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LIGHTED MIRRORS - Harley

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2. 5 See Figure 14 and Figure 15 Install appropriate connec tors on ends of Y harness assemblies See Table 3 Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual Table 3 Turn Signal Connections 3 and 4 Place Figure 12 Front Turn Signal Connector 2005 Earlier FLHT C U 3 See Figure 23 and Table 2 Locate 6 place multilock con nectors 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends 4 Coat terminals on Y harness with dielectric grease included in kit 5 See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual 6 Insert combined Y harness assembly between the two separated front turn signal connectors 3 and 4 Place Multilock Connectors 1 Remove outer fairing Refer to UPPER FAIRING WIND SHIELD in Service Manual 2 See Figure 13 and Table 3 Locate and separate front turn signal connectors inside inner fairing left and right fairing support brace Note wire color and cavity locations is01730 1 Left front turn signal connector 2 Right front turn signal connector Figure 13 Front Turn Signal Connectors FLTR Shown 3 See Figure 23 Locate appropriate connectors 3 or 4 place
3. and two Y harness assemblies 5 from kit 4 Coat terminals on Y harness with dielectric grease included in kit J03820 Left Turn Signal Right Turn Signal Violet to Red Brown to Red Blue to Blue Blue to Blue Black to Black Black to Black Gray Black to Gray Black 4 Place Only Gray Black to Gray Black 4 Place Only 6 See Figure 15 For models with 4 place multilock connec tors install ends of jumper wire assembly 2 Figure 23 Item 14 into open cavities in Y harness connectors is03424 1 Y harness 2 Socket housing 3 place 3 Pin housing 3 place Figure 14 Y Harness Assembly 3 Place Multilock is03425 Y harness Jumper wire Pin housing 4 place Son Socket housing 4 place Figure 15 Y Harness Assembly 4 Place Multilock 6 of 10 7 Insert Y harness assemblies with connectors between the two separated front turn signal connectors on vehicle Install Y Harness Softail Models 1 See Figure 16 and Table 1 Locate and separate front turn signal connector under fuel tank on right side Note wire color and cavity locations Figure 16 Softail Front Turn Signal Connector See Figure 23 and Table 2 Locate 6 place multilock con nectors 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends
4. 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends 3 Coat terminals on Y harness with dielectric grease included in kit 4 See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual 5 Insert combined Y harness assembly between the two separated front turn signal connectors on vehicle J03820 Figure 22 V Rod Handlebar Control Connectors 2003 Earlier 1 VRSCR Models See Figure 21 Remove left side cover following the instructions in the Service Manual 2003 Earlier VRSC Models See Figure 22 Remove instrument cluster following the instructions in the Service Manual 2004 Later VRSC Models Remove left side cover fol lowing the instructions in the Service Manual 2 Locate and separate front turn signal connector 6 place multilock Note wire color and cavity locations 3 See Figure 23 and Table 2 Locate 6 place multilock con nectors 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends 4 Coat terminals on Y harness with dielectric grease included in kit 5 See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to
5. Coat terminals on Y harness with dielectric grease included in kit See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual Insert combined Y harness assembly between the two separated front turn signal connectors on vehicle Install Y Harness Dyna Models 2005 Earlier Models 1 See Figure 17 and Figure 18 Remove plug on right side of top frame tube At service loop remove cable strap and push wire harness into top frame tube Pull front turn signal connector out from hole on right side of tube Separate front turn signal connectors Note wire color and cavity locations See Figure 23 and Table 2 Locate 6 place multilock con nectors 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends Coat terminals on Y harness with dielectric grease included in kit See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual Insert combined Y harness assembly between the two separated front turn signal connectors on vehicle J03820 1 Cable strap 2 Wire harness Figure 17 Dyna Service Loop 2005 Earlier is01765 1 Frame tube 2 Plug Figure 18 Dy
