PRT-PX16 16 PGM Output Expander Installation Manual
Contents
1. PGM Expander The PRT PX16 Prot g PGM Expander extends the number of PGM outputs by 16 All 16 PGM Outputs feature 7A FORM C High Current Relays with fire control and power supply cut off integrated Flexible module network architecture allows large numbers of modules to be connected to the RS 485 Module Network Up to 250 modules can be connected to the Prot g System in any combination to the network up to a distance of 900M 3000ft Communication beyond this distance requires the use of a RS 485 Network Extender A true multiple function module the PRT PX16 Prot g PGM Expander can be connected to the slave communication RS 485 interface of any PRT RDI2 or PRT RDE2 Reader Expansion Module for simple cost effect integrated elevator floor control with local autonomous operation Locking a network prevents the removal substitution or addition of modules to the module network effectively preventing any tampering with the system Features Secure Encrypted RS 485 Module Communications 16 High Current FORM C PGM Outputs 1 Open Collector Status Output 1 5A Switching Power Supply Intelligent Battery Charge and Monitoring Online and Remote upgradeable firmware Optically Isolated Fire Control Input For Elevator Systems PGM Expander Specifications PRT PX16 Prot g 16 PGM Output Expander Failure to adhere to the specifications The following specifications are important and vital to the correct operation of the O will resul2. ADDRESS 8 ADDRESS 1 ADDRESS 2 ADDRESS 3 ADDRESS 4 FLOOR 1 TO 16 FLOOR 17 TO 32 FLOOR 33 TO 48 FLOOR 49 TO 64 LB AODRESS1 1 BBB ADDRESS 1 2 ADDRESS 1 1 BB ADDRESS 1 2H ADDRESS2 268 ADDRESS 2 2 BN ADDRESS 2 2 BN ADDRESS 2 ST Appress4 3 BB ADDRESS 4 a ADDRESS4 3 BB ADDRESS 4 AR ADDRESS8 AR AODRESSS 4 ADDRESS8 AR ADDRESS 8 ADDRESS 5 ADDRESS 6 ADDRESS 7 ADDRESS 8 FLOOR 65 TO 80 FLOOR 81 TO 96 FLOOR 97 TO 112 FLOOR 113 TO 128 Figure 26 Elevator Car 1 Floor Address Configuration 24 Prot g 16 PGM Output Expander Installation Manual ADDRESS 1 ADDRESS 2 na WW 3M ADDRESS 4 CIN v ADDRESS 8 ADDRESS 9 FLOOR 1 TO 16 LB ADDRESS 1 2M ADDRESS 2 3 BN ADDRESS 4 AT BN ADDRESS 8 ADDRESS 13 FLOOR 65 TO 80 1 ADDRESS 1 20 ADDRESS 2 ck ADDRESS 4 4 M ADDRESS 8 ADDRESS 10 FLOOR 17 TO 32 1 M ADDRESS 1 ZB ADDRESS 2 3 BH ADDRESS 4 AT MB ADDRESS 8 ADDRESS 14 FLOOR 81 TO 96 1 ADDRESS 1 2 EE ADDRESS 2 SM ADDRESS 4 AT M ADDRESS 8 V ADDRESS 11 FLOOR 33 TO 48 LB ADDRESS 1 2 I ADDRESS 2 3 WM ADDRESS 4 AT BN ADDRESS 8 ADDRESS 15 FLOOR 97 TO 112 il ADDRESS 1 2 UN ADDRESS 2 3 ADDRESS A UR ADDRESS 8 ADDRESS 12 FLOOR 49 TO 64 LI ADDRESS 1 2 I ADDRESS 2 3 BB ADDRESS 4 AT MN ADDRESS 8 ADDRESS 16 FLOOR 113 TO 128 Figure 27 Elevator Car 2 Floo
3. configuration switch settings need to be set to the correct mode and address This should be done BEFORE connecting and powering the unit Always connect the PRT RDI 2 or PRT RDE2 Reader Expanders SA and SB terminals to the NA and NB terminals of the slave 16 PGM Output Expanders The S and S must go to a 12V power supply source as shown in the following diagram Prot g 16 PGM Output Expander Installation Manual READER EXPANDER SUPPLYING NETWORK POWER SLAVE DEVICES CONNECTED TO THE READER EXPANDER SLAVE COMMUNICATION INTERFACE USE THE N N NA AND NB TERMIANLS NEXT FLOOR CONTROL MODULE Figure 11 Slave Power Supplied By Module The 12V S and S Communication input must be supplied from only ONE point Connections from more than one 12V supply may cause failure or damage to the reader expander or device supplying salve communication power The EOL End Of Line jumper setting MUST be set in the ON position for the LAST slave module on the RS485 network EOL is ON when the jumper is closest to the EOL text D e 1 EOL ON EOL OFF ER Figure 12 EOL Jumper ON Figure 13 EOL Jumper OFF RS 485 Biasing Settings The Prot g 16 PGM Expander has biasing settings for the network communication port Biasing can be configured for either high or low L indicates a low bias and H indicates high bias configuration Both jumpers MUST be set to the same bias type In most cases the Biasing will b
4. Expander Main Earth Ground Connections AC Power The Protege PGM Expander should be supplied by a dedicated electrical power source rated for a minimum 10Amp Load and have a dedicated circuit breaker Do not use a switch controlled breaker or a switched electrical point to supply electrical power Connect the 8 Prot g 16 PGM Output Expander Installation Manual primary of a 16 5VAC 50 60Hz 40VA Transformer to the electrical circuit and run the secondary to the AC input on the controller terminals 16VAC 40VA MAX TRANSFORMER 50 60Hz 40VA MAX a 9 DV OV dl dl L Figure 3 AC Transformer 16VAC 50 60Hz 40VA MAX Specific regional regulations may allow the transformer to be mounted inside the enclosure In this case wire the electrical circuit to the electrical termination point inside the enclosure and the secondary wires of the transformer to the AC Input on the controller Termination of wiring to the Prot g PGM Expander while power is applied or the battery is connected may cause serious damage to the Prot g PGM Expander and will VOID ALL WARRANTEES OR GUARANTEES Power the Prot g PGM Expander ONLY after all wiring configuration and jumper settings are completed Backup Battery It is recommended that a minimum of a 4Ah battery is used as the main backup battery From the accessory bag provided connect the RED and BLACK battery termination wires to the B and B terminal
