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2004 Training Manual

1. Power Board ESEC 10R System Diagram ELECTRONIC OVEN DISPLAY BOARD DISPLAY CONTROL EOC DISPLAY BOARD DISPLAY L FRONT BOARD 7 R REAR BOARD L REAR OOO R FRONT o ME 600 ooo OOO e e e 0 up go 9 C39 LR ELEMENT Zu RR ELEMENT LF ELEMENT CONTROL QE 9S CONTROL ELEMENT CONTROL ag gt CONTROL z QOO ecc 25 OE oe QOO eo OO 8 er OO Oe e some models some models UIB some models some models jac o 5 COMMUNICATION some models BUS RELAY CONTROL SIGNAL some models POWER BOARD POWER T PB E E Ac Power REMOTE RELAY ws Q e BOD Wen tc BOARD RRB lt PONVER PB AC POWER some models 2 5 o m t EEN E Q gt POWER lt 5 SURFACE 5 SENSE lt e 1 AC POWER 5 POWER 2 oO jo se ac E 3 o e B lt lt e eo A lt L HOT HOT HOT HOT SURFACE SURFACE SURFACE 1 OF 4 LIMITERS SURFACE SENSE SENSE SENSE SENSE 76 Service Data Sheet for the ESEC 10R Electronic Surface Control System SERVICE DATA SHEET NOTICE This service data sheet is intended for us
2. to display then the corresponding duration is displayed after the 2 key sequence Delay Clean All the above clean options can be delayed just like any other cooking non broil function to a later time using the Start Time key The user simply programs the clean function as described above then programs the delay time using the Start Time key Just like any other delayed cooking function the control must accept either programming order for implementing the function i e Enter the start time then the clean function or visa versa After a delay clean function is programmed by the user the control MUST lock the cavity door at program time not at the start time Similar to a delayed cooking function the CLEAN and DELAY ICONs must be illuminated after programming takes place 71 Convection Convert This function will adjust the set temperature entered by the user for a normal bake opera tion by a fixed value typically 25 F This value should be adjustable via the alteration of the EEPROM After the user programs a normal bake or timed bake cooking function the user will simply press the Convection Convert button to activate the function After activation the user will witness the set temperature being decremented the fixed amount in the temperature digit locations If the user has programmed a convection convert timed cooking function at 7596 of the timed duration down to the minute resolution the cont
3. omall amount of water spills out on floor when the tumble action washer door is opened after cycle is completed Water left in the bellows boot after the cycle Order bellows boot kit 5303937187 This kit will contain a new bellows with a drain back feature Figure 1 a spring clamp Figure 2 three tube spacers and a set of instructions The new style bellows attaches to the front panel by means of a spring clamp instead of adhesive Replaces 5303937140 See the kit instructions on the following pages acu He Spring Clamp 2077 Figure 1 Figure 2 42 PROCEDURE FOR REPLACING THE DOOR BOOT BELLOWS KIT P N 5303937187 This tutorial will show you how to do the job what pitfalls to avoid and will include some great tips Some boots are glued to the front panel and some are attached with a wire spring clamp Directions for removing and replacing each type are as follows 1 2 If the machine has a Dryer stacked on top or is positioned in such a way that it would be too much bother to move you will be better off leaving it where it is However if itis possible it would be easier to do this job if the machine could be leaned back against a wall protect the wall against being defaced though By leaning it back the tubs will hang back from the front panel and you will have increased space to work If leaning it back is not possible then use a 6 or 8 inch block of wood to wedge between the front panel and the tub to hold
4. ServiceBench Toll Free Number 1 877 472 3624 4 ServiceBRench com Service Assistance Center 1 866 646 6810 from 8 00 a m 6 00 p m Eastern Time Zone In order to better serve our valued Home Service Providers Electrolux Home Products has restructured its Service Assistance Center The new TOLL FREE number will take care of your warranty questions such as claims processing payrate inquiries and in warranty authorizations Please keep in mind that they are not the technical department All technical questions should be directed to the Technical Information Department at 1 888 842 3660 Technical Information Department Call 1 888 842 3660 and enter your 8 digit account number followed by the pound sign Then press Option 2 for Refrigerators Freezers A C or Dehumidifiers Option 3 for Range Products Option 4 for Laundry or Dishwasher Products Service Manuals and Technical Guides Printed in 2001 5995345245 Next Generation Top Mount Refrigerators 2000 5995353256 Product Information amp Technical Guide S x S Refrigerators October 1999 May 2001 5995355665 Product Information amp Technical Guide Top Mount Refrigerators October 1999 May 2001 5995361523 Next Generation 30 Electric Free Standing Ranges Service Manual 5995348223 24 Built in Dishwashers Electronic Control Updates Precision Wash Service Manual 5995352423 Next Generation S x S Refrigerators Service Manual 5995355186 24 Built in Dishwasher
5. Roller 68 Hidden bake element Several models in the new line up will include a feature called hidden bake The bake element is hidden beneath the oven bottom The bottom is held in place with two thumb screws at the rear When the oven bottom is removed the element can be serviced in the usual way Leveling legs relocated The front leveling leg has been moved forward and is now mounted on the face of the chassis This allows for easier adjustment and improves performance The rear leveling leg features heavier construction and is also a new part number 69 Body Side Panel Attachment Changing the body side panel still requires the removal of screws along the top and rear flanges There are two new hidden fasteners that must now be addressed The first is a screw on the inside flange of the body side just behind the face of the chassis The picture at the right shows a rear view of only the oven chassis and side panel The hidden screw is indicated by the red arrow The second hidden fastener is located further down this same flange The diagram below has the oven removed to reveal the location of the fastener A plastic retainer is screwed to the side of the chassis A square opening in the side panel hooks on the underside of the fastener The last step in removing the side panel is to raise the chassis and allow the side panel to slip out from beneath the fastener 70 Cooktop lockout fe
6. 4 Electrolux ELECTROLUX HOME PRODUCTS NORTH AMERICA Technical Training Manual Fall 2004 Includes New Electronic Tumble Action Washer and Dryer New Electronic Side by Side Refrigeration Controls New Precision Direct Feed Dishwasher New Freestanding Range Improvements Frequently Asked TID Questions and Solutions Information Supplied by Electrolux Home Products Technical Information Department Published by Electrolux Home Products Regional Service Quality Managers August 2004 SAFE SERVICING PRACTICES ALL APPLIANCES To avoid personal injury and or property damage it is important that Safe Servicing Practices be observed The following are some limited examples of safe practices 1 DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe and satisfactory manner 2 Before servicing or moving an appliance e Remove the power cord from the electrical outlet trip the circuit breaker to the OFF position or remove the fuse e urnoffthe gas supply e urnoffthe water supply 3 Neverinterfere with the proper operation of any safety device 4 USEONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES 5 GROUNDING The standard color coding for safety ground wires is GREEN or GREEN with YELLOW STRIPES Ground leads are not to be used as current carrying conductors It is EXTREMELY important tha
7. Motor Do not order just the motor order the kit 5304440661 309908001 Capacitor 5304440661 Motor amp Capacitor Kit Use kit when replacing the motor or if the motor in unit is OK just add the capacitor 1 Remove two screws on the top of the cabinet 2 Pull chassis out of cabinet 3 Remove the screw on the plastic enclosure 4 Remove three screws on the top and one on the front of the metal top cover Place the top cover to the side 5 Remove the capacitor clamp mounting screw 6 Disconnect the white wire leading from the motor to the capacitor position C 82 Connect the red jumper wire p n VROO8N4K6 U type terminal to the capacitor position C and connect the other end terminal to the additional capacitor supplied with this kit any terminal on the 2 5uf 450V p n 455000101 Connect the wire wire again which was discon nected at step 6 to the red jumper wire U type terminal at the capacitor C position Connect one terminal of the black jumper wire p n VBOOBNAN4 to the FAN position on the capaci tor and the other end to the opposite terminal used in step 7 of the additional capacitor supplied with this kit Re secure the round capacitor to the control box with the capacitor clamp Attach the square type capacitor to the control box using the screw p n A141509 supplied in the kit Re attach the top cover Secure the enclosure Slide the chassis b
8. No soap is preferable to too much soap Have a cloth handy to wipe the soap from your fingers Figure 7 Figure 8 44 8 Once the groove in the boot is lubed with soap locate the arrow as shown in Figure 8 that is located on the top of the boot located to the right of the extrusion that slips over the duct This arrow must point up when the boot is installed 9 With the boot in one hand and the other hand spreading the lip and groove on the boot near the arrow force the lip into the groove behind the lip at the top of the opening on the tub shell Figure 9 Figure 9 Figure 10 10 With one hand holding the boot so it does not slip off use the other hand to continue spreading the lip and 11 e groove of the boot further to the right In this way you continue this action 360 degrees around until the boot is mounted onto the front tub shell Figure10 Don t give up rest one hand at a time if needed Whatever you do do not remove both hands until the boot is on unless you want it to fall off and then you getto start over with it Now is the time to put the spring back on Included in the BOOT KIT is a set of three spacers an example of which is shown in Figure 11 below These spacers are to be used to hold the spring in place in the groove on the outside perimeter of the boot As it will take both hands to stretch this spring into place these spacers will prevent the spring from popping out when you let go of it to
9. Oven Door Painted 152F Oven Door Porcelain 160 F Warmer Drawer Painted 152 F Warmer Drawer Porcelain 160 F Cooktop No Temperature Limits Apply Lower Console No Temperature Limits Apply Oven Vent Area No Temperature Limits Apply Knobs And Handles Skirt Plastic Metal Plastic Metal Conventional Gas amp Electric 167 F 131 F 182 F 152 F Self Clean Gas at Clean Temperature 167 F 131 F 182 F 152 F Self Clean Electric at Clean Temperature 182 F 152 F 182 F 152 F Includes plastic with metal plating not more than 0 005 thick and metal with a plastic or vinyl covering not less than 0 005 thick PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION Servicers are replacing EOC due to blanking out Electrical noise from lubrication inside door switch Install new switch Lubrication has been removed internally See 2004 Service Bulletin Vol 24 Issue 2 Page 4 Painted burner bowls are chipping Bowl supports are too tight Bend supports to loosen Many EOCs returned to factory are fully functional Servicer not checking oven sensor circuit Always check the complete oven sensor circuit from back of EOC through wiring to the oven sensor F3 fault code is defective wiring or defective sensor 67 PROBLEM Improper diagnosis of product CAUSE Lack of basic knowledge for proper diagnosis of range products SOLUTION Technicians need to have basic service knowledge such as the a
10. The filter and base can be replaced and adjusted properly then in 4 to 6 months the filter starts to leak again There is now an in line regulator that can be installed in the inlet side of the water filter See Figure 1 The part number for the regulator is 241556001 The regulator will hold the pressure on the filter and water system at 60 to 65 PSI with up to 150 PSI line pressure Remove the cover from the water lines going to the front filter Remove the inlet water line Brown line on right hand side Push the water pressure regulator into the filter base inlet Reinstall the water line and cover Dom REGULATOR INSTALLED ON INLET SIDE OF THE WATER FILTER FIGURE 1 NOTE On current production the o rings have changed to a larger size the ends of the filter are slightly longer the back of the filter housing is not heat welded to the main housing and the screw and the screw holes are removed from the back of the housing 23 PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION Front water filter will not eject when button is pressed to release filter It was found in test by the vendor and the factory that the spring clip in the base that holds the filter in place had a burr on one of the four fingers Therelease lever would release three ofthe fingers butthe 4th upperleft hand would catch on the filter and notlet go unless you push in on the filter and the button at the same time The spring clip is
11. Wash Cycles The number of different cycles will vary depending on model The difference in these cycles can be the number of washes and rinses as well as differences in assured water temperatures for wash and rinse segments of the cycle The control can also restrict the use of certain energy options for a cycle On models with a variable speed motor the proper motor speed is selected by the control for the cycle The following cycles can be found on those models Ultimate Scrub Pots amp Pans This cycle is intended for heavier soiled dishes This cycle will be the longest available to the user It will have the most rinses along with the highest temp assure water temperature of any other cycle The high temperature wash and sanitize rinse are automatically selected and cannot be disabled in this cycle The soil sensor is used in this cycle for adjusting the length of the cycle to ensure proper cleaning On models with a variable speed wash motor the highest motor speeds will be used in all cycles to remove as much soil as possible Normal Wash Cycle This cycle is used for normally soiled dishes The control will use the soil sensor to adjust the number of rinses needed in this cycle to insure proper cleaning The assured water temperature is automatically select for this cycle at 135 F for the main wash and 140 F in the final rinse The user can select a high temperature wash sanitize rinse and no heat dry options and can use the delay star
12. by the electronic control Defrost Heater A450 watt heating element 115 VAC located in the evaporator assembly to melt frost during the defrost cycle The defrost heater is connected to the NO contact of a relay Defrost Heater operation is detected and internally monitored by the microprocessor Defrost Termination Thermostat DTT Bi metal disc thermostat attached via a clamp to the evaporator tubing During the defrost cycle the device is a closed circuit between the defrost heater and Neutral The DTT is designed to open at a predetermined temperature ending the defrost cycle Standard Compressor Motorized pump 115VAC that creates the high and low pressures required for heat exchange The Standard Compressor is controlled by a relay Evaporator Fan Motorized Fan 12 VDC that circulates freezer and fresh food section air The evaporator fan motor speed is controlled via a 12 VDC circuit NOTE Ifthe fan motor is running when the freezer door is opened the speed will change from HIGH 2700 RPM to LOW 2000 RPM Condenser Fan Motorized Fan 115 VAC that circulates air through the condenser coils Either a Relay or Triac depending on compressor used controls condenser Fan Motor Fresh Food Door Sensor Magnetically activated reed switch Switch will detect Fresh Food Door state Air Filter Motorized Fan 12VDC that circulates air through a filter in the Fresh Food Section The Filter Fan Motor is controlled via a pow
13. check to see that wire nutis in the correct location See Figure 5 After the steel face plate is installed loosen the screws slightly if you feel a binding on the bail arm as you lift it up and down by hand See Figure 6 CLEAN REPLACE LUB BAIL ARM STICKING FIGURE 1 FIGURE 2 FILL SCREW HOLE _ _ FIGURE5 FIGURE 4 FIGURE 6 20 PROBLEM Ice cubes falling overthe side or back ofthe ice bucket on side by side refrigerators with the ice maker mounted across the back of the freezer CAUSE Deflector missing or out of place on ice maker and on some models from the ice bucket SOLUTION On side by side refrigerators with the ice maker mounted across the back there is a deflector part number 241583301 mounted on the stripper of the ice maker See Figures 1and 2 This deflector has two reasons for being installed correctly First it directs additional air at the bottom of the ice maker to increase production Second it stops ice from falling over the back of the bucket It is important that it is in place and the bucket is all the way back against the stop DEFLECTOR CORRECTLY INSTALLED ON ICE MAKER STRIPPER FIGURE 1 FIGURE 2 The second deflector is part number 241587401 Figure 3 itis mounted on the right rear side ofthe ice bucket Figure 4 on 26 cubic foot side by sides Itfills the gap between the shelf Figure 5 and the back of the ice bucket USED TO FILL GAP MOUNT ON RIGHT REAR SIDE OF ICE BUCK
14. clear the F 04 Select and start the washer in the Heavy Duty wash cycle with the Heavy Soil Stain Option deactivated If the tub does not start turning while filling or within 30 seconds after the fill is completed troubleshoot for a motor will not run problem If the motor is running and the tub is filled let the washer run for at least 6 minutes Measure the voltage between pin one of the 8 pin connector J11 and pin 7 of the 7 pin connector J6 The voltage should be below 50 VAC when the timer advance is off and line voltage when the timer advance is on If the meter reading does not switch between these two readings the motor speed control is defective If the meter reading switches between these two readings the electronic control board is defective FOS A problem with the key pad Disconnect the keypad ribbon from the control and reconnect the ribbon Try all keypad switches to see they all function correctly If they do not then try cleaning the end of the ribbon with a soft cotton cloth Reinstall the ribbon and program the washer to operate If the code reoccurs replace the touch pad ddo Drawer reed switch is not closed Make sure the drawer is closed If the drawer is closed check that the magnet in the drawer is in the correct position If the magnet is in the correct position check the reed switch dr Door switch is not closed Check that the door is closed and the door catch is not broken If so replace the door loc
