheel and centerstand 6 Install the front fender
19. ds of the mounting bolts Support both calipers with a piece of wire or similar method so they do not hang from the brake hoses Be careful not to twist the brake hoses Do not operate the brake lever or pedal after the brake calipers are removed Note that the shoulders on each wheel collar are different sizes It is important to install them with the correct sides facing the wheel Install the 16 5 mm left side collar with the 10 mm deep shoulder side facing the wheel AXLE BOLT Install the 27 5 mm right side collar with the 34 mm outside diameter shoulder facing the wheel Position the front wheel between the fork legs Slide the axle shaft through the left fork leg the 16 5 mm left side collar front wheel 27 5 mm right side collar and right fork leg Push in on the axle shaft so the left end of the axle shaft is flush with the surface of the left fork leg While holding the axle install and tighten the axle bolt to the specified torque Torque 79 N m 8 1 kgf m 58 Ibf ft Tighten the right axle pinch bolts to the specified torque Torque 22 N m 2 2 kgf m 16 Ibf ft 2006 American Honda M otor Co Inc All Rights Reserved 7 2006 ST1300 A 7 Install the front wheel cont Reinstall the right and left front brake CALIPER calipers being careful not to damage the 8x 45mm BOLT front wheel and related components CALIPER Install the caliper bolts and tighten to the specified torqu
20. e Torque 31 N m 3 2 kgf m 23 Ibf ft Operate the front brake and pump the forks several times to seat the axle Check the brake operation by applying the brake lever and pedal Check the wheel for free rotation after the brake is released If the brake drags or the wheel does not rotate freely recheck the wheel and brake caliper installation Visually check the position of the brake disc in relation to the brake caliper it should be centered If not recheck the wheel and brake caliper installation 5 CALIPER BRACKET 8 2006 American Honda otor Co Inc All Rights Reserved 7 Install the front wheel cont Make sure the axle end is flush with the front fork leg outer surface as shown Tighten the left axle pinch bolts to the specified torque Torque 22 N m 2 2 kgf m 16 Ibf ft On the ST1300A verify the clearance between PULSER RING the ABS front pulser ring and sensor Clearance specification 0 4 1 2 mm 0 02 0 05 in If outside the clearance specification range recheck the wheel installation 0 4 1 2 mm 0 02 0 05 8 Install the mirrors 6x 20 mm FLANGE BOLTS PARTS QTY Right mirror cover 1 Left mirror cover 1 Right mirror cover rubber 1 Left mirror cover rubber 1 Right rear view mirror 1 Left rear view mirror 1 Flange bolt 6 x 20 mm 4 Hose clip 4 Remove and discard the shipping bolts Ins
21. e two people to carefully install the following parts in the order indicated below Windscreen bracket covers Adjuster rubbers Windscreen Plastic retainer Side cover collars 18 mm flange bolts Torque the bolts Torque 12 1 2 kgf m 9 Ibf ft Then install the following Windscreen covers 4x 25 mm pan screws Torque the pan screws Torque 1 0 N m 0 1 kgf m 0 7 Ibf ft 2006 American Honda M otor Co Inc All Rights Reserved 6x 18mm FLANGE BOLT WINDSCREEN COVER 4x25mm PAN SCREWS WINDSCREEN BRACKET COVERS ADJ USTER RUBBERS PLASTIC RETAINERS 11 2006 ST1300 A 10 Install the handlebar cover and saddlebag Emu SPECRUSERENS lever lock PARTS QTY Handlebar cover 1 Special screw 4 x 6 5mm 2 IGNITION Remove the ignition key from the ignition Remove the protective tape Attach the handlebar cover using two 4x 6 5 mm special screws Torque the screws Torque 1 2 N m 0 12 kgf m 0 9 Ibf ft PROTECTIVE TAPE Open the left fairing pocket with the in LL FAIRING POCKET ignition key 7 BGS gt KO Take out the saddlebag lever locks from the 7 LD left fairing pocket Hy SADDLEBAG LEVER LOCKS Insert the ignition key into the saddlebag lever lock and turn it clockwise to the position shown Push in on the saddlebag lever lock while aligning it with the cutout in the saddlebag
