取扱説明書 - Oriental Motor
Contents
1. OFF 5 1 Bes RUN STAND BY RUN SE 8 roweRO BUN STAND BY RUN S2. RUN STAND BY STAND BY LOW 70 C
3. 2 TP TP211 SUR EMTS 5 130 C 5 C ae Ou lt ee 82 C 15 C ZP
4. Copyright ORIENTAL MOTOR CO LTD 2008 A http www orientalmotor co jp PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 BR TEL0120 925 430 FAX 0120 925 603 16 HM 9164 2 Orientalmotor Unit Type Speed Control Motor US Series 110V 115V type 220V 230V type OPERATING MANUAL AL AL CE Table of Contents TYPICAL NS DR Page 2 2 Checking the package contents Page 4 Slnstallatiom
5. 1
6. 10 14 5 5 AC CR
7. 1 2 ZB s ML ees 3 5GU _IK 5GU _IKBH 5GN IRA 5GU IRA M6 GN M8 GU
8. CT Awe
9. A eae AKA EHGHCL CHD 7 OMT EER TT 7e7 g 7 7 7
10. 1 000m TII 2 1 ENIEC I 3 IP54 3 1 1 2 ie 60mm 2 0N m 20kgfcm 70mm 2 5N m 25kgfcm 80mm 2 5N m 25kgfcm 90mm 3 0N m 30kgfcm
11. COW 90W 10
12. Grounded Panel AC 4 75 m Oownr 4 4 1 5 110V 115V aN REZA PRAN REMEG 1 ST SPEED OUT Oe 3 5115y gt N CW AC 110V 60Hz amp te N COM A ne 220V ated Neath AC 230V 50 60Hz 2
13. 30cm 3 4 EMC EMC 89 336 EEC 92 31 EEC UsS FP EMC US EMC EMC EMC PMC EMI Emission Tests EN61000 6 4 Radia
14. 8 H R mu RUN STAND BY STAND BY anes LOW
15. ER 2 2 P 5 gt 10mm t a 3 2
16. 3 M3 4 4 M4 2 2mm 3 3 M4 OF 4 3 1N m 10kgfcm 10cm
17. A 2 2 1 SES Cs ea eee ee kee ee ee eee ee 18 SOY PAH ay fer ee a M3 Cc V 4 4 iW UL508 CSA C22 2 No 14 UL2111 UL1004 CSA C22 2 No 100 CSA C22 2 No 77 EN60950 1 EN60034 1 EN60034 5 IEC60034 11 15W 90W IEC60664 1 UL File No E64199 6W E64197 15W 90W EN60950 1 EN50178 UL File No E91291 VDE
18. 3 50Hz 1400r min 60Hz 1600r min ONOFF 5 2 2 2 P 5 CW CCW N CW N CCW
19. Er 2 2 12412 60Hz AC 1011 0 NN 7 s ihe an 3 elos 2 D GOH PRE AE N a lt 50HZ z 90 C 2 0 2 i ala E 500 1000 1500 1800 r min 7 AEE
20. 110V 115V CW CCW 1 amp S g 2 fl a e AC 110V 60H O SE wom 1 0 3 iisven NCW NCCW 220V 8 N CCW Or AC 230V 50 60Hz N CW 3 1 SPEED OUT Us 2 N COM N CW AC 110V 60Hz AC 115V 60Hz 5 Pe 5 Ac ov eoon NOCWO
21. ic L 3 RUN STAND BY ISTAND BY LOW POWER LED 5 12 B 90 C 90 C 60W 90W
22. I 2 EN IEC 3 IP54 VDE i 60mm 115X115 70mm 125X125 80mm 135X135 90mm 40W 165X165 90mm 60W 90W 200X200 EP EMC EMC 9 EMC
23. gt 5 gt gt eee SDMA496 PEED OO OUT ARA SDM496 US US 5 5 0 75m 4 75m US206 US315 US425 US540 MUS560 US5904 1 7 m m CCO1SS052 1 CCO1SS2 1 CC02SS052 2 CCO2SS2 2 CC03SS052 3 CC03SS2 3 CC04SS052 4 CCO4SS2 4 14 6 ME FA BR FRR IC OUT
24. EMC EN50178 2 2 1 eas 2 110V 115V US206 401U USM206 401W 2GNOK USP206 1U US206 001U US315 401U ery 3GNL_IK US315 001U USM315 001W e US425 401U aguas 4GN _IK 4GN_IRH 4GNLIRA US425 001U USM425 001W US540 401U rarer 5GNL_IK 5GNLIRH 5GNLIRA US540 001U 001W US560 501U ae 501W ieee 5GUL_IKB 5GU_IRH 5GU_IRA US560 0010 ae US590 501U ea 5GUL_IKB 5GU_ KBH 5GUL_IRH 5GU US590 001U USM590 001W 220V 230V
25. SW1 ON L N CW DIOY O O N CCW CCW 3 1 N COM N CW H H SW1 LI T e 9 2 SW1 N CW amp AC SW2 N COM Q DO 3 RUN STAND BY STAND BY N ccwj E CW_ swe SN i CCW f Teong 4 SW1 SW2 5 WRA yF SWI ON AC250V 5A 5 4 SDM496 SPEED OUT sie i 1 RE NE 3pMa96
26. EIET US206 402E fei 2GNLIK US206 002E USM206 002W US315 402E epee 3GNL_IK US315 002E USM315 002W a US425 402E eae 4GNLIK 4GNLJRH 4GNLIRA US425 002E USM425 002W US540 402E ere 5GNL_IK 5GNCRH 5GNLIRA US540 002E USM540 002W US560 502E USM560 Geena 5GUL_IKB 5GU_IRH 5GUL_IRA US560 002E ae US590 502E 5GUL KB 5GULIKBH 5GUL_IRH 5GU USP590 2E US590 002E 3 10 C 40 C 0 C 40 C 85 EEL GUC
27. ON CGW eee TATAY N COM N CW m o 3 5 3 1 SW1 SW2 Pee 2 RUN STAND BY STAND BY CW _ swe AC SW1 Sw2 4
28. Replace the plastic cover over the power cord terminal block 13 5 3 Switching between rotation directions Users must provide a power switch and a forward reverse switch Note Change the motor s direction of rotation only after the motor has come to a complete stop If you try to change direction before it has stopped you may be unsuccessful or it may take extra time Hi Motor with internal capacitor 1 Connect a power switch SW1 and a forward reverse switch SW2 i Q g SR 2 Flip the RUN STAND BY switch to STAND BY and H cw _swe AC Power Supply make sure that the motor comes to a complete stop MGW Q a Sg o 3 After the motor stops turn off the power switch CCW N CCW QO O SW1 and turn SW2 to CW CCW 1 4 Flip the power switch SW1 toON WMotor with external capacitor 1 Disconnect the black lead wire connected to N COM and N CW of the power cord terminal HH SW1 L Q oo o block H H ON 2 Connect a power switch SW1 and N CW AC Power Supply NIC HSI Er aS 5 a forward reverse switch SW2 IGG Toth CW swe ON 3 Flip the RUN STAND BY switch to STAND BY and CCW make sure that the motor comes to a complete stop 4 After the motor stops turn off the power switch ee aaa SW1 and turn SW2 to CW CCW 5 Flip the power switch SW1 to ON WContact capacity of the switch Use
