Hyster Hypass Parts & Service System
Contents
1. This box should be checked if the Branch Address business system is 1 chicks net to be accessed Manytacturer Part 529 2345 This is the Ok Cancel branch number assigned to the This is the code dealer used by the L This is the port dealer to refer to that the business Hyster parts system software is running on This is the IP addres of the computer running the business system software When the Access Business System button is checked on the Recon screen the button appears on the toolbar at the top of the screen This is the customer number button which allows you to enter the customer number if it is known Navigator After selecting a Model series the system will display a list of individual models associated with that model series For example if you click the Electric Motor Rider Trucks thumbnail the model numbers will be displayed CLASS 1 ELECTRIC MOTOR RIDER TRUCKS Listing of models After selecting a model the system will launch the Navigator The Navigator allows you get to any information stored in the system It is very similar to the table of contents in For example if you select the J40 65XM truck the the existing printed material Navigator will open and show C3HYDRAWLIC C3TWO ST OPTIONAL TWO STAGE LIBNTED FREE LIFT MAST CTHREE S TAGE FUXL FREE LIFT MAST EE LIFT MAST2. Click here to search for parts or service topics Click here to view the selected model s Service Manual Click here to view the selected model s Parts Manual Select a section Click here to exit the Navigator and return to the main screen The three icons on the Navigator Button Bar will allow you to toggle between the Parts Manual and Service Manual available for the selected model as well as the search tool 10 When viewing a Parts Manual you can select a Chapter by clicking on the name in the left window The available Parts Pages will appear in the right window To load a parts page double click it Parts Manuals will be discussed in more detail in the Parts Manual section of this document IN J40 65XM A216 PARTS MANUAL 5 x IAE FRAME 3 TRANSMISSION Kj TRACTION MOTOR STEERING BRAKE ACCELERATOR ELECTRICAL HYDRAULIC CTWO STAGE LIMITED FREE LIFT MAST THREE STAGE FULL FREE LIFT MAST TWO STAGE FULL FREE LIFT MAST OPTIONAL The available Click ona Parts Pages Chapter in this appear in this window window Bev Eee When viewing Service Procedures click the chapters in the left window In some cases sub chapters will appear The available Service Procedureswill appear in the right window Double click a Service Procedure in the right
3. Allows you to defing whether you want to see only exact matches or partial matches 27 Other will allow a search ofall Quantity and Remarks fields Click here to close the Search dialog box Shows parts diagram You can search for a Part Number looking for an exact match or partial match You can also search the Remarks field and Quantity field by selecting Other selected Part Description and Partial Match the system would return the following results an axle Search for axle Search By C Par Number Part Description Search In Jal Models Search Results C Other Criteria Exact Match Part Names that Model E70 120XL C098 Partial Match N40 50E4 ER C13 If we searched for Displays what parts page this part appears on STEERING Will display the STEERING STEERING STEERING N40 50E4 ER C13 S70 120 L D004 Parts Page the highlighted part appears on Part Numbers of Jeach part STEEG AXLE CASTER STEERING MASTER DRIVE UNI Shows the models the part is in A217 A217 A185 m fe fal Ss AXLE STEERING rrau eusL A177 kAACTED MORC FIN
4. aad cae cawse severe skim iritation Whee wing cleaning solrcats abways com ply with the solveat maa efacterer s recom mended safety precastions Com peesed air ca move partides so that they cause in jury Ip the eseror Ip other personnel Make surethat the pathof thecom pressed air baway from al personnel Wear protzetive goggles or a Bce shield Io prevent in jury ID the eges Clean he fare of De drive axe wit ackatingsotvent Day he parts wih compressed air INSPECTION 1 Check he gears for wear or damage Inspect he Spider gears and axie gears for wom teeh Inspect he 01055 for wear wher the gears tim The cross and he holes for De omes in he differential case must Gt bent 1 SIDE GEAR 2 THRUST WASHER 2 DIFFER ENTIAL CASE FIGURE 7 INSTALL THE SIDE GEAR AND THRUST WASHER 3 Instill he spider cmss differential pinions and thrust washers into the differential case as shown in FIGURE 1 SPIDER DIFFERENTIAL PNICNS AND THRUST This 1s the service topic to move the page click and drag the page under the cursor exactly like parts pages x 7 m im This is what page you are on out of the total number of pages This 1s the percentage of zoom If you click here you can set the zoom level to a specified percentage or Fit Page Fit Width and Fit Visible 26 This area is the paper size all documents will
