Technical Manual (Revision 07-10) TDMB2000-03
Contents
1. Item Qty Part Number Part Name 1 11 TDMB203501 TDMB CONTROL CONSOLE WELDMENT 2 2 TDMB2035 S7 ACCESS PANEL 3 1 TDMB203501 S8 LIMITER LABEL 4 1 TDMB203501 S12 VALVE LABEL 5 1 TDMB2026 TORQUE READING SCALE 6 1 TDMB102801 VALVE ASSEMBLY 7 1 TDMB1029 PRESSURE GAUGE 8 1 TDMB1030 3 4 NPT BALL VALVE HIGH PRESSURE g 1 TDMB1032 S1 PRESSURE VALVE COVER 10 2 CRSS20009 PANEL MTD PRES CONT RELIEF VALVE 11 181101 1 4 LOCKWASHER 12 181120 5 16 X 1 2 HHCS 13 16 1008 B3 1 4 20 X 1 2 HHCS 14 21 1023 B 5 16 LOCKWASHER 15 3 1150 A 6 32 BRASS NUT 16 3 1150 B 6 32 x 3 4 BRASS SCREW 17 1 TDMBC1 COVER FOR TDMB CONSOLE 18 11 1344 260 STAINLESS STEEL DRAW LATCH 19 1 1344A260b STAINLESS STEEL DRAW CATCH o 20 41100 1 4 20 HEX NUT GR8 21 41104 1 4 20 X 1 1 4 1105 6 8 22 1 3 25 3000 PSI GAUGE ASSEMBLY 5 23 1 1100 AIR INTENIFIER ASSEMBLY 24 3 122 5 16 X 1 HHCS 25 1 TDMB203501 S9 INTENSIFY TAG o ef j e 8 o o d m e d p O U E LJ 3 o o NM o o 1 21 li 2 o RETURN MAKE CLAMP Nesassuna2. 8 KEYS 0310 PH60 EXTENDED 7815 DRIVE SUB p P N TDMB2066 Qmoogz SPLINED DRIVE SUB DIMENSIONS PH85 STANDARD DRIVE SUB 850 PIN TDMB2017 8KEYS 0 750 0 325 025 PH60 DRIVE SUB 8 525 8525 PIN TDMB2018 10 500 6 531 Qmmuogomz2 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY SS WRITTEN CONSENT FORM WI OF SUPERIOR MANUFACTURING amp HYDRAULICS ib a 4225 HWY 90 EAST SUPERIOR BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 04 08 REV LOG DATE REF P Manuals Equip Manuals Dwgs TDMB2000 0Drwe Subwpg Page 2 3 SPECIFICATIONS Makeup Torque 165 000 ft Ibs 223 709 9 Nm Breakout Torque 165 000 ft Ibs 223 709 9 Nm Maximum Operating Pressure 2 650 psi 182 7 bar Minimum ID through Make Break Tool 10 1 8 25 7 cm Upper Extension OD for compatibility with rig tongs 7 1 4 18 4 cm Upper Extension OAL approximate 20 1 4 51 4 cm Lower Extension ID to accommodate drill pipe tool joint 19 48 26 cm suspended by rotary slips Drive Sub Maximum OD 14 0 35 6 cm Drive Sub Minimum ID 6 65 16 9 cm Standard Drive Sub OAL 10 5 26 7 cm Extended Drive Sub OAL 27 5 69 9 cm Overall Length Make Break Tool 32 1 2 XX cm Overall Width Make Break
3. NI Wi x ISd 009 3 3 53 6 90 009 049 L 9 ISd 981 3A1VA 440 dOd HIY S NIVHG OILYNOLNY HLIM LINN 1 1 6 1 YOLVINDSY Y31713 v 1 92 131511311 IV TAMSVH STZ LEWVH 3ATVA LSNVHX3 aalvsdo 3 37 504 AYME 2086 2804 a 2 3ATVA 0311 36 10114 SOd Z AVM Z 1100 02 204 0 116110996 JequinN se Wd THIS PAGE LEFT BLANK INTENTIONALLY Page 3 4 ASSEMBLY TORQUE REQUIREMENTS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situat
4. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 01 03 08 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OG DATE ASSEMBLY NO TDMB2040 REF P Manuals Equip Manuals Dwgs MNOFACTURNG S EYDRA N TDMB2000 011TDMB2040 Low Ext wpg Page 8 4 PROOF TEST TO 9000 LBS INSTALL METAL TAGWITH TEST DATE LOAD WWL CONT NO AND P N TDMB1025 WORKING LOAD LIMIT SLING 4 5 TONS AT 65 50 INCLUDED ANGLE 1 2 x 64 GALVANIZED 2 LEG SPREADER WITH THIMBLES ON ENDS P N 1025 51 3 25 TON ANCHOR SHACKLE 5 8 BOLT TYPE 2X P N TDMB1025 52 APPROXIMATE WEIGHT LBS 11 045865 4225 HWY 90 EAST 4a D SUPERIORS SLING ASSEMBLY e 1 01 04 08 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION NO ED SED COPIED OR DUCED IN ANY REV LOG DATE SS EM BLY N O DMB 1 025 FORM WITHOUT THE PRESS WRITE N CONSENT OF SUPERIOR MANUFACTL REF P Manuals Equip Manuals Ty UFACTURING SHYDRADEICS TDMB1000 0111DMB1025 Sino rev pg Page 8 5
5. SUPERIOR y Manufacturing Hydraulics TECHNICAL MANUAL ToP DRIVE MAKE BREAK TOOL covers MODELS TDMB2000 03 HEDS9750 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR w Manufacturing amp Hydraulics TECHNICAL MANUAL ToP DRIVE MAKE BREAK TOOL covers MODELS TDMB2000 03 HEDS9750 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Copyright 2008 SUPERIOR Manufacturing 4 Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERO CHROMEMASTER LOCKJAW GRIT FA CE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the CLINCHER Make Break Tool we request you complete t
6. 1 Page 0 2 CLINCHER Make Break Tool HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Make Break Tools are manufactured to provide a means of making up or breaking out high torque tubular connections between Varco TDS3 TDS4 amp TDS5 Top Drives and their upper internal blowout preventer IBOP valves This tool utilizes high pressure hydraulic fluid power which can cause the tool to move suddenly and with great force if it is not properly rigged up and operated CLINCHER Make Break Tools contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Make Break Tools are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type is to be carried out while the Make Break Tool is connected to any hydraulic power unit CLINCHER Make Break Tools are heavy tools When lifted vertically they should be suspended from a secure high strength 5 8 IWRC minimum diameter wire cable with a 20 6 ton minimum brea
7. Page 1 2 AB __SUPERIOR_ UN Manufacturing Hydraulics SLING ASSEMBLY P N HEDS9754 HYDRAULICALLY ENERGIZED DRIVE SUB P N HEDS9750 CONTROL UPPER EXTENSION TOP DRIVE MAKE BREAK TOOL P N TDMB 2000 03 POSITION INDICATOR EXTENSION LOCKING DRIVE PIN 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Page 2 1 www superior manf com 32 76 1 8 MAX ALLOWABLE TOOL JOINT HEIGHT 10 1 8 MIN ID THRU TOOL DIMENSIONAL VIEWS TOP VIEW a H O lI E 20 FRONT VIEW AB SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8647 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOL EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REV Page 2 2 amp 033 PH85 EXTENDED To DRIVE SUB F 27500 P N TDMB2065
8. SSVH83ATVA TIVA 8 01 L AN Pl 164 688 3A1VA 440 dOd 61 gt 16886 LANN 8 X JIN 8 MOS E TVN 2 99 31VW JIM 9 X LANN b L 1 1 1 15 OIMA 9 1 X LANA 1 1 XL t t LANN 8 1 X JINN b L 1 31 SEINES Q VAUHL LAN 1 X LAN 9 6 Mid 1 X ee IAN 1 X LAN 8 6 9d 1 1 X 8 S Tn LANA 8 X LANN 9 331 STW sn ge z i 23 2 Y SD LSNVHXF Page 3 6L 81 ZL 9 SL vl el bl OL Z LAVHS YOLOW dO L L L 2 U WSINVHO3IN 6 Bdw oneuieuos 000 sBma sienueyy di 000Z8NaL 9 1 3 1 1 HOIHIdNS JO IN3SNOO NALLINM 593 073 1 1110 WHO 31vq 4901 A334 ANV 031600 5 38 LON AVIN 3 H d 3 14 N 3 IN d IV NOLLVINHOJNI SIHL IVLINSQIJNOO 03830151100 SI ANY 50117 1 80 80 10 1 3 5 JO 1 3606 SI SIHL vee Le8 810 SIMEIPAH 3 Suunpesnuew JLN N OM 71 OSNOO Tuoriadns 1 INIA Page 3 3 A