29. AER O
30. 2 M4 0 7N m 7kgfcm 0 7N m 7kgfcm 1 ny al sae 1 sl al i 2 53 M4 2 2 2 M4 oe gt Ol S vA lt i an 1 50 os AY 23 F A 1 2
31. an angle or force it in as this could scratch the flange and damage the motor Pinion shaft motor A gt Gearhea V Mounting Plate Screws provided JS with gearhead between the motor and the surface of the mounting plate Use screws of an appropriate length Mounting screws Motor Frame size Tightening torque 60mm aa 2 0N m 20kgfcm 70mm M5 2 5N m 25kgfcm 80mm M5 2 5N m 25kgfcm 90mm M6 3 0N m 30kgfcm Drill holes in the mounting plate that match the screws and the motor s dimensions Attach the motor and gearhead using the screws supplied with the gearhead sold separately Attach by using the pilot section as a guide and rotating the gearhead gently left and right being careful that the shaft s gear pinion section does not strike the gearhead side plate metal plate or gears strongly 3 Fasten the screws supplied with the gearhead to the mounting plate Attach so that no gaps are left between the motor flange surface and the gearhead pilot section end surface For 5GU K 5GULIKBH 5GNLIRA 5GULRA types screws for mounting to machinery are not provided M6 screws for GN type or M8 for GU type must be provided separately Refer to the gearhead operation manual for further details concerning mounting gearhead sold separately Note e Confirm gearhead compatibility by checking
32. involved in the control system equipment and electrical parts It therefore must be verified through EMC measures by the customer of the machinery Applicable standards EMI Emission Tests EN61000 6 4 Radiated Emission Test EN55011 Conducted Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Radiation Field Immunity Test IEC61000 4 3 Electrostatic Discharge Immunity Test IEC61000 4 2 Fast Transient Burst Immunity Test IEC61000 4 4 Conductive Noise Immunity Test IEC61000 4 6 Surge Immunity Test IEC61000 4 5 Voltage Dip Immunity Test IEC61000 4 11 Voltage Interruption Immunity Test IEC61000 4 11 Installing and wiring Effective measures must be taken against the EMI that the US series may give to adjacent control system equipment as well as the EMS of the US series itself in order to prevent a serious functional impediment in the machinery The use of the following installation and wiring methods will enable the US series to be compliant with the EMC directive the aforementioned compliance standards Connecting mains filter Install a mains filter in the power source line in order to prevent the noise generated within the control unit from propagating outside via the power source line For mains filters use the products are shown in the below chart or an equivalent Manufacturer Model number TDK Corporation ZAG2210 11S EPCOS AG B84112 B B110 Schaffner EMC AG FN2330Y 10 06 FN2310X 10 06 Tyco Electronics CO
33. 4 5 4 5 y i 4 5 90 C RRO REA CS POWER LED
34. Stopping Speed POWER LED f O Potentiometer 5 ak RUN STAND BY Maximum speed 0 Switch adjustment potentiometer Low HIGH remove front panel JRun before adjustment STAND BY US O SH Note e The STAND BY STOP switch does not turn the power on and off Install a separate power switch for situations where the motor is to be stopped for extended periods of time e When the maximum speed adjustment potentiometer was used to adjust the maximum speed readjustment will be necessary if the power source frequency has been changed 12 MStarting Flip the control units RUN STAND BY switch to the STAND BY position The motor will begin rotating at the speed set with the rotation speed potentiometer HStopping Flip the control units RUN STAND BY switch to the STAND BY position to stop the motor HiChanging speeds Turning the rotation speed potentiometer s knob clockwise toward HIGH makes the motor go faster turning it counterclockwise toward LOW makes the motor go slower The motor can be set to rotate at a speed of between 90 to 1400 r min 50 Hz or 90 to 1600 r min 60 Hz The set speed does not change in the range of 90 to 1400 r min even when the power source frequency changes The speed may exceed the upper limit of the variable speed range before the speed potentiometer is turned to the maximum level HIGH side Wh