5. D Removal An 1 TORQUE CONVERTER HOUSING mission ho wsing D Assembly A 9 OE SEAL Repairs vd D CLUTCH ASSE FIGURE 4 TORQUE CONVERTER HOUSING Parts formpair of he pump afe not avaitable D Removal An Installation See FIGURE 8 D Inspection d Use theaccess tolein the bspweconwerterhous stall De gasket and Me pump on Me aremission D Assembly ing and install he capscmws for he drive phe a muni rahe mug wilh Do D Installation Tightenthecajscrewstod Nm 33 baf tomwe P hpdrtvespmcket tighen the capscews On Mazda M 20G engines tighten the cap sows hough the hole in te Dywheet 3 On Isuzu C240 and 4 TB 1 engines ins bii the torque converter as follows DIFFERENTIAI D Removal An D Inspection D Assembly A Y J m Sn aon xD cw x ISINGLE SPEED POWERSHIFT TRANSMISSION REPAIRS Search Current Topic To search by current topic you must have a service topic or parts and service gram open This allows you to search for a specific topic within the topic you are viewing When you select current selection from the Search box you will be presented with the following screen Find Text I Match Whole Word Match Case Start from beginning e 3l Scroll bar Enter the word you are trying to find in the Find Text field If you would like you can choose to have the search Match Whole Wor
6. Note simply load the note and click the Delete Current Note icon This will permanently remove the note from the system 34 This is a note Delete Current Note Click here to delete 2 note permanently 35 MSDS Sheets MSDS Sheets work like notes Click the MSDS Sheets icon anytime to view available MSDS sheets The MSDS Sheets Screen looks like the following IN Open MSDS Sheets xi Name a Texaco Material Safety Data Sheet Texaco Texaco Texaco SCAN PAC Texaco Texaco Texaco Material Safety Data Sheet Texaco Material Safety Data Sheet Texaco Texaco Texaco Texaco Texaco MSDS MSDS X Display ALL MSDS Sheets oneni Every MSDS Sheet in the Hyster Hypass system is viewable from anywhere in the software To load an MSDS sheet double click the MSDS sheet to load or select an MSDS sheet and click OK If we load an MSDS sheet the screen would look like 36 Print the current MSDS sheet WW N Compass Search ram A e PEE oO another MSDS eu sheet Hyster Part Number 158859 Paul Minnesore 55144 Se 612 733 1110 temuy DUNS NO 00617 3082 62 4434 4935 0 ACAS Division 1 INGREDIENTS MWe View a current JIM I D Number parts order CAS 4 x TLV umi Hexane See below 34 50 ppm om nae 1 m Styrene butadiene elastomer terpene resin p
7. Search for sse DRIVE AXLE THE STEERING AXLE Show Topic VISTA MAST DESCRIPTION CAPACITIES AND SPECIFICATIONS Close BRAKE SYSTEM oes FRAME PERIODIC MAINTENANCE STEERING HOUSING AND CONTROL UNIT SINGLE SPEED POWERSHIFT TRANSMISSION REPAIRS VISTA MAST REPAIR HYDRAULIC SYSTEM GEAR PUMP ASSEMBLY SINGLE SPEED POWERSHIFT TRANSMISSION DESCRIPTION AND OPERATION To view a Service Procedure click the name of that procedure and click Show Topic Search Results Search for DRIVE AXLE THE STEERING AXLE Show Topic VISTA MAST DESCRIPTION CAPACITIES AND SPECIFICATIONS Close BRAKE SYSTEM FRAME PERIODIC MAINTENANCE STEERING HOUSING AND CONTROL UNIT SINGLE SPEED POWERSHIFT TRANSMISSION REPAIRS VISTA MAST REPAIR HYDRAULIC SYSTEM GEAR PUMP ASSEMBLY SINGLE SPEED POWERSHIFT TRANSMISSION DESCRIPTION AND OPERATION The system will then load that service topic for viewing 30 Print this procedure IN N Compass D GENERAL v D REPAIRS Search again or search results REMOVING T review the last Ro T wu S 1 COVER ia v id t j 2 O RING D Installation ds dent is i ET vy D TRANSMISSIC FIGURE TRANSMISSION PUMP D Removal D Repairs TRANSMISSION PUMP See FIGURE 5 D Installation Removal See FIGURE 8 OD FRONT COVE Remove the capscsews that hold the pump to the tase
8. gears um The cms and he holes for he omes in he differenti case must Gt tig ty 4 SPIDER DIFFERENTIAL 2 Inspect he bearings andbearings untaces forda mage PNICNS AND olie eson 74 140 65XM 4216 DRIVE AXLE SPEED REDUCER AND DIFFERENTIAL Service Features The service pages have a status bar which displays the number of pages in the document as well as the page you are on the zoom percentage this will vary dependent on how big your screen is and the paper size If you click the Page Number button in the status bar you can enter a page number to jump to If you click the Zoom percentage button on the status bar you can set the zoom to an exact percentage as in 200 Fit Page which will fit the entire page into the window Fit Width which will fit the entire width of the page into the window or Fit Visible which will fit the visible width of the page into the window this is the default 29 These are two bookmarks for th Service topic Click on one to go to that information s D INTRODUCTION D GENERAL D DESCRIPTION v D REPAIRS D REMOVAL D DISASSEMBLY D CLEANING D INSPECTION D ASSEMBLY D INSTALLATION D TROUBLESHOOTIN D TORQUE SPECIFICA SPECIES EA s LPK e a 85z m 8501100 40 65xM A216 DRIVE AXLE SPEED REDUCER AND DIFFERENTIAL CLEANING WARNING Abra wear safety glasses Cleaning solrcats may be fam mableand oxic