9. Revision 01 08 Page 6 2 Solution Insure all hoses are properly connected and isolation valve is open Adjust inlet section pressure relief valve setting to pressure greater than hydraulic power unit supply pressure Check hydraulic power unit supply pressure If greater than 2000 psi verify break out pressure relief valve s setting inside console is greater than 2000 psi Check panel mounted adjustable relief valve to insure it is not backed off Verify make up pressure relief valve s setting inside console is greater than 2000 psi SECTION 7 PARTS LISTS RECOMMENDED SPARE PARTS LIST Part Number Superior PN 1001 6533N T2NV 6633N T2NU A20 STDBK 526 58475 0 Superior PN CRSS20009 Superior PN TDMB1010 TDMB1025 SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Quantity 8 2 2 2 2 Page 7 1 Description 1 8 NPT Zerts Cylinder Rod Seal Kit Cylinder Piston Seal Kit Valve Seal Kit Dump Valve Seal Kit Remote Operated Relief Valve 2 Pin Sling Assembly Page 7 2 SECTION 8 MAKE BREAK TOOL ILLUSTRATIONS TOP DRIVE MAKE BREAK TOOL ASSEMBLY Assembly No TDMB2000 03 sss 8 3 LOWER EXTENSION ASSEMBLY Assembly No 2040 22022 202 0000000000 00000 8 4 FLEXIBLE INSERT ASSEMBLY Assembly No TDMB2013 ismail ia eene 8 4 SLING ASSEMBLY Assembly No 7121001025 8 5 CONTROL CONSOLE ASSEMBLY COMPLETE Assembly No TDMB2036
10. department In addition it will be necessary to make hoses to allow installation in the air circuit for the motor brake per the air control schematic that is included with the tool documentation As such this one time installation will require the assistance of the rig welder and chief or mechanic for a short time In most cases the booster will be mounted on top of or near the motor brake on the top drive being sure to use good sound methods that incorporate secondary retention on all fasteners to prevent falling object hazards Hydraulic Installation The Superior Make Break Tool is provided with interconnecting hoses that run between the tool and control station These are equipped with hydraulic quick disconnect couplings for easy tool set up In addition there is a set of 3 4 supply and return hoses supplied with the equipment On receipt of the tool it will be necessary to locate the nearest hydraulic supply and return lines and be sure that all quick disconnect fittings on the supply and return hoses are correct Open the isolation valve on the side of the control console The tool should be function tested and the make up regulator tested to be sure that the tool is set for the correct make up torque prior to use This can be accomplished by cycling the tool in the make up mode while adjusting the panel mounted regulator Break out requires no adjustment and will always provide maximum available torque These preparations wil
11. ALH3IdOHd JHL SI LNAWINOO SIHL 10 11 60 L 2989 2998 gig 3 Suranpiejnueiy 81502 V1 155 wolaadns Uy 1SV306 ANH 5227 SS VA VA VA VA VAYA Va Q PCAN AN AN AN AV AN AWAY AV AN AV AV AY AY AV AV AY AY S AVAA YAYA VA YAYA YAYA YAYA IVAVAVAVAYAVAVAVAVAVAYA Koo I 4 Ko SoS Sor 49 494 AAA 49 494 4 4 4 44 4 4 Skier N S SS N ZA 2 FAYAYAYAY AYAYAYAYAYAYA AYAYAYAYA 22576 5 113205 CHTTV LSNI SS3 INN NALHOLL LON Od 1300S F19VL 1 OLNI OL 597115 00 OL 08 NILHOLL 9 B 131109 5 7 43 NOLLVALSNTII JAHA NCCT Page 5 13 BREAK OUTWITH OUTPUT SHAFT IBOP ILLUSTRATION TOP DRIVE OUT PUT SHAFT MAKE UPWITH OUTPUT SHAFT UPPER BOX DONN PIN UP IF LOWER IBOP VALVE LOWER SAVER S
12. BREAK BELEASE DETAIL A SUPERIOR 5006069 BROUSSARD LA 70518 TDMB CONTROL CONSOLE ASSEMBLY NO TDMB203602 APPROX WEIGHT Ibs 427 Page8 6 Y THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp RAULICS AND IS CONSIDERED CONFI s MAY NOT BE USED DISCLOSED COPIED OR REPRODUCI FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Manufacturing amp Hydraulics 318 837 8847 7 14 10 THSINORWATION REV LOG DATE 901 138 ku 298 7998 816 81907 V1 QHVSSNOHA 15 3 06 ANH 5227 9 ONIANLOVINNYWN 3 5 JO IN3SNOO NAL 11 1 553 00 SHIL LNOHLIM WHOA ONINLOVINNVA 3 5 JO ALH3dOHd 3HL SI LN3IWROOOQG SIHL s ijneupAtH SUIINPEINURIA y N oluUJIdaNns YY 29 EY S TORA US I Bl ID ON 0 Sa 4 2 SS 251 1 25 8 L OIH L3INOSI o OOL LIY ON A THAGSSV ATEINASSV YAISISNALNI HIV 31110 0 3 1OSNOO Page 8 7 Item Qty Part Number Part Name 1 1 HAA31 2 5 HASKEL AIR INTENSIFIER 2 5 1 2 1 600 25 600 PSI GAGE 1 4 MNPT 3 1 9889K19 1 4 MNPT AIR POPOFF VALVE 185 PSI 4 211579 3 8 BREATHER VENT 5 1
13. C18 03 FGGO FILTER REGULATOR LUBRICATOR UNIT 3 8 AUTOMATIC DRAIN 6 311450 3 8 STREET ELBOW 7 1 6 6 CTX 3 8 MNPT x 3 8 MJIC ELBOW 8 211449 G 1 2 MNPT x 3 8 FNPT ELBOW 9 1 PD4 32 9802 PILOTAIR THREE WAY TAPPED EXHAUST VALVE 10 3 12x38PTR 1 2 MNPT x 3 8 FNPT REDUCER 11 1 1456 1 4 NPT HEX NIPPLE 12 1114 KMOO 1 4 FNPT CROSS 13 1 AI1003 VALVE MOUNT 14 1 1595 3 8 BRANCH TEE 15 1 PD4 20 0011 TWO WAY TWO POSITION PILOT OPERATED SPRING RETURN PNEUMATIC CONTROL VALVE 16 211449 1 4 STREET ELBOW 17 _1 PN6 4 3 8 NPT PIPE NIPPLE 4 LG 18 111576 90 DEG 1 4 MNPT X 1 4 MJIC 19 1 1576 A 1 4 MNPT x 3 8 MJIC ELBOW 20 111015 MOUNTING PLATE WELDMENT 21 1 38x 14 FG 3 8 FNPT x 1 4 MNPT ADAPTOR 22 2 6 5 3 8 NPT PIPE NIPPLE 5 LG 23 411580 90 3 8 F XF NPT 24 1 1595 3 8 RUN TEE 25 1 1620 3 8 TEE 26 111486 3 8 MNPT x 1 4 NPT REDUCER BUSHING 27 111562 1 4 MNPT x 1 4 MJIC ADAPTOR 28 2 PN6 1 5 3 8 NPT PIPE NIPPLE 1 1 2 LG 29 1 6 2 25 3 8 NPT PIPE NIPPLE 2 1 4 LG 30 1 PN6 8 3 8 NPT PIPE NIPPLE 8 LG 32 1 3 8 FNPT INDUSTRIAL NIPPLE 1 2 BODY 33 1 406 6 3 8 FNPT QUICK COUPLER 3 8 BODY 34 1JAI1015 VALVE MOUNT 35 2 PN6 2 3 8 NPT PIPE NIPPLE 2 LG 37 211027 WASHER LOCK 3 8 38 211024 3 8 16 NUT 1024 39 211048 3 8 16 X 1 1 4 HHCS 40 121101 1 4 LOCKWASHER 41 8 1008 3 1 4 20 X 1 2 HHCS 42 41100 1 4 20 HEX NUT GR8 43 41112 1 4 20 X 2 3 4 5 PN
14. IBOP being careful to align the IBOP operating arms with the actuator shell Release the top drive brake and close the permanently installed selector valve on the top drive brake booster system Place the top drive in spin mode and lower to stab into the lower IBOP while carefully guiding the pipe handler back over the lower IBOP valve Use the top drive torque function to make this connection up as high as possible with the DC motor Set the make up torque on the pipe handler to the required torque for the upper to lower IBOP connection and use the pipe handler to complete the torque sequence on this connection Replace the stop tubes on the pipe handler lift cylinder to prepare for normal drilling mode Reset the make up torque on the top drive console for the type of drill pipe connection that is being used and proceed with drilling operations CLINCHER TOP DRIVE MOUNTED BRAKE AIR INTENSIFIER SYSTEM amp UPPER IBOP MAKE BREAK TOOL PRESSURE ADJUSTMENT 185 PSIMAX OUTTO RIG AIR IN BRAKE 3 8 MJIC INTENSIFY 3 8 MJIC ON OFF SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page5 6 CLINCHER CONSOLE MOUNTED BRAKE AIR INTENSIFIER SYSTEM amp UPPER IBOP MAKE BREAK TOOL 2 YE TY E EDS E 7 RS AI1100 AIR INTENSIFIER ASSEMBLY SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool
15. Tool 63 XX cm Standard Overall Height Make Break Tool w o Sling 106 7 8 271 5 cm Extended Overall Height Make Break Tool w o Sling 115 11 XX cm Standard Weight approximate 3 540 Ibs 1 605 7 kg Extended Weight approximate 3 882 lbs 1 764 5 kg Torque ratings are based upon 2 650 psi operating pressure Standard Equipment Handling sling Control console Hoses to connect control console to Make Break Tool Hoses to connect control console to hydraulic power loop SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 04 09 Page 2 4 DESCRIPTION and APPLICATION The CLINCHER RF Rig Floor Make Break Tool is manufactured to service upper internal blow out preventer valves associated with Varco TD3S TD4S and TDSS top drives This compact hydraulically operated tool generates a minimum of 110 000 ft lbs of make up torque and 130 000 ft Ibs of break out torque when used with a 2000 psi hydraulic power supply not included Each cycle will generate 45 degrees of rotation The RF Make Break Tool s upper flanged hub allows a variety of accessories to be bolted in place to satisfy rig floor torquing needs The bottom of the RF Make Break Tool accepts pins which engage a 27 1 2 or 37 1 2 API Rotary Table Kelly Drive System per API 7K other configurations upon request The bottom is also flanged to accept a lower extension or accessories which are available to allow the bottom side
16. few moving parts yet it is robust and capable of approximately 130 000 ft Ibs of break out torque with a 2000 psi hydraulic supply Once the brake booster plate has been installed on the top drive it will remain permanently in place There are no additional or complicated hook up requirements and the top drive can be prepared for tool use by simply switching a valve on the brake booster controls The break out tool can be set in place and locked down to the rotary table in minutes e Storage The tool be designed with an optional storage base and can be moved around as a package The control console may be attached to the storage SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page5 2 Brake Pressure Intensifier The CLINCHER Top Drive Make Break TDMB Tool utilizes rig hydraulic power to generate torques greater than those generated by VARCO PH60 and PH85 Pipe Handlers for extreme torque application required to makeup or breakout Upper Internal Blowout Preventer Valves UIBOPV onto the top drive s output shaft This system requires the air pressure used by the top drive gearbox brake system to be intensified from normal rig air pressures to approximately 170 psig Two different air pressure intensifier systems are available The original design features a top drive mounted brake air intensifier system TDMBATS that is permanently installed on the top drive and requires TDMBATS int
17. for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when transporting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately
18. working pressure are provided to connect control console to rig s hydraulic power loop They are equipped with a 3 4 male NPT x 3 4 female JIC swivel hose ends An optional storage base incorporating the control console pressure torque gauge torque control valve and quick disconnects associated with hydraulic control console This storage base is fabricated using 6 17 25 PPF carbon steel S beams and 1 2 flat plate The plate contains openings for torque drive subs and lockdown drive subs Hold downs are provided to lock RF Make Break Tool to storage base during transit Storage base features provisions for handling using forklift or four part sling not included Page 2 5 Page 2 6 9 ONIUN LOVINNVN HOIHIdNS JO INISNOO NAL SS3YUAX3 IHL LMOH LIM WHO 901 ASU ANY NI 030700 63 YO 031402 035010510 38 LON AVIN NOILVWYOSNI SIHL IVLIN3QIJNOO Q383GISNOO SI ANY 5 60 22 L 3 ONISNLOVINANVA YOMAdNS JO ALYIdOYd IHL SI IN3Wn0OOQ SIHL Aw cCOMdddnS Wy 799 269 gie S2HNCUPAH 3 901 1 25 ISd 0992 135 01 3 6 JA IVA 533113 8 11 891 lt NIVW JILVIN3HOS 911n V QAH 31 1716011 TOOL 1W349 3MVIN dO L 3 1 5 zt anal ISd 0052 OL dq Tav1snrav JA IVA 431134 21891507049 3lUN39 631 0 13NVd ISd 00 72 LAS C INAVW JA IVA 421134 F
19. 02 sse 8 6 CONSOLE MOUNTED AIR INTENSIFIER ASSEMBLY Sht 1 Assembly No 411100 8 7 CONSOLE MOUNTED AIR INTENSIFIER ASSEMBLY Sht 2 Assembly No AI1100 8 8 TOP DRIVE MOUNTED AIR BOOSTER PANEL Assy No 1036 0 20 8 9 HYDRAULICALLY ENERGIZED DRIVE SUB Assy No 5950 8 10 SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page 8 1 SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page 8 2 Item Qty Part Number Part Name 1 1 TDMB2003 TOP PLATE ASSEMBLY 2 1 TDMB2004 BOTTOM PLATE MIDBODY WELDMENT 3 1 TDMB2006 HUB WELDMENT 4 4 TDMB2007 CYLINDER 5 BORE 10 STROKE 2 ROD 5 1 TDMB202701 POINTER 6 1 TDMB1025 SLING 7 1 TDMB2040 LOWER EXTENSION ASSEMBLY 8 2 BUCST7623 BULKHEAD CONNECTOR 011171 3 4 LOCKWASHER 011183 3 4 10 x 2 1 2 HHCS 2 1219 1 1 4 12 JAMNUT 11104 1 4 20 X 1 1 4 HHCS GR8 9 1001 1 8 NPT ZERT 1 TDMB206401 UPPER EXTENSION KIT ASSEMBLY 1 TDMB203602 TOP DRIVE MAKE BREAK CONTROL CONSOLE ASSEMLBY TOP DRIVE MAKE BREAK TOOL ASSEMBLY NO TDMB2000 03 TDMB206401 UPPER EXTENSION KIT ASSEMBLY Item Oty Part Number Part Name 14
20. 1 24 1218 1 LW 14 2 24 1288 B HHCS 1 8 X 3 1 2 14 3 12 1245 1 8x 1 3 4 SHCS 14 4 12 1355 SHCS 1 8 X 2 3 4 14 5 1 TDMB2060 LOWER FLANGE 14 6 1 TDMB2062 UPPER FLANGE 14 71 1 TDMB2063 UPPER EXTENSION WELDMENT 14 8 1 TDMB2001 S3 ROTATION SCALE Ab SUPERIOR_ VOY Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAUI 4225 HWY 90 EAST BROUSSARD LA 70518 7 14 10 ICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION RODUCED IN ANY MAY NOT BE USED DISCLOSED COPIED OR REV LOG DATE FORM WITHOUT THE EXPRESSWRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 8 3 Qty Part Number Part Description 1 1 TDMB2019 LOWER EXTENSION WELDMENT 2 1 TDMB2019 S3 BOTTOM PLATE 3 2 TDMB2013 FLEXIBLE INSERT ASSEMBLY 4 2 TDMB2012 SOLID INSERT 5 16 1151 5 8 LOCKWASHER 6 8 201 5 8 11 X 2 1 4 HHCS 7 8 204 A 5 8 11 1 4 SHCS 8 24 1171 3 4 LOCKWASHER 9 24 1190 3 4 10 X 2 HHCS 10 1 1025 62 5 8 X3 1 4 TON BOLT TYPE SHACKLE Item Qty Part Number Port Name 3 1 1 TDMB2010 FLEXIBLE INSERT 1 TDMB2011 FLEXIBLE INSERT CAP 3 2 TDMB2014 ALL THREAD WELDMENT 4A SUPERIOR 4225 HWY 90 EAST LOWER EXTENSION ASSEMBLY h Manufacturing amp Hydraulics 318 837 847 TE