15. cold control If damper motor will open and close the damper If damper motor will replace the food compart not run replace the ment cold control damper assembly NOTE If you are testing a product with a ADC II follow the instructions on page 14 through 18 to test the food compartment control damper and ADC 10 Items to look for when replacing the control box assembly When the control box assembly is removed make sure that the white plastic capillary tube cover is removed along with the capillary tube The capillary tube should lay in the foam block groove as shown The white plastic capillary tube cover should be within 1 4 of the foam block as shown Make sure that the capillary tube is not kinked and that it goes through the small hole in the damper opening of the fresh food liner Items to look for when replacing the control box assembly cont When the control box is installed properly the housing will be touching the food compartment liner When the control box assembly is reinstalled make sure the screw in the back of the control box is all the way in and tight an M Make sure the cam switches are connected correctly and the wiring harness is not placed under the switches in a position that will allow them to get into the cam 12 Damper Heater Kit P N 5303918267 for the 2001 Side by Side Refrigerators This kit will allow the installation
16. food display to give you the test temperature On products with one position read out in the freezer and food compartment the first number of the temperature will be constant for 1 second The second number of the temperature will flash twice in one second It will alternate back and forth to give you the test temperature Variable 4 Fresh Food sensor circuit condition will be displayed in Fresh Food Window Flash 1 Fresh Food sensor OK Flash 2 Fresh Food sensor open Flash 3 Fresh Food sensor shorted Variable 5 Disables buffer to allow technician to place his finger on the Fresh Food sensor and observe an immediate rise in temperature NOTE The upper control limit is 4 degrees over set temperature Test 5 Damper Motor is a 12 volt DC Stepper motor Variable 1 Damper to full open O Variable 2 Damper to mid position 0 Variable 3 Damper to full closed NOTE Stepper motors require alternating polarities of DC current to operate This is accomplished with a circuit on the main board Applying straight 12 V DC to the damper motor will not make the motor run and it could damage the motor windings Only test the damper motor through the refrigerator control system Test 6 Defrost Variable 1 Number of defrosts last 72 hours Variable 2 Duration of last defrost heater on time in minutes Variable 3 Will turn on defrost heater If current flow to heater is sensed the letter D will be displayed If no current flow i
17. in the exhaust system to keep the heated air in the drum SOLUTION Add elbows and additional 4 inch pipe to the exhaust If the exhaust hood has a 4 inch opening change to a 272 inch opening Make sure the system back pressure does not exceed the maxi mum manometer reading of 0 75 inches of water column 47 Dishwasher Information PROBLEM Steam or moisture leaking from top of console CAUSE Compression of the door seal very tight at the bottom of the door which is not allowing top of door to seal SOLUTION The compression of the door seal will relax with time To stop these leaks two small spacers can be added to the back of the latch assembly This will move the door into the seal and stop the leak See Figure 1 Instructions for installing spacers Parts needed for this repair 2ea 5300809968 spacers Disconnect power to unit Remove outer door panel and console Remove door latch assembly Add spacers behind latch on both mounting screws See Figure 1 Reinstall door latch remember to turn screw counter clockwise to allow threads of screw to drop into the threads already cut into the plastic door panel before tightening screw Check latch cam hook making sure it is all the way into the hole in the strike See Figure 2 In some cases the door seal may need to be replaced to improve closure Ud edt qs LE Washer behind latch assembly Latch cam hook all the way into strike Figure 1 Figure 2 48 PROBLEM CA
18. is a technician to do The only alternative is to advise the customer of the cause for their problem advise them of what needs to be done then allow them to make the decision as to how they wish to correct the water tempera ture problem 51 SOLUTION cont PROBLEM CAUSE SOLUTION Water conditions as well as water temperatures can and do change from season to season and time to time For this reason water hardness can and may be a factor in wash ability complaints at different times of the year This is one condition that may get over looked while determining the solution to the customer s complaint Some information used in writing this was found in articles listed on the internet site of The Soap and Detergent Association www cleaning101 com Dishes not dry when cycle ends Several factors involved For dishes to come out dry requires more than heat from the heater in the bottom of the tub This has always been the truth The reality of this has become more evident today with the need to conserve energy and resources A dishwasher that is not drying can be a very complex problem to solve for the technicians in the field This article is intended to help find a solution to this complaint What does it take to dry a load of dishes This list of five items if worked properly will result in a dry load of clean dishes The importance of each and how they work together follows Heat from the heater Hot water used in cleani
19. of a 1 0 Watt heater on the bottom of the air damper assembly to control frost or ice from collecting on the bottom of the housing stopping the door from closing when the control is satisfied 1 Removethe control housing from the food compartment 2 Remove the damper assembly from the control housing and separate the two foam blocks covering the housing CAUTION Use caution when separating the block so not to break the foam 3 Remove the film from heater See Figure 1 and attach to inlet side of housing on bottom See Figure 2 FIGURE 1 FIGURE 2 4 Slideinletside of foam block over housing and heater See Figure 3 Now slide outlet side of foam block over the housing See Figure 4 FIGURE 3 FIGURE 4 5 Re Install damper in control housing Cut the Blue wire going to the damper motor See Figure 5 and using the connector and heat shrink in kit splice one side of the heater to the neutral wire Blue Wire 6 Cutthe Red wire going from the defrost control or timer to the compressor See Figure 5 and using the connector and heat shrink in kit splice one side of the heater to the line wire Red Wire DEFROST CONTROL FIGURE 5 13 Cold Control and ADC Changes on Standard 23 and 26 Cu Ft Side by Side Refrigerators Achange in the food compartment cold control on side by side refrigerators from the GE to a Robertshaw took place in January of 2003 The new Robertshaw control is in use in the control box kit p
20. open Potentiometer LF is shorted 1 Bad potentiometer Potentiometer LR is shorted 2 Bad UIB 3 Contact technical line for assistance 78 New Freestanding Oven Basic Features Five burner gas cooktop Gas oven broil burner 79 New wide oven cavity and six level rack support system New oven door hinge and door removal 80 Oven door broil stop position New oven door hinge ae did ef 3 A4 gt Room Air Conditioner Information PROBLEM Avery low percentage of room air conditioners 25K BTU FAS256N2A and 29K BTU FAS296N2A units built for the 2004 selling season have exhibited fan motor vibration which can cause break age of its own bracket CAUSE This is not a safety issue In some situations only when line voltage is over 240 volts and the units fan speed is set at 99 or Max the fan motor will not start smoothly which will eventually cause the fan motor bracket to break If this happens it will most likely occur in the first usage SOLUTION We have established a kit to resolve this issue Please utilize kit 5304440661 Motor with Capaci tor in place of part number 309630616 Fan Motor All orders that you currently have with EHP for part number 309630616 will sub to the kit number 5304440661 This kit includes a new capacitor PN 309908001 This new capacitor can be purchased separately as well and included with any current inventory of the fan motor 309630616
21. pads for at least 2 seconds and release The control is now in the test function To test the program 1 Afteractivation the Press Saver icon should be illuminated 40 2 Touch the START pad and the test will advance to the heat test will appear in the display the drive motor will run and the electric heating element or gas burner will operate depending on the model 3 Retouch the START pad and the test will advance to the no heat air fluff test AF will appear in the display and the drive motor will run 4 Retouch the START pad and the test will advance to the auto dry moisture counts test The Auto Dry icon will illuminate and a number will appear in the display Open the door place your hand against the sensor bars and the amount of the number in the display should go down 5 Retouch the START pad and the test will advance to the membrane test The display will be blank Press each pad and the LED s should light 6 Retouch the START pad and the test will advance to the cool down test The Cool Down icon will illuminate and a number will appear in the display and the drive motor will run 7 Retouch the START pad and the test will advance to the timed dry test The Timed Dry icon will illuminate and a number will appear in the display The drive motor will run and the electric heating element or gas burner will operate depending on the model Press the STOP CANCEL pad then the START pad to repeat the test To remove
22. program after a timed cooking function The function can not be activated prior to a delayed start cooking process When activated by the user by pressing the corresponding Keep Warm key then pressing Start or a slew key the control is to maintain a minimum cavity temperature of 170 F fixed set temperature must be adjustable via an EEPROM value for the duration of the operation During active operation the letters will be displayed on the temperature digits for the corresponding cavity An active Keep Warm operation cannot exceed 3 hours duration Sales Demo mode This control feature when activated will configure the entire control to act like a normal oven to the user however the control will not fire any relays to any high current loads for both cavities The default mode is non sales demo mode Selection of this mode is only possible during the 1 30 seconds after a power up condition When the control is in sales demo mode the display will have to flash Sd on one of the displays for 1 second every 30 seconds 72 To select the function the user simply has to activate the Cook Time key continuously for over 12 seconds during the 1 30 seconds after power up The display will indicate the present mode by displaying a Sd or If the control has slew keys then the user can toggle between the 2 states using the slew keys If the control does not have slew keys the user selects between the 2 mo
23. raised the upward pressure on the handle pushes up on the catch that now pushes back on the door switch actuator which opens the door switches This pushes the hook out of the strike to allow the door to open 58 Thermistor and Soil Sensor Assembly The thermistor and soil sensor are assembled in the same housing and mounted directly in front of the wash pump intake See Figure 21 for location and Figure 22 for closeup Thermistor The control is programmed with preset wash and rinse temperatures for each cycle The use of a thermistor in the sump provides water temperature information to the control to maintain these temperatures The control provides options for the user to select a higher temperature wash as well as a sanitize rinse Soil Sensor A soil sensor is used to adjust the cycle length based on the amount of food soil found in the water This sensing is performed in all wash cycles with the exception of the Rinse only cycle The sensor mounted to the under side of the sump directly in front of the wash motor intake is made up of a transmitter and a receiver At the proper time a light signal is passed between the transmitter and the receiver The amount of light that is received is then measured and returned to the control This information is used by the control to adjust the cycle time At the end of the pre wash the control stops the wash motor for 30 seconds This allows the wash water and food soil to settle for the soil sensor
24. seconds until indicator goes out Testing the Control System There are two tests that can be used on the control system for checking the control as well as the thermistor and the soil sensor These tests can be performed from idle and are intended to assist in diagnosing problems in the control circuit 62 Water Temperature Test This test will check the thermistor to ensure it is reading the proper water temperature Start a cycle and once the tub has filled with water press the START CANCEL pad twice This will stop the cycle and place the dishwasher in idle Then press the Start Cancel and Normal Wash pads simultaneously The temperature of the water in the tub will read on the display using the last two digits of the water temperature If the temperature is greater then 99 F a decimal point is illuminated along with the 2 digits of the temperature Water Service Test This test checks the operation of both the control to operate the dishwasher as well as the components in the dishwasher This test is entered from idle by pressing and holding the No Heat Dry and the Start Cancel key pads simultaneously for 1 5 seconds The test will follow the below chart through the dishwasher operations By pressing the Start Cancel key the cycle can be advanced manually to the next sequence The last step of this test will illuminate both the Clean and Sanitize LED s Once the door is opened the control returns to idle CIRCULATION MOTOR ELLUIPSE RO
25. term POR Power On Reset appears many times in this section POR simply means to remove the power cord from the electrical outlet wait a few seconds then plug the power cord back into the receptacle Alarm Condition Alarm is enabled and active Temperature parameters are within tolerances Alarm LED Green is ON and steady state When POR power on reset the Alarms are delayed 180 Minute maximum until set point temperatures are reached C Door Ajar C High Temp C Power Failure 29 Reset Button Press once to reset any Alarm condition Alarm LED steady green Press and hold reset 3 seconds you will hear one beep to turn all alarm functions Off Press and hold reset 3 seconds you will hear one beep to turn all alarm functions On Door Ajar If either door is open for 5 minutes this light blinks and control beeps Condition is reset if the opened door is closed or reset button is pressed Door Ajar amp High Temp Fresh Food and or Freezer doors have been open for at least 5 minutes and temperatures have exceeded recommended limits Power Failure flashing yellow If power has failed momentarily this light blinks High Temp Temperatures have exceeded recommended limits NOTE If the user unplugs the unit and the setpoints have been reached when the product is plugged back in POR the Power Off indicator will be on If the user has the product unplugged long enough to cause a unsafe temperature condition
26. the High Temp indicator will also be on when the product is plugged back in Showroom Setting Activation Press and hold Fresh Food Temperature UP WARMER Key while pressing the fresh food temperature DOWN COLDER key times within 5 seconds Both displays will flash 0 for 10 seconds While the displays are flashing press the Freezer Temperature UP key to confirm activation Deactivation Mode automatically deactivates at a power on reset Active Function Displays Freezer Fresh Food Temperature Keys Fresh FoodLights e Alarm Key Key Tone ONLY e Air Filter Key Key Tone and green LED toggles On amp Off e All other functions are disabled including alarm s enabling NOTE The Show Room mode only operates with a main power board version 3 1 or greater and doesn t recognize Alarm Power Off conditions during activation Fresh Food Lights Fresh Food Lights are enabled and disabled depending on the Fresh Food Door Sensor state Light on maximum is 10 minutes Interior lights will shut off after 10 minutes if the door is left open Closing and re opening the door will reset the sequence Change Between Fahrenheit and Centigrade on some models To change from Fahrenheit to Centigrade press the Mode key To change from Centigrade to Fahrenheit press the Mode key 30 Advance Into Defrost Cycle Manually Activation Press and hold Freezer Temperature UP WARMER Key while pressing the fresh food temperature DOWN CO
27. the dryer from the test mode disconnect power to the dryer or press and hold the CYCLES and STOP CANCEL pads for at least 2 seconds then release PROBLEM The display shows error code F 04 on electronic control tumble action washer which indicates the washer is not advancing through its increments CAUSE Faulty electronic control board or motor speed control board SOLUTION Touch the STOP CANCEL pad to clear the F 04 Select and start the washer in the Heavy Duty wash cycle with the Heavy Soil Stain option deactivated If the tub does not start turning while filling or within 30 seconds after the fill is completed troubleshoot for a motor will not run problem If the motor is running and the tub is filled let the washer run for at least 6 minutes Measure the voltage between pin one of the 8 pin connector J11 and pin 7 of the 7 pin connector J6 The voltage should be below 50 VAC when the timer advance is off and line voltage when the timer advance is on If the meter reading switches between these two readings the electronic control board is defective If the meter reading does not switch between these two readings the motor speed control is defective The replacement motor speed control MUST be a Generation 2 style 134149200 134306000 or a later sub If the Generation 1 style 131887601 or 131887601GE motor speed control board is installed certain cycles and spin speed may not function correctly 41 PROBLEM CAUSE SOLUTIO