9. icons used for manipulating a part are as follows IN N Compass Iof xi pi L4 e 9 d ef a Click here to add Review a parts Look up the highlighted information on the order or create a ep part to the order new order highlighted part If you click the right mouse button after highlighting a parts entry you will be presented with a menu which gives you the options shown to the right The Add to Order and Part Info options perform the same action as the buttons described above The Jump to Link option allows you to instantly go to the Figure number mentioned in the Remarks column if applicable The Add to Pick List option allows you to add that part to a temporary list rather than adding a part straight to an order Add to Pick List Add to Order Jump To Link Part Info 19 Parts can be added to a pick list from multiple parts manuals To view the pick list that you have created press F4 Delete the Pick List current pick list New Gpen Savew Dele 5 Part Number E Save the current pick list Open an existing pick list Add parts in pick list to an order Create a new While viewing the pick list screen you have the choice to create a new pick list open an existing pick list save the current pick list delete the current pick list add all the parts on the pick list to a new or existing order if an order is not currently
10. or 292521 Capscrew 6 EE Classification ft 292525 Capscrew 1 jl down 12 232682 Lockwasher 15 13 1377482 Traction Motor 1 Figure 13 74 1351926 AxeHousng 1 15 1351927 Spindle 1 ay 4 gt 40 65 A216 DRIVE AXLE 15 In addition there are a few shortcut key commands to allow you to change the view very quickly These are as follows IE N Compass Lof Dc AO 2e 40 65 M A216 DRIVE AXLE F9 will allow you to quickly view only the parts drawing Press the F9 key again to return to normal mode Be patient it will take a few seconds for the system to refresh the screen IE N Compass BEE rev Pose tot Net zen x Ref art No Name of Part Oty 1390281 EE Classification 292682 320159 1310598 Brake Shield 60949 Nut 57597 O Ring Capscrew Capserew Capscrew EE Classification Lockwasher 1377482 Traction Motor 1351826 Axle Housing 1351927 Spindle 39714 O Ring 293646 Capscrew 292683 Lockwasher Figure 13 2 119 s v e 5 R9 e F8 will allow you to quickly view only the parts listing Press the F8 key again to return to normal mode Be patient it will take a few seconds for the system to refresh the screen If you have trouble returning to normal mode hold down your Alt key and press F
11. print on both A 4 and US letter sized paper Search The search function that is available in the system gives you the ability to search for Parts information or Service Procedures from anywhere in the system If you select the Search icon or press F3 the system will prompt you for parts 99 service or parts and service gram and then display the appropriate search dialog box If you are in a service page or bulletin and select the Search icon you will have a fourth option of current topic Keep in mind that you can search for service from a parts manual and parts from a service manual C Service C Parts and Service Gram C Current Topic Cancel When you search for Parts information the Search Dialog Box allows you to specify what information you want to search for Enter your part number or key word here Search By Search Results Part Number Displays part information Automatically adds part to order PatNumber C Part Description Oth A Search In 50 2 00 MS D114 E Criteria Exact Description hasc A Define what information to search for Part Number Description or Mih Partial Match Diagram Model Oty RE ERE Search results will appear here See next page Click here to start your search
12. 8 or F9 ALT F8 or ALT F9 This will set the splitter bar in the middle of the viewing area You can then move it up or down as discussed above Be patient it will take a few seconds for the system to refresh the screen 16 You can print the Parts Diagram and Parts List at any time by clicking the Print icon on the top button bar The system will scale the drawing to the available paper size and print the parts listing on subsequent pages It will take about 30 seconds for the system to complete the printing so be patient Advanced Users In addition to scrolling right and left you can control the width of the fields in the parts list For example you can position your mouse over one of the column s as shown and drag it left or right by holding down your primary mouse button 2 m 4 366713 _ 366715 292525 Capscrew E Washer Locknut _ Capscrew j8 4 1 eT 4 zj 40 65XM A216 DRIVE AXLE When you place your mouse lover the column edge the pointer will turn to arrows If you depress your primary mouse button you can drag that column to the width you would like You can also move one column to another location by clicking on and holding down your mouse over a column name You can then drag that column to another location 17 Part Number Lookup and Ordering After you have loaded a parts page you can move your mouse over any number on th
