HB-121 Technical Manual - Henny Penny Corporation
Contents
1. PENNY Global Foodservice Solutions Henny Penny Hand Breader Sifter Model HB 121 TECHNICAL MANUAL WD Global Foodservice ENNY TABLE OF CONTENTS Section Sechon Ll MAINTENANCE nee ee SEEE Ei EE 1 1 tle ae dee ee ee ee 1 1 IUE c zawod A A ROG AB 1 1 o OEG OR ACE 1 2 1 4 Replacementof Mandel ea OG RE Wi Rodz me 1 2 1 5 Replacementof Motor NERO 1 3 1 0 ca AP lt P Ea 1 4 1 7 ReplacementofRodEndBearing senta lite 1 5 1 8 Replacementof Push Rod Bearing nenne 1 6 1 9 Replacementof Sifter BBHEI doda a een 1 6 1210 Wane BIST ES reed 1 7 Section 2 PARTSINFORMATION T iio 2 1 o EN dE O OR ARA UEM 2 1 2 2 A II te O mm 2 1 23 Howto Find PM oz A c 2 1 705 MM uie to Order Parts dac a A R mm 2 1 2 3 MID A A IP E 2 1 2 02 DONEM ooo ee p Ak 2 1 27 NANA R NC a 2 1 2 8 Recommended Spare Parts Tor Distributors ee a 2 1 206 FMO6 020 Revised 07 16 07 Y PENNY Global Foodservice Solutions HB 121 SECTION 1 MAINTENANCE 1 1 INTRODUCTION 1 2 SAFETY Electrical and mechanical components which may require servicing are contained beneath the cover plate assembly Outlined below are step by step procedures when replacing parts becomes necessary Refer to exploded drawing in this manual The only way to ensure safe operation of the Henny Penny Hand Breader Sifter is to fully understand the proper installation operation and maintenance2. 16 and slide assembly out towards the sifter basket Remove nut 50 from cord clamp 26 and pull cord from clamp YP Global Foodservice ENNY 1 5 REPLACEMENT OF MOTOR Continued 1 6 REPLACEMENT OF 1 4 SWITCH HB 121 Loosen the hex nuts on the adjustable foot 10 loosen belt and then remove belt Remove the hinge pin from hinge 7 and remove motor 8 Remove the wiring cover plate from the motor and disconnect wires from motor When wiring new motor leads refer to the wiring diagram in this manual The motor must rotate in a counterclock wise direction or damage to the unit could result Transfer bolts 5 nuts 2 lockwashers 3 and hinge to new motor and install Reassemble in reverse order of above procedures To avoid loose connections and possible component dam age wire nut connections must be tight and secured with electrical tape SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from top of unit Remove top 28 by lifting from unit Remove two screws 17 from cover plate assembly Remove the switch mounting nut switch on off plate and switch guard Place wires on new switch exactly as on old switch Replace switch nut on off plate and switch guard and tighten 203 WD Global Foodservice ENNY
3. 1 7 REPLACEMENT OF ROD END BEARING 203 HB 121 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from top of unit Remove top 28 by lifting from unit Remove two screws 17 from cover plate assembly 16 and slide assembly out towards the sifter basket Turn mandrel shaft 52 until eccentric 49 and rod end bearing 46 are accessible Remove shoulder screw 51 nut and washers 48 43 and allow rod end bearing 46 and push rod assembly 44 to fall free Remove spring retainer 38 and lift push rod 44 off basket holder 39 Remove push rod assembly from unit and measure the distance from the end of the rod end bearing 46 to the locking nut 45 Using two 9 16 wrenches loosen locking nut 45 and unthread rod end bearing from push rod 44 Install locking nut 45 to new rod end bearing in same position as old rod end bearing 10 Snug locking nut and install push rod assembly to basket holder 39 and eccentric 49 and tighten with 9 16 wrench 1 5 WD Global Foodservice ENNY 1 8 REPLACEMENT OF PUSH ROD BEARING 1 9 REPLACEMENT OF SIFTER BEARING HB 121 To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from to
4. Brake Boot Clamp 1 Hole Strain Relief Microswitch Canada Only Not Shown Bun Pan Not Shown Bin Corners Not Shown Rh ER MQ e M M M A M M Z M 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 1 4 HB 121 206