6. Figure 1 Remove acorn nut 1 star washer 2 and existing mirror 3 from clutch hand control assembly Discard star washer and mirror but save acorn nut 2 Right side See Figure 3 Loosen ball stud clamp 1 to remove directional lamp assembly 2 Remove retainer 3 star washer 4 and existing mirror 5 from front brake hand control assembly Discard star washer and mirror but save remaining parts J03820 is03414 Locknut 2 Washer 2 Mirror left 1 2 3 4 Mirror right Figure 4 Remove Mirrors Sportster 2 of 10 INSTALLATION Install Lighted Mirrors Touring and Softail Except FXSTD FLSTF FXSTS FLSTS Models 1 Left side See Figure 5 Install mirror stem 1 through clutch hand control assembly is03433 Mirror left Washer flat stock Washer flat from kit Acorn nut Ground ring terminal Wire guard OOP ON Be sure wire exiting mirror stem is positioned in wire guard so Figure 5 Install L H Lighted Mirror Except Sportster FXSTS FLSTS Install stock washer 2 or flat washer from kit 3 on top of hand control assembly if needed to stabilize mirror stem Slide mirror power lead wire gray through ground wire ring terminal 5 flat side up then install ring terminal on mirror stem Slide mirror power lead wire gray through wire guard 6 then install wire guard on mirror stem Install flat washer 3 from kit on mirr
7. 6 3 of 10 is03429 Mirror right Washer flat stock Washer flat from kit Retainer Ball stud clamp Directional lamp assembly Ground ring terminal ONOO Pensa Wire guard Figure 7 Install R H Lighted Mirror Dyna FXSTD FLSTF VRSC FXSTS and FLSTS Models 1 Left side See Figure 8 Install mirror stem 1 through clutch hand control assembly 2 Install stock washer 2 on top of hand control assembly or use flat washer 3 from kit if needed to stabilize mirror stem 3 Slide mirror power lead wire gray through ground wire ring terminal 6 flat side up then install ring terminal on mirror stem 4 See Figure 8 Slide mirror power lead wire through flat washer 3 from kit then install washer on mirror stem 5 Slide mirror power through locknut 4 from kit then install locknut on mirror stem 1 Tighten to 8 12 ft lbs 10 8 16 3 Nm Be careful not to over tighten 6 Right side See Figure 8 Repeat steps to install right side lighted mirror front brake hand control assembly J03820 is03467 Mirror left Washer 2 stock Washer flat 2 from kit Locknut 2 Mirror right OSS Ne Ground ring terminal Figure 8 Install Lighted Mirrors FXSTS FLSTS Sportster Models 1 Left side See Figure 9 Install mirror stem 1 through clutch hand control assembly is03420 Mirror left Washer flat 2 stock Washe
8. EADLAMP FLHR C S in Service Manual Other Touring Models Install outer fairing Refer to UPPER FAIRING WINDSHIELD in Service Manual 2 Install maxi fuse left side cover and left side saddlebag Refer to MAXI FUSE and SADDLEBAG in Service Manual Softail and Dyna Models J03820 1 Install fuel tank according to the instructions in the Service Manual WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 2 Connect battery cables positive cable first 3 Install seat according to the instructions in the Service Manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b Sportster Models 1 Install fuel tank according to the instructions in the Service Manual N Install seat according to the instructions in the Service Manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 Install maxi fuse and left side cover Refer to MAXI FUSE in Service Manual V Rod Models 2003 Earlier Install instrument clu
9. MULTILOCK ELECTRICAL CONNECTORS in Service Manual 8 of 10 6 Insert combined Y harness assembly between the two separated front turn signal connectors on vehicle Connect Mirrors to Y Harnesses All Models 1 Determine path for routing wires from mirror to Y har nesses from kit plugged in between front turn signal con nectors on vehicle Wires will travel along handlebars towards center of bike 2 Cut mirror power and ground wire leads to optimal length for reaching Y harnesses 3 See Figure 23 Slide conduit 6 up mirror power and ground wire leads 4 Terminate ends of mirror and ground wires with socket terminals 4 from kit using crimping tool Refer to MULTI LOCK ELECTRICAL CONNECTORS in Service Manual 5 Coat terminals with dielectric grease included in kit 6 Install 2 place socket connectors on each pair of termi nated mirror wire leads Refer to MULTILOCK ELEC TRICAL CONNECTORS in Service Manual Note which connectors are for left and right mirrors 7 Plug 2 place socket connectors from mirror wire leads into appropriate left and right open 2 place pin connectors in Y harnesses installed on vehicle 8 Use wire ties from kit Figure 23 Item 17 to arrange and pack Y harness wires to minimize environmental exposure 9 Use wire ties from kit Figure 23 Item 17 to secure mirror wire conduit to handlebars Final Assembly Touring Models 1 FLHR C S Models Install headlamp assembly Refer to H
