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Powerware 9140 UPS 7.5–10 kVA User's Guide

1. Communication USB Po Port o o na E O O o o o o o o oo oo o a al 4 20A 250V eri use S232 SERVICE RESERVED RESERVED Output fo Circuit eh La Breakers d E 4 C19 Output Receptacles to PS 5 f o e o o EB X Slot Ground Connector Communication Bonding Bay Screw IEC 309 60A IEC 309 60A Input Power Cord Output Power Cord Figure 27 Plug Receptacle UPS Rear Panel EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 9 To change the factory set defaults see User Settings on page 60 10 Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The Y indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the alarm beeps or a UPS alarm indicator stays on see Troubleshooting on page 89 11 If you installed an optional REPO or ROO test the REPO or ROO
2. Battery Circuit Breakers o O gp o o o EDO oo ol g mpri USB RS232 SERVICE RESERVED RESERVED LO deb st Output REPO En Circuit mo o o o o 01 Breakers nnn jn A nnn O O O A O O O O nj Fo maj nnn nnn jn nnn jn 0 nnn nnn nn nnn a a a a 0 08 00 u 08 01 08 a nn nj jn nj a UO a a o jn jn jn jn DODOCUCCESOSRCCS00000SS00000S55o Q Q DODOSOCCESOSCC0S000005000000S50o enn o un 0 nn nnn jn nnn nnn nn nn 0 u u a a I I DOQQDO00000000000000000 000000000 DODDNSDORDI OOD0RONONTADANODO NO PRODI DO EM a o NN VO TRONO VO PNODO DONNDODO fu un O o ennn jn jn O O DODODODOO DODO DODDDO DODONUNDODOVONODO DO a a a a a o i 100 00 UPS PS 000 00 0 0 a a aa DU OON QD O OQUOOUOCOcOccCK 000000 e u DOIDO EN EN o a a 00000 00000 00000 EBM 00000 00000 e 00000 00000 o EBM Battery Connectors o 00000 e OOOO O 00000 00000 00000 00000 00000 EBM
3. E OO o 0081 081 u o n jn jn n n n 0808 08 0 n Ca i a 1 Ground DON0 0000000000 c0d000 000000000 ao Don Bonding Screw nput Terminal EBM Output Terminal Block Cover Connector Block Cover X Slot Communication Bay Figure 28 Hardwired UPS Rear Panel EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 47 INSTALLATION 48 Follow the instructions for the input configuration to be used with the UPS For single phase single input feed see Figure 29 the input bypass terminal block is factory wired The L1 JP and L pins are connected by a short jumper wire and the bypass is connected to the input terminal block s L1 automatically For single phase dual input feed see Figure 30 remove the short jumper wire connecting the L1 JP and L pins so that you can connect the second feed to the input bypass terminal block later in this procedure For three phase dual input feed see Figure 31 remove the short jumper wire connecting the L1 JP and L pins so that you can connect the second feed to the input bypass terminal block later in this procedure Only a Y type star 5 wire input is supported A delta 4 wire input is NOT supported Connect 380 415V L to L 220 2
4. Output Receptacles Plug Receptacle Models Hardwired Models 4 C19 3 C19 and 1 dual C13 each with 20A circuit breaker each with 20A circuit breaker Full Output IEC 309 60A Hardwired 86 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Table 11 Environmental and Safety SPECIFICATIONS Operating Temperature 0 C to 40 C 32 F to 104 F Optimal battery performance 25 C 77 F Storage Temperature 20 C to 50 C 4 F to 122 F Transit Temperature 20 C to 50 C 4 F to 122 F Relative Humidity 0 95 noncondensing Operating Altitude Up to 3 000 meters above sea level Transit Altitude Up to 15 000 meters above sea level Heat Dissipation 2066 BTU hr maximum Audible Noise Less than 55 dBA at 5 feet with battery fully charged without horn Leakage Current lt 3 5 mA Communication DB 9 1200 19200 baud USB 1 1 compliant Surge Suppression Safety Conformance ANSI C62 41 Category B3 UL 1778 CSA C22 2 No 107 3 EN and IEC 62040 2 NOM 019 SCFI 1993 EN and IEC 62040 1 1 Hardwired models only EN and IEC 60950 1 Hardwired models only Agency Markings cULus cUL NOM Hardwired models only T V VDE CE EMC Class A EN 50091 2 FCC Part 15 ICES 003 Seismic Uniform Building Code UBC and Bellcore for Zone 4 Earthquake EATON Powerware 9140 UPS 7 5 10 kVA User s Guide
5. 4 adapter plates for 9 5 mm square hole 16 M5 machine screws plus 2 extra 2 M6 machine screws plus 2 extra 2 M6 clip nuts for racks with round holes plus 2 extra 2 M6 cage nuts for racks with square holes plus 2 extra 8 M4 machine screws with 8 M4 locknuts plus 2 extra of each e EBM user s guide e Optional seismic mounting brackets and fasteners 2 EBM seismic mounting brackets 4 wing bolts plus 1 extra 4 M6 machine screws NOTE Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide instead to install both the UPS and the EBM EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 21 INSTALLATION 22 Rack Setup for the EBM O NOTE Mounting rails are required for each individual cabinet NOTE The recommended configuration is to install the EBM s in the lower part of the rack with the UPS directly above the EBM s To install the optional EBM rail kit 1 Selectthe proper holes in the rack for positioning the EBM in the rack see Figure 2 O NOTE The EBM takes up position 1 through position 9 o O Q O O Q O O ul MO y 4 Position 8 SA ositions for Posi on 5 gt Rail and Front 2 Position 4 Mounting lt 4 Position 3 Bracket Position 2 Bottom of Rack PS or Top of
6. e Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind die rtlichen Bestimmungen zu beachten e Batterien niemals verbrennen da sie explodieren k nnen 10 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l installazione e la manutenzione dell UPS e delle batterie Leggere integralmente le istruzioni prima di utilizzare l apparecchiatura e conservare il presente manuale per futuro riferimento PERICOLO A La TENSIONE contenuta in questo gruppo statico di continuit LETALE Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE AVVERTENZA e UPS contiene la propria fonte di energia batterie Le prese d uscita possono essere sotto tensione anche quando l UPS non collegato all alimentazione elettrica CA e Non rimuovere n scollegare il cavo di ingresso quando il gruppo statico di continuit acceso poich in tal modo si disattiverebbe il collegamento a terra di sicurezza del gruppo statico di continuit e dell apparecchiatura ad esso collegata e Per ridurre il rischio di incendio o di scossa elettrica install
7. 3 Discard or recycle the packaging in a responsible manner or store it for future use Follow these guidelines when locating the cabinet after unpacking e Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion e Avoid placing the cabinet on its side Make sure the air vents on the front and rear of the cabinet are not blocked e The recommended configuration is to install the optional EBM s in the lower part of the rack with the UPS directly above the EBM s If installing optional EBM s continue to the following section EBM Setup Otherwise continue to UPS Setup on page 30 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 EBM Setup i INSTALLATION The Powerware 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square or round mounting holes The rail assemblies adjust to mount in 19 inch panel racks from 24 to 30 inches deep Checking the EBM Accessory Kit If you purchased an optional EBM verify that the following items are included with the EBM e Mounting brackets and fasteners if not already installed 2 front mounting brackets 2 rear mounting brackets 12 M4 flat head screws plus 2 extra e Rails and fasteners 2 sliding rail assemblies left and right 4 adapter plates for 7 1 mm round hole
8. 9155 9170 and FERRUPS GUARANTOR The Guarantor for the load protection guaranty set forth herein is Eaton Electrical Inc a Delaware Corporation company Company LIMITED GUARANTY This load protection guaranty this Guaranty applies only to the original End User the End User of any Powerware 3105 3110 3115 5110 5115 5125 9120 9125 9140 9150 9155 9170 and FERRUPS Products individually and collectively the Product and cannot be transferred This Guaranty applies even in the event that the Product is initially sold by Company for resale to an End User WHAT THIS GUARANTY COVERS For the lifetime of the Product Guarantor promises to repair or replace at Guarantor s option the equipment valued up to the limits shown below that is damaged by an AC power line surge spike or other transient when properly connected to Guarantor s uninterruptible power system UPS Reimbursement for or restoration of data loss excluded This Guaranty applies only if all of the following circumstances arise 1 The UPS is plugged into properly grounded and wired outlets using no extension cords adapters other ground wires or other electrical connectors 2 The installation of the UPS complies with all applicable electrical and safety codes described by the National Electric Code NEC 3 The UPS was used under normal operating conditions and in accordance with all labels and instructions and 4 Th
9. function Activate the external REPO or ROO switch Verify the status change on the UPS display Deactivate the external REPO or ROO switch and restart the UPS 12 If optional EBMs are installed continue to Configuring the UPS for EBMs on page 67 NOTE The batteries charge to 80 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after installation or long term storage EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 45 INSTALLATION Hardwired UPS Installation Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock NOTE Do not make unauthorized changes to the UPS otherwise damage may occur to your equipment and void your warranty The Powerware 9140 hardwired models require a dedicated branch circuit that meets the following requirements e For single phase GOA 10 kVA models or 50A 7 5 kVA models circuit with short circuit and overcurrent protection For three phase 30A 10 kVA models or 20A 7 5 kVA models circuit with short circuit and overcurrent protection A separate single phase input must have a 60A 10 kVA models or 50A 7 5 kVA models breaker connected to the bypass input e 200 240 Vac e 50 60 Hz e The breaker must be wall mounted and be readily accessible to the operator e Flexible metal conduit recommend
10. nstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 e Voor UPS systemen met vast bedrade uitgangen moet de overstroombeveiliging voor wisselstroom uitvoercircuit s door anderen worden geleverd a EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS e Voor UPS systemen met vast bedrade uitgangen moeten de juiste hoofdschakelaars voor wisselstroom uitvoercircuit s door anderen worden geleverd e Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die op de uitgang van deze UPS is aangesloten geen aardlekstroom van meer dan 3 5 milliamp re hebben OPGELET e Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een grote kortsluitstroom Neem de juiste voorzorgsmaatregelen in acht Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu s en op de hoogte zijn van de vereiste voorzorgsmaatregelen Houd onbevoegden uit de buurt van de accu s e De batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften e Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen 6 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A
11. 1 long beep every 5 seconds The UPS is in Bypass mode The equipment transferred to bypass utility power Battery mode is not available however the utility power continues to be passively filtered by the UPS Check for one of the following alarms overtemperature overload UPS failure hot swap or remote emergency power off REPO Bypass Unavailable Ov LED is flashing slowly 1 long beep every 5 seconds Bypass is not available because the bypass input utility is outside the configured bypass range Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions The UPS continues to supply power to your equipment Check for one of the following alarms bypass over or under voltage bypass over or under frequency or bypass unvailable Battery Connection A LED is on 1 long beep every 5 seconds The UPS does not recognize the internal batteries If the condition persists contact your service representative A battery tray is disconnected Verify that all battery trays are fully seated and locked in place If the condition persists contact your service representative Overload N LED is on 1 long beep every 5 seconds Overtemperature N LED is on 1 long beep every 5 seconds Power requirements exceed the UPS capacity greater than 100 of nominal see page 86 for specific output overload ranges The UPS internal temperature
12. 164201622 Rev A FINAL DRAFT 14 Jul 2006 87 SPECIFICATIONS Table 12 Battery UPS Internal a 1 EBM 2 EBMs 3 EBMs 4 EBMs Batteries Type Sealed maintenance free valve regulated lead acid Monitoring Advanced monitoring for earlier failure detection and warning Configuration 32 12V 5 Ah Charging in minutes 266 336 368 398 419 10 kVA models Charging in minutes 215 367 390 416 440 7 5 kVA models NOTE Charging times are approximate and are to 80 usable capacity at nominal line voltage after full load discharge Table 13 Battery Runtimes in Minutes lic Br ne a 1 EBM 2 EBMs 3 EBMs 4 EBMs 100 Load 5 12 27 35 45 75 Load 7 17 35 46 60 50 Load 12 27 52 69 90 25 Load 31 61 99 138 181 7 ER ee ei 1 EBM 2 EBMs 3 EBMs 4 EBMs 100 Load 85 235 375 53 655 75 Load 12 30 52 69 86 5 50 Load 22 515 78 5 98 5 m 25 Load 48 94 116 gt 120 gt 180 NOTE Battery times are approximate and vary depending on the load configuration and battery charge 88 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 8 Troubleshooting The Powerware 9140 is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the fo
13. 4 EBM Figure 22 Securing the Front ofthe UPS EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 37 INSTALLATION 15 If the optional seismic mounting brackets are installed secure the brackets on the UPS to the rack using four M6 machine screws as shown in Figure 23 Tighten the wing bolts on the seismic mounting brackets Figure 23 Securing the Optional UPS Seismic Mounting Brackets 16 Replace the electronics module by sliding it carefully into the cabinet Verify that it seats against the rear of the cabinet Turn the module lock switch to the LOCK position 38 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION Installing the UPS Internal Batteries To install the battery trays into the UPS cabinet 1 Verify that the output circuit breakers on the UPS rear panel are in the OFF O position see Figure 26 on page 41 2 Slide the battery trays into the cabinet see Figure 24 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 24 Installing the Battery Trays 3 Replace the UPS front cover and tighten the two front cover screws see Figure 25 Figure 25 Replacing the UPS Front Cover 4 If you are installing an optional EBM continue to the following
14. NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 80 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 75 UPS MAINTENANCE When to Replace Batteries When the EA indicator flashes slowly and the audible alarm beeps intermittently the batteries may need replacing Contact your service representative to order new batteries Replacing Batteries D NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Batteries can be replaced easily without turning the UPS off or disconnecting the load If you prefer to remove input power to change the batteries see UPS Shutdown on page 66 Consider all warnings cautions an
15. Please have the following information ready when you call for service e Model number e Serial number e Firmware version number e Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you 92 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 9 Warranty Two Year Limited Warranty US and Canada Powerware UPS Models 3105 3110 3115 9104 9120 9125 9140 and FERRUPS up to 3 1 kVA WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Electrical Inc a Delaware Corporation company Company LIMITED WARRANTY This limited warranty this Warranty applies only to the original End User the End User of any Powerware 3105 3110 3115 9104 9120 9125 9140 and FERRUPS up to 3 1 kVA Products individually a
16. carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 19 INSTALLATION Unpacking the Cabinet 20 CAUTION e Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock e The UPS is heavy see page 85 A minimum of two people are required to remove the UPS from its carton To unpack the cabinet and accessories 1 Cutthe pallet straps and remove the large cardboard outer sleeve Have two people lift the sleeve for ease of removal 2 The cabinet batteries and accessory kit are packaged in individual cartons Do not install the batteries until after the cabinet is installed in the rack Use care when moving and opening the cartons Leave the components packaged until ready to install
17. de court circuit haute intensit Observez les pr cautions appropri es L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Sicherheitswarnungen By By EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Anweisungen die Sie w hrend der Installation und Wartung des USV Unterbrechungsfreies Stromversorgungssystem und der Batterien befolgen miissen Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf Die USV f hrt lebensgef hrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die USV enth lt keine vom Benutzer zu wartenden Komponenten ACHTUNG Dieses USV Unterbrechungsfreies Stromversorgungssystem enth lt eine eigene Energiequelle Batterien Die Ausgangssteckdosen k nnen Spannung f hren auch wenn das USV nicht an eine Wechselstromquelle angeschlossen ist Das Eingangskabel nicht entfernen oder
18. down the load immediately If the utility breaker is also tripped the UPS fully powers down within 10 15 seconds When the REPO switch is reset the equipment will not return to battery power until the UPS is manually restarted 70 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 COMMUNICATION e Asa remote on off ROO contact that allows the UPS to be turned on and off from a customer supplied switch in a remote location If the ROO function is installed turning the UPS on and off from the front panel is NOT available If the UPS is in manual Bypass mode turning the UPS on through the front panel transfers the UPS to Normal mode Two REPO ROO positions may be used normally open or normally closed The pins on the normally open REPO connector are not connected together When this connection is closed e For REPO the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load e For ROO a remote on signal energizes the load and opening the connection sends a remote off signal that de energizes the load NOTE To restart the UPS reconnect the REPO connector pins and turn on the UPS manually The pins must be shorted maximum resistance 1000 ohms to keep the UPS running NOTE Disconnect the load when changing the active state of the ROO contact The load will energize or de energize as soon as the state is changed depending on whether there
19. section EBM Installation Otherwise continue to UPS Installation on page 42 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 39 INSTALLATION EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery connector quickly and firmly To install the optional EBM s 1 Verify that all battery circuit breakers are in the OFF O position see Figure 26 2 Remove the cable retention clip from the UPS battery connector Retain the clip and two screws 3 Remove the cable retention clip from all EBM battery connectors except on the EBM installed in the lowest position in the rack Retain the clips and screws 4 Plug the EBM cable s into the battery connector s as shown in Figure 26 Up to four EBMs may be connected to the UPS 5 Turn each cable retention clip 90 degrees and reinstall each clip to hold the EBM cable firmly in place 6 Continue to the following section UPS Installation NOTE After UPS installation ensure maximum battery runtime by configuring the UPS for the correct number of EBMs see page 67 40 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 UPS Battery Connector EBM Cable INSTALLATION
20. the alarms and restart if necessary Turn on the protected equipment 64 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 OPERATION Starting the UPS on Battery O NOTE Before using this feature the UPS must have been powered by utility power at least once To start the UPS on battery without utility power connected 1 2 3 4 Turn off all protected equipment before starting up the UPS Switch all output circuit breakers to the ON position Press any button on the front panel display to activate the screen Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The Y indicator flashes quickly then slowly indicating that the UPS has entered Standby mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BATTERY and OK to confirm The LCD displays a confirmation message and the E indicator illuminates solid The UPS is now in Battery mode and supplying battery power to your equipment If the AY indicator is flashing check the UPS status from the front panel to view the active alarms Correct the alarms and restart if necessary Turn on the protected equipment Internal Bypass Startup To start up the UPS in internal Bypass mode with utility power connected 1 2 Turn off all protected equipment before starting u
21. 0 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 10 Connect the input bypass and ground wires to the input bypass terminal block according to Figure 33 and Table 2 Line In Neutral In Input Bypass ad je ORD Figure 33 UPS Input Bypass Terminal Block L1 JP Table 2 UPS Input Bypass Wiring Specifications UPS Terminal Terminal A Terminal Wire Tightening Block Position UES Wire Function Size Rating Torque Input Bypass 1 L1 JP 2 Line In 13 3 mm 6 AWG 1 8 Nm 16 Ib in 3 Neutral In 4 Input Bypass Ground Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of each wire EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 51 INSTALLATION 11 Connect the output and ground wires to the output terminal block according to Figure 34 and Table 3 Neutral or L2 Out Line L1 Output INPUT OUTPUT 3 phase Y L N 1 phase 208V L1 L2 1 phase 200 220 240V L N Figure 34 UPS Output Terminal Block Table 3 UPS Output Wiring Specifications DT Denen Output 1 Line Line 1 Out 2 Neutral Out 13 3 mm 6 AWG 1 8 Nm 16 Ib in 3 Output Ground 1 Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of
22. 39 kg 86 Ib 4 Internal Battery Trays 17 kg 37 Ib 4 Internal Battery Trays 17 kg 37 Ib each Total EBM Weight 82 kg 179 Ib Total Plug Receptacle UPS Weight 110 kg 240 Ib Total Hardwired UPS Weight 107 kg 234 Ib EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 85 SPECIFICATIONS Table 9 Electrical Input Nominal Voltage 200 208 220 230 240V auto sensing Voltage Range 160 253V 174 288V Nominal Frequency 50 60 Hz auto sensing Frequency Range 45 65 Hz Default Frequency 60 Hz 50 Hz for hardwired model 220 240V Maximum Input Current at 48A Nominal Utility Voltage not applicable for hardwired models Noise Filtering MOVs and line filter for normal and common mode noise Connections 3 meter IEC 309 60A power cord or hardwired Input Power Factor gt 0 99 Input Mode Single phase or three phase three phase option on hardwired models only Table 10 Electrical Output Regulation Nominal output voltage 2 Static 10 Dynamic Nominal Outputs 200 208 220 230 240V voltage configurable or auto sensing 45 48 45 43 41A 9 10 10 10 10 kVA 7 2 8 8 8 8 kW Output Overload 110 130 load transfers to Bypass mode after 1 minute 130 150 load transfers to Bypass mode after 1 second gt 150 load transfers to Bypass mode after 1 ms Voltage Waveform Normal mode Sine wave lt 3 THD with linear load lt 5 with nonlinear load
23. 40V L to N 208 120V three phase input is NOT supported blocks so they share the same ground and neutral and have inputs of the same frequency 1 NOTE Neutrals are bonded inside the terminal block Wire the input and bypass terminal NOTE Install no more than one wire per terminal 1 PHASE BYPASSTB L1 JP 3 phase Y L1 1 phase 208V L1 1 phase 200 220 240V L1 INPUTTB L2 L3 N Figure 29 Single Input Feed Single Phase EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 1 PHASE 3 PHASE m H lt a gt m L1 JP L N INPUT TB 3 phase Y L1 L2 L3 N 1 phase 208V L1 12 O 1 phase 200 220 240V L1 N Figure 30 Dual Input Feed Single Phase NOTE Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors w w no lt q a ge a m F n lt o gt m L1 JP L N mM F E gt a 3 phase Y L1 2 13 N lt 1 phase 208V L1 L2 O 1 phase 200 220 240V L1 N e Figure 31 Dual Input Feed Three Phase EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 49 INSTALLATION 6 Punch holes in the terminal block co
24. 6 cage nuts for racks with square holes plus 4 extra 8 M4 machine screws with 8 M4 locknuts plus 2 extra of each e Cables Serial cable USB cable e REPO connector e 10 Ferrules for use with hardwired models e Software Suite CD e This user s guide e Optional seismic mounting brackets and fasteners 2 UPS seismic mounting brackets 8 wing bolts plus 1 extra 4 M6 machine screws EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Rack Setup for the UPS INSTALLATION The UPS is heavy see page 85 A minimum of two people are required to remove the UPS from its carton O NOTE Mounting rails are required for each individual cabinet NOTE The recommended configuration is to install the optional EBM s in the lower part of the rack with the UPS directly above the EBM s To install the UPS rail kit 1 Select the proper holes in the rack for positioning the UPS in the rack see Figure 14 1 NOTE The UPS takes up position 1 through position 18 ea JO Position 17 IS O HSE O JOL Position 11 Tol CI 4 Position 8 MGR 1 Ol Position 5 Position 4 E psi D 2 Position 2 Bottom of Rack or Top of Other e Cabinet Screw Positions for Upper Front Mounting Bracket Screw Positions for Rail and Lower Front Mounting B
25. 9 32 nut driver See Figure 6 Repeat for the other rail M4 Locknuts Figure 6 Tightening the Rail Adjustment Right Rail Assembly Shown 24 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 7 Place the EBM on a flat stable surface with the front of the EBM facing toward you 8 If the front and rear mounting brackets are already installed skip to Step 11 If the brackets are not already installed continue to Step 9 9 Align the two front mounting brackets with the screw holes on the sides of the EBM and secure with eight supplied M4 flat head screws see Figure 7 10 Align the two rear mounting brackets with the lowest two screw holes on the sides of the EBM and secure with four supplied M4 flat head screws Rear Mounting Brackets 2 Front Mounting Brackets 2 Figure 7 Installing the EBM Front and Rear Mounting Brackets EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 25 INSTALLATION 26 11 If installing the optional seismic mounting brackets align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets Loosely secure the brackets with four supplied wing bolts See Figure 8 Do not tighten the wing bolts Figure 8 Installing the Optional EBM Seismic Mounting Brackets 12 Slide the EBM into the rack Verify that the r
26. 9600 Port 2 SERVICE 19200 9600 2400 1200 Set Site Wiring Fault Enabled Disabled Disabled Contact Config Contact Usage REPO ROO Disabled REPO Contact Type N O N C N 0 Changes to these options should be made before turning on the UPS while the UPS is in Standby mode otherwise the changes do not take effect EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 61 OPERATION Operating Modes The Powerware 9140 front panel indicates the UPS status through the UPS indicators Figure 36 on page 57 shows the UPS front panel indicators and controls Figure 37 shows the internal circuit configuration Normal Mode During Normal mode the amp indicator illuminates solid and the UPS is powered from the utility The UPS monitors and charges the batteries as needed and provides regulated and filtered power protection to your equipment Battery Mode When the UPS is operating during a power outage the alarm beeps once every five seconds and the E indicator illuminates solid When the utility power returns the UPS transfers to Normal mode operation while the battery recharges If battery capacity becomes low while in Battery mode the indicator flashes slowly and the alarm becomes continuous If the Battery Low alarm is set the A indicator also illuminates solid This warning is approximate and the actual time to shutdown may vary significantly NOTE Depen