35. in faulty operation 14 6 Characteristics Safe Operation Line Input power to the speed control motor varies with the load and the speed The greater the load and the lower the speed the higher the motor s temperature will rise The graph left displays the relationship between the speed and the 12412 T a 2 torque characteristics of the AC speed control motor The line is referred to as the safe operation line and the shaded area is called 104 40 a a an gS the continuous operation area 8 o 8 on a The safe operation line measured by motor s temperature indicates its operational limit for continuous usage with the E 1 ESS ia temperature level below the permissible maximum Whether the motor can be operated continuously or not is judged by measuring the temperature of the motor case When the Torque O N Va 50 Hz Safe Operation Line eee 60 Hy Safe Operation Line Ty temperature of the case is below 90 C 194 F the motor is olo i gt capable of continuous operation 500 1000 1500 1800 When using a gearhead be aware that it is necessary to operate Speed r min below the maximum permissible torque If the actual torque required should exceed the maximum permissible torque it may cause possible damage to the motor and or shorten its life 7 Locked rotor burnout protection of motor A Warning Turn off the power in the event the overheat protection d
36. AC110V AC115v NCW AS e e sound of them coupling aN Capacitor 3 Connect the power cord to the power supply tree Ground Lead ire after confirming that the control unit s RUN STAND BY switch is set to STAND BY and that the speed potentiometer s knob is set to LOW The control unit s green power light goes on Motor Control Unit when the power is turned on 11 5 Operation Note This motor is B type insulation motor Make sure that the motor case temperature does not exceed 90 C 194 F during motor operation Operating the motor above 90 C 194 F will shorten the life of the coil and the ball bearings Motor case temperature can be measured by fastening a thermometer to the motor s surface or with thermo tape e When operating the motor of 60 W and 90 W type at the low speed with light load the cooling fan on the back of the motor will not to rotate because the heating of the motor is low e A filter for external noise is built into the control unit However variations from the desired speed may occur depending on the noise level Test your control unit after installing Faulty operation can be prevented by installing a noise filter and ferrite core Only after turning the power OFF can the lead wires of the power cord terminal block be changed 5 1 Starting Changing speeds
37. M 10ESK1 AC AC A AWG18 0 75mmz AC AWG18 0 75mm AC AC
38. RCOM 10ESK1 Install the mains filter as close to the AC input terminal as possible and use cable clamps and other means to secure the input and output cables firmly to the surface of the enclosure Connect the ground terminal of the mains filter to the grounding point using as thick and short a wire as possible Do not place the AC input cable AWG18 0 75 mm or more parallel with the mains filter output cable AWG18 0 75 mm or more Parallel placement will reduce mains filter effectiveness if the enclosure s internal noise is directly coupled to the power supply cable by means of stray capacitance Grounding procedure The cable used to ground the motor must be as thick and short to the grounding point as possible so that no potential difference is generated Choose a large thick and uniformly conductive surface for the grounding point How to ground the control unit Ground the ground terminal of the control unit How to ground the motor Scrape the paint away from the mounting flange and connect the grounding cable along with a set screw to the grounding point using an inner clip washer 10 Motor cable connection When the motor cable is extended use the optional extension cables Refer to the table of 5 5 Extension cables on page 14 Others e Connect the motor and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds e When relays
39. SPEED OUT Ps AC 110V AC 115V N CW N CCW Power Cord Terminal Block PALL f White Black C En 110V 60Hz AC 115V 60Hz 7 le 220V oe AC 230V 50 60Hz NG Green Ground Lead Wire WMotor with external capacitor Control Unit Rear Panel AC AC Power Cord Terminal Block White Black ee AC 110V 60Hz AC 115V 60Hz he 220V a AC 230V 50 60Hz Capacitor Green Ground Lead Wire Remove the plastic cover over the power cord terminal block on the rear of the control unit Disconnect the black lead wire connected to the power cord terminal from N CW and reconnect it to N CCW When the control unit is shipped from the factory lead wires are connected to power cord terminals L and N CW Replace the plastic cover over the power cord terminal block Remove the plastic cover over the power cord terminal block on the rear of the control unit Disconnect the black lead wire connected to the power cord terminal fromN CW and reconnect it to N CCW Do not change the capacitor s lead wire the yellow wire When the control unit is shipped from the factory the black lead wire connected to the power cord terminal is connected to N COM and N CW