28. the number 9 contact The ADC will now remove the 115 V from the purple white wire and send the voltage to the pink wire on number 8 contact and the damper door will close The freezer control is supplying the 115 V to the common contact of the relay on the ADC by way of the orange wire on number 4 contact The compressor is connected to the normally closed contact on the relay by way of the red wire on number 6 contact of the ADC The defrost heater is connected to the normally open contact of the relay by way of the brown wire on the number 2 contact of the ADC The food compartmentlight switch is connected to the ADC by way of yellow black wire on the number 7 contact You can start the refrigerator into or bring the refrigerator out of a defrost cycle by pushing the food compartment light switch 5 times 6 seconds The evaporator fan motor operates the ADC by way of the red white wire on the number 11 contact The evaporator fan will run when the food or the freezer compartment controls call for cooling There is a wire connected to the ADC from the defrost limit switch by way of the blue black wire on number 12 contact A signal change when the defrost thermostat opens tells the ADC to turn off the defrost heater and allow a 6 minute delay then turn the compressor and condenser fan back on and start the evaporator fan after one additional minute 115V tothe ADC s power supply can be tested by placing one lead of a volt meter into the lightblue neu
29. the sanitize option the Sanitize light will come on and stay on until the door is opened If the requirements are not met the sanitize light will not come on at the end of the cycle 59 Electronic Control All of the functions and operations of the dishwasher are directed and monitored by the electronic control On some models the control will adjust cycle times to increase water temperature in the main wash then again in the final rinse if the temperature is not hot enough to clean properly Also on select models the control will monitor the amount of soil loosened from the dishes then increase or decrease the cycle time based on this information A cycle is started when the user makes a selection of cycles and options from an electronic keypad or option switch mounted to the top of the control console With the cycle selected and started the control uses sensors to monitor soil level water temperature motor speed and makes all of the cycle adjustments needed to achieve a clean load of dishes Cycles available and options will very depending on model Models may also have digital displays for monitoring cycle time or small LED s for user convenience When the cycle is completed the control will display a clean light to inform the user that the cycle has ended this light will stay lit until the door is opened Power to operate the 12VAC control transformer is supplied directly from the dishwasher junction box and is not affected by door opening
30. to check the soil level in the water If no soil is found the cycle can be adjusted The tub is then drained and refilled for the first rinse At the conclusion of the first rinse the wash motor pauses again for 30 seconds and the water is rechecked for a change in condition If no soil is found the cycle may be shortened or if large amounts of soil are found the cycle may be extended The control can use either one or both pauses to adjust the cycle time Thermistor Soil Sensor Thermistor Soil Sensor Figure 21 Figure 22 To ensure the pre programmed water temperature for the wash cycle is reached the control can pause the main wash cycle up to 10 minutes in a Temp assure cycle This temp assure cycle is automatic and not selected as an option If the Hi temp wash option is selected the control will pause the main wash section once again for up to 10 minutes to increase the water temperature to 140 F Whether or not the water temperature is reached in this 10 minute pause the cycle will continue without indication that it reached or did not reach this temperature When the Sanitize option is chosen the National Sanitation Foundation requires in the final rinse cycle that 155 F be reached and maintained for a certain amount of time During the final rinse the control pauses the time remaining for up to 30 minutes to reach this 155 F temperature before proceeding to the end of the cycle Should the cycle meet the requirements defined for
31. 1 Figure 13 Figure 14 Drain Pump The only function of the drain pump is to remove water from the dishwasher It is driven by a 1 25 hp drive motor It consists of 3 functional parts pump cover impeller armature and stator The replacement pump comes as an assembly However the pump cover can be removed for cleaning The drain pump is mounted directly to the front of the sump See Figure 15 Drying Venting System The vent for the dishwasher is on the upper left side of the inner door panel see Figure 16 Steam and heat exit the tub during the dry cycle from this vent through a duct between the inner door panel and the outside of the console Mounted in this duct is a baffle which is opened and closed by a wax motor This baffle is normally open Once a cycle is started power is applied to the wax motor actuator by the control This causes the actuator to close the baffle and it will remain closed until the dry portion of the cycle is reached In the dry cycle power is removed from the actuator causing the baffle to open Steam is now released from the tub This door will remain open after the cycle is completed until a new cycle is started The vent duct is mounted with three screws and a self adhesive gasket See Figure 17 Figure 15 Figure 16 Figure 17 57 Detergent and Rinse Aid Dispensing System The detergent and rinse aid dispenser consists of two dispens ers combined in one housing that are controlled with one wax motor ac
32. 42CS0 Control Panel Troubleshooting the Electronic Tumble Action Washer and Dryer Washer Fault Codes Display shows F 01 Indicates An internal fault in the control Correction Touch the STOP CANCEL pad If the display continues to display F 01 or if the code returns when the washer is restarted replace the control Display shows F 02 Indicates A water temperature problem Correction First check to see if the incoming water hoses are connected properly If so disconnect both wires from the water temperature sensor and measure the resistance of the sensor If the reading is less than 3K or more than 163K replace the sensor If the reading is between 3K and 163K reconnect the wires to the sensor and unplug the small four pin plug from the control board Measure the resistance between pins 3 and 4 in the plug If the reading is the same as the sensor reading replace the control board If the meter reading is not the same as that at the sensor the wiring between the control board and sensor is defective 37 Display shows Indicates Correction Display shows Indicates Correction Display shows Indicates Correction Display shows Indicates Correction Display shows Indicates Correction F03 Water level problem caused by either no incoming water or the drain pump is not working Touch the STOP CANCEL pad to clear the F 03 Check the drum for water If the drum has a normal fill of water touch the Dra
33. 65 as well as the control box kit 5303918282 and the 5303918283 kits built before October 2003 The new damper part number 240521107 went into production in June 2003 on 23 and 26 foot side by sides The damper kit 5303918283 was converted to the new damper in September production and became available in October The changes made to the damper door and the pivot point for the door allow for extra clearance The round pins not prone to freezing in place The changes in the design made it possible to remove the damper heater part number 5303918276 from the damper used in the 5303918283 kit However the heater is still available as a service kit from service parts gj DOOR IS SHORTER BY i __1 4INCH TO ALLOW ADDITIONAL CLEARANCE TO STOP ICE FROM BUILDING BETWEEN THE DOOR AND THE HOUSING STOPPING THE DOOR FROM CLOSING THE PIVOT POINTS ON THE DOOR WAS CHANGED FROM FLAT TO ROUND TO STOP ICE FROM COLLECTING BETWEEN THE PIVOT AND THEHOUSING Part numbers for replacement parts in the control box Damper 240521107 Damper Heater 5303918267 Adaptive Defrost Control ADC II 241508001 Adaptive Defrost Control Kit to Convert a ADC 1 to ADC Il 5303918302 Food Compartment Control 240383703 Freezer Compartment Control 5304421067 Damper Heater Kit 5303918267 19 PROBLEM CAUSE SOLUTION Icemaker bale arm is dropping all the way down after a harvest cycle as a result the shut off switch is remaining open and the ice mak
34. Distributor location branch can order up to ten different part numbers line items per day through the ELUX EXPRESS part shipment program These parts will be shipped 2nd day Air direct to the Parts Distributor location The parts will arrive within 2 business days with no shipping charges to the Parts Distributor In effect Electrolux Home Products has suspended all freight charges on EMERGENCY 2nd day orders However if the Parts Distributor has to ship the part from their location once they receive it there may be added freight charges and possibly additional day s delay in getting the part But the Parts Distributor does not have to wait until he has a stock order to provide you the part to satisfy our mutual customer Failed Parts Return Program EHP needs your help In order to substantially improve the quality of our finished goods EHP must analyze component part failures within the warranty period This effort requires closer connectivity between our service community and the supply base Therefore we are asking service technicians to help us by returning specific parts that fail in the field to the appropriate factory for testing You can easily identify which parts need to be returned to EHP The replacement parts will come with a prepaid FedEx shipping label that will allow you to ship the old failed part back to EHP It is very important that these parts are returned with a copy of the service invoice included and or the questionnaire s
35. ET BETWEEN SHELF AND LINER FIGURE 3 FIGURE 4 FIGURE 5 21 PROBLEM CAUSE SOLUTION Ice and frost forming on the solenoid and auger motor on side by side refrigerators Air leaking into the refrigerator and or heavy usage is producing a lot of additional moisture inside the refrigerator For air leaking into the refrigerator see Service Bulletin January 2004 page 7 for sealing the water line opening in the bottom ofthe food compartment This will help control a lot of moisture infiltration into the cabinet It should be checked on all products and sealed if necessary In addition to sealing the air leaks if you can add additional air flow through the housing where the auger and solenoid are mounted this will help keep the moisture from condensing and building up on the auger and solenoid You can add the additional ventilation by drilling 6 3 8 inch holes in the bottom of the housing See Figure 1 Also drill 15 3 8 holes in the back of the plastic cover over the housing See Figure 2 The cover can notbe removed and disposed of Itis a UL requirementthatthis cover is installed to prevent a person from putting their hands into the wiring when reaching behind the housingto clean the product The foam block overthe solenoid needs to be sealed tight againstthe steel housing top to bottom This may require thatthe wires to the solenoid be rerouted to allow the block to sit correctly See Figure 3 If you can not getthe block to sit
36. LARGER SEAL SMALLER SEAL SHORTER DOOR LONGER DOOR ROUND AND LARGER PIVOT PINS FLAG PIVOT PINS OLD DAMPER NEW DAMPER FIGURE 3 15 NOTE THE FOOD COMPARTMENT CONTROL USED WITH ADC USED 3 CONTACT POINTS THE FOOD COMPARTMENT CONTROL USED WITH ADC II WILL ONLY NEED 2 IF THE PRODUCT HAS TERMINAL CONTROL OR IF YOU INSTALL A3 WIRE CONTROL CONNECT THE BLACK WIRE TO TERMINAL NUMBER 2 AND THE PURPLE WITH WHITE TRACER WILL CONNECT TO TERMINAL 3 TERMINAL NUMBER 1 IS NOT USED FIGURE 4 The replacement ofthe cold controls and damper are the same on both control boxes The ADC llis mounted inside a box Toreplace use a small screwdriver and release the tabs in the front of the control box See Figure 5 This will allow you to remove the cover and get to the board See Figure 6 Now lift the ADC out of the housing and disconnect the plug See Figure 7 LIFT OFF COVER PORRES FIGURE 6 LIFT BOARD OUT AND DISCONNECT FIGURE 7 16 How the ADC Il functions NOTE All voltage testing is 115 Volt AC The food compartment cold control sends 115 Vto the ADC when the control calls for cooling in the food compartment and the control contacts close When the cold control sends 115 V in on the number 9 contact the ADC will send 115 V out the purple white wire on number 3 contact to open the damper door When the food compartment control cut out point is reached the contact will open This will remove the 115 V signal from
37. LDER key 5 times within 6 seconds This will advance the processor into defrost cycle Deactivation Press and hold Freezer Temperature UP WARMER Key while pressing the fresh food temperature DOWN COLDER key 5 times within 6 seconds This will advance the processor out of defrost cycle Or just leave the refrigerator alone and it will go through a normal defrost cycle and start running after defrost limit switch has turned off the heater and the controller has allowed for a normal drip time Temperature Control Settings Version A User Interface is a two position read out for Freezer and Food Compartment Version B User Interface is a one position read out for Freezer and Food Compartment Freezer Version A Temperature UP key increments temperature setting up one degree F or C for each key press Setting Upper Limit 6 F 14 C Temperature DOWN key decrements temperature down setting one degree F or C for each key press Setting Lower Limit 6 21 C Each key press Temperature UP or DOWN displays temperature setting Actual temperature will be displayed after 10 seconds of no key entries and during normal operation Displays are off when Fresh Food Door is closed Communications remain active Default O F 18 C Food Compartment Version A Temperature UP key increments temperature setting one degree F or C each key press Setting Upper Limit 47 F 8 C Temperature DOWN key decrements temperature se
38. ME metal parts and panels 2 4 RF DISPLAY All safety grounds both internal and external BOARD are correctly and securely reassembled ELECTRONIC SURFACE ELEMENT CONTROL ESEC This range is equipped with an Electronic Surface Element Control ESEC which precisely controls the smoothtop cooking elements at multiple settings The Warming Zone element is not controlled by the ESEC Forthe user the elements are operated in the same way as with conventional controls by pushing in and turning the knob to the desired setting The setting is shown in the digital display above the D knob instead of using graphics on the control panel 2 REMOTE ESEC Hot Element Indicator HE While an d a element surface is hot that element s display will show d zi i HE This is in place of the usual hot surface indicator light on ranges with conventional controls ESEC Lockout Feature The electronic oven control s Clean and Lock features will not operate when a surface element is ON Conversely the surface elements controlled by the ESEC will not operate when an oven control Clean or Lock mode is active When the oven control is in a Clean or Lock mode will appear in the ESEC displays to signify that the surface elements are locked out NOTE The HE hot element display IM PO RTANT will always have priority over the display ESEC System Components The ESEC system consists of a Power B
39. N PROBLEM CAUSE SOLUTION Cycle Not Advancing or Timer Stalling Symptoms Update on Tumble Action Washers The root cause of washer stalling in cycle timer not advancing on horizontal axis washers is electrical noise generated primarily by the timer contacts opening and closing which can interfere with proper operation of the speed control board At times depending on ambient environmental conditions this electrical noise can cause the motor controller board to receive corrupt signals and remain on stand by condition resulting in the cycle not advancing By manually advancing the timer to the next step in the cycle or by turning the washer s power off and on the electrical noise is discharged and the washer will perform until electrical noise may happen to interfere once again To resolve this issue three jumpers have been added to the current motor controller board to reduce electrical noise levels around the microprocessor Testing has proven this change to the board significantly reduces occurrence of control lock up The motor controller board assembly with external jumpers is Part Number 134306000 identified by an information label with the num ber 134058400 Rev C or 134258700 on it The label may be yellow orange red white green etc 134306000 will replace the following part numbers 131770700 131887601 134149200 If the SCU 134306000 has been replaced and the timer continues to stall replace with SCU 131887601GE
40. Start Advance to Test 2 EOL Tone Advance to Variable A Advance to Test 7 Variable A Advance to Test 2 Advance to Variable B Advance to Test 7 Variable B Advance to Test 2 Variable A Variable A YN AN Al ZN A N V A V single Display od Flash first character for 1 second Flash second character twice for 400mS 200 mS interval Back to first character and repeat Key commands for service 35 Back to Variable A EOL Tone lt gt lt gt dk 5 x Manual Defrost Activation Press and hold Freezer Temperature UP WARMER Key while pressing the fresh food temperature DOWN COLDER key 5 times within 6 seconds Deactivation Press and hold Freezer Temperature UP WARMER Key while pressing the fresh food temperature DOWN COLDER key 5 times within 6 seconds Function Initates a normal defrost cycle All other functions are disabled including alarm s enabling NOTE The refrigerator will come out of the defrost cycle on it s own Misc Information On SxS ice and water through the door models with Fast Freeze or Express Freeze the Freezer temperature set point is automatically adjusted to 6 F The set point will return to the previous setting after the mode terminates in 16 hours On SxS ice and water through the door models with Fast Ice or Express Ice the Freezer temperature set point is automatically adjusted to 6 F The set point will return to the
41. TATION TOTAL TIME SEC DESCRIPTION WASHTHEAT DISP 3450rmpm 60 1 o 1 1 1 0 1 0 0 DRAN 0 0 1 0 0 0 0 1 0 0 DRY TOTAL 1 2 4 5 6 T 8 63 Range Information PROBLEM On the new Frigidaire Slide in amp Drop in models with serial number NF34xxxxxx and over how do you access the switches EOC etc CAUSE No instructions for disassembly SOLUTION With this new design disassembly is different than the older Slide in and Drop in ranges Below are the steps to follow in order to access these components On some models the EOC is attached to the control panel However the way to access it is the same Unscrew the 4 plastic rings which holds the control panel In place nn en Kemove the control Remove the 6 screws panel and unplug the that hold inner part of light switch wires ithe control panel E gt Unscrew the ground wire and disconnect the 3 quick connections Gof the control panel 64 Y Lift E pull aicooktop out Mera the Burner box all around x Remove the metal bars which holds the elements in place 5 Remove 2 screws that holds the cooktop in place Similar ais on the left hand side 101 Flip cooktop over on a flat surface 9 Peete the from the glass top Reverse pro
