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MotoBlend™ User's Manual

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1. Troubleshooting CHAISTIE 4 4 FAULT AFFECTS AN INDIVIDUAL FILTER 4 4 1 FILTER DOES NOT OPERATE l Confirm that the wiring harness and motor connectors have no obvious broken wires and are fully inserted in their respective receptacles The best way to isolate the fault is through direct substitution of the actuator cable harness and BrainBox in that order Depending on the system configuration it may be possible to connect the affected actuator to a plug for a different or un installed actuator For example if only 3 filters are used with a 4 motor harness If it still doesn t work after replacing the actuator cable harness and BrainBox the problem is probably not MotoBlend but the projector or software Return to 4 1 MotoBlend Software 4 4 2 FILTER CYCLES IN OUT REPEATEDLY AT EITHER STOP l This may be caused by improper adjustment of the limit switches and or hardstops at the effected end of the travel If this occurs replace or readjust the actuator Refer to 2 2 7 Finish Filter Setup The small board which mounts the 2 limit switches is held by 2 screws If these have become loose the board may move about and this symptom could also result Verify that the board is tightly held in place and perform a coarse and fine adjustment If possible test the re adjusted module as described in 2 2 7 Finish Filter Setup 4 4 3 FILTER STICKS PART WAY OR MOVES ERRATICALLY l The assembly consisting of the inner and outer
2. a few seconds Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 1 Introduction e MotoBlend allows for easy removal and subsequent repositioning of all filters during image calibration using Christie TrueIMAGE Integration Tools Automatic Display System Calibration e MotoBlend works with either hard edge mechanical blinders or Christie s custom optical blend filters e MotoBlend accommodates up to 25 blends MotoBlend is a patent pending unique technology to Christie It represents a natural evolution of optical blending technology In cases of complex simulators with many blend filters MotoBlend saves footsteps by allowing remote control from a single location FIGURE 1 3 PROJECTOR x10 SETUP WITH MOTOBLEND Christie MotoBlend User s Manual 1 3 020 100122 01 Rev 1 08 07 CHAISTIE 2 Installation and Setup MotoBlend improves Christie s existing black blending filter system by allowing for automatic motorized adjustment of filter positions between scenes of differing intensities e 2 1 List of Parts e 2 2 Assembly Instructions e 2 3 Installing the Software Christie MotoBlend User s Manual 2 1 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHAISTIE 2 1 LIST OF PARTS Table 2 1 Replaceable Parts and Modules PART DESCRIPTION QTY PART NUMBER Actuator 1 to 4 per projector 000 100498 01 One of 1 per projector BrainBox 001 100478 01 Stereo Bra
3. AISTIE 2 2 2 INSTALL FRAME Do not attach the frame supports until you have attached the actuator s Supports are installed on the projector side of the frame and may overlap the actuator attachment plate The frame supports are designed for orthogonal adjustments only 1 e left and right and up and down Take care not to introduce slants when installing Keep the frame level to the projector base ATTACH SUPPORTS 1 Each aluminum frame has 2 permanent M10 threaded studs for the support brackets A M10 Threaded Stud B M10 Washer M10 Nut FIGURE 2 8 THREADED STUDS ON ALUMINUM FRAME 2 Position a support over each stud Figure 2 9 E O FIGURE 2 9 SUPPORTS ALIGNED 3 Keep the upper portion of each support parallel to the inside of the frame and adjust both supports to the same height keeping it level to the projector base 4 Secure each support with the provided M10 washer and nut 2 6 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup SECURE FRAME Frame mounts are custom designed and site specific Locations for mounts should be identified on an installation drawing The frame position is measured from the lens to the front most filter In Figure 2 10 the filters labeled A and C are adjacent and overlap at B When filters overlap one of the adjacent filters is installed with a 25 spacer which positions it further in front o