21. 5 PSI 1 4 NPT OPTIONAL 12 2018 BALE Item Qty Part Number Part Description 13 1 1B18 02 FK00 AIR FILTER REGULATOR 1 4 NPT PORTS 1 TDMB2028 SOLENOID VALVE EXPLOSION PROOF 14 1 M GAUGE 6002 ede DIA BRASS 3 1491 1 2 MNPT X 3 8 FNPT REDUCER BUSHING 15 1 4554 3 8 CHECK VALVE 1 1402 3 8 X 3 PIPE NIPPLE 16 se AE 17 1 1 2 5 GAS BOOSTER 2 5 1 RATIO 18 1 TDMB2039 AIR BOOSTER MOUNTING PLATE WELDM 19 1 TDMB1036 S2 2 POSITION 4 WAY PILOTED AIR VALVE 20 1 H4 11 FJFJ9 1 4 HOSE X 11 LONG FJIC X FJIC 90 21 1 1H6 16 FJFJ9 3 8 HOSE X 16 LONG FJIC X FJIC 90 22 1 H6 18 FJFJ 3 8 HOSE X 18 LONG 3 8 FJIC BOTH ENDS TOP DRIVE MOUNTED AIR BOOSTER PANEL ASSEMBLY NO TDMB1036 Y Manufacturing amp Hydraulics THIS MAY NOT BE USED DI ED ITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR HYDRAULICS FORM WI MANUFACTURING amp DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION 318 837 8847 Equip REF P Wanua TDMB2000Mir Booster als Dwgs rev2 wpg Page 8 2498 799 ele 7 Sulunpoeynuew A EE oradns YY ANY NI GEORGEN SO ac ESO PSI GESTOR LON AVA 907 4 ASM G3EGCIENOO SI So TH ENISPITOVAPINVIN NORMANS JO ALYSAONG SHL SI INSROOC SIHL SO In vei aAH 9 ONIANLOVANNVW M
22. 6 3 3 8 NPT PIPE NIPPLE 3 LG CONSOLE MOUNTED B O M E MOUNTED _SUPERIOR_ 4225 HWY 90 EAST BROUSSARD LA 70518 MANUFACTURING amp HYDRAULICS FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 318 837 8847 es MAY NOT BE USED DISCLOSED COPIED OR REPRODUCE REV LOG DATE ASSEMBLY NO AI1100 Page 8 8 RIG AIR IN 3 8 MJIC INTENSIFY ON OFF PRESSURE ADJUSTMENT 185 PSIMAX OUT TO BRAKE 3 8 MJIC Item Qty Part Number Part Description NOT SHOWN IN THIS ILLUSTRATION 1 2 1 4 MRO 1 4 MALE RUN TEE Item Qty Part Number Part Description 2 3 3 8 FF 3 8 MALE PIPE NIPPLE 4 1008 B3 1 4 20 X 1 2 HHCS 3 2 13 8 MMS MALE BRANCH TEE 3 8 MNPT X 3 8 FNPT 4 101 1 4 LOCKWASHER 4 2 13 8 MRO 3 8 MALE RUN TEE 1 1456 1 4 HEX NIPPLE 5 1 3 8X1 4 FG 3 8 NPT X 1 4 NPT EXPANDER ADAPTER 3 1579 C 3 8 NPT VENT 6 1 3 8 X 1 4 PTR 3 8 NPT X 1 4 NPT PIPE THREAD REDUCER 1 1599 A 3 8 MNPT X MJIC BRANCH TEE 7 1 4 FTX MALE CONNECTOR 1 4 MJIC X 1 8 MNPT 2 1606 1 4 FLUSH PLUG 8 1 4 4 FTX 1 4 X 1 4 STRAIGHT 1 1609 3 8 FLUSH PLUG 9 2 6 6 FTX 3 8 MNPT X 3 8 STRAIGHT 1 6 3 8 MJIC X 1 4 MNPT 90 ELBOW 10 1 16 6 CTX MALE ELBOW 3 8 MJIC X 3 8 MNPT 11 1 9889K19 AIR POP OFF VALVE 18
23. AIAWOLLOE 3ZlS 313N3 ATIVOrInVHGAH 08 6504 ON ISIN3SSV H3HSVMM2901 601119 9 SOHH ul X Cl c l OLLL9 81 SS 6SQ3H 1004 VWSSZ6SQHH L SNIH LSIOH 13AIMS 600c8W l 2 L SNIIS vS246Sq3H bl 4 LN3AQT3M H3AOO S 6Sd3H 01 YAHSVMLV 14 91 2 6 SOHH ul X 1 91 4 18 ONIddV1 4145 9311015 7 6 X 91 8 SOHH 80818 Z 361 10 MOT LHOd 9 H3MOd 1130 0086 066 9 NIOLSQV3SH 0002 2222 9 SUFAOD Nid A9OLSTIVL 000 19 pz v ub X kL uCIlL 1814 SOHS elll rc ATANISSV H3QNITAO 4 0002 0659 Z IN3INQ T3M SASH LS 6Sd3H L Swen ued 1960711 AO wes ans Page 8 10 SECTION 9 TECHNICAL DATA To request copy of Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool isi 8 Page 9 1 Page 9 2
24. I During weekly inspection insure that the ID of the drive sub is protected with grease with corrosion inhibitor and that the drain port is open to prevent the collection of water J During weekly inspection check flexible inserts for damage or corrosion Verify flexible insert actuator threaded rod is coated with grease to protect against corrosion CAUTION DO NOT EXPAND flexible insert unless it is installed in rotary table drive socket K Every ninety days the unit s grease zerts should be re lubricated to insure moving parts are lubricated to guard against wear and corrosion L At least annually follow Maintenance Instructions shown in Technical Manual Section 6 and make any repairs necessary If corrosion is observed on unit repair the affected area by removing any residual paint and corrosion products Repaint using primer and top coat in accordance with paint manufacturer s instructions M Annually inspect proof test and certify lifting slings and eyes for 4 5 tons safe working load limit for sling included angle of 50 degrees Page6 1 TROUBLE SHOOTING Problem A Unit does not function B If fluid is heard flowing through console within the directional control valve in the neutral position C Unit does not generate maximum break out torque or reach 2000 psi D Unit does not generate maximum make up torque or reach 2000 psi SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool
25. IBOP valves Spin out with the top drive leaving the saver sub and the lower IBOP valve on the drill pipe Raise the top drive latch the elevators on the drill string and set the pipe as low as possible in the slips Caution This to tal stick up height must not exceed 74 i nches Remove the slip handles so that the UIBOP tool can be set over the pipe with the slips in place Unlatch the elevators and raise the top drive until the elevators have cleared the pipe stick up height Attach a 20 ft sling to the elevators and allow it to hang down for later use This sling will be used for handling the Superior Make Break Tool Attach a 10 ft or longer sling to the pipe handler frame and allow it to hang down for later use This sling will be used later in the process to pull the pipe handler clear of the Make Break Tool Attach the other end of the 20 ft sling to the Make Break Tool handling sling and connect an air tugger to the base for handling Slowly raise the blocks SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 10 11 12 Page 5 4 until the Make Break Tool is raised high enough to clear the drill pipe while tailing in with the tugger line Slowly lower the Make Break Tool over the drill pipe saver sub and lower IBOP valve that are in the slips If only air tuggers are used for handling it is desirable to attach two tuggers to the Make Break Tool on opposite sides of th
26. IIVLSNFAV NIVNW L SLOANNOOSIC x no NV SQ V3H2 ING 3105309 10181102 5124 2510 yong 4 NV SUV3HA INE Lawal 184012 1001 AVIJE 140 dol 31995 4 084 1 3 6 70 5 3106 CAH a0 S3SOH 3ATVA TIV8 NOILVIOSI ISd 0082 146 3ATVA 4317138 L3TNI SAVW M 3555 5 555 WALSAS 631100 T3INYd JA IVA 11 110 MNDIL233IG Wd GSLNNOW TANVd 1 3 INIAdS 131 360 S3SuH IIINVICAH d 132IVWN 1N0AV 388 Sel JUNI IAD 1 SNILOV 516 006 130 Page 3 1 cd SOMNVYGAH 9 ONIUNLOVANNVW OILVW3HOS 9315009 EE on HIGNIIAD SAVE 653111 011 SAIC dOL 151 5 06 9209 AlddNS HIV Olu OL STOZINAL N d JA IVA QILVHIdO 1SnvHX3 JAVA Q31VH3dO ATIVOINHLO3T13 JOOHd GION3IOS SNILSIX3 NOISO14X3 1VNOI LdO Ir Q39V1d434 AVIN v 3ATVA IV ELO ld AVM NOLISOd Z ZS 9EOLENOL 31 NLNNON 15 8 s seorana 52 15006 SVO 92101 1 0075 20 819 13121 8 ONLLNNON 8 1114 lV 909 96 60 3A1VA XOZHO 8 6 19970 SS VH8 2 Z 009 39n vo lt 500090 8 51 LdN v L 71 3 AALT HV 00 X3 20 819 L LANA 8
27. NG MODE FOR Page 5 N lt lt N 22 lt SS Z ZZ V MOTOR BRAKE LOCKED AND BOOSTED NOTE PIPE HANDLER REMOVED A TOP DRIVE MAKE BREAK TOOL GENERATES TORQUE TO MAKE UP BREAK DUT UPPER IBOP CONNECTION A SPLINES ENGAGED TOP DRIVE MAKE BREAK S NOTE HANDSLIPS N N N N N N N HANDLES REMOVED N NN SS 2 O NU 2 N ROTARY TABLE BRAKE 2 AUXILLARY IBOP VALVE LOCKING PINS N IN LOCKED POSITION N x SS TOP DRIVE MAKE BREAK TOOL IN MAKE BREAK POSITION Page 5 222 AB SUPERIOR Uy Manufacturing Hydraulics 4225 HWY 90 EAST BR LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 16 04 DATE inuals Dwgs sition wpg Suid SAICNLO OOOLANAL SOLI vei dAH 9 ONISALOVIANVA 5 JO IN3SNOO NaLLSM SS3edX3 HL LOOHLIM WHOS 90 Add ANY NI 7 YO 31900 55070610 Gasn 38 LON AYN 1 NOLLVWSOHNI SIHL 71112011100 GSSGISNOO SI ONY 5 ONISNLOVINNVA 3 5 JO
