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Vending System Manual

1. Plug the machine into a 110 VAC outlet with surge protection 2 It is NOT recommended to use an extension cord If an extension cord is needed it must be a 16 gauge three wire type 3 Depending on the local climate it will take up to 24 hours for the HY 850 bottom part of the machine to reach an operating temperature of 38 45 degrees F Figure 14 Figure 15 Part Three ELECTRONIC CONTROL UNIT ECU There is a small red service mode button in the Electronic Control Unit on the top right corner of the circuit board Figure 16a When it is pressed down briefly the system will switch from sales mode to service mode While in service mode just press the Cancel button a few times on the front keypad Figure 17 to come back to sales mode Explanation to some of the keys Enter Enter submenu or confirm Cancel Return to upper menu option or sales mode ZUp ocroll up Scroll down 2011 HealthyYOU Vending Page 16 ECU Power Switch Service Mode Button ECU Reset Button ECU Lock Two other buttons you will find in the Electronic Control Unit ECU are ECU Reset Button Figure 16a This is the black button on the top left Employee Service Button corner of the main circuit board Pressing this button performs a master reset of the vending machine controller It is similar to restarting or rebooting a computer ECU
2. HealthyYOU Vending System Manual Model Number HY 800 850 870 S Healthy YOU Vending duir of HOO VEMDIGG February 2011 Revision A 2011 HealthyYOU Vending All rights reserved No part of this publication may be reproduced distributed or transmitted in any form or by any means or stored in a database or retrieval system without the prior written permission of HealthyYOU Vending The information contained in this publication was correct to the best of the company s knowledge when it was produced In the interest of development the right is reserved to change specifications design or equipment at any time without notice and without incurring any obligations 2011 HealthyYOU Vending TABLE OF CONTENTS e Copyright Machine Serial Numbers 2 Part One INTRODUCTION 3 Quick Start Setup Guide 5 e Features and Facts 7 e Tips for Smooth Operation 8 Part Two INSTALLATION 9 Components of the machine 9 Unloading the vending machine 10 Unloading the SNACK UNIT 10 Unloading the DRINK UNIT 10 Assembly 12 Location 15 Power and Surge Protection 16 Part Three ELECTRONIC CONTROL UNIT ECU 17 Menu Navigation Service Mode Menu List 18 Part Four CONFIGURING THE VENDING MACHINE FOR SALES 20 e Set up Choose drink type for bin 04 19 e Loading Chips Snacks etc and Beverages 20 Beverage Bin Capacities 21 Beverage Loading Instructions
3. Press ENTER LCD reads Money 0 00 Load Coins up arrow Unload Coins down arrow Press the UP arrow LCD reads LOAD COINS Y ou may load coins one at a time into the coin changer through the coin slot on the front of the Electronic Control Unit or from the inside of the ECU by placing coins one at a time in the very TOP of the coin changer If you wish to remove coins follow the above procedure but press the DOWN arrow for unload Coins then press the 3 button to remove one quarter the 2 button to remove one dime and the Press release the small red service mode button on the top right corner of the Main Circuit Board until the LCD display reads SALES Press the UP button once the LCD should read TEST Press ENTER LCD reads KEYPAD Press the DOWN button until the LCD reads MOTORS Press ENTER LCD reads ONE BIN 2011 HealthyYOU Vending 1 button to remove one nickel To eject 15 coins at a time provided there are that many in the tube press the number and the YES button at the same time example press 3 and YES together and 15 quarters will eject in rapid succession Pressing enter after pressing the up or down arrow to choose to load or unload the Coin Changer will lock up the mechanism and will stop you from being able to load or unload the coins When your coin changer work is complete press the cancel button 3 times until you return to Enjoy a Snack and a Beverage You ma
4. Unscrew wire keepers insert wire and re attach Pull cable up and over the Coin Pro 3 and down to the control panel Pull wire up and over the Coin Pro 3 and down to the control panel Attach the connector lock cable J12 to mother board Central Processing Unit CPU Plug J12 to the CPU 5 plug from right is the plug for the HY 870 Plug installed 2011 HealthyYOU Vending 8 Replace back cover and install wire cover from HY 870 to HY 800 850 inserting entr e side dish vendor cable thru the cutout in side of back cover Install protective wire covers 9 Connect HY 870 to HY 800 850 with metal brackets using metal plates and screws provided 10 Turn on power using the switch inside Turn on Power Switch inside ECU ENTREES You now ready to begin testing programming and loading your Entr e Side Dish Vendor LCD Up and Down Arrows 2011 HealthyYOU Vending Testing and Loading Machine Now that the machine is assembled and is working you can test it for functionality Go through the following exercise to make sure the HY 870 is working with the HY 800 850 1 10 11 Press the red service mode button on CPU or the front panel to go to Service Mode LCD should read SALES Press the up arrow so the LCD reads TEST Press enter LCD reads MOTORS press enter LCD reads one bin press down button until LCD reads
5. 21 Examples of Drinks 24 Spacer Insertion 25 Displaying beverages behind the window 27 Loading the coin changer 27 e Setting prices 28 Clearing Machine Cash Sales amp Vend Memory 29 Selecting Coin Return Options 29 Part Five SERVICE AND MAINTENANCE 30 General Maintenance 30 Cleaning 30 Clearing coin amp bill acceptor jams 30 Service and technical information 31 Electronic Control Unit 32 Vending motor 33 Refrigeration unit 35 Appendices 38 HealthyYOU Entr e Side Dish Machine Installation Instructions e CoinPro 3 Operation and Service Manual e Global Bill Acceptor GBA ST2 o Maintenance o Diagnostics and Troubleshooting Machine Serial Numbers Please record both Serial Numbers for the top bottom and side part of your HealthyYOU Machines in the spaces below The serial numbers are located on the back of the machines on the identification plate and can also be programmed into the machine electronically These serial numbers are necessary to provide quick service and detailed part information for your Healthy YOU Machines Serial for HY 800 Serial for HY 800 Serial for HY 800 Serial for 800 Serial for HY 800 Serial for HY 800 Serial for HY 800 Serial for 800 Serial for HY 800 Serial for 800 Serial for 800 Serial for HY 800 Serial for HY 800 Serial for 800 Serial for HY 800 Seria
6. All BINS press enter LCD reads BINS TO RUN press C press enter All meal vendor motors should spin one at a time from top to bottom now Once complete LCD should read PASS If LCD does not read PASS check cable connection at J 12 and retest from step 3 If PASS press cancel multiple times and return to Enjoy a Snack and a Beverage your unit is working and ready to vend product Open door with provided key and remove cable zip ties from merchandise bins carefully using scissors or sharp instrument Push the white lever on the right side of the bin down and pull tray forward and then down to loading position Load merchandise in all bins 2011 HealthyYOU Vending 12 13 14 15 16 17 18 19 20 21 22 23 Push bins back into place Place price labels on all bins Do Not cover bin location numbers i e CO1 Close and lock outer door Press the red service mode button LCD reads SALES Press the down arrow 1 to MANAGE Press enter LCD reads COIN MECH Press down arrow ll LCD reads Review Pricing Press enter LCD reads Review Price Bin 01 Press letter C LCD reads Review Price Bin 01 1 50 Press Enter To change prices a box will blink Enter correct price and press Enter to store Black cursor blinks to the right Press keypad numbers to correspond with price label at CO1 Once completed press Enter Press
7. Figure 51 2011 HealthyYOU Vending Page 34 These are the bottle dispensing tubes for 04 BOS and 06 They rotate 180 degrees for each vend cycle They alternate dispensing from the front bin to the rear bin as they rotate To see how this works simply do a motor test and look underneath You will see the rotation and will see how the products are dispensed Notice the bottle holder is face down in the front position The next vend will show the bottle holder face down in the rear position 5 2 3 Refrigeration unit The refrigeration unit is located at the lower back of the machine It is completely self contained You can adjust the HY 850 beverage machine temperature by turning the temperature control screw clockwise 1 8 at a time for a colder setting Figure 53 Temperature Control Figure 53 Temperature control EEE ree 2011 HealthyYOU Vending Page 35 If there is service problem Figure 54 Unplug the power cord Remove the protection grid plate Disconnect the power plug Remove the mounting screws Pull the refrigeration unit out by pulling the handles toward you Disconnect power plug Remove mounting pcm ou SCreWS Figure 54 Removing the compressor s Pull handles 2011 HealthyYOU Vending Page 36 Note After extended use the refrigeration unit may need to be serviced To remove the refrigeration unit we recommend sliding a d
8. Instructions A Remove all shipment packing materials inspect unit for damage Ensure all listed parts above were received with your unit If not call the Technical Support department at 1 866 599 0214 B Place the HY 870 on the right side of the HY 800 850 when standing facing it open the door and align the holes on the HY 870 with the holes on the HY 800 850 Using the screws provided 4 attach it to the HY 800 850 Do not over tighten C Turn off power to the HY 800 850 D Connect Wire Harness from HY 870 to the HY 800 850 s main circuit board See below Follow these steps to connect wire harness to HY 800 850 Electronic 7 Control 1 Open the Electronic Control Unit ECU by using the proper key to unlock it and pull j Unit ECU the panel toward you out until it stops 4 unlock and pull out 2 Power off the vending machine by using the switch inside the ECU Turn off Power Switch inside ECU 2011 HealthyYOU Vending 3 4 5 6 7 Remove the Phillips screws on the back cover of the vending machine Unscrew and remove back cover Insert the cable into the machine the clearance is small so use care and do not force it into the machine Then pull to the front of the ECU Insert cable from HY 870 to HY 800 850 and pull to front of the ECU Unscrew a wire keeper from control panel to insert cable Then wrap keeper around the wire and re attach