5. 24 x 1 2 15232 Sifter Bearing 15233 Spring Retainer recommended parts 707 2 3 YP Global Foodservice ENNY HAND BREADER SIFTER HB 121 15247 15281 15231 LWOI 001 15260 NS01 020 15346 15702 14083 26386 14083 66162 NS02 006 SC01 069 14083 67190 66161 21180 15170 15246 12140 12176 14083 use 14083 EF02 009 15302 22197 EF02 010 15163 15439 15888 26534 EF02 047 15891 26533 15887 EF02 016 15624 05019 15895 Y recommended parts 2 4 Basket Wall Basket Bottom Bearing Push Rod Lockwasher 3 8 Push Rod Nut 3 8 24 Rod End Bearing Guard Drive Kit HB 120 HB 121 Mandrel 5 8 SN KC0404001 amp below Spacer Foot SN KC0404002 amp above Kit HB 120 HB 121 Mandrel 5 8 SN KC0404001 amp below Eccentric SN KC0404002 amp above Nut Clamp Ground Bolt Hex 3 8 16 x 1 1 2 Kit HB 120 HB 121 Mandrel 5 8 SN KC0404001 amp below Assy Shaft and Bearings SN KC0404002 amp above Shaft SN KC0404002 amp above SN KC0404001 amp below use 14083 Pillow Block Assembly Sheave Driven Pulley 8 00 O D x 1 2 Bore Drive Mounting Bracket Dip Basket Plastic Drip Tray Kit HB 120 HB 121 Mandrel 5 8 SN KC0404001 amp below Eccentric Spacer Nut Hex Switch Guard Switch Plate On Off Switch Nut Switch Key 3 16 x 1 Panel Access Bottom Boot Caster Unit without brake Bushing Strain Relief Boot Clamp 2 Hole Caster Unit
6. OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS ANDALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 1 8 207 PENNY Global Foodservice Solutions HB 121 SECTION 2 PARTS INFORMATION 2 1 INTRODUCTION 2 2 GENUINE PARTS 2 3 HOW TO FIND PARTS 2 4 HOW TO ORDER PARTS 2 5 PRICES 2 6 DELIVERY 2 7 WARRANTY 3 7 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 206 This section identifies and lists the replaceable parts of the Henny Penny HB 121 Hand Breader Sifter Use only genuine Henny Penny parts in your unit Using a part of lesser quality or substitute design may result in unit damage or personal injury To find items you want to order from the Parts List proceed as follows 1 Refer to the exploded drawing in this section to identify the part needed 2 Use the item number from the exploded drawing to locate the corresponding part in the parts list in this section In this list will be the Henny Penny part number and de
7. TER HB 121 1 15254 Belt NS01 003 Nut 5 16 18 8 LWO1 004 Lockwasher 5 16 8 15261 Sheave Driver Pulley 1 75 OD 1 2 Bore 120 V units 1 63108 Sheave Driver Pulley 2 00 OD 1 2 Bore 240 V units 1 SC01 026 Screw 5 16 18 x 3 4 8 WAO1 001 Washer 5 16 Flat 8 1 1 1 1 1 1 1 15269 Hinge 63106 Motor 120 V 60 Hz 1 4 hp CW rotation 63107 Motor 240 V 50 Hz 1 4 hp CW rotation 14300 Motor And Hinge Kit 240 volt units built before 10 13 00 63105 Motor 120 240 V 50 60 Hz 63108 Sheave Driver 15269 Hinge NS02 002 Nut 1 4 20 Hex Keps 15256 Adjustment Foot Assembly SC01 002 Screw 3110 32 x 1 2 Truss Head NS02 001 Nut 10 32 Hex Keps 15884 Partition 15230 Instructions Decal 15700 Switch Cord Assembly 74519 Cord AUS Power 15889 Cover Plate Assembly 15597 Wiring Diagram Decal SC04 003 Screw 8 32 x 3 8 PH Pan Head 15349 Motor Spacers 15701 Cord w Plug 7 long Type 16 3 SJ 74415 Cord Sub Assy AUS 15300 Dip Pot 15252 Dip Pot Holder 15560 Slide Cover 22195 Switch 15115 Lug Plug 15716 Breading Lug EF02 032 Clamp Cord 15880 Bin and Frame Right Hand 15881 Bin and Frame Left Hand 15944 Bin and Frame K Mart Left Hand 15900 Top 15253 Tray Rack 15241 Pan Support NS03 003 Nut Wing 110 24 15227 Gusset Left 15352 Gusset Right 15875 Back Splash Left 15876 Back Splash Right NS02 006 Nut 10 24 Hex Keps 15228 Basket Hanger SC01 015 Carriage Bolt 110
8. W EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any p
9. arts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVELIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINSTHENNY PENNY FOR ANY BREACH OFWARRANTY OR OTHER TERM BUYERAGREES THAT NO