28. NOT B USED DISCLOSED COPED OR REPRODUCED REV 100 DATE REF P Manual ip Manual 0116en Amana weg MOTOR BRAKE IN RELEASED POSITION MAKE BREAK POSITION SUB amp DRILL PIPE CONNECTION PIPE HANDLER ACTIVATED TO MAKE OR BREAK SAVER SPLINES ENGAGED D SS SE gt IO WA etfs ni 77777787777 PIPE HANDLER CLAMP CYLINDER IN GRIPPING POSITION L 2 SS li 2 PJ AH 722 22 Y S Z lo ak g ns 8 He S es San 208 Es ES LOS am Ses a 28 3 835 a 532 8 285 9 228 mii Os 2206 gt 5458 5 943 2 Tal 52 52 ple Wa 28 52 26255 PIPE HANDLER IN UP AND BREAK OUT POSITION Page 5 o amp 522 e aoe Ele p A o 2 6 E A Oi 2 7 YA E 2 1 2 E 2 S 32 y s N 2 8255 eo 1 2 S gt ZJ gt SNSSaoa UM NIS lt Sd 2 E 2 2222222222222224 N 2 Y SNN N N N VSS N N N N j N Y ROTATING AND TRIPPING TOP DRIVE CONNECTED TO DRILL PIPE IN NORMAL OPERATI
29. Revision 01 08 Page 5 7 INSTRUCTIONS FOR MEASURING TORQUE To find the estimated torque take the reading from the reading on the Rotation Scale on the Make Break Tool Torque Reading Scale on the console Multiply it by the See illustration below Correction Factor of the Angle which corresponds to the ROTATION SCALE TORQUE READING SCALE SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page 5 8 TOP DRIVE GUIDE RAILS TOP DRIVE MOTOR DOLLY EXTERNALLY SPLINED UPPER SAFETY VALVE lt AKA INTERNAL BLOWOUT PREVENTION OR IBOP ZZ lt N PIPE HANDLER FRAME HANDSLIPS SLIP HANDLES 2 HOOK amp TRAVELING BLOCK MOTOR BRAKE DRIVE MOTOR TRANSMISSION lt PIPE HANDLER Z LIFT CYLINDER SHOWN IN NORMAL OPERATING POSITION SS A SS PIPE HANDLER INTERNALLY SPLINED TORQUE TUBE SN WWW 2 LOWER SAFETY VALVE KAKA 180 PIPE HANDLER CLAMP CYLINDER ASSEMBLY IN OPEN POSITION RIG STRUCTURE TYP TOP DRIVE PIPE HANDLER AND ROTARY TABLE GENERAL ARRANGEMENT Page 5 FORM WITHOUT THE EXPRESS WRI A CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 04 28 04 MAY
30. UB CROSSOVER DRILL PIPE HYDRAULICS ORM WITHOUT THE MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY K EXPRESS WRITTEN CONSENT OF SUPERIOR 4225 HWY 90 EAST SUPERIOR ANNES W Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 1 09 17 04 REV LOG DATE REF P Manuals Equip Manuals Dwgs TDMB1000 01 IBOP illustration rev1 Page 5 14 MAINTENANCE INSTRUCTIONS Superior recommends that owners of Make Break Tools and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Note Follow Technical Manual Operating amp Safety Procedures Routine Maintenance Cleaning A Pre wash unit to remove majority of dirt and grease build up as to allow inspection of overall condition of unit B Clean and inspect for damage or excessive wear cracks breakage and
31. alve Follow through with the top drive torque function and torque the valve to main shaft connection as high as possible with the top drive motor to minimize the required number of torque cycles with the Make Break Tool SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 19 20 21 22 23 23 26 27 28 29 30 Page 5 5 With the top drive brake switched off cycle the torque cylinders to their full break position by holding the selector in the break position Have the driller set the top drive brake and allow the air pressure to reach 175 psi Reduce the torque regulator setting on the control console Place the Make Break valve on the Superior console to the make position while watching the torque gauge Slowly raise the torque adjustment until the desired torque setting is reached and hold for the required time interval 30 seconds Release the top drive brake and recycle the tool for another torque stroke Set the brake and torque again to be sure that the torque cylinders have not reached the end of stroke on the previous sequence Repeat these steps until connection is properly torqued Raise the top drive remove the Superior IBOP Make Break Tool from the rotary table and return it to the storage base using the same lifting methods utilized during installation Lower the top drive Release the pipe handler when it 1s just above the lower
32. e top drive to minimize swinging and help center the tool over the rotary table Proper use of tag lines attached to the bottom of the tool is recommended This process is rig dependent and should be discussed thoroughly in the JRA Place the Superior IBOP Make Break Tool over the pipe stick up and lock into the rotary table by tightening the bolts on the expandable feet to approximately 80 to 100 ft lbs Caution Don ot tighten bolts to expand feet unless engaged in rotary tables sockets Do ing so will da mage feet Rotate the rotary table until the Make Break Tool is perpendicular to the V door and the hydraulic connections are facing the control panel skid Connect the make and break hoses to the Superior Make Break Tool and connect the supply and return hydraulic hoses to a suitable location that will provide a 2000 psi supply Caution Always be sure that the suppl y valves are closed and that the return line valve has been opened before connecting the supply hose Open the isolation valve on the side of the control console and function test the tool Fully extend the link tilt toward the V door and lower the top drive until the pipe handler is just above the Make Break Tool Attach a tugger line to the sling on the back of the pipe handler and slowly pull clear of the upper IBOP Caution If the torquetube on the pipe handler will not clear the bottom of the upper IBOP it may be necessar y to loosen the four b olts on the l
33. ensifier baseplate to select the required pressure On some systems this manually operated valve has been replaced by an electrically controlled solenoid operated valve which can be controlled from the driller s console The other air pressure intensifier system uses a control console mounted brake air intensifier system CMBATS attached to the TDMB control console and is connected to the top drive brake air pressure circuit only when the TDMB tool is being used This system provides intensified air when the brake is manually actuated in combination with the operation of the TDMB tool s hydraulic control valves Note The electrically operated air valve is not available for the CCMBATS When the CCMBATS brake air pressure valve is moved to the normal position all pressure is bled from the top drive brake system This intensifier CLINCHER UPPER IBOP MAKE BREAK TOOL OPERATIONAL INSTRUCTIONS system is installed inside the control console for protection from the rig floor environment Air is supplied to the intensifier from any convenient source on the rig floor Intensified air is directed to the top drive brake by means of a jumper hose installed when the TDMB tool is being used Note the air hoses required to supply air to the CCMBATS and to the top drive brake are not furnished as each rig will have differing requirements Console Mounted Brake Air Intensifier Installation Note If the top dri ve al ready hasa TDMBATS installed