42. USE SOLUTION New door latch does not close the same as the original The new Light Touch latch does not have the same opening and closing force as the original This is to make it easier for the customer to open and close the dishwasher door The new latch mounts the same as the original but does not have the square tab on the backside It does wire the same however When installing this new latch the door seal may also need replacing because of the difference in closing force See pictures of both latches below Notice the new latch has the door switches mounted closer together without the cam spring between them Original latch New Light Touch latch 49 PROBLEM CAUSE SOLUTION Timer stalling in cycle on manual timer models Incoming water temperature We receive a number of calls for timers stalling or just not completing the cycle Talking with servicers on the phone a number of timers have been changed just to have the customer call back to say it is still not working To assist in finding the cause for this problem here is a procedure you can follow that can help find the cause for this complaint Before you make the trip to the customer s home it would be a good idea to call them by phone to have them start the dishwasher for you so it can be getting hot while you are on the way to the house It will not be necessary to have the dishwasher loaded with dishes or detergent on this call The dishwasher needs to run fo
43. ack into the cabinet Secure the two screws on the top of the cabinet Check assembly and operate the unit 83 Stainless Steel Outdoor Grills Service Companies must be authorized to perform service Service companies should be aware that EHP has now launched it s new line of stainless outdoor kitchens EHP will be selling these grills under both the Electrolux ICON TM and Frigidaire brand labels A third party vendor Sure Heat Manufacturing will provide parts and warranty service for these grills Service requests for the 57 Electrolux ICON stainless grill will be channeled through the 1 877 4ELECTROLUX 877 435 3287 phone number Calls for the Frigidaire stainless grills will be channeled through the Frigidaire support number which is 800 320 0859 Servicing dealers and service companies should note that any and all calls for service on either the Electrolux ICON TM or Frigidaire grills must be pre authorized by SureHeat Call the Frigidaire support number 800 320 0859 prior to completing service Otherwise any claim for payment will be rejected Servicing dealers who would like to become authorized to work on Frigidaire or Electrolux ICON grills must contact the 1 Home Service Company at 800 920 8337 Upon authorization servicing dealers will be able to submit claims for payment to the A 1 Home Service Company A 1 is Sure Heat s authorized service company 94
44. ang on the one rear screw and wiring har ness Turn the food compartment cold control all the way counter clockwise until it stops This should turn on the damper motor and close the damper door Turn the control back up to a cold setting and the door should open If damper motor will not run drop the control box and check the food compartment control to see that the contacts are opening and closing If damper motor will open and close the damper replace the food compart ment cold control If the contacts are operating replace the If the contacts are not damper operating replace the NOTE To check the control contacts use the food compartment cold information on page 14 Page 14 will also point control out if the product has a ADC or ADC Il If product has a ADC Il see Note below If the damper door is closed you can jump between the number 2 contact Black Wire on the food compartment control and the number 1 contact Purple Wire and this should open the damper door See page 14 for control information If the damper door is open you jump between the number 2 contact Black Wire on the food compartment control and the number 3 contact If damper motor will open Pink Wire and this should close the If damper motor will and close the damper damper door See page 14 for control not run replace the replace the food compart information damper assembly ment
45. are good and tight The control thermostat only controls the timer motor in the delay cycle a loose connection can keep the timer from advancing 50 PROBLEM CAUSE SOLUTION Not cleaning the dishes Clean dishes depend on water temperature amount of detergent used proper loading of the racks and condition of the water hardness To find the cause for the dishwasher not cleaning dishes check these items loading of the racks the amount of detergent temperature of the water and water hardness This is a brief over view of each of these items to give a better understand how these work to clean the dishes When loading the racks care must be taken to insure the water can reach the total surface of the items for the food to be removed The user s instructions picture the best way of loading each rack for proper cleaning If plates and or bowls are loaded touching each other this will prevent water from reaching all parts of the items in question Two items touching can also be the cause of other complaints as well Each item needs to be placed in the rack so water can be sprayed onto and run off freely This will help ensure a clean load The upper rack loading is more important because tall glasses and bottles with small openings require a more direct spray from the rotating spray arm These items need to be loaded for the spray arm to pass directly underneath them where water can be sprayed inside and all the way up to the top of t
46. art number 5303918283 and is used in production of refrigerators built after serial number LA301 The controls can be identified by the marking on the control and the color of the body of the control The GE will have the GE Logo on the end of the control and it has a white body on the contact set part of the control The Robertshaw will have the name Robertshaw on the end of the control and it has a gray body on the contact set part of the control The electrical connection will be different between the two controls on the GE control the number 1 contact has a purple wire with a white tracer number 2 has a black and number 3 has a pink wire connected to it See Figure 3 On the new Robertshaw control the number 1 contact is pink the number 2 is still black and the number 3 is purple with a white tracer See Figure 4 As you can see the pink and purple with the white tracer are reversed between the two controls The new wiring diagrams will show both controls The confusion in the field is servicers installing the 5303918283 kit are connecting the Robertshaw control up to the information on the product wiring diagram that is for the original GE control This is also the case when servicers are installing the food compartment cold control This will cause the damper to stay closed when the food compartmentis calling for cooling but the damper door will open when the control is turned to the off position FIGURE 3 FIGURE 4 The ADC Il went into produc
47. arted replace the control 39 Display shows F 02 Indicates Correction Control temperature sensor open or shorted Removed the wires from the control temperature sensor and measure the resistance of the sensor If the meter does not read 50 000 Ohms 10 replace the sensor If the meter reading is within 10 of 50 000 Ohms check the wiring between the electronic control board and the sensor If the wiring is good replace the electronic control board Display shows F 03 Indicates Correction No heat Touch the STOP CANCEL pad to clear the F 03 Program the dryer for a Normal Dry with High heat and touch START Measure the voltage drop across the terminals of relay RL 2 on the electronic control board If the meter reads 240 VAC on electric models or 120 VAC on gas models replace the electronic control board If the meter reads zero remove power from the dryer and disconnect the black wire electric models and orange wire gas models from the relay Recon nect power and measure the voltage drop between the red wire on the relay RL 2 to neutral If the meter reads zero the wire between the incoming line and relay RL 2 is open If the meter reads 120 VAC check the rest of the heating circuit as described in the trouble shooting section Display shows F 04 Indicates Correction The drying time has exceeded the program time for that cycle Touch the STOP CANCEL pad Program the dryer for a Normal Cycle with High heat an
48. ature A Cooktop Lockout A cooktop lockout feature will be present on some models A button on the control is used to activate the lockout feature which will prevent all surface elements from being accidentally turned ON This feature will only lock the cooktop Once the cooktop feature is activated any attempt to start a cooktop element will sound a warning with 3 beeps and the elements will not turn ON This feature may generate some service requests for customer instruct To turn the cooktop lockout feature ON 1 Be sure all surface element controls are set to the OFF position 2 Press and hold until one beep is heard about 3 seconds If a triple beep sounds instead check all surface elements and turn them to the OFF position and repeat this step The cooktop locked indicator light will turn ON and the cooktop controls and functions are locked out until the cooktop is unlocked To turn the cooktop lockout feature OFF 1 Be sure all surface element controls are set to the OFF position 2 Press and hold until one beep is heard about 3 seconds If a triple beep sounds instead check all surface elements and turn them to the OFF position and repeat this step The cooktop locked indicator light will turn OFF and the cooktop may be used normally NOTE Starting a self clean cycle will also turn ON the cooktop lockout feature The cooktop will remain locked until the self clean cycle has completed and the oven door has unlocked If a powe
49. ausing damage to the wiring or waterlines in the product This is why Electrolux does not recommend the use of a hard start kit other than a temporary means of operating the product until the correct parts can be installed This means you could install a hard start kit temporarily to keep the product operating in the event you do nothave the correct replacementstarter or compressor on hand to properly repair the product Before you install a hard start kit on a inoperative compressor you should connect the compressor on atest cord and check the current draw with a watt meter or amperage tester If the current draw is within the specifications on the service data sheet provided with the product and the system is operating OK on the test cord the starter needs to be replaced If you do nothavethe correct starter you could use a hard start kitto keep the product operating until you can return with the correct part Use caution when installing the hard start kit to see that it is not close to the wiring or waterlines in the machine compartment and that it is far enough away from the customer s floor so it will not cause any discoloration to flooring or carpet If the current draw is just a little over the rating on the service data sheet the hard start kit may keep the compressor operating for a short period of time until you can install a new compressor Because the overload on the hard start kit is raised higher than the original OEM part it may be able to o
50. avy frost buildup on evaporator Front water filter leaking repeatedly Front water filter cartridge won t eject Garage heater kit for top mount refers Use of hard start kits VCC or variable speed compressors Electronic control Water through the door on Top Mount Refrigerator Laundry Information Electronic tumble action washer troubleshooting guide Electronic dryer troubleshooting guide Electronic tumble action error code F04 Timer stalling update New door boot design DOE energy usage mandate Long dry times due to short duct Dishwasher Information Steam or moisture at top of console New door latch Timer stalling Dishes not clean at end of cycle Dishes not dry at end of cycle Precision Direct Feed Dishwasher 37 39 42 42 47 47 48 49 50 51 52 54 Electrolux Home Products 2004 Technical Training Manual Table of Contents cont Range Information Accessing components on new Slide in and Drop in Ranges Loose oven door handle Range surface temperature limits EOC blanking out Painted bowls chipping EOC s returned to factory with no fault found Improper diagnosis of range products 30 range improvements New control features ESEC10R controls New freestanding oven features Room Air Conditioner Information Condenser fan motor mounting bracket breaking Stainless Steel Outdoor Grills Information Service companies must be authorized to perform service 84 Be sure to file your claims electronically within 60 days
51. bility to read schematic and wiring diagrams proper use of test equipment and common adjustments found in most Service Data Sheets attached to products as well as in Service Manuals Some basic questions received in TID Gas Ranges How to adjust the simmer flame How to adjust the standing pilot Checking oven ignitor amp draw must be greater than 2 9 amps Using a CO detector take reading after 20 minutes of running Electric Ranges How to properly test the oven sensor circuit Gas amp Electric How to properly replace a ceramic element different wiring for different elements Improvements to 30 Freestanding Range Products Larger oven cavity Oven door hinge is now mounted inside door Oven door disassembles differently with each glass installed in proper order No screws in front when repairs require body side panel removal New controls Improved reinforcement to drawer with new drawer glide design Oven door construction The door construction has changed substantially The door hinges had previously been mounted in the chassis The new construction moves the hinges to the interior of the door To remove the door a locking lever on the hinge is lowered to the unlock position The door can then be lifted off by opening the door about 10 and lifting it off of the roller pins The door can be returned to the unit by hooking the hinge arm back on the roller pins and moving the locking lever up to its locked position
52. cedure to reassemble the cooktop and control panel 65 PROBLEM Loose oven door handle and or screw strips out of handle core on certain models with serial VF402 thru VF416 Freestanding Ranges CAUSE Screw does not fully engage into handle cavity SOLUTION The screw length has been increased by approximately 3 16 inch to 1 1 2 inches see Figure 1 Order two replacement screws part number 316278700 Screw part number remains the same as original and service parts stock has been purged Always check the length of replacement screw If handle cavity core has been damaged replace handle Figure 1 QUESTION On gas and electric ranges what is the U L and or A G A maximum allowable surface temperature ANSWER When Frigidaire tests side panels and doors for skin temperature certain U L and or A G A guide lines must be followed 1 Product must be undamaged correctly assembled and have the correct oven temperature 2 Allskin temperatures are based on a room temperature of 77 F 25 C and an oven set temperature of 400 F 3 Ovenmust be cycling at 400 F for one hour before test is conducted 4 Pyrometers temperature testers must be of high quality and properly adjusted 5 Anincrease or decrease of 1 F in the room ambient temperature will allow a 1 F increase or decrease in the maximum allowable surface temperature of the range 66 Side Panel Painted 152 Side Panel Porcelain 160 F Oven Door Glass 172F
53. correctly in place the block can be removed whenthe ventilation holes are opened in the housing Itis betterto remove the block than have a block that will not seal againstthe steel housing Replacement rear covers are available with holes already drilled For 23 cu ft units order p n 241577301 For 26 cu ft units order p n 241577302 FIGURE 1 FIGURE2 FIGURE FIGURE 4 22 PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION To install Heavy frost build up on evaporator but defrost system is working Ice is building on cube ice solenoid and or auger motor as well as damper Air is leaking into the product In addition to checking for a good seal between the door gasket and the cabinet also check for a good fit of the door gasket into the door channel Another place to look that is missed by a lot of servicers is the seal on the opening in the cabinet at the point the water lines enter This opening is in the bottom right corner of the food compartment behind the light shield The opening must be sealedallthe way around Itwould be a recommended service practice to have a servicer check the opening on any product you are servicing to make sure it is sealed WATER LINE OPENING MAKE SURE OPENING IS SEALED COMPLETELY Repeated leaking of front water filter High water pressure We have found from testing that water pressure in the 90 PSI and higher range have caused repeated leaking of front water filters
54. d start kits installed on refrigerators returned from the field We have also found reference to hard start kits being installed on products when looking at service reports in Service Bench Electrolux will not pay for a hard start kit on a warranty claim The reason for this is Electrolux Home Products does not want hard start kits permanently attached to compressors on products we have manufactured The original starter package used to start the compressor has a overload set to the compressor manufacturer s specification for the maximum amount of current the compressor can safely pull The overload is approved by UL for use with that compressor The overload also is very close to the body of the compressor and can monitor the temperature of the compressor case It will shut off the compressor if the case temperature exceeds a safe level The product is built this way to protect both the compressor and the customer s property from damage Thereare problems with hard start kits that do notfallinto the original manufacturer s specifications Number one the overload range on the hard start kit is in most cases well over the acceptable range set by the compressor manufacturer and UL Number two the hard start kit does not monitor the compressor case temperature of the compressor and therefore can not shut off the compressor if itis getting too hot Number three the hard start kit does get hot and this greatly limits where the kit can be installed without c