4. Better Solution A hybrid solution combines electronic blending with MotoBlend e Bright day scenes and white backgrounds can use 100 electronic blending with optical filters removed e Midtone scenes can use 100 electronic blending or a combination of electronic blending and optical filters depending on the scene e Night scenes can use hybrid electronic and optical blending as required MotoBlend enhances images that are video black that cannot be darkened further electronically for example night scene training in simulators Grey bands from scattered DMD light are eliminated Does not degrade scene contrast unlike black boost video techniques Benefits of MotoBlend MotoBlend improves Christie s existing black blending filter system by allowing for automatic motorized adjustment of filter positions between scenes of differing intensities Phase units allow complete removal of filters when not required and precision placement when required for night scenes For large setups where many filters are required MotoBlend provides a rapid method of moving more than 20 filters simultaneously reducing manual operation e MotoBlend allows for precise repeatable adjustments of optical filters both in position and angle for up to 4 filters per lens accuracy within 1 pixel out of 1400 e MotoBlend allows rapid almost simultaneous changeover from day to night scenes For example 1 remote command can set 26 filters on 10 projectors within
5. CTIONS Before installing MotoBlend ensure the projectors are correctly positioned and optimized for their location and projection geometry MotoBlend installation and setup should not affect the finished throw distance offset or geometry of the image The hardware for MotoBlend varies depending on the projector lens All LPER 1 45 1 8 lenses and below are supported 2 2 1 INSTALL ACTUATORS ONTO FRAMES The frame to actuator transition must be flush so the actuator can slide the filters into position The aluminum frames are notched at the attachment points and the actuator attachment plate is offset to create the level joint The actuator is shipped with the attachment screws secured to the actuator attachment plate or in a small plastic bag 1 Extend the actuator slide to it s full OUT position as shown in Figure 2 6 A 4 40 x 1 4 HSFHS Screws FIGURE 2 6 ACTUATOR AS SHIPPED 2 Remove the 4 40 machine screws from the actuator attachment plate and reserve 3 Align the holes on the actuator attachment plate with the holes at the appropriate notch on the MotoBlend frame Figure 2 7 FIGURE 2 7 ATTACH ACTUATOR 4 Secure the actuator to the frame with the reserved 4 40 machine screws A CAUTION Pinch Point The actuator slider is motor controlled and can pinch if adjustments are implemented while running Christie MotoBlend User s Manual 2 5 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CH
6. ION 2 Connect the stereo sync cable to the SLAVE OUT port on the BrainBox 3 Complete connections for Stereo 3D as outlined in the Using 3D in Mirage Manual 013 100195 xx 2 12 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 2 2 6 INSTALL FILTERS AND HARD EDGE MASKS SUPPORTED FILTERS AND MASKS MotoBlend supports filters and hard edge masks up to a maximum width of 2 Filters are recommended for general use Hard edge masks can be used if the blend region 1s less than 12 a FIGURE 2 20 FILTER AND HARD EDGE MASK NOTE nstructions for creating filters are detailed in Christie s Optical Blend Filters Design and Manufacture Hard edge masks can be straight or shaped to optimize the blend Follow the design instructions for optical filters to determine the shape of the hard edge mask FILTER POSITIONS ON A 2X3 PROJECTOR ARRAY Christie MotoBlend User s Manual 2 13 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHAISTIE FILTER HARDWARE One of a pair of adjacent filters must be offset so the filters do not bump into each other in the operating position See the overlapped filters labelled A in Figure 2 21 Table 2 2 Filter Hardware FLUSH INSTALLATION OFFSET INSTALLATION 1 4 x 5 HSCS HX 82 50 1 4 x 75 HSCS HX 15 50 1 4 Tooth Washer Int amp Ext 671 064 1 4 Tooth Washer Int amp Ex
7. MotoBlend User s Manual 020 100122 01 Rev 1 TABLE OF CONTENTS 1 Introduction EOV BWI Oa oe ctecct eae ece sae ire see since ccc ec tea vt crre dss ase dees ices nee tea rete onto cee as stn ees 2 1 1 1 Hybrid Blending A Better Solution cccccccceecccccceceeecceaeeeeessssesesseeeeeeeeeees 1 2 1 1 2 Benefits of IMIOtO IS IEG ne ccecicaea vedic wcews eaoeGfedectenss co ubwilcda eee abineladn sade ieee 1 2 2 Installation and Setup DAAC TOL A AUG sate a E E S 2 2 A CMU AL Oli E EONA vats obec tie E nae E EEE ET E AE tee 2 2 PAR EA EET a E EE E A Gana T E E E E E E E A T 2 3 2l F Frame SUPPOr S veaa E O A E 2 4 22 ASSEMBLY struction Seear a S E E O as 2 5 22 VANAS OnO F TANE Saana a E bite ita 2 5 DD A s a BRATS oenar a EE E EE Gantaceis 2 6 Atach SUDPOLIS ana E a E E E eae 2 6 Secure Fra ora n E an oeasasaeouale tenia Teaco s ow ormtovinaodeas 2 7 AUSE FAM x62 Sales Se cess eases ea eee rere 2 8 SD ye ANS PATS AUTO Beas teeta eg ec Sie as eee ec Serotec tutte h step we Samoa eee 2 9 224 Connect ACHIAOrs 10 Baim OX vcs ccssesssiesacasteacdosdse mao ecm 2 10 225 Comnect Brainbox tO PrOjSC lO rainne acd sects capes eee esi 2 11 BrainBox Connection Non Stereo ccccccccccccccccceeeeeeceeeesesessseeeeeeeeeeeeeeeeeeeeeeaaaaas 2 11 Brainbox Connection Stereo 3D asc Geechee E AO 2 12 2 2 6 Install Filters and Hard Edge Masks ccccccccccccccececceeseeeseeseeeeeeecceeeeeeeeeeaeaaaaas 2 13 Supported Fil