10. cMOTOR HARLEY DAVIDSON WY J03820 INSTRUCTIONS REV 2006 09 12 LIGHTED MIRRORS GENERAL Kit Number 92059 07 Models This kit fits all 1997 and later models equipped with stock mir rors NOTE The mirrors in this kit are not intended to replace the stock turn signals Mirror turn signals will not function properly without the stock turn signals installed Additional Parts Required WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer CAUTION It is possible to overload your motorcycle s charging system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring c
11. cluded in kit 5 See Figure 11 Install connectors on ends of combined Y harness assemblies Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNECTORS in Service Manual Model Multilock Connector FLHR C S 6 place 2005 earlier FLHT C U 6 place 2002 earlier FLTR 6 place 2003 later FLTR 3 place 2006 later FLHX FLHT C U 4 place Softail 6 place Dyna 2005 earlier 6 place Dyna 2006 later 3 place Sportster VRSC and Older Models 6 place Install Y Harness FLHR C S Models 1 Remove headlamp assembly Refer to HEADLAMP FLHR C S in Service Manual 2 See Figure 10 and Table 1 Locate and separate front turn signal connector inside nacelle Note wire color and cavity locations isO1727 Q is03426 1 Y harness 2 Pin housing 6 place 3 Socket housing 6 place Figure 10 Front Turn Signal Connector FLHR C S J03820 Figure 11 Y Harness Assembly 6 Place Multilock 6 Insert combined Y harness assembly between the two separated front turn signal connectors on vehicle Install Y Harness Other Touring Models 6 Place Multilock Connectors 1 Remove outer fairing Refer to UPPER FAIRING WIND SHIELD in Service Manual 2 See Figure 12 and Table 1 Locate and separate front turn signal connector inside inner fairing left fairing support brace Note wire color and cavity locations 5 of 10 is03423 VE a 6 amp HS
12. hanges 00211b Kit Contents See Figure 23 and Table 4 NOTES Place a clean shop towel or a protective blanket over the equipment to avoid scratching painted surfaces when installing this kit This kit requires up to 500 mA of additional current from the electrical system J03820 WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a REMOVAL Prepare for Service Touring Models Remove left side saddlebag left side cover and maxi fuse Refer to SADDLEBAG and MAXI FUSE in Service Manual Softail and Dyna Models WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a e Remove seat according to the instructions in the Service Manual 2 Disconnect battery cables negative cable first 3 Remove fuel tank according to the instructions in the Service Manual Sportster Models Remove left
13. na Top Frame Tube 2005 Earlier 2006 Later Models 1 See Figure 19 Remove cover under top frame tube then pull front turn signal connectors 3 place multilock out from opening under tube 2 Separate front turn signal connectors Note wire color and cavity locations 3 See Figure 23 Locate 3 place multilock connectors 8 9 and two Y harness assemblies 5 from kit 4 Coat terminals on Y harness with dielectric grease included in kit 5 See Figure 14 Install connectors on ends of Y harness assemblies See Table 3 Note wire color and cavity locations Refer to MULTILOCK ELECTRICAL CONNEC TORS in Service Manual 6 Insert Y harness assemblies with connectors between the two separated front turn signal connectors on vehicle 7 of 10 is01775 DD 1 Frame tube 2 Cover 3 Plug Figure 19 Dyna Top Frame Tube 2006 Later Install Y Harness Sportster Models 1 See Figure 20 Locate and separate front turn signal con nector 6 place multilock under fuel tank Note wire color and cavity locations gt is01740 ZA w Sake 1 Turn signal connector socket half Install Y Harness V Rod Models F is01 742 T i i 1 Right handlebar control connectors 2 Left handlebar control connectors 2 Turn signal connector pin half Figure 20 Sportster Front Turn Signal Connector 2 See Figure 23 and Table 2 Locate 6 place multilock con nectors