9. correctly 1 Ensure Interface cable is connected firmly and correctly 1 Use on board button or GBA Talk to select required interface 2 Ensure Interface cable is connected firmly and correctly Astrosys International Ltd GBA ST2 Op Manual V2 00
10. 0 ShowTotlSales Shows total amount of cash sales made ShowTotaleSales Shows total amount of eport sales made ShowTotalVends Showstotalamountofvendsmade Clear Sales Data 777 Clearsall the above data to zero S Reset Bin Qty 7 Resetsall bin quantities to factory presets Coinichanser Money 0 00 All Coin Changer functions done here Add remove change see value of B pes change Note use interior Red button for these management functions L Load Coins Proceed to load coins into the machine Unload Unload Coins Pressing 1 3 will dispense coins 1 Nickles 22 Dimes 3 Quarters Holding YES Coin will dispense 15 of a coin at once if available Review Price 0 Bin AO1 75 DEBE Review and change bin price settings Enter to change value 1 Save Restore is YES NO enter Save Restore menu 1 Save 2 Restore 2 Restore NEN Review Bin Qty Bin 01 7 aa Review and change bin quantity settings Enter to change value Manually turn off drink sold out sensors For use when sold out sensor o mem mem fails Enter 1 6 for sensor number SO Soldout OK Sensor Active Up Down switches between EnSO and DisSO Enter to save Set Sys Ser t Enter serial numbers on the backof the machines here SETUP Set Qty Enable 0000 Turn or off Snack Drink Bin Quantity Settings Sold Out message Bill Enable sets the max bill used to enable the bill acceptor
11. Change value Set Bill Enable ace Set ePort Fee Sets the amount added to each purchase when using the credit mode Eg Set Cash Disc 0001 Sets the amount subtracted to each purchase when using cash Set Drink Size For B04 only Select 8 5 oz can or 16 oz bottle Changes factory bin quanty presets Set Coin Return BEEN after a purchase change is returned without pressing coin OFF default Bills accepted up to total S value in the coin changer ON Will not take bills larger than most expensive item in machine T Resets ALL ECU settings to factory presets 07 TET Moos One Test one bin motor with one spin Youllbeaskedioseectbind Fone Bin Cont _ Test one bin motor with continuous spinning Press CANCEL to stop em rest motors with one spin one All Bins Cont Test all bin motors with continuous spinning Press CANCEL to stop Kev Pad Key pad test Press any key and it will show up on LCD screen CANCEL to stop Test Interface Testing Bd Chan 1 6 woe motor board for correct functionality Input Chan 1 6 and then card 2 amp Ddualboard 12 motor 6 6 pf Bemotrberd 242 2 6m6metrberd S board 16 motors 818 Error codes 01 12C 10 temp sensor 20 motor timeout 40 A D fall 80 No Motor 2011 HealthyYOU Vending Page 18 Part Four CONFIGURING T
12. board with good tube sensor board and test If changer functions properly If coins still go to coin tubes matter Replace acceptor Replace changer main logic board Replace defective acceptor Replace changer main logic board Replace changer main power harness Replace tube sensor board Replace acceptor Replace changer main logic board Replace acceptor Replacetube sensor board Replace changer main logic board Section 6 Troubleshooting 9302 GX TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE PROCEDURE REMEDY Accepted quarters go Quarter coin tube to quarter coin tube when has less than 22 Lo 25 switch is ON quarters Tube sensor board Credits coins but Coinreturn lever does not escrow No payout Payout solenoid Check to see that quarter coin tube has a minimum of 22 quarters Replacetube sensor board with good tube sensor board and test If changer functions properly If coins still go to quarter tube Make sure changer is mounted correctly and acceptor gate opens when vendor coin return lever is operated Replace acceptor with good acceptor and test If changer functions properly lf still no escrow Make sure solenoid wires are properly connected to changer main logic board If still no payout replace solenoid with good solenoid and test If changer operates properly If still no payout If still no p
13. breakage thus creating a hazard to your customers 2011 HealthyYOU Vending Page 24 3 Spacer insertion and product loading a Select a or bottle sample with which you wish to fill the bin Place hold it against front of the bin Make note of the first spacer slot closest to the top of your can or bottle sample Figure 29 Pull the bin divider towards you to open the back section Figure 23 page 19 Observe the corresponding spacer in the rear bin Now guide it into the rear bin slot using the finger slot hole as an aid Figure 30 See below a flashlight is helpful for this procedure Also you may find a telescoping magnet will help you to place the rear spacers in the rear notches d The spacer should slip into the three 3 slots left side right side and bottom Again the rear spacer position will correspond to the position you observed in Step a Figure 31 e Load your cans or bottles in front of the spacer until the rear bin is full Then push the section divider back into place Figures 32 33 and 34 f Slip the second spacer into the proper front bin three slots left side right side and bottom Figure 35 Load your cans or bottles in front of the spacer You will feel some resistance from the sensor as you push the cans bottles down into place Figure 56 h Close outer door Figure 37 i Cansor bottles that do not easily slide past the rectangular loading guides will n
14. number of coins possible if an escrow return is requested INTERFACE BETWEEN THE 9302 GX COIN CHANGER AND VENDOR CONTROLLER See Figures 9 and 10 The 9302 GX changer s interface connector 15 shown in Figure 9 Figure 10 shows the interface between the 9302 GX vendor and electronic controller Page 9 Section 3 Operation Figure 9 Coin Changer Plug 9302 GX Controller Vendor Interface 24 Volts DC and 5 Volts Logic Supplies Communication Return Selection Master Transmit Switches 9302 GX Master Receive 34 VDC Return Vending Digital Machine Display Controller 34 VDC Figure 10 Page 10 Section 4 Maintenance ROUTINE MAINTENANCE Routine maintenance will improve performance and extend the working life of the 9300 series changer and reduce the need for more involved repairs Frequency of routine maintenance will depend on environment and number of transactions The coin changer should be kept in its original shipping carton when not in use This will keep the changer clean and provide the best protection for the unit REMOVING REPLACING INDIVIDUAL MODULE ASSEMBLIES Modular assembly replacement provides the basis of all 9300 series changer repair Instructions for removing and replacing modules are provided below These modules should be removed in the following sequence Acceptor To remove the acceptor raise the two acceptor latches and pull the top of acceptor forward and away
15. should vend e If change is due press coin release button and change will be dispensed Place item back in its bin Open the Electronic Control Unit and press and release the red service mode button until the LCD reads SALES Press ENTER LCD reads Show Total Cash Press the DOWN button until LCD reads CLEAR SALES DATA Press YES LCD reads Clearing Data LCD reads Reset Bin Qty Press YES Press CANCEL until your LCD reads a Snack and a Beverage Your machine is now ready to vend Close and lock the Electronic Control Unit close and lock the inner drink and outer main doors push your machine into its location and you are done 11 For more detailed information about any of these setup procedures reference this manual or call the Coaching Department at 1 800 785 5700 Note The HealthyYOU Entr e Side Dish Installation Instructions are given to you as an addendum in the Appendices section found on page 38 2011 HealthyYOU Vending Page 6 800 850 Features amp Facts Sheet Your HY 800 850 vending machines have the following features it amp Go Fill it amp Go operation allows the operator service employee to refill the machine without having to open the Electronic Control Unit cash box area This is great for owners who employ people to service their machines but don t want them to have access to the cash Change Back The Healthy YOU M Vending System does not automaticall
16. 3 Open back panel on the HY 800 units 4 Remove the small plate on the bottom left side of the HY 800 machine by detaching two screws revealing a rectangular cut out 2011 HealthyYOU Vending Page 13 6 Slip the 5 pin white and 2 pin black plugs through rectangular cut out on back of the HY 800 machine as shown Pull the cables all the way through giving them a little slack Then tread the cables to the right and into the big main compartment 8 Connect the 5 pin white socket from the HY 800 with the 5 pin white plug from the HY 850 You will feel a click linking the two together 9 Place the connected cables inside the HY 800 machine and let them float inside 10 Next connect the 2 pin black plug from the HY 850 with any one of the 3 black 2 pin sockets from the HY 800 These sockets come out of the power supply box You will feel a click linking the two together 11 Place the connected cables inside the HY 800 machine and let them float inside 12 Shield the exposed cable outside of the HY 800 and HY 850 with a cap and fasten it in place 13 Close the back of the HY 800 and you are set 14 Plug the two power cables at the rear of the unit into a Surge protector The LCD screen will light up and cycle through power up and will read Enjoy a Snack and a Beverage The unit is now in Sales mode 2011 HealthyYOU Vending Page 14 15 Press down on small red button locat
17. 50 Isopropyl Alcohol is recommended DO NOT use more than 50 Isopropyl alcohol NEVER use cleaning agents such as Amberclens on this product as the unit may be severely damaged Procedure Anti Static Precautions should be observed when cleaning validator head 1 Ensure the supply to the validator is switched OFF 2 Disconnect external host loom 3 Move the two purple latches inwards to unlatch and then gently pivot top section backwards to open and remove Using the Cotton swab or cloth dipped in the cleaning solution carefully clean all sensors and plastic windows using light force only Continue with swab etc to clean note path all rollers and belts Use an additional swab or cloth to dry area cleaned if required Re attach top housing and gently push down on the lid until the latches re engage Re connect host loom The supply to the validator can now be switched ON p CON DO Jam Clearance Ensure the supply to the validator is switched OFF Disconnect external host loom Move the two purple latches on the top of the reader inwards to unlatch and then gently pivot top section backwards to open and remove 4 Clear any debris from note path 5 Re assemble unit Page 2 of 6 Astrosys International Ltd July 2009 GBA ST2 Op Manual V2 00 Acceptors GBA ST2 Operations Manual 9 2 Image of GBA ST2 in open position for cleaning and jam clearance 10 0 DIAGNOSTICS amp