10. p of unit Remove spring retainer 38 from basket holder 39 Lift end of push rod 44 from basket holder Replace push rod bearing 42 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from top of unit Remove spring retainer 38 from basket holder 39 Lift end of push rod 44 from basket holder Remove basket 40 41 and basket holder 39 from unit Replace sifter bearing 37 203 1 10 WIRING DIAGRAMS INSTRLCI IONS R 120V HB 121 WIRE AS SHOWN 70 CCW ROTATION FACING PULLEY END L1 L2 F lae 1 ME R al T5 T2 ra SWITCH MOTOR WIRENUT INSIDE A MOTOR COVER e e J Bf os AUT ENNY PENNY CORP E EATON OHIO 45320 E ir e DRAWING NO B15597 POWER SUPPLY INSTRUC IONS WIRE AS SHOWN FOR 220 240V COW ROTATION FACING PULLEY END LA L ME c 203 1 SEL 12 Te 17 PENNY HB 121 Global Foodservice Solution LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NE
11. procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury 1 1 Y PENNY Global Foodservice Solu 1 3 REPLACEMENT OF BELT 1 4 REPLACEMENT OF MANDREL HB 121 Remove all equipment breading lugs back splash dip pot etc from top of unit Remove top 28 by lifting from unit Using a 2 Phillips screwdriver remove two screws 17 from cover plate assembly 16 and slide cover plate assembly out towards the sifter basket Using a 1 2 wrench loosen the hex nuts on the adjustable foot 10 so that the motor 8 can be moved to loosen the belt 1 Replace belt and adjust tension Proper tension is achieved when belt deflects approxima
12. scription of the part Once the part you want to order has been found in the Part List write down the following information 1 From the exploded drawing and Parts List Sample Item Number 37 Part Number 15232 Description Sifter Bearing 2 From the data plate Sample Product Number HB121 0 Serial Number 00100 Voltage 120 V Your distributor has a price parts list and will be glad to inform you of the cost of yours parts order Commonly replaced items are stocked by your independent Henny Penny distributor and will be sent out when your order is received Other parts will be ordered by the distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days AII replacement parts except lamps and fuses are covered under warranty for 90 days against manufacturing defects and workman ship If damage occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to the warranty in this manual for other rights and limitations Recommended replacement parts stocked by your distributor are indicated with Y in the parts lists Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold in their territory EXPLODED VIEW OF HB 121 HAND BREADER SIFTER 103 2 2 Y PENNY HB 121 Global Fowsrerzice Solutions HAND BREADER SIF
13. tely 1 2 12 7 mm To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from top of unit Remove top 28 by lifting from unit Remove two screws 17 from cover plate assembly 16 and slide assembly out towards the sifter basket 203 YP Global Foodservice ENNY 1 4 REPLACEMENT OF 1 5 MANDREL Continued REPLACEMENT OF 203 MOTOR HB 121 Loosen hex nuts on the adjustable foot 10 move motor and loosen belt Remove belt Using a 5 16 Allen wrench remove set screw 62 from driven pulley and remove pulley 53 Turn mandrel shaft 52 until the eccentric 49 and rod end bearing 46 are accessible Remove shoulder screw 51 and washers 48 43 and allow rod end bearing 46 and push rod assembly 44 to fall free Remove four bolts 5 holding mandrel to mounting bracket and remove Remove eccentric 49 and eccentric spacer 57 by moving eccentric clockwise The eccentric has left hand threads Move the eccentric clockwise or threads of eccentric could be damaged SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove all equipment from top of unit Remove top 28 by lifting from unit Remove two screws 17 from cover plate assembly
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