13. Hyster Hypass Parts amp Service System IN N Compass BIEEDEERIBIET Yazlar Cornmlrniead5i9t dL an D userar For Technical Support Call Hyster HypassTechnical Support 800 723 6796 Bell amp Howell Media Solutions 1909 Old Mansfield Rd Wooster Ohio 44691 USA 1 800 709 7773 330 659 1773 Fax Table of Contents Introd ctlOh ees E en eee 2 Title Ba E ATE PEE E EAN ESNE EEE EEE E ERETO EE EE E A 2 B tton Bar 225 teetieei T oaea iaia o aE aa d aeaa E Neea taaa Oori 2 SELAT pP RT 5 Installing the N Compass Parts and Service SYST iei deseen ete emi e UR ener RERO ts 5 General Interface ese re pecora esu raE a a ecu sExFas said s NRASU Ue cR RS AERRESsEERNNNECEFUMS 6 Parts Information and Service on Different Discs eene 7 Finding Information on Multiple Disks isses csesesesssssssesesesesssessseses ssesesesssesesesesessseseres 7 Dealer Information 1cccecececececececececececncncecesncnsneeeeenensnsncnenensuaucucuenanauauanenaenenenas 6 Business System Setup e ricco Erase onera dandus sad cath E aak nde eevee 9 Navigator coL RD use A LIE 10 Parts Manu l unii a Be a SE 12 Zooming ON Parts Diagrams P M n 14 Advanced USers annainn cblasack aceon edudbacscasascdebes gt e eote ae aaa oei ie 17 Part Number Lookup and Ordering sese 18 Updating Pricing Information cosssessccesscsssesesecssseseses sonsses
14. IT AMM DD PAENT 03 F1 lt b d b The parts search results show the matches to your search the part number part name model description quantity fields and Remarks You can then double click that part to load the Exploded Parts Diagram EPD out of the Parts Manual that the part number appears in If you load a Parts Page and it is the incorrect information select the Search icon or press F3 to reload the search results from your last search To start a new search key in your new criteria and click the Start Search button 28 If you want to search for Service Procedures click the Search icon or press F3 and select the Service option The system will show the Service Manual Search Dialog Box Service Parts and Service Gram C Current Topic Cancel Search Results Search for Type in your search criteria here Search results will appear here Click here to start your search If you wanted to search for Service Procedures that reference the Axle key in the word axle and click the Start Search button Search Results Search for axle Show Topic The system will then search over 10 000 pages of Service Procedures and return every Service Procedure that references the word axle 29 The search results for the Axle are as follows Search Results
15. d Match Case or Start from Beginning which will restart the search by checking the appropriate box Advanced Searching You can also use advanced search criteria in the Service Manual only You can search for steering and axle and the system will show you Service Procedures that show the word steering and the word axle in the same procedure You can also search for steering or axle and you will see every topic that contains the word steering or the word axle Try it It will help you find what you are looking for in seconds Search Results Search for steering axle THE STEERING AXLE STEERING HOUSING AND CONTROL UNIT Show Topic PERIODIC MAINTENANCE HYDRAULIC SYSTEM GEAR PUMP ASSEMBLY Close FRAME m 32 Notes The blue notebook is the Notes icon If notes are available where you are the notebook will flash between an open blue notebook and an open yellow notebook The Notes button will allow you to place Post it style notes on any screen or every screen in the system For example if you wanted to place a note on a particular screen you would click the Notes icon or F6 and see Delete the Current Note Click here to delete the current note Exit Click here to exit thenotes screen and return to the Parts and Service System New Note gt Open Notes Click here to Save Click he
16. e Parts Diagram and the cursor will change to a hand If you click label number 13 the part will be highlighted below IX N Compass ini xi amp e ized n el 47 46 S 22 Move your mouse over any label and ii will change from a pointer to a hand Click the label Prev Pave Toft vex Qty Remarks 5 292682 Lockwasher 1 6 EAE Washer 2 m Brake Shield 2 That part becomes e CT NENNEN Nu 12 E g O Ring 1 the highlighted part 10 S Capscrew 5 10 Capscrew 6 EE Classification 11 FEBS Capscrew 1 12 Lockwasher 15 13 1377482 TractonMotor Figure 13 14 ESE Axle Housing 1 ha 4 U40 B5XM 4216 DRIVE AXLE In addition if you double click a part in the parts listing that part label will be centered on the screen 18 Tl N Compass Jor ajerspepeizejr w eeel Qo s a OX 17 ig i S 21 45 20 Prev Page 1 of 1 Next Zoom Ref PartNo Name of Part Qty Remarks ES 10 282521 Capscrew 6 EE Classification aa 20525 Capscrew isi E 12 292682 Lockwasher 15 13 1377482 Traction Motor 1 Figure 13 14 1351925 Axle Housing iT 15 1351927 Spindle 1 i Y Fk J40 65xM A216 DRIVE AXLE Once you have found a part you can look up parts information or copy that part to an order or pick list The