5. control functions and can be used as zones in the Prot g alarm processing functions Analog 4 Channel I nput Expansion Module PRT ADC4 Prot g allows the connection of the latest building automation technology and completely integrated building automation solutions Adds 4 Analog I nputs 4 20mA or 0 10V allowing the connection of numerous industrial automation sensors The Analog Input Expansion Modules also adds 4 PGM Outputs to the Prot g System Analog 4 Channel Output Expansion Module PRT DAC4 Prot g allows the connection of the latest building automation technology and completely integrated building automation solutions Adds 4 Analog Outputs 4 20mA or 0 10V allowing the connection of numerous industrial automation outputs including air damper and sun louver controls as well as analog flow valves The Analog Output Expansion Modules also adds 4 PGM Outputs to the Prot g System Prot g 16 PGM Output Expander I nstallation Manual INSTALLATION Package Contents When receiving the PRT RDI2 Protege PGM Expander you should find the kit contains the items listed below The kit type is clearly labelled on the packaging and will tell you what your kit contains Please note that if you do not have the correct contents contact your distributor immediately PRT PX16 PCB Prot g 16 PGM Output Expander PCB Only Contents PGM Output Expander Printed Circuit Board 6 X Plastic Mounting Standoffs Red Black Backup Battery Wire
6. lt PROTEGE PRT PX16 16 PGM Output Expander Installation Manual CONTENTS Prot g System 3 Introd ri LES ica 3 PGM Expander Ran 3 A orton onp ar a aE Rar AN AAA a aAa a TA 3 PGM Expander Specifications 3 Prot g System Management Suite 5 Prot g Modules cos ia nue Par bea kkr Rd NGAN ER MALDE EE 5 Installation 7 Package Contents o oli tee tr he dee 7 Location and Mounting sieaa re AREA AA A M ae H Cabinet Tamper Switch H Earth Ground Connection rr nr rr eaten ene nee KRKA RKA KRA 8 AC EE 8 Backup Battery i sg sites EEN dE ae EEN ERAN EEN ita 9 Status Indicator Output sisi 10 Encrypted Module Network 10 Slave Device Network cece teeter teeter erent e eee ene ee tena eee a eta e eed 12 RS485 Biasing ci ET I e 13 Fire Controllifiputo organ ariani a ital eee alia 14 Fire Control Override iii 14 Zone I nputs 16 Introduction ini A ERRE ee ee ee ead een ee ee ne Men Tenue 16 Trouble Zone INPUTS cisi enian ANR Rd Ree Eee an dad da Re ea 16 Programmable Outputs 17 IMmtfoduction AAA aa 17 PGMIREIAY Ee dl Le HE 17 Elevator Floor Relay Connections 18 Introductions ais ta mines alla 18 Fail Safe WIFI ii a 18 Fall Secure WIRING ia dada 19 Fail Safe Destination Reporting Wiring ooccCmererrserrrsssersrssrerrrrnererrrrerrrrr rer rr rr rr rr nn 19 Fail Secure Destination Reporting Wiring 20 Communication Failure Floor Operation 21 Testing Destination Reporting Interface ocvm
7. of 1 5 seconds between each display cycle STATUS ERROR DESCRIPTION Unknown Error Code 1 The error code returned by the system controller could not be understood by the PGM Output Expander Contact Integrated Control Technology _ Firmware Version 2 i The firmware version on the PGM Output Expander is not compatible with the system controller To clear this error update the module using i the LoadlT module update application i Address Too High i The PGM Output Expander address is above the maximum number of 3 i PGM Output Expanders available on the system controller To clear this i error change the address to one within the range set on the system controller restart the PGM Output Expander by disconnecting the power i Address In Use The Address is already in use by another PGM Output Expander To clear 4 i this error set the address to one that is currently not occupied by a PGM Output Expander Use the view network status command to list the i attached devices or the network update command to refresh the registered device list i Controller Secured Registration Not Allowed 5 Controller is not accepting any module registrations To allow module i registrations use the network secure command to change the secure i setting to not secured i Serial Number Fault 6 i The serial number in the device is not valid Return the unit to the i distributor for replacement i Locked Device 7 The PGM Output Expander
8. OK LED indicator is illuminated The LED is located on the right side of the PGM Expander circuit board Fire Control can be overridden using the Fire Control override configuration jumper By default this jumper is shipped in the disabled position requiring the installer to enable the override option or power the F and F fire control inputs Fire Control Override 14 A fire control override configuration option is provided on the Protege PGM Expander to disable the Fire Control Input when it is not being used Using this configuration jumper a wire loop is not required from the and terminals to the F and F input terminals By default the fire control override option is disabled Prot g 16 PGM Output Expander Installation Manual FIRE OVERRIDE Figure 15 Fire Control Override Disabled Default FIRE OVERRIDE Figure 16 Fire Control Override Enabled Prot g 16 PGM Output Expander I nstallation Manual 15 ZONE I NPUTS I ntroduction The Protege PGM Expander has no physical zone input connections The PGM expander monitors 8 trouble zones used to report trouble conditions A trouble zone is in most cases not physically connected with an input in to the PGM Expander rather it is related to a status condition within the system For example a module communication fault causes a trouble zone to open as a result of the communication failure Trouble Zone I nputs Each PGM expander can monitor up to 8 troubl