27. A LA LI elena tan 59 User Settings and ns ia ee al EN te a CD ai 60 Operating Modes as prana senen er aes 62 Normal Mode ss Cove cirio a ie eil ri di 62 Battery M de amenderen dalla nia 62 Bypass Moder sers alan sa ate a E ee en ela q ri 63 Standby Mode sor ALINA LL LAI AIR eb le ee he 63 UPS Startup and ShutdOWn gt 2 25 ssa Lied ai ala whe aan 64 Normal Mode Startupi uterina oe rile bian kl 64 Startingithe UPS on Battery sortita ea 65 Internal Bypass Startup e edha 44 24 lele A pai hed AL 65 URS SHUTCOWM rag ire Lee SSA 66 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 i TABLE OF CONTENTS Gonfiguringithe UPS forEBMSf siria ear Aa air ches a 67 Initiating the Battery Testo ta tee cc eee le el al la ne Baal 67 Transferring the UPS Between Modes en 68 Communication i ad A 69 USB POP este ia soia ei ire io hat ne aan eee 70 Remote Emergency Power off and Remote On Off oooooooooccooooooo een 70 DB 9 Commuynication Ports gate Aia an e ee 72 Meolot Cards hes 22 22 th slate den ange lacie A Re daden 73 Powerware LanSafe Power Management Software ooooooooooooocoo ooo 14 UPS Maintenance 1 0 AI A a 15 UPS and Battery Gare ca kod nent lt Ged dfs Baer el ian ana 15 Storing the UPS and Batteries 6 0 nee 75 When to Replate Battenes soc 2m seus engen li Last baled La dini rudi eden palo si za 76 Replacing Batteries tto ilaele lai ona ita 16 How t
28. ECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury 76 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 UPS MAINTENANCE How to Replace EBM Batteries To replace the EBM batteries 1 Switch all battery circuit breakers to the OFF O position see Figure 26 on page 41 2 Remove the cable retention clip and screws and unplug the EBM cable from the UPS If additional EBMs are installed remove the cable retention clip and screws and unplug the EBM cable from the battery connector on each EBM 3 Remove the EBM front cover see Figure 41 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly CAUTION Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the EBM Figure 41 Removing the EBM Front Cover EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 77 UPS MAINTENANCE 4 Push down and hold the battery tray lock to unlock the tray Pull the battery tray slowly out onto a flat stable surface use two hands to support the tray Repeat for each battery tray in the cabinet See Recycling the Used Battery or UPS on page 84 for proper disposal 5 Slide the new battery trays into the EBM c
29. ETUP and LANGUAGE Scroll through the available options and press the button to select the language 58 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 OPERATION Display Functions When the UPS starts up the LCD displays the Eaton Powerware logo and the type of UPS About 5 seconds after startup or after 15 minutes of inactivity the LCD displays the system status screen The system status screen shows the output voltage output frequency output load percent and the current operating mode see Figure 36 on page 57 The backlit LCD automatically dims after a long period of inactivity Press any button to restore the screen From the system status screen press the button to select MENU Use the two middle buttons A and W to scroll through the menu structure Press the button to select an option or enter a submenu Press the ESC button to cancel or return to the previous menu The following table shows the basic menu structure Table 4 Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function Control Output Control Turn the UPS on and off Transfer to other modes Battery Test Cancel a test Schedule a test View a test report Status Active Alarms Display any active alarms UPS Output Display the voltage current frequency load current watts and VA UPS Input Display the current utility voltage and frequency Batter
30. FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS Tarkeita Turvaohjeita TARKEITA TURVAOHJEITA SUOMI SAILYTA NAMA OHJEET Tama k ytt ohje sis lt t rkeit ohjeita joita on noudatettava UPS virtal hteen ja akkujen asennuksen ja huollon yhteydess Lue kaikki ohjeet ennen laitteiston k ytt ja sailyt ohje my hemp tarvetta varten VAARA A T m UPS sis lt HENGENVAARALLISIA JANNITTEITA Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKILON TOIMEKSI UPS ei sis ll MITAAN KAYTTAJAN HUOLLETTAVIA OSIA VAROITUS A e T ss UPS virtal hteess on oma energianl hde akut L ht vastakkeissa voi olla j nnite vaikka UPS virtal hdett ei ole kytketty verkkovirtaan e Ala poista tai irrota sis ntulojohtoa kun UPS on kytkettyn T m poistaa urvamaadoituksen UPS laitteesta ja siihen liitetyst laitteistosta e V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kosteus on s dett viss ja joissa ei ole virtaa johtavia ep puhtauksia Ymp rist n l mp tila ei saa ylitt 40 C l k yt l hell vett ja v lt osteita tiloja 95 maksimi UPS j rjestelmiss kiintealla asennuksella kuormana olevien laitteiden ylivirtasuojaus ja erotuskytkimet tulee toteuttaa kuormapiireissa e Kansainv liset normit ja johdotusm r ykset vaativat ett kaikkien t m n UPS laitteen ulostulokytkent jen yh
31. G Set CONTACT USAGE to REPO Then set CONTACT TYPE to either normally open N O or normally closed N C To configure the UPS for ROO behavior select MENU from the system status screen then select SETUP USER SETUP and CONTACT CONFIG Set CONTACT USAGE to REMOTE ON OFF Then set CONTACT TYPE to either normally open N O or normally closed N C REPO only Start the UPS by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm Activate the external REPO or ROO switch to test the function Verify the status change on the UPS display REPO only De activate the external REPO switch and restart the UPS 56 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 4 Operation This chapter contains information on how to use the Powerware 9140 including front panel operation operating modes UPS startup and shutdown configuring the UPS for Extended Battery Modules EBMs initiating the battery test and transferring the UPS between modes Control Panel Functions The UPS has a four button two line graphical LCD with backlight It provides useful information about the UPS itself load status events measurements and settings see Figure 36 On Battery Indicator Bypass Indicator yellow yellow Power On Indicator Alarm Indicator green red Output Voltage Output and Load Frequency EET SO He i GOH P
32. IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue loss of use of Products loss of data cost of capital claims of customers of the End User or any special indirect incidental or consequential damages whatsoever The total cumul
33. KeHUe axe ecin MBII He HONKJHOYEH K CETH IIEPEMEHHOTO TOKA e He orcoemmHaliTe cereBoli LIHYP H He M3BJIEKA TE ero BUJIKY H3 POSETKH IIPH BKJIIO4eHHOM MBII IIpu stom sallaTHOe sasemueHne OTKMoyaerca OT MBIT u OT O OPyXOBAHMA MNOAIKMOYEHHOTO K MIIB e Ina cCHmKeHma OTIACHOCTH HOxapa WIM TOPAKEHMA 9IEKTPHAECKHM TOKOM ycranasnuBa te MBII B 3aKpbITOM HOMEIIIeHHH C KOHTPONMPyeMbIMU TEMIIEpaTypoH H BJIAXKHOCTBIO B KOTOPOM OTCYTCTBYIOT IpoBONAITHE 3aTpA3HAIOUIME BEINECTBa TemmepaTypa OKpy xarolmero BO3 yxa He JOJDKHa npeBbilllatb 40 C He aKc y yarnpy Te YCTPO CTBO OKOJIO BONDI WIM B MECTAX C TIOBbIIIIEHHOH BIIAKHOCTBP Makc 95 ra monene MBII c nocrosmHo saragHHbIMH BbIXONHBIMH KOHTAKTAMH yCTpO CTBO 3ALIMTBI OT Ieperpy3KH BBIXONHOTO KOHTypa KOHTypoB NepeMeHHOTO TOKA IIpHo6peTaeTca OTHENIBHO Ira monene MBII c nocrosmHo 3allaAHHbIMM BBIXOJHBIMH KOHTAKTAMH COOTBETCTBYyIOIIHE pPa3MbIKAIOIIIHE IEPEKINOYATEIH BBIXOMHOTO KOHTypa KOHTypoB mepeMeHHoro TOKA IPHO PeTAaIOTCA OTHE IBHO e Ina o6ecneyenma co mioneHHa Tpe6oBaHHii MEIKIYHAPONHBIX CTAHNAPTOB H Tpe6oBanu K pa3BO IK 9 KTPHYECKHX IerTeli CYMMApHaa BeJimunHa TOKA yTeuKH Ha 3eMJIIO Bcero 060pyJ0BaHHA IIONKJIHOYEHHOTO K BbIXony MBI He JOKHA IpeBbIIAaTb 3 5 MHJVIMAMIPA OCTOPOXKHO e BbIcoKoe Harp mxeHne BbISBAHHOE KOPOTKHM 3aMbIKaHHeM B arapee MOKET TIPUBECTH K IOPA gt KEHNIO YIEKTPHYECKUM TOKOM HIN Ox Kory CoOmozalire MepbI IIPENOCTOPO gt KHOCTH Texu
34. LOCK position The UPS transfers to Bypass mode Figure 46 Removing the Electronics Module 82 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 UPS MAINTENANCE Grasp the handle at the base of the electronics module and pull the module slowly out of the cabinet Use two hands to support the module out onto a flat stable surface Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry Label the original module with masking tape or some other identifier Record the serial number of the replacement module for your warranty If not returning the electronics module for warranty see the following section Recycling the Used Battery or UPS for proper disposal Insert the replacement module by sliding it carefully into the cabinet Verify that it seats firmly against the rear of the cabinet Turn the module lock switch to the LOCK position The UPS automatically returns to Normal mode Replace the UPS front cover and tighten the two front cover screws EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 83 UPS MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS e Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is require
35. Other Cabinet Figure 2 Front Rail Screw Positions for the EBM EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 2 Using two M5 machine screws and an adapter plate attach the rail to the front of the rack see Figure 2 and Figure 3 Do not tighten the screws Front M5 Screws N Position 6 gt Position 5 gt Position 4 gt Position 1 Adapter Plate PE E E E EP PP NR CE Figure 3 Securing the Front Rail 3 Adjust the rail size on the rail assembly for the depth of your rack see Figure 4 Figure 4 Adjusting the Rail Depth Right Rail Assembly Shown EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 23 INSTALLATION 4 Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate see Figure 5 Tighten all screws at the front and rear of the rail Adapter Plate gt Position 6 N O N N Position 5 x DE q Position 4 Bottom of Rack or Top of Other Cabinet a ES cui Position 3 _ Position 1 Position 2 Figure 5 Securing the Rear Rail Right Rail Assembly Shown 5 Repeat Steps 2 through 4 for the other rail 6 To tighten the rail adjustment assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly Tighten using a 7 mm
36. Powerware 9140 UPS 7 5 10 kVA User s Guide E T N Powerware Powerware 9140 UPS 7 5 10 kVA User s Guide Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada EN 50091 2 Some configurations are classified under EN 50091 2 as Class A UPS for Unrestricted Sales Distribution For these configurations the following applies WARNING This is a Class A UPS Product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures Powerware ABM X Slo
37. ZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS A neutral to ground 95 maximum For all UPS m branch circuit overcu 7 5 KVA models rati For all UPS models s be provided by others To reduce the risk o branch circuit overcu NEC ANSI NFPA 70 Do not remove or unplug the safety ground from the UPS a To reduce the risk of fire or el controlled indoor environmen must not exceed 40 C 104 F Do not opera odels overcurre provided by others To reduce ng in accordance with rent protection for 60 he output recep input cord whe nd the equipment connected to the UPS ectric shock in t free of conductive contaminants Ambient temperature This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connec ed to an AC supply The output receptacles may have live voltages even in Standby or remote emergency power off REPO mode For example with li single phase the voltage at ne to line input wiring 208V line to line acles is 110 120V measured from n the UPS is turned on This removes the stall this UPS in a temperature and humidity e near water or excessive humidity nt protection for the input and output AC circuit s is to be the risk of fire connect only to a circuit provided with amperes 10 kVA models or 50 amperes the NEC ANSI NFPA 70 uitably rated disconnect switches for th
38. a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Guaranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Guaranty COSTS NOT RELATED TO GUARANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Guaranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Guaranty will be borne by the End User TO MAKE A CLAIM In the USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA contact your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3149 For comments or questions about this Load Protection Guaranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA 98 EATON Powerware 9140 UPS 7 5 10 kVA Us
39. a ska tillhandah llas av andra f r UPS system med fasta utg ngar e Bortkopplingsswitchar med passande dimensionering f r de utg ende v xelstr mskretsarna ska tillhandah llas av andra f r UPS system med fasta utg ngar e F r att verensst mma med internationell standard och installationsf reskrifter f r inte den totala utrustning som anslutits till uttagen p denna UPS enhet ha l cksstr m som verstiger 3 5 milliampere VIKTIGT e Batterierna kan inneb ra en risk f r elektrisk st t eller br nnskada fr n kortsluten starkstr m lakttag l mpliga f rsiktighets tg rder Service ska utf ras av utbildad servicepersonal med kunskap om batterierna och n dv ndiga f rsiktighets tg rder H ll ej beh rig personal borta fr n batterierna e Batterierna m ste avyttras enligt anvisningarna i lokal lagstiftning e Anv nda batterier f r aldrig br nnas upp De kan explodera 18 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 3 Installation This section explains Equipment inspection Unpacking the cabinet Extended Battery Module EBM setup and installation including EBM batteries UPS setup and installation including UPS internal batteries Remote emergency power off REPO or remote on off ROO installation Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the
40. abinet see Figure 42 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 42 Installing the Battery Trays 6 Replace the EBM front cover see Figure 43 and tighten the two front cover screws Figure 43 Replacing the EBM Front Cover 78 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 UPS MAINTENANCE 7 Repeat Steps 3 through 6 for each EBM 8 Plug the EBM into the UPS as shown in Figure 26 on page 41 For additional EBMs plug the EBM cable into the battery connector on the adjacent EBM 9 Reinstall the cable retention clip s and screws to hold the EBM cable s firmly in place 10 Switch all battery circuit breakers to the ON position How to Replace UPS Internal Batteries To replace the UPS internal batteries 1 Remove the UPS front cover see Figure 44 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Figure 44 Removing the UPS Front Cover EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 79 UPS MAINTENANCE CAUTION Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the UPS 2 Push down and hold a battery tray lock to unlock a tray Pull the battery tray slowly out ont