34. his form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Click the tab CLINCHER Products click the equipment from the list to get Specs page click the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Make Break Model No Serial No Assembly Date CLINCHER Make Break Tool Technical Manual Registration Form Name Return To Company Address 7 SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Broussard LA 70518 City ___ o USA Postal Code Country Telephone Fax Telephone 337 837 8847 Wwe S Facsimile 3 37 837 8839 Web Site www superior manf com Make Break Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Schematics Assembly Torque Requirements N GQ N Pre Order Considerations Operational Instructions amp Illustrations Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Make Break Tool Illustrations Technical Data 00 IN A CLINCHER MAKE BREAK TOOL REVISION TABLE Section Description SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool TDMB2000 03 Revision Page 0
35. ift cyli nder rod attachment point in order to allow the pipe handler to drop slightly lower Lock the rotary table dogs to prevent the table from turning during torquing operations Lower the Top Drive slowly while holding the pipe handler back to clear the Make Break Tool until the splines on the upper IBOP engage the receiving collar on the top of the Make Break Tool Apply a slight set down force on the Make Break Tool 1000 2000 Ibs to ensure that the valve bottoms out in the receiving collar Caution Be sure that the top drive brake is off so t hat the shaft can rotate and align with the splines in the drive collar 13 14 15 16 17 18 CLINCHER UPPER IBOP MAKE BREAK TOOL OPERATIONAL INSTRUCTIONS With the main hydraulic unit switched on and top drive brake off cycle the Superior hydraulic cylinders by holding the handle to the make up position allowing the top drive shaft to turn as the tool rotates Have the driller set the top drive brake and allow enough time for the brake booster to increase the brake pressure to 175 psi You can hear the booster cycle and then stop as the correct pressure is reached Once the brake is locked move the control lever on the Make Break Tool to the break position and watch for breakout movement between the upper IBOP and main shaft If necessary release the top drive brake recycle the tool and repeat the breakout sequence It may be helpful to put a mark across
36. ions SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERO Make Break Tool Revision 01 08 FASTENERS Size Torque 5 8 11 166 ft Ibs 3 4 10 295 ft lbs 1 8 715 ft lbs 1 1 4 12 1 584 ft Ibs LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts and bushings Page4 1 Page 4 2 CLINCHER UPPER IBOP MAKE BREAK TOOL PRE ORDER CONSIDERATIONS Information needed from rig before ordering 1 What is the master bushing manufacturer and model 2 Is the rig equipped with a PH 60 or PH 85 Pipe Handler 3 What is the Upper IBOP manufacturer and model 4 What is the distance from the top drive guide rail stops to the top of the rotary table Additionally rigs that want the remote operated air valve available only on top drive mounted brake booster will need to be notified of the following The remote solenoid option requires some modifications to the top drive control system and will increase the time required to make the brake booster operational For this reason Superior supplies the top drive mounted brake booster with the standard issue manual ball valve installed so that the booster kit can be installed relatively quickly on the initial use of the tool The remote operated air valve and all associated electrical system and contr
37. king strength The wire cable should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tool to be readily swung into the working position WARNING Users must insure the entire lifting system including cables rig mounting points lift cylinders lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tool PLUS any shock loads which may be seen during operation SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 A 2 IWRC minimum diameter wire cable with a 198 ton minimum or better breaking strength should be attached at a 90 degree angle to the Make Break Tool and at the same level to insure proper readout of optional external torque indicator If optional external torque indicator is used the rotary table must be unlocked and free to rotate A SNUBBING LINE should always be attached to provide additional safety in the event of a rotary table lock slippage WARNING Users must provide a means of safely controlling the Make Break Tool movements in all directions when it is in use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death CLINCHER Make Break Tools utilize high pressure hydraulic fluids Portions of the tool control valves hydraulic lines and cylinders may contain high pressure f
38. l prevent delays when the tool might be needed for an emergency valve change out If absolutely necessary the supply and return lines on the Varco pipe handler can be used as the supply to the control console Caution Al ways connect and open any valves inthe return line before connecting the supply Tool Storage The tool should be anchored to the optional storage base when used using binders chains or straps and should be stored in a convenient location for quick and easy access possibly even on the rig floor Caution The tool should be bound to the storage b ase before any lifting for transport The control panel should be protected as well as the hose ends to prevent contamination If the tool is stored outside in an area that is convenient to the drill floor a heavy tarp should be secured over the unit to maintain the unit is clean and ready condition All hose ends should be cleaned preserved with a grease coating and wrapped to prevent contamination Spare Upper IBOP Storage The spare upper IBOP should be equipped with the operating shell a set of cranks and have a 7 5 8 lift cap installed This will minimize any time lost when doing an emergency valve change out by preventing the requirement to stop and transfer these items from the removed valve It may be possible to add a permanent storage rack for the spare Upper IBOP on the tool base SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break To