18. 5a Tilt left side upward and remove skid Healthy Vending Figure 5b Gently lower machine 2011 HealthyYOU Vending Page 11 2 3 Assembly Tools Required Medium Phillips Screwdriver e Stubby short Phillips Screwdriver or Drill Driver with Phillips Head 7mm Nut Driver 1 Using two or more people lift and carefully place the SNACK UNIT on top of the DRINK UNIT see Figures 6a amp 6b There are four screw holes that you will line up SDRINKS Figure 6a Place snack unit on top of drink unit Figure 6b Line up screw holes 2 Open the front and rear doors on the SNACK UNIT There are two screw holes in the front of the SNACK UNIT in the area where snacks drop after being purchased There are two screw holes in the back inside the SNACK UNIT just under where the rear door opens You may want to pull the bottom tray of coils in the SNACK UNIT to have better access to these screw holes To do this CAREFULLY cut the zip tie holding the tray in place push the white lever down and pull the tray forward Figure 18 Connect both units together with the 4 combination screws and large washers provided Figures 7a 7d Using a short stubby Phillips head screwdriver will make this process easier on some of the corners E 2011 HealthyYOU Vending Page 12 4 A Figure 7a Figure 7b Connect the two units with 4 combination screws amp large washers Figure 7c
19. Control Unit until the LCD reads Sales Press the down button twice LCD reads SETUP Press the ENTER button LCD reads Set Quantity Enable Press the DOWN button five times LCD reads Set Coin Return Press ENTER button LCD reads Coin Return OFF Press the UP button once LCD reads Coin Return ON Press the ENTER button LCD reads Saving coin return on Press CANCEL button two times until the LCD display reads Enjoy a Snack and a Beverage 2011 HealthyYOU Vending Page 29 Part Five SERVICE AND MAINTENANCE 5 1 General Maintenance 5 1 1 Cleaning Clean the internal and exterior cabinet with a damp cloth Do not use ammonia based window cleaners to clean the product display windows To lower the electricity costs and minimize service it is very important to clean the condenser regularly Check the condenser quarterly and clean as needed The condenser is located at the front of the machine at the bottom Remove the filter in front of the condenser Figure 40 You can use compressed air or a vacuum to clean the condenser A stiff brush can also be used but brush lightly to prevent condenser fin damage Figure 41 Clean the condenser igure 41 Clean the condenser 5 1 2 Clearing coin and bill acceptor jams 1 Toclear jams on the bill acceptor first turn off the ECU power switch Then push the two purple buttons on the bottom of the bill acceptor and pull th
20. HE VENDING MACHINE FOR SALES In order to get the machine ready for sales the following must be done 1 Setup choose the drink size to be vended in Bin B04 8 5 oz or 16 oz Load snack and beverage products Display drinks in display door behind window Load coins into coin changer Set snack bin and beverage bin prices and apply price tags to bins Clear System Sales Memory after product stocking refilling ps oc S o 4 1 Set up Choose drink size for bin B04 Bin B04 allows the operator the option of vending an 8 3 8 5 oz can or a 16 oz can or a 16 0 16 9 oz plastic bottle beverage As part of the system setup the operator needs to decide which beverage type they will vend from bin B04 and set that choice on the ECU keypad NOTE Some items such as 12 oz or 16 oz cans are too wide to work in this bin Always test products prior to purchasing large quantities to make sure they will vend properly a Ensure the HY 800 SNACK UNIT is properly attached to the 850 DRINK UNIT and all electrical connections are firmly and properly in place Ensure the vending machine 15 plugged into power Open the Electronic Control Unit by using the proper key to unlock it and pull the panel toward you out until it stops Press release the service mode button in the Electronic Control Unit and the LCD will read SALES Press the down button twice LCD reads SETUP Press the ENTER button LCD reads Set Quantity Enable Pres
21. Power Switch Figure 16b This toggle switch at the top of the ECU is used to turn off power to the ECU Power should be turned off when removing the bill acceptor or coin changer or working on any other components in the ECU This button only turns off power to the ECU itself It does not affect power going to the snack section drink section refrigeration unit etc WARNING You should unplug power cords for both the snack and LCD Display drink units when working on any electrical component outside the ECU You will also find one other button on the front of the ECU the Employee Service Button Figure 17 This is the red button on the front YP of the ECU next to the lock front door on snack unit must be open to see this button This button is used by employees to switch the ECU to the service mode It allows employees to enter the service mode to retrieve information without giving them access to the cash inside the ECU This button is covered by the snack door and therefore not visible or accessible by customers Figure 17 Front of ECU 2011 HealthyYOU Vending Page 17 Note Use keypad to navigate Enter to to next Sub Menu Down How to Navigate the HY800 850 Vending System Up Arrow to navigate within the Sub Menu Cancel to return to previous menu He ox bum es DESCRIPTION OF ACTION SALES Show Total Cash _ Shows cash put into the machine 0 00
22. TROUBLESHOOTING Introduction The GBA ST2 is fitted with a tri colour Red Green Orange status LED located on the top of the unit The following functionality describes the operation of the LED Tri colour LED 10 0 Image of ST2 top plate 10 1 Diagnostics 10 1 1 LED Functionality The LED communicates validator status This enables enhanced diagnostics for the user and for factory personnel when assisting customers over the phone or by email Normal Run Mode The LED will be permanently Green solid on If a note is rejected a flash code is given Green LED Flashed off If the note is rejected due to No of flashes led goes off Unrecognised note OASG Reject Returned due to escrow or SW inhibit Note slip during validation Potential Note Cross Validation Validator Inhibited by Host Page 3 of 6 Astrosys International Ltd July 2009 GBA ST2 Op Manual V2 00 Acceptors GBA ST2 Operations Manual If the host inhibits the unit then the green LED will flash slowly rate 0 5Hz approx 1 sec on 1 sec off Page 4 of 6 Astrosys International Ltd July 2009 GBA ST2 Op Manual V2 00 Acceptors GBA ST2 Operations Manual Fault Conditions Indicated by turning the LED Red Fault LED State Stacker full or Jam Solid Red LED Cashbox not present Slow Flashing Red approx 0 5Hz OASG Lock out Fast Flashing Red approx 1 Hz Order of precedence of Erro
23. arter tube is full full sensor blocked by coins the acceptor coin tube gate will remain closed and the cash box gate will open each time a quarter is accepted routing all quarters to the vendor cash box via the changer coin chute After one or more quarters are paid out as change leaving the full sensor exposed not full the acceptor coin tube gate will open each time a quarter is accepted routing quarters to the changer coin tube until it is full again NOTE Ifthe changer LO 25 option switch 15 set to the ON position accepted quarters will be routed to the cash box when the middle 25 tube sensor is blocked by coins The low tube sensors in each coin tube continually report the blocked not blocked coin level status to the vendor controller This information is used to determine if change 15 available for payout CORRECT CHANGE OPERATION The coin changer continually reports the status of the low tube sensors to the vendor s controller The logic control for correct change is initiated by the vendor controller ESCROW RETURN Escrow return is a function of the vendor electronic controller Coins are always accepted regardless of the coin tube levels The value of each coin is accumulated in the vendor controller If a coin return is requested a signal is sent to the appropriate payout solenoid s to pay back coins of the same denomination If a dollar coin has been accepted change will be returned in the least
24. ayout Fill quater coin tube with 22 quaters to cover Lo 25 sensor Replace tube sensor board Replace changer main logic board Reposition changer and or vendor coin return lever Replace defective acceptor Replace changer main logic board Plug solenoid wires into logic board Replace defective payout solenoid Rplace changer main logic board Replace changer main power harness Page 19 Troubleshooting ion 6 Sect 9302 GX Wiring Diagram SOLENOID 10c SOLENOID SOLENOID 256 406551 TUBE SENSOR BOARD TS1 ASSEMBLY TS1 c 1111 1 pepe oos pope ps 1P3 5 UNIT 1 n 407400 LOGIC BOARD eL ASSEMBLY ALES 1P6 p MN COMMUNICATION a A RETURN Fasten 7 a Ham fe 4 VDC malt 6 HARNESS PLUG UNIT 3 ELECTRONIC ACCEPTOR Page 20 Acceptors GBA ST2 Operations Manual Global Bill Acceptor ST2 If you have issues with your Bill Acceptor not covered in this document please call Technical Support at 1 866 599 0214 or email techsupport 1800vending com Page 1 of 6 Astrosys International Ltd July 2009 GBA ST2 Op Manual V2 00 Acceptors GBA ST2 Operations Manual MAINTENANCE CLEANING THE VALIDATOR NOTE PATH Equipment Required Cotton Swab or lint free cloth Cleaning solution A mix of Water and up to
25. bins and simply remove the items from between the coils If you wish to empty a can or bottle drink column you need to use the EMPTY BIN selection in service mode e Open the Electronic Control Unit e Press ENTER LCD reads EMPTY BIN Press e Press release the small red service mode button top right corner of the Main Circuit Board until the LCD display reads SALES Press the DOWN button until the LCD reads MANAGE Press ENTER LCD reads COIN Press the DOWN button until the LCD reads EMPTY BIN the bin location you wish to empty on the keypad example 01 and press ENTER The cans will eject from the 01 location one at a time When finished hold CANCEL button down until the motor stops Press Cancel again 3 times to return to Enjoy a Snack and a Beverage In order to load coins into or remove coins from the Coin Changer you MUST first enter the COIN MECH menu in service mode It is important to note that you must always be in this service mode menu when working with the coin changer Failure to do so will result in the CPU not knowing how much money is in your coin changer which could adversely affect the operation of your machine Open the Electronic Control Unit Press release the small red service mode button top right corner of the Main Circuit Board until the LCD display reads SALES Press the DOWN button until the LCD reads MANAGE Press ENTER LCD reads COIN MECH