41. abziehen wahrend die USV eingeschaltet ist weil hierdurch die Sicherheitserdung von der USV und den daran angeschlossenen Ger ten entfernt wird Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht bersteigen Die USV nicht in der Nahe von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 betreiben Fur USV Systeme mit festverdrahteten Eing ngen mu der berstromschutz f r die Ausgangswechselstromkreise anderweitig bereitgestellt werden o SAFETY WARNINGS e F r USV Systeme mit festverdrahteten Ausg ngen m ssen Trennschalter f r die Ausgangswechselstromkreise mit passendem Nennwert anderweitig bereitgestellt werden e Um internationale Normen und Verdrahtungsvorschriften zu erf llen d rfen die an den Ausgang dieser USV angeschlossenen Ger te zusammen einen Erdableitstrom von insgesamt 3 5 Milliampere nicht berschreiten VORSICHT e Batterien k nnen das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in Brand geraten Die richtigen Vorsichtsma nahmen beachten Die Wartung muss von qualifiziertem Wartungspersonal durchgef hrt werden das im Umgang mit Batterien ge bt ist und ber gute Kenntnisse der erforderlichen Vorsichtsma nahmen verf gt Nicht autorisiertes Personal von Batterien fern halten
42. ains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Table of Contents T Introduction ss sas en ea ai paia 1 2 Safety Warnings veen 3 3 Installation css ae ever en oaeen oenen ir daer TA 19 Inspecting th e Equipment lt lt tree nternet os Boke 19 Unpaking the Cabinet arn 2 sten en Ee a Wa AEL EREN 20 EBMISELUP se A 21 Checking the EBM ACCESSO KIE 0 oe abe ot zalen Ae ar ade han ade 21 Rack Setup for th amp EBM er nn Aten Ee EDGE ade 22 Installing the EBM Batteries ses sri Ver nabalisa ae NE 28 UPS Setups Seethi tae oden AA arten tetek Abel hai ke tn le a ater Li 30 Checking the UPS Accessory Kit iii 30 Rack Setup forthe URS tse Sen erlassenen Lie od y 31 Installing the UPS Internal Batteries 39 EBMilnst llation sa Yard ine een tad i ee 40 URS Installation ea was OI PA SIL O eeN 42 Plug Recept cle UPS Installation u e an an 42 Hardwired UPS Installation 0 46 REPO and ROO Installation li ben a ddd de ede ALI 54 A SUDO ANION silla oe ii a 57 Control Panel FUNCTIONS rerraslesthallruiiizlipsS sdsiufol ato 57 Charigina the Language sms adoreert ioni iaia At ande Mak be whch siae 58 Display FUNCHONs eae
43. anty covering the applicable Product the warrantor warrants that the Product will have a service life defined below of ten years from the date of purchase the Ten Year Service Life when used in accordance with the storage handling installation operation and maintenance procedures prescribed in the Product s user s guide Service life means the Product s ability to deliver at least 80 of its original rated backup time If Company finds in its sole discretion that any Product has not provided the Ten Year Service Life Company will as its sole obligation and the End User s sole remedy for Company s breach of this warranty repair or replace the Product at its option F O B Company s factory for a charge payable by the End User to Company pro rated on the following basis The End User will be allowed a credit against Company s list price of equivalent equipment at the time of return of the Product to Company in proportion to the percentage of Ten Year Service Life remaining at the time of return of the Product to Company In calculating the available credit the remaining portion of the Ten Year Service Life will be rounded up or down to the nearest whole year The End User will assume responsibility to pay the balance of the list price and Company reserves the right to require payment prior to delivery of the repaired or replacement equipment For the avoidance of doubt Company s responsibilities under this Warranty ar
44. are il gruppo statico di continuit in un ambiente interno a temperatura ed umidit controllata privo di agenti contaminanti conduttivi La temperatura ambiente non deve superare i 40 C Non utilizzare l unit in prossimit di acqua o in presenza di umidit eccessiva 95 max e Nei sistemi UPS provvisti di uscite cablate i dispositivi di protezione da sovracorrente per il i circuito i a corrente alternata in uscita devono essere forniti da terzi e Nei sistemi UPS provvisti di uscite cablate i sezionatori di corrente nominale adeguata per il i circuito i a corrente alternata in uscita devono essere forniti da terzi e Per conformit con gli standard internazionali e con le norme in merito al cablaggio tutta l apparecchiatura collegata con l uscita del gruppo statico di continuit non deve avere una corrente di dispersione di terra superiore a 3 5 milliampere EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 11 SAFETY WARNINGS ATTENZIONE e Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un elevata corrente di corto circuito Osservare le dovute precauzioni L assistenza deve essere eseguita da personale qualificato esperto di batterie e delle necessarie precauzioni Tenere il personale non autorizzato lontano dalle batterie e Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare
45. arranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER COMPANY DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED
46. ative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts 94 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 WARRANTY COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitat
47. ble or disable the automatic test choose a test period 7 to 90 days and choose the test time 1 to 99 minutes EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 67 OPERATION Initiating a Battery Test To initiate a manual battery test select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test the ES indicator flashes rapidly Canceling a Battery Test To cancel a test already scheduled select MENU from the system status screen then select CONTROL BATTERY TEST and CANCEL TEST Viewing the Battery Test Report To view a report of the latest battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT Transferring the UPS Between Modes 68 From Normal to Bypass Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm From Bypass to Normal Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm From Standby to Bypass Mode Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm From Bypass to Standby Mode Select MENU from
48. d Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed N lead acid batteries and must be disposed of properly For more information contact your O Pb local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 84 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 7 Specifications This section provides the following specifications e Model list e Weights and dimensions e Electrical input and output e Environmental and safety e Battery Table 7 Model List Power Levels MES Model Number Rated at Nominal Inputs PW9140 10000 10 kVA 8 kw PW9140 10000 HW PW9140 7500 7 5 kVA 6 kW PW9140 7500 HW EBM Model Number PW9140 192V EBM 9kVA 7 2 kW derated at 200V input Table 8 Weights and Dimensions UPS Extended Battery Module EBM Dimensions 43 0 x 76 0 x 26 2 cm 43 0 x 66 0 x 13 1 cm WxDxH 16 9 x 29 9 x 10 3 6U 16 9 x 26 0 x 5 2 3U Weights Plug Receptacle Chassis 42 kg 92 Ib EBM Chassis 14 kg 31 Ib Hardwired Chassis
49. d notes before replacing batteries e Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Disconnect charging source prior to connecting or disconnecting battery terminals 5 Wear rubber gloves and boots e When replacing batteries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be extremely toxic e Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit e EL
50. dfgres af kvalificeret servicepersonale med kendskab til batterier og geeldende forsigtighedsregler Hold uautoriseret personale veek fra batterierne e Korrekt bortskaffelse af batterier er p kr vet Overhold g ldende lokale regler for bortskaffelsesprocedurer e Skaf dig aldrig af med batterierne ved at br nde dem Batterierne kan eksplodere ved ben ild Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu s Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk A Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD e Deze UPS bevat een eigen energiebron batterijen De uitgangscontactdoos kan onder spanning staan zelfs wanneer de UPS niet is aangesloten op de netspanning e Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben e Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden ge
51. dige dele kan repareres af brugeren ADVARSEL A e Denne UPS indeholder sin egen energikilde batterier Udgangsstikkene kan endog v re str mf rende nar UPS en ikke er koblet til en vekselstramsforsyning e Netledningen ma ikke fjernes og stikket ma ikke tr kkes ud mens UPS en er t ndt Dette fjerner sikkerhedsjorden fra UPS en og fra det udstyr der er sat til Installer denne UPS i et temperatur og fugtighedskontrolleret indendgrsmiljg frit for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk stad Rumtemperaturen ma ikke overstige 40 C UPS en b r ikke betjenes neer vand eller h j fugtighed maksimalt 95 e For UPS systemer med hardledningsudgange skal overstramsbeskyttelse for vekslestrammens udgangskredslab forsynes af andre e For UPS systemer med h rdledningsudgange skal egnede nominelle afbryderkontakter for vekslestrammens udgangskredslgb forsynes af andre e overensstemmelse med internationale normer og bestemmelser for el installation m det udstyr der er forbundet til udgangen af denne UPS tilsammen ikke overskride en jordafdelingsspaending pa mere end 3 5 milliampere 4 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS ADVARSEL e Batterierne kan give risiko for elektrisk stad eller brands r for rsaget af h j kortslutningsstram Overhold geeldende forsigtighedsregler Servicering skal u
52. ding on the UPS load and the number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 13 on page 88 for estimated runtimes When utility power is restored after the UPS shuts down the UPS automatically restarts 62 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 OPERATION Bypass Mode In the event of a UPS overload or internal failure the UPS transfers your equipment to utility power Battery mode is not available however the utility power continues to be passively filtered by the UPS The indicator illuminates The UPS transfers to Bypass mode when e The user activates Bypass mode through the front panel e The UPS detects the electronics module or a battery being replaced e The UPS has an overtemperature condition e The UPS has an overload condition of 110 to 130 for 60 seconds 130 to 150 for 1 second or greater than 150 for 100 ms If an overload condition is corrected the UPS returns to Normal mode However if an overload condition occurs three times within 20 minutes the UPS will lock on Bypass for one hour Standby Mode When the UPS is turned off and remains plugged into a power outlet the UPS is in Standby mode The amp indicator flashes slowly indicating that power is not available to your equipment The battery recharges when necessary Bypass Figure 37 Internal Circuit C
53. e 27 on page 44 for the location of the ground bonding screw 42 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 4 Plug the equipment to be protected into the UPS output receptacles but do not turn on the protected equipment see Figure 27 5 Make any necessary provisions for cord retention and strain relief 6 If an emergency power off disconnect switch is required by local codes see REPO and ROO Installation on page 54 to install the REPO switch before powering on the UPS If you are not required to install a REPO switch you can install an optional remote on off ROO switch see page 54 7 Switch all circuit breakers to the ON position 8 Plug the UPS input power cord into an IEC 309 60A power outlet The amp indicator flashes indicating the UPS is in Standby mode with the equipment offline The fans run and the LCD illuminates and displays the UPS startup screens EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 43 INSTALLATION REPO Connector 44
54. e UPS was not damaged by accident other than AC power line transient misuse or abuse Cumulative Limits to be paid by Guarantor under this Load Protection Guaranty e 25 000 for Powerware UPS Models 3105 3110 and 3115 e 150 000 for Powerware UPS Models 5110 5115 and 5125 e 250 000 for Powerware UPS Models 9120 9125 9140 9150 9155 9170 and FERRUPS products EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 97 WARRANTY WHAT THIS GUARANTY DOES NOT COVER Any reimbursement or repair to End User s equipment does not include reimbursement for or restoration of any data loss This Guaranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation of Product d repair or alteration of Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind to the Product not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a mann
55. e as follows Years 1 2 Product repaired or replaced pursuant to terms of Limited Warranty Years 3 10 Unit Credit Current List Price X _ Years of Unexpired Life 10 Years of Warranted Life EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 95 WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication or incorrect installation d repair or alteration not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent e improper testing operation maintenance adjustment or modification of any kind not authorized in writing by Company personnel or performed by an authorized Company Customer Service Engineer or Agent or f use of the Product under other than normal operating conditions or in a manner inconsistent with the Product s labels or instructions This Warranty is not valid a unless the End User returns to Company the Warranty Registration Card within thirty 30 days of purchase or b if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to