14. or stem NOTE it does not get crushed by hardware 6 7 Install acorn nut 4 on mirror stem 1 Tighten to 8 12 ft Ibs 10 8 16 3 Nm Be careful not to over tighten Right side See Figure 6 Repeat steps to install right side lighted mirror front brake hand control assembly J03820 is03434 Mirror right Washer flat stock Washer flat from kit Acorn nut Ground ring terminal Wire guard Poo NS Figure 6 Install R H Lighted Mirror Except Sportster Dyna FXSTD FLSTF FXSTS FLSTS VRSC Dyna FXSTD FLSTF and VRSC Models 1 Left side See Figure 5 Complete steps from previous subtopic to install left side lighted mirror clutch hand control assembly Right side See Figure 7 Install mirror stem 1 through front brake hand control assembly Install stock washer 2 on top of hand control assembly or use flat washer 3 from kit if needed to stabilize mirror stem Slide mirror power lead wire gray through ground wire ring terminal 7 flat side up then install ring terminal on mirror stem Slide mirror power lead wire gray through wire guard 8 then install wire guard on mirror stem Install flat washer 3 from kit on mirror stem 1 NOTE Be sure wire exiting mirror stem is positioned in wire guard so it does not get crushed by hardware 6 Install retainer 4 on mirror stem 1 Tighten ball stud clamp 5 to install directional lamp assembly
15. r flat 2 from kit Locknut 2 Mirror right Ground ring terminal SOUS NS Figure 9 Install Lighted Mirrors Sportster 4 of 10 2 Install stock washer 2 on top of hand control assembly or use flat washer 3 from kit if needed to stabilize mirror stem 3 Slide mirror power lead wire gray through ground wire ring terminal 6 flat side up then install ring terminal on mirror stem 4 Slide mirror power lead wire through flat washer 3 from kit then install washer on mirror stem 5 Slide mirror power lead through locknut 4 from kit then install locknut on mirror stem 1 Tighten to 8 12 ft lbs 10 8 16 3 Nm Be careful not to over tighten 6 Right side See Figure 9 Repeat steps to install right side lighted mirror front brake hand control assembly Table 1 Turn Signal Connectors Table 2 Wire Color and Cavity Locations Left and Right Turn Signals Right Turn Signal Cavity 1 2 3 6 Place Connector Blk Brn Blue Y Harness Blk Red Blue Left Turn Signal Cavity 4 5 6 6 Place Connector Blue Vio Blk Y Harness Blue Red Blk 3 See Figure 23 and Table 2 Locate 6 place multilock con nectors 12 13 and two Y harness assemblies 5 from kit Align both Y harness assemblies together matching pin terminated wire ends and socket terminated wire ends 4 Coat terminals on Y harness with dielectric grease in
16. side cover and maxi fuse Refer to MAXI FUSE in Service Manual V Rod Models Remove right side cover and maxi fuse Refer to MAXI FUSE in Service Manual Remove Existing Mirrors Touring and Softail Except FXSTD FLSTF Models Left side See Figure 1 Remove acorn nut 1 star washer 2 and existing mirror 3 from clutch hand control assembly Discard star washer and mirror but save acorn nut Right side See Figure 2 Remove acorn nut 1 star washer 2 and existing mirror 3 from front brake hand control assembly Discard star washer and mirror but save acorn nut 1 of 10 is03431 1 Acorn nut 2 Star washer 3 Mirror left Figure 1 Remove L H Mirror Except Sportster is03432 1 Acorn nut 2 Star washer is03428 Ball stud clamp Directional lamp assembly Retainer Star washer 5 Mirror right PON gt Figure 3 Remove R H Mirror Dyna FXSTD FLSTF VRSC Sportster Models Left side See Figure 4 Remove locknut 1 washer 2 and existing mirror 3 from clutch hand control assembly Discard washer and mirror but save locknut Right side See Figure 4 Remove locknut 1 washer 2 and existing mirror 4 from front brake hand control assembly Discard washer and mirror but save locknut 3 Mirror right Figure 2 Remove R H Mirror Touring Softail Except FXSTD FLSTF Dyna FXSTD FLSTF and VRSC Models 1 Left side See
17. ster following the instructions in the Service Manual e 2004 Later Install left side cover following the instructions in the Service Manual N Install maxi fuse and right side cover Refer to MAXI FUSE in Service Manual 9 of 10 SERVICE PARTS is03427 Figure 23 Service Parts Lighted Mirrors Table 4 Service Parts Lighted Mirrors Item Description Quantity Part Number Item Description Quantity Part Number 1 Lighted mirror left with gray lead 92055 07 10 Pin housing 4 place 2 73104 96BK wire 2 Lighted mirror right with gray 92056 07 11 Socket housing 4 place 2 73154 96BK lead wire 3 Ground ring terminal 2 Not Sold 12 Pin housing 6 place 73106 96BK Separately 4 Terminal socket 6 72560 07 13 Socket housing 6 place 73156 96BK 5 Y Harness assembly 2 includes 92060 07 14 Jumper wire assembly 2 56913 06 fuse holder and fuse Fuse 1 amp glass 2 not shown 56880 06 15 Wire guard 2 72561 07 6 Conduit black 2 Not Sold 16 Washer flat 4 6771A Separately 7 Socket housing 2 place 2 73152 96BK 17 Cable strap 10 10006 8 Pin housing 3 place 2 73103 96BK 18 Dielectric grease 4 6 gram packet Not Sold Separately 9 Socket housing 3 place 2 73153 96BK 19 Locknut nylon insert 5 16 24 2 7727 Sportster FXSTS FLSTS models only J03820 10 of 10

LIGHTED MIRRORS - Harley

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