8. S ALL FILTERS ON ONE PROJECTOR ONLY e Verify the cable is properly connected at both the BrainBox and GPIO ends and the projector is ON e Check whether the Green Power LED on the affected BrainBox is illuminated 4 3 1 IF NOT ILLUMINATED l 2 3 Disconnect the 15 pin Motor Harness connector from the BrainBox Substitute a different BrainBox and 9 pin cable known to be functional If the LED lights up determine whether it is the cable or BrainBox that is defective by reinstalling first the cable and second the BrainBox Reconnect the Motor Harness and verify that the LED remains illuminated If the LED goes out there are 2 possibilities a The BrainBox may be defective replace the BrainBox b There may be a short circuit to the frame in either the cable harness or one of the actuators This will likely blow the 0 2 Ampere fuse internal to the projector and will need professional service Call Christie Customer Service If the LED remains lit retest the system exercising each actuator in turn and confirm that the LED stays ON If not replace the BrainBox and retest 4 3 2 IF ILLUMINATED l Remove the BrainBox end of the cable harness from its connector and inspect for broken connections Reinstall the connector to the BrainBox and ensure it is fully latched in place The outer end of the plastic housing should be flush with the metal case Christie MotoBlend User s Manual 4 3 020 100122 01 Rev 1 08 07 Section 4
9. Section 2 Installation and Setup CHRISTIE 2 2 4 CONNECT ACTUATORS TO BRAINBOX The actuators are connected to the BrainBox by a cable harness that includes connectors at graduated intervals for each actuator and a connector at the other end for the BrainBox Actuator connections are referenced from the projector side of the frame Motor 1 left Motor 2 top Motor 3 right and Motor 4 bottom Both actuator connectors and BrainBox connector are keyed so they only connect when inserted the correct way Avoid forcing a connection MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 FIGURE 2 14 HARNESS CONNECTORS ARE LABELED MTR1 4 Figure 2 15 shows both sides of an assembled sheet metal frame with the harness connected to 3 actuators The cable harness is secured with tie wraps using the small holes in the frame FIGURE 2 15 INSTALLED HARNESS 1 Connect the MTR1 connector to the left actuator Figure 2 17 FIGURE 2 16 ACTUATOR CONNECTION 2 Continue around the frame in a clockwise direction with connectors MTR2 MTR3 and MTR4 2 10 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup NOTE The MotoBlend control software assumes the actuators are connected correctly according to their position For example the left actuator is always connected to MTR1 3 Secure the wires out of the light path with tie wraps using the anchoring holes provided T
10. aser as shown in Figure 2 23 FIGURE 2 23 LASER SHOWING MIDPOINT OF BLEND 2 Center the fine adjustment screw by turning the small knob on the outer linkage Do not adjust the nuts at end of the fine adjust screw These are locked in place during manufacture and are not adjustable If moved the limit switches may be damaged o 98 FIGURE 2 24 OUTER LINKAGE Christie MotoBlend User s Manual 2 15 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHKISTIE 3 Push the outer linkage inwards along the actuator s rack and guide rod to position the midpoint of the leading edge of the filter at the marked center of the blend region B For a 4 projector image the MotoBlend filter illustrated below would be for the bottom right projector NOTE Figure 2 25 is an artistic rendition only FIGURE 2 25 LEADING EDGE OF FILTER AT MID BLEND A Leading Edge of Filter B Laser Line Mid Blend 4 Loosen the 2 adjustment setscrews A and move the outer linkage to the limit switch on the actuator box 5 Tighten the setscrews Outer Linkage Setscrews 6 32 x 1 8 Flat Point Setscrews B Limit Switch FIGURE 2 26 OUTER LINKAGE ADJUSTMENT 2 16 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 6 Loosen the filter adjustment knob on the inner linkage and adjust the angle of the filter to align the leading edge with the center line on the blen