17. e grams B ey bs The N Compass system uses tool tips that will help you remember what each button does Move your cursor over the button and the strip across the bottom of the screen will show the functionality of that button For example if you hold the cursor over the MSDS Sheets button MSDS Sheet icon Is N Compass RISE E pazlar Corisitinieceo SVSCEMI Display MSDS Sheets w Tool Tips appear here N Compass provides thumbnail images across the bottom of the main screen representing each model series In addition if you move your mouse pointer over one of the thumbnails the lower left hand corner will show the name of that series Setup The N Compass Parts amp Service system is designed to run on a standard 486DX or above PC with a CD ROM Drive 110 Meg of free Hard Disk Space and 24 Meg of RAM running Windows 95 Due to the large number of graphics it is recommended that the PC have a fast video card local bus video is recommended This release of N Compass is resolution independent If your PC runs in 800x600 or 1024x768 256 color you can run N Compass in those resolutions The startup screen will still appear in 640x480 but the parts pages and service pages will take advantage of the extra viewing area Installing the N Compass Parts and Service System 1 Make sure that the Hypass Service CD is in the CD rom drive If the CD rom dr
18. ecessesesesseseseseesses SSS 22 Servico ProCOUUF8S oscecotcid E co sdnie cie eds EEE EA EEE e M Dro aasea Ead sdspA PAN Reds 24 Service Feat res 1 5 2 ad once oesecess eecessercosustes veb cede esabU S sessiavesiacsscicscsicacsbasds Gasiabesiacceiacsssiaasaeaes 25 BOY ECC KE 27 NrNVgenyudJdMlIo A 31 Advanced Searching snno Sinisi anean rein anirai sereins 32 ILo L EE E E iier sh ea EA 33 MSDS Sheets nimii i E 36 Parts and Service Gramm csccccccccccceecsucucceceucucnecsucueneccessunessusauausnessusuenensesuunesses 38 Introduction This Operator Manual is designed to step you through the tasks you need to perform using the Hyster Hypass system Title Bar The blue bar across the top of the screen is called the Title Bar This bar will always be present and has three buttons on the right side NW N Compass Iof x Exit the program Minimize the window Maximize the window Button Bar The Button Bar is the main Functionality Bar used throughout the system XE N Compass nEBBEEBnmEE Ei Button Description 4 Go to the Main Screen This button will return you to the main screen at any time ca Navigator or F2 This button will launch the Navigator button at anytime after you have selected a model or serial number See the Navigator section in this manual for more information about using the
19. formation The selection of a chapter in the Service Manual will display the available Service Topics in the window on the right Please note that all Service Topics have a Wrench icon to the left of each page description 24 Double click a Service topic to load it For example if you selected the Drive Axle Speed Reducer section you would be presented with the following screen SY N Compass D x besedam D INTRODUCTION D GENERAL D DESCRIPTION v D REPAIRS DLEANNG D REMOVAL WARNING D DISASSEMBLY Abrag wear safety glasses 1 SIDE GEAR D CLEANING Cleaning solveats may be Bam mableand ioxic aad near skim ixtitation Whee esi ASE F Pisa danig solvent divay comply with the soient D INSTALLATION Compressed air can move particles so that they DOD TROUBLESHOOTING cause injury wo the eseror io other personnel Make seretkat the pathof thecom pressed air away from D TORQUE SPECIFICA Sa persoasel Whar proizctive goggles or a Bce shield io peeveat in jury Io the eges Clean he far of tie dive axe swim a cien fing sotvent Day Die fast wih compsessed air maa uEscterec s recom m ead ed safety precautions FIGURE 7 INSTALL THE SIDE GEAR AND INSPECTION THRUST WASHER i Check he gea for wear or damage Inspect he 3 Install De spider cms differential pinions and Spider gears and axe gears for wom teet Inspect he thrust washers into the differential case as shown in mss for wear whem the
20. ifferent Discs Due to the volume of the material included on the discs a separation had to be made The information for the Parts Information has been placed on one disc and Service was put on another The Service disc must be used to set up the software If you try to view information that is not on the disc in the drive you will be prompted with the following screen Select Browse for a list of available drives amp Select Drive Drive Path I OK Cancel Browse Finding Information on Multiple Disks 1 You can either type in the drive location of the other disc or select the Browse button and find the correct drive If you have multiple CD rom drives you can leave the first disc in and place the second disc in an alternate drive Once the alternate drive is selected at this screen you will not see the Select Drive screen again unless you change the location of one of the two discs 2 Ifyou have only one CD rom drive you must remove the disc that is in the drive put in the other disc then select that drive If the disc is not found in the specified drive the following message will appear N Compass The PARTS CD not found in the specified drive path 3 At this prompt select OK and try again YTS This is your mailing address and the name of your dealership This is your labor rate the amount should match your h