56. e end of useful battery life Extended runtime with up to four EBMs Start on battery capability for powering up the UPS even if utility power is not available Easily replaceable electronics module and batteries that simplify maintenance by allowing you to replace them safely without powering down the critical load Emergency shutdown control through the remote emergency power off REPO port or the option to configure the REPO port as a remote on off ROO function Two standard communication options with a USB port and two DB 9 serial ports one DB 9 port is reserved for service use Optional X Slote cards with enhanced communication capabilities for increased power protection and control Firmware that is service upgradable through the X Slot or DB 9 ports Advanced power management with the Software Suite CD for graceful shutdowns and power monitoring Backed by worldwide agency approvals 2 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 2 Safety Warn ings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference By inside the UPS This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORI
57. e output AC circuit s are to rent protection for 50 current of the UPS an d the total equipmen fire connect only to a circuit provided with amperes rating in accordance with the To comply with international standards and wiring regulations the sum of the leakage connected to the output of this UPS must not have an earth leakage current greater than 3 5 milliamperes EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 a SAFETY WARNINGS CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in a fire Batteries may explode when exposed to flame Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner som skal fglges under installation og vedligeholdelse af UPS en og batterierne Lees venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp fremtidige opslag Denne UPS indeholder LIVSFARLIG HOJSP ENDING Alle reparationer og vedligeholdelse bar kun udfgres af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indven
58. each wire 2 Line 2 Out single phase 208V only 12 Set the phase input selector switch for single phase or three phase input See Figure 31 on page 49 for the location of the switch O NOTE The UPS will not operate if the input is wired for single phase and the selector switch is set for three phase If the input is wired for three phase and the selector switch is set for single phase the UPS will operate on single phase NOTE Resetting the phase input selector switch while the UPS is running has no effect on UPS operation The UPS reads the position of the switch only when powering on 52 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 13 14 INSTALLATION Replace the input and output terminal block covers If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figure 28 on page 47 for the location of the ground bonding screw NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 15 16 17 18 19 20 Plug the equipment to be protected into the UPS output receptacles but do not turn on the protected equipment see Figure 28 on page 47 Make any necessary provisions for c
59. ear mounting brackets engage in and slide easily along the inside of the rails 13 Secure the front of the cabinet to the rack as shown in Figure 9 If the rack holes are square use two cage nuts If the rack holes are round use two clip nuts Position 8 M6 screw and clip cage nut Position 3 M5 screw A Position 2 M5 screw e0b0odoo Figure 9 Securing the Front of the EBM EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 14 If the optional seismic mounting brackets are installed secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 10 Tighten the wing bolts on the seismic mounting brackets Figure 10 Securing the Optional EBM Seismic Mounting Brackets EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 27 INSTALLATION Installing the EBM Batteries To install the battery trays into the EBM cabinet 1 Verify that the battery circuit breakers on the EBM rear panel are in the OFF O position see Figure 26 on page 41 2 Remove the EBM front cover see Figure 11 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Figure 11 Removing t
60. eceives notice of the warranty claim In such case the End User must return at Company s expense the defective Warranted Item to Company in the same packaging as the replacement Warranted Item received by the End User or as otherwise instructed by Company If Company does not receive the defective Warranted Item Company will either charge the End User s credit card or send the End User an invoice which the End User agrees to pay for the value of the replacement Product If the Warranted Item is to be replaced by Company but the End User is unwilling or unable to supply a credit card number or purchase order for the value of the replacement Product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Company receives the defective Product from the End User In any case Company will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and replacement of Warranted Items Any returned Warranted Item or parts that are replaced may be new or reconditioned All Warranted Items returned to Company and all parts replaced by Company shall become the property of Company EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 93 WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER This W
61. ed for ease of service and maintenance To hardwire the UPS 1 Verify that all circuit breakers are in the OFF O position 2 If you are installing power management software connect your computer to the USB port UPS communication port or optional X Slot card see page 69 For the communication port use the supplied serial cable 46 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 3 Switch off utility power at the distribution point where the UPS will be connected Be absolutely sure there is no power 4 Remove the input and output terminal block covers and retain see Figure 28 Communication USB Por Port O o Ale o o oo oo oEDo o e 4 20A 250V O ih use Rs232 SERVICE RESERVED RESERVED Q Q Output Circuit REPO x G Breakers Connector REPO 3 C19 Output E Ds na Receptacles ae OOO Tomo nnn nn di DO DODODODO e e OL I S E LO HC o o slm U ners SDDS OS DONO DA PEDANA DONO VADO NOO 2 i a nnn nnn nnn nennen Output DO mensjes nn 00 0 0 DODO DOD Receptacles
62. er inconsistent with the Product s labels or instructions This Guaranty is not valid a unless the End User returns to Company the Warranty Registration Card within thirty 30 days of purchase or b ifthe Product s serial numbers have been removed or are illegible Company shall not be responsible for any charges for testing checking removal or installation of any items LIMITATION OF LIABILITY THE REMEDIES OF THE END USER SET FORTH HEREIN ARE EXCLUSIVE AND ARE THE SOLE REMEDIES FOR ANY FAILURE OF COMPANY TO COMPLY WITH ITS OBLIGATIONS HEREUNDER EXCEPT AS OTHERWISE PROVIDED FOR IN THIS GUARANTY IN NO EVENT SHALL COMPANY BE LIABLE IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR DAMAGE TO PROPERTY OR EQUIPMENT OTHER THAN THE PRODUCTS INCLUDING LOSS OF PROFITS OR REVENUE LOSS OF USE OF PRODUCTS LOSS OF DATA COST OF CAPITAL CLAIMS OF CUSTOMERS OF THE END USER OR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER THE TOTAL CUMULATIVE LIABILITY OF COMPANY HEREUNDER WHETHER THE CLAIMS ARE BASED IN CONTRACT INCLUDING INDEMNITY IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THOSE SET FORTH ABOVE Company shall not be responsible for failure to provide repair or replacement under this Guaranty due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Guaranty the End User must use the Product in
63. er s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 164201622 A
64. ercent Current ONLINE MENU Access Operating to Menu Mode Options 0006 Control Buttons for the LED Menu Options Figure 36 Powerware 9140 Control Panel System Status Screen Shown EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 57 OPERATION The following table shows the indicator status and description Indicator Status Description SI On The UPS is operating normally Green Slow Flash The UPS is in Standby mode Fast Flash The UPS is starting up Off The UPS is turned off and will not turn on automatically EE On The UPS is in Battery mode Slow Flash The UPS is in Battery mode and a Low Battery condition is detected Yellow Fast Flash A battery test is in progress LS On The UPS is in Bypass mode Yellow Slow Flash Bypass mode in unavailable because the input utility is outside the configured bypass range N On The UPS has an active critical alarm and is not supporting the load See Troubleshooting on page 89 for additional information Red Slow Flash The UPS has an active warning alarm and is supporting the load See Troubleshooting on page 89 for additional information All LEDs Slow Flash The UPS is powering down and the load is no longer supported Cycling AUPS flash upgrade is in progress Changing the Language To change the language setting select MENU from the system status screen then select SETUP USER S
65. ge in the charging cycle The UPS automatically reschedules the battery test User cancelled the battery test through the front panel Battery test report shows CANCELLED Reschedule the battery test if necessary The UPS does not transfer to Bypass mode No input is available to the bypass input terminal block Check the bypass input terminal block wiring Connect an input to the bypass input terminal block The bypass utility does not qualify Check the bypass utility The UPS is receiving bypass utility power that may be unstable or in brownout conditions Bypass mode is disabled Check that the Allow Bypass user setting is Enabled see page 60 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 91 TROUBLESHOOTING Silencing the Alarm Before silencing an alarm check the alarm condition and perform the applicable action to resolve the condition Press any button on the front panel display to silence the alarm If the alarm status changes the alarm beeps again overriding the previous alarm silencing Service and Support O If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative
66. he EBM Front Cover 3 Slide the battery trays into the cabinet see Figure 12 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 12 Installing the Battery Trays 28 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 4 Replace the EBM front cover and tighten the two front cover screws see Figure 13 Figure 13 Replacing the EBM Front Cover EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 29 INSTALLATION UPS Setup 30 The Powerware 97140 UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square and round mounting holes The rail assemblies adjust to mount in 19 inch panel racks from 24 to 30 inches deep Checking the UPS Accessory Kit Verify that the following items are included with the UPS e Mounting brackets and fasteners if not already installed 4 front mounting brackets 2 rear mounting brackets 20 M4 flat head screws plus 2 extra e Rails and fasteners 2 sliding rail assemblies left and right 4 adapter plates 7 1 mm round hole 4 adapter plates 9 5 mm square hole 6 M6 machine screws plus 4 extra 6 M6 clip nuts for racks with round holes plus 4 extra 2 4 4 16 M5 machine screws plus 2 extra 6 6 6 M
67. ion site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA call your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3149 For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Ten Year Pro Rated Limited Warranty US and Canada Powerware UPS Models 5115 5125 5140 9104 9120 9125 9140 9155 9170 and FERRUPS WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Electrical Inc a Delaware Corporation company Company LIMITED WARRANTY This pro rated limited warranty this Warranty applies only to the original End User the End User of any Powerware 5115 5125 5140 9104 9120 9125 9140 9155 9170 and FERRUPS Products individually and collectively the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End User WHAT THIS WARRANTY COVERS In addition to the standard Two Year Limited Warr
68. is too high or a fan has failed Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode if the load increases The alarm resets when the condition becomes inactive Shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS If the condition persists contact your service representative Site Wiring Fault N LED is on 1 long beep every 5 seconds Ground wire connection does not exist or the line and neutral wires are reversed in the wall outlet Have a qualified electrician correct the wiring The UPS does not provide the expected backup time The batteries need charging or service Apply utility power for 48 hours to charge the batteries If the condition persists contact your service representative Power is not available at the UPS output receptacles The UPS is in Standby mode Supply power to the connected equipment Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm 90 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Alarm or Condition Possible Cause TROUBLESHOOTING Action The UPS does not start The main utility breaker is off Verify that the main utility breaker is on The power cord is not c
69. is a jumper installed CAUTION e The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is required The REPO switch must have a minimum rating of 24 Vdc and 20 mA e To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated e When REPO is activated for a UPS with line to line 208V input the output receptacles will have 120V neutral L2 to ground REPO ROO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO ROO L1 2 E 0 82 0 33 mm 2 18 22 AWG 0 82 mm 18 AWG EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 71 COMMUNICATION DB 9 Communication Ports The Powerware 9140 provides two DB 9 ports on the UPS rear panel The service port is not intended for customer use and does not support standard communication protocols The RS 232 port is available for UPS monitoring control and flash upgrades To establish communication between the UPS and a computer connect your computer to the RS 232 UPS communication port using the supplied serial communication cable see Figure 38 on page 69 When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power envi