9. Output Expander Installation Manual BUTTON VOLTAGE COMMON IN ELEVATOR CONTROL SYSTEM ENI INPUTS ON THE DRM DAUGHTER BOARD FLOOR SELECT BUTTON IN ELEVATOR CAR ZNI FLOOR INPUT TERMINALS IN ELEVATOR CONTROL SYSTEM a SEE TEXT RELAY CONTACTS ON THE MAIN ELEVATOR CONTROL BOARD LAVII ON WOD ON NORMAL CONNECTION REMOVED LOOP TERMINAL ADDED BY ELEVATOR COMPANY LOCATED IN ELEVATOR CONTROL SYSTEM Figure 21 Destination Reporting Fail Secure Wiring As you can see in the above diagram the wiring is similar to standard fail secure wiring with the exception that an additional wire is required from the contacts of the relay to the input terminal on the PRT PX16 DRI Destination Reporting Interface A button voltage common wire is also required from the elevator control system The button common voltage wire is typically looped to all the inputs The diagram above shows a connection using a negative common It is possible that the common may be positive and not negative It is important and is indicated by the SEE TEXT caption in the diagram that the O active input to the PRT PX16 DRI Destination Reporting Interface is linked from the side of the relay that is NOT switched All forms of Destination reporting require the addition of one PRT PX16 DRI Destination Reporting Interface per 16 PGM Output Expander Communication Failure Floor Operation The Elevator Controller can be set to e
10. PGM s 16 20mA Open Collector Outputs Operates from 12VDC network connection No onboard power supply Ethernet Intelligent 2 Reader Expansion Module PRT RDE2 Communicating over a high speed interface using 10 100 Ethernet interface connection for two card readers either Wiegand or Magnetic Stripe formats Four Wiegand Card Readers can be connected in Multiple Card mode The 2 Reader Ethernet Expansion Module also adds 8 Zones and 8 Outputs to the Prot g System Some of Prot g 16 PGM Output Expander Installation Manual 5 the outputs on the PRT RDE2 have specific access control functions and can be used as zones in the Prot g alarm processing functions I ntelligent 2 Reader Expansion Module PRT RDI 2 Adds the interface connection for two card readers either Wiegand or Magnetic Stripe formats Four Wiegand Card Readers can be connected in Multiple Card mode The 2 Reader Expansion Modules also adds 8 Zones and 8 Outputs to the Prot g System Some of the outputs on the PRT RDI2 have specific access control functions and can be used as zones in the Prot g alarm processing functions Mini 2 Reader Expansion Module PRT RDM2 Adds the interface connection for two card readers either Wiegand or Magnetic Stripe formats Four Wiegand Card Readers can be connected in Multiple Card mode The 2 Reader Expansion Modules also adds 6 Zones and 8 Outputs to the Prot g System Some of the outputs on the PRT RDM2 have specific access
11. TACTS 5 o ON THE MAIN lt ELEVATOR CONTROL ao LOOP TERMINAL ADDED BY PES PE ELEVATOR COMPANY LOCATED IN ELEVATOR CONTROL SYSTEM Figure 20 Destination Reporting Fail Safe Wiring As you can see in the above diagram the wiring is similar to standard fail safe wiring with the exception that an additional wire is required from the contacts of the relay to the input terminal on the PRT PX16 DRI Destination Reporting Interface button voltage common wire is also required from the elevator control system The button common voltage wire is typically looped to all the inputs The diagram above shows a connection using a negative common It is possible that the common may be positive and not negative It is important and is indicated by the SEE TEXT caption in the diagram that the active input to the PRT PX16 DRI Destination Reporting Interface is linked from the side of the relay that is NOT switched All forms of Destination reporting require the addition of one PRT PX16 DRI Destination Reporting Interface per Elevator Controller Secure Destination Reporting Wiring Destination reporting will allow the monitoring of floor selection by the user The difference between normal fail secure operation and destination reporting operation is that the relay is only activated when a user selects a floor preventing more than one floor from being selected The selected floor is also reported back to the control unit Prot g 16 PGM
12. V AUX 1K5 OHM LAVII ON WOD ON Figure 17 Example PGM Connection PGM 1 Shown Switching inductive loads that can produce high back EMF voltages or large voltage O induced spikes can cause the 16 PGM Output Expander to behave unexpectedly and should be avoided A suitable isolation circuit must be installed between the relay contacts of the 16 PGM Output Expander and the inductive load Prot g 16 PGM Output Expander Installation Manual 17 ELEVATOR FLOOR RELAY CONNECTIONS Introduction When using the Prot g 16 PGM Output Expander as an elevator floor controller the relays can be connected in either a normally open connection fail secure or a normally closed connection fail safe It is recommended that the relays be connected in the fail safe operation and is mandatory if the installation is to comply with UL specifications Fire Control operation will NOT operate when being used in a fail secure mode of operation and it is therefore not recommended You must still supply a voltage to the fire control input to allow the floor control relays to activate during normal operation Refer to Fire Control Input Section Page 14 Fail Safe Wiring 18 The fail safe wiring connection is the most common interface method By interfacing the floors that require security to the normally closed connection of the relay as shown below the Elevator Controller will operate in a fail safe mode Fire Complete Power Fail