21. ive is external make sure it is turned on 2 In Windows 95 click Start 3 In the Run box type D setup where D is the drive assigned to the CD 4 Click OK 5 Follow the installation prompts S Media Solutions International HYPASS Phase 2 WS StartUp Scheduler JS Utilities Js WinHelp Office 95 CX Microsoft Access 39 Microsoft Exchange Help DY Microsoft Word QJ Windows Explorer Windows95 After a successful setup the Hyster Hypassicon will be visible in a program group called Media Solutions International as well as on the Desktop if you chose that option during Setup Double click the Hyster Hypass icon to launch the Parts and Service system General Interface To load the Hyster Hypass system double click the Hyster Hypassicon in the Media Solutions International Program Group or on your Desktop The main screen looks like N Compass 4 ola ry t rjez 2 rg do rmi imiezsio Click this button to setup or change dealer information The model series shown across the bottom of the screen show the models available in this release The following information is in this release e The Hyster model series have all available Parts Manuals and Service Manuals e Parts and Service Grams are available for all models e MSDS Sheets are available for all applicable parts Parts Information and Service on D
22. navigator e gt Go Back Go Forward These buttons will take you to the last viewed screen For example if you are viewing parts page number 1 and then go to page 2 the left blue arrow will take you back to page 1 Then the blue right arrow will take you back to page 2 Fa Search or F3 This button will allow you to conduct a Search in the Parts Manual or the Service Manual from anywhere in the system See the Search section of this manual for further information on searching Print This button will print the current topic You can print Parts Pages Electrical Drawings Hydraulic Drawings Parts Orders MSDS Sheets or Service Procedures a Parts Order Screen This button will allow you to open old orders or review an order before printing transmitting or faxing MSDS Sheets This button will allow you to view all MSDS sheets in alphabetical order See the MSDS Sheets Section of this document for further information bs fel Notes or F6 This button will allow you to stick a post it note to the current topic See the Notes Section of this document for further information Link This button will allow you to establish links between Parts and Service topics is m Help This gives you information about the area you are in now This area is accessible from anywhere in the system Exit This will exit the program at anytime Grams This allows you to select from the available Parts and Servic
23. open or close the pick list window Close the pick list window The quantity field displays how many of each part should be ordered The stock field represents how many of each part are actually in stock If you would like to see additional information regarding the highlighted part click the Parts Informationicon or right click the mouse and select Part Info Part Number Unit of Measure fe 1377482 To add this part Stipe ae a Description to your order click here Consumer List Dealer Net If you have not loaded or created a new order the system will prompt you to create a new order or open an existing order EY Order x You must create a new order or open an existing Order before parts can be added Open Cancel 20 If you are creating a new order the system will ask you for basic order information before proceeding This order information will appear if you need to load an old order or an order in progress SY Enter Order Name x Order Information rir Hem Joe s Order Ireen Bu Steve Brooks Mimbar 4554 Ok Cancel If you Open an order the system will show you all orders processed to date You can select any order to load it SY Open Order oy x 05 13 97 Joe s Order Steve Brooks Select an order and click OK Cancel After
24. or las wood rosin and an antioxidant A a Propane isobutane dimethylether propel lant T SOY p rie ha Ene Hae ay Ree 2 PHYSICAL DATA a va toapressed pas emanate a Vapor Pressure compressed gas Specific Gravity H00 PLY eer 31 Lee 5 vaporation R hap i Lo 1 Pev Page tof2 New Zoom 3M 37 Parts and Service Gram To view a parts and service gram click the Grams icon on the Toolbar This will display a menu of all parts and service grams that apply to the model you are currently working in Check the Display All box at the bottom of the screen to display a listing of all available parts and service grams To open a parts and service gram double click on the desired entry Piston and ting sets are available for Perkins engir H150 275H H110 150F H7 10 1 76 Procedures for eliminating ombustion chamber car H30 60F H30 50H KE HEC 3 1 35 Tufftrided crankshaft identification 560 1008 H30 60F amp H HG 11 1774 Lip type rear oil seal change information for Perkin H60 80C S60 1008 5 1 77 Revised headbolt torque specifications for Ford 4 H30 60H 8 1 75 Lip type rear oil seal change information for Perkin H150 250E H3004 P125 1 5 1 77 Perkins 3 152 4 203 and 4 235 crankshaft thrust Lip type rear oil seal change information for Perkin 30 50C S50 1008 5125 1 30 50C 9 1 75 5 77 Lip type rear oil seal ins