26. c board Replace changer main power harness Page 17 Section 6 Troubleshooting 9302 GX TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE PROCEDURE REMEDY Reposition changer and or vendor coinreturn lever No coin acceptance Coin return lever orrejects percentage of good coins Make sure changer is mounted correctly and coin return lever is in proper position Acceptor is dirty or foreign matter in Check to see that acceptor coin path is clean and free Clean acceptor and removeany foreign Accepts coins but gives no or erratic credit Accepted coins always go to cash box Accepted coins always go to coin tubes Page 18 coin accept path Acceptor Tube sensor board oracceptor Coin tube gate in open position Tube sensor board of foreign matter If still rejects good coins If still rejects good coins Replace acceptor with good acceptor and test If changer functions properly If still no erratic credit lf still no erratic credit Check the sensor board for loose or broken components Make sure tube sensor board is properly secured to the tube assembly Check cable from sensor board for damage or improper connection If coin still goes to cash box replace acceptor with good acceptor and test If changer functions properly If coin still goes to cash Dox Remove acceptor back cover check solenoid for free operation Replacetube sensor
27. ckels dimes and quarters are a recommended amount of coins to initially load but load a minimum of 5 05 worth of coins When you ve completed loading coins press the CANCEL button 3 times until the LCD reads a Snack and a Beverage When 5 05 worth of coins is loaded and the machine is in sales mode the bill accepter s front blue LED lights will blink Loading snacks e Load snacks in the coils in bin rows A1 through A20 e Press down on the white lever on the right side of the snack bin and pull the tray toward you Make sure you load the items properly from the back coil to the front coil The snack item should be positioned IN FRONT of the bottom left corner of the coils refer to figure 20 in this manual e Put your price labels for each bin in the space provided Loading B01 B02 and B03 e Load 5 cans of 12 oz drinks in the very bottom ramp of drink columns B02 amp B03 Before finishing the complete loading of cans it is recommended that a test vend is done to ensure the machine is hooked up properly and working correctly Refer to item 10 on the next page for test vending e Once test vending of B01 B02 and B03 is complete and you are satisfied the machine is working properly proceed to load the rest of your cans These drinks vend from the bottom ramp then the vertical back row then from the top ramp down e the FIRST 5 Cans into the very BOTTOM ramp Labeled Ramp 1 Load the very top ramp Labele
28. correctly seated on plunger tabs reinstall the bottom plate securing with bottom screws Reinstall payout module into changer securing with side screws CLEARING COIN JAMS Should a coin jam occur in the cash box chute area use the following steps to help dislodge coins 1 Remove changer from vendor 2 Keeping changer in an upright position insert a narrow screwdriver into cash box chute or reject chute from bottom of changer to relieve jam Access holes are also provided at the rear of the changer housing to help relieve coin Jam CAUTION Excessive screwdriver pressure or twisting can cause permanent damage to the coin changer Section 6 Troubleshooting INTRODUCTION The Troubleshooting Guide on the following pages is intended to help locate problems within the coin changer If a changer cannot be repaired by following the guide return the changer to the nearest Coinco Service Center for repair If it is necessary to return the changer to Coinco please accompany the changer with a brief description of the malfunction to help expedite the repair and return of the changer The vendor electronic controller board is in constant communication with the 9302 GX coin changer The electronic controller board not only supplies operating voltage to the coin changer but is largely responsible for the operation and function of the coin changer Refer to Section 3 Figure 10 Logic troubleshooting minimizes time spent in remov
29. d Ramp 5 until it is full e Look in the back to see that all the GATES are down and properly shut against the ramps by cans e rest of the ramps to capacity from the top down e Place corresponding drink cans and bottles in the proper column indicator in the cold drink door display area e Put price tags next to the bin location label under each can and bottle Attach with transparent tape Loading the bottle section B4 B5 and B6 e Push up and then pull forward and down the outer drink doors 2011 HealthyYOU Vending Page 5 e Look into interior of the bottle drink beverage section and pull forward internal divider look for round finger hole at the top of the divider and pull forward 16 9 oz plastic bottles typical water bottle go in bin B04 the back area first bottle cap AWAY from you When full push the internal divider shut and load front area bottle cap AWAY from you If the bottles are too short they will not push the sold out sensor closed properly If a spacer is required find the proper narrow spacer inside the white Styrofoam box that was shipped inside your drink section and insert it properly into the cutouts provided on the sides and bottom of the beverage column e Repeat for Bin BOS and BO6 See the manual for more details and pictures 9 Setting Prices e Once all price labels have been placed in all the spaces provided bin pricing needs to be entered int
30. ding Motors 3 Refrigeration Unit The following information will describe each subsystem and how to maintain and service it 2011 HealthyYOU Vending Page 31 5 2 1 Electronic Control Unit Electronic Control Unit components are mounted on the service tray and mounting plate at the side and back of the snack trays Figures 44 and 45 To access the Electronic Control Unit unlock the lock at the top and pull on the bottom or sides to slide it out away from the vending cabinet This gives you access to the service tray To access the mounting plate containing the power supply open the back door The Electronic Control Unit consists of the following components LCD display Coin changer Keypad Master main circuit board Keypad terminal board Service button Bill Acceptor Power supply Main Circuit Board Keypad terminal board LCD Module Bill Acceptor Coin Changer Figure 44 Components in Figure 45 Components in the the Electronic Control Unit Electronic Control Unit angle view straight on view All the components may be removed independently To remove any components follow the instructions below 1 Turn off the ECU Power Switch or unplug the power cord first 2 Disconnect all connectors from that component 3 Remove the mounting screws 4 Remove the component for service or replacement 2011 HealthyYOU Vending Page 32 5 2 2 Vending motor The machine vends prod
31. down arrow move to 02 and repeat previous step and continue Once all prices have been entered press cancel multiple times to Enjoy a Snack and a Beverage The HY 870 is now ready to vend Coinco 9302 GX SERIES ELECTRONIC CHANGER Operation and Service Manual Section 1 General Information INTRODUCTION This manual contains information on installing operating and maintaining Coinco s CoinPro 3 9302 GX coin changer This manual is intended for owners route operators and shop level technicians as a primary source of information Taking time to read this manual and becoming familiar with this information will help you obtain the best performance from your Coinco CoinPro 3 9302 GX coin changer FOR YOUR RECORDS A label indicating the coin changer model number and serial number is affixed to the side of the coin changer Refer to the model and serial number whenever you call upon your Coinco Service Center for information or service The first four digits of the serial number contain the manufacturing date code which indicates the beginning of the warranty period EXAMPLE Serial No 269907053 First and second digits indicate week of manufacture Third and fourth digits indicate year of manufacture FEATURES Accepts U S nickels dimes quarters and dollar coins Pays out nickels dimes and quarters from self loading high capacity change tubes Change capacity of 40 55 Modular design for easy se
32. e Side Dish Setup Is Found In the Appendices on Page 38 Congratulations on the purchase of your new Healthy YOU M Vending System Let s get it set up NOTE Your machine has been configured and pre tested by factory technicians prior to shipment l Follow sections 2 2 2 5 in the Healthy YOU Vending System Manual for directions on unloading unpacking and physically assembling and setting up your machine Plug the machines into wall power surge protection recommended Wait until the machine cycles through startup and your LCD screen reads Enjoy a Snack and a Beverage The machine is now in sales or vending mode Unlock and open the Electronic Control Unit Locate press and release the small red service mode button on the inside of the Electronic Control Unit on the top right side of the Main Circuit Board until the LCD reads SALES You are now in service or maintenance mode Loading Coins e Press the DOWN button on the keypad until the LCD reads MANAGE Press ENTER LCD reads COIN e Press ENTER LCD reads Money 0 00 Load Coins UP arrow Unload coins DOWN arrow e Press the UP arrow and begin loading the coin changer with coins e Roll the coins in through the coin slot on the front of the Electronic Control Unit or drop them one at a time into the TOP of the coin changer You will see the money amount on the LCD screen increasing with every coin deposited A bank roll of ni