40. TAND BY a a 9 0 STAND BY HE Las BZ X 7 HIGH LOW sae 50Hz 90 1400r min 60Hz 90 1600r min O 90 1400r min RUN STAND BY HIGH gt 1 RUN STAND BY RUN 2
41. csings sesusstascernuesstainaedeaesaneseataresssansedaesteces Page 6 4 Connecton ee Page11 55ODpealORKMMNNNNNN NNSNNNNSNNNS MD nl Page12 6 Characteristics ssiri eias Page15 7 Locked rotor burnout protection of motor Page15 8 Troubleshootind Page16 Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available 1 Precautions Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions A Warning Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death A Caution Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage Note The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product Z Warning General e Do not u
42. en the maximum speed adjustment potentiometer is used the entire range of the speed potentiometer can be used lt How to adjust maximum speed gt Remove the front panel and adjust the maximum speed according to the following procedure 1 Set the RUN STANDBY switch to RUN 2 Turn the speed potentiometer to the maximum level 3 Turn the maximum speed adjustment potentiometer until 1400 r min 50 Hz or 1600 r min 60 Hz is reached Turning the potentiometer counterclockwise increases the maximum speed while turning it clockwise decreases the speed Use an insulated precision Phillips screwdriver for the adjustment 5 2 Operating the motor in one direction Connections differ depending on the type of capacitor internal or external To identify the capacitor type refer to the table in section 2 Checking the package contents page 2 The motor rotates in a clockwise CW and counterclockwise CCW direction viewing the motor from the side with the output shaft Because the motor s direction of rotation is set in a clockwise direction when shipping the lead wires of the power cord terminal block are connected to N CW When operating the motor in a counterclockwise direction connect the lead wires to N CCW Motor in illustration is the 110V 115V type Changing the motor s rotation direction CW set at the factory to CCW HiMotor with internal capacitor Control Unit Rear Panel m
43. er for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2008 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH TAIWAN ORIENTAL MOTOR CO LTD Technical Support Tel 800 468 3982 Headquarters and D sseldorf Office Tel 02 8228 0707 Fax 02 8228 0708 8 30 a m to 5 00 PM P S T M F Tel 0211 52067 00 Fax 0211 52067 099 ee SINGAPORE ORIENTAL MOTOR PTE LTD E mail techsupport orientalmotor com Tel 089 3181225 00 Fax 089 3181225 25 6 www orientalmotor com Hamburg Office ORIENTAL MOTOR MALAYSIA SDN BHD Tel 040 76910443 Fax 040 76910445 Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR THAILAND CO LTD Tel 01256 347090 Fax 01256 347099 e66 2 254 6113 Fax 66 2 254 6114 ORIENTAL MOTOR FRANCE SARL INA ORIENTAL MOTOR CO LTD Tel 0147 86 97 50 Fax 01 47 82 45 16 eee ee ene eee er ax ORIENTAL MOTOR ITALIA s r l 032 se Tel 02 93906346 Fax 02 93906348 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 16 Printed on Recycled Paper
44. eters inches e 2 M4 Nut Mounting Plate Control Unit Q lt x x Ca 6 RR BX 2 M4 Screw diagram to the left 2 Insert the control unit from the front of the mounting plate and fasten with screws and nuts Mounting screws and nuts Size Number M4 2 of each Winstalling without opening a square hole 1 1 Cut holes in the mounting plate as indicated in the 50 02 197 7 diagram to the left 13 2 02 Mounting Plate 0 52 KWIK a HA aje Y 23 IB X Cross Section A 7 1 102DIA gt ale 7A y 5 2 Remove the front panel from the control unit Grasp gs X i ai the front panel alone and pull forward to remove HIN ole Sle BAN 928 ile ole 2 A Ip 906DIA 8 _ h 2 p aa 2 475 3 Fasten the control unit to the mounting plate using Cross Section A eee the 4 M3 screws and nuts provided Dimensions in millimeters inches 2 3 4 4 Fasten the front panel onto the front of the mounting i plate using the screws and nuts listed below not 2 M4 Nut Nut 4 nuts are provided 4 provided Mounting screws and nuts Mounting Screw Size Number 4 screws are provided with units M4 2 of each 2 M4 Screw Note Use a plate 2 millimeters 0 08 inches or less in thickness when the mounting plate sandwiched between the control unit and the front panel Mounting Pla