13. bsite www integratedcontroltechnology com for the latest Prot g module and product information Alphanumeric LCD User Interface PRT KLCD The Prot g LCD User Interface Keypad is the interface between the user and the Prot g System All programming and end user functions can be performed using the LCD Keypad The 32 character alphanumeric display uses easy to read messages and menus to guide users through the systems operation The LCD Keypad also adds two zones four zones in multiple zone configuration and one PGM to the Prot g System 16 Zone Expansion Module PRT ZX16 Extends the Prot g System with the addition of 16 Zones and 4 Programmable Outputs PGM s Operates from 16VAC with onboard power supply and isolated communication interface 16 Zone Standard Expansion Module PRT ZXS16 Extends the Prot g System with the addition of 16 Zones and 1 Programmable Output PGM Operates from 12VDC network connection No onboard power supply 16 PGM Expansion Module PRT PX16 Extends the Prot g System with the addition of 16 Programmable Outputs PGM s 16 7A FORM C Relays The PRT PX16 can be connected to the slave communications interface of the PRT RDI2 2 Reader Expansion Module for FULL monitored elevator control with the addition of the PRT DRI Destination Reporting Interface Optical Input Module 16 PGM Standard Expansion Module PRT PXS16 Extends the Prot g System with the addition of 16 Programmable Outputs
14. cation that is not affected by humidity Do not locate the unit in air conditioning or a boiler room that can exceed the temperature or humidity specifications The isolated communications interface on the Protege PGM Expander uses full galvanic isolation to prevent ground loop noise and cross phase ground differential This is a very important feature of the product family and the correct connection of power to this isolated section will ensure the correct operation of the communications network Failure to apply power to the communication interface will prevent the operation of the communication interface Prot g 16 PGM Output Expander Installation Manual Prot g System Management Suite The Prot g System Management Suite is a Windows 2000 XP Professional I ntegrated Access Control and Alarm Management system designed for any configuration from single site single controller applications up to the global multi national corporations using multiple site multiple controller installations The Prot g System Management Suite application is ideal for the configuration and management of your Prot g installation Special built in features and the quick start kit will get your system up and running in minutes Prot g Modules The Prot g System can be expanded to accommodate large numbers of modules using the encrypted RS 485 network Modules that are currently available are listed below Visit the Integrated Control Technology we
15. ckland New Zealand Phone 64 9 476 7124 Fax 64 9 476 7128 www integratedcontroltechnology com
16. e on either the controller or the reader expander when in elevator mode In normal operation the biasing must be set to no biasing Jumper removed or in the middle Prot g 16 PGM Output Expander nstallation Manual 13 O Q Biasing should only be set to LOW on ONE point on any single segment of the RS 485 network All other devices on the same segment should be set to the middle position which is no biasing The PRT CTRL System Controller by default has the jumpers for the biasing set to low and the EOL jumper on This is also the same default configuration for the slave communication port on the PRT RDI2 and PRT RDE2 Prot g Intelligent Reader Expanders Fire Control I nput The fire control input is an optically isolated input that allows the output relays of the Protege PGM Expander to be deactivated in the case of an emergency This input must be activated by a voltage from 12 32VDC and it is recommended that it is isolated from the access control system The Protege PGM Expander is designed for simple fire control connection and this allows all of the Fire Control terminals to be connected in parallel reducing the need for external relays at each unit SYSTEM 12 32VDC 6 21mA TO NEXT PRT PX16 Figure 14 Fire Control Input Connection The relays of the Prot g PGM Expander WI LL NOT activate unless there is a voltage supplied to these terminals To check if the relay voltage is activated ensure the RELAY
17. e zones Trouble zones are used to monitor the status of the PGM expander and in most cases are not physically connected to an external zone input For example trouble zone PX001 04 is used to monitor the auxiliary voltage output and will generate an alarm if the auxiliary fails The following table details the trouble zones that are configured in the system and the trouble type and group that they activate Zone Number Description Type Group PXxxx 01 Module Tamper System Tamper System PXxxx 02 AC failure Power Fault General PXxxx 03 Low Battery Power Fault General PXxxx 04 Aux Failure Power Fault General PXxxx 05 Fire Control Power Fault General PXxxx 06 Reserved None None PXxxx 07 Reserved None None PXxxx 08 Module Offline Module Offline System Replace the xxx with the appropriate address of the PGM expander that you are programming 16 Prot g 16 PGM Output Expander Installation Manual PROGRAMMABLE OUTPUTS I ntroduction The Protege PGM Expander has 16 Programmable Outputs PGM s The PGM s are used to activate Bell Sirens Lighting Control and Automation Points A full FORM C relay output the units are ideal for the interface to building automation and control PGM Outputs 1 to 16 The 16 PGM Outputs each have a FORM C output relay and an indicator showing the relay status The connection example below shows the control of an external LED indicator from the auxiliary supply of the 16 PGM Output Expander ov 12