70. led Disabled Shipped Disabled After one startup and shutdown sequence Enabled Auto Restart Enabled Disabled Enabled UPS ID 0 through 3 0 NOTE This option is not used Language Select Language lt English gt lt Spanish gt English lt French gt lt German gt lt Finnish gt XCP Load Control Enabled Disabled Enabled Upper Bypass V 0 through 20 1 increments 20 Lower Bypass V 0 through 20 1 increments 20 Changes to these options should be made before turning on the UPS while the UPS is in Standby mode otherwise the changes do not take effect 60 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 OPERATION Table 5 User Settings continued Description Available Settings Default Setting Bypass Freq Dev 1 through 5 Hz 1 Hz increments 5 Hz Bypass Frequency Deviation Limits NOTE This value sets the limits from 1 Hz to 5 Hz of the nominal output configuration The value cannot be set lower than the current Utility Sync Window limit defined in the Service Menu Qualify Bypass Enabled Disabled Enabled NOTE This setting enables or disables the bypass qualification rules If the UPS is not able to sync with the Bypass utility the value is Enabled even if set to Disabled No transfer to an out of sync Bypass utility is permitted Allow Bypass Enabled Disabled Enabled Set Baud Rate Port 1 RS232 19200 9600 2400 1200
71. llowing troubleshooting chart to determine the UPS alarm condition Typical Alarms and Conditions Alarm or Condition The following table describes typical alarms and conditions check the Alarm History through the front panel for a list of active alarms If an alarm appears with a service code please contact the Help Desk see page 92 Possible Cause Action On Battery LED is on A utility failure has occurred and The UPS is powering the equipment with battery the UPS is in Battery mode power Prepare your equipment for shutdown 1 short beep every 5 seconds Battery Low LED is flashing slowly Continuous beep The UPS is in Battery mode and This warning is approximate and the actual time to the battery is running low shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity See Table 13 on page 88 for estimated runtimes When utility power is restored the UPS restarts automatically provides power to the load and charges the battery Battery Test LED is flashing quickly 1 long beep every 5 seconds A battery test is in progress Wait until the battery test completes EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 89 TROUBLESHOOTING Alarm or Condition Possible Cause Action On Bypass JO LED is on
72. mpatible with Microsoft Windows 2000 and XP operating systems that support HID devices NOTE The latest versions of the Powerware LanSafe software and the USB firmware are available at www powerware com To establish communication between the UPS and a computer 1 The USB port is hot pluggable Connect the USB cable to the USB port on the UPS rear panel see Figure 38 Connect the other end of the USB cable to the USB port on your computer Install the Powerware LanSafe software and USB drivers according to the instructions provided with the Software Suite CD Remote Emergency Power off and Remote On Off The Powerware 9140 includes a two position terminal that can be either left open or configured one of two ways As a remote emergency power off REPO contact that allows power to be switched off at the UPS output from a customer supplied switch in a remote location The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software Any devices that are operating on battery power are also shut down immediately The UPS transfers to Standby mode and the Control menu options are unavailable This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature When REPO is activated the UPS shuts down all converters de energizes all system relays and fully powers
73. nd collectively the Product purchased on or after June 1 2004 and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Company for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States the District of Columbia and Canada is twenty four 24 months from the date of purchase WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Product and battery individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Company a Warranted Item is defective and the defect is within the terms of this Warranty Company s sole obligation will be to repair or replace such defective Warranted Item including by providing service parts and labor as applicable at the option of Company PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS The Warranted Item will be repaired or replaced at a Company site or such other location as determined by Company If the Warranted Item is to be replaced by Company and the End User supplies a credit card number or purchase order for the value of the replacement Product Company will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Company r
74. nd transfers to Bypass mode 4 To completely remove all output voltage unplug or remove utility power from the UPS 66 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 OPERATION Configuring the UPS for EBMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 Select MENU from the system status screen then select SETUP USER SETUP and BATTERY PACK 2 Use the or Y button to select the number of battery packs in your UPS configuration AII UPS and EBM Cabinets Number of Battery Packs UPS 1 EBM 2 UPS 2 EBMs 3 UPS 3 EBMs 4 UPS 4 EBMs 5 3 Press the button to save the setting 4 Press the ESC button until the system status screen appears Initiating the Battery Test O NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS You can configure the battery test settings initiate a test cancel a test and view the test report Configuring the Battery Test The UPS automatically performs a battery test every 7 to 90 days user selectable if this option is enabled To enable or disable the automatic battery test and to select the test frequency and length select MENU from the system status screen then select SETUP USER SETUP and BATTERY TEST Select to ena
75. o o Cable Retention Clip Figure 26 Typical EBM Installation EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 41 INSTALLATION UPS Installation For the PW9140 10000 or PW9140 7500 model see the following section Plug Receptacle UPS Installation For the PW9140 10000 HW or PW9140 7500 HW model see Hardwired UPS Installation on page 46 Plug Receptacle UPS Installation NOTE Do not make unauthorized changes to the UPS otherwise damage may occur to your equipment and void your warranty The Powerware 9140 plug receptacle models require a dedicated branch circuit that meets the following requirements 60A 10 kVA models or 50A 7 5 kVA models circuit with short circuit and overcurrent protection 200 240 Vac 50 60 Hz The breaker must be wall mounted and be readily accessible to the operator Flexible metal conduit recommended for ease of service and maintenance To install a plug receptacle UPS 1 2 Verify that all circuit breakers are in the OFF O position If you are installing power management software connect your computer to the USB port UPS communication port or optional X Slot card see page 69 For the communication port use the supplied serial cable If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw See Figur
76. o suprime la descarga a tierra de seguridad del SIE y de los equipos conectados al SIE Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo Para los sistemas SIE con salidas cableadas permanentamente la protecci n contra exceso de corriente para el los circuito s de CA de salida ser suministrada por terceros Para los sistemas SIE con salidas cableadas permanentemente los interruptores de desconexi n debidamente clasificados para el los circuito s de CA de salida ser n suministrados por terceros Para cumplir con los est ndares internacionales y las normas de instalaci n la totalidad de los equipos conectados a la salida de este SIE no debe tener una intensidad de p rdida a tierra superior a los 3 5 miliamperios PRECAUCION Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras por corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de bater as y est al tanto de las precauciones requeridas debe darle servicio al equipo Mantenga al personal no autorizado alejado de las bater as Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinente
77. o Replace EBM Batteries eee 711 Howto Replace UPS Internal Batteries erna rra vaten area aaa 79 T sting New Batteries nei ea a tt ciel ad td ade 81 Replacing the Electronics Module x ia is es 2 A era Er 81 Reeyeling the Used Battery or UPS 2 2 02 ne AGUA Be ara a 84 Specifications screen 85 Troubleshooting sns attente eeen de eed ereen a a e a ade 89 Typical Alarms and Conditions xs re REV Bastian ata Lei 89 silencing MEA A A ee ie 92 Service and SUppoR tasto lo dels nt ee ER de E asd e el el lp le 92 Warranty anne oenen dee ia El cajado ar doa ee dada Aa 93 Two Year Limited Warranty US and Canada cece eee eee 93 Ten Year Pro Rated Limited Warranty US and Canada 95 Load Protection Guarantee US and Canada 97 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 1 Introduction The Powerwaree 9140 uninterruptible power system UPS protects your sensitive electronic equipment from the most common power problems including power failures power sags power surges brownouts line noise high voltage spikes frequency variations switching transients and harmonic distortion Power outages can occur when you least expect it and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With
78. o a flat stable surface use two hands to support the tray See Figure 45 The UPS display indicates within 5 60 seconds that a battery is disconnected However if an optional EBM is installed the display does not indicate a disconnected battery Repeat for each battery tray See Recycling the Used Battery or UPS on page 84 for proper disposal Battery Tray Lock Figure 45 Removing the Battery Trays 3 Slide the new battery trays into the cabinet Push each tray in until the battery tray lock on the handle catches to lock the tray in place 4 Replace the UPS front cover and tighten the two front cover screws 80 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 UPS MAINTENANCE Testing New Batteries 0 NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS To test the new batteries 1 Plug the UPS into a power outlet apply utility power on hardwired models for 48 hours to charge the battery 2 After charging the battery select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test
79. onfiguration EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 63 OPERATION UPS Startup and Shutdown Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Normal Mode Startup NOTE If the UPS detects that utility power is unavailable or out of range and the DC Start user setting is enabled the UPS will automatically start up on battery To start up the UPS with utility power connected 1 2 Turn off all protected equipment before starting up the UPS Switch on utility power where the UPS is connected Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The YY indicator flashes quickly then slowly indicating that the UPS has entered Standby mode Switch all output circuit breakers to the ON position Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The LCD displays a confirmation message and the amp indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the AY indicator is flashing check the UPS status from the front panel to view the active alarms Correct
80. onnected correctly plug receptacle models Check the power cord connections The batteries or electronics module is being replaced Complete the replacement procedure before starting the UPS The REPO switch is active or the REPO connector is missing Reset the REPO switch and restart the UPS Verify that the REPO connector is present The UPS does not turn off The batteries or electronics module is being replaced Complete the replacement procedure before shutting down the UPS The UPS operates normally but some or all of the protected equipment is not on The equipment is not connected to the UPS correctly Verify that the equipment is plugged into the UPS receptacles For hardwired models contact a qualified electrician to check connections to the power source Circuit breakers for UPS receptacles are in the OFF position Switch UPS receptacle circuit breakers to the ON position UPS receptacles have been turned off by power management software ora communication card Modify the settings in the power management software or the communication card refer to the individual user s guide Battery test failed The batteries need service Contact your service representative Battery test did not run Load was less than 10 of rated capacity when the battery test started Battery test report shows CANCELLED then changes to TEST SCHED during the next appropriate sta
81. or the Product in accordance with the contract terms under which the Product is sold Company shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the USA contact your local Powerware product sales or service representative or call the Customer Reliability Center in the USA at 919 870 3149 Company will not accept any Product for return credit or exchange unless expressly authorized by Company in writing and delivered FOB Company factory For comments or questions about this Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA Load Protection Guarantee US and Canada Powerware UPS Models 3105 3110 3115 5110 5115 5125 9120 9125 9140 9150
82. ord retention and strain relief If an emergency power off disconnect switch is required by local codes see REPO and ROO Installation on page 54 to install the REPO switch before powering on the UPS If you are not required to install a REPO switch you can install an optional remote on off ROO switch see page 54 Switch all circuit breakers to the ON position Switch the main utility breaker on The YY indicator flashes indicating the UPS is in Standby mode with the equipment offline The fans run and the LCD illuminates and displays the UPS startup screens To change the factory set defaults see User Settings on page 60 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 53 INSTALLATION 21 Turn the UPS on by selecting MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO ONLINE and OK to confirm The Y indicator illuminates solid The UPS is now in Normal mode and supplying power to your equipment If the alarm beeps or a UPS alarm indicator stays on see Troubleshooting on page 89 22 If you installed an optional REPO or ROO test the REPO or ROO function Activate the external REPO or ROO switch Verify the status change on the UPS display Deactivate the external REPO or ROO switch and restart the UPS 23 If optional EBMs are installed continue to Configuring the UPS for EBMs on page 67 NOTE The ba