11. ates key features of the 5 5 and 6 5 aluminum frames JE Arce ron k Cable Harness Tie Wrap Anchor Holes P Peso sense FIGURE 2 2 RECTANGULAR AND STAR FRAMES PROJECTOR FACING SIDE The front of the smaller 4 5 aluminum star frame is modified with cutouts to accommodate the actuator Figure 2 3 FIGURE 2 3 STAR FRAME WITH CUTOUTS Sheet metal frames have been used in a limited number of installations and are supported primarily for legacy reasons They ma are simple and are lower cost but offer limited motor protection if moving projectors or bumping is a hazard Figure 2 4 FIGURE 2 4 SHEET METAL FRAME Christie MotoBlend User s Manual 2 3 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHKISTIE 2 1 3 FRAME SUPPORTS The manner in which frames are secured to the projector platform is installation specific However the attachment must provide for both vertical and horizontal adjustments to center the frame on the light frustum The current design of brackets can be adjusted quickly and easily Figure 2 5 shows 2 brackets the left bracket shows the screen facing side of the support and the right bracket shows the projector facing side Proportions vary depending on the size of the frame apperture FIGURE 2 5 SUPPORT BRACKETS Christie MotoBlend User s Manual 2 4 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 2 2 ASSEMBLY INSTRU
12. ctify as needed and resend the communication request e If you succeed in communicating with at least 1 projector and you are still having problems proceed to 4 3 Fault Affects All Filters on One Projector Only AFFECTED PROJECTORS ARE ADJACENT e If the affected projectors are adjacent to each other look for a missing disconnected or faulty Ethernet or RS232 cable between the last functional projector and the first problem unit e If you have checked all the cables and connections and are still having problems proceed to 4 4 Fault Affects an Individual Filter AFFECTED PROJECTORS ARE NOT ADJACENT If the affected projectors are scattered in the system try interrogating each affected projector individually It is probable there is a mismatch between the hardware addressing and software configuration data for the affected machines Check the projector s information against the projector s communication information in the MotoBlend software dialog To access the MotoBlend dialog double click the MotoBlend icon on your desktop To correct a projector s communication information in MotoBlend refer to 2 3 2 Configuring the MotoBlend Software If the projector information and the MotoBlend configuration information match and you are still having problems proceed to 4 4 Fault Affects an Individual Filter Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 4 Troubleshooting 4 3 FAULT AFFECT
13. ction is through direct observation of the filters 3 2 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 3 Operation 3 1 2 CHANGE FILTER STATE BY PROJECTOR AND FILTER 1 To use the MotoBlend software double click the MotoBlend icon on your desktop or browse to C Program Files MotoBlend Distributable and double click MotoBlend jar to start the application 2 On the MotoBlend dialog check the projectors you want to control By default the MotoBlend dialogs open with all projectors and filters selected 3 Select the filters you want to change for example check Left to adjust the left filter on all selected projectors 4 To change the state of filters e To engage the filters for night or black scenes click In e To remove the filters from the light path click Out NOTE The MotoBlend control software does not track the position of the filters Confirmation of function is through direct observation of the filters Christie MotoBlend User s Manual 3 3 020 100122 01 Rev 1 08 07 Section 3 Operation CHAISTIE 3 2 3 4 INTERFACE OVERVIEW The MotoBlend dialog varies depending on your configuration zox mixi Projectors Projectors Selected ID IP Connection Method Selected ID IP Connection Method w 000 192 168 000 500 Ethernet iv 000 192 168 000 500 Ethernet
14. d region You can match keystone blends thru 15 from the horizontal and or vertical as necessary NOTE Figure 2 27 is an artistic rendition only FIGURE 2 27 LEADING EDGE OF FILTER MATCHED TO MID BLEND A Filter Tilts B Filter Adjustment 7 Tighten the filter adjustment knob to hold the filter securely in the new position The knob must be tight enough to lock the filter against accidental bumping 8 Repeat Steps 1 7 for the second filter 9 Once the angle is set you can optionally lock the angle by inserting an additional 6 32 x 5 cone point setscrew through the back of the inner linkage into the filter holder FINE ADJUST Once both filters of a pair have been adjusted use the fine tuning thumbscrew to make small incremental changes to both filters A Fine Tuning Setscrews 6 32 x 1 8 Flat Point Setscrew FIGURE 2 28 FINE TUNING 1 Loosen the setscrew A 2 Turn the thumbscrew while observing the blend 3 When the blend is optimized tighten the setscrew NOTE Filters should only be in operating extended position for dark scenes They should not be extended for midtone or light day scenes where electronic blending works very well Christie MotoBlend User s Manual 2 17 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHAISTIE 2 3 2 3 1 INSTALLING THE SOFTWARE MotoBlend requires Java Runtime Environment JRE 6 The JRE 6 installation file is included on the Mo