18. he improper installation or commissioning of any Elevator Controller or associated products It is the responsibility of the installation company and the elevator company to ensure the personal safety of occupants using the elevator We recommend that all installations of the Elevator Controller use the fire control input and is correctly wired to the fire control switch in the elevator controller as well as the floor control relays being wired in the fail safe mode This ensures operation of the elevator floor access in trouble complete failure or emergency situations 30 Prot g 16 PGM Output Expander Installation Manual WARRANTY Introduction The Protege 16 PGM Output Expander is covered under the Integrated Control Technology standard terms and warranty agreement This document can be downloaded from the Integrated Control Technology web site or obtained by return fax Contact Integrated Control Technology welcomes all feedback Please visit our website or use the information below Integrated Control Technology P O Box 302 340 North Harbour Post Centre Auckland New Zealand Phone 64 9 476 7124 Fax 64 9 476 7128 www integratedcontroltechnology com Unit C 6 Ascension Place Mairangi Bay Auckland New Zealand Prot g 16 PGM Output Expander Installation Manual 31 32 Prot g 16 PGM Output Expander I nstallation Manual CT Unit C 6 Ascension Place Mairangi Bay P O Box 302 340 North Harbour Au
19. iagram and connected at ONLY one 12V power source MODULE OR CONTROLLER SUPPLYING POWER TO NETWORKED DEVICES NEXT MODULES ON NETWORK Figure 7 Network Power Example Supplied By Module Controller Connections from more than one 12V supply may cause failure or damage to the PGM Expander or device supplying network power The EOL End Of Line jumper setting MUST be set in the ON position for the LAST module on the RS485 network EOL is ON when the jumper is closest to the EOL text O The 12V N and N Communication input must be supplied from only ONE point Prot g 16 PGM Output Expander Installation Manual 11 ec EOL ON EOL OFF Figure 8 EOL Jumper ON Figure 9 EOL Jumper OFF Slave Device Network 12 The Prot g PGM Expander can be connected in Elevator Control Mode see configuration section to allow floor control of elevators using the RDI2 and PX16 modules Connection of the communications should be performed according to the following diagram It is important that the S Slave Communications Power be supplied from an either independent battery backed power supply unit or a module connected to the slave communication interface capable of supplying the required voltage to all devices on the slave RS485 network TO FIRST SLAVE FLOOR CONTROL MODULE PRT PX16 IN FLOOR CONTROL MODE Figure 10 Slave Communications Connection When the Prot g 16 PGM Output Expander is operating in Elevator Mode the
20. imimierrrssrrerrrrrrrrrrrrrrrrr ere rss nere r rr reses 22 Configuration Switch 23 Introduction s Arre e ai iti nee ee 23 Address Configuration 0 issue 23 Elevator Floor Address Configuration 24 Prot g 16 PGM Output Expander Installation Manual 1 Status I ndication Introduction Status Indicator Fault Indicator Charge Test Indicator Auxiliary OK Indicator rsakbodietsbred leidensed k pen nere EEN Reni dires EE ii AC OK Indicator 5V Isolated Power Indicator Relay Voltage Status Network RX TX Indicator Error Code Indication Introduction Error Code Indication Ordering I nformation Product Codes Disclaimer Introduction Disclaimer Notice Warranty Introduction CONtACE assi aan Prot g 16 PGM Output Expander I nstallati PROT G SYSTEM Introduction The Prot g System is a powerful integrated alarm and access control management system designed to provide integration with building automation apartment complex control and HVAC in one flexible package Communicating through a proprietary high speed protocol across an encrypted RS 485 network using modular based hardware design system installers have the flexibility to accommodate any installation from small or large residential or commercial
21. isolated RS 485 interface for optimal performance and this requires an isolated supply on the N and N terminals When a valid power supply is input the 5V ISO indicator will be ON for the interface Relay Ok Power to the relays onboard is controlled by the F and F terminals and can be overridden by the FIRE OVERRIDE jumper When power is supplied to the relays the RELAY OK indicator will be ON Network RX TX Indicator The Network Receive and Transmit Data indicators are located on the top right side of the PCB beside the network communication interface The indicator shows when the Protege PGM Expander is transmitting and receiving information from the module communications interface and is identified by the text RX and TX When the indicator is ON data is being transmitted or received Prot g 16 PGM Output Expander nstallation Manual 27 ERROR CODE INDICATION I ntroduction When the PGM Expander attempts to register or communicate with the system controller a registration error can be generated indicating that it was not successful Error Code Display The following table is only valid if the FAULT indicator is ON and the STATUS indicator is FLASHI NG If the fault indicator is FLASHI NG the PGM Expander requires a firmware update or is currently in firmware update mode The status indicator will FLASH with the error code number The error code number is shown with a 250ms ON and OFF period duty cycle with a delay
22. luminate on the PRT PX16 DRI Destination Reporting Interface corresponding to the input The LED indicators on the PRT PX16 DRI Destination Reporting Interface board will illuminate regardless of the destination reporting mode that is configured in the Reader Expander settings Prot g 16 PGM Output Expander Installation Manual CONFI GURATION SWITCH I ntroduction The addressing of the Protege PGM Expander allows up to 128 devices to be connected to the Prot g System Controller The CONFIG configuration DIP switch allows each PGM Expander to have a unique address Address Configuration The switch positions 1 to 7 select the device address from 1 to 128 When setting an address the PGM expander must be powered down Battery and AC and restarted for the new address to take affect When changing the address the PGM Expander will automatically default the internal configuration and require a network update See the Prot g System reference manual for information on performing a module update ADDRESS 1 ADDRESS 2 ADDRESS 4 ADDRESS 8 ADDRESS 16 ADDRESS 32 ADDRESS 64 ADDRESS 128 Figure 23 Normal CONFIG Switch Functions i ADDRESS 1 20685 ADDRESS 2 2 ADDRESSA AB ADDRESS 8 ELEVATOR MODE ST MN ELEVATOR MODE 7 BH ELEVATOR MODE Hl mu ELEVATOR MODE Figure 24 Elevator Mode CONFIG Switch Functions restarted the PGM Expander will operate as an Elevator Floor Con