45. evice thermal protector is triggered Failure to do so may result in injury or damage to equipment since the fan will start abruptly when the overheat protection device thermal protector is automatically reset This motor is equipped with the function to prevent the motor from burning out as a result of abnormal heating caused by some reasons which protects the motor in two ways Thermal protection TP TP211 is stamped on the motor name plate When the motor reaches a predetermined temperature the internal thermal protector is activated and the motor is stopped With the automatic resume feature the motor automatically begins operating again as soon as the motor temperature falls Always turn the power off before performing inspections Thermal protector activation range Power is turned off at 130 C 266 F 5 C 9 F Power is turned back on at 82 C 180 F 15 C 27 F Hiimpedance protection ZP is stamped on the motor name plate When the motor goes into locked rotor condition due to a malfunction coil impedance rises suppressing input to the motor and protecting the motor coil from burnout 15 8 Troubleshooting When the motor is not functioning normally perform an inspection covering the points listed in the table below If the inspection shows that everything is normal but the motor and control unit still are not functioning normally contact the nearest ORIENTAL MOTOR office Problem Thi
46. g OA Orientalmotor rore4 US 110V 115V 220V 230V ALA CE English version follows Japanese version 2 2 4 Em 6 4 S eeeecsceesesescseeeecacseeeeeeeeseecacaeseacacaneeeeeeeseaces 11 2 PEE e E EE E 15 7 15 8 16 1
47. is hot and may cause a burn Transportation e Do not hold the motor output shaft or motor cable This may cause injury Installation e Keep the area around the motor and control unit free of combustible materials in order to prevent fire or a burn e To prevent the risk of damage to equipment leave nothing around the motor and control unit that would obstruct ventilation e The motor should be firmly secured on the metallic plate in order to prevent injury and damage to the equipment e Provide a cover over the rotating parts output shaft of the motor to prevent injury Connection e Install a ground leakage breaker Failure to do so may result in fire Operation e Use a motor and control unit only in the specified combination An incorrect combination may cause a fire e Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury e Immediately when trouble has occurred stop running and turn off the control unit power Failure to do so may result in fire electric shock or injury e Before turning on the power to the control unit set the RUN STAND BY switch to STAND BY and the speed potentiometer to LOW e To prevent bodily injury do not touch the rotating parts output shaft and cooling fan of the motor during operation e The motor s surface temperature may exceed 70 C e
48. isolation transformer Installation Conditions Voluntary display of the CE mark conforming to the Low Voltage Directives The certificate by VDE is valid only for the motor assembly itself The capacitor is not included in the certificate A Running Heating Test and a Locked Rotor Test has been conducted with a aluminum radiation plate of size indicated below For the motor with a gear head tests has been conducted with a gear head instead of the radiation plate Motor Frame size size thickness material 60 115X115 12 36 4 53X4 53 70 125X125 12 76 4 92X4 92 80 135X135 5 aluminum LJ3 15 5 31 X5 31 0 20 90 40W type 165X165 113 54 6 50X6 50 90 60W 90Wtype 200200 13 54 7 87X7 87 Dimensions in millimeters inches Note Units with model numbers ending in E are in conformance with the EMC directive To ensure conformance with EMC directive be sure to conduct EMC measures with the product assembled in your equipment by referring to Installing and wiring in compliance with EMC directive on page 9 e The EMC measurements required under standard EN50178 are not performed separately for motors and control units Perform the EMC test when they are incorporated into the final product The over voltage protection test required under standard EN50178 is not performed Perform the test when incorporated into the final
49. led gearhead the same pinion type as the motor shaft Are you operating the motor at low speed without a load If turning the speed The cooling fan does not rotate potentiometer s knob to HIGH causes the cooling fan to begin rotating it is operating normally Unauthorized reproduction or copying of all or part of this manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoev
50. ngs to check Is the correct voltage being supplied to the control unit Have the motor and control unit become disconnected Is the load too large The motor does not rotate Is the control unit s RUN STAND BY switch set to STAND BY Do you have the right motor control unit combination Is the control unit s speed knob turned to LOW Was the thermal protector activated Are the connections right Check 4 Connecting or 5 Operating The gearhead output shaft s rotation direction differs depending on the gearhead s deceleration ratio Refer to the gearhead operation manual _ The motor rotates If you are using a motor with an external capacitor is it connected as indicated in in the wrong direction 4 Connecting or 5 Operating Are you looking at the motor from the wrong side Rotation is defined as being clockwise and counterclockwise when viewing the motor from the side with the output shaft The motor becomes extraordinarily S the correct voltage being supplied to the control unit hot motor case temperature Does the ambient temperature exceed the permissible range exceeds 90 C 194 F Do you have the right motor control unit combination The power lamp does not go on Ils the power cord correctly connected to the power supply Are the motor and gearhead correctly fastened Refer to the gearhead operation The motor makes a strange noise Imanual Is the coup
51. or electromagnetic switches are used together with the system use mains filters and CR circuits to suppress surges generated by them Example of motor and control unit installation and wiring Motor Control unit C Capacitor vD Power input Grounded Panel A Ground wire B Mains filter C Power cable D Motor cable 4 75 m HiPrecautions about static electricity Static electricity may cause the control unit to malfunction or become damaged Be careful when handling the control unit with the power on Note Do not come close to or touch the control unit while the power is on 4 Connection 4 1 Connection steps Below is an explanation of how to use the unit as it was set up at the factory The motors direction of rotation is set in a clockwise direction viewing the motor from the side with the output shaft When changing the motors direction refer to section 5 Operation Motor in illustration is one with a capacitor 1 Ground the green ground wire to ground Control Unit Rear Panel The function of this ground is for eliminating Power Cord Terminal Block noise SPEED OUT _ L 2 Connect the motor connector to the control unit 3 To Power Supply AC 110V 60Hz connector Make sure the connection is secure AC 115V 60Hz be 220V poco by inserting the connectors until you hear the AC 230V 50 60Hz
52. product 2 2 Checking the product name and motor control unit combination This product comes in a combined set consisting of a motor and a control unit When the product first arrives check the name plates to confirm that you have received the correct motor and control unit combination and the correct type of capacitor 1 Unit Model name is not the recognized name under the various safety standards Recognized name is motor model name and control unit name 2 The gear ratio appears at the position in the model number indicated by the box LJ 110V 115V Type unt capecortype OS US206 401U 2GNHKA USP206 1U US206 001U US315 401U 3GNLIKA USP315 1U US315 001U en US425 401U 4GNLIKA USP425 1U us425 001U US540 401U cae 5GNOKA 5GNORAA US540 001U US560 501U ar 5GUL_IKA 5GU_IRAA Us560 001U oe US590 501U PN 5GU_IKA 5GU_IKBH 5GU_RAA us590 001U 220V 230V Type Unit 1 Motor Control unit Capacitor type i me US206 402E pene 2GNOK US206 002E US315 402E ae INK US315 002E US425 402E 2 4GNLIK 4GNLRA U5425 002E US540 402E UPEO 5GNOK 5GNORA US540 002E US560 502E RB 5GUL_IKB 5GUL_IRA US560 002E External US590 502E sooi 5GUHKB 5GULIKBH 5GULIRA u
53. s590 002E 3 Installation Installation conditions Install the motor and control unit in a location that meets the following conditions Using the unit in a location that does not satisfy these conditions could damage it Indoors this product is designed and manufactured to be installed within another device e Ambient temperature Motor 10 C 14 F 40 C 104 F avoid freezing Control unit 0 C 32 F 40 C 104 F avoid freezing e Ambient humidity 85 max avoid condensation e Not exposed to explosive flammable or corrosive gas e Not exposed to direct sunlight e Not exposed to dust e Not exposed to water or oil e A place where heat can escape easily e Not exposed to continuous vibration or excessive impact e 1 000 meters or less above sea level e Installation category II Pollution degree 2 Class I For EN IEC Standards When the machinery to which the motor is mounted requires installation category and pollution degree 3 specifications install the motor in a cabinet that comply with IP54 and connect to power supply via an isolation transformer 3 1 Mounting the motor Round shaft motors 1 Drill holes in the mounting plate that match the screws and Meton the motor s dimensions Mounting 2 Use screws washers and nuts listed below to fasten Plate the motor to the mounting plate Make sure that no gaps are left Zins Screws not provided Note Do not insert the motor into the mounting hole at