15. eceeeeeeeeeeeeeeaeseaeeeeeeseeees 4 3 Aob TOU UA E ena A E E siete daadten thianhens 4 3 TOTT T 1T E e E EEEE EA ie A E EE E I EENE 4 3 AG PAVIA Tie Cts An ndvidga PC enee T E 4 4 AAP Fuer DD OCSINOU OPC I Ones a a a 4 4 4 4 2 Filter Cycles In Out Repeatedly at Either Stop 0000000ooooennnnnnnnnnnnnsssssssssseeeeeeeeeneno 4 4 4 4 3 Filter Sticks Part Way or Moves Erratically cccccccccccsssssssssssssssseseeeeeeeeeeeeees 4 4 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHRISTIE 1 Introduction Every effort has been made to ensure the information in this document is accurate and reliable however due to constant research the information in this document is subject to change without notice e 1 1 Overview Christie MotoBlend User s Manual 1 1 020 100122 01 Rev 1 08 07 Section 1 Introduction CHAISTIE 1 1 1 1 1 1 1 2 1 2 Overview Christie was the first in the industry to offer moving optical edge blend filters in response to various day night uses For bright day and mid tone scenes electronic blending alone works very well however it can not achieve good black or night scenes For these scenes some form of optical black blending is required for DLP based projectors MotoBiend mask fitiers out poor black uniformity MotoBlend mask filters in good black uniformity FIGURE 1 1 BLACK SCENE WITHOUT MOTOBLEND LEFT AND WITH MOTOBLEND OPTICAL FILTERS RIGHT Hybrid Blending A
16. et the driveAll attribute as follows e true configures MotoBlend to adjust all filters on the selected projectors at the same time This option uses the driveAll attribute on the pinNumbers setting Use this option when using the stereo BrainBox which supports only all in and all out e false configures MotoBlend to expand the MotoBlend dialog to include check boxes for Left Right Top and Bottom filters Only selected filters on selected projectors will be adjusted Locate pinNumbers and ensure the GPIO pin numbers correspond to the left 3 right 5 top 4 and bottom 7 filters Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHRISTIE Section 2 Installation and Setup 2 3 3 5 Locate the projectors section and ensure each projector in your array has a PROJECTOR entry PROJECTOR CONFIGURATION SETTINGS connectionMethod required lower case e ethernet indicates the projector is connected via Ethernet cable and requires a valid port and IP address e serial indicates the projector is connected via serial cable and requires a valid serial port projectorName optional id required ID uniquely identifies the projector If you have duplicate projector IDs all projectors with the same ID will process instructions sent to the ID ip required for Ethernet Uniquely identifies the projector by IP address port required upper case COM The communication port must match the communication port on the
17. f the projector This provides clearance so the filters do not collide 1 Position the frame the required distance from the projector lens and bolt the frame supports to the projector platform Typically filters are installed 6 from the lens for optical reasons and to keep them cool and prevent heat damage Attachment to the support structure is site specific Refer to the installation drawings 8 gt FIGURE 2 10 SECURE FRAME Top Filter with 25 Spacer Right Filter B Filter Overlap D Outer Filter Lens Distance 6 Christie MotoBlend User s Manual 2 7 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHKISTIE ADJUST FRAME A WARNING DO NOT look directly into the lens Looking into the lens can cause serious eye damage The projectors have been setup and optimized for the viewing environment Do not adjust the projector to center the light path in the frame adjust the frame around the light path 1 To check the position of the image in the frame position a piece of paper on the screen side of the frame and power up the projector FIGURE 2 11 IMAGE POSITION IN FRAME 2 To adjust the vertical position loosen the nuts attaching the frame to the supports and adjust the frame height For example to correct the vertical displacement in Figure 2 11 the frame needs to be raised Ensure the frame is level to the projector base and secure the M10 nuts 4 Attac