23. mware update mode or there is no firmware loaded The fault indicator when ON indicates that an error has occurred while trying to register with the system controller The status indicator will flash a number of times indicating an error code Refer to the section Error Code Display on page 28 for more information Charge Test I ndicator The charge and test indicator serves two functions it will indicate that a Battery Test is in progress and that Battery Charging is being performed When AC is present the battery charging current will be indicated by a varying I NTENSITY level on this indicator This indicator will be ON when a battery test is in progress by illuminating brightly for 30 seconds every 10 minutes This indicator is identified by the text CHARGE TEST This indicator does not function when no AC is present For more information refer to the Battery Backup section on page 9 Auxiliary OK I ndicator Auxiliary voltage is supplied to the AUX outputs through the auxiliary fuse If auxiliary supply is normal the AUX OK indicator will be ON If the auxiliary fuse is damage the AUX OK indicator will be OFF AC OK I ndicator 26 Prot g 16 PGM Output Expander I nstallation Manual When a valid AC input is provided to the Prot g System Controller the AC OK indicator will be ON When the AC is disconnected or has failed the AC OK indicator is OFF 5V I solated Power I ndicator The PGM Expander communicates using an
24. nsure that any communication failure will either prevent or allow access to the floors that it will control It is recommended that this feature be enabled on the device by setting configuration option in the Reader Expander Configuration settings Refer to the Prot g System Controller Reference Manual for more information On complete power failure fail secure wiring will always result in NO ACCESS being obtained by any user regardless of the communication or configuration options Prot g 16 PGM Output Expander Installation Manual 21 Testing Destination Reporting Interface 22 Installations using the Prot g 16 PGM Output Expander and PRT PX16 DRI Destination Reporting Interface can be complicated and must be planned carefully It is recommended that you consult the Elevator Company well in advance before providing a solution to your client We also recommend that you configure and set up a unit with Destination Reporting enabled using the simple test circuit below This will allow you to understand the principles and operation of the unit prior to the installation taking place ad 8 OV OV POWER CONNECTOR ON MAIN ELEVATOR CONTROL BOARD INPUTS ON THE DRM DAUGHTER BOARD Figure 22 Destination Reporting Testing Interface As seen in the above diagram use two standard normally open switches and wire these to the Auxiliary output Connect the common to the of each input Pressing the switch you should see the LED il
25. or system controller is a locked device and i can not communicate on the network Return the unit to the distributor for replacement 28 Prot g 16 PGM Output Expander Installation Manual ORDERING I NFORMATI ON Product Codes Please use the following product codes when placing an order for the Protege PGM Expander PRT PX16 PCB Prot g 16 PGM Output Expander PCB Only Includes Accessory Bag Manuals and literature are available at the Integrated Control Technology website in the documentation section If you require manuals on CD ROM please request a literature CD ROM from the website Prot g 16 PGM Output Expander I nstallation Manual 29 DI SCLAI MER Introduction Controlling elevator systems requires the interface of high voltage and electrical signals that relate to life safety Please read the following disclaimer notice prior to completing any wiring on the PRT PX16 16 PGM Output Expander when operating in Elevator Control mode If you are not sure about any portion of the interface to the elevator system ask a qualified elevator engineer Disclaimer Notice It is very important that a trained and registered elevator service company connect wiring associated with any component of the elevator system This includes the wiring of the Elevator Controller s floor control relay terminals Under no circumstances does Integrated Control Technology or any associated company accept any liability for t
26. plastic standoffs inserted during step one offs This will reduce the risk of damage caused by debris during the installation O Install the enclosure when the circuit board is NOT installed on the plastic stand process Cabinet Tamper Switch The enclosure tamper input signals to the monitoring station or remote computer that the PGM Expander enclosure has been opened The tamper input switch should be mounted into Prot g 16 PGM Output Expander Installation Manual 7 the steel bracket provided and connected to the tamper connection terminals as shown in the diagram below The tamper input opens and closes trouble zone PXxxx 01 on the PGM expander Figure 1 Tamper Input Earth Ground Connection The Protege PGM Expander has a connection for earth ground For best results a cold water pipe should be used with a pipe wiring clamp If a cold water pipe is not available connect to a suitable ground connection in the installation A minimum 14AWG solid copper wire should be used from the Prot g 16 PGM Expander s earth connection point to the clamp on the cold water pipe If other earth clamps are present at the same connection point connect the clamp below the existing units COLD WATER PIPE GROUNDING EARTH PEG GROUNDING ROD TO OTHER EARTH CONNECTIONS ALREADY ATTACHED TO THE EARTH PEG OR WATER PIPE a 4 OV OV MIN AWG 14 SINGLE SOLID CONDUCTOR COPPER WIRE dl dl lS Figure 2 PGM