55. d touch START Check for anything that would extend the dry time such as 1 Dryer not heating 2 Restricted vent 3 Blower fan blade broken or loose 4 Dryer installed in a closet with a solid door o Bad connection in sensor bar circuit or dirty sensor bars If the dryer operates normally but the F 04 code returns replace the control Display shows F 05 Indicates Correction A problem with the key pad Disconnect the keypad ribbon from the control and reconnect the ribbon Try all keypad switches to see they all function correctly If they do not try cleaning the end of the ribbon with a soft cotton cloth Reinstall the ribbon and program the dryer to operate If the code reoccurs replace the touch pad Display shows PAU Indicates A problem with power to the motor Correction Check connections to the control board door switch thermal limiter or motor Dryer Function Testing A test program is built into the control to allow different functions to be activated without waiting for the function to occur in the cycle There are two ways to activate the test program 1 Remove power from the dryer Then reconnect power and within 10 seconds press and hold the TEMPS and the STOP CANCEL pads for at least 2 seconds then release The control is now in the test function Press and hold the CYCLES and OPTIONS pads until the option LED stops blinking up to 10 sec onds Then press and hold the TEMPS and STOP CANCEL
56. day are using much less water Starting off with actually measuring the detergent will give them a better idea as to the proper amount needed for cleaning The importance of hot water to cleaning dishes is essential for cleaning dishes Hot water must first dissolve the detergent then spray the mixture around in the tub to soften and loosen the food and then rinse the food from the dishes Water temperature needed to dissolve detergents can very but never less then 107 F To insure this temperature is reached the incoming water on the first fill needs to be no lower than 120 F It is common knowledge that water entering the tub on the first fill will lose temperature If this temperature is at or above 120 F at the kitchen sink faucet it should still be hot enough at the dishwasher to dissolve the detergent for the pre wash With the smaller amounts of water being used today to conserve energy this makes water temperature more difficult to maintain Consumers may have to change the methods they have used in past for starting a load of dishes It becomes necessary to start a wash load by running tap water to purge cool water from the hot water line before a cycle is started This will ensure that proper water temperature can be maintained to the end of the cycle Using less water per fill coupled with water heaters that cannot be adjusted and customers desiring to keep water temperatures below 115 F leads to a problem of not cleaning the dishes What
57. des using the Clean key If no slew keys are present the selection is saved by activating the Start key If slew keys are present then the selection is saved by a key timeout condition Individual New Oven Controls Modified ES200 control Expanded fault codes Showroom demo feature e Oven e Preheat Clear Off 5 Controls Timer On Off Door Locked Self Cleaning Oven ES200 Oven Control Modified ES300 control Expanded fault codes Showroom demo feature e e GADE duc Bake Broil e Oven Timer Start e Preheat CIEN On Off time V Clean e Door Locked controls Self Cleaning Oven ES300 Oven Control 73 New ES330 control Light switch on control Expanded fault codes Showroom demo feature Powers and communicates to a mini oven N e e Oven Bake Clock ne Bake Broil e e Oven Clean Timer start v Clear B On Off time Door Locked Off Lock Controls Self Cleaning Oven gt NL ES330 Oven Control New ES340 control Light switch on control Speed clean defaults to 2 hour clean cycle Clean defaults to 3 hour clean cycle Expanded fault codes Showroom demo feature Powers and communicates to a mini oven e e SN Speed Clock clean Oven Preheat Clear Cle Timer a On Off Door Locked Off A controls Self Cleaning Oven ES340 Oven Control 74 New ES510 control Light sw
58. e 2004 Air Conditioners 5995413308 Product Information and Technical Guide S x S and TM Refers Jan 2004 Mar 2004 5 EHP Contact Information ELECTROLUX HOME PRODUCTS INC 250 Bobby Jones Expressway Augusta Georgia 30907 NOTE When calling these numbers please listen to all menu options as they may change Departments Reason for Call Phone Number Fax Number Customer Care Consumer Issues 706 860 4110 706 651 7135 Center excluding replacements Option 7 Damage Claim Center Return Authorization 800 456 4669 Servicing Dealers only Damage Claims Option 1 Damage Allowances National Locator Parts Service Dealer 800 444 4944 Use and Care Guides Parts Department Parts Questions 800 599 7569 106 228 6539 Option 2 Product Specialist Product Exchange 800 456 4669 706 651 7135 DDPS Option 2 Technical Information Wiring Diagrams 888 842 3660 Department TID Technical Feedback Option 2 Refrigerators Freezers A C Dehum Technical Specs Option 3 Cooking Products Option 4 Laundry or Dishwashers Service Contracts Contact Status 706 860 4110 706 651 7735 NOTE This info is Number Option 6 also available online Type Full or Deduct at Frigidaire com or Model serial number Servicebench com Expiration date Service Assistance Warranty Inquiries 866 646 6810 706 228 6609 Center SAC Payrate Inquiries Claims Processing Regional Service Quality Managers are a vital part of the Service Assistance Center and Technical Inf
59. e by persons having electrical and mechanical training and a level of knowledge of these subjects generally considered acceptable in the appliance repair trade The manufacturer cannot be responsible nor assume any liability for injury or damage of any kind arising from the use of this data sheet SAFE SERVICING PRACTICES To avoid the possibility of personal injury and or property damage it is important that safe servicing practices be observed The following are examples but without limitation of such practices 1 Before servicing or moving an appliance remove power cord from electrical outlet trip circuit breaker to OFF or remove fuse 2 Never interfere with the proper installation of any safety device 3 GROUNDING The standard color coding for safety ground wires is GREEN or GREEN WITH YELLOW STRIPES Ground leads are not to be used as current carrying conductors It is extremely important that the service technician reestablish all safety grounds prior to completion of service Failure to do so will create a potential safety hazard 4 Prior to returning the product to service ensure that All electric connections are correct and secure LF DISPLAY All electrical leads are properly dressed and To UIB BOARD secured away from sharp edges high temperature Ep components and moving parts All uninsulated electrical terminals connectors POTENTIOMETERS To UIB RR heaters etc are adequately spaced away from all x SA
60. e damper control assembly Using an inspection mirror look in the air outlet grill at the back of the control housing in the food compart ment See if the damper door is open or closed It should be wide open or completely closed If you find the door part way closed If the damper door is all the way open or closed and you do not find any obstructions holding the door follow instructions in Step 3 If you find the damper door at an angle the door hinge pin is out of place Replace the damper If the door is straight up and down but part way closed check for obstructions If the cap tube from the freezer control is catching on the door and not allowing it to close remove control housing and reposition freezer control cap tube in proper location The damper control is broken or the door is catching the foam block replace the control If you find ice holding the damper door open check for air leaks allowing excess moisture to enter the product Check the door seals for good contact the cabinet and the door alignment with the cabinet Make all neces sary adjustments Check to see that the door closers are closing the doors Caution the customer to make sure the food packages are not keeping the doors from Check to see that the door seal is tight in the channel of the inner door panel If the seal can be pulled out of the channe
61. e duct near the top of the opening Figure 14 Reinstall the clamp in such a way that the clamp sits between the ridges on the extrusion and above the ridge on the duct Snap the clamp closed with the copper tubing tool that you used previously Call us tolltree 1 866 203 1389 Figure 13 Figure 14 16 Before attaching the new boot to the front panel clean the surface where the boot will fit against the front panel 17 Remount the boot onto the front panel as shown in Figure 15 making sure that the boot is not wrinkled If large wrinkles exist this may pool water in the boot and dribble onto the floor when the door is opened If this is the case pull it loose from the front panel and remount it slightly more clockwise or counter clockwise as needed 18 Insert the wire spring clamp from the kit into the groove at the top of the boot Figure 16 Work the clamp into the groove all the way around the boot making sure the clamp is oriented to the 6 o clock position Close the door to assure proper sealing of the boot to the door Run the washer to check for leaks Figure 15 Figure 16 46 Top Load amp Laundry Center Washers New for 2004 Beginning January 1 2004 the DOE Department of Energy has mandated that all clothes washers meet a maximum energy usage rating One of the components used in obtaining this rating is a 70 30 water valve What this means is when the water valve is energized in the warm wash temperature settin
62. e mesh polyester center basket and a soil diverter for directing soil trapped by the filter to the rear section of the sump The spray arm support is used to hold the filter tightly in place Heater A heater is mounted in the bottom of the tub to increase water temperature during wash and to also assist in drying the dishes see Figure 12 The wattage draw of the heater can vary depending on the job it has to perform When heating water the draw can be 900 watts This wattage will drop to approximately 700 watts in the dry cycle This design of the heater provides energy efficiency Mounted next to the heater on the under side of the tub is a safety thermostat This thermostat will open if the temperature in the tub reaches 200 F Figure 11 Figure 12 56 Fill System The fill system of this dishwasher consists of the water fill valve and a safety float switch see Figure 13 Power from the control is applied to the water fill valve through the float switch The water valve is an electrically operated valve with a flow washer that regulates the amount of water based on the water pressure applied to the valve inlet Water pressure needs to be between 20 and 120 psi for the dishwasher to have the proper amount of water for operation The float switch will shut off power to the valve if the tub over fills with water Water enters the tub through an air gap mounted to the left side of the tub See Figure 14 Float Switch Water valve i
63. e pieces together Nesting will keep the items from drying but will also keep them from cleaning as well 4 Rinse aid Rinse aid in the past was something that was not necessary However this is not the case today Rinse aid is used to break the surface tension of water so it will spread out over the surface of dishes in a thin film This thin sheeting action reduces water spots keeps streaks from forming and evaporates the water much faster which improves the drying performance Rinse aid is now a necessity due to the lower energy usage of current designed dishwashers Previous models relied on high wattage heaters and larger amounts of water to get the dishes hot enough to dry This method cannot be used today because of the need to conserve energy and resources Drying today uses an evaporation method with the hot dishes With smaller amounts of water during the wash and rinse cycles rinse aids effectively thin the water and allow the hot dishes to dry themselves 5 Airflow Last is air flow This is both in and out of the tub in the dry phase The inside of the tub of a dishwasher will become a very humid environment For the dishes to come out dry at the end of the cycle as much humidity as possible must be removed This is where the vent and venting system comes into play All dishwashers have a vent of some kind for removing the moisture from the air in the tub If the vent is to the outside of the tub there has to be a way to get air i
64. ent with the replacement is filled out Be sure to use the pre paid FedEx shipping label provided by EHP because not all parts are returned to the same location Thank you for your help in this very important project to improve product quality Refrigeration Information PROBLEM Freezing food in food compartment on Standard Side by side Refrigerators CAUSE There are a number of problems that can result in freezing of food in the food compartment or having warm food compartmenttemperatures SOLUTION The freezer temperature should be in the 1 to 3F range factory mid range setting and the food compartment should be 36 to 38 F factory mid range setting When checking the refrigerator use the information below as a quide to insure you cover all the possible causes of food freezing in the food compartment or the water filter freezing Step 1 Check both the freezer and the food compartment temperatures At the mid range setting the freezer should be between 1 3 The food compartment should be 36 to 38 F If the freezer is 10 F or colder set at mid point If the freezer is 8 F or warmer set at mid poin You have abad freezer control andthe air entering the food compartment is so cold it is starting to freeze food onthe top shelf by the damper before the damper has a chance to close This should not cause the food to freeze in the rest of the compartment May freeze the rear filter on m
65. er stops producing ice A very slight tap on the arm will allow it to drop the rest of the way down and the icemaker will start to operate The bale arm spring is not strong enough to overcome freezing grease or a wire nut not positioned correctly or a bind on the face plate ofthe ice maker See Figure 1 Ice is forming inside the housing or on the on off switch The lever arm is sticking and adding additional pressure on the bail arm In October of 2003 the supplier of the ice maker changed to a low temperature grease that will not absorb water to eliminate the grease becoming water soaked and freezing Additional quality checks were put in place to insure the wiring is in the correct location and a new tool was made to improve the alignment of the housing and the face plate To repairthe ice makers in the field you can order bail arm spring p n 3206348 which is a stronger spring When replacing the spring remove all the lubricant and replace with low temperature food grade lubricant p n 5304435999 See Figure 2 Check the arm lever to see that the screw is tight but not so tight to cause the arm to bind This screw is a shoulder type and if itis loose check to see that the lever arm is on the shoulder not not pinched between the shoulder and the housing See Figures 3 Before you reinstall the steel plate add a screw to the open screw hole or fill the hole with sealer See Figure 4 When reinstalling the front face plate after the spring is replaced
66. er transistor Not on all models Sensors Negative Temperature Coefficient Thermistor 10kW 2 25 C 28 Fresh Food Lights Fresh Food Lights are enabled and disabled depending on the Fresh Food Door Sensor state Light on maximum is 10 minutes Interior lights will shut off after 10 minutes if the door is left open Closing and re opening the door will reset the sequence Alarm Audible Transducer Piezo Control Main Board Power Supply AC Input Voltage 115 V AC 60 Hz Control User Interface Power Supply Input 5VDC from Main Board Numeric Display Version A 2 digit 7 segment numeric with degrees symbol minus sign segment and a 4 segment character to represent F and C magnetically activated reed switch that detects Fresh Food Door state Version B 1 digit 7 segment numeric Fresh Food Door Sensor magnetically activated reed switch that detects Fresh Food Door state Fahrenheit amp Centigrade Temperature Some models Allows customer to change temperature readings from Fahrenheit to Centigrade and back Alarms and Signals Temperature Alarm Enabling is automatic and started at the time product is plugged in POR power on Reset but is delayed until actual Freezer temperature Freezer temperature set point and actual Fresh Food temperature Fresh Food temperature set point Once set points are reached Alarm LED Green will come ON steady state indicating Alarm is active NOTE The
67. essor Check for 10 ohms not running between each terminal controls set correctly on the compressor Replace compressor and inverter board Check wiring connections between inverter board Repair connections and compressor Is there between 2 to 5 VDC coming from the main control board Check main control board and wiring Is there 120 VAC to the Check wiring and inverter inverter board board connections Replace inverter board 27 SxS Electronic Control System Damper Assembly Motorized door 12 VDC located between the freezer section and the fresh food section of the refrigerator The door will open to a certain position when there are refrigeration requirements in the fresh food section The damper motor which positions the door is a 12 VDC 2 phase bipolar stepper motor Freezer Temperature Control An electronic thermostat regulates the temperature of the frozen food section A Negative Temperature Freezer Coefficient Thermistor monitors freezer compartment A temperature Loads controlled at the compressor a ERI Moge ET condenser fan and evaporator fan motor enabling and J speed DYNAMIC COOLING A 7 Fresh Food Temperature Control An electronic thermostat regulates the temperature of the fresh food section A Negative Temperature Coefficient Thermistor monitors fresh food compartment temperature The damper motor position and evaporator fan motor enabling and speed are controlled
68. ests at the end of a ramp molded into the sump partially blocking the rear hole As water under pressure enters the volute cover the check ball is held tightly into the rear hole restricting water flow from this opening See Figure 2 Water is now forced to leave the remaining hole from the top of the cover into the lower spray arm See Figure 3 The force of the water entering and leaving the arm causes it to turn The ball covering the rear hole allows a small amount of water to enter into the delivery tube The delivery tube fills with water at a rate of approximately four inches a minute This water is used for changing the spray from the lower arm to the upper two spray arms Figure 1 Figure 3 54 All wash and rinse cycles start using the lower wash arm Changing spray from bottom to upper spray arms is accomplished with the wash pump stopping for not more then 6 of a second This pause removes water pressure from the rear of the check ball allowing the water that has accumulated in the delivery tube to reenter the sump moving the check ball away from the hole and up the ramp See Figure 4 The pump is restarted water pressure now is against the back of the check ball holding the ball into the top hole Water exits out the rear hole into the delivery tube and sends water to the upper spray arms See Figure 5 Water is divided in the delivery tube with 80 going to the center spray arm and 20 to the upper arm Spray will continue from the