83. ow the REPO and ROO features function see Remote Emergency Power off and Remote On Off on page 70 To install the REPO or ROO switch 1 Verify that the UPS is off and disconnected from utility power 2 Insert the REPO connector provided in the accessory kit into the REPO port on the UPS rear panel See Figure 38 on page 69 for the location of the REPO port 3 Refer to the following table to plan the REPO or ROO behavior REPO Contact Open Contact Closed NC Shutdown Online NO Online Shutdown ROO Contact Open Contact Closed NC Online Standby NO Standby Online EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 55 INSTALLATION This connector must only be connected to an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation 4 Connect the switch or circuit to the REPO connector using non shielded 0 82 mm2 0 33 mm 18 22 AWG wire NOTE For REPO a separate contact must simultaneously cause UPS input AC power to be removed 10 11 Verify that the externally connected REPO or ROO switch is not activated to enable power to the UPS output receptacles Plug in or apply utility power to the UPS The UPS enters Standby mode To configure the UPS for REPO behavior select MENU from the system status screen then select SETUP USER SETUP and CONTACT CONFI
84. p the UPS Switch on utility power where the UPS is connected EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 65 OPERATION 3 Wait for the front panel LCD to illuminate The LCD displays the startup screen for five seconds then displays the system status screen The fans run The YY indicator flashes quickly then slowly indicating that the UPS has entered Standby mode 4 Switch all output circuit breakers to the ON position 5 Select MENU from the system status screen then select CONTROL OUTPUT CONTROL UPS TO BYPASS and OK to confirm The LCD displays a confirmation message the 40 indicator illuminates solid the A indicator flashes and the alarm sounds indicating the UPS is operating in Bypass mode The load is now powered by utility power Optional Press the ESC button to silence the alarm 6 Turn on the protected equipment UPS Shutdown To shut down the UPS 1 Turn off or remove all protected equipment before turning off or shutting down the UPS 2 Select MENU from the system status screen then select CONTROL OUTPUT CONTROL and UPS TO OFF or UPS TO SHUTDOWN 3 Confirm the selection by pressing and holding the button for three seconds to select OK The LCD displays a confirmation message and all indicators flash slowly indicating that the UPS is powering down and no longer supporting the load The UPS disconnects from the batteries a
85. podem oferecer risco de choque el trico ou queimadura ocasionados por alta tens o com possibilidade de curto circuito Tome as precau es adequadas A manuten o deve ser realizada por pessoal qualificado com conhecimento sobre baterias e ciente das precau es exigidas Mantenha o pessoal n o autorizado afastado das baterias e Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos e Nunca jogue as baterias no fogo porque h risco de explos o MpeaynpexpaeHua no mepam 6esonacHocTu BAXHbIE YKAS3AHMA NO MEPAM BESONACHOCTU COXPAHUTE 9TU YKA3AHMA B manHOM PyKOBOACTBE CONEP gt KATCA BA KHbIE HHCTPYKILHH INO YCTAHOBKE H 06c1yKHBaHHO UCTOYHHKA 6ecrrepe6o Horo nuTaHHa MBIT n 6arapei Iepen pa6oro c 060PyHOBaHHEM IIPOYTUTE BCE HHCTPyKIJMH CoxpaHHTe jjaHHO PYKOBOACTBO MIA MAbHEHIIIETO HCIO I530BAHMA ONACHO B nannom MBIT nmerorca CMEPTEJIBHO OIIACHDIE HAIIPADKEHMA Bce pa6orpl IO pemoHTy H O CIY gt AMBAHMIO JO DKHbI BbIIONHATBCA TOJIBKO YIOJIHOMOUYEHHBEIM OBCJTYKHBAIOIIMM TIEPCOHAJIOM Buytpu MBII Her yanos OBCJIY KMBAEMDPIX IIOJIb30BATEJIEM EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 15 SAFETY WARNINGS NPEAVNPEXAEHME e B ammom MBII ycraHoBneHbIi CO CTBEHHBIE HCTOJHHKH IHeprun 6aTapen Ha BbIXONHBIX poseTKax MOxeT bITb Hallps
86. r executados SOMENTE POR PESSOAL DA ASSIST NCIA T CNICA AUTORIZADO N o h nenhuma PE A QUE POSSA SER REPARADA PELO USU RIO dentro da UPS ADVERT NCIA e Este no break possui sua pr pria fonte de energia baterias As tomadas de sa da podem estar energizadas mesmo que o no break n o esteja conectado a uma fonte de energia el trica e N o remova ou desconecte o cabo de entrada quando a UPS estiver ligada Isto remover o aterramento de seguran a da UPS e do equipamento conectado e Para reduzir o risco de inc ndios ou choques el tricos instale a UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis A temperatura ambiente n o deve exceder 40 C N o opere pr ximo a gua ou em umidade excessiva m x 95 e Para sistemas UPS com sa das conectadas a prote o de sobrecarga para circuitos de sa da de corrente alternada deve ser fornecida por outros e Para sistemas UPS com sa das conectadas interruptores de desconex o devidamente qualificados para circuitos de sa da de corrente alternada devem ser fornecidos por outros e Para estar de acordo com os padr es internacionais e os regulamentos de fia o o equipamento total conectado sa da desta UPS n o deve ter uma corrente de fuga terra maior que 3 5 miliamp res 14 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS e As baterias
87. racket Figure 14 Front Rail Screw Positions for the UPS EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 31 INSTALLATION 2 Using two M5 machine screws and an adapter plate attach the rail to the front of the rack see Figure 14 and Figure 15 Do not tighten the screws Front M5 Screws Position 6 gt Position 5 X Position 4 gt Position 1 Adapter Plate aa N SC EEE Figure 15 Securing the Front Rail 3 Adjust the rail size on the rail assembly for the depth of your rack see Figure 16 Figure 16 Adjusting the Rail Depth Right Rail Assembly Shown 32 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 4 Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate see Figure 17 Tighten all screws at the front and rear of the rail Adapter Plate gt Position 6 N N N Position 5 Sa a Position 4 ER on a Position 3 N Position 2 Bottom of Rack or Top of Other Cabinet Position 1 Figure 17 Securing the Rear Rail Right Rail Assembly Shown 5 Repeat Steps 2 through 4 for the other rail 6 To tighten the rail adjustment assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly Tighten using a 7 mm 9 32 nut dri
88. re the sole remedies for any failure of Company to comply with its obligations hereunder In no event shall Company be liable in contract in tort including negligence or strict liability or otherwise for damage to property or equipment other than the Products including loss of profits or revenue loss of use of Products loss of data cost of capital claims of customers of the End User or any special indirect incidental or consequential damages whatsoever The total cumulative liability of Company hereunder whether the claims are based in contract including indemnity in tort including negligence or strict liability or otherwise shall not exceed the price of the Product on which such liability is based Company shall not be responsible for failure to provide service or parts due to causes beyond Company s reasonable control END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect 96 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 WARRANTY OTHER LIMITATIONS Company s obligations under this Warranty are expressly conditioned upon receipt by Company of all payments due to it including interest charges if any During such time as Company has not received payment of any amount due to it f
89. riferimento alle disposizioni locali e Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte alle fiamme 12 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne h ndboken inneholder viktige instruksjoner som du bgr overholde ved montering og vedlikehold av UPS enheten og batteriene Les alle instruksjoner far utstyret tas i bruk og gjem handboken til fremtidig referanse Denne UPS en inneholder LIVSFARLIGE SPENNINGER All reparasjon og service m kun utf res av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTF RE SERVICE PA NOEN AV DELENE i UPS en A e UPS enheten inneholder sin egen energikilde batterier Utgangsstikkene kan v re stramfgrende selv nar UPS enheten ikke er koblet til et stramuttak e Stramforsyningskabelen m ikke fjernes eller trekkes ut nar UPS en er pa slik at ikke sikkerhetsjordingen fjernes fra UPS en og det utstyret som er forbundet med den e For redusere fare for brann eller elektriske stat bar denne UPS en installeres i et innendgrs miljg med kontrollert temperatur og luftfuktighet som er fritt for ledende forurensende stoffer Romtemperaturen m ikke overskride 40 C Den m ikke brukes i neerheten av vann eller ved meget hay luftfuktighet 95 maks e For UPS systemer med fastkoplete uttak m over
90. ronment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins are identified in Figure 39 and the pin functions are described in Table 6 0000 00000 Figure 39 Communication Port Table 6 Communication Port Pin Assignment Pin Number Signal Name Function Direction from the UPS 1 Low Batt Low Battery relay contact 20 mA 30 Vdc contact rating Out 2 TxD Transmit to external device Out 3 RxD Receive from external device In 4 DTR PnP Plug and Play from external device tied to Pin 6 In 5 GND Signal common tied to chassis 6 DSR To external device tied to Pin 4 Out 1 No Connection 8 AC Fail AC Fail relay contact 20 mA 30 Vdc contact rating Out 9 Power Source V 8 to 24 volts DC power Out 72 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 X Slot Cards COMMUNICATION X Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices The Powerware 9140 has an available communication bay for one of the following X Slot cards ConnectUPS X Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the ne
91. rsque l onduleur n est pas connect e une alimentation CA e Ne pas retirer le cordon d alimentation lorsque l onduleur est sous tension sous peine de supprimer la mise la terre de l onduleur et du mat riel connect e Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 maximum e Pour les models l onduleur ayant des sorties c bl es la protection contre une surintensit pour le s circuit s de sortie de courant alternatif doit tre fournie par un autre fournisseur e Pour les models l onduleur ayant des sorties c bl es les interrupteurs de d connexion convenables pour le s circuit s de sortie de courant alternatif doivent tre fournie par un autre fournisseur e Afin d tre conforme aux normes et r glements internationaux de c blage le courant de fuite la terre de la totalit du mat riel branch sur la sortie de l onduleur ne doit pas d passer 3 5 mA 8 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS ATTENTION Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant
92. s Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 17 SAFETY WARNINGS Sakerhetsforeskrifter VIKTIGA SAKERHETSFORESKRIFTER SPARA DESSA FORESKRIFTER Den har anvisningen innehaller viktiga instruktioner som du ska f lja under installation och underhall av UPS enheten och batterierna Las alla instruktioner innan du anv nder utrustningen och spara den har anvisningen f r framtida referens A Denna UPS enhet inneh ller LIVSFARLIG SPANNING ENDAST AUKTORISERAD SERVICEPERSONAL far utf ra reparationer eller service Det finns inga delar som ANVANDAREN KAN UTFORA SERVICE PA inuti UPS enheten e Den har UPS enheten inneh ller sin egen energik lla batterier Uttagen kan vara sp nningsf rande ven d UPS enheten inte ar ansluten till sp nningsn tet e Ta aldrig bort n tsladden n r UPS enheten ar p slagen Detta tar bort skyddsjordningen fran bade UPS enheten och den anslutna utrustningen e Minska risken f r brand eller elektriska st tar genom att installera denna UPS enhet inomhus d r temperatur och luftfuktighet r kontrollerade och d r inga ledande f roreningar f rekommer Omgivande temperatur f r ej verstiga 40 C Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 95 e Overstromsskydd f r de utg ende v xelstr mskretsarn
93. stramvern for vekselstramuttak ene stilles til radighet av andre e For UPS systemer med fastkoplete uttak m passende utkoplingsbrytere for vekselstramuttak ene stilles til radighet av andre e Alt utstyr som er forbundet med utgangen av denne UPS en ma ikke ha en sterkere total lekkasjestram enn 3 5 milliampere for veere i overensstemmelse med internasjonale standarder og forkablingsbestemmelser FORSIKTIG e Batterier kan utgj re en fare for elektrisk stat eller branns r pga hay kortsluttingsstram Treff passende forholdsregler Service bar utfgres av kvalifisert servicepersonale med kjennskap til batterier og nadvendige forholdsregler Hold uautorisert personale borte fra batteriene e Batterier m fjernes p korrekt mate Se lokale forskrifter vedr rende krav om fjerning av batterier e Kastaldri batterier i flammer da de kan eksplodere hvis de utsettes for pen ild EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 13 SAFETY WARNINGS Regulamentos de Seguran a INSTRU ES DE SEGURAN A IMPORTANTES GUARDE ESTAS INSTRU ES Este manual cont m instru es importantes que devem ser seguidas durante a instala o e manuten o do no break e das baterias Leia todas as instru es antes de operar o equipamento e guarde este manual para consult lo futuramente CUIDADO A UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem se
94. t LanSafe and FERRUPS are registered trademarks and ConnectUPS is a trademark of Eaton Electrical Inc Greenlee is a registered trademark of Greenlee Textron Modbus is a registered trademark of Modicon Microsoft and Windows are registered trademarks of Microsoft Corporation Copyright 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standards IEC 61000 3 12 e EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information X PB Pb kai RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product cont
95. teinen maavuotovirta ei ylit 3 5 milliampeeria mA e Akut voivat aiheuttaa s hk iskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta Noudata kaikkia asianmukaisia varotoimia Laitteen saa huoltaa vain ammattitaitoinen huoltohenkil kunta joka tuntee akut ja niihin liittyv t varotoimet Al p st valtuuttamatonta henkil st l helle akkuja e Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi e Ala koskaan heit akkuja tuleen Ne voivat r j ht EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 N SAFETY WARNINGS Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFIEE A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT e Cette onduleur poss de sa propre source d alimentation batteries Il est possible que les prises de sortie soient sous tension m me lo