22. equipment When performing the set up or pre delivery service be especially careful of the following Read the instructions before you begin and make sure you have the tools and skills required to perform the tasks safely To prevent the machine from falling you park it on a firm level surface using the proper stand s to provide firm Support Make sure the engine is off before you begin any servicing procedures This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust be sure there is adequate ventilation whenever you run the engine Burns from hot parts let the engine and exhaust system cool before touching e Injury from moving parts do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away To reduce the possibility of a fire or explosion be careful when working around gasoline or batteries Use only a nonflammable solvent not gasoline to clean parts Keep all cigarettes sparks and flames away from the battery and all fuel related parts 2006 American Honda otor Inc All Rights Reserved 2006 ST1300 A How To Use This Manual Follow the complete sequence of steps as shown Do not short cut any steps The sequence has been established to ensure the unit is properly assembled The individual steps are composed of three components e Sub heading The large sub headings are a brief
23. hrough the oil filler hole until it reaches the lower edge of the opening Recommended oil Pro Honda Shaft Drive Oil or equivalent SAE 80 hypoid gear oil Reinstall and torque the oil filler cap LOWER EDGE Torque 12 1 2 kgf m 9 Ibf ft OIL FILLER CAP O 20 2006 American Honda M otor Co Inc All Rights Reserved 22 Check the front and rear brake reservoir fluid levels Turn the handlebar so the front brake reservoir is level and check the fluid level Support the motorcycle in an upright position on a firm level surface and check the rear brake fluid level If the fluid level is low in either reservoir remove the screws reservoir cover and diaphragm or cap Add Pro Honda DOT 4 brake fluid or equivalent from a sealed container to bring the level up to the upper level mark Reinstall the cap or the diaphragm cover and screws Operate the hand lever and foot pedal If the free play is excessive or the brake feels spongy and the reservoir fluid level is correct bleed the system 23 Check the idle speed Start the engine and warm it up to its normal operating temperature Place the motorcycle on its centerstand on a firm level surface Connect a tachometer to the engine according to the manufacturer s instructions SCREW Verify the idle speed rpm Idle speed 1 000 100 rpm If an adjustment is needed turn the throttle stop screw to set the
24. idle speed using a screwdriver Stop the engine and remove the tachometer 2006 American Honda M otor Co Inc All Rights Reserved 21 2006 ST1300 A 24 Check the tire pressure Front and rear 42 psi 25 Check the clutch lever and sidestand 22 ignition cut off switches When the transmission is in gear the starter should not work unless the clutch lever is pulled in and the sidestand is up Position the motorcycle securely with the rear wheel raised off the ground Clutch lever ignition cut off switch test Shift the transmission into gear Raise the sidestand and without pulling the clutch lever in turn on the ignition set the engine stop switch to the RUN position and press the starter button If the engine starts there is a problem with the clutch lever ignition cut off switch Troubleshoot the cause Sidestand ignition cut off switch test Shift the transmission into gear Lower the sidestand and pull the clutch lever in Turn on the ignition set the engine stop switch to the RUN position and press the starter button If the engine starts there is a problem with the sidestand ignition cut off switch Troubleshoot the cause 2006 American Honda otor Co Inc All Rights Reserved 26 Adjust the front seat height The front seat height of the ST1300 A can be adjusted for rider preference SEAT HEIGHT ADJ USTER Remove the rear seat by referring