18. hment to the support structure is site specific To adjust the horizontal position loosen the attachment securing the frame supports to the projector platform and adjust the frame sideways For example to correct the horizontal displacement in Figure 2 11 the frame needs to be moved to the right 5 Ensure the frame is level to the projector base and secure the attachment again 2 8 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 2 2 3 INSTALL BRAINBOX The MotoBlend BrainBox comes in 2 versions The standard BrainBox supports general 2D use and passive stereo 3D setups polarized The Stereo BrainBox supports single projector active stereo 3D Install 1 BrainBox per channel projector which can control up to 4 actuators top left bottom right The BrainBox can be attached using the 4 pre drilled bolt holes Figure 2 12 Additional mounting mechanisms for the BrainBoxes are site specific depending on the configuration of the display system For easy troubleshooting install the BrainBoxes so you can easily check the LED to determine the power state green indicates the unit is powered ON FIGURE 2 12 BRAINBOX PRE DRILLED ATTACHMENT POINTS Figure 2 13 shows an installation with the BrainBox bolted sideways to the framework that supports the projectors FIGURE 2 13 BRAINBOX INSTALLED SIDEWAYS Christie MotoBlend User s Manual 2 9 020 100122 01 Rev 1 08 07
19. inBox 001 100582 01 One of 1 per projector M Numbers Rect Frame 6 5 M012086 Rect Frame 5 5 M012089 Star Frame 6 5 M012896 Star Frame 5 5 M012897 Star Frame 4 5 M015206 Cable Harness for 5 5 1 per projector 001 110790 01 One of 1 pair per projector M Numbers L R Supports for 6 5 M012087 L R Supports for 5 5 M012090 L R Supports for 4 5 M015207 Serial Cable 1 per projector 016 101699 01 2 1 1 ACTUATORS The actuator consists of a precision rack and pinion mechanical assembly driven by a DC gear motor with the associated guiding and mounting hardware Actuator Slide Outer Linkage C Fine Adjustment Screw Motor Attachment Plate Inner Linkage Connector FIGURE 2 1 ACTUATOR 2 2 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 2 1 2 FRAMES Frames come in 4 5 5 5 and 6 5 sizes depending on the projector lens Installation and setup instructions are the same though the photos may vary from the product you have Aluminum frames provide a rigid repeatable support for the actuators and filters Rectangular aluminum frames are recommended for general use Star frames are used in tight installations where movement around the projectors could result in disrupted settings or damage to the MotoBlend equipment The star frame extensions help protect the actuator s slide component from unintended movement or damage Figure 2 2 illustr
20. linkages the rack and the guide rod may have become twisted It may be possible to twist the 2 linkages slightly relative to each other until the unit runs freely If this is not successful it may be necessary to partially disassemble the actuator by removing the gear motor and adjusting the slide until it runs smoothly For more information refer to the MotoBlend Actuator Assembly Guide 010 100966 xx This is also a good time to check the limit switch and hardstop adjustments 3 Alternatively replace the bad actuator with a good spare 4 4 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 A T actuators troubleshooting 4 1 adjusting 2 15 connecting 2 10 installation 2 5 overview 2 2 B brainboxes connecting 2 11 installing 2 9 non stereo 2 11 stereo 3D 2 12 C connections 2 10 2 11 F filters adjusting 2 15 engaging 3 2 hardware 2 14 installing 2 13 positions 2 13 retracting 3 2 frame supports overview 2 4 frames adjusting 2 8 installation 2 5 overview 2 3 M MotoBlend software configuration 2 18 installation 2 18 interface details 3 4 uninstalling 2 19 using 3 2 MotoBlend overview 1 2 O overview 1 2 R replaceable parts list 2 2 S software installation 2 18 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 INDEX
21. nd User s Manual 020 100122 01 Rev 1 08 07 CHRISTIE 4 Troubleshooting This section identifies field replaceable modules or adjustments which can be made in the field without specialized tools e 4 1 MotoBlend Software e 4 2 Fault Affects All Projectors e 4 3 Fault Affects All Filters on One Projector Only e 4 4 Fault Affects an Individual Filter Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 4 1 Section 4 Troubleshooting CHAISTIE 4 1 4 2 4 2 1 4 2 2 4 2 MOTOBLEND SOFTWARE MotoBlend software must be installed to control the MotoBlend filters The software can also be used to troubleshoot certain issues Refer to Section 2 Installation and Setup for details on how to install and configure this program Refer to Section 3 Operation for information about using the program NOTE KoRe Librarian can also be used to toggle GPIO pins 3 7 to test basic hardware function FAULT AFFECTS ALL PROJECTORS Since MotoBlend system components on each projector operate independently a fault that causes the entire MotoBlend filter system to fail most likely involves incorrect software installation or the communications setup either EtherNet or RS232 Test if you can communicate with any of the projectors by sending a command to all of the projectors which requests a reply such as OSD e If there is no response there may be a missing disconnected or faulty Ethernet or RS232 cable or interface Re