54. se the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire electric shock or injury e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury e Do not transport install the product perform connections or inspections when the power is on Always turn the power off before carrying out these operations Failure to do so may result in electric shock e Turn off the power in the event the overheat protection device thermal protector is triggered Failure to do so may result in injury or damage to equipment since the fan will start abruptly when the overheat protection device thermal protector is automatically reset Installation e To prevent the risk of electric shock use the motor for class equipment only Install the motor in an enclosure in order to prevent electric shock or injury Install the motor and control unit so as to avoid contact with hands or ground it to prevent the risk of electric shock Connection e Keep the control unit s input power voltage within the specification to avoid fire and electric shock e Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock Do not forcibly bend pull or pinch the cable Doing so ma
55. te Front Panel 3 3 Installing the capacitor when using a motor with a capacitor Use M4 screws to mount the capacitor screws not provided 9 oe Capacitor Cap 4 3 169DIA Dimensions in millimeters inches Note Do not remove the capacitor cap from the capacitor e Do not let the screw fastening torque exceed 1 N m 10 kgfcm to prevent damage to the mounting feet Mount capacitor at least 10 cm 3 94 inches away from the motor If it is located closer he life of the capacitor will be shorterd e The lead wire yellow for capacitor should be about 30 cm 11 81 inches long 3 4 Installing and wiring in compliance with EMC directive WiGeneral EMC directive 89 336 EEC 92 31 EEC The US series units with model numbers ending in E are in conformance with the EMC directive The US series has been designed and manufactured for incorporation in general industrial machinery The EMC directive requires that the equipment incorporating this product comply with these directives The installation and wiring method is the basic methods that would effectively allow the customer s equipment to be compliant with the EMC directive At Oriental Motor EMC measures are performed with the optional extension cables connected The compliance of the final machinery with the EMC directive will depend on such factors as configuration wiring layout and risk
56. ted Emission Test EN55011 Conducted Emission Test EN55011 EMS Immunity Tests EN61000 6 2 Radiation Field Immunity Test IEC61000 4 3 Electrostatic Discharge Immunity Test IEC61000 4 2 Fast Transient Burst Immunity Test IEC61000 4 4 Conductive Noise Immunity Test IEC61000 4 6 Surge Immunity Test IEC61000 4 5 Voltage Dip Immunity Test IEC61000 4 11 Voltage Interruption Immunity Test IEC61000 4 11 EMC US EMI US EMS US EMC AC AC AC AC TDK ZAG2210 11S EPCOS AG B84112 B B110 Schaffner EMC AG FN2330Y 10 06 FN2310X 10 06 Tyco Electronics CORCO
57. the switch of AC 250 V 5 A or more capacity 5 4 Checking the motor s speed Use the SDM496 digital display model sold separately Connect the power cord SPEED OUT terminals to 1 and 11 Control Unit Rear Panel Speed Indicator a 3 lt SDM496 on the digital tachometer and the motor s speed will be UM displayed once the motor begins rotating Refer to the SDM496 digital display model operation manual Ground 3 SPEED for connection details T a Note The digital speed indicator SDM496 is not certified by the recognized safety standards When the digital speed indicator is used with the US series which is certified by the recognized safety standards and or the conformed safety standards the US series itself is not in conformance with the safety standards 5 5 Extension cables The distance between the motor and control unit is 0 75 meters 29 53 inches normally use an extension cord sold separately in situations where the motor and control unit are to be used apart from each other Using the longest cord the distance can be extended up to 4 5 meters 177 17 inches HUS206 US315 US425 and US540 models HUS560 and US590 models Model ee face Model ids fn CCO1SS052 1 39 37 CCO1SS2 1 39 37 CC02SS052 2 78 74 CCO2SS2 2 78 74 CCO3SS052 3 118 11 CC03SS2 3 118 11 CCO04SS052 4 157 48 CCO4SS2 4 157 48 Note Do not use multiple extension cords connected to each other as this could result