69. g the incoming mixture of water will be 70 cold and 30 hot This valve will not affect water temperatures on models with an ATC Automatic Temperature Control ATC models have a new control board with non compliant water temperature settings On some models if a warm rinse is selected the washer will fill with cold water during rinse followed by a warm spray rinse during spin On all super capacity model washers 3 0 ft wash basket the pressure switch has been changed to lower the water level Previous models High Water Level Setting 13 5 15 2 inches Low Water Level Setting 5 5 7 8 inches New models High Water Level Setting Low Water Level Setting 10 8 13 0 inches 4 3 6 6 inches Models affected are CWS3600AS1 GLET1031CS0 GLWS1649A84 FWS1233AS2 GLET1142CSO0 GLWS1749AS4 FWS1339ACO GLGT1031CS0 GLWS1939AS1 FWS1339AC1 GLGT1031CS1 GLWS1939CCO FWS1339ZDCO GLGT1142CS0 GLWS1979AS3 FWS833AS2 GLGT1142CS1 GSWS9719AS2 GCET1031CS0 GLWS1233AQ2 GWS1339CS0 GCET1142CS0 GLWS1233AS2 GWS1339CS1 GCGT1142CS0 GLWS1339CCO GWS1749CS0 GCGT1142CS1 GLWS1339CS0 GWS833CS0 GES831CS0 GLWS1339CS1 MWS833AS2 WARNING Any attempt to modify the pressure switch or replace it with an older style switch is a violation of Federal Law and will void the warranty Dryers PROBLEM Customer complaining of taking 2 or 3 drying cycles to dry clothes Vent is clear short and goes directly outside CAUSE Not enough of an air restriction
70. he item to insure it is cleaned properly Flatware loaded into the silverware basket needs to be loaded loosely for good cleaning as well Do not let the flatware nest together The more open the items are the better the cleaning process The detergent used in a dishwasher is specially formulated to emulsify the greases and oils that bond food soil to the dishes This detergent is dissolved by hot water and then sprayed around in the tub While cleaning hot water used to aid the detergent is also working against it Minerals in the water can bond with the food which will prevent it from being removed properly To prevent this there are additives in the detergent to make the water wetter This just means that minerals in the water are being held in suspension so the food can be rinsed off cleanly Dishwashing detergents should not suds This can cause water spots and streaking of the glassware Finally care must be taken that the detergent does not damage the finish of the dishes along with being environmen tally friendly The customer may need to try different brands of detergents to find the one that works best for them The proper amount of detergent is important for cleaning and the product manufacturer will give you guidelines on determining this amount This is based on how hard the water is in the customer s home When a new dishwasher is installed it is always best to have the customer start off by actually measuring the detergent Dishwashers to
71. il variable is exited Display will show L for low speed High Speed is 2700 and low is 2000 RPM Test 3 Freezer temperature last 24 hours Defrost temperature omitted Variable 1 Display Minimum Temperature Coldest temperature Variable 2 Display Maximum Temperature Warmest temperature Variable 3 Display Average Temperature NOTE On products with two position read out in the freezer and food compartment the one or two digit temperature will appear in the food display to give you the test temperature On products with one position read out in the freezer and food compartment the first number of the temperature will be constant for 1 second The second number if needed of the temperature will flash twice in one second It will alternate back and forth to give you the test temperature 33 Variable 4 Freezer sensor circuit condition Flash 1 Freezer sensor OK Flash 2 Freezer sensor open Flash 3 Freezer sensor shorted Variable 5 Disables buffer to allow technician to place his finger on the freezer sensor and observe an immediate temperature rise NOTE The upper control limit is 4 degrees over set temperature Test 4 Fresh Food temperature Last 24 hours Variable 1 Display Minimum Temperature Variable 2 Display Maximin Temperature Variable 3 Display Average Temperature NOTE On products with two position read out in the freezer and food compartment a one or two digit temperature will appear in the
72. in Spin pad and press the start pad If the water does not pump out remove the front access panel and measure the voltage drop across terminals of the drain pump If the meter reads 120 VAC the drain pump is defective or the drain hose is plugged If the meter reads zero disconnect power remove the large four pin plug JX and the eight pin plug J11 from the back of the control Measure the resistance between pin 3 in the four pin plug and pin 3 of the eight pin plug If the meter reads open the wires between the control board and the drain pump are defective If the meter reads around 15 Ohms the control board should be replaced If the drum does not have water in it start the washer in the Normal Cycle and select Warm Wash If the washer does not fill make sure the faucets are turned on unplug one of plugs from the water valve and measure the voltage drop across the terminals in the plug If the meter reads 120VAC the water valve is defective If the meter reads zero measure for voltage from each terminal in the plug to neutral If the meter reads zero from each terminal the pressure switch or the wiring to the pressure switch is defective If the meter reads 120VAC from one terminal the control board or the wiring from the valve to the control board is defective If the washer is over filling check the pressure switch or the tube to the pressure switch F 04 The washer is not advancing through it increments Touch STOP CANCEL pad to
73. it can be slipped over the twisted ends of the clamp as shown in Figure 6 Twist the tube counterclockwise to slip the clamp and set both the tool and the wire clamp aside Pull the boot free from the duct Figure 5 Figure 6 Using both hands grab onto the boot at the top of the opening to the tub and pull downward and toward you with slow steady pressure As the boot is pulled free from the outer lip of the tub at the top the coiled spring that holds the boot from the groove behind the lip around the opening to the front shell will become visible You can either continue pulling on the boot until it comes off or you can hook the spring with a piece of coat hanger fashioned into a hook and pull it off and then pull the boot off separately Once the boot is off examine the lip that extends around the entire perimeter of the front opening of the front half of the tub the front half and the rear half are so named because when bolted together forms the outer tub that surrounds the inner tub The boot has a lip that will have to be folded into the groove behind the lip on the front tub shell To start this examine the new boot and locate the groove in front of the lip that corresponds to the similar lip and tab on the tub shell It will make this job a lot easier if you can obtain some liquid dishwashing soap from the consumer and sparingly lubricate this groove on the boot to make it easier to slip onto the lip of the tub shell See Figure 7
74. itch on control Speed clean defaults to 2 hour clean cycle Clean defaults to 3 hour clean cycle Maxx clean defaults to 4 hour clean cycle Keep warm starts at low temperature after bake cycle Convection auto conversion Favorite setting saves a favorite temperature Expanded fault codes Powers and communicates to a mini oven Even Cook ap am Convection Oven N HICE N BIN Car NI BEN EN Coan ZEN Speed Oven Timer TIMED DELAY TIMER n CONV BAKE BROIL light On Off DOOR LOCKED CLEAN LE MEATS CAKES BREADS clean Bake Start Broil Bake Keep Clean i time time warm Maxx Clock 5 Conv Conv Conv Favorite clean Lock convert bake roast setting Controls ES510 Oven Control New Mini Oven Control Warmii Mini Drawer OFF ven hi 450 400 0350 med 300 250 lo 200 Mini Bake n Warm New Expanded Oven EOC Fault Codes F1 Internal fault EOC F9 Door latch motor circuit fault F10 Runaway temperature F90 Maximum unlock time exceeded F11 Shorted keypad F91 Maximum unlock attempts exceeded F12 Defective micro ID F92 Maximum door open time exceeded F13 Defective EEPROM ID Checksum F93 Maximum lock time exceeded F94 Maximum lock attempts exceeded F3 External fault F30 Open oven sensor F31 Shorted oven sensor 75 New ESEC10R Controls This system replaces the ESEC5 system Display Boards that had 2 User Interface Boards ES510 Oven Control One User Interface Board
75. k assembly Washer Function Testing A test program is built into the control to allow different functions to be activated without waiting for the function to occur in the cycle 38 There are two ways to activate the test program 1 Remove power from the washer Then reconnect power to the washer and within 10 seconds press and hold the temps and the stop pads for at least 2 seconds then release The control is now in the test function 2 Press and hold the CYCLES and OPTIONS pads until the option LED stops blinking up to 10 sec onds Then press and hold the TEMPS and STOP CANCEL pads for at least 2 seconds and release The control is now in the test function To test the membrane touch each pad and see that the appropriate LED or the appropriate display symbol illuminates To test the program 1 Press the STOP CANCEL pad and then the START pad H will appear in the display and the hot water valve circuit is activated 2 Retouch the START pad and the test will advance to the cold water test C will appear in the display and the cold water valve circuit is activated 3 Retouch the START pad and the test will advance to the warm water test HC will appear in the display and both the hot water valve circuit and the cold water valve circuit are activated 4 Retouch the START pad and the test will advance to the bleach dispenser test bL will appear in the display and the bleach solenoid circuit is activated 5 Re
76. l easily remove the seal and run a bead of silicone sealer in the channel and reinstall the gasket Also check the opening in the bottom of the food compartment that the water lines enter for proper sealing of the opening closing all the way NOTE Ifthereisiceinthe damper door holding the damper door open there is an excess amountof moisture entering the product and it is not all condensing on the evaporator coil When the circulating air still contains a large amount of moisture as it turns to go through the damper it will slow down and this will allow the moisture to condense on the damper door The moisture will then run down and freeze on the bottom of the housing If the cause of the ice forming on the bottom ofthe damper housing is a result of heavy use in a humid environment there is a heater available to install on the bottom of the damper housing The heater is part number 5303918267 9 Step 3 If the damper has no ice or obstructions keeping it from operating you will need to test the food compartment control damper motor and ADC on models with ADC Il On refrigerators built after serial number LA123 or models that On refrigerators built before have had a updated control box installed you can operate the serial number LA123 drop the damper from the food compartment cold control front of the control panel housing by removing the front and one side screw This will allow the control panel to drop down and h
77. lies power to the wax motor actuator See Figure 19 The plunger of the wax motor extends pressing down on a pivot arm attached to the latch for the cover This re leases the cover to dispense the detergent On the op Figure 19 posite end of this pivot arm is a pin that rides up in the actuating arm for the rinse aid dispenser Wax Motor Rinse Aid Actuator With power removed from the wax motor the plunger retracts the pin and the rinse aid actuator falls down the back side of the actuator The dispenser is now ready to dispense the rinse aid The control again applies power to the wax motor and as the pivot arm raises the rinse aid actuator the rinse agent is added into the dishwasher When power is removed from the wax motor the pivot arm rises and a leaf spring mounted to the side on the dispenser forces the actuator arm to the starting position for the next cycle Door Latch Assembly The door latch assembly has two functions one is to hold the inner door panel against the door seal around the tub the second is to open and close both door switches See Figure 20 When the door is closed a strike mounted on top of the tub forces a spring loaded catch to rotate back into the latch handle As the catch makes contact with the handle a hook moves up into the strike and locks the door in place The rotating of the catch releases the door switch actuator and allows both door switches to close Figure 20 When the door latch handle is
78. ls with the variable speed motor offer this option If selected the motor speed will increase in the wash and rinse cycles to 3450 rpm to improve the cleaning performance This option cannot be used in all cycles Wash Silencer Models with the variable speed motor offer this option If selected the motor speed will be reduced to 2800 rpm to decrease audible noise in the wash and rinse cycles This option cannot be used in all cycles Delay Start After a cycle has been selected and before the Start pad is pressed the user can select a delay start option The hours of delay can very depending on model and can range from 1 hour to 24 hours in one hour increments Setting the hours of delay is accomplished by pressing the delay start pad for the number of hours to delay After the number is reached the countdown begins Once the count down starts pressing the start cancel pad once will have no effect on the cycle However if the start cancel pad is pressed a second time in succession the delay will be canceled and the cycle will start No Heat Dry Control Lock This option will disable the heating element during the dry cycle and can be selected at any time prior to the dry cycle The control lock feature enables the user to lock the controls so the cycle cannot be accidentally changed To lock the controls press and hold the No Heat Dry key for 3 seconds until the indicator lights To unlock controls press and hold the No Heat Dry key for 3
79. n so steam can be expelled On most products air is brought into the tub through the bottom of the door Air is pulled into the tub as the steam is released from the top of the door As the humidity in the tub is reduced the water on the hot dishes starts to evaporate The heater is cycled on basically to increase the temperature of the incoming air and force the steam out at a faster rate 53 Precision Direct Feed Dishwasher Wash Distribution System The wash system consists of a wash pump and motor assembly to provide water under pressure to three spray arms to loosen and remove food Water sprayed from these arms will alternate starting first with the bottom arm then changing to both the center and upper spray arms simultaneously Water passes through a filter and soil director to remove food particles so that only clean water is sprayed onto the dishes for cleaning The remaining parts in the wash system are the sump assembly which acts as a reservoir for clean water and the delivery tube to supply water to the upper two spray arms See Figure 1 Alternating Wash System The alternating wash system used in this dishwasher will only spray from the lower arm or the upper set of arms at a time Alternating the spray is achieved with a check ball moving between two holes in the sump One hole is located in the rear of the sump for the upper two spray arms the second is located out the top of the volute cover for the lower arm The check ball r
80. ng the dishes Proper loading of the racks and baskets Rinse aid Air flow poo c 1 Heatfrom the Heater In the past the heater in the tub has been the primary component for drying in the dishwasher but its role has been lessened somewhat by other items today The heater is first used in dishwash ers to maintain and increase water temperature for the main wash and rinses The heater is first activated prior to the main wash and will be activated in each fill after As the water is heated the dishes will get hotter as well Once the cycle reaches the dry phase the dishes should be at least 120 F for them to dry In the dry phase the tub environment will be one of high humidity and steam The first few minutes of the dry phase the timer allows the steam to escape with out the heater being energized As this phase continues the heater is turned on in a pulsing pattern to force the steam from the tub This change of environment allows for the evaporation of the water from the hot dishes The dishes start to dry 2 Hotwater used in cleaning the dishes Hot water is a very important resource used in a dishwasher Hot water is used to first dissolve the detergent then to activate the chemicals in the detergent which are intended to soften and loosen the food soil found on the dishes After this has been accomplished the hot water then is used to rinse this food soil from the dishes While in the process of cleaning this same hot water will be increa
81. oard main control board mounted on the mainback of the range and User DO NOT REMOVE THIS BAG Interface Board or UIB circuit boards with digital displays mounted in the OR DESTROY TH E coontrol panel four Potentiometers push to turn control for each element and the ESEC Harness that connects the boards and the oven control The CONTENTS ESEC boards communicate with each other to control the elements and with the oven control for the lockout modes See the ESEC System Diagram P N 316417609 0407 77 Service Data Sheet for the ESEC 10R Electronic Surface Control System cont SERVICE DATA SHEET ELECTRONIC SURFACE ELEMENT CONTROL ESEC 10R Symptom Likely Failure Condition Cause Suggested Corrective Action Bad EEPROM checksum 1 Contact technical line for further assistance No LinBUS master communiction 1 Bad EOC 2 Bad Power Board 3 Bad ESEC Harness 4 Contact technical line for further assistance Power Board not communicating ma UIB not communicating 3 Bad ES 4 Contact technical line for further assistance Watchdog timer timed out Power Board 1 Bad UIB 3 Bad ESEC harness 4 Contact technical line for further assistance Watchdog timer timed out UIB 1 Contact technical line for further assistance F7 10 Potentiometer LF is open p F7 20 Potentiometer LR is open 2 Bad UIB F7 30 Potentiometer RR is open 3 Contact technical line for assistance F7 40 Potentiometer RF is