22. ou to select filters by position left top right and bottom The expanded dialog is not available for active stereo setups that use the stereo BrainBox CHRISTIE Projectors Selected ID P Connection Method v 000 192 168 000 500 Ethernet Y 001 192 168 000 501 Ethernet wv 002 192 168 000 506 Ethernet Select All Deselect All Commands joj xi Projectors Selected ID Connection Method w 000 192 168 000 500 Ethernet w 001 192 168 000 501 Ethernet Ca 002 192 168 000 506 Ethernet Select All Deselect All Filters Top Left Right v Bottom Select All Deselect All Commands FIGURE 3 1 MOTOBLEND DIALOG AND EXPANDED MOTOBLEND DIALOG 3 1 1 CHANGE FILTER STATE BY PROJECTOR 1 To use the MotoBlend software double click the MotoBlend icon on your desktop or browse to C Program Files MotoBlend Distributable and double click MotoBlend jar to start the application 2 Onthe MotoBlend dialog check the projectors you want to control By default the MotoBlend dialogs open with all projectors selected 3 To change the state of filters e To engage the filters for night or black scenes click All In or In e To remove the filters from the light path click All Out or Out NOTE The MotoBlend control software does not track the position of the filters Confirmation of fun
23. projector e 3002 identifies the communication port used by the Ethernet connected projector 3002 is the projector default e COM1 identifies the communication port used by the serially connected projector COM 1 is the projector default To identify the COM port on your computer look up Ports in the Windows Device Manager UNINSTALLING THE MOTOBLEND SOFTWARE 1 Locate and delete the MotoBlend folder in the C Program files directory 2 Locate and delete the MotoBlend shortcut from your desktop MotoBlend does not add any entries to your registry Christie MotoBlend User s Manual 2 19 020 100122 01 Rev 1 08 07 CHRISTIE 3 Operation MotoBlend is simple to use but requires a careful decision by the operator when filters should be inserted Generally this is only for dark black night scenes in which gray overlay areas are detectable Filters should be out and electronic blending should be used for everything else e 3 1 Using MotoBlend e 3 2 Interface Overview Christie MotoBlend User s Manual 3 1 020 100122 01 Rev 1 08 07 Section 3 Operation 3 1 USING MOTOBLEND The MotoBlend software controls the state of the MotoBlend filters moving the filters into or out of the light path It is mainly used for initial setup and troubleshooting The form of your MotoBlend dialog depends on the MotoBlend configuration Both forms of the dialog allow you to select the projectors to control The expanded dialog also allows y
24. rim the tie wraps Confirm the harness is connected to the actuators and secured out of the light path 4 Connect the harness to the BrainBox using the wide connector The connector is keyed to fit into the socket only one way Do not force the connection The socket for the harness is deep set into the BrainBox so ensure that the connector is fully seated FIGURE 2 17 BRAINBOX CONNECTION 2 2 5 CONNECT BRAINBOX TO PROJECTOR This section details the connection of the BrainBox only For information about connecting projectors in general refer to the Mirage S HD DS DW DLV User s Manual 020 100001 xx For information about Stereo 3D setup refer to the Using 3D in Mirage Manual 013 100195 xx BRAINBOX CONNECTION NON STEREO The non stereo version of the BrainBox enables each actuator to be controlled separately 1 Connect the serial cable RS232 between the GPIO output port on the projector and the GPIO IN port on the BrainBox FIGURE 2 18 NON STEREO BRAINBOX CONNECTION Christie MotoBlend User s Manual 2 11 020 100122 01 Rev 1 08 07 Section 2 Installation and Setup CHKISTIE BRAINBOX CONNECTION STEREO 3D The stereo version of the BrainBox drives all actuators simultaneously all in or all out 1 Connect the serial cable RS232 between the GPIO output port on the projector and the GPIO IN port on the BrainBox eae al FIGURE 2 19 STEREO BRAINBOX CONNECT
25. t 671 064 x2 1 4 SAE Washer W 159 100 1 4 SAE Washer W 159 100 1 4 Thumbscrew Knob Blk 134 086 100 1 4 Thumbscrew Knob Blk 134 086 100 1 4 Dia x1 2 0Dx1 4 Nylon Spacer 606 224 50 FIGURE 2 22 FILTER PREP WITHOUT AND WITH SPACER 1 Thread the following on the thumbscrew e plain washer e filter e tooth washer 2 When installing an offset filter thread the spacer and the second tooth washer otherwise proceed to Step 3 Screw the thumbscrew into the actuator to secure the filter 4 Adjust the filter angle and thumb tighten the knob 2 14 Christie MotoBlend User s Manual 020 100122 01 Rev 1 08 07 CHAISTIE Section 2 Installation and Setup 2 2 7 FINISH FILTER SETUP During setup you will be moving the actuator by hand the software is not required Filters are set up in matched pairs 1 e the black In position for both filters that affect the same blend are adjusted at the same time Complete all coarse adjustments before starting on the fine adjustments Filters or masks are cut to a custom shape to suit the specific application The less symmetrical the display geometry the more important it is that filters are installed in their designed positions Filters should be labeled clearly COARSE ADJUST 1 Ensure the blended image is projected onscreen and that the vertical center of the blend region is marked either with a grid pattern via the projectors or by a separately positioned l