33. e acceptor out Then press the two purple buttons on the front of the acceptor arrows on Figure 42b instruct you to Squeeze to Release Open the acceptor by pulling the front up like you were opening the hood of a car Pull the top of the acceptor off Remove the jammed bill and clean lenses and belts with a clean cotton cloth and WATER only 2011 HealthyYOU Vending Page 30 2 Put top back on the bill acceptor by lining up hinge pieces in back so hood is open Then close the acceptor until it clicks into place and the blue entry light comes on Reinstall the bill acceptor by lining up holes in the acceptor with the guide pins on the machine and pressing the acceptor forward until it locks back into place DO NOT use substances such as alcohol gasoline paint thinner etc to clean bill acceptor Figure 43 Figure 42a Push Figure 42b Squeeze Figure 43 Clean lenses amp rollers with a buttons to remove buttons to open clean cloth and water 3 Toclear coin jams press the Coin Release Button You may also open the coin changer to check for jams by pulling forward on the funnel at the top of the Coin Changer Funnel on top of Coin Changer 5 2 Service and technical information The Snack amp Drink units of your Healthy YOU Vending System is comprised of subsystems Each subsystem is dedicated to perform its own function These subsystems are 1 Electronic Control Unit 2 Ven
34. e metallic content of the coin These measurements are used to determine if the coin is valid and the value denomination of the coin COIN SEPARATION See Figure 3 After the coin s validity has been determined the coin rolls off the end of the coin rail and enters the separator section of the acceptor The UPPER coin tube gate and the LOWER cash box gate are opened and closed by their respective solenoids These solenoids are energized and de energized by an electrical signal from the acceptor logic board based on the following criteria e the validity ofthe coin e the denomination of the coin e the status full or empty of the appropriate coin tube The positions of these two gates cause the coin to be routed to one of three places the appropriate changer coin tube the vendor cash box or if the coin is rejected the vendor coin return cup Coin Debounce Coin Tube Gate Cash Box Gate Figure 3 Page 6 REJECTED COIN See Figure 4 If a coin 15 rejected for any reason both the UPPER coin tube and the LOWER cash box gate will remain closed All rejected coins will drop into the vendor return cup via the coin changer coin return chute CON _ Y DEBOUNCE TEST i DIAMETER Figure 4 Section 3 Operation ACCEPTED COIN cash box via the changer cash box chute If the appropriate coin tube is not full full sensor not c
35. ed on the top right corner of the circuit board this 15 Service Mode Button The LCD now reads Sales You are now in Service Mode See the Service Mode Menu for the selections and descriptions of those selections You may now begin to load and prepare your machine for vending Attach cable guard Secure with clip Figure 12 Figure 13 2 4 Location CAUTION If the machine is tilted more than 45 degrees during installation you must keep the machine unplugged from the power outlet for at least 12 hours before plugging the machine back into the power outlet Not doing this could damage the refrigeration unit and void the warranty Moving the machine using an appliance dolly will not usually require a delay in plugging in the machine 1 The Healthy YOU M machine is intended for indoor use only Temp range 32 to 90 degrees 2 Select an area to place the machine that is near a power outlet Leave a minimum of at least one inch of space from the wall The refrigeration unit must have good air circulation 4 Secure with clip Figure 12 9 Attach cable guard Figure 13 2011 HealthyYOU Vending Page 15 2 5 Power and Surge Protection It is recommended that a surge protection device be utilized Multiple outlet surge protectors Figure 14 amp 15 are generally available at hardware stores Radio Shack electronics retailers or manufacturers like Prime Wire and Cable www primewirecable com
36. el Full Sensor 8 113 7 Storage Temperature Level 22 to 160 Degrees Fahrenheit Hand Load 125 95 30 to 72 Degrees Celsius Level Relative Humidity Figure 1 20 to 98 Noncondensing Operating Attitude Vertical 3 degrees Physical Dimensions Height 14 81 inches high base to top of coin return lever Width 5 28 inches in width acceptor latch to acceptor latch Depth 2 86 inches gate closed Physical Weight in Shipping Carton 4 pounds Page 4 Section 2 Installation INSTALLING THE CHANGER 1 USA CAN Not Used 2 LO 256 ON Quarters are directed to cash box once change tube has approximately 28 quarters OFF Quarters are put into change tube until it is full 3 ACPT ON Dollar coin will be accepted OFF Dollar coin will be rejected Remove power from vendor Remove the acceptor from the changer by releasing acceptor latches and pulling the top of the acceptor forward away from changer Unplug ribbon cable from changer Free lower acceptor studs from changer housing With the acceptor removed set key holes in back of m changer housing over mounting screw in the 3 Set option switches to desired setting vendor Tighten snugly 4 Return acceptor to operating position making 3 Set desired changer options See Option Switch sure acceptor latches secure acceptor Setting 5 Test with a variety of coins to ensure proper 4 Replace the acceptor by inserting bottom operation acceptor studs into change
37. from the changer housing Unplug acceptor ribbon cable from main logic board Raise acceptor and pull outward until the acceptor clears the housing slots Coin Tube and Sensor Assembly Remove the logic board cover by inserting a straight tip screwdriver in the slot above the tube assembly Twist the screwdriver to release the ccover Unplug tube sensor ribbon cable from logic board Spread the lower part of the housing slightly and pullout on tube assembly To separate the coin tube assembly from the tube sensor board assembly place the assembly face down While freeing the four locking tabs pull up on tube sensor board Be careful not to damage sensors on logic board Main Logic Board Assembly Unplug payout solenoids and main harness assembly from logic board Lift logic board out of housing Payout Assembl With payout solenoids disconnected from main logic board remove the four screws two from each side at the bottom of the housing Separate payout assembly from changer housing by releasing cash box chute locking tab on back of changer housing and pulling downward on payout assembly CLEANING Your 9302 GX changer is made of a high quality industrial grade plastic which should only be cleaned with a warm water and mild detergent solution CAUTION Never submerge changer in water Do not use petroleum solvents steel wool scouring pads or a metal brush for cleaning Do not spray any part of changer with a
38. ide to side Figure 21 The beverages dispense from the bottom ramp the back bin the top ramp and then the top ramps down Loading the cans properly will allow proper dispensing and not cause cans to jam a Load the first 5 cans in the bottom 1 ramp of B02 and Figure 21 b Then completely fill the TOP 59 ramp of BO2 and Figure 21 Note how the cans close all the rear gates as they fill up the back and block them from opening C Then load cans in the remaining ramps until full Figure 21 The order really doesn t matter after steps a amp b have been accomplished When restocking the machine on subsequent service calls it is important to make sure that all the gates are in the closed vertical position before any additional cans are loaded in This means any ramp that is not totally full will need to be emptied out so the gate will close Then cans are added to the top row to make sure all the gates are blocked closed You may then fill in the rest of the ramps 2011 HealthyYOU Vending Page 21 5th EE load X 4 ramp load this ramp THIRD 3 ramp load this 2 ramp load this ramp FIFTH aX PAN OXOXO 5 1 ramp bottom 5 5 FIRST These first 5 cans drop to the bottom of the machine Side View Figure 21 Locations Bins BO1 B03 of Drink secti
39. igure 39 4 5 Setting Prices NOTE Factory pre set prices are 0 75 on all snack bins 0 85 on all drinks Ensure the HY 800 SNACK UNIT 15 properly attached to the HY 850 DRINK UNIT and all electrical connections are firmly and properly in place Open the Electronic Control Unit by using the proper key to unlock it and pull the panel toward you out until it stops Press release the red service mode button in the Electronic Control Unit until the LCD reads SALES Press the DOWN button once LCD reads MANAGE Press ENTER button LCD reads Mech Press DOWN button once LCD reads Review Price Press ENTER button LCD reads Review Price Bin 01 0 75 Press ENTER button A flashing black square appears to the right of the 0 75 price Press the numbers on the keypad that you wish to use for the price you wish to set for this bin location Example If you wish for location A01 to be set at 1 00 press 1 then 0 then 0 then ENTER the LCD reads Price Bin A01 1 00 Press the DOWN button the LCD now reads Review Prices Bin 02 50 75 Repeat steps above after setting the price on each bin 2011 HealthyYOU Vending Page 28 4 6 Clearing machine cash sales and vend memory Clearing the machine memory in preparation to vend after the initial loading of coins snacks and beverages and after restocking or servicing the machine Ensure the HY 800 SNACK UNIT is prope
40. ing and replacing modules that are not defective Some failures are caused by minor problems such as loose or faulty connections Please check the following before replacing any parts Connectors are inserted correctly Connector pins are not bent or broken wires are properly secured nventory tubes are filled to their correct levels NOTE The following Troubleshooting Guide is based on the fact that the tester or vendor with which the defective changer is being tested functions properly when used with a known good changer This guide is not intended to cover all failures but to cover the most common failures 9302 GX TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE PROCEDURE REMEDY No coin acceptance No power Acceptor Make sure changer is plugged into vendor Check power blocker LED behind acceptor If LED is ON replace acceptor with good acceptor and test If changer funtions properly If still no coin acceptance lf still no coin acceptance If power blocker LED is off check to see that acceptor cable and changer power harness are properly connected to changer main logic board lf still no coin acceptance If still no coin acceptance Plug changer into vendor Replace acceptor Replace changer main powerharness Replace changer main powerharness Plug acceptor cable and or changer power harness into changer main logic board Replace changer main logi