82. od If the wattage is normal els equipped with rear filters check the evaporator to seethatthe evaporator If the wattage is low or is not partly blocked high you have a problem If the food is freezing throughout the with the sealed system complete food compartment you have If the evaporator is such as a restriction an additional problem beside the blocked check the low refrigerant charge or freezer control and will need to follow defrost system inefficient compressor the instruction for checking the food Also check for air Use data sheet provided compartment control system leaks and check with product for correct Checkthe wattage onthe compressor the door closers wattage information If the evaporator is clear check the evapora tor fan motor to see that it is running at normal speed If itis running slow you have a bad fan motor or a bad ADC control If the evaporator fan motor checks OK you have a bad freezer cold control NOTE Keep in mind the food compartment cold control closes the damper door at 15 F and reopens the door at 35 F at the mid range setting The temperature of the air coming through the damper must be 15 F at the mid range to close the damper If the air temperature is 18 F the damper will not close and the food in the food compartment will freeze Step 2 If the freezer temperature is good but food compartment is too cold you will need to check the food compartment cold control and th
83. orma tion Department In addition to field administrative duties they ensure that our authorized technicians have up to date knowledge on all Electrolux products by conducting field training classes twice a year Please check online at Servicebench com for upcoming training schedules NEW ENGLAND REGION 1 NORTHEASTERN REGION 2 CENTRAL REGION 3 MIDWEST REGION 4 Robert Giannetti Carmine T Dionisio Scott Harder Dino Neokratis 622 Berkshire Valley Road 7255 Summerhill Drive 207 S West Street 30 W 100 Army Trail Road Wharton NJ 07885 Concord OH 44077 Ft Branch IN 47648 Bartlett IL 60103 robert giannetti electrolux com carmine dionisio electrolux com scott harder electrolux com dino neokratis electrolux com WESTERN REGION 5 SOUTHWEST REGION 6 SOUTHEAST REGION 7 Rollie Fisher Bud Haas Ken Hall 14528 136th St Ct E 1256 Leanne Court 65 Ashton Drive Orting WA 98360 Kennedale TX 76060 Covington GA 30016 rollie fisher electrolux com bud haas electrolux com ken hall electrolux com EHP Service Region Map n a ai Gulf of Mexico e i Important Service Information Submission of Warranty Claims Time Frame Effective March 1st 2004 all warranty claims must be submitted no later than 60 days after completion of service Claims not submitted within this time frame will be rejected If you have any questions please contact the Service Assistance Center at 866 646 6810 Elux Express Shipment Program Each Parts
84. perate the compressor for a short period of time It is not a permanent cure if a compressor is starting to go bad it needs to be replaced If the starter is bad it needs to be replaced with the correct part for the compressor in the product 25 VCC or Variable Speed Compressors The new series of very high efficiency compressors is equipped with all new electrical components consisting of a power input electronic control Power Input Electronic Control Inverter The solid state power input electronic control consists of the following The Inverter replaces the Solid State Relay the Over load Protector and the Run Capacitor The Inverter has 115 VAC current to it all the time the refrigerator is connected to the line voltage It picks up the volt age directly from the service cord It receives a 2 to 5 volt DC signal from the main control board located under the refrigerator in the left front opening behind the toe grill Low voltage power supply EMI Filter and Voltage Suppressor Circuit AC DC Converter Three phase Inverter Bridge Serial communication Microcontroller or DSP Controller Protection Voltage Sensor Inverter Compressor To Check Replace the Inverter 1 Use a Multimeter or a good Voltmeter set on 300 VAC to test the voltage going into the Inverter from the service cord Do not disconnect the Molex connector Slide your probes from your meter in along side the wires until you connect with the terminal i
85. previous setting after the mode terminates in 12 hours Compressor operation is terminated at ambient temperatures over 85 C 185 F Compressor operation continues at 65 C 149 F Water through the door on Top Mount Refrigerator EHP will be introducing a water thru the door feature on high end 18 and 21 cu ft Top Mount refrigerators These units will be low profile water dispenser only located in the refrigerator door The door will be non reversible and initially produced in right hand swing A water sump will be included The water will be filtered through our Pure Source water filtering system that will be mounted in the back right upper corner of the refrigerator compartment The water tank is mounted inside the refrigerator door against the inner door liner It will deliver at first use approximately 37 to 42 degree F water for the first three 12 ounce glasses filled 36 Laundry Information Electronic Control Tumble Action Washer and Dryer Below are the control panel displays of the electronic controlled tumble action washer and dryer TEM Fi SPEED count e Celd Celd High Spin Heavy Soil Main Warm Cald Med Spin Auto Temp Warm Warm Sow Spin Extra pie Mallteld No Span m Extra Rinse Figure 1 Electronic Control Tumble Action Washer Model GLTF2070CSO Control Panel DRYNESS OPTIONS Figure 2 Electronic Control Dryer Models GLE942CS0 GLQ9
86. r about 25 minutes this will aid you in checking this problem When you first arrive determine from the customer what cycle and options were set at the time of failure You will also need to know what position the timer had stalled as well as for how long the timer stayed at that location Next check the water temperature at the sink This way you will know how hot the water was when the customer started the dishwasher for you With this information it is time to check the dishwasher First to be checked is the heater and safety thermostat both of these are located and checked from underneath They are on the bottom left side of the tub Check the heater for continuity You should get a resistance reading on the heater The safety thermostat should just read closed Next reset the controls and reposition the timer to just before the location the customer found the timer when it had stalled After setting the timer and the option switch make sure power is going to the heater to heat the water Once this all has been done check the temperature of the water in the tub The timer should advance on into the stall You now need to wait until the temperature rises in the tub to close the control thermostat The control thermostat is located under the tub to the right side behind the junction box Shown below is a chart that lists the different control thermostats currently used on dishwashers This chart shows the temperature settings of the different thermo
87. r failure occurs after the cooktop lockout has been activated you must turn OFF the cooktop lockout feature before being able to use the cooktop features again New Oven Control Feature Descriptions The following function definitions define the key sequences associated with the function and provide additional details on its operation Clean Modes The following clean modes are provided with the corresponding controls Speed Clean A fixed 2 hour duration clean function activated by selecting the Speed Clean function then either the Start key if high end Frigidaire or one of the slew keys the duration can NOT be altered by additional slew keys After the 1 key activation the time digits are to display then the corresponding duration is displayed after the 2 key sequence Clean A fixed 3 hour duration clean function activated by selecting the Clean function then either the Start key if high end Frigidaire or one of the slew keys the duration can NOT be altered by additional slew keys After the 1 key activation the time digits are to display then the corresponding duration is displayed after the 2 key sequence Maxx Clean A fixed 4 hour duration clean function activated by selecting the Maxx Clean function then either the Start key if high end Frigidaire or one of the slew keys the duration can NOT be altered by additional slew keys After the 1 key activation the time digits
88. r of times the spray changes between the arms The cycle for lower rack will change averaging 60 sprayed from the lower arm and 40 center and upper arms The reason for spraying from center and upper arms is to force food down toward the filter The upper rack cycle will change averaging 50 from the lower arm to keep the filter cleaned then 50 from the upper and center arms for cleaning the rack The control provides assured water temperature in the final rinse of 135 F The hi temp wash and the hi temp rinse cannot be selected in these two cycles but the no heat dry can be selected Speed Clean Cycle This cycle on select models offers a fast wash for light to regular soiled dishes It has two washes and two rinses with only a no heat dry energy option available This cycle does have Temp Assure settings for the main wash of 128 F and 125 F in the final rinse Favorite Cycle This cycle is programmed by the user after selecting a desired Wash cycle with options if any and will remain programmed in the control Once programmed the control will repeat the cycle as entered whenever the Favorite Cycle key is pressed To program this cycle you make the selection of wash cycle and options then pressing and holding the Favorite Cycle key for three seconds The Favorite Cycle can be changed by again making your selections of cycle and options then holding in the Favorite Cycle pad for three seconds 61 Other Options Turbo Boost Mode
89. rol will generate an audio end of cycle tone sequence and the temperature digits will illuminate CF for the remaining 25 of the timed cook duration The CF will indicate to the user to Check their Food The audio end of cycle tone sequence will occur 5 times total during the last 2596 of the timed cooking duration including the 7596 point and the end of timed cooking cycle An active Convection Convert function will NOT alter the overall timed cooking parameters entered by the user If the user activates the Convection Convert function after entering a normal bake recipe and the bake recipe calls out a temperature too low for the convection convert process the control will reject the request with the normal key error code audio message For instance if the user enters a normal bake recipe with a set temperature of 315 F the converted temperature of 285 F would be below the minimum 300 F convection bake or roast cooking limit and the control will reject the request Favorite Setting This function is used to store 1 or more normal bake cooking recipes when a dedicated key is assigned to the function This function can be used to store stand alone bake operations or timed bake operations This key cannot be used to store delayed baking functions nor can it store a convection convert setting These functions can be added manually after a favorite setting is recalled If the control contains a numeric key pad a higher end control the control
90. s 2001 Mechanical Models Precision Wash Service Manual Service Manuals and Technical Guides Printed in 2002 5995361531 Next Generation 30 amp 36 Gas Free Standing Ranges Service Manual 5995371183 Dishwasher 2002 Mechanical Models Service Manual 5995369229 2000 2001 Freezers Product Information amp Technical Guide 5995374443 Product Information amp Technical Guide Next Gen S x S and TM Refers June 2001 March 2002 5995369211 Tumble Action Washers with AC Drive Motor Service Manual 5995362828 30 amp 40 Electric Freestanding Ranges For Serial Numbers starting with NF Service Manual 5995373155 27 Dryers Gas and Electric Models Service Manuals and Technical Guides Printed in 2003 5995393138 Tumble Action Washers with Electronic Controls 5995393146 27 Dryers Gas amp Electric Models with Electronic Controls 5995377099 Top Load Washers 2 7 amp 3 0 Cu Ft Tubs 5995381885 27 Gas and Electric Laundry Centers 5995383824 Product Information and Technical Guide S x S and TM Refers April 2002 December 2002 5995392593 Product Information and Technical Guide S x S and TM Refers January 2003 June 2003 5995391595 Product Information and Technical Guide2000 Room Air Conditioners Service Manuals and Technical Guides Printed in 2004 5995402384 Product Information and Technical Guide S x S and TM Refers July 2003 Dec 2003 5995406146 Laundry Center Front Load Washer Service Manual 5995413183 Product Information and Technical Guid
91. s sensed the letter D will flash This will continue until servicer advances to another test or 5 minutes have passed without a key entry NOTE If the defrost limit switch opens during the time the heater is on the D will change to a flashing D indicating there is no current flow Test 7 Compressor and condenser fan on Variable 1 Compressor run time percentage in last 72 hours Variable 2 Number of compressor cycles last 24 hours 34 Variable 3 Average compressor speed Variable speed compressor only Speed is displayed as a number between 16 and 45 X100 Variable 4 Run compressor and condenser fan motor The display will flash the letter when the compressor and condenser fan are running NOTE This test will display a 0 on models with standard speed compressors Test 8 Default Settings Clear Service Data Variable 1 Display 1 Indicates default settings have been changed and or there is service data in memory Variable 2 Display 0 Indicates Factory Defaults resets temperature settings to 0 and 37 and service data memory cleared NOTE Toreset temperatures to factory default clear the service memory and enable the system to start recording new data press and hold the fresh food UP WARMER key while pressing the fresh food DOWN COLDER key 3 times within 30 seconds Service Mode Display Routine Test Variable Fresh Food Display Test Number Freezer Display nd n Dual Display
92. sing the temperature of both the dishes and the inside of the tub Earlier model dishwashers using a high pressure wash system used larger amounts of water in the tub on each fill The large volume of water did get the tub and dishes hot quite quickly Products today are using much smaller amounts of water to conserve energy and resources for this reason the incoming water must be hotter today than in the past It is important that the incoming water is 120 F each time the tub is filled With smaller amounts of water the temperature of this water will decrease very rapidly this will affect the performance of the detergent as well as the drying 52 3 Proper loading of the racks and baskets Rack and basket loading are as important to cleaning and drying a load of dishes as good hot water and detergent are If the racks are not loaded properly food soil cannot be removed from the dish surfaces One thing to keep in mind when it comes to loading the racks is if the water can t get to it it will not come off Then when you think about drying if the water can t leave it it won t dry The racks and basket must be loaded so the water will sheet off the dishes If the items are too close together water will bridge between them and form a pool of water If water pools it will not be in contact with the hot surface of the dishes and will not evaporate as it should The flatware in the silverware basket can nest together In this case water actually bonds th
93. stats as well as the temperature of the water in the tub Thermostat Name Part number Setting Tub Temperature Temp Assure 154227805 117 555 5 12725 Temp boost 154227806 12 2599 lof ES Sanitize 154227807 137 255 147 5 High Temp Wash 154227808 122 E50 19225 Water is heated in the dishwasher by falling back onto the heater as it is being sprayed inside the tub The temperature of the water will raise about one degree every four minutes As the water falls back onto the heater then onto the tub the thermostat senses this change in temperature If you can watch the water temperature without opening the door you can follow this temperature rise Once the water temperature has reached the proper temperature the control thermostat should close to advance the timer If the thermostat does not close take a jumper wire and carefully short across the control thermostat to see if the timer then advances If the timer only advances after shorting across the control thermostat replace this thermostat If you need to replace the control thermostat add thermomastic to the head of new part before installing into tub This will give a better contact between the thermostat and the tub When mounting the new thermostat into the tub make sure it is good and tight in the mounting hole If the timer does not advance after the thermostat is shorted out check the wires from the thermo stat to the selector switch then on to the timer to make sure all connections
94. symmetrical so it could be putin with the burr at the top left worst position from a functional stand point or right bottom best position There is now a 100 Line check in place to make sure the filter will release In the field the spring clip can be removed and turned over and reinstalled or the filter base replaced to take care of the problem PUSH IN ON ALL FOUR SPRING CLIPS PUSH SPRING OUT THE BACK OF BASE TO CHANGE POSITION FIGURE 1 Top mount refrigerator installed in a garage and the food in the freezer is defrosting when the temperature in the garage goes below 55 F Ontop mountrefrigerators the compressor and evaporator fan are cycled from the food compartment temperature When the ambient room temperature gets colder than 55 F the cold control waits for the food compartment to warm enough to close its contacts This long off time allows the freezer temperature to get high enough that food can start to defrost There is a kit for refrigerators installed in applications where the temperature can go as low as 34 F andstill maintain good freezertemperatures The kit part number is 5303918301 and contains a heater that mounts in the control box An instruction sheet is included to illustrate the heater installation NOTE This is not a warranty repair Claims filed with this part number will be rejected HEATER LOCATION 24 PROBLEM CAUSE SOLUTION Use of hard start kits We have found a number of har