25. ourly rate The Hyster Hypass system is a multiple language system currently only English is available Dealer Information To set up or change Dealer information click the Hyster Logo button on main screen and you will be presented with the following options Name Address Zip Dealer Code Dealer Information Preferences Media Solutions Int 430 Tenth Street Atlanta Location Language Country English z North merica Recon Setup Ok Cancel This is where you set up Recon and the business system interface This is your dealer code as supplied to you by Hyster This is where you set the country you are in to allow for pricing and section changes based on your country This button sets font size and zoom levels ISTAR Enter a valid password and you will be presented with the following options Business System Setup Password Cancel Enter Recon Password Recon Information User Name Password Phone Number Phone Book Entry Name Timeout Setting in sec Output Directory orders Business System Information Access Business System To setup or change business system settings click the Recon button from the Dealer Information screen The Password dialog box appears
26. ple if you were to click in the upper right section of the drawing on our page you would see EY N Compass Locknut Capscrew J40 65XM 4216 DRIVE AXLE 140 65XM 4216 DRIVE AXLE 14 Once you are zoomed into an image you can move the image around by clicking anywhere on the image and holding the mouse button down to grab and move the image With your mouse button held down you can drag the image around the screen to see other parts of it When you start to drag the image your cursor will change to a hand E N Compass Beles Sa 1 alale e cde lela Bis ej L2 c9 You can drag the image in any direction a 3 Washer 366715 Locknut 292525 Capscrew 140 65 A216 DRIVE AXLE T For Help click Help Topics on the Help Menu In addition you can control how much of the parts list or parts drawing you see You can drag the parts list bar up or down to view more or less of the parts drawing If you move your mouse over the bar separator you can drag it up or down This functionality is illustrated below SN N Compass Hekeheke Ee LIE If you move your cursor over this bar and hold down your primary mouse button you can Pev Page 1of1 Next Zoom TO CN T NN TTA T 18 move the parts listing up
27. process may take a while to complete 23 Service Procedures While at the main screen you can access service manual information by selecting a model series followed by a model If the Navigator is already open and you have selected the model you would like to view there is no need to return to the main screen To change models return to the main screen anytime by clicking on the Go to Main Screen icon For this example start by selecting the Electric Motor Rider Trucks by clicking on the icon at the bottom of the main screen Then select the J40 65XM model The system will launch the Navigator displaying available Manual Sections Click the Service Manual icon on the Navigator to load the Service Manual Il J40 65XM A216 SERVICE MANUAL Iof x EE Frane 4 DC MOTOR MAINTENANCE 4 DRIVE AXLE SPEED REDUCER AND DIFFERENTIAL Drag this splitter bai left or right to adjust the viewing window Drag this corner to make the Navigator larger or smaller on your screen OSteering Brake Hydraulic Electrical Optional Equipment 2 Stg LFL 3 Stg FFL 2 Stg F All available service chapters appear here 14806 Drive Axle The available sections in the Service Manual will appear in the left hand window If you are working on a computer that displays more than 640x480 you can change the size of the Navigator to see more or less in
28. re to look at multiple save your note notes or all notes Jin the system MY NOTE aleja This is a note Click here to 2a X save your note Type your note here Status Bar Provides Tool Tip as you move your mouse over the icons Type in your note and press Save the floppy disk 33 When saving your note you can name and attach it to this page only or to all pages To attach it only to the Current Location there must be an X in the box If there is not one there already then click the box once Ifyou do not mark the Attach to Current Location button the note will display on every page of the manual Name MY NOTE Attach to Current Location me After saving your note each time you go back to that page the Notebook icon will be flashing indicating that notes are available When you click on the Notes icon a list of available notes will appear Open Note MY NOTE Turn this on to show all notes regardless of location Display ALL Notes Cancel If you click in the Display ALL Notes box the list will show all notes in the system regardless of location This can be helpful in finding a lost note If only one note is attached to the current page when you click the Notes icon that note will automatically open Using the F6 key will always launch a New note If you want to delete a