41. l for HY 800 Serial for HY 800 Serial for 800 Serial for 800 Serial for 800 Serial for 800 Serial for HY 800 Serial for 800 Serial for 800 Serial for 800 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 850 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 Serial for HY 870 2011 HealthyYOU Vending Page 2 Part One INTRODUCTION Congratulations on investing in your new Healthy Y OUTM Vending Systems In this manual you wil
42. l find information on how to setup install operate and maintain your new vending equipment Specifications HY 800 Top Portion Snack and Electronic Control Unit e Weight 187 Ibs e Electronics 110 120V 60Hz 1A e Dimensions 32 2 30 7 W x 29 D e Snack Capacity Up to 200 items e Selections 20 snack selection rows e Manufactured with UL certified components HY 850 Bottom Portion Beverage Dispenser Unit e Weight 312 Ibs e Electronics 110 120V 60Hz 2 5A e Dimensions 43 6 30 7 W x 29 D Drink Capacity Up to 177 cans bottles Selections 6 beverage columns Refrigeration R134A CFC Free Operation Temperature in degrees 32F to 90F indoor use only e Manufactured with UL certified components HY 870 Side Portion Entr e Side Dish Unit Weight 199 lbs Electronics 101 120 V 60Hz Dimensions 76 H x 16 W x 29 D Capacity 65 Entr e Side Dishes Selections 16 Manufactured with UL certified components 2011 HealthyYOU Vending Page 3 The HealthyYOU Vending System Includes HY 800 1 HY 800 snack vending machine 2 Healthy YOU M Vending System Manual February 2011 Revision A 3 Machine Keys The first key is for the front doors two keys are provided chrome headed barrel keys b The second key is for the Electronic Control Unit two keys are provided black headed barrels keys c The third key is for the back do
43. nge payback is required or when either of the coin changer inventory switches are manually operated Coins are dispensed by D C solenoid operated slides located at the bottom of each of the three coin tubes The payout solenoids are controlled by signals generated by the vendor controller or the three inventory switches When a solenoid energizes the upward motion of its plunger compresses a spring and draws the solenoid lever which in turn pushes a payout slide forward This loads the coin for payout When the solenoid de energizes the spring force returns the plunger to its de energized state which returns the solenoid lever and payout slide dispensing a coin Coin payout rate is determined by the vendor electronic controller board Inventory Switches Located on the front of the coin changer is a nickel dime and quarter inventory switch These switches are used to manually remove coins from the changer coin tubes They are disable while the vendor is in a vend cycle Page 8 Figure 7 TUBE SENSORS MIDDLE TUBE SENSORS TUBE SENSORS Figure 8 SENSORS Section 3 Operation CHANGE STORAGE See Figure 8 The full tube sensors in each coin tube continually report the full not full status to the coin changer logic board The information 15 then used to determine the placement of the next accepted coin This information controls the action of the acceptor coin tube and cash box gates EXAMPLE If the qu
44. nit carrying out self test 5 PSU failure 1 Acceptance inhibited for all notes 2 MASG not working 3 Escrow sensor not working 1 Note acceptance inhibited 2 Poor sensor readings 3 Insufficient power supply Capacity 1 Incorrect interface selected 2 Poor electrical connection s 1 Poor electrical connection s 1 Incorrect interface selected 2 Poor electrical connection s Investigate 1 Power supply and power cable 2 Diagnostics indicator or illuminated note guide if fitted Interface cable assembly Software configuration Internal MASG Note inhibit settings Bottom Sensor Assembly fitting Note path cleanliness 1 Configuration of validator 2 Interface cable assembly 1 Internal harnessing 1 Configuration of validator 2 Interface cable assembly Page 6 of 6 July 2009 Possible Solution 1 Ensure power to validator is connected and turned on 2 Ensure Interface cable is connected firmly and correctly 1 Use on board button or GBA Talk to enable required notes 2 Ensure internal MASG moves freely and is clear from obstruction 1 Use on board button or GBA Talk to enable required notes 2 Use GBA Talk to check sensor levels and re calibrate if necessary 3 Clean validator note path 1 Use on board button or GBA Talk to select required interface 2 Ensure Interface cable is connected firmly and
45. ny type of lubricant Since all coins share a common coin ramp heavy usage or a dirty environment can result in dirt build up To clean the coin ramp lift the acceptor gate upward and diagonally to the right Hold gate firmly to prevent it from snapping back Wipe the exposed coin ramp and inner surface with a damp cloth For excessively dirty units use a damp cloth with a mild detergent NOTE not submerge in water For detailed cleaning of the acceptor remove the front cover by pulling out and down of the front cover Now remove the back cover by pushing in on two locking tabs on the side of the acceptor To remove the coin sorting rail snap the coin sense coils from the sorting rail and the cash box exit being careful not to break coil wires Free coil wires from the clip on the sorting rail Now from the front of the acceptor in area exposed by removing the front cover locate the three locking tabs which secure the sorting rail Using a small straight tip screwdriver free the three locking tabs and remove sorting rail See Figure 11 Page 11 Section 4 Maintenance Figure 11 Page 12 LOCKING DISASSEMBLING PAYOUT BASE FOR CLEANING Remove the four Phillips head screws from the bottom plate Remove bottom plate and individual slides Clean parts with mild detergent and hot water as desired DO NOT SUBMERGE SOLENOIDS IN WATER Replace slides making sure part numbers face up into changer With the slides
46. o ECU keypad snack and drink bin prices are factory preset at 0 75 and 085 respectively e Open the Electronic Control Unit and press the red service mode button until the LCD reads SALES e Press the DOWN button until the LCD screen reads MANAGE e Press ENTER LCD reads COIN MECH e Press the DOWN button until the LCD screen reads REVIEW PRICE e Press ENTER LCD screen reads Review Price Bin 01 0 75 e Press ENTER A flashing black square will appear to the right of the 0 75 price e Press the numbers on the keypad to correspond to the price you wish to charge on bin AOI and then press ENTER e Press the DOWN Button and the LCD screen will read Review Price Bin 02 0 75 e Press ENTER Repeat as above through each A amp B location C and D bin locations if add on has been purchased e When all prices have been entered press the CANCEL button until you return to Enjoy a Snack and a Beverage To double check your prices just repeat these steps until you get to REVIEW PRICE Bin 01 x xx and see that your prices were input and saved properly 10 Test Vend an item s With the LCD reading Enjoy a Snack and a Beverage and blinking blue lights on the front of the bill accepter put a 1 00 bill in the bill accepter It should take the bill and the LCD will read CREDIT 1 00 SELECT keypad press any bin location in the snack area that 15 priced at 1 00 or less Item
47. on Instructions for reloading cans when servicing machine It s important to understand the workings of the can section of this machine to be able to reload it The reason you load the 1 bottom ramp first and then the 5 top ramp next is so you have a foundation of cans on the bottom and a row of cans down the back of the ramps blocking the sold out gates Study the chart below to understand how the reloading concept works You may use this concept for any partial row Figure 21 a Example of how to refill cans in BOI make Third begin refilling this row then work sure this row has down behind it First clear partial row of cans using Motor Test One Bin Side View 2011 HealthyYOU Vending Page 22 Figure 24 Figure 25 Fill front Fill back section first with cans or bottle tops away from you section last with cans or bottle tops away from you 2 For locations 04 06 different sizes of plastic bottles and cans may be loaded For B04 see list of examples of acceptable cans and 16 oz water beverage bottles on next page For BOS and 06 see list of examples of acceptable cans and 16 20 oz soda beverage bottles on the next page C To load short cans or bottles spacers must be inserted in the front and back sections B04 uses a thin spacer BOS B06 use a wider spacer Figures 26 27 and 28 Eos Note Some items s
48. or two keys are provided black headed standard key The snack machine back door allows easy access to the motors e The Electronic Control Unit door key will be keyed the same for all of your machines The back door on the snack machine will be keyed the same for all of your machines as well The front doors for the snack unit and the drink unit will be keyed the same for each matched pair of units but not necessarily for all of your machines e Please separate your keys and put at least one complete extra set of keys a safe place where you will not lose them You will also want a system to let you know which key goes to which machine IMPORTANT If you put the wrong key in a lock and try to turn it you could jam the lock and damage it 4 Price tag set for display 5 Combination screw M5X12 4 screws 6 5 large washer 4 pieces 7 Packing list HY 850 1 HY 850 drink dispensing machine 2 Front door key chrome headed barrel type interchangeable with SNACK UNIT front door 3 Price tag set for display 4 Small spacers for 04 2 spacers 5 Large spacers for BOS B06 4 spacers 6 Metal cable guard box 7 Packing list HY 870 1 HY 870 Entr e Side Dish dispensing machine Door key chrome headed barrel type key Price tag set for display Screws to attach this machine to the HY 800 850 Metal cable guard box i 2011 HealthyYOU Vending Page 4 HY 800 850 Quick Start Setup Guide HY 870 Entr
49. ot vend and can cause machine malfunctions Always ensure your chosen can or bottle fits the bin properly Notes and helpful suggestions e Aflashlight is recommended to assist in locating the proper spacer slots especially in the rear bin Some have found a telescoping magnet to be helpful in positioning the rear spacers Once again standard 12 oz soda cans are too wide to work properly in B04 But they can vend properly in B05 amp B06 however be sure you use a spacer in both the front and back half of the bin Large Spacer for BO5 and 06 Small Spacer for BO4 Figure 26 Spacers 2011 HealthyYOU Vending Page 25 sq Install Spacer here Install Spacer here 4 4 4 L E 3 gt Spacer Slots Figure 29 Spacer in the back Figure 31 Figure 32 Figure 33 2011 HealthyYOU Vending Page 26 Second spacer inserted Divider closed in into slots in front section upright position Can or bottles loaded in Close door front section Figure 36 Load cans in front section Figure 37 Close door i 4 3 Displaying beverages behind the window e Open the cold drink door and then open the drink display window door of the DRINK UNIT e Place the price tag for each sample beverage next to its beverage column location number 501 B06 the vinyl sign inside the window or place price tag on the actual displayed p