96. the Battery LED yellow flashes rapidly 3 To view a report of the latest scheduled battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT Replacing the Electronics Module Consider all warnings and notes before replacing the electronics module The electronics module can be replaced easily without turning the UPS off or disconnecting the load The UPS automatically transfers to Bypass mode Battery mode is not available however the utility power continues to be passively filtered by the UPS If you prefer to remove input power to change the electronics module see UPS Shutdown on page 66 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 81 UPS MAINTENANCE e Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e ELECTRIC ENERGY HAZARD Do not attempt to alter any battery or electronics module wiring or connectors Attempting to alter wiring can cause injury 1 NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode To replace the electronics module 1 Remove the UPS front cover see Figure 46 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly 2 Turn the module lock switch to the UN
97. the Powerware 9140 you can safely eliminate the effects of power disturbances and guard the integrity of your equipment Figure 1 shows the Powerware 9140 UPS with an optional Extended Battery Module EBM WO P Be dD NONNI 0000 0000 i ELEN oan ann monte UPS no EBM N E DEZ Figure 1 The Powerware 9140 UPS with Optional EBM EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 1 INTRODUCTION Providing outstanding performance and reliability the Powerware 9140 s unique benefits include the following Online double conversion high frequency UPS design with pure sine wave output and power factor correction The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery For hardwired models choice of operation mode between single phase input mode and three phase input mode 6U rack height with the highest power density for a 10000 VA UPS ABMe technology that uses advanced battery management to increase battery service life optimize recharge time and provide a warning before th
98. the sides of the UPS and secure with four supplied M4 flat head screws Rear Mounting Brackets 2 Front Mounting Brackets 4 Figure 20 Installing the UPS Front and Rear Mounting Brackets EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 35 INSTALLATION 12 If installing the optional seismic mounting brackets align the two UPS seismic mounting brackets with the screw holes on the sides of the UPS above the rear mounting brackets Loosely secure the brackets with the eight supplied wing bolts See Figure 21 Do not tighten the wing bolts Figure 21 Installing the Optional UPS Seismic Mounting Brackets 36 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 13 Slide the UPS into the rack Verify that the rear mounting brackets engage in and slide easily along the inside of the rails 14 Secure the front of the cabinet to the rack as shown in Figure 22 If the rack holes are square use six cage nuts If the rack holes are round use six clip nuts Da O E Position 17 O q M6 screw and o Position 11 cage clip nut Position 8 O UPS 5 o Position 3 M5 screw Position 2 M5 screw Optional e
99. the system status screen then select CONTROL OUTPUT CONTROL and UPS TO OFF Confirm the selection by pressing and holding the lt button for three seconds to select OK EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 5 Communication The Powerware 9140 UPS is equipped with a USB port a REPO port two DB 9 communication ports and an X Slot communication bay see Figure 38 Two parallel ports are available for future use Either the USB port or the RS 232 DB 9 communication port may be used to monitor the UPS however they cannot operate simultaneously The service DB 9 port is used only to upgrade the firmware The X Slot communication bay can accommodate any Powerware X Slot card and can operate simultaneously with the USB port or RS 232 communication port USB Port DB 9 Communication Ports Parallel Ports for future use 00000 00000 00000 ojo o o oso oo o USB RS232 SERVICE RESERVED RESERVED Service Only ON OFF gt Lo REPO Port X Slot Communication Bay REPO connector installed Figure 38 Communication Options EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 69 COMMUNICATION USB Port The UPS can communicate with a USB compliant computer using Powerware LanSafee Power Management Software or other HID compliant power management software co
100. this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Company shall not be responsible for any charges for testing checking removal or installation of Warranted Items COMPANY DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY COMPANY IF PERMITTED BY THE APPLICABLE MANUFACTURER COMPANY SHALL PASS THROUGH SUCH MANUFACTURER S WARRANTIES TO END USER COMPANY DOES NOT WARRANT SOFTWARE INCLUDING SOFTWARE EMBEDDED IN PRODUCTS THAT IS NOT CREATED BY COMPANY WITHOUT LIMITING THE FOREGOING COMPANY SPECIFICALLY DOES NOT WARRANT SOFTWARE SUCH AS LINUX THAT WAS CREATED USING AN OPEN SOURCE MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY COMPANY WITH RESPECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY COMPANY DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE COMPANY S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY FOR FAILURE OF COMPANY TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE END USER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and a
101. tteries charge to 80 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after installation or long term storage REPO and ROO Installation The Powerware 9140 includes a two position terminal see Figure 35 that can be either left open or configured one of two ways e Asaremote emergency power off REPO contact that allows power to be switched off at the UPS output from a customer supplied switch in a remote location e Asa remote on off ROO contact that allows the UPS to be turned on and off from a customer supplied switch in a remote location Figure 35 REPO ROO Connection 54 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION The REPO ROO circuit is an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation CAUTION To ensure the UPS stops supplying power to the load during any mode of operation the input power must be disconnected from the UPS when the emergency power off function is activated gt gt NOTE The REPO function activates when the REPO contacts close NOTE For Europe the emergency switch requirements are detailed in Harmonized document HD 384 48 S1 Electrical Installation of the Buildings Part 4 Protection for Safety Chapter 46 Isolation and Switching For more information about h
102. twork without the requirement of additional network drops In addition a Powerware Environmental Monitoring Probe can be attached to obtain humidity temperature smoke alarm and security information Relay Interface Card has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass Modbuse Card allows you to continuously and reliably monitor the UPSs in your Building Management System BMS Multi Server Card has six serial communication ports that can communicate simultaneously with other computers using Powerware LanSafe Power Management Software provided on the Software Suite CD Single Port Card connects to the Powerware Expansion Chassis to enable multiple communication options or to a PC for power management control See Figure 38 on page 69 for the location of the X Slot communication bay ConnectUPS X Web SNMP Card Relay Interface Card Modbus Card o po ld f Ge E MB Multi Server Card 00 ES MM MB em cem ceo O Relay Interface Adapter gt o Single Port Card o lo di Ee E GE SI o OD Figure 40 Optional X Slot Cards EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 73 COMMUNICATION Powerware LanSafe Power Management Software 74 O Each Powerware 9140 UPS ships with Powerware LanSafe Power Management Soft
103. uueckoe O CIINKMBAHME HOJDKHO OCyIIEeCTBJIATbCA KBANU DHIIMPOBAHHBIM MepcoHaziom NO pabore c HCTO4HHKAMH IIHTAHHA 3HAKOMBIM C MepaMH IIpegoctopoxHocTH He HonycKaliTe K pa6ore c 6arapeaMH HOCTOPOHHHX e Heo6xonumo co mojarb NpaBH a YTMJIM3ALUM aKKYMyJIATOPOB O6parurecb K MECTHbIM HOPMATHBHBIM aKTaM 3a HH OPMaIIHe O Tpe OBAHMAX K yTHIM3aHHH e Huxkorga He poca re AKKyMyY IATOpbI B OTOHb AKKYMYJIATOPbI MOTYT B30pBaTbcA MOM BO3IE CTBHEM OTHA 16 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el mantenimiento del SIE y de las bater as Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA A Este SIE contiene su propia fuente de energ a bater as Los recept culos de salida pueden transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA No retire o desenchufe el cable de entrada mientras el SIE se encuentre encendido Est
104. ver See Figure 18 Repeat for the other rail Figure 18 Tightening the Rail Adjustment Right Rail Assembly Shown EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 33 INSTALLATION The UPS is heavy see page 85 A minimum of two people are required to remove the UPS from its carton 7 Place the UPS on a flat stable surface with the front of the UPS facing toward you 8 Remove the UPS front cover and the electronics module and set them aside see Figure 19 To remove the UPS front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly To remove the electronics module turn the module lock switch to the UNLOCK position Grasp the handle at the bottom of the module and pull the module slowly out of the cabinet Use two hands to support the module Figure 19 Removing the UPS Front Cover and Electronics Module 34 EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 INSTALLATION 9 If the front and rear mounting brackets are already installed skip to Step 12 If the brackets are not already installed continue to Step 10 10 Align the four front mounting brackets with the screw holes on the sides of the UPS and secure with 16 supplied M4 flat head screws see Figure 20 11 Align the two rear mounting brackets with the lowest two screw holes on
105. vers for the input input bypass dual input feed only and output conduit using a Greenlee punch or similar device The holes accommodate up to 2 IMC conduit 7 Pull the input input bypass dual input feed only and output wires through separate conduit leaving approximately 15 cm 6 of exposed wire Attach a flexible metal fitting to the end of each conduit 8 Insert each conduit through a wiring access entry and attach the conduit fitting to the panel Strip 1 5 cm 0 5 of insulation from the end of each incoming wire 9 Connect the input and ground wires to the input terminal block according to Figure 32 and Table 1 SOIL ORS Figure 32 UPS Input Terminal Block Table 1 UPS Input Wiring Specifications UPS Terminal Terminal Terminal Wire Tightening Block Position UPS Wire Function Size Rating Torque Input 1 L1 In 2 L2 In 13 3 mm 6 AWG 1 8 Nm 16 lb in 3 L3 In 4 Neutral In2 5 Input Ground 1 Use 13 3 mm 6 AWG 90 C copper wire minimum For ease of installation use appropriately sized ferrules on the end of each wire 2 For single phase 208V only in North America and Japan utility L2 connects to UPS neutral for most other countries 200 220 240V utility neutral connects to UPS neutral 3 The ground screw on the input terminal block can be used for input ground if an appropriate ring lug is available 50 EATON Powerware 914
106. ware To begin installing Powerware LanSafe software see the instructions accompanying the Software Suite CD NOTE When installing Powerware LanSafe software select serial port installation For the UPS manufacturer and model select Powerware and Powerware 9140 If the Powerware brand options are not available in your version of the software select Generic UPSs for the manufacturer and Generic XCP for the model Powerware LanSafe software provides up to date graphics of UPS power and system data and power flow It also gives you a complete record of critical power events and it notifies you of important UPS or power information If there is a power outage and the Powerware 9140 UPS battery power becomes low Powerware LanSafe software can automatically shut down your computer system to protect your data before the UPS shutdown occurs EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 Chapter 6 UPS Maintenance This section explains how to e Care for the UPS and batteries e Replace the UPS and EBM batteries e Testnew batteries e Replace the electronics module e Recycle used batteries or UPS UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F O
107. y Display the current positive and negative battery voltages percent battery charge and expected battery runtime in minutes DC Link Display the current positive and negative rail voltages System Display the system runtime days hrs min sec Alarm History Display the most recent 50 events and alarms by description alarm number and time day hr mins sec in system runtime Model Info UPS Type UPS Serial Number UPS Part Number Firmware Version Setup User Setup See Table 5 for detail Service Setup This screen is password protected EATON Powerware 9140 UPS 7 5 10 kVA User s Guide 164201622 Rev A FINAL DRAFT 14 Jul 2006 59 OPERATION User Settings The following table displays the options that can be changed by the user Table 5 User Settings Description Available Settings Default Setting O P Output Frequency 50 Hz 60 Hz Auto Auto O P Output Voltage 200V 208V 220V 230V 240V Auto Auto NOTE If Auto is selected input voltages lt 220V are set to 208V and input voltages gt 220V are set to 230V 0 P Voltage changes from Auto to the sensed voltage setting Buzzer Alarm Enabled Disabled Enabled Battery Pack 1 through 5 1 NOTE A value of 1 indicates the UPS internal batteries only See Configuring the UPS for EBMs on page 67 Battery Test Automatic Test Enabled Disabled Enabled Test Period 7 90 days 14 Test Time 1 99 minutes 1 DC Start Enab

Powerware 9140 UPS 7.5–10 kVA User's Guide

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Powerware 9140 UPS 7.5&ndash;10 kVA User's Guide

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Powerware 9140 UPS 7.5–10 kVA User's Guide