58. the table in section 2 2 Checking the product name and motor control unit combination e Keep the motor and gearhead s pilot section free of dirt as the presence of dirt can result in inadequate fastening and cause grease to leak from the gearhead e Scratches and dents on the gears can cause unusual sounds WMotor with cooling fan Equipment Z Inflow 10 0 4 Outflow When mounting a motor with a cooling fan onto a device open a ventilation hole or leave 10 millimeters 0 4 inches or more behind the fan cover so that the cooling inlet on the back of the motor cover is not blocked The cooling fan does not always operate while the motor is running It operates depending the input voltage supplied to the motor X Dimensions in millimeters inches 3 2 Installing the control unit There are two methods for mounting the control unit onto a machine Refer to the mounting methods described below M4 screws are not provided with the control unit Users must supply these screws on their own Note Use a tightening torque of 0 7 N m 7 kgfcm or less for the screws Tightening them at a torque above 0 7 N m 7 kgfcm could damage the control unit Hinstalling by opening a square hole 1 Cut a hole in the mounting plate as indicated in the Mounting Plate 1 2 44 5 177DIA FSR S gglg 53 2 09 Dimensions in millim
59. ven under normal operating conditions If a motor is accessible during operation post the warning label shown in the figure in a conspicuous position to prevent the risk of burns Warning label Disposal e When disposing of the motor or control unit treat them as ordinary industrial waste 2 Checking the package contents 2 1 Checking the contents Make sure that you have received all of the items listed below lf an accessory is missing or damaged contact the nearest ORIENTAL MOTOR office MO 1 Control UN RS SR 1 Control unit mounting screw M3 set 1 SCKOWS aotea ents Sneath Gand a 4 Washers 2 c8 ancien vated etetriee 4 Ne 4 This operation manual eere 1 Motors and Control units have been designed and inspected according to the following standards Recognized name is motor model name and control unit name UL2111 UL1004 UL508 CSA C22 2 No 100 CSA C22 2 No 77 CSA C22 2 No 14 EN60950 1 Applications for EN60034 1 EN60034 5 EN60950 1 Standards IEC60034 11 15 W 90 W type IEC60664 1 EN50178 Certification Body UL File No E64199 6 W type UL File No E91291 E64197 15 W 90 W type Standards VDE Installation category II Pollution degree 2 Class I For EN IEC Standards When the machinery to which the motor is mounted requires installation category I and pollution degree 3 specifications install the motor in a cabinet that comply with IP54 and connect to power supply via an
60. y fire and electric shock e To prevent electric shock be sure to install the terminal cover over the control unit s terminals after making connections Do not remove the covers attached to the 60 W type and 90 W type capacitors e The control unit is not equipped with overcurrent protection Install a device for overcurrent protection e g circuit breaker before connecting the unit to the power source Failure to do so may result in fire Operation e Turn off the control unit power in the event of a power failure or the motor may suddenly start when the power is restored and may cause injury or damage to equipment Maintenance and inspection Do not touch the connection terminals of the control unit and capacitor immediately after the power is turned off for a period of 10 seconds The residual voltage may cause electric shock Repair disassembly and modification e Do not disassemble or modify the motor or control unit This may cause electric shock or injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product N Caution General e Do not use the motor and control unit beyond their specifications or electric shock injury or damage to equipment may result e Keep your fingers and objects out of the openings in the motor or electric shock injury or damage to equipment may result Do not touch the motor during operation or immediately after stopping The surface
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