50. overed by coins the coin tube gate will open directing the coin down a ramp Along the wall of the ramp are windows for entry into the coin tube As the coin reaches a window of the appropriate size it falls into the coin tube dollar coins are always directed to the cash box via the cash box chute See Figures 5 and 6 An accepted coin will be routed to either the vendor cash box or to one of the changer coin tubes The FULL sensors in each coin tube determine which route the coin will take If the coin tube corresponding to the validated coin is full full sensor covered by coins in change tube the cash box gate will open allowing the coin todrop into the vendor CON 7 _ 4 DEBOUNCE TEST COinco Figure 5 Figure 6 Page 7 Section 3 Operation CREDIT AND ACCUMULATION See Figure 7 There are two sensors one in the separation section of the acceptor and one in the cash box path of the acceptor As coins pass either one of these sensors the changer sends credit information to the vendor electronic controller where the coin credit is accumulated VEND Vend is a function of the vendor electronic controller The vendor controller accumulates all credit information received from the coin changer As credit 15 accumulated in the vendor controller vend selections can be made when their respective vend price settings are equalled COIN PAYOUT Coins are paid out from the coin changer when a cha
51. r Codes There may be situations where more than one fault operating condition is applicable in which case the order of precedence of displaying the codes 15 as follows Note Jam Stacker Full solid red Anti String Gate Lock out fast flash red Calibration Mode flash red green Cash Box Missing slow flash red Validator Master Inhibit On slow flash green aSo m 10 1 2 Illuminated Note guide The illuminated note guide is configurable so that it will relay the status of the ST2 unit to the user There are 4 states Unit Out of Service Host Disabled Unit In Service Reading Note pO Each state above can be configurable through the use of GBA PC tools Page 5 of 6 Astrosys International Ltd July 2009 GBA ST2 Op Manual V2 00 Global Bill Acceptors 512 10 2 Troubleshooting GBA Operations Manual The following information is presented for customers guidance in identifying problems with the GBA ST2 It does not necessarily cover every possible situation Problem Symptoms Unit does not work belt motor does not run no LED colour All programmed notes are rejected Poor or no acceptance of one or more programmed notes Unit does not communicate with host machine Belt motor runs continuously after power Unit does not provide credit for accepted note Possible Cause 1 Power supply not switched on 2 Power supply not connected 3 Poor electrical connection s 4 U
52. r housing guides Plug the acceptor ribbon cable into the changer Press top of acceptor into changer housing until top acceptor studs lock into changer s acceptor latches 5 Plug changer into 6 pin vendor socket 6 Load coin tubes making sure all coins lie flat 7 Apply power to vendor 8 Test changer with a variety of coins to ensure proper operation POWER INDICATOR NOTE SAVE THE COIN CHANGER CARTON Always store coin changer in its shipping carton when not in use This will keep the unit clean and protected OPTION SWITCH SETTING See Figure 2 0 Acceptor Acceptor Latch Latch 1 Hinge acceptor down by releasing acceptor latches and pulling the top of the acceptor forward away from changer 2 Located in the upper portion of the changer behind the acceptor is a single switch module containing three rocker switches When the top of the rocker switch is pushed in it is the ON position The switches correspond as follows 2 7 Figure 2 Page 5 Section 3 Operation COIN RECOGNITION See Figure 3 As a coin enters the changer through the acceptor funnel its impact is absorbed by a white ceramic rail which debounces the coin and allows it to continue down the coin rail at a smooth and steady speed As a coin rolls down the rail it passes between two sets of LED sensors which measure the speed and size of the coin The coin also passes between two sets of coils which measure th
53. re when working with your coin changer When in service mode for your coin changer in the unload coins mode you press 3 to dispense one quarter 2 to dispense one dime and 1 to dispense one nickel To rapidly dispense 15 coins at once press the corresponding number and the YES button at the same time Keep Track of Sales and Profits You have easy access to information regarding your Healthy YOU M machine sales and vending activity When entering service mode your first visible sub menu is SALES Press ENTER and you may navigate using the up down arrows to see TOTAL CASH TOTAL SALES TOTAL VENDS and TOTAL E SALES requires ePort Keep track of your sales and profits After you have recorded your sales numbers scroll down to CLEAR SALES DATA and press YES to clear the history so you will have fresh numbers to record for your next vending period Drink Section Temperature Readout This vending machine automatically gives you the temperature inside your HY 850 refrigerated drink unit It is displayed periodically on the LCD along with Enjoy a Snack and a Beverage You and your customers can see just how cold the drink section is at any time 2011 HealthyYOU Vending Page 7 Tips for Smooth Operation of Your HealthyYOU Vending System 1 Thesnack bins have NO sold out sensors The visible bin that is empty is the sold out signal to customers If you need to empty a bin of merchandise it is easy to get into the snack
54. rly attached to the HY 850 DRINK UNIT and all electrical connections are firmly and properly in place Open the Electronic Control Unit by using the proper key to unlock it and pull the panel toward you out until it stops Press release the red service mode button in the Electronic Control Unit until the LCD reads SALES Press Enter LCD reads Show Total Cash Press ENTER button LCD reads Total Cash Cash Press DOWN button LCD reads Total Sales Sales Press DOWN button LCD reads Total Vends Vends X Press DOWN button LCD reads Clear Sales Press YES button LCD flashes Clearing Data Then reads SALES Press CANCEL button twice until the LCD reads Enjoy a Snack And a Beverage Machine memory is now cleared and the machine is ready to vend 4 7 Selecting Coin Return Options This vending machine is preset to NOT automatically give change to a customer who purchases an item and has change pending If you the operator wish to allow customers to immediately receive their change you may activate the SET COIN RETURN feature in this machine Ensure HY 800 SNACK UNIT is properly attached to the HY 850 DRINK UNIT and all electrical connections are firmly and properly in place Open the Electronic Control Unit by using the proper key to unlock it and pull the panel toward you out until it stops Press release the red service mode button in the Electronic
55. roduct e Place sample cans bottles on corresponding locations 01 06 and then close the door of the display window 4 4 Loading the Coin Changer e Press release the service mode button in the electronic control unit until the LCD reads SALES Press the DOWN button once LCD reads MANAGE e Press ENTER button LCD reads Coin Mech e Press ENTER LCD reads Money 0 00 Load Coins UP arrow Unload Coins DOWN arrow Load coins one at a time into the Coinco coin changer located in the Electronic Control Unit IMPORTANT load coins through the coin slot on the front panel or directly from the TOP of the Coinco coin changer 2011 HealthyYOU Vending Page 27 NOTE NEVER input coins from the three side slots of the coin changer Figure 38 Load at least 17 00 worth of coins into the Coinco coin changer We suggest a bank roll each of quarters dimes and nickels Each Coinco Coin Changer coin tube can hold the following quantities a 78 Quarters 0 25 b 115 Dimes 0 10 c 79 Nickels 0 05 Press the cancel button 3 times to return the LCD to read Enjoy a Snack and a Beverage The lights on the front of the dollar bill accepter should flash blue You are now in vending mode and the machine is ready to be put into service Remove the screw that secures the coin box so that the coin box can be taken out of the control unit Figure 59 Do not insert coins here Remove this screw L Figure3 F
56. rvice Select high or low quarter tube level by simply flippinga switch Heavy duty D C payout solenoids provide fast accurate payout State of the art electronic logic system 15 designed for reliability and performance Lightweight rugged plastic construction provides dependable maintenance free service Provides the fastest and most accurate coin acceptance of any electronic unit available today AFTER UNPACKING After unpacking the unit inspect it for any possible shipping damage If the unit is damaged notify the shipping company immediately Only the consignee the person or company receiving the unit can file a claim against the carrier for shipping damage We recommend that you retain the original carton and packing materials to reuse if you need to transport or ship your changer in the future If the coin changer is being stored or used as a spare always keep it in its shipping carton when not in use This will keep it clean and offer the best protection for the unit Page 3 Section 1 General Information SPECIFICATIONS Coin Tube Capacity Power Requirements 106 296 34VDC y tube tube 3 6 Amp max at 26VDC for 100 ms every 500 ms during payout E d Option Option 750 m Amp max for second for each coin 4 owitch owitch Set Set 200 m Amp max standby OFF OFF Position Position Operating Temperature 0 to 150 Degrees Fahrenheit Low Sensor afe pr 18 to 65 Degrees Celsius Lev