39. luid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits No attempt should be made to operate the CLINCHER Make Break Tool for any purpose other than which it is intended This system is capable of generating very large torsional loads which if improperly applied or controlled could result in damage to the tubular to the tool or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tool Page 1 1 HYDRAULIC PRODUCT GENERAL INFORMATION SAT HYDRAULIC PRODUCT SAFETY WARNING Valve lever spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to ob
40. ol Revision 01 08 Page 5 3 CLINCHER UPPER IBOP MAKE BREAK TOOL OPERATIONAL INSTRUCTIONS Operating Sequence With drill pipe in the slips Pull and review the JRA for this activity before proceeding A generic JRA has been prepared for your convenience and will serve as a basis for a job specific JRA that must be completed before proceeding If the top drive is a 11584 place the machine in Low gear before proceeding Before starting this operation drain the drill Kelly hose so that there will not be a column of mud to drain when the upper IBOP is removed 1 Unlock and open the permanently installed selector valve on the top drive brake booster system This will allow the brake booster to run when the brake is activated from the driller s console and the pressure will build up to 175 psi It should be possible to hear the booster pump cycle and the pressure will be at or near 175 psi when the pump stops cycling Caution If the booster pump does not stop then there is a leak in the brake quick release valve or brake piping that must be c orrected pri or to continuin g with this operation Make up into the drill string or a single joint that is sitting in the slips and torque up as normal close both the lower and upper IBOP valves With the UIBOP in the closed position remove lift cylinder stop tubes on the PH60 or PH85 so that the pipe handler can raise and break out the connection between the upper and lower
41. ols modifi cations can be installed at a suitable time This should avoid minimize rig downtime In most cases to fully install the remote operated air valve the following will be required 1 Adda two position switch at the driller s console which will be used to select high or low brake pressure With most of our systems these switches are simply connected to 24 volt input modules on the PLC and SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 Page5 1 then there are either direct outputs from output modules on the PLC or output modules with isolated contacts that are used to switch the solenoid for a particular function Assure that the solenoid valve used for remote operation is of the correct voltage which will minimize modifications to the top drive control system at the time of installation Check for an available spare input at one of the PLC input modules Check for available spare output or isolated contact on one of the PLC output modules Check for one additional spare conductor from the transfer panel to the derrick junction box Check for an additional spare conductor in the service loop Check for an available entry on the top drive control junction box to install a cable gland and run cable to the new solenoid valve coil on the booster Make software changes to the PLC program to accept the new input and drive the new output accordingly If indica
42. ows SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 monitoring of make break torques and pressures An adjustable pressure control valve allows the operator to regulate the amount of make up torque developed This control system is set up for closed style pressure compen sated hydraulic power systems with pressures up to 3 000 psi Control valves for open hydraulic systems are available upon request Original Top Drive Mounting System includes Haskel MAA gas booster 3 way air valve and air regulator to boost top drive braking force installed by others Brake intensifiers are available in two configurations 1 remotely mounted on top drive or 2 attached to control console A Handling Sling with welded padeyes features two 1 2 6x19 IWRC galvanized cables 48 long with swaged open socket on lower ends for pinning to two padeyes welded to the upper extension tube The upper end of the cables are looped through a 1 sling link and feature galvanized thimbles with swaged retaining sleeves Sling is proof tested and equipped with a metal tag Two 3 4 x 10 long two wire hydraulic hoses with 2 500 psi working pressure are provided to connect control console to RF Make Break Tool These have a braided fabric protective cover to guard against abrasion They are equipped with a 3 4 male NPT x 3 4 female JIC swivel hose ends Two 3 4 x 20 long standard two wire hydraulic hoses with 2 500 psi
43. serve instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve
44. the main shaft to UIBOP connection so that it will be easier to see the movement as the connection loosens Once the upper IBOP valve connection has been broken switch the top drive brake off lift the top drive very slightly to remove the 1000 2000 Ibs of set down weight and spin the main shaft out leaving the upper IBOP valve sitting in the receiving collar on the breakout tool Raise the top drive until the elevators will clear the upper IBOP when the link tilt is retracted release the link tilt and raise further until the sling on the elevators is near the top of the IBOP Using a step ladder attach a lifting cap to the top of the IBOP and attach the sling and a tag line to lift cap Using the blocks slowly raise the IBOP out of the drive collar on the Make Break Tool and lower to the drill floor Dope the upper connection on the replacement valve and transfer the lift cap lifting sling and at least two tag lines to the fully outfitted replacement IBOP Use this rigging to raise the valve and dope the lower connection prior to placing the new valve into the drive collar The actuator collar and cranks should already be installed and adjusted on the new valve to save time The valve needs to be in the closed position so that the pipe handler arms will realign later when the pipe handler is moved back into place With the brake released and top drive in spin mode slowly lower the top drive and spin into the replacement v