27. r Address Configuration Expander can be enabled in a split mode This allows more flexible configuration a To allow the elevator floors to be added in multiples of eight floors each PGM The split mode is a configuration setting under the reader expander settings in the Prot g System Management Suite and the keypad programming menus Prot g 16 PGM Output Expander Installation Manual 25 STATUS I NDI CATION I ntroduction The Protege PGM Expander includes extensive diagnostic indicators that can aid the installer in diagnostic faults and conditions In some cases an indicator may have multiple meanings depending on the status indicator display at the time Status I ndicator The Status Indicator is located in the centre of the PCB and indicates the status of the Prot g PGM expander If the Protege PGM Expander is operating normally the LED will indicate this by FLASHING at 1 second intervals FLASHING rapidly at 250ms intervals indicates that the PGM Expander is attempting to register with the system controller or that communication has failed and the PGM Expander is retrying the request When the fault indicator is ON the status indicator will show an error code Refer to the section Error Code Display on page 28 for more information Fault I ndicator The fault indicator LED is identified by the text FAULT and is located in the centre of the PCB when the fault indicator is FLASHING the PGM Expander is operating in fir
28. s Location and Mounting The Protege PGM Expander is available as a PCB Only Printed Circuit Board or complete unit supplied with a metal cabinet It is recommended that the cabinet provided be used where possible as this provides the best mounting and installation solution as well as the required cable entry and termination space When installing the Protege PGM Expander ensure that there is adequate clearance around all sides of the enclosure and air flow to the vents of the enclosure are not restricted It is recommended to install the Protege PGM Expander in a location that will facilitate easy access for wiring It is also recommended that the Protege PGM Expander is installed in electrical rooms communication equipment rooms closets or in an accessible area of the ceiling 1 Insert the plastic stand offs in to the locations to mount the PCB board 2 Calculate the location and position of the enclosure and mark the holes for the keyhole points in the top left and right locations This will allow you to screw in the screws and then hang the box on them adjusting the location to suit 3 Ensure a solid fixing point and screw in the two screws Before tightening the top screws insert the tamper bracket in the slot provided on the right side of the enclosure 4 Fix the enclosure securely using the remaining mounting holes on the bottom left right and centre of the enclosure 5 Insert the PCB in to the enclosure and mount using the
29. s Connect the spade terminals to the battery as shown below Connection of the battery in reverse will not damage the PGM Expander but will cause the battery fuse 5A Fast Blow to blow and require replacement g 9 dv OV 4Ah MIN GEL CELL BACKUP BATTERY dl dl lS Figure 4 Battery Connection Prot g 16 PGM Output Expander nstallation Manual 9 The battery test procedure uses a special algorithm to prevent deep discharge and increase battery endurance A dynamic battery test is performed every ten minutes when AC power is present and a battery condition alarm will be generated if the battery is either disconnected or shows poor capacity Battery fault conditions will activate the battery trouble zone associated with the address assigned to the PGM expander If AC is not present the Protege PGM Expander will monitor the battery for a low voltage level and will activate the battery trouble zone The next dynamic battery test will occur 30 minutes after AC power has been restored This delay allows the battery to achieve optimal charging during the first 30 minutes when power is initially restored to the unit Once the first test is completed the dynamic battery testing will return to 10 minute intervals When power is first applied to the Protege PGM Expander a dynamic battery test will be performed after 30 seconds this allows the status and condition of the battery to be detected On completion of this first te
30. st the normal testing period of 10 minutes will be resumed Status I ndicator The status output will activate according to the status indicator on the Protege PGM Expander and can be used to provide signalling or indication of the PGM Expander status outside the enclosure The following diagrams show the connection of an LED indicator to the status output 12V AUX xx a 9 DV OV 1K5 OHM dl dl lS Figure 5 External Status LED Connection Encrypted Module Network 10 The Protege PGM Expander incorporates encrypted RS 485 communications technology The isolated communications interface offers full galvanic isolation to prevent ground loop noise and cross phase ground differential between network devices Prot g 16 PGM Output Expander Installation Manual NETWORK COMMUNICATIONS Ei S INPUT FROM SYSTEM CONTROLLER OR PREVIOUS e 2 PROT G SYSTEM MODULE Figure 6 Standard Communications Connection Connection of the communications should be performed according to the diagram shown in figure 6 It is important that the N Network Communications Power be supplied from an independent battery backed power supply unit or a networked module capable of supplying the required voltage to all devices on the RS485 network Always connect the PGM Expanders NA and NB terminals to the NA and NB terminals of the communication network The N and N must go to a 12V power supply source as shown in the following d