95. t in this cycle On models with the variable speed motor the control will select the proper motor speeds for both the wash and rinse portion of the cycle China Crystal Cycle This cycle is used for delicate crystal or china The fact that these items require special handling the water temperature for the wash and rinse cycles will be lower the main wash temperature will be 125 F and the final rinse temperature at 130 F The control will also lock out the water heating options and not use soil sensing in this cycle On variable speed models the motor speeds will also be selected by the control 60 Light Wash Econo Wash These cycles are used for lightly soiled dishes The assured water temperature of 135 F in the main wash and 140 F in the final rinse is automatically selected by the control The use of all energy options are available and soil sensing will be used On variable speed models the proper motor speeds for all cycles are selected by the control Rinse Only Cycle This cycle is for dishes to be cleaned at a later time The cycle has two rinses No energy options can be selected and no dry cycle Upper Rack or Lower Rack Cycle These cycles are light wash cycles intended for use when only one rack is loaded Both of these cycles will have a pre wash main wash and one final rinse Both spray arms will be utilized in each cycle as well The difference between the two cycles is the length of the cycle along with the numbe
96. t the service technician reestablish all safety grounds prior to completion of service Failure to do so will create a hazard 6 Priortoreturning the productto service ensure that e All electrical connections are correct and secure e _Allelectrical leads are properly dressed and secured away from sharp edges high temperature components and moving parts e Allnon insulated electrical terminals connectors heaters etc are adequately spaced away from all metal parts and panels All safety grounds both internal and external are correctly and securely connected e All panels are properly and securely reassembled ATTENTION This service manual is intended for use by persons having electrical and mechanical training and alevel of knowledge of these subjects generally considered acceptable in the appliance repair trade Electrolux Home Products cannot be responsible nor assume any liability for injury or damage of any kind arising from the use of this manual O 2004 Electrolux Home Products 2 Electrolux Home Products 2004 Technical Training Manual Table of Contents Service Assistance Center Technical Information Department Service Manuals and Technical Guides EHP Phone Numbers EHP Service Region Map Important Service Information Refrigeration Information Freezing food and control box information Icemaker bale arm dropping Ice cubes overflowing on cross mounted icemaker Ice frost forming on auger solenoid He
97. ter into the lower rack Each arm also has a leg on the under side for cleaning the sump filter This spray arm is turned by water pressure in a clockwise direction at a rate of approximately 40 rpm All wash and rinse cycles start with water sprayed from the lower arm See Figure 8 The center spray arm is mounted on a short delivery tube to the under side of the upper rack see Figure 9 The rotation of this arm will be clockwise at a rate of 20 rpm The short delivery tube to which the spray arm is mounted joins up to the rear of the tub with a bellows this allows the upper rack free movement in and out This end will also allow the rack to be adjusted up and down on models with an adjustable upper rack As water enters this delivery tube water pressure expands the bellows forming a seal to the rear tub wall The upper spray arm located in the top of the tub turns in a counter clockwise direction and sprays simultaneously with the center spray arm This spray arm is threaded to the end of the delivery tube It is removed by turning the locking nut counter clockwise This arm comes as an assembly consisting of an arm and locking nut The spray arm will turn at about 40 rpm See Figure 10 Figure 10 Figure 8 Figure 9 Stainless Steel Filter Astainless steel filter covers the entire sump area see Figure 11 The filter is designed to remove all food particals from the water so only cleaned water can re enter the sump This filter has a fin
98. the tub back out of the way If the boot is attached to the lip around the perimeter of the opening on the front panel with glue use a razor blade Figure1 to carefully slice the glued spots on the boot away from the front panel If the boot is attached to the lip around the perimeter of the opening with a wire spring clamp insert a small screwdriver between the spring and the boot at the six o clock position Figure 2 Gently pulling down and out on the spring continue to work the wire clamp off the boot Figure 3 Figure 3 Figure 4 3 Oncethe bootis loose from the front panel push it into the opening of the tub and out of the way Figure 4 At this point if the machine is not leaning back take your block of wood and while pushing back on the tub through the opening wedge the block between the front panel and the tub about ten inches to the bottom right of the opening This will afford you more space to work with the boot 43 4 5 6 T You will now notice that the boot is still attached to the duct that is located just inside the front panel at the upper left corner from the opening This is where the water soap bleach and fabric softener enter the tub To remove and later on reattach the clamp holding this in place on the end of the duct you will have to make yourself a tool from a three inch piece of 3 8 inch soft copper tubing In Figure 5 you will see that the end of the tube is flattened somewhat so that
99. tion in August 2003 There is now a kit part number 5303918302 that has the ADC II part number 241508001 and wire adapter part number 241527000 in the kit This kit will allow you to install the ADC 11 in place of the ADC 1 m En dtu 27 uel E LEER i T LEES dV LA u i EE i L a un FIGURE 5 FIGURE 6 14 Summary of Changes to the Control Box on Standard 23 and 26 Cu Ft Side by Side Refrigerators The new damper and ADC went into production the end of July 2003 on 23 foot and second week of August 2003 on the 26 foot side by side refrigerators See Figure 1 below The ADC II is smaller and mounts in its own frame in the same location as the ADC I See Figure 2below The new damper is mounted in the same location See Figure below The part number of the new damper is 240521107 and the part number for the ADC Il is 241508001 The food compartment cold control will change from a 3 terminal to a2 terminal control NOTE There will be afew control boxes that will still have the 3 terminal control but the number 1 contact is not used See Figure 4 next page The control box is mounted the same way as in the past but there will be a difference in the way the control system is tested The damper motor is now controlled through the ADC Il NEW CONTROL BOX Tl OLD CONTROL BOX FIGURE 1 FIGURE 2
100. touch the START pad and the test will advance to the fabric softener test FA will appear in the display and the fabric softener solenoid circuit is activated 6 Retouch the START pad and the test will advance and release the door solenoid dr will appear in the display and the door can be opened 7 Retouch the START pad and the test will advance to the agitation and warm water test HC will appear in the display and the drum will fill with warm water and agitate 8 Retouch the START pad and the test will advance to the final spin test FS will appear in the display and in about 30 seconds the washer will go into final spin Press the STOP CANCEL pad then the START pad to repeat the test To remove the washer from the test mode disconnect power from the washer or press and hold the CYCLES and the STOP CANCEL pads for at least 2 seconds then release Demo Mode For sales demonstration of the board LED s without function of the washer remove power from the washer Reconnect power to the washer and within 10 seconds hold the STOP CANCEL pad for at least 6 sec onds To remove the washer from the test mode disconnect power from the washer or press and hold the stop and the CYCLES pads for at least 2 seconds then release Dryer Fault Codes Display shows F 01 Indicates An internal fault in the control Correction Touch the STOP CANCEL pad If the display continues to display F 01 or if the code returns when the dryer is rest
101. tral wire on number 10 contact and the other lead to the black wire on the number 1 contact With the lead from your voltage meter still in the light blue wire you can check the voltage output of each of the wires as explained above If you get the correct voltage readings the ADC is good Use the pin plug diagram shown in Figure 8 for test points and correct wire color code This diagram can also be found on the cover of the ADC but can be hard to read 12 BLUE WITH BLACK TRACER DEFROST THERMOSTAT 10 LIGHT BLUE NEUTRAL PINK DAMPER CLOSED RED COMPRESSOR 4 ORANGE FREEZER COLD CONTROL 2 BROWN DEFROST HEATER a w g E En T GE Ey BLACK LINE 1 HOT 3 PURPLE WITH WHITE TRACER DAMPER OPEN 5 NUMBER 5 IS OPEN 7 YELLOW WITH BLACK TRACER FOOD COMPARTMENT DOOR SWITCH 9 WHITE WITH VIOLET TRACER FOOD COMPARTMENT COLD CONTROL 11 RED WITH WHITE TRACER EVAPORATOR FAN MOTOR FIGURE 8 17 Sample Schematic of ADC I Control FOOD COMPARTMENT CONTROL IN OFF POSITION DAMPER CLOSED ALL THE WAY FRONT SWITCH DAMPER MOTOR REFRIGERATOR NO CONTROL TO DEFROST HEATER TO DEFROST THERMOSTAT A D C ADAPTIVE TO COMPRESSOR DEFROST CONTROL NOTE SWITCHES WILL CLOSE AND OPEN ONE AT A TIME TO PREVENT STALLING IN A HALF OPEN POSITION AS A RESULT OF A POWER OUTAGE TO FOOD COMPARTMENT LIGHT SWITCH 18 How to tell the difference between damper assembly 240521103 used to build kit 53044282
102. tself You should read 115 VAC 10 If the reading is less than that check the power cord and supply voltage Set your meter to DC on a scale as close to 10 volts as is available Do not disconnect the Molex connector Slide your probes from your meter in along side the wires until you connect with the terminal itself You should read between 2 to 5 VDC If the reading is not within range of that replace the main control board If the voltage checks good remove the Inverter from the compressor by removing one screw at the bottom of the Inverter that goes through the bracket that is welded to the compressor Pull the inverter away from the compressor Use a small flat bladed screwdriver to remove plug from compressor terminals Using an ohmmeter check the resistance between compressor terminals see Testing Compressor If the com pressor checks good replace the Inverter E i15 vac 26 Compressor The compressor is a phase 4 pole brushless DC motor To test the compressor use an ohmmeter and read the resistance between the terminals See drawing You should read 10 ohms 10 Lubrication Modified System for lower speeds Motor 3 phase 4 poles Brushless Power input Electronic Control replaces Starting device and OP Troubleshooting the VCC Compressor Compr
103. tting one degree F or C each key press Setting Lower Limit 33 F 1 C Each key press Temperature UP or DOWN displays temperature setting Actual temperature will be displayed after 10 sec ifno key pressed and during normal operation BIET oc DYNAMIC COOLING UIB Version A 31 Freezer Version B Temperature Colder key increments setting one number each key press Setting Upper Limit 9 Temperature Warmer key increments setting one number each key press Setting Lower Limit 0 Off Number Setting to Temperature Conversion 0 Off All Loads Damper Closed Displays 0 1 6 F 14 2 4 15 5 C 3 3 16 C A 2 17 C 5 0 F 18 C 6 2 F 19 C 7 3 F 19 5 C 8 4 F 20 C 9 6 F 21 C Displays are off when Fresh Food Door is closed Communications remain active Default 5 Food Compartment Version B Temperature Colder key increments setting one number each key press Upper Limit 9 Temperature Warmer key increments setting one number each key press Lower Limit 1 Number Setting to Temperature Conversion 1 47 8 2 44 43 4 41 F 8 C 6 5 4 5 37 F 3 3 2 2 1 5 C 5 C C 5 C C h 0 D FREEZER FRIDGE C C 6 36 F 3 7 35 F 8 34 F 9 33 F Default 5 DYNAMIC COOLING UIB Version B 32 Service Diagnostics With a series of ke
104. tuator The first time the control energizes the actuator the cover over the detergent side of the dispenser opens dis pensing detergent for the main wash cycle The second time the actuator is energized rinse aid is released for the final rinse cycle The detergent side of the dispenser consists of two cups the smaller cup is for detergent used in the pre wash cycle the second larger cup is intended for the main wash The rinse aid section has a clear indicator to show the presence of agent in the dispenser On models with a digital display the control will display an LO when the rinse agent is low in the dispenser There is also an adjustable hub inside the dispenser seen by removing the cap to control the amount of agent dispensed This detergent and rinse aid dispenser is replaced as a com Figure 18 plete assembly The cap for the rinse aid dispenser is the only separate part available for the dispenser See Figure 18 Dispenser Operation The dispenser has two detergent cups both covered by the same cover In the bottom center of the spring loaded cover is a thumb release By pushing up on this release the cover will open The larger of the two cups under the cover is used for the main wash cycle the smaller for the pre wash With the detergent added the cover is closed The cover is slotted so the detergent from the smaller pre wash cup can be washed out without the cover opening After the fill in the main wash the control app
105. upper arms for approximately 90 seconds then the pump will pause for 3 seconds This allows time for the delivery tube to completely drain and the check ball to fall back to the bottom of the ramp The cycle restarts with water being sprayed from the bottom again Figure 4 Figure 5 Wash Motors The direct feed model dishwashers offer two different wash pumps a single speed wet rotor style motor and a variable speed DC motor The style of motor used on a specific model will depend on the features offered All direct feed model dishwashers use a separate drain pump for draining the unit Single Speed Wet Rotor Motor This wash pump operates on 120VAC current and has 3 functional parts 1 12 hp drive motor impeller and macerator blade This will circulate water at a rate of 12 gallons per minute This wash pump and motor assembly is replaced as a complete assembly See Figure 6 Variable Speed Wash Motor Models with the variable speed motor improves washing for select cycles and loads The speed of the motor will be determined by the electronic control based on the cycle selected The control will monitor motor speed with input from a Hall Effect sensor that is mounted to the rear of the wash motor Input voltage for operating the motor will be 120VAC with the motor changing this to VDC with a built in rectifier See Figure 7 Figure 6 Figure 7 55 Spray Arms The lower spray arm is designed using three extentions that spray wa
106. use both hands to stretch it further around the boot Begin by pushing the spring down into the groove just forward from where the boot contacts the front tub shell at about the 12 o clock position While holding the spring in place with one hand use the other to tightly wedge the spacer above it between the spring in its groove and the weight ring above it as shown in Figure 12 rY qu jor proper operation pe Ve eenn en cerea Clos ri bn i praem pater to Owners Guida NT ye a Figure 11 Figure 12 45 12 Working your way to the right push the spring down into the groove When you have placed the spring about 90 degrees around the opening from the first spacer the spring will begin to get tight Push in another spacer at that point making sure to keep checking the first spacer if it pops out the spring will pop out 13 Continue working your way around while checking both spacers you don t want them to slip out until you reach 180 degrees from the first spacer Install the third spacer 14 The spring will be extremely tight now as shown in Figure 13 Once you have gone more than half way around the spring will be easier to roll into the rest of the groove so long as all three spacers are holding tight When you have the spring in place make sure to remove the three spacers before proceeding to step 15 15 Replace the boot extrusion back onto the duct and pull it up over the ridge on th
107. will store recall 3 favorite settings To activate the storage of a Favorite Setting recipe the user will first press the Favorite Setting key followed then by choosing which favorite setting number to be stored by pushing 1 2 or 3 They will then enter the desired normal bake cooking program When the final portion of the program is entered the user is to press and hold the Start key for 3 seconds If the control does not have a start key hence slew keys the user will simply press amp hold the Favorite Setting key for 3 seconds after the last portion of the recipe is entered To recall a stored Favorite Setting the user simply needs to press the Favorite Setting key and then press start If the control has the capability of storing more than 1 recipe the user can select 1 2 or 3 using the numeric keypad then press start For the 2 key step on a slew based control the user simply needs to activate one of the slew keys to start the previously stored favorite setting No factory default recipes will be provided with the oven or free standing range To remove or clear an existing recipe the user simply needs to start the recall process by activating the Favorite Settings key then pressing cancel If the control has the capability of storing more than 1 recipe the user can select 1 2 or 3 using the numeric keypad then press cancel Keep Warm This feature can be implemented as a stand alone feature or can be part of a cooking
108. y presses diagnostic data can be viewed via the UIB display to help troubleshoot the product Activation To enter the test mode press and hold the Freezer Temperature UP Warmer key while pressing the Freezer Temperature DOWN Colder key 3 times within 5 seconds The freezer display will show 1 which is the first test The fresh food display will be blank Each press of the freezer temperature up Warmer or the freezer temperature DOWN Colder key will step you through the service menu tests 1 Freezer 0 through 8 Each press of the fresh food tem Hold E perature UP Warmer or fresh food temperature M mode mm M Y A 7 DOWN Colder key will step you through vari ables of each test NOTE If you are in test 1 and press the freezer up key you will go to test 8 If you are in at the start of test 1 and press the food compartment up key it will beep at you DYNAMIC COOLING Test Number Variable Deactivation Press and hold Freezer Temperature UP key for 5 seconds until you hear one beep Mode automatically deactivates after 5 minutes if no key entry Service Test Menu Test 1 Firmware Version Variable 1 Display main board software version Variable 2 Display user interface software version Test 2 Evaporator Fan Test Variable 1 Motor runs at high speed continuously until variable is exited Display will show H for high speed Variable 2 Motor runs at Low speed continuously unt

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