45. the skid and permanently installing on the rig floor With the controls installed and hoses stored on a local hose reel it will only be required to lock the tool into the rotary table and hook up two hoses Back Up In the very unlikely event of a hydraulic failure the tool is strong enough to allow us to apply a manual tong at a reasonable height above the floor so that the Upper IBOP can be removed or torqued manually The diameter of the tong bite area on the tool is small enough that it will not be required to use the larger SDD tongs The standard drill pipe tongs can be used upper IBOP are included in this manual it is required Preparations to prepare and perform an accurate rig specific JRA before this operation is performed The attached JRA s will serve as guidelines for preparation of the rig specific JRA s e Efficiency In addition to Safety the tool has been designed to increase efficiency Replacement of the upper IBOP can now be accomplished in a very short time and in most cases without having to remove any components from the top drive With proper preparations and planning in place which requires that the spare valve and tooling be maintained in a ready condition this operation can be completed safely in approximately 1 2 hours rather than the original 6 12 hours that were normally experienced in many different fleet wide operations e Simplicity The tool is extremely simple with very
46. this device should be removed from the top drive when upgrading to the CCMBATS Installation of the CCMBATS requires that the air supply hose between the top drive air brake and the VARCO control valve be reconfigured at a convenient location to allow the installation of a male and female quick disconnect This will allow quick connection of the CCMBATS output hose to be easily and quickly connected when required at a future date The female quick disconnect must contain a check valve and be installed on the line coming from the VARCO control valve to avoid unnecessary loss of air while using the CCMBATS During normal operations these quick connects are coupled together to allow normal operation of the top drive air brake When using the Top Drive Make Break Tool the CCMBATS output is connected to the male quick disconnect on the top drive allowing boosted air to be delivered to the brake when required The CCMBATS control valve is used to apply and release the brake Top Drive Mounted Brake Booster Installation On receipt of the tool it will be necessary to permanently mount the top drive brake booster kit and connect according to the air schematic As there a number of differences in the various top drive configurations it was not practical to design a mounting for each model and configuration The air booster is supplied on a 15 square mounting plate that is drilled in each corner and will require some field fitting by the maintenance
47. tion on the driller s console is required this will require the addition of an indicator light at the driller s console along with the minor software change to drive the indicator light output Document drawing and software changes and burn a spare EPROM for the PLC that includes these programming changes CLINCHER UPPER IBOP MAKE BREAK TOOL OPERATIONAL INSTRUCTIONS The purpose of this document is to familiarize the drill and maintenance crews with the safe operation of the CLINCHER Upper IBOP Make Break Tool If this procedure is followed correctly it will allow removal and replacement of the upper IBOP on the Varco TDS3 TDS4 and TDS5 models Basic Tool Design Features e Personnel Safety The tool has been designed with Safety in mind It will allow removal and reinstallation of the upper IBOP without the use of rig tongs and other higher risk activities It will allow reliable break out and accurate torque of the main shaft to the upper IBOP connection Most of this work can be accomplished at rig floor level and without the requirement to remove any attachments or components from the top drive Although generic JRA s Job Risk Assessment for removal and re installation of the base Caution The tool should be attached to the base with chain and binders to ensure safe handling if the unit is kept completely portable Some rigs may make a semi permanent installation by removing the control console from
48. to directly grip tubulars The RF Make Break Tool is provided with an Upper Extension with flanged connections compatible for the tool and drive subs for Varco PH60 and PH85 Pipe Handlers upper extension BOP valve Approximate overall length is 20 1 4 The Extension OD of 7 1 4 is for compatibility with ring tongs The drive sub maximum OD is 14 minimum ID is 6 65 and OAL is 10 5 or 27 1 2 for extended drive sub Customer will need to specify if the RF Make Break Tool is to be used with Varco PH60 or PH85 Pipe Handler The RF Make Break Tool is provided with a Lower Extension with a flanged connection to raise the Make Break Tool 54 above the Rotary Table This extension offers a 19 ID to accommodate drillpipe tool joints suspended by rotary slips Slip handles must be removed before landing Make Break Tool and Extension The RF Make Break Tool is provided with two torque drive subs and two lockdown drive subs Lockdown drive subs feature CLINCHER GRIT FACE coating to engage sockets without requirement for modifications Drive subs may be attached directly to the bottom of the RF Make Break Tool or to the bottom of the RF Make Break Lower Extension The RF Make Break Tool is also provided with a separate free standing hydraulic control console The console is provided with quick disconnects for supply return and work circuits It includes a directional control valve for make break connections and includes a gauge which all
49. uneven wear patterns C Inspect all hoses for wear replace as necessary D Lubricate zerts on bearings E While maintaining pressure visually inspect hoses stainless steel lines fittings etc for seepage of air or hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and you are still losing pressure there may be an internal leak in the load holding valve It is recommended that the unit be returned to the manufacturer for repair F Test Re inspect hydraulic system for leaks G Actuate the brake pressure booster weekly Adjust air supply pressure regulator stem to insure it remains free to rotate Haskel pump doesn t require a lubricator but might benefit from a dryer if excess water vapor or free water is present in the air supply We suggest that a Haskel repair kit and spare air pressure regulator be stocked on rig for quick turnaround on repairs SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Make Break Tool Revision 01 08 H Inspect and actuate controls weekly even if the unit is not connected to rig hydraulic power supply If TDMB Tool is permanently connected to rig hydraulic power supply it should be actuated through its full stroke in both directions weekly Actuate all controls fully including the pressure control valve leaving it set at a maximum of 2 000 psi Apply grease with corrosion inhibitor to threads on stem of panel mounted pressure control valve
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