31. t in any warranty or guarantee that was provided becoming null and void Integrated Control Technology continually strives to increase the performance of its products and as a result the specifications may change without notice It is recommended that you Prot g 16 PGM Output Expander Installation Manual 3 always consult www integratedcontroltechnology com for the latest documentation and product information Power Supply AC Input Voltage Operating Current DC Output Auxiliary Battery Charging Battery Low Battery Restore Communication RS485 Outputs 16 Relay Form C Status Output Inputs Tamper Fire Control Button Inputs Optional Dimensions PCB Dimensions Enclosure Temperature Operating Humidity Storage Humidity Miscellaneous Destination Reporting Fail Safe Operation 16VAC 40VA Max 280mA Typical 1 2A Max All Relays Activated 200mA Max 350mA 700mA 10 5VDC 11 5VDC Isolated Module Network 7A 250V Max Non Inductive Loads Only 50mA Max Open Collector Normally Closed 12 32VDC 6 21mA Voltage Input 16 Requires PRT PX16 DRI Interface 183mm X 234mm 7 2 X 9 2 330mm X 406mm X 89mm 13 X 16 X 3 5 5 55 Celsius 41 131 Fahrenheit 0 85 Non Condensing 10 85 Celsius 14 185 Fahrenheit 0 85 Non Condensing Yes Optional Input Unit Yes Configurable Option It is important that the unit is installed in a dry cool lo
32. the NO and COM relay contacts as shown in the following diagram This will only allow access to a floor if the relay is activated Deactivation of the relay or complete power failure will PREVENT any access to the floor FLOOR SELECT BUTTON IN ELEVATOR CAR FLOOR INPUT TERMINALS IN ELEVATOR CONTROL SYSTEM LAVII ON WOD ON NORMAL CONNECTION REMOVED LOOP TERMINAL ADDED BY ELEVATOR COMPANY LOCATED IN ELEVATOR CONTROL SYSTEM Figure 19 Fail Secure Floor Relay Wiring Correct operation of the Fire Control input will not occur if using the fail secure wiring connection Fail Safe Destination Reporting Wiring Destination reporting will allow the monitoring of floor selection by the user The difference between standard fail safe operation and destination reporting operation is that the relay is only deactivated Invert Floor Control Relays Option Enabled in the Reader Expander Configuration when a user selects a floor preventing more than one floor from being selected The selected floor is also reported back to the control unit and logged as an event allowing a full audit of users floor selections to be recorded Prot g 16 PGM Output Expander nstallation Manual 19 Fail 20 HN BUTTON VOLTAGE INPUTS ON THE DRM COMMON IN ELEVATOR DAUGHTER BOARD CONTROL SYSTEM FLOOR SELECT BUTTON IN ELEVATOR CAR NI FLOOR INPUT TERMINALS IN ELEVATOR CONTROL SYSTEM z e a 5 RELAY CON
33. troller and will be able to be connected to a PRT RDI2 or PRT RDE2 Slave Communication Port Refer to Elevator Floor Address Configuration on Page 24 Q If switch positions 5 6 7 and 8 are turned on and the 16 Output PGM Expander is The device address is determined by adding the value of each switch that is selected in the ON position and then adding 1 to this value In the example below the address 024 can be calculated using the following formula 16 4 2 1 1 024 Setting all address switches to OFF results in the default address of 001 Prot g 16 PGM Output Expander nstallation Manual 23 1 BJ ADDRESS 1 2 BN ADDRESS 2 3 BN ADDRESS 4 AR ADDRESS 8 ST BM ADDRESS 16 GR ADDRESS 32 ZB ADDRESS 64 DR ADDRESS 128 Figure 25 PGM Expander Configured For Address 024 Elevator Floor Address Configuration When the PRT PX16 PGM Expander is operated in elevator floor control mode the switch positions 5 6 7 and 8 are turned on The lower switch positions 1 2 3 and 4 select the address of the PGM Expander and the floors that it will control Reader 1 floor 1 starts at address 1 and reader 2 floor 1 starts at address 9 1 ADDRESS1 Lu BB ADDRESS 1 1 ADDRESS 1 1 BB ADDRESS 1 20 ADDRESS2 2 BB ADDRESS 2 2 BB ADDRESS2 2 BB ADDRESS 2 20 ADDRESS4 SM ADDRESS 4 SB ADDRESS 4 SB ADDRESS 4 A ADDRESS8 LA ADDREsss 4B ADDRESSS 4B
34. ure or Communications Loss if enabled will still allow access to the floors that are being controlled FLOOR SELECT BUTTON IN ELEVATOR CAR FLOOR INPUT TERMINALS IN ELEVATOR CONTROL SYSTEM LAVII ON WOD ON NORMAL CONNECTION REMOVED LOOP TERMINAL ADDED BY ELEVATOR COMPANY LOCATED IN ELEVATOR CONTROL SYSTEM Figure 18 Fail Safe Floor Relay Wiring Connection is achieved by breaking the button input that comes from the elevator system and connecting either end to the COM and NC connection for the appropriate floor relay Although you can break either side of the button wiring and it will provide the same functionality it is recommended that the elevator company break the control signal and not the common for the button This method will allow a very simple migration to the destination reporting option if required in the future Prot g 16 PGM Output Expander Installation Manual UL I nstallations MUST be wired according to the fail safe method For fail safe wiring connection to operate correctly the relays must be inverted This is selected by turning on the inverted relay configuration option in the reader expander configuration Fail Secure Wiring The fail secure mode of operation is provided as a solution to provide a high level of security to installations that require NO access in the case of any failure This is not recommended for use in modern installations The floor control relays must be wired using
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