29. tallation procedures See H150 275H H110 150F H 5 177 Lip type rear oil seal installation for Perkins 4 236 e H110 150F 125 1504 Pt 5 1 77 New load and temperature guidelines for breaking H150 275H H110 150F H7 171 78 Proper procedures for installing the various replac H150 275H H110 150F H7 8 1 80 Procedures for selecting and installing improved in M200 400H 4150 250E H 5 1 78 Information to provide guidelines for determining tF S30 B0ES 6 1 79 Release of the improved versions of the Perkins 2 H150 275H P150 200B H3 12 1 96 Correct procedures for installing the improvedpisto H300 350B 2 1 80 Change of cadmium plated connecting rod nuts sil H700 320B H360 620B H3 2 1 82 New improved crankshaft seals on variousPerkin X Display ALL Part amp Service Grams DK H700 320B H360 6208 H3 Cancel 12 1 83 38
30. ve a Gear icon This will allow you to identify what type of information is on a page is without loading it To load a Parts Page double click the page name For example if you want to view the Drive Axle double click that description to view the parts page information This includes the illustration or Exploded Parts Diagram and the part number listing or Bill of Materials You can order parts view any of the parts information and get pricing information from this page Li N Compass Lees eeu alee L 366713 Washer J8 366715 Locknut j4 The Parts Diagram will appear on the top of your screen the Parts Listing will appear on the bottom If your PC runs 800 600 or higher resolution you can use the Window Maximize button to view more of the Parts Diagram and Parts Listing Please note that the Parts Manuals will display the Reference Number Part Number Description Quantity and Remarks field Ti N Compass _ Oy x selem eee IUS ToL Scroll up or down through th parts list here 713 Scroll left and ms 2525 right here if your display does not 218 DRIVE AXE di splay all of the blick Help Topics on the Help Menu parts information Capscrew Zooming on Parts Diagrams You can zoom into the Parts Diagram by double clicking on the part of the drawing you wish to zoom in on For exam
31. window to view the Procedure NE J40 65XM A216 SERVICE MANUAL Tex 4 DC MOTOR MAINTENANCE 4 DRIVE AXLE SPEED REDUCER AND DIFFERENTIAL OSteering Brake Hydraulic Electrical Optional Equipment 312 8tg LFL 3 Stg FFL 2 Stg F 14805 Drive Axle 11 Parts Manual Parts manuals are accessed from the main screen by selecting a model series a model and then a page from the Navigator To return to the main screen anytime click the Go to Main Screen icon If you were to select a model by clicking on the icon at the bottom of the main screen followed by the model name the system will launch the Navigator displaying available Parts Manual Sections for that model The following sections are available 40 65 gt A 6 PAR A A mix CIDRIVE AXLE STEERING BRAKE ACCELERATOR ELECTRICAL HYDRAULIC TWO STAGE LIMITED FREE LIFT MAST THREE STAGE FULL FREE LIFT MAST TWO STAGE FULL FREE LIFT MAST OPTIONAL Select a section To see the available Parts Diagrams for the Drive Axle Section click the Drive Axle chapter and the Parts Pages in the Drive Axle section will appear on the right side of the Navigator 12 IE J40 65XM A216 PARTS MANUAL Bele TRACTION MOTOR STAGE LIMITED FREE LIFT MAST Ci THREE STAGE FULL FREE LIFT M CiTWO STAGE FULL FREE LIFT MAST Gi OPTIONAL 4985 DAVE AXLE Note that all Parts Pages ha
32. you have built an order you can review your order at any time by clicking on your Parts Order screenicon Your order will look like the following 21 BY Parts Order Order Information Shipping Options Totals Dider Name Shia Via nw ts ee om 7 On Fierce Bi PO Numbe Ship To J wsi Shipping o Dider Type Emergency Bill To ws Total feo 00 To print the order simply click the Print button The following screen will be displayed Print Options Options eT Print Select Print to print order ReCon cont Updating Pricing Information If Hyster decides to change pricing information before the next release of the software a floppy disk may be issued to dealers that contains the updated prices 22 BY Parts Order x New Order Pricing update icon on the Parts Order Screen Open Existing Order Print Save Order Search Tool Delete Current A Order md I Add Part to Order Save Order Remove Selected Part From Order When you receive a floppy follow the instructions printed on the outside of the floppy After completing this step from the Parts order screen click the Update button and follow the instructions for the update procedure Please keep in mind that this
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