26. tersand WAS KS esi scence e EE E AN AEE 2 13 Filter Positions on a 2x3 Projector Array 0 0000ceeeeeeeeesnessecsnsssnsnnnsnnnnsnenes 2 13 Piter EA At CW At sisser niori aT E TA OA 2 14 rT BAS Titer SSD nease a a a Me tlsa casas aeatleaoooeeeivaed 2 15 COGES AGI USE onsa A E EAE a A 2 15 ENE UNS uaa a a E E 2 17 2 5 AMsta NG the SOW ale uirinn E e S ee 2 18 2 3 1 Installing the MotoBlend Software cccccccccccccccceeeceseeseseeeeseeeeeeeeceeeeeeeeeeeeaaaaas 2 18 2 3 2 Configuring the MotoBlend Soft wate ccccccccccccccccssnennsssssseeesceeeeceeeeecceeeeannens 2 18 Projector C ON MEUTANION SCLIN GS sersan a REE R 2 19 2 5 9 Uninstalling the MotoBlend SOW are essere annette Sea eos 2 19 3 Operation Sel MSI MtO B ICING ie sacs capa E 3 2 5 VAC hance Filter State Dy Proje Cloke sisine E AE tee EEA 3 2 3 1 2 Change Filter State by Projector and Pitter socceccusssajcctsctacnditiceasniicesstenl T 3 3 D2 MEAC OVE OW oea R dean oatsaugaatusecaadevessbasiadsiecenmusesaemete A 3 4 Christie MotoBlend User s Manual i 020 100122 01 Rev 1 08 07 TABLE OF CONTENTS 4 Troubleshooting A EMB end SOL UW AN aenn e a a 4 2 k2 TTA CS APTO ECONS gunei RE O EET ORERE 4 2 42 ATIECtEd Projector abe Ad eei oeae E e E N O 4 2 4 2 2 Affected Projectors are not Adjacent ccccccccccccccccccceeeeeeeeeaeeseessssssseeeeeseeeeeeeees 4 2 4 3 Fault Affects All Filters on One Projector Only cc ececcccceeeeec
27. toBlend CD Once JRE 6 is installed ensure it contains the javax comm properties file If the file is not there copy it from the dist folder on the software disc and paste it into JRE s lib folder The JRE root folder is located in C Program Files Java INSTALLING THE MOTOBLEND SOFTWARE m a ol oe On the MotoBlend software CD locate the MotoBlend folder Copy the MotoBlend folder to the C Program Files directory Locate the file MotoBlend jar in the C Program Files MotoBlend Distributable directory Right click on MotoBlend jar and select the Create Shortcut option from the drop down menu Drag the new shortcut to your desktop for easy access 2 3 2 CONFIGURING THE MOTOBLEND SOFTWARE 2 18 l Locate the configuration file MotoBlend xml in the C Program Files MotoBlend Distributable config directory test1 xml in the beta release 2 Open the file using notepad exe lt root gt lt program gt lt projectorFilterBehavior driveAll false gt lt pinNumbers right 5 left 3 top 4 bottom 7 driveAll 6 gt lt program gt lt projectors gt lt PROJECTOR connectionMethod ethernet projectorName Projector o id 000 ip 192 168 000 100 port 3002 gt lt PROJECTOR connectionMethod serial projectorName Projector 1 id 001 ip 192 168 000 101 port COM1 gt lt projectors gt lt root gt FIGURE 2 29 BARE BONES SAMPLE CONFIGURATION FILE Locate projectorFilterBehavior and s
28. w 001 192 168 000 501 Ethernet Ww 001 192 168 000 501 Ethernet w 002 1 9 168 000 506 Ethernet iv 002 192 168 000 506 Ethernet Select All Deselect All Select All Deselect All Commands Filters Top Left v Right Bottom Select All DeselectAll Commands FIGURE 3 2 MOTOBLEND DIALOG AND EXPANDED MOTOBLEND DIALOG e Projectors Lists the projectors that have been setup to use MotoBlend filters Check a projector to select it for filter control e Select All Checks all the projectors e Deselect All Unchecks all the projectors e All In Moves all filters on the selected projectors into the light path e All Out Moves all filters on the selected projectors out of the light path Top Right Bottom Left Filters Allows you to select specific filters for control For example checking Left selects the left filters on the selected projectors This option is not available when using the stereo BrainBox Select All Filters Checks all the filters This option is not available when using the stereo Brain Box Deselect All Filters Unchecks all the filters This options is not available when using the stereo BrainBox e In Moves the selected filters on the selected projectors into the light path e Out Moves the selected filters on the selected projectors out of the light path NOTE For information about adding a projector to the list refer to 2 3 2 Configuring the MotoBlend Software Christie MotoBle

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