57. s the DOWN button FOUR LCD reads Set DRINK SIZE h Press the ENTER button LCD reads 1607 Drink If selecting press ENTER button If choosing an 8 5 oz drink press the DOWN button LCD reads 8 507 Drink If selecting press ENTER button Once selected LCD will read Saving drink size or same depending on whether it is changing from its previous setting Press CANCEL button three times until the LCD display reads Enjoy a Snack and a Beverage 2011 HealthyYOU Vending Page 19 4 2 Loading Chips Snacks etc and Beverages l To begin loading items into the snack bins a Make sure the SNACK UNIT main front e Load the products correctly in between the door is fully opened coils in the product tray b CAREFULLY cut the zip ties that secure the f NOTE bottom left corner of product must wheels of the three product trays Figure be loaded in front of the coil to vend 16 properly Figure 20 C Hold the white lever down Figure 18 and Q After products are correctly loaded tilt the pull the product tray towards you product tray upwards and push it back into d When fully extended the product tray will the original position tilt downward for easy product loading h Put price labels on each bin location on the Figure 19 snack tray figure 18 Please note the following snack capacities for each row of bins e Row 01 05 can hold up to 7 snacks per row 5 row
58. sx7 snacks 35 snacks W 4 1 Dz2 e Rows 06 11 can hold up to 8 snacks per row 6 rowsx8 snacks 48 snacks W 3 12 D 1 12 e Rows 12 20 can hold up to 13 snacks per row 9 rowsx13 snacks 117 snacks W 2 2 D 5 8 Depending on the product you are vending you may choose not to place an item in the very back coil Push the lever down Apply price label here 1 Figure 18 Zip tie and lever Wrong Right hie Figure 20 Proper way to load product if Figure 19 Pull the tray towards you 2011 HealthyYOU Vending Page 20 DRINK UNIT Beverage Bin Capacities e There are three bins for 1207 cans B01 2 and B03 one bin for 1607 plastic bottles or 6 307 cans B04 and two bins for 16 2007 plastic bottles or 120z to 1607 cans B05 and B06 e Locations B01 B03 will hold up to 46 cans 120 e Location B04 will hold up to 13 plastic bottles 16 16 9 2 or 15 small juice or other drink cans s 8 3 8 502z e Location 5 and B06 will each hold 11 plastic bottles 200z or 12 16 9 oz plastic bottles each or 11 120z or 16 oz cans each T7 41 12 oz cans only in 04 BOS amp BOG bins BO1 BO2 amp BO3 Beverage loading instructions IMPORTANT NOTE Loading instructions for the beverage bins must be followed for the machine to vend properly For Bins B01 B02 and B03 1 The 1207 cans may be loaded in either direction s
59. the snack coils The Snack Unit is usually attached to the pallet with screws in each corner Open front amp rear door and remove these screws 2 2 2 For HY 850 DRINK UNIT 1 2 Cut vinyl straps and remove the cardboard shipping box Styrofoam and clear plastic cover from the vending machine use care if using a razor Using a screwdriver or power tool remove Phillips head screws securing 2 long metal plates on both sides of the wooden skid Figure 3A and the four angled brackets Figure 3B With one person holding on the left side the other person should tilt the machine upward from the right side When the vending machine is tilted sufficiently upward remove the right side wood skid by pulling firmly on the skid Figure 4 Gently lower the machine it will sit on its own wheels With one person holding the right side the other person should tilt the machine upward from the left side When the vending machine is tilted sufficiently upward remove the left side wood skid by pulling firmly on the skid Figure 5 Gently lower the machine onto its wheels Figure 6 Reach into the beverage section via the door that says Push and remove the bag of keys Open the outer door and remove the Styrofoam box that contains the spacers for B04 BOS and BO6 Figure Remove metal plates Figure 3B Remove metal plates 2011 HealthyYOU Vending Page 10 Figure 4 Tilt right side upward and remove skid Figure
60. uch as 12 oz or 16 oz cans are too wide to work in BO4 Always test products prior to purchasing large quantities to make sure they will vend properly Refer to the spacer insertion and product loading section 2011 HealthyYOU Vending Page 23 Examples of some drinks that will vend in the HY 850 B01 B02 B03 Bins BOI B02 amp have been designed to vend standard 12 fl oz cans 04 8 3 oz Beverages Dole Juice cans 8 4 fl oz Lifeway Kefir Pomegranate Smoothie 8 oz Any similar brand 8 3 oz 8 4 oz can or bottle Note 12 oz regular cans will not vend in B04 16 oz Beverages Blue Sky Blue Energy cans 16 fl oz Penta Ultra Purified Water 16 9 fl oz Balance Water for Your Mind 16 9 oz HINT Blackberry Water 16 fl oz Arrowhead Water 16 9 fl oz B05 06 12 oz to 20 oz Beverages Vitamin Water 20 fl oz Minute Maid 15 2 fl oz Dole Juice 15 2 fl oz Cans 16 fl oz Tropical Juice 15 2 fl oz Standard 12 fl oz can Gatorade G2 20 fl oz Note Any product less than 8 tall will need a spacer Products taller than 8 7 8 will not vend properly If you have questions about the vendibility of a product we recommend purchasing the untested product in small quantities and testing it yourself This will tell you if the untested product will vend properly Do this prior to investing in large quantities of unproven products Note This machine is not designed to vend glass bottles Vending glass bottles may result in
61. ucts by using a gear motor connected to a spiral How to remove a snack motor a Open the back door on the snack machine Figure 47 b Select the defective motor that requires replacement c Remove the harness connector and the 4 mounting screws Figure 48 Remove harness connector Remove 4 screws Unlock and open back door m Figure 47 Open the back door Figure 48 Removing the motor How to remove a beverage motor In the beverage compartment the motors are mounted behind the protective covers a Remove the protective cover Figure 49 b Select the defective motor that requires replacement c Remove the harness connector and the 4 mounting screws Figure 50 Remove screws from protective covers Then remove the covers Figure 49 Hemove protective covers 2011 HealthyYOU Vending Page 33 To remove motors remove harness connector amp 4 mounting screws Sold Out Sensors Figure 50 Beverage Motors and Sold Out Sensors Installing Beverage Motors a When installing replacement motors for B02 and make sure the copper sheath is aligned as shown in figure 51a b The copper sheath must be inserted in the recess of the vend plate figure 51c Push up on the underside of the vend plate to align the copper sheath with the recess c Tighten screw in figure 51b Vend plate recess ln i Figure 51 Figure 51
62. ull thin blade such as a flexible putty knife over the top of the rubber gasket in the cooler chamber This will break the seal between the rubber gasket and the metal surface of the machine thus allowing the unit to slide out easier Self contained refrigeration unit is shown removed from the vending machine Cooler chamber Figure 55 Refrigeration unit removed from machine 2011 HealthyYOU Vending Page 37 Appendices The following have been included for your information and convenience e Healthy YOU M Entr e Side Dish Installation Instructions e CoinPro 3 Electronic Changer Operation and Service Manual e Global Bill Acceptor GBA 572 o Maintenance o Diagnostics and Troubleshooting 2011 HealthyYOU Vending Page 38 v HealthyYOU Entr e Side Dish Vendor Installation Instructions HY 870 HealthyYOU Entr e Side Dish Vendor Specifications Height 76 Depth 29 Width 16 Weight 199 Ibs Total width attached to the Snack amp Drink Units 47 Total Number of Selections 16 Capacity 65 Entr es Side Dishes Power Provided by the HealthyYOU Snack Unit Specifications subject to change without notice Your HY 870 Entr e Side Dish Vendor is shipped with the following components 1 HY 870 16 coil vendor 2 Keys price labels screws and washers 3 Communications wire cover for rear of machine attachment hardware Tools Required Phillips screwdriver 7mm Socket Scissors
63. y give a customer change after an item vends It displays to the customer their credit after a purchase has been made and will require them to press the Coin Release button before their change is dispensed If a selection is not made in two minutes or the Coin Release button is not pushed that change is added to your CASH totals and the unit goes back into Sales mode displaying Enjoy a Snack and a Beverage However the machine may be set to automatically return any change due after a purchase has been made Coin Release The Healthy YOU Vending System will allow a customer to put money in the machine decide not to vend something and get their money back They simply push the Coin Release button and their change will be dispensed Bill Acceptor The Healthy YOU Vending System has been set up to activate and accept bills based on the amount of coins registered in the coin changer The bill accepter has been factory preconfigured to accept 1 2 and 5 dollar bills as long as there is sufficient change in the coin changer The operator can select that the bill accepter also accepts 10 and or 20 s but the coin changer must have sufficient change to accept these denominations Since this machine does not dispense dollar bills or dollar coins as change it is recommended that the factory settings of 1 2 and 5 be left as your default acceptance values Easy Empty Your Healthy Y OU M Vending System features an easy empty featu
64. y test any snack bin or drink column motor to ensure it is operating properly Press ENTER LCD reads MOTOR TO RUN and has a black blinking cursor Press the bin location you wish to test on the keypad example A01 The 01 coil will spin once if the motor is operation properly Use the same procedure to choose any bin location Press the CANCEL button when complete to get back to Enjoy a Snack and a Beverage Page 8 Part Two INSTALLATION 2 1 Components of the HY 800 amp HY 850 Machine Electronic Control Unit Snack Door Chip Tray Bins 01 05 Cookie Cracker Tray Bins A06 A11 Nutritional Bar Tray Bins A12 A20 Drink Display Window on front side Can Bins 01 03 Figure 1 Components of the 800 amp HY 850 Machine 2011 HealthyYOU Vending Page 9 2 2 Unloading the HealthyYOU Snack 8 Drink Units from shipping pallets 2 2 1 1 NOTE Units are HEAVY and BULKY Use EXTREME CAUTION You must have two persons to perform the unloading and installation process For HY 800 SNACK UNIT Cut vinyl straps and remove the cardboard shipping box Styrofoam and clear plastic cover from the vending machine use care if using a razor Reach into the snack section via the door that says Push and remove the cardboard box which contains the keys price labels and packing slip Unlock the main outer door and remove all plastic sleeves wrapped on

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