25. ll the fuel tank knee grip pads FUEL TANK PARTS QTY Right knee grip pad 1 Left knee grip pad 1 Install the optional knee pads if the customer requests them to be installed If the unit has not been sold store the pads in the right saddlebag Clean the mating surfaces of the fuel tank with aclean shop towel and isopropyl alcohol or equivalent Peel off the backing sheets and attach the pads to the sides of the fuel tank 30 mm 1 13 16 in from the lower front edges of the tank as shown in the illustration If the ambient temperature is 77 F or below warm the mating surfaces of the tank and the pad s adhesive side with a hair dryer before attaching After attaching the pads press down firmly over the entire area of the pad to ensure maximum adhesion Avoid washing the motorcycle or riding in wet conditions for 24 hours after attaching the pads 14 2006 American Honda M otor Co Inc All Rights Reserved lt 16 Verify the proper routing of the cables hoses and wire harnesses NEGATIVE BATTERY TERMINAL POSITIVE BATTERY TERMINAL BATTERY BOX RIGHT TURN SIGNAL 2P SKY BLUE RIGHT 7 AY RUNNING LEFT TURN 2 SIGNAL 2 CONNECTOR ORANGE CONNECTOR Q gt g AN 9 2 q CS TIAN gt XS LEFT RUNNING LIGHT CONNECTOR 2006 American Honda M otor Co Inc All Rights Reserved 15 2006 ST1300 A 17
26. move the loose parts cartons Keep the You and Your Motorcycle Riding Tips amp Practice Guide and hand deliver to the customer at the time of delivery Remove the nuts plate and bolts NUTS AND BOLTS Using two people carefully remove the crate frame being careful not to damage the motorcycle Remove the front shipping brace being careful not to damage the motorcycle 2 2006 American Honda otor Inc All Rights Reserved 4 Loose Parts Information Unpack the remaining loose parts and check them against this illustration DESCRIPTION QTY PARTNUMBER STEP 1 Right mirror cover 1 88111 5 6002 8 Left mirror cover 1 88121 5 60047 8 2 Windscreen 1 64150 5 600 9 3 Windscreen cover 2 64151 5 600 9 4 Right windscreen bracket cover 1 64183 5 600 9 Left windscreen bracket cover 1 64188 M 5 00 9 5 Right mirror cover rubber 1 88112 5 600 8 Left mirror cover rubber 1 88122 5 600 8 6 Right rear view mirror 1 88110 5 601 8 Left rear view mirror 1 88120 MCS GO1 8 7 Handlebar cover 1 53115 5 6007 10 8 Right knee grip pad 1 17506 5 601 15 Left knee grip pad 1 17507 M CS G01 15 9 Front wheel assembly 1 7 10 Front fender 1 61100 CS G00ZH 6 11 Right engine guard cover 1 64260 5 601 14 Left engine guard cover 1 64265 5 601 14 Continued next page Optional parts Hand the knee
27. tall the right and left rear view mirrors using two 6 x 20 mm flange bolts on each side Torque the bolts 76 Torque 12 N m 1 2 kgf m 9 Ibf ft Ome 77 Install the two hose clips as shown LA a e SHIPPING BOLTS 116 discard 2006 American Honda Motor Co Inc All Rights Reserved 9 2006 ST1300 A 10 8 Install the mirrors cont Align the retaining tabs located on the ends of the mirror cover rubber with the indent ations on the fairing Push the end of the retainer strap into the hole in the body Connect the wiring harness terminals color to color right side wires are colored light blue and white left side wires are colored orange and white COVER RUBBER RETAINER STRAP MIRROR COVER Carefully install the mirror covers by pressing the cover prongs into the grommets on the MIRROR COVER bracket and mirror bracket ends into the cover as shown 2006 American Honda otor Inc All Rights Reserved 9 Install the windscreen PARTS Windscreen 5 Windscreen cover Right windscreen bracket cover Left windscreen bracket cover Plastic retainer Side cover collar Flange bolt 6 x 18 mm Pan screw 4 25 mm N A RL BR Aleje Nie Adjuster rubber Note that the windscreen adjusters are installed as shown however they can be reinstalled according to rider preference To install the windscreen us
28. to the instructions in step 11 Remove the front seat by following the instructions in step 17 Move the seat height adjuster into one of the three positions on the guide as shown Be sure to align the holes in the rear of the front seat with the adjuster when installing the seat Reinstall the front seat by referring to the instructions in step 17 Reinstall the rear seat by following the instructions in step 13 MIDDLE LOW POSITION 27 Complete the Set up Pre delivery form Complete an On Road Motorcycle Set up Pre delivery Checklist Reorder 50299 also available on iN by checking the boxes confirming the steps were done 2006 American Honda Motor Co Inc All Rights Reserved 23 2006 ST1300 A Wiring Diagram ST1300 PURGE CONTROL
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